DIAB Sandwich
Transcription
DIAB Sandwich
Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com MANUAL DE PRODUCTOS 1. NÚCLEOS PARA CONSTRUCCIONES SANDWICH 1.1 ESPUMAS RÍGIDAS DIVINYCELL Y KLEGECELL Baja y media temperatura Alta temperatura Pre impregnados Dúctil Ferroviario y transporte público Aplicaciones submarinas y boyas Aislante – Transporte gas líquido nitrógeno 1.2 MADERA DE BALSA 1.3 PROCESADOS DISPONIBLES Procesados sobre hoja lisa Listón de espuma cóncavo-convexo Kits 1.4 ADHESIVOS PARA ENCOLAR EL NÚCLEO Divilette Pro Bond 1.5 REFERENCIAS 2. FIBRAS TÉCNICAS CARBONO, ARAMIDA, VIDRIO Y POLIETILENO 2.1 REFUERZOS TEXINDUSTRIA Fibras de vidrio Aramidas Carbono Polietileno Híbridos Nomenclatura 2.2 REFUERZOS TEXIPREG Sistemas de resinas Unidireccionales HS y HM 2.3 FICHAS DE PRODUCTOS Agentes exclusivos España y Portugal Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 3. MADERAS 3.1 TECA BIRMANA Envío directos de tronco desde Birmania. Boul Tablón Tablilla Chapa decorativa Tableros de teca maciza calafateada 3.2 TABLEROS Tableros marinos Tableros decorativos Paneles sándwich Tableros perforados Tableros especiales 4. COMPLEMENTOS 4.1 APLICADOR DE ADHESIVO HOT MELT EN SPRAY. VAC-TAC SYSTEM VAC – TAC es un sistema de adhesivo hotmelt único, libre de componentes solubles, y con un poder de fijación muy superior al de aerosoles tradicionales. Este sistema ha sido desarrollado específicamente para la sujeción de fibras, núcleos de espuma y madera de balsa, tejidos pelables, films separadores, redes de distribución… El adhesivo se aplica con la pistola neumática TEC 6300, con la posibilidad de regular la salida en forma de spray, o bien como un cordón, de forma que se adapta perfectamente a las necesidades particulares de cada trabajo. No hay desperdicio de material, ni obturación de la boquilla, ya que el adhesivo se deshace de nuevo cada vez que se conecta la TEC 6300. 4.2 EQUIPO AUXILIAR Trampas de resina Detector de fugas Bombas de vacío Reguladores de presión Tijeras ergonómicas de alto rendimiento para aramida y vidrio Válvulas vacío Enchufes rápidos Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 4.3 MATERIALES DESCARTABLES Masillas de sellado “Tacky-tape” Tejidos pelables “Peel.ply” Bolsas de vacío, amplia gama. Redes de distribución Films separadores perforados y no perforados Tubos polietileno para infusión Tubos polietileno en espiral para infusión Mangueras de vacío anticolapso Cintas de poliéster, teflón, doble cara Conexiones en T y L Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com SERVICIOS DISPONIBLES 1. ASESORAMIENTO TÉCNICO NUESTRO SERVICIO TÉCNICO PUEDE ASESORAR EN LA ELECCIÓN Y DEFINICIÓN DEL SISTEMA CONSTRUCTIVO, MATERIALES Y PROCESO 2. CÁLCULO ESTRUCTURAL A PARTIR DE LOS PARÁMETROS Y EXIGENCIAS NECESARIAS, LA OFICINA TÉCNICA DE DIAB EN SUECIA PUEDE REALIZAR EL CÁLCULO ESTRUCTURAL Y LA ESPECIFICACIÓN DE CONSTRUCCIÓN 3. ASESORAMIENTO EN INFUSIÓN NUESTRO PERSONAL TÉCNICO PUEDE INTRODUCIR A SU COMPAÑÍA EN LAS TÉCNICAS DE INFUSIÓN. DESDE LA DEFINICIÓN DEL MATERIAL E INSTALACIONES NECESARIAS, HASTA LA PIEZA LAMINADA; INCLUYENDO EL DISEÑO DE LA ESTRATEGIA A SEGUIR, SUMINISTRO DE LOS MATERIALES NECESARIOS Y FORMACIÓN TEÓRICA Y PRÁCTICA. Agentes exclusivos España y Portugal Volver al al indice indice Volver Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 1. NÚCLEOS PARA CONSTRUCCIONES SANDWICH 1.1 ESPUMAS RÍGIDAS DIVINYCELL Y KLEGECELL Las espumas rígidas Divinycell y Klegecell, son fabricadas mediante un proceso de expansión, estabilización y procesado. Las diferentes formulaciones de las materias primas, permiten obtener distintos productos adaptados a los requisitos ambientales, estructurales o del proceso de fabricación. Algunas de las características generales de todas las espumas rígidas Divinycell y Klegecell son: • • • • • • Célula cerrada Auto extinguible Termoformable Disponibles en diversas densidades Suministrado en láminas o con distintos acabados Libre de CFC Tipos disponibles: • • • • • • Divinycell H Divinycell HT Divinycell HP Divinycell HD Divinycell HCP Divinycell IPN ● Klegecell R ● Klegecell CY Baja y media Temperatura Alta Temperatura Pre Impregnado Dúctil Aplicaciones Submarinas, Boyas Aislante - Transporte LNG Agentes exclusivos España y Portugal Volver Volver al al indice indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com BAJA Y MEDIA TEMPERATURA DIVINYCELL H - KLEGECELL R Se trata de espumas rígidas estructurales de uso general, con excelentes propiedades mecánicas, para sistemas con resinas poliéster, viniléster, epoxi o fenólicas; laminadas por vía húmeda o en procesos en los que la temperatura de post curado no excede los 80º o 90ºC. Divinycell H Disponible en densidades entre 45 y 250 kg/m3. Klegecell R Disponible en densidades entre 45 y 200 kg/m3. Las aplicaciones mas frecuentes son: embarcaciones deportivas y profesionales, componentes de buques cargueros y ferrys, mobiliario ligero, trenes, mamparos, suelos, módulos, etc. La nueva formula mejorada del Divinycell H y Klegecell R, supone un incremento de un 10% de sus propiedades mecánicas, un 20% en la resistencia a la flexión y del 50% en su módulo de elongación. La ductibilidad, así como la estabilidad térmica y dimensional también han sido claramente mejoradas. Ahora se puede procesar a una temperatura de hasta 80ºC para Klegecell R y 90ºC para Divinycell H, frente a los 70ºC de la formulación anterior. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com ALTA TEMPERATURA DIVINYCELL HT Divinycell HT Desarrollada para el mercado aeronáutico, cumple con las exigencias de las distintas compañías. Este material puede ser procesado mediante sistemas pre impregnados con temperaturas de post curado de 120ºC. Sus aplicaciones principales son: interiores de aviones, hélices de helicóptero, etc. Disponible en cuatro densidades: 50, 70, 90 y 110 kg/m3. Las tolerancias en densidad y espesor están ajustadas a la demanda de los diseños actuales. Divinycell HT es termoformable y auto extinguible. PRE IMPREGNADOS DIVINYCELL HP Divinycell HP Espuma para procesos con sistemas de resina pre – impregnada con epoxi y temperaturas de post curado de hasta 130ºC con puntas exotérmicas de hasta 160ºC, con una excelente adherencia entre el núcleo y el laminado (peel strength). Divinycell HP ha sido especialmente formulada para el sector eólico, para procesos con fibras preimpregnadas con resina epoxi. La temperatura de post curado puede ser de hasta 130ºC durante un máximo de 2 horas; y la resistencia al deslaminado capaz de soportar los esfuerzos de palas de generadores eólicos de mas de 40 metros. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com Tablas comparativas Divinycell HP vs SAN. Agentes exclusivos España y Portugal Volver al indice [email protected] www.melcomposites.com Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 DÚCTIL DIVINYCELL HD Divinycell HD Desarrollada para situaciones donde se requiere una excelente resistencia al impacto y pantocazos. Su estructura lineal le confiere gran ductilidad y elasticidad. Válida para procesos en los que la temperatura no excede los 80ºC. Se encuentra disponible en cuatro densidades: 100, 130, 180 y 250 kg/m3. Puede operarse en temperaturas entre –200ºC y +50ºC sin debilitarse o degradarse. Es termoformable y autoextinguible. Para mejorar la adherencia entre el núcleo y el laminado se recomienda imprimar la superficie antes de la laminación. Resinas que contengan estireno deben ser catalizadas para proporcionar un máximo de 25 minutos de ‘gel time’. Algunas aplicaciones son: embarcaciones de alta velocidad (no recomendada sobre la línea de flotación), piezas de automóviles de competición, tablas de surf y windsurf, etc. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com FERROVIARIO Y TRANSPORTE PÚBLICO DIVINYCELL H – KLEGECELL R Divinycell H Klegecell R También concebida para aplicaciones industriales, transporte y marinas. Disponible en densidades entre 45 5y 200 kg/m3. Puede operar en temperaturas entre –200ºC y 90ºC sin debilitarse ni degradarse. Es termo formable y auto extinguible. Su clasificación según NF F16-101 es M1/F4 (según espesor). Las aplicaciones mas corrientes son: trenes, tranvías, autobuses, metro; y en general los medios destinados al transporte de pasajeros. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com APLICACIONES SUBMARINAS Y BOYAS DIVINYCELL HCP Divinycell HCP Concebida para proporcionar flotabilidad en aplicaciones submarinas, capaz de soportar presión de agua hasta 100 Bar. Su estructura parcialmente reticular, le confieren una gran elasticidad y una excelente resistencia al impacto. Sus aplicaciones mas corrientes son: submarinos, tuberías, boyas, estructuras de protección al impacto; para proporcionar flotabilidad y aislamiento. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com AISLANTE - TRANSPORTE GAS LÍQUIDO NITRÓGENO KLEGECELL CY - DIVINYCELL IPN Klegecell CY Desarrollada para su uso como aislante en depósitos de gas líquido, donde las temperaturas son extremadamente bajas. Divinycell IPN Material aislante con baja permeabilidad al vapor de agua, para entornos de extremo frio a caliente. Agentes exclusivos España y Portugal Volver al indice [email protected] www.melcomposites.com Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 1.2 MADERA DE BALSA Pro Balsa es la madera de balsa del grupo Diab, secada al horno, adecuada para su uso como núcleo estructural en construcciones tipo sándwich. La madera de balsa es un recurso renovable, que proviene de plantaciones en Ecuador. De crecimiento rápido, entre 4 y 6 años, los árboles son cortados, secados en horno y seleccionados para ser convertidos en planchas de Pro Balsa de las tres distinas densidades disponibles. La orientación de las fibras, proporciona unas excelentes propiedades a la compresión y cizalla. Además se obtiene aislamiento térmico y acústico. Pro Balsa Plus, es una versión en la que la superficie es imprimada para mejorar la facilidad de uso, reduciendo el tiempo de aplicación y la absorción de resina. Los materiales para núcleo Pro Balsa se encuentran homologados por las principales sociedades de clasificación: American Bureau of Shipping, Lloyd's Register of Shipping, Det Norske Veritas, y Germanischer Lloyds. Las aprobaciones implican que los productos Pro Balsa están reconocidos y cumplen con los requisitos estructurales de estas sociedades de clasificación. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 1.3 PROCESADOS DISPONIBLES PROCESADOS SOBRE HOJA LISA Los bloques de espuma son cortados en hojas lisas (láminas) de distintos espesores según necesidad del cliente, con una tolerancia de +0.5 mm. Estas hojas pueden someterse a una serie de procesos, para adecuarse al uso para el que van a ser destinadas. Los principales acabados son: GS El material es cortado en cuadrados de 30 x 30 (corte con cuchilla) o de 40 x 40 mm (corte con sierra), soportados mediante un tejido de fibra de vidrio (1). Este acabado permite una excelente adaptación del material a superficies con curvatura en uno o dos sentidos. Debido a que el corte se realiza en la totalidad del espesor, permite la salida del aire en la operación de encolado. Válido para espesores de hoja de 6 milímetros o mas. K Mat o GSM El material es cortado con cuchilla en cuadrados de 10 x 10 mm, soportados mediante un tejido de fibra de vidrio (1). Este acabado permite una excelente adaptación del material a superficies con curvatura en uno o dos sentidos. Debido a que el corte se realiza en la totalidad del espesor, permite la salida del aire en la operación de encolado. Válido para espesores inferiores a 6 milímetros. (1) El soporte de fibra de vidrio no está pensado para su uso con resinas epoxídicas o fenólicas, puesto que el adhesivo empleado está basado en estireno. El resultado de su uso con estas resinas puede resultar en un detrimento de la adherencia entre el núcleo y el laminado. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com DC Doble corte. El material es cortado por ambas caras en ambos sentidos, cada 40 mm. Los cortes penetran unos 2/3 del espesor, y los cortes están desplazados 20 mm entre ambas caras. El corte permite la salida del aire en la operación de encolado, y confiere un mayor grado de flexibilidad al material en un sentido. PB Perforada. El material se perfora en orificios de 3 mm, distanciados 45 mm entre sí, para permitir la salida de aire. La combinación DC PB, dan como resultado una plancha con doble corte y perforada, según las especificaciones anteriores. G Grooved o Ranurado. La plancha puede ser suministrada con ranuras de 1 mm de ancho por 2 mm de profundidad, cada 50 o 100 mm; por una o ambas caras. Infusión Para los sistemas de laminado mediante procesos de infusión, Diab ha elaborado diversos tipos de mecanizado y perforado en la espuma, para conseguir la rápida y homogénea distribución de la resina a través del laminado sin la necesidad de un medio conductor, abaratando el proceso. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com LISTONES DE ESPUMA CÓNCAVO-CONVEXO CLP “Composite Light Plank” o listón cóncavo-convexo, de unos 2.5 mts de longitud por una variedad de anchuras y espesores. La selección del ancho viene determinado en función de la curvatura del casco. Desarrollado para la construcción “One Off” o a la unidad, donde sobre unas cuadernas espaciadas entre 800 mm y 1.2 mts, se disponen los listones encolados con adhesivo. El laminado de la fibra se realiza siempre sobre el núcleo, asegurando de esta manera el buen contacto entre ambos componentes. Solicite nuestro CD Rom “Strip Planking a one-off 73’ ”, para visualizar claramente el funcionamiento del sistema. KITS La espuma puede suministrarse cortado en kit, para adaptarse a una gran variedad de formas, incluyendo cascos y cubiertas de embarcaciones, trenes, palas y cabinas de molinos de viento, etc. Las ventajas fundamentals son la reducción del tiempo de producción y del desperdicio de material. El proceso de fabricación de kits puede incluir además del corte de las planchas en determinadas formas, el perforado, ranurado, termoformado, achaflanado, etc. Cada kit viene entregado en una caja individual, con las piezas identificadas. Los kits pueden desarrollarse a partir de dibujos en CAD suministrados por el cliente, o a partir de plantillas obtenidas por nuestro personal técnico. Para piezas de mayor elaboración, se dispone de máquinas de control numérico, para el corte y mecanización de piezas en 2D y 3D. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 1.4 ADHESIVOS PARA ENCOLAR EL NÚCLEO Para que el concepto sándwich funcione correctamente, es de vital importancia la unión entre el núcleo (espuma) y las pieles (laminado). La falta de adherencia o deslaminación entre ambas partes, implica una importante reducción de las propiedades estructurales. Como resultado de la demanda por parte de los constructores de disponer de un adhesivo fiable y homologado por las sociedades clasificadoras, Diab ha desarrollado una variedad de adhesivos basados en resinas poliéster y viniléster; para el encolado de la espuma al laminado catalizado. Algunas de las características de estos adhesivos, son las siguientes: • La resina está coloreada de forma que resulta fácilmente visible su penetración por los cortes de la espuma, asegurando la adherencia entre ambos laminados. • Su viscosidad, que puede ser modificada según la temperatura ambiente a la que se trabaje, permite una fácil circulación al aplicar presión por vacío. • Existen espátulas y medidores de espesor, que facilitan la medición y aplicación de la cantidad de adhesivo necesario. La falta del mismo podría producir zonas de pobre o nula adherencia; y el exceso un coste innecesario. Tipos disponibles: • Divilette 600 • Divilette SQ • Divilette NQ G1 • Divilette NQ G1 HV • Pro Bond Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com Divilette 600 Es un adhesivo de baja viscosidad, comunmente empleado con Divinycell ® y Klegecell ® GSW. Se recomienda su aplicación mediante espátula calibrada y su consolidación mediante vacío (especialmente en superficies no horizontales). Divilette SQ - Divilette NQ G1 Adhesivos de media viscosidad, principalmente empleados para uniones estructurales de mamparos y “butt joints” (uniones en ángulo recto). Divilette NQ G1 HV Adhesivo de alta viscosidad para construcciones avanzadas. Los materiales mencionados han sido homologados como “adhesivos para núcleo” por las siguientes Sociedades de Clasificación: - Det Norske Veritas (DNV) - Lloyds Register of Shipping (LRS) - Germanische Lloyds (GL) - Korean Register of Shipping (KRS) - Nippon Kaiji Kyokai (NKK) - Bureau Veritas (BV) - American Bureau of Shipping (ABS) - Registro Italiano Navale (RINA) Los cuatro tipos de Divilette®, se caracterizan por su baja densidad, baja exotermia y buenas propiedades a tracción. Existen fichas técnicas y de seguridad de todos los productos. No dude en solicitarlas. Pro Bond® ProBond es un adhesivo ligero de base poliéster que contiene microesferas; desarrollado especificamente para ser usado con ProBalsa®. ProBond se caracteriza por su baja densidad, baja exotermia y buenas propiedades a tracción. Puede ser aplicada fácilmente con pistola o bien mediante espátula. ProBond está aprobada por el American Bureau of Shipping. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 1.5 REFERENCIAS DE APLICACIONES • Náutica Deportiva, naval, oceanográfica, pesca y militar • Eólico Palas y carcasas • Transporte Ferroviario, autobuses, camiones frigoríficos, etc • Industria Unidad de radar, depósito de compost, ópera de Gotemburgo, cabina simuladora, contenedor militar 20’, coche de bomberos, etc • Depósito LNG Depósitos de gas líquido nitrógeno y metaneros. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 2. FIBRAS TÉCNICAS CARBONO, ARAMIDA, VIDRIO Y POLIETILENO Seal es una compañía químico textil, lider en la producción de sistemas con materiales compuestos, para protección balística y estructuras en materiales compuestos avanzados. Para la elaboración de sus productos, se emplean las siguientes materias: • • • • • Fibras de carbono Fibras de vidrio Fibras aramida (Kevlar® , Twaron®) ® Polietileno H.T. (Dyneema ) ® PBO (Zylon ) Así como la combinación entre ellas para obtener híbridos con características específicas. Las cinco líneas de producción son: • Texindustria • Texipreg • Saatilar • Texilar • Concreflex ® ® Productos elaborados con carbono, vidrio y aramida; para el sector náutico, aplicaciones deportivas, herramientas de maquinaria, automóvil, aeronáutica, ferroviario, robots, biomedicina, ingeniería civil y construcción Productos elaborados con carbono, aramida y vidrio, pre impregnados con resinas epoxy, fenólicas y viniléster. Las aplicaciones mas comunes son: deportivas, cañas de pescar, herramientas de maquinaria, robotica, protección balística, automóvil, aeronáutica, ferroviario y biomedicina. ® Productos para protección balística y resistentes al fuego. Las aplicaciones mas comunes son: chalecos antibalas, cascos para policía y ejército, mantas antibalas y refuerzos estructurales. ® Paneles para protección balística y reducción de impacto. Para chalecos antibalas, protección de armamento, blindaje (vehículos, tanques, aviones, barcos) ® Productos innovadores para construcción y restauración de edificios, a base de productos de vidrio, aramida y carbono con adhesivos epoxy. Las ventajas principales son un menor peso, alta resistencia a presión y tracción, etc Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 2.1 REFUERZOS TEXINDUSTRIA®: FIBRAS, TEJIDOS, MULTIAXIALES Y BANDAS FIBRA DE VIDRIO TIPOS DE VIDRIO Según la variación de los componentes que forman el vidrio, existen tres tipos empleados para refuerzos estructurales: Vidrio E Es el mas comúnmente empleado. Tiene buenas propiedades eléctricas, buena resistencia a tracción, compresión y rigidez. Mala resistencia al impacto y precio bajo. Vidrio C Tiene buena resistencia al ataque químico, empleado principalmente como velo de superficie o en las capas interiores de laminados de depósitos y tuberías. Vidrio R También denominado S o T, según el fabricante. Son fibras de vidrio con valores de resistencia a tracción y módulo superiores al vidrio E. El menor diámetro del filamento facilita la impregnación y mejora las propiedades mecánicas. Desarrollado para aplicaciones de protección balística y aeronáutica. FICHAS DE PRODUCTOS Consultar las Fichas de Productos disponibles siguientes: Tejidos en Fibra de vidrio Tejidos en vidrio E desde 24 gr/m2 hasta 770 gr/m2, balanceados y no balanceados. Tejidos en vidrio R de 250 gr/m2 y 500 gr/m2, no balanceados. Multiaxiales Biaxiales balanceados –45º/+45º y 0º/90º, en vidrio E, entre 300 y 900 gr/m2. Triaxial 0º/-45º/+45º, en vidrio E, de 600 y 900 gr/m2. El de 900 puede suministrarse con un mat cosido de 300 gr/m2, para obtener un combinado de 1200 gr/m2. Triaxial -45º/90º/+45º, en vidrio E, de 825 gr/m2. Cuadriaxial 0º/-45º/90º/+45º, en vidrio E, de 1160 gr/m2.; y de 640 gr/m2 con un mat cosido de 100 gr/m2, para obtener un combinado de 740 gr/m2. Bandas Bandas en vidrio E, de 200 y 1034 gr/m2; desde 50 a 120 mm de anchura Todos los productos pueden ser suministrados impregnados con los diversos sistemas de resina (ver Ficha de Productos Pre Impregnados). Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com ARAMIDA Las fibras aramidas son poliamidas aromáticos, de color amarillo brillante. Se caracterizan por su alta resistencia, baja densidad y buena resistencia al impacto asi como una buena resistencia a la abrasión, química y degradación térmica. Sin embargo su resistencia a la compresión es sólo similar a la del vidrio E. ® ® Los nombres comerciales mas corrientes son Kevlar , de la casa DuPont; y Twaron de Akzo Nobel. Están disponibles en forma de roving. FICHAS DE PRODUCTOS Consultar las Fichas de Productos disponibles siguientes: ® Tejidos en Aramida Tejidos de fibra Aramida Kevlar 49 – DuPont, desde 61 gr/m2 hasta 520 gr/m2, balanceados y no balanceados. Multiaxiales Biaxiales balanceados –45º/+45º, de fibra Aramida, de 450 gr/m2. Triaxial -45º/90º/+45º, de fibra Aramida, de 360 gr/m2. Cuadriaxial balanceado 0º/-45º/90º/+45º, de fibra Aramida, de 360 gr/m2. Bandas Bandas de fibra Aramida, de 175 y 200 gr/m2; desde 50 a 120 mm de anchura Todos los productos pueden ser suministrados impregnados con los diversos sistemas de resina (ver Ficha de Productos Pre Impregnados). Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com CARBONO La mayoría de las fibras de carbono provienen de un poliacrilonitrilo (PAN), pudiendo obtenerse fibras desde alta resistencia (a 2.600ºC) hasta las de alto módulo (a 3.000ºC); y generalmente se agrupan de la siguiente forma: Alta Resistencia HS Modulo estándar < 190 GPa Alto Módulo HM 190 – 260 GPa Ultra Alto Módulo UHM > 260 GPa La fibra de carbono tiene la mayor resistencia específica de las fibras disponibles en el mercado, una alta resistencia a tensión y compresión y una alta resistencia a la corrosión y fatiga. Sin embargo la resistencia al impacto es menor que la fibra de vidrio o aramida, siendo el HM y UHM particularmente frágiles o quebradizos. FICHAS DE PRODUCTOS Consultar las Fichas de Productos disponibles siguientes: Tejidos en Fibra de Carbono Tejidos en fibra de Carbono desde 94 gr/m2 hasta 920 gr/m2, balanceados y no balanceados, con distintos módulos: HS 1K, HS 3K, HS 6K, HS 12K y HM 55J 6K. Tejidos en fibra de Carbono y Poliéster, de 206 y 480 gr/m2, en 3K, 12K y 334(PES). Multiaxiales Biaxiales balanceados –45º/+45º, en carbono, entre 300 y 600 gr/m2. Triaxial balanceado -45º/90º/+45º, en carbono, de 900 gr/m2. Bandas Bandas en carbono, de 200 gr/m2; desde 50 a 120 mm de anchura. Bandas unidireccionales desde 200 hasta 1000 gr/m2, en 3, 6 y 12K, y soporte de vidrio o poliéster. Todos los productos pueden ser suministrados impregnados con los diversos sistemas de resina (ver Ficha de Productos Pre Impregnados). Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com POLIETILENO Las fibras de polietileno, tienen unas propiedades mecánicas algo superiores a la fibra de vidrio E, pero inferiores a las del aramida o carbono. La dificultad de crear un buen laminado, hace que estas fibras no se ® usen de manera aislada sino en forma de híbrido. La marca comercial mas conocida es Dyneema . FICHAS DE PRODUCTOS Consultar las Fichas de Productos disponibles siguientes: ® PE Alto Módulo. Tejidos balanceados de 166 gr/m2 y 190 gr/m2. ® PE Alto Módulo. Tejidos balanceados de 84 gr/m2 y 150 gr/m2. ® PE Alto Módulo. Tejidos balanceados de 150 gr/m2 y 325 gr/m2. Tejidos en Dyneema SK 60 Tejidos en Dyneema SK 65 Tejidos en Dyneema SK 66 Todos los productos pueden ser suministrados acoplados con film termoplástico de 12, 30 y 60 µm. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com HIBRIDOS Los híbridos, son productos que combinan fibras diferentes con el objetivo de obtener un resultado que se ajuste mejor a las necesidades requeridas. FICHAS DE PRODUCTOS Consultar las Fichas de Productos disponibles siguientes: Tejidos Híbridos Carbono - Aramida (CK). Combinación de carbono 3K o 12K con aramida 21.5, 127 o 158. Gramajes desde 151 hasta 435 gr/m2. Vidrio E – Aramida (EA). Combinación de vidrio E con aramida. Gramajes desde 72 hasta 466 gr/m2. El EA 390, puede suministrarse con un mat de 225 gr/m2 cosido. ® Vidrio – Polietileno (PE). Combinación de vidrio E con Dyneema . Gramajes de 255 y 298 gr/m2. Híbridos Unidireccionales Carbono – Vidrio E (CG). Combinación de carbono 3K, 6K o 12K con vidrio. Gramajes desde 125 hasta 600 gr/m2. Aramida - Vidrio E –(KG). Combinación de vidrio E con aramida. Gramajes de 205 y 295 gr/m2. Multiaxiales Híbridos Biaxial balanceado –45º/+45º Carbono – Vidrio E (CEBX) de 180 gr/m2 (22% carbono – 78 % vidrio). Biaxial balanceado –45º/+45º Aramida - Vidrio E –(KEBX). Combinación de vidrio E con aramida de 390 gr/m2 (22% aramida – 78% vidrio). Puede suministrarse con un mat de 250 gr/m2 cosido. Todos los productos pueden ser suministrados impregnados con los diversos sistemas de resina (ver Ficha de Productos Pre Impregnados). Agentes exclusivos España y Portugal Volver al indice [email protected] www.melcomposites.com Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 NOMENCLATURA Tipos de fibra: C E R A P Carbono Vidrio E (nomenclatura anterior: R) Vidrio R o S ® ® Aramida (Kevlar 49 o Twaron HM ) (nomenclatura anterior: K) ® Polietileno (Dyneema ) Vocabulario del tejido: WARP WEFT WEAVE STRAND YARN ROVING Tex Urdimbre Trama Tejido Hebra Hilado Hilo de vidrio Peso en gramos por cada 1000 mts lineales Tipos de tejido: PLAIN TWILL 2/2 TWILL 3/1 TWILL 4/4 5 H SATIN 8 H SATIN HS HM Llano Cruzado cada dos en ambos sentidos Cruzado Cruzado cada cuatro en ambos sentidos Satén Satén High Tensile Strength High Modulus Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 2.2 REFUERZOS TEXIPREG®: PRE IMPREGNADOS EPOXY Y FENÓLICOS Esta línea de producción abarca los tejidos, multiaxiales y unidireccionales de Texindustria y Saatilar, impregnados con los distintos sistemas de resinas epoxy y fenólicas. Las fibras son impregnadas con una resina pre-catalizada, mediante una máquina. A temperatura ambiente, estos sistemas reaccionan muy lentamente, proporcionando un tiempo de trabajo entre varios dias y algunos meses. Para conseguir un curado completo, deben calentarse a la temperatura prescrita. Estos sistemas permiten el uso de resinas de alta viscosidad y propiedades mecánicas, que no sería posible impregnar en un sistema húmedo manual. SISTEMAS DE RESINAS Los distintos sistemas están resumidos en la Ficha de Productos de Sistemas de Resinas. Los datos que aparecen en esta ficha son los siguientes: Resina Tipo de resina empleada para el pre impregnado: epoxy o fenólica. Presión Presión durante el ciclo de curado, en bar. Temperatura Temperatura durante el ciclo de curado, en ºC. Algunas resinas tienen diversas temperaturas en función del tiempo. Tiempo Tiempo del ciclo de curado, en ºC. Varía en función de la temperatura. Tg Tg o “Glass Transition Temperature”, en ºC. Es la temperatura a la que una resina curada se vuelve semi flexible, viendo reducidas sus propiedades mecánicas. Vida Vida útil del material a 20ºC (en dias) y a –18ºC (en meses). Características Tipo de acabado superficial, rango de temperatura de polimerización, resistencia al fuego, etc. Aplicaciones Mercados para los que está previsto cada producto: automóvil, articulos deportivos, náutica, naval, industrial, ferroviario, médico, aeronáutica, moldes, etc. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com UNIDIRECCIONALES PREIMPREGNADOS DE ALTA RESISTENCIA Y ALTO MÓDULO Los unidireccionales disponibles en Alta Resistencia (HS), Alto Módulo (HM) y Ultra Alto Módulo (UHM), están resumidos en las Fichas de Productos. Los datos que aparecen en esta ficha son los siguientes: Artículo Tipo de resina empleada para el pre impregnado: epoxy o fenólica. Ancho Anchura del rollo, en cm. Peso seco Peso de la fibra, su soporte y el total, en gr/m2 según UNI 5114-82. Contenido de Resina En porcentaje de peso. Peso total Peso de la fibra y de la resina. Espesor Espesor del laminado, en mm según ISO 5084. Características mecánicas A tracción, según ASTM D 3039-76; resistencia en Mpa, módulo en Gpa y elongación en %. A flexión, según ASTM D 790-90; resistencia en Mpa y módulo en Gpa. I.L.S.S. Según ASTM D 2344-84; en Mpa. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 2.3 FICHAS DE PRODUCTOS • Tejidos en fibra de vidrio • Tejidos en aramida • Tejidos en carbono • Tejidos en Dyneema • Bandas en vidrio, aramida, carbono e híbridos • Tejidos híbridos • Híbridos unidireccionales • Multiaxiales • Sistemas de resinas para pre-impregnados • Unidireccional pre-impregnado de carbono HS • Unidireccional pre-impregnado de carbono HM y UHM Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 3. MADERAS 3.1 TECA BIRMANA • Envío directos de tronco desde Birmania. • Boul • Tablón • Tablilla Golden sin defectos. 1ª Calidad. • Chapa decorativa de 1ª Calidad • Tableros de teca maciza calafateada. Diferentes tamaños y espesores. (Cubierta de Teca realizada por Futurnautic. Listones de 65x18mm. y de 5 a 6,5 metros de largo) Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 3.2 TABLEROS • Tableros marinos. Todos los paneles responden rigurosamente a las normas internacionales más estrictas. Clase II según la norma europea. • Tableros decorativos para el acondicionamiento y decoración de interiores de barcos de recreo, aportando la riqueza y el calor de la madera (escaleras, cocinas, literas, cuartos de baño). Además de los paneles estándar, pueden ser cortados a la medida deseada, según pedido. • Paneles sándwich PVC Este tipo de producto permite mejorar las construcciones, aligerar el peso hasta el 80 % con respecto a un contrachapado, y aumentar el rendimiento de los barcos. La espuma PVC se utiliza como alma en la fabricación de estructuras sándwich. Ocupa un puesto único en el mercado internacional de materiales compuestos por varias razones: • Espuma de celdas cerradas con una estructura de redes tridimensionales que le otorgan una estabilidad dimensional y térmica. • Excelentes propiedades mecánicas. Los valores de aislamiento son constantes gracias a un control muy preciso del procedimiento de expansión que permite disponer de celdas cerradas al 100 % e impermeables. • No soporta la espontáneamente. combustión y se apaga Clasificación al fuego M1. • No contiene gas freón. • Resistencia a los hidrocarburos, álcalis, ácidos, alcohol metílico, agua de mar, gasolina y gasoil, y puede ser empleada con resinas de poliéster, vinilester y epoxi. • Sin CFC. Agentes exclusivos España y Portugal Volver al indice [email protected] www.melcomposites.com Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 • Tableros industriales, perforados, con núcleo de plomo, para revestimiento de paredes, antirotura, … • Para carrocerías, cámaras frigoríficas, aislamiento acústico y contra las radiaciones (entorno médico, hospitalario y radiológico, electrónica, militar, sala de motores...). • Tableros flexibles • Contrachapado desenrollado curvable; fabricado en madera de fromager (Ceiba), para la preparación de elementos curvados. • Contrachapado de 2mm. y 3 capas, para ser curvado. Disponibles en madera de Teca - Roble Haya blanca - Olmo - Cerezo Americano - Arce moteado - Zebrano,… Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 4. COMPLEMENTOS 4.1 APLICADOR DE ADHESIVO HOT MELT EN SPRAY VAC – TAC es un sistema de adhesivo hotmelt único, libre de componentes solubles, y con un poder de fijación muy superior al de aerosoles tradicionales. Este sistema ha sido desarrollado específicamente para la sujeción de fibras, núcleos de espuma y madera de balsa, tejidos pelables, films separadores, redes de distribución… Gracias a su “ventana de secado” de 5 minutos, los materiales pueden ser ajustados y posicionados cuidadosamente, ofreciendo mucha más flexibilidad al usuario. El adhesivo se aplica con la pistola neumática TEC 6300, con la posibilidad de regular la salida en forma de spray, más o menos denso, de forma que se adapta perfectamente a las necesidades particulares de cada trabajo. No hay desperdicio de material, ni obturación de la boquilla, ya que el adhesivo se deshace de nuevo cada vez que se conecta la TEC 6300. Una vez posicionados los materiales de refuerzo, podemos sujetar los tubos de espiral, entrada de resina, conos o bases fácilmente, ahorrando mucho tiempo es esta parte del proceso. Para este proceso se puede utilizar la pistola TEC 700, con aplicador en forma de cordón. Es una pistola más liviana y manejable, que se utiliza con el adhesivo CABLETAC. También puede utilizarse la TEC 6300 con el adhesivo VAC TAC si se desea. Los aerosoles tradicionales pueden comportar serios riesgos de salud y/o medioambientales. Con el nuevo adhesivo VAC-TAC, no solo se solucionan los problemas de salud y medioambiente al no tener materiales solventes, sino que además se eliminan problemas de transporte y almacenaje. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com El VAC-TAC System tiene varias ventajas sobre otros adhesivos convencionales: • • • • Notablemente más económico que los spray convencionales. Alta adherencia, precisa de menor cantidad de adhesivo que las alternativas existentes. Respetuoso con el medio ambiente. Libre de materiales solventes, no contiene gas ni genera materiales descartables. No tiene fecha de caducidad. El VAC_TAC System comprende: • • • • TEC 6300 aplicador neumático Cables de alimentación de 6 metros. Caja de transporte Adhesivo VAC-TAC. Agentes exclusivos España y Portugal Volver al indice [email protected] www.melcomposites.com Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 4.2 EQUIPO AUXILIAR Todos los útiles necesarios para el proceso de infusión y vacío. • Trampas de resina. Fundamentales para el proceso de infusión, evitan que la resina pueda llegar la bomba de vacío, asegurando la buena conservación del equipo. • Detector de fugas. Herramienta ideal para la detección de fugas de aire en la pieza, agujeros en la bolsa de vacío o bien defectos en el sellado de la misma. • Bombas de vacío. Capaces de generar el vacío necesario para el proceso de infusión. Estas deben estar dimensionadas al tamaño de la pieza que queramos infusionar. Puden estar dotadas de un tanque, que nos permitirá almacenar vacío. • Reguladores de presión. Nos permitirán regular la potencia del vacío que queremos aplicar en la pieza, dependiendo del momento del proceso. • Válvulas vacío y enchufes rápidos. Gracias a estas válvulas y enchufes rápidos podremos realizar las conexiones entre las mangueras y la bomba de vacío así como con las trampas de resina de forma segura y rápida. • Tijeras ergonómicas de alto rendimiento para aramida y vidrio. Imprescindibles para cortar cómodamente y sin esfuerzo cualquier tipo de tejido. Con el recambio de hojas especiales para cortar aramida podremos cortar esta incómoda fibra sin complicaciones. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com 4.3 MATERIALES DESCARTABLES • Masillas de sellado “Tacky-tape” - - • Tejidos pelables “Peel.ply” - • Sencillas compuestas y de alta velocidad. Disponibles en anchos desde 1,04 mt. hasta 3,66 mt. Tubos polietileno para infusión - • Amplia gama con anchos desde 1,52 mt. hasta 12,00 mt. Y espesores desde 37 hasta 70 micrones. Bolsas tubulares y semitubulares. Redes de distribución - • Diferentes tipos, en ancho 1,52 mt. y 25 micrones, tanto perforados como sin perforar. Bolsas de vacío - • Rollos de diferentes anchos y largos para adaptarse a las necesidades de cada pieza. También disponible en bandas. Este tejido pelable nos permitirá obtener una superficie homogénea y lista para procesos posteriores, ya sea de laminado o pintado, evitando la siempre incómoda tarea del lijado. Films separadores perforados y no perforados - • ST 90 Masilla para procesos de hasta 121ºC. Mediddas 1.6x9.5mm. Cajas de 20 rollos (300m/lin). Rollos de 15 m/lin. Color negro. AT 200 Y Masilla para procesos de hasta 204ºC. Mediddas 3.2x19mm. Cajas de 40 rollos (304m/lin). Rollos de 7.62 m/lin. Color negro. Disponibles en ¼’, ½’, ¾’ y 1’. Permitirán la conducción del vacío, y la entrada de resina. Tubos polietileno en espiral para infusión - Disponibles en ¼’, ½’. Permiten la aspiración del aire de la pieza. Agentes exclusivos España y Portugal Volver al indice Ctra. Barcelona 88 B, 2º 1ª Pol. Ind. Les Hortes 08302 Mataró (Barcelona) Tel. 93 741 54 54 Fax: 93 799 46 00 [email protected] www.melcomposites.com • Mangueras de vacío anticolapso - • Cintas - • Disponibles en ½’, ¾’ y 1’. Evitan que la manguera se colapse. Normalmente se utilizan para la entrada de resina a la pieza. Cintas de poliéster para alta temperatura. Cinta multiuso para alta temperatura. Cinta de teflón. Cinta de presión. Cinta de presión doble cara. Conexiones en T y L - Para la unión entre diferentes tubos de espiral y/o mangueras. Agentes exclusivos España y Portugal Volver al indice EH Technical Data Divinycell H Grade can be used for the vast majority of composite applications where both hand laminating and closed moulding processes such as infusion are employed. With the upgraded H Grade, major improvements have been made in all critical performance areas. Strength properties have been increased by an average of 10% whereas the shear properties have seen even higher gains. Elongation to break has risen by up to 50% and the ductility has also been markedly improved. Both the thermal and dimensional stability have also seen significant improvements. Divinycell H can now be processed at up to 90°C with minimal dimensional changes. The chemical resistance has also been enhanced. Another major improvement is a reduction in the core’s cell size. Divinycell H is available in a very wide range of densities as standard sheets or fabricated to customers specification as kits. = Preliminary Technical Data Technical Data for Divinycell H Grade Property Unit H 45 H 60 H 80 H 100 H 130 H 160 H 200 H 250 Kg/m3 48 60 80 100 130 160 200 250 Compressive Strength* ASTM D 1621 MPa 0.6 0.9 1.4 2.0 2.9 3.4 4.5 5.8 Compressive Modulus* ASTM D 1621 MPa 50 70 90 130 170 230 310 400 Tensile Strength* ASTM D 1623 MPa 1.4 1.9 2.5 3.4 4.7 5.4 7.0 8.8 Tensile Modulus* ASTM D 1623 MPa 55 75 95 140 170 170 230 300 Shear Strength ASTM C 273 MPa 0.56 0.8 1.2 1.6 2.2 2.6 3.3 4.5 Shear Modulus ASTM C 273 MPa 18 22 30 40 50 73 90 108 Shear Strain ASTM C 273 % 12 20 30 35 35 30 30 30 W/Mk 0.030 0.030 0.030 0.033 0.033 0.033 0.033 0.033 Nominal Density ISO 845 Thermal Conductivity (+20°C) ASTM C 518 * Perpendicular to the plane. All values measured at +23°C. Continuous operating temperature is -200°C to +70°C. The foam can be used in sandwich structures, for outdoor exposure, with external skin temperatures up to +85°C. Operating conditions must be taken into consideration for the very low and high temperatures. Maximum processing temperature is dependent on time, pressure and process conditions. Normally Divinycell H can be processed up to +90°C with minor dimensional changes. Please contact DIAB for advice before use. Coefficient of linear expansion ASTM D 696: Approx. 45 x 10-6/°C www.diabgroup.com This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. H-ds.05_2005 Volver al indice KR Technical Data Klegecell R Grade offers cost-effective performance for the vast majority of sandwich applications where there is a need for a lightweight/high strength core material. It offers an outstanding strength to weight ratio, excellent ductility properties, good dimensional stability, excellent moisture resistance and good thermal properties. It is available in a wide range of densities (45 to 200 kg/m3) to enable designers, engineers and builders to choose the most appropriate material for their specific application. Technical Data for Klegecell R Grade Unit = Preliminary Technical Data R 45 R 60 R 80 R 130 R 200 Kg/m3 48 60 80 100 130 200 Compressive Strength* ASTM D 1621 MPa 0.58 0.85 1.35 1.90 2.80 4.70 Compressive Modulus* ASTM D 1621 MPa 50 70 90 120 160 440 Tensile Strength ASTM D 1623*/ ISO 1926** MPa 1.3* 1.8* 2.3* 3.3* 4.6* 6.1** Tensile Modulus ASTM D 1623*/ISO 1926** MPa 55* 75* 95* 130* 160* 215** Shear Strength ASTM C 273 MPa 0.54 0.75 1.15 1.55 2.15 3.00 Shear Modulus ASTM C 273 MPa 17 21 28 38 45 85 % 11 20 28 33 33 NA W/Mk 0.03 0.03 0.03 0.033 0.033 0.04 Property Nominal Density ISO 845 Shear Strain ASTM C 273 Thermal Conductivity +20°C ASTM C 518 * Perpendicular to the plane. **Parallel to the plane R 100 All values measured at +23°C. Continuous operating temperature is -200°C to +70°C. Operating conditions must be taken into consideration for the very low and high temperatures. Maximum processing temperature is dependent on time, pressure and process conditions. Normally Klegecell R can be processed up to +80°C with minor dimensional changes. Please contact DIAB for advice before use. Coefficient of linear expansion ASTM D 696: Approx. 45 x 10-6/°C www.diabgroup.com This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. R-ds.03_2005 Volver al indice E DATA SHEET HT GRADE High performance core material for sandwich construction Volver al indice E HT Grade THE ULTIMATE CORE FOR SANDWICH CONSTRUCTION Divinycell has a unique position in the international composite market as a core material in multifunctional sandwich constructions. The Divinycell HT grade in this folder is used in a wide range of compatibility and in high temperature applications where there is a need for a strong, lightweight construction material with excellent mechanical characteristics. Divinycell HT is widely used and found in e.g. helicopter rotor blades, aircraft (interior and exterior), and temperature loaded constructions. Divinycell HT grade is available in a range of densities as standard sheets or fabricated to customer specification. Divinycell HT Sandwich Core Material Average properties for the nominal density and minimum values within the brackets for the minimum density. All values are measured at +23°C. Property * Unit HT 50 HT 70 HT 90 HT 110 Density - nominal* Density - maximum* Density - minimum* kg/m3 50 55 45 70 77 63 90 99 81 110 121 99 Compressive Strength** ASTM D 1621 MPa 0.7 (0.6) 1.15 (1.0) 1.6 (1.4) 2.1 (1.9) E-modulus** Crosshead Movement ASTM D 1621 MPa 30 (20) 44 (38) 65 (55) 78 (58) E-modulus** Extensometer ASTM D 1621 MPa 75 (60) 100 (80) 125 (100) 175 (150) Tensile Strength** ASTM D 1623 MPa 1.5 (1.0) 2.1 (1.6) 2.7 (2.2) 3.3 (2.8) Tensile Strength*** ISO 1926 MPa 0.9 (0.7) 1.5 (1.2) 2.0 (1.6) 2.5 (2.0) Shear Strength*** ASTM C 273 MPa 0.55 (0.4) 0.9 (0.7) 1.25 (1.1) 1.6 (1.4) Shear Modulus*** ASTM C 273 MPa 19 (13) 26 (18) 33 (26) 40 (35) Shear Strain*** ASTM C 273 % 13 (6) 17 (10) 21 (15) 25 (15) Dimension Stability - L/W 120°C, 1 hour T % <1 <3 <1 <3 <1 <3 <1 <3 = Measured on maximum size, trimmed blocks with a typical thickness of 50-70 mm. Sheets, especially in low thickness, may have lower or higher density than specifed above. Low density sheets will still meet the minimum properties stated above. ** = Perpendicular to the plane. *** = Parallel to the plane. Operating temperature is -200°C to +90°C. Lifetime must be taken into consideration for the very low and high temperatures. Maximum processing temperature is dependent on time, pressure and process conditions. Normally Divinycell HT can be processed up to 120°C without dimensional changes. Please contact DIAB for advice before use. Coefficient of linear expansion ASTM D 696: Approx. 35 . 10-6/°C Poissons ratio: 0.32 This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. Customers should check that they have the latest issue, see www.diabgroup.com HT-ds.0103 Volver al indice DIAB develops and sells products and services based on advanced polymer and composite technologies. Over thirty years of experience together with continuous research and development has made us an international market leader, with Divinycell being the prime element in multi-functional sandwich constructions. Our philosophy is to supply our customers with structural cores for sandwich construction of the highest quality. We strive for excellence - not only with our materials but also in regard to our technical assistance and documentation. Our long term involvement in sandwich structures enables us to provide strong support to our customers whenever and wherever needed. Web Site: http://www.diabgroup.com Operating Companies Australia Tel +61 (0)2 9620 9999 Fax +61 (0)2 9620 9900 E-mail: [email protected] Italy Tel +39 0119 42 20 56 Fax +39 0119 47 35 53 E-mail: [email protected] Denmark Tel +45 48 22 04 70 Fax +45 48 24 40 01 E-mail: [email protected] Norway Tel +47 66 98 19 30 Fax +47 66 84 64 14 E-mail: [email protected] France Tel +33 (0) 2 38 93 80 20 Fax +33 (0)2 38 93 80 29 E-mail: [email protected] Germany Tel +49 (0)511 42 03 40 Fax +49 (0)511 42 03 438 E-mail: [email protected] Sweden UK USA Tel +46 (0)430 163 00 Tel +44 (0)1452 50 18 60 Tel +1 (972) 228-7600 Fax +46 (0)430 163 95 Fax +44 (0)1452 30 70 31 Fax +1 (972) 228-2667 E-mail: E-mail: E-mail: [email protected] [email protected] [email protected] Volver al indice Technical Data E HP Divinycell HP has been developed to be fully compatible with low and medium temperature prepreg and RFI systems. Divinycell HP’s elevated temperature performance also extends to its ‘in service’ life as it will retain a high percentage of its mechanical properties despite exposure to high ambient temperatures. The mechanical properties of HP have not been compromised in order to achieve its elevated temperature performance. It offers higher values than other commonly used ‘elevated temperature cores’ in all significant areas including its shear and strength properties, elongation to break, ductility, peel strength, fracture toughness and dimensional stability. = Preliminary Technical Data Technical Data for Divinycell HP Grade Property Unit Nominal Density ISO 845 HP 80 HP 100 HP 130 Kg/m3 80 100 130 Compressive Strength* ASTM D 1621 MPa 1.55 2.0 3.0 Compressive Modulus* ASTM D 1621 MPa 105 140 170 Tensile Strength* ASTM D 1623 MPa 2.8 3.5 4.8 Tensile Modulus* ASTM D 1623 MPa 105 145 175 Shear Strength ASTM C 273 MPa 1.3 1.6 2.2 Shear Modulus ASTM C 273 MPa 32 41 55 Shear Strain ASTM C 273 % 35 35 35 * Perpendicular to the plane. All values measured at +23°C. Continuous operating temperature is -200°C to +80°C. The foam can be used in sandwich structures, for outdoor exposure, with external skin temperatures up to +90°C. Operating conditions must be taken into consideration for the very low and high temperatures. Normally Divinycell HP can be processed up to +130°C with peaks up to +160°C with minor dimensional changes. Maximum processing temperature is dependent on time, pressure and process conditions. Please contact DIAB for advice before use. www.diabgroup.com This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. HP-ds.05_2005 Volver al indice d TECHNICAL SPECIFICATION HD GRADE High performance core material for sandwich construction Volver al indice Divinycell HD Grade THE ULTIMATE CORE FOR DYNAMIC LOADED SANDWICH CONSTRUCTION Divinycell has a unique position in the international composite market as a core material in multifunctional sandwich constructions. The Divinycell HD grade in this folder is intended for use in primary marine structures subjected to extreme slamming or shock loading. Divinycell HD is not intended for use above the waterline. To improve the adhesion between the core and the laminate and to produce a defect free bondline, DIAB recommends resin priming of the Divinycell HD surface prior to lamination. Primer resins containing styrene should be catalysed to achieve a maximum of 25 minutes gel time on the foam surface to prevent styrene migration. Please contact DIAB for further information. Divinycell HD Sandwich Core Material Average Physical Properties Quality HD 100 HD 130 HD 180 Density kg/m3 100 130 180 HD 250 250 ASTM D 1622 lb/ft3 6.1 8.0 11.0 15.3 Compressive Strength* MPa +23°C 1.3 2.1 3.5 5.8 ASTM D 1621 Psi +72°F 190 305 510 840 Compressive Modulus* MPa +23°C 90 140 220 355 ASTM D 1621 Psi +72°F 13,050 20,300 31,900 51,475 Tensile Strength* MPa +23°C 2.1 3.2 5.4 8.7 ASTM D 1623 Psi +72°F 305 465 785 1,260 Tensile Modulus* MPa +23°C 80 105 175 280 ASTM D 1623 Psi +72°F 11,600 15,225 25,375 40,600 Tensile Strength** MPa +23°C 2.1 3.0 4.3 6.2 ISO 1926 Psi +72°F 305 435 625 900 Tensile Modulus** MPa +23°C 60 90 150 220 31,900 ISO 1926 Psi +72F 8,700 13,050 21,750 Shear Strength** at max. strain MPa +23°C 1.1 1.6 2.7 4.1 ASTM C 273 Psi +72°F 160 230 390 595 Shear Strength** at 5% strain MPa +23°C 0.4 0.8 2.1 3.3 ASTM C 273 Psi +72°F 60 115 305 480 Shear Modulus** MPa +23°C 16 32 65 110 ASTM C 273 Psi +72°F 2,320 4,640 9,425 15,950 Shear Strain** % +23°C 60 55 55 55 ASTM C 273 % +72°F 60 55 55 55 * = Perpendicular to the plane. Continuous operating temperature range: Maximuum processing temperature: Coefficient of linear expansion ASTM D 696 Poissons ratio: ** = Parallel to the plane. -200°C – +50°C (-325°F – +95°F) +80°C (+176°F) Approx. 35 .10-6/°C (2 .10-5/°F) 0.32 This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. Customers should check that they have the latest issue. TYPE APPROVED BY: DET NORSKE VERITAS, OSLO Volver al indice d Compressive strength. The high compressive strength of Divinycell HD sandwich panels makes them able to withstand high crushing and impact loadings. – the quality core! COMPRESSIVE STRENGTH (MPa) 6 Divinycell HD exhibits good mechanical and physical properties which result in enhanced dynamic loading characteristics. +23°C 5 4 3 +50°C 2 1 0 50 100 200 150 DENSITY (kg/m3) 250 Compressive strength perpendicular to the plane at +23°C and +50°C as a function of density acc. to ASTM D 1621 and ASTM D 1622. 300 Tensile modulus. Divinycell HD’s excellent tensile modulus prevents face wrinkling and shear crimping of a sandwich panel, therefore increasing the buckling resistance of sandwich structures. Tensile strength. Tensile strength is always higher than compressive strength. 10 300 8 7 6 5 4 3 Tensile strength perpendicular to the plane at +23°C as a function of density acc. to ASTM D 1623 and ASTM D 1622. 2 1 0 50 100 150 200 DENSITY (kg/m3) 250 TENSILE MODULUS (MPa) TENSILE STRENGTH (MPa) 9 250 200 150 100 Tensile modulus perpendicular to the plane at +23°C as a function of density acc. to ASTM D 1621 and ASTM D 1622. 50 0 50 300 Shear strain. Optimum shear strain is one of the main contributors to Divinycell HD’s resilience. 100 150 200 DENSITY (kg/m3) 250 300 Load vs strain. Clearly demonstrates the resilience of Divinycell HD and its ability to absorb large quantities of energy. 100 60 90 60 70 LOAD (KN) SHEAR STRAIN (%) 80 50 40 30 60 50 40 30 20 10 0 50 100 150 200 DENSITY (kg/m3) 250 20 Shear strain at +23°C as a function of density acc. to ASTM C 273 and ASTM D 1622. 300 10 0 10 20 30 40 STRAIN (%) 50 60 Water vapour permeability. Divinycell HD is characterized by a very low vapour permeability which results in steady dielectric and insulation properties long term. Water absorption. Due to Divinycell HD’s closed cell structure, water absorption is minimal and is related only to the surface cells opened during machining of sheets. 3.0 0.050 0.045 2.5 0.040 0.035 WVP (m2/s10-8) WATER ABSORPTION (kg/m2) Shear strain as a function of load. 0 0.030 0.025 0.020 0.015 0.010 0.005 0.000 50 100 150 200 DENSITY (kg/m3) 250 Water absorption at +23°C as a function of density acc. to ASTM D 2842 and ASTM D 1622. 300 2.0 1.5 1.0 Water vapour permeability at +23°C as a function of density acc. to SS 02 15 82 and ASTM D 1622. 0.5 0 50 100 150 200 DENSITY (kg/m3) 250 300 Volver al indice Compressive modulus. Divinycell HD’s high compressive modulus prevents face wrinkling and shear crimping of a sandwich panel, thereby increasing the buckling resistance of sandwich structures. Compressive modulus vs. temperature. Illustrates that at +40°C Divinycell HD retains 60% of the modulus it has at +23°C. 14 0 COMPRESSIVE STRENGTH (%) COMPRESSIVE MODULUS (MPa) 400 350 300 250 200 150 Compressive modulus perpendicular to the plane at +23°C as a function of density acc. to ASTM D 1621 extensometer and ASTM D 1622. 300 100 50 0 50 100 150 200 DENSITY (kg/m3) 250 120 100 80 60 40 Residual compressive modulus perpendicular to the plane as a function of temperature acc. to ASTM D 1621. 20 0 -10 Shear strength. The relatively high shear strength of Divinycell HD is of particular value when designing sandwich panels which are subject to bending. 0 10 20 30 40 50 TEMPERATURE (°C) 60 70 80 Shear modulus. Divinycell HD’s high shear modulus contributes to the low deflection of a sandwich panel under load. 4.5 125 SHEAR MODULUS (MPa) SHEAR STRENGTH (MPa) 4.0 3.5 3.0 2.5 2.0 1.5 Shear strength at +23°C as a function of density acc. to ASTM C 273 and ASTM D 1622. 300 1.0 0.5 0 50 100 150 200 DENSITY (kg/m3) 250 100 75 50 25 0 50 250 0.055 75 50 25 Four point bending fatigue test. Stress ratio of τ5%. Frequency = 0.5 Hz. R = 0.0.5. 0 10 101 102 103 104 105 NUMBER OF CYCLES (n) 106 THERMAL CONDUCTIVITY (W/mK) 100 STRESS RATIO (%) 150 200 DENSITY (kg/m3) Thermal conductivity. Divinycell HD is an excellent and reliable thermal insulation material due to its superior vapour absorption properties, despite a CFC free expansion. Fatigue properties. Divinycell HD performs extremely well under dynamic loading and shows no sign of creep or relaxtion. 0.050 0.045 0.040 0.035 0.030 0.025 107 50 1.4 150 200 DENSITY (kg/m3) 250 5 HD 180 1.2 4 0.8 0.6 Peel strength as a function of temperature acc. to DIAB standard. The laminate consists of 450 g CSM + 600 g CSM and isothalic polyester resin with a 15mm thick core. 0.4 0.2 -20 -10 0 10 TEMPERATURE (°C) 20 30 STRAIN (%) H 180 1.0 0.0 -30 100 Thermal conductivity at +10°C as a function of density acc. to ASTM C 177 and ASTM D 1622. 300 Uni-axial compressive creep. Good creep resistance and dimensional stability make Divinycell HD a suitable core material for vacuum bagging production processes with cure temperatures up to 85°C. Peel strength. Divinycell HD has a significantly higher peel strength compared to standard H grades. PEEL STRENGTH (MPa) 100 Shear modulus at +23°C as a function of density acc. to ASTM C 273 and ASTM D 1623 300 3 2 1 0 0.01 Uni-axial compressive creep at 85°C and 80% vacuum. 0.1 1 TIME (h) 10 100 Volver al indice Divinycell HD Grade Features a unique combination of excellent dynamic properties, high ductility and good processing properties. Divinycell H grade has for many hulls, decks and superstructures. core even more durable than H shock environments. Divinycell years provided overall optimum properties for the marine industry - in The current and future trend for faster craft has created a need for a grade, which can efficiently cope with severe slamming, impact and HD is designed to provide the solution to these problems. Strain rate related properties give the best illustration of a core material’s ability to survive under extreme dynamic loadings. The diagrams below display typical mechanical characteristics of Divinycell HD and H grades when exposed to low, medium and very high loading rates. Tensile Strength as a function of Strain Rate 7 TENSILE STRENGTH (MPa) 6 5 4 3 2 1 0 DIVINYCELL HD 180 DIVINYCELL H 180* Static Zone Slamming Zone Shock Zone STRAIN RATE (%/s) Tensile Modulus as a function of Strain Rate TENSILE MODULUS (MPa) 200 150 100 50 DIVINYCELL HD 180 0 DIVINYCELL H 180* Static Zone Slamming Zone Shock Zone STRAIN RATE (%/s) Tensile Strain as a function of Strain Rate 25 TENSILE STRAIN (%) 20 15 10 5 DIVINYCELL HD 180 0 DIVINYCELL H 180* Static Zone Slamming Zone STRAIN RATE (%/s) Shock Zone *= Data for Divinycell H 180 is derived from Divinycell H 160 and H 200 Volver al indice DIAB develops and sells products and services based on advanced polymer and composite technologies. Over twenty years of experience together with continuous research and development have made us an international market leader, with Divinycell being the prime element in multi-functional sandwich constructions. Our philosophy is to supply our customers with structural cores for sandwich construction of the highest quality. We strive for excellence – not only with our materials but also in regard to our technical assistance and documentation. Our long term involvement in sandwich structures enables us to provide strong support to our customers whenever and wherever needed. Head Office DIAB AB Box 201 . S-312 22 LAHOLM . Sweden Tel +46 (0)430 163 00 . Fax +46 (0)430 163 95 E-mail [email protected] Australia Denmark France Germany Tel +61 (0)2 9620 9999 Fax +61 (0)2 9620 9900 E-mail:[email protected] Tel +45 48 22 04 70 Fax +45 48 24 40 01 E-mail:[email protected] Tel +33 (0)2 38 93 80 20 Fax +33 (0)2 38 93 80 29 E-mail:[email protected] Tel +49 (0)511 42 03 40 Fax +49 (0)511 42 03 438 E-mail:[email protected] Norway Sweden UK USA Tel +47 66 98 19 30 Fax +47 66 84 64 14 E-mail:[email protected] Tel +46 (0)430 163 00 Fax +46 (0)430 163 95 E-mail:[email protected] Tel +44 (0)1452 50 18 60 Fax +44 (0)1452 30 70 31 E-mail:[email protected] Tel +1 (972) 228-7600 Fax +1 (972) 228-2667 E-mail:[email protected] HD Spec.7.00 Italy Tel +39 0437 77 68 11 Fax +39 0437 77 09 31 E-mail:[email protected] Volver al indice E DATA SHEET HCP GRADE High performance core material for sandwich construction Volver al indice E HCP Grade THE ULTIMATE CORE FOR SUBSEA APPLICATION Divinycell HCP grade has been developed to meet the demand for a high-performance, lightweight buoyance material with excellent characteristics. It is widely used in pipelines, floatation units, diving bells and impact protection structures. As a result of its excellent hydraulic compressive properties and closed cell structure, it has very low buoyancy loss and water absorption under long-term loading conditions. HCP stands for Hydraulic Crush Point indicating the most important feature of this class of materials. HCP is defined as the point of pressure in Bar, where the material when subjected to an increasing pressure of 1-2 Bar/sec has lost 5% of its initial volume. The design of subsea buoyancy applications is complex and consideration has to be given to the required buoyancy loss and updrift over the expected lifetime and service conditions, with respect to long and short term hydraulic compressive creep, water absorption and hydraulic fatigue. Please contact DIAB for design proposal. Divinycell HCP Sandwich Core Material Average properties for the nominal density and minimum values within the brackets for the minimum density. All values are measured at +23°C. Property Unit HCP 30 HCP 50 HCP 70 HPC 90 HCP 100 Hydraulic Crush Point Bar >30 >50 >70 >90 >100 kg/m3 200 210 190 250 265 240 300 315 285 360 380 345 400 420 380 Compressive Strength (23°C+/-2°) Compressive Strength (80°C+/-2°) MPa ASTM D 1621 4.5 (3.7) (2.0) 6.0 (5.4) (2.7) 7.8 (7.0) (3.5) 9.9 (9.0) (4.5) 11.0 (10.0) (5.0) E-modulus (crosshead movement) MPa E-modulus (extensometer) ASTM D 1621 150 (105) 370 (275) 190 (140) 470 (350) 240 (180) 600 (450) 300 (225) 750 (560) 340 (255) 850 (635) Tensile strength A*** Tensile Strength = ASTM D 1623 MPa 7.0 (5.5) 4.8 (3.8) 8.8 (6.5) 6.4 (5.1) 9.2 (7.0) 8.0 (6.4) 10.5 (8.4) 10.00 (8.0) 12.0 (9.6) 11.5 (9.2) Shear Strength**** ASTM C 273 MPa 3.3 (2.8) 4.6 (3.8) 5.7 (4.7) 6.7 (5.6) 7.4 (5.8) Shear Modulus ASTM C 273 MPa 85 (60) 110 (80) 130 (100) 162 (120) 180 (135) Shear Strain ASTM C 273 % 30 (18) 30 (18) 30 (18) 30 (18) 30 (18) Buoyancy loss % Density - nominal Density - maximum* Density - minimum** * = ** = *** = **** = TBD depending on design allowables Maximum average density for a delivery of a minimum of 100 blocks. Maximum density for a block is not stated. Minimum density for a block within a delivery. The values refer to the foam. Depending on the type of adhesive, the bondline may have lower strength. Conservative values due to adhesion problems to the steel plates. Operating temperature is -200°C to +80°C. Lifetime must be taken into consideration for the very low and high temperatures. Maximum processing temperature is dependent on time, pressure and process conditions. Normally Divinycell HCP can be processed up to 90°C without dimensional changes. Please contact DIAB for advice before use. Coefficient of linear expansion ASTM D 696: Approx. 35 . 10-6/°C Poissons ratio: 0.32 This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. Customers should check that they have the latest issue, see www.diabgroup.com HCP-ds.05_2005 Volver al indice DIAB develops and sells products and services based on advanced polymer and composite technologies. Over thirty years of experience together with continuous research and development has made us an international market leader, with Divinycell being the prime element in multi-functional sandwich constructions. Our philosophy is to supply our customers with structural cores for sandwich construction of the highest quality. We strive for excellence - not only with our materials but also in regard to our technical assistance and documentation. Our long term involvement in sandwich structures enables us to provide strong support to our customers whenever and wherever needed. Web Site: http://www.diabgroup.com Operating Companies Australia Tel +61 (0)2 9620 9999 Fax +61 (0)2 9620 9900 E-mail: [email protected] Italy Tel +39 0119 42 20 56 Fax +39 0119 47 35 53 E-mail: [email protected] Denmark Tel +45 48 22 04 70 Fax +45 48 24 40 01 E-mail: [email protected] France Tel +33 (0) 2 38 93 80 20 Fax +33 (0)2 38 93 80 29 E-mail: [email protected] Germany Tel +49 (0)511 42 03 40 Fax +49 (0)511 42 03 438 E-mail: [email protected] Norway Sweden United Kingdom USA Tel +47 66 98 19 30 Tel +44 (0)1452 50 18 60 Tel +1 (972) 228-7600 Tel +46 (0)430 163 00 Fax +47 66 84 64 14 Fax +46 (0)430 163 95 Fax +44 (0)1452 30 70 31 Fax +1 (972) 228-2667 E-mail: E-mail: E-mail: E-mail: [email protected] [email protected] [email protected] [email protected] Volver al indice P ProBalsa core is select quality, kiln-dried end-grain balsa wood suitable for structural core material in composite sandwich construction. ProBalsa Plus is surface primed ProBalsa, which will improve installation time and reduce resin absorption. Material Properties Quality LD7 PB HW Light Weight Standard Heavy Weight 3 90 155 220 3 lb/ft 5.6 9.7 13.8 MPa (+22ºC) 5.4 12.7 21.9 ASTM C 365 psi (+72ºF) 783 1842 3176 Compressive Modulus MPa (+22ºC) 1850 4100 6840 ASTM C 365 psi (+72ºF) 268250 594500 991800 Tensile Strength MPa (+22ºC) 7.0 13.5 20.6 ASTM C 297 psi (+72ºF) 1015 1958 2987 Shear Strength MPa (+22ºC) 1.6 3.0 4.5 ASTM C 273 psi (+72ºF) 232 435 653 Shear Modulus MPa (+22ºC) 96 166 237 ASTM C 273 psi (+72ºF) 13920 24070 34365 Density ASTM C 271 Compressive Strength kg/m Refer to the ProBalsa Technical Manual for more detailed information. Nominal Moisture Content: Coefficient of linear expansion (ASTM D-696): Longitudinal 12% 1.1 x 10-6 / °C -6 2 x 10-5 / °F -5 Radial 8.0 x 10 / °C 4.6 x 10 / °F Tangential 12.0 x 10-6 / °C 6.8 x 10 / °F -5 *Shrinkage and swelling of wood due to moisture changes will overshadow thermal expansion ProBalsa core materials are approved by all major marine classification societies including American Bureau of Shipping, Lloyd’s Register of Shipping, and Det Norske Veritas and Gemanischer Lloyd. Our type approvals mean ProBalsa products are recognized and meet the physical and structural standards established by these classification societies. Disclaimer: This technical data sheet and the data contained herein are subject to revision. DIAB Inc. reserves the right to release replacement data. The data presented is derived from tests and experience. Calculations should be verified with physical tests. The data is furnished without liability to DIAB Inc. or its agents and does not constitute a warranty or representation in respect to the material or its use. DIAB Inc. assumes no liability for patent infringement either expressed or implied. Users of this document should check that they have the latest revision, which may be downloaded from the DIAB web site – www.diabgroup.com or by calling Technical Services at 972-228-7600. DIAB Inc. _________________________________________________________________________ 315 Seahawk Drive . DeSoto . Texas 75115 . USA . Tel (972) 228 7600 . Fax (972) 228 2667 e-mail [email protected] . Web Site www.diabgroup.com 9.17.01 1 of 2 Volver al indice P ProBalsa core is select quality, kiln-dried end-grain balsa wood suitable for structural core material in composite sandwich construction. ProBalsa Plus is surface primed ProBalsa, which will improve installation time and reduce resin absorption. Thermal Properties Quality Density PB HW Light Weight Standard Heavy Weight 3 kg/m 90 155 220 3 5.6 9.7 13.8 0.052 0.064 0.086 Btu in/ft h ºF 0.35 0.44 0.60 12 mm / 0.5 in 1.4 1.1 0.8 25 mm / 1.0 in 2.9 2.3 1.7 51 mm / 2.0 in 5.7 4.5 3.3 ASTM C 271 lb/ft Thermal Conductivity W/m ºC ASTM C 377 +10ºC LD7 2 R-Value Based on +10ºC K factor Refer to the ProBalsa Technical Manual for more detailed information. Nominal Moisture Content: Coefficient of linear expansion (ASTM D-696): Longitudinal 12% 1.1 x 10-6 / °C -6 Radial Tangential 8.0 x 10 / °C 12.0 x 10-6 / °C -5 2 x 10 / °F -5 4.6 x 10 / °F 6.8 x 10-5 / °F *Shrinkage and swelling of wood due to moisture changes will overshadow thermal expansion ProBalsa and ProBalsa Plus have proven to be successful in a variety of molding processes. ProBalsa core is widely used and found in marine craft, trucks, train interiors and other structural applications. ProBalsa core materials are approved by all major marine classification societies including American Bureau of Shipping, Lloyd’s Register of Shipping, and Det Norske Veritas and Gemanischer Lloyd. Our type approvals mean ProBalsa products are recognized and meet the physical and structural standards established by these classification societies. Disclaimer: This document and the data contained herein are subject to revision. DIAB Inc. reserves the right to release replacement data. The data presented is derived from tests and experience. Calculations should be verified with physical tests. The data is furnished without liability to DIAB Inc. or its agents and does not constitute a warranty or representation in respect to the material or its use. DIAB Inc. assumes no liability for patent infringement either expressed or implied. Users of this document should check that they have the latest revision, which may be downloaded from the DIAB web site – www.diabgroup.com or by calling Technical Services at 972-228-7600. DIAB Inc. _________________________________________________________________________ 315 Seahawk Drive . DeSoto . Texas 75115 . USA . Tel (972) 228 7600 . Fax (972) 228 2667 e-mail [email protected] . Web Site www.diabgroup.com 9.17.01 2 of 2 Volver al indice DATA SHEET F High performance core bonding adhesive for sandwich construction Volver al indice F d CORE BONDING ADHESIVE Divilette is a polyester-based bonding adhesive which contains lightweight microspheres and fillers. It ® has been specially developed for use with Divinycell and Klegecell® core materials. Four grades are available: Divilette 600 Divilette SQ & NQ G1 Divilette NQ G1 HV - A low viscosity adhesive for use with Divinycell and Klegecell GSW. - Medium viscosity adhesives primarily used for butt joints. - A high viscosity adhesive for use in more advanced constructions. All four grades of Divilette are characteristed by their low density, low exotherm and good strain properties and are type approved by Det Norske Veritas. Physical properties of Divilette Core Bonding Adhesives Property Density Viscosity Temp. °C Unit 3 600 SQ NQ G1 NQ G1 HV ISO 2811 +23 kg/m 550-650 600-700 600-700 600-700 ISO 2555 ASTM D 1824 +23 cpx103 40-55 >350 120-170 >600 Gel time ASTM D 2471 +23 min. 25-45 25-45 45-70 25-45 Peak exotherm, 1 mm ASTM D 2471 +23 °C - - - - Peak exotherm, 3 mm ASTM D 2471 +23 °C <50 <50 <50 <70 Peak exotherm, 5 mm ASTM D 2471 +23 °C <100 <70 <70 <90 Tensile Strength (ISO) ISO 527 ISO 527 ISO 527 -10 +23 +50 MPa MPa MPa >8 >4 >2 >8 >4 >2 >12 >10 >7 >8 >6 >3 Tensile Modulus (ISO) ISO 527 ISO 527 ISO 527 -10 +23 +50 MPa MPa MPa 1100* 200-350 25* 1300* 250-400 25* 1200* 500-800 200* 900* 250-550 100* Tensile Strain (ISO) ISO 527 ISO 527 ISO 527 -10 +23 +50 % % % >1.3 >4 >10 >1.3 >4 >10 >2 >4 >7 >2 >6 >15 Residual tensile strength after immersio n in salt water +23 % 80 80 80 80 Linear Shrinkage* ASTM D 2566 +23 % 1.2 1.2 1.2 1.2 Water Absorption* ISO 62 Meth.1 +23 mg 80 80 120 120 ISO 75 - °C 50 50 60 50 Amount of MEKP (50%) - +23 % 1.5 1.5 1.5 1.5 Colour - - - Blue White White Yellow Water resistance* HDT* * Test Method = Typical values Divilette should be stored indoors in its original packaging at a temperature not exceeding 30°C. The storage life of Divilette is three months when stored in its original packaging under ambient indoor storage conditions. Operating temperature is -50°C to +80°C. Please note that the properties of Divilette will change with temperature. This data sheet may be subject to revision and changes due to development and changes of the material. The data is derived from tests and experience. The data is average data and should be treated as such. Calculations should be verified by actual tests. The data is furnished without liability for the company and does not constitute a warranty or representation in respect of the material or its use. The company reserves the right to release new data sheets in replacement. Customers should check that they have the latest issue, see www.diabgroup.com. Divilette-ds.0101 Volver al indice DIAB develops and sells products and services based on advanced polymer and composite technologies. Over thirty years of experience together with continuous research and development has made us an international market leader, with Divinycell / Klegecell being the prime element in multi-functional sandwich constructions. Our philosophy is to supply our customers with structural cores for sandwich construction of the highest quality. We strive for excellence - not only with our materials but also in regard to our technical assistance and documentation. Our long term involvement in sandwich structures enables us to provide strong support to our customers whenever and wherever needed. APPROVED BY DET NORSKE VERITAS, OSLO KOREAN REGISTER OF SHIPPING, SEOUL Web Site: http://www.diabgroup.com Operating Companies Australia Tel +61 (0)2 9620 9999 Fax +61 (0)2 9620 9900 E-mail: [email protected] Denmark Tel +45 48 22 04 70 Fax +45 48 24 40 01 E-mail: [email protected] France Tel +33 (0) 2 38 93 80 20 Fax +33 (0)2 38 93 80 29 E-mail: [email protected] Norway Sweden Italy Tel +47 66 98 19 30 Tel +39 0437 77 68 11 Tel +46 (0)430 163 00 Fax +47 66 84 64 14 Fax +46 (0)430 163 95 Fax +39 0437 77 09 31 E-mail: E-mail: E-mail: [email protected] [email protected] [email protected] Germany Tel +49 (0)511 42 03 40 Fax +49 (0)511 42 03 438 E-mail: [email protected] UK Tel +44 (0)1452 50 18 60 Fax +44 (0)1452 30 70 31 E-mail: [email protected] USA Tel +1 (972) 228-7600 Fax +1 (972) 228-2667 E-mail: [email protected] Volver al indice TESSUTI IN FIBRA DI VETRO ARTICOLO titolo fili x cm ordito trama threads x cm ARTICLE warp weft ordito spessore trama linear density warp thickness weft (tex) (UNI EN 1049-2) GLASS FABRICS peso ordito trama armatura totale weight warp weft (mm) ± 15% (gr/mq) ± 4% (UNI EN ISO 5084) (UNI 5114-82) weave total (UNI 8099) EE 24 22 22 5,5 5,5 0,035 12 12 24 Tela Plain EE 39 22 12,6 5,5 22 0,05 12 27 39 Tela Plain EE 48 24 19 11 11 0,05 27 21 48 Tela Plain EE 106 24 23 22 22 0,08 54 51 105 Rasoturco Crowsfoot satin EE 130 11 8 68 68 0,11 75 55 130 Tela Plain EE 165 12 11,5 68 68 0,12 83 80 163 Tela Plain EE 166 12 11,5 68 68 0,12 83 80 163 Batavia 2/2 Twill 2/2 EE 164 22 10 68 11 0,1 150 14 164 Rasoturco Crowsfoot satin EE 190 22 10 68 34 0,13 152 38 190 Rasoturco Crowsfoot satin EE 200 8 6,5 136 136 0,19 110 90 200 Tela Plain EE 201 17 12 68 68 0,16 118 82 200 Tela Plain EE 245 7 3 320 68 0,18 226 21 247 Tela Plain EE 280 7 6,5 68x3 204 0,26 145 135 280 Tela Plain EE 300 23 21 68 68 0,19 157 143 300 Raso da 8 8H Satin EE 320 5 5 320 320 0,27 160 160 320 Tela Plain EE 380 6 6 320 320 0,29 192 183 375 Batavia 2/2 Twill 2/2 EE 425 5,5 6,3 136x5 68 0,26 382 43 425 Tela Plain EE 450 23,5 20,3 102 102 0,31 250 210 460 Raso da 8 8H Satin EE 600 4,9 5 600 600 0,42 295 305 600 Rasoturco Crowsfoot satin EE 770 3,2 3,2 1200 1200 0,57 385 385 770 Spina da 4 Twill 3/1 RR 250 3,8 5 640 34 0,25 243 17 260 TELA PLAIN RR 500 6 2,9 800 68 0,45 480 20 500 TELA PLAIN Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems E = vetro E - R = vetro S E = E glass - R = S glass Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.5_texindustria_tessuti_in_fibra_di_vetro.xls 16.02.01 Rev. 3 Volver al indice TESSUTI ARAMIDICI PER COMPOSITI ARAMID FABRICS FOR COMPOSITES ARTICOLO ARTICLE fili x cm ordito titolo trama threads x cm warp weft ordito trama linear density warp weft (dTex) (UNI EN 1049-2) spessore thickness peso ordito trama resistenza a trazione totale weight warp weft ordito armatura trama tensile strength total warp weave weft (mm) ± 15% (gr/mq) ± 4% (DaN/cm) (UNI EN ISO 5084) (UNI 5114-82) (UNI EN 29073-3) (UNI 8099) KEVLAR® 49 - DuPont STYLE 120* 13 13 215 215 0,08 30 30 61 39 39 tela plain STYLE 220* 9,5 9,5 420 420 0,12 40 40 80 51 51 tela plain STYLE 115 13,3 13,3 420 420 0,15 58 58 115 73 73 tela plain STYLE 181* 20 20 420 420 0,23 84 84 168 114 114 raso da 8 8 H satin STYLE 281* 6,7 6,7 1270 1270 0,25 86.5 86.5 173 114 114 tela plain STYLE 285* 6,7 6,7 1270 1270 0,25 86.5 86.5 173 114 114 raso turco crowsfoot satin STYLE 282 6,7 6,7 1270 1270 0,25 86,5 86,5 173 114 114 batavia 2/2 twill 2/2 STYLE 143* 39 8 420 220 0,30 163 33 196 220 23 raso turco crowsfoot satin STYLE 243* 15 7 1270 420 0,30 190 30 220 256 39 raso turco crowsfoot satin STYLE 328* 6,7 6,7 1580 1580 0,33 111 111 223 142 142 tela plain STYLE 335 6,7 6,7 1580 1580 0,33 111 111 223 142 142 raso turco crowsfoot satin STYLE 279 4,4 4,3 3160 3160 0,32 139 136 275 160 160 batavia 2/2 twill 2/2 STYLE 900 6,7 6,7 2400 2400 0,40 163 163 326 200 200 raso da 5 5 H satin STYLE 1050* 11 11 1580 1580 0,46 178 178 356 240 240 panama 4/4 basket 4/4 STYLE 380 15,5 2 2400 215 0,40 375 5 380 -- -- oxford 2/1 oxford 2/1 STYLE 1350 9,3 9,3 2400 2400 0,68 225 225 450 240 240 panama 4/4 basket 4/4 STYLE 1033* 7,85 7,85 3160 3160 0,62 260 260 520 300 290 panama 4/4 basket 4/4 TRATTAMENTI DI FINITURA : Tutti i prodotti possono essere forniti con trattamento di lavaggio. FINISH TREATMENT : All fabrics can be supplied with scoured finish. * Articolo conforme alle specifiche AMS 3902 B (Materiali per impieghi nel settore aerospaziale). *Article that meet the AMS 3902 B Specifications (Aerospace Material Specifications) Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.2_texindustria_tessuti_in_fibra_aramidica.xls 16.02.01 Rev. 10 Volver al indice TESSUTI IN FIBRA DI CARBONIO ARTICOLO ARTICLE fili x cm ordito trama threads x cm warp weft fibra ordito spessore trama fibre warp CARBON FABRICS ordito thickness weft warp (mm) ± 15% (UNI EN ISO 5084) (tex) (UNI EN 1049-2) peso trama weight weft (g/mq) ± 4% (UNI 5114-82) armatura totale weave total (UNI 8099) CC 90 7,0 7,0 HS 1K HS 1K 0,12 47 47 94 tela plain CC 105 11,8 3,0 HS 1K HS 1K 0,13 80 20 100 tela plain CC 120 9,0 9,0 HS 1K HS 1K 0,14 61 61 122 tela plain CC 160 4,0 4,0 HS 3K HS 3K 0,22 80 80 160 tela plain CC 171 7,0 3,5 HS 3K HS 1K 0,15 140 24 164 tela plain CC 166J 5,0 3,1 HS 3K HM 55J 6K 0,22 100 66 166 tela plain CC 201 4,9 4,9 HS 3K HS 3K 0,25 97 97 194 tela plain CC 205 4,9 4,9 HS 3K HS 3K 0,25 97 97 194 batavia 2/2 twill 2/2 CC 202 5,1 5,1 HS 3K HS 3K 0,25 102 102 204 tela plain CC 206 5,1 5,1 HS 3K HS 3K 0,25 102 102 204 batavia 2/2 twill 2/2 CC 218 16,5 16,5 HS 1K HS 1K 0,20 109 109 218 raso da 8 8 H satin CC 220 5,5 5,5 HS 3K HS 3K 0,25 110 110 220 tela plain CC 240 1,5 1,5 HS 12K HS 12K 0,23 120 120 240 tela plain CC 241 1,5 1,5 HS 12K HS 12K 0,23 120 120 240 batavia 2/2 twill 2/2 6,0 6,0 HS 3K HS 3K 0,28 120 120 240 batavia 2/2 twill 2/2 CC 245 CC 250 8,7 3,5 HS 3K HS 3K 0,26 176 74 250 spina da 4 twill 3/1 CC 281 3,5 3,5 HS 6K HS 6K 0,30 140 140 280 raso da 5 5 H satin CC 282 7,0 7,0 HS 3K HS 3K 0,28 140 140 280 batavia 4/4 twill 4/4 CC 283 1,7 1,8 HS 12K HS 12K 0,25 140 140 280 batavia 2/2 twill 2/2 Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.1_texindustria_tessuti_in_fibra_di_carbonio_pag1.xls 16.02.01 Rev. 9 Volver al indice TESSUTI IN FIBRA DI CARBONIO ARTICOLO ARTICLE fili x cm ordito trama threads x cm warp weft fibra ordito trama fibre warp weft CARBON FABRICS spessore ordito thickness warp (mm) ± 15% (UNI EN ISO 5084) (tex) (UNI EN 1049-2) peso trama weight weft (g/mq) ± 4% (UNI 5114-82) armatura totale weave total (UNI 8099) CC 284 7,0 7,0 HS 3K HS 3K 0,30 140 140 280 batavia 2/2 twill 2/2 CC 285 1,7 1,8 HS 12K HS 12K 0,34 136 144 280 tela plain CC 288 3,5 3,5 HS 6K HS 6K 0,32 140 140 280 raso turco crowsfoot satin CC 289 7,0 7,0 HS 3K HS 3K 0,33 140 140 280 raso da 5 5 H satin CC 292 4,5 5,3 HS 3K HS 6K 0,34 90 210 300 tela plain CC 301 3,7 3,7 HS 6K HS 6K 0,33 150 150 300 batavia 2/2 twill 2/2 CC 302 3,7 3,7 HS 6K HS 6K 0,37 150 150 300 tela plain CC 370 4,6 4,6 HS 6K HS 6K 0,36 184 184 368 raso da 5 5 H satin CC 371 4,6 4,6 HS 6K HS 6K 0,36 184 184 368 raso turco crowsfoot satin CC 380 9,5 9,5 HS 3K HS 3K 0,37 190 190 380 raso da 8 8 H satin CC 381 2,3 2,3 HS 12K HS 12K 0,42 190 190 380 batavia 2/2 twill 2/2 CC 420 2,5 2,6 HS 12K HS 12K 0,38 204 212 416 batavia 2/2 twill 2/2 CC 450 5,6 5,6 HS 6K HS 6K 0,43 225 225 450 batavia 4/4 twill 4/4 CC 600 3,8 3,8 HS 12K HS 12K 0,60 300 300 600 batavia 2/2 twill 2/2 CC 700 4,2 4,2 HS 12K HS 12K 0,65 336 336 672 batavia 2/2 twill 2/2 CC 950 5,7 5,7 HS 12K HS 12K 0,83 460 460 920 raso da 8 8 H satin CPA* 206 5,1 7,3 3K(C) 3K(C)-334(PES) 0,28 100 90(C)-15(PES) 205 batavia 2/2 twill 2/2 CPB* 480 3,0 6,0 12K(C) 12K(C)-334(PES) 0,60 240 240(C)-5(PES) 485 tela plain *C=carbonio, PA=poliestere rosso; PB= poliestere blu *C=carbon, PA=red polyester, PB=bleu polyester Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.1_texindustria_tessuti_in_fibra_di_carbonio_pag2.xls 16.02.01 Rev. 9 Volver al indice TESSUTI in Dyneema® (PE alto modulo) Dyneema® FABRICS (high modulus PE) ARTICOLO titolo fili x cm ordito trama threads x cm ARTICLE warp weft ordito peso trama ordito trama weight linear density warp totale weft warp weft (dtex) (UNI EN 1049-2) total spessore armatura thickness weave (gr/mq) ± 4% (mm) ± 15% (UNI 5114-82) (UNI EN ISO 5084) (UNI 8099) Dyneema® SK60 Style 568 4,4 4,4 1760 1760 83 83 166 tela plain Style 545 7 7 1330 1330 95 95 190 raso turco crowsfoot satin Dyneema® SK65 Style 580 19 18,5 220 220 43 41 84 0,18 tela plain Style 510 5,5 5,5 1320 1320 75 75 150 10,27 batavia 2/2 twill 2/2 0,26 spina 3/1 twill 3/1 tela plain Dyneema® SK66 Style 507 16,5 16,5 440 440 75 75 150 Style 512 8,3 8,7 1760 1760 160 165 325 Tutti i prodotti possono essere forniti accoppiati con film termoplastici 12 µm, 30 µm, 60 µm All products can be supplied coupled with termoplastic films 12 µm, 30 µm, 60 µm Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it SAATILAR® TEXINDUSTRIA® 1.7_texindustria_tessuti_in_dyneema_pe_alto_modulo.xls 06.02.01 Rev. 5 Volver al indice NASTRI PER COMPOSITI - TAPES FOR COMPOSITES ARTICOLO ARTICLE fili x cm ordito fibra trama ordito threads x cm warp trama fibre weft warp weft (tex) (UNI EN 1049-2) nastri in tessuto ibrido NCK 285 5,0 spessore peso totale armatura thickness total weight weave (mm) ± 15% (g/mq) ± 4% (UNI EN ISO 5084) (UNI 5114-82) (UNI 8099) hybrid fabric tapes 5,0 6K (C) 161 (A) 0,35 285 REPS 2/2 REPS 2/2 nastri in tessuto di vetro glass fabric tapes NE 1034 4,2 4,5 2400 (E) 68 (E) 0,58 1034 REPS 2/2 REPS 2/2 NEE 200 7,0 16,0 136 (E) 68 (E) 0,20 203 ETAMINE/6 ETAMINE/6 nastri in tessuto aramidico aramid fabric tapes NK 281 6,7 7,0 127 (A) 127 (A) 0,25 175 REPS 2/2 REPS 2/2 NK 200 5,0 7,0 158 (A) 158 (A) 0,26 200 REPS 2/2 REPS 2/2 194 REPS 2/2 REPS 2/2 nastri in tessuto di carbonio carbon fabric tapes NC 201 4,9 4,9 3K (C) 3K (C) 0,28 nastri UD in carbonio carbon UD tapes NCU 200 10,0 6,0 3K (C) 5,5 (PES) 0,19 205 REPS 2/2 REPS 2/2 NCU 215 5,0 5,0 6K (C) 34 (E) 0,21 225 REPS 2/2 REPS 2/2 NCU 300 3,6 6,2 12K (C) 5,5 (PES) 0,28 294 REPS 2/2 REPS 2/2 NCU 301 7,1 6,0 6K (C) 5,5 (PES) 0,26 300 REPS 2/2 REPS 2/2 NCU 305 7,2 3,0 6K (C) 5,5 (PES) 0,28 305 REPS 2/2 REPS 2/2 NCU 370 16,0 8,0 6K (C) - 34 (E) 34 (E) 0,35 374 REPS 2/2 REPS 2/2 NCU 380 4,6 6,1 12K (C) 5,5 (PES) 0,35 387 REPS 2/2 REPS 2/2 NCU 500 6,2 6,5 12K (C) 5,5 (PES) 0,48 500 REPS 2/2 REPS 2/2 NCU 501 12,5 10,0 12K (C) - 34 (E) 34 (E) 0,48 538 REPS 2/2 REPS 2/2 NCU 1000 13,3 5,0 12K (C) 68 (E) 0,99 1000 REPS 2/2 REPS 2/2 C: Carbonio - A: Aramidico - E: vetro PES - Poliestere C: Carbon - A: Aramide - E: E glass - PES: Polyester I nastri vengono forniti nelle seguenti larghezze standard: 50, 75, 100, 120 mm. Standard widths: 50, 75, 100, 120 mm are available in stock. Larghezze speciali nella gamma 30 ¸ 120 mm disponibili su richiesta. Special widths in the range 30 ¸ 120 mm upon request. Valori indicativi / indicative values 1.8_texindustria_nastri .xls 08.03.01 Rev. 4 Volver al indice TESSUTI IBRIDI ARTICOLO ARTICLE fili x cm ordito trama threads x cm warp weft HYBRID FABRICS fibra ordito spessore trama fibre warp thickness weft (tex) ordito warp peso trama weight weft (gr/mq) ± 4% (UNI 5114 -82) armatura totale weave total CK 149 7,0 3,9 3K (C) 21,5 (A) (mm) ± 15% (UNI EN ISO 5084) 0,16 CK 160 5,0 4,1 3K (C) - 158 (A) 3K (C) - 158 (A) 0,23 66 (C) - 26 (A) 26 (C) - 42 (A) CK 190 5,0 5,0 3K (C) - 158 (A) 3K (C) - 158 (A) 0,25 69 (C) - 27 (A) 34 (C) - 54 (A) 185 tela CK 189 5,0 6,6 3K (C) 127(A) 0,19 100 86 186 tela plain CK 191 5,2 5,2 3K (C) - 158 (A) 3K (C) - 158 (A) 0,24 53 (C) - 42 (A) 53 (C) - 42 (A) 190 batavia 2/2 twill 2/2 CK 204 6,3 6,3 3K (C) - 127 (A) 3K (C) - 127 (A) 0,26 64 (C) - 41 (A) 64 (C) - 41 (A) 208 spina da 4 twill 3/1 CK 220 7,0 6,3 3K (C) 127 (A) 0,26 142 81 223 spina da 4 twill 3/1 CK 439 4,2 4,2 12K (C) 240 (A) 0,50 335 100 435 panama 2/2 basket 2/2 CKK 180 5,0 5,0 3K (C) - 158 (A) 3K (C) - 158 (A) 0,25 34 (C) - 54 (A) 34 (C) - 54 (A) 175 tela plain CKK 181 5,0 5,0 3K (C) - 158 (A) 3K (C) - 158 (A) 0,25 34 (C) - 54 (A) 34 (C) - 54 (A) 175 batavia 2/2 twill 2/2 CKK 205 6,3 6,3 3K (C) - 127 (A) 3K (C) - 127 (A) 0,27 42 (C) - 54 (A) 42 (C) - 54 (A) 192 tela plain CKK 206 6,3 6,3 3K (C) - 127 (A) 3K (C) - 127 (A) 0,27 42 (C) - 54 (A) 42 (C) - 54 (A) 192 batavia 2/2 twill 2/2 (UNI EN 1049-2) (UNI 8099) 142 9 151 tela plain 160 tela plain plain CKK 240 6,7 6,7 3K (C) - 158 (A) 3K (C) - 158 (A) 0,35 45 (C) - 73 (A) 45 (C) - 73 (A) 240 batavia 2/2 twill 2/2 EA 390 S 4,5 4,7 600 (E) - 240 (A) 600 (E) - 240 (A) 0,38 135 (E) - 54 (A) 141 (E) - 56 (A) EA 390 M * 4,5 4,7 600 (E) - 240 (A) 600 (E) - 240 (A) 0,60 135 (E) - 54 (A) 141 (E) - 56 (A) GK 60 12,9 12,6 34 (E) 21,5 (A) 0,07 44 28 386 386 (tessuto) 630 (totale) 72 spina da 4 spina da 8 (doppia) tela twill 3/1 twill 7/1 (double) plain GK 300 4,1 6,0 320 (E) - 333 (A) 320 (E) - 333 (A) 0,31 96 (E) - 33 (A) 106 (E) - 56 (A) 292 tela plain GK 465 5,0 5,0 600 (E) - 333 (A) 600 (E) - 333 (A) 0,48 150 (E) - 83 (A) 150 (E) - 83 (A) 466 tela plain PE 260 6,0 6,0 340 (E) - 176 (D) 176 (D) 0,32 96 (E) - 53 (D) 106D 255 tela plain PG 280 6,0 6,0 320 (E) - 176 (D) 320 (E) - 176 (D) 0,37 94 (E) - 55 (D) 94 (E) - 55 (D) 298 tela plain C: Carbonio - A: Aramidico - E: vetro E - D: polietilene HT (Dyneema) * accoppiato a un matt di vetro da 225 g/sqm C: Carbon - A: Aramide - E: E glass - D: HT polyethilene (Dyneema) * stitched to a chopped strand matt Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.3_texindustria_tessuti_ibridi.xls 16.02.01 Rev. 8 Volver al indice TESSUTI IBRIDI UNIDIREZIONALI fili x ordito threads warp cm trama x cm weft fibra UNIDIRECTIONAL HYBRID FABRICS peso trama fibre weight ARTICLE thickness warp weft warp weft (tex) (mm) ± 15% (gr/mq) ± 4% (UNI EN ISO 5084) (UNI EN 1049-2) (UNI 5114-82) CG 125 5,0 7,0 3K (C) 34 (E) 0,14 100 25 CG 137 4,0 2,8 3K (C) 200 (E) 0,17 80 56 CG 149 7,0 3,9 3K (C) 34 (E) 0,16 142 14 CG 170 7,0 4,3 3K (C) 68 (E) 0,19 142 30 CG 202 10,8 6,3 3K (C) - 34 (E) 68 (E) 0,17 110 (C) - 18 (E) 44 CG 175 8.5 6.9 3K (C) 11 (E) 0,19 170 7 CG 190 7,0 6.3 3K (C) 68 (E) 0,20 142 43 CG 200 5,0 5,0 3K (C) 200 (E) 0,20 100 100 CG 205 8,5 4,3 3K (C) 68 (E) 0,22 174 30 CG 210 3,6 3,6 3K (C) - 320 (E) 3K (C) - 320 (E) 0,26 18 (C) - 87 (E) 18 (C) - 87 (E) CG 215 5,0 5,0 6K (C) 34 (E) 0,21 200 17 CG 330 3.5 2,5 12K (C) 200 (E) 0,35 280 50 CG 399 4,2 2,8 12K (C) 200 (E) 0,45 344 56 CG 550 5,6 2,5 12K (C) 200 (E) 0,51 460 60 CG 600 6,5 2,5 12K (C) 200 (E) 0,60 525 51 KG 195 7,3 6,8 240 (A) 34 (E) 0,24 175 30 KG 300 11,6 4,0 240 (A) 34 (E) 0,33 281 14 C: Carbonio - A: Aramidico - E: vetro E ARTICOLO ordito trama spessore ordito totale total 125 136 156 172 172 177 185 200 204 209 217 330 400 520 576 205 295 armatura weave (UNI 8099) tela plain tela plain tela plain tela plain spina da 4 twill 3/1 tela plain raso turco crowsfoot satin tela plain tela plain tela plain tela plain tela plain tela plain tela plain tela plain tela plain tela plain C: Carbon - A: Aramide - E: E glass Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.4_texindustria_tessuti_ibridi_unidirezionali.xls 16.02.01 Rev. 7 Volver al indice TESSUTI MULTIASSIALI MULTIAXIAL FABRICS ARTICOLO pesi in ogni asse (gr/mq) ± 5% ARTICLE weights in each axis (gr/mq) ± 5% CSM 0° -45° peso totale total weight 90° +45° (gr/mq) ± 5% (UNI 5114-82) spessore materiale thickness material (mm) ± 15% (UNI EN ISO 5084) -45° / +45° Biaxial CBX 300 150 150 300 0,30 CARBONIO CARBON CBX 400 200 200 400 0,45 CARBONIO CARBON CBX 600 300 300 600 0,60 CARBONIO CARBON CEBX 180 20(C)+70(G) 20(C)+70(G) 180 0,20 CARBONIO/VETRO CARBON/GLASS EBX 300 150 150 300 0,30 VETRO GLASS EBX 400 200 200 400 0,43 VETRO GLASS EBX 440 220 220 440 0,43 VETRO GLASS EBX 600 300 300 600 0,60 VETRO GLASS EBX 800 400 400 800 0,70 VETRO GLASS EBX 900 450 450 900 0,75 VETRO GLASS KEBX 390 43(A)+152(G) 43(A)+152(G) 390 0,40 ARAMIDICA/VETRO ARAMID/GLASS KEBX 390 M250 43(A)+152(G) 43(A)+152(G) 640 0,53 ARAMIDICA/VETRO ARAMID/GLASS KBX 450 225 225 450 0,55 ARAMIDICA ARAMID 250 0° / -45° / +45° Triaxial ETLX 600 224 188 188 600 0,56 VETRO GLASS ETLX 900 252 324 324 900 0,79 VETRO GLASS ETLX 900 M300 252 324 324 1200 0,90 VETRO GLASS CARBON 300 -45° / 90° / +45° Triaxial CTXT 900 297 296 297 900 0,79 CARBONIO ETXT 825 272 281 272 825 0,70 VETRO GLASS KTXT 360 119 122 119 360 0,45 ARAMIDICA ARAMID EQX 640 M100 130 170 170 170 740 0,58 VETRO GLASS EQX 1160 232 313 302 313 1160 0,97 VETRO GLASS KQX 360 90 90 90 90 360 0,55 ARAMIDICA ARAMID 0°/-45°/90°/+45° Quadriaxial 100 Legatura in fibra poliestere / Altezza standard: 1270 mm Stitch polyester yarn / Standard widht: 1270 mm Tutti i prodotti possono essere forniti impregnati coi vari sistemi di resina SEAL All products can be supplied impregnated with the different SEAL resin systems Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® TEXINDUSTRIA® 1.6_texindustria_tessuti_multiassiali.xls 30.11.01 Rev. 1 Volver al indice UNIDIREZIONALI ALTA RESISTENZA ARTICOLO altezza ARTICLE resina peso tot. in peso totale resin total ply tot. content weight ( % ± 3) (g/mq) thickness (mm) ± 15% peso secco fibra width supporto dry weight fiber (cm) scrim UNIDIRECTIONAL HIGH RESISTANCE (g/mq) (UNI 5114-82) spessore trazione resistenza modulo strength (MPa) flessione resistenza modulus strain strength modulus (GPa) (%) (MPa) (GPa) tensile (UNI 5114-82) (UNI EN ISO 5084) I.L.S.S. allungamento modulo flexural (ASTM D 3039-76) (ASTM D 790-90) (MPa) (ASTM D 2344-84) carbonio alta resistenza / high resistance carbon fibre HS 35 HS 70 HS 110 EE24 EU 336 60 35 REM 60 70 EU 334 60 110 24 35 45 64 0,06 1880 102 1,3 2070 90 85 94 39 154 0,12 1635 121 1,3 1800 110 72 110 32 162 0,12 1920 135 1,4 2110 130 89 HS 95 EE24 REM 60 95 24 119 39 195 0,14 1700 126 1,4 1870 115 75 HS 110 EE24 REM 60 110 24 134 38 216 0,15 1750 120 1,4 1925 116 74 HS 150 REM 60 150 150 34 227 0,16 1960 133 1,4 2160 130 89 HS 120 EE24 REM 60 120 24 144 39 236 0,17 1800 130 1,4 1980 115 75 HS 120 EE24 REMC 60 120 24 144 39 236 0,18 1780 128 1,4 1958 115 72 HS 120 EE39 REM 60 120 39 159 36 248 0,18 1700 122 1,4 1870 110 70 HS 150 EE24 REM 60 150 24 174 35 268 0,19 1830 132 1,4 2010 118,8 70 HS 180 REM 60 180 180 37 286 0,20 1950 120 1,4 2145 135 90 HS 160 EE24 REM 60 160 24 184 38 297 0,21 1835 132 1,4 2020 120 75 HS 160 EE39 REM 60 160 39 199 36 311 0,23 1680 125 1,4 1848 110 71 HS 180 EE48 REM 60 180 48 228 37 362 0,26 1700 125 1,4 1870 115 72 HS 220 EE24 REM 60 220 24 244 37 387 0,26 1800 135 1,4 1980 120 73 HS 240 EE24 REM 60 240 24 264 38 426 0,33 1970 160 1,4 2165 145 80 HS 300 ET 442 60 300 300 38 484 0,33 2000 120 1,4 2200 135 85 HS 300 REM 60 300 300 38 484 0,33 1965 120 1,4 2160 108 85 Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG ® 2.1.3.2_texipreg_unidirezionali_alta_resistenza.xls 16.02.00 Rev. 5 Volver al indice UNIDIREZIONALI ALTO MODULO ARTICOLO altezza peso secco fibra ARTICLE UNIDIRECTIONAL H width supporto resina peso tot. in peso totale resin total ply tot. content weight ( % ± 3) dry weight fiber (cm) scrim (g/mq) ± 4 % (UNI 5114-82) spessore trazione resistenza modulo thickness strength (g/mq) (mm) ± 15% (MPa) (UNI 5114-82) (UNI EN ISO 5084) MODULUS flessione I.L.S.S. allungamento resistenza modulus strain strength modulus (GPa) (%) (MPa) (GPa) tensile modulo flexural (ASTM D 3039-76) (ASTM D 790-90) (MPa) (ASTM D 2344-84) carbonio alto modulo / high modulus carbon fibre HM 90 HS 20 T HM 100 HM 100 HM 115 HM 115 EE24 HM 115 EE39 HM 150 HM 150 HM 150 EE24 EE48 REM 60 90 EU 334 60 100 EU 336 60 100 EU 334 60 115 EU 336 60 EU 336 EU 334 20 110 100 36 156 0,11 1250 205 0,6 1600 190 78 24 124 43 218 0,14 1150 200 0,6 1850 175 67 115 28 160 0,12 1350 235 0,6 1485 200 76 115 24 139 40 232 0,17 1160 205 0,6 1685 180 69 60 115 39 154 36 241 0,18 1100 195 0,6 2110 170 67 60 150 150 26 203 0,16 1200 240 0,6 1370 205 75 ET 442 60 150 150 32 221 0,16 1900 225 0,6 1750 205 75 EU 336 60 150 198 36 309 0,23 1190 210 0,6 1850 180 70 54 48 34 167 0,13 1050 190 0,6 2070 165 75 carbonio altissimo modulo / very high modulus carbon fibre HM 55J 90 HM 55J 100 HM 55J 100 HM 55J HM IM 20 T REM 46 90 EU 334 46 100 REM 46 100 115 EU 334 46 64 125 EU 334 60 HM 80 145 EU 334 HM 64 150 HM 55J HM 64 110 37 175 0,13 1650 260 0,7 1815 220 100 26 135 0,12 2200 320 0,7 2160 290 60 120 22 154 0,11 1700 265 0,7 2020 225 50 115 115 33 172 0,11 1900 302 0,7 2090 265 65 125 125 30 179 0,13 1380 320 0,3 2150 310 73 46 145 145 28 201 0,15 1500 470 0,3 1650 375 62 EU 334 60 150 150 30 214 0,15 1460 385 0,4 2155 315 70 150 ET 442 46 150 150 37 238 0,16 2100 315 0,7 2310 270 68 300 REM 60 300 300 36 469 0,32 1100 330 0,3 2130 310 70 IM 20 T 20 20 Tecnologia al servizio della Creatività. Technology for your imagination. Valori indicativi / indicative values SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it TEXIPREG® 2.1.3.1_texipreg_unidirezionali_alto_modulo.xls 06.02.01 Rev. 5 Volver al indice TEXIPREG® Sistemi di resine per compositi TEXIPREG CICLO DI RETICOLAZIONE RESINA temperatura pressure ( bar ) ( bar ) temperature ( °C ) ( °C ) time 125 30' no 130 80 7h no 90 60 14 h no 70 125 40' no 130 2 - 7 vacuum - 7 REM epoxy 2 - 7 ER 432 epoxy 2 - 7 ET 443 epoxy 2 - 7 EU 336 epoxy EU 334 epoxy REF T epoxy ES 253 epoxy a 23°C shelf life Tg post-curing (°C) (°C) at 23°C (giorni) (days) 7 21 85 14 h 125 60' no 30 110 30 60' 145 30 2 - 7 2 - 7 125 125 2h 8h 60 EC551 epoxycyanate esther 1 - 3 60' 140 1h 30 automotivo, articoli sportivi, nautica, industriale toughened resin automotive, sporting goods,marine, industrial buona finitura superficiale automotivo, sport, nautica good surface finish automotive, sport, marine for carbon UD sporting goods, industrial per UD in carbonio alto modulo (HM) articoli sportivi, industriale for carbon UD high modulus (HM) sporting goods, industrial 120 no no richiesta required 180 190 30 FMVSS 302 FMVSS 302 21 5 30 30 required Tecnologia al servizio della Creatività. Technology for your imagination. applicazione automobilistiche, sport, medicale automotive, sport, health devices alta Tg, buona finitura superficiale sistema per stampi 12 high Tg, good surface finish tooling system autoestinguente parti per interni settore automotive e aerospaziale self-estinguish interior parts for automotive and aerospace alta Tg applicazione automobilistiche, sport, medicale 12 12 richiesta 60 alta Tg high Tg system 12 no 300 ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 12 no 370 1h resina tenacizzata no 1 - 3 140 per uso generale wide range of application no required 2h sistema di uso generale general purpose system 12 richiesta 125 automotive, sporting goods,marine, industrial articoli sportivi, industriale 130 190 150 toughened, medium curing temperature interior parts for automotive and aerospace 6h 75' automotivo, articoli sportivi, nautica, industriale fire resistent required 135 tenacizzata, polimerizza a media temperatura 12 richiesta 7 general purpose low curing temperature systems per UD in carbonio 30 no 150 low curing temperature, good surface finish no 60' 180 sistema bassa temperatura di uso generale no 160 60' 2 - 7 polimerizza a bassa temperatura, buona finitura estetica parti per interni settore automotive e aerospaziale 120 2 - 7 self extinguish resistente al fuoco no 150 applications 12 no 2 - 7 Main features 12 no 125 auto estinguenza 12 no 2 - 5 Valori indicativi / indicative values 12 no 60' applicazioni 12 no 125 Caratteristiche at -18 °C (mesi) (months) 110 120 Resin systems for composites a -18 °C no FF 562 phenolic CE662 cyanate esther post-cura CURING CYCLE ET 223 epoxy EF 451 epoxy Tg pressione RESIN ET222 epoxy tempo durata ® high Tg system automotive, sport, health devices alta Tg applicazione automobilistiche, sport, medicale, aerospaziale high Tg system automotive, sport, health devices, aerospace 12 SEAL SpA -Via Quasimodo 33 - 20025 Legnano (MI) Tel. +39 0331 467 555 - Fax. +39 0331 467 777 e-mail: [email protected] web site: www.seal.it ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 ABD0031 Issue A FAR 25.853 TEXIPREG® 2.1.1.1_texipreg_resine_per compositi rev14 14.06.05.xls 01.04.05 Rev.13 Volver al indice Volver al indice DIAB Sandwich the ideal concept for marine applications ROYAL DENSHIP, 125 CLASSIC The Royal Denship 125 Classic motor yacht is inspired by true greatness, her lines, her spirit dates back to a period in the past century when the elegant and unique was truly appreciated. However, she is today built in modern composite materials to produce an exceptional yacht. The DIAB sandwich concept is ideally suited to fulfil the requirements for such a vessel. The freedom of design and superior surface finish is easily achieved when building in a sandwich structure. Other benefits when using Divinycell H-grade as core material in the sandwich construction are excellent acoustical and thermal insulation, high strength and stiffness and low maintenance costs. Also the lowered weight of the hull structure will mean increased speed and range compared with a conventional metallic structure. Loa: Width: Draft: Range: Speed: 38.1 m 7.8 m 1.9 m 4000 miles 14 knots Face material: Core material: Core bonding adhesive: Glass fibre/ Polyester Divinycell® H-grade in different densities Divilette SQ Manufacturing process: Manufacturer: Production supervision Wet lay-up, One-off on frame work Royal Denship DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications BÅTBYGGARNE AB, RACE BOAT B28 The B28 has proven very successful both in the race boat- and pleasure boat version. The B28 has won several championships in offshore racing. The construction materials make the boat extremely light, stiff and strong. These features and the unique design, makes it possible to achieve the very good performances both in the rough and the flat water conditions these boats run in. The designer, Ocke Mannerfelt, relies on the DIAB sandwich concept for all his boat designs. Loa: Width: Weight: Speed: 8.65 m 3.1 m 1.3 - 1.6 ton 93 knots Face material: Core material: Multiaxial glass fibre / Vinylester Divinycell® H 160, H 80, H 60 Manufacturing process: Wet lay-up with vacuum bagged core Manufacturer: Båtbyggarne AB Design: Ocke Mannerfelt Design Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications MATHIES VERFT AS, SKAW PILOT II Skaw Pilot II is a Pilot boat built by Mathies Verft AS in Denmark. She is built throughout in a sandwich construction with DIAB core materials. The much lower weight of the sandwich structure means that the stability and seakeeping of the ship is much improved which is very important for this kind of pilot boat. The sandwich with Divinycell H-grade core material will in addition to the low structural weight provide integrated functions like thermal and acoustical insulation, excellent surface finish and good operating economy. Loa: Beam: Draught: Displ: Main engines: Speed: 15.5 m 4.95 m 1.15 m 17 ton 2 x 535 bhp 23 knots Core material: Divinycell® H-grade Sandwich weight: 8.9 ton Manufacturer: Mathies Verft AS, Aalborg, DK Design: Murray, Cormack (South), GB Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications TENCARA, SPIRIT OF NORWAY “Spirit of Norway” is one of the fastest and best handling UIM Class 1 offshore racing boats competing in this spectacular racing serices. It won the world championship in 1998. These offshore racing boats race both inshore and offshore. Handling at high speed in smooth and rough seas is a very important matter. To be able to do this, the construction must be very strong, stiff and as in all racing; very light. Nearly all boats competing in offshore racing rely on sandwich technology and core materials from DIAB. Loa: Width: Weight: Speed: 13.4 m 3.57 m 4.57 ton 136+ knots Face material: Core material: Carbon fibre / Epoxy Divinycell® H 180, H 130 Manufacturing process: Vacuum bagged laminates and core (one-off on male mould) Manufacturer: Tencara Design: Michael Peters Yacht Design Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications BRØDRENE Aa MARIN, M.Y. MOONRAKER M.Y. Moonraker is an exceptional mega yacht built by Brdr. Aa in Norway. She provides all the comforts of a yacht while having the top speed of a racing boat. Moonraker is built throughout in a sandwich construction with DIAB core materials to be able to obtain the exceptionally low weight necessary to reach the top speed specified. The sandwich with Divinycell H-grade core material provides integrated functions like thermal and acoustical insulation, excellent surface finish as well as a low structural weight. Loa: Beam: Draught: Displ: Main engines: Speed: 35 m 7.1 m 1.4 m 88 ton 2 x 3480 bhp + 1 x gas turbine 4600 bhp 66.7 knots Core material: Divinycell® H-grade Sandwich weight: 22.5 ton Manufacturer: Brdr. Aa Marine AS, Norway Design: Mulder Design NL Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications UMOE MANDAL A/S, MISSILE TORPEDO BOAT / FAST PATROL BOAT This unique design features stealth technology, very high speed in rough and smooth waters and the ability to withstand shocks from mine-explosions. The vessel is based on SES technology, which lifts the entire boat out of the water so that the draft is only approx. 0.9 m, which reduces resistance, draft and structural response when exposed to mine-explosions. Loa: Width: Weight: Speed: 46.8 m 13.5 m 350 ton 55+ knots Face material: Core material: Glass fibre / Vinylester Divinycell® HD and H qualities Manufacturing process: Wet lay-up one-off construction Manufacturer: Umoe Mandal A/S Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications MUNDAL BÅTBYGGERI, FISHING VESSEL MV “BLUEFIN” MV “Bluefin” is one of several fishing boats built in DIAB sandwich materials. This boat benefits from exceptional low maintenance cost, large and open fish hold (less stiffeners etc), very good insulation due to the excellent thermal properties of the core materials, increased stability, very good hydrodynamics and fuel effeciency due to the design freedom of the sandwich one-off construction method. Loa: Lpp: Beam: Depth : Fish hold: 21.3 m 19.9 m 7.5 m 6.8 m (moulded sh.deck) 150 m3 Face material: Core material: Glass fibre / Polyester resin Divinycell® H 100, H 80, H 60 Manufacturing process: Wet lay-up one-off construction Manufacturer: Mundal båtbyggeri Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications STOREBRO FAST PATROL BOAT 90E The fast patrol boat 90E manufactured by Swede Ship Marine AB is a fast assault boat for use in the amphibious battalions of the Swedish Marines. It is mainly used as a command and control or medical platform. By building the boat in a sandwich construction it was possible to keep the weight so low that it can use only half the propulsion system of its slightly larger sister boats which are manufactured in aluminium. The very harsh structural requirement on the boat from the ability to beach the craft was met by the use of the highly ductile HD-material in the bottom. The design is very successful with over 50 boats built until today. Loa: Lwl: Width: Weight: Speed: 11.9 m 10.9 m 2.9 m 9.5 ton (fully loaded) 35+ knots Face material: Core material: Core bonding adhesive: Glass fibre / Vinylester Divinycell® HD 180 bottom and H 60 topside Divilette NQ G1 Manufacturing process: Wet lay-up with vacuum bagged core Manufacturer: Swede Ship Marine AB Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications KARLSKRONAVARVET, VISBY CLASS CORVETTE The surface combatant YS2000, or Visby class corvette, for the Swedish Navy is manufactured by the Karlskrona shipyard. It is an innovative new stealth design that takes a quantum leap in naval ship design. By building the boat in a sandwich construction with DIAB core materials it was possible to achieve a number of harsh requirements that the stealth concept demanded, nonmagnetic, flat surfaces, thermal and acoustical insulation in addition to the inherit low weight. The very harsh structural requirement on the boat from the ability to withstand underwater mine explosions was met by the use of the highly ductile HD-material in the bottom. The boat is also built using an innovative modular technique where prefabricated core panels up to 16*3 m are delivered directly to the yard from DIAB ready to be used in the infusion process. The design is very successful with 6 boats ordered until today, there is also an option for another 6. The first, HMS Visby, was launched in June 2000 and one boat a year is expected to follow. Loa: Lwl: Width: Weight: Speed: Face material: Core material: Core bonding adhesive: 73 m 61.5 m 10.4 m 600 ton (approx.) 35+ knots Carbon fibre / Vinylester Divinycell® throughout with HD-grade in the bottom and H-grade topside in different densities from 60 to 250 kg/m3 Divilette NQ G1 and Divilette NQ G1 HV Manufacturing process: Manufacturer: Vacuum assisted infusion technique, modular built Karlskronavarvet, Kockums AB Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications HJØRUNGAVAAG VERKSTED AS, M.S. TORGHATTEN M.S. Torghatten is a car ferry built and operated in Norway. She has a novel design with superstructure and bowgates in a sandwich construction with DIAB core materials. The much lower weight of the sandwich structure topside means that the stability of the ship is much improved which can be used for a higher paying load. The sandwich with Divinycell H-grade core material will in addition to the low structural weight provide integrated functions like thermal and acoustical insulation, excellent surface finish and low maintenance costs. Core material: Divinycell® H-grade Description of sections Wheelhouse: Deckshouse on boatdeck: Boatdeck: Platform deck: Bowgates (2 pcs): Total sandwich weight: (Total steel/alu weight: Sandwich weight 2310 kg 2340 kg 9420 kg 2160 kg 4280 kg 20510 kg 48600 kg) Manufacturer: Hjorungavaag Verksted AS, Norway Design: Lund, Mohr & Giaever - Enger AS Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications NAVY SANDWICH APPLICATIONS IN HISTORICAL VIEW MINESWEEPER M33 VIKSTEN, 1974 Deplacement: Length: Width: Depth: Speed: Crew: 120 ton 25.3m 6.6 m 2.5 m 11 knots 11 Face material: Core material: GRP Divinycell® H-grade Deplacement: Length: Width: Depth: Speed: Crew: 360 ton 48 m 9.5 m 2.3 m 15 knots 30 Face material: Core material: GRP Divinycell® H-grade MCMV LANDSORT, 1984 Manufactured: 7 Swedish Navy 4 Singapore Navy MCMV 36 STYRSÖ, 1995 Deplacement: Length: Width: Depth: Speed: Crew: 205 ton 36 m 8.0 m 2.0 m 14 knots 18 Face material: Core material: GRP Divinycell® H-grade Manufactured: 4 Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications STANDARDFLEX, (SF 300) FLYVEFISKEN, 1985 Deplacement: Length: Width: Depth: Speed: Crew: 300 ton 54 m 9m 2.5 m 30 knots 29 Facematerial: Corematerial: GRP Divinycell® H-grade Manufactured: 14 MINEHUNTER OKSÖY, 1994 Deplacement: Length: Width: Depth: Speed: Crew: 375 ton 55 m 13.5 m 2m 25 knots 37 Face material: Core material: GRP Divinycell® H-grade Manufactured: 4 MINESWEEPER ALTA, 1996 Deplacement: Length: Width: Depth: Speed: Crew: 375 ton 55 m 13.5 m 2.0 m 25 knots 37 Face material: Core material: GRP Divinycell® H-grade Manufactured: 5 Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for marine applications TEST VESSEL HMS SMYGE Deplacement: Length: Width: Depth: Speed: Crew: Facematerial: Corematerial: 140 ton 30 m 11.4 m 1.9 m 40 knots 14 Carbon Divinycell® H-grade Manufactured: 1 CORVETTE VISBY, 2000 Deplacement: Length: Width: Depth: Speed: 620 ton 72 m 10.4 m 2.5 m 35 knots Face material: Core material: Carbon Divinycell® H + HD grade Manufactured: 1 (+5) Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB SANDWICH the ideal concept for marine applications SWEDE SHIP MARINE AB, SSM SEISMIC VESSEL This vessel is a catamaran especially designed for operation in shallow waters and is operational until 0.6 m depth of water, all systems can be run with the hull of the boat drained. The ship is especially focused on being able to trail heavy streamer cables and gun-arrays when surveying gas and oil fields and analysing geological conditions and soil structures. The ship is also used as a work platform at static measurements, maintenance and transportation of equipment. The entire hull construction including sprouts, tanks, deck, superstructure, interior, air duct and tube systems is built in DIAB sandwich construction providing high strength and stiffness, low weight and a minimum of maintenance. The work deck is designed as a plane work platform of 140 m2 which enables positioning of heavy equipment according to the demands without consideration to underneath stiffening and sprouts, max load per m2, 3000 kgs.The ship is built in accordance with “Det Norske Veritas”, light craft rules, A1. Length: Width: Max deplacement without cargo: Depth : Total sandwich weight: 20.3 m 7.2 m 70 ton 0.5 m 9900 kg Face material: Core material: Core bonding adhesive: Glass fibre / Polyester Divinycell® H-grade in different densities Divilette SQ Manufacturing process: Manufacturer: Wet lay-up with vacuum bagged core Swede Ship Marine AB Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for wind power applications LM GLASFIBER A/S, ROTOR BLADES LM Glasfiber A/S is one of the leading blade manufacturers in the world and produces rotor blades ranging in length from 13.4 up to 38.8 metres. The rotor blades are often a combination of sandwich and single skin construction. One such an example is the 23-meter blades of the Micon 600/48 which are manufactured in female moulds using a common hand lay-up technique. Sandwich technology enables weight reductions while maintaining sufficient stiffness of the blade structure. The chosen material together with the manufacturing method results in products of good quality a high surface finish. The core material is delivered to LM Glasfiber A/S in kits; components which are custom made to fit perfectly into the moulds. Laminates: Core material: Glass fibre / Polyester Divinycell® H60, H100 delivered in kits Manufacturing method: Hand lay-up in female mould Manufacturer: LM Glasfiber A/S Design: LM Glasfiber A/S Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for wind power applications VESTAS V52 850 kW Vestas is one of the leading rotor blade producers in the world, their rotor blades are part sandwich and part single skin constructions. Sandwich technology is used to optimise stiffness and strength with regards to weight. The Vestas rotor blades are produced using a rather sophisticated method with epoxy/glass fibre prepregs together with Divinycell HPS 80 material in a female mould. The laminates are cured at elevated temperature and pressure.The use of a prepreg system guaranties high and even quality laminates, and together with a Divinycell core material a light, strong and stiff wing construction is achieved. DIAB developed a new core quality to be used together with epoxy prepregs, the Divinycell HPS grade maintain its high mechanical properties and has high dimensional stability at elevated temperatures. The high modulus of the Divinycell HPS grade helps to prevent local buckling failure of the laminates. Core material: Laminates: Divinycell® HPS 80, delivered in kits Multiaxial glass/epoxy Manufacturing method: Prepregs in female mould under elevated temperature and pressure Manufacturer: Design: Vestas Vestas Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for wind power applications MICON 600/48 CABIN HOUSE Micon is one of the leading windturbine manufacturers on the global market. Micon relies on sub-suppliers to produce the various components in a windmill such as the rotor blades and cabin house. The Micon 600/48 is an example of medium size Micon wind turbine with a nominal effect of 600 kW and a rotor diameter of 48 meter. The tower height varies from 46-70 meter. The cabin house of the Micon 600/48 is a sandwich construction and is produced by several different sub suppliers. The cabin is manufactured with traditional hand lay-up of laminates and core material in a female mould. By using sandwich technology, a construction with high strength to weight ratio is achieved. Apart from minimising maintenance work, sandwich further enables a freedom of design which is not always possible with conventional materials. Laminates: Core material: Glass fibre / Polyester Divinycell® H45, H60 delivered in kits Manufacturing method: Hand lay-up in female mould Manufacturer: Bach, SI plast and Technofibre Design: NEG Micon Structural analysis: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for wind power applications VESTAS V52 WIND TURBINE CABIN HOUSE Vestas is one of the leaders in wind turbine technology producing windmills with capacity ranging from 600 kW up to 2.0 MW. One such an example is the Vestas V52-850 kW which was developed as an all-round type of turbine, able to operate in remote and demanding areas. The cabin house of the V52-850 kW is a pure sandwich construction where all the benefits of sandwich technology such as sound insulation, freedom of design, good surface finish and high strength to weight ratio are put together to generate a state of the art wind turbine cabin house. The V52 cabin house is typically mounted on the tower 44 to 65 meters above ground and thus, exposed to high wind pressures. The purpose of the cabin house is to provide cover for the turbine, which is mounted directly onto the tower. The cabin also acts as a service platform for maintenance work. The V52 cabin is manufactured using a resin infusion method where the Klegecell core is provided with a groove pattern which helps to distribute the resin throughout the structure. Cabin House Core material: Laminates: Manufacturing Method: Klegecell® R40, delivered in kits Woven Roving, Chopped Strand Mat and Unifilo / Polyester Resin infusion in female mould Manufacturer: Design: Jupiter Plast A/S Jupiter Plast A/S Structural Analysis: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications ADTRANZ, REGIO-SHUTTLE The Regio-Shuttle manufactured by Adtranz is an innovative solution for regional transport. It is an intelligent solution where the low-floor concept in combination with the sandwich design of covering panels creates a spacious and comfortable interior. The front, sides and roof of the train is all made in a sandwich construction with DIAB core materials that provide integrated functions like thermal and acoustical insulation as well as an excellent surface finish. The front is made with a Divinycell H80 core material to live up to the very though impact requirements.The roof is on the other hand made in Klegecell SR 65 to be able to cope with up to 90 °C surface temperature. Length: Width: Height: Passengers: Speed: 25.5 m 2.9 m 3.7 m up to 334 120 km/h Front section Face material: Core material: Manufacturing process: Manufacturer: Glass fibre / Fibre retarded polyester Divinycell® H 80, thermoformed and delivered in kits VARIM (Vacuum Assisted Resin Infusion Moulding) LM Glasfiber A/S Covering panels Face material: Core material: Manufacturing process: Manufacturer: Glass fibre / Fire retarded polyester Klegecell® SR 65, delivered in kits VARTM (Vacuum Assisted Resin Transfer Moulding) Jupiter Plast A/S Structural design: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications GARDERMOBANEN & SIGNATURE Modern high-speed trains must be built with light-weight materials to use as little energy as possible. This is very important for these types of train that accelarate and decelerate freqeuently. The fronts of these trains must be light, aerodynamical and be able to resist very high impact laods from animals that occasionally are hit by the trains at high speed. More than 50 fronts have been built for the Gardemobanen and the Signature type trains. Loa: Width: Height: Weight: 4.0 m 3.0 m 3.0 m 0.7 tons (composite part) Face material: Core material: Glass fibre / Phenolic resin ProBalsa Manufacturing process: Vacuum assisted resin infusion Manufacturer: Adtranz/ABB/Brdr. Aa Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications BOMBARDIER TALENT The Talent family of multiple units is a new generation of diesel and electrical train sets. Designed specifically to meet the passengers’ needs, all trains include large low-floor sections and low-floor entries. The streamlined exterior and interior design of the Talent marked a turning point in the quality of regional and suburban rail services in Germany. Developed for optimum life-cycle costs, the lightweight steel/composite construction offers operating companies considerable economic advantages. At present, more than half a dozen varieties of the Talent are available, more than 179 train sets have already been ordered by various state-owned and privately-owned railways. It is an intelligent solution where the low-floor concept in combination with the sandwich design of covering panels creates a spacious and comfortable interior. The front, sides and roof of the train is all made in a sandwich construction that provide integrated functions like thermal and acoustical insulation as well as an excellent surface finish. The roof is made with a Divinycell H60 core material in an innovative environmentally friendly closed manufacturing process. The result is a self-supporting roof section optimised for both low weight and excellent surface finish. Length: Width: Height: Passengers: Speed: Roof section Face material: Core material: 48.3 m 2.9 m 3.7 m up to 283 120 km/h Manufacturing process: Manufacturer: Structural design: VARIM (Vacuum Assisted Resin Infusion Moulding) LM Glasfiber A/S DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] Glass fibre / Fibre retarded polyester Divinycell® H 60 delivered in kits The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications ADTRANZ, GTW 2/6 The GTW 2/6 manufactured by a consortium led by Adtranz is an innovative solution for regional transport. It is an intelligent solution with modular sections that can be adapted to suit customer demands. The front is a structural part made in a sandwich construction with DIAB core materials that provide integrated functions like thermal and acoustical insulation as well as an excellent surface finish. To be able to withstand the high structural requirements on the front, Divinycell H-grade core material was chosen. Divinycell H-grade has the mechanical properties that can live up to both the very though impact requirements and long term statical loads. Length: Width: Height: Passengers: Speed: 38.0 m 3.0 m 4.3 m up to 234 120 km/h Front section Face material: Core material: Glass fibre / Fibre retarded polyester Divinycell® H 80, H 100 and H 160 Manufacturing process: Wet lay-up Manufacturer: FVK Dessau Structural design: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications ADTRANZ, VT 612 REGIO-SWINGER The Regio-swinger manufactured by Adtranz is a tilting train for regional transport at high speed. The tilting technology cut journey times while improving passenger comfort. The front of the train is made in a sandwich construction with DIAB core materials which provide integrated functions like thermal and acoustical insulation as well as an excellent surface finish. The front is manufactured with epoxy/glass fibre skins on each side of a Divinycell HD 100 core material. This produces a lightweight yet extremely though sandwich which lives up to the very though impact requirements on the front cab. The Divinycell HD 100 core material has excellent impact properties with a high strain at break while retaining a high shear modulus making it an ideal core material for front cabs. Train configuration: Passengers: Speed: Two-car unit 146 160 km/h Front section Face material: Core material: Glass fibre / Epoxy pre-preg Divinycell® HD 100, thermoformed Manufacturing process: Pre-preg Manufacturer: Comtas GmbH Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for transport applications OMNINOVA BUS A new bus concept built by Nova Composites in Bengtsfors, Sweden, in cooperation with TWR. The bus is built in two versions, the Multirider and the Maxirider. It is made as a multipurpose vehicle for both passengers and goods transport. The interior is readily altered due to a very low flat floor and the integrated rails on which the seats run. The floor is fabricated from Divinycell H60 using a resin infusion process with closed moulds. The sandwich floor and composite chassis result in a very light bus, which is very fuel efficient and therefore reduces environmental impact. Face material: Core material: Glass fibre / Polyester Divinycell® H 60 Manufacturing process: Infusion (Shell mould system) Manufacturer: Lear Corporation Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for industrial applications 20 FEET MILITARY CONTAINER This is a multi-purpose unit. The unit is designed for easily transportations both on trucks and in airplanes. There are also high requirements on sound and thermal insulation. The container is built on a standard “roller bed frame” (roll on roll off container). On that frame an upper steel frame is added. This frame is designed to stand the global loads on the container for example the load from several similar containers piled on the container. Walls, roof and floor are built of self-carrying sandwich panels. The sandwich panels are designed to transfer local loads to the steel frame. During the design of the container FE tools have been used to evaluate the structural response for a heavily loaded container under acceleration loads and to predict the interaction between the steel frame and the sandwich panels. The sandwich panels are manufactured using a resin infusion method where the Divinycell core is provided with a groove pattern that distributes the resin throughout the structure. Length: Height: Width: 6.0 m 2.3 m 2.4 m Face material: Core material: GRP / Plywood Divinycell H 60, 40 mm Manufacturing process: Manufacturer: Resin infusion A-L Mekanik AB Structural Design: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] Jan-02 The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail:[email protected] Volver al indice DIAB Sandwich the ideal concept for industrial applications 13 m3 FIRE-FIGHTING VEHICLE TANK The water tanks for fire-fighting vehicles have earlier been produced in single skin design. In order to save weight and achieve a stiffer construction the structure is now replaced with a sandwich design. An additional benefit using sandwich design is the insulation properties that increase the exposure time during winter conditions when temperatures are below 0°C. During the design of the tank, calculations for the panels were used to evaluate the structural response during operation and for extreme retardations such during a crash. Considerations to inserts, joints, lead-throughs and fasteners to the truck frame were taken during the design work. All panels were made in sandwich construction except for the inner bulkheads which were made of single skin laminates. The manufacturing company was also aided in starting up their manufacturing unit utilizing an infusion technology. The sandwich panels were manufactured using a resin infusion method where the Divinycell core is provided with an optimized groove pattern that distributes the resin throughout the structure. Length: Height: Width: Volume: 6.4 m 2.1 m 2.5 m 13 m3 Face material: Core material: GRP, CSM and 0/90 Biaxial combination Divinycell H 60 Manufacturing process: Manufacturer: Resin infusion FOSIEPLAST AB, Malmö, Sweden Structural design and manufacturing techniques: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] Apr-02 The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail:[email protected] Volver al indice DIAB Sandwich the ideal concept for industrial applications Infusion was done on one quarter of the tank at a time. The picture is taken when a half-hour remains until it is filled. 400 kgs of vinylester was used during the infusion. NORWEGIAN MARINE, COMPOST TANK At Norwegian Marine, Eikefjord, Norway a cylindrical tank has been manufactured with infusion technology in co-operation with DIAB Technologies. Some of the benefits gained by this technology are a rapid decrease in emissions, a clean and nice working environment and a good glass content in the laminates. The tank shall compost material in an accelerated way. The acceleration of this “compostation” is achieved through good isolation and a constant rotation of the tank.The tank is only supported on two wheels, which will rotate the tank. To get both a high stiffness and a good isolation at the same time a sandwich with a Divinycell core was a perfect solution. DIAB Technologies supported Norwegian Marine with manufacturing technique, design and material specifications. Length: Diameter: 18 m 3m Face material: Core material: Glass fibre/ Vinylester Divinycell® H80, H100 Manufacturing process: Infusion Manufacturer: Norwegian Marine Structural Design: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for industrial applications GIRAFFE, AIR-WARNING RADAR UNIT For many years, Divinycell has been used in the production of military shelters. DIAB Sverige AB is at the moment sandwich panel supplier for two different types of communication units, for which the Swedish electronics giant, Ericsson is involved. Manufacturer of the units is Botnia Production AB in Örnsköldsvik, Sweden. One of the applications is the “Giraffe” (pictured above), a mobile air warning radar unit which features a total of 35 very complex panels per shelter. The core thicknesses vary from 10 -104 mm with both high and low densities being used. There is also a smaller version of the “Giraffe” called “Arthur” for Artillery Hunting Radar. For this application, DIAB technologies were also involved in the strength calculations. Another shelter series currently in production is the 2611. This is an electronically shielded multipurpose unit, which is designed to blend into the surrounding environment. For the 2611 shelter, DIAB has produced sandwich panels with both GRP and aluminium skins. To date, over 100 shelters have been produced. Face material: Core material: GRP/ Aluminum Divinycell® ranges from H45 to H160 Manufacturing process: Vacuum bonding Manufacturer: Botnia Production AB Structural design: DIAB Technologies Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: info@ diabgroup.au.com Volver al indice DIAB Sandwich the ideal concept for industrial applications DECOR SET, GOTHENBURG OPERA HOUSE Free Span 19.0 m Height: 9.8 m Depth: 5.0 m Surface area 150 m2 Assemble/disassemble time: < 30 min Total weight: 950 kg DIAB has been involved in the production of a sandwich vault construction that is a part of the décor set for the musical ”Les Misèrables” played at the Gothenburg Opera House. The vault construction that spans the whole width of the stage consists of two ellipse-shaped beams carrying 13 frame elements. The frame elements are covered with a cloth to give the construction the appearance of a brick vault. One of the design criteria was that the complete décor set had to be disassembled after each performance. In order to be able to handle a décor component of such large dimensions as those of the vault, low weight is of uttermost importance. Thus, FE-analysis of both beam and frame elements were used to optimise the construction. Both beam and frame elements are made utilising sandwich technology with Divinycell core materials to obtain the lowest possible weight. Beams Core: Face: Manufacturing method: Frame elements Core: Skins: Manufacturing method: Director: Set Designer: Design: Manufacturer: Structural Design: Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] Divinycell® H45, delivered in kits Uniaxial Carbon, Biaxial Glas / Epoxy Hand lay-up Divinycell® H45 GRP Pecolit Vacuum assisted bonding, components delivered ready to assemble Vernon Mound Tim Hatley Ingmar Carlsson, Gothenburg Opera House West Coast Composite DIAB Technologies The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected] Volver al indice DIAB Sandwich the ideal concept for oil & gas applications LNG STORAGE TANK INSULATION - PYONGTAEK TERMINAL, KOREA The LNG (Liquefied Natural Gas) receiving terminal owned and operated by Korea Gas has ten 100.000 kl storage tanks, all with bottom and wall insulation consisting of Klegecell and Divinycell foam according to the Technigaz Membrane System. The insulation system is made up of 180 mm foam insulation with plywood adhered to both sides. Since the panels are used for both bottom and wall insulation as a load bearing component the foam must accommodate for all the mechanical stresses from the liquid and the thermal stresses from the temperature difference. Insulation material: Divinycell® Grade 1 and Grade 2 Tank design: SN Technigaz Europe Tel: +46 (0)430 163 00 Fax: +46 (0)430 163 95 E-mail: [email protected] The Americas Tel: +1 (972) 228-7600 Fax: +1 (972) 228-2667 E-mail: [email protected] Australasia & S.E. Asia Tel: +61 (0)9620 9999 Fax: +61 (0)9620 9900 E-mail: [email protected]