MP2 Enterprise 6.0 Oracle User`s Guide
Transcription
MP2 Enterprise 6.0 Oracle User`s Guide
USER’S GUIDE 6.0 ORACLE EDITION Datastream Systems, Inc. is the sole owner of this documentation and may change this documentation without issuing notice. No person or entity may reproduce or transmit any part of this documentation without written permission from Datastream Systems, Inc. 2000 Datastream Systems, Inc. All rights reserved. Datastream, iProcure, MP2, Pocket MP2, MP2 Messenger, MP2 PagerLink, MP2 RequestLink, MP2 WebLink, MP5, MP5i, and MaintainIt are trademarks of Datastream Systems, Inc. or its subsidiaries. Adobe and Acrobat are trademarks of Adobe Systems, Inc. Agentry is a trademark of Syclo, LLC. ChartFx is a trademark of Software FX, Inc. Crystal Reports is a trademark of Seagate Software, Inc. DataLIB is a trademark of Everest Enterprises. dBest Barcodes is a trademark of Hallogram Publishing. DynaZip is a trademark of Inner Media. Graphics Server is a trademark of Pinnacle Publishing, Inc. ImageMan is a registered trademark of Data Techniques, Inc. InstallShield is a trademark of InstallShield Corporation. LaserJet is a trademark of Hewlett-Packard Company. Lotus Notes, cc:Mail, Lotus 1-2-3, and Symphony are trademarks of Lotus Corporation. NetHASP is a trademark of Aladdin Knowledge Systems Ltd. Netscape Navigator is a trademark of Netscape, Inc. Newton and MessagePad are registered trademarks of Apple Computer, Inc. Novell and GroupWise are registered trademarks of Novell, Inc. OpenExchange is a trademark of FirstPlace Software. ORACLE is a registered trademark of Oracle Corporation. PKZIP and PKUNZIP are registered trademarks of PKWARE, Inc. Platinum is a registered trademark of Advanced Business Microsystems, Inc. ProComm Plus is a trademark of Quarterdeck, Inc. QuattroPro and Paradox are registered trademarks of Corel Corporation. Sentinel Driver and Rainbow Port Driver are trademarks of Rainbow Technologies, Inc. Symbol is a trademark of Symbol Technologies, Inc. TRAKKER is a trademark of Intermec, Inc. MailX is a trademark of Terckland Software. UNIX is a registered trademark in the United States and other countries, licensed exclusively through X/Open Company Limited. Windows NT, Windows 95, SQL Server, Internet Explorer, MS Exchange, Excel, Word, Project and Access are trademarks of Microsoft Corporation. WinFax is a trademark of Symantec, Inc. Wonderware is a registered trademark and NetDDE and Wonderware InTouch are trademarks of Wonderware Corporation. All other brand names and product names mentioned in this document and in this software are trademarks, registered trademarks, or service marks of their respective owners. Datastream Systems, Inc. 50 Datastream Plaza Greenville, SC 29605 Printed in the United States of America. May 2000 MP2 Enterprise 6.0 Oracle User’s Guide 2030-000032-0003-0 Rev. C CUSTOMER SERVICES IN THIS SECTION ! Technical Support ! Consulting ! Datastream Offices ! Datastream Internet Addresses ! Training ! Billing Questions ! Software Returns III Technical Support Datastream’s technical support analysts can assist you over the telephone with your software. When your TechSupport Subscription expires, you may renew it with Datastream. A standard Bronze TechSupport Subscription provides you with the following services. ! Telephone Support—Datastream toll-free telephone support is available 24 hours a day, 365 days a year by calling 1-800-365-6775. The technical support fax number is 1-864-422-7543. If you are not in the United States, call 1-864-422-5001 to get the toll-free number for your country. ! Remote Support (Meeting Center)—Datastream’s technical support representatives access the customer’s computer system via a web address for problem diagnosis and correction. The customer must have access to the Internet before this service can be applied. Software Updates—Datastream notifies all supported customers of software updates including problem corrections and/or product enhancements. This service includes same-platform changes only. If custom work is involved, customers need to contact the Datastream Custom Department prior to upgrading their software. ! ! Internet Access to Technical Support—Questions about Datastream software may be submitted via email to [email protected]. Customers can use Datastream’s website, www.dstm.com, to access product information and the company newsletter and to request product enhancements and fixes. ! Online Datastream Web Analyst—This web-based diagnostic tool is available via the Datastream website at www.dstm.com. This utility allows users to self diagnose problems using a decision tree based on the Datastream Support Knowledge Base. Support incidents may also be created through this utility. To renew your TechSupport subscription or to upgrade your subscription to Gold, Platinum, or Platinum Plus, call Datastream and ask for Support Sales. Refer to “Datastream Offices” later in this section. Important: Datastream provides telephone assistance but cannot guarantee data recovery or provide data reentry if your data is corrupt. Back up all data to prevent loss. Consulting Datastream’s Professional Services Group consists of maintenance professionals who will consult with you on site. They can help you set up and implement your new software and then prepare your employees to operate the software efficiently. For more information about Datastream’s consulting services, contact your Datastream Sales Representative. Refer to “Datastream Offices” or “Datastream Internet Addresses” later in this section. Datastream Offices IV CUSTOMER SERVICES U.S. Corporate China Mexico Datastream Systems, Inc. 50 Datastream Plaza Greenville, SC 29605 USA Phone: 1-864-422-5001 Fax: 1-864-422-5000 Datastream Systems China 1109 Pudong Holiday Inn #899 Dong Fang Road, Pudong Shanghai, 200122 P.R.C. China Phone: 86 21 5081 4485 Fax: 86 21 5081 5662 Datastream Systems de México Paseo de la Reforma 408 1p Col Juarez C.P 06600 México D.F. México Phone: 52 (5) 208 4486 Fax: 52 (5) 208 4588 Argentina Datastream-Computec Humberto Primo 151 C1103ACC Buenos Aires Argentina Phone: 54 (11) 4300 8008 Fax: 54 (11) 4361 8282 Australia Datastream Systems Pty Ltd. Yamco House Level 1 56 Little Edward Street Spring Hill, QLD 4000 Australia Phone: 61 7 3831 8744 Fax: 61 7 3831 8623 Brazil Datastream Systems Do Brasil Ltda R. Arizona 1349 - Cj.4A Sao Paulo, SP - 04567-003 Phone: 55 11 5505 9225 Fax: 55 11 5505 9225 France Datastream SA Paris (sales & headquarters) ZAC des Deux Gares 34 Avenue Franklin Roosevelt 92150 Suresnes France Phone: 33 (0) 1 46 25 59 60 Fax: 33 (0) 1 46 25 59 69 Germany Datastream Systems GmbH & Co. KG Munich (headquarters) Scherbaumstraße 33 81737 München Germany Phone: 49 (0) 89 67 00 48 0 Fax: 49 (0) 89 67 00 48 46 Japan Datastream Systems, Inc. 602 Bureau Ichibancho 4-22 Ichibancho Chiyoda-ku,Tokyo 102-0082 Japan Phone: 81 3 5215 3774 Fax: 81 3 5215 3779 Singapore Datastream-SIS Pte Ltd. 315 Alexandra Road #05-03 Performance Centre Singapore 159944 Phone: 65 474 0988 Fax: 65 474 9788 The Netherlands Datastream Systems B.V. Groothandelsgebouw, Entrance E Conradstraat 18 3013 AP Rotterdam The Netherlands Phone: 31 (0) 10 2064700 Fax: 31 (0) 10 2064701 United Kingdom Datastream Systems (UK) Ltd. First Floor 10 Stoke Gardens Slough Berkshire SL1 3QQ England Phone: 44 (0) 1753 896600 Fax: 44 (0) 1753 896601 Datastream Internet Addresses Contact Datastream Systems via the following Internet addresses. ! Support [email protected] ! Sales [email protected] ! Training [email protected] ! Documentation [email protected] CUSTOMER SERVICES V ! World Wide Web www.dstm.com Training Datastream offers a full range of programs at our training centers in Greenville, SC; Irvine, CA; Chicago, IL; Woodbridge, NJ; and Dallas, TX. Datastream also offers regional training classes throughout the year at various international locations including the United States, Canada, and Mexico. For more information about Datastream’s training services, visit the Training website at www.dstm.com/training, or contact your Datastream Sales Representative. Refer to “Datastream Offices” or “Internet Addresses” earlier in this section. Billing Questions Call Datastream and ask for Accounts Receivable if you have questions regarding your invoice. Refer to “Datastream Offices” earlier in this section. Unless you have previously negotiated other payment terms, Datastream must receive payment within 30 days of your receipt of the software and documentation. Datastream charges accounts that are not paid within 30 days an interest rate of 1.5% per month. Accounts left unpaid after 60 days are not eligible for technical support until the account is settled. Software Returns Datastream’s software is backed by a thirty- (30) day money back guarantee. You may return the software for a full refund within thirty (30) days of purchase. Equipment returns may be subject to a restocking fee. Contact your Datastream Sales Representative for more information. Refer to “Datastream Offices” or “Datastream Internet Addresses” earlier in this section. VI CUSTOMER SERVICES CONTENTS 1 ! Introduction ............................................................................................... 1 New Features ................................................................................................................................... 2 MP2 Modules.................................................................................................................................... 4 MP2 Documentation Set ................................................................................................................... 6 Organization.................................................................................................................................. 6 Conventions .................................................................................................................................. 6 Adobe Acrobat Files ...................................................................................................................... 7 MP2 Wizards .................................................................................................................................... 7 MP2 Sample Data............................................................................................................................. 7 Tips of the Day ................................................................................................................................. 7 MP2 Help.......................................................................................................................................... 8 2 ! Basics...................................................................................................... 9 Starting MP2................................................................................................................................... 10 Operating the MP2 Main Window ................................................................................................... 11 Menu Bar..................................................................................................................................... 11 Quick Access Bar ........................................................................................................................ 12 Toolbar ........................................................................................................................................ 12 Hot Keys...................................................................................................................................... 14 Keyboard Shortcuts..................................................................................................................... 14 Customizing the MP2 Desktop........................................................................................................ 15 Customizing Field and Form Colors ............................................................................................ 15 Customizing the Quick Access Bar.............................................................................................. 16 Customizing the Toolbar.............................................................................................................. 17 Data Entry ...................................................................................................................................... 18 Printing Data Collection Forms .................................................................................................... 18 Guidelines for Entering Data ....................................................................................................... 18 Entering Data in Sequence.......................................................................................................... 18 Forms ............................................................................................................................................. 20 Form Toolbar............................................................................................................................... 21 Switching Among Open Forms .................................................................................................... 22 VII Opening Previously Opened Forms............................................................................................. 22 Viewing Information in List View and Record View ...................................................................... 22 Selecting Items............................................................................................................................ 24 Saving the Layout of Forms......................................................................................................... 24 Closing Forms and Dialog Boxes ................................................................................................ 25 Records .......................................................................................................................................... 25 Inserting Records ........................................................................................................................ 25 Editing Records ........................................................................................................................... 26 Copying and Pasting Records ..................................................................................................... 26 Searching for Records................................................................................................................. 27 Filtering Records ......................................................................................................................... 27 Defining New Filters .............................................................................................................. 27 Modifying Filters .................................................................................................................... 29 Applying and Removing Filters .............................................................................................. 29 Deleting Filters ...................................................................................................................... 30 Sorting Records........................................................................................................................... 30 Sorting Records by an Individual Field .................................................................................. 30 Sorting Records by Multiple Fields ........................................................................................ 31 Attaching Multimedia Files........................................................................................................... 31 Deleting Records......................................................................................................................... 32 Record Locking ........................................................................................................................... 32 Fields.............................................................................................................................................. 33 Entering Information into Fields ................................................................................................... 33 Adding Information to User-defined Fields................................................................................... 34 Rearranging and Resizing Fields................................................................................................. 34 Entering Dates into Fields ........................................................................................................... 34 Entering Times into Fields ........................................................................................................... 35 Lookup Forms................................................................................................................................. 35 Selecting Values from Standard Lookup Forms........................................................................... 35 Selecting Values from Multiple-record Lookup Forms ................................................................. 36 Changing the Home Site, Purchasing Center, and Warehouse ...................................................... 37 Saving Files .................................................................................................................................... 38 Exiting MP2 .................................................................................................................................... 39 3 ! Labor ..................................................................................................... 41 Entering Initial Labor Information .................................................................................................... 42 Creating Employee Records ........................................................................................................... 42 Adding Employee Information...................................................................................................... 42 Adding Training Information ........................................................................................................ 43 Adding Wage Information ............................................................................................................ 44 Entering Attendance Exceptions..................................................................................................... 45 Purging Timekeeping Records........................................................................................................ 46 VIII CONTENTS 4 ! Vendors and Manufacturers ...........................................................................47 Entering Initial Vendor Information.................................................................................................. 48 Creating Vendor Lists.................................................................................................................. 48 Entering Exchange Rate Information........................................................................................... 48 Entering Tax Information ............................................................................................................. 49 Creating Vendor Records ............................................................................................................... 51 Adding Vendor Information.......................................................................................................... 51 Adding Items Supplied by Vendors.............................................................................................. 52 Specifying the Ordering Method .................................................................................................. 52 Adding Vendor Notes .................................................................................................................. 53 Adding Representative Information ............................................................................................. 54 Viewing Active Purchase Orders .................................................................................................... 55 Viewing Purchase Order Statistics.................................................................................................. 55 Creating Manufacturer Records...................................................................................................... 56 Adding Manufacturer Information ................................................................................................ 56 Adding Manufacturer Notes......................................................................................................... 57 5 ! Equipment................................................................................................59 Entering Initial Equipment Information ............................................................................................ 60 Creating Location and Sub-location Records.................................................................................. 60 Creating Equipment Records.......................................................................................................... 62 Adding Equipment Information .................................................................................................... 62 Adding Financial Information ....................................................................................................... 63 Adding Safety Information ........................................................................................................... 64 Managing Spare Parts .................................................................................................................... 64 Creating Spare Parts Lists........................................................................................................... 65 Adding Spare Parts Lists to Equipment Records ......................................................................... 65 Updating Spare Parts Lists.......................................................................................................... 66 Viewing Spare Parts Availability .................................................................................................. 67 Recording Meter Readings ............................................................................................................. 68 Adding Meter Information ............................................................................................................ 68 Updating Meter Readings............................................................................................................ 69 Creating Component Hierarchies.................................................................................................... 70 Managing Service Contracts........................................................................................................... 72 Creating Service Contract Records ............................................................................................. 72 Adding Service Contracts to Equipment Records ........................................................................ 73 Recording Service Contract Payments........................................................................................ 73 Viewing Equipment Covered Under Service Contracts................................................................ 74 Creating Nameplate Records and Equipment Variables ................................................................. 75 Creating Nameplate Records ...................................................................................................... 75 Entering Nameplate Information .................................................................................................. 76 Creating Equipment Variable Records ........................................................................................ 77 Entering Equipment Variable Information .................................................................................... 78 Editing and Viewing Nameplates and Equipment Variables ........................................................ 79 CONTENTS IX Analyzing Equipment Failure .......................................................................................................... 79 Creating the Equipment Failure Tree........................................................................................... 79 Adding Reasons and Sub-reasons for Outage ...................................................................... 79 Adding Solutions ................................................................................................................... 80 Navigating the Equipment Failure Tree ....................................................................................... 80 Modifying the Equipment Failure Tree ......................................................................................... 82 Troubleshooting Equipment Failure............................................................................................. 83 Calculating Equipment Maintenance Costs .................................................................................... 84 Calculating Total Equipment Costs.............................................................................................. 84 Calculating Asset Values............................................................................................................. 84 Viewing Equipment History ............................................................................................................. 85 6 ! Inventory ................................................................................................. 87 Entering Initial Inventory Information............................................................................................... 88 Creating Inventory Records ............................................................................................................ 88 Adding Inventory Information....................................................................................................... 88 Adding Stock Information ............................................................................................................ 89 Adding Ordering Information ....................................................................................................... 90 Editing Unit Cost Information....................................................................................................... 91 Specifying Substitute Items ......................................................................................................... 92 Assigning Vendors to Items......................................................................................................... 92 Adding Specifications and Notes ................................................................................................. 93 Receiving Inventory Items .............................................................................................................. 94 Viewing Inventory Availability.......................................................................................................... 95 Printing Inventory Item Labels ........................................................................................................ 96 Checking Out Inventory Items......................................................................................................... 96 Returning Inventory Items............................................................................................................... 98 Checking Out and Returning Multiple Inventory Items .................................................................... 99 Adjusting Stock Levels.................................................................................................................. 100 Moving Items Within a Warehouse ............................................................................................... 101 Moving Items Between Warehouses............................................................................................. 102 Counting Inventory ....................................................................................................................... 103 Step 1: Printing Counting Sheets and Counting Inventory ......................................................... 103 Step 2: Entering and Posting Counts......................................................................................... 103 Step 3: Printing the Adjustment Report...................................................................................... 104 Viewing Reserved Parts ............................................................................................................... 105 Viewing Warehouse Information ................................................................................................... 105 Calculating Inventory Usage ......................................................................................................... 106 Calculating Inventory Costs .......................................................................................................... 107 Performing ABC Analysis ............................................................................................................. 107 Classifying Inventory Items........................................................................................................ 108 Interpreting ABC Analysis Reports ............................................................................................ 109 Performing EOQ Analysis............................................................................................................. 109 Viewing Inventory Transaction History.......................................................................................... 111 X CONTENTS 7 ! Scheduling ............................................................................................. 113 Scheduling Sites ........................................................................................................................... 114 Specifying the Normal Site Work Week ..................................................................................... 114 Specifying Site Scheduling Exceptions...................................................................................... 115 Scheduling Employees ................................................................................................................. 116 Specifying Regular Employee Hours ......................................................................................... 116 Specifying Single-Day Employee Scheduling Exceptions.......................................................... 117 Specifying Multiple-Day Employee Scheduling Exceptions ....................................................... 118 Recording Equipment Downtime for Reference ............................................................................ 119 Scheduling Work Orders............................................................................................................... 120 Projecting the Work Order Schedule ......................................................................................... 120 Viewing the Work Order Schedule............................................................................................. 120 Scheduling, Rescheduling, and Unscheduling Work Orders...................................................... 122 Viewing Labor Utilization ........................................................................................................... 122 Assigning Labor to Work Orders ............................................................................................... 123 Filtering Labor Information......................................................................................................... 124 Printing Work Orders................................................................................................................. 124 8 ! Tasks.................................................................................................... 125 Planning Preventive Maintenance Systems .................................................................................. 126 Planning In-Service Tasks......................................................................................................... 126 Planning Multiple-Equipment Tasks .......................................................................................... 126 Planning Shadowed Tasks ........................................................................................................ 127 Planning Metered Tasks............................................................................................................ 129 Scheduling Tasks by One Meter.......................................................................................... 129 Scheduling Tasks by Multiple Meters .................................................................................. 129 Scheduling Tasks by Meter and Date.................................................................................. 129 Creating Task Instruction Lists...................................................................................................... 130 Creating Task Records ................................................................................................................. 131 Adding Task Information............................................................................................................ 131 Adding Detailed Information ...................................................................................................... 133 Adding Parts Information ........................................................................................................... 134 Adding Shadow Information ...................................................................................................... 134 Recalculating Labor Hours ........................................................................................................... 135 Recalculating Task Durations ....................................................................................................... 136 Projecting Tasks for the Year........................................................................................................ 137 9 ! Work Requests ........................................................................................ 139 Creating Tenant Records.............................................................................................................. 140 Creating and Submitting Call-in Requests .................................................................................... 141 Viewing Tenant Request Status.................................................................................................... 142 Creating On-site Request Records ............................................................................................... 143 Approving On-site Requests ......................................................................................................... 144 Editing On-site Request History.................................................................................................... 144 Removing On-site Request History............................................................................................... 145 CONTENTS XI 10 ! Work Orders ........................................................................................... 147 Entering Initial Work Order Information......................................................................................... 148 Generating Work Orders............................................................................................................... 148 Selecting Records for Generation.............................................................................................. 149 Sorting Records for Generation ................................................................................................. 150 Projecting Available Craft Hours................................................................................................ 151 Selecting Work Orders to Release ............................................................................................ 151 Determining Scheduled Start Dates .......................................................................................... 152 Creating Project Records.............................................................................................................. 153 Creating Work Order Records ...................................................................................................... 154 Adding Work Order Information ................................................................................................. 154 Adding Equipment and Location Information ............................................................................. 155 Adding Employee Labor Information ......................................................................................... 156 Adding Contract Labor Information............................................................................................ 156 Adding Required Parts .............................................................................................................. 157 Adding Scheduling Information.................................................................................................. 157 Adding Comments..................................................................................................................... 158 Refreshing Work Priority............................................................................................................... 159 Printing Work Orders .................................................................................................................... 159 Printing Individual Work Orders ................................................................................................. 159 Printing Multiple Work Orders.................................................................................................... 160 Updating Information Before Closing ............................................................................................ 160 Updating Individual Work Orders............................................................................................... 160 Updating Multiple Work Orders ................................................................................................. 161 Updating Meter Readings.......................................................................................................... 162 Updating Contract Labor Information......................................................................................... 163 Viewing Work Order Costs ........................................................................................................... 163 Closing Work Orders .................................................................................................................... 164 Closing Individual Work Orders ................................................................................................. 164 Closing Multiple Work Orders.................................................................................................... 165 Editing Work Order History ........................................................................................................... 165 Calculating Work Order Productivity ............................................................................................. 166 Exporting Work Orders to Microsoft Project .................................................................................. 167 Step 1: Exporting Work Orders to Comma Delimited Files ........................................................ 167 Step 2: Importing Comma Delimited Files into Microsoft Project ............................................... 168 Table Relationships............................................................................................................. 169 Sample Imported Files......................................................................................................... 170 Inserting the Text 1 Column (Optional) ................................................................................ 170 Step 3: Updating the Microsoft Project Export Table Format (Optional) .................................... 171 XII CONTENTS 11 ! Quotations ............................................................................................. 175 Generating Quotations.................................................................................................................. 176 Creating Quotation Records ......................................................................................................... 177 Printing Quotations ....................................................................................................................... 179 Printing Individual Quotations .................................................................................................... 179 Printing Multiple Quotations....................................................................................................... 179 Generating Requisitions from Quotations ..................................................................................... 179 Purging Quotations ....................................................................................................................... 180 12 ! Requisitions ........................................................................................... 181 Guidelines for Generating Requisitions......................................................................................... 182 Generating Requisitions ............................................................................................................... 182 Creating Requisition Records ....................................................................................................... 183 Calculating Requisition Costs ....................................................................................................... 185 Managing Requisition Approval .................................................................................................... 185 Pre-approving Requisitions ....................................................................................................... 186 Approving Requisitions.............................................................................................................. 187 Unapproving Requisitions.......................................................................................................... 187 Selecting the Purchasing Vendor.................................................................................................. 187 Printing Requisitions ..................................................................................................................... 188 Printing Individual Requisitions.................................................................................................. 188 Printing Multiple Requisitions .................................................................................................... 188 Adding Requisition Line Items to Purchase Orders....................................................................... 189 Removing Requisition Line Items from Purchase Orders.............................................................. 190 Viewing Receipt Information ......................................................................................................... 190 Viewing Return Information........................................................................................................... 191 13 ! Purchase Orders ...................................................................................... 193 Entering Initial Purchase Order Information .................................................................................. 194 Generating Purchase Orders ........................................................................................................ 194 Creating Purchase Order Records................................................................................................ 195 Adding Purchase Order Information .......................................................................................... 195 Adding Line Item Information..................................................................................................... 196 Adding Order Information .......................................................................................................... 197 Editing Purchase Order Addresses ........................................................................................... 198 Adding Tax Information ............................................................................................................. 199 Creating Blanket Purchase Orders ............................................................................................... 200 Step 1: Setting Up Blanket Purchase Orders............................................................................. 200 Step 2: Generating Requisitions for Blanket Purchase Orders .................................................. 201 Step 3: Approving Requisitions for Blanket Purchase Orders.................................................... 201 Step 4: Generating Blanket Purchase Orders............................................................................ 202 Changing the Purchase Order Status ........................................................................................... 202 Calculating Purchase Order Costs................................................................................................ 203 CONTENTS XIII Printing Purchase Orders ............................................................................................................. 204 Printing Individual Purchase Orders .......................................................................................... 204 Printing Multiple Purchase Orders ............................................................................................. 204 Faxing Purchase Orders............................................................................................................... 205 Step 1: Installing the Fax Program ............................................................................................ 205 Step 2: Entering the Fax Program Name................................................................................... 205 Step 3: Setting up Vendor Information....................................................................................... 205 Step 4: Faxing Purchase Orders ............................................................................................... 205 Receiving Line Items .................................................................................................................... 206 Returning Line Items..................................................................................................................... 207 Setting the Invoice Number........................................................................................................... 209 Viewing Line Item Status .............................................................................................................. 209 Viewing Line Item Status Audit History ......................................................................................... 210 Viewing Purchase Order Revisions .............................................................................................. 210 Closing Purchase Orders.............................................................................................................. 212 Closing Individual Purchase Orders .......................................................................................... 212 Closing Selected Purchase Orders............................................................................................ 212 Closing Completed Purchase Orders ........................................................................................ 213 Editing Purchase Order History .................................................................................................... 213 Editing Purchase Order Receipt History ....................................................................................... 214 14 ! Asset Management ................................................................................... 217 Entering Initial Asset Information .................................................................................................. 218 Generating Asset Locations.......................................................................................................... 218 Creating Asset Location Records ................................................................................................. 219 Generating Asset Numbers........................................................................................................... 219 Creating Asset Records................................................................................................................ 220 Viewing Assets for Each Location................................................................................................. 221 Counting Assets ........................................................................................................................... 221 Step 1: Printing Counting Sheets............................................................................................... 221 Step 2: Entering and Posting Counts......................................................................................... 222 Step 3: Printing the Adjustment Report...................................................................................... 222 15 ! Budgeting .............................................................................................. 223 Analyzing Budgets ........................................................................................................................ 224 Printing Budget Reports and Graphs ............................................................................................ 225 Clearing the Current Budget ......................................................................................................... 225 16 ! Statistical Predictive Maintenance................................................................. 227 Creating SPM Records ................................................................................................................. 228 Recording SPM Readings............................................................................................................. 230 Generating Work Orders Using SPM Limits.................................................................................. 231 Viewing Daily Averages ................................................................................................................ 231 Calculating Means and Standard Deviations ................................................................................ 232 Purging SPM Readings ................................................................................................................ 232 XIV CONTENTS 17 ! Reports, Graphs, and Labels........................................................................ 235 General Procedures for Reports, Graphs, and Labels .................................................................. 236 Selecting Reports, Graphs, or Labels........................................................................................ 236 Specifying Page Layout and Print Information........................................................................... 236 Selecting Records ..................................................................................................................... 238 Sorting Records......................................................................................................................... 239 Selecting the Sites, Purchasing Centers, or Warehouses.......................................................... 240 Previewing Report, Graph, and Label Data ............................................................................... 241 Previewing Reports and Labels ................................................................................................. 241 Changing the Printer ................................................................................................................. 242 Printing Reports, Graphs, and Labels........................................................................................ 242 Exporting Reports, Graphs, and Labels..................................................................................... 242 E-mailing Reports, Graphs, and Labels ..................................................................................... 243 Opening Existing Reports, Graphs, and Labels ......................................................................... 245 Reports......................................................................................................................................... 246 Selecting Report Fields ............................................................................................................. 246 Customizing Report Headers and Footers................................................................................. 247 Report List................................................................................................................................. 248 Assets ................................................................................................................................. 248 Equipment ........................................................................................................................... 248 Inventory ............................................................................................................................. 250 Labor ................................................................................................................................... 253 Purchasing .......................................................................................................................... 253 Scheduling .......................................................................................................................... 256 Statistical Predictive Maintenance ....................................................................................... 257 Tasks .................................................................................................................................. 257 Work Requests.................................................................................................................... 258 Work Orders........................................................................................................................ 261 Graphs.......................................................................................................................................... 265 Selecting the Graph Type.......................................................................................................... 265 Specifying Graph Options and Titles ......................................................................................... 266 Previewing Graphs .................................................................................................................... 267 Graph List.................................................................................................................................. 267 Scheduling .......................................................................................................................... 267 Statistical Predictive Maintenance ....................................................................................... 268 Work Requests.................................................................................................................... 268 Work Orders........................................................................................................................ 269 Equipment ........................................................................................................................... 270 Labels........................................................................................................................................... 270 Modifying Label Layouts............................................................................................................ 270 Selecting Label Formats............................................................................................................ 271 Customizing Label Dimensions ................................................................................................. 272 CONTENTS XV Work Order Analysis and Inventory Analysis Graphs.................................................................... 273 Analysis Types .......................................................................................................................... 273 Pareto.................................................................................................................................. 273 Time Series ......................................................................................................................... 274 Categorical .......................................................................................................................... 275 Histogram............................................................................................................................ 275 Creating Inventory Analysis and Work Order Analysis Graphs.................................................. 276 Appendix A: Field Definitions............................................................................. 279 Appendix B: Filter Operators.............................................................................. 331 Appendix C: Forms and Dialog Boxes ................................................................... 333 Forms ........................................................................................................................................... 333 Dialog Boxes ................................................................................................................................ 335 Glossary ..................................................................................................... 339 Index ......................................................................................................... 349 XVI CONTENTS 1 ! INTRODUCTION MP2 is an enterprise asset management (EAM) software application that controls maintenance operations. MP2 allows for long-term growth of any size operation. With MP2, either create work orders immediately, or completely build the database before creating work orders, optimizing the program’s work order generation and reporting capabilities. IN THIS CHAPTER ! New Features ! MP2 Modules ! MP2 Documentation Set ! MP2 Wizards ! MP2 Sample Data ! Tips of the Day ! MP2 Help 1 New Features This list describes the new features added for this version of MP2. Global ! Support for Oracle 8i (8.1.6) ! Support for Windows 2000 ! Microsoft ODBC driver for Oracle 2.7.3 (70% improved performance on a WAN) ! Site-specific records ! Use of temporary tablespace for reports and procedures ! Record count capability ! WAN performance improvement ! Applications Programming Interface (API)—Additional API for labor, which is called Human Resource Interface (HRI) ! Ditto toolbar button—Copy data from the previous record’s field when MP2 displays information in a tabular format. ! MP2 Designer—Create new tables and add fields to MP2 tables. Create new forms and add fields to these forms so that you can view, insert, delete, or update data. ! Euro Currency Conversion—Set up your database for compatibility with the European Union’s currency. ! iProcure toolbar button—Invokes a menu from which users can access one of Datastream’s new electronic commerce interfaces: BizSurplus, SpotBuy, and iProcure, as well as an option to access Datastream’s website. Installation ! Multi-site use of a single MP2 installation across a WAN ! Automatic client upgrade Security ! Two-level, multi-site security ! Customization of user-added required fields ! Security reports ! Quick role assignment option ! Option to print a list of audited users Equipment ! View option for nameplates and equipment variables ! 2 Performance improvement for the Location lookup and Failure Analysis forms 1 ! INTRODUCTION Inventory ! Multimedia file attachments to vendor records ! User-defined fields for vendor records ! Expanded field lengths for Vendor ID, vendor Name, and Payment Terms ! Warehouse inventory control ! Validation of inventory locations ! Additional account codes for inventory records Scheduling ! New field, Assigned, added to all pages of the Work Order Scheduling form (except the Unapproved Requests page) ! New field, Comments, added to all pages of the Work Order Scheduling form ! Light bulb button added to the Work Order Scheduling form, which displays employee and craft information, work dates, and estimated hours Work Orders ! Site-specific projects ! User-defined fields for work orders ! Generation of work orders for multiple-equipment in-service tasks for each inservice equipment ! Batch work order update ! Option to include RFO (Reason for Outage) code at the work order level Purchasing ! Multi-site purchasing control ! Multimedia file attachments to quotation, requisition, and purchase order records Reports, Graphs, and Labels ! Performance improvement for several equipment reports ! Reports for on-time delivery of work orders, by craft and by employee ! Performance improvement for several work order reports ! Purchasing Commitment report ! Performance improvement for the Purchasing Item Journal report ! Option to print duplicate labels per page 1 ! INTRODUCTION 3 Utilities ! Customization of audit trail; track changes to any MP2 record ! Removal of obsolete temporary data and views ! User interface for scheduling automated jobs ! Inventory cost import ! Conversion from MP2 5.0 SQL Server Edition ! Utility for archiving and restoring inventory, purchase order, purchase order revision, and work order history Add-Ons ! Barcode—Location-based work orders; addition of site, warehouse, and purchasing center; workflow improvement ! PagerLink—Paging for creation, approval, and/or deletion of on-site requests ! MP2 Financial Integration—Additional inbound queues and functions ! MP2 Financial Integration—Additional outbound queue for work order labor MP2 Modules This table outlines MP2 modules. Modules Description Assets Track location and quantities of all assets, not just those assets requiring maintenance. Refer to Chapter 14: Asset Management. Budget Track projected and actual costs, and then analyze discrepancies between these costs. Refer to Chapter 15: Budgeting. Equipment Create records for each of your site’s equipment so that you may track equipment maintenance and costs. Refer to Chapter 5: Equipment. Inventory Create vendor records for the companies from which you order parts and equipment and create manufacturer records for the companies that build the parts and equipment. Create inventory records for all parts used to maintain the site’s equipment. Store parts in multiple warehouses, and check out parts to employees, equipment, work orders, cost centers, or locations. Refer to Chapter 4: Vendors and Manufacturers and Chapter 6: Inventory. 4 1 ! INTRODUCTION Modules Description Labor Track the number of labor hours and the cost of labor for each maintenance task in two ways—by craft or by employee. You may track employee attendance exceptions (overtime, vacation, etc.), and you may monitor employee training and skill levels. Refer to Chapter 3: Labor. Purchasing Create quotations to request item prices from vendors, and then generate requisitions from selected quotations and from items in inventory which have reached their reorder points. Approve requisitions, and then generate purchase orders from these requisitions. Receive ordered items to stock, cost centers, employees, work orders, or equipment. Refer to Chapter 11: Quotations, Chapter 12: Requisitions, and Chapter 13: Purchase Orders. Scheduling Specify the normal workweek and exceptions for the site and each employee. You may view the current and projected workload in the Work Order Scheduling form and adjust the workload as necessary. Refer to Chapter 7: Scheduling. Statistical Predictive Maintenance Set up a predictive maintenance program to identify equipment readings that are outside control limits, alerting you to schedule maintenance before equipment breaks down. You may base these controls either on manufacturer’s specifications or on the equipment’s performance history. Refer to Chapter 16: Statistical Predictive Maintenance. Tasks Schedule tasks (by meter or by date) that your site performs repeatedly, and MP2 automatically generates work orders for the tasks each time they are due. Refer to Chapter 8: Tasks. Work Requests Create call-in requests for tenants requesting service, and allow company employees to submit on-site requests. MP2 tracks the status of submitted call-in requests and stores on-site requests in on-site request history. Refer to Chapter 9: Work Requests. Work Orders Create work orders for unscheduled work, or generate work orders for due tasks. You may print work orders for reference while completing the work. You may then specify parts and labor used for the work. Refer to Chapter 10: Work Orders. 1 ! INTRODUCTION 5 MP2 Documentation Set This section outlines the organization and conventions for the MP2 documentation set. Organization The complete set of MP2 documentation consists of these guides. Guide Intended Audience Contents System Administrator’s Guide network administrator, MP2 administrator, programmers Information concerning MP2 installation, data entry planning, security, MP2 setup and maintenance, as well as information necessary for creating interfaces between MP2 and other software packages User’s Guide MP2 users Procedures for all of MP2’s modular functions, e.g., Equipment, Inventory, Purchasing, Tasks, Work Orders, etc. Add-On Guide MP2 users with addon products Procedures for all functions associated with MP2’s add-on products, e.g., Barcode, OSHA Regulations, etc. Quick Start Guide MP2 maintenance management users Procedures for quickly creating work orders in MP2 Conventions This table lists the conventions for the MP2 documentation set. 6 Convention Explanation Times New Roman (Bold) Fields Helvetica Menu or drop-down list options Helvetica Condensed (Bold) Buttons Times New Roman (Bold, Italics) Used to stress a point or for defined terms TIMES NEW ROMAN (UPPER CASE) Keyboard keys and data examples Courier New Text that must be typed Tip Additional information Important Information that you should read before continuing Caution Information vital to the integrity of the MP2 system 1 ! INTRODUCTION Adobe Acrobat Files If you need additional copies of the documentation, the System Administrator can access and print the Portable Document Format (PDF) files available on the MP2 CD. MP2 Wizards MP2 wizards teach you to create tasks, work orders, and requisitions by leading you through each step. Follow these steps when accessing MP2 wizards. 1 Choose Tools | Wizards from the menu bar. MP2 lists all available wizards. 2 Select the appropriate wizard, and then follow the on-screen steps. MP2 Sample Data MP2 contains sample data files, which can be loaded by the MP2 system administrator. Use the sample data to learn and practice MP2 procedures before entering live data. Contact your system administrator if you cannot access the sample data. Tips of the Day When you start MP2, the program automatically displays the Tip of the Day dialog box containing an informative, and sometimes humorous, tip for operating MP2 more efficiently. In addition to reading a single tip of the day at startup, you may access the Tip of the Day dialog box any time MP2 is running. Follow these steps when accessing and navigating through MP2’s tips of the day. 1 Choose Help | Tip of the Day from the menu bar. MP2 displays the Tip of the Day dialog box. 2 Show Tips at Startup—Select to display a tip of the day every time you log into MP2. 3 Click Next Tip. MP2 displays the next tip of the day. 1 ! INTRODUCTION 7 Click More Tips to display a list of all tips grouped by subject, and then click Print to print the entire list of tips. Tip: 4 Click OK. MP2 closes the Tip of the Day dialog box. MP2 Help Access MP2’s help for quick answers to questions about the program. You may access MP2 Help in several ways. Tip: 8 ! Choose Help | MP2 Help Topics for a complete list of help topics. ! Choose Help | Help with Current Form from the menu bar for help with the current form. ! Click on the toolbar, and then click on the field or object for help with a form field or object. ! on a dialog box title bar, and then click on the field or object for help with Click a dialog box field or object. ! Choose Help | Tip of the Day from the menu bar to access informative tips for operating MP2 more efficiently. Refer to “Tips of the Day” earlier in this chapter. ! Choose Help | Datastream’s Web Site from the menu bar to access Datastream’s website. Keep abreast of product development and customer services, and send email directly to various Datastream departments, including TechSupport. Access Datastream’s website with a web browser, such as Internet Explorer or Netscape. 1 ! INTRODUCTION 2 ! BASICS This chapter describes basic MP2 elements and procedures. IN THIS CHAPTER ! Starting MP2 ! Operating the MP2 Main Window ! Customizing the MP2 Desktop ! Data Entry ! Forms ! Records ! Fields ! Lookup Forms ! Changing the Home Site, Purchasing Center, and Warehouse ! Saving Files ! Exiting MP2 9 Starting MP2 MP2 runs on a system with Windows 95 or Windows NT 3.51 (or higher). If you are unfamiliar with Windows procedures, refer to the Windows documentation before starting MP2. Follow these steps when starting MP2. 10 1 Start Windows. 2 Double-click or choose Start | Programs | MP2 6.0 Oracle Edition | MP2 6.0 Oracle Edition- ‘database name’. MP2 displays the main window if the System Administrator did not set up security; otherwise MP2 displays the Enter Password dialog box. 3 User ID—Enter the code identifying your user login. 4 Password—Enter your password. Special characters mask your password as you type it. If you make a mistake, press BACKSPACE to delete characters, and then retype the password. 5 Click OK. If you have access to only one site, purchasing center, and warehouse, MP2 displays the main window. If you have access to multiple sites, purchasing centers, and warehouses, MP2 displays the Select Sites/Purchasing Centers/Warehouses to View dialog box. 6 Select the sites, purchasing centers, and warehouses in which to login, and then click OK. MP2 displays the main window. 2 ! BASICS Operating the MP2 Main Window MP2’s main window contains the title bar, menu bar, toolbar, Quick Access bar, and status bar. title bar menu bar toolbar Quick Access bar status bar The title bar includes the name of the program or form, as well as the minimize/maximize or help button and the close button. Refer to the Windows documentation for more information on these buttons. The status bar, used with the Record Count button, displays the number of records in the current form. Access any MP2 form or procedure by choosing a menu from the menu bar or by clicking a button either on the toolbar or on the Quick Access bar. Menu Bar When you choose an item from the menu bar, MP2 displays a “drop-down” menu that lists main topics for that item. If you choose an item from a drop-down menu that has a , MP2 displays another menu. Continue choosing menu items until you reach the destination form or function. Refer to these descriptions when accessing the MP2 menu bar. 2 ! BASICS Menu Function File Opening, saving, and closing forms; printing; exporting and sending files; changing home site; logging out users; and exiting MP2 Edit Entering and editing information; searching for records View Refreshing, sorting, and filtering information; customizing MP2’s toolbar and Quick Access bar 11 Menu Function Tools Accessing Wizards, setting up MP2, managing audit trail information, exporting data, importing equipment and inventory data, maintaining and repairing tables, converting data from previous versions, setting up security, and customizing the MP2 desktop Activities Entering, processing, and generating information Graphs Creating, viewing, and printing graphs Reports Creating, viewing, and printing reports Window Navigating between open windows Help Accessing MP2 Help, Tips of the Day, and Datastream’s web site Quick Access Bar Quick access buttons are shortcuts for opening MP2 forms and reports. MP2 displays the Quick Access bar in the center of the main window when you have no forms open. MP2 moves the Quick Access bar to the left side of the main window when you open a form. Customize the Quick Access bar to display icons for those functions you perform most often. Refer to “Customizing the Quick Access Bar” later in this chapter. Toolbar Access many of MP2’s functions from the toolbar. When you hover the cursor over a button, MP2 displays a pop-up description of the button’s function. Refer to “Customizing the Toolbar” later in this chapter. 12 2 ! BASICS Refer to these descriptions when accessing the MP2 toolbar. Button Function Displays a dialog box from which you can open an MP2 form. Displays a dialog box from which you can open an existing report, graph, or label. Saves the current form layout. Prints the report associated with the current form. Displays the report on screen. Cuts the selected text to the clipboard. Copies the selected text to the clipboard. Pastes the text from the clipboard into the current field. Copies data from the previous record’s field when MP2 displays information in a tabular format. Removes the last edit if you have not moved the cursor from the field. Copies the current record to the clipboard. Pastes the copied record from the clipboard. Removes the changes for the entire record if you have not yet posted the record. Refreshes the form, showing all changes that you or other users have made. Sorts the current form by the current field in increasing order. Sorts the current form by the current field in decreasing order. Filters the current form by the current field. Disables the applied filter on the current form. Displays a dialog box from which you can search for a record by entering a particular value in a field. Searches for the next occurrence of the search value. 2 ! BASICS 13 Button Function Displays, in the status bar, the number of records contained in the current form. Invokes the context-sensitive help and changes the cursor to a question mark and pointer. Invokes a menu from which users can access one of Datastream’s new electronic commerce interfaces: BizSurplus, SpotBuy, and iProcure, as well as an option to access Datastream’s website. Hot Keys With hot keys you can quickly choose a menu item with the keyboard. Each menu name and drop-down menu item has one underlined letter that is the hot key for the menu or function. ! Access menus by holding down ALT and pressing the underlined letter of the menu name. For example, access the File menu by holding down ALT and pressing F. ! Choose items from a drop-down menu by pressing the underlined letter of the menu item. For example, after displaying the File drop-down menu, press P to choose Print. Keyboard Shortcuts Keyboard shortcuts are keys or key combinations for many MP2 functions. Keyboard shortcuts work only when the menus are not active. Keyboard shortcuts that duplicate menu commands appear to the right of the commands in the menu. Tip: 14 Shortcut Function SHIFT+F4 Displays the next page of a form. SHIFT+F3 Displays the previous page of a form. CTRL+W and CTRL+F4 Closes the current form. CTRL+S Saves the current form layout. CTRL+F6 and CTRL+TAB Switches among open forms. TAB Moves the cursor to the next field on a form. SHIFT+ TAB Moves the cursor to the previous field on a form. CTRL+Z Removes the last field edit if you have not moved the cursor from the field. F1 Displays help for the current field. 2 ! BASICS Shortcut Function CTRL+X Cuts the selected text to the clipboard. CTRL+C Copies the selected text to the clipboard. CTRL+V Pastes the text from the clipboard into the current field. PGUP Displays the previous record in the current form. In List View, it displays the previous page of records (approximately 30 records). PGDN Displays the next record in the current form. In List View, it displays the next page of records (approximately 30 records). CTRL+HOME Displays the first record in the current form. CTRL+END Displays the last record in the current form. INSERT Inserts a new record in the current form. ALT+BACKSPACE Removes the changes for the entire record if you have not yet posted the record. CTRL+DELETE Deletes the current record. CTRL+F Displays the Find dialog box with which you can search for a record using a particular value in a field. F3 Searches for the next occurrence of the search value. CTRL+N Displays the New Record dialog box listing all forms. Select the form to open, and then click OK. CTRL+O Displays the Open dialog box from which you can open an existing report, graph, or label. CTRL+P Prints the report associated with the current form. MP2 applies the current sort and filter to the report. Customizing the MP2 Desktop Customize your MP2 desktop by specifying colors for required fields, read-only fields, forms, and dialog boxes; adding your most frequent functions to or deleting unused functions from the Quick Access bar; and specifying whether to display the Toolbar. Customizing Field and Form Colors Specify colors for the text and backgrounds of required and read-only fields and specify colors or textures for forms and dialog boxes. Follow these steps when customizing field and form colors. 1 2 ! BASICS Choose Tools | Options from the menu bar. MP2 displays the Options dialog box. 15 2 Specify MP2 form, field, and dialog box options, and then click OK. Customizing the Quick Access Bar Customize the Quick Access bar to display buttons for frequently used activities, reports, and graphs. When you open a form, the Quick Access bar moves to the left side of the main window. Once you close the last form, it moves back to the center of the main window. Move the Quick Access bar by clicking on a non-button region of the bar, and then dragging the bar to the top, bottom, or right border of the window. Follow these steps when customizing the Quick Access bar. 1 16 Choose View | Quick Access Bar from the menu bar. MP2 displays the Quick Access Bar dialog box. 2 ! BASICS 2 3 Refer to this table when customizing the Quick Access bar. Function Procedure Add existing buttons Select, from the Activities, Reports, or Graphs pages under Available, the button to add, and then click . Create new buttons Click New. MP2 displays the New Button dialog box. Specify the Label for the button, the file name to which it links, and the icon according to the button type. Click OK. Move buttons Select, under Selected, the button to move, and then click to move the button up in the order, or click to move the button down in the order. Remove buttons Select the button under Selected, and then click . Click OK. Customizing the Toolbar Customize the toolbar to suit your needs. You may hide the toolbar, enlarge the buttons, or specify whether to display a description of the button (with keyboard shortcuts) when you hover the cursor over it. Follow these steps when customizing the toolbar. 1 Choose View | Toolbar from the menu bar. MP2 displays the Toolbar dialog box. 2 Select one or more of these toolbar options. 3 2 ! BASICS ! Toolbar—Select to display the toolbar. ! Color Buttons—Select to display the toolbar buttons in color. ! Large Buttons—Select to display large buttons. ! Show Tooltips—Select to display a description of the button function when you hover the mouse over the button. ! With Shortcut Keys—Select to display the keyboard shortcut with the tooltip. Click OK. 17 Data Entry After the System Administrator determines the method of data entry, you can begin collecting data for the system. MP2 provides data collection forms to aid in the data collection process. Once you have collected the data, follow the guidelines outlined below for entering data. Printing Data Collection Forms After establishing a system for entering information into MP2, print data collection forms to record the information you want to enter in MP2. Photocopy the forms, as necessary. Follow these steps when printing data collection forms. 1 Choose Help | MP2 Help Topics from the MP2 menu bar. MP2 displays the contents for MP2 Help. 2 Double-click MP2 Basics, and then double-click Data Collection. Help displays the Printing Data Collection Forms help topic. 3 Click 4 Choose File | Print from the Acrobat Reader menu bar. Acrobat Reader prints the forms. to display the data collection forms in Adobe Acrobat format. Guidelines for Entering Data Follow these guidelines when entering information into MP2. ! Enter only uppercase (capital) characters into all fields (except fields like Description, Notes, and Comments). ! Enter leading zeros in numeric fields for correct sorting. For example, to sort cost centers 1 through 10 in ascending order, with 9 preceding 10, enter cost centers 1 through 9 as 01, 02, 03, etc. ! Enter only letters, numbers, and hyphens in required fields. Entering Data in Sequence The System Administrator ultimately decides the order in which you enter data. Use this table as a guideline, and omit data entry for modules you do not use. This table lists the MP2 module, the records needing data, and the MP2 User’s Guide chapter in which you can find procedures pertaining to the records. Module Record Chapter Assets Asset Types Chapter 14: Asset Management Asset Locations Assets 18 2 ! BASICS Module Record Chapter Equipment Equipment Types Chapter 5: Equipment Cost Centers General Ledgers Departments Service Contracts Equipment Inventory Vendor List Chapter 4: Vendors and Manufacturers Exchange Rates Tax Information Vendors Manufacturers Inventory Types Chapter 6: Inventory Accounts Inventory Labor Crafts Chapter 3: Labor Attendance Codes Employees Scheduling Sites Chapter 7: Scheduling Employees Production Purchasing Purchase Order Types Chapter 13: Purchase Orders Service Codes Return Reason Codes Tasks Instructions Chapter 8: Tasks Tasks Work Requests Tenants Chapter 9: Work Requests Call-in Requests On-site Requests 2 ! BASICS 19 Module Record Chapter Work Orders Work Order Types Chapter 10: Work Orders Expense Classes Projects Work Orders Statistical Predictive Maintenance Statistical Predictive Maintenance Chapter 16: Statistical Predictive Maintenance Forms MP2 displays information in easy-to-read objects called forms. For example, the Inventory form displays inventory information. Forms consist of records, which consist of fields. Most forms contain at least two pages, List View and Record View, which display information in different formats. Some forms contain multiple pages. For example, the Inventory form contains seven pages: List View, Record View, Substitute Items, Vendors, Specifications/Notes, Attachments, and User-defined Fields. It also contains five sub-pages: Stock, Ordering, Usage, History, and Costs. 20 2 ! BASICS List View, Record View, Attachments, and User-defined Fields are common pages; many forms contain them. Refer to this table for descriptions of the functions to perform on these pages. Page Function List View View record information in tabular format. Refer to “Viewing Information in List View and Record View” later in this chapter. Record View View record information in single-record format. Refer to “Viewing Information in List View and Record View” later in this chapter. Attachments Attach multimedia files to records. Refer to “Attaching Multimedia Files” later in this chapter. User-defined Fields Add information to customized fields. Refer to “Adding Information to User-defined Fields” later in this chapter. Form Toolbar Navigate among records, add records, and delete records via the form toolbar. Refer to “Inserting Records” and “Deleting Records” later in this chapter. Lookup forms contain additional search buttons and the Inventory lookup form contains a unique button that shows the site, location, and quantity of the current item. Refer to this table for form toolbar functions. Button Function Displays the first record in the current form. Displays the previous record in the current form. Displays the next record in the current form. Displays the last record in the current form. Inserts a new record. Deletes the selected record. Displays a list of options. Displays the Find dialog box with which you can search for a record using a particular value in a field. Available on all lookup forms. 2 ! BASICS 21 Button Function Searches for the next occurrence of the search value. Available on all lookup forms. Displays additional information when you click and hold down the button. Available on the Lookup -Inventory form, Work Order Scheduling form, and the Equipment form-Spares page. You can also navigate among records, insert records, and delete records via the keyboard. Refer to “Keyboard Shortcuts” earlier in this chapter. Tip: Switching Among Open Forms You can have several forms open at one time. MP2 keeps the active form on top of the other open forms. Follow these steps when switching among open forms. 1 Choose Window from the menu bar. MP2 displays the Window menu, which lists the open forms. 2 Select the name of the form to make active. MP2 displays the form. Opening Previously Opened Forms As in other Windows applications, you may view and open the previous four objects you opened. In MP2, these objects are normally forms. Follow these steps when opening previously opened forms. 1 Choose File from the menu bar. MP2 displays the File menu, which lists the last four opened forms near the bottom. 2 Select the name of the form to open. MP2 displays the form. Viewing Information in List View and Record View Most forms have two views: List View and Record View. Very simple forms display information only in a List View format. Tip: You can specify which view, or page, MP2 displays when you open a form. Refer to “Saving the Layout of Forms” later in this chapter. List View lists all records in the form. For example, this List View page of the Inventory form displays a list of all inventory items for the warehouses to which you have access. 22 2 ! BASICS Use List View to quickly locate a specific record or to enter, view, or edit information on many records at one time, in one location. Record View displays the record selected in List View. For example, this Record View page displays information concerning the selected inventory item. All information on the Record View page and on all other pages of the form, except List View, relates to the selected record. Use Record View to view, enter, and edit information in records. 2 ! BASICS 23 Selecting Items When opening certain forms, MP2 gives you the opportunity to select items from an available list of items. Most often, the area on the left is a list of available items and the area on the right is a list of selected items. In this example, you have the opportunity to choose the purchasing centers for which to close purchase orders. Refer to this table when selecting items. Function Procedure Add an item Select the item from the available list, and then click Remove an item Select the item from the selected list, and then click Add all items Click . Remove all items Click . . . Saving the Layout of Forms You can change and save the layout of a form. Refer to this table for information on the attributes you can change. Tip: 24 Function Reference Size of form Windows 95 documentation Position and size of fields in tabular format “Rearranging and Resizing Fields” later in this chapter Filter options “Filtering Records” later in this chapter Sort options “Sorting Records” later in this chapter To specify which page MP2 displays when you open a form, move to the desired page, and then save the form. The next time you open this form, MP2 opens to the new “default” page. 2 ! BASICS Follow these steps when saving the layout of forms. 1 Open the form for which to save a layout. 2 Change the form. 3 Choose File | Save Layout from the menu bar. MP2 saves the layout of the form for your workstation only. To restore the default layout, choose File | Restore Default Layout from the menu bar. MP2 restores the default layout of the form for your workstation only. Tip: Closing Forms and Dialog Boxes You can close forms and dialog boxes via several methods. ! Choose File | Close from the menu bar. ! Click ! Press CTRL+W or CTRL+F4. ! Click in the upper left corner of the form, and then choose Close. in the upper right corner of the form or dialog box. Many dialog boxes include OK and Cancel buttons. When you click OK, MP2 performs the specified function and then closes the window. When you click Cancel, MP2 cancels the function and then closes the window. Records A record is a group of related fields. A partial record from a List View page appears below. The entire record consists of many fields. Inserting Records When adding the first record to a form, you need not insert a record; simply enter a value in the key field and continue to the next field. When adding additional records to a form, though, you must insert them. When inserting a new record, the Filter value changes to (Insertion). This filter remains in effect until you close the form, refresh, or choose another filter. If you insert a record on the List View page, MP2 refreshes the screen, hides all other records, and displays a single, blank record. If you insert a record on any other page with information in tabular format, MP2 displays a blank record at the bottom of the list. Follow these steps when inserting records. Tip: 2 ! BASICS 1 Open the form in which to insert a record. 2 Click record. or choose Edit | Insert Record from the menu bar. MP2 creates a new To insert a record without first opening a form, choose File | New from the menu bar, select the name of the form in which to insert a blank record, and then click OK. 25 Editing Records Refer to these descriptions when editing records. Function Description Choose Click Press Cut text Cuts the selected text to the clipboard. Edit | Cut CTRL+X Copy text Copies the selected text to the clipboard. Edit | Copy CTRL+C Paste text Pastes the text from the clipboard into the current field. Edit | Paste CTRL+V Copy record Copies the current record to the clipboard. Edit | Copy Record Paste record Pastes the current record from the clipboard. Edit | Paste Record Undo field Removes the last edit if you have not moved the cursor from the field. Edit | Undo CTRL+Z Undo record Removes the changes for the entire record if you have not yet posted the record. Edit | Undo Record ALT+BACKSPACE Copying and Pasting Records Create new records by copying and pasting an existing record, and then edit the key field to make the copied record unique. Follow these steps when copying and pasting records. 1 Locate the record to copy. 2 Choose Edit | Copy Record from the menu bar. MP2 copies the record to a temporary clipboard. 3 Choose Edit | Paste Record from the menu bar. MP2 displays the Change Key Value dialog box, similar to the one below. 4 Enter a new value in the field(s), and then click OK. MP2 creates a new record with a new key field(s). All other information is identical to the original record; however, you can edit the other information in the record. You can continue to paste the record to create multiple copies. The copied record remains on MP2’s temporary clipboard until you copy another record or exit MP2. 26 2 ! BASICS Searching for Records Search for any record in a form by searching for a known field value. For example, you can search for a work order assigned to a particular employee by searching for the employee’s code in Assigned To on the Schedule page of the Work Orders form. Follow these steps when searching for records. 1 Open the form, and then place the cursor in the field by which to search. 2 Choose Edit | Find from the menu bar. MP2 displays the Find dialog box. 3 Find What—Enter the search value. 4 Match—Select a search option. 5 Match Case—Select to search for the value that matches the case (upper or lower) of the letter/number sequence you entered in Find What. If you applied a filter to the active form, MP2 activates Search in the Find dialog box. Select to search either the Entire Table (Reset Filter) or only Within Current Filter. 6 Click Find First. MP2 filters the form by the criteria you defined and displays the first record that matches the criteria. To remove the search filter, select (None) from Filter. Tip: Filtering Records Filter a form, and MP2 displays only records that meet the criteria you specify. For example, you can apply a filter to the Work Orders form to display only work orders assigned to a specific craft. Defining New Filters Define form filters to display only records that meet specific criteria. Follow these steps when defining new filters. 2 ! BASICS 1 Open the form to filter. 2 Filter—Choose (New). MP2 displays the Filter dialog box. 27 3 Field Name—Select the field by which to filter the form. 4 Operator—Select an operator for the filter. Refer to Appendix B: Filter Operators for descriptions and examples of all filter operators. 5 Value—Enter the value by which to filter. For example, if you chose Craft as the Field Name, specify the craft code in Value. 6 Enter additional criteria, as necessary. Refer to this table for additional filter options. Function Procedure Add conditions Click Insert. MP2 inserts a blank condition before the current condition. Delete conditions Click Delete. MP2 deletes the current condition. Display previous condition Click Previous. Display next condition Click Next. Change the joiner (And/Or) If the current condition is the last condition in the filter and you click Next, MP2 adds a new condition after the last condition. Select the condition from the list box, and then select the joiner. And—Select to include records that contain both of the joined conditions. Or—Select to include records that contain one or the other condition. Group conditions 28 Hold down SHIFT, and then select each condition to include in the group. Release SHIFT, and then click Add ( ). 2 ! BASICS Function Procedure Remove groupings Select the first condition in the group, press SHIFT, and then select the last condition in the group. Click Remove ( ). MP2 removes the grouping from the conditions. Click Remove All ( ) to remove groupings from all conditions. To save a filter, enter a name for the filter in Filter Name. Select Private to save the filter for your use only, or select Public to save the filter for use by any MP2 user. Click Save. Tip: 7 Choose one of these options. ! Click OK. MP2 closes the dialog box and filters the form. ! Click Apply. MP2 applies the filter to the current form without closing the dialog box. You can continue specifying filter criteria and applying them to the form. Modifying Filters Add or change filter criteria, if necessary. Follow these steps when modifying filters. 1 Open the form to filter. 2 Filter—Select (Edit). MP2 displays the Filter dialog box. 3 Filter Name—Select the name of the filter to modify. 4 Field Name, Operator, and Value—Modify as appropriate for each condition. 5 Choose one of these options. ! Save the modified filter by the same name—Click Save. MP2 saves the filter. Click OK to close the dialog box and apply the filter to the current form. ! Save the modified filter by a different name—Enter, in Filter Name, the new name for the modified filter, and then click Save. MP2 saves the filter. Click OK to close the dialog box and apply the new filter to the current form. ! Apply the filter without saving it—Click OK. MP2 applies the modified filter to the current form. Applying and Removing Filters When you apply a filter, MP2 displays only records that meet the filter criteria. When you remove a filter, MP2 displays all records, but preserves the filter for later use. 2 ! BASICS ! Apply a defined filter—Open the form, and then select the filter from Filter. MP2 applies the filter until you close the form or change, remove, or delete the filter. ! Remove a filter—Open the form, and then select (None) from Filter. 29 Deleting Filters Delete obsolete filters, when necessary. Follow these steps when deleting filters. 1 Open the form for which you defined the filter. 2 Filter—Select (Edit). MP2 displays the Filter dialog box. 3 Filter Name—Select the name of the filter to delete. 4 Click Delete Filter. MP2 displays a confirmation. 5 Click Yes. MP2 deletes the filter. Sorting Records Sort records either by an individual field or by multiple fields. To undo a sort, select (Default) from Sort By. Tip: Oracle’s sort order is case-sensitive, sorting uppercase letters before lowercase letters. Oracle follows this is the sort order. ! Symbols ! Numbers ! Uppercase letters ! Lowercase letters Sorting Records by an Individual Field Sort forms by a specific field and MP2 displays the records in either ascending or descending order, depending on the selection. Follow these steps when sorting records by an individual field. 30 1 Open the form to sort, and then click the List View tab. MP2 displays all records in the form. 2 Select the field by which to sort the form, and then choose one of these options. ! Sort ascending—Click the selected field. ! Sort descending—Click to sort records in either reverse alphabetical or reverse numerical order by the selected field. to sort records either alphabetically or numerically by 2 ! BASICS Sorting Records by Multiple Fields Sort forms by multiple fields (up to three), and MP2 displays the records in either ascending or descending order, depending on the selection. Follow these steps when sorting records by multiple fields. 1 Open the form to sort. 2 Sort By—Select (New). MP2 displays the Sort dialog box. 3 Sort By—Select the first field by which to sort, and then select whether to sort the field in Ascending or Descending order. 4 Then By—Select the second and third fields by which to sort, and then select whether to sort the fields in Ascending or Descending order. 5 Click OK. MP2 sorts the records. To save a sort, enter a name for the sort in Sort Name, and then click Save. Tip: Attaching Multimedia Files Attach multimedia files, such as drawings, to MP2 records. MP2 does not create or convert multimedia files. You can create or obtain a file in one of the compatible formats, and the System Administrator can enter the path of the file so that it is available to you. You can attach multimedia files to records in these MP2 forms: Equipment, Inventory, Vendors, Quotations, Requisitions, Purchase Orders, Purchasing History, Work Orders, and Work Order History. Follow these steps when attaching multimedia files. 2 ! BASICS 1 Open the form containing the record to which to attach multimedia files. 2 Locate the record, and then click the Attachments tab. MP2 displays the Attachments page. 3 File Name—Enter the path and file name (including extension) of the multimedia file to attach or click to browse for a file and return the full path, file name, and extension. 31 4 Attach to WO—(This field is available on Equipment and Tasks forms.) Select Yes to attach the multimedia file to work orders. Contact your System Administrator for more information on printing multimedia files with work orders. To view, hear, and print multimedia files attached to a record, select a file from the list of multimedia files, and then click View/Print. Tip: ! If the file is a supported graphic file, MP2’s Image Viewer displays the graphic image. Choose File | Print to print the graphic image. ! If the file is other than one of the supported graphic files and the associated program for that file type is available, MP2 starts the program and opens the multimedia file. View and/or print the file or listen to the audio using the standard procedures for that program. Deleting Records Delete records when necessary. Follow these steps when deleting records. 1 Open the form containing the record to delete, and then locate the record. 2 Click or choose Edit | Delete Record from the menu bar. MP2 displays a confirmation. 3 Click Yes. MP2 deletes the record and displays (Deleted) in all the record’s fields. If the record exists on other records, MP2 displays a message indicating that it cannot delete the record. Click OK. Remove references to this record from the other records, and then delete the record. If you delete a record while another user is viewing the same form, MP2 does not immediately remove the record from the user’s view of the form. When the user focuses on the deleted record, MP2 displays (Deleted) in all the record’s fields. When the user refreshes the view, MP2 removes the record. Record Locking To ensure data integrity, MP2 uses optimistic locking. Optimistic locking affects two situations. 32 ! Editing records—If more than one user simultaneously edits a record, MP2 only accepts the changes from the record that is posted to the database first. When another user tries to post changes to the same record after another user has already posted it, MP2 displays a message that another user has already changed the record. ! Running processes—While a process (requisition generation, work order generation, etc.) is running, a user may edit a record included in the process. If the user posts the record before the process reaches that record, MP2 includes the modifications in the process. If the user posts changes to the record after the process reaches that record, MP2 does not include the modifications in the process. 2 ! BASICS Fields In MP2, a field is a single topic of information in a record. This is a field from an inventory record on the List View page of the Inventory form. Required fields must be filled in for a record to be valid. Plan the contents of required fields carefully. MP2 sorts information in forms using required fields, preventing record duplication. All MP2 forms have at least one required field, and some forms have as many as six. Ask your System Administrator about designating required fields. Refer to Appendix A: Field Definitions for descriptions of all fields. Entering Information into Fields There are many types of fields in MP2. Refer to this table when entering information into fields. 2 ! BASICS Field Type Entering Information and Examples Text Box Enter information directly into the field. Drop-down list Enter the value or click displayed list. , and then select the value from the Lookup Enter the value or click lookup form. , and then select the value from the Memo Click to enlarge the memo field. Click in the top right corner of the memo area to exit the memo area. Radio button Select one of the values. Check box Select to activate/deactivate the option. 33 Refer to “Selecting Values from Standard Lookup Forms” and “Selecting Values from Multiple-record Lookup Forms” later in this chapter for more information on using lookup fields. Refer to the Windows documentation for additional information on using other field types. Adding Information to User-defined Fields Add up to 10 user-defined fields to equipment, inventory, vendor, and work order records. Add information to user-defined fields on the User-defined Fields page for equipment, inventory, and vendor records. Add information to user-defined fields on the List View page for work order records. MP2 prints user-defined fields for equipment records on work orders (long form). Have your System Administrator customize the labels for user-defined fields via security. Tip: Follow these steps when adding information to user-defined fields. 1 Open the form containing the record to which to add information for user-defined fields. 2 Locate the record, and then click the User-defined Fields tab. MP2 displays the Userdefined Fields page. 3 Enter information into the fields. Rearranging and Resizing Fields MP2 often displays information in tabular format, such as List View pages, the Ordering sub-page of the Inventory form, and the Equipment and Details page of the Work Orders form. Rearrange or resize fields if MP2’s defaults do not suit your needs. Follow these steps when rearranging and resizing fields. Tip: 1 Open the form containing data in tabular format. 2 Choose one of these options. ! Rearrange fields—Place the cursor on the label of the field to move, and then drag the field to the desired location. ! Resize fields—Place the cursor on either end of the field label until MP2 displays , and then drag the field, increasing its size. To retain the order or size of the fields, save the layout of the form by choosing File | Save Layout from the menu bar. Entering Dates into Fields MP2 automatically enters the current date in some date fields; however, you can manually enter or edit dates, if necessary. Tip: 34 When manually entering a two-digit number between 00 and 30 for the year, MP2 automatically adds the number to the year 2000. For example, if you enter 01/30/15, MP2 recognizes that date as January 30, 2015. 2 ! BASICS Follow these steps when entering dates into fields. Tip: 1 Click 2 Select the month and year by clicking the arrows in the top right and left corners of the calendar. 3 Click the date. MP2 returns the selected date. in the date field. MP2 displays a pop-up calendar. To quickly enter the current date, press SPACEBAR three times in the date field. Entering Times into Fields When creating or posting records, MP2 automatically enters the current time in most time fields. However, you can manually enter or edit times, if necessary. Enter times in HH:MM:SS format. Tip: To quickly enter the current time, press SPACEBAR once. If you accidentally press SPACEBAR more than once, delete the extra space. Lookup Forms Fields that contain an ellipses button are lookup fields. Lookup fields require that you enter values contained in the corresponding lookup form. If the lookup form does not contain the values, you can enter the new values into the lookup forms. Lookup forms store all valid values for the lookup fields. Either enter valid values directly into lookup fields or click and select existing values or add new values. to display the lookup form Selecting Values from Standard Lookup Forms When accessing a lookup form from a single field, such as Manufacturer on the Record View page of the Equipment form, MP2 displays a standard lookup form, similar to the one below. 2 ! BASICS 35 Follow these steps when selecting values from standard lookup forms. 1 Select a record. 2 Click OK. MP2 returns the selected value. Selecting Values from Multiple-record Lookup Forms When accessing a lookup form from a field in tabular format, such as Equipment No. on the Schedule page of the Tasks form, MP2 displays a multiple-record lookup form, similar to the one below. 36 2 ! BASICS Follow these steps when selecting values from multiple-record lookup forms. 1 Select a record, and then click Select. MP2 copies the record to the Selected area. 2 Select all necessary records. 3 Click OK. MP2 returns to the selected values. To remove a record from the Selected area, select it, and then click Remove. Tip: Changing the Home Site, Purchasing Center, and Warehouse Purchasing centers, sites, and warehouses interact with one another in a hierarchical relationship, as shown in this diagram. A purchasing center can have multiple sites, and sites can have multiple warehouses. Warehouses can belong to multiple sites. However, each site can have only one purchasing center. The System Administrator designates the purchasing center and primary warehouse for each site. The System Administrator also designates which sites, purchasing centers, and warehouses to which you have access. If you have access, you can log into multiple sites, purchasing centers, and warehouses at one time. Once logged into MP2, you can change the site, purchasing center, and warehouse considered “home” for you during that MP2 session. However, MP2 restores the default home purchasing center, site, and warehouse when you log out. MP2 automatically displays the home site, purchasing center, and warehouse when you insert site-, purchasing center-, or warehouse-related records. If you encounter difficulty performing processes, locating records, or generating reports, verify that you are logged into the necessary sites and that you have the necessary rights at those sites. Contact your System Administrator to change your rights. Follow these steps when changing the home site, purchasing center, and warehouse. 1 2 ! BASICS Choose File | Change Login Information from the menu bar. MP2 displays the Select Sites/Purchasing Centers/Warehouses to View dialog box. 37 2 3 Choose one or more of these options. ! Change the home site—Click the Site tab, and then select the site from Home Site. ! Change the home purchasing center—Click the Purchasing Center tab, and then select the purchasing center from Home Purchasing Center. ! Change the home warehouse—Click the Warehouse tab, and then select the warehouse from Home Warehouse. Click OK. Saving Files When saving reports and exported data to file, MP2 prompts you enter the location, name, and type of file. Follow these steps when saving files. 38 1 Open the Save As dialog box. 2 Save in—Locate the directory to which to save the file. 3 File name—Enter a name for the file, excluding extension. 4 Save as type—Select the file type. 5 Click OK. MP2 saves the file to the specified directory. 2 ! BASICS To reopen a report, click Open on any print dialog box or choose File | Open from the menu bar. Tip: To save a modified report with a different name, click Save As. Exiting MP2 You can exit MP2 in several ways. 2 ! BASICS ! Choose File | Exit from the menu bar. ! Click ! Press ALT+F4. ! Click in the upper right corner of the main window. in the upper left corner of the main window, and then choose Close. 39 3 ! LABOR With MP2’s labor module, you can record attendance exceptions, such as overtime and sick hours, and monitor employee wages, training, and skill levels. IN THIS CHAPTER ! Entering Initial Labor Information ! Creating Employee Records ! Entering Attendance Exceptions ! Purging Timekeeping Records 41 Entering Initial Labor Information Enter initial labor information, such as crafts and attendance codes, and then assign these codes to employee records. Refer to “Inserting Records” in Chapter 2: Basics for more information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Examples Activities | Labor | Crafts Craft MECH, FORE Description Mechanic, Foreman Attendance Code OT, PERS Description Overtime, Personal Activities | Labor | Attendance Codes Creating Employee Records Create a personnel record for each employee, and include information on each employee’s wages, status, and training. If you include private or sensitive information on employee records, secure the information from unauthorized access. The System Administrator can restrict access to certain fields and customize actual field labels, if necessary. Adding Employee Information Add employee information, such as addresses, phone numbers, hire dates, and social security numbers. Follow these steps when adding employee information. 42 1 Choose Activities | Labor | Employees from the menu bar. MP2 displays the Employees form. 2 Click the Record View tab. MP2 displays the Record View page. 3 ! LABOR 3 to insert a new record. MP2 creates an employee record and populates Site Click with your home site. 4 Employee Code—Enter a unique code identifying the employee. For small maintenance groups, use employees’ initials for codes. For large maintenance groups, use clock numbers or part of the last name with the first initial (for example, DOEJ for John Doe). Do not use social security numbers. Tip: 5 Last Name—Enter the employee’s surname. 6 First Name—Enter the employee’s given name. 7 Address—Enter the employee’s contact information. 8 Craft—Enter the code identifying the employee’s craft. 9 Enter information into the remaining fields, as necessary. Adding Training Information Add training information to record any work-related training employees receive. Follow these steps when adding training information. 3 ! LABOR 1 Choose Activities | Labor | Employees from the menu bar. MP2 displays the Employees form. 2 Locate the employee for which to add training information, and then click the Training tab. MP2 displays the Training page. 43 3 Notes—Enter special information about this employee. Do not enter personal information, such as gender, ethnicity, religious affiliation, etc. 4 Starting Date—Enter the date on which the training began. 5 Finish Date—Enter the date on which the training ended. 6 Description—Enter a description of the training course. 7 Enter information into the remaining fields, as necessary. Adding Wage Information Enter regular wage information for each employee. Enter more than one wage rate for employees, as necessary, to specify different rates for different tasks. Follow these steps when adding wage information. 44 1 Choose Activities | Labor | Employees from the menu bar. MP2 displays the Employees form. 2 Locate the employee for which to add wage information, and then click the Wage Rates tab. MP2 displays the Wage Rates page. 3 ! LABOR 3 Wage Code—Enter the code identifying the wage rate for the employee. 4 Primary Wage—Select whether to calculate labor cost on work orders using this wage code. 5 Rate—Enter the rate associated with the wage code. 6 DescriptionEnter a description of the wage code. Entering Attendance Exceptions Enter attendance exceptions for employees to either track hours taken from work or to track overtime hours. Follow these steps when entering attendance exceptions. 1 3 ! LABOR Choose Activities | Labor | Timekeeping from the menu bar. MP2 displays the Timekeeping form. 45 2 Employee Code—Enter the code identifying the employee for which to enter attendance exceptions. 3 Date—Enter the date of the attendance exception. 4 Attendance Code—Enter the code identifying the attendance exception. 5 Hours—Enter the number of attendance exception hours. When you enter VAC (vacation) or SICK (sick) for Attendance Code, MP2 automatically adjusts the employee’s available vacation and sick hours. Tip: Purging Timekeeping Records Purge timekeeping records no longer needed to enable MP2 to search for certain records quickly and efficiently. Follow these steps when purging timekeeping records. 46 1 Choose Activities | Labor | Timekeeping from the menu bar. MP2 displays the Timekeeping form. 2 Choose Purge Timekeeping Records from the options menu. MP2 displays the Purge Timekeeping Records dialog box. 3 From Date and To DateEnter the date range for which to purge timekeeping records. 4 Select the site(s) from which to purge timekeeping records, and then click OK. MP2 removes timekeeping records between the specified dates for the specified sites. 3 ! LABOR 4 ! VENDORS AND MANUFACTURERS Vendors supply inventory items, and manufacturers make them. Create vendor records to access throughout MP2. Create manufacturer records for reference. IN THIS CHAPTER ! Entering Initial Vendor Information ! Creating Vendor Records ! Viewing Active Purchase Orders ! Viewing Purchase Order Statistics ! Creating Manufacturer Records 47 Entering Initial Vendor Information Create vendor lists, enter exchange rate information for countries in which you have vendors, and enter the taxes vendors charge before creating vendor records. Creating Vendor Lists Create a list of all the vendors from whom you purchase parts and services. Follow these steps when creating vendor lists. 1 Choose Activities | Inventory | Vendor List from the menu bar. MP2 displays the Vendor List form. 2 Click 3 Vendor ID—Enter a unique code identifying the vendor. 4 Name—Enter the name of the vendor. to insert a new record. MP2 creates a vendor record. Entering Exchange Rate Information Enter an exchange rate for the currency of each country in which you have vendors. The currency of your country is your default currency. For example, your vendor may use Mexican currency with an exchange rate of 500. You can specify a symbol to associate with the currency, such as “M$.” If you order 10 units of an item with a unit cost of $5 (default currency), MP2 lists the unit cost as $5 (default currency) and M$2500 (exchange rate currency). MP2 then calculates the total cost as $50 (default currency) and M$25,000 (exchange rate currency). 48 4 ! VENDORS AND MANUFACTURERS Follow these steps when entering exchange rate information. 1 Choose Activities | Purchasing | Exchange Rates from the menu bar. MP2 displays the Exchange Rates form. 2 Click 3 Currency—Enter the name of the currency. 4 Exchange Rate—Enter the current exchange rate for the currency which is the value equal to one unit of the default currency. MP2 defaults to an exchange rate of 1.00. 5 Currency Symbol—Enter a symbol (up to three alphanumeric characters in length) to identify the currency. MP2 defaults to $. to insert a new record. MP2 creates an exchange rate record. Entering Tax Information Enter tax codes for vendors that apply multiple tax rates to orders. Enter tax names to represent the different taxes applied by vendors. Specify the tax names that make up each tax code, and then assign tax codes to vendor records. Follow these steps when entering tax information. 1 Choose Activities | Purchasing | Tax Information from the menu bar. MP2 displays the Tax Information form. 2 Click the Record View tab. MP2 displays the Record View page. 4 ! VENDORS AND MANUFACTURERS 49 3 Click 4 Tax Code—Enter a unique code identifying the set of taxes applied by this vendor, and then enter a description of the tax code in the adjacent field. to insert a new record. MP2 creates a tax code record. For example, if ACME Industrial Parts applies two taxes to your orders and their Vendor ID is ACME-INDUST, then enter a tax code of TAXACME-INDUST. 50 5 Click the Tax Name tab. MP2 displays the Tax Name page. 6 Tax Name—Enter a unique code identifying the tax applied by this vendor. 7 Tax Rate—Enter the number representing the percentage of each tax. For example, if the tax is 5%, enter 5. 8 Click the Record View tab. MP2 displays the Record View page. 9 Tax Name—Enter the taxes that make up each tax code. For example, if ACME Industrial Parts applies one tax for a province tax and a separate tax for a country tax, enter both types of taxes. 4 ! VENDORS AND MANUFACTURERS Creating Vendor Records Create vendor records for all the vendors who supply the inventory items for your warehouse(s) and for all contractors who perform maintenance work for your site. Adding Vendor Information Add basic information about the vendor, including the vendor name and address. Follow these steps when adding vendor information. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Click 4 Vendor ID—Enter the code identifying the vendor. 5 Vendor Branch—Enter a unique code identifying the vendor branch. 6 Address—Enter the vendor branch’s contact information. 7 Enter information into the remaining fields, as necessary. to insert a new record. MP2 creates a vendor branch record. 4 ! VENDORS AND MANUFACTURERS 51 Adding Items Supplied by Vendors Add the inventory items supplied by vendors to vendor records. Follow these steps when adding items supplied by vendors. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to add items, and then click the Items Supplied tab. MP2 displays the Items Supplied page. 3 Item No.—Enter the code identifying the item supplied by this vendor. 4 Manufacturer—Enter the code identifying the manufacturer of the item. 5 SiteEnter the site of the inventory item. 6 Unit Cost—Enter the vendor’s cost per unit of the item. 7 Enter information into the remaining fields, as necessary. Specifying the Ordering Method Specify whether to order from vendors by paper or by fax. Follow these steps when specifying the ordering method. 52 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to specify the ordering method, and then click the Ordering tab. MP2 displays the Ordering page. 4 ! VENDORS AND MANUFACTURERS 3 Preferred Order Method—Select the method by which you send purchase orders to the vendor. 4 Enter information into the remaining fields, as necessary. Adding Vendor Notes Add notes to vendor records for reference. MP2 prints vendor notes on purchase orders. Follow these steps when adding vendor notes. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to add notes, and then click the Notes tab. MP2 displays the Notes page. 4 ! VENDORS AND MANUFACTURERS 53 3 Notes—Enter notes to print on purchase orders for the vendor. Adding Representative Information Add complete contact information for all vendors’ representatives. Follow these steps when adding representative information. 54 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to add representative information, and then click the Representative tab. MP2 displays the Representative page. 4 ! VENDORS AND MANUFACTURERS 3 Site—Enter the site to which the representative supplies inventory items. 4 Representative—Enter the name of the representative. 5 Comments—Enter additional information about the vendor. MP2 does not print comments on purchase orders. 6 Enter information into the remaining fields, as necessary. Viewing Active Purchase Orders View purchase orders that have not been completely received or closed. Follow these steps when viewing active purchase orders. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to view purchase orders, and then choose Show Active Purchase Orders from the options menu. MP2 displays the Active Purchase Orders dialog box. 3 View the active purchase order information. Viewing Purchase Order Statistics View purchase order statistics for each vendor, including the total cost of items on open purchase orders, the date the warehouse last received items from the vendor, and the total amount received to date from the vendor. Follow these steps when viewing purchase order statistics. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Locate the vendor for which to view statistics, and then click the Notes tab. MP2 displays the Notes page. 4 ! VENDORS AND MANUFACTURERS 55 3 Choose Refresh Vendor Statistics from the options menu. MP2 recalculates the vendor statistics. 4 View the information under Open PO Statistics. Creating Manufacturer Records Create records for manufacturers of your equipment and inventory items, and then use these records for reference. Adding Manufacturer Information Add basic information about the manufacturer, including the manufacturer name, address, and contact information. Follow these steps when adding manufacturer information. 56 1 Choose Activities | Inventory | Manufacturers from the menu bar. MP2 displays the Manufacturers form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Click 4 Manufacturer ID—Enter a unique code identifying the manufacturer. 5 Name—Enter the name of the manufacturer. 6 Address—Enter the manufacturer’s address and contact information. 7 Enter information into the remaining fields, as necessary. to insert a new record. MP2 creates a manufacturer record. 4 ! VENDORS AND MANUFACTURERS Adding Manufacturer Notes Add notes to manufacturer records for reference. MP2 does not print manufacturer notes on purchase orders. Follow these steps when adding manufacturer notes. 1 Choose Activities | Inventory | Manufacturers from the menu bar. MP2 displays the Manufacturers form. 2 Locate the manufacturer for which to add notes, and then click the Notes tab. MP2 displays the Notes page. 3 Notes—Enter notes about the manufacturer. 4 ! VENDORS AND MANUFACTURERS 57 5 ! EQUIPMENT In MP2, the term equipment refers to any object on which you track maintenance. Equipment may be production related (presses, injection molders, etc.) or non-production related (air-handling units, vehicles, etc.). Equipment may also be any of the sub-assemblies, or components, of larger equipment. For example, you may create an equipment record for a boiler system, and you may create another equipment record for the pump on that boiler system. You can even create an equipment record for the motor on that boiler system pump. This hierarchy helps you to organize your MP2 equipment records better by keeping a separate history and tracking costs for each component. The equipment number is the focal point for most MP2 functions. Create equipment numbers that are meaningful and concise. MP2 keeps a complete history of all work performed on equipment, which you may view. However, you cannot edit or create equipment history. IN THIS CHAPTER ! Entering Initial Equipment Information ! Creating Location and Sub-location Records ! Creating Equipment Records ! Managing Spare Parts ! Recording Meter Readings ! Creating Component Hierarchies ! Managing Service Contracts ! Creating Nameplate Records and Equipment Variables ! Analyzing Equipment Failure ! Calculating Equipment Maintenance Costs ! Viewing Equipment History 59 Entering Initial Equipment Information Enter initial equipment information, such as equipment types, cost centers, and reason for outage (RFO) codes, and then assign these codes to equipment records. Refer to “Inserting Records” in Chapter 2: Basics for information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Examples Activities | Equipment | Equipment Types Equipment Type BOIL, MOTOR Description Boiler, Motor Cost Center ADMIN, MAINT Description Administration, Maintenance Department MOLD, SHIP Description Molding, Shipping Activities | Equipment | Cost Centers Activities | Equipment | Departments Activities | Equipment | General General Ledger No. 12500 Ledgers Operations Description Activities | Equipment | Reasons for Outage Activities | Equipment | Reasons for Failure RFO Code FDB Description Failure-Drive Belt RFF Code EW Description Excessive Wear Creating Location and Sub-location Records Locations are specific areas, such as buildings, floors, and rooms, in which you store inventory or house equipment. Create locations to define areas for equipment. Create sub-locations to define more specific areas. You may create up to 3 levels of sub-locations. For example, the location may be Building A; the first sub-location, Floor 1; the second sub-location, Area B; and the third sub-location, Line 1. Once you create locations and sub-locations, you can create tasks and work orders for locations without assigning equipment. Follow these steps when creating location and sub-location records. 1 60 Choose Activities | Equipment | Locations from the menu bar. MP2 displays the Locations form. 5 ! EQUIPMENT 2 Click the Tree View tab. MP2 displays the Tree View page. To determine which location record is current (highlighted in List View), click Synchronize With List View. MP2 highlights the location in the Tree View, expanding levels as necessary. Tip: 3 Choose one of these options. ! Create location—Click Add Location to add a new location. ! Create sub-location—Select the location for which to add a sub-location, and then click Add Sub-location. MP2 adds a new branch to the location record. 4 Location Text—Enter a unique code identifying the location or sub-location. 5 Enter information into the remaining fields, as necessary. 6 Click Done. MP2 adds the new location or sub-location. 5 ! EQUIPMENT 61 Refer to this table for additional procedures concerning location records. Function Procedure Remove locations Important: Removing a location or sub-location also removes all sub-locations below this record. Select the location or sub-location to remove, and then click Remove. MP2 displays a message indicating that removing this record deletes all references to this record. Click Yes. MP2 removes the location or sub-location and all references to it. Rename locations Select the location or sub-location to rename, and then click Rename. MP2 displays the location or sub-location in Location Text. Edit the name of the location or sub-location, and then click Done. MP2 displays a message indicating that renaming this record changes all references to this record. Click Yes. MP2 renames the location or sub-location. Creating Equipment Records Create equipment records for all equipment on which you track maintenance. Adding Equipment Information Add basic information about the equipment, including the type, location, serial number, and manufacturer. Follow these steps when adding equipment information. 62 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Click the Record View tab. MP2 displays the Record View page. 5 ! EQUIPMENT 3 to insert a new record. MP2 creates an equipment record and populates Click Site with your home site. 4 Equipment No.—Enter a unique code identifying the piece of equipment, and then enter a description of the equipment in the adjacent field. 5 Equipment Type—Enter the code identifying the type of the equipment. 6 Location—Enter the code identifying the location of the equipment. 7 Enter information into the remaining fields, as necessary. Adding Financial Information Add financial information for each piece of equipment, including the general ledger number, the department and cost center to which the equipment belongs, and the original and replacement costs of the equipment. MP2 calculates material costs, employee labor costs, and vendor labor costs from closed work orders. Follow these steps when adding financial information. 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add financial information, and then click the Financial Data tab. MP2 displays the Financial Data page. 3 General Ledger No.—Enter the code identifying the general ledger number for the equipment. 4 Department—Enter the code identifying the department to which you charge expenses for the equipment. 5 Cost Center—Enter the code identifying the cost center to which you charge expenses for the equipment. 5 ! EQUIPMENT 63 6 Original Cost—Enter the cost of the equipment at the time of purchase. 7 Replacement Cost—Enter the cost to replace the equipment, i.e., the current cost of the equipment. 8 Enter information into the remaining fields, as necessary. Adding Safety Information Add safety information, such as “lock out/ tag out” instructions, MSDS information, or confined space entry specifications for the equipment. MP2 prints safety information on work orders. Follow these steps when adding safety information. Tip: 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add safety information, and then click the Safety Notes tab. MP2 displays the Safety Notes page. 3 Enter safety information in the memo field. Copy and paste safety information from other software packages. Managing Spare Parts Spare parts are inventory items used to maintain equipment. Create lists of spare parts, assigning spare parts codes to the lists, and then add the codes to equipment records to quickly assign lists of spare parts. You may also use spare parts lists as “build lists” for equipment. Build lists catalogue all inventory and non-inventory items needed to rebuild the equipment. 64 5 ! EQUIPMENT Creating Spare Parts Lists Create lists of commonly used spare parts for each type of equipment. For example, if all of your heating, ventilation, and air conditioning systems require the same spare parts, create one spare parts list for all of them. Follow these steps when creating spare parts lists. 1 Choose Activities | Equipment | Spare Parts from the menu bar. MP2 displays the Spare Parts form. 2 Click 3 Spare-parts Code—Enter a unique code identifying the spare parts list. 4 Item No.—Enter the item to include on the spare parts list. 5 Qty—Enter the quantity of the part required for maintenance. to insert a new record. MP2 creates a spare parts record. Adding Spare Parts Lists to Equipment Records After creating spare parts lists, add the lists to equipment records. Follow these steps when adding spare parts lists to equipment records. 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add a spare parts list, and then click the Spares tab. MP2 displays the Spares page. 5 ! EQUIPMENT 65 3 Spare-parts Code—Enter the code identifying the spare parts list for the equipment. MP2 lists the spare parts and the accompanying information. To view the warehouse, stock location, and quantity of the selected item, click Tip: . Updating Spare Parts Lists Quantities of parts used for work orders might change over time; therefore, spare parts lists can become inaccurate. You may automatically adjust spare parts lists by using actual quantities from work order history. This feature eliminates manual data entry and prevents you from having to remember the exact quantities used for maintenance work. For example, a spare parts list defined as AUTO lists all parts required for a vehicle oil change and tire rotation. The spare parts list includes 5 quarts of oil. The oil change actually requires 6 quarts of oil, and the maintenance employee records this quantity on the work order. When the employee closes the work order, MP2 transfers the new quantity to work order history. Then, instead of manually adjusting the spare parts list to provide the correct quantity required for the tune-up, the employee updates the spare parts list from the correct information stored in history. Follow these steps when updating spare parts lists. 1 Choose Activities | Equipment | Update Spare Parts Lists from the menu bar. MP2 displays the Select Sites dialog box. 2 Select the site(s) from which to collect parts information from work order history, and then click OK. MP2 first searches all equipment records with defined spare parts lists for the specified site(s) and then searches work order history for parts used on each of the selected pieces of equipment. MP2 then displays this information in the Update Spare Parts Lists form. 66 5 ! EQUIPMENT 3 Verify the information in the form, and then click Update. MP2 updates all spare parts lists in the current filter with the new quantity. Viewing Spare Parts Availability View the availability of spare parts, including quantities currently in stock (Qty on Hand), quantities not yet received on open purchase orders (Order Qty), and quantities reserved for open work orders but not yet used (Qty Reserved). MP2 calculates the shortage of each part with this formula. Shortage = (Qty Reserved + Required) – (Qty on Hand + Order Qty) Follow these steps when viewing spare parts availability. 1 2 5 ! EQUIPMENT Choose one of these options. ! Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. ! Choose Activities | Equipment | Spare Parts from the menu bar. MP2 displays the Spare Parts form. Locate the equipment for which to view spare parts availability, and then choose Parts Availability from the options menu. MP2 displays the Parts Availability dialog box. 67 3 View the spare parts availability information, and then click OK. MP2 returns to the equipment record. Recording Meter Readings Record meter readings for all applicable pieces of equipment. First, create meter records, and if you want to track meter history, enter past meter readings. Then, update equipment meter readings via one of these methods. ! Work order records—Enter meter readings on work order records after performing maintenance work. Then, when you close the work orders, MP2 automatically updates the equipment records. ! Equipment records—Enter meter readings directly on equipment records. If you schedule tasks by meters, MP2 automatically generates work orders for equipment when the equipment meter readings reach the meter frequencies specified on the task records. Then, when you close the work orders, MP2 automatically updates the meter information on the task records. Tip: Adding Meter Information Add meter records to equipment records, selecting the meter type and update method. Follow these steps when adding meter information. 68 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add meter information, and then click the Meters tab. MP2 displays the Meters page. 5 ! EQUIPMENT 3 Meter Name—Enter a unique code identifying the meter. 4 Unit of Measure—Enter the unit of measure for the meter (e.g., MILES). 5 Runtime/Cycles—Select the meter type. 6 Replace/Add—Select the method by which MP2 updates the meter reading. Select Replace for standard meter readings, like odometers. Select Add only if you reset the meter after taking the reading. Tip: 7 Rollover Point—Enter the meter value at which the count rolls over. 8 Enter information into the remaining fields, as necessary. Updating Meter Readings After adding meter information, record meter readings each time you perform maintenance on the equipment. Refer to “Updating Meter Readings” in Chapter 10: Work Orders for information on updating meter readings on work orders. Follow these steps when updating meter readings. 1 5 ! EQUIPMENT Choose Activities | Equipment | Quick Meter Entry from the menu bar. MP2 displays the Quick Meter Entry form. 69 2 Equipment No.—Enter the code identifying the equipment with the meter to update. 3 Meter Name—Enter the code identifying the meter to update. 4 Value—Choose one of these options. ! Replace meter reading—If you specified Replace for Replace/Add on the meter record, enter the value with which to replace the current meter reading. ! Add to meter reading—If you specified Add for Replace/Add on the meter record, enter the value to add to the current meter reading. 5 Enter information into the remaining fields, as necessary. 6 Click Update. MP2 updates the equipment meter readings. MP2 displays an Error Message if it cannot post a record. Correct the problem, and then click Update. You may also update meter readings by clicking Update Meter Reading on the Meters page of the Equipment form. Tip: Creating Component Hierarchies Equipment component hierarchies represent the relationship between pieces of equipment and their components. MP2 refers to equipment containing components as parents. Create component hierarchies by first creating equipment records for all parent and component equipment. Refer to “Creating Equipment Records” earlier in this chapter. Next, add components to their parents. For example, after creating equipment records for a lift truck and a motor, assign the motor to the lift truck as a component. Follow these steps when creating component hierarchies. 70 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add components, and then click the Components tab. MP2 displays the Components page. 5 ! EQUIPMENT 3 Available Equipment—Select a component of the equipment, and then click Link Components. MP2 adds the component to the selected equipment in the Components Tree. You may drag component equipment from the Available Equipment list to its parent equipment in the Components Tree. Select the component to add, place the cursor over , and then drag the component to the parent equipment. Refer to the Windows documentation for more information on dragging objects. Tip: Refer to this table for additional procedures concerning components. Function Procedure Remove components Select, from the Components Tree, the component to remove, and then click Un-link Components. MP2 displays a message asking whether to un-link the current node. Click Yes. MP2 removes the component and its sub-components from the Components Tree. Display parent Place the cursor in Equipment No. at the top of the page, locate the component for which to display the parent, and then click Show Parent. MP2 displays the parent of the current equipment. Display specific component hierarchy Double-click an equipment record in the Components Tree. MP2 displays the component hierarchy for the selected equipment only. 5 ! EQUIPMENT 71 Managing Service Contracts At times, vendors offer warranties with equipment. Whether the warranty is free or you pay for the contract, record this information in MP2 to ensure that the vendor maintains and repairs the equipment. Create service contract records, and then add the service contract codes to equipment records. When equipment under warranty requires maintenance, MP2 notifies you that an extended service contract covers the equipment. MP2 notifies you only if you assign a warranty expiration date to the piece of equipment. Creating Service Contract Records Create service contract records for equipment under warranty. Follow these steps when creating service contract records. 72 1 Choose Activities | Equipment | Service Contracts from the menu bar. MP2 displays the Service Contracts form. 2 Click 3 Service Contract No.—Enter a unique code identifying the service contract. This number may be the same as Contract No. 4 Contract No.—Enter the vendor’s service contract number. 5 Vendor Branch—Enter the code identifying the vendor branch with whom you have the contract. 6 Starting Date—Enter the beginning date for the contract. 7 Expiration Date—Enter the ending date for the contract. to insert a new record. MP2 creates a service contract record. 5 ! EQUIPMENT Adding Service Contracts to Equipment Records Service contracts might cover more than one piece of equipment. Specify the service contract number for all equipment records covered under the service contract. Follow these steps when adding service contracts to equipment records 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to add a service contract, and then click the Financial Data tab. MP2 displays the Financial Data page. 3 Service Contract No.—Enter the code identifying the service contract. Recording Service Contract Payments Record all service contract payments made to vendors. Follow these steps when recording service contract payments. 1 5 ! EQUIPMENT Choose Activities | Equipment | Service Contracts. MP2 displays the Service Contracts form. 73 2 Last Payment—Enter the dollar amount of the payment. 3 Date Paid—Enter the date of the payment. 4 Click Add to Total Payment. MP2 updates Total Payment. Viewing Equipment Covered Under Service Contracts View all equipment covered under service contracts. Follow these steps when viewing equipment covered under service contracts. 74 1 Choose Activities | Equipment | Service Contracts from the menu bar. MP2 displays the Service Contracts form. 2 Locate the service contract for which to view equipment, and then click the Equipment tab. MP2 displays the Equipment page. 3 View the equipment associated with the service contract. 5 ! EQUIPMENT Creating Nameplate Records and Equipment Variables Create nameplates and equipment variables to store additional information about equipment. Nameplates and equipment variables are different from the equipment userdefined fields. User-defined fields store equipment-specific information. Nameplates and equipment variables store and track information for all equipment of a particular equipment type. First, create nameplate or equipment variable records, and then add the detailed nameplate or equipment variable information. Creating Nameplate Records Nameplates normally contain information found on equipment nameplates, but they can contain any additional information about the equipment. Nameplates are particularly useful for storing information specific to the type of equipment (e.g., horsepower for motors or pounds per square inch for air compressors). After creating equipment records and assigning equipment types to them, you may create nameplate records. Follow these steps when creating nameplate records. 1 Choose Activities | Equipment | Nameplates from the menu bar. MP2 displays the Nameplates form. 2 Select the equipment type for which to create a nameplate, and then click Create. MP2 displays the Edit the Structure of Nameplate dialog box. 5 ! EQUIPMENT 75 3 Click 4 Field Name—Enter the name of the field. 5 Field Type—Select the type of field. 6 Field Size—Enter the maximum number of characters for the field. 7 Primary Key—Select whether to designate the field as a key field. 8 Click OK. MP2 creates the nameplate record. to insert a new record. MP2 creates a nameplate record. Entering Nameplate Information After creating nameplates, enter nameplate information for each equipment. Follow these steps when entering nameplate information. 76 1 Choose Activities | Equipment | Nameplates from the menu bar. MP2 displays the Nameplates form. 2 Select the equipment for which to enter nameplate information, and then click Edit. MP2 displays the Edit Nameplate dialog box. 5 ! EQUIPMENT 3 Click 4 Enter information into each nameplate field. to insert a new record. MP2 creates a nameplate information record. Creating Equipment Variable Records Equipment variables are similar to nameplates; however, with equipment variables, you can track changes to values over time. You can also add equipment variable information while updating work order records. MP2 stores the information in the equipment variable records that you create. After creating equipment records and assigning equipment types to them, you may create equipment variable records. Follow these steps when creating equipment variable records. 1 Choose Activities | Equipment | Equipment Variables from the menu bar. MP2 displays the Equipment Variables form. 2 Select the equipment type for which to create an equipment variable, and then click Create. MP2 displays the Edit the Structure of Equipment Variable dialog box. 5 ! EQUIPMENT 77 3 Click 4 Field Name—Enter the name of the field. 5 Field Type—Select the type of field. 6 Field Size—Enter the maximum number of characters for the field. 7 Primary Key—Select whether to designate the field as a key field. 8 Click OK. MP2 creates the equipment variable record. to insert a new record. MP2 creates an equipment variable record. Entering Equipment Variable Information After creating equipment variables, enter equipment variable information. You may edit equipment variable information while entering data on work orders. Tip: Follow these steps when entering equipment variable information. 78 1 Choose Activities | Equipment | Equipment Variables from the menu bar. MP2 displays the Equipment Variables form. 2 Select the equipment type for which to enter equipment variable information, and then click Edit. MP2 displays the Edit Equipment Variable Table dialog box. 3 Click record. 4 Enter equipment variable information for each equipment/work order record. to insert a new record. MP2 creates an equipment variable information 5 ! EQUIPMENT Editing and Viewing Nameplates and Equipment Variables Refer to this table for information on editing and viewing nameplates and equipment variables. Function Procedure Edit fields Select the equipment type for which to edit fields, and then click Restructure. Edit the fields included in the nameplate or equipment variable, and then click OK. Edit nameplate or equipment variable information Select the equipment type for which to edit fields, and then click Edit. Edit the nameplate or equipment variable information, and then click OK. View nameplate or equipment variable information Select the equipment type for which to edit fields, and then click View. View the nameplate or equipment variable information. Analyzing Equipment Failure Record equipment failure for each equipment type, including the reasons for outage and solutions. Then, with this information, track equipment breakdown trends and troubleshoot problems. Creating the Equipment Failure Tree Create a detailed equipment failure hierarchy (tree) by adding reasons, sub-reasons, and solutions for each equipment type. The more detailed the equipment failure tree, the better you can analyze equipment failure and troubleshoot problems. As you gather more information on equipment failure, modify the equipment failure tree. Adding Reasons and Sub-reasons for Outage Add reasons and sub-reasons for all equipment types. Follow these steps when adding reasons and sub-reasons for outage. 1 Choose Activities | Equipment | Failure Analysis from the menu bar. MP2 displays the Failure Analysis form. 2 Click the Tree View tab. MP2 displays the Tree View page. 3 Choose one of these options. ! Add reasons—Select the equipment type for which to add reasons for outage, and then click Add Reason. ! Add sub-reasons—Select the RFO code for which to add a sub-reason, and then click Add Sub-reason. MP2 displays the Reason for Outage dialog box. 5 ! EQUIPMENT 79 4 Reason for Outage—Enter a unique code identifying the reason or sub-reason for outage (RFO). 5 Description—Enter a detailed description of the equipment outage. 6 Click OK. MP2 adds the RFO code and description and then returns to the Failure Analysis form. Adding Solutions Add solutions for all reasons/sub-reasons, if applicable. Follow these steps when adding solutions. 1 Choose Activities | Equipment | Failure Analysis from the menu bar. MP2 displays the Failure Analysis form. 2 Click the Tree View tab. MP2 displays the Tree View page. 3 Click next to the equipment type containing the reason for outage (RFO) code for which to add solutions. MP2 displays all RFO codes for that equipment type. 4 Select the RFO code for which to add solutions, and then click Add Solution. MP2 displays the Solution dialog box. 5 Solution—Enter a unique code identifying the solution. 6 Description—Enter a detailed description of the solution. 7 Click OK. MP2 adds the solution and description and then returns to the Failure Analysis form. Navigating the Equipment Failure Tree Navigate and view equipment failure data in hierarchical format. Follow these steps when navigating the equipment failure tree. 1 80 Choose Activities | Equipment | Failure Analysis from the menu bar. MP2 displays the Failure Analysis form. 5 ! EQUIPMENT 2 Click the Tree View tab. MP2 displays the Tree View page containing the first two levels of the equipment failure tree: the root and all equipment types. If equipment components exist, MP2 creates additional levels of the equipment failure tree by searching the equipment table for components and entering those equipment types under their parent equipment. For example, you might have a boiler (BOIL-01) with an equipment type of BOIL and a pump (PUMP-2873) with an equipment type of PUMP. If MP2 finds that BOIL-01 has a component (PUMP-2873), it enters PUMP under BOIL in the equipment failure tree. Tip: 3 Click next to the equipment type to view. MP2 displays either the equipment type for each component or the reason for outage (RFO) code(s) and description. 4 Click 5 ! EQUIPMENT next to the RFO code. MP2 displays the sub-reasons and solutions. 81 Tip: To display the RFO codes, sub-reasons, and solutions for all equipment types, click Expand All. This procedure might take several minutes. Modifying the Equipment Failure Tree You can edit, copy, move, and remove reasons, sub-reasons, or solutions. Refer to this table for procedures for modifying the equipment failure tree. Function Procedure Edit reasons, sub-reasons, or solutions Select the reason, sub-reason, or solution to edit, and then click Edit. MP2 displays either the Reason for Outage or Solution dialog box. Enter the necessary changes, and then click OK. Copy reasons, sub-reasons, or solutions Select the reason, sub-reason, or solution to copy. Click the left or middle mouse button, and then drag the reason, sub-reason, or solution to the destination equipment type. Move reasons, sub-reasons, or solutions Select the reason, sub-reason, or solution to move. Click the right mouse button, and then drag the reason, sub-reason, or solution to the destination equipment type. Remove reasons, sub-reasons, or solutions Important: Removing a reason also removes all sub-reasons and solutions. Select the reason, sub-reason, or solution to remove, and then click Remove. MP2 displays a confirmation. Click Yes. 82 5 ! EQUIPMENT Troubleshooting Equipment Failure Quickly find solutions to problems with equipment by searching on key words in reason or solution descriptions. Follow these steps when troubleshooting equipment failure. 1 Choose Activities | Equipment | Failure Analysis from the menu bar. MP2 displays the Failure Analysis form. 2 Click the Troubleshooting tab. MP2 displays the Troubleshooting page. 3 Equipment Type—Enter the equipment type to troubleshoot. If left blank, MP2 queries on all equipment types. 4 Select one of these options. ! Match Any Word—MP2 finds the reason, sub-reason, and solution descriptions containing any word in Find These Words. For example, if you enter add oil in Find These Words, MP2 finds all entries with the word “add” OR “oil” in a reason, sub-reason, or solution description. ! Match All Words—MP2 finds the reason, sub-reason, and solution descriptions containing all words found in Find These Words. For example, if you enter add oil in Find These Words, MP2 finds all entries with the words “add” AND “oil” in a reason, sub-reason, or solution description. 5 Find These Words—Enter the text for which to search. MP2 searches according to the selected options and then displays the findings. 6 Click Search. MP2 searches according to the selected options and then displays the findings. 5 ! EQUIPMENT 83 Calculating Equipment Maintenance Costs Calculate the costs for materials and labor on open work orders and work orders in history. Calculating Total Equipment Costs Total equipment cost includes the material and labor cost of maintaining the equipment. MP2 obtains this information from work order and work order history records. MP2 calculates the percentages of replacement cost and original cost based on the maintenance costs. Compare the cost of maintaining the equipment to the cost of purchasing a new piece of equipment. Follow these steps when calculating total equipment costs. 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to calculate costs, and then choose Total Cost from the options menu. MP2 calculates the costs and then displays them in the Total Cost dialog box. 3 View the costs, and then click OK. MP2 returns to the equipment record. Calculating Asset Values The asset value is the current depreciated value of the equipment. Enter the Startup Date for the equipment and the Life (mos.) of the equipment prior to calculating the asset value for the equipment. Tip: Follow these steps when calculating asset values. 84 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to calculate asset values, and then choose Asset Value from the options menu. MP2 displays the Asset Value dialog box. 5 ! EQUIPMENT If you entered the value of Life (mos.) (on the Financial Data page) in months, MP2 calculates the Current Value of the equipment with this formula. MP2 also calculates the Annual Depreciation of the equipment with this formula. 3 View the value of the equipment, and then click OK. Viewing Equipment History MP2 tracks all work performed on equipment. View equipment information when necessary. Follow these steps when viewing equipment history. 1 Choose Activities | Equipment | Equipment from the menu bar. MP2 displays the Equipment form. 2 Locate the equipment for which to view history, and then click the History tab. MP2 displays the History page. 3 View the equipment history information. 5 ! EQUIPMENT 85 6 ! INVENTORY Create inventory records for all the warehouses’ maintenance parts. Maintain an efficient, cost-effective inventory by tracking parts usage on work orders and costs through purchasing and by controlling the warehouses’ ordering process. Purchase and receive inventory items with MP2’s Purchasing module. Refer to Chapters 11: Quotations, 12: Requisitions, and 13: Purchase Orders. Control ordering with ABC analysis or Economical Order Quantity (EOQ). ABC analysis groups parts by number of issues or quantity on hand. EOQ determines the most costeffective quantity to order, based on stocking costs and usage history. Refer to “Performing EOQ Analysis” later in this chapter. Each time you change an inventory record, MP2 records a specific inventory transaction history record based on the transaction type. Refer to “Viewing Inventory Transaction History” later in this chapter for information on inventory transaction history. IN THIS CHAPTER ! Entering Initial Inventory Information ! ! Creating Inventory Records ! Moving Items Between Warehouses ! Receiving Inventory Items ! Counting Inventory ! Viewing Inventory Availability ! Viewing Reserved Parts ! Printing Inventory Item Labels ! Viewing Warehouse Information ! Checking Out Inventory Items ! Calculating Inventory Usage ! Returning Inventory Items ! Calculating Inventory Costs ! Checking Out and Returning Multiple ! Inventory Items ! Adjusting Stock Levels ! ! Moving Items Within a Warehouse Performing ABC Analysis Performing EOQ Analysis Viewing Inventory Transaction History 87 Entering Initial Inventory Information Enter initial inventory information, such as accounts, payment terms, units of measure, and inventory types, and then assign these codes to inventory records. Refer to “Inserting Records” in Chapter 2: Basics for information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Examples Activities | Inventory | Accounts Account Code 01-3001 Description Repair parts, entire plant Payment Terms 90DAYS Description 90 days, interest free Unit EACH, GAL Description Each, Gallon Type BRNG, FILT Description Bearing, Filter Activities | Inventory | Payment Terms Activities | Inventory | Units of Measure and Purchase Activities | Inventory | Inventory Types Creating Inventory Records Create inventory records for each of your inventory items. MP2 tracks inventory items, including usage, quantities in multiple locations and warehouses, substitute items, vendors, and reorder points. Adding Inventory Information Add basic information about the inventory item, including the type, account codes, and cost center. Follow these steps when adding inventory information. 88 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Click the Record View tab. MP2 displays the Record View page. 6 ! INVENTORY 3 Click 4 Item No.—Enter a unique code identifying the item, and then enter a description of the item in the adjacent field. 5 Type—Enter the code identifying the inventory type. 6 Balance—Enter the code identifying the account to which to charge the item while it is in inventory. 7 Expense—Enter the code identifying the account to which to charge the item when it is checked out of inventory. 8 Write-off—Enter the code identifying the account to which to charge the item when it is written-off. 9 Cost Center—Enter the code identifying the cost center for the item. to insert a new record. MP2 creates an inventory item record. 10 Enter information into the remaining fields, as necessary. Adding Stock Information Enter the warehouse, location, and quantity for inventory stock items. Follow these steps when adding stock information. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to add stock information, and then click the Record View tab. MP2 displays the Record View page. 3 Click the Stock tab at the bottom of the page. MP2 displays the Stock sub-page. 6 ! INVENTORY 89 4 Warehouse—Enter the code identifying the warehouse containing the item. 5 Location—Enter the code identifying the location of the item. 6 Qty on Hand—Enter the number of items at this location. MP2 displays the Inventory Item Cost dialog box. 7 Adjusted Unit Cost—Enter the unit cost of the item. 8 Click OK. MP2 returns to the inventory item record. Adding Ordering Information Enter purchasing information for inventory items, and specify the reordering method. Follow these steps when adding ordering information. 90 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to add ordering information, and then click the Record View tab. MP2 displays the Record View page. 3 Click the Ordering tab at the bottom of the page. MP2 displays the Ordering subpage. 4 Reorder Qty—Enter the number of items to order when reordering. 6 ! INVENTORY 5 Reorder Method—Select one of these options. ! Min/Max—Select this method for items used infrequently. During the requisition generation process, MP2 selects items using this formula. Qty on hand + Qty on order – Qty reserved < Min Stock Level When the total quantity available of the item is below the Minimum Stock Level, MP2 requisitions the item. ! Reorder Point—Select this method for items used frequently. During the requisition generation process, MP2 selects items using this formula. Qty on hand + Qty on order – Qty reserved ≤ Reorder point When the total quantity available of the item is equal to or below the Reorder Point, MP2 requisitions the item. 6 7 Enter this information according to the selected reorder method. ! Minimum Stock Level—If you chose Min/Max for the reorder method, enter the stock level below which MP2 generates requisitions for the item. ! Reorder Point—If you chose Reorder Point for the reorder method, enter the stock level at or below which MP2 generates requisitions for the item. Enter information into the remaining fields, as necessary. Editing Unit Cost Information Edit unit cost information, if necessary. Follow these steps when editing unit cost information. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to edit cost information, and then click the Record View tab. MP2 displays the Record View page. 3 Click the Costs tab at the bottom of the page. MP2 displays the Costs sub-page. If the cost method is FIFO or LIFO, the form displays the actual receipts and the actual unit cost (not averaged) for each receipt. 4 Date and Time—Edit, if necessary. 5 Unit Cost—Enter the item’s updated cost per unit. 6 ! INVENTORY 91 Specifying Substitute Items Specify substitute items that employees may use when the items they need are not in stock. Follow these steps when specifying substitute items. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to specify substitute items, and then click the Substitute Items tab. MP2 displays the Substitute Items page. 3 Substitute Item No.—Enter the code identifying the inventory item that employees use in place of the inventory item. Assigning Vendors to Items Assign vendors to items. MP2 uses this information when ordering items. Follow these steps when assigning vendors to items. 92 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to assign vendors, and then click the Vendors tab. MP2 displays the Vendors page. 6 ! INVENTORY 3 Site—Enter the code identifying the site for which to assign vendors. 4 Vendor ID—Enter the code identifying the vendor supplying the item. 5 Manufacturer—Enter the code identifying the manufacturer of the item. 6 Enter information into the remaining fields, as necessary. Adding Specifications and Notes Add specifications to inventory item records. MP2 prints specifications on purchase orders. Add notes to inventory item records for reference. MP2 does not print notes on purchase orders. Follow these steps when adding specifications and notes. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to add specifications and notes, and then click the Specifications/Notes tab. MP2 displays the Specifications/Notes page. 6 ! INVENTORY 93 3 Specifications—Enter item specifications. 4 Notes—Enter additional information about the item. Receiving Inventory Items Receive items with inventory quick receive if your purchasing department uses a separate purchasing package. Also, use this receive function to update item locations, quantities, and costs without editing individual inventory records. When you receive inventory items, MP2 updates stock levels and creates inventory transaction history records with transaction types of Quick Receive for each item. MP2 does not record inventory receive transactions in purchase order history. Refer to “Receiving Line Items” in Chapter 13: Purchase Orders. Follow these steps when receiving inventory items. 1 94 Choose Activities | Inventory | Quick Receive from the menu bar. MP2 displays the Quick Receive form. 6 ! INVENTORY 2 Item No.—Enter the code identifying the item to receive. 3 Warehouse—Enter the code identifying the warehouse to which to receive the item. 4 Location—Enter the code identifying the location to which to receive the item. 5 Unit Cost—Enter the unit cost of the item. 6 Quantity—Enter the number of items to receive. 7 Date and Time—Edit the date and time of the receipt, if necessary. 8 Click Update. MP2 updates the appropriate inventory records. If MP2 does not post a transaction, it displays the reason in Error Message. Correct the problem, and then click Update. Viewing Inventory Availability Before checking out items, view the available quantities on hand, average unit costs, total values, quantities on order, and quantities reserved. Follow these steps when viewing inventory availability. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to view availability, and then choose Item Status from the options menu. MP2 displays the Item Status dialog box. 6 ! INVENTORY 95 3 View the item information, and then click OK. MP2 returns to the inventory item record. Qty on Order appears blank until you calculate the usage of inventory items. Refer to “Calculating Inventory Usage” later in this chapter. Tip: Printing Inventory Item Labels Print labels for inventory items to guard against checking out incorrect items. Print a label for each in-stock item, including the item number, description, and location. MP2 can print up to 999 of various sizes and styles of labels in one session. Follow these steps when printing inventory item labels. 1 Choose Activities | Inventory | Item Labels from the menu bar. MP2 displays the Item Labels print dialog box. 2 Click OK. MP2 prints the labels. Checking Out Inventory Items Check out inventory to an employee or vendor, and then charge the check-out to a work order, equipment, cost center, employee, or location. When you check out inventory items, MP2 updates the stock levels and creates inventory transaction history records with transaction types of Inventory Check-out. Follow these steps when checking out inventory items. 96 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item to check out, and then choose Check Out from the options menu. MP2 displays the Check Out Items dialog box. 6 ! INVENTORY 3 Issue To—Select whether to check out the item to an Employee or to a Vendor. 4 Employee Code or Vendor Branch—Enter the code identifying the employee or vendor branch. 5 Charge To—Select one of these options for charging the check-out to a work order, equipment, cost center, employee, or location. Option Work Order Procedure Select Work Order, and then enter the WO No. When posted, MP2 updates the work order parts information. Equipment Select Equipment, and then enter the Equipment No. Cost Center Select Cost Center, and then enter the Cost Center. Employee Select Employee, and then enter the Employee Code. Location Select Location, and then enter the Location. 6 Issue-from Warehouse—Enter the code identifying the inventory warehouse from which to check out the item. 7 Issue-from Location—Enter the code identifying the inventory location from which to check out the item. 8 Check-out Quantity—Enter the number of items to check out. 9 Enter information into the remaining fields, as necessary. 10 Click Post. MP2 updates the inventory item information. 6 ! INVENTORY 97 Returning Inventory Items Return items from an employee or vendor, and credit a work order, cost center, equipment, employee, or location. When you return inventory items, MP2 updates the stock levels and creates inventory transaction history records with transaction types of Inventory Return. Follow these steps when returning inventory items. 98 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item to return, and then choose Return from the options menu. MP2 displays the Return Items dialog box. 3 Return From—Select whether to return the item from an Employee or from a Vendor. 4 Employee Code or Vendor Branch—Enter the code identifying the employee or vendor branch. 5 Credit To—Select one of these options for crediting the return to a work order, equipment, cost center, employee, or location. Option Procedure Work Order Select Work Order, and then enter the WO No. When posted, MP2 updates the work order parts information. Equipment Select Equipment, and then enter the Equipment No. Cost Center Select Cost Center, and then enter the Cost Center. Employee Select Employee, and then enter the Employee Code. Location Select Location, and then enter the Location. 6 ! INVENTORY 6 Warehouse—Enter the code identifying the warehouse to which to return the item. 7 Location—Enter the code identifying the location to which to return the item. 8 Return Quantity—Enter the number of items to return. 9 Enter information into the remaining fields, as necessary. 10 Click OK. MP2 updates the inventory item information. Checking Out and Returning Multiple Inventory Items Check out and return multiple inventory items without accessing individual item records. Once you enter all the check-out and return information, post the transactions at one time. MP2 updates stock levels and creates inventory transaction records for all items. Follow these steps when checking out and returning multiple inventory items. 1 Choose Activities | Inventory | Quick Check-out/Return from the menu bar. MP2 displays the Quick Check-out/Return form. 2 Item No.—Enter the code identifying the item to check out or return. 3 Check-out/Return—Select either Check-out or Return. 4 Warehouse—Enter the code identifying the warehouse from which to check out the item or to which to return the item. 5 Location—Enter the code identifying the location from which to check out the item or to which to return the item. 6 To/From—Select whether to check out the item to or to return the item from an Employee or a Vendor. 7 To/From No.—Enter the code identifying the employee or vendor branch. 8 Charge/Credit to—Select whether to charge the check-out or to credit the return to a work order, cost center, equipment, employee, or location. 6 ! INVENTORY 99 9 Charge/Credit to No.—Enter the code identifying the work order, cost center, equipment, employee, or location. 10 Date and Time—Edit the date and time of the transaction, if necessary. 11 Quantity—Enter the number of items to check out or return. 12 Enter information into the remaining fields, as necessary. 13 Click Update. MP2 updates the inventory item information. If MP2 does not post a transaction, it displays the reason in Error Message. Correct the problem, and then click Update. Adjusting Stock Levels Adjust stock levels to resolve discrepancies between quantities in the system and actual quantities on shelves. Refer to the item’s transaction history to determine which actions caused the discrepancies. When you adjust stock levels, MP2 creates inventory transaction history records with transaction types of Stock Adjustment. Follow these steps when adjusting stock levels. 100 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item to adjust, and then choose Adjust Stock from the options menu. MP2 displays the Adjust Stock Level dialog box. 3 Warehouse—Enter the code identifying the warehouse of the item for which to adjust stock. 4 Location—Enter the code identifying the location of the item for which to adjust stock. 5 New Quantity—Enter the new number of items at the specified location. 6 Enter information into the remaining fields, as necessary. 7 Click OK. MP2 updates the inventory item information. 6 ! INVENTORY Moving Items Within a Warehouse When you move items within a warehouse, MP2 updates the stock levels and creates inventory transaction history records with transaction types of Stock Movement. Follow these steps when moving items within a warehouse. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item to move, and then choose Move Stock from the options menu. MP2 displays the Move Stock dialog box. 3 Warehouse—Enter the code identifying the warehouse storing the item. 4 From Location—Enter the code identifying the location from which to move the item. 5 To Location—Enter the code identifying the location to which to move the item. 6 Quantity to Move—Enter the number of items to move. 7 Moved By—Select either Employee or Vendor to specify who is moving the item. 8 Employee Code or Vendor ID—Enter the code identifying the employee or vendor. 9 Enter information into the remaining fields, as necessary. 10 Click OK. MP2 updates the inventory item information. 6 ! INVENTORY 101 Moving Items Between Warehouses When you move items from one warehouse to another, MP2 updates the stock levels and creates inventory transaction history records with transaction types of Warehouse Transfer. Follow these steps when moving items between warehouses. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item to move, and then choose Inter-warehouse Transfer from the options menu. MP2 displays the Inter-warehouse Transfer dialog box. 3 From Warehouse—Enter the code identifying the warehouse from which to move the item. 4 From Location—Enter the code identifying the location from which to move the item. 5 To WarehouseEnter the code identifying the warehouse to which to move the item. 6 To Location—Enter the code identifying the location to which to move the item. 7 Quantity to Move—Enter the number of items to move. 8 Moved By—Select either Employee or Vendor to specify who is moving the item. 9 Employee Code or Vendor ID—Enter the code identifying the employee or vendor. 10 Enter information into the remaining fields, as necessary. 11 Click OK. MP2 updates the inventory item information. 102 6 ! INVENTORY Counting Inventory Count existing stock, and then compare actual quantities to the quantities in MP2. Modify quantities in MP2, if necessary, and post the changes. When you count inventory, MP2 updates the stock levels and creates inventory transaction history records with transaction types of Physical Inventory for each item. Complete these steps when counting inventory. Step 1: Printing Counting Sheets and Counting Inventory The first step in counting inventory is printing counting sheets. Counting sheets are hard copy inventory item lists on which maintenance employees record the counts before entering them into MP2. Follow these steps when printing counting sheets and counting inventory. 1 Choose Reports | Inventory | Physical Inventory Counting Sheets from the menu bar. MP2 displays the Physical Counting Sheets print dialog box. Sort the counting sheet report by Warehouse or Location if items exist in more than one warehouse/location. Tip: 2 Select Print, and then click OK. MP2 prints the counting sheets. 3 Count the stock, and write the numbers in the Quantity column on the sheets. Step 2: Entering and Posting Counts The second step in counting inventory is entering the new counts into MP2, and then posting the counts. Follow these steps when entering and posting counts. 1 6 ! INVENTORY Choose Activities | Inventory | Physical Inventory from the menu bar. MP2 displays the Physical Inventory form. 103 If you sorted the counting sheets before printing them, sort the Physical Inventory form to match the counting sheet sort order. For example, if you sorted the counting sheets by Location, sort the Physical Inventory form by Location. Tip: 2 New Qty—Enter the actual quantity for each item. 3 Choose Update Stock Level from the options menu. MP2 displays the Tracking Transactions dialog box, prompting you for your employee code. 4 Enter your employee code, and then click OK. MP2 displays a confirmation. 5 Click OK. MP2 posts the new counts. If MP2 does not post a transaction, it displays the reason in Error Message. Correct the problem, and then post the counts again. Step 3: Printing the Adjustment Report The third step in counting inventory is printing the adjustment report. This report lists all changes to item information during the most recent physical counting session. Keep this report for your records. Follow these steps when printing the adjustment report. 104 1 Choose Reports | Inventory | Physical Inventory Adjustment from the menu bar. MP2 displays the Physical Inventory Adjustment print dialog box. 2 Select Print, and then click OK. MP2 prints the adjustment report. 6 ! INVENTORY Viewing Reserved Parts View inventory items that are currently in stock but are reserved for work orders. When you enter parts for tasks and then generate work orders or when you manually enter parts on work orders, MP2 reserves those parts. When you enter the quantity used for the work order, MP2 updates inventory to reflect that quantity. When you close or delete work orders, MP2 removes the parts from the reserved list. Reserved items do not affect the quantity on hand, but they do affect the reorder point. For example, if the reorder point is 2, 5 parts are in stock, and employees have reserved 3 of those parts, MP2 generates a requisition for that part. If you return a part from a work order, MP2 does not delete the part from the reserved list. The part remains in reserve until you close the work order. Follow these steps when viewing reserved parts. 1 Choose Activities | Inventory | Reserved Items from the menu bar. MP2 displays the Reserved Items form. 2 View the reserved item information. Viewing Warehouse Information View warehouse information, including addresses, contact information, and financial information. Follow these steps when viewing warehouse information. 1 6 ! INVENTORY Choose Activities | Inventory | Warehouses from the menu bar. MP2 displays the Inventory Warehouses form. 105 2 View the warehouse information. Calculating Inventory Usage Calculate inventory usage, by month, to determine the amount of inventory you have used and received. Follow these steps when calculating inventory usage. Tip: 106 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to calculate usage, and then click the Record View tab. MP2 displays the Record View page. 3 Click the Stock tab at the bottom of the page. MP2 displays the Stock sub-page. 4 Select the warehouse for which to calculate usage, and then click the Usage tab at the bottom of the page. MP2 displays the Usage sub-page. 5 Click Calculate. MP2 updates the usage information. To graph item usage information, click Graph. 6 ! INVENTORY Calculating Inventory Costs MP2 calculates inventory costs based on one of these inventory costing methods: Weighted Averaging, FIFO (First In, First Out), or LIFO (Last In, First Out). The accounting department most likely determines your costing method, and the System Administrator specifies your costing method in MP2. Follow these steps when calculating inventory costs. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to calculate cost, and then click the Record View tab. MP2 displays the Record View page. 3 Click the Costs tab at the bottom of the page. MP2 displays the Costs sub-page. If the costing method is FIFO or LIFO, the form displays the actual receipts and the actual unit cost (not averaged) for each receipt. 4 Select the warehouse location for which to calculate costs, and then click Calculate. MP2 calculates and displays the costs. Performing ABC Analysis ABC Analysis is a materials management tool that groups parts by number of issues or quantity on hand to help you determine which materials to manage closely. ABC Analysis provides an efficient means of reordering and managing inventory items. With ABC Analysis, classify inventory items by cost and by usage: high (A), medium (B), and low (C). Base these categories either on quantity on hand or on usage history. The default values are 75% for A, 20% for B, and 5% for C, but you may change these values. These examples demonstrate uses of ABC Analysis. ! 6 ! INVENTORY Purchasing—Assign purchase order approval levels based on ABC class. For example, require that purchase orders for A items be approved by the president or Chief Financial Officer (CFO), that purchase orders for B items be approved by department heads, and that purchase orders for C items be approved by project leaders. 107 ! Physical Inventory Counting—Count A items weekly or daily, B items monthly, and C items annually. ! Forecasting—Forecast A items with resolution from a forecasting committee. Use simple trend projection for B items, and use the buyer’s best guess for C items. Classifying Inventory Items Classify all stock items by cost volume, according to quantities or usage. Follow these steps when classifying inventory items. 1 Choose Activities | Inventory | ABC Analysis from the menu bar. MP2 displays the ABC Analysis dialog box. 2 Calculate From—Select one of these options. ! Quantity on Hand—Select to base ABC classification on the quantity of inventory items on hand, using this formula. Quantity on hand x Adjusted Unit Cost ! Usage History—Select to base ABC classification on the usage history of inventory items, using this formula. Annual demand x Adjusted Unit Cost Specify the date range in Starting Date and Ending Date between which to use usage history. 108 3 Enter information into the remaining fields, as necessary. 4 Click OK. MP2 displays the ABC Analysis print dialog box. 5 Enter a Destination, and then click OK. MP2 prints the ABC Analysis report. 6 ! INVENTORY Interpreting ABC Analysis Reports The information in ABC Analysis reports helps you to manage inventory more effectively. ! A items represent the largest percentage of the total inventory value. Keep the quantity on hand for these items low, but guard against depleting your supply of these items. Manage them closely. ! B items represent a moderate percentage of the total inventory value. Determine a fixed reorder point and a fixed reorder quantity for these items to guard against depleted supplies, and keep your management time for B items minimal. ! C items represent a small percentage of the total inventory value. Keep the quantity on hand for these items high. Determine a high fixed reorder point and a high fixed reorder quantity for these items to guard against depleted supplies. Keeping this item available saves you time. Performing EOQ Analysis Perform EOQ (Economic Order Quantity) analysis to determine the most efficient order quantity for inventory items. EOQ is based on past average demand, and it can minimize order costs, holding costs, and item costs for each item. MP2 calculates EOQ using these variables. ! Average demand per year—An appropriated number based on an item’s total usage over a specified date range. This variable assumes that demand is constant over the whole year with no seasonal fluctuations. ! Average unit cost—An item’s average historical unit cost. ! Number of purchases per year—An item’s projected number of annual orders, using the calculated EOQ quantity. ! Date range—The number of days from an item’s first and last usage. ! Total usage—The total quantity of the item used during the specified date range. Calculate EOQ quantities either for all items or for specific items. By default, MP2 calculates the above variables for all inventory items. Define and set filters for specific items when calculating EOQ. Follow these guidelines when selecting items for EOQ calculations. ! Calculate and use EOQ quantities for items at a specific warehouse rather than for all inventory items. ! Use both ABC and EOQ analyses. First, run ABC Analysis to partition items into their respective ABC classes, and then run EOQ Analysis for all items with an A class. Minimize inventory costs by determining the reorder point and reorder quantity for inventory items. MP2 determines an item’s average annual use of by dividing the total quantity of the item used by the span of time you used them. Update an item’s reorder quantity with the calculated reorder quantity. 6 ! INVENTORY 109 MP2 assumes that demand is constant. It does not account for demand fluctuations with forecasting models, and it does not account for quantity discounts. Datastream recommends that you allow 90 or more days between the first and last transactions before you calculate EOQ for an item. Choose a longer period if you have seasonal items. If you calculate EOQ based on fewer than 90 days of information, the analysis does not fairly represent the inventory cycle for that item. Follow these steps when performing EOQ Analysis. 110 1 Choose Activities | Inventory | EOQ Analysis from the menu bar. MP2 displays the EOQ Analysis dialog box. 2 Choose one of these options. ! Include particular items—Define a filter to include only particular inventory items in the analysis. ! Include all items—Select (All Items) from Filter Name to include all inventory items in the analysis. 3 Holding Cost (%)—Enter the percentage representing the cost of holding one inventory item for a year. This variable represents the Annual Inventory-HoldingCost Rate, which you obtain from the accounting department. 4 Order Cost—Enter the average cost of processing an order. Include the clerical costs of preparing a purchase order and the costs of processing an invoice. 5 Click OK. MP2 displays the EOQ Analysis form. 6 ! INVENTORY 6 Update Order Qty—Select Yes for each item for which to update the reorder quantity. 7 Click Update Inventory. MP2 displays a message asking whether to round the reorder quantity to the nearest whole number. 8 Click Yes. MP2 updates inventory accordingly. To print an EOQ Analysis report, click Print. Tip: Viewing Inventory Transaction History Each time you edit inventory records, MP2 records specific inventory transaction history records based on the transaction type. You can view inventory transaction history, but you cannot edit it. Action Transaction Type Receiving items via Inventory Quick Receive Quick Receive Receiving items via Purchasing Receive P. O. Receipt Checking out items Inventory Check-out Returning items via Inventory Return Inventory Return Adjusting stock levels Stock Adjustment Moving items within a warehouse Stock Movement Move items between warehouses Warehouse Transfer Counting inventory Physical Inventory Correcting purchasing receives P. O. Correction 6 ! INVENTORY 111 Action Transaction Type Returning items via Purchasing Return Return to Vendor Correcting purchasing returns Return-to-Vendor Correction Follow these steps when viewing inventory transaction history. 112 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to view history, and then click the Record View tab. MP2 displays the Record View page. 3 Click the History tab at the bottom of the page. MP2 displays the History sub-page. 4 View the inventory history information. 6 ! INVENTORY 7 ! SCHEDULING Specify the normal working days for the site and for each employee. Then, use the normal working days, exceptions to normal working days, and equipment downtime to schedule work orders and tasks. Scheduling work and labor increases the efficiency of the maintenance operation. View the current work order and task scheduling work load by day, week, or month; assign additional work for under-utilized days; and reduce the work load for over-utilized days. IN THIS CHAPTER ! Scheduling Sites ! Scheduling Employees ! Recording Equipment Downtime for Reference ! Scheduling Work Orders 113 Scheduling Sites Specify the days on which the site normally operates and the days it does not operate. Specify site scheduling exceptions such as holidays and manufacturing deadlines. MP2 does not generate work orders for days that the site does not operate; instead, MP2 generates those work orders on the next working day. Specifying the Normal Site Work Week Specify the normal working days for each site. Follow these steps when specifying the normal site work week. 114 1 Choose Activities | Scheduling | Sites from the menu bar. MP2 displays the Site Scheduling form. 2 Click 3 SiteEnter the code identifying the site to schedule. 4 Sun through Sat—Select Yes for each day of the week that the site operates. to insert a new record. MP2 creates a site scheduling record. 7 ! SCHEDULING Specifying Site Scheduling Exceptions Specify exceptions to the normal site work week for these two situations. ! Dates during which the site is closed but which fall on a day of the week the site normally operates. For example, you can specify that the site will not operate on January 1 (New Year’s Day). MP2 does not generate work orders on these dates. ! Dates during which the site is open but which fall on a day of the week the site normally does not operate. For example, you can specify that the site is open on a certain Saturday to meet a manufacturing deadline. MP2 generates work orders on days listed in Exceptions to normal working days that have Yes for Working Day. Follow these steps when specifying site scheduling exceptions. 1 Choose Activities | Scheduling | Sites from the menu bar. MP2 displays the Site Scheduling form. 2 Select the site for which to schedule exceptions. 3 Date—Enter the date of the scheduling exception. 4 Working Day—Select No if the facility normally operates on this date but will be closed. Select Yes if the facility normally does not operate on this date but will be open. 5 Description—Enter a description of the scheduling exception. 7 ! SCHEDULING 115 Scheduling Employees Schedule the daily available hours projected for each employee for the regular work week, and specify employee scheduling exceptions such as sick time, vacation time, and overtime. Specifying Regular Employee Hours Specify the regular hours for each employee’s regular working day. Follow these steps when specifying regular employee hours. 116 1 Choose Activities | Scheduling | Employees from the menu bar. MP2 displays the Employee Scheduling form. 2 to insert a new record. MP2 creates an employee scheduling record and Click populates Site with your home site. 3 Employee Code—Enter the code identifying the employee to schedule. 4 Craft—Enter the code identifying the employee’s craft. 5 Sun through SatEnter the number of hours the employee works for each day of the week. 7 ! SCHEDULING Specifying Single-Day Employee Scheduling Exceptions Record each employee’s missed work hours or extra work hours. Follow these steps when specifying single-day employee scheduling exceptions. 1 Choose Activities | Scheduling | Employees from the menu bar. MP2 displays the Employee Scheduling form. 2 Select the employee for whom to schedule exceptions. 3 Date—Enter the date of the scheduling exception. 4 Attendance Code—Enter the code identifying the reason for the scheduling exception. 5 Choose one of these options. 7 ! SCHEDULING ! Reduced hours—Enter the number of hours the employee will take off on the specified date. For example, if the normal work day is 8 hours, and the employee will work for only 6 hours, enter 2 in this field. ! Increased hours—Enter the number of additional hours the employee will work on the specified date. For example, if the normal work day is 8 hours, and the employee will work 12 hours, enter 4 in this field. 117 Specifying Multiple-Day Employee Scheduling Exceptions Specify scheduling exceptions that span multiple days. For example, an employee’s normal work week may be Monday through Friday, 8 hours a day. If an upcoming project requires the employee to work 10 hours a day for 3 consecutive days, you can specify this prolonged scheduling exception at one time without entering the scheduling exception for each individual day. Follow these steps when specifying multiple-day employee scheduling exceptions. 1 Choose Activities | Scheduling | Employees from the menu bar. MP2 displays the Employee Scheduling form. 2 Select the employee for whom to schedule exceptions. 3 Click Multiple Days. MP2 displays the Employee Scheduling Exceptions dialog box. 4 From Date and To Date—Enter the date range of the scheduling exception. 5 Attendance Code—Enter the code identifying the reason for the scheduling exception. 6 Choose one of these options. 7 118 ! Reduced hours per Day—Enter the number of hours the employee will take off on the specified date. For example, if the normal work day is 8 hours, and the employee will work for only 6 hours, enter 2 in this field. ! Increased hours per Day—Enter the number of additional hours the employee will work on the specified date. For example, if the normal work day is 8 hours, and the employee will work 12 hours, enter 4 in this field. Click OK. MP2 updates the scheduling exceptions for the employee. 7 ! SCHEDULING Recording Equipment Downtime for Reference Record in advance when equipment will be out of operation, such as seasons when the facility does not use the equipment. Reference this information and schedule equipment maintenance during the downtime. Recording equipment downtime does not directly affect work order scheduling because MP2 does not create a link between this information and other equipment or task information. Follow these steps when recording equipment downtime for reference. 1 Choose Activities | Scheduling | Production from the menu bar. MP2 displays the Production Schedule form. 2 Click 3 SiteEnter the code identifying the site maintaining the equipment. 4 Equipment No.—Enter the code identifying the equipment for which to record downtime information. 5 Date Down—Enter the date on which the equipment is out of operation. 6 Date Up—Enter the date on which the equipment is in operation. 7 Reason—Enter the reason the equipment is out of operation. 7 ! SCHEDULING to insert a new record. MP2 creates a production scheduling record. 119 Scheduling Work Orders View the current work order schedule and quickly schedule backlogged work orders, unscheduled work orders, tasks, and unapproved on-site requests. Additionally, you can reschedule and unschedule work orders when necessary. Once you run the projection process, MP2 also includes tasks in the schedule. MP2 displays a hyphen (-) for the WO No. for each task. MP2 displays separate work order and task records for every equipment and location on a work order or task. Projecting the Work Order Schedule Running the projection process does not automatically generate work orders for due tasks. It simply displays upcoming tasks on the schedule so that you can plan for them. However, if you move a projected work order to another day or assign labor to it, then MP2 generates the projected work order into an actual work order scheduled for the specified date. The System Administrator defines projection durations. After viewing the tasks on employees’ projected dates, schedule labor resources according to the expected work load, not just according to actual scheduled work orders. The System Administrator can set up a scheduled process for work order projection to run on the server while MP2 is idle. Tip: Follow these steps when projecting the work order schedule. 1 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 2 Choose Start Scheduled Projection Process from the options menu. MP2 displays a message indicating that the process may take several minutes. 3 Click Yes. MP2 projects the tasks due and updates labor information. Viewing the Work Order Schedule View the work order schedule to gather information concerning current maintenance projects and to assist in future scheduling. Follow these steps when viewing the work order schedule. 1 120 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 7 ! SCHEDULING 2 Refer to this table when viewing the work order schedule. View Procedure Daily schedule Click the Day View tab, and then select, from the calendar, the day for which to view the schedule. Tip: Tip: MP2 displays the work order or task on each day between the Scheduled Start Date and Scheduled Finish Date. Weekly schedule Click the Week View tab, and then select, from the calendar, the week for which to view the schedule. Monthly schedule Click the Month View tab, and then select, from the calendar, the month for which to view the schedule. Backlogged work orders Click the Backlogged tab at the bottom of the page. Unscheduled work orders Click the Unscheduled tab at the bottom of the page. Unapproved requests Click the Unapproved Requests tab at the bottom of the page. To refresh the work order schedule, click Refresh. MP2 updates the schedule with the current work order and unapproved on-site request information. To view employee information (e.g., craft, work date, and estimated hours), select a work order, and then click . 7 ! SCHEDULING 121 Scheduling, Rescheduling, and Unscheduling Work Orders Schedule tasks, backlogged work orders, unassigned on-site requests, and unscheduled work orders. Reschedule work orders and unschedule work orders as necessary. Follow these steps when scheduling, rescheduling, and unscheduling work orders. 1 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 2 Refer to this table when scheduling, rescheduling, and unscheduling work orders. Function Procedure Schedule backlogged work orders Locate the work order on the Backlogged sub-page, and then drag it to the day on the calendar for which to schedule it. MP2 updates the scheduled start date. Schedule unscheduled work orders Locate the work order on the Unscheduled sub-page, and then drag it to the day on the calendar for which to schedule it. MP2 updates the scheduled start date. Schedule unapproved requests Locate the work order on the Unapproved Request sub-page, and then drag it to the day on the calendar for which to schedule it. MP2 displays the Labor Assignment dialog box. Enter labor information, and then click either OK or Cancel. MP2 approves the request and schedules it for the selected day. Reschedule work orders or tasks Locate the work order or task on the Day View, Week View, or Month View page, and then drag it to the day on the calendar for which to reschedule it. If you reschedule a work order, MP2 updates the scheduled start date. If you reschedule a task, MP2 generates a work order for it on the new date. Unschedule work orders 3 Locate the work order on the Day View, Week View, or Month View page, and then click the Unscheduled tab. Drag the work order to the Unscheduled sub-page. MP2 unschedules the work order. Scheduler—Enter the code identifying the employee scheduling the work. MP2 updates Assigned By for each scheduled work order during the scheduling session. Viewing Labor Utilization View labor utilization percentages for each calendar day. Follow these steps when viewing labor utilization. 1 122 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 7 ! SCHEDULING 2 3 Select one of these options. ! View craft utilization—Select By Craft. ! View employee utilization—Select By Employee. Place the cursor over a calendar day to view the craft or employee utilization percentage for that day. Refer to this table when viewing the labor utilization. Color Significance Gray Non-working day for the site or no employees scheduled for this day. Green Total scheduled hours are less than total available hours, and labor utilization is less than 80%. Yellow Total scheduled hours are between 80% and 100% of total available hours. Red Total scheduled hours exceed the total available hours. Assigning Labor to Work Orders After viewing the schedule, assign labor to work orders. If you assign labor to a task, MP2 generates a work order for the task. Follow these steps when assigning labor to work orders. 1 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 2 Locate the work order for which to assign labor. 3 Click Assign Labor. MP2 displays the Labor Assignment dialog box. 7 ! SCHEDULING 123 MP2 lists only the employees available for the day you schedule the work to begin. MP2 also lists the craft information from the task or work order record. Refer to the list of crafts when assigning labor to the work order. 4 Select an employee to assign to the work order, and then click Select. MP2 copies the employee information to the Assigned Employee area. To view employee utilization for each day of the week, click Week View. Then, compare the work load to the employee’s regular work week to determine the employee’s utilization before scheduling additional hours. Tip: 5 Estimated Hours—Enter the estimated number of hours that the employee will spend on the work order that day. 6 Click OK. MP2 assigns the labor to the work order. Filtering Labor Information Filter labor information to view only work orders scheduled for a particular craft or employee. MP2 adjusts the craft and employee utilization according to the filter. Follow these steps when filtering labor information. 1 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 2 Select one of these options. ! Filter by craft—Select By Craft, and then select the craft filter. ! Filter by employee—Select By Employee, and then select the employee filter. Printing Work Orders Print work orders after scheduling and assigning labor to them. Follow these steps when printing work orders. 1 Choose Activities | Scheduling | Work Orders from the menu bar. MP2 displays the Work Order Scheduling form. 2 Choose one of these options. ! Print the current work order—Select the work order to print, and then click ! Print all work orders in the current view—Choose Print All Work Orders in Current View from the options menu. MP2 prints all work orders on the current page. ! Print selected work orders in current view—Choose Print Selected Work Orders in Current View from the options menu. MP2 prints only those work orders selected for printing. . MP2 displays the print dialog box. 3 124 Click OK. MP2 prints the work order(s). 7 ! SCHEDULING 8 ! TASKS Develop a preventive maintenance schedule by creating task records for all recurring maintenance tasks. Schedule tasks by meter reading, date, or both, including the frequency with which to repeat each task. When the equipment reaches the scheduled meter reading and/or the current date equals the due date for the task, MP2 generates a work order. Determine daily, weekly, and monthly workload by viewing tasks in the anticipated work schedule along with scheduled and unscheduled work orders, backlogged work orders, and unapproved requests. Refer to “Scheduling Work Orders” in Chapter 7: Scheduling. IN THIS CHAPTER ! Planning Preventive Maintenance Systems ! Creating Task Instruction Lists ! Creating Task Records ! Recalculating Labor Hours ! Recalculating Task Durations ! Projecting Tasks for the Year 125 Planning Preventive Maintenance Systems Before creating task records, plan the site’s preventive maintenance (task) system. Plan tasks for in-service equipment, out-of-service equipment, a single piece of equipment, and/or multiple pieces of equipment. Plan to release multiple-equipment tasks as a single work order or as separate work orders and plan shadowed tasks to prevent duplicate tasks. Planning In-Service Tasks Set up MP2 to generate in-service tasks when equipment is operational. For example, an air conditioner is in service only during the summer. Create preventive maintenance tasks for the air conditioner when it is in service, and create maintenance tasks for procedures such as inspections when it is not in service. Indicate on the equipment record whether the machine is in service and indicate on the task record whether to generate work orders when the equipment is in use. For multiple-equipment tasks, MP2 generates work orders for each in-service piece of equipment if the task is in service. For single-equipment tasks, MP2 generates work orders if either the task record and equipment record are both in service or if the task record and equipment record are both out of service, as shown in this table. Equipment Record Task Record Generate Work Order? YES NO NO YES Planning Multiple-Equipment Tasks Add several pieces of equipment to the same task record to save time and to streamline your preventive maintenance process. After creating multiple-equipment tasks, plan whether to generate one work order for all pieces of equipment listed on the task or to generate a separate work order for each piece of equipment listed on the task. If the craft information, task instructions, and part information for the task is the same for all the equipment, then release the task as a single work order (Example 1). If the craft information, task instructions, and part information for the task are the same, but each piece of equipment requires different due dates and frequencies, then release the task as separate work orders (Example 2). 126 8 ! TASKS Example 1: Releasing Tasks as a Single Work Order Suppose several of your heating, ventilation, and air-conditioning (HVAC) units require monthly preventive maintenance (PM). If the maintenance crew, instructions, and required parts are always the same for the PM, you can create one task record, list all the HVAC equipment records on the task, and release the task as a single work order. MP2 generates one work order for the task on the specified due date. Example 2: Releasing Tasks as Separate Work Orders Suppose your site has three presses on which you perform quarterly maintenance. Since the maintenance crew, instructions, and required parts are always the same for the PM, you can create one task record and list all three presses. However, because you cannot afford for all of the presses to be out of operation at once, schedule the task accordingly and release the task as three separate work orders. MP2 generates a separate work order for each piece of equipment on the specified due dates. Planning Shadowed Tasks Avoid generating duplicate work orders by shadowing longer frequency tasks with shorter frequency tasks. Shadowing enables you to override the more frequent task with the less frequent task, so that MP2 only generates one work order when identical tasks are due on the same date. For example, suppose your site performs monthly and quarterly preventive maintenance (PM) on a fleet of vehicles. The monthly PM includes cleaning the vehicles and the quarterly PM includes cleaning and an oil change. To avoid generating two work orders for cleaning the vehicles when the quarterly PM is due, shadow the quarterly task with the monthly task. You can either shadow tasks scheduled by date (Example 1) or tasks scheduled by meter (Example 2). Tasks cannot shadow other, multiple-equipment tasks selected to release as a single work order. Additionally, tasks shadowing other tasks must have the same equipment number. Tip: Example 1: Shadowing Tasks Scheduled by Date Suppose a vehicle requires the following maintenance. 8 ! TASKS ! Monthly tire inspection ! Quarterly tire inspection and oil change ! Semi-annual tire inspection, oil change, and air filter replacement ! Annual tire inspection, oil change, air filter replacement, and brake inspection 127 Create four task records; one for the monthly task, one for the quarterly task, one for the semi-annual task, and one for the annual task. Then, to avoid generating multiple work orders for the same type of work, shadow each less frequent task with the more frequent, similar task below it. For example, shadow the annual task with the semi-annual task, shadow the semi-annual task with the quarterly task, etc. If you do not shadow these tasks, MP2 generates two work orders for tire inspections when the quarterly task is due, three work orders for tire inspections when the semi-annual task is due, etc. This table illustrates shadowing an annual task that shadows a semi-annual task that shadows a quarterly task that shadows a monthly task. Task Schedule Due Date Shadowing Generation Months Every 12 months 1st day of each calendar year Semi-annual task January Every 6 months 1st day of each sixth month Quarterly task July Every 3 months 1st day of each third month Monthly task April and October Every month 1st day of each calendar month No other tasks February, March, May, June, August, September, November, and December For annual tasks, include instructions for the 6-month, 3-month, and monthly tasks; for 6month tasks, include instructions for the 3-month and monthly tasks; and for 3-month tasks, include instructions for the monthly task. If the Schedule Type is Duplicates, then select the same frequency in both the shadowing and shadowed tasks. For example, if you schedule the shadowed task to Perform Every (1) weeks, then schedule all tasks that shadow this task in multiples of weeks. Instead of (1) month, for example, enter (4) weeks. Tip: Example 2: Shadowing Tasks Scheduled by Meter Suppose you have a vehicle requiring the following maintenance. ! Every 1500 miles, tire inspection ! Every 3000 miles, tire inspection and oil change This table illustrates a 3000-mile task that shadows a 1500-mile task. Task Schedule Shadowing Odometer Reading at Generation* Every 1500 miles No other task 1500, 4500, 7500, 10500... Every 3000 miles 1500-mile task 3000, 6000, 9000, 12000... * Assuming odometer started at zero. 128 8 ! TASKS Planning Metered Tasks Plan to schedule tasks by meter if your site performs preventive maintenance on equipment with meters. Schedule tasks by one meter, by multiple meters, or by meter and date. Scheduling Tasks by One Meter Schedule a task by one meter reading and MP2 generates a work order when you increment the current meter reading on the equipment record by the frequency designated on the task record. When you close the work order, MP2 updates Last Performed At on the task record. For example, if you schedule a task for 3000-mile increments, and you last performed it at 8750 miles, MP2 generates a work order when the current meter reading reaches or exceeds 11,750 miles. When you close the work order, MP2 updates Last Performed At to 11,750 miles. Scheduling Tasks by Multiple Meters Schedule a task by several meter readings and MP2 generates a work order when it reaches the first designated level. When you close the work order, MP2 updates Last Performed At for each listed meter on the task record. For example, to perform a maintenance task on a machine either at 100-cycle increments or at 25-hour increments (whichever comes first), enter those frequencies into the task record. If you enter 100 new cycles, but only 20 hours pass, MP2 generates a work order based on the cycled meter reading. When you close the work order, MP2 updates Last Performed At for both meters to the new meter readings—100 and 20. Scheduling Tasks by Meter and Date Schedule tasks by meter and date and MP2 generates a work order when the equipment reaches the specified meter reading or when the next due date arrives—whichever comes first. When you close the work order, MP2 updates Next Due Date and Last Performed At on the task record, whether you generated the work order by date or by meter. For example, to change the oil in your car at 3000-mile intervals or at 3-month intervals, enter those frequencies into the task record. After that, if you drive 3000 miles over two months, MP2 generates a work order based on the meter reading. When you close the work order, MP2 adds 3 months to the Next Due Date and updates Last Performed At to the new meter reading. Important: 8 ! TASKS Designate tasks scheduled by meter and date with a Schedule Type of Floating. A Fixed or Duplicates schedule does not function with metered tasks. 129 Creating Task Instruction Lists Create lists of instructions, assigning unique codes to the lists, and then add the codes to task records to quickly assign lists of instructions. If you perform several maintenance jobs on one piece of equipment at the same time, group these jobs under one task by attaching a task instruction list of all the jobs to the task record. Tip: Follow these steps when creating task instruction lists. 1 Choose Activities | Tasks | Instructions from the menu bar. MP2 displays the Task Instructions form. 2 Click 3 Instruction Code—Enter a unique code identifying the instruction list. Copy and paste existing task instruction lists or attach word processor files directly to the task records. Refer to “Attaching Multimedia Files” in Chapter 2: Basics. Tip: 4 130 to insert a new record. MP2 creates a task instruction record. Enter the instructions in the memo field. 8 ! TASKS Creating Task Records Create task records for all the site’s recurring maintenance tasks. Include scheduling, labor, and part information. Refer to “Planning Preventive Maintenance Systems” earlier in this chapter. Adding Task Information Add important task information, including the equipment and/or location requiring the maintenance work and the scheduling information. Follow these steps when adding task information. 8 ! TASKS 1 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 2 Click the Schedule tab. MP2 displays the Schedule page. 3 to insert a new record. MP2 creates a task record and populates Site with Click your home site. 4 Task No.—Enter a unique code identifying the task, and then enter a description of the task in the adjacent field. 5 Choose one of these options. ! Equipment No.—Enter the code identifying the equipment on which to perform maintenance. ! Location—Enter the code identifying the location at which to perform maintenance. 131 6 Schedule the task by selecting the equipment or location to schedule, and then by choosing one of these options. Option Procedure Date Click the Scheduling by Date tab, and then enter the task frequency in Perform Every. Select the Schedule Type. Refer to the table below for descriptions. Enter the next date to generate a work order for the task in Next Due Date. Meter Click the Scheduling by Meter tab, enter the code identifying the meter by which to schedule in Meter Name, and then enter the meter frequency for the task in Perform Every. Enter the current meter reading in Last Performed At. Meter and Date Click the Scheduling by Date tab, and then enter the task frequency in Perform Every. Select Floating for the Schedule Type. Enter the next date to generate a work order for the task in Next Due Date. Click the Scheduling by Meter tab, enter the code identifying the meter by which to schedule in Meter Name, and then enter the meter frequency for the task in Perform Every. Enter the current meter reading in Last Performed At. 132 Schedule Type Description Floating MP2 generates work orders according to the specified frequency and schedules the Next Due Date when you close the work order. When you close the work order, MP2 adds the day to the close date and then schedules the Next Due Date for that date. If you schedule the task by meter, MP2 adds the meter frequency to the meter reading on the closed work order and then schedules the next work order when the equipment reaches the designated meter reading. MP2 does not generate a floating task if you do not close the previous work order by the Next Due Date or meter reading. Fixed MP2 generates work orders and schedules the Next Due Date according to the specified frequency. For example, suppose a task’s frequency is every month and MP2 generates a work order for the task on March 1st. If you close the work order on March 20th, MP2 generates the next work order on April 1st. MP2 does not generate a work order if you do not close the previous work order by the Next Due Date. Duplicates MP2 generates a work order each time it reaches the Next Due Date, even if an open work order for the task exists. Thus, with duplicate scheduling, you can have two open work orders for the same task on the same equipment. 8 ! TASKS Adding Detailed Information Enter detailed task information, such as the type of work, craft information, and task instructions. Follow these steps when adding detailed information. 1 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 2 Locate the task for which to add detailed information, and then click the Details tab. MP2 displays the Details page. 3 WO Type—Enter the code identifying the type of work. 4 Craft—Enter the code identifying the craft responsible for the task. 5 Estimated Labor Hours—Enter the predicted number of craft hours. 6 Priority—Enter the priority of the task for the craft. 7 Instruction Code—Enter the code identifying the instructions for the task. Important: 8 8 ! TASKS If you modify task instructions, MP2 updates the instructions on every task record referencing that instruction code, and then updates Date Last Edited. Enter information into the remaining fields, as necessary. 133 Adding Parts Information Add all parts needed to complete the task. Follow these steps when adding parts information. 1 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 2 Locate the task for which to add parts information, and then click the Parts tab. MP2 displays the Parts page. 3 Item No.—Enter the code identifying the part. 4 Warehouse—Enter the code identifying the warehouse storing the parts. 5 Qty—Enter the number of parts necessary to complete the task. Important: 6 If you designate a part as required and inventory does not contain the specified quantity, MP2 does not generate a work order for the task when you generate work orders. Check parts availability by choosing Required Parts Availability from the options menu. Required—Select whether you require the part to complete the task. Adding Shadow Information Enter shadowing information to avoid duplicate tasks. Refer to “Planning Shadowed Tasks” earlier in this chapter. Follow these steps when adding shadow information. 1 134 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 8 ! TASKS 2 Locate the task for which to add shadow information, and then click the Schedule tab. MP2 displays the Schedule page. 3 Select the equipment, and then click the Shadowing tab at the bottom of the form. MP2 displays the Shadowing sub-page. 4 Shadows—Enter the code identifying the shadowed task. Recalculating Labor Hours Recalculate the labor hours for tasks using the actual labor hours spent on the maintenance work. MP2 recalculates labor hours from closed work orders generated from the associated tasks. Examine labor hour averages for each task, and then update the estimated labor hours for each task. When recalculating labor hours, MP2 updates craft information for tasks. If you did not enter craft information for a task, but work order history does contain craft information, MP2 adds the craft information to the task. Follow these steps when recalculating labor hours. 8 ! TASKS 1 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 2 Choose Recalculate Labor Hours from the options menu. MP2 displays the Recalculate Labor Hours dialog box. 135 MP2 obtains Current Labor Hours from Estimated Labor Hours on the task records and calculates Average Labor Hours, the average number of hours each craft actually used to perform the task, from the task/craft records on closed work orders. Σ (Regular Hours + Overtime Hours) / Number of records To print the Average Labor Hours report for the current task, click Print. Tip: 3 Click OK. MP2 displays a message asking whether to replace the current labor hours with the average labor hours. 4 Click Yes. MP2 updates the Estimated Labor Hours for each task. Recalculating Task Durations Recalculate the duration for all tasks using the actual task durations for each closed work order created from the task. Examine task duration averages for each task, and then update the tasks with those averages. Follow these steps when recalculating task durations. 1 Choose Activities | Tasks | Tasks from the menu bar. MP2 displays the Tasks form. 2 Choose Recalculate Task Durations from the options menu. MP2 displays the Recalculate Task Durations dialog box. MP2 obtains Current Duration from the Task Duration on the task records and calculates Average Duration, the average actual duration of the task, from the task records on closed work orders. Σ (Scheduled Start Date – Completion Date) / Number of records Tip: 136 To print the Average Task Durations report, click Print. 8 ! TASKS 3 Click OK. MP2 displays a message asking whether to update the tasks records with the average actual durations. 4 Click Yes. MP2 updates the Task Duration for each task. Projecting Tasks for the Year After creating task records and recalculating labor hours and task durations, analyze the distribution of the tasks for the year. Contact your System Administrator to set up a scheduled process for work order projection. Project tasks for the year, and then analyze these factors to help plan a master schedule. ! Is the workload is consistent? ! Is distribution even for seasonal work, and are release dates within the correct date range? ! Do any bottlenecks exist during periods of higher vacation rates? ! Does the workload match anticipated staffing? Pay careful attention to summer months, holidays, and peak production times. If workload exceeds staffing, schedule overtime or hire contract workers. Check the accuracy of work frequencies and estimated work hours. If time estimates seem accurate, start the system and review the estimates. If large deviations exist, edit the task records so that they reflect more accurate frequencies and labor estimations. Follow these steps when projecting tasks for the year. 8 ! TASKS 1 Choose Activities | Work Orders | Work Order Projection from the menu bar. MP2 displays the Work Order Projection dialog box. 2 Starting Date and Ending Date—Enter the date range for the year’s projection. 3 Include Current Work Orders—Select to include work orders in the report; otherwise, MP2 only includes tasks. 4 Output Type—Select Report. 137 5 Report On—Select Tasks. 6 Group By—Select the unit by which to group the report. 7 Click the Select Sites tab. MP2 displays the Select Sites page. 8 Select the site(s) for which to project tasks, and then click OK. MP2 displays a message asking whether to continue the projection process. 9 Click Yes. MP2 displays the Work Order Projection print dialog box. 10 Click OK. MP2 prints the Work Order Projection – Task report. 138 8 ! TASKS 9 ! WORK REQUESTS In MP2, work requests include two types of requests—call-in requests and on-site requests. Property management facilities track tenant work requests with call-in requests. Call-in requests reduce paperwork by enabling the property manager or maintenance manager to enter requests as tenants phone them in. On-site requests enable facilities to track employee work requests, which reduce paperwork by allowing employees to enter their own maintenance requests. IN THIS CHAPTER ! Creating Tenant Records ! Creating and Submitting Call-in Requests ! Viewing Tenant Request Status ! Creating On-site Request Records ! Approving On-site Requests ! Editing On-site Request History ! Removing On-site Request History 139 Creating Tenant Records Create tenant records for those individuals leasing space on your property who call in with work requests. Include contact information for reference when the tenant (or authorized caller) calls in with requests. Follow these steps when creating tenant records. 1 Choose Activities | Work Requests | Tenants from the menu bar. MP2 displays the Tenants form. 2 Click the Record View tab. MP2 displays the Record View page. 3 to insert a new record. MP2 creates a tenant record and populates Site with Click your home site. 4 Tenant—Enter a unique code identifying the tenant. 5 Address 1—Enter the tenant’s street address, including apartment number, if applicable. 6 City—Enter the city in which the tenant lives. 7 State—Enter the code identifying the state in which the tenant lives. 8 Postal Code—Enter the tenant’s postal code. 9 Authorized Caller—Enter the names of individuals authorized to call for service. 10 Telephone No.—Enter the tenant’s telephone number. 11 Enter information into the remaining fields, as necessary. 140 9 ! WORK REQUESTS Creating and Submitting Call-in Requests Create call-in requests when tenants call the office requesting maintenance, and then decide whether to submit the request as a work order. Follow these steps when creating and submitting call-in requests. 1 Choose Activities | Work Requests | Call-in Requests from the menu bar. MP2 displays the Call-in Requests form. 2 Click the Call-in Request tab. MP2 displays the Call-in Request page. 3 Tenant—Enter the code identifying the tenant requesting the work. 4 Description—Enter a description of the requested work. 5 Location—Enter the code identifying the location of the requested work. 6 Enter information into the remaining fields, as necessary. To delete the request, click Clear. Tip: 7 Click Submit. MP2 displays a message indicating the work order number assigned to the request. 8 Click OK. MP2 creates a work order from the request. 9 ! WORK REQUESTS 141 Viewing Tenant Request Status View the status of requests made by tenants. MP2 displays a list of all open and closed requests for each tenant. Follow these steps when viewing tenant request status. 1 Choose Activities | Work Requests | Call-in Requests from the menu bar. MP2 displays the Call-in Requests form. 2 Click the Status tab. MP2 displays the Status page. 3 Display requests that match these valuesChoose one of these options. 4 ! View requests for a specific tenant—Enter, in Tenant, the code identifying the tenant for which to view requests. ! View all requests—Leave all fields blank. ! View requests for a specific siteEnter, in Site, the code identifying the site for which to view requests. ! View a specific request—Enter, in Request No., the code identifying the request. View the tenant request status. Creating On-site Request Records On-site requests are maintenance requests from on-site company employees. Employees enter requests directly into MP2. Follow these steps when creating on-site request records. 1 142 Choose Activities | Work Requests | On-site Requests from the menu bar. MP2 displays the On-site Requests form. 9 ! WORK REQUESTS 2 Click the Record View tab. MP2 displays the Record View page. 3 to insert a new record. MP2 creates an on-site request record, populates Click Site with your home site, and assigns Request No. the next incremented work order number. 4 Requested By—Enter the code identifying the employee requesting the work. 5 Description—Enter a description of the requested work. 6 Equipment/Location—Enter the code(s) identifying the equipment and/or location(s) requiring maintenance. 7 Enter information in the remaining fields, as necessary. Approving On-site Requests Review requests, determine the priority and requirements of each, and then either approve or delete them. MP2 creates work orders from approved requests and stores approved requests in on-site request history. Follow these steps when approving on-site requests. 1 Choose Activities | Work Requests | On-site Requests from the menu bar. MP2 displays the On-site Requests form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Locate the request to approve, and then choose one of these options. ! Approve an individual on-site request—Click Approve. ! Approve multiple on-site requests—Select Batch Approve for each request to approve, and then choose Activities | Work Requests | Approve Selected On-site Requests from the menu bar. 9 ! WORK REQUESTS 143 MP2 approves the request(s) and then creates work order records for them. MP2 selects the new work orders for printing and prints them either when you print work orders during generation or when you batch print work orders. To delete requests you do not approve, locate the request, and then click . MP2 deletes the request and stores it in on-site request history with an Approve Date of 01/02/00. Tip: Editing On-site Request History When you approve on-site requests, MP2 creates work orders and stores the requests in history. Additionally, if you delete on-site requests before releasing them as work orders, MP2 saves the request in history with an Approve Date of 01/02/00. Edit existing on-site request history records, if necessary. Create history records for requests that occurred before you purchased MP2 to include that data in reports and graphs. Tip: Follow these steps when editing on-site request history. 1 Choose Activities | Work Requests | On-site Request History from the menu bar. MP2 displays the On-site Request History form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Edit on-site request history, as necessary. Removing On-site Request History Free database space by removing unnecessary on-site request history records. Important: 144 Print on-site request reports prior to removing history. Once you remove on-site request history records, you cannot restore them. 9 ! WORK REQUESTS Follow these steps when removing on-site request history. 1 Choose Activities | Work Requests | Remove On-site Request History from the menu bar. MP2 displays the Remove On-site Request History dialog box. 2 Purge Through—Enter the date through which to remove requests, and then click OK. MP2 displays the Select Sites dialog box. 3 Select the site(s) for which to remove on-site request history, and then click OK. MP2 removes all requests approved on or before the specified date, and then displays a confirmation. 4 Click OK. MP2 returns to the main window. 9 ! WORK REQUESTS 145 10 ! WORK ORDERS Generating work orders from tasks for recurring maintenance work eliminates both the need to remember which tasks are due and the burden of repeatedly manually creating work orders for these tasks. Manually create work orders for emergency maintenance or repair, and then print work orders for reference when performing the work. After completing work orders, update parts and labor information, enter meter information, add comments, and then close them. MP2 transfers the information to work order history and updates all relevant equipment and task records. Tip: You can create work orders before entering information into other MP2 modules. However, history analysis is more accurate and searching for records is easier if you carefully plan and design your MP2 system. Therefore, Datastream strongly recommends both planning data entry and entering initial information before creating work orders. IN THIS CHAPTER ! Entering Initial Work Order Information ! Updating Information Before Closing ! Viewing Work Order Costs ! Generating Work Orders ! Closing Work Orders ! Creating Project Records ! Editing Work Order History ! Creating Work Order Records ! Calculating Work Order Productivity ! Refreshing Work Priority ! ! Printing Work Orders Exporting Work Orders to Microsoft Project 147 Entering Initial Work Order Information Enter initial work order information, such as work order types and expense classes, and then assign these codes to work order records. Refer to “Inserting Records” in Chapter 2: Basics for information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Activities | Work Orders | Work WO Type Order Types Description Activities | Work Orders | Expense Classes Examples PM, WARR Preventive Maintenance, Warranty Work Expense Class CAL, MECH Description Calibrations, Mechanical Work Generating Work Orders Generate work orders for scheduled tasks and for equipment with readings outside statistical predictive maintenance (SPM) limits. In addition to printing generated work orders, you can also print Ready or Hold work orders, which includes approved on-site requests. When generating work orders for scheduled tasks, generate with the same frequency as the minimum frequency task. For example, if the shortest frequency task is 7 days, generate work orders at 7-day intervals. If the shortest frequency task is 7 days and you generate work orders only every 30 days, MP2 generates only one of the 7-day frequency work orders for the 30-day interval. Refer to Chapter 8: Tasks for more information on task scheduling. MP2 does not generate work orders for tasks that require more parts or labor resources than are available. MP2 displays the shortages for you to view or print. Make the corrections as necessary, and then regenerate. However, if you select to preview work orders before releasing them, you can generate work orders with parts or labor shortages. MP2 releases all selected work orders, despite parts or labor shortages. Follow these steps when generating work orders. 1 148 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 10 ! WORK ORDERS 2 Generate Through—Enter the date through which to generate work orders. 3 Create Work Orders For—Select one or more work order creation options. 4 Print Work Orders after Generating Them—Select to print work orders immediately after generation. 5 Click Generate. MP2 displays a message indicating that the generation process may take several minutes. 6 Click Yes. MP2 generates the work orders and displays a confirmation. 7 Click OK. MP2 displays the Print Generated Work Orders dialog box. 8 Select the print option, and then click OK. MP2 displays the print dialog box. 9 Click OK. MP2 prints the work order(s). Selecting Records for Generation Select sites and define filters to limit work order generation to specific sites, equipment, locations, and tasks. Follow these steps when selecting records for generation. 1 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 2 Choose one or more of these options. ! Generate work orders for specific sitesClick the Select Sites tab. MP2 displays the Select Sites page. ! Generate work orders for specific equipment—Click the Equipment Selection tab. MP2 displays the Equipment Selection page. ! Generate work orders for specific locations—Click the Location Selection tab. MP2 displays the Location Selection page. 10 ! WORK ORDERS 149 ! 3 Generate work orders for specific tasks—Click the Task Selection tab. MP2 displays the Task Selection page. Select the site(s) for which to generate or define filters for the equipment, location, and task records to include in the work order generation. Sorting Records for Generation Specify a sort order prior to generation and MP2 generates, prints, and stores the work orders in the specified order. Follow these steps when sorting records for generation. 1 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 2 Click the Sort tab. MP2 displays the Sort page. 3 Sort By—Select the primary field by which to sort the records. 4 Select one of these options. 5 ! Ascending—Select to sort the records alphabetically or numerically, A preceding B, etc., 1 preceding 2, etc., respectively. ! Descending—Select to sort the records in reverse alphabetical or reverse numerical order, Z preceding Y, etc., or 2 preceding 1, etc., respectively. Then By—Select secondary and tertiary fields by which to sort the records. Projecting Available Craft Hours Project available craft hours before generating work orders. After generation, MP2 computes Allocated Hours, and then calculates labor shortages by comparing Available 150 10 ! WORK ORDERS Hours with Allocated Hours. MP2 cannot calculate labor shortages for crafts with blank Available Hours. Follow these steps when projecting available craft hours. 1 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 2 Click Labor Pool. MP2 displays the Labor Pool dialog box. 3 Choose one of these options. 4 ! Update hours automatically—Click Projection. MP2 updates Available Hours from the current employee schedule. ! Update hours manually—Enter the available hours for the craft in Available Hours. Click OK. MP2 returns to the Generate Work Orders dialog box. Selecting Work Orders to Release View all work orders scheduled for generation, and then manually select the records for which to create work orders. Important: If you preview work orders before generating them, MP2 disregards shadowing information in the task records and generates work orders for shadowed tasks. Follow these steps when selecting work orders to release. 1 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 2 Generate Through—Enter the date through which to generate work orders. 3 Create Work Orders For—Select one or more work order creation options. 4 Preview Work Orders Before Release—Select to view all generated work orders before releasing them. 10 ! WORK ORDERS 151 5 Click Generate. MP2 displays a message indicating that the generation process may take several minutes. 6 Click Yes. MP2 displays the Manual Work Order Selection dialog box. 7 Choose one of these options. ! Release many work ordersChoose Select All for Release from the options menu, and then select No for Release for each work order you do not want to release. ! Release few work ordersSelect Yes for Release for each work order to release. 8 Click Done. MP2 releases (generates) the selected work orders, and then displays a confirmation. 9 Click OK. MP2 returns to the main window. Determining Scheduled Start Dates This table outlines MP2’s method for obtaining the Scheduled Start Date for the work orders it generates from tasks. 152 Task Schedule Schedule Start Date Source By date only Next Due Date on the task record By meter only Current date By date and meter, but generated by the Next Due Date Next Due Date on the task record By date and meter, but generated by the meter reading Current date 10 ! WORK ORDERS If the current date or Next Due Date falls on a day that is not in the site work week, MP2 generates the work order on the next working day. Refer to “Specifying the Normal Site Work Week” in Chapter 7: Scheduling. Creating Project Records Create project records to link all related jobs. Assign a unique code for each project and identify the tasks associated with the project. Follow these steps when creating project records. 1 Choose Activities | Work Orders | Projects from the menu bar. MP2 displays the Projects form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Click 4 Project ID—Enter a unique code identifying the project. 5 DescriptionEnter a description of the project. 6 Project TaskEnter the code identifying the task associated with the project. 7 Enter information into the remaining fields, as necessary. 10 ! WORK ORDERS to insert a new record. MP2 creates a project record. 153 Creating Work Order Records Create work order records for “emergency” or “on-the-fly” work. Enter initial information when creating the work order, such as the equipment or location requiring maintenance; the individual performing the work; and the parts required. Then, after printing the work order and completing the work, add labor hours, parts used, and additional comments. Refer to “Updating Information Before Closing” later in this chapter. Tip: Create task records for non-repetitive work orders that do not have a meter frequency or due date, such as changing a headlight bulb or fixing a flat tire. Enter the task description, equipment/location, and necessary parts and labor for the task, and then assign that task number to a new repair work order record. MP2 creates the work order, complete with task details. Adding Work Order Information Add basic work order information, including a description of the work and the type of work. Follow these steps when adding work order information. 154 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Click the Record View tab. MP2 displays the Record View page. 3 to insert a new record. MP2 creates a work order record and populates Site Click with your home site. 4 WO No.—Enter a unique code identifying the work order or press ENTER to automatically assign the next incremented work order number. 5 DescriptionEnter a description of the work. 10 ! WORK ORDERS 6 WO TypeEnter the code identifying the type of work. 7 Enter information into the remaining fields, as necessary. Adding Equipment and Location Information Add the equipment and/or location requiring maintenance to work order records. Follow these steps when adding equipment and location information. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add equipment and location information, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Choose one of these options. 4 Tip: ! Equipment No.—Enter the code identifying the equipment on which to perform maintenance. ! Location—Enter the code identifying the location at which to perform maintenance. Enter information into the remaining fields, as necessary. To view equipment variable information, click View Equipment Variables. Adding Employee Labor Information Enter the assigned employee(s) and estimate their work hours. Follow these steps when adding employee labor information. 10 ! WORK ORDERS 155 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add employee labor information, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment or location, and then click the Labor tab at the bottom of the page. MP2 displays the Labor sub-page. 4 Employee Code—Enter the code identifying the employee assigned to the work order. 5 Estimated Hours—Enter the number of hours predicted for the work. Adding Contract Labor Information Add contract labor information, including the agency (vendor) name, the name of the individual performing the work, and worker’s wage rate. Follow these steps when adding contract labor information. 156 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add contract labor information, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment or location, and then click the Contractors tab at the bottom of the page. MP2 displays the Contractors sub-page. 4 Vendor ID and Vendor Branch—Enter the codes identifying the contract agency and branch assigned the work. 5 Performed By—Enter the name of the contract worker assigned the work. 6 Rate—Enter the wage rate for the contractor’s work. 10 ! WORK ORDERS Adding Required Parts Enter all parts necessary to complete the work. MP2 prints required parts on work orders for reference. Follow these steps when adding required parts. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add required parts, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment or location, and then click the Parts tab at the bottom of the page. MP2 displays the Parts sub-page. Tip: To populate the work order record with items from the equipment’s spare parts list, select the equipment, and then click Get. Select the spare parts list to use for the equipment. 4 Item No.—Enter the code identifying the part required for the work order. 5 Qty Required—Enter the number of parts required to complete the work order for the selected equipment. Tip: To view the number of parts available, choose Parts Availability from the options menu. Adding Scheduling Information Enter the individual responsible for overseeing the work, and the scheduled start and finish dates. To track work orders by craft, enter each craft, the estimated hours for each crew, the number of people in each crew, and the priority for the crew. Follow these steps when adding scheduling information. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add scheduling information, and then click the Schedule tab. MP2 displays the Schedule page. 10 ! WORK ORDERS 157 3 Assigned To—Enter the code identifying the individual responsible for the work. 4 Scheduled Start Date—Enter the predicted beginning work date. 5 Scheduled Finish Date—Enter the predicted ending work date. 6 Craft—Enter the code identifying the craft responsible for the task. 7 Estimated Crew Hours—Enter the predicted number of crew hours. 8 Crew Size—Enter the number of individuals in the craft assigned to the work order. 9 Priority—Enter the priority of the work order for the craft. Adding Comments Enter comments that are beneficial to the individual performing the work. You can enter different comments for each equipment record. MP2 prints comments on the Work Order (Long Format) only. Follow these steps when adding comments. 158 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to add comments, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment or location, and then click the Comments tab at the bottom of the page. MP2 displays the Comments sub-page. 10 ! WORK ORDERS 4 Tip: Enter comments in the memo field. To copy the comments from one equipment record on a work order to all of the other equipment records on the work order, first display the comments to copy, and then click Copy. Refreshing Work Priority Refresh the work priority at defined intervals. MP2 determines work priority by creating a weighted average of the task priority and equipment priority of every work order. If the current date is before the work order’s scheduled finish date, MP2 assigns the work order an initial priority level. With time, MP2 calculates a work priority value that decreases daily until it reaches its original basic work priority value. If the work order becomes past due, the work priority value remains at its basic value, but MP2 displays the number of days it is past due. Follow these steps when refreshing work priority. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to refresh work priority, and then choose Refresh Current Work Priority from the options menu. MP2 recalculates the priority and updates Work Priority. Printing Work Orders Print work orders automatically after generating them, or print individual or multiple work orders manually after creating them. Refer to “Generating Work Orders” earlier in this chapter for information on printing work orders following generation. Printing Individual Work Orders Print work orders individually when necessary. Follow these steps when printing individual work orders. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 10 ! WORK ORDERS 159 2 Locate the work order to print, and then choose one of these options. ! Print basic work order information—Choose Print Work Order (Short Form) from the options menu. ! Print detailed work order information—Choose Print Work Order (Long Form) from the options menu. MP2 displays the Work Order print dialog box. 3 Click OK. MP2 prints the work order. Printing Multiple Work Orders Print multiple work orders to save time. Follow these steps when printing multiple work orders. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Select for Printing—Select for each work order to print. 4 Choose one of these options. ! Print basic work order information—Choose Activities | Work Orders | Print Work Orders (Short Format) from the menu bar. ! Print detailed work order information—Choose Activities | Work Orders | Print Work Orders (Long Format) from the menu bar. MP2 displays the Work Order print dialog box. 5 Click OK. MP2 prints the selected work orders and displays a message asking if you want to unselect work orders for printing. 6 Click Yes. MP2 unselects the work orders for printing. Updating Information Before Closing Update information, such as labor hours and actual parts used, on completed work orders before closing them. Updating Individual Work Orders Collect labor and parts information for a work order, and then quickly enter this information. Add closing comments, if necessary. Follow these steps when updating individual work orders. 1 160 Choose Activities | Work Orders | Quick Work Order Update from the menu bar. MP2 displays the Quick Work Order Update form. 10 ! WORK ORDERS 2 WO No.—Enter the code identifying the work order to update. 3 Select the equipment or location to update, and then update labor, parts, and comments, as necessary. 4 Choose one of these options. ! Click ! Click Next WO No. to update another work order. to close the form and save changes to the work order. MP2 displays a message asking whether to close the current work order. 5 Tip: Choose one of these options. ! Click Yes to close the work order and save it to history. ! Click No to update the work order and continue adding closing information. If a work order contains multiple equipment records, you can divide the hours of employee labor equally between each. Select the employee, and then click Divide. Updating Multiple Work Orders Collect labor and parts information for several work orders, and then update multiple work orders simultaneously. Follow these steps when updating multiple work orders. 1 Choose Activities | Work Orders | Batch Work Order Quick Update from the menu bar. MP2 displays the Batch Work Order Quick Update form. 10 ! WORK ORDERS 161 2 SiteEnter the site for which to update work orders. 3 WO No.Enter the code identifying the work order to update. 4 Select the equipment or location to update, and then update labor, parts, and comment information. 5 Click Update. MP2 updates the work order information. Tip: To close multiple work orders, click the Quick Close tab, and then enter the work orders to close. Updating Meter Readings If you set up meters on equipment records, then you can update meter readings on the work orders containing those equipment records. When you close the work orders, MP2 updates the meter information for the equipment. Follow these steps when updating meter readings. 162 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to update meter readings, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment, and then click the Meters tab at the bottom of the page. MP2 displays the Meters sub-page. 4 Meter Name—Enter the code identifying the meter to update. 10 ! WORK ORDERS 5 Meter Reading—Enter the meter reading recorded during the maintenance work. 6 Date and Time—Enter the date and time the employee recorded the readings. Updating Contract Labor Information After contractors complete the work, enter the number of actual hours worked and update other contract labor information, if necessary. Follow these steps when updating contract labor information. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order for which to update contract labor information, and then click the Equipment and Details tab. MP2 displays the Equipment and Details page. 3 Select the equipment number, and then click the Contractors tab at the bottom of the page. MP2 displays the Contractors sub-page. 4 Date—Enter the date the contractor performed the work. 5 Regular Hours—Enter the number of regular hours the contractor spent on the work. 6 Enter information into the remaining fields, as necessary. Tip: If a work order contains multiple equipment records, you can divide the cost and hours of labor equally between each record. Select the vendor, and then click Divide. Viewing Work Order Costs After updating work order labor and parts information, you can view labor and parts cost information. Also, review the ongoing total cost of work orders as employees complete them. Follow these steps when viewing work order costs. 1 Choose one of these options. ! View costs for current work orders—Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. ! View costs for historical work orders—Choose Activities | Work Orders | Work Order History from the menu bar. MP2 displays the Work Order History form. 10 ! WORK ORDERS 163 2 Locate the work order for which to view costs, and then choose Material and Labor Cost from the options menu. MP2 displays the Costs for WO No. dialog box. 3 View the costs, and then click OK. MP2 returns to the work order record. Closing Work Orders Close work orders after employees complete the work and after you update information on the work order record. Close work orders individually, or close multiple work orders simultaneously. Contact the System Administrator for setting up a scheduled process for closing work orders. MP2 completes these procedures when closing work orders. ! Transfers the information to history. ! Updates Date Last Performed and Next Due Date on the task record if you generated the work order from a task with a Schedule Type of Floating or Fixed. ! Updates the meter information on the equipment and task records. ! Updates material and labor costs on the equipment record. Closing Individual Work Orders Close work orders one at a time when necessary. Follow these steps when closing individual work orders. 164 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Locate the work order to close, and then choose Close Current Work Order from the options menu. MP2 displays a message asking whether to close the current work order. 3 Click Yes. MP2 closes the work order. 10 ! WORK ORDERS Closing Multiple Work Orders Close multiple work orders simultaneously. Follow these steps when closing multiple work orders. 1 Choose Activities | Work Orders | Work Orders from the menu bar. MP2 displays the Work Orders form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Status—Select Completed for each work order to close. 4 Choose Activities | Work Orders | Close Work Orders from the menu bar. MP2 displays the Select Date Range dialog box. 5 From Date and To Date—Enter the date range for which to close work orders. 6 Click OK. MP2 displays the Select Sites dialog box. 7 Select the site(s) for which to close work orders, and then click OK. MP2 displays a message indicating the number of work orders closed. 8 Click OK. MP2 returns to the main window. Editing Work Order History When you close work orders, MP2 transfers the work order information to history. Edit existing work order history records, if necessary. Tip: Create history records for work that occurred before you purchased MP2 to include that data in reports and graphs. Follow these steps when editing work order history. 1 Choose Activities | Work Orders | Work Order History from the menu bar. MP2 displays the Work Order History form. 2 Click the Record View tab. MP2 displays the Record View page. 10 ! WORK ORDERS 165 3 Edit work order history, as necessary. Calculating Work Order Productivity Measure the productivity or efficiency of labor for any work order in history. These factors impact the accurate estimation of labor hours. ! The average number of hours spent on a particular task ! An employee’s experience in performing a particular task ! Immediate availability of parts ! Incidental additions to the work order ! Unforeseen delays due to illness or natural disaster Follow these steps when calculating work order productivity. 166 1 Choose Activities | Work Orders | Work Order History from the menu bar. MP2 displays the Work Order History form. 2 Locate the work order for which to calculate productivity, and then choose Productivity from the options menu. MP2 displays the Productivity for WO No. dialog box. 10 ! WORK ORDERS 3 Compare the Estimated Labor Hours to the Actual Labor Hours to determine productivity. MP2 calculates productivity and then displays it in Work Order Productivity (%). 4 Click OK. MP2 returns to the Work Order History form. Exporting Work Orders to Microsoft Project Export information from current work orders to Microsoft Project. View the information within Microsoft Project, and print the schedule to distribute to employees, highlighting their individual tasks. As tasks progress, update MP2, and then re-export the information. Refer to the Microsoft Project documentation for information on using Microsoft Project. Complete these steps when exporting work orders to Microsoft Project. Step 1: Exporting Work Orders to Comma Delimited Files Export work orders to a comma delimited (ASCII) file. Filter, sort, or group work orders prior to exporting. Follow these steps when exporting work orders to comma delimited files. 1 Choose Activities | Work Orders | Export to Microsoft Project from the menu bar. MP2 displays the Export to Microsoft Project dialog box. 2 Filter, sort, and/or group work orders as necessary, and then save these options. 3 Click Export. MP2 displays the Save As dialog box. 10 ! WORK ORDERS 167 4 Save in—Locate the directory to which to export the file. The default directory is the current working directory. 5 File name—Edit the name of the exported file, if necessary. The default file name is MP2EXPORT.CSV. 6 Click Save. MP2 exports the work orders to the specified file. Step 2: Importing Comma Delimited Files into Microsoft Project After exporting work orders to a file within MP2, import the file into Microsoft Project. Follow these steps when importing comma delimited files into Microsoft Project. 168 1 Start Microsoft Project. 2 Choose File | Open from the Microsoft Project menu bar. Microsoft Project displays the File Open dialog box. 3 next to the appropriate sub-directory, or find the Find the file by double-clicking . file in a different directory by clicking 4 Select the file, and then click Open. Microsoft Project displays the Import dialog box. 10 ! WORK ORDERS Tip: To populate the Resource Names column, update the Export table format. Resource Names correspond to Assigned To on the work order record. Refer to “Step 3: Updating the Microsoft Project Export Table Format (Optional)” later in this chapter. 5 Table—Select either Export or the table that you updated. 6 Click OK. Microsoft Project opens the file. Table Relationships The Task Name column in the Export table differs, depending on how you group the exported information in MP2. This table demonstrates the relationship between MP2 fields and the Task Name field. Important: If you do not enter a grouping, MP2 defaults the grouping to WO No. Grouping Level 1 Level 2 WO No. WO No. and Task Description If Equipment No. does not equal “-”, then the second level is Equipment No.; otherwise, it is Location, Sub-location 1, Sub-location 2, Sub-location 3 All others Group By field WO No. and Task Description This table demonstrates the relationship between MP2 fields and the other Export table fields. Export Table Column MP2 Field Page of Work Orders Form Duration Est. Duration (days) Schedule Start Scheduled Start Date Schedule Finish Scheduled Finish Date Schedule Cost Estimated Cost Record View or List View Resource Names Assigned To Schedule Text 1 Equipment No., Location, Sub-location 1, Sub-location 2, and Sub-location 3 Equipment and Details 10 ! WORK ORDERS 169 Sample Imported Files MP2 filtered the information below by Site is equal to ‘Oak Grove’ and included no sorting or grouping. This file also includes information in Resource Names, which Microsoft Project populates if you update the Export table format. MP2 filtered the information below by WO Type is equal to ‘PM’ and grouped by Equipment No. This file does not contain the Predecessors column, but does include the Text 1 column, which contains Equipment No., Location, Sub-location 1, Sub-location 2, and Sub-location 3, and Resource Names. Inserting the Text 1 Column (Optional) View information associated with Text 1 by inserting the Text 1 column into the table. Refer to “Table Relationships” earlier in this chapter for information on the relationship between MP2 fields and Export table fields. Follow these steps when inserting the Text 1 column. 170 1 Start Microsoft Project, and then open the CSV file exported from MP2. 2 Right-click on any column heading. Microsoft Project displays an options menu. 3 Choose Insert Column. Microsoft Project displays the Column Definition dialog box. 10 ! WORK ORDERS 4 Field Name—Select Text 1, and then click OK. Microsoft Project inserts the Text 1 column into the table. Step 3: Updating the Microsoft Project Export Table Format (Optional) View information associated with Resource Names by updating the Microsoft Project Export table format. Refer to “Table Relationships” earlier in this chapter for information on the relationship between MP2 fields and Export table fields. Follow these steps when updating the Microsoft Project Export table format. 1 Start Microsoft Project, and then choose File | New from the menu bar. Microsoft Project displays the Project Information dialog box. 2 Click OK. Microsoft Project displays a blank schedule form. 3 Choose View | Table: Entry | More Tables from the menu bar. Microsoft Project displays the More Tables dialog box. 4 Select Export, and then click Copy. Microsoft Project displays the Table Definition dialog box. 10 ! WORK ORDERS 171 5 Tip: 172 Name—Enter a name for the new table, and then select Show in Menu. To view the new table, select this table name when importing files. 6 Scroll to the end of the Field Name list, click the area after the last field, and then click Insert Row. Microsoft Project displays a blank row. 7 Click the small down arrow to the left of the up arrow on the scroll bar. Microsoft Project displays a list of additional fields in the Table Definition dialog box. 8 Select Resource Names, and then click OK. Microsoft Project updates the table and then returns to the More Tables dialog box. 9 Add the new table format to the global list by clicking Organizer. Microsoft Project displays the Organizer dialog box. 10 ! WORK ORDERS 10 Select the new table format from the Project area, and then click Copy. Microsoft Project adds the new table format to the global list. 11 Click Close. Microsoft Project returns to the More Tables dialog box. 12 Click Apply. Microsoft Project applies the table to the project. 13 Choose File | Exit. Microsoft Project asks whether to save the changes. 14 Click Yes. Microsoft Project displays the File Save dialog box. 15 File name—Enter a name for the project. 16 Click Save. Microsoft Project saves the file and then returns to Windows. After updating the Export table format, import work orders into Microsoft Project using the new table format. Refer to “Importing Comma Delimited Files into Microsoft Project” earlier in this chapter. 10 ! WORK ORDERS 173 11 ! QUOTATIONS Quotations are requests to vendors for prices on equipment, parts, and services. Create quotations for items or services necessary for maintenance tasks, and then generate requisitions from them. IN THIS CHAPTER ! Generating Quotations ! Creating Quotation Records ! Printing Quotations ! Generating Requisitions from Quotations ! Purging Quotations 175 Generating Quotations Automatically generate quotations for inventory items that have reached their reorder points or for items that have fallen below their minimum stock level. Follow these steps when generating quotations. 1 Define a filter to include only specific inventory items. Tip: 176 Choose Activities | Purchasing | Generate Quotations from the menu bar. MP2 displays the Generate Quotations dialog box. 2 Click the Select Sites tab. MP2 displays the Select Sites page. 3 Select the site(s) for which to generate quotations. 4 Click OK. MP2 displays the Generate Quotations form. 5 Update item and vendor information, as necessary. 11 ! QUOTATIONS 6 Important: 7 Click Generate. MP2 generates the quotations and then displays a message indicating the number of quotations it generated. When you click Generate, MP2 deletes items and their accompanying information from the Generate Quotations form. Click OK. MP2 creates the quotations. Creating Quotation Records Manually create quotations for non-inventory items, for inventory items you have not entered into MP2, and for inventory items without an established reordering method. Follow these steps when creating quotation records. 1 Choose Activities | Purchasing | Quotations from the menu bar. MP2 displays the Quotations form. 2 Click the Quotations tab. MP2 displays the Quotations page. 3 to insert a new record. MP2 creates a quotation record and populates Site Click with your home site. 4 Quotation No.—Enter a unique code identifying the quotation or press ENTER to automatically assign the next incremented quotation number. 5 Request Date—Enter the date you enter the quotation. 6 Due Date—Enter the vendor return date for the quotation. 7 Click the Items tab. MP2 displays the Items page. 11 ! QUOTATIONS 177 8 Item No.—Enter the code identifying the item for which to request a price quote. 9 Order Warehouse—Enter the warehouse requesting the quote. 10 QtyEnter the number of items to order. 11 Click the Vendors tab. MP2 displays the Vendors page. 12 Vendor ID and Vendor Branch—Enter the code identifying the vendor and vendor branch from whom to request the price quote. 13 Enter information into the remaining fields, as necessary. 178 11 ! QUOTATIONS Printing Quotations After creating quotations, print quotations to send to vendors. Printing Individual Quotations Print individual quotations when necessary. Follow these steps when printing individual quotations. 1 Choose Activities | Purchasing | Quotations from the menu bar. MP2 displays the Quotations form. 2 Locate the quotation to print, and then choose Print Quotation from the options menu. MP2 displays the Quotations print dialog box. 3 Click OK. MP2 prints the quotation for each listed vendor. Printing Multiple Quotations Print multiple quotations to save time. Follow these steps when printing multiple quotations. 1 Choose Activities | Purchasing | Quotations from the menu bar. MP2 displays the Quotations form. 2 Select for Printing—Select Yes for each quotation to print. To select all quotations for printing, choose Select All for Printing from the options menu. To unselect all quotations, choose Unselect All for Printing from the options menu. Tip: 3 Choose Activities | Purchasing | Print Quotations from the menu bar. MP2 displays the Quotations print dialog box. 4 Click OK. MP2 prints all quotations selected for printing. Generating Requisitions from Quotations Determine the vendor from whom to order an item, and then generate requisitions directly from quotations. Follow these steps when generating requisitions from quotations. 1 Choose Activities | Purchasing | Quotations from the menu bar. MP2 displays the Quotations form. 2 Select the quotation for which to generate a requisition, and then choose Generate Requisition from the options menu. MP2 generates a requisition from the quotation and assigns it the next incremented requisition number. 11 ! QUOTATIONS 179 Purging Quotations Purge quotation records to free space. MP2 purges all records in the current filter. Follow these steps when purging quotations. 180 1 Choose Activities | Purchasing | Quotations from the menu bar. MP2 displays the Quotations form. 2 Choose Purge Quotations from the options menu. MP2 displays a confirmation. 3 Click Yes. MP2 deletes all quotations in the current filter and then indicates the number of quotations it deleted. 11 ! QUOTATIONS 12 ! REQUISITIONS Requisitions are requests for approval from company authorities to purchase equipment, parts, and services. Create requisitions for items requiring management approval. You can requisition inventory items, non-inventory items, or services. Automatically generate requisitions for inventory items that have reached their reorder points or have fallen below the minimum stock level. Manually create requisitions for non-inventory items and services. Caution: Do not delete the default requisition. MP2 automatically places line items on the default requisition, depending on the options the System Administrator selects when setting up purchasing. If you delete the default requisition, MP2 also removes, from purchase orders, all line items it generated from the default requisition. IN THIS CHAPTER ! Guidelines for Generating Requisitions ! Generating Requisitions ! Creating Requisition Records ! Calculating Requisition Costs ! Managing Requisition Approval ! Selecting the Purchasing Vendor ! Printing Requisitions ! Adding Requisition Line Items to Purchase Orders ! Removing Requisition Line Items from Purchase Orders ! Viewing Receipt Information ! Viewing Return Information 181 Guidelines for Generating Requisitions Follow these guidelines to establish an efficient system for generating requisitions. ! Create inventory records for all items that you order. ! Create vendor records for the vendors from whom you regularly order items, and then list all items the vendor supplies. ! Count inventory regularly to maintain accurate counts and to track parts usage. ! Ask the System Administrator to designate appropriate purchasing security so that only authorized individuals can approve requisitions. Generating Requisitions Automatically generate requisitions for inventory items that have reached their reorder points or have fallen below the minimum stock level. MP2 generates requisitions according to the requisition generation setup options defined by the System Administrator. Depending on this setup, MP2 either creates one requisition for each vendor, places all line items for all vendors on one requisition for approval at one time, or places all line items on the default requisition. Additionally, MP2 groups inventory items and non-inventory items on the same requisition, depending on the setup. Contact your System Administrator about setting up a scheduled process for generating requisitions. Follow these steps when generating requisitions. 1 Tip: 182 Choose Activities | Purchasing | Generate Requisitions from the menu bar. MP2 displays the Generate Requisitions dialog box. Define a filter to include only specific inventory items. 2 Click the Select Sites tab. MP2 displays the Select Sites page. 3 Select the site(s) for which to generate requisitions. 12 ! REQUISITIONS 4 Click OK. MP2 displays the Generate Requisitions form. 5 Update item and vendor information, as necessary. 6 Click Generate. MP2 generates the requisitions, and then indicates the number of requisitions it generated. Important: 7 When you click Generate, MP2 deletes line items and their accompanying information from the Generate Requisitions form. Click OK. MP2 creates the requisitions. Creating Requisition Records Manually create requisitions for non-inventory items, for inventory items you have not entered into MP2, for inventory items without an established reordering method, and for services. Follow these steps when creating requisition records. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Click the Record View tab. MP2 displays the Record View page. 12 ! REQUISITIONS 183 Tip: 184 3 to insert a new record. MP2 creates a requisition record and populates Site Click with your home site. 4 Requisition No.—Enter a unique code identifying the requisition or press ENTER to automatically assign the next incremented requisition number. 5 Requested By—Enter the name of the individual requesting the line item(s). 6 Date—Enter the date you create the requisition. 7 Click the Line Items tab. MP2 displays the Line Items page. To enter the information in record view format, click Record View. 12 ! REQUISITIONS 8 Choose one of these options. ! Request items—Enter this information. Item No.—Enter the code identifying the item to request. Qty Requested (UOP) and Qty per UOP—Enter the number of purchasing units, and then enter the number of items that comprises one purchasing unit. For example, to request a case of paper (12 packages of paper per case), enter 1 for Qty Requested (UOP), and then enter 12 for Qty per UOP. ! Request services—Enter this information. Service Code—Enter the code identifying the service to request. Line Cost (Requested)—Enter the total cost of the requested service. 9 Order Warehouse—Enter the code identifying the warehouse for which you are requesting the line item(s). 10 Enter information into the remaining fields, as necessary. Calculating Requisition Costs Calculate the total cost for line items on a requisition. Tip: MP2 cannot accurately calculate the total cost for a requisition unless each line item on the Line Items page contains a Qty Requested (UOP) and a Unit Cost. Follow these steps when calculating requisition costs. 1 Choose Activities | Purchasing | Requisitions from the MP2 menu bar. MP2 displays the Requisitions form. 2 Locate the requisition for which to calculate costs, and then click the Record View tab. MP2 displays the Record View page. 3 Click Calculate Cost. MP2 calculates the total cost for the requisition and then displays it in the area provided. Managing Requisition Approval MP2 guards against unauthorized purchases by requiring requisition approval before generating purchase orders. If your facility does not require requisition approval, contact your System Administrator about bypassing the requisition approval process. Employees’ purchasing security status determines whether, and to what dollar amount, they can approve requisitions. Any employee with security clearance can approve requisitions. Contact your System Administrator for details on the different levels of approval. If your facility requires signatures on printed requisitions, print the requisitions, and then route them to the appropriate individuals for approval. 12 ! REQUISITIONS 185 Pre-approving Requisitions If your facility requires that more than one employee approve requisitions, pre-approve requisitions in addition to approving them. Any user can pre-approve requisitions, but only users with the appropriate approval level can approve requisitions. Follow these steps when pre-approving requisitions. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition to pre-approve, and then click the Record View tab. MP2 displays the Record View page. 3 Approval Status—Select a pre-approval status. Important: 4 Tip: Click the Approval tab. MP2 displays the Approval page. If you regularly pre-approve or approve requisitions, define a filter to display requisitions with your employee code in Next Approval Person. Then, apply that filter to view all requisitions that require your pre-approval or approval. 5 186 If you change the status of a requisition to Not Approved, MP2 removes the approval information from the requisition record. Next Approval Person—Enter the code identifying the next individual to preapprove or to approve the requisition. 12 ! REQUISITIONS Approving Requisitions Approve requisitions before generating purchase orders. Only users with the appropriate approval level can approve requisitions. Follow these steps when approving requisitions. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition to approve, and then click the Record View tab. MP2 displays the Record View page. 3 Approval Status—Select Approve. Unapproving Requisitions You can change the status of any requisition even after approving it and after generating purchase orders from it. Follow these steps when unapproving requisitions. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition to unapprove, and then click the Record View tab. MP2 displays the Record View page. 3 Approval Status—Select Not Approved. If the requisition contains line items on a purchase order with an approval status of Ready, then MP2 displays a message to this effect and asks whether to continue. Click Yes. MP2 removes the line items from the purchase order. If the requisition contains line items on a purchase order with an approval status of Open, Receiving, All Received, or Completed, then MP2 indicates that it cannot change the approval status. Selecting the Purchasing Vendor After approving requisitions, select the vendors from whom to order requested line items. Refer to “Assigning Vendors to Items” in Chapter 6: Inventory. Follow these steps when selecting the purchasing vendor. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition for which to select the purchasing vendor, and then click the Available Vendors tab. MP2 displays the Available Vendors page. 12 ! REQUISITIONS 187 3 Select the vendor from whom to order the line item(s), and then click Select. MP2 displays a message asking whether to include all vendor details. 4 Click Yes. MP2 updates the line item information, including the unit cost, with information from the vendor’s item record. Printing Requisitions Print individual or multiple requisitions. Printing Individual Requisitions Print individual requisitions when necessary. Follow these steps when printing individual requisitions. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition to print, and then choose Print Requisition from the options menu. MP2 displays the print dialog box. 3 Click OK. MP2 prints the requisition. Printing Multiple Requisitions Print multiple requisitions to save time. Follow these steps when printing multiple requisitions. 188 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Click the Record View tab. MP2 displays the Record View page. 12 ! REQUISITIONS 3 Tip: Choose one of these options. ! Print selected requisitions—Select Select for Printing for each requisition to print. ! Print all requisitions—Choose Select All for Printing from the options menu. To unselect all requisitions for printing, choose Unselect All for Printing from the options menu. 4 Choose Activities | Purchasing | Print Requisitions from the menu bar. MP2 displays the Requisitions print dialog box. 5 Click OK. MP2 prints the requisitions and unselects Select for Printing for each printed requisition. Adding Requisition Line Items to Purchase Orders Add individual line items to purchase orders, as necessary. Follow these steps when adding line items to purchase orders. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition containing the line items to add, and then click the Line Items tab. MP2 displays the Line Items page. 3 Select the item or service to add to the purchase order, and then choose one of these options. ! Add items—Choose Add to PO | Current Item from the options menu. ! Add services—Choose Add to PO | Current Service from the options menu. MP2 displays either the Add Item to PO or Add Service to PO dialog box. 4 5 Choose one of these options. ! Add to new purchase order—Select Get Next PO from Purchasing Setup Form. ! Add to existing purchase order—Enter the code identifying the purchase order number in PO No. Click OK. MP2 adds the item or service to the purchase order. 12 ! REQUISITIONS 189 Removing Requisition Line Items from Purchase Orders Remove individual line items from purchase orders, as necessary. Follow these steps when removing line items from purchase orders. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition containing the line items to remove, and then click the Line Items tab. MP2 displays the Line Items page. 3 Choose one of these options. ! Remove items—Select the item to remove, and then choose Remove from PO | Current Item from the options menu. ! Remove services—Select the service to remove, and then choose Remove from PO | Current Service from the options menu. ! Remove all line items—Choose Remove from PO | All Line Items from the options menu. MP2 displays a message indicating that the line item is on an approved requisition and asks if you want to continue. 4 Click Yes. MP2 removes the item(s) and/or service(s) from the purchase order. Viewing Receipt Information If you do not have access to purchase order information but want to know the status of requested line items, view the detailed receipt information. Follow these steps when viewing receipt information. 190 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition for which to view receipt information, and then click the Receipts tab. MP2 displays the Receipts page. 12 ! REQUISITIONS 3 View the receipt information. Viewing Return Information If you do not have access to purchase order information but want to know if employees returned any of the received line items, view return information. Follow these steps when viewing return information. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition for which to view return information, and then click the Returns tab. MP2 displays the Returns page. 12 ! REQUISITIONS 191 3 192 View the return information. 12 ! REQUISITIONS 13 ! PURCHASE ORDERS Generate purchase orders from requisitions or manually create purchase orders for all items and services, and then send them to vendors. As vendors deliver purchase order line items, receive them to MP2, and then close the purchase orders. Important: Ask the System Administrator to set up MP2’s Purchasing module before you create and generate purchase orders. MP2 keeps a complete history of purchase order transactions, which you can view and edit. You can also create new purchase order history records for transactions that occurred before you purchased MP2 to include that information in reports and graphs. IN THIS CHAPTER ! Entering Initial Purchase Order Information ! Returning Line Items ! Setting the Invoice Number ! Generating Purchase Orders ! Viewing Line Item Status ! Creating Purchase Order Records ! Viewing Line Item Status Audit History ! Creating Blanket Purchase Orders ! Viewing Purchase Order Revisions ! Changing the Purchase Order Status ! Closing Purchase Orders ! Calculating Purchase Order Costs ! Editing Purchase Order History ! Printing Purchase Orders ! Editing Purchase Order Receipt History ! Faxing Purchase Orders ! Receiving Line Items 193 Entering Initial Purchase Order Information Enter initial purchase order information, such as purchase order types, service codes, and return reason codes, and then assign these codes to purchase order records. Refer to “Inserting Records” in Chapter 2: Basics for information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Examples Activities | Purchasing | Purchase Order Types PO Type STK-RPLC Description Stock Replacement Activities | Purchasing | Service Codes Service Code CLEAN Description Cleaning Service Activities | Purchasing | Return Reason Codes Return Reason Code DMGD, FAULT Description Damaged, Faulty Generating Purchase Orders Generate purchase orders from approved requisitions for inventory items, non-inventory items, and services. Contact your System Administrator about setting up a scheduled process for generating purchase orders. Follow these steps when generating purchase orders. 194 1 Choose Activities | Purchasing | Generate Purchase Orders from the menu bar. MP2 displays the Generate Purchase Orders dialog box. 2 Define a filter to generate purchase orders for certain requisitions only. 13 ! PURCHASE ORDERS Tip: To generate purchase orders for individual requisitions, choose Generate Purchase Orders from the Requisitions form options menu. 3 Click the Select Purchasing Centers tab. MP2 displays the Select Purchasing Centers dialog box. 4 Select the purchasing center(s) for which to generate purchase orders. 5 Click OK. MP2 generates the purchase orders. Creating Purchase Order Records Manually create purchase orders for inventory items, non-inventory items, requisition items, non-requisition items, or services. Users must have security clearance to add line items to purchase orders. Adding Purchase Order Information Add basic purchase order information, including the purchase order number, the purchasing vendor, and additional notes. Follow these steps when adding purchase order information. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Click 4 PO No.—Enter a unique code identifying the purchase order or press ENTER to automatically assign the next incremented purchase order number. 13 ! PURCHASE ORDERS to insert a new record. MP2 creates a purchase order record. 195 5 Vendor ID and Vendor Branch—Enter the code identifying the vendor and vendor branch to receive this purchase order. If the vendor record contains tax information, MP2 displays a message asking whether to copy the tax code and tax type to each line item. Click Yes. You can change the tax information for each line item, if necessary. 6 Notes—Enter additional information to print on the purchase order. 7 Enter information into the remaining fields, as necessary. Adding Line Item Information Add new line items to purchase orders or edit current line item information. MP2 adds new line items to the default requisition, unless they already exist on a requisition. Before you approve purchase orders, MP2 assigns and re-assigns line numbers as you insert and delete line items. Once you approve purchase orders, line numbers do not change, with one exception: When you “unapprove” a purchase order, MP2 re-assigns line numbers. Follow these steps when adding line item information. Tip: 196 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order for which to add line items, and then click the Line Items tab. MP2 displays the Line Items page. To enter the information in a record view format, click Record View. 13 ! PURCHASE ORDERS 3 Choose one or more of these options. ! Order items—Enter this information. Item No.—Enter the code identifying the item to order. Qty Requested (UOP) and Qty per UOP—Enter the number of purchasing units, and then enter the number of items that comprises one purchasing unit. For example, to order a case of paper (12 packages of paper per case), enter 1 for Qty Requested (UOP), and then enter 12 for Qty per UOP. ! Order services—Enter this information. Service Code—Enter the code identifying the service to order. Line Cost (Requested)—Enter the total cost of the requested service. 4 Order Warehouse—Enter the code identifying the warehouse for which you are ordering the line item(s). 5 Enter information into the remaining fields, as necessary. Adding Order Information Add order fulfillment information, including payment and shipping terms. Follow these steps when adding order information. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order for which to add order information, and then click the Order tab. MP2 displays the Order page. 13 ! PURCHASE ORDERS 197 3 Payment Terms—Enter the payment terms agreed on for the order. 4 Freight Carrier—Enter the carrier responsible for shipping the order. 5 Enter information into the remaining fields, as necessary. Editing Purchase Order Addresses The vendor address is the address of the vendor from whom you order, the ship-to address is the address to which the vendor ships the order, and the confirm-to address is the address to which the vendor sends a written confirmation of the order. MP2 obtains the vendor address from the vendor’s record and the ship-to and confirm-to addresses from purchasing setup. Refer to “Creating Vendor Records” in Chapter 4: Vendors and Manufacturers for information on specifying default vendor addresses. Contact the System Administrator concerning default ship-to and confirm-to addresses. Edit the vendor, ship-to, and confirm-to addresses for each purchase order, if necessary. Editing these addresses on purchase order records does not modify the default addresses. Tip: To create a database of addresses, choose Activities | Purchasing | Addresses from the menu bar, and then enter the addresses. Refer to this table when editing purchase order addresses. Address Procedure Vendor Open the Purchase Orders form, locate the purchase order, and then click the Vendor Address tab. MP2 displays the Vendor Address page. Edit the information, as necessary. Ship-to Open the Purchase Orders form, locate the purchase order, and then click the Ship To/Confirm To tab. MP2 displays the Ship To/Confirm To page. Edit the information, as necessary. The ship-to address may be different from the purchasing center address from which you order line items. For example, a corporate office in Phoenix can place an order and want the line items delivered to their Houston site. The ship-to address, therefore, is the Houston address. MP2 prints the ship-to address on purchase orders. Confirm-to Open the Purchase Orders form, locate the purchase order, and then click the Ship To/Confirm To tab. MP2 displays the Ship To/Confirm To page. Edit the information, as necessary. MP2 prints the confirm-to address on purchase orders. 198 13 ! PURCHASE ORDERS Adding Tax Information When you add vendors to purchase orders, MP2 applies the tax type and tax code from the vendor record to the entire purchase order and/or to each line item. Refer to “Entering Tax Information” in Chapter 4: Vendors and Manufacturers. Change the default tax information for the entire purchase order or the tax code and tax type for each individual line item, if necessary. Follow these steps when adding tax information. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order for which to add tax information, and then click the Tax tab. MP2 displays the Tax page. 3 Default Tax Type—Select the type of tax applied to most line items on the purchase order. MP2 displays a message asking whether to copy the tax type to each line item. Click Yes. MP2 applies this tax type to each line item; however, you can change the tax type for each line item. 4 Default Tax Code—Enter the code identifying the tax code for the vendor supplying the line items. MP2 displays a message asking whether to copy the tax code to each line item. Click Yes. MP2 applies this tax code to each line item; however, you can change the tax code for each line item. The Tax Charge is the total amount charged in taxes for the selected line item. MP2 obtains Tax Name and Tax Rate from the tax code record if available. 13 ! PURCHASE ORDERS 199 Creating Blanket Purchase Orders Vendors may agree to sell line items at a certain costs, and then designate a specific purchase order number for those line items. Set up blanket purchase orders for these vendors and line items. You can release the same blanket purchase order numerous times, and the purchase order number remains the same; however, MP2 assigns each release a separate release number. With blanket purchase orders, you can constantly order supplies for a particular job or equipment and charge all of those supplies to one purchase order. Complete these steps when creating blanket purchase orders. Step 1: Setting Up Blanket Purchase Orders Set up blanket purchase orders by entering the vendor’s blanket purchase order number for each item. Follow these steps when setting up blanket purchase orders. 1 Choose Activities | Inventory | Inventory from the menu bar. MP2 displays the Inventory form. 2 Locate the inventory item for which to set up a blanket purchase order, and then click the Vendors tab. MP2 displays the Vendors page. 3 Site—Enter the code identifying the site for which to purchase the item. 4 Vendor Branch—Enter the code identifying the vendor for which to set up the blanket purchase order. 5 Blanket PO No.—Click form. 6 Vendor Branch—Enter the code identifying the vendor for which to set up the blanket purchase order. 7 Purchasing Center—Enter the code identifying the purchasing center. 8 Blanket PO No.—Enter a unique code identifying the blanket purchase order number. 9 Click OK. MP2 returns the blanket purchase order number to the inventory item record. . MP2 displays the Lookup – Vendor Purchase Contracts Step 2: Generating Requisitions for Blanket Purchase Orders Generate requisitions for line items to include on blanket purchase orders. Follow these steps when generating requisitions for blanket purchase orders. 200 1 Choose Activities | Purchasing | Generate Requisitions from the menu bar. MP2 displays the Generate Requisitions dialog box. 2 Define a filter for the inventory items for which to create the blanket purchase order. 13 ! PURCHASE ORDERS 3 Click the Select Sites tab. MP2 displays the Select Sites page. 4 Select the site(s) for which to generate the requisition. 5 Click OK. MP2 displays the Generate Requisitions form. 6 Click the Available Vendors tab. MP2 displays the Available Vendors page. 7 Available Vendors—Select the vendor for the blanket purchase order, and then click Select. MP2 updates the line item information, including the unit cost, with information from the vendor’s line item record. 8 Click Generate. MP2 generates the requisition. Step 3: Approving Requisitions for Blanket Purchase Orders Approve the requisition created for the blanket purchase order if it is not the default requisition. Follow these steps when approving requisitions for blanket purchase orders. 1 Choose Activities | Purchasing | Requisitions from the menu bar. MP2 displays the Requisitions form. 2 Locate the requisition to approve, and then click the Record View tab. MP2 displays the Record View page. 3 Approval Status—Select Approved. Step 4: Generating Blanket Purchase Orders The final step in creating blanket purchase orders is to generate the blanket purchase orders. The same functions apply to both standard and blanket purchase orders. Refer to “Generating Purchase Orders” earlier in this chapter. MP2 generates blanket purchase orders for those line items specified on a blanket purchase order. MP2 retains the same PO No. for the blanket purchase order each time 13 ! PURCHASE ORDERS 201 you generate it, but it assigns a new Release No. to indicate how many times you generated the blanket purchase order and to identify each different release of the same blanket purchase order. Changing the Purchase Order Status MP2 automatically changes the status of the purchase order as you create, print, and submit the purchase order or as you receive the purchase order line items. However, with proper security clearance, you may manually change the status of purchase orders. This table explains when MP2 changes the status of purchase orders and lists circumstances that warrant manual changes. MP2 considers purchase orders with a Ready status “unapproved” and purchase orders with all other status values “approved.” Status MP2 Change Circumstance for Manual Change Ready You created the purchase order, but have not printed or submitted it. You need to add more line items. Open You printed and submitted the purchase order. You have not printed the purchase order, but you do not want others to add more line items without receiving a warning. Receiving You received at least one line item on the purchase order. All Received You specified in the Receiving Options dialog box to change the status to All Received when you receive all line items. MP2 also changes the status to this value when Qty Received – Qty Returned > Qty Ordered. Completed 202 You specified in the Receiving Options table to change the status to Completed when you receive all line items. You received all line items that you expect to receive, which may not be all line items on the purchase order, and you want the status to reflect that no more line items are arriving. You received all line items that you expect to receive, which may not be all line items on the purchase order, and you want the status to reflect that the purchase order is complete. 13 ! PURCHASE ORDERS Calculating Purchase Order Costs Calculate costs for purchase orders. View the total amount paid, total amount received, and the total cost of purchase orders. Follow these steps when calculating costs. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order for which to calculate costs, and then click the Costs tab. MP2 displays the Costs page. 3 Amount Paid—Enter the dollar amount paid for the ordered line items. 4 Shipping—Update shipping charges for the order. 5 Click Calculate Cost. MP2 calculates all costs for the purchase order and updates Total. Printing Purchase Orders Print purchase orders one at a time or all at one time. Important: Choosing a destination other than Vendor Preferred overrides the preferred order method you specified on the vendor record. For example, if the Preferred Order Method for the vendor is Fax, but you specify Print as the destination when printing the purchase order, MP2 prints the purchase order instead of faxing it to the vendor. 13 ! PURCHASE ORDERS 203 Printing Individual Purchase Orders Print individual purchase orders when necessary. Follow these steps when printing individual purchase orders. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order to print, and then choose Print PO from the options menu. MP2 displays the Purchase Orders print dialog box. Tip: To print the purchase order with the exchange rate for the vendor, choose Print PO with Exchange Rate from the options menu. 3 Click OK. MP2 prints the purchase order. Printing Multiple Purchase Orders Print multiple purchase orders to save time. Follow these steps when printing multiple purchase orders. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Select one of these options. Tip: ! Print selected purchase orders—Select Select for Printing for each purchase order to print. ! Print all purchase orders—Choose Select All for Printing from the options menu. To remove print selection designation from all purchase orders, choose Unselect All for Printing from the options menu. 4 Choose Activities | Purchasing | Print Purchase Orders from the menu bar. MP2 displays the Purchase Orders print dialog box. 5 Click OK. MP2 prints the purchase orders and unselects Select for Printing for each printed purchase order. Faxing Purchase Orders Fax purchase orders for greater convenience. Complete these steps when faxing purchase orders. Step 1: Installing the Fax Program Install Symantec WinFax on the workstation from which you fax purchase orders. Refer to the Symantec WinFax documentation for installation instructions. 204 13 ! PURCHASE ORDERS Step 2: Entering the Fax Program Name Ask the System Administrator to enter WinFax as the Fax Program name when setting up Purchasing. Step 3: Setting up Vendor Information Enter the vendor’s fax number and specify that you prefer to fax orders to the vendor. Follow these steps when setting up vendor information. 1 Choose Activities | Inventory | Vendors from the menu bar. MP2 displays the Vendors form. 2 Click the Ordering tab. MP2 displays the Ordering page. 3 Preferred Order Method—Select Fax. 4 Fax No.—Enter the vendor’s fax number. Step 4: Faxing Purchase Orders Fax the purchase order to the vendor. Follow these steps when faxing purchase orders. Tip: 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Select the purchase order to fax, and then choose Print PO from the options menu. MP2 displays the Purchase Orders print dialog box. 3 Select Send Via, and then click OK. MP2 launches Winfax and faxes the purchase order to the vendor. To fax multiple purchase orders, ensure that each vendor record contains the appropriate fax number, select Select for Printing for each purchase order to fax, and then choose Activities | Purchasing | Print Purchase Orders from the menu bar. Receiving Line Items After you create, print, and submit purchase orders, vendors deliver the line items. Receive items to stock locations, cost centers, employees, work orders, or equipment. Receive services to cost centers, employees, work orders, or equipment. As you receive line items, MP2 updates information on the corresponding requisition. MP2 also creates an inventory transaction history record with transaction types of P. O. Receipt for those inventory line items received. Modify receipt information as necessary. As you edit receipts, MP2 updates information on the corresponding requisition and creates an inventory transaction history record with transaction types of P. O. Correction for inventory items. 13 ! PURCHASE ORDERS 205 Follow these steps when receiving line items. 1 Choose one of these options. ! Choose Activities | Purchasing | Quick Receive from the menu bar. ! Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. Locate the purchase order for which to receive line items, and then choose Receive Items/Services from the options menu. MP2 displays either the Quick Receive or Receive Items/Services form. 2 Purchasing CenterEnter the purchasing center for which to receive line items. 3 PO No.—Enter the code identifying the purchase order for which to receive the line items. MP2 lists all line items on the purchase order. Tip: To enter the information in record view format, click Record View. 4 Choose one of these options. ! Receive items—Enter this information. Qty to Receive—Enter the number of items to receive. Receive Warehouse—Edit the code identifying the warehouse to which to receive the line item, if necessary. ! Receive services—Enter this information. Line Cost to Receive or Qty to Receive—Enter the cost of the services to receive or the number of services to receive. If you receive a quantity greater than you requested, MP2 displays a message indicating the line item is over-received. Click Yes to continue or click No to change the Qty to Receive or Line Cost to Receive. 206 13 ! PURCHASE ORDERS 5 Receive To and Receive To ID—Specify whether to receive each item to a stock location, work order, cost center, equipment, or employee, and then enter the identifying code. Specify whether to receive each service to a work order, cost center, equipment, or employee, and then enter the identifying code. MP2 updates the cost center on purchase order line items accordingly. Receive To Cost Center Obtained From Stock Inventory record Work order First equipment record on the work order Equipment Equipment record Cost center Line item record Employee Inventory record 6 Print Receiver—Select to print a receiver report. 7 Enter information into the remaining fields, as necessary. 8 Click Receive PO. MP2 receives the line items, updates Qty Received (UOP) for each line item on the purchase order, and prints the receiver report. If MP2 does not post a transaction, it displays the reason in Error Message. Correct the problem, and then click Receive PO. Returning Line Items Record returns of incorrect or damaged items or incorrect services. Return items to stock locations, cost centers, employees, work orders, or equipment. Return services to cost centers, employees, work orders, or equipment. As you return line items, MP2 updates information in the corresponding requisition and creates inventory transaction history records with transaction types of Return to Vendor for those inventory items returned. Modify return information as necessary. As you edit returns, MP2 updates information on the corresponding requisition and creates inventory transaction history records with transaction types of Return-toVendor Correction for inventory items. Follow these steps when returning line items. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order for which to return line items, and then choose Return Items/Services from the options menu. MP2 displays the Return Items/Services dialog box. 13 ! PURCHASE ORDERS 207 Tip: To enter the information in record view format, click Record View. 3 Choose one of these options. ! Return items—Enter this information. Qty to Return—Enter the number of line items to return. ! Return services—Enter this information. Line Cost to Return or Qty to Return—Enter the cost of the services to return or the number of services to return. 4 Return Reason Code—Enter the code identifying the reason for the return. 5 Enter information into the remaining fields, as necessary. 6 Click Return Items/Service. MP2 returns all line items and updates Qty Received (UOP) for each line item on the purchase order. If MP2 does not post a transaction, it displays the reason in Error Message. Correct the problem, and then click Return Items/Service. Setting the Invoice Number Set the invoice number for all received purchase order items. Follow these steps when setting the invoice number. 208 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Select the purchase order for which to set the invoice number, and then choose Set Invoice No. from the options menu. MP2 displays the Set Invoice Number dialog box. 13 ! PURCHASE ORDERS 3 Invoice No.—Enter the code identifying the invoice. 4 Click OK. MP2 updates the invoice number for all received line items. Viewing Line Item Status Check the purchasing status of any line item at any stage of the ordering process. Follow these steps when viewing line item status. 1 Choose Activities | Purchasing | Item Status | Purchase Orders from the menu bar. MP2 displays the Item Status form. 2 Select the line item for which to view the status, and then refer to this table when viewing additional information. Page Information Receipts List of receipts for this line item, including the quantities received. Purchase Order Information Detailed information about the purchase order containing the line item. Requisition Information Detailed information about the requisition on which the line item exists. Viewing Line Item Status Audit History View line item status changes if the System Administrator has enabled this capability. Follow these steps when viewing line item status audit history. 13 ! PURCHASE ORDERS 209 1 Choose Activities | Purchasing | Line Item Status Audit History from the menu bar. MP2 displays the Line Item Status Audit History form. 2 View the line item status audit history. Tip: To purge line item status audit history, click Purge. Viewing Purchase Order Revisions View changes made to approved purchase orders if the System Administrator has enabled this capability. Follow these steps when viewing purchase order revisions. 1 Tip: 210 Choose Activities | Purchasing | Purchase Order Revisions from the menu bar. MP2 displays the Purchase Order Revisions form. To print the current purchase order revision, click . 13 ! PURCHASE ORDERS 2 Select the purchase order for which to view revisions, and then refer to this table when viewing additional information. Page Information Record View Basic purchase order information and additional information to print on the purchase order. Line Items List of items/services to order. Costs Amount paid to the vendor, cost of line items already received, and total cost of the purchase order, including tax(es), shipping charges, and miscellaneous charges. Order Order placement and fulfillment information, including payment and shipping terms. Vendor Address Vendor’s address, obtained from the vendor’s record. Tax Tax information for the purchase order. Returns Returns to date of line items from this purchase order. Closing Purchase Orders Close purchase orders after receiving all line items and updating all pertinent information. Either close purchase orders individually or close many purchase orders at one time. When you close purchase orders, MP2 transfers the information to purchase order history and deletes the information from the current purchase orders and requisitions. Contact your System Administrator about setting up a scheduled process for closing purchase orders. Closing Individual Purchase Orders Close individual purchase orders when necessary. Follow these steps when closing individual purchase orders. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Locate the purchase order to close, and then choose Close Current PO from the options menu. MP2 displays a confirmation. 3 Click Yes. MP2 closes the purchase order, and then displays a confirmation. 4 Click OK. MP2 returns to the Purchase Orders form. 13 ! PURCHASE ORDERS 211 Closing Selected Purchase Orders Close selected purchase orders by defining a filter, and then closing all purchase orders within the filter. Follow these steps when closing selected purchase orders. 1 Choose Activities | Purchasing | Purchase Orders from the menu bar. MP2 displays the Purchase Orders form. 2 Define a filter to display only the purchase orders to close. 3 Choose Close POs from the options menu. MP2 displays a confirmation. If the filtered purchase orders have a status other than Completed, MP2 displays a notification. Click Yes to close all the filtered purchase orders. Click No to change the filter. 4 Click Yes. MP2 closes the purchase orders, and then displays a confirmation. 5 Click OK. MP2 returns to the Purchase Orders form. Closing Completed Purchase Orders Follow these steps when closing completed purchase orders. 212 1 Choose Activities | Purchasing | Close Purchase Orders from the menu bar. MP2 displays the Close Purchase Orders dialog box. 2 Select the purchasing center(s) for which to close purchase orders. 3 Cutoff Date—Enter the date through which to close Completed purchase orders, and then click OK. MP2 closes the purchase orders you completed on or before the specified date. 13 ! PURCHASE ORDERS Editing Purchase Order History When you close purchase orders, MP2 transfers the purchase order information to history. Tip: Create history records for orders that occurred before you purchased MP2 to include that data in reports. Follow these steps when editing purchase order history. 1 Choose Activities | Purchasing | Purchasing History from the menu bar. MP2 displays the Purchasing History form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Edit purchase order history, as necessary. Editing Purchase Order Receipt History Edit existing receipts in purchase order history records or add new receipts. MP2 adjusts inventory accordingly. Follow these steps when editing purchase order receipt history. 1 Choose Activities | Purchasing | Purchasing History from the menu bar. MP2 displays the Purchasing History form. 2 Locate the purchasing history record for which to edit receipts, and then click the Line Items tab. MP2 displays the Line Items page. 3 Select the line item for which to edit receipts, and then click the Receipts tab. MP2 displays the Receipts page. 13 ! PURCHASE ORDERS 213 4 214 Choose one of these options. ! Edit an existing receipt—Enter the new Qty Received (UOP) or Line Cost (Received). ! Enter a new receipt—Click New Receipt. MP2 creates a new receipt record. Enter receiving information. 5 Close the form. MP2 displays a message asking whether to adjust the stock level and history. 6 Click Yes. MP2 posts the transaction. 13 ! PURCHASE ORDERS 14 ! ASSET MANAGEMENT An asset is any object of value that you use at your facility—not necessarily one you maintain or repair. Record information on assets such as equipment, furniture, and inventory. IN THIS CHAPTER ! Entering Initial Asset Information ! Generating Asset Locations ! Creating Asset Location Records ! Generating Asset Numbers ! Creating Asset Records ! Viewing Assets for Each Location ! Counting Assets 217 Entering Initial Asset Information Enter initial asset information, such as asset types and then assign these codes to asset records. Refer to “Inserting Records” in Chapter 2: Basics for information on creating new records in MP2. Refer to Appendix A: Field Definitions for descriptions of all fields. Menu Option Fields Examples Activities | Assets | Types Type COMP, FURNTR Type Description Computers, Furniture Generating Asset Locations An asset location may be a room in a building, a section of a warehouse, or any other physical location. Automatically generate asset locations when your site contains several locations. For example, if your facility has many rooms, generate a certain number of location codes starting with the first room number. Generate asset location codes using numbers and/or letters. These examples illustrate how MP2 automatically generates location codes. ! Location codes for 5 warehouses—Enter WARE-1 for Starting Location, and enter 5 for No. of Locations. MP2 generates these location codes: WARE-1, WARE-2, WARE-3, etc. ! Location codes for 10 buildings (A through J)—Enter BLDG-A for Starting Location, and enter 10 for No. of Locations. MP2 generates these location codes: BLDG-A, BLDG-B, BLDG-C, etc. Follow these steps when generating asset locations. 218 1 Choose Activities | Assets | Generate Locations from the menu bar. MP2 displays the Generate Asset Locations dialog box. 2 Site—Enter the code identifying the site for which to generate asset locations. 3 Starting Location—Enter the code for the first location in the sequence, using lead zeroes where appropriate. 4 No. of Locations—Enter the number of location codes to generate. 5 Click OK. MP2 generates the location codes, and then displays a message indicating the number of asset locations generated. 6 Click OK. MP2 returns to the main window. 14 ! ASSET MANAGEMENT To delete unused asset locations, choose Activities | Assets | Delete Unused Locations from the menu bar. Tip: Creating Asset Location Records Manually create asset location records if your site contains few locations. Follow these steps when creating asset location records. 1 Choose Activities | Assets | Locations from the menu bar. MP2 displays the Asset Locations form. 2 to insert a new record. MP2 creates an asset location record and populates Click Site with your home site. 3 Location—Enter a unique code identifying the asset location. Generating Asset Numbers Automatically generate asset numbers for assets that you code sequentially. For example, if your facility contains 72 personal computers, automatically create an asset record for each computer by specifying a starting asset number (PC-001) and the number of asset records needed (72). MP2 then generates a record for each asset, each with a sequential asset number. (PC-001 to PC-072). Enter additional information into each generated record. Follow these steps when generating asset numbers. 1 Choose Activities | Assets | Generate Numbers from the menu bar. MP2 displays the Generate Asset Numbers dialog box. 14 ! ASSET MANAGEMENT 219 2 Starting Asset No.—Enter code for the first asset, using lead zeroes where appropriate. 3 No. of Assets—Enter the number of asset numbers to generate. 4 Click OK. MP2 generates the asset numbers, and then it displays a message indicating the number of asset numbers generated. 5 Click OK. MP2 returns to the main window. To delete unused asset numbers, choose Activities | Assets | Delete Unused Numbers from the menu bar. Tip: Creating Asset Records Create an asset record for each asset. Follow these steps when creating asset records. 220 1 Choose Activities | Assets | Assets from the menu bar. MP2 displays the Assets form. 2 Click the Record View tab. MP2 displays the Record View page. 3 Click 4 Asset No.—Enter a unique code identifying the asset. 5 Type—Enter the code identifying the type of asset. 6 LocationEnter the code identifying the location containing this asset. 7 Current QtyEnter the number assets at the location. to insert a new record. MP2 creates an asset record. 14 ! ASSET MANAGEMENT Viewing Assets for Each Location View assets for each location. Follow these steps when viewing assets for each location. 1 Choose Activities | Assets | Locations from the menu bar. MP2 displays the Asset Locations form. 2 Select the location for which to view assets, and then click the Record View tab. MP2 displays the Record View page. 3 View the asset information. Counting Assets Count existing assets and compare the actual quantities to the quantities in MP2. Complete these steps when counting assets. Step 1: Printing Counting Sheets The first step in counting assets is printing the counting sheets. Complete these steps when printing counting sheets. 1 Choose Reports | Assets | Counting Sheets from the menu bar. MP2 displays the print dialog box. Sort counting sheets by a particular field, and then MP2 prints the records in the specified sort order. For example, if several sites or buildings contain assets to count, sort the asset records by location, and then MP2 groups the assets on the counting sheets by location. Tip: 2 Click OK. MP2 prints the counting sheets. 3 Record on the counting sheets any changes to locations and quantities. If you renamed an asset, record its new name in New Asset No. 14 ! ASSET MANAGEMENT 221 Step 2: Entering and Posting Counts The second step in counting assets is entering and posting counts. When you enter and post new counts, MP2 updates the asset records. Follow these steps when entering and posting counts. 1 Choose Activities | Assets | Physical Counting from the menu bar. MP2 displays the Asset Physical Counting form. Sort the asset physical counting records in the same order you sorted the counting sheets. Tip: 2 New Qty—Enter the new number for each asset. 3 Click Post. MP2 posts the changes. Step 3: Printing the Adjustment Report The third step in counting assets is printing the Adjustment report. The Adjustment report lists all changes to asset information during the most recent physical count. 222 1 Choose Reports | Assets | Adjustments from the menu bar. MP2 displays the print dialog box. 2 Click OK. MP2 prints the report. 14 ! ASSET MANAGEMENT 15 ! BUDGETING Track projected and actual costs with MP2’s budgeting module, and then analyze discrepancies between these costs. IN THIS CHAPTER ! Analyzing Budgets ! Printing Budget Reports and Graphs ! Clearing the Current Budget 223 Analyzing Budgets Analyze budgets to determine if your site is over-spending in certain areas. Follow these steps when analyzing budgets. 1 Choose Activities | Budget from the menu bar. MP2 displays the Budget form. 2 Year—Select the year to analyze. 3 Budget Class—Select a budget class to analyze. 4 SiteSelect the site to analyze. When you select a budget class to analyze, MP2 displays the budget class as the title for the Budget Name list (the column on the left). The Budget Name list displays all current values for the selected budget class. 5 Budget Name list—Select a budget name to analyze. MP2 displays, in the budget grid, the current calculated budget information for the selected value. 6 Budgeted—Enter the projected budget for each month. This amount is the monthly allocation for employee labor, vendor labor, and material costs. 7 Click Update Actual Cost. MP2 updates cost information based on open and closed equipment-based work orders. With this formula, MP2 calculates the budget percentage actually used in work orders for the selected budget name. MP2 displays the percentage in % of Budget. A percentage less than 100% indicates you are within budget, and a percentage greater than 100% indicates you are over budget. MP2 displays negative numbers in parentheses. MP2 displays the dollar amount the named budget is over or under budget in Overrun. 224 15 ! BUDGETING Printing Budget Reports and Graphs Print budget reports and graphs when necessary. Follow these steps when printing budget reports and graphs. 1 Choose Activities | Budget from the menu bar. MP2 displays the Budget form. 2 Select the Year, Budget Class, Site, and budget name for which to create the report or graph. 3 Choose one of these options from the options menu. ! Comparison Report—A comparison of all budgeted costs and actual costs for the selected budget class and year. ! Overrun Report—Dollar amount over or under the budget for the selected budget class and year. ! Comparison Graph—A comparison of all budgeted costs and actual costs for the selected budget name and year. ! Overrun Graph—Dollar amount over or under the budget for the selected budget name and year. MP2 displays the print dialog box. 4 Click OK. MP2 prints the report or graph. Clearing the Current Budget Clear the current budget for a selected year, budget class, and budget name. Follow these steps when clearing the current budget. 1 Choose Activities | Budget from the menu bar. MP2 displays the Budget form. 2 Select the Year, Budget Class, Site, and budget name for which to clear the current budget. 3 Choose Clear Current Budget from the options menu. MP2 clears the budget information for the selected year, class, and budget name. 15 ! BUDGETING 225 16 ! STATISTICAL PREDICTIVE MAINTENANCE Move beyond preventive maintenance by setting up a predictive maintenance program in MP2. MP2’s statistical predictive maintenance (SPM) module identifies equipment readings outside the control limits, alerting you to schedule maintenance before the equipment fails. Set controls according to either manufacturer’s specifications or the equipment’s historical performance. For example, you may create an SPM record that monitors the vibration readings of an injection molder by entering the minimum and maximum possible readings, obtained from the manufacturer’s specifications. You would then enter each reading on the equipment and periodically generate reports and graphs indicating readings that fall outside the specified range. Predictive maintenance, sometimes called “just in time” maintenance, demands regular monitoring but can provide substantial cost savings by delaying maintenance until failure is imminent. For example, by recording and analyzing the vibration readings on the injection molder in the example above, you can extend the useful life of the part without risking downtime on the equipment. IN THIS CHAPTER ! Creating SPM Records ! Recording SPM Readings ! Generating Work Orders Using SPM Limits ! Viewing Daily Averages ! Calculating Means and Standard Deviations ! Purging SPM Readings 227 Creating SPM Records Create statistical predictive maintenance records to monitor equipment using one or more of these methods. ! Manufacturer specifications—Indicate the minimum and maximum allowable equipment readings. Readings outside this range indicate a problem with the equipment and the need for maintenance. ! Mean and standard deviation of the readings to date—Readings that are beyond the specified standard deviation from the mean indicate a problem with the equipment and the need for maintenance. ! Mean and the consecutive readings to date—Readings repeatedly falling above or below the mean indicate a problem with the equipment and the need for maintenance. MP2 calculates the Mean from the readings entered, and it calculates the standard deviation (Std. Deviation) from the mean and each reading. Approximately 66% of all readings fall within one standard deviation of the mean, and 95% fall within 2 standard deviations. Less than 1/3 of 1% of all readings fall outside 3 standard deviations. Any reading beyond the number of standard deviations from the specified mean (1, 2, or 3) indicates a problem with the equipment. When you use the Mean and Standard Deviation method or the Mean and Consecutive Points method, you can manipulate the Mean that MP2 uses in its SPM calculations in these two ways. ! Select Use Daily Average if you take several readings a day. MP2 uses the average of the daily readings in addition to the individual readings to determine performance. Using daily averages “smoothes” the graphical analysis of a measurement taken more than once per day. ! Specify a date range from which to generate the mean by first selecting Use Control Dates, and then entering a date range in which the equipment operated normally. When you specify a date range, MP2 is more likely to obtain a valid mean by which to compare readings. Follow these steps when creating SPM records. 228 1 Choose Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance from the menu bar. MP2 displays the Statistical Predictive Maintenance form. 2 Click the Record View tab. MP2 displays the Record View page. 16 ! STATISTICAL PREDICTIVE MAINTENANCE 3 Click 4 Equipment No.—Enter the code identifying the equipment to monitor. 5 Measurement—Enter a brief name for the measurement. 6 Description—Enter a complete description of the measurement. 7 Units—Enter the units of measurement for which you take readings. 8 Specify limits for the equipment readings using one of these methods. to insert a new record. MP2 creates an SPM record. ! Manufacturer Specifications—Select Use Manufacturer’s Specifications, and then enter the Min. Value and Max. Value for the readings. Any readings not within these values indicate a problem with the equipment. ! Mean and Standard Deviation—Select Use 1 Std. Deviation, Use 2 Std. Deviations, or Use 3 Std. Deviations. ! Mean and Consecutive Points—Specify the number of Consecutive Points to monitor (default is 7). Equipment readings consecutively higher or lower than the mean for this number of consecutive points indicate a trend. If the trend continues, the equipment is likely to fail eventually, even if the consecutive values are still within limits. Do not enter a value for Consecutive Points if you do not use this method. 16 ! STATISTICAL PREDICTIVE MAINTENANCE 229 Recording SPM Readings After creating SPM records, record equipment readings. To take full advantage of SPM, record readings each time employees take them. Periodically create reports and graphs to view and analyze an equipment’s SPM information and determine when it needs maintenance. Follow these steps when recording SPM readings. 1 Choose Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance from the menu bar. MP2 displays the Statistical Predictive Maintenance form. 2 Locate the SPM record for which to record readings, and then click the Readings tab. MP2 displays the Readings page. 3 Date and Time—Enter the date and time of the reading. 4 Choose one of these options. ! Record numeric measurementEnter the reading in Numeric Reading. ! Record non-numeric measurementEnter the value in Text Reading. To graph the number of occurrences of a numeric reading over a period of time, enter the numeric reading in both Numeric Reading and Text Reading. Tip: 5 Enter information into the remaining fields, as necessary. Generating Work Orders Using SPM Limits Automatically generate work orders for equipment with readings outside the specified statistical predictive maintenance (SPM) limits. 230 16 ! STATISTICAL PREDICTIVE MAINTENANCE Follow these steps when generating work orders using SPM limits. 1 Choose Activities | Work Orders | Generate Work Orders from the menu bar. MP2 displays the Generate Work Orders dialog box. 2 Generate Through—Enter the date through which to generate work orders. 3 Equipment Readings outside SPM Limits—Select to generate work orders for equipment with readings outside of SPM limits. 4 Print Work Orders after Generating Them—Select to print work orders immediately following generation. 5 Enter information into the remaining fields, as necessary. MP2 does not generate work orders if a current work order exists for the equipment reading or if the most recent work order for the equipment has a completion date/time less than or equal to the most recent SPM reading date/time. Tip: 6 Click Generate. MP2 generates a work order for each equipment with readings outside the SPM limits. Viewing Daily Averages View daily averages when necessary. Follow these steps when viewing daily averages. 1 Choose Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance from the menu bar. MP2 displays the Statistical Predictive Maintenance form. 2 Locate the SPM record for which to view daily averages, and then click the Daily Averages tab. MP2 displays the Daily Averages page. 16 ! STATISTICAL PREDICTIVE MAINTENANCE 231 3 View the daily average information. Calculating Means and Standard Deviations Calculate the mean and standard deviation for either one SPM record at a time or all SPM records at one time. ! Individual SPM records—Open the Statistical Predictive Maintenance form. Locate the SPM record for which to calculate means and standard deviations, and then click Calculate Mean and Std. Deviation. MP2 calculates the mean and standard deviation for the record. ! All SPM records—Choose Activities | Statistical Predictive Maintenance | Calculate All Means and Std. Deviations from the menu bar. MP2 calculates the means and standard deviations for all SPM records. Purging SPM Readings Purge (or delete) obsolete SPM readings to free space on the server. Specify a cut-off date, and MP2 purges SPM readings taken on or before that date. Purging SPM readings does not delete the SPM record. Important: Print SPM reports and graphs before purging SPM data. You cannot recover SPM readings after purging them. Follow these steps when purging SPM readings. 232 1 Choose Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance from the menu bar. MP2 displays the Statistical Predictive Maintenance form. 2 Locate the SPM record for which to purge readings, and then choose Purge SPM Data from the options menu. MP2 displays the Purge SPM Data dialog box. 3 Purge Through—Enter the date through which to delete readings. 4 Click OK. MP2 displays a confirmation. 5 Click Yes. MP2 deletes all readings on or before the specified date for the specified measurement. 16 ! STATISTICAL PREDICTIVE MAINTENANCE 17 ! REPORTS, GRAPHS, AND LABELS Create, modify, and print MP2 reports and graphs to analyze your maintenance information. Create, modify, and print MP2 labels to identify your maintenance equipment and inventory. Additionally, you may export or e-mail MP2 reports, graphs and labels. IN THIS CHAPTER ! General Procedures for Reports, Graphs, and Labels ! Reports ! Graphs ! Labels ! Work Order Analysis and Inventory Analysis Graphs 235 General Procedures for Reports, Graphs, and Labels This section describes general procedures for creating, modifying, previewing, printing, exporting, and e-mailing reports, graphs, and labels. Selecting Reports, Graphs, or Labels Select a report or graph by choosing Reports or Graphs from the menu bar, and then choose the report or graph. Select a set of labels by choosing Activities | Inventory | Item Labels or Activities | Purchasing | Print Receiver Item Labels from the menu bar. MP2 displays a print dialog box similar to this one. Specifying Page Layout and Print Information MP2 defaults to a standard layout and print setup. Change the layout and print setup as necessary. Follow these steps when specifying page layout and print information. 236 1 Choose the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Click Printer/Page Setup. MP2 displays a Page Setup dialog box similar to this one. 17 ! REPORTS, GRAPHS, AND LABELS Refer to this table when specifying page layout and print options. Option Procedure Margins For reports or graphs, specify the margin widths in inches or centimeters, and then enter the left, right, top, and bottom margins. Page Range For reports, graphs, or labels, select which page(s) to print. All—Select to print all pages of the report, graph, or set of labels. Current Page—Select to print the current page of the report, graph, or set of labels. Select this option only when printing the report, graph, or set of labels from Print Preview. Pages—Select to specify the first and last pages of a range to print. Copies For reports, graphs, or labels, enter the number of copies to print. Orientation For reports, select Portrait or Landscape as the print orientation. Even if you specify a printer orientation in the Print Setup dialog box, MP2 still prints the report according to the orientation specified in this dialog box. Style For tabular reports, choose one of these options. Tabular (With Grid)—Select to print the report in tabular format with a grid. Tabular (Without Grid)—Select to print the report in tabular format without a grid. Record—Select to print the report in non-tabular format. 17 ! REPORTS, GRAPHS, AND LABELS 237 Selecting Records Define a filter to select particular records to include on reports, graphs, or labels. For example, select only inventory records from a specific location to include on the Inventory Standard report. Selecting records does not change fields; it only changes records that MP2 prints on reports, graphs, or labels. Refer to “Selecting Report Fields” later in this chapter for information on selecting the fields to include on reports. Follow these steps when selecting records. 238 1 Choose the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Click the Select tab. MP2 displays the Select page. 3 Field Name—Select the field by which to filter the report, graph, or set of labels. 4 Operator—Select the filter operator. 5 Value—Enter the value by which to filter the report, graph, or set of labels. 6 Enter additional selection criteria, as necessary. Refer to this table for additional filter functions. Function Procedure Add conditions Click Insert. MP2 inserts a blank condition before the current condition. Modify conditions Select, in the box at the bottom of the dialog box, the condition to modify, and then edit the Condition as necessary. Delete conditions Click Delete. MP2 deletes the current condition. Display previous condition Click Previous. 17 ! REPORTS, GRAPHS, AND LABELS Function Procedure Display next condition Click Next. Change the joiner (And/Or) Select the condition from the list box, and then select the joiner. If the current condition is the last condition in the filter and you click Next, MP2 adds a new condition after the last condition. And—Select to include records that contain both of the joined conditions. Or—Select to include records that contain one or the other condition. Group conditions Hold down SHIFT, and then select each condition to include in the group. Release SHIFT, and then click Add ( ). Remove groupings Select the first condition in the group, press SHIFT, and then select the last condition in the group. Click Remove ( ). MP2 removes the grouping from the conditions. Click Remove All ( ) to remove groupings from all conditions. Sorting Records By default, MP2 sorts information for reports, graphs, and labels by the first field of the report, graph, or set of labels. Change this sort order, if necessary. Follow these steps when sorting records. 1 Choose Reports, Graphs, or Labels from the menu bar, and then select the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Click the Sort tab. MP2 displays the Sort page. 17 ! REPORTS, GRAPHS, AND LABELS 239 3 Sort By—Select the primary field by which to sort the report, graph, or set of labels. 4 Select one of these options. 5 ! Ascending—Select to sort the records either alphabetically or numerically by the selected field, i.e., A preceding B or 1 preceding 2. ! Descending—Select to sort the records in either reverse alphabetical or numerical order by the selected field, i.e., Z preceding Y or 2 preceding 1. ! Group By—Select to group the records by the selected field. Then By—Select secondary and tertiary fields by which to sort the report, graph, or set of labels, if necessary. Selecting the Sites, Purchasing Centers, or Warehouses Depending on the contents of the report, graph, or set of labels, select either the sites, purchasing centers, or warehouses for which to create a report, graph, or set of labels. Reports, graphs, or labels that do not contain site-, purchasing center-, or warehousespecific information do not contain the additional page. The steps for selecting sites and purchasing centers are the same as the following steps for selecting warehouses. Follow these steps when selecting the sites, purchasing centers, or warehouses. 240 1 Choose the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Click the Select Warehouses tab. MP2 displays the Select Warehouses page. 3 Select the warehouse(s) for which to print the report, graph, or set of labels. 17 ! REPORTS, GRAPHS, AND LABELS Previewing Report, Graph, and Label Data You can preview the data for a report, graph, or set of labels without viewing the actual report, graph, or set of labels. Use Data Preview to browse for a field value, to search for a field value, or to view data before selecting records to include in the report, graph, or set of labels. If the System Administrator hides fields with security, MP2 does not include these hidden fields in reports, graphs, or labels. Tip: Follow these steps when previewing report, graph, and label data. 1 Choose the report, graph, or set of labels for which to preview data. MP2 displays a print dialog box. 2 Click Data Preview. MP2 displays the Data Preview form. Refer to this diagram when navigating through Data Preview. previous page first page last page next page 3 Click . MP2 returns to the print dialog box. Previewing Reports and Labels View reports and labels on the screen before printing them. Print Preview applies the sort and filter, headings, and print characteristics to the report; therefore, you can view the report exactly as it will appear in print. If the System Administrator hides fields with security, MP2 does not include these hidden fields in reports, graphs, or labels. Tip: Follow these steps when previewing reports and labels. zoom in 1 Choose the report or set of labels to preview. MP2 displays a print dialog box. 2 Click Print Preview. MP2 displays the Print Preview form. Refer to this diagram when navigating through Print Preview. zoom page width zoom out first page next page zoom whole last page page previous page 3 print close Print Preview print to fit current page and overflow next overflow page zoom percent previous overflow page Click Close. MP2 returns to the print dialog box. 17 ! REPORTS, GRAPHS, AND LABELS 241 Changing the Printer MP2 applies the default printer information you set up in Windows. Change printer options, if necessary. Follow these steps when changing the printer. 1 Choose the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Click Printer/Page Setup. MP2 displays the Page Setup dialog box. 3 Click Printer Setup. MP2 displays the Print Setup dialog box. 4 Name—Select the printer with which to print the report, graph, or set of labels. Printing Reports, Graphs, and Labels Print reports, graphs, or labels to the specified printer. Follow these steps when printing reports, graphs, and labels. 1 Choose the report, graph, or set of labels to print. MP2 displays a print dialog box. 2 Select Print as the destination, and then click OK. MP2 prints the report, graph, or set of labels. Exporting Reports, Graphs, and Labels Export reports, graphs, or labels to these file types. 242 Export Format Export File Extension Ascii comma delimited .CSV Ascii tab delimited .TXT Data Interchange Format . DIF Dbase II, III, III+, IV .DBF Excel 2.0, 3.0, 4.0 .XLS 17 ! REPORTS, GRAPHS, AND LABELS Export Format Export File Extension Excel 5.0 (non-OLE 16-bit version) .XLS Lotus 1-2-3 2.x .WK1 Lotus 1-2-3 3.0 .WK3 Lotus 1-2-3 4.0, 5.0 .WK4 Quattro .WKQ Symphony 1.0, 1.1 .WRK Microsoft Access† .MDB † MP2 imposes the following restrictions on Microsoft Access exports. ! The File name entered is equivalent to a Microsoft Access database name, either existing or non-existing. ! The exported table name (Table) is the same as the Oracle table name and is inserted into the userselected Microsoft Access database (File name). ! You cannot export to a system-required Microsoft Access database, e.g., MP2SYS.MDB. Follow these steps when exporting reports, graphs, and labels. 1 Choose the report, graph, or set of labels to export. MP2 displays a print dialog box. 2 Select Export as the destination, and then click OK. MP2 displays the Save As dialog box. 3 Save in—Locate the directory to which to save the file. 4 File name—Enter a name for the file, excluding the extension. 5 Save as type—Select the file type. 6 Click OK. MP2 exports the file to the specified directory. To reopen a report, click Open on any print dialog box or choose File | Open from the menu bar. Tip: To save a modified report with a different name, click Save As. E-mailing Reports, Graphs, and Labels E-mail reports, graphs, and labels, using one of these e-mail packages. ! cc:Mail ! Lotus Notes ! MS Exchange ! Internet (SMTP/POP3) 17 ! REPORTS, GRAPHS, AND LABELS 243 Follow these steps when e-mailing reports, graphs, and labels. 1 Choose the report, graph, or set of labels to e-mail. MP2 displays a print dialog box. 2 Select Mail as the destination, and then click OK. MP2 displays the Mail Login dialog box. 3 Login Name—Enter your e-mail login name. 4 Password—Enter your e-mail login password. To use the password each time you e-mail a report, graph, or set of labels, select Save Password. Tip: 5 Mail Systems—Select your electronic mail system. 6 Click OK. MP2 displays the Send Mail dialog box. If the login name is not valid, MP2 displays an error message. Click OK. MP2 displays the Choose Profile dialog box. Click New to create a new profile. MP2 launches the Microsoft Inbox Setup Wizard. Complete the wizard, and then resume these steps to e-mail a report, graph, or set of labels. 244 17 ! REPORTS, GRAPHS, AND LABELS 7 Enter the following information, as necessary. Page Procedure Recipients Enter the recipient’s e-mail address, and then click Add. MP2 adds the address to the Recipient List. Important: 8 If you chose MS Exchange as your e-mail system, click Address, and then select the address to which to send the report, graph, or set of labels. Message Select the Priority of the e-mail, and then enter a brief message to accompany the report. Attachments Select, from File Format, the format in which to e-mail the report, graph, or set of labels. Click Send. MP2 e-mails the report, graph, or set of labels and any attached files to the specified e-mail address(es). Opening Existing Reports, Graphs, and Labels Customize and save reports, graphs, and labels and then open them as needed. Refer to “Saving Files” in Chapter 2: Basics for information on saving reports, graphs, and labels. Follow these steps when opening existing reports, graphs, and labels. 1 Choose File | Open from the menu bar. MP2 displays the Open dialog box showing the current MP2 working directory. Find the file by double-clicking next to the appropriate sub-directory, or find a file . in a different directory by clicking Tip: 2 File name—Enter the name of the file to open. 3 Click Open. MP2 opens the specified file. Reports This section contains procedures specific to reports, including selecting which fields to include and customizing headers and footers. Additionally, this section includes a list of all reports in MP2 with descriptions of each. 17 ! REPORTS, GRAPHS, AND LABELS 245 Selecting Report Fields Select which fields to include in reports, and select the order in which to include them. Follow these steps when selecting report fields. 1 Choose Reports from the menu bar, and then choose the report to print. MP2 displays a print dialog box. 2 Click the Fields tab. MP2 displays the Fields page. Visible Fields lists all fields included on the report and Hidden Fields lists all fields excluded. For non-tabular reports, MP2 does not permit changing the order, width, or fonts of fields. Tip: 3 246 Select the fields for the report. Refer to this table when selecting fields. Function Procedure Change fonts Click Change Font. MP2 displays the Font dialog box. Select font characteristics, and then click OK. Reorder fields Select the field from Visible Fields, and then click either or to move the field up or down in the order. Change widths Select the field from Visible Fields, and then click Change Width. MP2 displays the Change Width dialog box. Place the cursor over the dividing line of the field. The cursor . Drag right or left to adjust the width of changes to the field. Remove fields Select the field from Visible Fields, and then click MP2 moves the field to Hidden Fields. . 17 ! REPORTS, GRAPHS, AND LABELS Customizing Report Headers and Footers Customize the headers and footers on MP2 reports. By default, MP2 prints the report name and facility name in the header and might print a note about the report in the footer. Follow these steps when customizing report headers and footers. 1 Choose Reports from the menu bar, and then choose the report to print. MP2 displays a print dialog box. 2 Click the Header/Footer tab. MP2 displays the Header/Footer page. To change the font of the header title, header subtitle, or footer, click Font. Tip: 3 Title—Enter the title of the report. MP2 prints the title in the header of each page. 4 Subtitle—Enter the subtitle of the report. MP2 prints the subtitle below the title in the header. 5 Footer—Enter the footer for the report. MP2 prints the footer at the bottom of each page. Report List Analyze maintenance information with MP2 reports. This section lists and describes every MP2 report, categorized by report type. Assets Report Name Description Assets Detailed asset information, including the asset type, type description, location, and quantity for each asset. Locations Asset locations. Types Asset types and descriptions. Numbers Asset numbers and types. 17 ! REPORTS, GRAPHS, AND LABELS 247 Report Name Description Counting Sheets Worksheet on which to record asset counts. Adjustments Quantities adjusted when posting physical asset counts. Equipment Report Name Description Equipment Report (Simple List) Basic equipment information, including the description, serial number, equipment type, and location for each equipment. Equipment Report (Full List) Detailed equipment information, including the manufacturer, vendor, spare parts, components, task information, safety notes, user-defined fields, and nameplate information for each equipment. Locations Sub-locations, cost center, department, and general ledger number for each location. Equipment Drawings Equipment with attached multimedia files, including the path, file name, and description of each multimedia file, and whether you selected to attach this file to work orders. Component Report Equipment families in outline form, including components and component descriptions for each equipment. Component Costs Cost information for each equipment family, grouped by the parent equipment record. This report includes the labor hours, labor cost, material cost, and total cost for each equipment and component as well as grand totals for each parent equipment record. Spare Codes Master List Spare parts information, grouped by spare-parts code. This report includes the description, quantity, and site for each item. Equipment Spare Parts List Spare parts information, grouped by equipment. This report includes the spare-parts code description, item number, item description, quantity, and site for each spare-parts code. Nameplates Nameplate information for each equipment for the selected equipment type. When you choose this report, MP2 displays the Select an Equipment Type dialog box. Select the equipment type for which to generate the report, and then click OK. 248 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Equipment Variables Variable information for each equipment for the selected equipment type. When you choose this report, MP2 displays the Select an Equipment Type dialog box. Select the equipment type for which to generate the report, and then click OK. Work Order Cost Summary Cost information for equipment on all open and closed work orders, grouped by work order type. This report includes the number of work orders, employee labor hours, material cost, employee labor cost, vendor cost, and total cost for each equipment as well as grand totals for each of these values. Service Contracts Service contract information, grouped by service code. This report includes the service contract number, vendor ID, contract expiration date, total payment, last payment date, next due date, and the total amount paid for each equipment. Equipment Meters Basic meter information, including the meter name, average meter units per day, current meter reading, and unit of measure for each equipment. Meter History Equipment meter reading history, grouped by equipment. This report includes the date and time entered, meter reading value, and unit of measure for each meter name. Maintenance Cost per Meter Unit Labor, material, and total costs per meter name and per meter unit for each equipment. When you choose this report, MP2 displays the Maintenance Cost per Meter Unit dialog box. Enter the date range between which to include records, and then click OK. Assets Costs for equipment assets, including the asset number, replacement cost, original cost, material cost, labor cost, current value, and annual depreciation for each equipment. Equipment Types Equipment types and descriptions. Departments Departments and descriptions. Cost Centers Cost centers and descriptions. General Ledgers General ledger numbers and descriptions. Activity on Equipment Requiring Special Handling History of all work orders created for equipment requiring special handling. 17 ! REPORTS, GRAPHS, AND LABELS 249 Report Name Description Failure Summary Basic equipment failure information, grouped by equipment type. This report includes the RFO code, solution, and the number of failures for each equipment. When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Mean Time between Failure Grouped by equipment type, this report includes the RFO code, solution, number of work orders, mean time between failure (MTBF), mean time to repair (MTTR), days from last failure, and days to repair for each equipment. MTBF is calculated from non-task work orders, and MTTR is calculated from work orders with associated tasks or work orders with a scheduled start date. When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Failure-Solution Cost Equipment repair cost information, grouped by equipment type. This report includes the employee labor cost, contractor labor cost, material cost, and total cost for each equipment. When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Solutions List of solutions for equipment failure, grouped by equipment type. Inventory 250 Report Name Description Inventory Standard Basic inventory item information, including the type, manufacturer, average unit cost, unit of measure, reorder quantity, reorder method, location, and quantity on hand for each item. Vendors Basic vendor information, including the vendor type (Supplier, Contractor, or OEM/Mfg) and notes for each vendor. Manufacturers Basic manufacturer information, including the type and notes for each manufacturer. Stock Level Summary Basic stock information, grouped by site. This report includes the type, account code, description, quantity on hand, average unit cost, and total cost for each item. 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Stock Level Summary with Cumulative Total Stock information and cumulative totals, grouped by site. This report includes the last received date, quantity on hand, and total cost for each item. Stock Level Detail Detailed stock information, including the type, account code, average unit cost, site, location, quantity on hand, and total cost for each item. Stock Level Min/Max Min/Max reordering information, including the average unit cost, site, quantity on hand, minimum stock level, maximum stock level, quantity on order, reorder point, reorder quantity, and total cost for each item. Physical Inventory Counting Sheets Worksheet on which to record inventory counts. In-transit Receiving Worksheet Worksheet on which to record the actual quantities received. Physical Inventory Adjustment Quantities adjusted when posting physical inventory counts. This report lists the old and new quantities for each modified record. Item Reserved by Work Order Inventory items reserved for work orders, including the site, work order number, and quantity reserved for each item. Inventory Type Inventory types and descriptions. Item Labels Labels for inventory items. Suppliers for Each Item Vendor ID, vendor name, unit cost, vendor’s item number, minimum order quantity, unit of purchase, lead time, and contract information for each item. Supplied by Vendors Grouped by vendor, this report includes the unit cost, quantity per unit of purchase, minimum order quantity, blanket purchase order number, vendor’s item number, unit of purchase, lead time, and contract information for each item. Item Drawings Inventory items with attached multimedia files, including the path, file name, and description of each multimedia file. Payment Terms Payment terms and descriptions. Status Status information, including the quantity on hand, adjusted unit cost, quantity reserved, quantity on order, reorder method, reorder quantity, and value on hand for each item. Units of Measure and Purchase Units and descriptions. 17 ! REPORTS, GRAPHS, AND LABELS 251 Report Name Description Stock Movement Inventory transactions, grouped by item number. This report includes the site, location, quantity moved, unit cost, reason for movement, transaction type, date and time of the transaction, issue to and charge to information, and extended cost. Usages Quantity on hand, unit cost, quantity on order, quantity and value for the previous year, quantity and value for the current year-to-date, and value on hand for each item. Issues and Receipts Current quantities, including the quantity on hand, quantity received per unit of purchase, quantity issued, and quantity adjusted for each item. N - Usage Inventory items issued (used) a specified number of times (N) or less during a certain period of time, including the quantity on hand, quantity issued, total issue cost, and total value on hand. Set up a filter on the Select page of the print dialog box to specify the number of issues and/or time period. Refer to “Selecting Records” earlier in this chapter. Where Used Equipment and/or locations for which employees used inventory items and the maximum number of items issued in a single checkout. Forecasting Forecast future inventory usage by viewing the monthly usage history for a one-year period. When you choose this report, MP2 displays the Forecasting dialog box. Enter the starting date for the report, and click OK. Labor 252 Report Name Description Employees Employee information, including craft, class, shift, hire date, and raise date for each employee. Employee Training Training information, grouped by employee. This report includes the course description, the purpose of the training, the hours and/or units earned, the cost, and whether the employee completed the course. Employee Attendance Attendance history, grouped by employee/attendance code, including sick, vacation, overtime, and other exceptions to the normal working hours. Attendance Codes Attendance codes and descriptions. Craft Codes Craft codes and descriptions. 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Employee Productivity Total estimated hours, total hours worked, and productivity percentage for each employee. Craft Productivity Total estimated hours, total hours worked, and productivity percentage for each craft. Purchasing Report Name Description Purchasing Item Journal Ordering information, grouped by item. This report includes the number of inventory items to be ordered (based on the current stock level and the number of items reserved by work orders), unit cost, unit of purchase, total cost, and vendor information for each item. Blanket PO List Blanket purchase order information, grouped by vendor. This report includes the blanket purchase order number, description, release number, and item information for each vendor. Purchasing Item List Items currently on requisitions or purchase orders, including the quantity requested, unit cost, unit of purchase, total cost, purchase order number, release number, requisition number, and vendor information for each item. Item Purchasing History Purchasing history information, grouped by item, purchase order number, and release number. This report includes the purchase order status, item type, requisition number, quantity requested, and all receiving information. Requisition Status List Status and approval information for each requisition. Purchase Order Status Status information, grouped by purchase order number. This report includes the quantity requested, quantity received, unit cost, backorder quantity, and extended cost for each item. Line Item Status Audit History History of changes to item status, including the date/time the change occurred, user ID of the individual who made the change, type of change, item number, requisition number, purchase order number, and item status. Purchasing Commitment Total costs committed on purchasing orders and requisitions for a certain period of time. When you choose this report, MP2 displays the Confirm dialog box asking whether to include approved requisitions in the calculation. Click Yes to include totals from approved requisitions along with totals for purchase orders. 17 ! REPORTS, GRAPHS, AND LABELS 253 Report Name Description Purchasing History Cost Cost information for closed purchase orders, grouped by purchase order number, release number, and close date. This report includes the account number, quantity received, and total cost for each item. Purchase Order History Request and receiving totals for closed purchase orders, grouped by purchase order number, release number, and close date. This report includes the quantity requested, total quantity received, unit cost, total cost of requested quantities, and total cost of received quantities for each item. Number of Receipts Basic receiving information for closed purchase orders, including the inventory type, date first received, date last received, total quantity received, number of receipts, average quantity received per month, and average receipts per month for each item. When you choose this report, MP2 displays the Number of Receipts by Item dialog box. Enter the date range between which to include records, and then click OK. Detailed Receipts Detailed receiving information grouped by purchase order number and release number. This report includes the date and time received, Issue To information, transaction type, Charge To information, quantity received, average unit cost, stock locations, work order locations, and the user ID of the individual creating the transaction for each line item. Receiver Reprint Reprint of selected receivers. When you choose this report, MP2 displays the Select Receiver Numbers dialog box. Specify whether to select information from open or closed purchase orders, enter the starting and ending receiver numbers to print, and then click OK. 254 Receiver Summary Summary of generated receivers, grouped by receiver number. This report includes the vendor information, purchase order number, release number, date received, quantity received, adjusted unit cost, and total cost for each item. Return Status Detailed return information, including the purchase order number, release number, sequence number, receipt number, close date, quantity received, quantity returned, date returned, unit cost, invoice number, transaction date/time, and Return From information for each line item returned. 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Return Summary Summary of return information, grouped by receiver number. This report includes the purchase order number, release number, quantity returned, adjusted unit cost, return total cost, date returned, unit of purchase, and vendor information for each line item returned. Return Reprint Reprint of selected returns. When you choose this report, MP2 displays the Select Receiver Numbers dialog box. Specify whether to select information from open or closed purchase orders, enter the starting and ending receiver numbers to print, and then click OK. Number of Returns Basic return information for closed purchase orders, including the inventory type, unit of measure, date of the first return, date of the last return, quantity returned, number of returns, average quantity returned per month, and average returns per month for each item. When you choose this report, MP2 displays the Number of Returns dialog box. Enter the date range between which to include records, and then click OK. Vendor Performance Performance information, including the number of orders, average number of days late, and average number of days early for each vendor. When you choose this report, MP2 displays the Select Purchase Orders dialog box. Select to include open and/or closed purchase orders in the report, and then click OK. Details Detailed item purchasing history summary, including the date received, quantity received, total cost, vendor information, account code, account description, and inventory type for each item. Account Code Summary Total received costs for each account code. Inventory Type Summary Total received costs for each inventory type. Vendor Summary Total received cost for each vendor. Purchase Order Revisions Revisions to purchase orders in purchase order format. 17 ! REPORTS, GRAPHS, AND LABELS 255 Scheduling Report Name Description Site Scheduling Exceptions Exceptions to the normal site working days. Employee Schedule Daily, weekly, or monthly schedule for the employee. This report includes the craft, shift, and utilization percentage for the employee and the location and estimated hours for each equipment. When you choose this report, MP2 displays the Report Type dialog box. Select to create a daily, weekly, or monthly report, and then click OK. MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Employee Scheduling Exceptions Exceptions to the employee’s normal working hours, including the date, attendance code, reduced hours, and increased hours for each exception. Daily Craft Schedule Daily schedule for a specific date or range of dates. Report up to three months of daily schedules. This report includes available craft hours, scheduled craft hours, utilization percentage, and excess or shortage hours for each craft. When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Weekly Craft Schedule Weekly schedule for a specific range of dates. This report includes available craft hours, scheduled craft hours, utilization percentage, excess or shortage hours, weekly totals, and grand totals for each craft. Production Schedule Downtime information, including the date and time you will take the equipment down, the date and time you will bring equipment back up, and the reason for outage. Statistical Predictive Maintenance Report Name Description Out of Limit Variables Grouped by equipment, variables that currently exceed or fall below the specified limit. When you choose this report, MP2 displays a message asking whether to include only information that is out of limits. Variable Description 256 Variable descriptions, including the measurement, measurement description, unit, mean, and standard deviation for each equipment. 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Variable Readings Variable readings, grouped by equipment. This report includes the date, time, numeric and/or text reading, and work order number for each reading. Tasks Report Name Description Tasks (Simple List) Basic task information, grouped by task. This report includes the location, next due date, last performed date, task duration, and task frequency for each equipment. Tasks (Full List) Detailed task information, including craft information, equipment/location information, required parts, and task instructions. Required Parts Required parts, including the item number, site, item description, quantity, and unit of measure for each task. Instructions Task instructions, including the date last edited and instructions for each instruction code. Instructions (One per Page) Task instructions, including the date last edited and instructions for each instruction code (one per page). Shadowing Shadowing information, including the equipment number, equipment description, shadowed task, and shadowed task description for each task. Tasks Requiring Downtime Tasks that require equipment to be down when employees perform the task. This report includes the equipment number, equipment description, operating status, next due date, and downtime duration for each task. Projected Equipment Downtime Estimated downtime for equipment on which you perform maintenance. When you choose this report, MP2 displays the Work Order Projection dialog box. Specify the date range for the report, whether to include open work orders, the value to report on, and the grouping, and then click OK. Work Requests Report Name Description Tenant Basic tenant information, including the exact location for maintenance work and contact information for each tenant. 17 ! REPORTS, GRAPHS, AND LABELS 257 Report Name Description Tenant Summary Cost summary, grouped by tenant. This report includes the number of requests, labor hours, employee labor cost, contract labor cost, material cost, and total cost for each requested service. When you choose this report, MP2 displays the Tenant Summary dialog box. Select to include open and/or closed requests in the report, and then click OK. Tenant Detail Cost summary, grouped by tenant. This report includes the priority, labor hours, employee labor cost, contract labor cost, material cost, and total cost for each requested service. When you choose this report, MP2 displays the Tenant Detail dialog box. Select to include open and/or closed requests in the report, and then click OK. Requested Service Summary Cost summary, grouped by requested service. This report includes the priority, number of requests, labor hours, employee labor cost, contract labor cost, material cost, and total. When you choose this report, MP2 displays the Requested Service Summary dialog box. Select to include open and/or closed requests in the report, and then click OK. Call-in Requests Work orders submitted as call-in requests. Call-in Request (Simple List) Submitted call-in requests, including the requested service, request date/time, requester (tenant), authorized caller, location, priority, and status of each work order. When you choose this report, MP2 displays the Call-in Request (Simple List) dialog box. Select to include open and/or closed requests in the report, and then click OK. Completed Call-in Requests Work orders submitted as call-in requests and closed to history. Call-in Request Average Response Time Average response time, grouped by tenant/requested service. This report includes the priority, response time in hours, and number of calls for each tenant/requested service. Response Time (Hours) = Scheduled Start Date/Time Request Date/Time No. of Calls = number of calls per tenant and requested service These calculations are based on closed work orders. 258 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Call-in Request Time Detail Response and process times, grouped by tenant. This report includes the requested service, description, response time, process time, and total time for each closed request. Call-in Request Invoice Invoice for each call-in request, including the starting date/time, completion date/time, comments, labor information, and parts information for each request. Call-in Request Labor Craft and labor information for each call-in request, including costs. When you choose this report, MP2 displays the Call-in Request Labor dialog box. Select to include open and/or closed requests in the report, and then click OK. Call-in Request Parts Parts information, grouped by tenant. This report includes the requested service, item number, item description, quantity, average unit cost, and total cost for each request. When you choose this report, MP2 displays the Call-in Request Parts dialog box. Select to include open and/or closed requests in the report, and then click OK. Call-in Request Comments Comments for each call-in request. Call-in Requests Craft Summary Summary of call-in request information, grouped by craft. This report includes the number of requests, labor hours, and labor cost for each requested service. When you choose this report, MP2 displays the Call-in Request Comments dialog box. Select to include open and/or closed requests in the report, and then click OK. When you choose this report, MP2 displays the Craft Summary for Call-in Requests dialog box. Select to include open and/or closed requests in the report, and then click OK. 17 ! REPORTS, GRAPHS, AND LABELS 259 Report Name Description Call-in Requests Location Summary Choose one of these reports from Work Requests | Call-in Request Location Summary. ! Group by Location ! Group by Sub-location 1 ! Group by Sub-location 2 ! Group by Sub-location 3 Cost summary, grouped by location, sub-location 1, sublocation 2, or sub-location 3. This report includes the number of requests, labor hours, employee labor cost, contract labor cost, material cost, and total cost for each requested service. When you choose this report, MP2 displays the Location Summary for Call-in Requests dialog box. Select to include open and/or closed requests in the report, and then click OK. Call-in Request Location Detail Choose one of these reports from Work Requests | Call-in Request Location Detail. ! Group by Location ! Group by Sub-location 1 ! Group by Sub-location 2 ! Group by Sub-location 3 Cost summary, grouped by location, sub-location 1, sublocation 2, or sub-location 3. This report includes the priority, labor hours, employee labor cost, contract labor cost, material cost, and total cost for each requested service. When you choose this report, MP2 displays the Location Detail for Call-in Requests dialog box. Select to include open and/or closed requests in the report, and then click OK. On-site Requests 260 Basic on-site request information, grouped by request number/request date. This report includes the approve date/time, individual requesting the work, individual assigned to the work, starting date, task description, equipment number, equipment description, location, and comments. 17 ! REPORTS, GRAPHS, AND LABELS Work Orders Report Name Description Work Order Summary Simple Basic work order information, including the task number, task description, work order type, status, scheduled start date, scheduled finish date, priority, equipment number, craft, and estimated labor hours for each work order (open or closed). Tip: To create a report for all current work orders, enter selection criteria of ‘Status is not equal to Closed.’ Work Order Summary Comprehensive Detailed information for current work orders, including the task number, scheduling information, equipment information, labor information, parts, and comments for each work order. When you choose this report, MP2 displays a message asking whether to refresh work priority of all work orders before printing. Click Yes for MP2 to recalculate the Work Priority of each work order based on today’s date. MP2 displays the Work Order Comprehensive Selection dialog box. Select options for the report, and then click OK. Work Order Summary Comprehensive with Cost Detailed information for current work orders, including the task number, scheduling information, cost information, equipment information, labor information, parts, and comments for each work order. When you choose this report, MP2 displays a message asking whether to refresh work priority of all work orders before printing. Click Yes for MP2 to recalculate the Work Priority of each work order based on today’s date. MP2 displays the Work Order Comprehensive Selection dialog box. Select options for the report, and then click OK. Craft Grouped by craft, the number of requests, total labor hours, and labor cost for each task. Pick Lists List of inventory items required for work orders. To print a pick list, first select Pick List on the work order record. When you create this report, MP2 includes all work orders for which you have selected Pick List. History Comprehensive Detailed information for closed work orders, including the task number, scheduling information, equipment information, labor information, parts, and comments for each work order. MP2 displays the Work Order Comprehensive Selection dialog box. Select options for the report, and then click OK. 17 ! REPORTS, GRAPHS, AND LABELS 261 Report Name Description History Comprehensive with Cost Detailed information for closed work orders, including the task number, scheduling information, cost information, equipment information, labor information, parts, and comments for each work order. MP2 displays the Work Order Comprehensive Selection dialog box. Select options for the report, and then click OK. Work Order Weekly Summary Number of closed work orders for each week of the specified month and year for each work order type. MP2 displays the Select Month and Year dialog box. Select a month and year for the report, and then click OK. Mean Time between Work Orders Failure information, grouped by equipment and work order type. This report includes the number of work orders, mean time between failure, mean time to repair, failure date, days from last failure, repair date, and days to repair. Inventory Usage Quantities and costs of inventory items used for maintenance work for 6 months, beginning with the specified month. When you choose this report, MP2 displays the Work Order Inventory Usage dialog box. Specify the starting date, select a group by which to sort the report, and then click OK. Work Order Response Time with Equipment Response times for all closed work orders, including close date, task information, response time (days, hours, minutes), and equipment information for each work order. Work Order Response Time with Comments Response times for all closed work orders, including close date, task information, response time (days, hours, minutes), equipment information, and comments for each work order. Work Orders Performed by Warranty Work orders that were completed under warranty. This report includes the equipment number, work order number, comments, labor information, required parts, labor costs, and material costs. Work Order Backlog Summary of labor and equipment information for overdue tasks and work orders. This report includes the estimated hours, crew size, hours worked, hours remaining, starting date, equipment, and location for each task. MP2 considers work orders overdue if they are open and have a Scheduled Finish Date previous to the specified date. MP2 considers tasks overdue if you have not generated them by the specified date. When you choose this report, MP2 displays the Backlog Date dialog box. Specify the date to consider as backlogged, and then click OK. 262 17 ! REPORTS, GRAPHS, AND LABELS Report Name Description Craft Backlog Compares the estimated number of crew hours with the actual number of hours already logged for each task/work order. When you choose this report, MP2 displays the Backlog Date dialog box. Specify the date to consider as backlogged, and then click OK. Aging Report Number of work orders per work order type that are 1-10, 1130, 31-60, 61-90, or over 90 days overdue. Statistics Statistical backlog information, including the number of work orders (1) backlogged at the specified starting date, (2) scheduled to begin within the date range, (3) backlogged at the specified starting date but completed within the date range, and (4) scheduled to begin within the date range and completed within the date range. When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Slack Time Number of hours for a specified time period that each employee did not work. Slack Hours = Total Available Hours – Total Hours Worked Total Available Hours = Total Scheduled Hours (Normal Working Hours – days the facility is closed) + Increased hours – Reduced hours Total Hours Worked = Regular Hours + Overtime Hours When you choose this report, MP2 displays the Select Date Range dialog box. Enter the date range between which to include records, and then click OK. Projection Projected estimates for work orders, grouped by week, month, or summarized (no grouping by time span). When you choose this report, MP2 displays the Work Order Projection dialog box. Specify the date range for the report, whether to include open work orders, the value to report on, and the grouping, and then click OK. Work Order Types Work order types and descriptions. Expense Classes Expense classes and descriptions. Projects Project information including project tasks, starting and ending dates, work order type, site, and task name. 17 ! REPORTS, GRAPHS, AND LABELS 263 Report Name Description Invoices Invoice for current and closed call-in requests and closed work orders, including the starting date/time, completion date/time, comments, labor information, and parts information for each request. Work Order OnTime Delivery by Craft (Summary) Summary of on-time work order statistics by craft, including craft, number of scheduled work orders, number of work orders delivered on time, percentage of work orders delivered on time. Work Order OnTime Delivery by Craft (Details) Detailed report of on-time work order statistics by craft, including craft, work order number, site, task description, scheduled start date, scheduled finish date, completion date, and status. Work Order OnTime Delivery by Craft (Complete) Complete report of on-time work order statistics by craft. Work Order OnTime Delivery by Employee (Summary) Summary of on-time work order statistics by employee, including employee, number of scheduled work orders, number of work orders delivered on time, and percentage of work orders delivered on time. Work Order OnTime Delivery by Employee (Details) Detailed report of on-time work order statistics by employee, including employee, work order number, site, task description, scheduled start and finish dates, completion date, and status. Work Order OnTime Delivery by Employee (Complete) Complete report of on-time work order statistics by employee. Graphs This section contains procedures specific to graphs, including selecting the graph type, specifying certain options, customizing titles, and previewing graphs. Additionally, this section includes a list of all graphs in MP2 with descriptions of each. Selecting the Graph Type Select the type of graph to print. Follow these steps when selecting the graph type. 264 1 Choose Graphs from the menu bar, select the graph to print, enter the criteria for the graph (if prompted), and then click OK. MP2 displays a print dialog box. 2 Click the Gallery tab. MP2 displays the Gallery page. 17 ! REPORTS, GRAPHS, AND LABELS 3 Select the type of graph to print, and then select whether to print the graph in 2D or in 3D. Specifying Graph Options and Titles Specify options for displaying graphs, and specify titles to print on the graph. Follow these steps when specifying graph options and titles. Tip: 1 Choose Graph from the menu bar, select the graph to print, enter the criteria for the graph (if prompted), and then click OK. MP2 displays a print dialog box. 2 Click the Options/Titles tab. MP2 displays the Options/Titles page. 3 Display—Select one or more of these options. 4 Top, Left, Right, and Bottom—Enter the text to print in each of the areas. To change the font of each title, click Font. 17 ! REPORTS, GRAPHS, AND LABELS 265 Previewing Graphs View graphs in their final form on the screen before printing them. Print Preview applies the specified characteristics to the graph. Follow these steps when previewing graphs. 1 Choose Graphs from the menu bar, select the graph to print, enter the criteria for the graph (if prompted), and then click OK. MP2 displays a print dialog box. 2 Click Print Preview. MP2 displays the Print Preview form. Refer to these descriptions when navigating through Print Preview. change color copy graph print graph 2D/3D cut Click show/hide legend rotate change text fonts horizontal grid magnify z-clustered series change graph type 3 show/hide series legend edit titles vertical grid tools . MP2 returns to the print dialog box. Graph List Analyze maintenance information with MP2 graphs. Print graphs, view them on screen, export them to file, or e-mail them. This section lists and describes every MP2 graph, categorized by graph type. Scheduling Graph Name Description Craft Utilization Average utilization percentage for each craft during a specified date range. When you choose this graph, MP2 displays the Select Date Range dialog box. Specify the date range for the graph. Employee Utilization Average utilization percentage for each employee during a specified date range. When you choose this graph, MP2 displays the Select Date Range dialog box. Specify the date range for the graph. 266 17 ! REPORTS, GRAPHS, AND LABELS Statistical Predictive Maintenance Graph Name Description Numeric Information Readings taken from equipment and any additional analysis information that has been established. When you choose this graph, MP2 displays the Select a Measurement to Graph dialog box. Select a measurement from the displayed list and specify a date range for which to graph data. Text Information Occurrences of text values for the equipment. For instance, if you are using low, medium, and high for data values, this graph displays the number of occurrences found of low, medium, or high values. When you choose this graph, MP2 displays the Select a Measurement to Graph dialog box. Select a measurement from the displayed list and specify a date range for which to graph data. Work Requests Graph Name Description Total Cost Total costs of works requests. Select to group this graph by tenant, location, sub-location 1, sub-location 2, sub-location 3, requested service, month completed, priority, or completion date. Material Cost Material costs (cost of inventory parts) of work requests. Select to group this graph by tenant, location, sub-location 1, sub-location 2, sub-location 3, requested service, month completed, priority, or completion date. Labor Cost Labor costs of work requests. Select to group this graph by tenant, location, sub-location 1, sub-location 2, sub-location 3, requested service, month completed, priority, or completion date. Labor Hours Labor hours used in work requests. Select to group this graph by tenant, location, sub-location 1, sub-location 2, sub-location 3, requested service, month completed, priority, or completion date. Number of Call-in Requests Number of call-in requests. Select to group this graph by tenant, location, sub-location 1, sub-location 2, sub-location 3, requested service, month completed, priority, or completion date. 17 ! REPORTS, GRAPHS, AND LABELS 267 Graph Name Description Response Time Response times of work requests. MP2 calculates response time by subtracting the time an employee receives the request from the time it is first entered into MP2. Select to group this graph by tenant, location, sub-location 1, sublocation 2, sub-location 3, requested service, month completed, priority, or completion date. Work Orders Graph Name Description Projection Projected number of craft labor hours required to complete work orders, grouped by week and month or summarized (no grouping by time span). When you choose this graph, MP2 displays the Work Order Projection dialog box. Specify the date range for the report, whether to include open work orders, the value to report on, and whether to group by Week, Month, or Summary. Craft Backlog Compares the estimated number of craft labor hours required to complete overdue tasks or work orders to the actual number of hours already logged for these tasks and work orders. When you choose this graph, MP2 displays the Backlog Date dialog box. Specify the date to consider as backlogged. Work Order Analysis and Inventory Analysis 268 Graph Name Description Work Order Analysis Analysis of work order information, according to four analysis measures: Pareto, Time Series, Categorical, and Histogram. Refer to “Work Order Analysis and Inventory Analysis Graphs” later in this chapter. Inventory Analysis Analysis of inventory information, according to four analysis measures: Pareto, Time Series, Categorical, and Histogram. Refer to “Work Order Analysis and Inventory Analysis Graphs” later in this chapter. 17 ! REPORTS, GRAPHS, AND LABELS Equipment Graph Name Description Failure Summary Number of failures by Equipment No., Equipment Type, or Reason for Outage. When you choose this graph, MP2 displays the Select Date Range dialog box. Specify a date range for which to graph data. Mean Time between Failure The mean (average time) between equipment failures, which is calculated from non-task work orders, and the mean time to repair, which is calculated from work orders with associated tasks or work orders with a scheduled start date. When you choose this graph, MP2 displays the Select Date Range dialog box. Specify a date range for which to graph data. Failure Cost Total cost of failure by Equipment No., Equipment Type, or Reason for Outage. When you choose this graph, MP2 displays the Select Date Range dialog box. Specify a date range for which to graph data. Labels This section contains procedures specific to labels, including modifying layouts, selecting formats, and customizing dimensions. Modifying Label Layouts Modify the layout of labels, including adding or deleting fields and adding text. Follow these steps when modifying label layouts. 1 Choose one of these options from the menu bar. ! Activities | Inventory | Item Labels ! Activities | Purchasing | Print Receiver Item Labels MP2 displays a print dialog box. 2 Click the Layout tab. MP2 displays the Layout page. 17 ! REPORTS, GRAPHS, AND LABELS 269 MP2 displays the default label layout in Prototype Label. 3 Modify the layout. Refer to this table when modifying the label layout. Function Procedure Add fields Place the cursor, under Prototype Label, in the location in which to add the field. Select the field from Available Fields, and then click . Add text Place the cursor, under Prototype Label, in the location in which to add text, and then enter the text directly in the box. Delete fields or text Select the field/text in Prototype Label, and then press DELETE. To change the font of the label, click Change Font. Tip: Selecting Label Formats Select from several pre-defined label formats. Follow these steps when selecting label formats. 1 Choose one of these options from the menu bar. ! Activities | Inventory | Item Labels ! Activities | Purchasing | Print Receiver Item Labels MP2 displays a print dialog box. 2 270 Click the Format tab. MP2 displays the Format page. 17 ! REPORTS, GRAPHS, AND LABELS 3 Product No.—Select the label format. 4 Unit of Measure—Select the appropriate unit of measure. 5 Print Type—Select to print a single sheet of labels or continuous labels, depending on your labels and printer. 6 Number or Duplicates—Enter the number of similar labels to print on one page. Customizing Label Dimensions Manually specify label dimensions if MP2 does not list the needed label format. Follow these steps when customizing label dimensions. 1 Choose one of these options from the menu bar. ! Activities | Inventory | Item Labels ! Activities | Purchasing | Print Receiver Item Labels MP2 displays a print dialog box. 2 Click the Custom tab. MP2 displays the Custom page. 17 ! REPORTS, GRAPHS, AND LABELS 271 3 Page Margins—Enter the top and left margins for the page of labels. 4 Label Margins—Enter the top and left margins for the individual labels. 5 Label Dimensions—Enter the height and width of the individual labels. 6 Spacing—Enter the horizontal and vertical spacing between the individual labels. 7 Number—Enter the number of labels per row (Across) and per column (Down). Work Order Analysis and Inventory Analysis Graphs Create and print reports and graphs that analyze your work order and inventory information according to four common analysis measures: Pareto, Time Series, Histogram, and Categorical. Analysis Types These examples demonstrate how to analyze information with Pareto, Time Series, Categorical, and Histogram reports and graphs. ! Pareto reports and graphs might show that you completed 80% of all work orders for only 20% of defined RFO categories. ! Time series reports and graphs might show the number of labor hours that each craft worked each month for the year. ! Categorical reports and graphs might show the total cost of maintenance by equipment type. ! Histogram reports and graphs might show the number of work orders created within 10 total labor cost ranges. Pareto Pareto graphs display the percentage of data values that data groups extend or use. The graph begins with the most significant data group and ends with the least significant data group, showing which data groups influence the expenditure of a resource (such as hours, cost, or number of work orders) the most. The larger the slope of the graph, the more significant the data group. In most instances, a small number of groups use most of the resources. To analyze a pareto graph, locate the point where the graph line intersects the 80% mark on the y-axis, and then extend a line down vertically from that point to the x-axis. The data groups on and to the left of the vertical line use 80% of the resource. Pay most attention to these groups to control the use of the resource. The leftmost group expends the most resources and the rightmost expends the least. In the sample pareto graph below, the x-axis meeting the 80% mark of the y-axis indicates that the site expends the most material cost for the AIRCOMP and CHILL equipment types. Tip: 272 Double-click on a graph point to display the exact y-axis value for the point. 17 ! REPORTS, GRAPHS, AND LABELS Time Series Time series reports and graphs display one or more values over a time period. In a time series graph, the x-axis depicts time and the y-axis depicts a numeric value for a data group. In the sample time series graph below, the graph shows the number of labor hours that each craft worked in the selected months. Tip: Double-click on a graph point to display the exact y-axis value for the point. 17 ! REPORTS, GRAPHS, AND LABELS 273 Categorical Categorical reports and graphs show total values per group for a given time period. In a categorical graph, one axis shows the data group names and the other axis shows numeric values for those groups. The sample categorical graph below displays the total cost of maintenance by equipment type. Tip: Double-click on a row to display the exact x-axis value for the row. Histogram Histograms display the number of occurrences per 1/10th of a data range. MP2 divides the total value of a specified data group for a specified time period into tenths and calculates the number of work orders that fit into each tenth. MP2 arranges the numeric values on the x-axis, indicating each incremented tenth of the value. For example, a histogram showing standard hours for the previous month displays standard hours along the x-axis. MP2 arranges the number of work orders fitting into each tenth on the y-axis. The sample histogram below displays a range of the minimum and maximum values for equipment downtime. Each point on the x-axis represents a range of the equipment downtime. For example, the high end of the first range is 5.70 and the high end of the second range is 6.40. MP2 displays, on the y-axis, the number of pieces of equipment for which the downtime falls into each range. For example, the graph below indicates that 2 pieces of equipment have been down between 5.70 and 6.40 times. Tip: 274 Double-click on a column to display the exact y-axis value for the column. 17 ! REPORTS, GRAPHS, AND LABELS Creating Inventory Analysis and Work Order Analysis Graphs Analyze inventory and work order data with inventory analysis and work order analysis reports and graphs. Follow these steps when creating inventory analysis and work order analysis graphs. 1 Choose one of these options. ! Analyze inventory—Choose Graphs | Inventory Analysis from the menu bar. ! Analyze work orders—Choose Graphs | Work Order Analysis from the menu bar. MP2 displays either the Inventory Analysis or the Work Order Analysis dialog box. 17 ! REPORTS, GRAPHS, AND LABELS 275 2 Analysis Method—Select to create a Categorical, Histogram, Pareto, or Time Series analysis. MP2 alters the options in the dialog box, according to the selection. If you select Categorical or Time Series, then specify to include statistical information in the analysis under Include These Statistics. If you select Time Series, choose to group the analysis by Day, Week, Month, or Year. Tip: 3 Value to Calculate—Select the value by which to calculate the analysis. 4 Group By—Select the value by which to group the analysis. 5 Starting Date and Ending Date—Enter the dates between which to include records for the analysis. 6 Click Select Sites or Select Warehouses. MP2 displays the Select Sites or Select Warehouses dialog box. 7 Select the site(s) or warehouse(s) for which to create an analysis, and then click OK. 8 Display As—Select to display the analysis as a Graph or as a Report. 9 Click OK. MP2 generates the report or graph. To save the analysis criteria for later use, enter a name for the current analysis in Report/Graph Name, and then click Save. MP2 saves the criteria. To save a modified analysis by another name, click Save As. 276 17 ! REPORTS, GRAPHS, AND LABELS APPENDIX A: FIELD DEFINITIONS Field Form/Dialog Box Definition % of Budget Budget Percentage over or under budget, calculated with this formula. Actual / Budgeted X 100% A percentage < 100 indicates that you are within your budget. A percentage > 100 indicates that you have overrun the budget. % of Total Inventory Value ABC Analysis Percentage cut-off point for “A,” “B,” and “C” items. MP2 defaults to 75% for “A” items, 20% for “B” items, and 5% for “C” items. You may adjust the slider to represent the “A,” “B,” and “C” percentage cut-off points. 2D graph print Select to print/display the graph as 2 dimensional. 3D graph print Select to print/display the graph as 3 dimensional. ABC Class Inventory Specifies how ABC Analysis classified this item. Change the classification for reporting purposes, if necessary. Account Code Many Account code assigned to the item or the account code to charge for a check-out, return, or stock adjustment. For Account Codes, a site’s accounting department typically pre-defines the account codes and tracks purchasing costs with them. Account No. Many Account number for the requisition. MP2 stores account numbers for your reference. Accumulated Sick Hours Employees Number of unused sick hours. MP2 subtracts, from this total, all SICK entries on the Timekeeping form. 279 Field Form/Dialog Box Definition Accumulated Vacation Hours Employees Number of unused vacation hours. MP2 subtracts, from this total, all VAC entries on the Timekeeping form. Acknowledgment Required Purchase Order Revisions Indicates that you require acknowledgment from the iProcure vendor for each electronic transmission. MP2 receives a Functional Acknowledgment (ANSI X.12 transaction set 997) during each communication session to use when tracking electronic purchase orders. Purchase Orders Purchasing History Across label print The number of labels MP2 prints across each sheet of labels (columns). Active Projects Indicates whether you are currently working on this project. Actual Budget Actual labor and material costs for the month. Click Update Actual Cost to update the costs from closed work orders. Actual Duration (days) Equipment Number of days the work order had a status of Open; typically the number of days employees worked on the work order. Actual/ Estimated (%) Costs for WO No. Percentage of the Estimated Cost that the work order actually cost. Actual Labor Hours Productivity for WO Actual number of hours employees worked on the work order. Address Many Post office address of the site, vendor, manufacturer, employee, or tenant, as applicable. Add to Current Meter Reading Update Meter Reading Enter the value that you want to add to the Current Meter Reading to accurately display the actual meter reading. Adjusted Unit Cost Many Unit cost applied to the purchase, including shipping, tax, or miscellaneous charges. All Page Setup Select to print all pages of the report, graph, or labels. Allocated Hours Labor Pool All craft hours currently required by due and open work orders. Amount Limit Vendors Dollar amount that line items on the blanket purchase order cannot exceed. Amount Paid Purchase Order Revisions Total payment made to the vendor to date. Work Order History Address 1 Address 2 Address 3 Purchase Orders Purchasing History 280 FIELD DEFINITIONS Field Form/Dialog Box Definition Amount Received Purchase Order Revisions Total cost of all received line items for this purchase order. Purchase Orders Purchasing History And Many Enter the second value by which to filter the form, report, or generation. MP2 activates this option if you select is between or is not between from Operator. And (radio button) Filter After clicking Next to add more conditions to the filter or selection criteria, select And to specify that both conditions must be met. graph print label print Annual Depreciation report print For example, if Site is equal to ATLANTA and Priority is equal to 3, MP2 includes only records with Atlanta as the site and 3 as the priority. Asset Value MP2 calculates annual depreciation as follows. Annual Depreciation = Original Cost / (Life (mos.) / 12) Enter the original cost and life on the Financial Data page of the Equipment form. Application New Button Select to create a button for a separate software application. Approval Date Purchasing History Date the purchase order was approved. Approval Status Item Status The current approval status for the requisition. Requisitions Not Approved—You have not yet approved the requisition. Pre-approved 1, 2, or 3—You have pre-approved the requisition for ordering. Three employees may pre-approve the requisition, if necessary. Approved—You have approved the requisition for ordering. You may generate purchase orders for approved requisitions. For Requisitions, you may change this field if you have sufficient purchasing security rights. Approve Date On-site Request History Date the on-site request was approved and released as a work order. If you delete an on-site request record from the On-site Requests form before approving it, MP2 saves it in On-site Request History with an approve date of 01/02/00. Approved By Item Status For Requisitions-Approval, the employee code of the employee who changed the requisition status to Approved. Purchasing History Requisitions Approve Time FIELD DEFINITIONS On-site Request History For Purchasing History-Requisition Information, the approval information which MP2 obtained from the original requisition. MP2 displays this information for reference, tracking, and reporting purposes. Time the on-site request was approved and released as a work order. 281 Field Form/Dialog Box Definition Ascending Generate Work Orders Select to sort in alphabetical or numerical order, A preceding B, 1 preceding 2, etc. graph print label print report print Asset No. Assets Unique alphanumeric code identifying the asset. Asset Locations For Asset Locations, each asset at the selected location. Asset Physical Counting For Equipment, the asset number assigned to the equipment. Equipment may or may not have asset numbers. Equipment Assigned Work Order Scheduling Indicates whether the work order has been assigned to an individual. Assigned By Many Employee assigning the work. Assigned To Many Employee responsible for the work. Attach to WO Equipment If selected and you choose to attach multimedia files to work orders, MP2 prints the multimedia file with all work orders associated with this equipment or task. Tasks Attendance Code Attendance Codes Employee and Site Scheduling Unique code identifying an attendance exception, such as SICK, VAC, LATE, OT, etc. Timekeeping Attendance Type Attendance Codes Used for translation purposes. Read-only in English version of MP2. Authorized Caller Call-in Requests Person authorized to call for service. This information is important if you bill the tenant for parts and labor. Tenants Automatically Select POs for Printing Generate Purchase Orders Select to automatically select all generated purchase orders for printing. Available Equipment Equipment List of all equipment in the Equipment table. You may select a component of the equipment from this list, and then click Link Components to designate it as a component of the current equipment. Available Fields label print List of all fields that you may include on the label. Select this option if you want to print the purchase orders after generating them. After generation, select Print POs from the options menu of the Purchase Orders form to print all purchase orders selected for printing. Place the cursor in Prototype Label where you want to add a field, select the field to add from Available Fields, and to include the field on the label. then click 282 FIELD DEFINITIONS Field Form/Dialog Box Definition Available Hours Labor Pool Hours available for all employees in this craft. Average graph print For Time Series or Categorical, select to display a line showing the average value for the data groups. Average Adjusted Unit Cost Inventory Current average cost of the item (including tax and miscellaneous charges), which MP2 calculates from the cost of the item for each transaction. Average Demand/ Year EOQ Analysis The average number of this item used in a year. MP2 calculates average annual usage of this item as follows. Average Duration Recalculate Task Durations Number of days that MP2 calculates as the average number of days to complete the task, based on information in Work Order History. Average Labor Hours Recalculate Labor Hours Number of hours that MP2 calculates as the average number of hours to complete the task, based on information in Work Order History. Average Reading Statistical Predictive Maintenance The average of all readings for the Date. This field is helpful if you take multiple readings of the equipment meter in a day. Average Unit Cost Many Average unit cost of the item. Avg. Meter Units/Day Equipment Projected average meter units used per day. MP2 uses this value to project due dates for meter-based tasks. Background Options Select, from the list, the color desired for the background of required or read-only fields. Balance Account Code Inventory The account code for items while they are in inventory. Balance Quantity to Assign Check Out Items to Locations and Return Items from Locations The quantity of the item to assign to sites/locations when the quantity required is greater than the quantity at a single inventory location. Batch Approve On-site Requests Select to release a work order for this request the next time you select Activities | Work Requests | Approve Selected On-site Requests from the menu bar. Belong To Failure Analysis The reason for outage to which the sub-reason or solution belongs. If Solution = Y, then Reason for Outage is a solution; otherwise, it is a sub-reason. Billable Call-in Requests Equipment Projects Work Orders Work Order History Indicates whether you bill an outside source for this work. FIELD DEFINITIONS Adjust Stock 283 Field Form/Dialog Box Definition Blanket PO Many Unique code identifying the blanket purchase order number. Bottom (Titles) graph print Title on the bottom margin of the graph. Budget Class Budget Select a budget class to analyze. Budgeted Budget Monthly amount allocated for labor and material costs. Buyer Purchase Order Revisions Employee code of the individual responsible for the purchase order. Blanket PO No. Purchase Orders By Craft Work Order Scheduling Select to filter the Work Order Scheduling form and calendar by craft. Select a filter from the adjacent dropdown list to display work orders by a specific craft. By Employee Work Order Scheduling Select to filter the Work Order Scheduling form and calendar by employee. Select a filter from the adjacent drop-down list to display work orders by a specific employee. Catalog No. Many Number of the catalog from which to order the line item. Categorical graph print Select for the graph or report to display total values per group for a given time period. cc:Mail/Lotus Notes Mail Login Select if cc:Mail or Lotus Notes is your mail system. Centimeters Page Setup Select to specify the margins in centimeters. Certification Employees Type of certification the training provided. Certification Expiration Date Employees Expiration date of the certification. CEUs Employees Number of Continuing Education Units earned. Charge/Credit to Quick Check-out/ Return Indicates that MP2 charged the transaction to a work order, equipment, cost center, employee, or location. Charge/Credit to No. Quick Check-out/ Return Code identifying the work order, equipment, cost center, employee, or location to which the transaction is charged or credited. Charge To Check Out Items Indicates that the transaction is charged to a work order, an equipment, employee, cost center, location, or stock. Inventory Purchase Orders Purchasing History Requisition Charged-to ID 284 Inventory Code identifying the work order, equipment, cost center, employee, location, or stock item to which to charge the item. FIELD DEFINITIONS Field Form/Dialog Box Definition Check out evenly to each equipment/ location Work Orders Select to divide the quantities and costs of parts equally across all equipment listed on the work order. Check-out Quantity Check Out Items Quantity of the item to check out. Check Out/Return Quick Checkout/Return Indicates whether the transaction is a check-out or a return. City Many City where the site, vendor, or manufacturer is located, or where the employee or tenant lives. Class Many User-defined field. Work Order History For Budget, the class for which to define a budget. Class A % ABC Analysis Percentage cut-off point for each classification level. Many Date that the work order or purchase order was closed. Class B % Class C % Close Date For Check Out Items, MP2 only displays this field when you select Work Order from Charge To and enter a WO No. The Close Date is the date you closed the work order. For Return Items, MP2 displays this field when you select Work Order from Credit To and enter a WO No. The Close Date is the date you closed the work order. Closed Purchase Orders Print Receiver Item label print Select to print receiver labels for closed purchase orders only. Color Font Select the color to display/print the text. Color Buttons Toolbar Select to display the Toolbar with color buttons. Comments Many Additional relevant information for the record. For Work Order Comprehensive Selection, select to include comments on the report. Completed Employees Select whether the employee completed the training. Completion Date Many Date on which the work order is actually completed. Completion Time Many Time at which the work order is actually completed. Components Tree Equipment Hierarchical view of the equipment and its components. You may select a component from the Available Equipment list, and then click Link Components to designate it as a component of the current equipment. FIELD DEFINITIONS 285 Field Form/Dialog Box Definition Confirmation Purchase Order Revisions Select whether the electronic transmission is Confirmed, Rejected, or Pending. Purchase Orders Purchasing History Connection ID Active Users Number assigned to each user’s network session. Consecutive Points Statistical Predictive Maintenance Number of consecutive readings MP2 uses to determine an out-of-control trend toward equipment failure. Continuous label print Select to print the labels as a continuous sheet. Contract Labor Cost Costs for WO No. Cost to-date of contract labor used for this work order. Contract No. Many Vendor’s service contract number, if one exists, that refers to the order and delivery of the line item from the vendor. Contractor Labor Work Order Comprehensive Selection Select to include contract labor in the report. Contract Page No. Many Page of the contract that refers to the order and delivery of the line item. Contract Part No. Many Part of the contract that refers to the order and delivery of the line item. Contract Type Vendors User-defined. The type of blanket purchase order contract. Control No. Purchase Order Revisions User-defined field. Purchase Orders Purchasing History Copies Page Setup Number of copies to print. Cost Employees Cost of the training. Cost Center Many Unique code identifying each cost center at your site to which maintenance and repair costs are charged. For Check Out Items, Return Items, and Quick Checkout/Return, the cost center associated with the equipment number if the transaction is charged or credited to a work order or equipment. For transactions charged or credited to an employee, the cost center that the employee designates. Country Many Country where the site, vendor, or manufacturer is located, or where the tenant lives. Craft Many Unique code identifying the trade category of the employee, such as MECH (mechanic) or ELEC (electrician). 286 FIELD DEFINITIONS Field Form/Dialog Box Definition Craft Graph Work Order Projection Select to display/print the projection information in graph format, grouped by craft. Created By Item Status Requisitions User ID and security group of the employee who created the requisition. MP2 enters this information when you create the record. Created By Role Requisitions Security role by which requisition was created. Credit To Return Items Indicates that the transaction is credited to a work order, equipment, cost center, employee, or location. Crew Employees User-defined field. You may use it for the crew name, size, or type. One Week Labor Schedule Crew Size Tasks Work Orders Number of individuals in the craft assigned to the task or work order. Work Order History Currency Many Code identifying the currency that the vendor uses or with which the purchase order is calculated. Currency Symbol Exchange Rates Symbol representing the currency. Current Duration Recalculate Task Durations Number of days required to complete the task. MP2 displays the value currently in Task Duration on the Scheduling by Date sub-page. You may update Task Duration with information from work order history. Current Labor Hours Recalculate Labor Hours Estimated number of hours required for employees to complete the task. MP2 displays the value currently in Estimated Labor Hours on the Details page of the Tasks form. You may update Estimated Labor Hours with information from work order history. Current Meter Reading Equipment Most current meter reading. MP2 updates the field when you enter a new meter reading in the Update Meter Reading dialog box. Current Page Page Setup Select to print only the current page of the report, graph, or labels. This option is only available on the Page Setup dialog box accessed from Print Preview. Current Qty Asset Physical Counting Current number of assets at the specified Location. Current Quantity Many Indicates the current number of items at the specified location. MP2 obtains the data from the Stock sub-page of the Inventory form. FIELD DEFINITIONS 287 Field Form/Dialog Box Definition Current Value Asset Value d Current value of the equipment, calculated as follows. Original Cost X 1 - 12 X today – Startup Date (days) Life (mos.) 365 Current Vendor ID Requisitions Vendor ID of the selected vendor. Customer ID Vendors The account number assigned to your site by the vendor or manufacturer. Manufacturers Cutoff Date Close Purchase Orders Date through which to close purchase orders. MP2 defaults to the current date. Date Many Date the activity (inventory transaction, meter reading, etc.) took place. Date Added Inventory Date the item was added to the Inventory form. Date Confirmed/ Rejected Purchase Order Revisions Date that the iProcure vendor confirmed or rejected this purchase order. Purchase Orders Purchasing History Date Down Production Scheduling Date the equipment is scheduled to be shut down. This date is for reference only. It does not affect the Tasks or Work Orders forms. Date Generated Item Status Date that MP2 generated the requisition or purchase order. Purchase Orders Purchasing History Requisitions Date Last Counted Inventory Date the item was last counted. Date Last Edited Many Date that the spare parts list, task instructions, or inventory record were last modified, as applicable. Date Last Modified Purchase Order Revisions Date that the purchase order record was last modified. Purchase Orders Purchasing History Requisition Date Last Performed 288 Tasks Date that you last performed the task on the selected equipment. FIELD DEFINITIONS Field Form/Dialog Box Definition Date Last Printed Purchase Order Revisions Date that you last printed this purchase order. Purchase Orders Purchasing History Date Last Received Vendors Date that this inventory item was last received. Inventory Date Paid Service Contracts Date of the current payment. Date Range EOQ Analysis The number of days from an item’s first and last usage. Date Received Many Date the line item was received. Date Returned Many Date the line item was returned. Date Scanned Barcode Transactions Date the item was scanned. Date to Consider as Backlogged Backlog Date Enter the cut-off date on or before which you want work orders and tasks to be considered as backlogged. MP2 compares this date to the Scheduled Start Date on the work order record and the Next Due Date on the task record. Date Up Production Scheduling Date the equipment is scheduled to be restarted. This date is for reference only. It does not affect the tasks or work orders. Date Used Work Order History Date that you used the part for the work order. If you leave this field blank, MP2 enters the current date when you enter a Qty Used. Work Orders Decreased Hours Employee and Site Scheduling Number of hours less the employee will work on the specified date. For example, if the employee regularly works 8 hours, but will work 4 hours on the specified date, enter 4 in this field. Default Requisition No. Generate Quotations Generate Requisitions Default Tax Code For Generate Quotations and Generate Requisitions, the identification number the System Administrator assigned the default requisition. Item Status The tax code of the vendor supplying the line items. Purchase Order Revisions When you enter a code, MP2 displays a message asking whether to copy the tax code to each line item. Click Yes. MP2 applies this tax code to each line item; however, you may change the tax code for each line item. Purchase Orders Purchasing History FIELD DEFINITIONS 289 Field Form/Dialog Box Definition Default Tax Type Item Status The type of tax applied to most line items on the purchase order. MP2 defaults to Sales. You may apply a different tax type to each line item. Purchase Order Revisions Delay Description Purchase Orders Sales—Select if you apply tax when you purchase the line item. Purchasing History Use—Select if you apply tax when you use the line item. Call-in Requests Reason for a delay; for example, parts on order. Equipment Manual Work Order Selection Work Orders Work Order History Department Many Department to which equipment expenses are charged, or the department that is requesting the purchase. Descending Generate Work Orders Select to sort in reverse alphabetical or numerical order, Z preceding Y or 2 preceding 1, etc. graph print label print Description Many Description of the corresponding identification code (equipment, task, graphic, etc.). For Many, MP2 automatically provides the description for the corresponding code you enter. Description on PO Many Description of the line item. Dest. Site Inventory Site to which the item moved. Purchase Orders Purchasing History Requisition Down label print The number of labels MP2 prints down each sheet of labels (rows). Down Time Many Number of hours the equipment is actually out of operation for the work. Due Date Many Date the line items are due for receipt. If this line item was generated and an entry exists in Lead Time for the associated vendor record, MP2 calculates the Due Date. Otherwise, Due Date defaults to the current date. 290 FIELD DEFINITIONS Field Form/Dialog Box Definition Economic Order Qty EOQ Analysis Ideal order quantity per order for this item that MP2 calculates with this formula. 2 X Average Demand/Year X Order Cost Average Unit Cost X Holding Cost (%) Employee Availability For Labor Assignment Date for which you require labor resources. MP2 displays a list of employees who are available to work on the specified date. Employee Code Many Unique code identifying the employee. For Employee Scheduling Exceptions, the Employee Code of the employee for whom you are specifying an extended scheduling exception. Employee Labor Work Order Comprehensive Selection Select to include employee labor in the report. Employee Labor Cost Costs for WO No. Total employee labor cost for the work order. Equipment Total employee labor cost to-date for equipment maintenance or repair. MP2 obtains this information from closed work orders only. Service Contracts Ending Date Many The last date to include records in the projection, graph, or analysis. For Vendors, the end of the time period in which the blanket purchase order is in effect. For ABC Analysis, the last date of the date range MP2 uses when calculating ABC classifications from usage history. For financial periods, the last day on which a given financial period is open. English label print Select to use the English unit of measure, e.g., inches. Equipment-based Tasks/Work Orders Generate Work Orders Select to generate work orders for all equipment-based tasks and work orders currently due. Equipment Description Quick Work Order Update Description of the equipment. Work Order History Work Orders Work Order Scheduling Equipment Location FIELD DEFINITIONS Check Out Items Return Items Location of the equipment to which you are checking out the items or from which you are returning the items. 291 Field Form/Dialog Box Definition Equipment No. Many Unique code identifying the equipment. For Inventory, Check Out Items, Return Items, and Quick Check-out/Return, the equipment number to which you are checking out the item or from which you are returning the item. Equipment Type Many Unique code identifying the type of equipment. You may define several equipment types to track maintenance of equipment that share common characteristics. For Nameplates and Equipment Variables, the equipment type for which you are defining the nameplate or equipment variable. Equipment Readings outside SPM Limits Generate Work Orders Generate work orders for equipment with readings outside SPM limits. Error Message Many The reason that MP2 cannot post the record to the database. Est. Duration (days) Many Projected number of days to complete the task. Estimated Cost Costs for WO No. Estimated cost of parts and labor to complete this work order. MP2 compares the estimated cost with the actual cost of completing the work order. Equipment Work Order History Work Orders Work Order History Estimated number of hours that employees will spend on the work order. Work Orders For example, if you assign three workers from the ELEC craft to a task, and if you project that each will work three hours on the task, the Estimated Crew Hours for the ELEC craft is 9. Estimated Crew Size Manual Work Order Selection Estimated number of employees of the craft required for the work. Estimated Down Time Manual Work Order Selection Estimated number of hours that the equipment will be out of operation for the work. Estimated Crew Hours Quick Work Order Update Work Order History Work Orders Estimated Hours Work Order History Estimated number of hours that the employee will spend on the work. Work Orders Estimated Labor 292 Manual Work Estimated number of hours, for the specified craft, that are FIELD DEFINITIONS Field Form/Dialog Box Definition Hours Order Selection required to complete the work. Productivity for WO No. Tasks Event Equipment Indicates the method in which you entered the meter reading. MP2 displays ‘Manual’ if you manually entered the meter reading or the Task No. if you entered the meter reading on a work order. Exchange Rate Exchange Rates Exchange rate to use when calculating costs for international purchases. Purchase Order Revisions Purchase Orders Purchasing History Expense Account Code Inventory Account code for inventory items when they are used. For example, charge an item you check out to a work order to an Expense Account Code related to that work order. Expense Class Many Unique code identifying the expense class to which you assign the work. Expiration Date Service Contracts Date the service contract expires. Export graph print Select to export the report, graph, or label to the specified format. label print report print Extension Many Phone extension. Fax Purchase Orders print Select to send the purchase order by fax to the specified vendor. Fax No. Many Fax number. Federal Tax ID No. Manufacturers Site’s, vendor’s, or manufacturer’s federal tax identification number. Vendors MP2 stores this number for your reference. Field Find Field of the current form in which MP2 will search for the specified Find What value. Field Name Many When defining nameplates or equipment variables, a field name to include in the nameplate or equipment variable. (Max. length = 30 characters) Field for which to define a filter when selecting records for generation, reports, graphs, labels, forms, etc. Field Size FIELD DEFINITIONS Edit the Structure… Maximum number of characters (1 to 255) that users may enter in the specified field. 293 Field Form/Dialog Box Definition Field Type Edit the Structure… Select one of these options from the drop-down list. Alphanumeric—Field may contain letters and numbers. Number—Field may contain only numbers, including decimals. Integer—Field may contain only whole numbers. Currency—Field may contain only numbers, including decimals. MP2 converts the number to a currency format. Date—Field may contain numbers in date format. File Name Many The file name of a graphic attached to the task, work order, equipment, work order history, or inventory record. For New Button, the file name of the graphic image to use on the button. For Options, the file name of the graphic image to use for the background of forms or dialog boxes. Files of type Open Select the type of file to open. Filter Many Select an existing filter or select (New) to create a new filter. For Work Order and Inventory Analysis, select a filter to use when selecting records for the analysis. Filter Name EOQ Analysis Filter For Filter, enter a name for the filtered data, and then select Private to save the filter for your use only, or select Public to save the filter for use by any MP2 user. Click Save. MP2 saves the filter by the specified name. For EOQ Analysis, a list of all currently defined work order filters. Select (All Items) to select all items to include in the filter. Financial Period ID Many Code identifying a given financial period. Find These Words Failure Analysis Enter the text for which to search. MP2 searches according to the selected options and then displays the findings. Find What Find Value to search for in the selected Field. Finish Date Employees Finish date of the training or the on-site request. On-site Requests On-site Request History Work Order Scheduling 294 FIELD DEFINITIONS Field Form/Dialog Box Definition First Name Employees Employee’s first name. One Week Labor Schedule Work Orders Work Order History Font Font Select a font for the text. Font Style Font Select to display or print the text Regular, Italics, Bold, or Bold Italics. Footer report print Text that MP2 prints or displays in the footer of each page. Freight Carrier Many The carrier responsible for shipping the items. For example, UPS, FedEx, etc. Freight Terms Many Additional payment terms, if any, such as C.O.D. (cash on delivery), Prepaid, or L/C (Letter of Credit). From Date graph print The dates between which to include records in the report, to remove timekeeping records, or to schedule exceptions. report print Purge Timekeeping Records From Location Inter-Warehouse Transfer Location from which to transfer the item. From Warehouse Inter-Warehouse Transfer Warehouse from which to transfer the item. General Ledger No. Many A site’s accounting department typically pre-defines the general ledger numbers and tracks equipment repair costs with them. Generate Through Generate Work Orders Date through which MP2 generates work orders. Each task’s Next Due Date and each work order’s Scheduled Start Date must be less than or equal to this date for MP2 to generate the work order. Get the next PO from the PO setup form Add Line Item to PO Select to put this line item on a new purchase order with the next incremented purchase order number. Graph graph print Select to display the work order or inventory analysis information as a graph. Group By graph print Group used to sort the data. Select a value from the dropdown list. report print Work Order Projection FIELD DEFINITIONS 295 Field Form/Dialog Box Definition Height (Label Dimensions) label print The height of the label. Hidden Fields report print Fields that MP2 does not include in the report. Hire Date Employees Date the company hired the employee. Histogram graph print Select for the graph or report to display the number of occurrences per 1/10th of a data range. Holding Cost (%) EOQ Analysis MP2 calculates holding cost percentage for this item as follows. If you do not enter a value, MP2 uses a default of 25%. Horizontal label print Size of the horizontal spaces between each label (spacing between columns). Hours Employees Number of hours spent for the training or for the scheduling exception. Timekeeping Inches Page Setup Select to specify the margins in inches. Include Current Work Orders Work Order Projection Select to include current work orders in report. Include Open Work Orders Work Order Projection Select to include open work orders as well as tasks in the projection. Increased Hours Employee and Site Scheduling Number of additional hours the employee will work on the specified date. For example, if the employee regularly works 8 hours, but will work 10 hours on the specified date, enter 2 in this field. In Service Equipment Select to indicate that the equipment is in service. Normally, a piece of equipment is in service unless you operate it seasonally or place it in storage. The equipment record must match the task record for MP2 to generate a work order. For example, if you specify the equipment as in-service and the task as out-of-service, MP2 does not generate a work order. In Service (Normal Use) Tasks Select to generate work orders when the equipment is in use. The equipment record must match the task record for MP2 to generate a work order. For example, if you specify the equipment as in-service and the task as out-of-service, MP2 does not generate a work order. In-service Task Tasks Select Yes to generate work orders when the equipment is in use. 296 FIELD DEFINITIONS Field Form/Dialog Box Definition Instruction Code Task Instructions Unique code identifying the instruction list. Tasks Internet (SMTP/POP3) Mail Login Select if Internet (SMTP/POP3) is your mail system. Inventory Items Work Order Comprehensive Selection Select to include inventory items in the report. Invoice Date Item Status Date the vendor invoiced the site for the purchase. Purchase Orders Purchasing History Requisitions Invoice No. Many Vendor invoice number for this line item. iProcure Control No. Purchase Order Revisions Vendor-defined field Purchase Orders Purchasing History Is Blanket PO Purchase Order Revisions Select to indicate whether this is a blanket purchase order. Purchase Orders Purchasing History Issue-from Location Check Out Items Location from which to check out the item. If you select a location or quantity on the Record View page of the Inventory form, MP2 displays this information in this field. If you do not select a location or quantity, MP2 displays the first location and quantity from the Inventory form. You may edit this field from the Check Out Items dialog box. Issue-from Warehouse Check Out Items Warehouse from which to check out the item. Issue To Check Out Items Indicates that the check-out is to an employee or a vendor Inventory Purchase Orders Purchasing History Requisition FIELD DEFINITIONS 297 Field Form/Dialog Box Definition Issue to ID Inventory Employee or vendor to whom you checked out the line item. Purchase Orders Purchasing History Requisition Item No. Many Unique code identifying the inventory item. For Equipment, MP2 automatically enters this number if you enter a Spare-parts Code with a pre-defined list of items. For Inventory, the item for which MP2 is calculating availability information. For Tasks, the item to use for the task. Item Status Many Status of the line item. Not Approved—The line item is on a requisition that has not been approved. Approved—The line item is on a requisition that has been approved. PO Ready—The line item is on a purchase order under preparation. Order Placed—The line item is on a purchase order that has been approved and placed with the vendor. Closed—The line item is on a closed purchase order. Canceled—The purchase order line item has been canceled. Rejected—The requisition line item has been rejected. Receiving—At least one line item on the purchase order has been received. Received—All line items on the purchase order have been received. Item Type Many The type of item. MP2 automatically designates an item that does not exist in the Inventory table as Non-inventory. Stock—An item that has been entered into MP2 via the Inventory form or via the Inventory lookup table that the facility regularly keeps in its storeroom(s). Non-stock—An item that has been entered into MP2 via the Inventory form or via the Inventory lookup table that the facility does NOT regularly keeps in its storeroom(s). Non-inventory—An item that has NOT been entered into MP2. 298 FIELD DEFINITIONS Field Form/Dialog Box Definition Label New Button Enter a label for the new button. Labor Cost Service Contracts Total cost to-date of labor (employee and contract) used for maintenance or repair of the equipment. MP2 obtains this information from closed work orders only. Total Cost Labor Hours Labor Assignment Total estimated number of hours for the Craft to perform this task. Labor Markup (%) Tenants Percentage that MP2 adds to labor costs on work orders for which you invoice tenants; you may change the default on each tenant’s record. Work Order History Work Orders Labor Tax Rate (%) Equipment Work Order History Tax rate that MP2 adds to labor costs on work orders for which you invoice tenants—you may change the default on each tenant’s record. Work Orders Print Setup Select to display/print the report in landscape format. MP2 prints reports in the orientation specified in the Page Setup dialog box. Large Buttons Toolbar Select to display the Toolbar with large buttons. Last Activity Inventory Date the line item was last received. Last Modified By Purchase Order Revisions Code of the employee who last modified the requisition or purchase order. Landscape Page Setup Purchase Orders Purchasing History Requisitions Last-modified-by Date Purchase Order Revisions Last modified-by Time Purchase Orders Last Name Employees Date and time the requisition was last modified. Employee’s last name. One Week Labor Schedule Work Order History Work Orders Last Payment Service Contracts Amount of the last payment for the service contract. Last Performed At Tasks Meter reading at the time you performed the last work order for this task. MP2 updates this field when you close the work order. FIELD DEFINITIONS 299 Field Form/Dialog Box Definition Last Qty Asset Physical Counting Last quantity of the asset before the current physical count. Lead Time Many Number of days the vendor requires between order and delivery; lead time refers to calendar days. Left (Titles) graph print Title on the left margin of the graph. Left (Label Margins) label print Left margin of the text within each label. Left (Page Margins) label print Left margin of each sheet of labels. Life (mos.) Equipment Projected life span, in months, of the equipment. MP2 uses this information when calculating depreciation. Line Cost (Received) Many The total cost of the line item to receive at this time. Line Cost (Requested) Many The total line item cost of the line item requested to date. Line Cost (Returned) Many The total line item cost of the line item returned to date. Line Cost to Return Many The total cost of the line item to return at this time. Line No. Many MP2 assigns this number to items first, then to services. If you delete a line item from a purchase order with a Status of Ready, MP2 re-assigns the line number; otherwise, MP2 does not re-assign the line number. Location Many Unique code identifying the location of the equipment, asset, or inventory item. For Work Orders, Quick Work Order Update, and Work Order History, the location requiring maintenance or the location of the equipment requiring maintenance. For Inventory, Return Items, Quick Check-out/Return, the location from which to check out the item or to which to return the item. For Quick Receive, the location to which to receive the item. For Tenants, the location that your site maintains for the tenant. Location-based Tasks Generate Work Orders Select to generate work orders for all location-based tasks and work orders that are currently due. Location Text Locations Unique code identifying the location of the equipment, asset, or inventory item. Click Add Location to add a new location. Login Name Mail Login Your mail system login name. Look in Open The directory in which the saved report, graph, or label file resides. 300 FIELD DEFINITIONS Field Form/Dialog Box Definition Mail graph print Select to email the report, graph, or label to the specified recipient. label print report print Manufacturer Many Manufacturer ID Code identifying the manufacturer of the equipment or inventory item. For Manufacturers, enter codes for all manufacturers of your site’s equipment. Margins Page Setup Left, right, top, and bottom margins of the report, graph, or labels. Match Find Select one of these options. Any Part of Field—Select to find records containing the Find What value in any part of the specified Field. For example, enter BRNG for fields that contain BRNG, such as BRNG, BRNG-01, BALLBRNG, or BALLBRNG-01. Whole Field—Select to find record containing only the Find What value in the specified Field. For example, enter BRNG for fields with the value BRNG. Start of Field—Select to find records containing the Find What value as the beginning value(s) of the Field. For example, enter BRNG for fields that start with BRNG, such as BRNG-01 or BRNG-BALL. End of Field—Select to find records containing the Find What value as the ending value(s) of the Field. For example, enter BRNG for fields that end in BRNG, such as BALLBRNG or WHLBRNG. Match All Words Failure Analysis If selected, MP2 finds the reason, sub-reason, and solution descriptions containing all words found in Find These Words. For example, if you enter add oil in Find These Words, MP2 finds all entries with the words “add” AND “oil” in a reason, sub-reason, or solution description. Match Any Word Failure Analysis If selected, MP2 finds the reason, sub-reason, and solution descriptions containing any word in Find These Words. For example, if you enter add oil in Find These Words, MP2 finds all entries with the word “add” OR “oil” in a reason, sub-reason, or solution description. Match Case Find Select to find only the values that match the case (upper or lower) of the letter/number sequence you entered in Find What. FIELD DEFINITIONS 301 Field Form/Dialog Box Definition Material Cost Costs for WO No. Total cost to-date of materials used for maintenance of the equipment or work order, obtained from closed work orders only. Equipment Service Contracts Total Cost Material Markup (%) Equipment Tenants Percentage to add to parts costs on work orders for which you invoice tenants—you may change this percentage in each tenant’s record. Work Order History Work Orders Material Tax Rate (%) Equipment Work Order History Tax rate to add to parts costs on work orders for which you invoice tenants—you may change this percentage in each tenant’s record. Work Orders Maximum Stock Level Inventory Maximum quantity of this item to have in stock at all times. Max. Value Statistical Predictive Maintenance If you select Use Manufacturer’s Specifications, enter the maximum value specified by the manufacturer. Mean Statistical Predictive Maintenance Calculated by MP2 as follows: where n = number of data points and yi ∈{y1, y2, y3,…yn} = the set of all data points. Measurement Purge SPM Data Select a Measurement to Graph Brief name of the measurement, such as VIBRATION or TEMPERATURE. Statistical Predictive Maintenance 302 FIELD DEFINITIONS Field Form/Dialog Box Definition Meter Name Equipment Unique code identifying the meter, for example, ODO for odometer. Quick Meter Entry Tasks Work Order History Work Orders Meter Reading Work Order History Reading of the meter at the time of the work order. Work Orders Metric label print Select to use the metric unit of measure, e.g., centimeters. Minimum Order Amount Purchase Orders Lowest dollar amount for which an order can be placed with this vendor. Purchasing History Vendors Minimum Order Qty Many Minimum quantity of this item that you can order from the vendor. Minimum Stock Level Inventory Minimum quantity of this item to have in stock at all times. Min. Value Statistical Predictive Maintenance If you select Use Manufacturer’s Specifications, enter the minimum value specified by the manufacturer. Misc. Purchase Orders Other charges incurred by the order and delivery of these line items. Purchasing History Miscellaneous Rate Receive Items/Services Additional charge applied to the purchase order. Model Many Model number of the item or equipment. Month Inventory The month of the usage information. Mon, Tue, etc. Employee and Site Scheduling Days of the week and hours per day that the employee normally works or that the site is open. Moved By Move Stock Specifies whether an employee or vendor moves the items. Move from Location Move Stock The current location of the item to move. Move from Site Move Stock The current site of the item to move. Move to Location Move Stock The location to which to move the item. Move to Site Move Stock The site to which to move the item. MS Exchange Mail Login Select if Microsoft’s Exchange is your mail system. Model No. FIELD DEFINITIONS 303 Field Form/Dialog Box Definition Multiple Equipment Tasks Generate Work Orders Select to generate work orders for tasks that have more than one equipment. Multitask Tasks Select Yes if the task is a multiple equipment task and you want MP2 to generate a single work order. Must Be Down Many Indicates that you must take the equipment out of operation to perform this task. Name Many Name of the employee, vendor, or person. For Site, the name of your site which MP2 prints at the top of all reports. For Save As, the name by which to identify the file or filter. Nameplate Exists Equipment Types Nameplates New Qty Asset Physical Counting Physical Inventory Update Spare Parts Lists Indicates whether a nameplate exists for the Equipment Type. For Update Spare Parts Lists, the maximum quantity used in any particular work order for an equipment item that used this spares list. For Asset Physical Counting, the actual quantity of the asset at the Location at the current physical count. For Physical Inventory, the quantity of the item in inventory at the current physical count. New Quantity Adjust Stock Level The actual quantity of the item. Next Approval Person Requisitions The next employee to pre-approve or approve the requisition. Next Due Date Service Contracts For Service Contracts, the date the next payment is due. Tasks For Tasks, the next date that MP2 will generate the task. Important: The first Next Due Date for a task with a Schedule Type of Duplicates should be the date of the first work order generation. No. of Assets Generate Asset Numbers Number of asset numbers to generate. MP2 increments each asset number one number or letter from the previous one, starting with the Starting Asset No. No. of Locations Generate Asset Locations Number of location codes to generate. MP2 increments each location code one number or letter from the previous one, starting with the number in Starting Location. No. of Purchases/ Year EOQ Analysis Ideal annual number of purchases for this item that MP2 calculates. No. of Times Completed Tasks Number of times you generated the task. MP2 changes the number after each generation. 304 FIELD DEFINITIONS Field Form/Dialog Box Definition Notes Many Additional information about the item, service, requisition, vendor, manufacturer, or employee training, as applicable. To enter or view notes on a List View page of a form or on a table view on any page, place the cursor in Notes. MP2 at the right of the field. Click . MP2 displays a maximizes Notes over the entire page. Enter or view the to return to the original page. notes, and then click Notify when creating work orders Equipment Designates equipment requiring special handling, e.g., equipment covered by EPA regulations. If selected, MP2 displays a notification when creating a work order for this equipment. Number of Duplicates label print Number of similar labels to print on one page. For example, if you have a 3 X 10 single sheet of labels and you want each row to be the same, enter 10. Number of Labels Quick Receive Number of labels MP2 prints for the line item. Receive Items/Services Numeric Reading Statistical Predictive Maintenance Enter the meter reading, if the measurement for the equipment is numeric. Old Qty Physical Inventory Current quantity of the item in the Inventory form. On Order Inventory Quantity of un-received items on open purchase orders. Open Purchase Orders Print Receiver Item Labels Select to print receiver labels for open purchase orders only. Operating Status Equipment User-defined status of the equipment, such as “leased,” “sold,” or “down.” Service Contracts Operator Many Query operator to use when selecting records for generation, analysis, reports, graphs, labels, or forms. Or Many After you click Next to add more conditions to the filter or selection criteria, MP2 defaults ‘Or’ as the condition separator. This signifies that only one condition must be met. For example, if Site is equal to ATLANTA or Priority is equal to 3, MP2 includes records that have ATLANTA as the site and records that have 3 as the priority. Order Cost FIELD DEFINITIONS EOQ Analysis Cost of ordering a single unit of the current item. If you do not enter a value, MP2 uses a default of $20.00. 305 Field Form/Dialog Box Definition Order Date Item Status Date you ordered the line items. Purchase Order Revisions Purchase Orders Purchasing History Order Qty Parts Availability Quantity of the item currently on open purchase orders. Order Warehouse Many Warehouse for which you are ordering the line item. Original Cost Equipment Cost of the equipment at the time of purchase. Service Contracts Original Value Asset Value Original value of the selected equipment. Originator Many Name of the person requesting the work. Out of Service (extended shutdown) Tasks Select to generate work orders when the equipment is not in use. The equipment record must match the task record for MP2 to generate a work order. For example, if you specify the equipment as in-service and the task as out-of-service, MP2 does not generate a work order. Overtime Factor Quick Work Order Update Factor that is used to calculate the overtime wage rate. The factor is the ratio to the regular wage rate that the employee is paid for overtime work. MP2 defaults this field to 1.5. Work Order History Work Orders Overtime Hours Quick Work Order Update Number of overtime hours performed by the employee on the specified date. Work Order History Work Orders Overrun Budget Dollar amount that the budget class is above or below budget. Page Print Preview Specifies the page of the report. Click to view the next page. For Landscape reports, the number following the to view the next decimal signifies overflow pages. Click overflow page. Pager Email Employee The email address to which pages are sent. Pages Page Setup Select to specify which pages to print. Paper Purchase Orders print Select to send the purchase order to the printer. 306 FIELD DEFINITIONS Field Form/Dialog Box Definition Pareto graph print Select for the graph or report to display the percentage of data values that data groups extend or use. Password Enter Password User’s password necessary to access MP2. Special characters mask the password as you type it. If you make a mistake, press the backspace key to erase, and then retype the password. Path Multimedia File Search Paths Path of the multimedia files. When you enter a file name a task, equipment, inventory, or work order record, MP2 searches all paths in this form for the file. Payment Terms Many Payment terms agreed upon for the order, such as NET 30. Per Service Contracts Frequency in which payments are made, such as month or year. Percent of Original Cost Total Cost Percentage of the original equipment cost that maintenance on the equipment has cost to date. Percent of Replacement Cost Total Cost Percentage of the replacement equipment cost that maintenance on the equipment has cost to date. Perform by Warranty Equipment Indicates that the equipment is currently under warranty. Manual Work Order Selection Work Order History Work Orders Performed By Work Order History Name of the contract employee who performed the work. Work Orders Perform Every Tasks Number of days or number of cycles or runtime hours that must pass before MP2 generates another work order for the task. Person Responsible Equipment Employee code of the person who is responsible for this equipment. Service Contracts Phone Addresses Phone number. Pick List Equipment Select to tag the work order to be included in the next Work Order Parts Pick List report. Work Orders PO No. Many Unique alphanumeric code identifying the purchase order. Portrait Page Setup Print Setup Select to display/print the report in portrait format. MP2 prints reports in the orientation specified in the Page Setup dialog box. Many Postal or zip code of the address. Postal Code FIELD DEFINITIONS 307 Field Form/Dialog Box Definition Post Miscellaneous Rate Quick Receive Select whether to post the Miscellaneous Rate to the purchase order cost. Post Ship Rate Quick Receive Receive Items/Services Receive Items/Services Select whether to post the Ship Rate to the purchase order cost. PO Type Many Type of purchase order. This field is user-defined. Preapprove 1 Item Status Preapprove 2 Purchasing History Employee code of each employee who preapproved the requisition and the date of each preapproval. Preapprove 3 Requisitions Preapprove 1 Date Item Status Preapprove 2 Date Purchasing History Preapprove 3 Date Requisitions Preferred Order Method Vendors Specifies the method of sending purchase orders to the vendor. Select Paper (printed) or Fax. Preview Work Orders Before Release Generate Work Orders Select to preview the projected work orders before releasing them as work orders. You may then select whether to generate individual work orders. Primary Key Edit the Structure… Select whether the field is a key field. Primary Site Inventory Warehouses Site responsible for maintaining inventory levels for all sites and warehouses associated with purchasing center. Primary Vendor Many Select Yes to indicate that the site normally orders the line item from this vendor. Primary Wage Employees Select to use the rate in Rate as default for calculating labor cost on work orders. You may change the wage code (and rate) when editing the work order. Print graph print Select to print the report, graph, or label to the specified printer. label print Date the employee preapproved the requisition. report print Print Label Quick Receive Select to print a label for this receipt. Receive Items/Services Print Receiver Quick Receive Select to print a receiver for this receipt. Receive Items/Services 308 FIELD DEFINITIONS Field Form/Dialog Box Definition Print Work Orders after Generating Them Generate Work Orders Select to print the generated work orders immediately after generating them. Print Work Orders before Generating Them Generate Work Orders Select to print the generated work orders immediately before generating them. Priority Many Priority level of the maintenance on the equipment or of the task, work order, or on-site request. Number from 1 to 5 (1=high, 5=low). For Work Orders, Quick Work Order Update, and Work Order History, the priority obtained from the associated equipment and/or task record. Private EOQ Analysis Select to only display this saved filter to the current user. Filter Product No. label print Product identification number of commercial labels. Project Item Status Name or code of the project that needs the requested parts. Purchasing History Requisitions Project ID Work Orders Unique code identifying the project. Project Tasks Work Orders Unique code identifying the task associated with the project. Prototype Label label print List of text and fields that will print on the labels. Public EOQ Analysis Select to display this saved filter to all MP2 users. Filter Purchase Date Equipment Date the site purchased the equipment. Service Contracts Purchase Order Notes Item Status Additional information about this purchase order, such as inventory item specifications Purchasing Center Many Company site that manages purchasing-related issues. Purge Through Purge SPM Data Enter the date through which to purge SPM data or delete on-site request history records. Remove On-site Request History Purpose FIELD DEFINITIONS Employees Purpose of the training. 309 Field Form/Dialog Box Definition Qty Many For Assets and Asset Locations, the current quantity of the asset. For Equipment, Spare Parts, and Update Spare Parts Lists, the quantity of the item required as a substitute. For Inventory, the quantity of the item involved in the transaction. For Tasks, the quantity of the part needed for the task. Qty on Hand Inventory Item Status Current quantity on hand of this item at the specified site or location, if one is listed; or the total quantity in inventory, if a location is not listed. Parts Availability Qty on Order Inventory Item Status Total quantity of this part currently listed, but not yet received, on open purchase orders. Qty per UOP Many Quantity of this item that comprises one purchasing unit (12 for dozens, 55 for a 55-gallon barrel). Qty Received (UOP) Many Number of line items received to date on the purchase order. Qty Requested (UOM) Generate Quotations Number of line items requested for ordering. Generate Requisitions Qty Requested (UOP) Many Number of line items requested for ordering. Qty Required Quick Work Order Update Number of parts required for the work order. Work Order History Work Orders Qty Reserved Item Status Parts Availability Number of this item currently reserved, but not yet used, on open work orders. Reserved Parts Qty Returned Many Number of line items returned to date on the purchase order. Qty to Receive Quick Receive Number of line items to receive at this time. Receive Items/Services 310 FIELD DEFINITIONS Field Form/Dialog Box Definition Qty Used Quick Work Order Update Quantity of the item used to complete the work. Work Order History Work Orders When you make an entry in this field, MP2 displays the Tracking Transaction dialog box. Enter your employee code, and then click OK. MP2 records this information in inventory transaction history. Qualified Employees Indicates whether the employee is qualified in a special area after completing the training. Quantity Inventory Quantity of the item to check out, return, or receive. Quick Check-out/ Return For Inventory-Substitute Items, the number of the substitute item required to be a valid substitute for the current inventory item. Quick Receive Quantity on Hand ABC Analysis Select to multiply the stock balance by the unit price for each item, and then rank items in descending order by extended cost. Quantity to be Ordered (UOP) Generate Quotations Quantity of the line item to order. Generate Requisitions Quantity to Move Move Stock Quantity of the item to move to another location. Quotation No. Quotations Unique alphanumeric code identifying the quotation. Raise Date Employees Date of the employee’s next scheduled salary increase. Rate Many The rate of pay for the employee. The rate can be either actual wage or a charge rate (including overhead). For Service Contracts, the payment amount. ‘Ready’ or ‘Hold’ Work Orders Generate Work Orders Select to change the status of all Ready or Hold work orders to Open. Reason Many Reason for the transaction. For Production Scheduling, the reason for the shutdown. Reason for Outage Many Unique code identifying the reason for the equipment failure, for example, LowOil. Receipt No. Many Number of the receipt transaction, numbered incrementally. Received Inventory Number of items received this month. Received (MTD) Inventory Total quantity of this item received so far this month. Received (YTD) Inventory Total quantity of this item received so far this year. FIELD DEFINITIONS 311 Field Form/Dialog Box Definition Receiver No. Item Status Unique code identifying the receiver that MP2 generates when this line item is received. MP2 automatically assigns the next incremented receiver number obtained from Next Receiver No. on the Purchasing Setup dialog box. Purchase Orders Purchasing History Requisitions Receive Site Many Site to which to receive the line item. Receive To Many Select to receive the line item to Stock, Location, Cost Center, Employee, Equipment, or Work Order. Receive To ID Many Code of the stock line item, location, employee, equipment, work order, or cost center to which to receive the line item. Receive Warehouse Many Warehouse to receive the line item. Record Page Setup Select to print the report in non-tabular format. Regular Hours Many Number of regularly scheduled work hours the employee spends on the work. Release Manual Work Order Selection Select whether to select this record for release. Release as separate work orders Tasks Select to generate a separate work order for each piece of equipment on the due date specified. Release No. Many If this is a blanket purchase order, this number identifies the current release of the blanket purchase order. Release together as single work order Tasks Select to generate one work order for all pieces of equipment. Reorder Method Inventory Method by which MP2 determines when to generate a requisition for an item. Reorder Point—Select to generate requisitions for items that have reached or fallen below the Reorder Point. Min/Max—Select to generate requisitions for items that have fallen below the Minimum Stock Level. Reorder Point Inventory Level, or quantity, at which to order the item. MP2 generates requisitions for items that have reached this value if you use the Reorder Point method. Reorder Qty Inventory Number of items to order when generating requisitions. Repair Date Statistical Predictive Maintenance Date this equipment was last repaired. Repair Time Statistical Predictive Maintenance Time this equipment was last repaired. 312 FIELD DEFINITIONS Field Form/Dialog Box Definition Repair WO No. Statistical Predictive Maintenance Current work order number for this equipment. Replace/Add Equipment Indicates the method in which MP2 updates Current Meter. Select Replace to replace the current reading with the new reading. The default selection is Replace. Select Add to add the new reading to the current reading. Replace Current Meter Reading With Update Meter Reading Value with which to replace the current meter reading. Replacement Cost Equipment Cost to replace the equipment, i.e., the current cost of the equipment. Service Contracts Report graph print Work Order Projection For Work Order Projection, select to display/print the projection information in report format. Once you select Report, select the category for which to create the report from the Report On drop-down list, and then select, from the Group By drop-down list, the group by which to group the report. For Work Order or Inventory Analysis, select to display the analysis information as a report. Report/Graph Name Inventory Analysis Name by which to save the analysis, report, or graph. Save As Work Order Analysis Representative Manufacturers The vendor’s or manufacturer’s contact person for your site. Purchase Orders Vendors Request Date Many Date the work was requested. For Quotations, the date the line item was requested to be ordered. Defaults to the current date. Requested By Many Employee or tenant requesting the work or the line item. Requested Service Call-in Requests Unique alphanumeric code identifying the service. Work Order Scheduling FIELD DEFINITIONS 313 Field Form/Dialog Box Definition Request No. Call-in Requests Code identifying the on-site or call-in request. On-site Request History On-site Requests Work Order Scheduling Request Time Many Time that the originator or employee requested the work. Required Parts Availability Indicates if the item is required to complete the task. MP2 includes this part in parts availability calculations and to place it on the reserved parts list. Tasks Requires Notification Requisitions Select to generate a printed notification when a line item listed on the requisition is received Requisition No. Many Unique alphanumeric code identifying the requisition. Requisition Notes Item Status Additional information for this requisition. Requisition Total Requisitions Total cost of all line items on the requisition. Reserved Warehouse Work Orders Warehouse in which parts are reserved. Response Time (Days) Equipment Total number of days between the request date and the scheduled start date. MP2 only counts working days as defined for the site. Response Time (Hours) Equipment Response Time (Minutes) Equipment Restored Equipment Work Order History Work Order History Work Order History Purchasing History Number of hours in addition to the Response Time (Days) between the request date and the scheduled start date. Number of minutes in addition to the Response Time (Days) and Response hours between the request date and the scheduled start date. Indicates that this record was previously archived and has since been restored. Return Authorization No. Many Code given by the vendor or by someone from your site that grants permission to return the line item. Return From Many Inventory Return—Indicates that the return is from an employee or a vendor. Purchasing Return—Indicates that the return is from a stock location, work order, equipment, cost center, or employee. Return From No. Many Code identifying the stock location, work order, equipment, cost center, or employee to which to return the line item. Return From Site Many Code identifying the site from which the line item was returned. 314 FIELD DEFINITIONS Field Form/Dialog Box Definition Return From Warehouse Many Warehouse from which the line item was returned. Return Quantity Return Items Quantity of the line item to return. Return Reason Code Many Code identifying the reason for returning the line item, for example, DMGD (Damaged). Revision Date Purchase Order Revisions Date of the last purchase order modification. Revision No. Purchase Order Revisions Automatically assigned by MP2. Unique code identifying the revision of the purchase order. Purchase Orders Purchasing History Revision Time Purchase Order Revisions Time of the last purchase order modification. Right (Titles) graph print Title on the right margin of the graph. Rollover Count Equipment Number of times the meter has rolled over. MP2 calculates this number when the rollover point passes. Rollover Point Equipment Meter value at which the count rolls over—enter the value (1000, 10000, 100000) at which the count actually rolls over, not the number of 9s that can fit on the meter. Runtime/Cycles Equipment Type of meter. Select Runtime to base meter data on runtime readings, such as hours or odometer readings. Select Cycle to base meter data on cycles, such as on/off frequencies. Safety Note Equipment Information from the Safety Notes page of the Equipment form. Service Contracts Saved Criteria Export to Microsoft Project Select a previously saved export file, or enter the name of a new export file, and then click Save. Saved Generation Generate Work Orders Name identifying the generation criteria. Saved Graph New Button Select to create a button for an MP2 graph. Save in Save As The directory to which to save the report, graph, or label. Save Password Mail Login Select to save the password for re-entry. Saved Report New Button Select to create a button for an MP2 report. Scheduled Finish Date Many Date scheduled for work order completion. Scheduled Hours Labor Assignment Number of hours the employee is currently scheduled for work for the day or week. One Week Labor Schedule FIELD DEFINITIONS 315 Field Form/Dialog Box Definition Scheduled Start Date Many Date scheduled to begin the work. Scheduled Start Time Many Time scheduled to begin the work. Scheduler Work Order Scheduling Code identifying the employee who is scheduling the work. MP2 displays the code in Assigned By on the work order records. Schedule Type Tasks Type of schedule: Floating, Fixed, or Duplicates. School Employees School that administered the training. Search Find Select to search the Entire Table or the Current Filter. If no filter is currently applied to the form, MP2 disables this field. Selected Quotations Indicates that the vendor is selected to provide the line item. Select for Printing Many Indicates whether MP2 will print this record during then next batch print. Select for Release Manual Work Order Selection Select whether to release this work order. Send Via Purchase Orders print Select one of these sending options. Vendor Preferred—Select to print the purchase order according to the Preferred Order Method in the vendor record. Paper—Select to send the purchase order to the printer. Fax—Select to send the purchase order by fax to the specified vendor. Seniority Employees Employee’s seniority level, as defined by your site. Separate Stock Items from Nonstock Items Generate Purchase Orders Select to create separate purchase orders for stock items and for non-stock items. Sequence No. Inventory Unique identifier for inventory transactions. MP2 automatically increments this number each time a transaction is posted to the Inventory Transaction History table. Serial No. Many Serial number of the equipment. Series Legend graph print Select to display a legend for the graph. Service Code Many Unique code identifying the service. Service Contract No. Equipment Unique code identifying the service contract for the equipment. If the equipment is covered under a service contract, this number is user-defined, and may be the same as the contract number. 316 Service Contracts FIELD DEFINITIONS Field Form/Dialog Box Definition Shadows Tasks Code identifying each task that the current task shadows. Shewhart graph print For Time Series or Categorical, select to display a line showing the Shewhart value for the groups. Shewhart measures the precision of the data by comparing duplicate standards or samples. Shift Employees Employee’s shift. You may use letters or numbers to indicate shifts. One Week Labor Schedule Shipping Purchase Order Revisions Charge for delivery of the line items. Purchase Orders Purchasing History Shipping Terms Many Specifies what is included in the cost of delivery, such as FOB, ex-Factory, FAS, C&F, and CIF. Ship Rate Quick Receive Additional cost for shipping the order. Receive Items Ship Via Many Specifies how the carrier will ship the order, e.g., ground, air, etc. Shortage Parts Availability Deficit of the part, calculated in this way: Shortage = (Reserved + Required Qty) - (On Hand + On Order) A Shortage of “0” does not necessarily mean that the part is available in stock. The part could be on order. Show Tips at Startup Tip of the Day Select to have a Tip of the Day display when starting MP2. Show Tooltips Toolbar Select to display a button description when users hover the cursor over a Toolbar button. Signal Tag Equipment Reference number or code for a data acquisition device. Single Equipment Tasks Generate Work Orders Select to generate work orders for tasks having only one equipment. Single Sheet label print Select to print the labels in single sheets. Single Source Many Select to indicate that the line item has been approved to be ordered from a specific vendor (no other bids considered). Single Source Vendor Inventory Select to indicate that a single-source vendor provides this item. Site Many Physical locations for the company. For example, Acme Manufacturing has sites located in Atlanta, Chicago, and Denver. Size Font Select a character size for the text. FIELD DEFINITIONS 317 Field Form/Dialog Box Definition Skill Level Employees Employee’s skill level, as defined by your site. Social Security No. Employees Employee’s social security number. Solution Failure Analysis Unique code identifying the solution for the equipment failure, such as AddOil. Reason for Outage Work Order History Work Orders Sort By Generate Work Orders Select field(s) by which to sort the current form, generated work orders, reports, labels, etc. graph print label print Sort Name Sort After specifying the sort criteria, enter a name for the sort, and then click Save. Spare-parts Code Equipment Unique code identifying the spare parts list. Spare Parts Update Spare Parts Lists Specifications Many Notes or comments, such as quality notes, range of sizes or colors, or availability if it is an item used seasonally, about the item. MP2 prints this information on purchase orders. Stacked graph print Select to display the graph in stacked form. Standard Deviation graph print For Time Series or Categorical, select to display 4 lines showing +3, +2, -2, and -3 standard deviations from the mean for your data groups. Starting Asset No. Generate Asset Numbers Number with which to begin your asset codes. Many Starting date of the contract or asset value. Starting Date If you plan to generate 100 codes, and the starting code is 1, enter 001 for Starting Asset No. to accommodate all 100 codes. For VendorsBlanket POs, the beginning of the time period in which the blanket PO is in effect. For ABC AnalysisThe first date of the date range for which to include inventory usage history when assigning ABC classification to each item. For Financial PeriodsThe first day on which a given financial period is open. 318 FIELD DEFINITIONS Field Form/Dialog Box Definition Starting Location Generate Asset Locations Location code with which to begin the sequence of location codes. If you plan to generate 100 codes, and the starting code is 1, enter 001 for Starting Location to accommodate all 100 codes. Startup Date Equipment Date the equipment was put into service. Service Contracts State Many State or province. Use two-character postal abbreviations. State Code State/Province Codes Code for the area you are defining. Use postal code when applicable. State Name State/Province Codes Full name of the state. FIELD DEFINITIONS 319 Field Form/Dialog Box Definition Status Many For Work Orders and Call-in Requests, select one of these options. Open—Work is in progress. Ready—The work is not currently in progress. If the scheduled start date falls within the work order generation date range, MP2 includes these work orders along with all due tasks during work order generation and then changes the status to Open. Hold—Work is temporarily delayed. If the scheduled start date falls within the work order generation date range, MP2 includes these work orders during a manual work order generation and then changes the status to Open. MP2 does not include these work orders during an automatic generation. Completed—Work is complete. You have added all additional information to the record, and the work order is ready to close. MP2 transfers all Completed work orders to work order history the next time you close work orders. For Purchase Orders, the status of the purchase order. MP2 enters the status automatically, but you may manually change the status. Ready—Purchase order has not been printed, nor have any line items been received Open—Purchase order has been printed, submitted to vendor, and is ready to receive line items Receiving—At least one line item has been received All Received—All line items have been received Completed—The purchase order is ready to be closed For Item Status, select one of these status values. Approved—Item has been approved for ordering Not Approved—Item has not been approved for ordering Pending—Item does not exist in a requisition or purchase order PO Ready—Item exists on a Ready purchase order Order Placed—Item exists on an Open purchase order 320 FIELD DEFINITIONS Field Form/Dialog Box Definition Std. Deviation Statistical Predictive Maintenance The sample standard deviation, calculated by MP2 in this way: where: n = number of data points and yi ∈{y1, y2, y3,…yn} = the set of all data points Stock Item Inventory Indicates whether this is a stock item. If Stock Item = No, MP2 designates this as a non-stock item. You may separate stock items from non-stock items in the requisition/purchase order generation process. If you select No, MP2 calculates when to order the item by this formula. Qty available = Qty on hand – Qty reserved If you select Yes, MP2 calculates when to order based on the Reorder Method. Strikeout Font Select to display/print a line through the text. Sub-location 1 Many Specific location of the equipment, item, work, etc. Substitute Item No. Inventory Items that can be used in place of this item. Subtitle report print Subtitle to print or display on the report. Subtotal Purchase Order Revisions Total cost of all ordered line items in this purchase order, excluding tax. Sub-location 2 Sub-location 3 Purchase Orders Purchasing History Supervisor Employee The employee code identifying the employee’s supervisor. This person receives escalated pages originally sent to the employee. Symbol Purchase Order Revisions Symbol identifying the currency for the order. For example, $ or £. Purchase Orders Purchasing History Tabular (With Grid) FIELD DEFINITIONS Page Setup Select to print the report in tabular format with a grid. 321 Field Form/Dialog Box Definition Tabular (Without Grid) Page Setup Select to print the report in tabular format without a grid. Task Duration Tasks Number of days required to complete the task. MP2 divides Estimated Labor Hours on the Details page by the number of days specified in this field. Task No. Many Unique code identifying a scheduled task. Taxable Many Indicates that the item is taxable. For Inventory, select to calculate and add the tax percentage from the vendor record when preparing a requisition. Tax Charge Purchase Order Revisions For the Costs page, the total tax on all items. You must define a tax percentage in the vendor record. Purchase Orders For the Tax page, the total amount charged in taxes for the current line item. Purchasing History Tax Code Purchase Order Revisions Unique code identifying the tax. Purchase Orders Purchasing History Vendors Tax Name Purchase Orders The name identifying the type of tax. Purchasing History Tax Information Tax Rate Purchase Orders Purchasing History Tax rate to apply to purchases. Enter the number representing the percentage of tax. For example, if the tax is 5%, enter 5. Tax Information Tax Type Purchase Order Revisions Purchase Orders Type of tax. Select Sales if the tax is applied when you purchase the line item. Select Use if the tax is applied when you use the line item. Purchasing History Vendors Telephone No. Many Phone number. Tenant Many Unique alphanumeric code identifying the tenant. Use the tenant’s name, where applicable. Text Options Select, from the list, the color desired for the text of required or read-only fields. 322 FIELD DEFINITIONS Field Form/Dialog Box Definition Text Reading Statistical Predictive Maintenance If the measurement is not numeric (e.g., Low, Med, High), enter the value here. You may also enter numeric values here to produce a graph showing the number of occurrences of each value over the analysis period. Texture Options Select, from the list, the texture desired for the background of forms and dialog boxes. Then By Many Select a second or third field by which to sort. Time Many Time the activity (meter reading, inventory transaction) took place. Defaults to current time. Time Down Production Scheduling Time you plan to shut down the equipment. Time Last Modified Purchase Order Revisions Time that the purchase order was last edited. Purchase Orders Purchasing History Requisition Time Scanned Barcode Transactions Time the item was scanned. Time Series graph print Select for the graph or report to display one or more values over a time period. Time Up Production Scheduling Time you plan to restart the equipment. Title report print Title for the report. Titles graph print Titles for the graph. To/From Quick Check-out/ Return Indicates that the transaction was made to or from an employee or a vendor. To/From No. Quick Check-out/ Return Employee or vendor code to which to check out or from which to return the item. Toolbar Toolbar Select to display the toolbar. To Location Inter-Warehouse Transfer Location to which to move or transfer the item. Move Stock Top (Titles) graph print Title on the top margin of the graph. Top (Label Margins) label print Top margin of the text within each label. Top (Page Margins) label print Top margin of each sheet of labels. Total Purchase Orders Total cost of all ordered line items, including tax, shipping, and miscellaneous charges. Purchasing History FIELD DEFINITIONS 323 Field Form/Dialog Box Definition Total Adjusted Value Inventory Current value of the item on hand. Total Available Hours Labor Assignment Total number of hours available for this employee on this day or week, calculated as the difference between Unscheduled Hours and Scheduled Hours Total Cost Costs for WO No. One Week Labor Schedule Quick Work Order Update Total Cost For Costs for WO No. and Total Cost, the total material and labor cost to-date for the work order or equipment. For Work Orders and Work Order History, the total contract labor or parts cost. Work Order History Work Orders Total Labor Cost Costs for WO No. Total employee and contract labor cost for the work order. Total Open Vendors Total value of line items ordered, but not received, from the vendor. Total Payment Service Contracts Current value calculated by MP2 by adding the current Total Payment + Amount Paid. Total Received Vendors Total value of line items ordered and received from the vendor. Total Tax Charge Purchase Orders The total amount charged in taxes for the purchase order. Purchasing History Total Usage EOQ Analysis Total usage of the item. Total Value Item Status Current total value of all items on hand, calculated in this way: Total Value = Qty on Hand X Avg Unit Cost To Warehouse Inter-Warehouse Transfer Warehouse to which to move or transfer the item. Move Stock To Warehouse Inventory Warehouse to which you returned item. Transaction Date Item Status Date the transaction took place. Purchase Orders Purchasing History Requisitions 324 FIELD DEFINITIONS Field Form/Dialog Box Definition Transaction Time Item Status Time the transaction took place. Purchase Orders Purchasing History Requisitions Transaction Type Inventory Type of inventory transaction: Purchase Orders IC—Inventory Checkout Purchasing History IR—Inventory Return Requisition SA—Stock Level Adjustment QR—Inventory Quick Receive PI—Physical Inventory MV—Move Stock Items PR—Purchase Receive PF—Purchase Fix Type Many Classification of items or assets. Type Description Assets Description of the asset type. Asset Types Underline Font Select to underline the text. Under Warranty Many Checks the warranty date, if any, in the equipment record and indicates whether an active warranty exists. Unit Units of Measure and Purchase Unit by which the line item is measured or purchased. Unit Cost Many Unit cost of this line item. For Vendors and Purchase Orders, this refers specifically to the cost of this line item from that vendor. Unit Cost (MC) Purchase Order Revisions Cost per unit of the line item, including multi-currency. Purchase Orders Purchasing History Unit of Measure Many Unit by which this line item is measured, such as EACH or GALLON. For Equipment-Meters, the unit by which the meter is measured. Unit of Purchase Many Unit of purchasethe increment in which this line item is ordered; for example, EACH, GALLON, or CASE. Unit of Weight Many Unit by which you weigh the line items. FIELD DEFINITIONS 325 Field Form/Dialog Box Definition Units Statistical Predictive Maintenance Unit of measurement for which you take readings, such as RPM or DEGREES. Unit of Measure and Purchase Unit of measure (UOM) and unit of purchase (UOP) for inventory items. Unit Weight Many Weight of one unit of this item. Unscheduled Hours Labor Assignment Number of hours the employee is not currently scheduled for the day or week. One Week Labor Schedule UOM Many Unit by which this line item is measured, such as EACH or GALLON. UOW Purchase Order Revisions Unit of weight. Purchase Orders Update Inventory ABC Analysis MP2 updates each inventory record to include a classification of A, B, or C. Update Order Qty EOQ Analysis MP2 updates the reorder quantity of the current item in the Inventory form with the new reorder quantity from EOQ analysis. Usage Inventory Number of items used this month. Usage History ABC Analysis Select to total the quantity used for each item and multiply the quantity by the unit cost. Materials fall into either an A, B, or C category based on the percentage of total value. Use 1 Std. Deviation Statistical Predictive Maintenance MP2 indicates a need for maintenance if readings fall below or rise above 1 standard deviation. Use 2 Std. Deviations Statistical Predictive Maintenance MP2 indicates a need for maintenance if readings fall below or rise above 2 standard deviations. Use 3 Std. Deviations Statistical Predictive Maintenance MP2 indicates a need for maintenance if readings fall below or rise above 3 standard deviations. Use Control Dates Statistical Predictive Maintenance Select to include only the readings taken during the specified date range to calculate the mean and standard deviation. Starting Date—Beginning date of range used. Ending Date—Ending date of range used. Use Custom Texture 326 Options Select to use your own texture for the backgrounds of forms or dialog boxes. FIELD DEFINITIONS Field Form/Dialog Box Definition Use Daily Average Statistical Predictive Maintenance MP2 averages the daily readings for a measurement and uses them in addition to individual readings. Using daily averages will “smooth” the graphical analysis of a measurement you take more than once per day. Used (MTD) Inventory Total quantity of this item used so far this month. Used (YTD) Inventory Total quantity of this item used so far this year. Use Manufacturer’s Specifications Statistical Predictive Maintenance MP2 indicates a need for maintenance if readings fall below or rise above limits recommended by the manufacturer. User-defined Field Purchase Orders User-defined. Enter necessary receipt information. Purchasing History User-defined Field 1- 10 Many Additional fields you may customize for your site’s needs. User ID Inventory Unique alphanumeric code identifying the MP2 user. Line Item Status Audit History For Inventory-History, the user who entered the transaction. If you have not yet set up security, enter the default User ID of SYSTEMUSER. Purchase Order Revisions Purchase Orders Purchasing History For Purchase Order Revisions, the user who last modified the purchase order. For Line Item Status Audit History, the user who last modified the line item status. Use Standard Texture Options Select to use one of the standard textures for the backgrounds of forms and dialog boxes. Utilization (%) Labor Assignment Percentage of available hours utilized, calculated in this way: One Week Labor Schedule Value Many Utilization (%) = (Scheduled Hours / Total Available Hours) Value of the specified field that MP2 uses when selecting records for generation, reports, graphs, labels, analysis, or forms. For Equipment-Meter and Quick Meter Entry, the meter reading taken at the specified date and time. Value to Calculate graph print Select a value to analyze from the drop-down list. Variable Exists Equipment Types Indicates whether a variable exists for the equipment type. Vendor Branch Many Vendor’s location, generally a city. Vendor Email Many Vendor’s email address. Vendor ID Many Unique code identifying the vendor from which the equipment was purchased, inventory is ordered, who is providing the service contract, who is performing the work, who supplies the line item, or from which you are requesting a quote. FIELD DEFINITIONS 327 Field Form/Dialog Box Definition Vendor Labor Cost Equipment Service Contracts Total vendor labor cost to-date for equipment maintenance or repair. MP2 obtains this information from closed work orders only. Vendor Name Many Description of the selected vendor, usually its full name. Vendor Pager No. Many Vendor’s pager number. Vendor Preferred Purchase Orders print Select to print the purchase order according to the entry in Preferred Order Method on the Ordering page of the Vendors form. Vendor’s Address 1, 2, and 3, City, State, Postal Code, Country, Telephone No., Extension, and Fax No. Purchase Order Revisions Vendor’s contact information. Vendor’s Contact Quotations The vendor representative that provides the price quotation for the line item. Vendor’s Item No. Many Number the vendor assigns to this line item. Vendor Type Vendors Specifies whether this vendor is a Supplier, Contractor, or OEM/Mfg. Vertical label print Size of the vertical spaces between each label (spacing between rows). Visible Fields report print The fields that MP2 prints or displays on the report. Volume Inventory Volume of the item. Wage Code Employees Employee’s wage code, if you use wage codes. MP2 allows each employee to have multiple wage codes. Quotations Quick Work Order Update Work Order History Work Orders Warehouse Many Warehouse in which you store inventory. Warehouse Account Code Many Account Code for the warehouse. Warehouse Cost Center Many Cost Center for the warehouse. Warranty Expiration Date Equipment Expiration date of the equipment warranty. 328 Service Contracts FIELD DEFINITIONS Field Form/Dialog Box Definition Weight Inventory Weight of the item. Purchase Order Revisions Purchase Orders Width/Label Dimensions label print The width of the label. With Shortcut Keys Toolbar Select to display the shortcut key with the tooltip when users hover the cursor over a button. WO Location Inventory If you charged the line item to a work order, this is the location at which the work was performed. WO No. Many Unique code identifying the work order. Work Date Quick Work Order Update Date the work was performed. Work Order History Work Orders Employee and Site Scheduling Indicates that the site will operate on the specified date. Work Order Productivity % Productivity for WO No. Estimated Labor hours divided by Actual Labor hours. Work Priority Equipment Priority calculated by MP2. Choose Refresh Current Work Priority from the options menu to recalculate this field. Working Day Manual Work Order Selection Even if the date is on a weekday that the site does not normally operate, MP2 will generate work orders on this date. Work Orders Inventory If you charged the line item to a work order, this is the sublocation at which the work was performed. WO Type Many Code identifying the type of work to perform. Write-off Account Code Inventory Adjust Stock Account code for the line item when you write it off. For example, if you count inventory and find a line item that should be in inventory is not, charge it to the write-off account. X Grid graph print Select to display a grid line for each X-axis value. X Labels graph print Select to display a label for each X-axis value. Year Budget The year for the activity. Y Grid graph print Select to display a grid line for each Y-axis value. WO Sub-Location 1 WO Sub-Location 2 WO Sub-Location 3 FIELD DEFINITIONS 329 Field Form/Dialog Box Definition Y Labels graph print Select to display a label of each Y-axis value. Zoom% Print Preview Percentage of the report or labels with respect to the “normal” size (100%). Enter a percentage manually or click to zoom in (enlarge) and click to zoom out (reduce). 330 FIELD DEFINITIONS APPENDIX B: FILTER OPERATORS With filter operators, you may select records to display in a form or to include in a report. For example, you may filter the Work Orders form to view only the work orders pertaining to a particular piece of equipment. Refer to “Selecting Records” in Chapter 17: Reports, Graphs, and Labels for more information. Operator Definition is equal to Records that contain the Value in Field Name. is not equal to Records that contain a value other than the Value in Field Name. is greater than Records that contain a value that is greater than the Value in Field Name. is less than Records that contain a value that is less than the Value in Field Name. is greater than or equal to Records that contain a value that is greater than or equal to the Value in Field Name. is less than or equal to Records that contain a value that is less than or equal to the Value in Field Name. is blank Records that contain no value in Field Name. is not blank Records that contain any value in Field Name. is between Records that contain a value, in Field Name, between Value and And (inclusive). is not between Records that do not contain a value, in Field Name, between Value and And (inclusive). contains Records that contain the Value in Field Name. The field does not have to match the filter value exactly, but must contain it within its contents. does not contain Records that does not contain the Value in Field Name. 331 Operator Definition matches pattern Records that matches the specified Value and pattern in Field Name. You may use the wildcard characters ? and * with this operator selection. Use ? to include records that contain the value plus any single character Use * to include records that contain the value plus zero or more characters does not match pattern Records that does not match the specified Value and pattern in Field Name. You may use the wildcard characters ? and * with this operator selection. Use ? to include records that contain the value plus any single character Use * to include records that contain the value plus zero or more characters 332 FILTER OPERATORS APPENDIX C: FORMS AND DIALOG BOXES Forms Form Name Activate Account Codes Activities | Inventory | Accounts Addresses Activities | Purchasing | Addresses Assets Activities | Assets | Assets Asset Locations Activities | Assets | Locations Asset Types Activities | Assets | Types Asset Physical Counting Activities | Assets | Physical Counting Attendance Codes Activities | Labor | Attendance Codes Batch Work Order Quick Update Activities | Work Orders | Batch Work Order Quick Update Budget Activities | Budget Call-in Requests Activities | Work Requests | Call-in Requests Cost Centers Activities | Equipment | Cost Centers Crafts Activities | Labor | Crafts Departments Activities | Equipment | Departments Employees Activities | Labor | Employees Employees Scheduling Activities | Scheduling | Employees Equipment Activities | Equipment | Equipment Equipment Types Activities | Equipment | Equipment Types 333 Form Name Activate Equipment Variables Activities | Equipment | Equipment Variables Exchange Rates Activities | Purchasing | Exchange Rates Expense Classes Activities | Work Orders | Expense Classes Failure Analysis Activities | Equipment | Failure Analysis General Ledgers Activities | Equipment | General Ledgers Inventory Activities | Inventory | Inventory Inventory Sites Activities | Inventory | Sites Inventory Types Activities | Inventory | Inventory Types Inventory Warehouses Activities | Inventory | Warehouses Item Status Activities | Purchasing | Item Status Line Item Status Audit History Activities | Purchasing | Line Item Status Audit History Manufacturers Activities | Inventory | Manufacturers Nameplates Activities | Equipment | Nameplates On-site Requests Activities | Work Requests | On-site Requests On-Site Request History Activities | Work Requests | On-site Request History Payment Terms Activities | Inventory | Payment Terms Physical Inventory Activities | Inventory | Physical Inventory Production Schedule Activities | Scheduling | Production Projects Activities | Work Orders | Projects Purchase Orders Activities | Purchasing | Purchase Orders Purchase Order Revisions Activities | Purchasing | Purchase Order Revisions Purchase Order Types Activities | Purchasing | Purchase Order Types Purchasing History Activities | Purchasing | Purchasing History Quick Check-out/Return Activities | Inventory | Quick Check-out/Return Quick Meter Entry Activities | Equipment | Quick Meter Entry Quick Receive Activities | Inventory | Quick Receive Quick Work Order Update Activities | Work Orders | Quick Work Order Update Quotations Activities | Purchasing | Quotations Requisitions Activities | Purchasing | Requisitions Reserved Items Activities | Inventory | Reserved Items Return Reason Codes Activities | Purchasing | Return Reason Codes 334 FORMS AND DIALOG BOXES Form Name Activate Service Codes Activities | Purchasing | Service Codes Service Contracts Activities | Equipment | Service Contracts Site Scheduling Activities | Scheduling | Sites Spare Parts Activities | Equipment | Spare Parts Statistical Predictive Maintenance Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance Tasks Activities | Tasks | Tasks Task Instructions Activities | Tasks | Instructions Tax Information Activities | Purchasing | Tax Information Tenants Activities | Work Requests | Tenants Timekeeping Activities | Labor | Timekeeping Units of Measure and Purchase Activities | Inventory | Units of Measure and Purchase Update Spare Parts Lists Activities | Equipment | Update Spare Parts Lists Vendor List Activities | Inventory | Vendor List Vendors Activities | Inventory | Vendors Work Orders Activities | Work Orders | Work Orders Work Order History Activities | Work Orders | Work Order History Work Order Types Activities | Work Orders | Work Order Types Work Order Scheduling Activities | Scheduling | Work Orders Dialog Boxes Dialog Box Name Activate ABC Analysis Activities | Inventory | ABC Analysis About MP2 Enterprise Help | About MP2… Active Purchase Orders Activities | Inventory | Vendors | Option Menu | Show Active Purchase Orders Adjust Stock Level Activities | Inventory | Inventory | Option Menu | Adjust Stock Asset Value Activities | Equipment | Equipment | Option Menu | Asset Value Check Out Items Activities | Inventory | Inventory | Option Menu | Check Out Close Purchase Orders Activities | Purchasing | Close Purchase Orders FORMS AND DIALOG BOXES 335 Dialog Box Name Activate Costs for WO No. Activities | Work Orders | Work Orders | Option Menu | Material and Labor Cost Edit Nameplate Activities | Equipment | Equipment | Option Menu | Nameplates | Edit Nameplates Edit the Structure of Equipment Variable Activities | Equipment | Equipment | Option Menu | Equipment Variables | Edit Equipment Variable Edit the Structure of Nameplate Activities | Equipment | Equipment | Option Menu | Nameplates | Restructure Nameplate EOQ Analysis Activities | Inventory | EOQ Analysis Equipment Locations Activities | Equipment | Locations Export to Microsoft Project Activities | Work Orders | Export to Microsoft Project Generate Asset Locations Activities | Assets | Generate Locations Generate Asset Numbers Activities | Assets | Generate Numbers Generate Purchase Orders Activities | Purchasing | Generate Purchase Orders Generate Quotations Activities | Purchasing | Generate Quotations Generate Requisitions Activities | Purchasing | Generate Requisitions Generate Work Orders Activities | Work Orders | Generate Work Orders Help Topics: MP2 Help Help | MP2 Help Topics Help Topics : Windows Help Help | How to use Help Item Status Activities | Inventory | Inventory | Option Menu | Item Status Locations Activities | Equipment | Locations Move Stock Activities | Inventory | Inventory | Option Menu | Move Stock Parts Availability Activities | Equipment | Equipment | Option Menu | Parts Availability Parts Availability Activities | Equipment | Spare Parts | Option Menu | Parts Availability Physical Counting Sheets Activities | Inventory | Physical Inventory | Option Menu | Print Counting Sheet Print Receiver Item Labels Activities | Purchasing | Print Receiver Item Labels Purchase Orders Activities | Purchasing | Print Purchase Orders Purchase Orders with Exchange Rate Activities | Purchasing | Purchase Orders | Option Menu | Print PO with Exchange Rate 336 FORMS AND DIALOG BOXES Dialog Box Name Activate Purchasing Receiving Status Activities | Purchasing | Purchase Orders | Option Menu | Receive Items | Option Menu | Receiving Status Purge SPM Data Activities | Statistical Predictive Maintenance | Statistical Predictive Maintenance | Option Menu | Purge SPM Data Purge Timekeeping Records Activities | Labor | Timekeeping | Option Menu | Purge Timekeeping Records Quick Receive Activities | Purchasing | Quick Receive Quotations Activities | Purchasing | Print Quotations Recalculate Labor Hours Activities | Tasks | Tasks | Option Menu | Recalculate Labor Hours Recalculate Task Durations Activities | Tasks | Tasks | Option Menu | Recalculate Task Durations Receive Items/Services Activities | Purchasing | Purchase Orders | Option Menu | Receive Items/Services Remove On-site Request History Activities | Work Requests | Remove On-site Request History Requisitions Activities | Purchasing | Print Requisitions Return Items/Services Activities | Inventory | Inventory | Option Menu | Return Items/Services Set Invoice Number Activities | Purchasing | Purchase Orders | Option Menu | Set Invoice Number Tip of the Day Help | Tip of the Day Toolbar View | Toolbar Total Cost Activities | Equipment | Equipment | Option Menu | Total Cost Tracking Transactions Activities | Inventory | Physical Inventory | Option Menu | Update Stock Level Work Order Projection Activities | Work Orders | Projection FORMS AND DIALOG BOXES 337 GLOSSARY ABC analysis Analysis used to group inventory items by usage: high (A), medium (B), and low (C). add-ons Supplementary products for your MP2 system, including Barcode, OSHA Regulations, etc. alphanumeric Any letter, number, or symbol. ASCII American Standard Code for Information Interchange; a sequence of 128 standard characters. asset Any item for which you want to track information such as depreciation, location, value, etc. Assets do not have to be equipment, but equipment can also be assets. asset types Categories of assets with common characteristics. attendance exception Exception to the regular workday, such as vacation, sick, holidays, etc.; also referred to as “scheduling exception.” audit trail MP2 function that traces user actions, such as insertions, deletions, and modifications of records, which helps a facility comply with federal regulations. Only the System Administrator can set up an audit trail. axis The horizontal or vertical line that defines the range of values plotted on a graph. The x-axis is the horizontal line and the y-axis is the vertical line. backlogged work order Work orders that have surpassed their scheduled finish date. batch printing Procedure of selecting multiple records to print all at one time. blanket PO Purchase order to a particular vendor that does not contain pre-determined items, quantities, or costs. branch A division of a larger group. browse To look through a list of files or possible field entries. button Graphical image that you click to perform an action. case-sensitive Sort order based on lower and upper case letters. If your database is casesensitive and you enter BRNG-01 for an item number, when you search for that item number, you must enter the search value in upper case letters; otherwise, MP2 will not find the item. 339 check box Box that you can select or clear to set an option. You can select more than one check box in a set. child equipment Component of a piece of equipment. click To select an item by placing the cursor on it and pressing the left mouse button. clipboard Temporary storage for cut or copied information, which can be inserted into a record. The information remains in the clipboard until you cut or copy again or exit MP2. close To transfer “open” information from work orders, purchase orders, etc. to history tables. closed status Status of a work order, purchase order, or service request that indicates that the task is complete and ready to transfer to history. code Alphanumeric abbreviation that represents a longer title or description. component Sub-unit of a piece of equipment. For example, the carburetor is a component of a motor. confirm-to address Address to which a vendor sends written confirmation of an order. context-sensitive help Help about a specific field or form. When context-sensitive help is activated, the cursor changes to a question mark and a pointer. contract Agreement between a vendor and a customer that contains payment and shipping terms for inventory that is ordered and received. contractor Contract employee. Any person that is not officially employed by your company but who performs work. copy To duplicate information from its original source. cost center Division that uses resources but does not directly generate revenue. costs Usually refers to parts and/or labor costs associated with work orders. counting sheets Hard copy lists that employees use to physically count inventory items or assets. craft Trade category of employees (e.g., mechanics or electricians). crew Group of craft members assigned to a task or work order. criteria Conditions that a record must meet in order to be selected during a query. current value Present monetary value of equipment calculated by subtracting accumulated depreciation from the original equipment cost. cut To remove information from one location and store it in the clipboard so that it can be inserted into a different location. data Information stored in a table. data collection forms Forms you may use when collecting maintenance information for initial input into MP2. You may print these forms from MP2’s Help. database Organized collection of related information stored in tables. MP2 stores all of your maintenance information in a database. default When MP2 automatically enters information into a field. 340 GLOSSARY delete To remove information permanently. department Division of a facility comprised of related jobs to which expenses are charged and purchases are receipted. depreciation Systematic lessening of the basic value of an asset over its estimated useful life. desktop Appearance of the screen in MP2. dialog box Message box that contains command buttons and options through which the user can execute a command or task. When you open a dialog, you cannot access any other options. directory Location of a file or folder on the computer’s storage device. double-click To select an item by placing the cursor on it and rapidly pressing the left mouse button twice. down time Number of hours a piece of equipment is out of operation during a task. drop-down list Single line text box that opens to display more choices when you click a downward pointing arrow. duplicate schedule Type of task that is similar to a fixed schedule, except that MP2 generates a work order each time the next due date arrives. Even if an open work order for a duplicate task exists in the Work Order table, MP2 generates another work order and reschedules the next due date in the task record. EAM Enterprise Asset Management. EOQ Economic Order Quantity—process by which MP2 finds an order quantity and order frequency that minimizes the cost of inventory. equipment Any item on which you perform and track maintenance. equipment type Classification of equipment by function or purpose, which simplifies comparisons of similar equipment. equipment variables User-defined table in which you may define equipment fields that do not appear on the Equipment form. Equipment variables allow you to track changes to field values over time. exchange rates Rate by which you may compare another country’s currency value to United States dollars. Use exchange rates for vendors not in the United States. expense classes Categories identifying charges for maintenance tasks. Use expense classes to track expenses for any user-defined task category. export Function allowing you to copy MP2 data to another database file. family, equipment All components of a piece of equipment, listed in outline form. field A single topic of information in a record. FIFO (First In First Out) Method of tracking inventory costs in which older stock is used before newer stock. Using this method, current operating costs and stockon-hand values usually reflect nearly current purchase prices. file Collection of information stored under one name. filter MP2 function that limits records included in reports or forms to those that meet criteria you have established. GLOSSARY 341 fixed schedule Type of task for which MP2 sets the due date for the next work order according to a set frequency. MP2 will not generate a new work order for a task if you have not yet closed the previous work order. floating schedule Type of task for which MP2 resets the next due date for a task based on the close date of the last work order. font The typeface used, such as Times New Roman or Helvetica. In MP2, you may not change the fonts of fields in non-tabular reports. footer Text that MP2 prints at the bottom of a report. By default, MP2 may print a note about the report in the footer. form An object, in an easy-to-read format, in which you may view the contents of one or more tables. frequency Time interval at which a task is performed, such as daily, monthly, or annually. general ledger “Book” in which the accounting department records expenses and revenues for pre-defined divisions, which helps them track costs. graph Diagram showing a pictorial analysis of data. graph series Data points being graphed. graph style Type of graph, such as pie, bar, or 3D bar. graphic Computer-generated or scanned picture that you can attach to equipment or task records. group To connect multiple filter conditions or pieces of information, creating a single unit. header Text that MP2 prints at the top of a report. By default, MP2 prints the report name and facility name in the header. hidden Not viewable to the current user; i.e., a hidden field, established with MP2’s Security function. history Database that holds information about maintenance activities that are completed; for example, Work Order History or Purchasing History. hold status Work order status that indicates that the work is not currently being performed. If a work order status is “Hold,” and the Scheduled Start Date falls into the work order generation date range, MP2 generates the work order during Manual generation along with all due tasks. home site Site that MP2 automatically displays when you log in or when you insert records related to that site. hot key Underlined letter in a menu title or a drop-down menu option that you can press to select the menu or option. Activate a menu by holding down ALT and pressing the underlined letter. Select a drop-down menu option by pressing the underlined letter. icon Graphic representing an MP2 form or function. identification method Method by which you number, or code, your data for organization in MP2. import To bring in data from another source. in service State of a piece of equipment that indicates that it is currently operating. 342 GLOSSARY inventory Part or tools that are used for maintenance. key field Field or group of fields in an MP2 table used to order records and ensure referential integrity. Establishing a key has three effects: (1) prevents the table from containing duplicate records, (2) sorts the records based on the key fields, and (3) creates a primary index for the table. key word Word or code that MP2 looks for in a field when performing a search. keyboard shortcut Key or key combination that performs a MP2 function, eliminating the need to access the menu bar. Keyboard shortcuts work only when the menus are not active. label Printed equipment information which can be attached to stock bins, inventory items, or equipment. labor Employee time used for work. layout Appearance of the information on screen or when printed. lead time Amount of time between placing an order with a vendor and receiving the order. leading zeros Extra zeros placed before lower numbers, for example single digits, so that MP2 will sort the field correctly. life Length of time a piece of equipment is considered to be useful. LIFO (Last In First Out) Method of tracking inventory costs in which the most recently acquired stock is used before older stock. Using this method, purchase prices and operating costs reflect current prices, but stock-on-hand values remain constant. list view Displays a tabular listing of all the records in a form. Use this view to quickly locate a specific record or to enter, view, or edit information on many records at one time, in one location. location Specific area in which you store inventory or house equipment, such as a building, floor, or room. login name Name or set of characters that allow you to access MP2. lookup field Field in which you can enter a value or browse for a value in a lookup form. lookup form Form that lists all valid values for a corresponding lookup field. In standard lookup forms, you select one value. In multiple-record lookup forms, you can select several values. lookup table Type of table containing all values for a specific field. Lookup tables ensure that you enter valid values in certain fields. maintenance Periodic work performed on a machine to replace or repair parts or components. master schedule A schedule containing the facility’s routine tasks for an extended period of time, such as a year, which helps you gauge resource usage. maximize To enlarge a window to its largest possible size. mean Mathematical average. memo field Field in which you enter extended text, such as a note or comment. GLOSSARY 343 menu bar Horizontal strip across the top of the window that lists menu titles, such as File or Edit. Open menus by clicking on the menu title or by holding down ALT while pressing the underlined letter in the title. meter Device used to measure usage of a piece of equipment by cycles or time. A vehicle’s odometer, for example, measures usage of the vehicle by miles. minimize To reduce a window to an icon. modem Device used to access and/or transfer information over a telephone line. module Part of MP2 designed to manage specific maintenance functions. Example: Purchasing module. MP2 wizard MP2 feature that teaches you to perform functions by guiding you through each step. nameplate User-defined table in which you may define equipment fields that do not appear on the Equipment form. node Branch on the components tree. non-inventory Item that is not a part or tool used for maintenance. open To display a window, which contains information such as tables and dialog boxes. open status Work order status that indicates that the work is currently being performed. operator Specifies the relationship between the Value and Field Name listed in the condition when defining filters. optimistic locking MP2 function that ensures data integrity. If multiple users are working on the same record simultaneously, MP2 accepts only those changes posted first. If MP2 is running a process, only changes posted before it reaches the record are incorporated. options menu Menu that contains functions available only with the current open form. Click the right mouse button on any form to open the options menu, if one exists for the form. orientation Position of the paper in relation to the text printed on it, either vertical (portrait) or horizontal (landscape). OSHA “Occupational Safety and Health Administration” regulations available for placement in MP2 equipment, task, or work order records. page Subsection of a form accessed by clicking a tab on the form. parent, equipment Equipment record for which “child” or component records are listed. parts Inventory items used for maintenance of equipment. parts availability Actual number of parts available, after considering quantities on hand, quantities reserved for work orders, and quantities on purchase orders. password Code used in conjunction with a UserID to gain access to MP2. paste To insert previously cut or copied information into a record. path Location of files. 344 GLOSSARY PDF files Portable Document Format files accessible with Adobe Acrobat Reader. PDF files are stored on the MP2 CD and can be printed by the System Administrator if additional copies of the documentation are needed. physical inventory Process of “physically” counting your current stock and comparing the levels to the quantities existing in MP2 inventory records. post To update all related MP2 records and forms by closing a record after you have completed working on it. primary field Field that MP2 sorts records by. If multiple records contain identical information in the primary field, MP2 performs a subsidiary sort of those records using secondary and tertiary fields. printer Prints the information processed by your computer; for example, MP2 reports and graphs. project Particular job to which the work is related. project tasks Tasks associated with a project. projection A plan for future tasks and allocation of labor resources that achieves maximum efficiency and utilization based upon estimated labor hours required to complete the work order. purchase order Used to order the inventory items and non-inventory items that have been requisitioned. purchasing center Manages all purchasing related issues for sites/facilities. purge To remove old records from memory storage. Once records have been purged, they cannot be retrieved. queue Order in which MP2 processes information. Quick Access bar Group of buttons that allows immediate access to MP2 forms and reports. quotations Requests to vendors for prices of parts and equipment. radio button Round button in dialog boxes used to choose one option in a set. read-only Access rights that allow users in a certain security role to be able to only access and view fields, forms, or menu items. You set up read-only access rights with MP2’s Security function. Ready status Work order status that indicates that the work is not currently being performed. If a work order status is “Ready,” and the Scheduled Start Date falls into the work order generation date range, MP2 generates it along with all due tasks. reasons for outage (RFO) Reasons why equipment is not in operation and needs maintenance. Use RFO codes to track and evaluate why work is being done. receipt Acknowledgement that the requisitioned or ordered item has been received. receiving Taking possession of inventory delivered by a vendor, and entering the receipt information in to MP2. record Group of related fields of data. record view Displays all information for a selected record. Use to view, enter, and edit information in a record without opening several forms or reports. refresh schedule MP2 function that calculates short and excess projected employee hours. GLOSSARY 345 report Information from tables that MP2 organizes for printing or previewing on screen. requested service Category of services based on common characteristics. required field See key field. requisitions Requests for approval from company authorities to purchase parts and equipment. reserved Parts allocated to work orders but not available for usage in another area. response time The duration between when work was requested and when it is performed. MP2 calculates response time by subtracting the Request time from the Scheduled time. rollover count Number of times the meter has rolled over. MP2 calculates this when the rollover point passes. rollover point Point at which the meter rolls over. save To record information in memory so that it can be retrieved later. scheduling exception Exceptions to the regular workday, such as vacation, sick, holiday, etc.; also referred to as “attendance exception.” search MP2 function allowing you to query a certain field to find a specific record. select To choose an item by clicking on it. Selected text appears highlighted. service contract Purchased extended warranty on a piece of equipment. shadowing Option when creating task records that generate at different intervals but that contain the same instructions. Shadowing tasks avoids generating duplicate work orders. ship-to address Address to which the vendor ships the ordered line items. signal tag Reference number or code for a data acquisition device. single source Vendor term that indicates no other bids are considered for a particular item. site Physical locations for the company. For example, Acme Manufacturing has sites located in Atlanta, Chicago, and Denver. sort To put records in alphabetic or numeric order according to the contents of the primary field. sort order Method by which your data is alphabetically or numerically ordered within the data tables. source table Table from which information is being copied (to a destination table). spreadsheet Type of file to which MP2 exports tables. standard deviation Statistical measure of variability calculated as the square root of the average distance from a value to the mean. statistical predictive maintenance Term used for using the manufacturer’s specifications or historical analysis to predict equipment failure before the equipment actually breaks down. status bar Horizontal area at the bottom of the MP2 main window. 346 GLOSSARY substitute item Inventory item that could be used in place of the listed inventory item, if necessary. tab A rectangular flap that appears at the top of an opened page, simulating a tab on a file folder. To view a page in a form, click the correctly labeled tab. table Structure made up of rows and columns that contain information. MP2 stores all of your equipment information in one table, your inventory information in a second table, and your work orders in a third table. table view Displays a table in a row and column format. tabular format Arrangement of information in a list. task In MP2, work that is done on a regularly scheduled basis, such as inspections or preventive maintenance. text box Field into which you directly enter the requested information. toolbar Group of buttons normally below the menu bar that you can click to perform many MP2 functions without accessing the menu bar. tooltip Pop-up description that MP2 displays when you hover the cursor over a button. transaction Change in inventory level, e.g., check-outs, returns. tree view Displays records in their hierarchical relationships. tutorial Sample MP2 data used to test and learn. unscheduled work orders Work orders that have no scheduled start date. MP2 displays the Scheduled Start Date for unscheduled work orders as 01/01/1900. UOM Unit of Measure; unit by which this item is measured, such as EACH or GALLON. user-defined field Field in which you can add company specific information. utilization Percent measurement of how efficiently resources, such as employee and craft labor, are being used. vendor Supplier of inventory or equipment, contract employee, or manufacturer of equipment or inventory. vendor address Address of the vendor from which you order items. warehouse Warehouse in which you store inventory. weighted averaging Method of tracking inventory costs using the average cost per unit. MP2 calculates the average by adding the cost of the current inventory to the cost of new purchases and dividing that sum by the total number of units. window An area on the screen that contains information. work order Primary document used to authorize the assignment of work and the allocation of parts to the maintenance and repair of equipment. work order types Classification of work orders by function or purpose. You may generate work orders or create reports and graphs based on work order types. work request Requests for work from tenants (call-in requests) or company personnel (onsite requests) entered by facility personnel. GLOSSARY 347 working directory 348 Directory currently in use. GLOSSARY INDEX A ABC analysis, 107 classifying items, 108 interpreting reports, 109 ABC Analysis dialog box, 108 accounts creating records, 88 deleting, 32 Active Purchase Orders dialog box, 55 Activities menu, 12 add records, 25 Add-On Guide contents, 6 addresses confirm to, 198 purchase orders, 198 ship to, 198 vendors, 51, 198 Adjust Stock Levels dialog box, 100 Adobe Acrobat files, 7 ALT+BACKSPACE, 15 analysis ABC, 107 EOQ, 109 equipment failure, 79 inventory, 273 types categorical, 275 histogram, 275 pareto, 273 time series, 274 work orders, 273 approve on-site requests, 144 requisitions, 187 blanket purchase orders, 201 pre-approving, 186 Asset form, 220 Asset Locations form List View page, 219 Record View page, 221 Asset Physical Counting form, 222 asset types creating records, 218 deleting, 32 Asset Value dialog box, 85 assets counting, 221 adjustment report, 222 entering counts, 222 initializing the table, 222 printing counting sheets, 221 creating records, 220 deleting, 32 generating numbers, 219 locations deleting, 219 viewing, 221 reports, 248 attendance codes creating records, 42 deleting, 32 audit purchase orders line item status, 210 B Batch Work Order Quick Update form, 162 blanket purchase orders, 200 approving requisitions, 201 generating purchase orders, 202 requisitions, 201 setting up, 200 Budget form, 224 budgets analyzing, 224 clearing the current, 225 graphs, 225 349 reports, 225 buttons copy text, 13 cut, 13 ditto, 13 filter, 13 help, 14 open form, 13 paste text, 13 print, 13 print preview, 13 radio, 33 records copy, 13 find, 13 find next, 13 new, 13 number, 14 paste, 13 undo, 13 refresh data, 13 remove filter, 13 save layout, 13 sort ascending, 13 sort descending, 13 undo field, 13 C calculate asset values, 84 equipment costs, 84 inventory costs, 107 inventory usage, 106 call-in requests creating, 141 deleting, 32 history, 142 status, 142 submitting, 141 tenants, 140 Call-in Requests form Call-in Request page, 141 Status page, 142 categorical reports and graphs, 275 Change Key Value dialog box, 26 check boxes, 33 Check Out Items dialog box, 97 close forms keyboard shortcuts, 14 methods, 25 MP2, 39 purchase orders, 212 completed, 213 individual, 212 selected, 212 350 work orders, 164 individual, 164 multiple, 165 Close Purchase Orders dialog box, 213 Column Definition dialog box, 171 comments, work orders adding, 158 copying to all equipment/locations, 159 components, equipment, 70 confirm-to addresses, 198 contractors, work orders, 156 copy records menu option, 26 procedure, 26 toolbar button, 13 text keyboard shortcut, 15 menu option, 26 toolbar button, 13 cost centers adding to equipment records, 63 creating records, 60 costs equipment labor, 84 maintenance, 84 material, 84 original, 63 replacement, 63 item calculating, 107 editing, 107 entering, 90 purchase orders, 203 requisitions, 185 work orders labor, 163 materials, 163 Costs for WO No. dialog box, 164 count assets, 221 adjustment report, 222 entering counts, 222 initializing the table, 222 printing counting sheets, 221 inventory, 103 adjustment report, 104 entering counts, 103 posting counts, 103 printing counting sheets, 103 crafts adding scheduling information, 157 creating records, 42 deleting, 32 tasks, 133 INDEX work orders projecting hours, 151 scheduling information, 157 CTRL+C, 15 CTRL+DELETE, 15 CTRL+END, 15 CTRL+F, 15 CTRL+F4, 14 CTRL+F6, 14 CTRL+HOME, 15 CTRL+N, 15 CTRL+O, 15 CTRL+P, 15 CTRL+S, 14 CTRL+TAB, 14 CTRL+V, 15 CTRL+W, 14 CTRL+X, 15 CTRL+Z, 14 currency, exchange rates, 48 customize field backgrounds and colors, 15 form backgrounds and colors, 15 Quick Access bar, 16 toolbar, 17 cut text keyboard shortcut, 15 menu option, 26 toolbar button, 13 D data adding records, 25 collection forms, 18 deleting records, 32 entering in sequence, 18 entering into fields, 33 guidelines for entering, 18 inventory, analyzing, 273 refresh, 13 sample, 7 work orders analyzing, 273 exporting, 167 dates, fields, 34 delete filters, 30 keyboard shortcut, 15 procedure, 32 text, 26 toolbar button, 21 departments adding to equipment records, 63 creating records, 60 deleting, 32 INDEX descriptions equipment, 63 items, 89 tasks, 131 deviations, 232 dialog boxes, list of, 335 ditto toolbar button, 13 documentation Adobe Acrobat files, 7 conventions, 6 organization, 6 drawings. See multimedia files drop-down lists, 33 duplicate tasks, 133 E economical order quantity analysis. See EOQ analysis Edit Equipment Variable Table dialog box, 78 Edit menu, 11 Edit Nameplate dialog box, 76 edit text, 26 Edit the Structure of Equipment Variable dialog box, 77 Edit the Structure of Nameplate dialog box, 76 e-mail reports, 243 Employee Scheduling Exceptions dialog box, 118 Employee Scheduling form normal working hours, 116 scheduling exceptions, 117 employees basic information, 42 creating records, 42 deleting, 32 items checking out, 96 quick return, 99 returning, 98 productivity, 166 scheduling exceptions, 117 regular hours, 116 training information, 43 wage information, 44 work orders, 156 Employees form Record View page, 43 Training page, 44 Wage Rates page, 45 Enter Password dialog box, 10 EOQ analysis, 109 EOQ Analysis dialog box, 110 EOQ Analysis form, 111 equipment, 59 adding service contracts, 73 analyzing failure, 79 351 asset values, 84 components, 70 cost centers, 63 costs labor, 84 maintenance, 84 material, 84 original, 63 replacement, 63 creating records, 62 definition, 59 deleting, 32 departments, 63 descriptions, 63 downtime, 119 failure analysis, 79 reasons for outage, 79 solutions, 80 financial data, 63 general ledger numbers, 63 graphs, 270 history, 85 locations, 60 meters adding, 68 updating readings, 69 work orders, 162 multimedia files, 31 parents, 70 reports, 248 safety information, 64 service contracts viewing equipment, 74 spare parts adding to equipment records, 65 creating lists, 65 updating from work order history, 66 SPM, 229 sub-locations, 60 tasks, 131 troubleshooting failure, 83 user-defined fields, 34 variables creating records, 77 deleting, 32 editing, 79 entering information, 78 viewing, 79 work orders adding, 155 generating for, 149 Equipment form Components page, 71 Financial Data page, 63 History page, 85 Meters page, 69 Record View page, 62 352 Safety notes page, 64 Spares page, 66 equipment types creating records, 60 deleting, 32 Equipment Variables form, 77 exchange rates creating records, 48 deleting, 32 Exchange Rates form, 49 exit MP2, 39 expense classes creating records, 148 deleting, 32 export reports, 242 work orders, 167 Export to Microsoft Project dialog box, 167 F F1, 14 F3, 15 failure analysis equipment failure tree creating, 79 modifying, 82 navigating, 80 reasons for outage adding, 79 copying, 82 editing, 82 moving, 82 removing, 82 solutions adding, 80 editing, 82 removing, 82 troubleshooting, 83 Failure Analysis form Tree View page, 81 Troubleshooting page, 83 fax purchase orders, 205 fields check boxes, 33 customizing, 15 dates, 34 definitions all, 279 general, 33 drop-down lists, 33 entering data, 33 help, 8 lookup, 33 memo, 33 next, keyboard shortcut, 14 previous, keyboard shortcut, 14 INDEX radio buttons, 33 rearranging, 34 reports, 246 required, 33 resizing, 34 text boxes, 33 time, 35 undo keyboard shortcut, 14 menu option, 26 toolbar button, 13 user-defined, 34 File menu, 11 File Open dialog box, 168 File Save dialog box, 173 files attaching, 31 saving, 38 Filter dialog box, 28 filters applying, 29 conditions adding, 28 deleting, 28 displaying previous, 28 grouping, 28 joining, 28 next, 28 defining, 27 deleting, 30 modifying, 29 operators, 331 records, 27 removing procedure, 29 toolbar button, 13 saving after modification, 29 public or private, 29 temporary, 29 toolbar button, 13 financial data, equipment, 63 find next record keyboard shortcut, 15 toolbar button, 13 record keyboard shortcut, 15 procedure, 27 toolbar button, 13 Find dialog box, 27 first record keyboard shortcut, 15 toolbar button, 21 fixed tasks, 132 floating tasks, 132 footers, reports, 247 INDEX forms closing, 25 customizing, 15 data collection, 18 definition, 20 help, 8 list of, 333 list view, 22 lookup, 35 opening previously opened forms, 22 record view, 23 restoring the default layout, 25 saving layout keyboard shortcut, 14 procedure, 24 switching among open forms, 22 toggling between, keyboard shortcuts, 14 toolbar, 21 function keys F1, 14 F3, 15 G general ledger numbers adding to equipment records, 63 creating records, 60 deleting, 32 generate blanket purchase orders, 202 purchase orders, 194 quotations, 176 requisitions blanket purchase orders, 201 efficient system, 182 from quotations, 179 work orders, 148 using SPM limits, 231 Generate Asset Locations dialog box, 218 Generate Asset Numbers dialog box, 220 Generate Purchase Orders dialog box, 194 Generate Quotations dialog box, 176 Generate Quotations form, 176 Generate Requisitions dialog box, 182 Generate Requisitions form, 183 Available Vendors page, 201 Generate Work Orders dialog box Options page, 149 Sort page, 150 graph print dialog box Gallery page, 266 Options/Titles page, 266 graphics. See multimedia files graphs, 267 analysis inventory, 269 work orders, 269 353 budgets, 225 categorical, 275 equipment, 270 histogram, 275 inventory analysis, 269, 276 labels X axis, 266 Y axis, 266 list of, 267 margin titles, 266 opening existing, 245 pareto, 273 previewing, 267 saving analysis, 277 scheduling, 267 selecting type, 265 statistical predictive maintenance, 268 time series, 274 titles, 266 work orders, 269 analysis, 269, 276 work requests, 268 X axis grid, 266 labels, 266 Y axis grid, 266 labels, 266 Graphs menu, 12 guidelines for data entry, 18 H headers, reports, 247 help complete list of topics, 8 Datastream website, 8 field, 8 form, 8 keyboard shortcut, 14 menu, 12 tips of the day, 8 toolbar button, 14 histogram reports and graphs, 275 history call-in requests, 142 equipment, 85 inventory transaction, 111 on-site requests editing, 144 removing, 145 purchase orders, 213 work orders, 165 hot keys, 14 354 I Import dialog box, 169 insert records keyboard shortcut, 15 procedure, 25 toolbar button, 21 instruction lists, tasks, 130 Inter-warehouse Transfer dialog box, 102 inventory, 88 ABC analysis classifying items, 108 interpreting reports, 109 adjusting stock levels, 100 analysis, 273 graphs, 269, 276 reports, 276 availability, 95 checking out, 96 costs calculating, 107 editing, 107 entering, 90 counting stock, 103 entering counts, 103 posting counts, 103 printing counting sheets, 103 printing the adjustment report, 104 creating records, 88 deleting, 32 EOQ analysis, 109 graphs, 269 history, 111 locations, 90 manufacturers, 56 multimedia files, 31 notes, 93 ordering information, 90 physical inventory, 103 entering counts, 103 posting counts, 103 printing counting sheets, 103 printing the adjustment report, 104 quantities, 90 quick return, 99 receiving, 94 reports, 251 reserved parts, 105 returning, 98 sites, 90 specifications, 93 stock adjusting levels, 100 checking out, 96 counting, 103 moving, 101 quick check out, 99 INDEX quick return, 99 returning, 98 stock information, 89 substitute items, 92 transactions history, 111 inventory receive, 94 stock adjustment, 100 usage, 106 user-defined fields, 34 vendors, 92 adding to inventory records, 92 creating records, 51 items supplied, 52 notes, 53 ordering method, 52 representatives, 54 warehouses, 105 Inventory Analysis dialog box, 276 Inventory form Costs sub-page, 91 History sub-page, 112 Ordering sub-page, 90 Record View page, 89 Specifications/Notes page, 94 Stock sub-page, 90 Substitute Items page, 92 Usage sub-page, 106 Vendors page, 93 Inventory Item Cost dialog box, 90 inventory types deleting, 32 Inventory Warehouses form, 106 invoice number, setting, 209 Item Status dialog box, 96 Item Status form, 209 items. See also inventory availability, 95 descriptions, 89 labels, 96 purchase orders, 197 receiving, 206 returning, 207 status, 209 quotations, 178 receiving inventory quick receive, 94 purchasing quick receive, 206 requisitions adding to purchase orders, 189 removing from purchase orders, 190 substitute, 92 vendors, 52 K key fields, 33 INDEX keyboard shortcuts, 14 L label print dialog box Custom page, 272 Format page, 272 Layout page, 271 labels customizing dimensions, 272 items, 96 modifying layout, 270 opening existing, 245 selecting formats, 271 labor, 41 attendance codes, 42 attendance exceptions, 45 calculating productivity, 166 crafts, 42 employee records, 42 reports, 253 tasks adding hours, 133 recalculating hours, 135 timekeeping records creating, 45 purging, 46 training information, 43 wage information, 44 work orders assigning contract, 156 assigning employees, 156 crafts, 158 dividing contractor costs, 163 dividing employee costs, 161 productivity, 166 updating contractor hours, 163 Labor Assignment dialog box, 123 Labor Pool dialog box, 151 last record keyboard shortcut, 15 toolbar button, 21 Line Item Status Audit History form, 210 list view forms, 22 locations creating records, 60 definition, 60 inventory, 90 removing, 62 renaming, 62 tasks, 131 work orders adding, 155 generating for, 150 Locations form, 61 locking, 32 lookup 355 fields, 33 forms multiple-record, 36 standard, 35 M Mail Login dialog box, 244 main window, 11 Manual Work Order Selection dialog box, 152 manufacturers creating records, 56 deleting, 32 notes, 57 reports, 251 Manufacturers form Notes page, 57 Record View page, 56 means, 232 measurements, 229 memo fields, 33 menu bar, 11 meters equipment adding, 68 updating readings, 69 work orders, 162 Microsoft Project exporting work orders, 167 inserting the text 1 column, 170 sample files, 170 table relationships, 169 updating the export table format, 171 modules, 4 More Tables dialog box, 171 move items between warehouses, 102 within a warehouse, 101 Move Stock dialog box, 101 MP2 basics, 9 documentation, 6 exiting, 39 graphs, 267 help, 8 hot keys, 14 keyboard shortcuts, 14 main window, 11 menu bar, 11 modules, 4 new features, 2 sample data, 7 starting, 10 tips of the day, 7 toolbar, 12 wizards, 7 multi-currency. See exchange rates 356 multimedia files, 31 N nameplates creating records, 75 deleting, 32 editing, 79 entering information, 76 viewing, 79 Nameplates form, 75 new records keyboard shortcut, 15 toolbar button, 13 next field, keyboard shortcut, 14 next page, keyboard shortcut, 14 next record keyboard shortcut, 15 toolbar button, 21 notes inventory, 93 manufacturers, 57 purchase orders, 196 vendors, 53 number of records, toolbar button, 14 O On-site Request History form, 145 on-site requests approving, 144 creating records, 143 deleting, 32 history editing, 144 removing, 145 scheduling, 122 On-site Requests form, 143 open graphs, 245 keyboard shortcut, 15 labels, 245 reports, 245 toolbar button, 13 Open dialog box, 245 operate menu bar, 11 MP2 main window, 11 Quick Access bar, 12 operators, 331 optimistic locking, 32 Options dialog box, 16 Organizer dialog box, 173 outage, reasons for, 60 INDEX P page down, keyboard shortcut, 15 Page Setup dialog box, 237 page up, keyboard shortcut, 15 parent equipment records, 70 pareto reports and graphs, 273 parts. See also inventory availability, 67 tasks, 134 work orders, 157 Parts Availability dialog box, 68 password, 10 paste records menu option, 26 procedure, 26 toolbar button, 13 text keyboard shortcut, 15 menu option, 26 toolbar button, 13 payment terms creating records, 88 purchase orders, 197 vendors, 51 payments, service contracts, 73 PGDN, 15 PGUP, 15 physical inventory, 103 entering counts, 103 posting counts, 103 printing adjustment report, 104 counting sheets, 103 Physical Inventory form, 104 pictures. See multimedia files preventive maintenance, 126 previous field, keyboard shortcut, 14 previous page, keyboard shortcut, 14 previous record keyboard shortcut, 15 toolbar button, 21 print data collection forms, 18 graphs, 267 keyboard shortcut, 15 labels for inventory items, 96 purchase orders individual, 204 multiple, 204 quotations individual, 179 multiple, 179 reports, 242 requisitions individual, 188 INDEX multiple, 188 toolbar button, 13 work orders after scheduling, 124 immediately after generation, 149 individual, 159 multiple, 160 print preview, toolbar button, 13 Print Setup dialog box, 242 printers, changing, 242 Production Schedule form, 119 Productivity for WO No. dialog box, 166 project tasks, 137 work orders, 120 Project. See Microsoft Project Project Information dialog box, 171 projects creating records, 153 deleting, 32 Projects form, 153 Purchase Order Revisions form, 211 purchase orders active, 55 addresses confirm-to, 198 ship-to, 198 vendors, 198 auditing line item status, 210 blanket purchase orders, 200 closing, 212 completed, 213 individual, 212 selected, 212 costs, 203 creating records, 195 deleting, 32 exchange rates, 48 faxing, 205 fulfillment information, 197 generating, 194 blanket purchase orders, 202 history, 213 invoice number, 209 items adding, 197 receiving, 206 returning, 207 status, 209 multimedia files, 31 notes, 196 ordering information, 197 payment terms, 197 printing individual, 204 multiple, 204 receiving 357 history, 214 line items, 206 return reason codes, 194 returning line items, 207 revisions, 210 service codes, 194 services adding, 197 receiving, 206 returning, 207 shipping terms, 197 statistics, 55 status, 202 tax codes, 199 taxes, 49 types, 194 vendors addresses, 198 Purchase Orders form Costs page, 203 Line Items page, 196 Order page, 197 Record View page, 195 Tax page, 199 purchasing centers, 37 Purchasing History form Receipts page, 215 Record View page, 214 purge on-site request history, 145 quotations, 180 SPM readings, 232 timekeeping records, 46 Purge SPM Data dialog box, 233 Purge Timekeeping Records dialog box, 46 Q quantities on hand, 90 Quick Access bar customizing, 16 operating, 12 Quick Access Bar dialog box, 16 Quick Check-out/Return form, 99 quick entry, work orders, 160 Quick Meter Entry form, 70 quick receive inventory, 94 purchasing, 206 Quick Receive dialog box, 206 Quick Receive form, 95 Quick Start Guide contents, 6 Quick Work Order Update form, 161 quotations creating records, 177 deleting, 32 generating, 176 358 items, 178 multimedia files, 31 printing individual, 179 multiple, 179 purging, 180 Quotations form Items page, 178 Quotations page, 177 Vendors page, 178 R radio buttons, 33 readings meters, 68 SPM, 230 rearrange, fields, 34 Reason for Outage dialog box, 80 reasons for failure codes. See RFF codes reasons for outage codes. See RFO codes Recalculate Labor Hours dialog box, 135 Recalculate Task Durations dialog box, 136 receive items inventory, 94 purchase orders, 206 requisitions, 190 services purchase orders, 206 requisitions, 190 record view forms, 23 records adding, 25 copying, 26 definition, 25 deleting keyboard shortcut, 15 procedure, 32 toolbar button, 21 editing, 26 employees, 42 equipment, 62 filtering, 27 filters operators, 331 first keyboard shortcut, 15 toolbar button, 21 inserting keyboard shortcut, 15 procedure, 25 toolbar button, 21 inventory, 88 last keyboard shortcut, 15 toolbar button, 21 locations, 60 INDEX locking, 32 manufacturers, 56 new keyboard shortcut, 15 toolbar button, 13 next keyboard shortcut, 15 toolbar button, 21 on-site requests, 143 pasting, 26 previous keyboard shortcut, 15 toolbar button, 21 purchase orders, 195 quotations, 177 requisitions, 183 searching, 27 service contracts, 72 sorting, 30 reports, 239 statistical predictive maintenance, 228 tasks, 131 tenants, 140 undo, 26 vendors, 51 work orders, 154 refresh data, toolbar button, 13 remove filters procedure, 29 toolbar button, 13 locations, 62 Remove On-site Request History dialog box, 145 rename, locations, 62 report print dialog box Destination page, 236 Fields page, 246 Header/Footer page, 247 Select page, 238 Sort page, 240 reports assets, 248 budgets, 225 categorical, 275 e-mailing, 243 equipment, 248 exporting, 242 fields, 246 footers, 247 headers, 247 histogram, 275 inventory, 251 analysis, 276 labor, 253 list of, 248 manufacturers, 251 opening existing, 245 INDEX page layout, 236 pareto, 273 previewing data, 241 with print preview, 241 print information, 236 printing, 242 purchasing, 253 saving, 38 saving analysis, 277 scheduling, 256 sending, 243 sorting records, 239 statistical predictive maintenance, 257 tasks, 257 time series, 274 vendors, 251 work orders, 261 analysis, 276 work requests, 258 Reports menu, 12 representatives, vendors, 54 required fields, 33 requisitions approving, 187 for blanket purchase orders, 201 pre-approving, 186 costs, 185 creating records, 183 deleting, 32 generating efficient system, 182 for blanket purchase orders, 201 from quotations, 179 items adding to purchase orders, 189 removing from purchase orders, 190 multimedia files, 31 pre-approving, 186 printing individual, 188 multiple, 188 receipts, viewing, 190 returns, viewing, 191 services adding to purchase orders, 189 removing from purchase orders, 190 unapproving, 187 vendors, 187 wizard, 7 Requisitions form Approval page, 186 Available Vendors page, 188 Line Items page, 184 Receipts page, 191 Record View page, 184 Returns page, 192 359 Reserved Items form, 105 reserved parts, 105 resize fields, 34 restructure nameplates and equipment variables, 79 Return Items dialog box, 98 Return Items/Services dialog box, 208 return reason codes, 194 returns line items, 207 requisitions, 191 revisions, purchase orders, 210 RFF codes creating records, 60 RFO codes creating records, 60 failure analysis adding, 79 copying, 82 editing, 82 moving, 82 removing, 82 S safety information, equipment, 64 sample data, 7 save data, exported, 38 files, 38 filters, 29 graphs, analysis, 277 reports, 38 reports, analysis, 277 sort, 31 Save As dialog box, 38, 168 save form layout keyboard shortcut, 14 procedure, 24 toolbar button, 13 schedule types, 132 schedules employees exceptions, 117 regular hours, 116 graphs, 267 reports, 256 site exceptions, 114 work week, 114 work orders, 122 assigning labor, 123 filtering labor information, 124 projecting, 120 refreshing, 121 viewing, 120 search, 27 360 Select Sites / Purchasing Centers / Warehouses to View dialog box logging in, 10 Select Sites/Purchasing Centers/Warehouse to View dialog box changing home, 38 Send Mail dialog box, 244 send reports, 243 service codes, 194 service contracts adding to equipment records, 73 creating records, 72 deleting, 32 payments, 73 viewing equipment, 74 Service Contracts form Contract page, 72 Equipment page, 74 services purchase orders adding, 197 receiving, 206 returning, 207 requisitions adding to purchase orders, 189 removing from purchase orders, 190 Set Invoice Number dialog box, 209 shadow tasks adding, 134 planning, 127 SHIFT+F3, 14 SHIFT+F4, 14 SHIFT+TAB, 14 shipping terms purchase orders, 197 vendors, 51 ship-to addresses, 198 Site Scheduling form normal work week, 114 scheduling exceptions, 115 sites changing home, 37 inventory, 90 scheduling exceptions, 114 work order generation, 149 work week, 114 Solution dialog box, 80 solutions adding, 80 editing, 82 removing, 82 sort ascending, toolbar button, 13 descending, toolbar button, 13 records procedure, 30 reports, 239 INDEX saving, 31 work orders for generation, 150 Sort dialog box, 31 spare parts availability, 67 lists adding to equipment, 65 creating, 65 updating from work order history, 66 Spare Parts form, 65 specifications, inventory, 93 SPM, 227 creating records, 228 daily averages, 231 deleting, 32 equipment, 229 graphs, 268 means, 232 measurements, 229 purging readings, 232 readings, 230 reports, 257 standard deviations, 232 work orders, generating using limits, 231 start MP2, 10 statistical predictive maintenance. See SPM Statistical Predictive Maintenance form Daily Averages page, 232 Readings page, 230 Record View page, 229 status items, 209 purchase orders, 202 tenant requests, 142 stock. See also inventory sub-locations creating records, 60 removing, 62 renaming, 62 substitute items, 92 System Administrator’s Guide contents, 6 T TAB, 14 Table Definition dialog box, 172 tasks crafts, 133 creating records, 131 deleting, 32 descriptions, 131 detailed information, 133 durations, recalculating, 136 equipment, 131 in-service, 126 instruction lists, 130 labor INDEX estimated hours, 133 recalculating hours, 135 locations, 131 parts, 134 planning in-service tasks, 126 metered tasks, 129 multiple-equipment tasks, 126 preventive maintenance, 126 shadowed, 127 projecting, 137 reports, 257 scheduling duplicates, 133 fixed, 132 floating, 132 shadowing adding information, 134 planning, 127 wizard, 7 work orders, generating for, 150 Tasks form Details page, 133 Parts page, 134 Schedule page, 131 Shadowing sub-page, 135 Tasks Instruction form, 130 tax codes adding to purchase orders, 199 creating records, 49 deleting, 32 Tax Information form Record View page, 50 Tax Name page, 50 tenants, 140 creating records, 140 status of requests, 142 Tenants form, 140 text copy, 26 delete, 26 paste, 26 undo, 26 time series reports and graphs, 274 time, fields, 35 timekeeping creating records, 45 purging records, 46 Timekeeping form, 45 tips of the day, 7 toggle forms, keyboard shortcuts, 14 toolbar, 12 customizing, 17 form, 21 Toolbar dialog box, 17 Tools menu, 12 Total Cost dialog box, 84 361 training, employee, 43 transaction types inventory check out (IC), 96, 101, 102 inventory quick receive (QR), 94 inventory return (IR), 98 move items between warehouses (IT), 102 within a warehouse (MV), 101 physical inventory (PI), 103 purchasing fix (PF), 206 purchasing receive (PR), 206 return fix (RF), 208 return to vendor (RV), 208 stock adjustment (SA), 100 transactions inventory receive, 94 stock adjustment, 100 purchasing fix, 206 receive, 206 troubleshoot equipment failure, 83 tutorial data, 7 types equipment, 60 graphs, 265 inventory, 88 purchase orders, 194 work orders, 148 items adding, 52 checking out, 96 quick return, 99 returning, 98 lists, 48 multimedia files, 31 notes, 53 ordering method, 52 payment terms, 51 purchase orders active, 55 addresses, 198 statistics, 55 reports, 251 representatives, 54 requisitions, 187 shipping terms, 51 tax codes, 49 user-defined fields, 34 Vendors form Item Supplied page, 52 Notes page, 54 Ordering page, 53 Record View page, 51 Representative page, 55 View menu, 11 U wages, employee, 44 warehouses, 105 changing home, 37 Window menu, 12 wizards, 7 word processor files. See multimedia files Work Order History form, 166 Work Order Projection dialog box, 137 Work Order Scheduling form, 121 work orders analysis, 273 graphs, 269, 276 reports, 276 backlogged, scheduling, 122 closing individual, 164 multiple, 165 comments adding, 158 copying to all equipment/locations, 159 contract labor, 156 crafts projecting hours, 151 scheduling information, 157 creating records, 154 deleting, 32 emergency, 154 unapprove requisitions, 187 undo field keyboard shortcut, 14 menu option, 26 toolbar button, 13 record keyboard shortcut, 15 menu option, 26 toolbar button, 13 Update Spare Parts Lists form, 67 usage, inventory, 106 User’s Guide contents, 6 user-defined fields, 34 V variables, equipment, 77 Vendor List form, 48 vendors adding to inventory records, 92 addresses, 51 creating records, 51 deleting, 32 exchange rates, 48 362 W INDEX equipment, 155 exporting to Microsoft Project, 167 inserting the text 1 column, 170 sample files, 170 table relationships, 169 updating the export table format, 171 generating, 148 projecting available craft hours, 151 selecting records, 149 sorting, 150 using SPM limits, 231 graphs, 269 analysis, 269 history editing, 165 updating spare parts lists, 66 labor contract, 156 costs, 163 dividing contractor costs, 163 dividing employee costs, 161 employee, 156 updating contractor hours, 163 locations, 155 meter readings, 162 multimedia files, 31 parts adding, 157 costs, 163 printing after scheduling, 124 immediately after generation, 149 individual, 159 multiple, 160 priority, refreshing, 159 productivity, 166 quick update, 160 repetitive, 148 reports, 261 rescheduling, 122 scheduling, 122 assigning labor, 123 backlogged, 122 filtering labor information, 124 projecting, 120 refreshing, 121 unscheduled, 122 viewing the schedule, 120 sorting for generation, 150 types creating records, 148 deleting, 32 unscheduling, 122 updating information before closing, 160 wizard, 7 Work Orders form Comments sub-page, 159 INDEX Contractors sub-page, 163 Equipment and Details page, 155 Labor sub-page, 156 Meters sub-page, 162 Parts sub-page, 157 Record View page, 154 Schedule page, 158 work priority, refreshing, 159 work requests, 139 call-in creating, 141 status, 142 submitting, 141 tenants, 140 graphs, 268 on-site approving, 144 creating, 143 reports, 258 scheduling, 122 work week employees, 116 site, 114 363
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