www.divgroup.eu
Transcription
www.divgroup.eu
www.divgroup.eu 1 About us Growing continuously DIV GROUP has developed into one of the most efficient and competitive group in Europe with wide range of products as a complete service provider from experience and confidence needed to participate in highly demanding and envolving industries. Overview > Shipbuilding > Offshore/onshore engineering > Industrial plant & engineering > Engine & machinery > Construction in civil engineering > Renewable energy > Fastener products > Railway program > Tools 3 Development of DIV group Shipbuilding Industry Split Inc. acquired New concrete sleepers factory built New factory in Knin DIV TVIK in bankruptcy purchased Craft workshop opened 1971. DIV Ltd. founded 1990. 2003. MIN Svrljig purchased 2006. 2009. 2012. 2013. 4 Resources THE HEADQUARTERS in Samobor, HR THE SUBSIDIARY in Knin, HR MEMBERS OF DIV GROUP: MIN DIV SVRLJIG a.d in Svrljig, RS DIV-TVIK Ltd. in Sarajevo, BA TVIK-DIV Ltd. In Valjevo, RS DIV Ltd., in SI Branch office Germany Branch office France From 2013 Shipbuilding Industry Split Inc. 5 DIV Group portfolio ...structured for growth 6 7 Products that carry Brodosplit signature Shipbuilding > > > > > > Oil Product Tankers (range 45000 – 166000 DWT) Oil Product / Chemical tankers Oil Product tanker & RoRo Bulk carriers Handy Orange Juice carrier Containers & Reefers Offshore / Onshore engineering > Semi-submersible platforms of catamaran type > Jack-up platforms and their vital parts (legs, pontoons > Production platforms (jack-up type) for sea water depth up to 100 m > Suction hopper dredgers for sea water depth 20-50m > Floating industrial plants for all purposes Renewable Energy > > > > > > Steel windtowers Height: 77m Dia:4300/2350mm Weight: 128t Each tower of 3 section Wind power plants 1,5MW Industrial Plant & Engineering > > > > > > > Processing industry factories and petrochemical plants Electrical power plants Wood industry plants Utility objects Health protection objects High tourism objects Port plants 8 Croatian shipyard with a long tradition and experience in designing and building various types of ships, always significant in their class. 9 BRODOSPLIT is founded in 1922 by joining of few minor shipyards in Split, but the shipbuilding tradition is considerably longer, since the significant development was noted in the nineteenth century already. We’re at the present location since 1932. BRODOSPLIT is located in the northern part of Split, very close to one of the largest sea ports in Croatia. It is also some 20 km away from the international airport and 10 minutes from the center of the city. 10 Building of Project and Construction Department & Management house Steel cutting and old preassembling hangar New pre-assembling hangar Storehouses area Naval and special vessels shipyard with enclosed slipway Slipway I, II, III Sandblasting, painting & IHOP workshops Outfitting quay with workshops Horizontal slipway Diesel Engine Factory 11 12 Facilities 13 > Steel plates and profiles prefabrication plant > Plasma under water and oxy – acetylene cutting machines > Two robotised machines > Vertical hidraulic plant for bending (force 20MN) > Horizontal hidraulic plant for bending ‘’MCB 3045’’ > Automatic welding machines > Preassembling workshop linearly in lines with automatic and robotic stations > Making of piping equipment > Sand blasting of steel plates > Automatic cabin for painting > Docside and train for heavy load 14 Thermal treatment Dimension of the chamber: 16 x 6 x 6 m Weight of parts: 100 T Max. temperature: 650 DegC 15 Sandblasting / Painting rooms 16 Shipbuilding 17 Heavy Lift Vessel abt. 14,000 DWT Main dimensions Length over all: 152.60 m Breadth moulded: 27.10 m Depth moulded-main deck: 14.10 m Draught (scantling): 8.10 m Hold volume approx.: 21,000 m3 DWT at said draughts: abt. 14,000 t Main engine: MAK Engine type: 9 M32C SMCR: 2 x 4,500 kW @ max. 750 rpm Trial speed at 90% MCR and design draft: 17.0 kn Cranes: 2 x Huisman 1,100 t 18 Multipurpose Container Vessel Main dimensions Length overall: 165 m Length b.p.: 154.00 m Breadth MLD: 26.50 m Depth, MLD: 15.10 m Draft, scantling: 10.90 m DWT at scantling draft: abt. 22000 t Capacity (TEU): 1450 Deadweight: 22.000 t Engine type: Low speed 2-stroke ME, DUAL FUEL (LNG / HFO) 19 Oil Tank Barge Main dimensions Length overall: 90.52 m Breadth: 18.00 m Depth: 4.54 m Scantling draught: 3.50 m DWT (Draft 3,50m) Abt.: 4554 tons 20 Chemical / Product Tanker Ro – Pax Ferry & Cargo Ship Oil Product Tanker Juice Carrier 21 Offshore/Onshore Engineering 22 Jack-Up Platform Fabrication of sections 39 pcs. and assembly legs 3 pcs., exstension for 15 m, quantity 2300 t 23 IKA-IDA Gas exploatation Gas exploatation ‘’IVANA A’’ platform (fabrication of pipe section, 16 pcs., dia. 1524 mm, length 28-48 m, piles 4pcs x 210 t) Gas exploatation ‘’IVANA B’’ & ‘’IVANA D’’ platform (fabrication of pipe section, 74 pcs., dia. 508-1066 mm, length 12-60 m., thickness 25,4-50 mm, quantity 820 t) Gas exploatation ‘’MARICA’’ platform (fabrication of 4 piles dia. 2133 mm, length 81 m and tickness 45 mm – total weight 752 t; fabrication of pipe section for deck main structure, total weight 74 t) Gas exploatation ‘’IKA-IDA’’ platforms (fabrication of for 5 platforms, pipe section for jacket main structurtes and conductors for 2 platformspiles and yacket structures, 2650 t) 24 Marica Ivana A Ivana B & IvanaD 25 Industrial Plant & Engineering 26 Steel construction for electric power plants > > > > Overhead transmission towers Substations Switchyards Armoured al-networks 27 Insulated bus bars BRODOSPLIT can produce, deliver and mount: High tension insulated bus bars Medium tension insulated bus bars (‘’TRANSODUCT’’) Low tension bus bars (‘’MINIDUCT’’) Advantages of production of bus bars in Brodosplit: vicinity of aluminium producers and geographic location in Split Bus bars are of relatively light weight and large volume, ideal for sea transportation as the most economic way of transport 28 Air receivers INSTRUMENT AIR RECEIVER MAIN ENGINE AIR PRESURE 29 Reservoirs 30 Hyperbaric chamber 31 Engine & machinery 32 Production Casting grey iron up to 30,000 kg pieces and nodular iron up to 8,000 kg Foundry has cupola and electric furnaces, laboratories, heat treatment furnace and pattern shop 33 Products Two stroke, low speed engines MC type, output up to 24880 kW Four stroke 6-8 cyl. L23/30H type, output 650 – 1040 kW 34 Cranes 35 Products > Deck cranes > Engine room cranes > Monorail provision cranes > Overhead travelling cranes > Suspension travelling cranes > Slewing cranes > Special cranes 36 Industrial Sector POWER PLANT CRANES DOUBLE GIRDER OVERHEAD TRAVELLING CRANE FOR POWER PLANT ‘’JARUGA’’ Capacity: 12t , Outreach: 11.3m DOUBLE GIRDER OVERHEAD TRAVELLING CRANE FOR POWER PLANT ‘’LEŠĆE’’ Capacity: 110/30+6.3t , Span: 14.8m 37 STANDARD CRANES SINGLE GIRDER OVERHEAD TRAVELLING CRANE FOR ELECTRIC PLANT Capacity: 5t , Lifting height: 6m SINGLE GIRDER OVERHEAD CRANES ECO – KAŠTELA BAY Capacity: 6.3t & 1t , Span: 11.1m & 17.4m 38 Marine Sector ENGINE ROOM CRANES BRIDGE TRAVELLING CRANE Certificates: DNV, LRS, RMRS, ABS, BV, GL, RINA, CRS SLEWING JIB CRANE 39 Deck cranes SWL ELECTRIC-HIDRAULIC TYPE DECK CRANE ON UPPER DECK Capacity: 36t 40 Construction in Civil Engineering 41 Steel tanks 42 Silage 43 Framework for diesel electric locomotives TŽV Gredelj 44 Steel casings for architecture FOUNDATION PIER IN THE PORT OF SPLIT 45 Rotary oven and equipment for cement industry 46 Roof constructions 47 Bridge constructions 48 Spillway dams for hydroelectric plants 49 Pipeline production 50 High pressure pipelines for power plants > Power plant Obrovac BRODOSPLIT manufactured supply water piping for most of hydro-electric power plants built in Dalmatia > BRODOSPLIT is able to offer alternative solutions for all types of pipelines - manufacture pipelines are the best guarantee of a successful result 51 Design and production of cargo piping 52 Flanges on manifold 53 Cargo stainless steel piping > > > > > > Material - AISI 316L or higher Dimensions - from ND 25 up to ND 400 Joints - butt welding (orbital) and/or jointing with stainless steel flanges Operating pressure - up to 16 bar Operating temperature up to 60 deg C Surface protection - pasivisation and painting 54 Mild steel piping > > > > > > Material - Mild steel Dimensions - from ND 25 up to ND 700 Joints - butt welding and/or jointing with mild steel flanges Operating pressure - up to 16 bar Operating temperature up to 60 deg C Surface protection -sand blasting and epoxy coating (two coats) 55 Sea water piping and pumps 56 Renewable Energy 57 Pillars for Windturbines > Steel windtowers > Height: 77m > Dia:4300/2350mm > Weight: 128t > Each tower of 3 section > Wind power plants 1,5MW 58 59 Fastener products 60 New production facilities in Knin 61 62 We are building (for) the future More than 100,000 stocked articles, from the standard screws and bolts according to DIN and ISO up to individual customer applications available from our new facility in Knin, Croatia. With new factory which is situated at the location of existing industrial circle and extends to 21.774 square meters of manufacturing and handling space we will realized our plan for mass production of standard fastener products, especially ISO 4014, ISO 4017, DIN 931 and DIN 933. 63 Fastener products We produce standard hexagonal bolts and socket screws as well as OEM metal based products according to drawing We have our own distribution network with a total warehousing potential of over 40.000 pallet places and over 100.000 stock items ready for delivery We are able to deliver from our stock of high quality fasteners directly to you. 64 Installations and Processes DIV structure is compounded by its own raw material chemical preparation, wiredrawing and cold heading, a complete tool making process and modern heat and surface treatment. All mentioned give us advantage and flexibility in front of other similar companies. Production We produce parts for machines and assemblies using sheet metal plates, laser, gas and plasma cutters. The parts are then finished on CNC bending machines, hydraulic and excenter presses and by merging of complex 3D shapes with cold banding and welding. Universal mechanical elements are produced on CNC machines and machining centers. 66 Production takes place on modern production lines using automatic cold forming (double blow headers to transfer automatic headers and till 7 stations) semi-automatic multiple stroke hot forging machines. > Production: > Heat Treatment: • Conformation Cells • 6 Heat Treatment Continuous Lines • Rolling Machines • Installed Capacity: 8 t/hour • Forging • CNC Lathes • Case hardening • Steel sheet equipment • Induction hardening • Installed Capacity: 10.000 ton/month 67 > Processes: > Lengths: Cold forming and hot forging and Cold forming up to 250mm, hot other required technologies forging up to 1,200mm, rods up to 10m > Materials: > Surface protection: Special and stainless steels, carbon All types of surface protection and alloy steels, and non-ferrous including Zink plating, hot dip metals galvanizing, decorative surface protection, aggressive corrosion > Diameter Hot forging from M8 to M120, cold resistance surface protection and coatings for reducing torsional friction forming from M2-M30, rods up to M120 68 As a reliable partner, we can offer contracted production of self-developed items as well as machining, sheet metal production and light constructions according to customer orders and documentation. Production is based on the experience of various machining parts and meets different requirements developed by the customer or in our development systems. 69 We produce parts for machines and assemblies using sheet metal plates, laser, gas, plasma and waterjet cutters. The parts are then finished on CNC bending machines, hydraulic and excenter presses and by merging of complex 3D shapes with cold bending and manual and robot welding. Universal mechanical elements are produced on CNC machines and machining centers. 70 Some of our references on domestic market and also some of our references worldwide in fasteners program > > > > > > > > Energoinvest Harburg – Freudenberger Same Deutz-Fahr Reyher Schaffer & Peters Eurobolt Đuro Đakovićspecijalna vozila PSA koncern > > > > > > > Cimos grupa INA STSI Proplin Dalekovod Adriamobil Tehnix HŽ grupa 71 Railway program 72 Railway program > Spike screws for wooden and conrete sleepers > Coach screws > Fishplate bolts and other bolts of all qualities and types of protection > Elastic clips SKL1, SKL1A, SKL2, SKL12, SKL MD, K-clamps, flat ring washers, single and double spring washers > Fishplate for 60E1, 49E1, fishplates for isolation joints, and other kind of fishplates > Ribbed base plates for rails type 60E1 and 49E1, with or without inclination > Tram rails, crane rails, light rails all types and sort of quality etc. > Rolling stock components: buffers, draw gears, truss rods etc. > Light railway machinery 73 Railway accessories 74 Rail fastening systems for concrete and wooden sleepers We can offer concrete and wooden complete sleeper systems for a variety of train speeds up to a maximum of 350km/h 75 Light railway machinery Also in our offer... 76 Production of concrete sleepers Within the existing DIV group we have factory for production of concrete sleepers. The new factory is situated at location of our the existing industrial circle MIN DIV a.d. And extends to more than 20.000 square manufacturing space with meters and a of handling capacity of 500,000 sleepers per year. 77 Concrete sleeper with complete fastening material > Complete production > Know how > Storage Sleeper screw for concrete sleeper Washer ULS 7 Elastic clamp ( SKL) Rail pad for concrete sleeper (rubber or synthetic material) Angled plate Concrete sleeper Plastic dowell 78 Railway sleeper technical characteristics > Concrete sleeper length is 260 cm and mass is 300 kg. Leaning surface is 6800 cm². Sleeper is made of MB60 (PBAB87), or C50/60 (EC2) concrete, and it is reinforced with pre-stressed wires and plates. > Manufacturing process is automated, continuously monitoring specific parameters of technological process (number of pieces, pre-stressing force). > First series of concrete-reinforced sleepers inspection has been carried out at Technical institute in Munich and the result were considerably above set criteria. Sleepers were tested for static and dynamic load, a well as material fatigue. > Testing was conducted according to European standards (EN 13230) and recommendations of the German railways. 79 Railway sleeper technical characteristics Steel sleepers, made in manufacturing plants of DIV Company, are produced for use in all Croatian railway nets. Advantages: > Proved to be more efficient on the sections where the total height of tracks needs to be reduced (e.g. electrification of old tunnels). > Their shape and geometry makes them easier to transport, store and install than other types of sleepers > They require minimum ballast excavation and replacement. > Can be recycled which makes them more environment friendly > Low profile design is easy to handle > Easier for railway and road transport Disadvantages: > Higher price in comparison to wooden and concrete sleepers. 80 Production of steel sleepers Complete production of steel sleepers 81 Production of steel sleepers Sleepers complete with joint equipment Joint equipment may differ in dimensions which consists of: and type, depending on the type of rail to > track ribbed base plate which the sleeper is intended. Steel > elastic clip sleepers are made in three sizes: 2400, > standing bolt with nut 2500 and 2600 mm. Starting > spring washer manufacturing material is iron profile St- > synthetic under rail cushion 82-K of required length. > plastic isolating angle > ribbed base plate 82 Production of steel sleepers All the types of tracks, S49, UIC 54 and UIC 60 can be assembled on the sleepers. Joint equipment may differ in dimensions and type, depending on the type of rail to which the sleeper is intended. Steel sleepers are made in three sizes: 2400, 2500 and 2600 mm. Starting manufacturing material is iron profile St82-K of required length. 83 Some of reference in railway program > International confirmation of quality is reflected in the mounting sleeper screw in the high-speed lines: Madrid Valencia - the fastest tracks in Europe (350km/h) > Directly or through licensed suppliers distribute products to all relevant national railway operators in Europe, Asia and North Africa. 84 Tools and equipment 85 Tools and equipment We offer professional hand tools and tools for manual and machine wood, metal and concrete processing at competitive prices. We also offer our own brand of professional hand tools - MODEX. > all kinds of wood connectors > all types of coupling products for plumbers > all types of drywall accessories > complete range of fastening products for ALU and PVC joinery and frame fixings > complete range of fastening products in blister packs > cutting tools and abrasive grinding discs 86 Thank you for your attention