Embedded - NemaSystems Automation Solutions

Embedded
automation control
>>> OSAI SyncMotion is the PC-based and completely OPEN automation system for the control and visualization of general technical
processes in machine, factory, process or building automation.
A standard PC hardware platform allows to achieve maximum benefits
in terms of power, computational speed, cost effectiveness and availability of standard peripherals. The low-power CPU (without fan) and the
solid state disk ensure reliability in industrial environments.
WindowsCE.Net 4.2 the embedded operating system from Microsoft
ensures reliability, performance and a high level real-time.
This new automation solution is proposed as a PanelPC with 6.4”, 10.4”,
12.1” or 15” TFT and touch screen, ideal for mounting on machine, or
as black box, if the customer wants to take care of the operator interface on his own
>>> SoftPLC engineering
>>> SyncMotion 12”
>>> SoftPLC: the integrated SoftPLC run-time module is designed for complex
and time-critical operation.
The engineering tool is a user friendly, graphic oriented environment allowing
high level and multitasking, IEC 61131-3 compliant programming. Users can
choose among five different programming languages to best fit their preference
and the application: Instruction List, Ladder Diagram, Function Block, Structured
Text or Sequential Flow Chart.
The standard IEC 61131-3 libraries are completed with a, continuously expanding, motion control library to manage synchronized axes motion tasks. Homing,
positioning, velocity or torque control, master slave synchronization are some of
the axes function blocks included in the motion library.
A symbolic debugger allows step by step execution, setting breakpoints and
monitor variable values at run-time. Application downloading and debugging is
based on a standard Ethernet TCP/IP communication between the engineering
tool and the control unit.
>>> Fieldbus: OSAI SyncMotion includes a CANopen master interface provided of dedicated processor to avoid overload to the main
CPU.
Distributed modular I/O’s and intelligent brushless drives are
connected directly to the CANopen. A standard configuration tool,
accessible from the SoftPLC engineering, can be used to setup the
CANopen network and to easily add any third-party, standard device.
As an option, also Profibus can be supplied as fieldbus.
>>> HMI: automation requires also a sophisticated user interface. OSAI SyncMotion optionally includes MoviconCEOnBoard, the run-time module of
Movicon9.1 a SCADA software and HMI visualization tool, easy-to-use and extremely powerful, worldwide employed to visualize , control and supervision any
automation application.
[email protected]
Via Torino 14 - 10010 Barone C.se (TO) - Italy
Phone: +39 011 9899711 - FAX: +39 011 9899719
www.osai.it
OSAI SyncMotion software architecture
OSAI
Shared
Memory
Area
CANopen
SoftMotion
master
OSAI
SCADA/HMI
SoftPLC
runtime
runtime
SYNCMOTION 6,4”
SYNCMOTION 10,4”
Geode 300 MHz
low power
VIA Eden 400 MHz
low power
SYNCMOTION 12,1”
SYNCMOTION 15”
SYNCMOTION
SM-BB
CONTROL UNIT
Hardware
CPU
Memory
NVRAM
32Kb for SoftPLC
retentive variables
128Kb for SoftPLC retentive variables
RS-232, RS-232/422/485, LPT, USB, Ethernet 100MHz, VGA Output, PS/2
Power, PLC Run, CANopen Fault
10,4” TFT SVGA
12,1” TFT SVGA
15” TFT SVGA
(800 x 600)
(800 x 600)
(1024 x 768)
Led
6,4” TFT VGA
(640 x 480)
Resistive
Touch screen
CANopen
24Vdc ±10%
Housing
Protection
-
Windows CE.NET
Power Supply
Dimensions /cut-out
-
1 Dedicated processor with dual port interface
Operative System
Front Panel
low power
64Mb or 128Mb RAM, 32Mb or 64Mb DiskOnChip
Standard Interfaces
Display
VIA Eden 733 MHz
Metal box
for wall mounting
Panel PC with metal structure and back cover
Painted steel (FV)
210x180x98 mm /
196x169 mm
Painted steel(FV) or INOX
+ protective film (FI)
305x250x86 mm /
282x234 mm
INOX + protective film (FI)
345x266.5x88 mm /
316x248 mm
370x296x88.5 mm
210x197x61.5 mm
IP20 with IP65 on the front panel
SoftPLC
Programming
Languages
Tasks
Variables
Data Types
Function Libraries
Preemptive multitasking with minimum scheduling time of 2ms
IEC 61131-3: Instruction List, Ladder Diagram, Function Block, Structured Text, Sequential Flow Chart
No limits on the number of tasks, 25 created by default
Time driven or event driven tasks (32 predefined events + 32 user defined events)
10 levels of priority can be assigned to each tasks; round-robin scheduling for tasks with same priority
Watch dog and overrun protection for each task
Cold and warm start behavior
Possibility of incremental reconfiguration during run-time
Input, Output, Input/OutputLocal (unlimited),
Global (1Mbyte), Global retentive (128 kbyte)
BOOL, BYTE, WORD, DWORD, INT, DINT, REAL, LREAL, TIME, STRING, STRUCT, ARRAY, ARRAY STRUCT
IEC 61131-3 Standard libraries: arithmetical, logarithmic and trigonometric functions; string, selection, compare
and type conversion functions; system diagnostic functions; time, flip flop, trigger and counter functions.
Motion library based on PLCopen recommendation for axes control: enable, disable, init and reset functions;
home, positioning (absolute or relative), velocity mode, torque mode, start move, stop move and hold move
functions; set gear ratio, engage and disengage functions for master/slave synchronization.
User can define proprietary libraries in all IEC 61131-3 available programming languages protecting know how
by password.
SCADA (option)
MoviconCE
Runtime License
Movicon9.1
MoviconCE with unlimited tags; MoviconCEOnBoard with maximum 1024 tags
Large symbol and object library for the graphic interface, animated predefined objects, highly configurable alarm
objects and historical log, real time variables database structured to give the SCADA direct memory allocation.
last update March 2005