ITT Presentation
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ITT Presentation
I.T.T. SpA Sheet 1 INTRODUCTION VERTICAL CYLINDRICAL HEATERS BOX HEATERS REFORMERS I.T.T. SpA Sheet 2 ORGANIZATION CHART (PRE) PRESIDENT (GM) DIRECTOR & GENERAL MANAGER (ADM) FINANCING ADMINISTRATION & HUMAN RESOURCES DIRECTOR (QAM) QUALITY MANAGER Rappresentante della Direzione (CM) Secretary & Accounting (SDM) SALES (TDM) DESIGN & ENGINEERI NG SECRETARY & GENERAL SERVICES DIRECTOR SECRETARY (PEM) PROCESS ENGINEERING (PDM) PROCUEREME NT & SHIPPING U.T. Secretary) SHOP MANUFACTURING (QCM) QUALITY CONTROL & (CSM) ERECTION EXPEDITING START UP Approved Manuafcturers Calculation/ Specification Drawings & Material Requisition Engineering Office External Engineering Offices COMMISSIO NING & (PM) PROJECT MANAGEMENET I.T.T. SpA Sheet 3 EXECUTION PLAN F.I.M. & EQUIPMENT CATALYST TUBES & SPRING TUBE & FITTING FOR PRESSURE PARTS LOOSE MATERIAL FOR INLET DISTRIBUTORS TUBES FOR HAIRPINS & FINNED TUBES SHOP CRITICAL ACTIVITIES - STEELWORK FABRICATION & SUPPLY - LADDERS, PLATFORMS & GRATINGS & SUPPLY - STACK, DUCTS FABRICATION - WHS COIL FABRICATION - WHS LINING INSTALLATION - WHS MODULARIZATION - STACK / DUCTS LINING INSTALLATION - INLET DISTRIBUTOR FABRICATION - COLD COLLECTOR FABRICATION - HAIRPINS BENDING - STACK LINING APPLICATION - FG DUCTS LINING APPLICATION - DAMPERS FABRICATION & SUPPLY - DOORS FABRICATION & SUPPLY - MISCELLANEA SUPPLY AND FABRICATION BURNERS SITE ACTIVITIES FANS & MOTORS CASTINGS INSTRUMENTS & OTHER EQUIPMENTS LINING MATERIAL - SITE SURVEY OF FOUNDATION - ERECTION OF RADIANT SECTION - RADIANT SECTION LINING APPLICATION - ERECTION OF WHS MODULES - ERECTION OF DUCT SECTIONS - ERECTION OF STACK SECTIONS - ERECTION OF PLATFORMS & LADDERS - PRESSURE PARTS FIELD WELDING - WELDING OF CATALYST TUBES - FIELD WELDING OF INTERC. PIPING - WELDING OF INLET HAIRPINS - INSTALLATION OF BURNERS - WELDING OF EXTERNAL PIPING - INSTALLATION OF MOTORS / FANS - MISCELLANEA INSTALLATION - INSTRUMENTATION INSTALLATION I.T.T. SpA MANAGEMENT & SUPERVISION - DETAILED ENGINEERING - MECHANICAL DESIGN - Structural calculations - Pressure part calculations - CONSTRUCTION DRAWINGS - W.P.S. (Welding procedure Specification) - Q.A.P. (Quality Assurance Plan) - I.T.P. (Inspection Test plan) - P.P.P. (Project Procurement Plan) - ERECTION PROCEDURES - SCHEDULING - CHECK OF WELDING QUALIFICATION - PROCEDURE FOR ERECTION & INSTALLATION - 100 % SUPERVISION ON CRITICAL ACTIVITIES - Fit Up - Intermediate check of Steel Structure - All lining work - Welder qualification for site completion and installation - Coils welding I.T.T. SpA Sheet 4 COMPANY PROFILE I.T.T. SpA is a leading Italian Company who specialise in the design, manufacture and installation of reformers and fired heaters for global oil, gas and petrochemical industries. Understanding of process technology is a key factor in our ability to provide the best fired heaters for the job and to provide units designed to maximise efficiency and to minimise emissions. There is no fired heater challenge we cannot meet, whether for new installations, replacements, revamps or retrofit. We have the experience since 1954 and present day structure to handle both single heater projects as well as larger and more complex multiple heater projects and reformers. I.T.T. was formed as an independent Company to develop new business in international markets, following reorganisation and splitting of Kirchner Italia business in 1997. We operate from our offices in Milan, Delhi and Seoul as well as through our workshop and worldwide network of Agents and Representatives. I.T.T. has its own thermal and mechanical design capability for Fired Heaters and our own in-house software resulting from fifty years of experience and reliable know-how. We are as well approved constructor of Reformers and Heaters designed by other parties (HALDOR TOPSØE, UOP, etc.). I.T.T. SpA QUALITY POLICY and QUALITY ASSURANCE QUALITY POLICY (ISO 9001:2008 International Standard) - I.T.T. SpA has established his quality policy based on understanding of process technology, providing best and reliable design, best quality, on time delivery and competitive price. The company is totally committed to this policy and follow this strategy: Keep and improve the design reliability based on proven know-how since 1954 and feed back data; Implement quality products with competitive prices and on-time deliveries in accordance with Codes and Standards; Follow Client specifications and requirements; Establish a training program to improve potential capability and performance of personnel; Establish the Company strategic annual objectives, targets and review of management activities. All personnel share understanding and responsibilities aimed at the enhancement of their performance and achievement of Company’s policy. QUALITY ASSURANCE The Quality Control for design, fabrication and erection assure that every project is performed in strict accordance with all Codes and Standards as well as Customers specifications and ISO 9001:2008 A. Piccioni I.T.T. SpA Managing Director Sheet 5 I.T.T. SpA PRODUCTS & SERVICES ¾ DETAILED ENGINEERING, PROCUREMENT, SHOP FABRICATION AND ERECTION OF REFORMER PACKAGE FOR HYDROGEN UNITS, METHANOL AND AMMONIA PLANTS (based on Licensors Basic design HALDOR TOPSØE A/S, KBR, ETC..). ¾ BASIC AND DETAILED ENGINEERING OF FIRED HEATERS WITH I.T.T. OWN DESIGN: Crude Oil Heaters / Charge Heaters / Vacuum Heaters / Coker Heaters / Hydrocracker Heaters / Hydrotreater Heaters / Platforming Heaters / Preheaters / Hot Oil Heaters / Dowtherm Heaters / Reboilers / Start-up Heaters / Regeneration Furnaces / Visbreaking Heaters / Ethylene Cracking Heaters / Ethane Cracking Heaters / Naphtha Cracking Heaters ¾ AIR PREHEATING SYSTEMS ¾ STEAM GENERATION SYSTEMS ¾ WASTE HEAT BOILERS (WHB) AND WASTE HEAT RECOVERY SECTIONS (WHS) ¾ DESIGN AND ENGINEERING SERVICES, PROCUREMENT, EXPEDITING, SUPERVISION FOR FIELD ERECTION, DRY OUT. ¾ COMMISSIONING AND START UP. ¾ ENERGY CONSERVATION FEASIBILITY STUDIES. ¾ PROCESS DESIGN PACKAGE AND REVAMPING OF EXISTING HEATERS. ¾ CONSULTING AND TRAINING COURSES. ¾ SITE ERECTION. ¾ POST SALE ASSISTANCE. Sheet 6 I.T.T. SpA REFORMERS Sheet 7 I.T.T. SpA REFORMERS Sheet 8 I.T.T. SpA Sheet 9 The “INDIPENDENT” Syngas Engineers TABLE OF CONTENTS 1 2 a. b. c. d. e. f. 3 Company Experience Design and Engineering Process Design & Thermal Design Fluid Dynamics Design Mechanical Design Structural Engineering Piping Engineering Flexibility Piping Engineering Prefabrication Grade 3 5 5 6 8 9 10 12 13 I.T.T. SpA Sheet 10 The “INDIPENDENT” Syngas Engineers 1. Company Experience ITT is the leading “Independent” Syngas Reforming Engineer in the worldwide market. Besides all the technical consideration above explained it is worthy to note that ITT performance limited to the very last 5 years is as follows: Based on their over 50 years and over 50 furnaces experience, ITT have been able to design, engineer, supply and start-up Steam Reforming packages for all Syngas application including: -26 Steam Reforming Units designed and supplied / being supplied to 5 different Process Licenses - Hydrogen Ammonia Methanol Hy-Co Syngas Keeping an ideal condition of independence from any specific Basic Process Licensor, ITT has developed a wide knowledge of the specifications and details of construction as typical of all such Licensors and has at present an unequalled record of designed Steam Reforming Furnaces within units licensed by: - Haldor Topsoe Technip Kellogg Brown & Root Ammonia and Methanol Casale Davy Process Also, the composite origin of our key personell, coming from very senior positions and several differentiated experiences in other companies for the last 35 years, makes ITT very comfortable in dealing with such design issues as implemented in Syngaz Reforming technology by: - KTI Uhde Lurgi Linde (Selas) Petrobras CENPES Foster Wheeler Experience as gained from these wide references allows ITT to design their Steam Reformers in any current state of the art technique including: - Top firing Side firing Short hot stiff pigtail outlets Short cold stiff pigtail outlets Long hot flexible pigtail outlets Premix PSA/Make Up Gas firing Separate gun PSA/Make Up Gas firing Hot headers Cold headers Ground mounted lined transferlines Penthouse mounted lined and jacketed transferlines A comprehensive list of all 50 years of references of ITT is attached hereto together with a more detailed list including the major technical data of all Steam Reformers design and supplied by ITT in the last 15 years. Also, a set of pictures of Steam Reformers package form around the world is attached. -5776 Catalyst Tubes purchased -Large single train Steam Reforming unit up to 384 tubes. -Largest single train firing in Steam Reforming package in excess of 500 MW, inclusive of auxiliary tunnel firing, convection crossover firing and external steam superheating. The simplified 3-D model of this package is shown here below: I.T.T. SpA Sheet 11 The “INDIPENDENT” Syngas Engineers 2. Design and Engineering a. Process Design & Thermal Design Process reaction design and thermal design are done by using ITT proprietary softwares, fully validated in all the many years of experience of ITT in the field of Syngas Steam Reforming. Catalyst data as given by the Licensor are checked with specialized Catalyst companies such as Johnson Mattey, Suedchemie, Topsoe or others before being imputed into ITT proprietary process and thermal design softwares. b. Fluid Dynamics Design A great deal of attention is given in ITT Reformer Design is paid to the Fluid Dynamics issues. This usually involves CFD analysis by using “FLUENT” software. Namely, the flue gas flow in the radiant tunnels of Top Fired Reformers is always simulated and optimized. A few examples of tunnel design procedure are given below: - 3-D modeling for mesh preparation I.T.T. SpA Sheet 12 The “INDIPENDENT” Syngas Engineers - Tunnel openings modeling c. Mechanical Design Critical parts of the Reformer Package are designed to the most updated and sophisticated design tools. Namely, critical intermediate tube sheets in the case of high biridgewall temperature design of horizontal tubes convection sections, are always designed by using FEM (Finite Elements Method). A sample of FEM output is given below. I.T.T. SpA Sheet 13 The “INDIPENDENT” Syngas Engineers d. Structural Engineering Structural engineering is executed within a 3-D environment, namely TEKLA. The use of TEKLA software will result in a nearly non existent risk of design mismatching as well in the automatic production of shop fabrication cutting spools sketches and panel assembly sketches which in turn will allow an extremely low rate of possible site reworks. ITT will be pleased to give more detailed in formation on this issue at request. e. Piping Engineering Piping engineering will be executed within a 3-D environment, namely PDS. ITT is available to produce an interface to Client at the agreed battery limits based on a PDS model. If so desired, also PDMS model may be considered. Some examples of PDS 3-D modeling of a Top Fired Steam Reformer by ITT for a Hydrogen Unit are given below: TEKLA Model: Cross Sectional View, Side Fired Reformer Fuel Gas Distribution TEKLA Model: Cross Sectional View, Top Fired Reformer I.T.T. SpA Sheet 14 The “INDIPENDENT” Syngas Engineers f. Flexibility Piping Engineering 3-D model as generated in PDS or PDMS environment are also the basis for the flexibility analysis typically incorporating the whole process piping for the Mixed Feed crossover outlet at convection section up to Process Gas Boiler in Hydrogen service of Secondary Reformer or Post Reformer in Ammonia and Methanol service Risers/Downcomers Arrangement Penthouse Piping Lay Out I.T.T. SpA The “INDIPENDENT” Syngas Engineers 3. Prefabrication Grade ITT is in the position of providing any level of prefabrication up to full size, fully dressed RoRo modules as shown below. 4. Attachments Attachment 1: Company Presentation Attachment 2: Reference Lists Reformers Reference List Reformers Photos Technical Data List Attachment 3: Project Management Documents Typical Project Quality Plan Organization Chart Sheet 15 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Tjeldbergodden Norway Licensor: Haldor Topsøe Client: Statoil A/S Fluor Daniel I.T.T. ref.: B-2971 Hydrogen production: 2400 MTPD Sheet 16 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Tjeldbergodden Norway Licensor: Haldor Topsøe Client: Statoil A/S Fluor Daniel I.T.T. ref.: B-2971 Hydrogen production: 2400 MTPD Sheet 17 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Tjeldbergodden Norway Licensor: Haldor Topsøe Client: Statoil A/S Fluor Daniel I.T.T. ref.: B-2971 Hydrogen production: 2400 MTPD Sheet 18 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Air Liquide Yochon-Korea Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-3441 Hydrogen production: 11200 Nm3/h Sheet 19 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Air Liquide Yochon-Korea Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-3441 Hydrogen production: 11200 Nm3/h Sheet 20 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Hpcl Mumbai ref. India Licensor: Haldor Topsøe A/S Client: Hyundai-Korea I.T.T. ref.: B-3480 Hydrogen production: 21000 Nm3/h Sheet 21 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Hpcl Mumbai ref. India Licensor: Haldor Topsøe A/S Client: Hyundai-Korea I.T.T. ref.: B-3480 Hydrogen production: 21000 Nm3/h Sheet 22 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Hpcl Mumbai ref. India Licensor: Haldor Topsøe A/S Client: Hyundai-Korea I.T.T. ref.: B-3480 Hydrogen production: 21000 Nm3/h Sheet 23 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Iocl Barauni India Licensor: Haldor Topsøe Client: Haldor Topsøe I.T.T. ref.: B-98037 Hydrogen production: 38500 Nm3/h Sheet 24 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Iocl Barauni India Licensor: Haldor Topsøe Client: Haldor Topsøe I.T.T. ref.: B-98037 Hydrogen production: 38500 Nm3/h Sheet 25 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Iocl Barauni India Licensor: Haldor Topsøe Client: Haldor Topsøe I.T.T. ref.: B-98037 Hydrogen production: 38500 Nm3/h Sheet 26 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Yochon Korea Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-00027 Hydrogen production: 48300 Nm3/h Sheet 27 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Yochon Korea Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-00027 Hydrogen production: 48300 Nm3/h Sheet 28 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Capro Corporation Ulsan – Korea Licensor: Haldor Topsøe Client: Hyundai Engineering Co, Ltd I.T.T. ref.: B-02015 Hydrogen production: 42000 Nm3/h Sheet 29 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Esso Normandia P. Jerome France Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-02096 Hydrogen production: 47000 Nm3/h Sheet 30 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Esso Normandia P. Jerome France Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-02096 Hydrogen production: 47000 Nm3/h Sheet 31 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Esso Normandia P. Jerome France Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-02096 Hydrogen production: 47000 Nm3/h Sheet 32 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Caojing Hyco1 China Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-02106 Hydrogen production: 55800 Nm3/h Sheet 33 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Caojing Hyco1 China Licensor: Haldor Topsøe Client: Samsung Engineering Co, Ltd I.T.T. ref.: B-02106 Hydrogen production: 55800 Nm3/h Sheet 34 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Air Liquide Priolo - Italy Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-03147 Hydrogen production: 27000 Nm3/h Sheet 35 I.T.T. SpA REFORMER SINGLE CELL REFORMER Photos Location: Air Liquide Lavera - France Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-04153 Hydrogen production: 25000 Nm3/h Sheet 36 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Jupiter - Belgium Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-05270 Hydrogen production: 100000 Nm3/h Sheet 37 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Air Liquide Jupiter - Belgium Licensor: Haldor Topsøe Client: Air Liquide France I.T.T. ref.: B-05270 Hydrogen production: 100000 Nm3/h Sheet 38 I.T.T. SpA REFORMER DOUBLE CELL REFORMER Photos Location: Korea Licensor: Haldor Topsøe Client: SK / Daelim Korea I.T.T. ref.: B-06023 Hydrogen production: 110 MMSCFD Sheet 39 I.T.T. SpA Sheet 40 REFERENCES LIST OF REFORMER from 1998 up to 2010 Customer / Contractor Heater Service Year of Order Type Basic Design Place SAMSUNG ENGINEERING CO., LTD. KOREA Reformer Package H-111 1998 R H. TOPSØE Air Liquide - Yochon, Korea HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA Reformer Package 1998 R H. TOPSØE HPCL Mumbai Refinery, India FOSTER WHEELER FRANCE Reformer Heater BA-551 1999 R H. TOPSØE Lube Oil Plant, Alexandria Egypt HALDOR TOPSOE A/S DENMARK Reformer Package 1999 R H. TOPSØE IOCL, Barauni-India TESSAG EDELEANU GmbH GERMANY Tubular Reformer & W.H.B. Package 2000 R H. TOPSØE Bayer PC, Thailand Proj. SAMSUNG ENGINEERING CO., LTD. KOREA Reformer Package H-101 2001 R H. TOPSØE Air Liquide, Yochon Korea HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA Reformer Package 2002 R H. TOPSØE Capro Corporation Ulsan, Korea AIR LIQUIDE, FRANCE N. 1 Steam Reformer Package & WHB 2002 R H. TOPSØE Esso Normandie, Port Jerome, France SAMSUNG ENGINEERING CO., LTD. KOREA Tubular Reformer Package 2003 R H. TOPSØE Air Liquide - Caojing Hyco 1 Project AIR LIQUIDE, FRANCE No. 1 Steam Reformer Package & Waste Heat Boiler 2004 R H. TOPSØE Air Liquide Hydrogen Plant Priolo (Italy) AIR LIQUIDE, FRANCE Steam Reformer Package & Waste Heat Boiler 2005 R H. TOPSØE Air Liquide Hydrogen Plant Lavera (France) MITSUBISHI HEAVY INDUSTRIES JAPAN Steam Reformer Package & Waste Heat Boiler 2005 R H. TOPSØE Sohar Fertilizer Project - Oman AIR LIQUIDE, FRANCE Steam Reformer Package & Waste Heat Boiler 2006 R H. TOPSØE Ally Jupiter 2 Plant - BASF Site, Antwerpen Belgium SK CORPORATION - KOREA Hydrogen Refomer 2006 R H. TOPSØE SK Corporation No. 2 FCC Project - Korea ENI S.p.A. - RAFFINERIA DI TARANTO Steam Reformer Package & Waste Heat Boiler 2006 R H. TOPSØE ENI Taranto Refinery - Italy HALDOR TOPSOE A/S DENMARK HTCR Skids and Equipment 2007 R H. TOPSØE Cepsa / Spain 10000 Nm3/h HTCR H2 Plant AIR LIQUIDE, FRANCE Steam Reformer Package & Waste Heat Boiler 2007 R H. TOPSØE HYCO 3 Plant - SPAL Site of Estarreja, Portugal FAUJI FERTILIZER Co., Ltd. PAKISTAN WHS Revamping 2007 R H. TOPSØE FFC Plant-III BMR Project Mirpur Mathelo, Pakistan CHINA PETROLEUM MATERIAL & EQUIPMENT (Group) CORPORATION Primary Reformer H-201 2007 R H. TOPSØE Petrochina Tarim Oilfield Co. Korla, Xinjiang - China SAIPEM - PORTUGAL Primary Reformer F-201 2007 R H. TOPSØE ENGRO Plant - Daharki Pakistan I.T.T. SpA Sheet 41 REFERENCES LIST OF REFORMER from 1998 up to 2010 Customer / Contractor Heater Service Year of Order Type Basic Design Place CONSORTIUM of SAZEH-ODCC-SEI, CHINA No. 2 Reformers Package (Train A & Train B) 2007 R TECHNIP Shazand Arak Refinery - Iran AIR LIQUIDE, FRANCE Steam Reformer Package & Waste Heat Boiler 2008 R H. TOPSØE SOXAL Plant, Jurong Island Singapore SNAMPROGETTI - ITALY No. 2 Reformers Packages 2008 R H. TOPSØE QATAR FERTILISER Co. (SAQ) Mesaieed Industrial City ACE - UNGHERIA Primary Reformer 2008 R H. TOPSØE MOL Hungarian Oil & Gas Co Danube Refinery -Hungary TECNICAS REUNIDAS - SPAIN Engineering Services and Supplies for Steam Reformers U-604 & U-605 2008 R H. TOPSØE REPSOL Cartagena - Spain MITSUBISHI HEAVY INDUSTRIES JAPAN No. 2 Primary Reformers 2008 R H. TOPSØE AOFP Project - El-Djazairia El-Omania Lil Asmida SpA Algeria EHSAN JOINT VENTURE - IRAN Primary Reformer 2008 R TECHNIP Tehran Refinery Products, Upgrading Project - Iran CHINA BLUE CHEMICAL Ltd. - CHINA Convection Section Modules 2009 R DAVY PROCESS TECHN. CBC - 2500 MTPD Methanol Plant in Dongfang City, Hainan TECNICAS REUNIDAS - SPAIN Lining Material Supply and Design 2009 R H. TOPSØE REPSOL Cartagena - Spain WUHUAN ENGINEERING Co., Ltd. - China Primary Reformer 2009 R H. TOPSØE PETROVIETNAM - CaMau ENI S.p.A. - Italy Primary Reformer 2010 R H. TOPSØE Raffineria SANNAZZARO, Italy KAVEH METHANOL / PIDEC Primary Reformer 2010 R CASALE SK ENGINEERING & CONSTRUCTION-Korea Primary Reformer 2010 R H. TOPSØE Abu Dhabi Oil Refining Co. (TAKREER) UTC - Brazil Primary Reformer 2010 R H. TOPSØE Alberto Pasqualinin REFAP / Brasil TECNIMONT S.p.A. - ITALY Primary Reformer 2010 R KBR Kaveh Methanol, Dayer, Iran NFL, Nangal Fertilizer Co. I.T.T. SpA BOX & VERTICAL CYLINDRICAL HEATERS Sheet 42 I.T.T. SpA BOX HEATERS BOX Photos Location: Al Jubail Saudi Arabia Client: Samsung Engineering CO., LTD. Korea I.T.T. ref.: B-00047 Reactor Charge Heater double cell / double fired with Vert. Tubes. Sheet 43 I.T.T. SpA BOX HEATERS BOX Photos Location: Saras refinery Sarroch (Cagliari) - Italy Client: Parsons U.K. I.T.T. ref.: B-98059 Reactor Charge Heater single cell With Aph and Hor. Tubes. Sheet 44 I.T.T. SpA BOX HEATERS BOX Photos Location: Assiut Egipt Client: Assiut Oil Refining Co. through Petromaint I.T.T. ref.: B-98047 Crude Oil Fired Heater Double cell with Pumps / Steam Drum and Hor. tubes Sheet 45 I.T.T. SpA BOX HEATERS BOX Photos Location: Izmir Turkey Client: LG Engineering CO., LTD. Korea I.T.T. ref.: B-02054 Combined Feed Heater single cell double fired and Vert. tubes Sheet 46 I.T.T. SpA BOX HEATERS BOX Photos Location: Atofina plant Daesan Client: Samsung Engineering CO., LTD. Korea I.T.T. ref.: B-04061 Reactor Charge Heater with harbor tubes Sheet 47 I.T.T. SpA Sheet 48 REFERENCES LIST OF BOX HEATERS from 1998 up to 2010 Customer / Contractor Heater Service Year of Order Type Basic Design Place MOTOR OIL HELLAS GREECE Convection Package 1998 B I.T.T. HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA Design for modification & revamping of 2 crude heaters HDO Refinery - Steam/air Preheater 1998 B HYUNDAI PARSONS - U.K. Reactor Charge Heater H-S-201 1998 B I.T.T. Saras S.p.A., Italy ASSIUT OIL REFINING Co. through PETROMAINT - EGYPT Complete Package of Crude Oil Fired Heater 1999 B I.T.T. Assiut Refinery - Egypt SAMSUNG ENGINEERING CO., LTD. KOREA Reactor Charge Heater 1-BA-1001 2001 B I.T.T. National Industrialization Co.Al Jubail, S.Arabia LG ENGINEERING & CONSTRUCTION CORPORATION KOREA No. 1 Combined Feed Heater 2002 B UOP Turkey Petrol Rafinerileri A.S. Izmir, Turkey POLIMERI EUROPA Feasibility Study (Design & Engineering) for Reforming Plant 2003 B EGYPTIAN MAINTENANCE COMPANY - EGYPT Rehabilitation of Coker Heater 12 H-3 2003 B ALCOR C – I.T.T. POLIMERI EUROPA SpA San Donato Milanese (MI) Feasibility Study - Basic Design Revamping of Reforming Heaters F4-F5-F6-F7. 2004 B I.T.T. Polimeri Europa – Sarroch Cagliari (Italy) SAMSUNG ENGINEERING CO., LTD. KOREA A-BA 1501 Charge Heater 2004 B I.T.T. Aromatic Expansion Project Atofina Plant Daesan, Korea SAMSUNG ENGINEERING CO., LTD. KOREA Reactor Charge Heater 2005 B I.T.T. NPPC Al Jubail, Saudi Arabia ENI - LIVORNO Revamping of Heaters 2005 B ENI / I.T.T. ENI - Livorno Refinery (Italy) SK ENGINEERING & CONSTRUCTION Co., Ltd. - Korea CCR Pplatforming - Charge Heater 2005 B UOP The Aromatics (Thailand) Public Co. Ltd. Map Ta Phut, Thailand DAELIM INDUSTRIAL Co. Ltd. KOREA No. 3 Residue Hydrodesulphurisation Heaters 2006 B I.T.T. SK Corporation No. 2 FCC Project - Korea TECHNIP ITALY S.p.A. Charge Heater 2007 B I.T.T. HDS VII Plant - PKN Orlen S.A. Plock / Poland 3rd Corinth Greece HDO Daesan Refinery, South Korea Polimeri Europa – Sarroch Cagliari (Italy) Suez Oil Processing Co. Suez, Egypt CONSORTIUM of SAZEH-ODCC-SEI, CHINA No. 1 Preheater & (1st, 2nd, Interheaters 2007 B I.T.T. Shazand Arak Refinery - Iran PETROJET - EGYPT Fired Heater with Auxiliaries & APH System 2008 B I.T.T. N.P.C. - Egypt FIMCO FZE – U.A.E. CCR Platformin 2009 B I.T.T. NIOEC Bandar Abbas Refinery - Iran KG PROCESS INNOVATIONS s.r.o. CZECH REPUBLIC ReEngineering Study Vacuum Heater 323-H-001 2009 B I.T.T. INA Rijeka - Croatia HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA Hot Oil Heater Crude Feed Heater (Revamping) 2009 B TECHNIP/I.T. T. GULF ARABI /UHDE India Hot Oil Heater / Pacoi Charge Heater 2010 B UOP KAVEH METHANOL/PIDEC Steam Superheater 2010 B CASALE/I.T. T. NAFTEC SpA Arzew Refinery Rehabilitation & Adaptation Project - Alger Lab Complex, Al Jubail, Saudi Arabia Kaveh Methanol, Dayer, Iran I.T.T. SpA VERTICAL CYLINDRICAL HEATERS VERTICAL CYLINDRICAL HEATER Photos Location: Kalundborg, Denmark Client: Statoil Denmark I.T.T. ref.: B-3352 Charge Heater Sheet 49 I.T.T. SpA VERTICAL CYLINDRICAL HEATERS VERTICAL CYLINDRICAL HEATER Photos Location: Holborn Europa Raffinerie GmbH Client: Tessag Edeleanu GmbH - Germany I.T.T. ref.: B-02031 Finishing Reactor Feed Heater Sheet 50 I.T.T. SpA VERTICAL CYLINDRICAL HEATERS VERTICAL CYLINDRICAL HEATER Photos Location: Segas, Egypt LNG Project Damietta Port Egypt Client: Kellogg / Jcg / Tecnicas Reunidas (KJT) I.T.T. ref.: B-02078 Hot Oil Furnace Sheet 51 I.T.T. SpA VERTICAL CYLINDRICAL HEATERS VERTICAL CYLINDRICAL HEATER Photos Location: GOK-3 Unit, MolHungary Client: Uhde Edeleanu GmbH Germany I.T.T. ref.: B-03035_40 Fired Heater with Steam Drum Sheet 52 I.T.T. SpA VERTICAL CYLINDRICAL HEATERS VERTICAL CYLINDRICAL HEATER Photos Location: Atofina plant Daesan Client: Samsung Engineering CO., LTD. Korea I.T.T. ref.: B-04062 Naphtha Splitter Reboiler Sheet 53 I.T.T. SpA Sheet 54 REFERENCES LIST OF VERT. CYLINDRICAL HEATERS from 1998 up to 2010 REFERENCE LIST FOR VERTICAL CYLINDRICAL HEATERS Customer / Contractor Heater Service Year of Order Type Basic Design Place K N P C Sunkyong Eng. & Construction Co. KOREA H-33-351 Polishing Regen. Gas Heater for Acid Gas Removal Project 1998 C I.T.T. Mina Al-Ahmadi Kuwait STATOIL DENMARK Engineering Design-New Convection Bank in Heater H-4201 1998 C I.T.T. Kalundborg, Denmark HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA TCCU Feed Heater - Item No.600 1998 C I.T.T. Bataan, Philippines STATOIL DENMARK Convection Section & Associated Parts 1999 C I.T.T. Kalundborg, Denmark FOSETER WHEELER FRANCE Vertical Cylindrical Heater BA-552 1999 C I.T.T. Lube Oil Plant – Alexandria - Egypt HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA No. 3 Heating Medium Heaters 2000 C I.T.T. Sirte Oil Co. - Libya STATOIL DENMARK Replacement of Coil in Heater H-4801 2000 C I.T.T. Statoil Refinery, Tjeldbergodden TESSAG EDELEANU GmbH GERMANY Fired Heater RD-1501 2001 C I.T.T. MDH-Plant, DEA UK Wesseling FFC - JORDAN FERTILIZER COMPANY LIMITED Natural Gas Fired Heater F-1003 2001 C I.T.T. FJFC Bin Qasim - Karachi SAMSUNG ENGINEERING CO., LTD. KOREA Heating Medium Fired Heater 300-F-56001 2001 C I.T.T. Korea National Oil Corporation (KNOC) TESSAG EDELEANU GmbH GERMANY Finishing Reactor Feed Heater CHD-F-1001 2002 C I.T.T. Holborn Europa Raffinerie GmbH EGYPTIAN MAINTENANCE COMPANY - EGYPT Rehabilitation of Coker Heater 12 H-2 2002 C ALCOR C HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA n. 4 Drivers Regeneration Furnaces, N. 2 Propane Regeneration Heaters n. 2 Butane Regeneration Heaters, n. 2 Ethane Regeneration Heaters 2002 C I.T.T. E.M.C. - Egypt AGIP Iran BV – Assaluyah Gas Plant . South Pars Dev. Ph. 4 & 5 – Onshore Facilities KELLOGG / JCG / TECNICAS REUNIDAS (KJT) Hot Oil Furnace 58-MB01 2002 C I.T.T. Segas, Egypt LNG Project Damietta Port - Egypt GRINAKER - LTA / SASOL SOUTH AFRICA No. 1 Fired Heater 221HT-N01 2002 C I.T.T. DSU Plant in Secunda UHDE EDELEANU GmbH GERMANY No. 2 Fired Heaters (items H-401 & H-402) with related equipment 2003 C I.T.T. GOK-3 Unit, Mol-Hungary STATOIL DENMARK Charge Heater H-802 2003 C I.T.T. STATOIL A/S - Site RefineryKalundborg Denmark OTF - IGN Petrotech Kft., Hungary Hot Oil Heater 460-H-50 2004 C I.T.T. MOL Danube Refinery, BEK-5 Unit Hungary FLUOR DANIEL B.V.The Netherlands No. 1 Stabilizer Reboiler Heater (F-501) 2004 C SHELL PETROJET - EGYPT Rehabilitation of Coker Heater 12H-1 2004 C I.T.T. Suez Oil Processing Co. Suez, Egypt SAMSUNG ENGINEERING CO., LTD. KOREA A-BA 101 Revamping of Column Reboiler Heater A-BA 102 Revamping of Charge Heater BA-106 Naphtha Splitter Reboiler 2004 C I.T.T. Aromatic Expansion ProjectAtofina Plant Daesan, Korea ENI - LIVORNO Engineering and Supply of Combustion Air Ducts 2005 C I.T.T. ENI - Livorno Refinery (Italy) Shell and BP South African Petroleum Refineries I.T.T. SpA Sheet 55 REFERENCES LIST OF VERT. CYLINDRICAL HEATERS from 1998 up to 2010 REFERENCE LIST FOR VERTICAL CYLINDRICAL HEATERS Customer / Contractor Heater Service Year of Order Type Basic Design Place OIEC Group /LG E&C Construction n. 4 Drivers Regeneration Furnaces, N. 2 Propane Regeneration Heaters n. 2 Butane Regeneration Heaters, n. 2 Ethane Regeneration Heaters 2005 C I.T.T. AGIP Iran BV – Assaluyah Gas Plant . South Pars Dev. Ph. 9 & 10 – Onshore Facilities MITSUBISHI HEAVY INDUSTRIES JAPAN Start-up Heater 2005 C I.T.T. Sohar Fertilizer Project - Oman UHDE EDELEANU GmbH GERMANY Reboiler Fired Heater 2005 C I.T.T. BP Gelsenkirchen - Germany ENI - LIVORNO Revamping of Reboiler Fired Heater 2005 C I.T.T. ENI - Livorno Refinery (Italy) SK ENGINEERING & CONSTRUCTION-Korea n. 2 Feed Fractionation Unit – n. 2 Heavy Naphta Hydrotreating Unit – n. 2 Heavy Naphta Hydrotreating Unit 2005 C I.T.T. The Aromatics (Thailand) Public Co Ltd Map Ta Phut Thailand CONSORTIUM OF TECHNIP (FRANCE) JGC CORPORATION (JAPAN) & TECNICAS REUNIDAS (SPAIN) Reactor Fired Heater 2006 C I.T.T. Vietnam Oil & Gas Corporation (Petrovietnam) Dung Quat Refinery Project, Vietnam HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA Fired Heaters 2006 C I.T.T. New Ethane Recovery Plant Project, Kuwait SNAMPROGETTI - ITALY No. 2 Regeneration Gas Heaters 2006 C I.T.T. Ruwais - Emirates of Abu Dhabi GASCO Project 5229 - Ruwais 3rd NGL TUPRAS - TURKEY Fired Heaters 2006 C I.T.T. Turkish Petroleum Refineries Corp. Izmir Refinery ENPPI - EGYPT Deethanizer Fired Heater Reboiler Depropanizer Fired Heater Reboiler Debutanizer Fired Heater Reboiler 2006 C I.T.T. Gasco Miximization of C2 & C3 Project TECNIMONT S.p.A. - ITALY Fired Heaters 2006 C I.T.T. Q-Chem II - Mesaieed, Qatar KCE - TAIWAN Engineering Services (Fired Heater F-8001) 2007 C ALCOR C ACE Kft. - HUNGARY Hot Oil Heater 2007 C I.T.T. INA FCC Gasoline HDS Unit, Sisak Refinery - Croatia ABB Lummus Global GmbH GERMANY Reactor Feed Heater Product Stripper Reboiler 2007 C I.T.T. Gasoil HDS Unit, Gdansk Poland SAMSUNG ENGINEERING Co., Ltd.KOREA n,. 1 DP Reactor Feed Heater n. 1 Regeneration Heater 2007 C I.T.T. MOC Cracker Project Map Ta Phut Olefins Co.,Ltd. Thailand Chinese Petroleum Corporation - Taiwan DAELIM INDUSTRIAL Co., Ltd. KOREA Revamping of Hot Oil Heater 2007 C I.T.T. Petron Bataan Refinery Philippines ECOPETROL S.A. - COLUMBIA n. 1 Reactor Heater n. 1 Splitter Reboiler n. 1 HDS Reactor Effluent Heater n. 1Stabilizer Reboiler 2007 C I.T.T. Ecopetrol S.A. Barrancabermeja Complex ENI - LIVORNO n. 1 Fired Heater F101UNI1 n. 1 Fired Heater F1 HSW 2007 C ENI ENI - Livorno Refinery (Italy) I.T.T. SpA Sheet 56 REFERENCE LIST FOR VERTICAL CYLINDRICAL HEATERS Customer / Contractor Heater Service Year of Order Type Basic Design Place UHDE EDELEANU GmbH GERMANY HDS Charge Heater 2007 C I.T.T. HDS/HDA Lukoil Neftochim Bourgas CONSORTIUM of SAZEH-ODCC-SEI, CHINA No. 2 Reactor Heaters - No. 1 LP Stripper Reboiler Heater - No. 1 HDS Heater No. 1 Charge Heater 2007 C I.T.T. Shazand Arak Refinery - Iran SAIPEM - PORTUGAL Start-Up F-501 2007 C I.T.T. ENGRO Plant - Daharki Pakistan CONSORTIUM of SAZEH-ODCC-SEI, CHINA No. 1 Reactor Feed Heaters - No. 2 Stripper Reboilers - No. 1 Stabilizer Reboiler 2007 C I.T.T. Shazand Arak Refinery - Iran POLIMERI EUROPA - ITALY Revamping of Economizers E135 - E136 2008 C I.T.T. POLIMERI EUROPA - PORTO MARGHERA (Italy) UHDE EDELEANU GmbH GERMANY Start-up Heater 2008 C I.T.T. Ma'aden Ammonia Project - Saudi Arabia SNAMPROGETTI - ITALY No. 2 Start-Up Heaters 2008 C I.T.T. QATAR FERTILISER Co. Mesaieed Industrial City TUPRAS - TURKEY H-1302CONVECTION Bank with Spare Parts 2009 C I.T.T. Tupras Izmir Refinery Turkey FIMCO FZE – U.A.E. No. 1 Reactor Heater -No. 1 LP Stripper Reboilers - No. 1 Stabilizer Reboiler 2009 C I.T.T. NIOEC Bandar Abbas Refinery - Iran MITSUBISHI HEAVY INDUSTRIES JAPAN n. 2 Start-up Heaters 2009 C I.T.T. ADFP Project – El-Djazairia El-Omania Lil Asmida SpA - Algeria FIMCO FZE – U.A.E. No. 1 Reactor Feed Heater -No. 1 Stripper Reboilers - No. 1 Reactor Feed Heater -No. 1 Stripper Reboilers 2009 C I.T.T. NIOEC Bandar Abbas Refinery - Iran PETROCHEMICAL INDUSTRIES DESIGN & ENG. Co. (PIDEC) Iran First Stage HDS Heater Second Stage HDS Heater 2009 C I.T.T. ABADAN Preliminary Renovation Project Phase III Iran FIMCO FZE – U.A.E. Dryer Regenaration Gas Fired Heater (4 sets) Ethane Regeneration Heater (2 sets) 2009 C I.T.T. NIOEC / POGC – Iran South Pars Gas Field Devel. Phases 17 & 18 HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD. KOREA 2° Splitter Reboiler Heater Charge Heater 2009 C TECHNIP I.T.T. BEHRAN OIL Co. - Iran Revamping of Heaters 2009 C I.T.T. Lube Oil Refinery - Tehran CHO POWER / EUROPLASMA Combustor Boiler 2009 C I.T.T. CHO Power Plant – Morceux - France GULF ARABI / UHDE India n. 1 Hot Oil Heater – n. 1 Pacol Charge Heater 2010 C UOP LAB Complex, Al Jubail, Saudi Arabia PETROFAC – GS E&C JOINT VENTURE Regeneration Gas Heater (2 Heaters) 2010 C UOP 4° NGL Train Project – Ruwais – Abu Dhabi NAFTEC SpA -Arzev Refinery Rehabilitation & Adaptation Project - Algeria UTC - Brazil HDS Charge Heater 2010 C UOP Alberto Pasqualinin REFAP / Brazil SAMSUNG ENGINEERING CO., LTD. KOREA Start-up Heater 2010 C UOP Ruwais Industrial Complex, Abu Dhabi, UAE DAELIM INDUSTRIAL Co. Ltd. KOREA Regeneration Gas Heater (2 Heaters) 2010 C UOP KNPC / LPG Train 4 at MAA Refinery Project Kuwait I.T.T. SpA SNAPSHOTS OBTAINED FROM SOLIDWORKS SOFTWARE Sheet 57 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 58 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 59 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 60 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 61 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 62 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 63 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 64 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 65 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 66 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 67 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 68 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 69 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 70 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 71 I.T.T. SpA SNAPSHOTS OBTAINED FROM TEKLA SOFTWARE Sheet 72 I.T.T. SpA Photo Sheet 73 I.T.T. SpA Photos Sheet 74 I.T.T. SpA I.T.T. Sponsor of competition Carrera Cup 2010 Sheet 75 I.T.T. SpA I.T.T. Sponsor of competition Carrera Cup 2010 Sheet 76 I.T.T. SpA I.T.T. Sponsor of competition Carrera Cup 2010 Sheet 77 I.T.T. SpA I.T.T. Sponsor of competition Carrera Cup 2010 Sheet 78 I.T.T. SpA Sheet 79 THANK YOU FOR YOUR TIME I.T.T. SpA - Head Office - Italy – Via Privata Vasto, 1/3 – 20129 Milano. (Tel. No. +39 02 29536032 / Fax. +39 0229536031) E-mail: [email protected] / Web link: www.ittki.it I.T.T. Branch Office - Italy – Viale Bramante, 36 – 00054 Fiumicino Roma. (Tel. No. +39 06 657666224 / Fax. +39 06 657666235) Office in the World: I.T.T. Korean Office - Korea – Address : Room 1207-2, ILSHIN B/D, 541, Dohwa-dong, Mapo-gu, Seoul, 121-701, Korea (Tel. No. +82 2 707 0006 / Fax. + 82 2 707 0069 ) S.T.T. Singapore Thermal Technology PTE LTD (STT) - 143 Cecil Street, #18-00 GB Building, Singapore 069542 I.T.T. Indian Office - India – Address : Indian Rep. Office of ITT SpA 707 , Madhuban 55,Nehru Place New Delhi - 110 019 (Tel. No.91 11 30882707 + / Fax. + 91 11 30882708 )