Concept for a low-cost-velomobile for short daily trips in rural areas
Transcription
Concept for a low-cost-velomobile for short daily trips in rural areas
RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems Concept for a low-cost-velomobile for short daily trips in rural areas 1.1. Preamble This is a first draft, elaborated accordingly to research results concerning traffic safety and considerations upon the needs of various target groups. Hints and comments are welcome: [email protected] 2. Main version of a velomobile for short daily trips in rural areas This main version represents a compromise between the aim of a prefereably complete satisfaction of the mobility needs of different groups concerning short trips in rural areas, and the necessity to achieve a single vehicle type with a sufficient realistic lot size for the mass-production. 2.1. Propulsion energy The main version is a purely human powered velomobile, because auxilliary electric propulsion systems are in spite of their mass production still relatively expensive. They cause additional weight and time to be spent for charging and care about the battery whilst their use is quite limited on short trips in plain areas. (A separate chapter about optional motor assistance will be prepared). 2.2. Basic geometry and steering In order to avoid falling and make loading and entering possible without acrobatic skills, the vehicle is planned basically double-tracked, but it should be three-wheeld in order to reduce weight and avoid complicated mechanisms. For increased stability concerning toppling laterally or over the front wheel when breaking, but also in order to reduce aerodynamic drag, the velomobile is a recumbent cycle. This means, that children or load have to be placed beyond the driver, otherwise they would obstruct his/her view. Thus, the best basic geometry regarding to stability and utilisation of space is a tricycle with two backwheels and one front wheel. For the decision, which wheels should be steered and which should be powered, there had been considered the following facts: • • • • • • • • Steered drive wheels means a more complicated construction, than steering nondriven wheels. One single drive wheel is less complicated, than two drive wheels where the different length of run in curves has to be compensated. A single wheel is less complicated to be steered than two wheels because of the necessity to turn the inner wheel more than the outer one. Front steering is for the most drivers more familiar, than rear steering and is more suitable for coupling. The closer the centre of gravity to two-wheeld axle, the more stable is the vehicle concerning toppling. The closer driver and load to the wheels, the less the mechanical stress of the frame A short chain saves weight and costs, but with a longer one, the potenzial of a derailleur gear can be fully utilised without stressing the chain with too diagonal chain run. The vehicle’s width can be reduced, if the wheels are not placed at the maximum necessary inside width. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems Finally, the combination of rear drive and front steering had been chosen as the best solution. The width of the vehicle could be a bit reduced in the way, that the maximum with of the frame (requiered for carrying two children, a folded, bigger children’s pushcar or two drinks crates) is reached just 35 cm beyond the rear axle. The set of problems concerning kinematics in curves is solved by powering both wheels symmetrically, but with a free-wheel on each one. This means, that in curves there is always driven only the inner wheel while the outer wheel turns a little faster, than the sprocket. The disadvantage of an one-side drive, that less than the half vehicles weight lasts on driven wheels, is effective only in curves and even there, a slightly slipping inner wheel would support the gripping outer one. For the rare case, that one of the powered wheels is standing resp. rolling on a surface of much lower grip than the other, this solution is even better than a real differential gear, which will not be applied due to his weight and costs. A similar solution with two free-wheels is also used by one of the “Berkut” recumbent tricycles1. The frontwheel is steered by two steering armes, which are connected with the fork by cable pulls and tensioned back by springs. 2.3. Size adjustment In order to ensure preferably optimal visibility conditions, it is important, that drivers of different body height have their eyes nearly on the same level. Because of this, the adjustment for different sitting body heights is performed by lifting the seat whereas the adjustment for different leg lengths is done by shifting the bottom bracket. In case of problems with different lengths of the forearms, the length of the steering cables can be adjusted as well. The adjustment range of the most important body dimensions are from the 5th percentile of adult women to the 95th percentile of adult men, thus the following measurements are applied2,3: Body height (standing) Body height (sitting) Eye height (sitting) Eye height (standing) Shoulder height (standing) Length of backside and legs Height of elbows above seat Width of hips Width including elbows Height of seat level 95th 5th percentile Average of of the smaller the medians percentile of sex (mostly of men and the taller sex women) women (mostly men) 153,5 168,75 185,5 81 88,5 96,5 70,5 77,5 85,5 143 157,25 173,5 126 139,75 155 92,5 101,75 114 18,5 23,5 28,5 35 38,25 46 39,5 48,25 55,5 37,5 43,25 49 Table 1: Considered ranges of body dimensions of adults. Concerning the length of feet, there had been assumed european shoe sizes between 31,5 and 49,5, corresponding to a inner shoe length of 21,5 to 33,5 cm4. For taller or smaller people, the velomobile is not generally inusable, but it is less comfortable, e.g. because of to near pedals, or there are individual measures like an additional seat cussion necessary. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems Figure 1: Adjustment of seat and pedals for different body heights, displayed with pedals in horizontal and vertical position. 2.4. Luggage space and children’s seats The luggage space of the velomobile is 90 cm long, the inner width is 61-65 cm. In the luggage space, there can be placed two children’s seats, offered as an optional feature (see 3.1). In order to utilise the remaining space with one or two children as best as possible, each of the children’s seats can be removed individually and they can be shifted longitudinally as well. In comparision to a length of 46cm for legs and backside of a child in an usual bicycle trailer, a luggage space of 44 cm length remains beyond or in front of the children’s seat as well as the space below the seats. The maximum inside height of the vehicle is 105 cm for carrying folded strollers upright between the rear axle and the children’s seats.5 This height, which is a bit more than necessary for the driver including a helmet, is favourable from the point of view of traffic safety, because the overall 135 cm high vehicle will rather not be looked over and the rollover protection (see 2.5) ends significantly above the head of the driver. There can be carried the following combinations of children and other load: • • • Without children: goods in an extent, which seems rather critical concerning the weight, e.g. four drink’s crates. One child can be transported optionally on the buildt-in child’s seat, eventually with a special baby seat as offered for child trailers. One child can also be carried with an automobile type baby seat, maybe even in a set up pushcar: Despite it is a question of sufficient anchorage of the pushcar in the velomobile and the child in the pushcar, it would have the advantage that a sleeping child as well as luggage in the pushcar can be moved easily between the velomobile and a means of public transportation. Regarding to the space within the velomobile as well as to traffic safety, most suitable would be strollers with a low seat level. Due to the possibility to mount the children’s seats individually, there will be enough space left around a child: without a pushcar there can be still carried two to three drink’s crates, with a compacty folded stroller one to two crates and with a larger pushcar it should be at least enough for weekly shopping without drink’s crates if well packed. Two children can be carried on the buildt-in children’s seat, for babies can be used special baby seats as offered for children’s trailers.6 Two automobile type child Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems seats could be placed only shifted and thus taking much space, if at all, because their width exceeds the inner width of the velomobile significantly. Without a pushcar there can still be transported one or two drink’s crates, with a compactly folded twin stroller still one or the result of some intermediate shopping efficiently packed. A twin stroller, which could fit into the velomobile even set up, is theoretically imaginable, but there had not been found any model, which would not exceed the inside width by far. Hand trolleys including their content can be directly put into the luggage space between rear axle and children’s seats too. The position of the rear axle between the driver’s seat and the luggage space causes good stability and best traction particulary with load, but a heavily loaded vehicle without driver could topple over to the rear side. Because of this, there is a supporting stand on the rear of the vehicle, which can be retracted or moved out from the driver’s position. For many users without children, a shorter luggage space might be sufficient, but it is doubtful, whether the achievable weight reduction would not be compensated by worse aerodynamics of the steeper rear end. 2.5. Frame and cover In opposite to the most existing velomobiles, the velomobile developed within this project has no usual, recumbent tricycle type frame in the middle of the vehicle, but a loadbearing base tub, which is as well part of the fairing. The first advantage of such a construction is, that nearly every part of the base plate can be put under mechanical load, and it is not necessary to enter the vehicle very carefully without holding up onto a wrong part of the fragile fairing. Another advantage is better protection of the centrally belted driver in case of a crash. Figure 2: Load bearing metal frame of the velomobile The load bearing frame of the velomobile is a truss construction out of bars of the following dimensions: • Most of the horizontal bars are rectangle shaped tubes of 15/25 mm side length • Most of the vertical bars are square shaped tubes of 25 mm side length in order to fix on both sides other bars • Diagonal bars in the side walls are angle profiles of 15 mm side length In order to reduce the effort for production and distribution, it is intended to distribute the velomobile as an assembly set like self-installation-furniture. For setting up the Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems velomobile, there should not be necessary any bicycle-specific skills (e.g. setting up a wheel out of hub, spokes and rim), but the frame should be set up out of the bars by the customer him/herself, evtl. by the bicycle dealer. Because of this, the frame is not welded, but screwed. In order to avoid self releasing because of vibrations, there can be used self-locking screw nuts or special, form-locking screw locking devices, which are clipped around the nut and the bar (dark red in Figure 3). Figure 3: Details of the bolted assembly of the metal frame and the plastic fairing The thickness of the used screws is M4 for less stressed connections, eg. those of the diagonal bars, M6 for the most connections and M8 for the most stressed connections, e.g. fixing the front fork or at the bend of the side walls beyond the rear axle. In order to achieve a closed bottom tub and a certain bearing strength between the bars too, the metal frame is covered by a plastic cover (light red in Figure 3). This cover consists out of panels. The maximum dimensions of those panels are the half inner width of the vehicle (32,5 cm) and the maximum distance between two cross-bars (67 cm). The inner panels are thicker and cross-ribbed, so they are mechanically more resistant and fitted onto the metal skeleton. The outer panels are thinner and serve rather for aesthetics, aerodynamics and protection against dirt and corrosion. Between the metal bars and the plastic panels, there is placed foamed material for more crash safety and damping of noise and vibrations. (white-violet pattern in Figure 3). The base and the walls of the bottom tub are 5 cm thick, only in the area below the pedals the thickness is between two cross-bars reduced to 1-2 cm in order to achieve more space for the feet and reduce the necessary height of the cover at this position. Above the rear axle, between the driver’s seat and the space for load and children’s seats, there is an overroll protection device, arranged laterally to the vehicle and constructed similarly out of a metall skeleton and plastic cover. The purpose of this overroll protection device is to protect the driver in case of a rollover or to avoid it at all, but also to absorbe the belt’s force in case of a frontal crash, hold back eventually carried children and load. In case of a rear-end collision, the overroll protection and a head rest should avoid a whiplash injury. At eye-level, the overroll protection device is narrowed to ensure a better view backwards, if there are no other obstructions, e.g. an upright packed, folded stroller. Concerning the used materials and thicknesses see 2.11 about the vehicle’s weight. 2.6. Cover The upper part of the cover, above the bottom tub, is made out of tent textiles, beared by elastic poles. Viewing windows are made out of transparent foil or acrylic glass, if the optical quality of foils is too poor. At each side of the vehicle, a tent pole is stretched from the front to the rear corner. Whilst this tent pole goes up to the shoulder height of the driver, a second, shorter one covers the rest until the full vehicle’s height. The lower part of the tent is out of intransparent textile only whereas in the area between the two tent poles there is a transparent stripe in order to ensure 360°visibility for the driver, but also rear view for children. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems In case of the use of transparent foil, view-obstructing cuttlings should not arise neither on the side windows, which are within one plane, nor on the front and rear windows, which are curved cylindrically, but not spherically. Figure 4: Velomobile with bearing metal frame (grey), plastic parts of the bottom tub (red) and cover (transparent parts light blue, rest violet) The shape of the two tent poles one above the other is necessary, because only in this way, the front window is near enough to the driver to keep a visibility field of sufficient width free of obstructing tent poles. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems Figure 5: vertically and horizontally unobstructed visibility field of the velomobile driver It is doubtful, whether a full-fledged windscreen wiper is feasible with regard to the screens curving, the necessary eletricity supply and the bearing capacity of the tentpoles. Possible alternatives could be elastic bands to be pulled over the screen or magnetic wipes as used for cleaning aquaria7. With regard to the possibility of persistant visibility obstructions (e.g. fogging), the front window can be anyway opened. At the same time, a kind of skirt can be applied between the window and the shoulders of the driver in order to protect him/her from rain or snow. Figure 6: Left side: front window closed, right side: front window open, inner rain protection skirt applied For entering the velomobile, the cover is opened on the side along the overroll protection device. The lower tent pole is opened up too and the textile side wall is folded up along the line from the highest point of the vehicle to the front corner. For loading or seating children, the cover is opened from the rear similarly to the roof of child trailers. For ventilation and avoiding of heat, there can be opened the front window and the rear cover, maybe also additional openings in the side walls. Basically, it is also possible to remove the whole textile cover, but this may not be practical, if it must be set up again for parking. In order to avoid heat, the transparent areas are kept small and the roof is intransparent as well. Light colours would also be useful. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems 2.7. Gear and chain guide Figure 7: Seats, pedalling and steering devices of the velomobile Instead of a conventional bottom bracket, the pedals of the velomobile are assembled onto the frame’s side walls, just the derailleur has to be assembled close to the front sprockets. The chain is guided from the front sprockets downwards to the bottom, there it is turned horizontally by guide rollers on a slide, passing between the bottem and the driver’s seat and finally turned up again to the rear sprockets on a dummy shaft between the driver’s seat and the overroll protection device. Both slides with the guide rollers are horizontally moveable, which enables a wide gear range using all combinations of front and rear sprockets without too diagonal chain run. The slide in the front is moveable longitudinally too in order to adjust the chain’s length according to the leg length’s adjustment. Because of insufficient space in the area of the rear derailleur, the chain tensioner should also be arranged near the guide rollers in the front. The dummy shaft leads through the side walls to sprockets on the outer side of the frame, which are connected via additional chains to the free-wheel sprockets of the driven wheels. A possibility of driving backwards would be preferable e.g. for leaving a parking position, but it is clearly unfeasible with the choosen construction with free-wheels on both rear wheels, but probably with conventional derailleur gears (opening up the chain tensioner) as well as with backpedal brake hubs too. As an alternative, the rear wheels can be turned directly similarly to a wheelchair, but this causes dirty hands of the driver. It seems to be the most realistic solution to move the vehicle into a suitable position already before entering. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems 2.8. Suspension On the one hand, suspension is for a velomobile particulary important for preserving the frame, the driver, children and load. On the other hand, usual suspension constructions for bicycles are expensive and often inapplicable in case of a tricycle with a truss frame. In order to achieve a certain suspension effect anyway, the following devices are applicable: • • • • Balloon tyres are sometimes mentioned as an alternative to conventional suspension, e.g. in case of the low-cost recumbent bike “AZUB Eco”8. Despite the better suspension effect, balloon-tyres are mentioned not to have a higher rolling restistance than conventional bicycle tyres9,10,11,12. The rear axle is some centimetres above the bottom of the frame, because the relatively high ground clearance would not be useful, if e.g. the edge of a sidewalk is hit by the tyre nearly at right angles. As far as the frame is anyway “hanging” down from the rear axle, the axle can be hanged up on pull-springs and glide between two vertikal bars. For damping, a foam-plastic filling between these bars can be applied. If necessary, a conventional suspension fork can be used for the front wheel. Driver’s and children’s seats can be manufactured out of elastic plastics. If the rear axle is spring-loaded, there will be necessary a tensioner for the dummy shaft too in order to keep steady tension on the connector chains between the wheels and the dummy shaft. 2.9. Parking brakes and locking devices In order to enable quick parking, the closure of the cover’s side walls is located near the steering arms, so within one single locking procedure, the cover can be locked, one of the brakes and also the steering can be fixed. Therefore, suitable rings should be mounted onto the frame and the steering arm, so it is possible to lock either the velomobile alone with a padlock, or to connect it with a bicycle lock to some immobile device like a traffic sign. Accepting some effort for closing the cover, significantly higher safety can be achieved by threading a wire through eyes on the cover and the frame around the whole vehicle. In order to prevent disassembling and theft of parts, as much parts as possible should be mounted from inside, particularly the mounting screws for the plastic panels should be driven in from the inner side. A significant weak point is anyway the cutable tent cover, though a certain protection can be achieved with a commercially available alarm device for backpacks or bicycles containing a motion sensor (see also 3.7). 2.10. Illumination Headlight, rear light and blinkers are allocated compactly at the highest point of the vehicle, on the overroll protector. A power supply by a dynamo only would be unfunctional because the blinkers are necessary during daylight too. On the other hand, usual battery lights often tempten cyclists to ride without illumination if batteries are empty. Furthermore, pure battery illumination is illegal e.g. in Germany13. The following compromises between usability and reliability are conceivable: • • A combination of photovoltaic cells and rechargeable battery, if the vehicle is not parked indoor most of the time, eventually with the optional use of normal batteries, if the rechargeable battery is empty. A combination of a dynamo and rechargeable batteries. In this case, thanks to the battery it would not matter so much, if a cheap sidewall dynamo fails sometimes in case of snow or rain. In any case, a reliable double-pole wiring should be applied, protected from tearing and using a strain relief on both ends. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems If the vehicle is not equipped with a dynamo, the illumination device should at least warn the driver acoustically before the battery gets empty. A possible solution could consist out of two rechargeable batteries, one of which is always used as a reserve and the user is reminded acoustically, if one of the two batteries is empty and must be recharged. 2.11. Weight and dimensions of the vehicle The metal frame of the bottom tub is manufactured out of aluminium shaped tubes and profiles of 2 mm thickness. This means a weight of about 11 kg, whereas profiles out of steel would weight even in case of just 1,5 mm thickness more than the double weight14. In theory, due to the three times higher elastic modulus of steel15, a much more light-weight steel frame could offer the same solidity, but there are not offered steel profiles of less thickness and less side lengths would reduce the bending stiffness due to the profile’s geometry. Because the big difference in the weight significantly reduces the higher energetical effort for the production of aluminium compared to the same mass of steel, and the lower weight is of crucial importance for the attractiveness of the vehicle, aluminium is the recommended material. (see also excursus 2.11.1 concerning embodied energy). The next important share of the whole weight after the metal frame represent the plastic panels around the frames with about 8 kg corresponding to the following assumptions: • • • Material: HDPE, 0,95 g/cm³ Outer panels and panels of the overroll protector: 1mm thickness, no ribs Inner panels: 2mm thickness, rib area representing 50% of the flat area Screws and Nuts have a weight of about Weight of the components of the velomobile 4-5 kg, representing significant Metal frame incertainity, because thicker screws are 1,5 1,5 disproportionately heavier. The weight 2,0 Plastic panels of the foam plastic parts is of low 0,2 11,4 Screws importance (about 0,25 kg). The weight Other conventional bike of the residual parts has been assumed parts as following: Foam plastics 11,0 • General parts of a bicycle, not Driver's seat specific for a velomobile, like a wheels , chain, gear, brakes Children's seats 8,0 etc: 11 kg (15 kg minus 4 kg for 4,5 Cover the frame) • Seat incl. Belt: 2 kg Figure 8: Weight of the individual components of • Children’s seats: 1,5 kg the velomobile in kg. • Cover incl. tent poles: 1,5 kg Ready to ride, the velomobile weights about 40kg, this is on the upper end of the weight scale of existing velomobiles16. With a height of the lights of about 135 cm above ground, the velomobile is just about 1020 cm lower than smaller cars. The width of the vehicle over the wheels is 90 cm, with regard to the straighter trajectory of the tricycle this might represent the same necessary road’s width than a conventional bicycle. The whole vehicle’s length about 290 cm, this is about 30 cm more than the velomobile “Alleweder” or a two-seated Smart, about the same length as some electric cars or “Micro-Cars” and about one to one and a half meter shorter than usual cars from the compact to the medium class. The rectangle around the vehicle has an area of 2,6 m², this is about a third to the half of common cars. If several velomobiles are parked diagonally on a 2,2m wide parking lane for a It has been assumed, that the additional weight for the third wheel is compensated by the smaller diameter, and unnecessairy parts of conventional bikes like baggage rack, mudguard, saddle etc. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems cars, each needs a 1,6 m length of the parking lane, this is about 30-40% of the length, needed for a conventional car. The velomobile has 24” rear wheels and a 16” front wheel, the ground clearance is 19-20 if relatively thick baloon tyres are applied. Due to the widely swiveable front wheel, a turning circel of less than 5 m is imaginable, although the drive one the inner wheel causes a lower gear ratio. 2.11.1. Excursus: Embodied energy in the aluminium frame compared to a steel frame Assuming a recycling rate of 33%, the manufacturing of an 11-kg-aluminium frame requires about 1690 MJ primary energy, whereas a 24 kg heavy steel version means about 1430 MJ. It has been calculated the average between more energy saving, low-alloyed steel and high-alloyed steel with a higher energy consumption. The difference corresponds to a 650 km ride of a vehicle with a energy consumption of 1,25 l gasoline-equivalent, representing an “acceptible” specific fuel consumption within this project. By nature, this amount of embodied energy is some dimensions lower, than in case of a 40 times heavier conventional, or even 10 times heavier lightweight car. 3. Extras und special versions Several functionalities would be very useful for relevant target groups, but they would also represent significant additional manufactory effort and thus cause an inappropriate price if included in the main version. Some of the extras are already fully developed and commercially available, so it would be sufficient to distribute them as extras. For some other features, new development would be necessary and could be started in case of satisfying sales numbers of the main version. Furthermore, there should be considered, that all additional features do not only represent additional costs for purchase, but the increased value also raises the seduction to steal the whole vehicle or particular valuable parts of it. 3.1. Children’s seats Although it was a main criterion for development and dimensioning of the velomobile to be able to carry children, children’s seats should be offered as an extra in order to keep the price lower for the majority of users, which do not live together with (small) children. For most efficient utilisation of the baggage space, there is not one wide seat for two children planned, but two single seats, which can be removed individually. On one side, they are to be fixed onto the side wall of the bottom frame, on the other side they stand on the bottom plate or a crossbar. 3.2. Auxiliary drive For elderly people and other physically less capable users as well as such, which regularly carry heavy loads or have to overcome significant altitude differences, an electric power assistance can significantly increase range resp. save riding time. (A separate chapter about the cost-benefit-ratio of electric power assistance for different applications is being elaborated). The easiest and in terms of minimally necessary lot sizes lowest-risky solution is the utilisation of a commercially available retrofit package. Unfortunately, packages with hub motors are rather unsuitable, because an asymmetric drive is unwanted as well as a driven front wheel, which would often slip because of to few weight lasting on it. Two driven rear wheels would be expensive and maybe exceed the legal power limit of 250W for licencefree power assisted bicycles (Pedelecs)17. A chain drive system18 could be allocated above the bottem in front of the driver’s seat, if the device is small enough (no obstruction for pedalling) and there are no problems with the derailleur gear and the diagonal chain run. More suitable seems to be a type of chain drive, which turns the front sprockets via an additional chain and may be assembled Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems between the pedals and the front wheel19. Therefore, an additional front sprocket can be used, or the smallest sprocket ist used for the driving chain, loosing the lowest gear speeds, which might get anyway unnecessary due to the motor assistance. If leg-length adjustment should be possible after mounting the auxiliary engine too, it should be possible either to shift the motor longitudinally or there must be used an additional tensioner for the driving chain. An option for regenerative braking would be favourable, because the share of regenerable energy consumption for steeps and acceleration is relatively high in case of heavily loaded, but relatively aerodynamic velomobiles. Thus, regenerative braking could save energy and reduce the necessary battery capacity. Unfortunately, such an option of regenerative braking seems to be inconsistent with the concept of retrofitting the cheap, mass produced main version with a fully developed, commercial available auxiliary drive kit, because regenerative braking is common in hub motor systems20, but with a chain drive it would require special design and is in any case impossible with a derailleur gear. 3.3. Coupling Particularly, if there should be coupled more than two vehicles, but also on narrow paths, there would be preferable a coupling construction, ensuring that all coupled vehicles follow the trail of the first one as exactly as possible. This can be realised by a coupling triangle, which is fixed to the first vehicle if the length distance between the rear axle and the linking point is the same as between front wheel and rear axle. The linking point is exactly above the front wheel, but the wheel is not fixed to a drawbar, but freely turning. Figure 9: two coupled velomobiles in a curve If there should not be carried just one empty vehicle (e.g. within a rental system), but composed a train of two or more, eventual even occupied vehicles, an overrun brake is essential in order to ensure sufficient deceleration. Such a brake can be realised in that way, that the braking cables of the normal brakes run over guider rollers, which are shifted in case of a pressure onto the link. The overrun brake should be activated only, if Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems there is a force limit exceeded, because if there are coupled two or more occupied vehicles, in case of same driver’s power in both vehicles, the rear one always slightly pushs the first one because of less air drag. Such a force limit can be realised using a knop with a spring. Figure 10: Schematic sketch of an overrun brake: above: brake released as pushing force below the limit, below: brake in function as pushing force exceeded the limit 3.4. Child version Despite the size adjustment feature, children with a body height between about 125 and 155 cm, this means an age of about 7 to 12 years21, are still to small and probably also too weak for driving an adult version of the velomobile, but at the same time they are too tall to be carried in a velomobile, particulary if there should be carried goods or a brother oder sister at the same time. Because of this, in any case a child version, which would be adjustable in the mentioned size range, would be preferable. Such a child version should differ from a simply downscaled adult version in the following properties: • Regard to different detailed body dimensions (e.g. body-leg-ratio) • Significant smaller baggage space, maximum width closer to the middle and more narrow rear • Smaller dimensions of the aluminium profiles and the screws in order to reduce weight • A pennant or something similar for better visibility despite less vehicle’s height Particulary the child version should be able to be coupled, also with the adult version. 3.5. Seat height adjustment with a gas pressure spring For less agile persons, particulary elderly or overweight people, the necessity to sit down into a low seat in the bottom tub can represent a relevant barrier. This problem could solved in that way, that the seat can bei lifted and lowered by one ore several gas pressure springs as used in office chairs. In such a case, the seat height for entering would be about 50 cm above ground. For lowering the seat, it would be sufficient to press a button, for lifting, the driver must hold up a little on the frame. In order to achieve a preferably low force necessary for holding up, the gas pressure spring should be adjustable or there should be a choice between different springs. Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems 3.6. Shorter or swinging pedals Another obstruction for people which are restricted in terms of agility and physical capability could be the necessity of pedalling. Although the necessary physical power can be with the use of electrical power assistance (see 3.2) lowered down to symbolic figures, a pedalling motion is still necessary, because controlling the motor by tuning a gas pedal, a throttle or a joystick would be countradictory to the definition of a licence-free, electrically assisted bicycle (pedelec)22. On the other hand, a vehicle, requiring driving licence, insurance and licence plate would also exclude many users particularly in the target group of elderly people. A possible problem of usual pedalling might be even at low power input the angles at knee- and hip joints. Basically, there are conceivable two solutions: • Shorter pedal arms and lower allocation of the pedals • Replacing the conventional chain drive by hanging, swinging pedals with electrical power transmission together with the electrical auxiliary drive. 3.7. Alarm device In order to compensate the disadvantage of the cutable textile cover at least partly, there can be distributed as an extra an alarm device, sensitive to motion or cutting a cable around the vehicle. Such battery-powered systems are commercially available for backpackers as well as for bicycles23. Another conceivable solution, though technologically more sophisticated, would be a motion-detecting system that sends an alarm to the owner via mobile communication, eventually including positioning of the vehicle. 3.8. Locker for small valuables A small locker would be functional for leaving valuables in the vehicles, but also for safety equipment like a first aid kit, a visibility jacket or a breakdown triangle. 1 Liegeradforum: Erfahrung mit Differential im Kettwiesel?: http://www.liegeradforum.net/topic,279,-erfahrung-mit-differential-im-kettwiesel.html; 12.3.2010 2 Büro-Forum: Körpermaße sitzender Personen: http://www.bueroforum.de/de/ergonomie/datensammlung/koerpermasse-sitzend/; 12.3.2010 3 Büro-Forum: Körpermaße stehender Personen: http://www.bueroforum.de/de/ergonomie/datensammlung/koerpermasse-stehend/; 12.3.2010 4 Wikipedia: Schuhgröße: http://de.wikipedia.org/wiki/Schuhgr%C3%B6%C3%9Fe; 12.3.2010 5 Examples for the length of folded strollers (also such, which are suitable for newborn babies): Inglesina ZIPPY FREE – passeggino (100,5 cm): http://www.inglesina.com/sites/default/files/Zippy%20Free_0.pdf; 12.3.2010, Bugaboo Bee (88 cm): http://www.bugaboo.com/learn/bugaboo-bee?id=6010; 12.3.2010, Peg Perego Pliko P3 (103,5 cm): http://www.pegperego.com/page.php?sid=13c09d27d54c3f326e465271e52b8835&pageid=IJVNL001& idf=04&idp=0000000252&cl=N; 12.3.2005, own measurements in the pushcar-shop “be-mom.com”. 6 27 cm wide baby seat for children’s trailers, see for example: ebay Österreich, WEBER Babyschale für Croozer Chariot usw.: http://cgi.ebay.at/WEBER-Babyschale-fuer-Kinderanhaenger-CroozerChariotNEU_W0QQitemZ350310623541QQcmdZViewItemQQptZSport_Radsport_Fahrrad_Anh%C3%A4nger?has h=item519023e935; 15.3.2010 7 see for example: aquaristic.net: Mag Float L: http://www.aquaristic.net/mag-float-l.html; 15.3.2010 8 Azub Bike: AZUB ECO – Liegerad: http://www.azub.eu/DE/liegerad-azub-eco/; 15.3.2010 9 Fahrrad-Trends.de: Neuerungen im Fahrradbau: http://www.fahrrad-trends.de/neuerungen.html; 15.3.2010 10 Liegedreirad Weblog: Der Big Apple von Schwalbe bei Outdoor Experts: http://liegedreirad.wordpress.com/2008/01/22/der-big-apple-von-schwalbe-bei-outdoor-experts; 15.3.2010 11 www.brix.de: das komplizierteste aller Räder: Das Alltagsrad: http://www.brix.de/verkehr/fahrrad/alltags-fahrrad.html; 15.3.2010 Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“ RegInnoMobil http://www.buschbacher.at/reginnomobilen.html Innovative Regional Mobility solutions: perspectives of technically and financially feasible, socially and ecologically sustainable systems 12 Pickup: Das sichere und wartungsarme Alltagsvelo: http://www.pickupbike.ch/wartungsarm.html; 15.3.2010 13 Wikipedia: Fahrradbeleuchtung: http://de.wikipedia.org/wiki/Fahrradbeleuchtung; 17.3.2010 14 Weights and dimensions of different aluminum and steel profiles and shaped tubes out of the assortment of the company “Ferona”: Ferona, sortimentní katalog: http://www.ferona.cz/cze/katalog/search.php?kat=1; 15.3.2010 15 www.smolik-velotech.de - Online-Glossar: Aluminium: http://www.smolikvelotech.de/glossar/a_ALUMINIUM.htm; 15.3.2010 16 Velomobil-, Trike- und Liegeradforum: Modellübersicht: http://www.velomobilforum.de/wiki/doku.php?id=velomobil:allgemein:modelle; 15.3.2010 17 RICHTLINIE 2002/24/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 18. März 2002 über die Typgenehmigung für zweirädrige oder dreirädrige Kraftfahrzeuge: http://eurlex.europa.eu/LexUriServ/LexUriServ.do?uri=CONSLEG:2002L0024:20070101:DE:PDF; 26.2.2010, pursuant to informations from DG TREN, there had not been undertaken no particular study was carried out to define some optimal speed limit for pedelecs. 18 See for example: akkurad.com: Elektroantriebe für Fahrräder, Spezialräder und Fahrzeuge: http://www.akkurad.com/html/kettenantrieb.html; 16.3.2010 19 See for example: akkurad.com: Tretkurbelantrieb für Fahrräder, Spezialräder und Fahrzeuge: http://www.akkurad.com/html/tretkurbelantrieb.html; 16.3.2010 20 See for example: BionX: Technologie – BionX: http://www.bionx.ca/de/products/technology/; 26.3.2010 21 Forum Gesundheit: Körpergröße von Mädchen und Buben: http://www.forumgesundheit.at/mediaDB/531585_K%C3%B6rpergr%C3%B6%C3%9Fe_Kleinwuchs_graf ik.jpg; 16.3.2010 22 RICHTLINIE 2002/24/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 18. März 2002 über die Typgenehmigung für zweirädrige oder dreirädrige Kraftfahrzeuge: http://eurlex.europa.eu/LexUriServ/LexUriServ.do?uri=CONSLEG:2002L0024:20070101:DE:PDF; 26.2.2010, pursuant to informations from DG TREN, there had not been undertaken no particular study was carried out to define some optimal speed limit for pedelecs. 23 See for example: Visor Tech Fahrrad Diebstahlsschutz mit Alarmschloss: http://www.pearl.de/aPE4481-5451.shtml; 16.3.2010 Dr. Harald Buschbacher [email protected] Financed by the Austrian ministry for Transport, Innovation and Technology within the programme „ways2go“