your drilling expert
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YOUR DRILLING EXPERT www.halcorocktools.com DRILL & BLAST CATALOGUE United Kingdom Halco Rock Tools Ltd Armytage Road Brighouse West Yorkshire HD6 1QF Tel: +44 (0)1422 399900 Email: [email protected] USA Halco America LLC 2720 Fallon Drive Sherman TX 75090 Tel: +1 903-893-2300 Email: [email protected] Halco Rock Tools Quality Management System is Certified to ISO9001: 2008 Certificate No: LRQ 0850659 Australia Halco Australia Dillington Pass Landsdale WA 6065 Tel: +61 8 9303 9506 Email: [email protected] South Africa Halco South Africa 21 Harriet Ave Driehoek Germiston 1459 Shop No4 Johannesburg Email: [email protected] V2. 2014 1881 Drill & Blast Cover 4pp.indd 1-2 www.halcorocktools.com 03/06/2014 12:37 OUR COMMITMENT TO YOU At Halco Rock Tools we pride ourselves on providing exemplary levels of customer service, support and training no matter what your drilling requirements are. Having manufactured drilling consumables for over sixty five years our support team are well placed to provide accurate and timely solutions to optimise your drilling performance. Halco Rock Tools is a world class manufacturer of Down-The-Hole (DTH) drilling equipment with locations around the globe, and headquartered in the UK. Halco pioneered the development and distribution of DTH hammers in the 1950s. Produced for more than 65 years, our products continue to be regarded as some of the most reliable and durable available today. This is due to our commitment to exceeding customer needs, design expertise and rigorous product testing in extreme drilling conditions. The hammers and drill bits in this catalogue are designed to offer optimum drilling performance in Drill and Blast mining and quarry applications. Additional hammers and bits are available for the following applications: • Construction • Oil and Gas • Exploration We can offer training in hammer and bit selection, service, maintenance and repair. With specialists available at all of our locations, you‘re never far away from the support you require. Halco‘s superb team of engineers are only a phone call away. Further Learning Aids: • A-Z of DTH Drilling • Civil Engineering • DTH Maintenance Manual • Geothermal/Waterwell • User Guide • www.halcorocktools.com 2 1881 Drill & Blast Cover 4pp.indd 3-4 QUICK REFERENCE GUIDE HOLE SIZE 1" " 2 " 3 4 5 6 " " " " 7 " 8 HAMMER SHANK PAGE DOMINATOR 10 HALCO 1 10-11 DOMINATOR 20 HALCO 2 12-13 DOMINATOR 375 MD 3.5 14-15 SUPER DOMINATOR 400 HALCO 4 / DHD 340A 16-17 SUPER DOMINATOR 450 HALCO 4 18-19 SUPER DOMINATOR 500 DHD 350R 20-21 SUPER DOMINATOR 550 HD DHD 350R / QL 50 22-23 DOMINATOR 600 HALCO 6 24-25 SUPER DOMINATOR 600 DHD 360 26-27 SUPER DOM 650 HD QL 60 QL 60 28-29 DOMINATOR 750 SD 8 30-31 DOMINATOR 850 Ql 80 32-33 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 3 3 03/06/2014 12:59 DRILL BIT OVERVIEW What are “Down-The-Hole” Drill Bits and how are they used? “Down-the-hole” (DTH) drill bits are used with “Down-the-hole” hammers for drilling holes through a wide range of rocks types. In conjunction with our DTH hammers, our drill bits are designed with a splined drive for rotating the bit in the ground. Drill bits are available in different sizes and configurations so they can drill a wide range of hole sizes, in different ground conditions. How have DTH drill bits developed? Applications FOR Overburden Systems Rapid advances in drill bit technology have occurred throughout the last 40 years. The first type of drill bits used with down the hole hammers were “cross bit” design. Four chisel shaped lengths of tungsten carbide were brazed into the bit body. The action of brazing created stresses within the drill bit thereby limiting its life. A further disadvantage of the cross bit design was that the majority of the carbide was situated around the centre of the bit face and not towards the outer edge of the drill bit where there is the most rock to cut. Soft soil is normally drilled with augers or by the rotary method but DTH hammers have been adapted to handle soft conditions by being able to drill and case the hole simultaneously using an concentric bit which can be withdrawn on completion of the bore hole, leaving the casing in situ, thus preventing hole collapse. In the late 1960’s however, the button bit was introduced, this was a landmark in the progress of DTH equipment which led to bit lives previously unheard of. The button bit design eliminated the primary shortcomings of the cross bit. “We guarantee to have a drill bit that can tackle any challenge” Cylindrical button inserts are precision ground to extremely close tolerances and pressed into the drill bit as an interference fit. This resulted in improved carbide insert retention by eliminating brazing stresses and other defects associated with brazing and braze materials. Button inserts are distributed more efficiently than cross bit inserts by providing more cutting power where it is needed at the outer edge of the drill bit face. In many cases, the need to sharpen the drill bit was eliminated with the arrival of the button bit and the improved cutting action provided increased drilling rates particularly in hard rocks. While the cross bit design is still used in some rotary and drifter applications where the rock is very soft, the button bit is now used in virtually every DTH application. 4 1881 Drill & Blast catalogue-02A.indd 4 03/06/2014 12:59 HEAD DESIGNS DRILL BIT SELECTION GUIDE As with Halco hammers it is crucial that you choose the right drill bit otherwise it will cost you both in time and money. We pride ourselves on having a comprehensive range of drill bits on offer so you can be sure that you will definitely find a suitable bit for any project you are undertaking. Our carburised drill bits are among the best in the world providing outstanding performance and durability. We produce all our drill bits at our specialized plant where they are made out of high quality nickel chrome alloy steel, carburised and heat-treated to offer extra protection against wear and fatigue. Every hole in the bit head is machined to within microns and fitted with carbide inserts which provide the cutting action of the rock. INSERTS TYPES Flat Face Ballistic Inserts Alternative design for all rock conditions especially fractured and fissured rocks and changing formations. Suitable for soft and medium compact low abrasive rocks producing large cuttings. Not suitable for badly fractured rocks. Concave Domed Inserts Alternative design for all rock conditions particularly deep hole drilling can improve hole alignment as a result of inverted pilot. Strong rugged shape for high performance and good service life in all conditions particularly suitable for very hard abrasive rocks and deep hole drilling. Convex Semi-Ballistic Inserts Strong design for all conditions especially hard abrasive rock.Good balance of fast drilling and long service life. Suitable for all soft and medium rock conditions including fractured and fissured rocks. We have three different bit heads on offer, Convex, Flat Face and Concave, also with three different inserts we guarantee we have a drill bit that can tackle any challenge and rock face formation. The two most important factors in choosing the right drill bit are productivity and reliability. For soft to medium rock formations where penetration rates are high the ballistic and semi-ballistic inserts coupled with flat face or concave bit heads are more suitable. If the rock formation is on the hard to very hard side, it is more advisable to use a domed insert with convex head this will result in a longer drill bit life. Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 5 5 03/06/2014 12:59 (e.g. Granite, Basalt, Quartz) 1881 Drill & Blast catalogue-02A.indd 6 Can be used but does not result in optimum productivity Can be used with satisfactory results Ideally suited for that formation HARD ROCK >150 MPA Can be used with satisfactory results (e.g. Slate, Dolomite) Can be used but does not result in optimum productivity MEDIUM ROCK 100 - 150 MPA Ideally suited for that formation Can be used with satisfactory results Can be used but does not result in optimum productivity (e.g. Limestone, Sandstone, Shale) Can be used with satisfactory results SOFT ROCK <100 MPA Ideally suited for that formation Ballistic Inserts Semi Ballistic Inserts Domed Inserts DRILL BIT INSERT GUIDE 6 03/06/2014 12:59 HALCO MAINTENANCE KITS Here at Halco we pride ourselves on our commitment to fully supporting every project right until completion. Every driller always wants to get the maximum level of production from their drilling tools, and we ensure this through our exceptional technical and service support. Using Halco service, repair and life kits can further your drilling production rates and prevent down time when it matters most. We have implemented three different maintenance levels to ensure that you get the right level of support at the right cost. These range from a basic service right through to a full overhaul repair of a hammer. Benefits of Halco maintenance kits - Increased hammer life - Improved drilling rate of penetration - Prevention of lost time - Ease of maintenance - Ability to repair hammer on site SERVICE KIT (SK) Halco service kits are recommended for routine maintenance, providing an easy and convenient method for replacing essential consumable items. Extending hammer life and ensuring that they are available when you need them. Service Kit Contents: Snap Rings, O’ Rings, N.R.V. Springs REPAIR KIT (RK) In applications where longer term hammer usage or multiple hammers are in service, the Halco repair kits offer additional protection. Providing key replacement components in addition to those of the relevant service kits. These kits are ideal for drilling projects in remote locations where performance up-time is critical. Repair Kit Contents: Chuck, Snap Rings, O’ Rings, N.R.V, N.R.V. Spring, Bit Guide Bush LIFE KIT (LK) When drilling in highly abrasive ground conditions a Halco life kit is used to replace the external hammer parts that become worn. Extending hammer life and ensuring optimum productivity. Life Kit Contents: Top-Adaptor, Cylinder and Chuck Halco Recommended Maintenance Levels Maintenance Level Basic Intermediate Extensive Rock Formation Hammer Life Required Kit(s) None Abrasive > 10,000 m SK Medium Abrasive 5,000 - 10,000 m RK Highly Abrasive < 5,000 m LK Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 7 7 03/06/2014 12:59 HAMMER SELECTION GUIDE Choosing the right hammer is essential to your productivity and operating cost. All Halco hammers are built to last and manufactured to an exceptional standard. Our hammers provide the outstanding performance and productivity expected by drillers worldwide. Versatility and variety are key to Halco products and you can be assured that all Halco hammers are suitable for a wide range of rock drilling applications. Every hammer is constructed at our state-of-the-art manufacturing plant using the highest quality heat treated nickel chrome alloy steels. Our processes meet the requirements for ISO9001:2008 standards. It is a Halco imperative that every hammer we produce surpasses our customers expectations and we’re constantly striving to improve our service and product quality. Our hammer range includes: MACH RANGE DOMINATOR RANGE This is a proven hammer that has been around for over 35 years. Designed for all kinds of drilling conditions but excels in overburden drilling due to the high frequency with less blow energy, particularly unstable ground conditions. This hammer can drill smaller diameters than the standard range. This range of hammer is ideal for civil engineering applications. The Dominator is a higher performance hammer ideally suited for medium to higher air pressures in blast-hole applications. GP RANGE RC RANGE The GP series of DTH hammers from Halco Rock Tools offer breakthrough performance across some of the most challenging applications. The robust non ported piston design dramatically improves drilling performance when operating under a column of water. The Halco reverse circulation (RC) product range has been designed to give maximum performance in Exploration and Grade Control applications. Unlike standard DTH hammers, RC hammers return the rock cuttings back to the surface through the internals of the hammer and drill string. Geologists worldwide trust Halco RC products to help them explore prospects and identify mineral lithologies. A built in choke facility allows the driller to adjust the volume of air through the hammer to optimise cuttings evacuation. These hammers are suitable for operation at air pressures up to 30 bar (435 psi). This design is simple with fewer components, which makes servicing and on-site maintenance easy. With a range of heavy duty models on offer this extends the life of the hammer considerably. The integral adaptor housing allows easy access to the long lasting sample tubes. The enhanced performance stems from a simple design that reduces complicated maintenance procedures, providing less down time and lower drilling costs. 8 1881 Drill & Blast catalogue-02A.indd 8 03/06/2014 12:59 Our specifically designed high production blast-hole hammers are simple, robust and have very few parts, making them both user friendly and reliable. PRODUCT FEATURES INCLUDE: Their outstanding performance ensures that any drilling project undertaken gets done in a fraction of the time, resulting in lower cost per foot drilling. All our high performance hammers are built at our state-of-the-art lean manufacturing plant using the highest quality heat treated nickel chrome alloy steels and processes that meet ISO 9001:2008 standards. • Designed for working at high pressures of up to 435psi (30 bar) • Simple design with no make-up required • External non-return-valve for easy inspection and service • Heavy duty reversible cylinder for extended hammer life Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 9 9 03/06/2014 12:59 1 DOMINATOR 10 AT A GLANCE SIZE 55 - 64mm (2 1/6 - 2 1/2“) SHANK Halco 1 AIR PRESSURE 100 - 250 psi (7 - 17 bar) DOMINATOR 10 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. The Dominator 10 is designed for small diameter drilling operations. Its superior drilling performance makes it one of the fastest small hammers on the market. The valveless design of the Dominator 10 provides high performance at both low and high pressures. The Dominator 10‘s robust design allows it to withstand heavy duty applications. A non-return-valve (N.R.V) is fitted into the Dominator 10 to prevent flooding where ground water is present. Suitable for operation at air pressures of 100 - 250 psi (7 - 17 bar). Revised chamber volumes and cycle timing to optimize performance. Drilling diameters of 55 - 64mm (2 1/8 - 2 1/2”). Available Shanks Halco 1 Simplified piston geometry for improved balance and location within the cylinder. Air Consumption Heavy duty cylinder for extended hammer life. 350 300 CFM 250 200 150 100 50 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 10 1881 Drill & Blast catalogue-02A.indd 10 03/06/2014 12:59 1 2 3 4 5 6 7 Hammer Overview Hammer Type Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Maximum Thrust Dominator 10 600422 Halco 1 40 mm DIN 405 6 TPI BOX 38 mm (1.500") 7 kg 47 mm (1 7/8") 772 mm (30 3/8") 120 kg (264 lbs) Description 8 9 10 Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Dominator 10 Halco 1 600422 Description Thread Protector Snap Ring N.R.V. Seat O’Ring N.R.V. N.R.V. Spring Top-Adaptor O’Ring O’Ring Cylinder Piston Snap Ring Bit Retaining Ring Chuck Spacer Chuck Protective Cap Maintenance Kits Service Kit SK80 2 2 2 2 2 2 1 - Repair Kit RK135 2 1 2 1 2 2 2 2 1 1 1 - Drill Bits 11 Part Number Halco 1 650017 650032 mm Inch Face Design Type Buttons Qty/Dia Weight (kg) 55 64 2 1/6 2 1/2 Flat Flat Domed Domed 6 x 11 mm / 2 x 9 mm 6 x 11 mm / 3 x 9 mm 1.16 1.37 Additional drill bit configurations are available upon request 12 13 14 15 16 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 11 11 03/06/2014 12:59 2 DOMINATOR 20 AT A GLANCE SIZE 70 - 76mm (2 3/4 - 3“) SHANK Halco 2 AIR PRESSURE 100 - 250 psi (7 - 17 bar) DOMINATOR 20 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. Revised chamber volumes and cycle timing to optimize performance. Simplified piston geometry for improved balance and location within the cylinder. The Dominator 20 is designed for small diameter drilling operations. Its superior drilling performance makes it one of the fastest small hammers on the market. The valveless design of the Dominator 20 provides high performance at both low and high pressures. The Dominator 20‘s robust design allows it to withstand heavy duty applications. A non-return-valve (N.R.V) is fitted into the Dominator 20 to prevent flooding where ground water is present. The unique drill bit design for the Dominator 20 does not use foot valves which reduces the possibility of hammer failure. Suitable for operation at air pressures of 100 - 250 psi ( 7- 17 bar). Drilling diameters of 70 - 76mm (2 3/4 - 3”). Available Shanks Halco 2 Heavy duty cylinder for extended hammer life. Air Consumption 900 800 700 CFM 600 500 400 300 200 100 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 12 1881 Drill & Blast catalogue-02A.indd 12 03/06/2014 12:59 1 2 3 4 5 6 7 8 9 Hammer Overview Hammer Type Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Maximum Thrust Dominator 20 600423 Halco 2 50mm DIN 405 6 TPI Box 48mm (1.890”) 12.4 Kg 62 mm (2.44”) 817 mm (32.16”) 150 Kg (330lbs) Description Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Dominator 20 Halco 2 600423 Description Top Adaptor O’ Ring Spacer Ring Make-Up Ring N.R.V Spring Air Distributor O’ Ring Liner Piston Cylinder Snap Ring Bit Guide Bush Snap Ring Bit Retaining Ring O’ Ring Chuck Maintenance Kits Service Kit SK86 1 1 1 1 2 1 1 Repair Kit RK142 1 1 1 1 1 1 2 1 1 1 1 Drill Bits 10 11 Part Number Halco 2 650952 650953 Diameter mm Inch 70 76 2 3/4 3 Face Design Type Buttons Qty/Dia Weight (kg) Flat Flat Domed Domed 4 x 9 mm / 6 x 11 mm 5 x 9 mm / 6 x 11 mm 2.4 2.5 Additional drill bit configurations are available upon request 12 13 14 15 16 17 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 13 13 03/06/2014 12:59 3 DOMINATOR 375 AT A GLANCE SIZE 90 - 100mm (3 3/4 - 3 15/16“) SHANK MD 3.5 AIR PRESSURE 100 - 350 psi (7 - 24 bar) DOMINATOR 375 Internal N.R.V. (Non-Return-Valve) to prevent flooding when drilling in water. Dominator 375 hammer gives up to 25% increase in performance compared to Dominator 350 and Dart 350. This exceptional hammer is simple, robust and has a high penetration rate. The Dominator 375 has an integral N.R.V. (NonReturn-Valve) with an adjustable air bleed system to adjust air volume, this hammer has a liner and solid piston design. This hammer has few internal parts which makes on site servicing easy with minimum tools needed. The MD 3.5 shank drill bit can be fitted for improved service life and heavy duty applications. Solid piston with liner support. Suitable for operation at air pressures of 100 - 350 psi (7 - 24 bar). Drilling diameters of 95mm - 115mm (3 1/2 - 4 1/8”). Available Shanks MD 3.5 IR DHD 3.5 shank reduces contact stresses and wear rates. Air Consumption 700 600 CFM 500 400 300 200 100 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 14 1881 Drill & Blast catalogue-02A.indd 14 03/06/2014 12:59 1 2 Hammer Overview 3 4 5 Dominator 375 600393 MD 3.5 2 3/8 API Reg Pin 64 mm (2.520”) 24 kg 85 mm (3.35”) 885 mm (34.84”) 150 kg (330 lbs) 300 kg (660 lbs) Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Parts List 6 7 8 9 10 11 Hammer Type Shank Model Number Item Description 1 Thread Protector 2 Top-Adaptor 3 N.R.V. Plug - Solid N.R.V. Plug 1/8” N.R.V. Plug 3/16” 4 N.R.V. 5 N.R.V. Spring 6 Shim- 4.9 mm Shim - 5.3 mm Shim - 5.7 mm 7 Compression Spring 8 Air Distributor 9 O’Ring 10 Liner 11 Cylinder 12 Piston 13 Snap Ring 14 Bit Retaining Band 15 Bit Retaining Rings 16 Chuck 17 End Cap Dominator 375 MD 3.5 600393 200111 604371 604480 604481 604482 604378 760154 602634 602635 602636 760107 604461 768099 604459 604458 604460 783051 792040 604457 604456 741045 Maintenance Kits Service Kit SK64 2 2 2 2 2 2 2 - Repair Kit RK101 Life Kit LK04 1 2 2 2 1 2 1 1 1 1 2 1 2 2 1 1 1 Drill Bits 12 Part Number MD 3.5 Shank 653354 653349 mm Diameter Inch 95 100 3 3/4 3 15/16 Face Design Type Buttons QTY/DIA Weight (kg) Convex Flat Faced Parabolic Domed 11 x 14 mm 16 x 11 mm 5.0 5.2 13 14 15 16 17 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 15 15 03/06/2014 12:59 4 SUPER DOMINATOR 400 AT A GLANCE SIZE 108 - 150mm (4 1/4 - 5 7/8“) SHANK Halco 4 DHD 340A AIR PRESSURE 100 - 350 psi (7 - 24 bar) SUPER DOMINATOR 400 Top-adaptor with internal N.R.V. (Non-Return-Valve) replaceable air distributor. The Super Dominator 400 is a heavy duty hammer with thicker 98mm (3.8”) diameter outer components to provide an extended service life in abrasive conditions and is also suitable for waterwell drilling. The Super Dominator 400 is designed for maximum performance at higher pressures. Suitable for operation at air pressures of 100 - 350 psi (7 - 24 bar). Drilling diameters of 108mm - 150mm (4 1/4 - 5 7/8”). Revised chamber volumes and cycle timing to optimize performance. Available Shanks Halco 4 DHD 340A Simplified piston geometry for improved balance and location within the cylinder. Air Consumption (CFM) 900 800 700 CFM 600 500 400 300 200 100 Halco Shank, A34-15/SD4 and IR DHD340A reduces contact stresses and wear rates. 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 16 1881 Drill & Blast catalogue-02A.indd 16 03/06/2014 13:00 Hammer Overview 1 2 Hammer Type Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Super Dominator 400 600224 600258 Halco Ingersoll Rand Halco 4 DHD 340A 2 3/8 API REG PIN 23/8 API REG PIN 65 mm (2.560") 65 mm (2.560") 38 kg 38 kg 98 mm (3 7/8") 98 mm (3 7/8") 1042 mm (41") 1042 mm (41") 250 kg (550 lbs) 250 kg (550 lbs) 500 kg (1100 lbs) 500 kg (1100 lbs) Parts List 3 4 5 6 7 8 Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Super Dominator 400 Halco 4 / DHD 340A 600224 / 600258 Description Thread Protector Top-Adaptor O Ring N.R.V. N.R.V. Spring Shim - 4.9mm Shim - 5.3mm Shim - 5.7mm Compression Spring Air Distributor O Ring Cylinder Piston Snap Ring Containment Band Bit Retaining Ring Chuck Lock Ring Chuck End Cap Maintenance Kits Service Kit SK30 2 2 2 1 2 2 - Repair Kit RK52 2 1 2 1 1 1 1 2 1 1 2 1 - Service Kit SK45 2 2 2 1 2 - Repair Kit RK83 2 1 2 1 1 1 1 2 1 1 2 1 - Drill Bits 9 10 11 12 13 14 15 16 17 Part Diameter Face mm Inch Design Number Super Dominator 400 Halco Shank 650580 108 Concave 4 1/4 Convex 650788 108 4 1/4 Convex 650987 108 4 1/4 Concave 653248 108 4 1/4 Convex 650931 110 4 5/16 Convex 653106 110 4 5/16 1 Convex 650932 115 4 /2 1 Convex 650936 115 4 /2 Convex 650969 115 4 1/2 Convex 653136 115 4 1/2 Concave 653249 115 4 1/2 Convex 650933 120 4 3/4 650466 127 5 Convex 650925 127 5 Convex 1 Convex 650073 130 5 /8 1 Convex 650444 140 5 /2 Convex 650445 150 5 7/8 Ir DHD 340A Shank/Atlas Copco Cop 44 Convex 650950 108 4 1/4 Convex 650968 108 4 1/4 Convex 650949 110 4 5/16 Convex 650961 110 4 5/16 5 Convex 653091 110 4 /16 1 Convex 650526 115 4 /2 Concave 650625 115 4 1/2 Flat 650955 115 4 1/2 Convex 650967 115 4 1/2 650680 120 Concave 4 3/4 650612 121 Convex 4 3/4 650611 127 5 Concave 650966 127 5 Concave 650013 127 5 Convex 1 Concave 650614 130 5 /8 Convex 650675 130 5 1/8 Concave 653094 140 5 1/2 Buttons Type Qty/dia Ballistic Domed Semi-Ballistic Domed / Ballistic Domed Semi-Ballistic Domed Ballistic Semi-Ballistic Parabolic Domed/Ballistic Domed Domed Semi-Ballistic Ballistic Domed Domed 14 x 13 mm 13 x 13 mm 15 x 13 mm 8 x 11 mm D/8 x 11 mm 15 x 13 mm 18 x 11 mm 8 x 14 mm / 8 x 13 mm 16 x 13 mm 16 x 13 mm 17 x 14 mm 8 x 13 mm D/8 x 13 mm 8 x 14 mm / 8 x 13 mm 16 x 13 mm 16 x 13 mm 16 x 13 mm 17 x 13 mm 17 x 13 mm Domed 15 x 13 mm Semi-Ballistic 15 x 13 mm Domed 15 x 13 mm Semi-Ballistic 15 x 13 mm Parabolic 14 x 14 mm Domed 16 x 13 mm Domed/Semi-Ballistic 8 x 14 mm D/6 x 13 mm S/B Domed 8 x 14 mm/10 x 13 mm Semi-Ballistic 16 x 13 mm Domed/Semi-Ballistic 8 x 13 mm/8 x 13 mm Semi-Ballistic 14 x 13 mm Domed 16 x 13 mm Semi-Ballistic 16 x 13 mm Domed 16 x 13 mm Domed/Semi-Ballistic 8 x 14 mm D/8 x 13 mm S/B Semi-Ballistic 16 x 13 mm Domed 9 x 16 mm/9 x 14 mm Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 17 Over Weight (kg) Size Y Y Y Y Y 9.5 9.5 9.1 9.1 9.6 9 9.7 9.7 9.6 9.5 9.6 10 11 10.7 10.9 12.5 13.5 Y Y Y Y Y Y 8 10 8.1 8.1 8.5 8.2 8.2 8.3 8.5 10 9.5 9.5 9.6 10.6 10.1 9.2 11.8 17 03/06/2014 13:00 4 SUPER DOMINATOR 450 AT A GLANCE SIZE 110 - 127mm (4 5/16 - 5“) SHANK Halco 4 AIR PRESSURE 100 - 350 psi (7 - 24 bar) SUPER DOMINATOR 450 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. The Super Dominator 450 has been specifically designed for high production drilling in blast-hole applications. Revised chamber volumes and cycle timing to optimize performance. The Super Dominator 450 utilizes Halco’s all new 12 spline shank which has simplistic robust geometry combined with increased drive contact area. The Super Dominator 450 can be also used with the IR340A/Atlas Copco Cop 44. Simplified piston geometry for improved balance and location within the cylinder. Suitable for operation at air pressures of 100 - 350 psi (7 - 24 bar). The hammer is robust and has few parts, making it user friendly and reliable. The Super Dominator 450 is fitted with a non-return-valve in top-adaptor for quick and easy inspection and maintenance operations. A fixed air distributor in the topadaptor body means the Super Dominator 450 requires no shimming which simplifies servicing. The Super Dominator 450 has no liner which increases the piston power output. Drilling diameters of 110mm - 127mm (4 5/16 - 5”). Available Shanks Halco 4 Revised cylinder porting to maximise air flow efficiency. Air Consumption (CFM) 900 800 700 CFM 600 500 400 300 200 Halco Super Dominator 450 shank reduces contact stresses and wear rates. 100 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 18 1881 Drill & Blast catalogue-02A.indd 18 03/06/2014 13:00 1 2 3 4 5 6 7 8 9 10 11 Hammer Overview Hammer Type Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Super Dominator 450 600382 Halco 4 2 3/8" API REG PIN 65 mm (2.560") 38.5 kg 100.5 mm (3.956") 914 mm (35.984") 250 kg (550 lbs) 500 kg (1100 lbs) Parts List Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Super Dominator 450 Halco 4 Maintenance Kits Service Kits SK59 Description Thread Protector Snap Ring N.R.V. Seat O’Ring Non Return Valve N.R.V. Spring Top-Adaptor O’Ring O’Ring Cylinder Piston Bit Guide Bush O’Ring Bit Retaining Ring Chuck Lock Ring Chuck End Cap 2 2 2 2 2 2 2 Repair Kits RK93 2 1 2 1 2 2 2 1 1 2 1 - Drill Bits 12 13 Part Diameter Face Number mm Inch Design Halco Super Dominator 450 653217 110 4 5/16 Convex 653223 110 4 5/16 Convex 653209 115 4 1/2 Convex 653197 127 5 Convex 653268 127 5 Concave Type Ballistic Domed Ballistic Ballistic Domed Buttons Qty/Dia 14 x 14 mm 14 x 14 mm 15 x 14 mm 18 x 14 mm 8 x 13 mm + 8 x 14 mm Over Size Weight (kg) Y Y 7.96 7.96 8.13 9.05 8.75 14 15 16 17 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 19 19 03/06/2014 13:00 5 SUPER DOMINATOR 500 AT A GLANCE SIZE 127 - 165mm (5 - 6 1/2“) SHANK DHD 350R AIR PRESSURE 100 - 435 psi (7 - 30 bar) SUPER DOMINATOR 500 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. Super Dominator 500 is a class leader in performance and is suitable for drilling at a wide range of air pressures, excelling at high working pressures. The Super Dominator 500 has a one piece top-adaptor with N.R.V. (Non-Return-Valve) fitted for easy inspection and service, with integral finger to reduce maintenance and eliminate shimming. The Super Dominator 500 has no liner which increases the piston blow energy and reduces part required. Super Dominator 500 is ideal for blast hole drilling applications. Revised chamber volumes and cycle timing to optimize performance. Super Dominator 500 is simple to maintain and to service with only few simple tools required. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Drilling diameters of 127mm - 165mm (5 - 6 1/2”). Simplified piston geometry for improved balance and location within the cylinder. Available Shanks DHD 350R Air Consumption 1400 1200 CFM 1000 800 600 400 200 0 100 IR DHD 350 shank reduces contact stresses and wear rates. 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 20 1881 Drill & Blast catalogue-02A.indd 20 03/06/2014 13:00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Hammer Overview Hammer Type Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Super Dominator 500 600267 Ingersoll Rand Dhd 350R 3 1/2" Api Reg Pin 90 mm (3.544") 58 kg 118 mm (4.65") 975 mm (38.40") 400 kg (900 lbs) 900 kg (1980 lbs) Parts List Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Super Dominator 500 Dhd 350R 600267 Description Thread Protector Snap Ring N.r.v. Seat O’Ring N.r.v. N.r.v. Spring N.r.v. Shield Top-Adaptor O’Ring O’Ring Cylinder Piston Snap Ring Bit Retaining Ring Chuck Lock Ring Chuck Spacer Chuck End Cap Maintenance Kits Service Kits SK48 2 2 2 2 2 2 1 1 - Repair Kits RK72 2 1 2 1 2 1 2 2 2 1 1 1 1 - Drill Bits Part Diameter Face Button Over Weight Number mm Inch Design Type Qty / Dia Size (kg) Ingersoll Rand Shank - Dhd350R / Atlas Copco Cop 54 653061 127 5 Concave Domed 8 x 13 mm / 8 x 16mm 650677 140 5 1/2 Concave Domed/Semi-Ballistic 8 x 16 mm D / 7 x 16 mm SB 16.4 653205 140 5 1/2 Flat Domed 7 x 16mm D / 8 x 16 mm Long 16.2 653070 140 5 1/2 Convex Semi-Ballistic 8 x 16 mm SB / 8 x16 mm Long SB 15.9 653257 146 5 3/4 Concave Domed 15 x 16 mm 16.3 650676 150 5 7/8 Concave Domed/Semi-Ballistic 9 x 16 mm D /10 x16 mm SB Y 17.8 650711 152 6 Convex Domed 20 x 16 mm Y 17.8 653092 165 6 1/2 Concave Domed 10 x 16 mm / 8 x 20 mm Y 21.4 17 18 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 21 21 03/06/2014 13:00 5 SUPER DOMINATOR 550 HD AT A GLANCE SIZE 140 - 165mm (5 1/2 - 6 1/2“) SHANK DHD 350R QL50 AIR PRESSURE 100 - 435 psi (7 - 30 bar) SUPER DOMINATOR 550 HD One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. Revised chamber volumes and cycle timing to optimize performance. Super Dominator 550 HD is a class leader in performance and is suitable for drilling at a wide range of air pressures, excelling at high working pressures. The Super Dominator 550 HD combines the raw power of the Super Dominator 500 with extended hammer life in abrasive conditions due to its larger outside diameter. Super Dominator 550 HD has a one piece topadaptor with N.R.V. (Non-Return-Valve) fitted for easy inspection and service, with integral finger to reduce maintenance and eliminate shimming. Super Dominator 550 HD has no liner which increases the piston blow energy and reduces part required. Super Dominator 550 HD is ideal for blast hole drilling applications. Simplified piston geometry for improved balance and location within the cylinder. Super Dominator 550 HD is simple to maintain and to service with only few simple tools required. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Drilling diameters of 135mm - 165mm (5 - 6 1/2”). Available Shanks Heavy duty cylinder for extended hammer life. DHD 350R QL50 Air Consumption 1400 1200 CFM 1000 DHD 350R and AC Cop 54 shank reduces contact stresses and wear rates. 800 600 400 200 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 22 1881 Drill & Blast catalogue-02A.indd 22 03/06/2014 13:00 D 1 2 3 4 Hammer Overview 5 Hammer Type 6 7 Super Dominator 550 HD Super Dominator 550 Hd QL 50 600293 Ingersoll Rand Dhd 350R 3 1/2" Api Reg Pin 90 mm (3.544") 67 kg 124.5 mm (4.85") 975 mm (38.40") 400 kg (900 lbs) 900 kg (1980 lbs) 600294 Ingersoll Rand QL50 3 1/2" Api Reg Pin 90 mm (3.544") 67 kg 124.5 mm (4.85") 955 mm (37.60") 400 kg (900 lbs) 900 kg (1980 lbs) Part Number Shank Top Thread Hammer Flat Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Parts List Hammer Type Super Dominator 550 HD Shank 8 Model Number Item Dhd 350R Maintenance Kits 600293 Service Kits Repair Kits Service Kits Repair Kits Description SK49 RK73 SK40 1 Thread Protector - - - RK77 - 2 Snap Ring 2 2 2 2 1 3 N.r.v. Seat - 1 - 4 O’Ring 2 2 2 2 5 N.r.v. - 1 - 1 6 N.r.v. Spring 2 2 2 2 7 N.r.v. Shield 1 1 1 1 8 Top-Adaptor - - - - 9 9 O’Ring 2 2 2 2 10 10 O’Ring 2 2 2 2 11 Cylinder - - - - 12 Piston - - - - 13 Snap Ring 2 2 2 2 14 Bit Retaining Ring - 1 - 1 15 Chuck Lock Ring 1 1 1 1 16 Chuck Spacer 1 1 - - 17 Chuck - 1 - 1 18 End Cap - - - - 11 12 Drill Bits 13 14 15 16 Part Diameter Face Button Over Weight Number mm Inch Design Type Qty / Dia Size (kg) Ingersoll Rand Shank - Dhd350R / Atlas Copco Cop 54 140 5 1/2 653205 Flat Domed 7 x 16 mm D / 8 x 16 mm Long 16.2 653070 140 5 1/2 Convex Semi-Ballistic 8 x 16 mm SB / 8 x 16 mm Long SB 15.9 653257 146 5 3/4 Concave Domed 15 x 16 mm 16.3 650676 150 5 7/8 Concave Domed/Semi-Ballistic 9x16 mm D / 10 x 16 mm SB Y 17.8 650711 152 6 Convex Domed 20 x 16 mm Y 17.8 653092 165 6 1/2 Concave Domed 10 x 16 mm / 8 x 20 mm Y 21.4 17 18 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 23 23 03/06/2014 13:00 6 DOMINATOR 600 AT A GLANCE SIZE 152 - 245mm (6 - 9 5/8“) SHANK Halco 6 AIR PRESSURE 100 - 435 psi (7 - 30 bar) DOMINATOR 600 Top-adaptor with internal N.R.V. (Non-Return-Valve) replaceable air distributor. The Dominator 600 is a class leader in performance and is suitable for drilling at a wide range of air pressures, excelling at higher working pressures. Dominator 600 has a unique extended top-adaptor with retract carbides on IngersollRand and Mission versions for digging out of drilled bores. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Drilling diameters of 152 - 245mm (6 - 9 5/8”). Revised chamber volumes and cycle timing to optimize performance. Available Shanks Halco 6 Simplified piston geometry for improved balance and location within the cylinder. Air Consumption 1800 1600 1400 Halco Mach 60 shank reduces contact stresses and wear rates. CFM 1200 1000 800 600 400 200 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 24 1881 Drill & Blast catalogue-02A.indd 24 03/06/2014 13:00 1 2 Hammer Overview Hammer Type Part Number Shank 3 4 5 Dominator 600 600151 Halco Halco 6 3 1/2" Api Reg Pin 90 mm (3.544") 89 kg 139 mm (5.472") 1208 mm (47.559") 500 kg (1100 lbs) 1500 kg (3300 lbs) Top Thread Flat Hammer Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Parts List 6 7 8 9 Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Dominator 600 Halco 6 600151 Description Thread Protector Top-Adaptor O’Ring Non Return Valve N.r.v. Spring N.r.v. Housing Shim - 4mm Shim - 5mm Shim - 6mm Shim - 7mm Compression Spring Air Distributor O’Ring Snap Ring Cylinder Piston Snap Ring Bottom Spacer Bit Guide Bush Bit Retaining Ring O’Ring Chuck Spacer Chuck Cap Maintenance Kits Service Kits SK05 2 2 2 4 2 1 - Repair Kits RK07 2 1 2 1 1 1 1 1 2 4 1 1 2 1 1 - Drill Bits Part Diameter Number mm Inch Halco 6 Shank 650585 152 6 650939 165 6 1/2 650927 170 6 3/4 650474 178 7 650354 191 7 1/2 650440 200 7 7/8 650681 203 8 650441 225 8 7/8 650457 245 9 5/8 Face Design Button Type Qty Convex Convex Flat Convex Convex Convex Concave Convex Convex Domed Domed Domed Domed Domed Domed Domed Domed Domed 16 x 16 mm 19 x 16 mm 19 x 16 mm 18 x 16 mm 21 x 16 mm 20 x 16 mm 31 x 16 mm 26 x 16 mm 27 x 16 mm Over Size Weight (kg) Y Y Y Y Y Y 23.5 26 26 30 32.5 34 35 42 49 21 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 25 25 03/06/2014 13:00 6 SUPER DOMINATOR 600 AT A GLANCE SIZE 152 - 241mm (6 - 9 1/2“) SHANK DHD 360 AIR PRESSURE 100 - 435 psi (7 - 30 bar) SUPER DOMINATOR 600 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. Revised chamber volumes and cycle timing to optimize performance. Simplified piston geometry for improved balance and location within the cylinder. The Super Dominator 600 is one of the fastest 6” hammers specifically designed for high production drilling in blast-hole applications. The Super Dominator 600 is a reduced weight hammer with waterwell drilling capabilities. The unique one piece top-adaptor with N.R.V. (Non-Return-Valve) makes it easy to maintain and service the hammer. Super Dominator 600 requires only few tools to service and maintain the hammer. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Drilling diameters of 135mm - 165mm (6 1/8 - 9 1/2”). Available Shanks DHD 360 Air Consumption 1800 1600 1400 1200 1000 CFM DHD 360 and Cop 64 shank reduces contact stresses and wear rates. 800 600 400 200 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 26 1881 Drill & Blast catalogue-02A.indd 26 03/06/2014 13:00 1 2 3 4 5 6 Hammer Overview Hammer Type Part Number Shank 7 8 Top Thread Flat Hammer Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Super Dominator 600 600272 Ingersoll Rand Dhd 360 3 1/2" Api Reg Pin 101 mm (3.977") 100 kg 140 mm (5.511") 1139 mm (44.842") 500 kg (1100 lbs) 1500 kg (3300 lbs) Parts List 9 10 11 12 Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Super Dominator 600 DHD 360 600272 Description Thread Protector Snap Ring N.R.V. Seat O’Ring Non Return Valve N.R.V. Spring N.R.V. Spring Shield Top-Adaptor O’Ring O’Ring Cylinder Piston Snap Ring O’Ring Bit Guide Bush Bit Retaining Ring O’Ring Chuck Spacer Chuck End Cap Maintenance Kits Service Kits SK 37 2 2 2 2 2 2 2 1 - Repair Kits RK 65 2 1 2 1 2 1 2 2 2 2 1 1 1 1 - Drill Bits 13 14 15 16 17 18 19 Part Diameter Face Number mm Inch Design Type Ingersoll Rand (Dhd360) / Atlas Copco Cop64 650783 152 6 Convex Domed 650789 165 6 1/2 Concave Domed 650795 165 6 1/2 Convex Domed 653134 165 6 1/2 Convex Domed 653038 170 6 3/4 Concave Domed 653097 180 7 Concave Domed 653098 190 7 1/2 Concave Domed 653023 200 7 5/8 Convex Domed 650673 203 8 Concave Domed 650335 203 8 Convex Domed 650684 220 8 5/8 Concave Domed 650696 241 9 1/2 Flat Domed Button Qty 20 x 16 mm 18 x 16 mm 20 x 16 mm 16 x 16 mm / 12 x 16 mm Long 18 x 16 mm 18 x 16 mm 24 x 16 mm 21 x 16 mm 31 x 16 mm 21 x 16 mm 22 x 20 mm 18 x 16 mm / 10 x 20 mm Over Weight Size (kg) Y Y Y Y Y Y Y 25 25.5 26 25 26.5 27.3 30 34.5 35.2 35 40 50 20 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 27 27 03/06/2014 13:00 6 SUPER DOM 650 HD QL 60 AT A GLANCE SIZE 156 - 241mm (6 1/8 - 9 1/2“)) SHANK QL 60 AIR PRESSURE 100 - 435 psi (7 - 30 bar) SUPER DOM 650 HD QL 60 One piece top-adaptor reduces internal parts. No make up required. The Super Dominator 650 HD QL 60 has been designed to give maximum performance in blasthole applications. This hammer has been tuned to efficiently utilize the air supply to give optimum penetration rates. The Super Dominator 650 HD QL 60 is suitable for drilling over a wide range of air pressures, excelling at higher pressures. The unique top-adaptor with N.R.V. (Non-ReturnValve) makes this hammer easy to maintain and service. Revised reversible chamber volumes and cycle timing to optimize performance. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Simplified piston geometry for improved balance and location within the cylinder.. Available Shanks Drilling diameters of 165mm - 241mm (6 1/2 - 9 1/2”). QL 60 Reversible cylinder. Air Consumption 1800 1600 1400 CFM 1200 1000 800 600 IR QL 60 shank reduces contact stresses and wear rates. 400 200 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 28 1881 Drill & Blast catalogue-02A.indd 28 03/06/2014 13:01 1 2 3 4 5 Hammer Overview 6 7 8 9 10 11 12 Hammer Type Part Number Shank Top Thread Flat Hammer Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Parts List Hammer Type Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Super Dominator 650 HD QL 60 600316 Description Thread Protector Snap Ring N.r.v. Seat O’Ring Non Return Shuttle Valve N.r.v. Spring N.r.v. Spring Shield Integral Top-Adaptor O’Ring O’Ring Cylinder Piston Snap Ring O’Ring Bit Guide Bush Bit Retaining Ring Chuck End Cap Sk rk 13 14 15 16 17 Super Dominator 650 HD QL 60 600316 Ingersoll Rand QL 60 3 1/2" Api Reg Pin 101 mm (3.977") 100 kg 146 mm (5.748") 1043 mm (41.07") 500 kg (1100 lbs) 1500 kg (3300 lbs) Maintenance Kits Service Kit SK43 2 2 2 2 2 2 2 - Service Kit Repair Kit SK43 RK81 Foot Valve F/v Tool - Body F/v Tool - Pusher 602852 603547 601564 Repair Kit RK81 2 1 2 1 1 2 2 2 1 1 1 - Drill Bits Part Diameter Face Number mm Inch Design Ingersoll Rand QL 60 Shank 650094 156 6 1/8 Concave 653139 165 6 1/2 Concave 653160 171 6 3/4 Convex 653128 178 7 Concave 653227 190 7 1/2 Concave 653142 203 8 Concave 653211 241 9 1/2 Concave Type Domed Domed Domed Domed Domed Domed Domed Buttons Qty / Dia 16 x 16 mm 18 x 18 mm 19 x 18 mm 8 x 20 mm + 11 x 16 mm 24 x 16 mm 31 x 16 mm 18 x 20 mm / 10 x 16 mm Over Weight Size (kg) Y Y Y Y 23.2 24.4 25.3 26.2 31.7 34.1 39.5 18 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 29 29 03/06/2014 13:01 7 DOMINATOR 750 AT A GLANCE SIZE 200 - 300mm (7 7/8 - 12”) SHANK SD 8 AIR PRESSURE 100 - 435 psi (7 - 30 bar) DOMINATOR 750 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. The Dominator 750 offers class leading performance. The Mining, Quarrying and Waterwell industries all benefit from the reliable design offered by a one piece top-adaptor/air distributor. A reversible cylinder is also fitted to the Dominator 750 to prolong hammer life and reduce costs. A few simple tools are required to maintain and service. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Drilling diameters of 200 - 300mm (7 7/8 - 12”). Revised chamber volumes and cycle timing to optimize performance. Available Shanks SD 8 Simplified piston geometry for improved balance and location within the cylinder. Heavy duty cylinder for extended hammer life. Air Consumption 2500 CFM 2000 1500 1000 500 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 30 1881 Drill & Blast catalogue-02A.indd 30 03/06/2014 13:01 1 2 3 4 5 6 7 Hammer Overview Hammer Type Part Number Shank Top Thread Flat Hammer Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Dominator 750 600243 SD 8 4 1/2" Api Reg Pin 115 mm (4.528") 165 kg 172 mm (6.772") 1232 mm (48.504") 800 kg (1760 lbs) 2000 kg (4400 lbs) Parts List 8 9 10 11 12 Model Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Dominator 750 SD 8 600243 Description Thread Protector Snap Ring O’Ring N.r.v. Seat Non Return Valve N.r.v. Spring Top-Adaptor O’Ring O’Ring Spacer Cylinder Piston Snap Ring O’Ring Bit Retaining Ring Chuck Spacer Chuck Cap Maintenance Kits Service Kit SK23 2 2 2 2 2 2 2 2 - Repair Kit RK37 2 2 1 1 2 2 2 2 2 1 2 1 - Drill Bits 13 14 15 16 Part Number sd 8 650959 650375 650705 650606 653105 650039 Diameter mm Inch 200 203 222 254 270 300 7 7/8 8 8 3/4 10 10 5/8 12 Face Design Type Buttons Qty Concave Concave Concave Concave Concave Flat Domed Domed Domed Domed Domed Domed 12x16 mm/9x20 mm/6x13 mm 10x20 mm / 14x16 mm 24 x 20 mm 11x16 mm / 18 x 20 mm 34 x 18 mm 29 x 20 mm Over Weight Size (kg) Y 43.0 43.5 46.5 56.5 57.0 84.5 Additional drill bit configurations are available upon request 17 18 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 31 31 03/06/2014 13:01 8 DOMINATOR 850 AT A GLANCE SIZE 222 - 270mm (8 3/4 - 10 5/8” SHANK QL 80 AIR PRESSURE 100 - 435 psi (7 - 30 bar) DOMINATOR 850 One piece top-adaptor reduces internal parts. No make up required. External N.R.V. for easy maintenance. The Dominator 850 has been designed for high performance drilling in hard to medium rock formations, particularly mining applications. Its class leading performance has been achieved with a larger/heavier piston and a valveless air cycle providing a 50% increase in stroke. As well as a reversible cylinder for prolonged hammer life, the Dominator 850 benefits from a QL80 shank design. The one piece top-adaptor with N.R.V. (Non-Return-Valve) makes it easy to maintain and service the hammer. This hammer has few internal parts which makes on site servicing easy with minimum tools needed. Revised chamber volumes and cycle timing to optimize performance. Suitable for operation at air pressures of 100 - 435 psi (7 - 30 bar). Simplified piston geometry for improved balance and location within the cylinder. Drilling diameters of 222 - 270mm (8 3/4 - 10 5/8”). Available Shanks QL 80 Heavy duty cylinder for extended hammer life. Air Consumption 2500 CFM 2000 1500 1000 500 0 100 150 200 250 300 350 400 450 500 PSI Figures are based on theoretical data 32 1881 Drill & Blast catalogue-02A.indd 32 03/06/2014 13:01 1 2 3 4 5 6 7 8 Hammer Overview Hammer Type Part Number Shank Top Thread Flat Hammer Size Weight Outside Diameter Make Up Length Recommended Minimum Thrust Recommended Maximum Thrust Dominator 850 600245 QL 80 4 1/2" Api Reg Pin 125 mm (4.921") 210 kg 192 mm (7.559") 1281 mm (50.433") 800 kg (1760 lbs) 2000 kg (4400 lbs) Parts List 9 10 11 12 13 14 15 16 Model Shank Model Number Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Dominator 850 QL 80 600245 Description Thread Protector Snap Ring N.r.v. Seat O’Ring N.r.v. N.r.v. Cover N.r.v. Spring Top-Adaptor Spacer O’Ring Piston Cylinder Snap Ring O’Ring Bit Guide Bush Bit Ring Chuck Spacer Chuck End Cap Maintenance Kits Service Kit SK78 2 2 1 2 2 2 2 - Repair Kit RK131 2 1 2 1 1 2 2 2 2 1 1 2 1 - Drill Bits Part Number QL 80 653062 653239 653254 653263 Diameter mm Inch 222 254 270 270 8 3/4 10 10 5/8 10 5/8 Face Design Type Concave Concave Concave Concave Domed Domed Domed Parabolic Buttons Qty 14 x 18 mm / 10 x 18 mm Long 34x18 mm / 12x13 mm Retracks 42x18 mm / 12x13 mm Retracks 42x18 mm / 12x13 mm Retracks Over Weight Size (kg) 56.8 64 69.5 69.5 Additional drill bit configurations are available upon request 17 18 19 Your Drilling Expert 1881 Drill & Blast catalogue-02A.indd 33 33 03/06/2014 13:01 AIR CONSUMPTION 2200 2000 1800 1600 1400 1200 Air Consumption (CFM) 1000 800 600 800 400 200 0 100 150 200 250 300 350 400 450 500 Air Pressure (PSI) DOM 10 SDOM 600 DOM 20 SDOM 650 DOM 375 DOM 750 SDOM 400 DOM 850 SDOM 450 SDOM 500 SDOM 550 HD DOM 600 34 1881 Drill & Blast catalogue-02A.indd 34 03/06/2014 13:01 OUR COMMITMENT TO YOU CONVERSION TABLE Air Volume At Halco Rock Tools we pride ourselves on providing exemplary levels of customer service, support and training no matter what your drilling requirements are. Having manufactured drilling consumables for over sixty five years our support team are well placed to provide accurate and timely solutions to optimise your drilling performance. Halco Rock Tools is a world class manufacturer of Down-The-Hole (DTH) drilling equipment with locations around the globe, and headquartered in the UK. Halco pioneered the development and distribution of DTH hammers in the 1950s. Produced for more than 65 years, our products continue to be regarded as some of the most reliable and durable available today. This is due to our commitment to exceeding customer needs, design expertise and rigorous product testing in extreme drilling conditions. The hammers and drill bits in this catalogue are designed to offer optimum drilling performance in Drill and Blast mining and quarry applications. Additional hammers and bits are available for the following applications: Example 1 cc = .001 litre 1000 cc = 1 litre 1 litre = .001 m3 1000 litres = 1 m3 Air Flow Example 1 cfm = 0.0283 m3/min 100 cfm = 2.83 m3/min 1 cfm = 0.4719 litre/sec 100 cfm = 47.19 litre/sec 1 m3/min = 35.315 cfm 10 m3/min = 353.15 cfm 1 m3/min = 16.667 litre/sec 10 m3/min = 166.67 litre/sec 1 litre/sec = 2.1189 cfm 100 litre/sec = 211.89 cfm 1 litre/sec = 0.0600 m3/min 100 litre/sec = 6.00 m3/min Air Pressure Example 1 psi = 0.0689 bar 100 psi = 6.89 bar 1 psi = 0.0703 kg/cm2 100 psi = 7.03 kg/cm2 1 psi = 0.0680 atm (Atmosphere) 100 psi = 6.80 atm 1 bar = 14.504 psi 10 bar = 145.04 psi 1 bar = 1.0197 kg/cm2 10 bar = 10.197 kg/cm2 1 bar = 0.9869 atm 10 bar = 9.869 atm 1 atm = 14.696 psi 10 atm = 146.96 psi 1 atm = 1.0132 bar 10 atm = 10.132 bar 1 atm = 1.0332 kg/cm2 10 atm = 10.332 kg/cm2 Velocity Example • Construction 1 m/min = 3.2808 ft/min 1000 m/min = 3280.80 ft/min 1 m/min = 0.0167 m/sec 1000 m/min = 16.70 m/sec • Oil and Gas 1 ft/min= 0.3048 m/min 1000 ft/min = 304.80 m/min 1 ft/min = 0.0051 m/sec 1000 ft/min = 5.10 m/sec 1 m/sec = 60.00 m/min 10 m/sec = 600 m/min 1 m/sec = 196.85 ft/min 10 m/sec = 1968.50 ft/min • Exploration We can offer training in hammer and bit selection, service, maintenance and repair. With specialists available at all of our locations, you‘re never far away from the support you require. Halco‘s superb team of engineers are only a phone call away. Further Learning Aids: • A-Z of DTH Drilling Torque Example 1 lbft = 0.1383 kgm 1000 lbft = 138.30 kgm 1 lbft = 1.3558 Nm 1000 lbft = 1355.80 Nm 1 lbft = 12.00 lbin 1000 lbft = 12000 lbin 1 kgm = 7.233 lbft 100 kgm = 723.30 lbft 1 kgm = 9.8067 Nm 100 kgm = 980.67 Nm • Civil Engineering 1 kgm = 86.796 lbin 100 kgm = 8679.60 lbin • DTH Maintenance Manual 1 lbin = 0.0833 lbft 1000 lbin = 83.30 lbft • Geothermal/Waterwell • User Guide 1 lbin = 0.0115 kgm 1000 lbin = 11.50 kgm 1 lbin = 0.1130 Nm 1000 lbin = 113 Nm • www.halcorocktools.com 2 1881 Drill & Blast Cover 4pp.indd 3-4 Your Drilling Expert 35 03/06/2014 12:37 www.halcorocktools.com United Kingdom Halco Rock Tools Ltd Armytage Road Brighouse West Yorkshire HD6 1QF Tel: +44 (0)1422 399900 Email: [email protected] USA Halco America LLC 2720 Fallon Drive Sherman TX 75090 Tel: +1 903-893-2300 Email: [email protected] Halco Rock Tools Quality Management System is Certified to ISO9001: 2008 Certificate No: LRQ 0850659 Australia Halco Australia Dillington Pass Landsdale WA 6065 Tel: +61 8 9303 9506 Email: [email protected] South Africa Halco South Africa 21 Harriet Ave Driehoek Germiston 1459 Shop No4 Johannesburg Email: [email protected] V2. 2014 1881 Drill & Blast Cover 4pp.indd 1-2
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