JEI Solutions - Belder Tool Solutions Inc.
Transcription
JEI Solutions - Belder Tool Solutions Inc.
Premium Portable Magnetic Drilling Systems High Performance Annular Broaching Cutters Distinctive Metal Fabricating Equipment Portable Pneumatic Drilling Systems JEI Solutions About Us JEI Solutions is a British company which has evolved from Jancy Engineering Industrial, originally formed in 1993. The business now boasts a high calibre of excellence as a one stop solutions provider, supporting diverse metal drilling and fabricating industries. Premium Portable Magnetic Drilling Solutions 12mm MiniBeast TWIST DRILL CAPACITY Compact and powerful, ideal for site or workshop use. Internal coolant Self-adjusting slide system JEI’s own key brands of MagBeast® portable magnetic drilling machines and Turbo™ annular broaching cutters are manufactured to the highest standards to meet the demanding challenges of a heavily industrial market. This is further complimented by the SteelBeast® range of metal fabricating equipment and AirBeast™ portable pneumatic drilling systems. JEI’s customers are supported by highly knowledgable and experienced sales, technical and service personnel. JEI’s products are now used in over 30 countries worldwide, supported by a network of international distribution partners who serve a diverse range of industry sectors including: • Steel Fabrication, • Building Construction, • Bridge Building and Repair, • Rail Industry, • Offshore Oil and Gas Construction, • Mining, • Ship Building, • Defense Systems, • Power Regeneration Plants and • Precision Engineering. JEI continues to invest in hole making and metal fabricating technology. Whether this is achieved in-house or in conjunction with close trading partners, JEI strives for the very best solutions to meet the distinct challenges of the metal working industry. 2 www.jeiuk.com 12-35 mm Compact design Twist drill provides 12mm capacity Specifications Model Weight Cutter Capacity Twist Drill Capacity Motor Height Min/Max Length Width RPM Magnetic Base Dimensions Magnet Deadlift Noise Level Vibration Level Voltage / Part No. MINIBEAST Metric Imperial 10kg 22 lbs 35mm Ø x2” depth of cut 1-3/8” Ø x 2” Depth of Cut 12mm Ø with twist drill set ½” Ø with Twist Drill Set 1010 watts 1010 watts Min 307 / Max 377 Min 12” / Max 14-7/8” 240mm 9-1/2” 166mm 6-1/2” Single Speed 350 Single Speed 350 80mm x 160mm 3-3/16” x 6-3/8” 980kg (on 25mm plate) 2156lbs on 1” Plate Does not exceed 95dB Does not exceed 95dB Does not exceed 2,5m/s2 Does not exceed 2,5m/s2 110V Part No’ DRILL-19041 110V Part No’ DRILL-19041 240V Part No’ DRILL-19042 240V Part No’ DRILL-19042 Features / Benefits: • JEI’s flagship machine now with a new 1010 watt motor providing an uprated capacity of 35mm. • Light-weight – only 10kg. • Internal coolant reservoir – ensuring maximum cutter life. • Self correcting slide rails – for maintenance free operation. • Hidden motor cable – for added protection. JEI Solutions 3 Premium Portable Magnetic Drilling Solutions Minibeast Auto 12mm TWIST DRILL CAPACITY 12-36 mm The worlds smallest automatic magnetic drilling machine. 13mm HM40 TWIST DRILL CAPACITY 12-40 mm Lightweight and powerful for maximum performance. NEW 23mm HM50 TWIST DRILL CAPACITY 12-50 mm A durable, heavy duty 2 morse taper drilling machine. NEW Market Exclusive LP45 12-45 mm Designed to fit into the most height restrictive areas. NEW 23mm 2MT twist drill capacity Compact automatic With all the Features of the MiniBeast • Compact size and weight - ideal for site work. • Internal coolant reservoir - ensuring maximum cutter life. • Self correcting slide rails - for maintenance free operation. • Light-weight - only 13kg ...Plus Much More • Easier operation – lets the machine control the task. • Increased productivity – one operator can control several machines at one time. • Improved tool life – let the machine do the cutting. More holes per tool with better hole results. • Protects against misuse of machine and wearing parts – no manual overloading of the motor. • Longer overall life of the machine. Weight Cutter Capacity Twist Drill Capacity Motor Height Min/Max Length Width RPM Magnetic Base Dimensions Magnet dead lift Noise Level Vibration Level Voltage / Part No. 4 13mm twist drill capacity with optional attachment MINIBEAST AUTO Metric Imperial 13kg 28.6 lbs 36mm Ø x2” depth of cut 1-3/8” Ø x 2” depth of cut 12mm with twist drill set 1/2” with Twist Drill Set 1000 Watts 1000 Watts Min 307 / Max 377 Min 12” / Max 14-3/4” 291mm 11-1/2” 221mm 8-11/16” Single Speed 350 RPM Single Speed 350 RPM (loaded) (loaded) 80mm x 160mm 3-1/8” X 6-5/16” 980kg (on 25mm plate) 2156 lbs (on 1” plate) Does not exceed 95dB Does not exceed 95dB Does not exceed 2,5m/s2 Does not exceed 2,5m/s2 110V Part No’ DRILL-19041/A 110V Part No’ DRILL-19041/A 240V Part No’ DRILL-19042/A 240V Part No’ DRILL-19042/A www.jeiuk.com User-friendly control panel Maximum stroke 120mm Features / Benefits: • External coolant system for extended • Powerfull 1100 watt tool life. motor delivering 40mm cutting capacity. • Easily adapts for a 13mm chuck for use on twist drill applications. Compact height Also available with a 360 degree swivel base ideal for special projects. Features / Benefits: • Heavy duty 1150 watt motor - Enables larger cutting capacity. • Weighs only 13kgs with a 50mm cutter capacity - Unrivalled weight to cutting capacity ratio. •1 50mm total drill travel - Facility to use Extralong cutters. •M aintenance friendly twin slide rails - No wearing parts and adjustment free operation. Model Specifications Spindle Weight Cutter Capacity Twist Drill Capacity Countersink Capacity Motor Height Length Width RPM Magnetic Base Dimensions Magnet Deadlift Vibration Level Voltage / Part No. MagBeast HM40 Metric Imperial 19mm ¾” 12.7kg 28 lbs 40mm Ø x2” depth of cut 1-5/8” Ø x 2” depth of cut 13mm Ø with optional ½” Ø with optional attachment attachment 40mm Ø 1-5/8” Ø 1100 watts 1100 watts Min 385mm Max 505mm Min 15-1/32” Max 19-7/8” 260mm 10-1/4” 190mm (with handles) 7-1/2” 440 440 140 x 295mm 5-1/2” x 11-5/8” 1066kg (on 25mm plate) 2345 lbs (on 1” plate) Does not exceed 2,5m/s2 Does not exceed 2,5m/s2 110v Part No’ DRILL-HM40 110v Part No’ DRILL-HM40 240V Part No’ DRILL-HM40/2 240V Part No’ DRILL-HM40/2 For machine accessories see pages 16 & 17 Spindle Weight Max Stroke Cutter Capacity Twist Drill Capacity Countersink Capacity Motor RPM Height Length Width Magnetic Base Dimensions Magnet Deadlift Noise Level Vibration Level Voltage / Part No. Ratchet handle Features / Benefits: • C ompact Design – Only 180mm High. • B ig Capacity – Will handle up to 45mm diameter holes through 50mm plate. • C onvenient ratchet handle can be used in either a left or right hand position. Positive quill assembly • Maintenance Free – No adjustable slides, no exposed motor cord. Ideal for - Bridge Maintenance Work & Repairs - Platform Drilling - Steel Construction Specifications Specifications Model Specifications Model Packed in a durable case MagBeast HM50 Metric Imperial MT2 MT2 13kg 28.6lbs 150mm 5- 29/32” 50mm Ø x 4” depth of cut 2” Ø x 4” depth of cut 13mm with 2MT chuck 33/64” with 2MT chuck 23mm with 2MT twist drill 29/32” with 2MT twist drill 1-37/64” 40mm 1150 watts 1150 watts 2 Fixed Speeds 2 Fixed Speeds No load 465/270RPM Loaded 250/450RPM No load 465/270RPM Loaded 250/450RPM 410mm / 560mm 280mm 120mm 85 x 180mm 1250kg (on 25mm plate) Does not exceed 90db Does not exceed 2,5m/s2 110V Part No’ DRILL-HM50 240V Part No’ DRILL-HM50/2 16-9/64” / 22-3/64” 11-1/32” 4-23/32” 3-11/32” x 7-3/30” 2750lbs (on 1” plate) Does not exceed 90db Does not exceed 2,5m/s2 110V Part No’ DRILL-HM50 240V Part No’ DRILL-HM50/2 For machine accessories see pages 16 & 17 Model LP45 Metric Core Drilling 12 - 45mm Maximum Cutting Depth 55mm Twist Drill Capacity 3 - 12mm with 19mm Shank JEI Part no. JEITD-SET Countersink 30mm Weight 11kg Stroke 63mm Height 178mm Fixed Overall Width (including spoke Handle) 125mm Overall Length 310mm Motor Power 1150 watts No of speeds 1 RPM Free running 500 RPM RPM Under Load 290 RPM Magnet Deadlift 1200kg (on 25mm plate) Magnetic Base Dimensions 1180 x 85mm Noise Level does not exceed 95dB Voltage / Part No. 110V Part no. DRILL-LP45/1 240V Part no. DRILL-LP45/2 JEI Solutions Imperial 1/2” to 1-3/4” 2” 1/2” with 3/4” Shank JEI Part no. JEITD-SET 1-3/16” 24.20 lbs 2-1/2” 7” Fixed 5” 12-1/4” 1150 watts 1 500 RPM 290 RPM 2640lbs (on 1” plate) 7-1/8” x 3-1/3” does not exceed 95dB 110V Part no. DRILL-LP45/1 240V Part no. DRILL-LP45/2 5 Premium Portable Magnetic Drilling Solutions 32mm HM100 TWIST DRILL CAPACITY 12-100 mm A durable, heavy duty, 3 morse taper drilling machine 32mm HM100T & HM100S TWIST DRILL CAPACITY 12-100 mm With all the same features of the HM100* with tapping or swivel base options. HM100T HM100S tapping option swivel base 250mm drill travel Simple operating panel • Built-in forward / reverse operation Ability to tap pre-drilled holes up to M30 • 360° Swivel base For enhanced drilling precision and increasing versatility • Even longer total drill travel - 280mm Facility to use 150mm (6”) long cutters Maintenance free slide rails Features / Benefits • Heavy duty 1800 watt motor Enables large cutting capacity • Weighs only 20kg and 100mm cutter capacity Unrivalled weight to cutting capacity ratio • 4 Speed gearbox Ideal for a wide selection of cutting operations • 250mm total drill travel Facility to use 150mm (6”) long cutters • Maintenance friendly twin slide rails No wearing parts and adjustment free operation Specifications Model Spindle Weight Max. Stroke Cutter Capacity Tapping Capacity Twist Drill Capacity Countersink Capacity Motor RPM Height Length Width Magnetic Base Magnetic Base Dimensions Magnet Deadlift (on 25mm plate) Noise Level Vibration Level Voltage / Part No. 6 www.jeiuk.com Tapping accessories for hm100t HM100 MT3 20kg 250mm 100mm Ø x 6” depth of cut n/a 19mm with 3MT chuck 32mm with 3MT twist drill 55mm 1700 watts 4 fixed speeds 110 175 245 385 480mm 340mm 130mm Fixed 102mm x 212mm 2050kg Does not exceed 90dB Does not exceed 2,5m/s2 110V Part No’ DRILL-HM100 240V Part No’ DRILL-HM100/2 For machine accessories see pages 16 & 17 Tapping Accessories Description 3 Morse taper tapping head (non reversing) JEITAP224N Tapping Collet Part No Size JEICOLLET8MM JEICOLLET10MM JEICOLLET12MM JEICOLLET14MM JEICOLLET16MM JEICOLLET18MM M8 M10 M12 M14 M16 M18 Tapping Collet Part No JEICOLLET20MM JEICOLLET22MM JEICOLLET24MM JEICOLLET26MM JEICOLLET28MM JEICOLLET30MM Size M20 M22 M24 M26 M28 M30 * Except 4 speed gearbox, the HM100T features a 2 speed variable - see specifications Specifications Model Spindle Weight Max. Stroke Cutter Capacity Tapping Capacity Twist Drill Capacity Countersink Capacity Motor RPM Height Length Width Magnetic Base Magnetic Base Dimensions Magnet Deadlift (on 25mm plate) Noise Level Vibration Level Voltage / Part No. For machine accessories see pages 16 & 17 HM100T MT3 21kg 250mm 100mm Ø x 6” depth of cut M30 19mm with 3MT chuck 32mm with 3MT twist drill 55mm 1800 watts 2 variable speeds 60-140 200-470 480mm 340mm 130mm Fixed 102mm x 212mm 2050kg Does not exceed 90dB Does not exceed 2,5m/s2 HM100S MT3 21kg 280mm 100mm Ø x 6” depth of cut n/a 19mm with 3MT chuck 32mm with 3MT twist drill 55mm 1700 watts 4 fixed speeds 110 175 245 385 480mm 360mm 130mm Swivel 360 degrees 102mm x 212mm 2050kg Does not exceed 90dB Does not exceed 2,5m/s2 110V Part No’ DRILL-HM100T 110V Part No’ DRILL-HM100S 240V Part No’ DRILL-HM100T/2 240V Part No’ DRILL-HM100S/2 JEI Solutions 7 Premium Portable Magnetic Drilling Solutions 47mm MagBeast 4mt TWIST DRILL CAPACITY 12-110 mm A powerful 4 morse taper, heavy duty magnetic drill. 52mm MagBeast 5mt TWIST DRILL CAPACITY 12-200 mm An exceptional portable magnetic drill which solves the most challenging of applications. Incredible 52mm tapping capacity Maximum stroke 230mm User-friendly control panel Adjustable frame for extra large cutters Speed range and gauge Includes pressurised coolant system Features / Benefits: • Powerful 1800 watt motor. • Impressive 4 speed gearbox increasing flexibility of use. • Overload protection with L.E.D indicator. • Integrated gearbox housing with slide. • Semi-automatic gib backlash adjustment. • Service friendly. Specifications Model Specifications Model Spindle Weight Cutter Capacity Twist Drill Capacity Countersink Capacity Tapping Capacity Motor Height Length Width RPM Magnetic Base Dimensions Noise Level Vibration Level Voltage / Part No. 8 www.jeiuk.com MagBeast 4 Metric Imperial MT4 MT4 31kg 68.2 lbs 110mm Ø x 4” depth of cut 4-3/8” Ø x 4” depth of cut 47 Ø mm 1-7/8” Ø 63mm Ø 2-1/2” Ø M30 (special tapping attach- M30 (special tapping attachment required) ment required) 1800 watts 1800 watts Min 570mm / Max 800mm Min 22-7/8” / Max 31-1/2” 460mm 18-1/8” 260mm (with handles) 10-15/64” (with handles) 4 Fixed Speeds 4 Fixed Speeds 85 135 160 250 85 135 160 250 120 x 240mm 4-3/4” x 9-1/2” Does not exceed 90dB Does not exceed 90dB Does not exceed 2,5m/s2 Does not exceed 2,5m/s2 110V Part No’ DRILL-MB4 110V Part No’ DRILL-MB4 240V Part No’ DRILL-MB4/2 240V Part No’ DRILL-MB4/2 For machine accessories see pages 16 & 17 Spindle Weight Cutter Capacity Twist Drill Capacity Countersink Capacity Tapping Capacity Motor Height Length Width RPM Magnetic Base Dimensions Noise Level Vibration Level Voltage / Part No. MagBeast 5 Metric Imperial MT5 MT5 53kg 116.6 lbs 200mm Ø x 10” depth of cut 7 – 7/8” Ø x 10” depth of cut 52mm Ø 2” Ø 110mm Ø 4-3/8” Ø M50 2” 3000 watts 3000 watts Min 710/ Max 975mm Min 28” / Max 38-3/8” 540mm 21-1/4” 300mm (with handles) 11-13/16” 4 Variable Speeds: 4 Variable Speeds: 28-60, 62-130, 28-60, 62-130, 100-210, 216-450 100-210, 216-450 140 x 295mm 5-1/2” x 11-39/64” Does not exceed 90dB Does not exceed 90dB Does not exceed 2,5m/s2 Does not exceed 2,5m/s2 240V Part No’ DRILL-MB5/2C 240V Part No’ DRILL-MB5/2C For machine accessories see pages 16 & 17 Features / Benefits: • An incredible 200mm cutter capacity • M52 tapping capacity • Commanding 3000 watt motor. • Remarkable 4 variable speed gear box for enhanced flexibility and handling JEI Solutions 9 Pneumatic Drilling Airforce 35 12-35 mm A pneumatic drill specifically designed for space restricted and hazardous environments. Airforce 45 24mm TWIST DRILL CAPACITY Rail Drilling 12-45 mm A pioneering 2 morse taper pneumatic drilling machine. NEW Rail Electric 12-36 mm Rail Petrol 12-36 mm Powerful yet compact, light-weight machine specifically designed for drilling in rail tracks. Equipped with a Honda 4 stroke engine, powered for rail track drilling. Featuring clamp and Turbo Rail Cutter For best results use Turbo Rail ATEX version available With coolant bottle Only 180mm high Features / Benefits: • Pneumatic drive and permanent magnetic base eliminates the need for electric power. • Compact - only 180mm high. • Light-weight. • Great safety features. Compact & portable • Strong permanent magnet base. • Ideal for hazardous environments such as oil drilling platforms, mining industry, shipbuilding or petrochemical industry. Specifications Model Weight Cutter Capacity Air consumption Arbor bore Height Length Width Magnetic Base Dimensions Magnet dead lift Pneumatic Part No’ 10 Features / Benefits: • Pneumatic drive and permanent magnetic base eliminates the need for electric power. • 2 morse tapper twist drill capacity. • Strong permanent magnet base. • E rgonomic design to suit off shore industry. • Ideal for hazardous environments such as oil drilling platforms, mining industry, shipbuilding or petrochemical industry. www.jeiuk.com Model Weight Spindle Cutter Capacity Twist Drill Capacity Air consumption Stroke Height Length Width Magnetic Base Dimensions Magnet dead lift Pneumatic Part No’ Features / Benefits: • Fast positioning, quick clamp and instant unlocking mechanisms make it a safety conscious, user-friendly device. Quick release system to disengage clamp •S upplied with a positioning (locating) plate to ensure accurate drilling. •R ail templates (formers) available which are suitable for any rail profile. Specifications Specifications Airforce 35 Metric Imperial 13kg 28.6 lbs 35mm Ø x 1”depth of cut 1-3/8” Ø x 1” depth of cut 1400 I/min 1400 I/min 19mm Weldon ¾” Weldon 180mm 7-5/64” 480mm 18-7/8” 168mm 6-5/8” 180 x 80 x 36.5mm 7-5/64” x 3-9/64” x 1-7/16” 6500 N (on 25mm plate) 1433lbs (on 1” plate) DRILL-AIR35A DRILL-AIR35A DRILL-AIR35A/ATEX DRILL-AIR35A/ATEX Simple handle to clamp drill to rail Airforce 45 Metric Imperial 19kg 41lbs MT2 MT2 45mm x 2” depth of cut 1-3/4” x 2” depth of cut 24mm 15/16” 1400 I/min 1400 I/min 150mm 5-7/8” 540 max 680mm 21-1/4” max 26-3/4” 363mm 14-5/16” 262mm 10-5/16” 160 x 80 x 80 6-5/15” x 3-1/8” x 3-1/8” 8000 N (on 25mm plate) 1798lbs (on 1” plate) DRILL-AIR45A DRILL-AIR45A Model Weight Drilling Capacity Cutter Capacity - max Depth of cut Stroke Motor RPM Arbor bore Voltage / Part No’ Powerful 4 stroke engine Features / Benefits: • Fast positioning, quick clamp and instant unlocking mechanisms make it a safety conscious, user-friendly device. Petrol gauge • Supplied with a positioning (locating) plate to ensure accurate drilling. • Rail templates (formers) available which are suitable for any rail profile. Specifications Rail electric Metric Imperial 15.3kg 33.66 lbs 16mm Ø 5/8” Ø 36mm Ø 1-7/16” Ø 30mm 1-3/16” 40mm 1-9/16” 1200W 1200W 250 250 19mm Weldon Shank ¾” Weldon Shank 110V Part No’ DRILL-RAIL/E 110V Part No’ DRILL-RAIL/E 240V Part No’ DRILL-RAIL/E2 240V Part No’ DRILL-RAIL/E2 Model Power Supply Engine Max. Torque Weight Cutter Capacity Depth of cut Twist Drill Capacity Stroke Arbor Speed Arbor Bore Part No’ rail petrol Metric Imperial Honda Engine GXH50 Honda Engine GXH50 2HP (1,5kW) 2HP (1,5kW) 3,04 Nm at 4500 rpm 3,04 Nm at 4500 rpm 23kg 50 lbs 36mm Ø 1-7/16” Ø 30mm 1-3/16” 16mm Ø 5/8” Ø 40mm 1-9/16” Min 150 rpm Max 225 rpm Min 150 rpm Max 225 rpm 19mm shank ¾” Shank DRILL-RAIL/P DRILL-RAIL/P JEI Solutions 11 High Performance Annular Broaching Cutters Turbo Steel Turbo Endurance Turbo Steel is JEI’s leading high quality fully CNC ground M2 cutter. With a geometry designed to give you fast accurate holes with the benefit of great tool life. A low vibration cutting edge provides stable free cutting action which reduces tool ware. Each tool is hardned to 62-63 ROC so it is able to drill up to 750N/mm2. Turbo Endurance has an innovative coating offering extensive tool life, allowing you to drill a wide range of challenging materials. In tests, our Turbo annular broaching cutters proved to be the most cost effective available to the market today. Also available as a countersinking tool Size Range Cutting Depths Max. Tensile Strength Ideal for 10.5mm - 115mm Ø 1”, 2”, 3”, 4”, 6” <750RM (N/mm2) Most mild and structural steel Turbo Steel Advantages • Cuts 3 time quicker than a conventional twist drill • Increases machine capacity • Produces a quality burr free hole • Eliminates time consuming pilot holes and step drilling • Resharpenable cutting edges Turbo Tough The JEI Turbo Tough (TCT) cutter is designed to drill a variety of materials from mild steel to cast iron. Made from micro grain carbide powder combined with a colbalt binding agent, its teeth have a super strong structure which provides exceptional tool life. The special Turbo Tough geometry gives even tooth loading for a vibration free cut. This special geometry allows holes up to 200mm achieving the best drilling experience with our MagBeast 4 & 5 portable magnetic drilling machines. Size Range Cutting Depths Max. Tensile Strength Ideal for 12 12mm - 200mm Ø 1”, 2”, 3”, 4”, 6” <1200RM (N/mm2) Mild steel, cast iron and structural steel www.jeiuk.com Size Range Cutting Depths Max. Tensile Strength Ideal for 10.5mm - 52mm Ø 1”, 2”, <1000RM (N/mm2) Mild steel, stainless steel, some cast iron and exotic materials Turbo Rail Turbo Rail is specifically manufactured for cutting rail track. Using the latest ENDURANCE coating technology this rail cutter provides unrivalled tool life. With increased surface hardness, Turbo Rail can tackle the world’s toughest rail material. In tests with Balfour Beatty Rail, the JEI Turbo Rail, consistently tripled their current tool life. Also available as a countersinking tool Turbo Tough Advantages • Heavy duty carbide tips and multiple edge geometry improves production time • Added reliability for challenging on site drilling applications • Ideal for bridge construction and refits • Resharpenable cutting edges Size Range Cutting Depths Max. Tensile Strength Ideal for 13.5mm - 36mm Ø 1” <1600RM (N/mm2) All types of rail track drilling JEI Solutions 13 High Performance Annular Broaching Cutters Turbo Endurance+ Cutter Sets The World’s Toughest Cutter! Turbo Endurance+ cutters are designed and manufactured by JEI to drill holes in the world’s toughest materials. The super tough PVD (physical vapour despoition) coating provides unrivaled surface hardness, friction free cutting face and better heat transfer at the surface. These great benefits allow the Turbo Endurance+ to drill through Hardox, Weldox, Abro, Armour Plate and Duplex as if was mild steel. With fantastic tool life, the Turbo Endurance+ saves time and money for the user on every occassion. Size Range Cutting Depths Max. Tensile Strength Ideal for Turbo Steel Annular Cutter Sets Part Number Description 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm, 22mm Short series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm, 22mm Long series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 9/16”,11/16”,13/16”,15/16”, 1-1/16” Short series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 9/16”,11/16”,13/16”,15/16”, 1-1/16” Long series Turbo Steel Cutters plus Pilot Pin in a Plastic Case JEICS-SET5 JEICL-SET5 JEICS-SETI5 JEICLSETI5 11 piece Turbo Steel Annular Cutter Sets Part Number JEICS-SET11 JEICL-SET11 Description 11 Pc Cutter Set, consisting of 1 of each 12mm,13mm,14mm,15mm, 16mm,18mm,20mm,22mm,24mm,25mm and 26mm Short Series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 11 Pc Cutter Set, consisting of 1 of each 12mm,13mm,14mm,15mm, 16mm,18mm,20mm,22mm,24mm,25mm and 26mm Long Series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 12mm - 200mm Ø 1”, 2”, 3”, 4”, 6” <1600RM (N/mm2) The toughest materials Turbo Endurance+ Advantages • Cuts where no cutter has cut before! • Specifically designed to cut through difficult and questionable materials • Reduces down time • Increased productivity • A must for every site worker’s tool box Turbo Tough Annular Cutter Sets Part Number JEITCS-SET5 JEITCL-SET5 Description 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm 22mm Short series Turbo Tough Cutters plus 2 x Pilot Pins in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm 22mm Long series Turbo Tough Cutters plus 2 x Pilot Pins in a Plastic Case Turbo Endurance+ Annular Cutter Sets Part Number Also available as a countersinking tool JEIETCS-SET5 JEIETCL-SET5 Description 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm 22mm Short series Endurance Plus Cutters plus 2 x Pilot Pins in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm 22mm Long series Endurance Plus Cutters plus 2 x Pilot Pins in a Plastic Case Turbo Endurance Annular Cutter Sets Part Number JEIECS-SET5 JEIECL-SET5 Description 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm, 22mm Short series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 5 Pc Cutter Set, consisting of 1 of each 14mm,16mm,18mm,20mm, 22mm Long series Turbo Steel Cutters plus Pilot Pin in a Plastic Case 50 piece Cutter Display Set Part Number JEICS-SET50 JEICL-SET50 Description 50 Pc Cutter Display Including 6 x 12mm 6 x 14mm, 6 x 16mm, 6 x 18mm, 6 x 20mm, 6 x 22mm, 6 x 24mm, 4 x 26mm, 2 x 28mm, 2 x 30mm Turbo Steel Short Cutters plus 20 x Short Pilot Pins 50 Pc Cutter Display Including 6 x 12mm 6 x 14mm, 6 x 16mm, 6 x 18mm, 6 x 20mm, 6 x 22mm, 6 x 24mm, 4 x 26mm, 2 x 28mm, 2 x 30mm Turbo Steel Long Cutters plus 20 x Long Pilot Pins A convenient and informative Point of Sale Display Set, Designed to hold 50 Cutters 14 www.jeiuk.com JEI Solutions 15 Accessories Twist Drills Industrial Arbors For drilling smaller diameter holes as an extension to the JEI cutter range. Ideal for Minibeast. Easily converts a drill press, milling machine, lathe or CNC machine to accept cutters. Part Number JEITD-SET JEITD-06 JEITD-07 JEITD-08 JEITD-09 JEITD-10 JEITD-11 JEITD-12 Twist Drill Size (On a standard 19mm shank) Set includes 6, 8, 10 & 12mm 6mm 7mm 8mm 9mm 10mm 11mm 12mm Part Number JEIARBOR-2MT JEIARBOR-2MTC JEIARBOR-3MT JEIARBOR-3MTC JEIARBOR-3MT/32 JEIARBOR-3MT/32C JEIARBOR-4MT JEIARBOR-4MTC JEIARBOR-4MT/32 JEIARBOR-5MT/32 Turbo Tough Specifically designed to increase the overall cutting reach of cutter and magnetic drilling machines. Magnetic Drill Performance Spray - 500ml • for cutting, drilling, countersinking, tapping & reaming • clean cut • improved finish • maximises tool life • high results on tough material • Includes an extra 100ml, previously sold as 400ml aerosol Description 2 morse taper arbor without coolant ring (19mm) 2 morse taper arbor with coolant ring (19mm) 3 morse taper arbor without coolant ring (19mm) 3 morse taper arbor with coolant ring (19mm) 3 morse taper arbor without coolant (1¼”) 3 morse taper arbor with coolant (1¼”) 4 morse taper arbor without coolant ring (19mm) 4 morse taper arbor with coolant ring (19mm) 4 morse taper arbor without coolant (1¼”) 5 morse taper arbor without coolant (1¼”) N.B. Contact JEI for recommended feed speeds when using cutters with vertical drilling machines. Pilot Pins (Centre Pins) Cutter Extensions Chuck & Adaptors Part Number Cutter Extension Size 25mm 50mm 75mm 100mm 150mm JEICE-25 JEICE-50 JEICE-75 JEICE-100 JEICE-150 Can be used individually or combined to achieve a greater length. Enables your JEI machine to drill tube and pipes. Part Number to suit JEICB-S (small) Max-2, MagBeast 2, HM40 JEICB-L (large) Max-4, MagBeast 4 HM100 Endurance+ Magnetic Drilling Paste for Overhead and Vertical Drilling - 500ml • non drip • functional • maximum performance • clean • simple to use • Includes an extra 100ml, previously sold as 400ml aerosol Chain Base Kit Easily converts JEI magnetic drilling machines to accept twist drills. Part No’ JEIOIL-TTA Part No’ JEIOIL-TEP Part Number JEIPIN1213S JEIPILOT1 JEIPILOT1/8MM JEIPIN1213L JEIPILOT2 JEIPILOT2/8MM JEIPILOT3 JEIPILOT3/8MM JEIPILOT4 JEIPILOT4/8MM JEIPILOT6 JEIPILOT6/8MM Description/Size 1” depth (4mm dia) 1” depth (6mm dia) 35mm depth (8mm dia) 2” depth (4mm dia) 2” depth (6mm dia) 2” depth (8mm dia) 3” depth (6mm dia) 3” depth (8mm dia) 4” depth (6mm dia) 4” depth (8mm dia) 6” depth (6mm dia) 6” depth (8mm dia) Vacuum Pad Allows magnetic drilling machines to operate on non-ferrors material to effectively drill on non-magnetic, or thin surfaces. • Requires compressed air pressure. • Suits all models of JEI drilling machines. Part Number JEIVPAD 16 to suit Flat surfaces www.jeiuk.com Pilot Pins are used as a central focal point when positioning a mag drill on pre-marked steel. Also used for ejecting the slug from the centre of the cutter when hole is drill. The pilot pin also retracts into the arbor allowing the coolant to flow to the inside of the cutting teeth, extending tool life. Part Number JEICA-13MM JEICA-13MM/19 JEICA-2MT JEICA-3MT JEIMTS-2-3 JEIMTS-3-4 JEIMTS-4-5 Description Chuck & adaptor 13mm Chuck 13mm, complete with 19mm shank Chuck & adaptor 13mm, 2MT Chuck & adaptor 19mm 3MT Morse taper sleeve 2-3 Morse taper sleeve 3-4 Morse taper sleeve 4-5 To Suit HM40 All JEI drills (expect MiniBeast*) MagBeast 2 HM100, Max-3, Max-4 & MagBeast 4 HM100/T/S MagBeast 4 MagBeast 5 *For MiniBeast please refer to Twist Drill Sets. Countersinks Provide the ability to precision chamfer holes when using a magnetic drilling machine, supplied on a 19mm shank. Part Number JEICSK-25 JEICSK-38.10 JEICSK-40 JEICSK-50 JEICSK-55 JEITCSK-50 JEIETCSK-50 Description/Size Turbo Steel Countersink, 25mm 90 degree Turbo Steel Countersink, 38.10mm 82 degree Turbo Steel Countersink, 40mm 90 degree Turbo Steel Countersink, 50mm 90 degree Turbo Steel Countersink, 55mm 60 degree Turbo Tough Countersink, 50mm 90 degree Turbo Endurance+, 50mm 90 degree Mag Brushes Turbo Tough JEI Mag Brushes (magnetic brushes) are the quick and easy way to tidy up after drilling. Steel swarf is magnetised to the brush and a simple pull of the handle releases the swarf. Ideal for use in confined areas in workshops, site and on rail track ballast. Part Number Description Dimensions (length x diameter x working length) JEIMB-S Mag Brush Mini (small) 240mm x Ø 16 x 102mm JEIMB-M Mag Brush Midi (medium) 385mm x Ø 25 x 175mm JEIMB-L Mag Brush Maxi (large) 1008mm x Ø 25 x 175mm Neat Cutting Oil - 1ltr • use with TCT or M2 annular cutter • increase performance when drilling tough materials • ideal for drilling and tapping • ensures positive slug ejection • maximises productivity • other sizes available Part No’ JEIOIL-NEAT Tapping Heads Turbo Steel Enables magnetic drilling machines to tap pre-drilled holes. Part Number Description JEITAP-19 3 morse taper, premium reversing tapping head (up to 19mm) JEITAP-19/4 4 morse taper, reversing tapping head (up to 19mm) JEITAP-24N 3 morse taper, non reversing tapping head (up to 24mm) JEITAP-30R 3 morse taper, premium reversing tapping head (up to 30mm) JEITAP-30R /4 4 morse taper, premium reversing tapping head (up to 30mm) JEITAP-50 5 morse taper, non reversing tapping head (up to 50mm) TO SUIT Max-4 MagBeast 4 Max-3 HM100T Max-4 HM100 MagBeast 4 Soluble Cutting Oil - 1ltr • use with M2 annular cutter • increases tool life • ensures positive slug ejection • maximises productivity • reduces heat build up • other sizes available Part No’ JEIOIL-SOL MagBeast 5 JEI Solutions 17 Regrinding Machine A simple, easy to use machine, specifically designed for one purpose regrinding annular cutting tools. Saves time and money in carrying out an effective cutter regrind, particularly if the customer is in urgent need of continued production drilling. Industrial 14”Metal Cutting Saw For use with JEI Turbo Steel or other Brands of HSS annular cutters, with a 19mm Shank. Will Regrind Cutters from 12mm Diameter to 50mm Diameter in cutting depths of 1” (25mm) and 2” (50mm). Back by popular demand is the SteelBeast 14” Saw. Features / Benefits: • 14” (355Mm) blade diameter. • Low speed, high torque,long-life motor. • Fast and safety conscious cut-off saw action. • Dry cut with no coolant required. • Weighs 25 kilograms. • Cuts 0 - 45 degrees. • Cuts through mild steel and stainless steel. • 12 Month warranty. • Available in 110v or 240v options. Specifications Height Width Length Weight Motor RPM Capacity Round Square Rectangle Features / Benefits: • Simple set up operation Easy positioning of cutting tool • Economical - far less expensive than heavier equipment • Lightweight and portable - ideal for site work, or a small workshop • Diamond wheel - creates a sharp, clean new cutting edge • Easy angle adjustment - simple alignment to original angle geometry • Laser guided cutter alignment - ensure correct positioning of cutting edge to the wheel • Additional Gullet Reforming Wheel supplied Get extra life out of the annular cutter • Will re-sharpen cutters from 12mm diameter to 50mm Diameter in cutting depths of 25mm and 50mm • Supplied with full range of index plates - to cover most cutter diameters / no. of teeth (HSS type Only) 623mm 330mm 635mm 25kg 2200 watt (115V/60Hz/15A) 1300 45º 90º 105mm 130mm 90x90mm 120x120mm 80x110mm 95x185mm Premium Grade TCT Metal Cutting Saw Blades Mild Steel Specifications Dimensions LxWxH Net Weight Power supply Motor Power Speed Noise Emission dBa Grinding Disk Annular Cutter Holder Shaft Bore 410 x 412 x 390mm (without optics) 29kg 230 Volts, 50 / 60 Hz 0.12 kW, 2,800rpm <70 Diamond grinding disc, Ø125mm, Bore Ø10mm 19mm (weld on shaft) serial 32mm (weld on shaft) optional on request 7” 180mm diameter 20mm bore Part No’ MCBL07 180mm x 36 teeth 9” 230mm diameter 25.4 bore Part No’ MCBL09 230mm x 48 teeth 14” 355mm diameter 25.4 bore Part No’ MCBL14 355mm x 66 teeth stainless Steel Part No’ MCBL07SS 180mm x 48 teeth Part No’ MCBL14SS 355mm x 90 teeth Please ask about our range of cutter regrinding machine accessories. 18 www.jeiuk.com JEI Solutions 19 Distinctive Metal Fabricating Equipment BM16 Plate & Pipe Beveller BM21 Plate & Pipe Beveller A portable, handy solution designed for milling edges of steel, aluminium, alloys, brass or plastic. A new generation portable bevelling machine designed for bevelling both plate and pipes with ease and accuracy. Plate bevelling Milling head Features: • Minimum bevel thickness of 1.5mm, maximum 16mm • Countersink holes with a minimum 40mm diameter • Continuous bevel width adjustment • Overload protection • Electronic speed control Pipe bevelling Bevelling pipe Specifications ModelBM16 Motor2200W Spindle Speed (without load) 1800 – 5850 RPM Minimum diameter of countersinking ca 40mm Bevelling angles 22.5°, 30°, 37.5°, 45°, 55° or 60° Length585mm Width156mm Height238mm 20 Weight (without milling head) 10kg Power Supply 110v or 220v/ 50-60Hz www.steelbeast.co.uk Bevelling top edges Countersinking BM16 Package Includes: • BM16 machine • Milling Head and inserts of customer’s choice • Metal Box • 14mm Allen Key • 5mm Allen Key • 32mm Flat key • Operators manual For full list of accessories and consumable parts please visit www.jeiuk.com Angle adjustment Features: • Single milling head equipped with 10 square inserts, simplifying the matching process. • Fast and easy exchange of insert with no need to special adjustments. • Extended work range from 0 to 60 degrees with continuous angle adjustment. • Easy setting of bevel angel and width. • Vibration insulation providing added protection for both user and machine. • One universal guide plate for bevelling both plates and pipes which replaces 3 different attachments used with the BM20. • Optional attachment available for larger pipe. Specifications ModelBM-21 Motor1.1kW Maximum Bevel Width 21mm Motor Speed 2800 RPM Angle Range0-60º with continuous angle adjustment ToolingIntegrated milling head with 10 square adjustments Weight20kg Power Supply 230VAC/50Hz or 115 VAC/60Hz JEI Solutions 21 JEI Solution’s Range of Bevelling Mac Distinctive Metal Fabricating Equipment BM-12 Plate Beveller BM12 Plate Beveller BM-15 Plate Beveller Roto-Star NEW A versatile and compact, hand held machine which allows straight edges, contours and cut outs to be bevelled with ease. High precision range of Rotary Welding Positioners Features: • Precision dial scale for precise adjustment of the chamfer height. • Variable speed control and feedback electronic speed stabilisation for stable cutting speed. • 5 indexable carbide inserts for chatter-free bevelling. • Works with steel, stainless steel, aluminium, copper, plastic and other materials. BM15 Package Includes: • Tool holder 45 º • Carbide Inserts (set of 5) • Torx Wrench • Hook Spanner Wrench • Spindle Lock Bar • Hex Wrench M6 • Hard Case Specifications ModelBM12 Motor 1800 watts Motor Speed 2300 – 6500 variable Speed Wheel Settings 1/ 2300 2/ 2600 3/ 3700 4/ 4800 5/ 5800 6/ 6500 Std. Bevel Angle 45 º Max. Chamfer Height 45 º : 10.6 mm Min. Dia. For Inside Bevels 30mm Length430mm Optional Assessory • 30 º Tool Holder • R3 Radius Head Height (excluding front handle) 190mm Weight 6.5 kg Power Supply 230VAC/50Hz or 115 VAC/60Hz XL15 STEELBEAST XL15 Bevelling Machine Features: • Compact design and small overall dimensions - excellent for limited access. Available With A Three • Can perform countersinking bevelling of holes with a minimum 50mm diameter. Jaw Chuck or Surface Plate • Interchangeable chamfer and radius milling head utilises Designed to hold a wide range index inserts enabling bevelling at 30, 45 & 60 degree angles of parts (other angles, 22.5º to 27.5º, available on request). • Cutting radius edges of 3, 4 & 5mm. Heavy Duty Construction• Continuous bevel width adjustments. Supports work pieces up to•125kg Overheating protection. • Electronic speed control. Unique Through Spindle Feature • Ideal for a variety of materials like steel, aluminium, Will accommodate any lengthstainless of material to 2-1/2” steel andup plastic. Features & Benefits • Roto-Star III with plate • • Features: • Precision dial scale for precise adjustment of the chamfer height. • Variable speed control and feedback electronic speed stabilisation for stable cutting speed. • 5 indexable carbide inserts for chatter-free bevelling. • Works with steel, stainless steel, aluminium, copper, plastic and other materials. BM15 Package Includes: • Tool holder 45 º • Carbide Inserts (set of 5) • Torx Wrench • Hook Spanner Wrench • Spindle Lock Bar • Hex Wrench M6 • Hard Case Width150mm A portable, handy solution, for edge weld preparation and rounding off steel. A versatile and compact, hand held machine which allows straight edges, contours and cut outs to be bevelled with ease. (63.5mm) diameter • Dual Grounding System Makes it ideal for Aluminum BM15 Package Includes: or Stainless Steel Welding • BM-15 beveling machine • Metal box • Variable Speed Control Panel • 32mm flat wrench • Allen and wrench hex s=5 from 0 to With smooth movement forward reverse • Allen wrench hex s=14 15 RPM Optional Assessory • 30 º Tool Holder • T15 Torx screwdriver Operator’s Manual • Work Head Positions 0 to• 90 Degrees Increases machine versatility Also available for Roto-Star 1 Optional Accessories • Radius milling head • Radius insert R3 • Radius insert R4 • Radius insert R5 • Chamfer milling head • Chamfer milling head • Chamfer milling head • Chamfer insert for all • Stop/Start Foot Pedal Operation For hands-free operation SPECIFICATIONS • Available with Optional Variable Speed Foot MODEL Pedal Motor Puts the operator in full control. Motor Speeds SPECIFICATIONS BM-15 2000 watts 2000-5000 rpm MODEL BM12 The XL15“A isNew an innovative, variable plate beveller incorporating Innovative Variable Angle angle Plate Beveller, incorporating Customer Friendly Features” user-friendly features. Motor 1800 watts Minimal diameter of countersinking Ca 50 mm Motor Speed 2300 – 6500 variable Bevelling with radius R3, R4, R5 Speed Wheel Settings 1/ 2300 Features / Benefits: • Produces a bevel ready for welding on any steel plate Features: or component from 5 to 40mm thickness. Producesabevelreadyforwelding • Fittedwithoperatorfriendlyhandles • A minimum•width of 70mm and minimum working onanysteelplateorcomponent fortransferringthemachinearound length of 150mm. from5to40mminthickness,with theworkplace,orpositioningduring aminimumwidthof70mmand • Simple, variable adjustment bevel angle fromlongmachiningprocess. between minimumworkinglengthof150mm. • HighQuality,hardperforming 15 and 50 degrees without replacing any parts. • ASimple,VariableadjustableBevel workingparts Anglefrombetween15and50 • Cutters available for mild and stainless steel • bevelling. ElectronicOperatingSystem degrees,withoutreplacinganyparts enclosedinaheavydutycontrol • Easy setting• of material thickness and cut with easily CuttersavailableforMildand box,equippedwithallnecessary visible graduated scales for simple set up. safetydevices StainlessSteelBevelling • Easysettingofmaterialthickness • Operator friendly handles for transferring the machine andcut,witheasilyvisiblegraduated around the workplace or positioning during long Scalesprovidessimplesetup procedure. machining processes. • High quality and hard peforming working parts. • Electronic operating system enclosed in a safety conscious, heavy duty control box. Maximum bevel width for 45 degree (b) 15mm 4/ 4800 5/ 5800 6/ 6500 Feed 0.5 – 10m/min* Std. Bevel Angle 45 º Bevelling angles (ß) Max. Chamfer Height 45 º : 10.6 mm 30, 45, 60° (other angles on request) Min. Dia. For Inside Bevels 30mm Plate thickness Minimal 1.5mm Length 430mm Width 2/ 2600 3/ 3700 Roto-Star III Roto-Star I Length 461mm 150mm Width 140mm Height (excluding front handle) 190mm Height 256mm Weight 6.5 kg Weight 8.5 kg Power Supply 110v or 220v/ 50-60Hz Power Supply 230VAC/50Hz or 115 VAC/60Hz Specifications Roto-Star I Roto-Star III Roto-Star I – P Roto-Star III – P with plate with plate Part no. ROTO1ROTO3ROTO1-P ROTO3-P * Depending on bevel width and machining material 6” / 152mm 8” / 203mm - Applications include: Steel Fabricating • BridgeChuck Building • Ship Building • Off-shore Refineries • Power Stations • Construct Swing @ 0º (maximum) 16” / 406mm 20” / 508mm 16” / 406mm 20” / 508mm Specifications Model Maximum Bevel Width Bevel Angle Material Thickness Motor Power Motor Speed Nominal Feed Rate Weight Dimensions 22 Thru spindle part capacity 1-½” 38.1mm 2-½” 63.5mm - - Spindle rotation 360º360º360º360º Spindle speed 0 - 15RPM 0 - 8RPM 0 -15RPM 0 - 8RPM Angle adjustment* 0 - 90º 0 - 90º 0 - 90º 0 - 90º 110v or 240v 110v or 240v 110v or 240v 110v or 240v Shipping Weight 30kg45kg22.5kg 32.5kg Optional rotary table 12” / 304mm dia 16” / 406mm dia - - Fixed rotary table - - 12” / 304mm dia 16” / 406mm dia * Adjusts in 15º increments. Model Xl15 MaximumBevel Width15mm MotorPower Horizontal weight capacity 50kg75kg50kg75kg Voltage SPECIFICATIoNS www.jeiuk.com ThicknessMaterial Vertical weight capacity 100kg125kg100kg125kg Grounding capacity 300A300A300A300A XL15 15mm 15-50 degrees - variable 6-40mm 1500 Watt 2800 RPM 3.5 metre/min 94kg 530 x 395 x 860mm BevelAngle Shown with optional 3D frame. 15-50degreesInfinitelyvariable 6to40mm 1500Watt JEI Solutions 23 Service & Repair Solutions JEI can give your magnetic drilling machine a new lease of life! Energise a tired and well used machine back to pristine working condition with the JEI full maintenance and repair service for ALL models of magnetic drilling machines. Whether it’s a service or replacement to damage or worn parts, JEI are on hand to assist, providing a full quote prior to any work being undertaken. To ensure a prompt turn around, JEI hold an extensive range of spare parts, not limited to the JEI range and also include a selection of Jancy Slugger machines. Turbo Tailored Turbo Tailored is JEI’s own in-house comprehensive cutter design and manufacturing service. From initial design right through to delivery, JEI’s team of technical experts are able to create cutters for a varied and wide range of cutting and drilling applications. JEI Solutions has a broad experience in difficult and exotic materials and will advise on the correct tool material, geometry and coatings to optimise tool life and performance to achieve the most cost effective production results. JEI can tailor make the following to specific customer requirements: • S pecial annular broaching cutters • Countersinks • Endmills • Slot drills • • • • ounterbores C Side and face cutters Fur tree cutters Insert modification Approved JEI Distributor: JEI Solutions. Unit 30, New Hall Hey Business Park, Rawtenstall, Rossendale, Lancashire BB4 6HR. U.K. Tel: +44 (0)1706 229490 Fax: +44 (0)1706 830496 Email: [email protected] Web: www.jeiuk.com March 14