IL_0217_VS300, VS500, VS501_2014-04_EN.indd

Manifolds - KD0217 - 2014/04
VS 300, VS 500, VS 501
Three and Five Valve Manifolds
•
•
•
Operating pressure up to 42 MPa.
•
Sealing component selection from different
material: Graphite, PTFE, PEEK, Viton, EPDM.
•
•
•
Gland packing adjuster.
•
EC Type Examination Certificate
acc. to Directive PED 97/23/EC.
Operating temperature up to 500 °C.
Direct installation on a pressure sensor or between impulse piping.
Seat diameter 4 mm.
Drain piping on the side of the manifold body
enables arbitrary position of the manifold.
Application
Description
The three valve manifold VS 300 and five valve manifolds VS 500
and VS 501 are used to shut off supply of a pressure medium
for disconnection of the pressure or pressure difference sensor
and interconnection of both input chambers of the pressure
difference sensor when resetting zero on operational pressure.
In addition, the five valve manifold allows deaeration and mud
discharge from the impulse piping.
The manifold is designed for direct installation on a pressure
difference sensor with spacing of inputs 54 mm or for installation
between impulse piping. The whole manifold is made of stainless
steel (1.4541) except the sealing ball and spindle gland. As a
sealing element of the valve is used a ball, embedded into the
valve spindle face and closing the through seat with diameter
4 mm. Material of the sealing ball is optional; it could be made of
quenched stainless steel (1.4125), ceramics (Si3N4) or plastic
(PTFE 325). The valve spindle of the standard version is sealed
using an FPM (Viton) or EPDM O-ring; in both cases with two
Teflon supporting rings. In case of valves with gland packing
adjuster it is possible to choose the sealing material PTFE,
Graphite or PEEK. The wide range of dimensions of the input
and output screwing allows connection of the impulse piping
using a welding on nipple, welding on plow or single cutting
ring for piping diameters 8, 10, or double cutting ring for piping
diameters 12 or 14 mm.
JSP, s.r.o.
Raisova 547
CZ - 506 01 Jičín
JSP Slovakia s.r.o.
Karloveská 63
SK - 841 04 Bratislava
PHONE / FAX
+420 493 760 811
+420 493 760 820
[email protected]
www.jsp.cz
PHONE / FAX
+421 2 6030 1080
+421 2 6030 1089
[email protected]
www.jsp.sk
Three and Five Valve Manifolds VS 300, VS 500, VS 501
Dimensional drawings
Three-way manifold VS 300
Version for mounting on differential pressure transmitter
Version for mounting between impulse piping
Five-way Manifold VS 500, VS 501
Version for
mounting
between pulse
piping
Version for
mounting on
differential pressure
transmitter
Three and Five Valve Manifolds VS 300, VS 500, VS 501
Five-way Manifold VS 500..B
(side thread)
Interconnection diagram
VS 300
VS 500
VS 501
VS 500..B
Examples of mounting with brackets
Examples of mounting of the manifolds in operation
Bracket for wall mounting
Bracket for pipe mounting
Shim for mounting of VS 300
Three and Five Valve Manifolds VS 300, VS 500, VS 501
Technical specifications
Carrier rings
Dust cap
Gland packing adjuster
Welding nipple
Welding cone
Cutting ring
Operation pressure:
up to 42 MPa
Operation temperature:
up to 500 °C
Spacing of inputs:
54 mm
Supplementary parameters
Materials:
Manifold body
Sealing ball of valve
O-ring
Pressure
Tlak
[bar]
Stainless steel 1.4541
Stainless steel X105CrMo17
(1.4125), Ceramics Si3N4,
Plastic PTFE 325,
Ethylene-propylene, Viton
AA--CC
BB--DD
AA--DD
O-ring
EPDMEPDM
O-krouek
O-ring
VITONVITON
O-krouek
Seat
PTFE
325325
sedlo
PTFE
Weight without accessories:
VS 300 1,5 kg
VS 500
2,2 kg
VS 501
2,2 kg
holder for wall
0,5 kg
holder for pipe
0,9 kg
Pressure
Tlak
E
PTFE
E -- FF Gland
ucpávka
PTFE
E
PEEK
E -- G
G Gland
ucpávka
PEEK
E
GRAPHITE
1.4125
E -- H
H Gland
ucpávka
GRAFIT++seat
sedlo
W.Nr. 1.4125
E
GRAPHITE
Si3N
E -- H
J Gland
ucpávka
GRAFIT++seat
sedlo
Si4 N
[bar]
420
400
400
300
300
Teflon
Silicone rubber
PTFE, Graphite, PEEK
Carbon steel 1.0570
Steel 1.7715
Stainless steel 1.4541
Carbon steel 1.0570
Steel 1.7715
Stainless steel 1.4541
Stainless steel 1.4571
3 4
250
220
200
200
150
150
100
0
-100
100
A
C
B
50
-55 -15
0
D
130
100
200
Teplota [°C]
[°C]
Temperature
E
0
-55 -25
-100
0
F
50
100
200
G
260
H
300
J
400
500
Teplota [°C]
Temperature
Figure 1: The scope of application of the manifold depending on temperature and pressure.
Material of the
sealing seat
(ball)
Steel 1.4125
(X105CrMo17)
Ceramics
Si3N4
Fluoroplastic
PTFE 325
EPDM
Material of the sealing valve spindle gland
Viton (FPM)
PTFE
PEEK
Graphite
Pressure
Temperature
Pressure
Temperature
Pressure
Temperature
Pressure
Temperature
Pressure
Temperature
40 MPa
20 MPa
40 MPa
20 MPa
30 MPa
20 MPa
100°C
130°C
100°C
130°C
50°C
130°C
40 MPa
20 MPa
40 MPa
20 MPa
30 MPa
15 MPa
100°C
200°C
100°C
200°C
50°C
200°C
42 MPa
25 MPa
42 MPa
25 MPa
30 MPa
15 MPa
100°C
200°C
100°C
200°C
50°C
200°C
42 MPa
15 MPa
42 MPa
15 MPa
30 MPa
15 MPa
100°C
260°C
100°C
260°C
50°C
200°C
30 MPa
22 MPa
30 MPa
20 MPa
-
100°C
400°C
100°C
500°C
-
Three and Five Valve Manifolds VS 300, VS 500, VS 501
Type
VS 300
VS 500
VS 501
Code
01
02
04
05
06
07
11
12
13
22
24
99
Code
00
01
02
04
05
06
07
11
12
13
22
24
99
Code
0
1
5
6
7
9
Code
0
3
5
9
Code
B01
B02
B04
B05
B06
B07
B08
B10
B11
B12
B13
B22
B24
B99
Code
P1
P2
P3
P4
P9
Code
V12 ..
V14 ..
K12 ..
K14 ..
Z08 ..
Z10 ..
Description
Three-way manifold with 54 mm process connection pitch (see interconnection diagram)
Five-way manifold with 54 mm process connection pitch (see interconnection diagram)
Five-way manifold with 54 mm process connection pitch (see interconnection diagram)
Version of inlet thread
Male thread M20x1.5 manometric
Male thread M20x1.5 with tapered seat
Male thread M16x1.5 with tapered seat (only for cutting ring, diameter of 8 mm)
Male thread M20x1.5L (left)
Male thread G1/2" manometric
Male thread 1/2"-14 NPT
Female thread 1/4"-18 NPT
Female thread 1/2"-14 NPT
Male thread M18x1.5 with tapered seat (only for cutting ring, diameter of 10 mm)
Double cutting ring for piping dia. 12 mm, cap nut with silver-plated thread, material AISI 316
Double cutting ring for piping dia. 14 mm, cap nut with silver-plated thread, material AISI 316
Other
Version of outlet thread
Direct mounting on flange of differential pressure sensor with 54 mm process connection pitch
Male thread M20x1.5 manometric
Male thread M20x1.5 with tapered seat
Male thread M16x1.5 with tapered seat (only for cutting ring, diameter of 8 mm)
Male thread M20x1.5L (left)
Male thread G1/2" manometric
Male thread 1/2"-14 NPT
Female thread 1/4"-18 NPT
Female thread 1/2"-14 NPT
Male thread M18x1.5 with tapered seat (only for cutting ring, diameter of 10 mm)
Double cutting ring for piping dia. 12 mm, cap nut with silver-plated thread, material AISI 316
Double cutting ring for piping dia. 14 mm, cap nut with silver-plated thread, material AISI 316
Other
Sealing valve spindle / material - application
O-ring / EPDM
- pmax 40 MPa, for ammoniac, for air up to 95 °C (not suitable for DEMI water!)
O-ring / Viton
- pmax 40 MPa, for water and DEMI water up to 100 °C, for air up to 200 °C
Gland / PTFE
- pmax 42 MPa, Tmax=200 °C
Gland / Graphite
- pmax 30 MPa, Tmax=500 °C
Gland / PEEK
- pmax 42 MPa, Tmax=260 °C
Other
Sealing ball material
Stainless steel 1.4125
up to 400 °C
Ceramic Si3N4
up to 500 °C
Plastic PTFE 325
up to 200 °C (not for sealing valve spindle Graphite and PEEK)
Other
OPTIONAL ONLY FOR VERSION VS 500
Version of side thread
Male thread M20x1.5 manometric
Male thread M20x1.5 with tapered seat
Male thread M16x1.5 with tapered seat (only for cutting ring, diameter of 8 mm)
Male thread M20x1.5L (left)
Male thread G1/2" manometric
Male thread 1/2"-14 NPT
Male thread 1/4"-18 NPT
Male thread M20x1.5 cylindrical (without neck for centring seal)
Female thread 1/4"-18 NPT
Female thread 1/2"-14 NPT
Male thread M18x1.5 with tapered seat (only for cutting ring, diameter of 10 mm)
Double cutting ring for piping dia. 12 mm, cap nut with silver-plated thread, material AISI 316
Double cutting ring for piping dia. 14 mm, cap nut with silver-plated thread, material AISI 316
Other
OPTIONAL ACCESSORIES
Reducing connection
Material
Only for thread codes
M20x1,5L / M20x1,5
Carbon steel 1.0715
01; 05
M20x1,5L / M20x1,5
Stainless steel 1.4301
01; 05
M20x1,5L / G1/2"
Carbon steel 1.0715
05; 06
M20x1,5L / G1/2"
Stainless steel 1.4021
05; 06
Other
Nipples, cones and cutting rings
Only for thread codes
Nipple for welding dia. 12 (dia. 14) / dia. 8 mm with cap nut M20x1.5
01
Nipple for welding dia. 14 / dia. 8 mm with cap nut M20x1.5
01
Cone for welding dia. 12 / dia. 8 mm with cap nut M20x1.5
02
Cone for welding dia. 14 / dia. 8 mm with cap nut M20x1.5
02
Cutting ring for piping dia. 8 mm (±0.06 mm) with cap nut M16x1.5
04
Cutting ring for piping dia. 10 mm (±0.07 mm) with cap nut M18x1.5
13
• ... Ex stock version
.. Marked version can be dispatched up to 5 working days
Three and Five Valve Manifolds VS 300, VS 500, VS 501
Code
Nipple or cone material
Cutting ring material
1
Carbon steel 1.0570
—
2
Structural alloy steel 1.7715
—
4
Stainless steel 1.4541
—
5
—
Stainless steel 1.4571
9
Other
—
Code
Material of nut for nipples or cones
Material of nut for cutting ring
0
Galvanized carbon steel 1.0715
Galvanized carbon steel 1.0715
•
3
Stainless steel 1.4301
Stainless steel 1.4301
•
5
—
Stainless steel 1.4571, silver-plated thread (not for Z10)
•
9
Other
—
Code
Sealing (not for cones and cutting rings)
flat sealing, dia. 17/6.5 - 2 mm, copper
• CU
flat sealing, dia. 17/6.5 - 2 mm, aluminium
• AL
OC
comb sealing, diameter. 17/6, 5 - 3,5 mm material stainless steel 1.4541
Code
Fastening bolts for mounting of manifold to differential pressure sensor
SR1
4 pcs of bolts 7/16”-20 UNF x 7/4” (45 mm), galvanized
SR2
4 pcs of bolts 7/16”-20 UNF x 6/4” (38 mm), galvanized, for sensor 2051,3051 with traditional flange
SR3
4 pcs of bolts 7/16”-20 UNF x 2 3/4” (70 mm), galvanized, for sensor 3051 with coplanar flange
SR5
4 pcs of bolts M10x45, galvanized
SR6
4 pcs of bolts M10x45, stainless steel
Code
Mounting bracket
DS31
Bracket for wall mounting VS300
DS51
Bracket for wall mounting VS500, VS501
DT31
Bracket for pipe mounting (max. diameter 63 mm) with clamp for VS300
DT51
Bracket for pipe mounting (max. diameter 63 mm) with clamp for VS500, VS501
Code
Supplements
G-Rapid plus paste (50 g) against thread seizure and for easy installation
(not for oxygen)
• GR
Lukosan M11 paste (50 g) for lubricating of O-rings, threads and for oxygen application
• LU
Liquid teflon paste for high temperatures and for valves reassembling
• TT
Control valve handle for high temperatures
• KL
Material certificate of manifold body according to EN 10204, 3.1
• Q1
Pressure test
• TZ
RRT
Hand pipe cutter for pipe diameters from 1/4" to 1 1/2" (delivery of replacement cutter wheels consult with supplier)
RPO
Hand end deburrer for pipe diameters from 1/8" to 1 5/8" (delivery of replacement blades consult with supplier)
RO6
Hand pipe bender with indication of the bending angle, for pipe diameter 6 mm
RO12
Hand pipe bender with indication of the bending angle, for pipe diameter 12 mm
Code
Special version
PL
Adjustment of valve handle for sealing
KY
Degrease version for oxygen
(not for Graphite)
Example of order: VS 300 0101 10 V1210(2x) CU(2x)
VS 500 0200 13 Z1250
• ... Ex stock version
.. Marked version can be dispatched up to 5 working days