www.divgroup.eu

Transcription

www.divgroup.eu
www.divgroup.eu
1
About us
Growing continuously DIV GROUP has developed into
one of the most efficient and competitive group in
Europe with wide range of products as a complete
service provider from experience and confidence
needed to participate in highly demanding and
envolving industries.
Overview
> Shipbuilding
> Offshore/onshore engineering
> Industrial plant & engineering
> Engine & machinery
> Construction in civil engineering
> Renewable energy
> Fastener products
> Railway program
> Tools
3
Development of
DIV group
Shipbuilding
Industry Split Inc.
acquired
New concrete
sleepers factory
built
New factory in
Knin
DIV TVIK in
bankruptcy
purchased
Craft
workshop
opened
1971.
DIV Ltd.
founded
1990.
2003.
MIN Svrljig
purchased
2006.
2009.
2012.
2013.
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Resources
THE HEADQUARTERS in Samobor, HR
THE SUBSIDIARY in Knin, HR
MEMBERS OF DIV GROUP:
MIN DIV SVRLJIG a.d in Svrljig, RS
DIV-TVIK Ltd. in Sarajevo, BA
TVIK-DIV Ltd. In Valjevo, RS
DIV Ltd., in SI
Branch office Germany
Branch office France
From 2013 Shipbuilding Industry Split Inc.
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DIV Group portfolio
...structured for growth
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Products that carry Brodosplit
signature
Shipbuilding
>
>
>
>
>
>
Oil Product Tankers
(range 45000 – 166000
DWT)
Oil Product / Chemical
tankers
Oil Product tanker & RoRo
Bulk carriers
Handy Orange Juice
carrier
Containers & Reefers
Offshore / Onshore
engineering
>
Semi-submersible platforms of
catamaran type
>
Jack-up platforms and their vital
parts (legs, pontoons
>
Production platforms (jack-up
type) for sea water depth up to
100 m
>
Suction hopper dredgers for sea
water depth 20-50m
>
Floating industrial plants for all
purposes
Renewable
Energy
>
>
>
>
>
>
Steel windtowers
Height: 77m
Dia:4300/2350mm
Weight: 128t
Each tower of 3 section
Wind power plants
1,5MW
Industrial Plant &
Engineering
>
>
>
>
>
>
>
Processing industry factories
and petrochemical plants
Electrical power plants
Wood industry plants
Utility objects
Health protection objects
High tourism objects
Port plants
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Croatian shipyard with a long tradition and
experience in designing and building various
types of ships, always significant in their class.
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BRODOSPLIT is founded in 1922 by
joining of few minor shipyards in Split, but
the shipbuilding tradition is considerably
longer, since the significant development
was noted in the nineteenth century
already. We’re at the present location
since 1932.
BRODOSPLIT is located in the northern
part of Split, very close to one of the
largest sea ports in Croatia. It is also
some 20 km away from the international
airport and 10 minutes from the center of
the city.
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Building of Project and Construction
Department & Management house
Steel cutting and old preassembling hangar
New pre-assembling hangar
Storehouses area
Naval and special vessels
shipyard with enclosed slipway
Slipway I, II, III
Sandblasting, painting & IHOP
workshops
Outfitting quay with
workshops
Horizontal slipway
Diesel Engine Factory
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Facilities
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> Steel plates and profiles
prefabrication plant
>
Plasma under water and oxy –
acetylene cutting machines
> Two robotised machines
>
Vertical hidraulic plant for bending
(force 20MN)
>
Horizontal hidraulic plant for bending
‘’MCB 3045’’
>
Automatic welding machines
>
Preassembling workshop linearly in
lines with automatic and robotic
stations
>
Making of piping equipment
>
Sand blasting of steel plates
> Automatic cabin for painting
>
Docside and train for heavy load
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Thermal treatment
Dimension of the chamber: 16 x 6 x 6 m
Weight of parts: 100 T
Max. temperature: 650 DegC
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Sandblasting / Painting
rooms
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Shipbuilding
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Heavy Lift Vessel
abt. 14,000 DWT
Main dimensions
Length over all: 152.60 m
Breadth moulded: 27.10 m
Depth moulded-main deck: 14.10 m
Draught (scantling): 8.10 m
Hold volume approx.: 21,000 m3
DWT at said draughts: abt. 14,000 t
Main engine: MAK
Engine type: 9 M32C
SMCR: 2 x 4,500 kW @ max. 750 rpm
Trial speed at 90% MCR
and design draft: 17.0 kn
Cranes: 2 x Huisman 1,100 t
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Multipurpose
Container Vessel
Main dimensions
Length overall: 165 m
Length b.p.: 154.00 m
Breadth MLD: 26.50 m
Depth, MLD: 15.10 m
Draft, scantling: 10.90 m
DWT at scantling draft: abt. 22000 t
Capacity (TEU): 1450
Deadweight: 22.000 t
Engine type: Low speed 2-stroke ME,
DUAL FUEL (LNG / HFO)
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Oil Tank Barge
Main dimensions
Length overall: 90.52 m
Breadth: 18.00 m
Depth: 4.54 m
Scantling draught: 3.50 m
DWT (Draft 3,50m) Abt.: 4554 tons
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Chemical /
Product Tanker
Ro – Pax Ferry &
Cargo Ship
Oil Product Tanker
Juice Carrier
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Offshore/Onshore
Engineering
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Jack-Up Platform
Fabrication of sections 39 pcs. and
assembly legs 3 pcs., exstension for
15 m, quantity 2300 t
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IKA-IDA
Gas exploatation
Gas exploatation ‘’IVANA A’’ platform
(fabrication of pipe section, 16 pcs., dia.
1524 mm, length 28-48 m, piles 4pcs x 210
t)
Gas exploatation ‘’IVANA B’’ & ‘’IVANA D’’
platform (fabrication of pipe section, 74
pcs., dia. 508-1066 mm, length 12-60 m.,
thickness 25,4-50 mm, quantity 820 t)
Gas exploatation ‘’MARICA’’ platform
(fabrication of 4 piles dia. 2133 mm, length
81 m and tickness 45 mm – total weight
752 t; fabrication of pipe section for deck
main structure, total weight 74 t)
Gas exploatation ‘’IKA-IDA’’ platforms
(fabrication of for 5 platforms, pipe section
for jacket main structurtes and conductors
for 2 platformspiles and yacket structures,
2650 t)
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Marica
Ivana A
Ivana B & IvanaD
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Industrial Plant &
Engineering
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Steel construction for
electric power plants
>
>
>
>
Overhead transmission towers
Substations
Switchyards
Armoured al-networks
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Insulated bus bars
BRODOSPLIT can produce, deliver and
mount:
High tension insulated bus bars
Medium tension insulated bus bars
(‘’TRANSODUCT’’)
Low tension bus bars (‘’MINIDUCT’’)
Advantages of production of bus bars in
Brodosplit: vicinity of aluminium producers
and geographic location in Split
Bus bars are of relatively light weight and
large volume, ideal for sea transportation
as the most economic way of transport
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Air receivers
INSTRUMENT AIR RECEIVER
MAIN ENGINE AIR PRESURE
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Reservoirs
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Hyperbaric chamber
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Engine & machinery
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Production
Casting grey iron up to 30,000 kg
pieces and nodular iron up to 8,000
kg
Foundry has cupola and electric
furnaces, laboratories, heat treatment
furnace and pattern shop
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Products
Two stroke, low speed engines MC
type, output up to 24880 kW
Four stroke 6-8 cyl. L23/30H type,
output 650 – 1040 kW
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Cranes
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Products
>
Deck cranes
>
Engine room cranes
>
Monorail provision cranes
>
Overhead travelling cranes
>
Suspension travelling cranes
>
Slewing cranes
>
Special cranes
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Industrial Sector
POWER PLANT
CRANES
DOUBLE GIRDER OVERHEAD TRAVELLING
CRANE FOR POWER PLANT ‘’JARUGA’’
Capacity: 12t , Outreach: 11.3m
DOUBLE GIRDER OVERHEAD TRAVELLING
CRANE FOR POWER PLANT ‘’LEŠĆE’’
Capacity: 110/30+6.3t , Span: 14.8m
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STANDARD CRANES
SINGLE GIRDER OVERHEAD TRAVELLING
CRANE FOR ELECTRIC PLANT
Capacity: 5t , Lifting height: 6m
SINGLE GIRDER OVERHEAD CRANES
ECO – KAŠTELA BAY
Capacity: 6.3t & 1t , Span: 11.1m & 17.4m
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Marine Sector
ENGINE ROOM
CRANES
BRIDGE TRAVELLING CRANE
Certificates:
DNV, LRS, RMRS, ABS, BV, GL, RINA,
CRS
SLEWING JIB CRANE
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Deck cranes
SWL ELECTRIC-HIDRAULIC TYPE DECK
CRANE ON UPPER DECK
Capacity: 36t
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Construction in Civil
Engineering
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Steel tanks
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Silage
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Framework for diesel electric
locomotives
TŽV Gredelj
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Steel casings for
architecture
FOUNDATION PIER IN THE PORT
OF SPLIT
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Rotary oven and
equipment for cement
industry
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Roof
constructions
47
Bridge
constructions
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Spillway dams for
hydroelectric plants
49
Pipeline production
50
High pressure
pipelines for power
plants
>
Power plant
Obrovac
BRODOSPLIT manufactured
supply water piping for most of
hydro-electric power plants built in
Dalmatia
>
BRODOSPLIT is able to offer
alternative solutions for all types
of pipelines - manufacture
pipelines are the best guarantee
of a successful result
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Design and
production of cargo
piping
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Flanges on manifold
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Cargo stainless steel
piping
>
>
>
>
>
>
Material - AISI 316L or higher
Dimensions - from ND 25 up to
ND 400
Joints - butt welding (orbital)
and/or jointing with stainless steel
flanges
Operating pressure - up to 16 bar
Operating temperature up to 60
deg C
Surface protection - pasivisation
and painting
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Mild steel piping
>
>
>
>
>
>
Material - Mild steel
Dimensions - from ND 25 up to ND
700
Joints - butt welding and/or jointing
with mild steel flanges
Operating pressure - up to 16 bar
Operating temperature up to 60 deg
C
Surface protection -sand blasting and
epoxy coating (two coats)
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Sea water piping and
pumps
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Renewable Energy
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Pillars for
Windturbines
>
Steel windtowers
>
Height: 77m
>
Dia:4300/2350mm
>
Weight: 128t
>
Each tower of 3 section
>
Wind power plants 1,5MW
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Fastener products
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New production
facilities in Knin
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We are building (for)
the future
More than 100,000 stocked articles, from
the standard screws and bolts according to
DIN and ISO up to individual customer
applications available from our new facility
in Knin, Croatia.
With new factory which is situated at the
location of existing industrial circle and
extends to 21.774 square
meters of
manufacturing and handling space we will
realized our plan for mass production of
standard fastener products, especially ISO
4014, ISO 4017, DIN 931 and DIN 933.
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Fastener products
We produce standard hexagonal
bolts and socket screws as well as
OEM
metal
based
products
according to drawing
We
have
our
own
distribution
network with a total warehousing
potential of over 40.000 pallet places
and over 100.000 stock items ready
for delivery
We are able to deliver from our stock
of high quality fasteners directly
to you.
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Installations and Processes
DIV structure is compounded by its own raw material
chemical preparation, wiredrawing and cold heading, a
complete tool making process and modern heat and
surface treatment. All mentioned give us advantage and
flexibility in front of other similar companies.
Production
We produce parts for machines and
assemblies using sheet metal plates,
laser, gas and plasma cutters.
The parts are then finished on CNC
bending
machines,
hydraulic
and
excenter presses and by merging of
complex 3D shapes with cold banding
and welding.
Universal mechanical elements are
produced on CNC machines and
machining centers.
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Production takes place on modern
production lines using automatic cold
forming (double blow headers to
transfer
automatic
headers
and
till
7
stations)
semi-automatic
multiple stroke hot forging machines.
>
Production:
>
Heat Treatment:
•
Conformation Cells
•
6 Heat Treatment Continuous Lines
•
Rolling Machines
•
Installed Capacity: 8 t/hour
•
Forging
•
CNC Lathes
•
Case hardening
•
Steel sheet equipment
•
Induction hardening
•
Installed Capacity: 10.000
ton/month
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>
Processes:
>
Lengths:
Cold forming and hot forging and
Cold forming up to 250mm, hot
other required technologies
forging up to 1,200mm, rods up to
10m
>
Materials:
>
Surface protection:
Special and stainless steels, carbon
All types of surface protection
and alloy steels, and non-ferrous
including Zink plating, hot dip
metals
galvanizing, decorative surface
protection, aggressive corrosion
>
Diameter
Hot forging from M8 to M120, cold
resistance surface protection and
coatings for reducing torsional friction
forming from M2-M30, rods up to
M120
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As a reliable partner, we can offer contracted
production of self-developed items as well as
machining, sheet metal production and light
constructions according to customer orders
and
documentation.
Production is based on the experience of various
machining parts and meets different requirements
developed by the customer or in our development
systems.
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We produce parts for machines and
assemblies using sheet metal plates,
laser, gas, plasma and waterjet
cutters.
The parts are then finished on CNC
bending machines, hydraulic and
excenter presses and by merging of
complex
3D
shapes
with
cold
bending
and
manual
and
robot
welding.
Universal
mechanical
elements are produced on CNC
machines and machining centers.
70
Some of our references
on domestic market and
also some of our
references worldwide in
fasteners program
>
>
>
>
>
>
>
>
Energoinvest
Harburg –
Freudenberger
Same Deutz-Fahr
Reyher
Schaffer & Peters
Eurobolt
Đuro Đakovićspecijalna vozila
PSA koncern
>
>
>
>
>
>
>
Cimos grupa
INA STSI
Proplin
Dalekovod
Adriamobil
Tehnix
HŽ grupa
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Railway program
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Railway program
>
Spike screws for wooden and conrete
sleepers
>
Coach screws
>
Fishplate bolts and other bolts of all
qualities and types of protection
>
Elastic clips SKL1, SKL1A, SKL2, SKL12,
SKL MD, K-clamps, flat ring washers, single
and double spring washers
>
Fishplate for 60E1, 49E1, fishplates for
isolation joints, and other kind of fishplates
>
Ribbed base plates for rails type 60E1 and
49E1, with or without inclination
>
Tram rails, crane rails, light rails all types
and sort of quality etc.
>
Rolling stock components: buffers, draw
gears, truss rods etc.
>
Light railway machinery
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Railway accessories
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Rail fastening systems
for concrete and wooden sleepers
We can offer concrete and wooden complete
sleeper systems for a variety of train speeds up to
a maximum of 350km/h
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Light railway machinery
Also in our offer...
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Production of concrete sleepers
Within the existing DIV group
we have factory for production
of concrete sleepers. The new
factory is situated at
location
of
our
the
existing
industrial circle MIN DIV a.d.
And extends to more than
20.000
square
manufacturing
space
with
meters
and
a
of
handling
capacity
of
500,000 sleepers per year.
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Concrete sleeper with complete fastening
material
>
Complete production
>
Know how
>
Storage
Sleeper screw
for concrete sleeper
Washer ULS 7
Elastic clamp ( SKL)
Rail pad for
concrete sleeper
(rubber or
synthetic material)
Angled plate
Concrete
sleeper
Plastic dowell
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Railway sleeper technical
characteristics
>
Concrete sleeper length is 260 cm and mass
is 300 kg. Leaning surface is 6800 cm².
Sleeper is made of MB60 (PBAB87), or
C50/60 (EC2) concrete, and it is reinforced
with pre-stressed wires and plates.
>
Manufacturing process is automated,
continuously monitoring specific parameters
of technological process (number of pieces,
pre-stressing force).
>
First series of concrete-reinforced sleepers
inspection has been carried out at Technical
institute in Munich and the result were
considerably above set criteria. Sleepers
were tested for static and dynamic load, a
well as material fatigue.
>
Testing was conducted according to
European standards (EN 13230) and
recommendations of the German railways.
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Railway sleeper technical
characteristics
Steel sleepers, made in manufacturing plants of DIV
Company, are produced for use in all Croatian railway
nets.
Advantages:
>
Proved to be more efficient on the sections where the
total height of tracks needs to be reduced (e.g.
electrification of old tunnels).
>
Their shape and geometry makes them easier to
transport, store and install than other types of
sleepers
>
They require minimum ballast excavation and
replacement.
>
Can be recycled which makes them more
environment friendly
>
Low profile design is easy to handle
>
Easier for railway and road transport
Disadvantages:
> Higher price in comparison
to wooden and concrete
sleepers.
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Production of steel sleepers
Complete production
of steel sleepers
81
Production of steel sleepers
Sleepers complete with joint equipment
Joint equipment may differ in dimensions
which consists of:
and type, depending on the type of rail to
> track ribbed base plate
which the sleeper is intended. Steel
> elastic clip
sleepers are made in three sizes: 2400,
> standing bolt with nut
2500 and 2600 mm. Starting
> spring washer
manufacturing material is iron profile St-
> synthetic under rail cushion
82-K of required length.
> plastic isolating angle
> ribbed base plate
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Production of steel sleepers
All the types of tracks, S49, UIC 54 and UIC
60 can be assembled on the sleepers.
Joint equipment may differ in dimensions
and type, depending on the type of rail to
which the sleeper is intended. Steel
sleepers are made in three sizes: 2400,
2500 and 2600 mm. Starting
manufacturing material is iron profile St82-K of required length.
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Some of reference in railway
program
> International confirmation of quality is
reflected in the mounting sleeper
screw in the high-speed lines: Madrid
Valencia - the fastest tracks in Europe
(350km/h)
>
Directly or through licensed suppliers
distribute products to all relevant
national railway operators in Europe,
Asia and North Africa.
84
Tools and equipment
85
Tools and equipment
We offer professional hand tools and tools for manual and machine wood,
metal and concrete processing at competitive prices. We also offer our own
brand of professional hand tools - MODEX.
> all kinds of wood connectors
> all types of coupling products for
plumbers
> all types of drywall accessories
> complete range of fastening
products for ALU and PVC joinery
and frame fixings
> complete range of fastening
products in blister packs
> cutting tools and abrasive grinding
discs
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Thank you for your attention