Elit İplik

Elit İplik
State of the art compact spinning installation in Turkey
Rieter . Elit Yarn Textile Industry & Commerce Inc.
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
State of the art compact spinning installation in TURkey
Elit Yarn Textile Industry & Commerce Inc.
Elit Yarn Textile Industry And Commerce Inc. was founded in
2007 by Necdet Kahraman. The plant was established in Sep­
tember 2008 with 26 112 spindles and capacity increased to
32 640 spindles in October 2009.
The Company meets the demands of customers at home and
abroad by supplying knitting and weaving yarns. Only com­
pact yarns are produced in the plant using Rieter K 45 Comfor­
Spin machines with 1 632 spindles at a production capacity of
15 tons/day. This production facility is fully equipped with
Rieter machines from the blowroom to the compact spinning
machines.
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Our mission as company is that of continuously improvement.
This can only be achieved by adapting to changing conditions,
maintaining discipline in operating processes, improving qua­
lity by applying the latest technology and lowering production
costs through high efficiency. Equally important are value crea­
tion for employees and society in general, environmental is­
sues and responding to the requirements of our customers on
time.
We are confident that Elit Yarn will continue to prosper and
with Rieter as our system supplier and partner, our future suc­
cess is guaranteed.
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1.Elit Iplik in Osmaniye, front yellow
(Turkish province located in southern Turkey)
2. Necdet Kahraman, owner
3. Mehmet Kahraman, owner
4. Kemal Kahraman, owner
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
RIETER SPUN YARN SYSTEMS
FIBER PREPARATION
Systems for your success
Perfectly coordinated technology from fiber
to sliver
RIETER – YOUR SYSTEMS SUPPLIER
Rieter fiber preparation guarantees gentle opening, cleaning and
blending of the fibers. Good setting adjustability and high clean­
ing efficiency are the best prerequisites for high yarn quality.
Optimum raw material utilization is achieved by ideally coordi­
nated individual components in the blowroom line. The material
is delivered to subsequent processes in the correct quantities
and the required quality. The impressive features of Rieter cards
include a working width of 1 500 mm, an integrated grinding
system for the card clothing as well as a modular design.
Integrated installations from Rieter offer more than just spin­
ning machinery covering the entire process range from fiber
to yarn. Perfect coordination of the machines throughout the
process chain ensures economical manufacturing of the re­
quired yarn quality. In addition to its machine expertise and
as a result of numerous engineering innovations, Rieter of­
fers its customers support from the original business idea right
through to the achievement of market success through yarn in­
novations.
MACHINES INSTALLED
RIETER – YOUR PARTNER FOR THE FUTURE
With Rieter as your partner you benefit from the following
supplementary services:
• complete mill planning, spinning schedule computation
and cost calculation
• automation options tailored exactly to customer needs
• SPIDERweb data acquisition system for on-line monitoring
of the entire spinning mill
• process optimization and technical recommendations
derived from broad-based technological expertise covering
all spinning process stages right through to downstream
processing
• worldwide service network and intensive customer training
on-site or at the Rieter Training Center
• spare parts deliveries, a wide range of innovative and
technically superior solutions in the sphere of conversions
You can have confidence in solutions from Rieter!
5.C 60 high-performance cards,
SB-D 40 draw frames
6.C 60 high-performance card
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1A 11 UNIfloc automatic bale opener
1 B 25 waste opener
1 B 12 UNIclean pre-cleaner
2 B 71 UNImix mixers
2 B 60 UNIflex fine-cleaners
2Loptex Optosonic Sorter 90
2A 21 condensers
18C 60 cards
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
SPINNING PREPARATION
Perfect sliver quality with maximum
productivity
Rieter has been the global market leader in spinning prepara­
tion for many years. With its high productivity and combing
quality, the comber defines a unique performance category.
Mill-proven technology and innovative elements ensure supe­
rior quality values and optimum raw material utilization. Rieter
autoleveler drawframes feature outstanding scanning precision
and leveling dynamics. High sliver regularity and quality result
in improved running properties in downstream processes. The
roving frame supplies high-quality rovings to the ring spinning
machines.
Machines Installed
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5 SB-D 40 draw frames
2E 35 OMEGAlap combing preparation
13E 75 fully automated combers
1E 25 SERVOlap fully automated lap transport system
6 RSB-D 40 draw frames
6F 15 roving frames
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4 calenders
Batt infeed
Lap winding belt
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Pressure distribution over 270° of the lap circumference
7. RSB-D 40 draw frames,
F 15 roving frames
8.E 75 fully automated combers
9.E 35 OMEGAlap combing preparation
10.OMEGAlap - pioneering winding technology
11.PRIMACOMB® circular comb
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
Com4®
CertifiCate
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Competence in Spinning
elit İplik
Rieter Machine Works Ltd. herewith confirms
that the named spinning company is a
LiCenSee
Number: 50893 – 1
RING SPINNING
Energy-saving and flexibility for superior
production quality
who meets all required quality standards.
The company is allowed to use the brand
Com4® for compact yarns produced on
Rieter ComforSpin machines.
Com4® yarn makes the difference!
Reto Thom
Head Markets
Spun Yarn Systems
Peter Schulz
Head Products
Spun Yarn Systems
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www.rieter.com
Rieter creates new momentum for ring spinning technology on
the world market through continuous innovation. Very long ma­
chines combined with efficient 4-spindle drive ensure very low
energy consumption. Rieter compact spinning machines pro­
duce yarns displaying not only low hairiness in direct compari­
son, but also improved yarn regularity and tenacity values. Ri­
eter’s patented clamping device is the convincing, mill-proven
solution for smooth doffing with minimal fiber fly and no under­
winding.
COM4® – COMPACTED RING-SPUN YARN
The unique character of Com4® compact yarns is based on
their perfect structure. In contrast to conventional ring-spun
yarns, all the fibers lie parallel and are completely integrated
in the yarn bundle. This leads to reduced hairiness and higher
tenacity and elongation properties of the yarn. This results in
enhanced efficiency in the preparatory stages of downstream
processing and in fabric manufacture as well as providing the
basis for new, high-quality applications.
Machines Installed
• 20 K 45 ComforSpin machines (1 632 spindles each)
• 20 Automatic winder Savio POLAR
12.K 45 ComforSpin machines
13.Com4® compacting unit
14.Ri-Q-Cot top roller cover
15.Shirt textiles – typical Com4® yarn application
16.K 45 ComforSpin machine with ROBOdoff
17.Licensee certificate of Elit İplik
18.Com4® – compacted ring-spun yarn
Com4®
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
Elit Yarn Textile Industry & Commerce Inc.
High quality and quick service
LABORATORY EQUIPMENT
PRODUCTS
• Uster Afis Pro 2 and Uster HVI1000 for cotton monitoring and
semi-product control during production.
• Uster Tester 5 for the control of the products which are
produced on the preparation machines, ring spinning machines
and winders.
• Uster Tensorapid 4 for yarn strength, elasticity and %CV values
• Uster Autosorter for the measurement of yarn counts and %CV
values of counts
• Mesdan twist measurement instrument
• Black board winding equipment for the control of the yarn
appearance
• Splice tensile strength tester
• From middle staple fiber
­ knitting and weaving compact yarn
between Ne 24 and Ne 60
• From long staple fiber
­ knitting and weaving compact yarn
between Ne 50 and Ne 100
• Soft wound conical or cylindrical dyeing bobbin
• Z and S twisted yarn
• High twist yarn
Production quality sytems combined with competent
textile kowledge
1. Raw material quality is achieved with the purpose of
maintaining the product quality at the highest level. For this
target, high stockpile and bale management systems are used.
. Elit İplik targets constant quality when working with large bale
lots. Controls are made using Afis, HVI, Uster Tester 5, Bale
Management and the Sliver Professional System.
. In order to detect colored and white synthetic foreign matters
in raw material:
­ Blowroom, after the B 60 UNIflex fine opener, a Loptex
colored and white synthetic foreign matter detecting
machine is installed.
­ Uster Quantum 2 colored and white synthetic fiber detection
system is installed on the winding machines. Quantum 2 also
detects thin & thick places, neps and periodic faults.
4. Yarn quality is inspected online by the Uster Winding Expert
System.
5. Fault monitoring in the ring spinning machines is carried out
for each spindle by the monitoring system installed in the
winding machines.
. By considering customer satisfaction, a quick response and
after-sales service, high quality production principles are
adopted.
19.Laboratory
20.Uster Tensorapid
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Rieter . Elit Yarn Textile Industry & Commerce Inc.
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GERMANY
Ingolstadt
CZECH REPUBLIC
Ústí nad Orlicí
Žamberk
SWITZERLAND
Winterthur
CHINA
Shanghai
Beijing
Changzhou
Urumqi
Jinan
Hong Kong
USA
Spartanburg
TAIWAN
Taipei
TURKEY
Istanbul
BRAZIL
São Paulo
Elit Iplik Tekstil Sanayi
ve Ticaret AS
Osmaniye Organize Sanayi Bölgesi
125 Ada 3/4 Parsel Toprakkale /
OSMANİYE
T: +90 328 826 80 30
F: +90 328 826 80 33
[email protected]
www.elitiplik.com.tr
www.rieter.com
Rieter Machine Works Ltd.
Klosterstrasse 20
CH-8406 Winterthur
T+41 52 208 71 71
F+41 52 208 83 20
[email protected]
INDIA
New Delhi
Coimbatore
Pune
Chandigarh
TURKEY
Elit İplik
The data and illustrations in this brochure and on the cor­
responding data carrier refer to the date of printing. Rieter
reserves the right to make any necessary changes at any
time and without special notice. Rieter systems and Rieter
innovations are protected by patents.
2248en-v1 1500-1004-42 Printed in CZ