Issue 61 - Scots Auto Scene
Transcription
Issue 61 - Scots Auto Scene
The Motor Trade Professionals’ Magazine £3.40 ISSUE 61 2010 VIEW THIS MAGAZINE ONLINE AT www.autosceneuk.co.uk CONTENTS5 More positives for the trade Over the past month there have been many indicators suggesting that we as a nation are rising out of recession, backing up the Government’s announcement that we had come out of recession by 0.01% during the last three months of 2009. Nissan’s Sunderland plant is to launch a third shift to meet demand of their award-winning Qashqai and in doing so will create 400 temporary jobs in the area. Also Dutch based Spyker is set to acquire Saab Automobile from General Motors and in doing so plan to be back into profit by 2012 The Government Scrappage Scheme has been extended by a month until the end of March following calls from both manufacturers and dealers alike. By the end of January, over 330,000 orders had been taken since the sceme was announced in the April 2009 budget. Could the scheme top 400,000 orders by the end of March? New car sales in Scotland rose by just under 30% in January compared to the same period last year with 11,135 units sold. This is the eigth consecutive month that car sales north of the border have risen. All positives. If new vehicles are being sold then independents and the aftermarket gets its fair share of business as well A win-win situation for all concerned. Keep up-to-date with daily news updates by visiting our website www.autosceneuk.co.uk email: [email protected] Features Cover: The Uni Bull from Banner Batteries Copyright - All rights reserved. Reproduction in whole or part of any text, photograph or illustration without the written permission of the publisher is strictly prohibited. While due care and attention is taken to ensure that Scots Auto Scene is accurate, the publishers cannot accept liability for errors or omissions. © Copyright 2010 - Bell Johnstone & Co Ltd Scots Auto Scene and the Publisher accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. BELL JOHNSTONE COMMUNICATIONS, 34 BERNARD STREET EDINBURGH EH6 6PR, Tel 0131 554 1129 • Fax 0131 555 1622 e-mail: [email protected] www.autosceneuk.co.uk Subscription free to trade and education addresses, other subscribers, twelve editions by post £38.40, by cheque to the above. Production: Sarah Crawford Tel: 0131 554 1129 Fax: 0131 555 1622 email: [email protected] proud to be associated with: Sales Manager: John Boyle Tel: 0131 554 1129 Fax: 0131 555 1622 email: [email protected] NEWS Ferrari do their bit for charity 6 NEWS New car registrations up in Scotland 7 NEWS Sandy Burgess on the value of membership 9 NEWS A look at Livingston Autoparts 13 NEWS F1 comes to Lochgelly 16 UNDER THE BONNET Packing a punch 18 WHEELS & TYRES RIM-arkable 30 WORKSHOP EQUIPMENT The right tools for the job 34 BODYSHOP Crash repairs 46 CATS & EXHAUSTS Exhausting news 59 SSS Road holding latest 63 AUTOSCENE ISSUE 1 2010 www.autosceneuk.co.uk 6NEWS SAS Local winner of Baco competition wins Chevrolet Captiva When he was told that he had won a new 7-seater Chevrolet Captiva from Baco’s online Family Sundays promotion, local man Mike Galloway thought it was a wind up, until he popped into his local Belmont Chevrolet showroom on Seafield Road, Edinburgh and spoke to Sales Manager Andrew Oag. After a couple of phonecalls, it was confirmed that he had in fact won the £21,000 Chevrolet Captiva 2.0 VCDi in LT spec and unsurprisingly Galloway was delighted. “I’ve always been a fan of Bacofoil and we insist on using it to wrap the Christmas turkey, not least because it’s strong and reliable - just how we like our car. We have two kids and like all families we do a lot of driving so to win the Baco-Chevrolet promotion is a dream come true for us. Thanks to Baco it’s been a fantastic start to the New Year.” In line with Baco’s Family Sundays promotion, the Chevrolet Captiva is an ideal family runabout, providing the versatility of an SUV and the style and practicality of a family car - It is designed to meet the needs of a demanding modern family. It has versatile seating and storage solutions coming in 5 and 7 seat variants, plus a roomy cabin which is stacked with standard features. Belmont Chevrolet also had another reason to celebrate as it was the launch of their newly refurbished Seafield Road showroom. Belmont Chevrolet is part of the John Martin Group which was founded in the 1960’s and has since grown to 20 car dealerships across Scotland offering many different franchises at six different locations. Visitors to the Belmont Chevrolet site will find a team of highly-trained, friendly and helpful sales staff on hand to assist in new car sales, used car sales, and specialists to discuss all. For more information: www.jmgroup.co.uk The Galloway family celebrate Graypaul Ferrari Dealer in Edinburgh and the Scotland Ferrari Owners’ Club presented CHAS and Macmillan Cancer Support with £5001 on Wednesday January 27 at the Ferrari Dealers in Fort Kinnaird Edinburgh. The money was raised by Scotland Ferrari Owners’ Club member, Peter Crichton, in conjunction with Graypaul. Crichton organised the Charity Auction after asking his good friend Nicholas Watts, famous motorsport artist, to donate an original painting of a Ferrari 250GTO at Le Mans which included original signatures of Enzo Ferrari and the winning drivers. The auction was open to all members of the Scotland Ferrari Owners’ Club as well as customers from Graypaul and Maranello Ferrari Dealerships across the UK. Peter and Chris Sainsbury, the Graypaul Edinburgh Dealership Manager, presented two cheques of £3001 for CHAS and £2000 for Macmillan. Crichton said: “I came up with the idea of organising the Charity Auction towards the end of last year and Pictured left to right: Peter Crichton (Scottish Ferrari Owners’ Club), Anna Jackson (CHAS), Roslyn Neely (CHAS), Chris Sainsbury (Ferrari) and Peter Hastie (Macmillan Cancer Support). ISSUE 1 2010 NEWS7 www.autosceneuk.co.uk Bright start to 2010 for Scottish new car registrations Scrappage New car registrations in Scotland in January totalled is truly over by ensuring that there is a continuation 11135 units. This shows an increase of 29.88% in of what has been a successful scheme for retailers, scheme will run comparison with January 2009 when 8573 new cars manufacturers and consumers.” were registered. The overall UK figure shows a similar to end of March increase of 29.79% with 145479 units registered as against 112087 for January last year. Douglas Robertson, Chief Executive of the SMTA, commenting on the figures said: “Despite the poor weather at the start of the month, these figures must be viewed once again as very encouraging and a sign that perhaps the country is starting to edge out of the recession. The fact that the government backed Scrappage Scheme is ending at the end of February, however, must also be a factor” He continued: “Lord Mandelson’s announcement that the Scrappage Scheme would be extended to the end of March was very welcome but we do not believe it is enough. With 650,000 UK workers employed in the retail motor industry and its ancillary trades we firmly believe that there is a real necessity to secure the future for such a vast number until the recession For more information 0131 331 5510 or www.smta.co.uk The Vauxhall Corsa was Scotland’s top selling car with 13,150 units sold in 2009 Deliveries of Mazda cars direct to Rosyth Ferrari gets revved up for Charity AUTOSCENE ISSUE 61 2010 www.autosceneuk.co.uk discussed this with Chris Sainsbury of Graypaul Edinburgh and my good friend David Jackson, Area Group Organiser at our Scotland Ferrari Owners’ Club as I wanted to raise some money for these two charities which are both close to my heart.” Chris Sainsbury added: “This is the second fundraising auction we have carried out recently and it is great to support these two very worthwhile charities. Ferrari owners do not just drive around in their nice supercars, they participate in a lot of charities in many ways and we at Graypaul, as Scotland’s only Ferrari and Maserati main dealer, use our presence and position in the community as much as we can with events we hold throughout the year. It’s fantastic that we can give our support in conjunction with our customer base even when trying times have been upon us as they have been in 2009 with the economy.” Roslyn Neely, Director of Fundraising and Communications at CHAS said, “The Scottish Ferrari Owners’ Club have been incredibly supportive of CHAS over the years, including visiting Rachel House Children’s Hospice and meeting many of the children staying there. This impressive amount raised through the painting auction will help CHAS to continue providing vital hospice services for children and young people throughout Scotland.” For more information: www.chas.org.uk Following an extensive review of Mazda’s car delivery network in the UK Mazda have moved delivery of cars for Scotland out of Grimsby into Rosyth, resulting in a reduction of 493 tonnes of CO2 per annum and 280,000 delivery miles. The deliveries into Rosyth started with Norfolkline on the January 4, reducing the delivery time to customers by 24 hours. With a forecast of over 6000 cars transiting through the port in 2010 Mazda have become the biggest car importer to Scotland. The introduction of the new service means that deliveries from port to dealer are now less than three hours journey time to 80% of the Scottish mainland dealers who between them account for over 90% of Scottish registrations. “Scotland is our single most successful market in the UK,” commented David Rodriguez, Head of Sales Planning and Distribution for Mazda UK. “On average we sell more cars per dealer than anywhere else in the UK, but delivery time to the dealers was the highest for any UK dealer. With an increasing volume of Mazdas in Scotland we were faced with having to increase the number of lorry journeys which in turn would have led to a greater CO2 footprint, and it was these three factors that were the catalyst for change. “Norfolkline had just started a regular service into Rosyth and seemed the perfect solution: Our customers get their cars a day earlier, we reduce our CO2 footprint by 493 tonnes of CO2 per year and with 280,000 fewer miles travelled by lorry we have done a small amount for reduced traffic congestion.” Year over year Mazda’s market share and dealer representation in Scotland has increased and Mazda currently has 18 sales points with some of the best dealer facilities in the UK. With sales of 6642 in 2009, Mazda’s market share in Scotland was 3.64%, up fractionally on 2008’s share of 3.63%. Scotland is Mazda’s most successful region and with the number one retail dealer - Machargs in Glasgow - at the forefront of this performance, it made a key contribution towards Mazda’s 2.4% share of the UK market as a whole. The Scottish market accounted for nearly 14% of total Mazda registrations in 2009 and Mazda notably took more than five percent of the Scottish market in December with sales of 664 units. This sort of performance is reflected in Mazda’s sales to private buyers where volume for the year was up more than seven percent over 2008 and Mazda’s share of the retail market was a very healthy 5.2%. An extra month has been added to the deadline for the Government Scrappage Scheme, allowing manufacturers and dealers more time to prepare for and operate the exit phase of the Scheme. This change was announced by Government following requests from car manufacturers for more time to prepare dealers and inform consumers. Previously due to complete in this month, the Scheme, which is jointly run by the Government and car manufacturers, will now run until the end of March or until the money runs out, whichever is the sooner. Business Secretary Lord Mandelson said: “Against the background of the economic downturn the Scrappage Scheme has proved a great success, driving UK car sales, protecting jobs and supporting the supply chain for car manufacture at a time when this sector needed it most. “If you’re considering buying a new car, you should place your order as soon as possible to avoid disappointment, because the budget is strictly limited.” In the final stages of the Scrappage Scheme manufacturers will be apportioned order quotas to aid an orderly close down. The Government will write to all manufacturers formally to agree these changes so the Scheme can run up until the end of March. By January 24 330,722 new vehicle orders were taken under the Scrappage Scheme since it was announced in the Budget in April 2009. SAS ISSUE 61 2010 NEWS9 www.autosceneuk.co.uk Sandy Burgess, IMI National Manager for Scotland and President of the SMTA What value is there in membership? Most of us will have a membership of some sort, be it the local gym, golf club, dining club, satellite or cable television, DVD library or roadside recovery club. Most of these are straight forward regular subscription type arrangements whereby you pay a fee and receive a service or use of premises as and when you need them. We also have the loyalty club arrangements popular on the high street, with most of the leading supermarkets leading the way with points or discount vouchers provided based on your purchases within the store or fuel stations. The decision to purchase or join these providers of service is often based on either impulse or recommendation, in some cases it is just a good old fashioned ‘hard sell’. So if we as consumers enjoy the benefits of membership to various clubs and bodies, what membership options do we have as employers and business professionals within the motor industry and what values can we attach to those subscriptions to ensure that we are receiving the maximum “bang for our buck” in today’s tough market place? For the business operator in Scotland we have the specific trade association for our industry, the Scottish Motor Trade Association and for the individual within our industry the professional body in the Institute of the Motor Industry? In last month’s article I questioned how dealers might seek to financially justify their membership subscription of the Scottish Motor Trade Association and highlighted that most usually trade associations try putting a value on membership benefits and services. I made the point that what is often forgotten is the wider role of a trade association the role to which I was referring is that of recognition; recognition by government at local, national and international level - in our case in Scotland at Holyrood, Whitehall and in Brussels. Come the day our industry faces a real threat, every professional business regardless of size will want the “insurance” of being effectively represented. The Scottish Motor Trade Association is the only body dedicated to our sector in Scotland that can and does achieve this. To my mind this representation deserves the support of the every professional business organisation operating in the retail motor trade sector. Governments, statutory bodies, and authorities listen to respected and broad based opinion; the SMTA provides that voice and opinion for our industry. Recently we have secured a workable extension to the current sector specific block exemption regulation which will take us through to 2013, we have witnessed the u-turn by the UK government regarding the proposed but ill thought out 4-2-2 MOT programme, all successes, real tangible proof of the efforts being made by trade associations on behalf of their members on a daily basis. Company membership within the SMTA is growing, but we want more we are ready and able to offer substantial support to your business be it an independent repairer businesses or a franchised site. We find increasing numbers of our members deciding to take advantage of the many membership support products offered by the team at Palmerston House, Scotsure, Trading Partners, MOT Quality Control and Health and Safety to name but a few, please feel free to contact them to discuss any interest on 0131 331 5510 or check out the web site at www.smta.co.uk So what of the individual? The Institute of the Motor Industry is proud to offer a range of membership entry options covering every level of involvement within our industry, we offer progression and support for all, as Sector Skills Council for the Automotive Industry within the UK we are uniquely placed to interpret information and align this with our membership intelligence to ensure that we provide the very best levels of service and support for the individual seeking recognition and access to the routes for progression within this most dynamic of industries. Today’s job market is without doubt the most demanding experienced in recent times and any individual seeking to secure employment should be maximising their potential to ensure that they are recognised as being able to ‘add value’ to any employer, be they current or future. The Institute of the Motor Industry can provide the support required and is internationally recognised as having done so for many years. Can you value your membership? Maybe not when measured against the local gym, after all you may never actually visit the head office building or meet any member of our staff in your daily routine. However, what value can be placed on your experiences within the industry, an employer may be able to recognise these and reward you for them in the daily process of running the business, but what about the consumer, what about your peers in the industry? IMI membership displays your level of achievement in the industry, it highlights your on-going commitment to being a professional and confirms your acceptance of the IMI Code of Conduct. Sandy Burgess If you want to find out more about the code of conduct or indeed the benefits of membership check out our web site at www.motor.org.uk What value is there in membership? As with the local gym or supermarket, it really is up to you, everyone will have different answer, a different value and even a different idea of what value looks like, maybe the next time you consider taking out one of the high street memberships, ask yourself what benefit this may have on the future of your business our how it could impact on your employability prospects or does it offer real development opportunities in years to come, and then consider checking out www.smta.co.uk and www.motor.org.uk For more information: 07827 857 460 or email [email protected] 10NEWS www.autosceneuk.co.uk ISSUE 61 2010 SAS 2010 looking good 2009 was a very good year indeed for Bailcast with the final quarter of the year producing the company’s best ever sales figures. Bailcast’s Sales and Marketing Manager Mick Hollyoake says: “Although I do not have a crystal ball, I do expect sales in 2010 to continue in the same vein as 2009. Sales of the Duragun air tool, our innovative time saving device made for stretching CV boots over CV joints without dismantling the joint, rose by over 40% last year in comparison to 2008 and although the country has been in the depths of recession, Bailcast has come through stronger than ever. “Our Duraboot starter packs have also proved to very popular with the trade. Coming in starter packs containing eight or 16 CV boot kits, each kit contains one boot, two stainless steel ties / clamps, 60g grease sachet and an instruction leaflet. ” Bailcast’s products are distributed throughout the UK by all major distributors as well as independent motor factors to the independent and franchised trade. Comments Hollyoake: “The Government led Scrappage Scheme has also helped boost Bailcast’s sales as most vehicles involved in the scheme have been smaller vehicles being exchanged like for like. Larger vehicles are being kept for longer and therefore owners are taking them to their local garages to have servicing and repair work carried out.” With over 20 years experience in design and manufacture of rubber vehicle components, supplying distributors worldwide with CV joint boots and steering rack boots, Bailcast guarantees quality, time saving, easier fitting and profit for customers large and small all over the world. For more information: 01257 266060 or www.bailcast.com Workshop to deliver Organisers of the Commercial Vehicle Operator Show and Workshop 2010 say more than 200 exhibitors have already signed up for the event this April at the NEC. The three-day show covers the maintenance, workshop and garage sector. It includes bodyshops, motor factors, fast fit and parts and accessory retailers and should deliver business worth millions of pounds to a wide and growing range of firms. Many will use it to launch new products and services. Visitor registration rates are already at over 50% up on previous CV Shows, so there should be a good audience. Diagnostics take the lead for many exhibitors, with technology to cut workshop costs on every make and model of car, van and truck, trailer, bus and coach. Firms like Somers Totalkare and Stertil will show their latest kit alongside a many other suppliers. Autologic Diagnostics and Omitec will be there too, while Texa plans to build on its success at the 2008 CV Show. V-Tech and Launch X431 have booked big stands, promising visitors special Show offers and technical advice. Bradbury, Gemco, Maha and Tecalemit and other ‘bluechip’ firms exhibiting in 2010, have been attracted by past successes at the Show. “In simple terms, the people that keep the UK’s vehicle fleet running will find the CV Operator Show and Workshop 2010, a must-see event. Its unique nature means visitors can see a huge range of those vital support services under one roof,” said Bob Sockl, for organisers Crystal Communications. “In simple terms, for key aftermarket people the Show is a ‘must attend’ event. If your business sells to this £9bn industry then you should be there. If you are not, you can be sure your competitors will be.” The Commercial Vehicle Operator Show at the National Exhibition Centre will be open from 08:30 to 17:30 on Tuesday 13 to Thursday 15 April inclusive. For more information: www.cvoperatorshow.com SAS ISSUE 61 2010 NEWS13 www.autosceneuk.co.uk From spark plugs to vehicle ramps For over 30 years Livingston Autoparts have been a beacon for the motor trade in the West Lothian area supplying both trade and retail customers with a fast and friendly service backed up with an in-depth knowledge of the parts business. The current Lindsay Square location in the Deans Industrial Estate area of the town is the company’s fourth home in their history. They started in the Mall back in 1979, moving to Almondvale in 1982, Knightsridge in 1997 and finally to the 9000 sq ft. Lindsay Square premises in 2008. Livingston Autoparts, run by Managing Director Bill Burnside and Sales Manager Chris Burnside, cover an area in West Lothian with a fleet of 10 delivery vans from their Livingston base that takes in Falkirk, Newbridge, West Calder, Wishaw and the surrounding areas. The company services a mix of franchised and non-franchised dealers as well as independent garages on a daily basis. Comments Bill: “Our company has changed its focus over the years - originally we were geared more to the retail sector but since the move to our first industrial unit in Knightsridge in 1997 - trade customers now generate the lions share of our business as we can supply them everything from a spark plug to a vehicle ramp and everything in between.” Livingston Autoparts stock and supply a vast array of replacement parts from leading suppliers such as Denso, Mintex, Dayco, Firstline and Quinton Hazell. Over the past couple of years the company has forged strong links with Denso due to their excellent service, new product launches and pricing structure. This is evidenced by Denso’s recent expansion of its starter and alternator programme that not only makes more than 400 new part numbers available to aftermarket customers, but will also cover 95% of Toyota applications - one of the highest, OE specification Toyota coverage of any rotating machines brand in the market. Being part of the GAU since 2005 has helped Livingston Autoparts enormously. Comments Bill: “We are still very much an independent motor factor but have a nationally recognised name behind us. Not only do we benefit from the greater purchasing power, which we pass on to our customers, but the GAU also keeps us up to speed on current issues such as HR and H&S legislation.” In 2009 the company held various training evenings at a local hotel where trade customers were invited to attend. These were run in conjunction with suppliers and in 2010 there are already six evenings planned. Livingston Autoparts held a very successful track day at Knockhill Racing Circuit in September which was attended by over 100 clients. Comments Chris: “To this end we decided to hold the track day as many within the trade have an interest in motorsport or indeed have a vehicle suitable for the track. “In 2010 we will be repeating the exercise in April, July and September. The events will be supported by Denso, Mintex, Dayco, Gulf Oils and Delphi and I am sure they will once again prove extremely popular with our customers.” Sales Representative Tony Purves spends a great deal of his time servicing current and potential clients, informing them of the latest offers services from Livingston Autoparts. Tony said: “I am only too delighted to visit with any current or potential customer to discuss their needs and how we can meet these and work together.” 2010 is set to be a big year for Livingston Autoparts as they will be launching separate new websites for both retail and trade customers in the first quarter. Comments Chris: “Many of our customers have requested a facility that allows them to order parts online as well as check their account balance and statements. However customers who prefer to deal with someone on the a phone instead of a computer can still contact our call centre.” For more information: 01506 402390 14NEWS www.autosceneuk.co.uk ISSUE 61 2010 SAS SAS ISSUE 61 2010 www.autosceneuk.co.uk NEWS15 Scots Auto Scene tracks an order with NGK Behind the scenes expertise keeps NGK popular with motor factors and garages One of the most infuriating problems for the motor trade is downtime on jobs that eats into valuable ramp time or workshop space. When undertaking service work or general repairs to vehicles, being unable to source the correct replacement part costs the garage money in lost time and aggravates the vehicle owner when it is not returned to them when expected. Motor factors across the country hold impressive levels of stock for fast-moving items but can it is unrealistic for them to be expected to hold stock levels for specialist items, as this is just not practical. Therefore, it is necessary for motor factors to deal with manufacturers and suppliers of replacement parts that can provide a next day service on non-standard items, ensuring factors do not have excess stock. Hemel Hempstead based NGK Spark Plugs (UK) Ltd are a leading manufacturer of spark plugs, glow plugs and Lambda sensors. As a world leading OE supplier to the major car manufacturers they are committed to providing components designed to meet their specific requirements. As a result NGK are often consulted at the initial stages of the engine design process, with their designers and engineers working alongside the manufacturers own development teams. Each and every product manufactured by NGK is designed to meet the most rigorous standards, thereby delivering reliability and consistent performance under all conditions. They each play a major role in ensuring optimum efficiency, and therefore make a significant contribution in the reduction of emissions. This commitment is evident throughout the company from R&D through to the timeous despatch and delivery of orders to its customers. Scots Auto Scene were intrigued to see for ourselves how the NGK process worked, from the Dave Highlands with Steve King initial call by the garage to the motor factor to the despatch from NGK’s warehouse in Hemel Hempstead. Edmonstone Garage in Danderhall, near Edinburgh, is a small independent operation carrying out MoT’s, servicing and general repairs to their customer base in the local area. One such vehicle that recently had a service undertaken was a Japanese imported 2000 plate Nissan Silvia and as a matter of course the spark plugs were to be changed. On inspection by mechanic Bobby Johnstone, the spark plugs being replaced were not from NGK, but a quick phone call to their local motor factor, Eskside Motor Factors in Dalkeith, matched the plugs with NGK’s BKR8EIX. Bobby Johnstone at Edmondstone Garage places his order with Eskside Motor Factors Scott Miller of Eskside Motor Factors phones through to NGK at Hemel Hempstead The order being processed by one of NGK’s sales team Some of the extensive stock holding at NGK’s warehouse in Hemel Hempstead Scott Miller of Eskside Motor Factors let Bobby know that these plugs were not in stock but would be with the next day. Scott called NGK’s sales department in Hemel Hempstead and placed the order for four plugs to be despatched to them next day. This hand written order, one of hundreds taken on a daily basis by Sales Office Manager Vanessa A’Hern and her team, was then processed into NGK’s computerised ordering system to start the ball rolling and pass the order through to the logistics team. The order was picked up in the warehouse as a special order as it had to be despatched that afternoon and was pushed to the head of the list for immediate pick. The logistics operation is remarkable with on average six months supply of spark plugs, Lambda sensors and glow plugs for their vehicle manufacturer partners as well as aftermarket distributors in the UK in stock. Logistics Manager Steve King and Assistant Logistics Manager Dave Highlands run a very slick operation, overseeing the constant stream of goods inward and outward to ensure stock levels are maintained at optimum levels. The 16 strong team efficiently process all orders - whether it is for a small order of four spark plugs going to Dalkeith overnight or four pallets destined for Exeter - using the very latest stock control and order processing technology available which not only guarantees the correct part is picked and despatched, but also carries out ‘continuous stock taking’, negating the requirement for lengthy manual stock taking at night or over weekends. Keith Shepherd, one of the NGK’s pickers, collects the order for Eskside Motor Factors from the printer and scans the barcode, letting him know that he has to pick four BKR8EIX spark plugs for next day delivery. At the parts pick location Keith scans the barcode on the box to tell the system that these spark plugs have been picked and takes them to the packaging table where he prints off the address label and boxes the spark plugs up. The order is then placed in the goods outward area and is collected by DHL at 4.55pm for next day delivery. The next day Eskside Motor Factors receive the spark plugs via DHL at 9.30am and they are despatched immediately to Edmonstone Garage in one of their delivery vans. At 10.30am the next day Bobby Johnstone fits the spark plugs to the Nissan Silvia to complete the service and the vehicle is collected by yet another satisfied customer. Keith Shepherd collects the order in the warehouse prior to picking Eskside Motor Factors’ order Keith scanning the BKR8EIX bin barcode in the warehouse before despatch For more information: www.ngkntk.co.uk Eskside Motor Factors’ DHL delivery consignment details ready for shipping Bobby Johnstone completing the service by fitting the specially ordered NGK spark plugs at Edmonstone Garage 16NEWS www.autosceneuk.co.uk ISSUE 61 2010 SAS F1 in Lochgelly A team of students from Lochgelly High School celebrated winning a place at the F1 in Schools World Championships after the UK Final of the Formula One in Schools Technology Challenge held at the recent Autosport International Show in Birmingham. ‘Exceleration’, comprising Karla McQueen (14), Lauren Hughes (13), Jay Tullis (15), Calum Fairgrieve (15), and Stacey Haldane (17) were delighted with the news that they were the best performing Scottish team and were invited to represent Scotland at the World Championships. This prestigious event will be held later this year at an international F1 Grand Prix with the team now preparing for the prospect of racing for the unique Bernie Ecclestone trophy and coveted scholarships to City University, London. Chairman and Founder of F1 in Schools, Andrew Denford said of this year’s National Finals: “Each time we hold the UK Finals the judges are blown away by the standard of the entrants, particularly the engineering expertise which we are seeing, some of which is exceeding GCSE level. The bar is being raised each year too, with teams introducing new innovations, top quality presentations and portfolios, and producing very close racing.” The Lochgelly High School team F1 in Schools aims to help change perceptions of engineering, science and technology by creating a fun and exciting learning environment for young people to develop an informed view about careers in Mathematics, Engineering, Science and Technology. Students are given a brief to design a model compressed powered F1 Car of the future using CAD/CAM. Cars are then manufactured on a CNC machine. For more information: www.f1inschools.co.uk More retailers win in Grouptyre / Federal promotion 2010 got off to a good start for Tyre and Autocare Services of Keith, who won a superb prize in the second phase of the national Red Letter Day promotion organised by Grouptyre, the UK’s leading independent tyre wholesaler. Tyre and Autocare Services of Keith, supplied by Kenway Tyres, won a Red Letter Day experience to the value of £250. All retailers who registered to take part in the initiative and purchased Federal tyres between November 1 and December 31 2009 were automatically entered into the prize draw. Entries were allocated on the basis of one for each tyre bought during the promotional period and the winners were selected at random. Now all they have to do is choose their ‘experience’. The host of Red Letter packages covers a wide range of activities and interests, from action and adventure experiences such as driving competitions, white water rafting and scuba diving, to the relaxation of a luxury hotel break, spa experience or theatre trip. For more information: 01928 706166 or www.grouptyre.co.uk 18UNDERTHEBONNET www.autosceneuk.co.uk ISSUE 61 2010 SAS Manbat committed to customers The harsh winter has really boosted battery sales, but it also can strain the relationship between the customer and supplier. Having a reliable battery partner during periods of low demand is very different to having a reliable partner when demand is high and product is scarce. Manbat - the UK’s largest battery distributor have almost 60 years experience of the battery market and have a wealth of experience to help thei customers make the most of their battery sales opportunities. They also have plenty of useful advice to offer the garage trade to enable them to deliver a good service to their customers, while still maximising their profits. Servicing is the life-blood of the independent garage workshop, but far too often the condition of the battery is overlooked during the annual service process. Battery testing should be standard practice in every workshop and second nature to the technician because it is a procedure that will pay dividends. Workshops that carry out battery testing are in a win-win situation. If the customer is told that the battery has been found to be in good condition, the garage is able to demonstrate that it is a trustworthy outlet that the customer can have confidence in. However, if the test reveals a potentially faulty battery, the positive benefit to the customer is that the garage has very likely prevented them from experiencing a future breakdown, with all the misery that entails. Battery testing can reveal a great deal about potential underlying causes that can result in battery failure, which can provide more useful work for the garage and provide a proper repair for the customer. However, many garages will simply replace a failed battery without any form of diagnosis. Working in conjunction with its distribution partners, Manbat will train technicians to address these matters with sound battery testing procedures because they know that good diagnosis both saves garages money and helps them to build a reputation for customer service. To make the most of battery sales, businesses need to provide customers with the most suitable battery for the purpose. It is risky to just assume that a direct like for like replacement is the correct application. In many cases the incorrect battery could have been fitted previously and so the correct procedure is to refer to an application guide for each particular vehicle. However, there is an opportunity to upgrade the battery when a unit of a higher specification is more suitable to the vehicle if it has been modified or because of how it is being used. Manbat training helps their customers match the most appropriate battery to each particular application and enables them to explain to the public why cheaper is not necessarily better. Manbat distribute an impressive spectrum of high quality battery brands from the premier VARTA range, through the iconic Lucas brand and to Numax, the UK’s fastest growing battery brand. Each brand is supported with a market leading application guide to aid battery identification and suitability. The Lucas brand is going through a particular renaissance since Manbat became the exclusive distributor in April 2009. Manbat’s policy has been to re-establish the brands traditional reputation for quality, reliability and a wide range of reference applications. The Lucas automotive range consists of Classic, Premium, Supreme and Fusion. The Classic range features a two year warranty, the Premium range is an OE specification range that utilises calcium technology and comes with a three year warranty, the Supreme is a sealed battery which exceeds OE specification and has a four year warranty and the top-of-the-range Fusion is an AGM battery which has a deep cyclic capacity and a four year warranty. In reapplying these core values to the brand, Manbat are able to report not only dramatic sales growth, but also an increase in battery specialists taking up the opportunity to become Lucas stockists. This success has spawned further growth in the brand, which has meant that in addition to the automotive batteries, the range now includes standard and wide type commercial vehicle batteries, Traction XC for the industrial and golfing sectors, leisure and marine batteries and a comprehensive range of motorcycle and mobility batteries. This depth of range combined with Manbat’s commitment to help their customers to develop into other sectors, provides forward thinking businesses with a genuine opportunity to specialise in power storage and become expert suppliers in the complimentary non-automotive sectors such as golf, leisure, marine, motorcycle, mobility or industrial, where profit margins are higher. For more information: www.manbat.co.uk 20UNDERTHEBONNET www.autosceneuk.co.uk ISSUE 61 2010 SAS Enhancing technical knowledge In order to offer their customers the best service mechanics must always be up to date with the latest technology. Workshops can enhance their skills by taking advantage of the training programs offered by the ContiTech Power Transmission Group. In the technical training course lasting several hours, experts will provide you with knowledge relating to timing belts in motor vehicles. In the technical practical training, the participants will not only be provided with theoretical knowledge, but also spend one day practicing actual timing belt changes on various engines. ContiTech offers technical training that is free of charge and experts provide the participants with technical knowledge about drive belts. Participants learn how to handle timing belts correctly, what the distinguishing properties of a timing belt are and what can lead to timing belt damage in motor vehicles. They also learn about special topics such as timing belt profiles and materials and the use of belt tension testers. Kai-Uwe Suppé, a Technical Trainer at ContiTech, says: “For anyone who services cars and processes complaints, this technical knowledge is indispensible.” Main focus points can be selected from the content of the program. Up to 25 people can take part per technical training course. ContiTech organizes both training programs together with dealerships. Workshops can register for the courses at their dealers. For more information: www.contitech.de New global technology centre opens EXIDE Technologies new Global Technology Centre at the Milton, Georgia world headquarters opened for the first time on February 4. The 20,000 sq.ft. building provides an important part of the company’s global research, development and engineering organisation and is one of three new or upgraded engineering centres dedicated to development of various forms of stored energy. Analytical, electronics and prototype battery laboratories, world-class instrument rooms as well as a garage for hybrid electric vehicle (HEV) product development provide an environment that enables advanced R&D on emerging applications for stored electrical energy. In addition, the facility is designed with a number of environmentally-advanced technologies that enhance the Company’s green profile. These include energy-efficient lighting, solar panels on the roof and a wastewater recycling system. For more information: www.exide-intelligent-power.com SAS ISSUE 61 2010 www.autosceneuk.co.uk UNDERTHEBONNET21 22UNDERTHEBONNET www.autosceneuk.co.uk ISSUE 61 2010 SAS Spark plugs for LPG and E85 fueled engines Federal-Mogul’s leading ignition brand Champion have now made their Iridium spark plugs available for a broad range of engines operated with liquid petroleum gas (LPG) or E85 bio-ethanol. Champion’s iridium spark plugs feature several exclusive features to ensure superior performance and durability. Federal-Mogul’s Champion brand pioneered the use of iridium in spark plugs during the 1970s, with initial applications serving the aviation and industrial markets. Federal-Mogul engineers have extended the fundamental advantages of iridium technology - including increased resistance to electrode erosion - to LPG- and E85fueled engines because they can more aggressively erode the electrodes of conventional spark plugs. “Champion Iridium plugs provide the precise ignition characteristics, broad heat range capabilities and ISSUE 61 2010 www.autosceneuk.co.uk UNDERTHEBONNET23 So isn’t it time for an oil change? increased strength needed for engines operated with these popular alternative fuels,” said Mark Whitehead, Federal-Mogul Marketing Director Engine & Sealing Products, Europe, Middle East and Africa. Each Champion Iridium plug is equipped with an extremely fine-wire iridium center electrode and platinum V-trimmed ground electrode to ensure the longest life and greatest erosion resistance in a full range of challenging automotive applications. In contrast, iridium plug competitors feature ground electrodes manufactured from a less robust precious metal, which can compromise overall performance and longevity. Champion Iridium plugs also feature Federal-Mogul’s award-winning SureFire ceramic material and Heat-Active alloy, which help maintain optimal operating temperatures under varying engine loads. (This same technology was proven in the popular Champion EON plug range.) In addition to Champion Iridium plugs, Federal-Mogul offers an array of Champion Double Platinum spark plugs for engines operated with LPG and E85. The new range of fully synthetic Longlife 5w30 Premium Oils, from award winning specialist lubricants and fuel treatment manufacturer, Millers Oils, is now available to the aftermarket and in workshops throughout the UK. Five new oils have been added to the highly recommended Millers Oils Premium Oil range, to meet the increasingly strict and diverse engine oil specifications from many of the worlds leading car manufacturers. As ever more technologically advanced engines enter the market, and worldwide emissions targets become more stringent, a more sophisticated selection of engine oils is needed by trade and workshop professionals to prevent long-term problems and possible damage to components like catalysts and particulate filters. The launch of these additional Premium Oils is the latest in a long line of recent product developments from Millers Oils, as the company aims to provide the aftermarket with the widest possible range For more information: www.fmecat.eu Axeon power for electric trucks Britain’s leading lithium ion battery designer and producer Dundee-based Axeon - is a major beneficiary of the breakthrough order for Modec electric vehicles from their joint venture with Navistar, a leading American truck maker. Four hundred Modec vehicles powered by Axeon batteries will initially be sold by Navistar though their extensive distribution network across North and South America. The tie up follows the US Government’s $2.4 billion investment in the sector. Modec, who have installed Axeon batteries in their vehicles for several years, has said that their joint venture with Navistar could lead to the production of thousands of zero-emission vehicles every year across North, South and Central America. Navistar has received $39 million in grants from President Barack Obama’s economic stimulus package. The deal will see the Navistar-Modec Joint Venture produce and sell electric Class 2c-3 commercial vehicles. The SAS zero emission all-electric delivery vehicles will primarily be used for urban-suburban pickup and deliveries, which is the ideal application for this commercial electric van. Modec vehicles, manufactured at the Coventry-based plant, are heralded as the future of urban transport and are designed from the ground up as electric commercial vehicles. Modec vehicles are operated by high profile companies such as global couriers, including FedEx and UPS, as well as Tesco, the UK’s largest supermarket chain. The Joint Venture is a world first and symbolizes evolution in the automotive industry toward a zero emission future. Lawrence Berns, Axeon Chief Executive, said that the deal would secure jobs for Axeon’s 400 employees “and gives us a great platform to drive and develop and wave the flag in the United States“. For more information: www.axeon.com or www.modeczev.com of OEM-specific oils, as market demand continues to diversify. The high quality of the oils means that engine wear is minimised while the viscosity of the oil is maintained. Users will also benefit from the ‘extended drain’ capabilities of the oils that can enhance the performance of the oil beyond specified maintenance intervals helping to maintain the longevity and performance of vehicle engines. All of the following new oil grades are available through Millers Oils sales representatives and many local automotive stockists: • XF Longlife C1 5w30 Manufactured to meet ACEA C1 and JASO DL-1 certification, this oil has been designed to cover the latest requirements for Mazda and Mitsubishi diesels fitted with diesel particulate filters. The latest Mazda 5 and 6, as well as newer Mitsubishi Shoguns currently require this grade of oil. • XF Longlife C2 5w30 - This oil grade is primarily designed to meet the latest requirement for many French cars, including Renault RN 0700 specification (for petrol engines without a turbocharger), and many Peugeot and Citroen models. There is also a growing need to satisfy specific ACEA C2 requirements from manufacturers as diverse as Alfa Romeo, Chevrolet, Dodge, Fiat, Jeep, Lexus and Toyota as well as for the new Subaru diesels. • XF Longlife C3 5w30 - This oil is produced to meet and exceed the requirements of the broadest range of new cars being manufactured by companies such as BMW, Mercedes Benz, GM (Vauxhall / Opel). It is formulated to meet the very latest GM Dexos 2 specification, which is scheduled to come into force as a requirement during 2010. • XF Longlife C4 5w30 Manufactured to comply with the Renault RN0720 specification for very latest diesel engines with diesel particulate filters being fitted to the latest Laguna and Koleos models. • XF Longlife ECO 5w30 - This final oil has been designed to meet the very latest ACEA A5/B5-08 requirements and to meet and exceed the latest Ford M2C913C specification. The manufacturer has introduced this primarily to improve engine fuel economy and robustness against the use of biodiesel. The ECO 5w30 is also backwards compatible to the existing Ford M2C913B specification, so the benefits of using this product are not just limited to new Fords. As with all Millers Oils products, technical advice and expertise is freely available, with a dedicated team offering information on the best use of the products. And with the recent addition to the Millers Oils website of the Which Oil Online Advisor finding the correct oil grades for many vehicles is now quicker and easier than ever. For more information: 1484 713201 or www.millersoils.co.uk 24UNDERTHEBONNET www.autosceneuk.co.uk ISSUE 61 2010 SAS SAS ISSUE 61 2010 UNDERTHEBONNET25 www.autosceneuk.co.uk New references Get set for spring filter servicing Dayco are a world leader in power transmission systems for OEM and Aftermarket and via their distribution partner Universal Automotive, they continue to expand its product range. Recent timing belt kit additions include Ford Ranger 2.5TD, Puma 1.7, Volvo 2.4TD, Peugeot/Citroën 1.4 16v, Toyota 2.0TD D4D and Hyundai Coupe in both 2.0 and 2.7 variants. The popular Subaru Impreza, Forester and Legacy 2.0 litre variants have also been introduced and these additions will increase the kit range to more than 400 references. Dayco also have a range of single timing belt tensioners and pulleys; additions to this range include auxiliary tensioners for the Audi and VW 1.9 TDi and damper pulleys for Ford Transit 2.2 & 2.4 TDCi, Mitsubishi Lancer 2.0 and Mazda 6 2.0 TDi. Part of the Dayco technical support programme includes adding a specific Many motor factors and garages reported a slump in December and January servicing demand as motorists stayed off the roads during the freezing weather. Now that driving conditions are back to normal, expect to see drivers flocking to catch up on missed services as well as getting the car ship-shape for the driving year ahead. And as a key service item, one of the main items in hot demand will be filters of every kind - including oil, air, fuel and cabin air. SOGEFI Filtration, the UK’s biggest OE filter manufacturer and home to the FRAM, CoopersFiaam and Crosland brands, recommends that every post-winter vehicle maintenance check should include a detailed review of cabin air and diesel fuel filter efficiency at the very least. Marko Wowcyzna, Sales and technical advice sheet with each timing belt kit. New bulletins include: KTB404 Audi / Volkswagen 1.8 20v Turbo, KTB432 Chevrolet Matiz 0.8 KTB471 Chevrolet Matiz 1.0, KTB393 Daewoo Lanos 1.6 16v, KTB400 Hyundai/Mitsubishi, KTB406 Land Rover Freelander 1.8 16v, KTB414 Opal/Vauxhall 1.7D and KTB377 Suzuki 1.6 16v. Finally three new Dayco training course videos are available to view online at www.universalautomotive.com The subjects are: ‘The control and replacement of auxiliary control belts’, ‘The control and replacement of timing belt and automatic tensioner’ and ‘The control and replacement of distribution belts and fixed tensioner’. For more information: www.universalautomotive.com or 01562 512512 Join the Millionaires Club! Leading aftermarket parts provider DENSO Aftermarket Sales UK have announced the launch of their biggest ever sales promotion for motor factors and distributors across the UK, offering an exciting range of millionaire-style prize opportunities. From January 1 to March 31 2010, all orders for DENSO’s OE quality You could experience the thrill of the Monaco Grand Prix parts - including starters and alternators, lambda sensors, a/c compressors and condensers, radiators, spark plugs, glow plugs and cabin air filters - will be counted towards individually set customer targets. Each month distributors reaching their interim targets will receive branded goodies from DENSO for themselves or their customers, plus they will have the chance to win a range of luxury prizes - from a limousine night out to a case of bubbly. And at the end of the promotion there are dozens of places to be won on a range of once-in-a-lifetime trips to Grand Prix events in the UK and Europe. DENSO Aftermarket Sales UK Manager Paul Payne confirmed: “The Millionaires Club is the largest and most exciting sales promotion DENSO has ever run in the UK. The top prizes range from attending a F1 Test Day in Jerez in Spain, to the chance of experiencing the thrill of the Monaco Grand Prix. It’s a fantastic incentive for distributors and factors to order in more DENSO stock, take on additional DENSO programmes or maybe even try out DENSO’s outstanding quality for the first time. Every distributor taking part can win a prize, so we hope everyone will get involved.” For more information: www.denso-delivers.com National distributors appointed Remy Automotive UK Ltd, one of the UK’s leading automotive parts remanufacturers, have announced the appointment of two national distributors for their Delco Remy range of starters and alternators for commercial vehicles. These are Ferraris Piston Service Ltd (FPS) and PSV Transport Systems Ltd (PSV). “This new supply concept in the UK has been designed to match the Remy worldwide success in commercial vehicle starters and alternators,” says Michael Flensborg, UK Sales and Marketing Director of Remy Automotive. “Remy’s core business is our Heavy Duty programme where we are number one in the market globally and a major player in continental Europe. “The appointment of these two very different UK distributors is key. PSV is one of the UK’s most recognised specialists in the commercial vehicle supply sector and FPS supplies a same day delivery service to all of the UK motor and commercial factors. “Both have invested in improved stock holdings of our range, with FPS holding stock at all 20 of its branches nationwide plus an extended range at its Sheffield warehouse. PSV also hold the full UK range at their central warehouse in Hoddesdon from which they can deliver the same or next day across the whole of the UK. “This enables us to now offer national visibility and availability of the Delco Remy HD product to the entire UK marketplace. Both distributors will play a vital role in the success of the programme and have been chosen for their unique business models which we believe will maximise the strength of this new supply concept from Remy. “Delco Remy is a global OE and OES rotating electrics manufacturer and is No1 in the world in rotating electrics. All units are built to OE standard as a minimum and re-engineered to improve on OE design where necessary. We also offer a 24-month or 60,000 mile no quibble warranty. “There are 6,000 part numbers in our HD range covering 98% of the truck parc, including 100% of these manufacturers - Man, Daf, Mercedes, Volvo, Iveco, Scania and Cummins.” For more information: www.remyinc.eu. Marketing Director at SOGEFI Filtration commented: “During this exceptionally cold start to 2010 diesel fuel can turn to ‘wax’, or is more likely to suffer from water ingress. If the filter is not checked this may cause problems with the running of the engine and possible long term damage to the fuel pump. Changing the filter in early spring for an OE quality, highly efficient replacement will prevent such problems and potentially an expensive fuel pump replacement.” Spring motoring also makes efficient cabin air filters even more of a priority. On still-chilly mornings or evenings a poor quality or blocked cabin air filter may cause the inside of the car windscreen to steam up; and is also likely to be less effective at ensuring clean, properly filtered air reaches the occupants of the car. “Cabin air filters present a strong spring sales and profit opportunity for factors and garages,” continues Marko. “Increasingly fitted in new cars as standard there’s a fast growing replacement market, and they are a standard, year-round service item too. But make sure you choose a reliable brand that offers advanced materials and design - it’s the only way to ensure that passengers have pure, clean air to breathe, and that the windscreen stays crystal clear! It’s important to take the initiative and recommend to customers that their filters are regularly replaced for optimum efficiency.” For more information: 01443 223000 or www.sogefifilterdivision.com Motorsport aftermarket parts A range of motorsport engine bearings is the latest extension to the UK product portfolio of MAHLE Aftermarket Ltd. These high quality products come from a manufacturer with a racing pedigree that includes F1, MotoGP, Le Mans and NASCAR. This is the first time the MAHLE Motorsport brand has been used on a European aftermarket product. Manufactured in a specialist UK facility using materials developed for top level motorsport, the initial range covers 14 applications from Ford to Subaru. The company’s UK aftermarket subsidiary plans to expand the range as wider demand is identified. As well as having tighter tolerances than any other bearings available, MAHLE Motorsport bearings feature several unique technical specifications. All shells are laser marked rather than stamped to prevent distortion of the steel backing, since any distortion inhibits the thermal efficiency with which the heat is transferred from the bearing into the housing. Where possible big end bearings are machined with a “racing notch” to eliminate any disruption to the joint faces and bore surface in order to protect the bearing fit and oil film. All MAHLE Motorsport bearings have a lead indium overlay for optimum conformability and fatigue resistance. They also have a cast bronze substrate which offers greater strength than a sintered substrate, while flash plating - used solely to improve the cosmetic appearance of bearing shells - is simply not required. The proprietary bearing alloys developed by the company over many years of racing experience are unique to the brand and proven at the highest level. MAHLE bearings are used extensively in F1 and most other forms of motorsport. For more information: 0845 6885007 Glow plugs selected as OE NGK Spark Plugs’ impressive performance in terms of OE supply to Europe’s leading vehicle manufacturers has continued with the announcement of exclusive glow plug fitment to Fiat Group’s new SDE 1.3L Multijet Euro 5 engine. The Fiat Group’s new Multijet engine will power the Group’s best selling models including the Fiat 500, Grande Punto and Doblo as well as the Alfa Romeo MiTo. This is the first time that Fiat has developed an entirely new glow plug in partnership with NGK. The exclusive OE contract also includes glow controllers. For the four cylinder SDE 1.3L Multijet engine, NGK has developed an exclusive sheathed type glow plug - the Y9001AS - and glow controller, RG41GJ. Together they enable the engine to comply with Euro 5 regulations. To achieve the required glowing characteristics - such as rapid heat up and long post glow operation - the Y9001AS features NGK’s AQGS (Advanced Quick Glow System) technology. Its glow tube has a diameter of only 3.5mm - considerably thinner than conventional glow plugs. It is therefore able to reach 1,000°C in only two seconds, providing an exceptionally reliable ignition of the diesel mixture even at very low ambient temperatures. Together with the R41GJ glow controller, NGK’s Y9001AS also supplies long post-heating - at precisely the required temperature - for up to three minutes. Emissions during the warm-up period of the engine are therefore reduced significantly. Even though this means tougher working conditions for the glow plug, NGK has been able to keep the lifetime of the glow plug high guaranteeing perfect ignition throughout the lifecycle of the engine. “Since the early 90s Fiat has been installing NGK’s spark plugs and Lambda sensors as OE,” says Brian Childs, NGK UK’s Deputy Managing Director. “We are now pleased to add the Fiat Group to the list of OEMs who install our glow plugs. Just a few months after Mercedes-Benz made the decision to use NGK glow plugs exclusively in its most important diesel engines over the coming years, this new success with Fiat confirms that NGK ranks among the top suppliers of glow plugs to the leading European vehicle manufacturers.” For more information: www.ngkntk.co.uk 26UNDERTHEBONNET www.autosceneuk.co.uk ISSUE 61 2010 SAS Exploiting high scrap value is key to successful battery selling in 2010 As car battery prices continue to rise due to the spiralling cost of lead, Europe’s leading battery manufacturer is encouraging the trade to adopt exchange pricing to cope with inconvenient and rapid battery price changes. Exchange pricing, which is already widely practised in the automotive aftermarket, can also provide a cost effective marketing tool for battery wholesalers, retailers and garages. As the lead in an old battery can be reclaimed and reused by Johnson Controls in its European factories for VARTA-branded battery production, retailers and service centres can offset any lead price increases by ensuring that old batteries are returned on a one for one basis. “By doing this, the end customer can be offered a unique commercial proposition, giving the seller a real advantage,” says Paul Matarewicz, Managing Director of Johnson Controls Batteries Ltd, UK. “Assuming an old battery is always returned after the new one has been sold or fitted, the trade is permanently shielded from lead price increases.” Currently the value of a scrap car battery can be as high as £6, with an average truck type worth up to £18. “These values offset all lead related price increases that have taken place since lead fell to its lowest price a year ago,” he explains, “so anyone sending back batteries on a one for one basis since then would effectively have had no price increases for a year.” In many cases the trade currently allows scrap batteries to be taken away by third parties for a fraction of these values, and by doing so misses out on the chance of improving battery sales and margins. Johnson Controls Batteries Ltd runs a fully licensed nationwide scrap scheme, and in conjunction with major distributors is keen to promote the reclamation of lead. “In addition to our Johnson Controls aim of improving lead recycling rates for the sustainability of world lead resources, there is also a clear commercial benefit for everyone,” he adds. “We believe that exchange pricing is the key to a long term sustainable battery business, and would welcome new customers who wish to participate.” For more information: www.varta-automotive.com Contract secured John Goodland UFI Filters are delighted to be able to announce that they have won a supply contract with the UK’s largest motor factor trading group the GAU. The contract comes into effect immediately and includes UFI’s complete range of air, cabin, fuel and oil filters. UFI’s Matthew Say said: “Winning this supply agreement with the GAU is a great milestone for UFI Filters in the UK. Over the last couple of years we have done a good job in raising the profile of the business and Expand timing belts kits Euro Car Parts (ECP) have recently expanded their Timing Belt Kits range covering Japanese and Korean applications. With ECP offering OE quality, excellent pricing, top availability with an ever expanding range that covers over 300 applications. ECP are offering customers the best quality and range at a fraction of the price of its competitors. The components found in the kits are from OE Quality Manufacturers such as Mitsuboshi, Contitech, GMB, Koyo, NTN and INA. For more information: 0845 602 2570 or www.eurocarparts.com establishing the brand as a quality OE product, but a contract with a major player like GAU will help us reach the next level.” The GAU’s UFI orders will be processed and distributed through national distributor Universal Automotive from its Kidderminster-based warehouse and dispatch centre, ensuing a next day delivery on stock items ordered by 6pm. Universal Automotive’s Sales Director, John Goodland said: “UFI Filters is one of the world’s biggest OE filter manufacturers, supplying 42 vehicle manufacturers with filtration products that include many specific patented applications. “GAU members should have great confidence in the excellent UFI Filter range and we believe that we can help the members grow their filter business with these top quality and superbly priced products,” he concluded. For more information: 01562 512512 or www.universalautomotive.com 28UNDERTHEBONNET A roaring success in the automotive battery market As the largest independent supplier of aftermarket products in the UK, ECP are well positioned to take pole position in this cold snap with almost 75,000 batteries in stock in their central warehouse. It is reported that ECP recorded an increase of 95% sales in the first week of January this year over the corresponding period in the previous year, while many other distributors struggled to supply even the popular part numbers. ECP are the largest distributors for Premium OE battery brands such as EXIDE and BOSCH. ECP also stocks their exclusive LION brand which is produced in mainland Europe in accordance to latest European battery manufacturing standards. Unlike many of their competitors, ECP offers a minimum warranty period of three years against manufacturing defects for all passenger car batteries sold through their 72 branch nationwide network, increasing to four or five years, depending on the product. It is estimated that ECP recorded a growth of 60% in battery sales in 2009 over the previous year. This was achieved by a strong customer focussed marketing program, offering the best brands at the most competitive prices and consistent availability. In order to assist their customers to increase sales, ECP offered more than 1500 free display stands and 1000 battery booster packs against specified volume purchases. Furthermore ECP launched their buy now, pay later scheme as early as August, 2009 helping customers to stock more batteries without adversely affecting their cash flow in this time of recession. Exide Marketing and Sales Director, Andrew Bevington adds: “ECP is possibly the fastest emerging player in independent automotive battery market with ever increasing distribution strength, stocking power and relevant marketing programs. We are really pleased to be associated with ECP.” ECP will now be the first in to launch Exide Micro-Hybrid batteries in the UK independent aftermarket. With the emergence of hybrid batteries, the independent aftermarket can rely on ECP to bring them the latest hi-technology products available. These advanced technology batteries will be required by entry level micro-hybrid cars such as Toyota, Alfa Romeo and Fiat. ECP are also stocking Deep Cycle Batteries like EXIDE MAXIMA 900 and MAXIMA 900DC which can cater for vehicles equipped with hi consumption accessories such as TV. These batteries have Spiral wound AGM grids, tightly packed in sealed cells. This results in a sealed, maintenance free battery which is easy to charge, and capable of coping with deep discharge cycles. For ease of fitment these batteries feature mounting holes near the centre of the casing that run top to bottom through the entire case. The MAX900DC also features an extra set of wing nut terminals on the top of the battery. ECP are considering entering into Motorcycle battery distribution network with great brands like EXIDE and BOSCH. They are currently evaluating the market to ascertain if it can be serviced by their future branch network. In short, for the best brands, the biggest range, immediate availability and competitive prices you cannot beat the ECP offer, the company say. For more information: 0845 602 2570 or www.eurocarparts.com www.autosceneuk.co.uk ISSUE 61 2010 SAS For the latest news from inside the automotive market visit www.autosceneuk.co.uk The First Choice of the Motor Trade in the UK What’s going on under your customers bonnet this winter? You have a vehicle in your workshop for a routine service, you check the brakes, oil, tyres and exhaust. So why not the battery? In many workshops the battery, somehow always gets overlooked, yet its one of the single most important components of the vehicle, sound familiar? Did you know? • Battery failure remains the number one cause of roadside breakdown • one in every five vehicles that enters a workshop has a faulty battery • over 5 million batteries are sold in the UK every year • consumers are more likely to replace their battery following an accurate battery test, if they can see the results for themselves. • the more vehicle batteries you test, the more batteries you will sell? Many vehicle batteries in use today, will be in a discharged or semi-discharged state. The vehicles alternator is not able to cope with the high demands of the modern consumer requirements, especially when the vehicle is driven on numerous short start/stop journeys. A battery voltage should always be above 12.4v to prevent sulphating of the cells (a build up of crystals on the plates, reducing the performance and serviceable life of the battery). Using Rozone’s Industry leading Midtronic’s Battery Power Management Programme may enhance customer service and increase sales opportunities. For more information: 0121 526 8185 or www.rozone.co.uk 30WHEELS&TYRES www.autosceneuk.co.uk ISSUE 61 2010 SAS SAS ISSUE 61 2010 WHEELS&TYRES31 www.autosceneuk.co.uk Brits with wheel prospects The UK’s largest alloy wheel manufacturer is looking forward to an exciting year ahead after being given the financial backing to help support its diversification into new and innovative markets. Midlands firm Rimstock plc employs 160 people at its West Bromwich-based plant and has strengthened its position in the manufacture of alloy wheels in niche markets, having decided to become a new customer of Yorkshire Bank. The professional advice regarding the transfer of banking services has been provided by Friend LLP. Rimstock has been a leading supplier to the world’s major vehicle manufacturers through their world class alloy wheel brands Team Dynamics and 100+ for over 25 years, and felt now was the right time to expand this product range and diversify into other markets. To fully develop the programme of diversification and innovation, Rimstock felt it was necessary to improve the level of understanding between the company and its funders, and in seeking to achieve this, approached Friend LLP. Through working closely with Rimstock, it became clear to Friend’s advising team of Denise Friend, Amanda Allen and Georgina Clark, that this level of understanding was not available from the company’s previous bank, with whom they had been customers for more than 25 years. Rimstock plc Chief Executive Stephen Lane said the transfer to Yorkshire Bank has enabled the company to launch a new technology division which is developing a number of innovative products. They include wheels for the specialist security and defence market, and as a further extension of their motorsport heritage, supplying products to top teams around the globe including a new contract with the prestigious Australia V8 Supercars series. Lane said: “To have found a bank which shares our vision and demonstrated support, not only for our ambitious plans, but for British manufacturing and its people, is refreshing, and we look forward to a winning partnership. “The result of this new partnership has allowed us to reposition Rimstock and to drive growth into new technology sectors, enabling us to now enter the next chapter in the company’s history, with renewed confidence and a partner with real foresight for the future. “Our research and development team is pushing the envelope in design, and at the forefront of some exciting new concepts, and this strengthens our position to win prestigious and much sought after new opportunities, fundamental to continued growth. “We already have operations in Europe and North America and Profits in potholes (Back left to front right) Amanda Allen from Friend LLP, Yorkshire Bank’s Heather Griffin with Rimstock Chief Executive Stephen Lane and Director of Marketing Matt Neal. with our focus on expanding into new security and defence sectors, we are poised to continue our growth over the next few years.” Heather Griffin, a Business Banking Partner at Yorkshire Bank’s Birmingham Financial Solutions Centre, said the deal with Rimstock was further evidence of Yorkshire Bank supporting the automotive manufacturing industry in the region. “Rimstock had been eager to expand into new areas for some time and we are delighted to have been able to offer our support and make this possible,” she said. “In today’s economic climate it is great to see a Midlands manufacturer, renowned on the international stage, going from strength to strength and we look forward to working closely with Rimstock to help them meet their expansion goals.” Denise Friend, corporate finance partner at Friend LLP, added: “Given the recent economic issues in the automotive sector, the approach by the team at Yorkshire Bank was refreshing. They saw past the ‘automotive’ badge and saw Rimstock for what it was - a business with a great history, niche market position and fantastic innovation and diversification potential. “We are delighted that with our help, Rimstock has managed to transfer its banking to Yorkshire Bank who clearly share Rimstock’s excitement for the prospects that 2010 hold.” For more information: www.rimstock.co.uk Check wheel alignment after pothole damage To avoid any additional vehicle damage and expense caused as a result of driving over potholes, TyreSafe, the UK’s leading tyre safety organisation, is advising motorists to ensure their wheels are properly aligned. Driving over potholes can alter the vehicle’s steering and suspension geometries or damage critical components which can reduce vehicle safety or generate extra running costs. By ensuring wheels are correctly aligned, drivers can minimise the effects of any pothole damage and ensure they remain as safe as possible. “The recent bad weather will inevitably increase the number of potholes we see on our roads which can cause a number of serious safety issues for drivers,” explains Stuart Jackson, Chairman, TyreSafe. “If a car’s wheels are not correctly aligned it may pull to one side or cause vibrations in the steering wheel which can be distracting and make the vehicle difficult to control. By visiting your local garage or tyre dealer they will be able to perform some simple checks to make sure the wheels are correctly aligned, helping you to stay safe.” According to the AA, last February’s heavy snow increased insurance claims for pothole damage by more than 250%. With the recent prolonged spell of snow and freezing conditions, road damage is expected to be even worse this year. As well as the safety benefits offered by correct wheel alignment, motorists can also reduce their running costs. When a vehicle’s wheels are properly aligned, it is less likely to suffer from premature tyre wear as the tyres point in the correct direction, reducing any ‘scrubbing’ action on the road surface. This also helps to reduce the rolling resistance of the tyres meaning that fuel costs are also reduced. “When a driver has their wheel alignment checked, the garage will also be able to give the tyres a proper inspection to ensure they have not suffered any damage from the pothole,” continues Jackson. “Cuts or bulges in a tyre mean that it is likely to have suffered some serious internal damage making it unsafe and illegal. The garage will also be able to check that the tyres have adequate tread depth and the correct pressure, both essential for safe driving.” For more information: www.tyresafe.org There is no better time, than the present, to consider making the most of four wheel alignment servicing. Firstly, the recession has been a catalyst, to change the servicing sectors perception and recognise wheel alignment as an ‘essential service’. Add to this the harshest winter for decades and the proliferation of potholes - every car on the road is a prime candidate for a full four wheel alignment check and a profit opportunity for the taking. How much? It will be down to measurement capability and throughput, but with the ease, speed and accuracy of digital imaging alignment, such as Hunter HawkEye from Pro-Align and a suitable alignment ramp, some businesses have seen takings increase by £1000’s. For more information: 01327 323007 or www.pro-align.co.uk The right tools for the job Every HiQ fast fit centre in the UK has been given a hat-trick of new business tools in a bid to win more customers and stay ahead of the competition. The fast fit network, which is celebrating an upturn in turnover and retail footfall, announced at their recent third National Franchise Conference in 2009, the launch of new investment to support the business growth of its franchisees. Each HiQ centre now has access to three exclusive HiQ business tools designed specifically to improve capability, business planning and profitability across the network. Peter Tye, HiQ Network Development Manager introduced HiQ PACT (Planning and Composite Tool) , a new business development and planning tool geared to driving profitability in the network through benchmarking and the use of composite planning. And in a further boost for franchisees, HiQ PIT (Pricing Intelligence Tool) a new pricing intelligence tool has also been developed to allow each HiQ centre to deliver both competitive local pricing and optimization of margins by moving pricing away from a “gut feeling” approach to a real market knowledge driven approach. In addition, the HiQ Academy, the network’s bespoke automotive training academy announced an extensively expanded prospectus with a new focus on business development training. Geraldine McGovern, HiQ Marketing Manager also announced the continued development of HiQ’s e-commerce and brand site, www.hiqonline.co.uk to deliver new revenue streams for franchisees. Geraldine added: “It isn’t just HiQ Centres that are being being refurbished. As part of our ongoing strategy to set the benchmark for “fast fit”providers, we’ve given our hiqonline website a makeover. Not only is it smarter to look at, it will now provide an enhanced user experience, new MOT and service booking facilities, a new HiQ online blog and over 135 new local HiQ Centre microsite pages showcasing the centres offers and promotions” For more information: www.hiqonline.co.uk Lightweight alloy wheel AEZ are major sponsors of the AEZ RC44 team, which participates in the legendary RC 44 cup - a type of formula 1 on the waves - so it’s only fitting that the latest wheel from the AEZ ‘boatyard’ has a distinct nautical theme. The AEZ Yacht features a spoke design inspired by the drag anchor used on sports boats. The use of a thin rim edge enhances this look and makes the five pronged ‘anchor’ stand out. The AEZ Yacht is not just for fair-weather sailors, the robust clear coating provides superb protection from road salt and makes it suitable for all year use in all conditions. The AEZ Yacht would be an attractive choice for hatchbacks such as the Astra or Golf, larger models such as the Audi A4 or Mercedes C Class, or sports cars such as the BMW Z4 or just for a stylish boat trailer. For more information: 0700 943359 or www.alcar.co.uk Wheel and tyre package special Great news for Mini owners... AC Schnitzer have a superb wheel / tyre set offer available at the moment and you stand to save a massive £553 on a complete wheel and tyre set. The Mi1 package is suitable for all R50 and R56 MINIs whether hatchback, convertible or Clubman. Wheels sizes are 7.5J x 17” all round and 215/40R 17 tyres are included in the package. The lightweight alloy wheels come with tyres already mounted and balanced and the packages includes theft protection and an emergency tyre inflator kit, where applicable. The package is currently on offer at just £1369 and available directly from AC Schnitzer UK. For more information: 01485 542000 or www.ac-schnitzer.co.uk 32WHEELS&TYRES www.autosceneuk.co.uk ISSUE 61 2010 SAS Pirelli grips visitors Pirelli’s P Zero Trofeo proved the toast of this year’s Autosport International show, held at the NEC in Birmingham between January 14-17 2010. The exciting new ‘road legal track tyre’ attracted thousands of visitors to the manufacturer’s stand over the course of the four day event, and the impressive range of performance tyres; full-size in-car rally experience; GT Cup Ferrari 430; Pirelli Star Driver Subaru N15; a high performance Ducatti, and the Pirelli girls, meant there was no shortage of entertainment once they were there. Martin Pallot, Motorsport and Events Manager of Pirelli UK, said the show was a great success for the company, with many customers, dealers and consumers getting very excited about the new tyre’s capabilities, and Pirelli’s presence in general. Martin commented: “Autosport International is a great show, and I think the Pirelli stand was once again one of the highlights for visitors. The new products, interactive experience and all of the other components really came together to deliver a great Pirelli experience.” Although the iconic tyre maker had plenty of things to shout about, there was little doubt the P Zero Trofeo was the star of the Pirelli show. Based on the manufacturer’s championship winning World Rally tyre for tarmac, it is the closest drivers can get to a Pirelli motorsport tyre while remaining the right side of the law on European roads. Maintaining the motorsport theme, Pirelli also took the opportunity to announce its continued sponsorship of the GT CUP, GT Trophy and British Rally Championship series for 2010 at the event. For more information: www.pirelli.co.uk Cold weather tyres - a must in icy weather Given the current icy weather conditions across the UK, Continental Tyre Group believe it’s of vital importance that van drivers and fleets are aware of the many safety benefits in fitting cold weather tyres to work vehicles. Intensive testing undertaken by Continental has shown that a vans braking distance when travelling at 30mph in icy conditions dramatically increases by up to 31%. The average extra distance a van will travel when braking on standard tyres versus cold weather tyres is 13 metres while a passenger car or car derived van will travel a further 8m - an increase of 23%. Scott Benbow, Product Manager at Continental, said; “Every winter, we have problems on the road because drivers are poorly equipped to cope. Drivers in most European countries fit cold weather tyres from October to March. This allows them to have greater tyre performance when temperatures drop to below 7ºC - a common occurrence in winter months.” With a unique compound which stays supple in cold weather, the advanced Continental VancoWinter 2 aids drivers with sipes - the small slits in the tread blocks of the tyre - that spread when braking. This creates an ice scraper effect on the road surface allowing shorter braking distances on winter roads. Open shoulders on the tyre with wide lateral grooves give excellent water drainage leading to a high level of protection against aquaplaning on wet roads. As well as ensuring the occupants safety, the VancoWinter 2 has an optimum tyre footprint to give even wear. This coupled with the cold weather compound gives the VancoWinter 2 as much as 30% extra mileage potential in the winter months compared to a conventional van tyre. For more information: www.conti-online.com Brityrex reaches 70% of floor space sales with 9 months still to go! Event organiser ECI International have confirmed that Brityrex International 2010 is already 70% sold in terms of stand space at Manchester Central. Confirming the positive take-up from exhibitors, ECI Managing Director Paul Farrant says: “We continue to make very good progress with the exhibition and I can put everyone’s mind to rest by confirming that Brityrex will definitely be taking place as planned in Manchester in October. “Reaching the 70% milestone at this relatively early stage means we go forward with confidence and in the knowledge that the industry is firmly behind the exhibition.” Since the turn of the year ECI has continued to register a wide variety of international exhibitors for the UK’s only dedicated tyre and equipment show of the year. They include companies from the UK, Europe, south Asia, China and New Zealand. ECI is compiling a list of show incentives planned by exhibitors which will be promoted to potential visitors through a variety of marketing, advertising and PR activities in the run-up to the exhibition. One such company is Hofmann Megaplan, who have announced dramatic plans to give away a tyre changer worth almost £14,000 to one lucky visitor at this year’s exhibition. The astonishing incentive is all part of Hofmann’s plans to create a buzz of interest and excitement around its presence at the show in October. Managing Director James Boon says: “Brityrex will be the highlight of our sales and marketing effort this year so we’ve decided to give it everything we’ve got in terms of attracting customers to our stand. “We will be giving away one of our top of the range ‘lever-less’ tyre changers, the megamount Magic, which is a revolutionary changer with built in wheel lifter and automatic fitting and removal carried out by keypad,” he confirmed. Further details on how visitors can secure a chance of winning this flagship prize will be released closer to the show, but it is likely to be based on a visit to the Hofmann Megaplan stand and answering a simple questionnaire. Other show-stopping incentives will be announced in the coming months. Brityrex International 2010 will again be sponsored by the NTDA, which will hold its popular annual dinner and TAFF Industry Awards alongside the event. The exhibition will take place on October 5, 6 and 7 at Manchester Central, formerly known as G-Mex. For more information: www.eci-international.com 34WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS Memory saver EOBDII The new EOBDII memory saver from Gunson holds the data codes from the vehicles ECU when the car battery is disconnected. Simply plug straight into the 16pin EOBD socket and attach the battery clips to a slave 9v or 12v battery using the 200cm of battery lead supplied. This socket is found beneath the steering wheel on most vehicles manufactured after 2001 The Memory Saver EOBDII (Part No: 77065) is expected to retail for around £36.70. For more information: www.gunson.co.uk Continued links with VW Group Support services company VT Group (VT) have expanded their links with manufacturer VW Group (VWG) by taking responsibility for VWG’s leading specialist technicians The technicians are based at the Technical Service Centre (TSC) at VWG’s National Learning Centre (Training Academy) at Milton Keynes where VT already delivers training for apprentices and other adult technicians for all brands under the Volkswagen Group marques, namely VW passenger car, VW Commercial Vehicle, Audi, Skoda and SEAT. The TSC carries out complex repairs, preparation of special vehicles and support for high specification vehicles being used for driver experience. VT now employs the five specialist technician’s that staff the TSC and is responsible for training them to ensure that they remain at the leading edge of VWG technology. Their on-going training will form part of VT’s much wider responsibility for training VWG apprentices and adult technicians in areas including parts, vehicle body repair and paint, and servicing. VT designs and delivers all technical training programmes for each of the brands. In total, VT delivered some 16,000 technical man days of training at the Centre during 2009 and, on average, over 200 visitors a day from VWG’s national franchised network attend the Centre. Some 30 VT trainers deliver the courses, using state-of-the-art classrooms and replica workshop environments. VT Group’s Paul Rowlett, General Manager Technical Training, explained: “This extension of our successful partnership with VWG further underlines our role as one of the UK’s leading providers of automotive training and related services.” For more information: www.vtplc.com Extend distributor network Now well into their third year of trading, diagnostics specialist Autoboss UK are showing no signs of stopping in 2010. The Wirral based nationwide supplier have just taken on new distributors in Scotland and South Wales. Scottish distributor Autoparts Garage Equipment will be marketing the Autoboss V30 from their outlets throughout the region. With over 20 years experience in the industry, South Wales based GMF Motor Factors have happily taken on the Autoboss UK range. Both distributors were more than happy to sign up with Autoboss UK, based on their comprehensive scan tool capabilities and the global level branding support from parent company SPX. “One of the primary factors that drove the new distributors to Autoboss UK (besides its global brand image and already fully comprehensive output) was the level of intensive development that the Autoboss V30 scan tool has undergone over the last six months. The Autoboss range is more than just a set of diagnostic tools available for sale. To us, our range of tools are a passion. We will always work to improve and innovate until we are the market leader. We feel that this business philosophy is what helped us gain our new distributors,” commented Managing Director Andrew Dimond. Autoboss V30 Tool Coverage Continues To Grow The already comprehensive Autoboss V30 scan tool has just undergone a new set of updates to stay in line with the latest automotive developments. Following an intensive software development program by technicians in the UK and Japan, the latest updates include model year updates for Ford, Vauxhall / Opel, Mercedes, Smart, Mini, Nissan, Toyota, Mitsubishi, Honda, Landrover and Range Rover and the first release of Subaru software. All these updates are available to current subscribers as a free download. Other improvements include global testing for Vauxhall / Opel vehicles enabling scanning of every ECU on the vehicle with just one click, extended key and remote programming coverage for Vauxhall / Opel vehicles, diesel particulate filter regeneration for Vauxhall / Opel vehicles, more service light reset procedures added to Mercedes software for the C203u,C203a,Clk209u,CLK209A models and extended diesel coverage for Mercedes, BMW, Ford, Vauxhall / Opel and Land Rover. And if all this isn’t enough, development plans are in place for early 2010 focusing on French and Italian marques. SAAB software is also under testing and due for release very soon. For more information: 0845 643 2764 or www.gegdiagnostics.co.uk 36WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS Lifting spirits with the option of seeing Red! With the ‘optimism’ of a recovering market workshops are now focusing on future revenue and business development with four wheel alignment taking centre stage as the ‘new’ essential service. As important as the aligner is, the type of lift for the ‘alignment bay’ is critical and workshops are beginning to recognise this. “There has been a marked increase in workshops requesting wheel aligner and lift packages, whereas before, businesses would consider buying an aligner to run on an often unsuitable conventional flat platform ramp, confirmed Pro-Aligns Paul Beaurain. “We are also finding some workshops are planning for the future, by installing an alignment ramp, when their existing lift is failing, even if they do not currently have the budget for the aligner”. The success last year of Pro-Align’s Provac FS40LT Alignment Lift, which was launched in Spring 2009, and on going popularity of their Scissor Wheel Alignment lift is a reflection of this. The FS40LT is a genuine value for money four post alignment ramp. Its heavy-duty construction means it will withstand the rigours of the busiest of alignment bays, and with the column width of 2900mm it optimises the field of vision for imaging alignment. The design of the platforms mean they provide an ‘effective alignment’ length - up to 4280mm. however the overall ramp length has been kept to 4500mm to save valuable workshop space. Coming as standard, it also has an integral lift table. These have mechanical locking and the lift table edges that go right to the inner edges of the lift - a real bonus for jacking narrow or small cars. The rear slip plates lock via an air lock switch and the turnplate recesses offers moveable in fills allow the turnplates to be positioned for extreme short or long vehicle wheel bases. The popular Pro-Align Scissor alignment lift range (surface mount or in-ground) is often selected over the four post FS40LT, when a modern look is required or where the bay area is limited in width. For 2010, Pro-Align are also pleased to announce customers now have the option to select this lift in either the standard Grey or the ‘new’ Hunter red, to match their complete Hunter range of equipment. All lifts are installed and maintained, including the statutory ‘thorough examination’ requirement by Pro-Align’s own fully trained team of lift engineers and supported by the company’s renowned high standard of customer service. For more information: 01327 323007 or www.pro-align.co.uk 38WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS Exclusively offer Euro Car Parts (ECP) now exclusively offer the new F-BOX from Brain Bee. The F-BOX is a state-of-the art technology hardware interface for serial diagnostics on all electronic systems (CAN network included) installed in cars, commercial vehicles and heavy goods vehicles without the use of cables. F-BOX can be used with an ordinary PC, by connecting a BT-100 module to the serial port. F-BOX transmits the data via wireless technology to the central unit, thus enabling the operator to work in complete autonomy from cables. F-BOX is a handy, simple system offering exhaustive technical information and wiring diagrams that guide the operator in the detection of errors in the various vehicle systems. Thanks to the FAST.NET software, F-BOX is a complete, modern, flexible and above all a user-friendly tool. Chris Allen, National Sales Manager for Euro Garage Solutions, said: “I look forward to using my background and experience to help further develop the EGS product and service package, which ranges from diagnostic tools, lifting equipment, tyre bay equipment, air conditioning machines, training and support, through our Euro Car Parts branch network. F-Box offers our customers a strong wireless solution to automotive diagnostics.” Systems that can be tested include: Injection-engine, warning lights, ABS, immobilizer, air bag, automatic transmission, comfort-safety cruise-control, EOBD, Can-Body C. For more information: 0845 602 2570 or www.eurocarparts.com Electronic workshop manual goes on sale to MG TF owners MG TF owners can now access valuable service and maintenance information for their cars with an electronic workshop manual, available from all XPart AutoServices centres and wholesalers. The first disc of its kind to go on sale to motorists, it offers extensive technical advice for owners of MG TFs manufactured by MG Rover between 2002 and 2005. It contains a greater depth of technical detail than can be found in paper manuals, together with comprehensive search and cross-referencing functions, and the option to enlarge diagrams and print pages of interest. “Modern cars have a great deal more complex mechanical and electronic features than cars built even 10 years ago,” explains Barry Smith, UK sales manager, XPart. “While this enhances the capabilities of the car, it also means a more complex service and maintenance regime is required to keep the car performing at its best. The MG TF electronic workshop manual offers owners a convenient and flexible way to access the detailed information they need, which would otherwise extend to over 1,200 A4 pages.” The MG TF took over from the MGF as the UK’s top selling convertible sports car from its launch in 2002 until the collapse of the manufacturer in 2005. With four different models, the 115, 120, 135 and 160, the car remains popular Securing an acid spill Every company knows that when dealing with substances hazardous to health, it is essential to have control measures in place to deal with every eventuality. This is no more essential than in the case of companies’ dealing with battery acid, and as such, many companies have traditionally held a stock pile of Soda Ash in case of a spill. However, Soda Crystals, also know as washing soda, are fast becoming a favoured choice of neutralizing acid for companies dealing with small amounts of acid, as they are readily available, cost effective and safe to store. Soda Crystals, produced in the UK by Dri-Pak Ltd, have long been utilised for their cleaning and laundry purposes, but are now considered as extremely useful as an acid neutralizer due to their PH. “Soda Crystals have an alkaline PH, and as such are ideal for neutralizing acid. Smaller companies are reaping the benefits of replacing Soda Ash with Soda Crystals. As well as being readily available from hardware stores and wholesalers, they are extremely cost effective and easy to use,” says Bruce Maxwell, Managing Director of Dri-Pak. “Unlike Soda Ash, Soda Crystals are soluble in cold water, meaning they are easy to clear away after a spill without leaving a residue.” In the case of a spill involving battery acid, generously cover the infected area with Soda Crystals and allow to absorb. Once the acid has been neutralized, safely dispose of the waste and rinse the area with cold water. For larger spills, it is recommended by the Health and Safety Executive that acid be contained using a non-combustible, absorbent material such as sand or earth to prevent the hazardous acid spreading to other areas before treating. For more information: 0115 9325165 or www.dripak.co.uk today both in the UK and throughout the world. Powered by a Rover K-Series engine, the TF model exhibits several key differences to its predecessor, including a redesigned front-end with projector headlamps for both main and dip beam, sidelamps and indicators contained within the headlight assemblies, extended side sills, revised side air intakes and a revised boot lid design with an in-built raised rear edge. Additionally, conventional steel springs and dampers replace the MGF’s Hydragas suspension system. For more information: www.xpart.com 40WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS Peter Toland A bumper year in 2009 It has been one year this month since Autologic Diagnostics Ltd underwent new management and Managing Director Peter Toland reports that despite the economic conditions 2009 was financially the best year ever for Autologic and many of their distributors. Since Toland took over the reins, the business has grown considerably. Partnerships with new distributors have been forged and additional staff employed - including eight software engineers and three Master Tech support staff. Plus, French vehicle software, VAG Flash Programming and Performance Tunes for Porsche have been brought to market. Autologic have also been busy on other fronts too - attending exhibitions worldwide, running multiple UK training sessions, presenting at overseas training events and giving talks at independent UK seminars. Furthermore the company look has undergone a complete rebranding, including a name change. However, Toland says now is not the time to rest, nor become complacent. “This year we will continue to invest in the technology required for product development and to increase our software engineering and Master Tech support teams. “We remain committed to excellence of software functionality and market leading technical support, which customers around the world have come to expect from Autologic.” For more information: www.diagnos.co.uk Tools do a Legend job An impressive array of professional and essential tools to suit all jobs and budgets, spearheaded by a seven-drawer tool chest, is being unveiled by Unipart Automotive. Designed to enable independent garages to undertake tasks quickly and efficiently, the products range from just under £1000 to less than £10 per item. Leading the product offering is the Jet Legend tool chest. This seven-drawer roller cabinet, with a centralised locking system, is manufactured from high grade steel with a stainless steel worktop and leather trimmed handle. Four of the seven drawers are lined with bespoke foam and contain professional tools, including ratchets, socketry, wrenches, keys, pliers, grips and screwdrivers, all covered by the Facom (tools for life) warranty. The total drawer capacity is 30kg and comes with ball bearing slides, and the static load capacity is 900kg. For the more budget conscious, a range of essential 399-piece electrical tool sets as well as a 100-piece drill and bit set are also available at heavily discounted prices. Wendy Williamson, Marketing Director at Unipart Automotive, says: “Unipart Automotive is committed to providing a wide choice of essential and professional tools to suit all size of garage and budget. The underlying factor is that the tools are fit for the job in hand, and help mechanics to perform their tasks efficiently and easily.” For more information: www.unipart.co.uk 42WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS The next step Diagnostic equipment, historically expensive and limited in coverage, has now become a requirement when carrying out even the simplest task such as changing oil and brake pads on the latest vehicles. This has resulted in all workshops having a need for equipment that covers as many makes and models as possible, and is affordable in terms of purchase price and future costs. LAUNCH X-431 are keen to introduce a complete diagnostic package for technicians, offering training courses suited to all skill levels and experience, and support with both online and telephone help to assist them with repairs. The purchase of a diagnostic tool is seen as just the first step, modern vehicles can now carry up to 100 on board computers giving a technician access to an enormous amount of data, being ISSUE 61 2010 www.autosceneuk.co.uk WORKSHOPEQUIPMENT43 Tecalemit growing and updating in 2010 able to understand and interpret this data will enable the user to quickly and accurately identify faults in the relevant system. Launch X-431 has released their new diagnostic product call the Launch x-431 Master and this is available now. It has all the same functions of the original x-431 but with faster processers, this will enable faster communication and having the super 16 incorporated into the smartbox. Thus eliminating all the different 16 pin connectors in the kit and having one generic 16 pin connector called smart-obdII 16E. The system can read and clear DTC’s (data trouble codes) on different systems, it reads live data, carries out actuation tests, resets service lights, codes keys, adjusts electronic and air suspension systems. ABS and SRS are also standard features. It also codes control units and many, many more operations. This is why the Launch X-431 is now the clear market leader in diagnostics. More X-431’s are sold than all the other diagnostic scanners put together. Launch X431 Master is able to carry out advanced functions such as key programming, ECU coding and programming and adaption resets, as well as vehicle specific functions including tyre valve programming and service light resets. Launch X431 Master comes complete with all necessary cables and adaptors, online downloads mean the user always has the latest vehicle software available. With two years warranty and three years unlimited downloads as standard. For more information: 01709 591834 or www.x431ltd.co.uk Electrical fault finding training Imagine you are faced with a vehicle where the power seat doesn’t function, or perhaps the instrument cluster isn’t working. How confident are you in your capabilities to repair electrics? Will you make a quick and accurate diagnosis / repair? Are you sure that you won’t spend too long, or that you won’t fit parts which aren’t entirely necessary? Next, you SAS have to find, read and understand the wiring diagram - what do all those numbers and symbols mean? Time to decide what and where to measure; which tool, what setting, where to connect? Do you know what reading you should get before you touch the probe on the connector or component? Or are you in the dark ‘feeling your way’ with the multimeter? If you can’t answer these questions confidentially, or find yourself taking longer than you should to fix electrical problems, get yourself onto the Electrical Fault Finding course from Technical Topics. This course will demystify circuits, multimeters and wiring diagrams. You will leave the course full of confidence and equipped with the knowledge and understanding to quickly and accurately diagnose the next electrical fault which comes into your workshop. Courses run in Bristol and Doncaster. For more information: 01278 671919 or www.techtopics.co.uk Tecalemit Garage Equipment’s range of lifting equipment is second to none. The UK’s longest established garage equipment supplier has a heritage of lifts and can supply numerous products from the scissor, two post, four post and mobile column lift families. Lifting from three tonnes right up to 30 tonnes. The first lift was produced in 1927 and in the intervening 83 years the company has supplied lifts directly to a wide variety of market sectors which include commercial fleet operators and Government bodies such as the emergency services or local authorities. Tecalemit also supplies hauliers, car and truck dealers, independent garages and fast fit groups, usually via your local distributor. When it comes to new build projects, they also supply the construction industry. A spokesman said: “Whether it’s for MoT testing or purely servicing or even fast fit tyre shops Tecalemit will have a lift to suit you. With the UK’s largest service force Tecalemit will help you through the buying and installation process from start to finish including ongoing calibration and servicing of your lift. From the initial call Tecalemit will support your decision making with a site visit from one of our highly experienced Sales Engineers. We will guide you with any plans and will produce and submit drawings as necessary for planning and approval.” A few Tecalemit products have been updated for 2010. The new extra wide 2 post lift (SF9204) has a 4.0t lifting capacity meaning it is suitable for both cars and LGVs. It includes a very low lifting pad height of only 100mm, making it perfect for low or lowered cars. The upgraded specification 4.0t 4 post lift (SF9084) is a Class VII MoT spec lift which is suitable for retro-fitting into most existing Class VII MoT bays and features a smooth, fast descent, managed by a descent control valve. For general servicing and MoT testing of longer wheelbase vehicles the 5.0t 4 post lift (SF9250) has a 5010mm platform making it suitable for testing most LGVs. Tecalemit offers a complete range of short platform scissor lifts which cover all applications from general servicing through to bodyshop use. The SF 8970 3.2t capacity lift suits the broadest range of applications. As a surface mounted lift it requires no floor excavation and benefits from a very low profile of just 100mm allowing the majority of vehicles easy access. The dual circuit hydraulic lifting and safety system gives a rapid lifting time and low maintenance requirement. With the recent addition of the Cascos and Finkbeiner brands into the Tecalemit stable the range is even further increased. For more details: www.tecalemit.co.uk 44WORKSHOPEQUIPMENT www.autosceneuk.co.uk ISSUE 61 2010 SAS SAS ISSUE 61 2010 www.autosceneuk.co.uk Come and see us at the show Full ATL package TEXA are a leader in the field of manufacturing diagnostic products in the automotive industry and are recognised as a prominent supplier of truck diagnostic equipment. The latest diagnostic tools and the Konfort 09 Evolution Air-conditioning machine will be on display at The CV Operators Show from April 13-15 on stand 4321 in Hall 4, including the dedicated unit for service of agricultural, coach and bus systems. TEXA provides gas analysis and oscilloscope testing equipment which further enhances the capability of the products. This is also backed by technical training, support and information. Garages looking for a fully integrated automatic test lane (ATL) should consider the new package from Codi International. The HH Intertech ATL package from Codi comprises some state-of-the-art quality equipment all approved by VOSA under one certificate. This is of huge benefit to garage owners as the required six monthly maintenance and testing of the whole system components can be carried out by just one person rather than a series of people where different manufacturer’s equipment make up the system. As long time specialists in the garage equipment field, Codi International have the expertise to advise on the right selection of ATL equipment to help garage owners through this complex area. The HH Intertech ATL package comprises computer controlled brake tester, vehicle lift with play detector (a cross pit play detector is also available), headlamp aligner, choice of jacking beam, brake pedal depressor and light inspection mirrors. There is a full range of equipment to meet both Class IV and Class VII standards. The brake testers are PC controlled, store individual tests for a minimum of a year and provide print-outs. The brake tester automatically calculates brake efficiency of service and parking brakes, incorporates axle weighing and has a manual facility, operated by an infra red remote control, for testing four wheel drive vehicles. The roller For more information, 01282 606787 or www.texa.co.uk Essential servicing tools A simple task - if you have the right tools. Laser has introduced three new tools which should make this job easier. First off, a set of Oil Filter Wrenches for many of today’s vehicles. Whether you have a BMW Mini, Mercedes A Class, Vauxhall, Volkswagen or Ford this five piece set, packed in a blow mould case for storage, in 3/8”D should cover most applications. Laser’s professional oil gun, with 300cc has detachable spouts, one angled, one straight with spray nozzle and brass pump. It is capable of spraying in vertical or horizontal position and the non slip coating gives better grip. Finally, Laser’s 15 litre oil drain pan with large carrying handles and integral spout allows the waste oil to be poured away successfully into a recycling container. Anti-splash lip prevents spillage. For more information: www.lasertools.co.uk WORKSHOPEQUIPMENT45 bed of the brake tester is of robust quality construction with hot dip galvanised chassis. A variety of lifts are available with the ATL package. There is a Class IV electro-hydraulic 4-post lift with a 4.56 metre platform, and a similar Class VII lift with a 5.2 metre platform. Both lifts are 4 tonne capacity with a number of impressive safety features, including mechanical safety lock device in case of rope breaking, 24V ‘dead man’ controls, overload safety devices, automatic descent control, and safety valves for sudden loss of pressure. The lifts have recessed platforms for play detectors and turning plates. Scissor lifts in 4.5 and 5 tonne capacities are also available where workshop space is at a premium. For more information: 01291 689427, [email protected] or www.codi-international.com Seeing the light! MoT and ATL experts The Trade Group know what to look for in headlamp testing machines and they are ‘preaching the word’ to convert the masses, spokesman Terry Bullworthy defined the reasoning. “The essence of any good headlamp tester is to have high quality optics that produce a clearly defined image, combined with an effective system for ensuring accurate alignment to a headlamp and the ability to maintain this to a high standard of performance. Any headlamp tester destined for use within an MoT and ATL installation must conform to VOSA’s ‘2005 Specification’. This means that it must be able to assess the performance of all current types of vehicle headlamp and possess a current Certificate of Conformity.” The Trade Group claim that their new Trademaster T4600 series of headlamp testers not only exceeds the standards for this type of equipment but offers new patented technology that predicts future trends. They maintain the ergonomic design is durable, reliable, stable and extremely easy to use and combined with a superb build quality and optional printing, will provide garages with unparalleled performance when assessing or setting both car and CV headlamps. Bullworthy explained: “Key to the T4600 performance is the Fresnel lens, which collects maximum light and provides a high quality image on the screen, it also permits a wide focusing range of 200mm to 800mm and is lighter and less prone to damage than a traditional glass lens. Aligning the headlamp tester optical head to the vehicle drive line, is a vital requirement for accurate headlamp assessment and setting. By using a new generation ‘linear laser’, the T4600 laser projects a bright red light beam line onto the vehicle, which can be easily inspected for positioning. An internal counterweight allows the optical head to be moved on the column with ease making adjustments simple.” Continuing Bullworthy disclosed that: “The advanced Electronic models have a sensing system surrounding the lens that optimises the position of the optical head in front of the vehicle headlamp. Guidance on movement of the tester head is displayed on an LCD read-out. A unique and patented sensor array on the measurement screen provides information to the LCD display illustrating headlamp beam angle as an actual percentage to two decimal places. The sensors are extremely accurate and very sensitive, although regulations do ‘not yet’ allow this type of technique to be used for assessment during an MoT test, it can be employed very effectively when setting a headlamp, since it helps remove operator ‘guesswork’. The sensors also provide graphical information about beam brightness and glare and main beam and fog lamps can also be checked and set. Finally, the T4610 and T4610C can download data to a computer to allow printing, or be supplied with Bluetooth connectivity to a suitable separate printer.” For more information 0845 644 4054, [email protected] or www.thetradegroup.uk.com 46BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS Money making opportunity batteries are often neglected as part of the service inspection. From Rozone’s experience, as many as four out of five vehicles entering a workshop premises has a flat or faulty battery. With this in mind, a unique opportunity to upsell a new service to your customers is presenting itself to you almost every time a vehicle enters your workshop. Battery testing and charging is a money generating opportunity, often overlooked by many garage workshops. Batteries are a major factor in vehicle breakdowns. Research has revealed that batteries and general electrical faults can be responsible for up to 35% of breakdowns. Battery faults include discharge or tired batteries. With the amount of batteries failing every year due to lack of care, our simple test and charge programme can help your business save money, and increase sales revenue opportunities with every vehicle that enters your workshop. As a general rule, the bodyshop industry is no different to other automotive providers, whereby The ‘’Test & Charge’’ service Rozone is recommending that workshops start to offer a simple ‘’ test and charge’’ service for every vehicle that requires repair work. You may not be selling batteries at the moment but fear not the procedure works in just a few simple steps: •test every vehicle’s battery that enters your workshop for repair, as part of your pre-acceptance inspection. •notify the customer / owner of the outcome, e.g the battery is: A Good - fully charged (no action required) B Faulty - needs replacement (offer a replacement) C Good - recharge (offer to charge the battery for £10) •test the vehicle prior to signing / delivering the vehicle over to the customer, demonstrating and supporting what you have done. Rozone has made several visits to workshops throughout the UK, with the purpose of determining the conditions of batteries of vehicles being repaired and the opportunities that exist. A total of 21 vehicles were tested within the workshop area. Sixteen (76%) of which revealed an opportunity in generating revenue. What additional profit can be made? Bodyshops have an ideal ‘window of opportunity’ as vehicles spend a week on average on their premises, unlike an automotive workshop that only keeps a vehicle for an hour or so. Offering this service presents you with a potential new revenue stream by giving you the chance to sell a replacement battery. You can also charge £10+ for charging a flat battery that will ensure your customer’s vehicle wont experience a ‘’non starting’’ or ‘’flat battery’’ problem when it leaves you workshop. Return on investment By introducing the Rozone service pack which consists of Midtronics MDX645P battery tester and CTEK25000 charger) into the workshop you will increase customer satisfaction by removing all battery associated complaints while boosting your overall profits. The equipment used is safe, simple and easy to use with very little training of staff required. For more information: 0121 5268185 or www.rozone.co.uk 48BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS Accident repairers turning to Watermans In the last year the amount of motor accident cases that Watermans Solicitors has dealt with has risen by more than double and they are confident that this will continue to rise given the great deals and service they can offer customers, accident brokers and insurance companies alike. The Edinburgh-based company itself began 10 years ago, but it has only been in the last few that they have begun to focus on the accident repair sector. Neil Waterman, Personal Injury Solicitor at Watermans, said: “Bodyshops and repairers tend to have used claims management companies in the past. Where we differ from them is that we are actually a firm of solicitors and as such it gives us more clout when dealing with insurance companies. “We cover the whole of Scotland and we tend to find that bodyshops and repairers prefer dealing with a Scottish company rather than going through an English call centre because the process and communication is slicker as a result. “Being a Scottish company we can also deal with situations that arise quicker, have good local knowledge and are able to take claims from Shetland to Stranraer.” As mentioned Watermans has focused specifically on accident repair work over the last three years and have really stepped up that operation in the last 12 to 18 months. At the start of the period they were in contact with many bodyshops to gauge exactly the kinds of services they wanted from the company when dealing with non-fault accidents. One thing was the speed of the process and Waterman explained: “We are very proactive in dealing with claims, almost immediately and certainly within an hour the process has been put into action. With a lot of these cases it is important for the garage or repairer to retain the customer and capture the business and the speed of our operation can help them do this.” Watermans also offer full payment on invoices, not taking up to 20% off like other accident management companies, and this can make a huge difference. The average repair costs around £2000 and commercial repairs can cost over £10,000 so for a repairer to lose 10 or 20% of that can have a huge impact on business. The invoice payments are also guaranteed to be paid within 30 days. The company offers like-for-like vehicles delivered to the repairer or the client and Waterman explained why this is such a benefit. “Repairers are very keen on this as most customers will expect a vehicle while their one is being repaired. People are often reliant on their car or van for work and they simply cannot be without transport for any length of time. We can supply the client with any type of car and a wide range of commercial vehicles and motorbikes. That is a bonus for the customer and of course the repairers because they don’t want to be using up their whole fleet of courtesy cars for matters such as that and it helps them free up vehicles for other jobs.” Among the benefits Watermans offer includes full labour rates for repairs to clients vehicles ranging from £35 to £50 per hour and the payment of competitive referral fees directly to the repairer. Waterman concluded: “Since we have focused in on motor accident claims we have seen a real demand for it and have augmented our team accordingly to deal with the demand. We pride ourselves on our long-term relationships with repairers and bodyshops and we would be delighted to hear from others within the industry who would like to hear more about our services.” For more information: 0800 988 2118 or www.watermans.ws RMI launches Bodyshop Executive The Retail Motor Industry Federation (RMI) have launched the Bodyshop Executive. The executive is made up of a cross-section of bodyshop owners from single independent sites to larger group repairers. At quarterly meetings the critical issues affecting body repairers and the action required by the RMI to progress solutions will be identified. Commenting on the launch, RMI Chief Executive Rob Foulston said: “Since the acquisition of the MVRA, the RMI’s bodyshop division has been strengthened considerably and the formation of the executive is the next logical step in its growth and development. The executive will play an important role in identifying key policy issues for all body repair members and will cover Kitemark, PAS125, access to technical information and the consumer’s right to choose their bodyshops.” Mike Monaghan, who will head up the executive, commented: “I am pleased to be a part of this Bodyshop Executive as it will enable repairers to express their views in a new way, and for the RMI to carry these through to fruition.” For more information: www.rmif.co.uk Sales, service, maintenance and repairs to the bodyshop industry Spraytherm Limited specialises in service, maintenance and repairs to the automotive and CV market and are suppliers of input and extract filters for all makes of spraybooths. Established in 1991, their reputation has grown founded on quality of service backed up by friendly and efficient staff. With the experience and knowledge that their engineers have gained over the years working in this sector, Spraytherm offer solutions on customising ovens to optimise the performance to meet today’s demands. Spraytherm quickly developed into a well organised and professional service company with the objective of keeping in touch with the bodyshop industry’s needs. Based in Stockton-on-Tees, they are ideally placed to cover the UK. Spraytherm provides a full and comprehensive service and maintenance schedule for all makes of Spraybooths. All their vehicles carry an extensive range of spare parts to cover the most common problems, as well as back up stock within their warehouse. Scots Auto Scene asked Keith Melton, Sparytherm’s Managing Director, a couple of questions regarding spraybooths: What are the recommended service intervals for a spraybooth? “The recommended service interval for a spraybooth is approximatley 700-1000hrs or annually whichever sooner. Busy bodyshops tend to have their spraybooths serviced every six months, and those who operate 12hr shifts three to four times a year. Every customer has there own service requirements and this is a service that we can tailor to fit in with their needs.” new premises it is always worth considering relocation costs verses new booth costs. If for instance you were looking at moving a spraybooth of approximately 10 years of age, you may have the additional cost of upgrading it to meet current EPA legislation on top of your purchase price. Today there are some excellent spraybooths on offer to suite everybody’s budget and specifications. Buying new gives you the advantage of a booth being tailored to the exact requirements and designed to fit into an exisitng bodyshop. Relocating can be straight forward if moving into an empty building, however you may come across obstacles when trying to fit a booth into an existing bodyshop with limited space and access.” How easy is it to relocate an existing spraybooth to new premises? “When relocating an existing spraybooth to For more information: 01642 355555 or www.spraytherm.com 50BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS On top of the weld Confused about which welder to buy to cover current and eventual needs? Here Stanners advise on the critical points to consider when investing in a new welding machine. High strength steel and boron is no longer the preserve of luxury vehicles but are used in the production of high volume cars too. They are stronger and lighter so more fuel efficient than traditional steels and occupants are kept safer thanks to the use of the materials in areas of the car designed to improve protection and dissipate the crash energy. But when it comes to welding in the bodyshop, repairers need to be confident that the equipment they are using is capable of joining panels effectively in order to safely re-instate a vehicle to its pre-accident condition. There are many types of inverter welders on the market, but it is essential to choose one that has a high amperage, a high squeeze pressure and, ideally water-cooled. Ease of use is also important and the ability to record every weld an operator performs should not be overlooked. Vehicle manufacturer repair processes vary so it is vital that parameters are set correctly too. “If the parameters are not set correctly, and the amperage is too low, or if the weld squeeze pressure and time is incorrect, the weld may fail which means that the metals will not be joined together,” said John Stanners, Managing Director, Stanners Equipment. “Manufacturers nowadays often use several types of steels together, so it is even more important that the welding machine is capable to deal with the new materials.” Currently, many vehicle manufacturers including German-makes require a welding amperage of around 12,000, but this is increasing. “The French manufactured vehicles exceed this, and I believe that other manufacturers will follow,” said John. “It’s one of the reasons why we chose to import the GYS Spot range because they meet current and future requirements and have traceability.” The equipment is intuitive and easy to use and can be set on manual or automatic mode. There is a digital display to guide the technician and the equipment will analyse and record every weld and will instantly show whether the weld is good or has failed. The GYS BPL Inverter Range has three options, GYS BPLC (C Type Gun), BPLX (X-Type Gun) and the BP LCX which has both a C and X gun. “Having two guns on the machine is a big advantage because what you will find is that the panel technician welding the car together can’t get into every joint with the C gun so he ends up MIG plugging the car,” added Tony Mottram, National Sales Manager, Stanners Equipment Ltd. “But if he has an X gun as well he can achieve 99% of the welding on the vehicle. “Both guns are water cooled which is very important for PAS125 and both guns produce 13000amps,” added Tony. “Some of our competitors have one water cooled gun and one air cool gun and the problem is that the air cool gun is probably only rated 8000amps. So if he is using one of those on UHSS he is repairing the car incorrectly.” For the last three years or so, there has been talk of health and safety legislation surrounding the issue of electro-magnetic fields. The effect on the industry was that many manufacturers went down the route of putting the transformer in the gun to protect workers from any sideeffects. However, this added considerable weight to the gun (weighing around 20-25 kilos, instead of 10-12 kilos), which makes the gun awkward to use. As well as offering a transformer gun option (GYS Evolution) GYS developed BODYPROTECT, a patented technology used on the BPL Inverter Units. Basically, it resolves the risk of exposure by fitting a special filter system to regulate the magnetic fields, reducing the magnetic field away from the weld gun and cables. As a result, the BPL Range is a far more popular choice. The transformer gun option (GYS Evolution) still has its advantages of extra amperage at the tips, and is a solution to poor power supply in the bodyshop. GYSpot welders carry many manufacturer approvals including Peugeot, Renault and Citroen, as well as prestige brands such as Mercedes Benz. The GYS Range also reaches and exceeds most other vehicle manufacturer specifications. Another acknowledgement of the GYSpot is that they are the only welders on the market to currently achieve and maintain Thatcham Quality Accreditation (TQA). Thatcham accreditation for Elektron, now under new ownership, has not been renewed, although John can confirm that machines bought from Stanners, before the changeover, will continue to be recognised by Thatcham as accredited. “Thatcham’s accreditation of repair equipment is developed to support the collision repair industry by providing robust product certification with a transparent and recognisable mark of independent qualification of manufacturing quality and product performance,” explained Dean Lander, Accreditation Manager, Thatcham. “The GYSpot BPL is one of few premier repair tools to have achieved this robust certification.” Stanners offers on site training, ongoing support and also run IMI approved training courses on boron and high strength steels. For further information: 01670 514133 or www.stanners-equipment.co.uk 52BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS Partners in Success PPG’s long-term development programme with Audi was amply showcased at the recent Frankfurt Motor Show where two new colours made their international debut; Inuit weiss Perlmut and Ipanema braun. The introduction of these two new colours is a vindication of the time and effort the PPG colour teams put into their relationships with major OEM’s like Audi. Reiner Mueller-Koerber, PPG’s Colour Styling Manager takes up the story “Every year we produce a PPG Global Colour Exhibition for Audi where we showcase a range of colours that we’ve developed based on our research into the latest fashion and lifestyle trends combined with the latest in pigment technology. We then work closely with the Audi design teams to bring the colours to market. It’s a true partnership arrangement.” And the focus on creating a partnership seems to be paying off. PPG already has an exclusive development agreement with Audi for microtint special pigments. The majority of Audi’s launch colours are from PPG. For more information: www.ppg.com Colour correction in minutes It’s every refinisher’s nightmare. The car is de-masked, only to reveal that the newly sprayed colour doesn’t match the existing paintwork. When the colour doesn’t match, there’s nothing you can do but to start again, and that is time-consuming and expensive. Well, that was the traditional answer, but thanks to an amazing new product called Colour Corrector brought to you by Smart Express, you can solve those difficult colour matching problems, every time. “Bumpers in particular pose a common problem for bodyshops,” said Kevin Dillon, Director, Smart Express. “Quite often they are sprayed with another job in a booth and when fitted to the vehicle after being painted, the paintwork does not match the existing wing or quarter panel. Our unique, Smart Express Colour Corrector system (patent pending) helps to rectify colour mistakes and ensure you achieve a perfect colour match.” The system comprises Colour Corrector shade cards to identify the correct hue, a special Colour Corrector Panel Cleaner and a range of Colour Corrector aerosols that correspond to the shade cards. It takes just minutes to correct imperfect blends using the unique Smart Express Colour Corrector system. Although designed for easy application in an aerosol, the product can also be used in a spraygun if preferred. “Our calculations show that even minor rework to colour correct a job by traditional re-painting methods can cost around £100 in both materials and time,” said Steve Barrett, Managing Director, Smart Express. “But now there is no need to despair when a colour you thought was spot-on ended up looking terrible. For around £3 per job, using Colour Corrector, you can solve mis-matched colours in minutes.” The finish you get with Smart Express Colour Corrector is perfect in colour match, durable for years and extremely cost effective. Why waste expensive paint when Colour Corrector can solve all your ill-matched colour problems for just a few pounds? For more information: www.smartexpress.co.uk Joining forces Forward thinking accident management company Call Zebra has signed a three-year deal with international hire car provider Enterprise Rent-A-Car. The new partnership, which went live on February 1, will see Enterprise provide replacement vehicles for Call Zebra customers across the UK mainland. Newcomers Call Zebra burst on to the scene in April 2008 offering a fresh, transparent approach to accident management, with the emphasis on quick turnarounds, high-quality repairs and customer satisfaction. Enterprise shares Call Zebra’s commitment to providing rapid replacement vehicles, driving down repair times and putting the customer first. While its 330 rental centres are ideally positioned to service Call Zebra’s fast-growing customer base. Darren Gilling, Managing Director of Call Zebra, said: “The ethos of Call Zebra is to keep motorists moving and disruption to a minimum and we hope the partnership with Enterprise will enable us to reach our customers even quicker. Enterprise is a well established company with an excellent reputation and we look forward to working with them as our customer base continues to grow. We are constantly looking to raise the bar and will be launching a number of new customerfriendly initiatives in 2010.” Gary Palmer, Managing Director of Enterprise Rent-A-Car’s northwest division, added: “Call Zebra is a young company with big plans and Enterprise Rent-A-Car is delighted to be working in partnership to provide replacement vehicles to their customers. Our centres are within 10 miles of 91% of the UK population making us ideally equipped to take care of all of Call Zebra’s customers’ rental needs.” For more information 08000 932 727 or www.calluandi.com Gary Palmer with Darren Gilling 54BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS The spot welder that can weld all types of steel Think of the problem - you are about to do a welding repair to one of the latest hi-tech modern car. The steels being used are a great deal harder to weld than the mild steel used on cars 10 years ago. You are faced with a real problem. •Do you know what type of steel you are welding? - This is very unlikely. •Do you know the type of galvanised coating is on it? - No, nearly impossible. •Do you know where to get the correct information to help you set the welder up properly? - Getting information is not easy either - No one want to give it to you. When welding the new steels on modern cars it is very important to have this information. Without it, how can you be sure the welding has been carried out correctly? The InvertaSpot GT has the ‘Material Test’ program. This is the simplest way of checking the different steels. It not only checks the steels (either Galvanised, HSS or Boron) but it also sets the weld parameters exactly for you to enable the perfect job to be done. What could be simpler? A spokesman for manufacturers Wielander and Schill said: “No other spotwelder on the market has this material test program available. The GT is so advanced compared with other welding machines. If you are in the market for a new spot welder, think of the future. Think of how much time is going to be saved using the InvertaSpot GT. “The GT has up to 14,000amps at 600daN. The constant current control ensures the correct pulsing for the different steels, whether they be Boron to HSS or HSS to galvanised. Without doubt the InvertaSpot GT is in a class of it own. It may not be the cheapest on the market, but it certainly can be relied on to give the best results.” Made in Germany, The GT stands for German Technology. It is tough, robust and simple to use. The InvertaPuls IP6/2 is two machines in one. Capable of MIG welding, MIG Brazing or Aluminium welding, the operator only has to press the trigger to select the choice of wire he needs. No need to keep changing spools or bottle of gas, the IP6/2 is setup ready to go. The spokesman added: “It is so simple to use, but gives brilliant results every time. Used by many of the teaching colleges in the UK the IP6/2 is one of the best additions you could make for your bodyshop.” For more information: 01722 422270 or www.wielanderschill.co.uk VDAs to benefit from Vision’s extended functionality Inter-est has launched a new, enhanced version of Vision, the online methods based estimating system, to further improve the efficiency when compiling vehicle damage assessments. The new features include a Windows-look interface, improved communications resilience, and a greater number of vehicles in the DVLA look up facility. In addition, there are a number of shortcut keys to accomplish all the most common functions quickly and easily and the new image viewer allows unbeatable management of photos. For example, colours can be inverted to help identify small scratches and dents and areas can be zoomed in on to allow a closer inspection of damage. The new look interface with its Windows look and feel now displays all vehicle details on a single page, making assessments much easier to compile. Images can be viewed or attached without having to leave the page, and allows a vehicle damage assessor or engineer to quickly navigate to where vehicle photographs are located. The new image viewer allows greater management of photographs. For example, colours can be inverted to help identify small scratches and dents, and areas can be zoomed in on to allow a closer inspection of the vehicle damage. In addition users can attach more than one image at a time simply by using the ctrl or shift key. Another benefit is the new DVLA look up facility which has been simplified and provides matches to more vehicles than ever before. The system has also upgraded its communications resilience to help address problems a small number of users experience due to the quality of their broadband. The new communications strategy will allow Vision to automatically recover from a temporary blip in broadband connectivity and in the case of a more permanent outage save any work locally so that it can be recovered when broadband is regained. “Vision is an extremely intuitive estimating system designed for today’s Vehicle Damage Assessor who has to deal with multiple clients with individual SLAs as well as prepare methods packs for the workshop,” said Michael Nixon, Managing Director, Inter-est. “The extended functionality will help to streamline the entire assessment process and offer a speedier estimating solution. We went for the Windows-look because it is such a familiar software package to most people, so that users will feel comfortable with it.” For more information: 01625 616020 or www.inter-est.net The fast way to the right colour With flexible search options and authentic colour visualisation on the screen, refinishers save even more time during online colour searches. So that bodyshops can find the right colour with even greater ease, Spies Hecker has transformed their web-based colour search, making it more advanced and easier. The web pages are now much more visual,” explains Dietmar Wegener, Colour Coordinator at Spies Hecker. “Refinishers can now see the colour they’re looking for during their search.” With this new online service, users see true to original illustrations of colour chips on the computer monitor. Just like with the proven CRplus colour software, they can see at a glance the formulas available for a particular colour. Along with the visual display of a colour, details of all variants can also be called up. The web-supported Colour Finder enables searches for specific keywords such as car maker, colour name and colour code as well as the house colours of well-known companies. A selection based on application areas such as the chassis, bumper or wing is now possible as well as a choice between solid and effect colours. Narrowing the choice like this brings even faster results. If desired, refinishers can choose to have the formula as ready-for-use mixed paint for faster overall mixing. All selected formulas (colour-only or ready-for-use) can be imported at the click of a mouse into the CRplus colour software and stored in the bodyshop’s own formula database. The formula can be sent straight to the PC scales for easier and more accurate mixing. For more information: www.spieshecker.co.uk 56BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS Celebrating 30 years of innovation Today, Mirka are recognised as a world leader in abrasive technology innovation. Within the space of just over 70 years worldwide the company has evolved from a modest trading enterprise to become one of the world’s largest abrasive manufacturers. Here in the UK, Mirka celebrated their 30th birthday in 2009 and are looking forward to another 30 years of success through innovation. Having grown from being a sole trader in 1979 Mirka Abrasives Limited are now a multi-million pound company, specialising in surface preparation systems. Mirka aims to continue focusing on the additional benefits they provide to bodyshops which include: •net sanding technical training support •unique dust free net sanding range •technical sales team which cover the length of the UK •revolutionary Abrasives technology •cost effective products Simon Bloxham, Vice President of Mirka Europe, Middle East and Africa commented on Mirka’s 30th in the UK. “From humble beginnings selling through import agents in the 1960’s to being the first manufacturer to offer foam backed, cloth faced abrasives, and first to offer a net based abrasive offering virtually dust free sanding Mirka in the UK have grown into a market leading abrasives manufacturer with a reputation for quality and innovation. I am proud to have been part of that development and look forward to the immediate and long term future.” Mirka’s current range of Abrasives includes several patented and exclusive abrasive products that cannot be reproduced by any other manufacturer. For example, with its NETsanding concept, Mirka became the first abrasives manufacturer in the world to develop a dust-free sanding solution that actually achieved what it set out to do - sand without dust! This patented sanding material consists of a dense ‘net’ structure containing literally thousands of tiny holes Simon Bloxham that allow dust and other particles to be efficiently vacuumed away to prevent them clogging the disc surface. Two products use the NETsanding technology, Abranet and Autonet, and their dust-free surface finishing performance has proven so superior to traditional systems they have already changed many bodyshops’ perceptions of sanding. These products include: •Abralon 1997 •Abranet 2000 •Polarshine 2006 •Polarstar 2007 •Autonet 2008 •Abranet HD 2009 •CEROS Sander 2009 As well as producing unique abrasive products, Mirka also offers unique complementary products, such as sanding machines, backing pads and hand sanding blocks. Importantly, they have all been specially designed and developed for use with Mirka abrasive products and to achieve maximum performance in every sanding operation. For professionals, it’s vital to select a machine that’s comfortable and easy to use in everyday work which is why Mirka concentrated on user friendliness and ergonomics, as well as performance and efficiency, when developing its machines. For more information: www.mirka.com 58BODYSHOP www.autosceneuk.co.uk ISSUE 61 2010 SAS The world’s most popular car colours announced The 57th annual DuPont Global Automotive Colour Popularity Report has just been released. It highlights the fact that silver, black and white are still the top ranked colours worldwide in 2009. Even though regional differences remain, the report’s results suggest an ongoing convergence of colour choice globally with colour preferences becoming more homogeneous across regions. While the top three colours - black, white and silver - continue to dominate around the globe, in Europe, black represents 27% of the market and continues to gain popularity over silver, which covers 19.9%. White keeps growing, becoming third favourite colour choice with 10.2% of the market. Linda Van Calster, Marketing and Communications manager for DuPont Refinish EMEA, comments: “One of the reasons why DuPont puts this report together is to keep a close eye on new vehicle colours and technology advancements for the equipment, on bracket hire and complete access to the Globaljig mono-cube all makes chassis straightening system,” says Tri-Sphere Director Jim Masterson. All refurbished parts are supplied and installed by Tri-Sphere, complete with a warranty and an initial user-training package. For more information: 01785 282864 or www.tri-sphere.co.uk New sanding range 3M have extended their Multihole technology to a new bodyshop range of highly efficient abrasive sheets and ergonomically designed handblocks. Designed to offer the best solution for efficient filler sanding, the 3M Hookit Purple+ Multihole system comprises five new dust-extraction handblocks with abrasive sheets in grades P80 to P500. 3M Multihole abrasive technology, which has delivered outstanding improvements in abrasive disc performance, has been applied to this new hand-sanding range. To achieve the extraction of sanding debris, tiny holes are arranged in a chevron pattern on the sanding sheet. These holes align with slits in the handblock and the directional movement when sanding results in a direct air-flow from the handblock to the extraction system. The 396mm sanding sheets have also been produced with a patented kiss-cut design which enables them to be easily and cleanly split in half to produce sheets for the popular 198mm handblock. Dave Nimmey of 3M’s Automotive Aftermarket Division says: “3M’s Multihole technology proved to be a massive leap forward in abrasive disc performance and we are now able to offer the same advantages in our hand-sanding range. As well as the operational efficiency of the system, the versatility of the abrasive sheets offers benefits to stores, purchasing departments and bodyshop management by reducing stockholding, time and wastage and adding the potential for increased profitability.” For more information: www.3Mbodyshop.co.uk Refinishing “Hot Magenta“ “Hot Magenta“ is the name of an extraordinary and popular colour developed especially for the new Ford Fiesta. This shimmering purple-blue shade features a particular freshness and brilliance, helped by a tinted clearcoat which enhances the richness of the colour. To give perfect colour accuracy for repairs, a clearcoat containing a special additive is sprayed after the application of the basecoat. To help Standox offers precise refinishing instructions for this sophisticated finish. Apart from providing the required mixing formulations, the instructions also explain the entire refinishing process step by step. Standox is one of Europe’s leading manufacturers of automotive refinishing paints. With their headquarters in Wuppertal, Germany, the company offers innovative and environmentally compatible product systems worldwide. Standox seeks to build long-term relationships with its customers based on premium product quality, and high levels of practical support. Approvals from all major manufacturers reflect the company’s position as a leading partner to the automotive industry. As such, the Standox brand gives professional refinishers the CATS&EXHAUSTS59 www.autosceneuk.co.uk Paul Hannah and Doug Bentley of Klarius flank Paul Payne of Denso For more information: www.dupont.com low cost investment alternatives that will generate good long term returns. Globaljig Conversion kits use a clever mix of new and used parts to generate such solutions. It’s an answer that means less expenditure on new ISSUE 61 2010 Klarius wins award for green innovation industry as a whole and to help develop colour palettes for the future. Thanks to its strong link with DuPont OEM paint division, DuPont Refinish is able to develop new refinish paint colours quickly to match the latest OEM colours.” The report highlights the fact that cultural, societal and demographic influences can shift regional trends over time with colour preferences changing from year to year because of a variety of factors including the types of vehicles introduced, reduced vehicle size, consumer tastes and even the economy. The DuPont Global Automotive Colour Popularity Report is the industry’s only report to include detailed information on the automotive markets in a variety of countries and regions worldwide. Jig conversions on the increase Tri-Sphere is making conversion to Globaljig Systems easier by supplying an increasing amount of refurbished equipment to bodyshop managers. “The recent downturn has left bodyshop managers looking for SAS reassurance of perfect results every time. For more information: www.standox.co.uk/magenta The 2010 Car and Accessory Trader (CAT) Industry Award for ‘Green Innovation’, voted for by the independent automotive aftermarket, has been won by Klarius. The Klarius campaign to turn ‘British racing green’ was spearheaded by a combination of the UK R&D centre and the extremely pro-active UK sales team developing a racing catalytic converter for road car based race series. Eight awards were up for grabs, CAT readers - and motorists - voted for the people and companies who made the biggest contribution to the industry and / or helped business to flourish. Some 100 people attended the lunch ceremony, along with guest speakers and industry personalities on Friday, January 22 at the Lensbury Hotel in Teddington, where the winners were announced. Doug Bentley, the Head of the Klarius UK R&D Centre, received the award on behalf of Klarius. “I’d like to thank everyone who voted for us, we are really pleased to gain the industry recognition for our green initiatives. The design for the race series catalytic converter was based on our road car technology, but improving the efficiency and the gas flow through the catalyst matrix in order to keep emissions low, but the power high.” Paul Hannah, Business Development Director for the Klarius Group, added: “Winning the award is a great boost to all the people at Klarius who are working towards improved efficiency and better product performance. I hope it also adds weight to the still ongoing issue of the huge reductions in pollution that would be possible if the UK aftermarket only used fuel efficient, fully typeapproved exhausts, as they do in the rest of Europe.” Klarius, manufacturers over 2 million replacement exhausts and catalytic converters per year in its UK factories, and also sponsors motorsport events such the Ma5da Racing, Mazda MX5 Championship, and the BTRDA UK rally series. Klarius also manufactures exhaust systems and CATs for road car based race series, so the link between the commercial world and the racing world is a very real one for the company. The Klarius racing CAT which is available to all road car based race series dramatically reduces harmful emissions without adversely affecting the performance of a race car. Unlike road cars, racing cars are not required by law to have a catalytic converter fitted; Most CATs will reduce a cars power which is unsuitable for racing. With the new racing CATs Klarius is hoping to prove that Britain can lead the way in green gracing. The racing catalytic converter for the Mazda MX5 has been developed to work with a customised exhaust system that Klarius has also designed for use by the Mazda MX5 racing championship. The CATs and exhausts draw on the design and manufacture expertise of the mass produced products from Klarius aftermarket replacement products that are designed to match or exceed the quality and performance of the original equipment (OE) manufacturer’s parts. Both the commercial road car and the ‘racing green’ CATs and exhausts from Klarius are constructed using light weight and highly corrosion resistant materials and could be used for a host of other road car based racing vehicles. Anyone interested in talking to Klarius about developing a unit for another model or car can contact the UK sales team directly. For more information: www.klarius.eu Business booms for exhaust experts The recent Autosport International Show at the NEC in Birmingham turned out to be an event of both exhilaration and frustration for performance experts Janspeed. The Salisbury-based specialist had a full team of engineers and consultants on their stand in the trade section of the show and orders are now coming in as a result. “It’s really frustrating doing what we do because much of it is secret and we can never talk about it,” said Janspeed Managing Director Mark Vaughan. “There were cars and performance mods at the show which everyone marvelled at and I had to do my ‘divorced Dad’ bit and stand at the back looking proud while being really pleased at what our creations are achieving for our clients. “One of the problems facing the tuning and aftermarket industry, and manufacturers who offer things like modified exhausts for their cars to increase performance, is that tighter German regulations make it very difficult to take non-standard cars to places like the Nurburgring to put them through their paces. “The German authorities are now being quite strict, I’m told, which is causing owners to think twice about taking their cars to the circuit. As a result, we are working hard to gain TUV approval for our parts and this will allow owners to once more take full pleasure from their cars.” Janspeed’s engineering and commercial team had lengthy discussions during Autosport International regarding OEM, sports and aftermarket exhaust systems from manifolds and after-treatment right through to silencer design, development, validation and manufacture. Since the show, the discussions have been taking shape as orders for development work on existing and new models. “We displayed a number of recent projects, cementing our ability to offer a full service supplier approach to exhaust system projects with an engineering-led approach that delivers projects to manufacture from initial concept,” added Vaughan. “Cost and lead-time in the manufacture of prototype parts can be dramatically reduced as we are able to carry out design and development using CAD and CAE tools for exhausts and engine modifications such as cylinder head development. “While much of what we create is secret, people visiting our stand somehow were able to tell us what we had been doing. It’s fair to say they could hear some of it in the live arena too. “The result is that our business is now getting a great performance boost of its own to accelerate us away from the recession.” For more information: www.janspeed.com 60CATS&EXHAUSTS www.autosceneuk.co.uk ISSUE 61 2010 SAS Dave McKinnon New Business Development Executive Fuel Parts UK, a leading supplier of premium fuel and emissions components, have made a new addition to its field sales team after appointing David McKinnon as their representative for the Scottish and Northern England regions. David has worked over 30 years in the motor trade. His experience has included seven years as a mechanic and 23 years in the aftermarket, covering a wide range of products, everything from steering and suspension, performance parts, paint to engine management components and catalytic converters. As the Fuel Parts representative for the North - an area including all counties from Cumbria to Inverness-shire - McKinnon will be responsible for dealing with the company’s entire portfolio. Fuel Parts Sales Director, John Lord, said: “David’s knowledge of the automotive aftermarket is second to none. I’m sure his expertise will enhance the confidence our customers have in us and our products.” McKinnon is relishing the challenge that his new role at FPUK will bring and he cited the strong relationship that he already has with a number of Fuel Parts customers as the foundations he is planning to build on. David commented “As the Scottish and northern representative, my targets are to increase business and to enhance the service that I can give to the customers. I’m planning to be as flexible as I can to make sure they get the best out of Fuel Parts as a company and the products that we offer.” For more information: 01527 835555 or www.fpuk.co.uk Increased Cat and DPF Ranges 2010 looks set be another exciting year for all involved with BM Catalysts. There have already been additions to the range of diesel particulate filters (DPF), now covering over 35 different fitments. Demand for DPF continues to grow, and it’s important to note that BM are encouraging their distributors to keep stock of the items to ensure the product is readily available, and not something that is only on offer from a main dealer. The next couple of months will also see the introduction of over 150 new approved parts. BM Catalysts continue to invest heavily in the approval to ensure they maintain the market’s demand for the product. To keep up to date with all product releases, developments and news, you can now follow BM Catalysts on Twitter, or keep an eye on the website blog. For more information: www.bmcatalysts.co.uk Performance exhaust for Corsa Piper Exhausts have just released a full three inch (76.2mm) turbo back performance exhaust system for the Vauxhall Corsa VXR and Opel Corsa OPC. The system has been designed in conjunction with specialist Vauxhall tuners, Courtenay Sport and developed at Piper’s state of the art research and design centre at Folkestone, using their new flow testing equipment. Fitted with a sports cat this system produced a whopping 18 bhp improvement when tested on Courtenay’s rolling road All the components are made from T304 aircraft quality stainless steel throughout and feature a large 3” bore and mandrel bent curves to maximise gas flow. The system is ideal for owners wishing to further enhance the car’s performance both for fast road and trackday use. It can be supplied with or without a central silencer. For more information: 01692 404060 or 01303 245300 SAS ISSUE 61 2010 SSS63 www.autosceneuk.co.uk Strut your stuff Many workshops today perhaps believe that gas springs are still a dealer-only product. This is not the case, however, as Lesjöfors produce a comprehensive range of OE matching quality gas springs and their current catalogue features over 1000 part numbers, complete with end fittings and covering almost every European and Asian vehicle. The aftermarket for replacement gas springs is growing year on year and because Lesjofors are a full range manufacturer they claim you will find the pricing competitive when compared with the main dealers. A gas spring is made up of a tube filled with pressurised nitrogen gas, a little oil, a piston, piston rod, seal and end fittings. The function of an automotive gas spring is to support the opening and closing of the vehicle’s boot or bonnet. This aides the elevation, holds the weight once open and allows for a controlled close. When the piston is pushed in to the tube, the nitrogen gas is compressed towards the bottom of the chamber creating resistant pressure. As soon as the energy forcing the piston inside the tube is released, for example when a boot latch is opened, the nitrogen expands, forcing the piston back out of the chamber. This process is reliant on the gas being able to pass through small channels in the piston during the stroke to allow it to continue moving down the chamber without a continual increase in force. Gas springs are of course manufactured with different forces to accommodate the range of loads depending, for example, on the weight of the vehicle’s tailgate. Lesjofors gas springs also use ‘hydraulic damping’ involving a small amount of oil, slowing down the speed of the stroke immediately before reaching full extension. This gives the movement a braking character towards full extension. Due to the high amount of constant pressure within the chamber, gas springs have a maximum life span, shortened by the regular movement of the piston and exposure to the elements. Lesjofors springs are designed to have a maximum pressure degradation of just 10% after a massive 40,000 cycles in ideal conditions. However, there are several external factors which can cause a gas spring to fail. Dirt and other outside particles can build up on the piston rod while extended, which are then mixed with the nitrogen and lubricating oil once compressed, leading to slight defects in the chamber seal. Once the seal has become worn or damaged, nitrogen and oil are allowed to escape, reducing the force of the spring and resulting eventually in complete failure. Additionally, it should be remembered that since the end seals are made from rubber, they will naturally age and degrade over time. Lesjofors therefore recommends that stockists operate a ‘first in, first out’ policy. The gas spring aftermarket is growing steadily, as more and more new vehicles are fitted with bonnet struts as standard, in addition to boot struts. Like coil springs, gas springs should always be replaced in pairs, as degradation occurs at the same rate across both. Replacing just one spring can significantly reduce the life expectancy of the other, and cause a possible safety risk as the boot or bonnet may not be supported securely. All Lesjofors gas springs are supplied from stock, with availability consistently over 98% and a nationwide distribution network ensuring the shortest possible delivery times. The company say that it is no surprise that many of Europe’s most respected spare parts distributors choose Lesjofors as their complete spring supplier. For more information: www.lesjoforsab.com 64SSS www.autosceneuk.co.uk ISSUE 61 2010 SAS Quality issue Due to the design complexities of this ball joint, and the unique way in which it locates into the swivel hub, First Line insists on supplying only an original equipment sourced component for this application. The ‘fingers’ on a First Line / OE joint (A) incorporate a locating mechanism into the design, so that when the component is fitted correctly, it ‘clicks’ into place for an exact fit and to ensure true alignment. This joint also SSS65 www.autosceneuk.co.uk Major developments in steering and suspension For more information: 01869 248484 or www.firstline.co.uk kits, protection kits - incorporating dust cover and bump-stops - and a plethora of shock absorbers. Callum Goodland, Operations Director for Universal Automotive said: “The ability to provide our factor customers with a top of the range suspension brand, that is also a trusted OEM/S supplier, allows them to compete strongly in a tough market. When considering the automotive suspension sector, the reputation of the Monroe name among the trade is second-to-none and public awareness of the brand is high.” In early 2010, Universal Automotive is running a special promotion on Monroe shocks and springs. Factors purchasing these products will earn points that can be redeemed against a choice of replica model cars. The options include: Aston Martin, Bugatti, Ferrari, Lamborghini and Mercedes. Supplementing Monroe is the VECO range of matching OE quality steering and suspension products. The comprehensive range of suspension arms, ball joints and track-rod ends totals more than 4500 references and covers 98% of the UK car parc. For more information: 01562 512512 or www.universalautomotive.com Expanded suspension mounting kit range KYB Europe have launched a comprehensive extension to their existing range of suspension mounting kits, more than doubling the number of vehicles covered. ISSUE 61 2010 contains an OE bearing and seal. A non-OE type joint (B) does not have the locating mechanism and therefore it is possible that it can be fitted incorrectly which could lead to premature failure. The bearing and seal on this type of joint are also not of OES manufacture. Smooth operator Universal Automotive are the primary distributor for Monroe throughout the UK and Eire. The Monroe range includes; coil springs, hydro-pneumatic spheres, mounting SAS The range has grown from 152 to 334 part numbers and importantly now includes rear applications as well as those for the front of the vehicle. These additional part numbers cover over 450 vehicle applications. Suspension mounting kits improve the link between the shock absorber and the chassis. They improve handling and control and increase the life of the shock absorber and other suspension components. Manufacturers recommend they should be replaced at the same time as shock absorbers. Mike Howarth, Managing Director of KYB Western Europe, commented: “This investment in extending our range demonstrates our continuing commitment to strengthen the complete suspension package that we offer to our customers.” Better known as a global leader in OE and aftermarket shock absorber manufacturing, KYB also supplies other suspension components including coil springs, suspension mounting kits and protection kits. KYB is the world’s largest supplier of shock absorbers to vehicle manufacturers, with more than one in four cars leaving production lines worldwide fitted with KYB as standard. For more information: www.kyb-europe.com Steering and suspension have been a major growth area for FAI Automotive PLC in recent years and 2010 is set to be an important year for further product development. The company is in the middle of publishing a new selection of catalogues, which reflect the expanding ranges across its FAI Auto Parts offer and nowhere is this more relevant than in steering and suspension. At the beginning of the year, FAI Auto Parts’ new Coil Spring Catalogue was launched containing the latest additions to its range of popular spring references, as the FAI Coil Spring offer continues to expand. Also, from April 2010, FAI’s entire coil spring range will also be available on the TecDoc system. In March, the company will publish a major supplement to FAI Auto Parts’ existing steering and suspension catalogue. The new publication details more than 250 new steering and suspension parts which cover more than 1000 applications, bringing the total number of parts in FAI’s range to more than 3750. Included in the additions to the range are a number of parts from particularly recent models that FAI proudly believes are not available through any other quality aftermarket brand. Of these FAI has identified five key part numbers that will make a particular impact. These are the left hand and right hand side wishbones for the ’07 Peugeot 308, ’06 Fiat Ducato and the ’08 Ford Fiesta, as well as tie rods ends for the same model Fiesta and link rods for the 2006 Mercedes Sprinter. FAI have also recruited Gary Hammond from First Line, as Product Development Manager for their steering and suspension range. Gary has been examining trends in the steering and suspension sector and has identified various factors that have had an effect on the market, in recent times. Sales of wishbones and track control arms have remained steady but notably, over the last year, there has been an increase in demand for tie rod ends and stabiliser links. Some common examples are the 1999-2005 Rover 25; the Renault Laguna from 2000 onwards; the 1993-1996 GM Corsa; 1998-2004 Ford Focus; 1998 -2004 GM Astra and 1993-2002 Peugeot 306. There has also been a higher demand for link rods for the 1997- 2002 Toyota Hi-Lux and Hi-Ace, as well as for ball joints for the (1998-onwards) Nissan D22. The ball joints for the LTI TX1 taxi (‘92 onwards) have also become significant sellers in the UK market. The cold snap experienced in the last two years has also had a noticeable impact on steering and suspension sales because: •rubber in wishbones and bushes has deteriorated due to the salt and chemical solutions used to clear roads of ice and snow. This deterioration has been causing a notable increase in component failure - particularly with bushes. •cars have been kerbed more frequently due to icy, slippery roads. This has caused a notable increase in damaged steering parts - tie rod ends and steering rack ends, as well as in suspension parts such as ball joints, link rods and wishbones. •there has been a general Increase in the level of crash repairs being carried out, due to the higher levels of accidents in the poor driving conditions caused by the bad weather. For more information: 08708391800 or www.faiauto.com 66SSS www.autosceneuk.co.uk ISSUE 61 2010 SAS One-millionth ball screw drive Precision bearings and automotive components supplier the Schaeffler Group have reached an important milestone after the Company produced its one-millionth ball screw drive for electromechanical steering systems. Manufactured at the Herzogenaurach plant in Germany since 2007, Schaeffler’s energy efficient ball screw drive is being utilised on the electromechanical steering system for the Volkswagen Tiguan. Schaeffler supplies the ball screw drive to Volkswagen, as well as a toothed rack, which is partly designed as a spindle on which the drive is located. Ball screw drives are used to transform rotary motion into linear motion through a direct coupling between the drive element and the output element. In the Tiguan, the ball nut is driven by a servomotor, which is linked to the ball screw drive via a belt. These low friction, low noise ball screw drives play an important role in helping to improve a vehicle’s fuel consumption and reduce CO2 emissions. As well as offering the driver optimised handling, the latest electromechanical steering systems can also reduce fuel consumption by as much as 3% compared to conventional hydraulic steering systems. A key advantage of an electromechanical steering system over a hydraulic one is that the servomotors require energy only when specific steering manoeuvres are carried out, whilst hydraulic pumps need to maintain hydraulic pressure at all times, therefore demanding more energy. This means that pumps and feeds are no longer required on an electromechanical system, which reduces the space required for operating the steering system. Other customers of Schaeffler’s first one million ball screw drives include automotive supplier TRW. The ball screw drives are not only used in Europe, but also on vehicles manufactured in the US by Volkswagen, Ford and BMW. The aerospace sector is another major user of high precision ball screw drives, which are often found in an aircraft’s tail steering system. For more information www.schaeffler.co.uk Increased parts offering 2010 sees the introduction of the long awaited Conversion Kit (QKT5020AF) for Mercedes Sprinters now available from Quinton Hazell, with a variety of other products for the European and Japanese vehicle parc now available. Steering products on offer now include ball joints for Hyundai i30, Iveco Daily, Jaguar XJ8 and Kia Cee’d. Rack ends for Volvo 850 and C70, stabiliser links for Chrysler Voyager, Kia Picanto and Mercedes 216 and 221, a suspension arm for Volvo C70, front suspension Professional lowering spring kits Essex Racing have added the Ford Focus MK1/2 1998-2004 (excl Estate) to their Professional Lowering Springs range. The springs are designed for fast road and track day use, with a slightly higher compression rate to allow faster cornering while maintaining stability. The Professional range of suspension springs are made from Silicone Chrome Steel and give a slightly harder ride than Essex Racing standard lowering springs. The kit will lower the ride height by approximately 40mm on most Focus models. Essex Racing Professional Suspension Springs carry full German TüV standard certification. Essex Racing springs are forged using the ‘cold-drawn’ method to maintain the springs’ tensile strength. Following the forging process, a temperature controlled oil based treatment is applied to the spring to ensure that the required hardness and tension is reached, thus giving full operational effectiveness throughout the springs’ entire lifecycle. The SiCr steel is initially treated with Zinc-Phosphate, and finished in a red Epoxy Resin to provide effective protection of the spring. The production process is fully automated to enable a high degree of consistency in the end product. The ride will feel firmer and more responsive, especially through corners - giving the more feedback through the steering. Existing factory shock absorbers can be used with these springs. For more information: 0870 8508016 or www.essexracing.co.uk Arms for Audi A6, A8, Range Rover Sport, VW Phaeton and a variety of Mercedes LCV’s. Outer Tie Rod Ends for Hyundai i30, Kai Cee’d, Peugeot 407 and Boxers complete the steering updates. One Water Pump this month is new into the range, which fits Land Rover Discovery and Range Rover, while the VW Passat and Tiguan can benefit from a suspension arm bush. For more information: www.qha.com