PU96_56W sealed connector_rev03

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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
CONNECTEUR ETANCHE 56 VOIES 1.5
56W SEALED CONNECTOR
REFERENCE FCI DU CONNECTEUR ASSEMBLE et des composants associés
FCI P/N OF THE ASSEMBLED CONNECTOR and associated components :
PPI 0001258 : 56W Female Connector ; black coding
211 A56 7004/7 : Slider for 56W Connector
211 A56 x006/8 : Cover for 56W Connector
PPI 0001234 : 1.5 Terminal Cavity Plug
Rédigé par : E.MATEO
Written by :
Vérifié par :
Checked by :
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
Approuvé par :
Approuved by :
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
Sommaire
Content
Chapitre
Chapter
Intitulé
Title
I
Mise à jour / Up-Dating List
03
II
Présentation du Produit / Product Presentation
Nomenclature / Nomenclature
04
04
III
III.1
III.2
III.3
III.4
III.5
Conditionnement / Packaging
Norme / Standard
Stockage / Storage
Conditions d’asm / Assembly notes
Etat de livraison / State of delivery
Manipulation / Handling
05
05
05
06
06
06
IV
IV-1
IV-2
IV-3
IV-4
IV-5
Mise en oeuvre du connecteur / Connector implementation
Insertion contacts / Terminal insertion
Insertion bouchon / Plug insertion
Insertion du capot / Cover insertion
Mise en place étrier / Slider insertion
Accouplement-désaccouplement / Mating-unmating
07
07
08
08
09
09
V
V-1
Retouche / Rework
Extraction du contact / Terminal extraction
10
10
VI
Contrôle électrique / Electrical test
12
VII
Annexes / Appendices
16
c/o FCI AUTOMOTIVE FRANCE
Pages
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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I-
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
Mise à jour / Up-dating list
VERSION
01
02
03
MODIFICATION
CREATION DU DOSSIER
INTIAL ISSUE
Modification du chapitre « contrôle électrique »
Update chapter “Electrical test”
Ajout plan d’outils
Tools drawings addition
Modification chapitre “insertion bouchon”
Update Plug Insertion chapter
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
NOM
DATE
MATEO
Dec.06
MATEO
Mar.06
MATEO
Jun.06
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
PRESENTATION DU PRODUIT
II-
Nomenclature / Nomenclature
PORTE-CLIPS 56V codage noir /56W FEMALE CONNECTOR black coding
PPI0001258
NUMERO
NUMBER
DESIGNATION
DESCRIPTION
REF. FCI
FCI’S REF.
MATIERE
MATERIAL
COULEUR
COLOR
ISOLANT – HOUSING
PPI0001232
PBT 15% FV
PBT GF 15
NOIR
BLACK
PLAQUETTE ARRIERE - REAR
GRID
PPI0001233
PBT 15% FV
PBT GF 15
NOIR
BLACK
JOINT INTERFACIAL INTERFACIAL SEAL
211M027
SILICONE
SILICON
VERT
GREEN
DV - TERMINAL
POSITIONNING ASSURANCE
211M4025
PBT 15% FV
PBT GF 15
JAUNE
YELLOW
GROMMET – GROMMET SEAL
PPI0001235
SILICONE
SILICON
INCOLORE
NATURAL
ETRIER – SLIDER
211A567004/7
PA 66 30%FV
PA66 GF 30
VIOLET
PURPLE
CAPOT – COVER
211A56x006/8
PBT 15% FV
PBT GF 15
NOIR
BLACK
ECLATE DU CONNECTEUR
EXPLODED VIEW OF THE CONNECTOR
Grommet / Grommet
Plaquette arrière / Rear grid
Cover / Capot
Isolant / Housing
Etrier / Slider
c/o FCI AUTOMOTIVE FRANCE
DV / Grid TPA
Joint interfacial / Interfacial seal
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
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PU 096
Date: jun.2006
Conditionnement / Packaging
III-
III-1 NORME / STANDARD
EMBALLAGE CONFORME À LA NORME E73.03.150.G
WRAPPING IN ACCORDANCE WITH STANDARD E73.03.150.G
PC 56 VOIES
56 WAY FTC
96 PIECES PAR CARTON CLOCHE GALIA N°13 (Ref. FCI: 210X120 )
96 PARTS PER BOX « CLOCHE » GALIA N°13
4 COUCHES de 24 PIECES SUR INTERCALAIRE CARTON (Ref. FCI 210x138) et FEUILLE
BULLE (Ref. FCI 210x131)
4 LAYERS OF 24 PCS ON CARDBOARD DIVIDERS and PADDED SHEET
POIDS DU CONDITIONNEMENT: 9 Kg
WEIGHT OF PACKAGING: 9 Kg
CAPOT
COVER
96 PIECES PAR CARTON GALIA N°13 ( dim: 400 x 300 x 200mm – Ref. FCI: 210X108 )
96 PARTS PER BOX GALIA N°13
4 COUCHES de 24 PIECES SUR INTERCALAIRE CARTON (210x045)
4 LAYERS OF 24 PCS ON CARDBOARD DIVIDERS
POIDS DU CONDITIONNEMENT: 3.2 Kg
WEIGHT OF PACKAGING: 3.2 Kg
ETRIER
SLIDER
144 PIECES PAR CARTON GALIA N°13 ( dim: 400 x 300 x 200mm – Ref. FCI: 210X108 )
144 PARTS PER BOX GALIA N°13
4 COUCHES de 24 PIECES SUR INTERCALAIRE CARTON
4 LAYERS OF 24 PCS ON CARDBOARD DIVIDERS
POIDS DU CONDITIONNEMENT: 2.5 Kg
WEIGHT OF PACKAGING: 2.5 Kg
III-2 STOCKAGE / STORAGE
STOCKAGE DANS L’EMBALLAGE D’ORIGINE, A L’ABRI DE LA LUMIERE, DANS UN
ENDROIT ETANCHE OU LES CONDITIONS CLIMATIQUES N’EXCEDENT PAS :
STORAGE IN ORIGINAL PACKAGING, SHELTERED FROM THE LIGHT, IN A SEALED
COMPARTIMENT WHERE CLIMATIC CONDITIONS RESPECT :
TEMPERATURE DE STOCKAGE:
STORAGE TEMPERATURE
max 85 C by 10% rel. humidity
max 45 C by 95% rel. humidity
DUREE DE STOCKAGE:
STORAGE TIME
12 MOIS MAXIMUM
12 MONTHS MAX
PRESSION ATMOSPHERIQUE:
ATMOSPHERIC PRESSURE
860 À 1060 HPA
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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III-
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
Conditionnement / Packaging (SUITE)
III-3 CONDITIONS d’ASSEMLAGE / ASSEMBLY NOTES
Le connecteur et ses composants ne doivent pas être endommagés pendant l’assemblage.
Il est interdit de salir le produit avec de l’huile, graisse, poussières etc…
Dégradation chimique ou mécanique interdite sinon le bon fonctionnement n’est pas garanti.
Température d’assemblage : 0°C à 45°C
The product and it‘s single components should not be damaged during the assembly.
It is not allowed to soil the product with oil, grease, particles (dust) or something equivalent.
A chemical or mechanical damaging of the product is not allowed.
A correct function can not be guarantied otherwise.
Permissible assembly temperature :
min 0 C; max 45 C
III-4 ETAT DE LIVRAISON / STATE OF DELIVERY
Le connecteur est livré avec la grille DV en position pré-montée
The connector is delivered, grid TPA in pre-loaded position
III-5 MANIPULATION / HANDLING
Ne pas lancer les cartons / Do not throw the boxes
N’ouvrir les cartons que par le dessus / Open the cartons from their top side only
Ne pas entreposer les cartons à l’envers / Do not store the cartons upside down
Ne pas empiler plus de 3 cartons / Do not stack more than 3 boxes
Prendre soin de ne pas fermer la grille jaune pendant la manipulation ,avant d’insérer les
contacts / Be careful not to close the yellow grid while handling the connector, before
inserting the terminals.
Pendant toute la mise en œuvre du produit, ne pas lui faire subir de choc violent / During
the implementation of the product, violent shocks are forbidden
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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IV-
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
MISE EN ŒUVRE du CONNECTEUR / Connector Implementation
IV-1 INSERTION CONTACT / Female Terminal insertion
1)Vérifier que la grille est en position de
livraison (ouverte) / Check that
grid TPA is in delivery position
(opened)
2)Tenir compte de la polarisation sur
clip /Take care of terminal
polarization’
3) Insérer le clip jusqu’en butée: clic
sonore ! / Insert terminal till the
front stop: sound clic !
Polarisation des clips par alvéole plaquette arrière
Terminal polarization by rear cover shape
F insertion 12N maxi
contact bien polarisé
terminal with good polarization
F insertion 50N mini
contact mal polarisé
terminal with wrong polarization
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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APPLICATION SPECIFICATION
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PU 096
Date: jun.2006
IV-2 INSERTION BOUCHON / Plug insertion
Effort serrage/
press fit force :
10 N mini
Ref. Bouchon/ Plug ref. :
PPI0001234
Dépassement/
Jutting out :
1.5mm mini
IV-3 INSERTION CAPOT / Cover insertion
Insertion du capot possible des deux côtés/
Cover insertion possible on both sides
1
2
3
CLIC!
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
IV-4 MISE EN PLACE ETRIER / Slider implementation
Insertion de l’étrier possible des deux côtés/
Slider insertion possible on both sides
Effort insertion/
insertion force :
CLIC!
20 N maxi
IV-5 ACCOUPLEMENT-DESACCOUPLEMENT / Mating-unmating
Effort verrouillage/ mating force :
150 N maxi
Accouplement / Mating
Introduire le PC sur l’embase
et pousser sur l’étrier pour
accoupler et verrouiller /
Position the connector on the
pinheader and push on the
slider to lock the connector
c/o FCI AUTOMOTIVE FRANCE
Désaccouplement / Unmating
Tirer sur l’étrier jusqu’en butée en
puis retirer le PC de l’embase /
Pull the slider and take the
connector from the pinheader
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
RETOUCHE / Rework
V-1 EXTRACTION du CONTACT / Female Terminals extraction
1
L’extraction d’un contact necessite l’extraction de la grille /
Terminel extraction needs first to extract the TPA Grid
OUTIL D’OUVERTURE GRILLE DV: 210 S 040
Grid TPA dismounting tool
Engager le crochet de l’outil sous la grille,
puis tirer jusqu’à extraction du DV.
Put the hook of the tool under the grid, and
pull on the grid to extract it
EFFORT D’OUVERTURE DE GRILLE DV /
Grid TPA opening force :
40N maxi
2
Retirer le capot / Extract the cover
EFFORT D’OUVERTURE
DE CAPOT / Cover
opening force :
70 N mini
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
V-1 EXTRACTION du CONTACT (suite)
3
Démonter le clip /
Extract the terminal
OUTIL DE DEMONTAGE CONTACT: 210 S 048
Dismantling terminal tool
PASSER L’OUTIL 210 S 048 POUR ECARTER LES LINGUETS
PUSH THE TOOL 210 S 048 TO SPREAD OUT THE LATCHES
MAINTENIR L’OUTIL DANS CETTE POSITION ET TIRER SUR LE
FIL CORRESPONDANT AU CONTACT QUE L’ON VEUT ENLEVER
KEEP THE TOOL IN THAT POSITION AND PULL THE
CORRESPONDING WIRE TO EXTRACT THE GOOD TERMINAL
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
CONTRÔLE ELECTRIQUE / Electric test
VI-1 Mise en position / Implementation
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
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PU 096
Date: jun.2006
VI-2 Contrôle Electrique / Electrical test
Contact bien encliqueté / Contact goodly engaged
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
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PU 096
Date: jun.2006
VI-2 Contrôle Electrique (suite) / Electrical test (continuation)
Contact mal encliqueté / Contact badly engaged
VI-3 Cotation pointe de test / test pin dimension
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
VERSION : 03
PU 096
Date: jun.2006
Annexes / Appendices
VII-1 Outil de démontage de grille/ Grid unmounting tool
Ref. FCI : 210S040
FCI Ref. : 210S040
DETAIL A
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
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APPLICATION SPECIFICATION
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Date: jun.2006
VII-2 Outil de démontage de contact / Contact removal tool
Ref. FCI : 210S048
FCI Ref. : 210S048
c/o FCI AUTOMOTIVE FRANCE
S.A. au capital de 19 760 000 F.
775 678 980 RCS CHARTRES (312A)
This fax may contain confidential and/or privileged material and it is intended only for the recipient designated above. If you have received this fax by error, please destroy it immediately. Thank you.
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Delphi Connection Systems:
210S048 210S040