PLANT ONE Vertical Manufacturing Solution(ERP)

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PLANT ONE
Vertical Manufacturing Software Solution.
Vertical Manufacturing Solution(ERP)
ERP
Planning
BOM
Service
Purchase
Requisition
Production
Plant One
Inventory
QC
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Site Reference
Thai Poly Acrylic
Public Company
Unique Plastic
Balls R Us
Features
Master Data
•Item Master
•Commodity
•Warehouse
•MRP Group
•Work Center
•Machine & Group
•Employee &
Group
•Line
•Operations
•Defective
•BOM
•Cost Setup
Planning
•MPS
•RCCP
•MRP
•Seiban
•APS
•Work Orders
Rearrangement
•Shop Order
Release
•Production SCD
Shop Floor Control
•Issue For
Production
•Time Sheet
Booking
•Return From
Production
•Complete Work
Order
PR/Inventory /
QC.
•PR
•Purchase
Requisition
•Generate P/O
•Inventory
•Issue / Receipt /
Transfer
•Movement
•Batch
Information
•QC
•QC Entry
•Root
Cause/XBar
Analysis / Report
Administration
•Reports
•Loading
•Dispatch Work
•Picking Instruction
•Job Progress
•Work In Process
•Cost Report
•OEE
•Analysis
•Product/Cm.
•Resources
•Defective
•Evaluate
•QC.
•User /
Authorization
•Messaging
•Query Tools
•Alert
•Thai / English
•Export to Excel
•Purge Old Data
•Configuration
•Report Setup
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Industry Focus
Plastic
Automotive
Foods
Chemical
Jewelry
Steel
Focus on our experience:
 Plastic
7 sites
 Automotive 3 sites
 Chemical 1 site
 Foods 1 site
 Steel 2 sites
 Jewelry 1 site
Sample Industry.
AUTOMOTIVE
PLASTIC
FOODS
JEWELRY
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Structure Setup
 Setup
Work Center
Defective
 Planning
 Production
MC.Group
Emp.Grp
Operation
Employee
Cost Center
 Inventory
 Costing
MC1
MC2
Line A
Line B
Warehouse
Basic Flow
Sales
Plant One
Function
Planning
Shop Floor Control
Planning
Sales
Forecast
Purchase
Order
Goods
Receipt P/O
Sales
BOM
Sales
Order
Purchasing
ERP
Function
Work
Order
Purchase
Requisition
APS
Release
Issue For
Production
Delivery
Order
Timesheet
Booking
Inventory
Return From
Production
Close Work
Order
Stock
Transaction
Financial
Cost Posting
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Step for Planning
Backward
MPS /
Seiban
Forward
APS /
Scheduling
MRP
 Backward
 MPS
Planning
/ Seiban/ MRP
 Forward
 APS
Shop Floor
Release
Planning
/ Shop Floor Release
MPS (Master Production Schedule)
 Run
Run MPS
RCCP
Confirm MPS
MPS : Calculate Finish
Goods need to work order.
 RCCP : Check Rough Cut
Capacity Plan by Quantity or
Work Hour
 Confirm MPS: Confirm plan
and wait for MRP.
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Seiban / Lot-For-Lot
Sales Order
Retrieving
Order
 Sales
Order
 Retrieve Sales Order
information to Plan
Order
 Run Seiban MRP to
generate related work
orders.
Seiban -MRP
MRP (Material Requirement Planning)
Run MRP
Stock / Safety

MRP

Sales / Forecast

Recommend
Order
Confirm
Order
Calculate Production / Purchase need as draft.
Planning : Confirm or delete recommend order.
Consolidate D,W,M / MRP Group /Decision Item/Batch Size.
Purchase /PR
Work Orders
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BACKWARD PLANNING HYBRID (Seiban & MRP)
1 Months
SEP 2012
19
20
Purchase
•TUBE
21
22
Mixing
•SEMI-MX1 700 PCS
23
24
25
26
27
28
29
30
Sales Order
31/SEP/12
1,000 PCS
Forming, Injection
•SEMI 800 PCS
Assembly
•SF 1000 PCS
PACKING
•FG=1000 PCS
Backward Planning
FG
 SEIBAN
SEMI-FINISH SEIBAN
SEMI , Mix MRP
MATERIAL  MRP
APS (Advanced Production Scheduling)

APS /
Scheduling
Shop Floor
Release
Method
EDD (All, Multi-Machine,
Fix-Machine)
 Shortage
 Priority
 FCFS

Print Work
Condition Base
 Balancing detail capacity
plan.

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Work Orders Management
New
Confirm
Release
Rearrange Work:
 Manual Work
 Change
Print
 Schedule,
Quantity
 Line, Machine
 Merge
and Split
Work.
Purchasing
MRP
Recommend
Approve
Create P/O
Purchase Requisition:
 Manual P/R
 Change


Vendor, Quantity, Price.
Consolidate Vendor
Grouping same item.
 Use ERP Price.

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Production work with Barcode
Timesheet
Booking




Return
Materials
Materials
Complete
Work
Issue For Production
Timesheet Booking
(Production/Defective Report)
Return From Production
Complete Work Order
Seven Controls
Issue
Material
Machine
Employee
Time
Quantity
Defective
Cost
Bills of Materials
Simulate New
Product Cost.
BOM
Components
Alternative
Item
Routing
BOM Structure
Display.
Production
Rules
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Reports
Analysis Tools
Product /
Commodity
Work Center/
Machine

Evaluate
Employee
Defective




Pre-build 200 reports
Condition Base Report
Plan / Actual Data
Quantity VS Time
Daily / Monthly /Summary
Work Status
Work
Dispatch
WIP
Back/Cur
Job Cost
Report
Weight
Compare
FG vs RM
Picking
Instruction
Job
Progress
Production
Cost
Report
OEE
Defective Analysis


Over All
By Work Center (Top-Five)


Reason, Machine
History, Defective Item
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Tools
Query Tools
 Messaging
 Alert
 Language Switch
 Export to Excel
 Purge Transaction

Product Key Values
Implementation Success.
User Friendly.
Practical planning & controls.
Prebuild solution industry.
Consulting experience.
Real time information to ERP.
Low cost of owner ship.
Pakpoom Saebae / Product Manager
[email protected]
081-912-9118
www.plant-one.net
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