production of alkaline protease by streptomyces indicus.
Transcription
production of alkaline protease by streptomyces indicus.
ISBN: 978-81-931973-8-7 PRODUCTION OF ALKALINE PROTEASE BY STREPTOMYCES INDICUS. Dr. M.GURAVAIAH DARSHAN PUBLISHERS First published in India in 2016 This edition published by Darshan publishers http://www.darshanpublishers.com ©2016 Dr. M.Guravaiah. All rights reserved. Apart from any use permitted under Indian copyright law, this publication may only be reproduced, stored or transmitted, in any form, or by any means with prior permission in writing of the publishers or in the case of reprographic production in accordance with the terms of licenses issued by the Copyright Licensing Agency. Copy Right policy is to use papers that are natural, renewable and recyclable products and made from wood grown in sustainable forests. The logging and manufacturing processes are expected to conform to the environmental regulations of the country of origin. Whilst the advice and information in this book are believed to be true and accurate at the date of going to press, neither the authors nor the publisher can accept any legal responsibility or liability for any errors or omissions that may be made. In particular, (but without limiting the generality of the preceding disclaimer) every effort has been made to check quantity of chemicals; however it is still possible that errors have been missed. ISBN: 978-81-931973-8-7 Printed by: Darshan Publishers, Rasipuram, Namakkal, Tamil Nadu, India PRODUCTION OF ALKALINE PROTEASE BY STREPTOMYCES INDICUS. Authored by Dr. M. Guravaiah Assistant Professor, Department of Microbiology and Biotechnology (P.G), J.K.C College , Guntur-6, Andhra Pradesh, India. EDITION Published By Darshan Publishers, No: 8/173, Vengayapalayam, Kakkaveri, Rasipuram, Namakkal, Tamil Nadu, India – 637406. www.darshanpublishers.com e-mail:[email protected] ABOUT AUTHOR:- Dr. M.GURAVAIAH did his M.Sc. (2005, Biotechnology),M Phil.(2008, Biotechnology) and Ph.D. (2013, Biotechology) from Acharya Nagarjuna University (ANU). Guntur, India. Currently he is working as a Assistant Professor in Department of Microbiology and Biotechnology (P.G),J.K.C College ,GUNTUR-6,ANDHRA PRADESH, INDIA. ABOUT BOOK:Alkaline protease is one of the most important industrial enzymes. Which account for about 60% of total enzymes used in world wide. Alkaline proteases and have wide range of industrial applications. Alkaline proteases produced by micro organisms are of main interest from a biotechnological prospective and are investigated mostly in scientific field of protein chemistry and protein engineering also in applied field such as detergents, food, leather and pharmaceuticals industries. This book is very simple and easily understandable with all experimental illustrations. DEDICATED TO MY BELOVED PARENTS, WIFE and DAUGHTERS PREFACE We are pleased to present a new book on “Production of alkaline protease by Streptomycin indicus” designed to meet the requirement of students .a full course in Microbiology and Biotechnology has been introduced at Bachelor degree and Master degree level to familiarize the modern science to the students .this book contain 8 chapters covering all the topics prescribed in the syllabus of under graduate and master graduate students .this book will cover all Practical’s of Microbiology and Biotechnology students .Our effort was to make it very simple and well illustrated to develop interest about science in life sciences particular . Working past 11 years in field of Microbiology and Biotechnology ,we have been developing new courses syllabus like M.Sc Animal Biotechnology and forensic sciences .Now we are presenting the students a comprehensive book to meet the requirement of course .As researcher and teacher of Biotechnology and Microbiology for the last 10 years ,it is our humble endeavor to provide student latest information on this frontier area of biology and students will find latest information on this such as DNA Sequencing ,Native-PAGE, Zymograph and SDS-PAGE method .all the chapters are arranged as a continuous and progressive theme for clear understanding of the modern students. We hope students and teachers find this new book on “Production of alkaline Protease by Streptomycin indicus” useful .suggestions to improve the book is always welcomed and entertained wholeheartedly. ACKNOWLEDGEMENT I have great pleasure in expressing my profound sense of gratitude and sincere thanks to my Guide and Teacher Dr. T.Prabhakar, Professor, University College of Pharmaceutical Sciences, Andhra University, Visakhapatnam for his invaluable suggestions, incredible patience, utmost care, keen interest and constant encouragement in shaping this research work and to bring it to completion. I express my sincere thanks to Dr.P.Sudhakar, Coordinator, Department of Biotechnology, Acharya Nagarjuna University, Nagarjuna Nagar for having provided the necessary support for the completion of the research work. I express my sincere thanks to Prof. K.R.S. Sambasiva Rao, Professor, Department of Biotechnology, Acharya Nagarjuna University, Nagarjuna Nagar for having provided the necessary support for the completion of the research work. I express my sincere thanks to Dr. A. Krishna Satya, Assistant Professor, Dr. K. Kasturi. Assistant Professor, Dr. P. Udaya Sri . Assistant Professor, Miss. N. Vijaya Sree. Assistant Professor, Dr. K. Haritha, Assistant Professor and Prof.Y. Vikram Kumar, Honorary Visiting Professor.Acharya Nagarjuna University, Nagarjuna Nagar for having provided the necessary support for the completion of the research work. I express my sincere thanks to Dr.G.Girija Shankar, Associate Professor, University College of Pharmaceutical Sciences, Andhra University, and Visakhapatnam for having provided the necessary support for the completion of the research work. I am very grateful to Prof. D. Gouri Sankar, Professor, Department of Pharmaceutical Analysis, Andhra University, and Visakhapatnam for his timely help in my doctoral program. I am immensely grateful to the Management of J.K.C College, Guntur for providing me the required infrastructure for the completion of the proposed work. I am very much grateful to Sri. S.R.K. Prasad, Director, J.K.C. College for providing the necessary leave of absence and permission for carrying out this research work. I am very grateful to my beloved parents, my sisters, my brothers, my brother in-laws and friends who have given me the moral support during my course of study. I would fail in my duties if I forget to thank my wife Smt. CH. Bramaramba and my daughters M. Guru Prasanna , M. Guru Monish and M.Guru Venkat Mahith Sai who have been a constant and continuous source of delight and encouragement during my research work. I would like to thank each and every one who are directly or indirectly associated with this research work and without whose contributions this dream could not have materialized. I am equally thankful to The God Almighty for blessing me and giving me the courage, strength, health and patience for completing this research work. CONTENTS Page No. Preface 1 CHAPTER-I Introduction 3 Objectives of the present investigation 4 Enzyme Technology 5 Production of Enzymes 12 References 13 CHAPTER-II Review of literature Proteases 14 Alkalophilic microorganisms 17 Application of alkaline proteases 23 Production of alkaline proteases 27 Isolation and purification of alkaline protease 34 Actinomycetes 41 References 46 CHAPTER-III Page No Analytical methods 60 Screening and isolation of protease producing actinomycetes 66 Taxonomic studies 78 Identification and characterization of selected isolates 86 References 98 CHAPTER-IV Strain improvement studies 100 References 110 CHAPTER-V Purification and partial characterization studies 111 References 142 CHAPTER-VI Optimization of bioparameters for alkaline protease production by GAS-4 144 Experimental design and Optimization of protease production by Plackett-Burmann design 155 References 165 CHAPTER-VII Summary and Conclusions 168 Appendix 170 CHAPTER-I INTRODUCTION PREFACE Proteases or proteolytic enzymes are degradative enzymes which catalyze the hydrolysis of proteins and specifically act on the internal peptide bonds of proteins and peptides (Bayoudh et al. 2000). Proteases are of the most important industrial enzymes accounting for nearly 60% of total worldwide sale (Ward OP et al. 1985; Kalisz HM, 1988). Among the proteases alkaline proteases find wide industrial applications in the detergent, food, pharmaceutical and leather industries as they have a high level of activity over a broad range of pH. For this reason considerable attention has been paid to the isolation of alkaliphilic microorganisms and study of their proteases. Actinomycetes are biotechnologically important as they are prolific producers of secondary metabolites like antibiotics. Recently they are being investigated for their potential to produce bioactive compounds have anti inflammatory, hypertensive, immunosuppressive and other bioactivities. Actinomycetes are abundant in terrestrial soils and other natural habitats. Actinomycetes producing alkaline proteases have been isolated from alkaline soils and extreme environments such as soda lakes in Ethiopia ( Amare Gessesse et al. 2003). In the present investigation an attempt has been made to isolate protease producing actinomycetes from soil samples collected from milk processing units and other soils, optimize the bioprocess variables for submerged fermentation and finally to characterize and evaluate the potential of the isolated enzyme for industrial use. 1 INTRODUCTION Proteases are hydrolytic enzymes found in every organism to undertake important physiological functions. These include: Cell division, regulating protein turnover, activation of zymogenic performs, blood clotting, lysis of blood clot, processing and transport of secretory proteins across membrane, nutrition, regulation of gene expression and in pathogenic factors. Proteases differ in their specific activity, substrate specificity, pH and temperature optima and stability, active site and catalytic mechanisms. All these features contributed in diversifying their classification and practical applications in industries involving protein hydrolysis. Proteases are classified based on chemical nature of the active site, the reaction they catalyze, their structure and composition (Rao et al. 1998). The major classes are again classified into subclasses based on pH, catalytic site on polypeptide, occurrence and so on. Based on the catalytic site on the substrate, proteases are mainly classified into endoproteases and exoproteases. Endoproteases preferably act at the inner region of the polypeptide chain. By contrast, exoproteases preferentially act at the end of the polypeptide. Exoproteases are further classified into aminopeptidases (those proteases which act at the free N-terminus of the polypeptide substrate) and the carboxypeptidases are those proteases which act at the free C-terminal of the polypeptide chain. 2 OBJECTIVE OF THE PRESENT INVESTIGATION To isolate Protease producing actinomycetes from different terrestrial and water samples, strain improvement and optimization of medium constituents and process variables for maximizing protease production. The objectives of the present study include: 1. Isolation of actinomycetes from different terrestrial and natural substrates. 2. Primary screening of the isolates to evaluate their protease producing capability. 3. Secondary screening of the isolates showing promising activity for selection of the production media and determining the concentration of the constituents. (a). Taxonomical studies for determination of morphological and biochemical properties, cell wall composition and 16S rRNA. 4. Strain improvement studies using physical and chemical mutagens and selection of the highest protease producing mutants. 5. Utilization of statistical methods for optimization of medium constituents and process variables in submerged fermentation. 6. Purification and Characterization of the enzyme and determination of its structure. 3 ENZYME TECHNOLOGY With the development of the science of biochemistry, has come, a fuller understanding of the wide range of enzymes present in living cells and their mode of action. Although enzymes are formed only in living cells, many can be isolated without loss of catalytic function in vitro. This unique ability of enzymes to perform their specific chemical transformations in isolation has led to an ever-increasing use of enzymes in industrial processes, collectively termed ‘enzyme technology’. Microbial enzymes and coenzymes are widely used in several industries, notably in detergent, food processing, brewing and pharmaceuticals. They are also used for diagnostic, scientific and analytical purposes. Since ancient times they have been used in the preparation of fermented foods, especially in oriental countries (Reed, 1975). At present the economically most important enzymes are proteases, glucoamylases, glucose isomerase, and pectinases. Over 300 tons of each enzyme is being produced annually. Some of the microbial enzymes used industrially are shown in Table1.1 (Kumar, 1991). It may be noted that most of these are hydrolases. Most industrially important enzymes are extra cellular i.e secreted by the cells into the ambient medium, from where they have to be recovered by removal and separation from the cellular and other solid material. Determination of enzyme activity The enzyme activity is determined by the concentrations of enzyme, substrate, cofactors , allosteric effectors, the concentration and type of inhibitors, ionic strength, pH, temperature and initial reaction time etc. 4 Table 1.1 Microbial Sources of some representative enzymes used industrially Enzyme Source Amylase Aspergillus oryzae, B. licheniformis, B.cereus. |B. megaterium, B.polymyxa Cellulase Aspergilus niger, trichoderma reeesi Dextranase Penicillium sp., Trichoderma sp. Glucoamylase A.niger, Rhizopus sp. Glucose Bacillus coagulans, Actinoplanes sp., Arthrobacter sp, Streptomyces sp, Isomerase Some other Bacillus sp. Invertase Saccharomyces Cerecisiae Lactase Kluyveromyces fragilis, K.lactis, a. Niger Lipase Rhizopus sp, Candida lipolytica, Geotrichum candidum. Pectinase Aspergillus sp. Protease Aspergillus ap., Bacillus sp., Streptomyces griseus Rennet Mucor pusillus, Endothia Parasitica. Many assay procedures for measurement of enzyme activity are available. The rate of substrate conversion serves as a measure of the activity. The knowledge of enzyme activity is necessary: to follow the production and isolation of enzymes, to understand and determine the properties of commercial preparations and to ascertain the correct amount of enzyme to be added to a particular commercial process. 5 The first step in deciding on a suitable assay is to choose the appropriate substrate. Some of the substrates that have been used for the assay of hydrolases are as follows (Collier, 1970). Amylases and amyloglucosidases: Raw or soluble and modified starch of known dextrose equivalent. Cellulases: Cellulose power, cellular phosphate, filter paper and ground bran. Pectinases: Pectic acid, pectin, pectinic acid and freeze-dried fruit purees. Proteases: Casein, egg albumin, gelatin, hemoglobin, milk powder and raw meat. Once the substrate is selected, the assay is carried out under predetermined temperature, pH and incubation period. At the end of incubation period, the reaction is readily stopped by the use of pH change or heat or by adding sufficient enzyme inhibitor. The extent of reaction is then determined by a suitable chemical or physical method. Chemical methods In assay of proteases (where casein or azocasein or any other suitable substrate is used), the addition of trichloro acetic acid (TCA) causes the precipitation of large peptide molecules, which can be removed by filtration or centrifugation. Then the supernatant can be read at 280 nm. The unit of enzyme activity is defined in different ways by different authors. For example One unit of enzyme activity represents the amount of enzyme required to liberate one g of tyrosine per min per ml under standard assay conditions, where enzyme activity is calculated by measuring g of tyrosine released, by comparing with the standard (Tsuchida et al. 1986; Nehra et al. 1998). An increase of 0.1 absorbance unit against blank without enzyme under standard assay conditions is considered as one unit of proteolytic activity. (Romero et al. 2001). One unit of enzyme activity corresponds to the increase in optical density by 0.1 against a blank, where enzyme is first treated with trichloro acetic acid and then substrate is added under the standard assay conditions (Chrzanowdka, 1993). Sometimes, it is desirable to prepare a control blank, where enzyme solution is first mixed with TCA and casein is added next. This is done to correct 6 any color formation due to undigested proteins or incomplete termination of the reaction by TCA. Physical Methods Most proteases cause milk to clot, the clotting time being inversely proportional to the enzyme activity. The substrate is usually prepared from dried milk, which is easier to standardize than fresh milk. Enzyme is added to the solution of fat free milk, which is already at the correct temperature, pH and calcium concentration. The time taken to form visible curd flake is noted (It should be between 1 to 5 minutes). The initial production of these flakes is accurately seen if the reaction solution is well mixed and if only a thin film of this continually blowing liquid is observed. Sources of Enzymes Enzymes can be obtained from plant, animal and microbial sources. Plant source: β-amylase, papain, bromelain, urease, ficin, polyphenol oxidase (tyrosinase), lipoxygenase etc. Animal Source: Pepsin, lipase, lysozyme, rennin, trypsin, phosphor-mannase, chymotrypsin etc. Microbial Source: α-amylase, pencillin acylase, protease, invertase, lactase, dextranase, pectinase, pullulanase etc. In general, the enzymes from plant and animals are considered to be more important than those from microbial sources, but for both technical and economical reasons, microbial enzymes are considered to be more important. Therefore increasing efforts are being persuaded to produce enzymes by microbial fermentation. Advantages of microbial enzymes Animal sources for enzymes are very limited. Microorganisms are attractive because of their biochemical diversity. They have short generation time and require smaller area, 20kg of rennin is produced in 12 hrs by B. subtilis with liter fermentor where as one calf stomach gives 10 kg after several months. Feasibility of bulk production and ease of extraction. Use of inexpensive media. Ease of developing simple screening procedures. 7 Strain development by genetic engineering to produce abnormal amounts. Synthesis of foreign enzymes by genetically engineered microorganisms. Absence of seasonal variations. Until 1985, about 2500 enzymes were known, out of which only 250 enzymes find commercial applications and another 200 were available for use in genetic engineering. These include restriction endonucleases, ligases and editing enzymes (editases). Only a handful enzymes have attained the status of being industrially significant by virtue of their role in well established and well defined commercial applications (e.g bacterial α-amylase, amyloglucosidase, alkaline protease, urease, papain, pencillin acylase, glucose isomerase etc.). While some other enzymes are awaiting the status of significant enzymes (e.g. lipase fungal α-amylase, acid protease etc.). With the advent of biotechnological methods in the manipulation of proteins, the classical biocatalysts, enzymes have metamorphosed into an important tool, finding wide range of industrial applications. The advantage of adopting enzymes as industrial reagents is because of their efficiency, precision, specificity, convenience and economics. They are replacing chemical catalysts in many reactions where value added products are produced. The prospects for enzymes application have improved due to developments in the following areas: High yields can be obtained by genetic manipulation. Hansenula polymorpha, yeast has been genetically modified, so that 35% of its total protein consists of the enzyme alcohol oxidase. Optimization of fermentation conditions via induction of enzymes production, use of low cost nutrients and introduction of fed batch fermentation. Release of enzymes from cells by means of new cell breaking methods. Modern purification methods such as affinity chromatography, ion-exange chromatography and precipitation. Development of processes for the immobilization of enzymes and for their recycling. The proportion of enzyme cost in some processes becomes only a few percent. Continuous enzyme production in special reactors, which minimizes the cost for a new system in continuous operations. 8 The following enzymes are currently produced commercially: amylase, protease, penicillin acylase, isomerases, catalases etc. Analytical enzymes used for analytical purpose: glucose oxidase, cholesterol oxidase etc. Enzymes used in medicine: proteases, streptokinase, asparaginase etc. Table 1.2.The current applications of enzymes and their sources. Enzyme Source Region of application Dextranase Penicillium sp. Trichoderma sp. Dental hygiene (cosmetic/healthcare) Proteases Papain Papaya Latex Meat tenderization (food industry) Latex of ficus Latex of Ficus carica Dissolves scrap film to recover the silver. Trypsin Beef pancreas Mucolytic action, wound cleaning (therapeutics) Chymotrypsin Beef pancreas Along with trypsin treatment Pepsin Beef stomach Digestive agent (therapeutics) Renin Beef stomach, Bacterial- Curdling B.subtilis, Fungal- A . Oryzae of milk manufacture for (food cheese & food (food & drink (food & drink processing) Pectinases Aspergillus niger, A. wentii Fruit juices, industry) Lipases Rhizopus sp., Candida lipolytica. Fat synthesis industry). Penicillin E.coli. Penicillium sp. penicillins. acylase Invertase In the preparation of semisynthetic Saccharomyces cerevisiae Confectionary (food & drink industry) Cellulase A.niger, Trichoderma reesei. Cellulase production (food industry). Glucose Oxidase A.niger., P.amagasakiense Blood Glucose estimation (diagnostics), antioxidant (food & 9 drink industry) Amylases B.amyloliquifaciens Maltose production, baking (food processing). B.subtilis, B. polymyxa Paper making, alcohol production (chemical industry) A.oryzae Degumming of silk (textile industry) Glucose Bacillus sp., isomerase Actinoplanes sp., B. coagulans, Fructose production (food & drink industry) 10 PRODUCTION OF ENZYMES There are three basic techniques by which enzymes can be produced: 1. Semi-solid culture 2. Submerged culture 3. Multi- stage continuous submerged culture. Submerged batch culture is more important of these two, since most commercially import enzymes are growth associated .Multistage culture is only applicable to those cases where product formation is non-growth- associated. The following are the factors of importance in enzyme production: Microbial strain and its metabolic behaviour. Growth rate. Medium components. Culture conditions: temperature, pH aeration and addition of surfactants. Regulatory mechanisms: Induction, feedback repression and catabolic repression. 11 REFERENCES: Amare Gessesse, Hatti-Kaul, R., Berhanu A. Gashe and Mattiasson, B. (2003). Novel Alkaline protease fom alkaliphilic bacteria grown on chicken feather. Enz. Microb. Technol.32:519-527. Bayoudh, a., Gharsallah, N., Chamkha, M.Dhouib, A.; Ammar, S. and Nasri, M. (2000): Purification and characterization of an alkaline protease from Pseudomonas aeruginosa MNI. J. of Industrial Microbiology & Biotechnology. 24: 291-295. Chrzanowdka, J., Kolaezkowak, M. And Polanowski, A.( 1993). Production of exocellular proteolytic enzymes by various species of Penicillium Enzyme Microb.Technol. 15:140-143. Collier, b.(1970), Thiol-dependent dissociation of a fraction of toxin into enzymically active and inactive fragments.Process Biochem.5:39-40. Kalisz, HM.(1983). Microbial Proeinasses. Adv Biochem. Eng. Biotechnol. 36:1-65. Kumar, H.D. (1991). A text Book of Biotechnology Affilaited East-West. Press(P)Ltd, ed ,New Delhi. Nehra, K.S., Santhosh, D., Kamala, C. and Randhir, S.(1998). Production of alkaline protease by Aspergillus sp. under submerged and solid substrate fermentation .Indian J. Microbio. 38:153. Rao, M.B., Tanksale, A.M., Ghatge, M.S and Deshpande, V.V , (1998). Molecular and Biotechnological aspects of microbial proteases. Microbiol, Mol.Bol. Rev.62:597-635. Reed, G.(1975). Enzymes in Food Processing., (2nd edition), Academic Press, Orlando. Romero, F.J., Garcia, L.A., Salas, J. A., Diaz, M. And Quiors, L. M.(2001). Production, purification and partial characterization of two extracellular proteases from Serratia marcescens grown in whey .Process Biochem.36:507. Tsuchida, O., Yamagota, Y., Ishizukz, J., Arai, J., Yamada, J., Takeuchi, M.and Ichishima, E.(1986). An alkaline proteinase of an alkalophilicBacillus sp. Curr. Microbiol. 14:7. Ward, O. P. (1985) Proteolytic Enzymes., In: Blanch HW, Drew S, Wang DI, eds. Comprehensive Biotechnology, Oxford, UK: Pergamon Press. 3: 789-818. 12 CHAPTER-II REVIEW OF LITERATURE PROTEASES Among the large number of microbial enzymes, proteases occupy a pivotal position owing to their wide applications. The current estimated value of the worldwide sales of microbial enzymes is$ I billion and proteases alone account for about 60% of the total sales and they were the first enzymes to be produced in bulk (Meenu et al. 2000; Neurath, 1989; Manject Kaur et al. 1998).Milk clotting enzymes have been used to transform milk into products such as cheese since about 5000 BC. Pancreatic proteases were used for dehairing of hides and as pre-soak detergents since about 1910.Now; pancreatic proteases are largely replaced by microbial proteases. Alkaline proteases are a physiologically and commercially important group of enzymes which are primarily used as detergent additives. They play a specific catalytic role in the hydrolysis of proteins. In 1994, the total market for industrial enzymes account for approximately $400 million, of which enzymes worth $112 million were used for detergent purposes (Hodgson, 1994).In Japan, 1994, alkaline proteases sales were estimated at15,000million yen (equivalent to $116million )(Horikoshi,1996).This enzyme accounts for 40%of the total worldwide enzyme sales. It is expected that there will be an upward trend in the use of alkaline proteases in the future. Proteases are broadly classified into two groups – peptidases and proteinases. Peptidases hydrolyze peptide bonds from either N or C terminal end of the protein chain, or in other words, hydrolyze bonds of amino acids, which are outside. Peptidases were formerly called as exopeptidases. The proteinases hydrolyze peptide bonds within the protein chain or in other chain or in other words, hydrolyze amino acids in the middle of the chain. They were formerly referred to as endopeptidases. A more rational system of proteases classification is based on a comparison of active sites, mechanism of action and 3-D structure (Rawlings and Barret, 1993). Proteases can also be classified on the basis of a) pH b) Substrate specificity c) Similarity in action to well characterized enzymes like trypsin, chymotrypsin and elastase 13 d) Active site amino acid residue and catalytic mechanism. More conventionally, proteases are classified into 4 important groups like serine, cysteine, aspartic and metallo proteases. Serine proteases Serine proteases are the most widely distributed group of proteolytic enzymes of both microbial and animal origin (salvesen and Nagase, 1983). The enzymes have a reactive serine residue in the active site and are generally inhibited by diisopropyl fluorophosphate (DFP) and phenyl methyl sulphonyl fluoride (PMSF). Most of the proteases are also inhibited by some thiol reagents, such as Pchloromercuric benzoate(pCMB).These are generally active at neutral and alkaline pH, with an optimum pH, between 7-11. They have broad substrate specificities, including considerable esterolytic activity towards many ester substrates, and are generally of low molecular weight (18.5-35 kDa). Cysteine proteases Cysteine proteases are sensitive to sulphydryl reagents, such as pCMB, Tosyllysine Chloromethyl Ketone (TLCK), iodoacetic acid, iodoacetamide, heavy metals, and are activated by reducing agents such as potassium cyanide or cysteine,dithiotheitol, and ethylene diamine traacetic acid (EDTA). The occurrence of cysteine proteases has been reported in only a few fungi (Kalisz, 1988).Intracellular enzymes with properties similar to cysteine proteinase have been reported in Trichosporn species, Oidiodendron kalrai and Nannizzia fulva. Extracellular cysteine proteases have been observed in Microsporium species, Aspergillus oryzazae, and Sporotrichum pulverulentum . Aspartic proteases Aspartic proteases are characterized by maximum activity at low pH (3-4) and insensitivity to inhibitors of the other three groups of enzymes.They are widely distributed in fungi, but are rarely found in bacteria or protozoa. Most aspartic proteases have molecular weights in the range 30-45 kDa and their isoelectric points are usually in the pH range of 3.4-4.6. Metalloproteases All these enzymes have pH optima between pH 5-9 and are sensitive to metal chelating reagents, such as EDTA, but are unaffected by serine protease inhibitors or sulphydryl agents (Salvesen and Nagase, 1983). Many of the EDTA-inhibited enzymes can be reactivated by ions such as zinc, calcium, and cobalt. 14 These are widespread, but only a few have been reported in fungi. Most of the bacterial and fungal metalloproteases are zinc-containing enzymes, with one atom of zinc per molecule of enzyme. The zinc atom is essential for enzyme activity. Calcium is required to stabilize the protein structure. Based on their optimal pH proteases are also classified as: 1) Acid proteases Acid proteases are proteases which are active in the pH ranges of 2-6 (Rao et al. 1998) and are mainly of fungal in origin (Aguilar et al. 2008). Common examples in this subclass include aspartic proteases of the pepsin family. Some of the metalloprotease and cystein proteases are also categorized in as acidic proteases. 2) Neutral proteases Neutral proteases are proteases which are active at neutral, weakly alkaline or weakly acidic pH .Majority of the cystein proteases, metalloproteases, and some of the serine proteases are classified under neutral proteases. They are mainly of plant in origin, except few fungal and bacterial neutral proteases (Aguilar et al. 2008). 3) Alkaline proteases Alkaline proteases are optimally active in the alkaline range (pH 8-13), though they maintain some activity in the neutral pH range as well (Horikoshi, 1996). They are obtained mainly from neutralophilic and alkaliphilic microorganisms such as Bacillus and Streptomyces species. In most cases the active site consists of a serine residue, though some alkaline proteases may have other amino acid residue in their active site (Rao et al. 1998). 15 ALKALOPHILIC MICROORGANISMS All microorganisms follow a normal distribution pattern based on the pH dependence for their maximum growth, and the majority of these microorganisms are known to proliferate well at near neutral pH values. As the pH moves away from this neutral range the number of microorganisms decreases. However, some neutrophilic organisms are capable of growth even at extreme pH conditions. This is primarily due to the special physiological and metabolic systems, enabling their survival and multiplication under such adverse conditions (Krulwich et al. 1990; Krulwith and Guffanti, 1989). Such microorganisms may also be referred to as pH dependent extremophiles. Alkalophilic microorganisms constitute a diverse of group that thrives in highly alkaline environments. They have been further categorized into two broad groups, namely alkalophiles and alkalotolerants. The term alkalophiles is used for those organisms that were capable of growth above pH 10, with an optimal growth around pH 9, and are unable to grow at pH 7 or less (Krulwich, 1986). On the other hand, alkalotolerant organisms are capable of growing at pH values 10, but have an optimal growth rate nearer to neutrality (Hodgson, 1994). The extreme alkalophiles have been further subdivided into two groups, namely facultative and obligate alklophiles. Facultative alkalophiles have optimal growth at pH 10 or above but can grow well at neutrality, while obligate alkalophiles fail to grow at neutrality . Isolation and Screening Vonder (1993) has reported the isolation of obligate alkalophilic organisms from human and animal feces in 1993. He briefly described these organisms and proposed the name Bacillus alcalophilus for his strains and also stated that he had been able to prove that life exists that not only tolerates, but also depends on, a highly alkaline pH. Today, many of these alkalophilic Bacillus strains and other alkalophiles are of considerable industrial importance, particularly for use of their proteases in laundry detergents (Aunstrup et al. 1972). Normal garden soil was reported to be a preferred source for isolation, presumably because of the various biological activities that generate transient alkaline conditions in such environment (Grant et al. 1990). These organisms were also isolated from nonalkaline habitats, such as neutral and acidic soils, and thus appear to be fairly widespread. One of the most important and noteworthy features of many alkalophiles is their ability to modulate their environment. They can convert neutral 16 medium or high alkaline medium to optimize external pH for growth (Krulwich and Guffanti, 1983). In natural environments, sodium carbonate is generally the major source of alkalinity. Its addition to the isolation media enhances the growth of alkalophilic microorganisms (Grant et al. 1979). The addition of sodium carbonate to the medium for the isolation of alkalophilic. Actinomycetes results in brown color and cracking of the medium (Kitada et al.1987). At temperatures >70 C, agar based media usually lose their gel strength, making them useless for isolation of thermophiles . As a result, the need for gelling agents with good thermal stability led to the discovery of agents, such as Gelrite TM (Deming and Baross,1986) and an optimized concentration (3 &w/v) of bacteriological grade agar. Isolation media The primary stage in the development of an industrial fermentation process is to isolate strain (s) capable of producing the target product in commercial yields. This approach results in intensive screening programs to test a large number of strains to identify high producers having novel properties. In the course of designing a medium for screening proteases, it is essential that the medium should contain likely inducers of the product and be devoid of constituents that may repress enzyme syntheses. Normally, alkalophilic organisms are isolated by surface plating on a highly alkaline medium and subsequent screening for the desired characteristics. The organisms are further grown on specific media for estimating proteolytic activities using appropriate substrates such as skimmed milk or casein. The isolates, exhibiting desired level of activity are chosen and maintained on slants for further use. The most commonly used general medium for the isolation of alkalophiles has been described by Horikoshi (1971). Several types of defined media have also been used for their isolation, which include nutrient agar (Jashi and Ball, 1993),glucose-yeast extract-asparagine agar (GYA) (Sen and Satyanarayana, 1993),MYGP agar (Srinivasa et al. 1983),peptone- yeast extractglucose (PPYG)media (Gee et al. 1980), wheat meal agar (Fujiwara and Yamamoto, 1987).the medium composition was varied by several workers to isolate microorganisms of choice, such as those with high proteolytic activity or those that were thermostable. For any type of medium, a high pH value is essential to isolate the obligate alkalophiles (Grant and Tindall, 1980). Extra cellular alkaline protease producing Streptomyces species is an isolated from soil which was characterized and tentatively identified as Sterptomyces 17 aurantiogriseus EGS-5 was cultivated in production medium investigated by Rao and Narasu (2007). Alkalophilic microorganisms which have been screened for use in various industrial applications, predominantly, members of the genus Bacillus and other species were found to be prolific source of alkaline proteases. The different alkaline protease-producing Bacillus species and strains are summarized in Table 2.1 (Steele et al. 1992). Several fungi have also been reported to produce extracellular alkaline proteases (Matsubara and Feder, 1971). The different alkaline proteases producing fungal species are summarized in Table 2.2 similarly, some yeasts were also reported to produce alkaline protease, which include Candida lipolytica (Tobe et al. 1976); Yarrowia lipolytica (Ogrydziak, 1993), and Aureobasidium Pullulans (Donaghy and McKay, 1993). Halophiles that were described to produce alkaline proteases included Holobacterium sp. Alkaline proteases are also produced by some rare actinomycetes. Some of the commercially exploited microorganisms for alkaline proteases are shown in Table 2.3. 18 Table 2.1 Some alkaline protease producing Bacillus species Bacillus sp.and their strains References B.firmus Moon and parulekar, 1991; B.alcalophilus Sharma et al. 1994 B.alcalophilus subsp.halodurans KP1239 Takii et al. 1990 B.amyloliquefaciens Malathi and Chakoshi,1991 B.licheniformis Horikoshi,1987 B.proreolyticus Boyer and Byng,1996 Bacillus alcalophilus ATCC 21522 Horiloshi,1996 (Bacillus sp.No. 221) B.subtilis Chu et al. 1992 B.thuringiensis Hotha and Banik,1997 Bacillus sp.Ya-B Tsai et al. 1983 Bacillus sp.B21-2 Fujiwara and Yamamoto, 1987 Bacillus sp. Y Shimogaki et al. 1991 Bacillus sp. KSM-K16 Kobayashi et al. 1996 19 Table 2.2 Alkaline protease producing fungal species Fungal species References A.flavus Chakraborty and Srinivasan, 1993 A.fumigatus Monod et al. 1991; Larcher et al. 1996 A. melleus Luisetti et al. 1991 A.sulphureus Danno, 1970 A.niger Barthomeuf et al. 1992 A.oryzae Nakadai et al. 1973 Cephalosporium sp. KSM 388 Tsuchiya et al. 1987 Chrysosporium Keratinophilum Dozie et al. 1994 Entomophthora coronata Jonsson, 1968 Fusarium graminearum Phadatare et al. 1993 Penicillium griseofulvum Dixit and Verma, 1993 Fusarium sp. Kitano et al. 1992 P.lilacinus Den Belder et al. 1994 20 Table 2.3 Commercial producers of alkaline proteases Organism Trade name Manufacturer Bacillius licheniformis Alcalase Novo Nordisk, Denmark Protein engineered variant Durazym Novo Nordisk, Denmark Of Savinase ® Protein engineered variant Maxapem Solvay Enzymes GmbH, Germany Of alklophilic Bacillus sp. Alkalophilic Bacillus sp. Savinase, Esperase Novo Nordisk,Denmark Alkalophilic Bacillus sp. Maxacal, Maxatase Alkalophilic Bacilus sp. Opticlean, ptimase Solvsy Enzymes GmbH,,Germany Alkalophilic Bacillus sp. Proleather Amano Pharmaceuticals Ltd. Japan Aspergillus sp. Protease P Amano pharmaceuticals Ltd. Japan Gist-Brocades, The Netherlands 21 APPLICATIONS OF ALKALINE PROTEASES Alkaline proteases are robust enzymes with considerable industrial potential in detergents, leather processing, silver recovery, and medical purposes, food processing, feeds, and chemical industries, as well as waste treatment. The different areas of applications currently using alkaline proteases are: Detergent Industry The detergent industry has now emerged as the single major consumer of several hydrolytic enzymes acting in the alkaline pH range. Detergents containing different enzymes: proteases, amylases and lipases are available in the international markets under several brand names. The use of different enzymes as detergent additives arises from the fact that proteases can hydrolyze proteinaceous stains and amylases are effective against starch and other carbohydrate stains while lipases are effective against oily or fat at alkaline pH and it should also be compatible with detergents. (Aunstrup and Andersen, 1974) The interest in using alkaline enzymes in automatic dishwashing detergents has also increased recently (Charyan, 1986; Glover, 1985). The enzyme detergent preparations presently marked for cleaning of membrane systems are Alkazym (Novodan A/S, Copenhagen, Denmark), Terg-A-Zyme (Alconox, Inc, New York, USA) and Ultrasil 53 (Hankel kGaA, Dusseldorf, Germany). In addition, contact lens cleaning solution containing alkaline protease derived from a marine shipworm bacterium was used for the cleaning of contact lens at low temperatures.In India, one such enzyme based optical cleaner (available in the form of tablets containing Subtilopeptidase is presently marketed by M/S Bausch and Lomb (India) Ltd. Leather Industry Another industrial process, which has received attention, is the enzyme-assisted dehairing of animal hides and skin in the leather industry. Traditionally, this process is carried out by treating animal hides with a saturated solution of lime and sodium sulphide, besides being expensive and particularly unpleasant to carry out, a strongly polluting effluent is produced. The alternative to this process is enzyme- assisted dehairing. Enzyme- assisted dehairing is preferentially possible if proteolytic enzymes can be found that are stable and active under the alkaline conditions (pH 12) of tanning. 22 Early attempts using a wide variety of enzyme were largely unsuccessful, but proteases from certain bacteria which are alkalophilic in nature have been shown to be effective in assisting the hair removal process (Taylor et al. 1987).several alkaline proteases from alkalophilic actinomycetes have also been investigated for this purpose. Some as hair, feather, wool, etc. at alkaline pH and may have commercial applications (Horikoshi and Akiba, 1982). Silver recovery Alkaline proteases find potential application in the bioprocessing of used X-ray films for silver in its gelatin layers. The conventional practice of silver recovery by burning film causes a major environment pollution problem. Thus, the enzymatic hydrolysis of the gelatin layers on the X-ray film enables not only silver, but also the polyester film base, to be recycled. Medicinal uses Collagenases with alkaline protease activity are increasingly used for therapeutic application in the preparation of slow- release dosage forms. A new semialkaline protease with high collagenolytic activity was produced by Aspergillus niger LCF9.the enzyme hydrolyzed various collagen types without amino acid release and liberated low molecular weight peptides of potential therapeutic use (Barthomeuf et al. 1992). Food Industry Alkaline proteases can hydrolyse proteins from plants fish or animals to produce hydrolysates of well- defined profile. The commercial alkaline protease, Alcalase has a broad specificity with some preference for terminal hydrophobic amino acids. Using this enzyme, a less bitter hydrolysate (Adler Nissen, 1986) and a debittered enzymatic whey protein hydrolysate (Nakamura et al. 1993) were produced. Very recently, another alkaline protease from B.amyloliquefaciens resulted in the production of a methionine-rich protein hydrolysate from chickpea protein (George et al. 1997).The protein hydrolysates commonly generated from casein, whey protein and soya protein find major application in hypoallergenic infant food formulations ( American Academy of pediatrics Committee on Nutrition, 1989). They can also be used for the fortification of fruit juices or soft drinks and in manufacturing of protein rich therapeutic diets (Adamson and Reynolds, 1996; Parrado et al. 1991). In addition, protein hydrolysates having angiotensin-1 converting enzyme inhibitory activity were produced from sardine muscle by treatment with a 23 B.lichemformis alkaline protease. These protein hydrolysates could be used effectively as a physiologically functional food that plays an important role in blood pressure regulation (Matsui et al. 1993) Further, proteases play a prominent role in meat tenderization; especially of beef. An alkaline elastase (Takagi et al. 1992) and alkaline protease (Wilson et al. 1992) have proved to be successful and promising meat tenderizing enzymes, as they possess the ability to hydrolyze connective tissue proteins as well as muscle fiber proteins. A method has been developed in which the enzyme is introduced directly in the circulatory system of the animal, shortly before slaughter (Bernholdi, 1975) or after stunning the animal to cause brain death (Warren, 1992). A potential method used a specific combination of neutral and alkaline proteases for hydrolyzing raw meat. The resulting meat hydrolysate exhibited excellent organoleptic properties and can be used as a meat flavoured additive to soup concentrates. Hydrolysis of over 20% did not show any bitterness when such combinations of enzymes were used. The reason for this may be that the preferential specificity was favorable when metalloproteinase and serine proteinase were used simultaneously (Pedersen et al. 1994). Waste treatment Alkaline proteases provide important application for the management of wastes from various food processing industries and household activities. These proteases can solubilize wastes through a multistep process to recover liquid concentrates or dry solids of nutritional value for fish or livestock (Shoemaker, 1986;Shih and Lee,1993). Dalev (1994) reported an enzymatic process using a B.subtilis alkaline protease in the processing of waste feathers from poultry slaughter houses. The end product was a heavy, grayish powder with a very high protein content, which could be used as a feed additive. Similarly, many such other keratinolytic alkaline proteases were used in food technology (Dhar and Sreenivasulu,1984; Chandrasekharan and Dhar,1986; Bockle and Miller,1997) for the production of amino acids or peptides(Kida et al.1995),for degrading waste keratinous material in household refuse (Mukhopadhay and Chandra,1992), and as a depilatory agent to remove hair in bath tub drains, which caused bad odors in houses and in public places(Takami et al.1992). 24 Chemical Industry It is now firmly established that enzymes in organic solvents can expand the application of biocatalysts in synthetic chemistry. However, a major drawback of this approach is the strongly reduced activity of enzymes under anhydrous conditions. Thus, it is of practical importance to discover ways to activate enzymes in organic solvents. Some studies have demonstrated the possibility of using alkaline proteases to catalyze peptide synthesis in organic solvents (Chen et al. 1991; Nagashima et al.1992; Gololobov et al. 1994). In addition, many efforts to synthesize peptides enzymatically have employed proteases immobilized on insoluble supports (Wilson et al. 1992). A sucrose-polyester synthesis was done in anhydrous pyridine using Proleather, a commercial alkaline protease preparation from Bacillus sp. (Patil et al.1991). The Proleather also catalyzes the transesterification of D-glucose with various acyl donors in pyridine (Watanabe et al. 1995). Further, the enzyme Alcalase acted as catalyst for resolution of Nprotected amino acid esters (Chen et al. 1991) and alkaline proteases from Conidiobolus coronatus was found to replace subtilisin Carlsberg in resolving the racemic mixtures of DL-phenylalanine and DL-phenylglycine (Sutar et al;1992). 25 PRODUCTION OF ALKALINE PROTEASES In industrial strain development, strain potential is certainly the most important factor, but not the only one to consider. The best potential of a strain is realized only under the best – regulated process regimen. In the absence of the latter, it is possible to get the best strain, but end up with mediocre fermentation performance. Thus production of a metabolite in excess of normal is also determined by the nutritional and environmental conditions during the growth. Media development The appropriate selection of medium components based on both aspects of regulatory effects and economy is the goal in designing the chemical composition of the fermentation media, where the nutritional requirement for growth and production must be met. Fast formation and high concentration of the desired product are the criteria for the qualitative and quantitative supplement of nutrients and other ingredients. Further a continuing study of fermentation conditions should be done as an important part of a strain development program as new mutant strains will be obtained that may perform better, under conditions other than those originally developed from the parent culture. Thus in any enzyme fermentation, the principle aim would be to minimize the cost of manufacture by optimizing both the fermentation and recovery processes using high producer. This it is important to recognize that the development of strain for fermentation process requires a triangular interaction among culture improvement, development of media and optimization of process conditions. Any improvement made in one of these areas will suddenly lead to numerous opportunities in the other two areas .This triangular interaction on is s an endless cycle. The reward of running this cycle is increased productivities, decreased costs and a more readily available supply of health and life-saving pharmaceuticals. Most alkalophilic microorganisms produce alkaline proteases, though interest is limited only to those that yield substantial amounts. It is essential that these organisms be provided with optimal growth conditions to increase enzyme production. The Culture conditions that promote protease production were found to be significantly different from the culture conditions promoting cell growth (Moon and Parulekar, 1991). In the industrial production of alkaline proteases, technical media were usually employed that contained very high concentrations (100-150 g dry wt of 26 complex carbohydrates, pro-teins, and other media components). With a view to improve an economically feasible technology, research efforts are mainly focused on: (1) Improvement in the yields of alkaline proteases and (ii) Optimization of the fermentation medium and production conditions. Improvement of Yield Strain improvement plays a potential role in the commercial development of microbial fermentation processes. As a rule the wild strains usually produce limited quantities of the desired enzyme to be useful for commercial application (Glazer and Nikaido, 1995). However, in most cases, by adopting simple selection methods, such as spreading of the culture on specific media, it is possible to pick colonies that show substantial increase in yield (Aunstrup, 1974). Conventional physical and chemical mutagens are used for screening of high yielding strains (Sidney and Nathan, 1975). Strain improvement to overproduce a given product relies heavily on random mutagenesis and the subsequent selection of, or screening for overproducing mutants. The development of mutants by actinomycetes has long been recognized. These were considered as special type of variants. The formation of new strains through the mutation of a culture, however, is more fundamental and hereditary. White strains were obtained from blue-pigmented forms; strains free from aerial mycelium, from those producing such mycelium; red strains from orange-yellow forms. These mutations were accompanied by changes in morphological, cultural and physiological characters which differentiated the new strains from the parent cultures. The difference thus obtained may be so distinct as to give the new strain a characteristic of a species. In recent years, extensive use has been made of the mutagenic effects of irradiation and of certain chemical agents. These have found extensive application in obtaining special strains of organisms. Jensen reported that, under the influence of ultraviolet rays, strains of Nocardia, isolated from Australian soils, gave rise to new forms, some of these resembled typical species of Streptomyces and others were closely related to the mycobacteria.A strain of Streptomyces griseus kept for a long time (more than 30 years) in the culture collection and which was inactive antibiotically was induced to form a mutant that produced streptomycin .The exposure of spores of Streptomycin sp. to ultraviolet and gamma rays results in hereditary changes affecting 27 colony morphology and pigmentation. These changes are largely associated with instabilities that result in further variation during colony growth and spore formation, These instabilities persist indefinitely, giving rise to new variants having their own patterns of instability .These changes differ from gene mutations in that they can be induced with much greater frequency UV-sensitive mutants were isolated from Streptomyces coelicolor and S. clavuligerus .Which showed a hyper mutable phenotype. Optimization Of Fermentation Medium Nutritional and environmental conditions optimization by the classical method of changing one independent variable (nutrient, antifoam, pH, temperature, etc.) while fixing all the others at a certain level can be extremely time consuming and expensive for a large number of variables. To make a full factorial search, which would examine each possible combination of independent variable at appropriate levels, could require a large number of experiments xn, where x is the number of levels and n is the number of variables. Other alternative strategies of conventional medium optimization must, therefore, be considered which allow more than one variable to be changed at a time. These methods have been discussed by several investigators (Greasham and Inamine, 1986; Hicks, 1993; Bull et al. 1990 ; Veronique et al. 1983; Nelson, 1982; Hendrix, 1980; Stowe and Mayer 1966 ). When more than five independent variables are to be investigated, the Plackett and Burman (1946) design may be used to find out the most important variables in a system, which are then optimized in further studies. Das and Giri (1996) studied the effects and interactions of the factors in factorial experiments using response surface design. Dunn et al. (1994) used modeling expressed in sets of mathematical equations. Alkaline proteases are mostly produced by submerged fermentation. In addition, solid state fermentation processes have also been exploited to a lesser extent for production of these enzymes (George et al.1995;Chakraborty and Srinivasan, 1993) .Efforts have been directed mainly towards:(i)Evaluation of the effects of various carbon and nitrogenous nutrients as cost effective substrates on the yield of enzymes, (ii) Requirement of divalent metal ions in the fermentation medium; and (iii) Optimization of environmental and fermentation parameters such as pH, temperature, aeration and agitation. 28 In addition, no defined medium has been established for the best production of alkaline proteases from different microbial sources. Each organism or strain has its own special conditions for maximum enzyme production. Carbon source Studies have indicated a reduction in protease production due to catabolite repression by glucose (Kole et al. 1988; Frankena et al. 1986; Frankena et al. 1985; Hanlon et al. 1982). On the other hand, (Zamost et al. 1990) have correlated the low yields of protease production with the lowering of pH brought about by the rapid growth of the organism. In commercial practice, high carbohydrate concentrations repressed enzyme production. Therefore, carbohydrate was added, either continuously or in small amounts through out the fermentation to supplement the exhausted component and keep the volume minimum and thereby reduce the power requirements (Aunstrup, 1980). Increased yields of alkaline proteases were reported by several workers who used different sugars such as lactose (Malachi and Chakraborty, 1991), maltose (Tsuchiya et al. 1991), sucrose (Phadatare et al. 1993), and fructose (Seri and Satyanarayana, 1993). However, a repression in enzyme synthesis was observed with these ingredients at high concentrations. Whey, a waste byproduct of the dairy industry containing mainly lactose and salts, has been demonstrated as a potential substrate for alkaline protease production (Donaghy and McKay, 1993). Various organix acids, such as acetic acid ( lKeda et al. 1974), methyl acetate ( Kitada and Horikoshi, 1976), and citric acid or sodium citrate (Kumar et al. 1997; Takii et al. 1990) have been demonstrated to increase the production of proteases at alkaline pH. The use of these organic acids was interesting in view of their economy as well as their ability to control pH variations. Nitrogen source In most microorganisms, both inorganic and organic forms of nitrogen are metabolized to produce amino acids, proteins, and cell wall components. The alkaline protease comprises 15.6% sources in the medium (Kole et al. 1988). Althogh complex nitrogen sources are usually used for alkaline protease production, the requirement for a specific nitrogen supplement differs from organism to organism. Low levels of alkaline protease production were reported with the use of inorganic nitrogen 29 sources in the production medium (Sen and Satyanarayana, 1993). Enzyme synthesis was found to be repressed by rapidly metabolizble nitrogen sources, such as amino acids or ammonium ions in the medium (Frankena et al. 1986), indicated repression in the protease activity with the use of ammonium salts (Nehete et al. 1986). Sinha and Satyanarayana (1991) have observed an increase in protease production by the addition of ammonium sulphate and potassium nitrate. Similarly, sodium nitrate (0.25%) was found to be stimulatory for alkaline protease production (Banerjee and Bhattacharyya, 1992b). On the contrary, several reports have demonstrated the use of organic nitrogen sources leading to higher enzyme production than the inorganic nitrogen sources. Fujiwara and Yamamoto (1987) have recorded maximum enzyme yields using a combination of 3 % soyabean meal and 1.5 %bonito extract. Soyabean meal was also reported to be a suitable nitrogen source for protease production (Cheng et al. 1995; Sen and Satyanarayana, 1993; Tsai et al. 1988; Chandrasekharan and Dhar, 1983). Corn steep liquor (CSL) was found to be a cheap and suitable source of nitrogen by some workers (Sen and Satyanarayana, 1993; Fujiwara and Yamamoto, 1987). Tryptone (2 %) and casein (1-2 %) also serve as excellent nitrogen sources (Phadatare et al. 1993; Ong and Gaucher, 1976). Addition of certain amino compounds was shown to be effective in the production of extracellular enzymes by alkalophilic Bacillus sp. However, glycine appeared to have inhibitory effects on both amylase and protease production. Casamino acids were also found to inhibit protease production (Ong and Gaucher, 1976). Oil cakes (as nitrogen source) were found to stimulate the production of enzymes. In some studies, use of oil cakes did not favor enzyme production (Sen and Satyanarayana, 1993; Sinha and Satyanarayana, 1991). Metal ion requirement Divalent metal ions, such as calcium, cobalt, copper, boron, iron, magnesium, manganese, and molybdenum are required in the fermentation medium for optimum production of alkaline proteases. However the requirement for specific metal ions depends on the source of enzyme. The use of AgNO3 at a concentration of 0.05 mg/100ml or ZnSO4 at a concentration of 0.1.25 mg/100 ml resulted in an increase in protease activity by RhiZopus oryzae (Banerjee and Bhattacharyya, 1992b). Potassium phosphate has been used as a source of phosphate in most studies (Mao et al. 1992; Moon and Parulekar, 1991). This was shown to be responsible for buffering the medium. Phosphate at a concentration of 2 g/1 was found to be optimal for protease production. 30 However, amounts in excess of this concentration showed an inhibition in cell growth and repression in protease production (Moon and Parulekar, 1991). When the phosphate concentration was 4 g/1, precipitation of the medium on autoclaving was observed (Moon-and Parulekar, 1993). This problem, however, could be overcome by the supplementation of the disodium salt of EDTA in the medium (Chaloupka, 1985). In at least one case the salts did not have any effect on the protease yields (Phadatare, 1993). pH and temperature The important characteristic of most alkalophlic microorganisms is their strong dependence on the extracellular pH for cell growth and enzyme production. For increased protease yields from these alkalophiles, the pH of the medium must be maintained above 7.5 throughout the fermentation process (Aunstrup, 1980). The culture pH also strongly affects many enzymatic processes and transport of various components across the cell membrane (Moon and Parulekar, 1991). When ammonium ions were used the medium turned acidic, while it turned alkaline when organic nitrogen, such as aminoacids or peptides were consumed (Moon and Parulekar, 1993). The decline. in the pH may also be due to the production of acidic products (Moon and Parulekar, 1991). In view of a close relationship between protease synthesis and the utilization of nitrogenous compounds, pH variations during fermentation may indicate kinetic information about the protease production, such as the start and end of the protease production period. Temperature is yet another critical parameter that has to be controlled and varied from organism to organism. The mechanism of temperature control of enzyme production is not well understood (Chaloupka, 1985). However, studies by Frankena et al. (1986) have shown that a link existed between enzyme synthesis and energy metabolism in Bacilli, which was controlled by temperature and oxygen uptake. Aeration and agitation During fermentation the aeration rate indirectly indicates the dissolved oxygen level in the fermentation broth. Different dissolved oxygen profiles can be obtained by: (i) Variations in the aeration rate, (ii) Variations in the agitation speed of the bioreactor; or (iii) Use of oxygen rich or oxygen deficient gas phase (appropriate air oxygen or air-nitrogen mixtures) as the oxygen source (Moon and Parulekar, 1991; Michalik et al. 1995). The variation in the agitation speed influences the extent of 31 mixing in the shake flasks or the bioreactor and also affects the nutrient availability. Optimum yields of alkaline protease are produced at 200 rpm for B. subtilis ATCC 14416 (Chu et al. 1992) and B. licheniformis (Sen and Satyanarayana, 1993). In one study, Bacillus sp.B21-2 produced increased enzyme titres when agitated at 600 rpm and aerated at 0.5 vvm (Fujiwara and Yamamoto, 1987). Similarly, Bacillus firmus exhibited maximum enzyme yields at an aeration rate of 7.0 l/min (Mao et al. 1992) and an agitation rate of 360 rpm. However, lowering the aeration rate to 0.1 1/min caused a drastic reduction in the protease yields (Moon and Parulekar, 1991). This indicates that a reduction in oxygen supply is an important limiting factor for growth as well as protease synthesis. 32 ISOLATION AND PURIFICATION OF ALKALINE PROTEASES When isolating enzymes on industrial scale for commercial purposes the prime consideration is the cost of production in relation to the value of the end product. Crude preparations of alkaline' proteases are generally employed for commercial use. Nevertheless the purification of alkaline proteases is important from the perspective of developing a better understanding of the functioning of the enzyme . Recovery After successful fermentation, when the fermented medium leaves the controlled environment of the fermenter, it is exposed to a drastic change in environmental conditions. The removal of the cells, solids, and colloids from the fermentation broth is the primary step in enzyme downstream processing, for which vacuum rotary drum filters and continuous disc centrifuges are commonly used. To prevent the losses in enzyme activity caused by imperfect clarification or to prevent the clogging of filters, it is necessary to perform some chemical pretreatment of the fermentation broth before commencing separation ( Mukhopadhyay et al. 1990; Aunstrup, 1980). Changes in pH may also be suitable for better separation of solids (Tsai et al. 1983). Furthermore the fermentation broth solids are often colloidal in nature and are difficult to remove directly. In this case, addition of coagulating or flocculating agents becomes vital (Boyer and Byng, 1996). Flocculating agents are generally employed to effect the formation of larger flocs or agglomerates, which, in turn, accelerate the solid-liquid separation. Cell flocculation can be improved by neutralization of the charges on the microbial cell surfaces, which includes changes in pH and the addition of a range of compounds that alter the ionic environment. The flocculating agents, commonly used are inorganic salts, mineral hydrocolloids, and organic polyelectrolytes. For example the use of a polyelectrolyte Sedipur TF 5 proved to be an effective flocculating agent at 150 ppm and pH 7.0-9.0, and gave 74 % yield of alkaline protease activity (Sitkey et al. 1992). In some cases, it becomes necessary to add a bioprocessing filter aid, such as diatomaceous earth, before filtration (Boyer and Byng, 1996). Concentration Because the amount of enzyme present in the cell free filtrate is usually low, the removal of water is a primary objective. Recently, membrane separation processes have been widely used for downstream processing (Strathmann, 1990). 33 Ultrafiltration (UF) is one such membrane process that has been largely used for the recovery of enzymes (Bohdziewicz, 1994; Bohdziewicz, 1996) and formed a preferred alternative to evaporation. This pressure driven separation process is expensive, results in tittle loss of enzyme activity, and offers purification and concentration (Sullivan et al. 1984), as well as diafiltration, for salt removal or for changing the salt composition (Boyer and Byng, 1996). However, a disadvantage underlying this process is the fouling or membrane clogging due to the precipitates formed by the final product. This clogging can usually be alleviated or overcome by treatment with detergents, proteases, or acids and alkalies. Han et al (1995) used a temperature-sensitive hydrogel ultrafiltration for concentrating an alkaline protease. This hydrogel comprised poly (N- isopropylacrylamide), which changed its volume reversibly by the changes in temperature. The separation efficiency of the enzyme was dependent on the temperature and was 84 % at temperatures of 15°C and 20T. However, at temperatures above 25T, a decrease in the separation efficiency was observed. Precipitation Precipitation is the most commonly used method for the isolation and recovery of proteins from crude biological mixtures (Bell et al. 1983). It also performs both purification and concentration steps. It is generally affected by the addition of reagents such as salt or an organic solvent, which lowers the solubility of the desired proteins in an aqueous solution. Although precipitation by ammonium sulphate has been used for many years, it is not the precipitating agent of choice for detergent enzymes. Ammonium sulphate was found wide utility only in acidic and neutral pH values and it developed ammonia under alkaline conditions (Aunstrup, 1980). Hence, the use of sodium sulphate or an organic solvent was the preferred choice. Despite better precipitating qualities of sodium sulphate over ammonium sulphate, the poor solubility of the salt at low temperatures restricted its use for this purpose (Shih et al. 1992). Many reports revealed the use of acetone at different volume concentrations: 5 volumes (Horikoshi, 1971), 3 volumes (Kim et al. 1996; Tsujibo et al. 1990), and 2.5 volumes (Kumar et al. 1997), as a primary precipitation agent for the recovery of alkaline proteases. Precipitation was also reported by various workers with acetone at different concentrations: 80 % (v/v) (Kwon et al. 1994), 66 % (v/v) (Yamagata et al. 1995) or 44, 66, and 83 % (v/v) (El-Shanshoury et al. 1995), followed by centrifugation and/or drying. Precipitation of enzymes can also be achieved by the use 34 of water soluble, neutral polymers such as polyethylene glycol (Larcher et al. 1996). Ion-exchange chromatography (IEC) Alkaline proteases are generally positively charged and are not bound to anion exchangers (Tsai et al. 1983; Kumar et al. 1997; Fujiwara et al. 1993). However, cation exchangers can be a rational choice and the bound molecules are eluted from the column, by an increasing salt or pH gradient. Affinity chromatography Reports on the purification of alkaline proteases by different affinity chromatographic methods showed that an affinity adsorbent hydroxyapatite was used to separate the neutral protease (Keay and Wildi, 1970) as well as to purify the alkaline protease from a Bacillus sp. (Kobayashi et al. 1996). Other affinity matrices used were Sephadex-4-phenylbutylamine (Ong and Gaucher, 1976), casein agarose (Bockle et al. 1995; Manachini et al. 1998), or N-benzoyloxycarbonyl phenylalanine immobilized on agarose adsorbents (Larcher et al. 1996). However, the major limitations of affinity chromatography are the high cost of enzyme supports and the labile nature of some affinity ligands, which make them unrecommendable for use as a process scale. Aqueous two-phase systems This technique has been applied for purification of alkaline proteases using mixtures of polyethylene glycol (PEG) and dextran or PEG and salts such as H3PO4, MgSO4 (Lee and Chang, 1990; Sharma et al. 1994; Sinha et al. 1996, Hotha and Banik, 1997). In addition, other methods, such as the use of reversed micelles for liquid-liquid extraction (Rahman et al. 1988), affinity precipitation (Pecs et al. 1991), and foam fractionation (Banerjee et al. 1993) have also been employed for the recovery of alkaline proteases. Stabilization The enzyme preparations used commercially are impure and are standardized to specified levels of activity by the addition of diluents and carriers. Further, the conditions for maximum stability of crude preparations may be quite different than for purified enzymes. Because loss of activity is encountered during storage m the factory, shipment to chent(s) and /or storage in client's facilities, storage stability is of prime concern to enzyme manufacturers. Protease solutions are subjected to proteolytic and autolytic degradation that results in rapid inactivation of enzymatic 35 activity. To maintain the enzyme activity and provide stability, addition of stabilizers like calcium salts, sodium formate, borate, propylene glycol, glycerine or betaine polyhydric alcohols, protein preparations, and related compounds has proved successful;; (Weijers and Van't, 1992; Eilertson et al. 1985; Schmid, 1979). Also, to prevent contamination of the final commercial crude preparation during storage, addition of sodium chloride at 18-20 % concentration has been advised (Shetty et al.1993; Aunstrup, 1980). The handling of dry enzymes possesses potential health hazards and therefore, it is customary to maintain the enzyme preparations in stabilized liquid form. The stabilization of alkaline proteases and/or subtilisins has also been made possible through use of protein engineering and numerous examples have been illustrated in literature. The alkaline and thermal stabilities of subtilisin BPN9 were improved by random mutagenesis followed by application of proper screening assays (Cunningham and Wells, 1987; Bryan et al. 1986). Site-directed mutagenesis is often based on specific protein design strategies, including change of electrostatic potential (Erwin et al. 1990;Pantaliano et al. 1987), introduction of disulfide brid ges (Mitchinson and Wells, 1989; Takagi et al. 1990), replacement of oxidation labile residues (Estell et al.1985), modification of side chain interactions (Braxton and Wells, 1991), improvement of internal packaging (Imanaka et al. 1986), strengthening of metal ion binding (Pantaliano et al. 1988), reduction in unfolding entropy (Pantaliano et al. 1989; Mattews et al. 1987), residue substitution or deletion based on homology (Yonder et al. 1993 ;Takagi et al. 1992) and modification of substrate specificity (Takagi et al. 1.997; Takagi et al. 1996). Properties of Alkaline Proteases The enzymatic and physicochemical properties of alkaline proteases from several microorganisms have been studied extensively. Optimum pH and temperature The optimum pH range of alkaline proteases is generally between pH 9 and 11, with a few exceptions of higher pH optima of 11.5 (Yum et al. 1994; Tobe et al. 1975, Takami et al. 1990), pH 11-12 (Horikoshi, 1996; Kumar, 1997), and pH 12-13 (Fujiwara et al. 1993). They also have high isoelectric points and are generally stable between pH 6 and 12. The optimum temperatures of alkaline proteases range from 50 to 70°C. In addition, the enzyme from an alkalophilic Bacillus sp. B18 showed an exceptionally high optimum temperature of 85°C. 36 Molecular masses The molecular masse of alkaline proteases range from 15 to 30 kDa (Fogarty et al. 1974) with few reports of higher molecular masses of 31.6 kDa (Freeman et al. 1993), 33 kDa (Larcher et al. 1996), 36 kDa (Tsujibo et al. 1990) and 45 kDa (Kwon et al. 1994). However, an enzyme from Kurthia spiroforme had an extremely low molecular weight of .8 kDa. (Steele et al. 1992). In some Bacillus sp. multiple electrophoretic forms of alkaline proteases were observed (Kumar, 1997; Kobayashi et al. 1996; Zuidweg et al. 1972). The multiple forms of these enzymes were the result of nonenzymatic, irreversible deamination of glutamine or asparagine residues in the protein molecules, or of autoproteolysis (Kobayashi et al. 1996). Metal ion requirement and inhibitors Alkaline proteases require a divalent cation like Ca Mn +2 +2 Mg+2, and or a combination of these cations, for maximum activity. These cations were also found to enhance the thermal stability of a Bacillus alkaline protease (Palowal et al. 1994). It is believed that these cations protect the enzyme against thermal denaturation and play a vital role in maintaining the active conformation of the enzyme at high temperatures .In addition, specific ca 2+ binding sites that influence the protein activity and stability apart from the catalytic site were described for protease K (Bajorath et al. 1988). Inhibition studies give insight into the nature of the enzyme, its cofactor requirements, and the nature of the active site (Sigma and Moser, 1975). In some of the studies, catalytic activity was inhibited by Hg+2 ions (Shimogaki et al. 1991). In this regard, the poisoning of enzymes by heavy metal ions has been well documented in the literature (Vallee and Ulmer, 1972). Alkaline proteases are completely inhibited by phenylmethyl sulfonyl fluoride (PMSF) and diisopropyl fluorophosphate (DFP). In this regard, PMSF sulfonates the essential serine residue in the active site and results in the complete loss of activity (Gold and Fahmey, 1964). This inhibition profile classifies these proteases as serine hydrolases (Morihara, 1974). In addition, some of the alkaline proteases were 37 found to be metal ion dependent in view of their sensitivity to metal chelating agents, such as EDTA (Steele et al. 1992; Dhandapani and Vijayaragavan, 1994; Shevchenko et al. 1995). Thiol inhibitors have little effect on alkaline proteases of Bacillus sp. although they do affect the alkaline enzymes produced by Streptomyces sp. (Yum et al. 1994; ElShanshoury et al. 1995). Substrate specificity Although alkaline proteases are active against many synthetic substrates and native proteins, reaction rates vary widely. The alkaline proteases and subtilisins are found to be more active against casein than against haemoglobin or bovine serum albumin. Alkaline proteases are specific against aromatic or hydrophobic amino acid residues such as tyrosine, phenylalanine, or leucine at the carboxyl side of the splitting point, having a specificity similar to, but less stringent than a chymotrypsin (Morihara, 1974). With the B-chain of insulin as substrate, the bonds most frequently cleaved by a number of alkaline proteases were Glu 4 - His 5, Ser 9 -His 10, Leu. 15 -Tyr 16, Tyr 16 -- number of alkaline proteases were Glu 4 - His 5, Ser 9 -- His 10, Leu. 15 -Tyr 16, Tyr 16 --Leu 17, Phe 25 -Tyr 26, Tyr 26 -Thr 27 and Lys 29 -Ala 30(Yamagata et al. 1995; Larcher et al. 1996; Peek et al. 1992; Matsuzawa et al. 1988;Tsai et al. 1988; Tsuchiya et al. 1993). In addition to elucidated that an alkaline elastase from Bacillus sp. Ya-B cleaved both the oxidized insulin A- and B-chains in a block cutting manner. Tsai et al (1984) observed that the alkaline elastase from Bacillus sp. Ya-B also hydrolysed elastin and elastase specific substrates like succinyl-Ala3-pnitroanilide and succinyl-Ala-Pro- Ala-p-mitroariflide at a faster rate. This enzyme showed a preference for aliphatic amino acid residues, such as alam*ne,, that are present in elastin. It is considered that the elastolysis was initiated by the formation of an enzyme substrate complex through electrostatic interaction between positively charged residues of the elastase and negatively charged residues of the elastin in a pH range below 10.6 (Tsai et al. 1984). In keratin, the disulfide bonds form an important structural feature and prevent the proteolytic degradation of the most compact areas of the keratinous substrates. A thermostable alkaline protease from an alkalophific Bacillus sp. no. AH101 exhibiting keratinolytic activity showed degradation of human hair keratin with 1 % thioglycolic acid at pH 12 and 70°C, and the hair was solubilized within 1 hr (Takami et al. 1992). Similarly, enhanced keratin degradation after addition of DTT 38 has also been presented for alkaline proteases of Streptomyces sp. (Bockle et al. 1995). 39 ACTINOMYCETES Actinomycetes are widely distributed in nature. Soils and composts are particularly favourable for their development, where they are found in great abundance, both in numbers and in kinds. Globig,(1988) was among the first to draw attention to the occurrence of actinomycetes in the soil. Beijerinck (1900) established that actinomycetes occur in great abundance in the soil. They found that the season of year and soil treatment had a great influence upon the numbers of these organisms. This was followed by the works of numerous other investigators, notably that of Waksman (1920). The role of actinomycetes in the breakdown of organic residues in the soil, methods for determining their presence and abundance in the soil, and the recognition of the presence of numerous types of actinomycetes received considerable attention in these works. A large number of studies reported the abundance of Streptomyces and Micromonospora, the two actinomycete genera in soil. They have proved to be prolific sources of antibiotics, enzymes and enzyme inhibitors. They are relatively easy to isolate and can be included with little difficulty in high throughput screening programs which evolved accordingly (Cross, 1982). Some general properties of actinomycetes ascribing their fungal as well as bacterial properties were reviewed earlier (Becker et al .1965). Like fungi, actinomycetes form hyphae with true branching. True bacteria have no vegetative thallus and actinomycetes are morphologically similar to filamentous fungi, which have a vegetative thallus during at least part of their life cycle. Bacterial endospores are not known to be formed by actinomycetes but the formation of endospore-like structures may occur in mycobacteria.The actinomycetes have many bacterial properties as well. The diameter of their hyphae falls within the bacterial order of magnitude of 1um Cytological similarities between true bacteria and actinomycetes include the types of flagella formed. Eucaryotic organisms have flagella formed of 11 fibrils, each of which has about the diameter of a bacterial or actinomycete flagella. Other bacterial properties shared by actinomycetes include lack of sterols, sensitivity to antibacterial antibiotics and phages, lysine synthesis through the diaminopimelic acid pathway and cell walls containing mucopeptides (Becker et al .1965). Proteolytic actinomycetes Waksman first established that various actmomycetes, mostly members of the genus Streptomyces possess strong, proteolytic activities. Some cultures 40 are able to decompose very efficiently proteins in gelatin, egg white and blood serum. This is equally applicable for both saprophytic and pathogenic types. They vary greatly, in this respect, both qualitatively and quantitatively, as tested by the process of gelatin liquefaction or casein decomposition in ordinary plates. The degree and rapidity of proteolysis varied with individual species. Stapp found that out of 477 freshly isolated cultures of streptomycetes, only one failed to liquefy gelatin.The liquefying actions of the others were characterized by varying degrees of rapidity. The quantitative ability to secrete proteolytic enzymes could be measured by the degrees of gelatin of gelatin liquefaction and of casein hydrolysis. The proteolytic activities of the various species of actinomycetes are so marked that waksman.A (1920) suggested the use of this property for diagnostic purposes. However, Lieske stated that proteolysis is not a constant property and cannot be used for characterization of the organisms. Various forms of gelatin were used for the test. The results were always identical. A strain that dissolved gelatin rapidly when first isolated continued to do so after 1, 2, 3, 4 and 5 years of cultivation. The proteolysis enzymes of actinomycetes are more resistant to the effect of higher temperatures than are corresponding animal enzymes. Sterile culture filtrates of certain species of actinomycetes were found to exert a marked effect not only upon animal proteins but also upon proteins derived ftom, soybeans, peanut meal, and corn meal. According to Simon (1955), Streptomyces griseus produced a protease in a medium containing 2 percent soybean meal. An active enzyme preparation with potency equal to that of pancreatin was obtained in the culture. Casein, soybean, fibrin and peptone could be used as substrates for the enzymes. The optimum pH reaction for the enzyme activity was found to be pH 8.2. An aqueous solution of the enzyme was inactivated at 60°C in 30 min. Enzymes produced by actinomycetes seem to be very promising as immobilized preparations for use in routine clinical diagnostic tests. Using enzymes from actinomycetes a number of methods have been developed for rapid enzymic determinations of clinically important compounds in biological fluids, such as the determination of,the total level of cholesterol using cholesterol oxidase and cholesterol esterase, and uric-acid and L-glutainate by application of urate oxidase and L-glutamate respectively and phospholipids by the concerted action of phospholipase D and choline oxidase. There are also possibilities for the use of such enzymes as Lasparginase, pronase and urate oxidase as therapeutic agents There is an ever increasing 41 interest in the use of actinomycete enzymes in bio-organic chemistry. For example, synthesis of biologically active oligopeptides have been performed by means of some proteases, while resolution of racemic mixtures have been achieved by acylases and chiral components obtained by stereospecific reduction of appropriate substrates performed by oxidoreductases. Actmomycete enzymes with high substrate specificit y find application in molecular biology for the structural analysis of complex glycopeptides, polysaccharides and proteins. Actinomycetes produce a large number of proteolytic enzymes. Proteolytic enzymes are produced by different species of Streptomycetes. Among the Streptomyces strains studied which showed varying degree of proteolytic activities were S. griseus (5strains), S. griseoflavus (2strains), S.cellulosae (5strains), S. fulvissimus (3strains), S.olivaceous (5strains), S.violaceous niber (3strains), S.diastatochromogenus (3strains), S.bobiliae (2strains), S.aureus (2strains), S.pheochromogenus and S. erythrochromogenus. Bechtereva et al (1958) studied the course of accumulation of active proteolytic enzymes by Streptomyces violaceus and S. lavendulae. The period of intensive accumulation of proteolytic enzymes in a simple synthetic medium and in a corn-extract medium, was found to be related to the decomposition of the cells . Actinomycete proteases are applied in laboratory practice in the structural determination of protein-composed macromolecules in removing proteinaceous material during purification of certain biopreparations. For commercial purposes they are routinely obtained as by products formed during biosynthesis of antibiotics mostly from the fermentation broths of Streptomyces fradiae,Streptomyces griseus and Streptomyces rimosus(Morihara et al, 1967) .Of all the actinomycete protease complexes available, the enzyme pronase has gained considerable interest in the recent past. Pronase is a mixture of several peptidases, ten of which have been purified to homogeneity and characterized. Most of the components of Pronase are serffie- and metalloproteases. The molecular weights of pronase enzymes were estimated to vary from 15,000 to 30,000 daltons and they were found to display proteolytic activity under alkaline conditions. It may also serve as a highly specific reagent for the preparation of optically active amino acids . In the pharmaceutical industry, immobilized pronase is used to remove impurities ftom, preparations of 6-amino peniciflanoic acid . Highly purified preparations of Pronase, lipase and phospholipase injected into the lens capsule 42 liquefies hardened material present in age-related cataracts prior to their surgical removal .Some mesophilic and thermophilic actinomycete proteases are proved to be homologous with well-known microbial and mammalian endopeptidases. These proteases classified according to their substrate specificity exhibit a collagenase-like, elastase-like, fibrinolytic, keratiase-like, rennin-like or trypsin-like activity. A trypsinlike activity was found not only in the enzymatic complex produced by Streptomyces erythraeus and also by Streptomyces fradiae (Morihara, 1974). These enzymes were most active at about pH 8 and their molecular weights were estimated to be about 20,000 daltons. Enzymes having collagenase-like activity have been isolated from culture filtrates of pathogenic actinomycetes such as Actinonmadura . The production of collagenase was induced by insoluble collagen and its macromolecular fragments, as well as by gelatin and peptone. A soil streptomycete was reported to degrade collagen isolated from bovine achiles tendon, calf skin, human placenta, carp swim bladder and rat-tail tendon and release appreciable quantities of hydroxyproline (Mukhopadhyay and Chandra, 1996). A keratinase-like activity was detected in the culture filtrates of Streptomyces fradiae. The enzyme was strongly alkalophilic having an optimum pH of 13.0 . Actinomycete proteases are similar in action to mammalian proteases and find major application in the food industry for protein liquefation, milk clotting or as meat tenderizers. Attempts have also been made to introduce actinomycete proteases as fibrinolytic and thrombolytic agents in medial treatment. Since actinomycete proteases are easy to obtain in a highly purified form, these can be used in model reaction studies and for enzymatic synthesis of biologically active peptides. Protease isolated from Streptomyces cellulosae) have been used to obtain biologically active peptides. Some proteases of actinomycete origin are highly resistant to heat and denaturing agents. The high thermostability of proteases isolated &om thermophilic actinomycetes is well known. Protease isolated from Streptomyces rectos var. proteolyticus, Thermoactinomycesalbus, (Mordarski et al, 1976), Thermomonospora vulgris and Thermomonospora fusca . Several other actinomycetes are used on an industrial scale. Recently, a newly isolated Streptomyces diastaticus strain SS I was reported to produce a dier-mostable alkaline metalloprotease . Proteolytic enzymes find widespread application in many industries. A recent application of proteolytic enzymes in the leather industry is their use 43 as dehairing or depilation agents. Dehairing or depilation of hides and skids is an important and unavoidable step for the manufacture of leather in the tannery. '171-te conventional chemical method of dehairing hides and skins is the lime-sulphide process, which is environmentally objectionable. The treatment is liable to damage the hair or wool, which is valuable by-products of the leather In addition; dissolved sulphide and pulped hair contribute to high C.O.D and B.O.D. of the effluent. Hence, there is a need for an alternative method of dehairing. Enzymatic dehairing has been widely accepted as a suitable alternative. Proteolytic enzymes cause depilation of skins and hides by degrading the component globular and non-fibrous proteins of the basement membrane at the epidermal junction. The first successful enzymic unhairing process, teimed as Arazym process, was achieved by Rohm in Germany . Among the mold proteases, protease from Aspergillus flavus, A.oryzae, A.parasiticus, Afiiniigatus, A.effusus, A.ochraceous, Awentil, Penicillium griseofulvum and rhizopus oryzae exhibited marked depilatory activities on hides and skins.Proteolytic enzymes derived from a large number of Bacillus species were reported to be used in dehairing and bating of hides and skins in earlier times. Among the actinomycetes, proteolytic enzymes from Streptomyces sp. were reported to effectively dehair hides and skins. Recently, keratinolytic activity of Streptomyces sp. SKI-02, was reported (Leuchtenberger et al.1983). Enzymes from Streptomyces sp. Such as S. moderatus NRRL 3150, S. hygroscoplcus. 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Determination of proteolytic activity The proteolytic activity was determined with casein as substrate. As a matter of convenience, the hydrolytic power of the enzymes on casein was called caseinase activity. Caseinase determination (Bergkvist, 1963) Caseinase activity was assessed by the modified procedure of Tsuchida et al. (1986) using 2% casein (Hammerstan casein, Merck, Germany) in 0.2 M carbonate buffer (Varley et al, 1995) (pH 10) as substrate. Casein solution (0.5 ml) with an equal volume of suitably diluted enzyme solution was incubated at 55°C. After 10 min, the reaction was terminated by the addition of 1 ml of 10% trichloroacetic acid. The mixture was centrifuged and to the supernatant was added 5 ml of 0.44 M Na 2CO3 and 1ml of two-fold diluted Folin Ciocalteau reagent. After 30 min, the colour developed was read at 660 nm against a reagent blank prepared in the same manner. Tyrosine served as the reference standard. The optical density of these solutions was measured in a Shimadzu (Japan) spectrophotometer. One unit of enzyme activity was defined as the amount of enzyme that released one ug of tyrosine per ml per min. Preparation of 0.44M Na2CO3 0.2 M solutions each of sodium carbonate anhydrous (21.2 g/L) and sodium hydrogen carbonate (16.8 g/L) were prepared. 50 ml of 0.2 M sodium carbonate solution was pipette into a 100 ml volumetric flask and made upto the mark with 0.2 M sodium hydrogen carbonates. Construction of standard graph for Tyrosine Stock solution: 50 mg of Tyrosine was dissolved in distilled water to make 100 ml in a volumetric flask, which resulted in 500 g/ml. Procedure Into a series of 10 ml volumetric flasks 1,2, 3,4, and 5 ml of standard stock solution of tyrosine was taken and distilled water was added to make upto 10 ml mark in each volumetric flask. Mixed well and the optical density was measured at 59 660 nm after developing the colour as described above, against a reagent blank prepared in same manner. The results are shown in the Table 3.1. A standard curve was constructed taking concentration of Tyrosine g/ml on X-axis and corresponding optical density on Y-axis (Fig. 3.1). Table 3.1 Construction of standard graph for Tyrosine Tyrosine concentration (g/ml) Optical density 0(Blank) 0.00 20 0.18 40 0.36 60 0.55 80 0.72 100 0.90 Unit: One protease unit (PU) is defined as the amount of enzyme that released 1ug of tyrosine per ml per minute under the above assay conditions. 60 61 Estimation of total protein: Estimation of extracellular protein: Extracellular protein was estimated by Lowry method (Lowry et al. 1951). The protein reacts with the Folin Ciocalteau reagent to give a coloured complex. The color formed is due to the reaction of alkaline copper with protein as in the Biuret reaction and the reduction of the phosphomolybdate by tyrosine and tryptophan present in the protein. The intensity of "the colour depends on the amount of these aromatic amino acids and thus vary with different proteins. Preparation of reagents Solution A (alkaline sodium carbonate): 2% Na2CO3 in 0.1 N NaOH. Solution B (copper sulphate solution): 1% CuSC4 5H2O in distilled water. Solution C (Rochelle 's salt): 2% sodium potassium tartarate. Alkaline solution (working solution): 1 ml CuSC4 5H2O solution + 1 ml Rochelle's salt + 98 ml alkaline Na2CO3 solution Folin Ciocalteau reagent: The commercial reagent (LOBA) was used after diluting with equal volume of water on the day of use. Standard protein solution: Five mg of Bovine serum albumin (BSA) was dissolved in 50 ml of distilled water to get a final concentration of 0.1 mg/ml (100 g/ml). Procedure: To 1 ml properly diluted protein sample (10-60 fig/ml), 5 ml alkaline solution.(working solution) was added, mixed well and incubated at 55°C for 10 min. To the above mixture 0.5 ml Folin Ciocalteau reagent was added, mixed well and incubated at 55°C for 30 min. The absorbence of the colour was measured at 680 nm in a spectrophotometer. The results are presented in Table 3.2 and Fig 3.2. The amount of protein present in the sample was calculated from the standard curve. Table 3.2 Construction of standard graph for protein estimation Con. of BSA(g/ml) OD (at 680 nm) Blank 0.000 10 0.145 20 0.306 30 0.448 62 40 0.595 50 0.757 60 0.900 63 64 SCREENING AND ISOLATION OF ALKALINE PROTEASE PRODUCING ACTINOMYCETES Experimental Chemicals All chemicals and medium constituents used in this study were of analytical grade. Screening program The following samples were collected at various places from Prakasam, Khammam and Guntur districts in Andhra Pradesh with a view to isolate potent protease producing actinomycetes. Sample Collection: Sample I: Sample was collected from the underneath the compost from Ratnagiri Nagar, Guntur. Sample II: Sample was collected from the dumping yard of Municipal High School at Kurnool Road, Ongole which was rich in Organic matter. Sample III: It was a liquid sample and was collected from the vermicompost, waste water besides Vignan College at Palakaluru, Guntur. It was turbid and blackish in color. Sample IV: Sample was collected from rice fields, N.R.I Junior College at Gujjanagundla, Guntur. Soil having organic matter and black in color. Sample V: Soil sample was collected from the drainage of a slaughter house at Ramnagar, Khammam district which was black in color. Sample VI: The liquid sample was collected from Lam, Guntur. It is rich in organic matter. Sample VII: The sample was collected from the J.K.C. College waste dumping yard at Guntur, which was black in color. Sample VIII: The sample was liquid collected from A.P.S.R.T.C. Garage at Vijayawada. Sample IX: Sample was collected from the dumping yard of Sugarcane industry near Nallapadu, Guntur which was grey in color. Sample X: Sample was liquid and collected from the dumping yard of Mother Diary Industry at Pernamitta, Ongole. Sample XI: Sample was collected from Sangam Diary Industry at Sangam Jaagarlamudi, Guntur. Sample XII: Sample was collected from sandy soil at Mangaladas nagar, Guntur. 65 All the samples were collected in sterile screw capped tubes and care was taken to see that the points of collection had as widely varying characteristics as possible with regard to the organic matter, particle size, colour of soil and geographical distribution. Isolation of Proteolytic actinomycetes from soil samples About 1 gm of each of the above samples was taken into separate conical flasks each containing 100 ml of sterile water. The suspension was kept on rotary shaker for 30 min and kept aside to settle the suspending matter. One ml of the supernatant was serially diluted with sterile water. One ml each, of these dilutions was added to 20 ml of sterile molten starch casein-agar medium maintained at 45°C. Mixed thoroughly and plated in 10 cm dia. sterile Petri dishes and incubated at 28°C. Antifungal (Flucanazole-75 g/ml) and antibacterial (Refampicin-25 g/ml) agents were incorporated to control the fungal and bacterial contamination. After 96 h of incubation, the actinomycete colonies with clear hydrolyzed zones around them were picked up and transferred onto starch casein agar slants. The composition of starch casein agar is (g/L): Soluble starch, 10; casein, 3; KNO3, 2; NaCl, 2; K2HPO4, 2; MgSO4.7H2O, 0.05; CaCO3, 0.01; FeSO4.7H2O, 0.01 and agar, 50ml in distilled water. A total of 18 colonies were isolated from all the samples. The number of isolates from each sample is given in Table 3.3. The slants were incubated for 48 to 96 h. Out of 18 isolates, 3 were selected based on their macroscopic characters, eliminating those that appeared close to each other. These 3 isolates were sub-cultured onto two different types of media: Skimmed milk agar, Starch Casein Agar and tested for their proteolytic activity. The results are presented in Table 3.4. Screening of isolates for proteolytic activity Primary screening: The selected isolates were initially screened for their proteolytic activities i.e. caseinolytic and gelatinolytic activities. Casein hydrolysis: The caseinolytic activity of the isolates was evaluated using casein-agar plate technique (Williams and Cross, 1971) as described below: Composition of milk-agar base Peptone : 0.1% Agar : 2.0% 66 To the sterilized milk agar base, 10% of pasteurized skimmed milk was added aseptically and this medium was transferred into 10 cm dia. sterile petridish and kept aside for solidification. Then a loopful of each culture was streaked onto the medium, incubated at 28°C for 96 h. The diameters of hydrolyzed zones around the colonies and the growth zones were measured. The ratio of hydrolysis zone/growth zone was calculated (Table 3.4) which gives a measure of the caseinolytic activities of the isolates. Gelatinolytic activity: For this purpose, 20 ml of sterile nutrient gelatin agar medium (Williams and Cross, 1971) was poured in sterile petridishes and spot inoculated with a loop full of spores from 48 h old cultures and incubated at 28°C for 96 h. The plates were flooded with mercuric chloride reagent with the following composition: mercuric chloride 15% and concentrated HCl 20% in distilled water (Williams and Cross, 1971). After treating with mercuric chloride-HCl solution, the hydrolysis zone and growth zones were noted and the results are presented in Table 3.4. The actinomycetes with promising proteolytic activity were selected for further studies. 67 Table 3.3 Number of Actinomycetes from various samples Sample No. No. of cells present per gm. of the sample No. of selected isolates I 3x105 3 II 2x105 2 III 2x105 2 IV 1x105 1 V 1x105 1 1x10 5 1 2x10 5 2 VIII 1x10 5 1 IX 1x105 1 X 1x105 1 XI 2x105 2 XII 1x105 1 VI VII 68 Table 3.4 Growth pattern and Proteolytic activities of selected isolates Extent of growth Sample Isolate No. No. Proteolytic activity * (96h) YEME Starch Gelatinolytic Caseinolytic Casein Agar Activity Activity Medium 1 25 2 11 3 + ++ 5.3 4.1 + ++ 4.9 3.0 29 + ++ 4.5 2.2 4 05 ++ +++ 7.1 5.6 5 07 + ++ 5.4 3.8 6 02 + + 4.8 2.9 7 10 + + 4.9 3.0 10 23 ++ +++ 6.9 5.1 11 17 ++ +++ 6.6 4.4 69 12 02 + + 3.2 2.0 13 15 + ++ 2.1 1.2 14 33 ++ ++ 5.1 4.5 15 06 + ++ 4.4 3.4 16 24 + ++ 4.6 3.8 17 19 + ++ 4.8 4.0 18 28 + ++ 4.7 3.1 *Ratio= Hydrolyzed zone (mm)/growth zone(mm) 70 Secondary Screening Among the 18 isolates, 3 isolates (Nos. 04, 10 and 11) were selected for secondary screening and designated as GAS-04, GAS-10 and GAS-11. They were tested for extracellular protease production, in shake flasks on rotary shaker at 180 rpm. The following six different types of media were used for the study. These media were selected based on the literature survey. Composition of different media for protease production: Medium Composition (g/100ml) Reference No. Glucose, 6.0; soyabean meal, 2.0; CaCl2, 0.04; MgCl2, I 0.2. Lee et al (1990) Manachini et al II Glucose, 1.5; yeast extract, 0.5; CaCl2, 0.2. (1988) III Glucose, 0.1; yeast extract, 0.5; tryptone, 0.5 Frankena et al (1986) IV Glucose 0.2; Caseine 0.15; salt solution, 5 ml*. Ellaiah et al(2003) V Glucose 0.2; peptone 0.15; salt solution 5 ml*. Ellaiah et al (2003) Soluble starch, 1; Casein, 0.3; KNO3, 0.2; K2HPO4, 0.2; MgSO4.7H2O, 0.005; VI CaCC-3, 0.002; FeSO4.7H2O, 0.001. *Salt solution: MgSO4,0.5%; KH2PO4, 0.5%; FeSO4,0.5%. 71 Shake flask fermentation: 5 ml of sterile water was added to 96 h old slant of above isolates. The cells were scrapped from the slant into sterile water and from the resultant 5 ml cell suspension, 1 ml suspension was transferred aseptically into 250 ml Erlenmeyer flasks containing 50 ml each of sterile medium as mentioned above. The flasks were incubated on a rotary shaker (180 rpm) at 28°C for 96 h. The contents of the flasks were centrifuged at 3000 rpm for 10 min and the supernatant solution were tested for proteolytic activity by modified method of Tsuchida et al. (1986) as described earlier. The results are presented in Table 3.5. It is clear from the results that isolate GAS-4 is the best protease producer and in all the six media selected .Hence this isolate GAS-4 was selected for further studies. Table 3.5. Production of protease (U/ml) by selected isolates in shake flask* Medium No. Isolate GAS-04 Isolate GAS-10 Isolate GAS-11 I 64.7 65.3 II 58.2 59.9 63.9 III 80.1 78.2 75.5 IV 53.5 63.2 52.3 V 62.9 62.4 62.1 VI 69.5 68.3 66.7 50.6 * Protease activity expressed in U/ml. Design of suitable basal medium: The composition of the medium I and III were slightly changed in their glucose concentration and used for fermentative production of protease by isolate GAS-4 to compare and design a suitable basal medium for efficient production. The results are presented in Table 3.6. Maximum yield of 80.1 U/ml was obtained in medium No III The composition of which was Glucose, 0.1; yeast extract, 0.5; tryptone, 0.5. This was designated as the basal medium and used for further 72 studies.Medium I and III were slightly modified and the composition of the modified media were given in Table 3.6 Table 3.6 Production of protease in modified media Medium Composition of media Enzyme yield (U/ml) No. I GAS-04 Glucose 6%, Soybean meal 2%, 70.9 ± 1.5 CaCl2 0.04% and MgCl2 0.2% II Glucose 1%, Soybean meal 2%, 79.7 ± 1.0 CaCl2 0.04% and MgCl2 0.2% III Glucose 0.1%, Yeast extract 0.5%, 78.5 ± 2.0 Tiyptone 0.5% IV Glucose 1%, Yeast extract 0.5%, 92.0 ±1.0 Tiyptone 0.5% The yields of protease produced in the modified media by isolate GAS-4 are presented in Table 3.7.It was observed that maximum protease of 92.0 U/m L was produced in the modified media No. IV .Hence this media was selected for further optimization studies. Table 3.7 Production of protease in modified media Modified media Isolate-GAS-4 Protease U/ml I 70.9 II 79.7 III 78.5 73 IV 92.0 Determination of type of Protease produced by the isolates To find out whether the enzyme secreted by the isolates belong to alkaline or acidic or neutral protease the following experiments were conducted. Protease activity in the harvested broth was assayed by adding 0.5 ml culture broth to 0.5 ml of 2% casein solution. In order to distinguish between acid, neutral and alkaline protease, the reactions were carried out at pH 4 (Citrate buffer), pH 7 (Phosphate buffer) and pH 10 (Carbonate buffer), by dissolving the casein in respective buffers. Buffer solutions: pH 4.0: Commercially available buffer – Titrisol® was used. It is a citrate / hydrochloric acid buffer manufactured by Merck. pH 7.0: Commercially available buffer - Convol® (pH- 7.0 ± 0.05 at 27°C) was used. It contains potassium dihydrogen orthophosphate. These commercially available buffers were diluted to 500 ml and then used for preparing casein solution. Preparation of carbonate buffer pH 10.0: 0.2 M solutions of each, anhydrous sodium carbonate (21.2 g/L) and sodium hydrogen carbonate (16.8 g/L) were prepared. 50 ml of 0.2 M sodium carbonate solution was pipetted into a 100 ml volumetric flask and made up to the mark with 0.2 M sodium hydrogen carbonate. Each enzymatic reaction was carried out in duplicate for 10 min. at 55°C. The amount of Tyrosine released was measured by the modified method of Tsuchida et al (1986) as described earlier. The results are shown in Table 3.7. The results indicated that the enzyme activities by isolate (GAS-04) was high at pH 10 indicating that the enzyme is an alkaline protease. Further the isolate GAS-04 showed comparatively good enzyme productivity. 74 Table: 3.8 Protease activity at different pH values: Protease activity (U/ml) Isolate - pH 9.0 pH 7.0 pH 5.0 GAS-4 96.0 70.2 26.1 The result obtained indicated that the protease produced by isolate GAS-4 is more active at an alkaline pH of 9.0 where maximum protease of 96 U/m l was produced, at pH 7.0 and 8.0 the yield of protease decreased to 70 U/m l and 26 U/m l respectively .These observations suggested that isolate GAS -4 Produced an alkaline protease. Capacity of proteases to dehair goat skin: The isolate GAS-4 was grown in basal medium, the culture broth was centrifuged at 3000 rpm for 10 min, and the supernatant was used as source of enzyme. Skin pieces (area about 4 4cm) from freshly slaughtered goat were procured from the local meat shop. The enzyme (20 ml) in the form of a paste, after mixing with kaolin (10 gm) and streptomycin sulphate (100 mg) was painted on the flesh side of paired goatskin pieces and incubated for 1 h. In control experiment, water was used in place of enzyme solution. After incubation, ease of unhairing was noted by removing-the hairs with a blunt scalpel. The results are presented in Table 3.9 and Fig 3.3. The promising two isolate (GAS-04) was selected for further studies and subjected to taxonomic studies for identification. Table 3.9 Dehairing activities of Protease produced by Isolate GAS-4 Strain GAS-04 + Loosening of hairs in 6 hr. ++ loosening of hair by applying maximum force. ++ loosening of hair by applying moderate force. 75 Fig. 3.3 Dehairing capacities of isolate GAS-04 Control GAS-4 76 TAXONOMIC STUDIES Selection of media for taxonomic studies Culture media used for characterization and identification of species consists of both synthetic and organic forms. Synthetic media have found extensive application in the study of morphology, physiology and cultural properties of the organism while organic media are used for obtaining supplementary cultural evidence. Media used for characterization: Waksman (1958) and others recommended the inclusion of following media for characterization of actinomycetes: 1. At least three synthetic media, preferably sucrose nitrate salt agar or sucrose ammonium salt agar, glucose or glycerol asparagine agar and calcium malate or citrate agar. 2. Two to three organic media such as nutrient agar, yeast extract malt extract agar, potato glycerol glutamate agar or oatmeal agar. 1. Three or four complex natural media such as potato plug, gelatin or milk. 2. Peptone iron yeast extract agar for H2S production. 3. Tyrosine medium for tyrosinase reaction. 4. A synthetic medium for carbohydrate utilization. Experimental In the present work the morphological studies and colour determinations of the selected isolate GAS -4 was studied by following International Streptomycetes Project (ISP) procedures (Shirling and Gottlieb, 1966). The following media as recommended by ISP were used for the morphological studies and colour determinations. 1. Yeast extract malt extract agar (ISP-2). 2. Oatmeal agar (ISP-3). 3. Inorganic salts starch agar medium (ISP-4) and 4. Glycerol asparagine agar medium (ISP-5) Further, the following biochemical reactions were determined employing the prescribed media: melanin formation, H2S production, tyrosine reaction, gelatin hydrolysis, coagulation and peptization of milk, casein hydrolysis, starch hydrolysis, nitrate reduction, carbon source utilization, sodium chloride tolerance, effect 77 of various nitrogen sources on growth, growth temperature range, chemical tolerance and cell wall composition. Preparation of inoculum: In general, the agar media favouring abundant sporulation are those with a high C/N ratio such as jowar starch agar, oatmeal agar (ISP) and starch-casein agar. In the present study starch-casein agar was used for the isolates. These slants were inoculated from the stock cultures and incubated at 28°C for 1-5 days to get maximum sporulation. Spore suspension was prepared by transferring a loopful of spores from these slants into sterile distilled water and shaking thoroughly. For gelatin liquefaction, starch hydrolysis and casein hydrolysis, a loopful of spores taken from the stock culture was used for inoculation. For all other tests, spore suspensions prepared as above were used employing equal volumes of the suspension in each case. Preparation of media: Detailed compositions of all the media employed in this work are given in the Appendix I. Morphological and Cultural Studies The color of aerial mycelium, substrate mycelium and soluble pigment when grown on different media were observed and recorded. The macro and micro-morphological features of the colonies and the color determinations of the aerial mycelium, substrate mycelium and soluble pigment were examined after 96 h of incubation. Macro-morphology was noted by the naked eye and by observation with magnifying lens. Micro-morphology: To study the aerial mycelium and its sporulation characteristics, the following two methods were used. 1. Direct method Very thin layer of the respective solidified media in petridishes, were inoculated with 0.05 ml of the spore suspension. This was placed near the edge of the plate to serve as a pool of inoculum. Using a sterile loop, four to five equally spaced streaks were made. A number of plates were inoculated in this manner to facilitate observations on different days. Observations were recorded from next day onwards up to 4 days. 78 2. Inclined cover slip method (Kawato and Shinobu, 1959;Williams and Davis 1967): Sterile cover slips were placed at an angle of 45° into solidified agar medium in petridish such that half of the cover slip was in medium. Inoculum was spread along the line where the upper surface of the cover slip meets the medium. After full sporulation, the cover slips were removed and examined directly under the microscope. 3. Electron microscopy (Williams and Davis, 1967): For scanning electron microscopy, slides were cut into 1cm pieces and sterilized. The pieces were dipped at an angle of 45° into solidified starch casein agar medium. The inoculum was spread along the glass-agar medium interface. During incubation, the organisms grew over the surface of the glass pieces. The growth from the glass pieces were removed carefully using a brush and affixed onto the copper stud, washed with serial grades of 30,50,70 and 90% alcohol. The studs were then kept in a dessicator for final drying. The surface containing organisms was coated under vacuum, with a film of gold about 150-200A thickness and observed under Scanning Electron Microscope (PSEM 500) for spore surface ornamentation. The scanning electron microscope was provided by Advanced Analytical Laboratory, Andhra University, Visakhapatnam, India. Physiological Characteristics: 1. Gram - staining . To study the Gram's reaction of the culture, a 48 h culture was used. The experimental protocol as described by Salle (1948) was followed 2. H2S production (Shirling and Gottlieb, 1966): Many organisms, in their metabolism of sulphur containing organic compounds, liberate hydrogen sulphide in considerable amounts. This can be demonstrated if sulphide producing cultures are grown on media containing salts of iron resulting in the formation of a black or bluish black precipitate. The use of H2S production as a taxonomic implement was suggested by many authors. The inoculated peptone-yeast extract-iron agar (ISP-6) slants were incubated at 28°C for 5 days. Observations for the presence of characteristic greenish brown, brown, blackish brown, bluish black or black colour of the substrate, indicative of H2S production, were made every 24 h upto 5 days. 79 3.Gelatin hydrolysis (Gordon and Mihm, 1957): This represents the ability of microorganisms to hydrolyze or liquefy gelatin. Most of the species of Streptomyces bring about liquefaction of gelatin but the rapidity of liquefaction varies with the species. The non-pigmented forms are most active while the pigmented forms are least active. For this test, the isolates were grown on gelatin agar plates for two days at 55°C. At the end of incubation period, the plates were flooded with 1 ml of the following solution. Mercuric chloride : 15 g Conc. HCl : 20 ml Distilled water : 100 ml The extent of hydrolysis was noted by comparing the width of the clear zone around the growth. The widths of the hydrolyzed zone and growth zone were measured and the ratio of hydrolyzed zone and growth zone was calculated. 4.. Casein hydrolysis (Salle, 1948): The proteolytic activity was studied with milk-casein agar medium by measuring the hydrolyzed zones after incubating the inoculated plates at 28°C for 48 h. The extra-cellular protease (caseinase) activity of the isolates was determined qualitatively as the ratio of the diameter of the hydrolyzed zone and that of the growth on the milk-casein agar medium. 5. Starch hydrolysis (Salle, 1948): Numerous actinomycetes are able to hydrolyze starch rapidly by the action of amylolytic enzymes. For this test, the selected isolates were grown for 5 days on starch agar plates. At the end of incubation period, the plates were flooded with weak iodine solution. The width of hydrolyzed zone around the growth versus the width of the growth was measured. Composition of iodine solution: Potassium iodide : 3g Iodine : 1g Distilled water : 100mL. 6. Nitrate reduction test (Salle, 1948): The reduction of nitrate to nitrite has been universally used among the criteria for species differentiation. The reduction is the result of the use of NaNO3 or KNO3 as an electron acceptor with some organisms. Nitrate (NO3) and NO2 serve as 80 sources of nitrogen for the synthesis of organic nitrogen compounds or they may function as H+ acceptors in reactions concerned with the organisms energy metabolism. The first step in the reduction of NO3 involves its conversion to NO2 by an enzyme system, which is adaptive in nature and is known as nitratase. 5ml of nitrate broth medium was inoculated with a loopful of spores and incubated at 28°C for 5 days. Controls were also run without inoculation. After 5 days, the clear broth was tested for the presence of nitrite in the following way. Reagents: a) -Naphthylamine test solution: -Naphthylamine : 5.0g Conc. H2SO4 : 8.0 ml Distilled water : 1L To the diluted sulphuric acid, -naphthylamine was added and stirred until solution was effected. b) Sulphanilic acid test solution: Sulphanilic acid : 8.0 g Conc. H2SO4 : 48 ml Distilled water : 1L Sulfuric acid was added to 500 ml of water. Then sulphanilic acid was added followed by water to make up the volume. Procedure: To 1 ml of the broth under examination and 1 ml of control, two drops of sulphanilic acid solution followed by two drops of a-naphthylamine solution were added. The presence of nitrite was indicated by a pink, red or orange colour and absence of colour change was considered as nitrite negative. In the later case presence or absence of nitrate in the broth under examination was confirmed by adding a pinch of zinc dust, after the addition of the reagents, when the unreduced nitrate, if present, gave a pink, red or orange colour. 7. Growth temperature (Williams et al. 1989): Ability of the isolates to grow at different temperatures was studied at 15° C, 25°C, 37°C and 40°C. The selected isolates were inoculated on starch casein agar medium and jowar starch medium slants and incubated at the different temperatures as mentioned above. Results were recorded on 3rd day and 5th day. 81 8. Chemical tolerance pH(Williams et al, 1989): 10 ml quantities of glycerol-nutrient broth with pH levels of 5.2, 8.0, 9.0, and 10.0 were inoculated and incubated for3 to 5 days. Then the tubes were examined for the extent of growth of the organism. 9. Sodium chloride tolerance (Pridham et al. 1956): The ability of certain types of actinomycetes to tolerate and to adapt to high concentrations of sodium chloride is well known. This adaptability is particularly marked in organisms found in marine water and salt lake mud. Klevenskaya (1960) found that Streptomyces isolated from dry and saline soils tolerated upto 7% NaCl. Waksman's literature also indicated that different Streptomyces species vary widely in their sodium chloride tolerance. Tressener et al. (1968) surveyed approximately 1300 strains of Streptomyces for tolerance to sodium chloride in the growth medium. Their results indicated that higher tolerance was found with the yellow and white-spored Streptomycetes, whereas red series have less tolerance. For the determination of sodium chloride tolerance, Bennet's agar medium was supplemented with graded amounts of sodium chloride (1,4,7,10 and 13%). The above medium was inoculated with spore suspensions of the organisms. After incubation for 3-5 days, the maximum salt concentration supporting growth was recorded. 10. Utilization of carbon sources (Shirling and Gottlieb, 1966): The ability of Streptomyces species to utilize various carbohydrates, alcohols, salts of organic acids, fats and amino compounds can be of considerable diagnostic value (Hata et al. 1953). Waksman (1961) in his early work, employed synthetic solution with various carbon sources, while others (Shirling and Gottlieb, 1966; Hata et al. 1953; Waksman, 1961; Benedict et al. 1955) indicated that solid media were more suitable. Pridham and Gottleib's (1948) basal medium is widely used for this purpose. The ability of thermoactinomycete isolates to utilize various carbon compounds as source of energy was studied using Pridham and Gottleib's basal salts medium (ISP-9). The following chemically pure carbon sources were employed in the present study: D-glucose, L-arabinose, galactose, sucrose, ribose, meso-inositol, Dmannitol, D-fructose, rhamnose, raffinose, cellulose, lactose, maltose, salicin, trehalose and D-xylose. 82 A 10% solution of the above were prepared and sterilized except cellulose and inositol by filtration using bacteriological filters. Cellulose and inositol were sterilized by ether sterilization technique. Sterilized carbon sources were added to the Pridham and Gottleib's basal mineral salts agar to give a final concentration of l%. The inoculated tubes were incubated at 55°C and observed for growth on 3 rd and 5th day. The results were recorded as per the extent of growth in the respective slants. Good growth : +++ Moderate growth : ++ Poor growth : + Doubtful growth : ± No growth : – 11. Growth in the presence of different nitrogen sources (Williams et al. 1989): The ability of isolates to use different nitrogen sources was studied by the following method. Each nitrogen source was incorporated into the basal medium at 0.1% level. The prepared slants were inoculated and incubated at 28 oC. Results were recorded after 2-4 days. The growth on each source was compared with that on the unsupplemented basal medium and on a positive control containing L-asparagine. The following nitrogen sources were used in the present study: L-asparagine (positive control), L-arginine, L-cysteine HCl, L-histidine, L-valine, phenyl alanine, threonine, hydroxyl praline, methionine, serine,arginine and potassium nitrate. Identification and characterization of the selected isolate: Proper identification and characterization of microorganisms is very important because it expands the scope for exploitation of industrially important products. To establish the novelty or otherwise of the present isolate with those of reported in the literature, the various morphological, physiological and biochemical characteristics of the isolate GAS-04 was done with the description cited in the literature. The literature survey includes Bergey’s Manual of Systematic Bacteriology (1992), Bergey’s Manual of Determinative Bacteriology (1974), Biological Abstracts, Microbiological Abstracts and all other relevant journals. The isolate GAS-04 was further identified by MTCC, Chandigarh and results were shown in Table 3.3 Bio-chemical characteristics: The biochemical characteristics of the isolates were studied by analyzing the cell wall composition and physiological characteristics. 83 1. Analysis of cell Walls: Cell Wall compositions were analyzed according to the method of Boone and Pine (1968). Cultures were grown for 3 days in 50 ml yeast extract malt extract (YEME) broth in 250 ml conical flasks, the mycelia were collected by centrifugation at 10,000 rpm for 15 min and washed thrice with sterile distilled water. Five hundred milligram of the mycelia was extracted with 5 ml of 0. IN NaOH, in tightly sealed screw capped tubes for 1 h, in a boiling water bath. The mixture was cooled and centrifuged. The alkali extract was discarded. The cell walls were then re-suspended in 1 ml of water and was used for detection of sugars and amino acids. Identification of sugars: The cell wall sample (0.7 ml) was taken and HCl was added to it (to give a final concentration of 2N HCl) in screw capped tubes, sealed tightly and placed in a boiling water bath for 2 h. The hydrolyzed materials were transferred to small beakers and dried over a boiling water bath. To this water was again added, the process was repeated four times and the materials were finally suspended in 0.5 ml of water and used for chromatography. One-tenth ml sample was spotted on Whatman No. 1 paper and ascending chromatography was run using the solvent system n-butanol, acetic acid and water (3:1:1). The chromatogram was sprayed with a solution containing 0.5 g silver nitrate, 1 ml water and 25 ml of 95% ethanol. The papers were then dried for 2 to 3 min until the appearance of dark spots. 2. Identification of amino acids: The cell wall samples (0.3 ml) were taken in a sealed tube and hydrolyzed with HC1 (to give a final concentration 6N HC1) at 110°C for 18 h. The hydrolyzed material was dried in the same way as mentioned for sugar identification procedure. One-tenth ml of the same sample was spotted on Whatman No. 1 paper and ascending chromatography was run using the solvent n-butanol, acetic acid and water (4:1:1). Amino acids were detected by spraying the chromatograms with 0.25% ninhydrin and drying at 100°C for 5 min. 84 RESULTS AND DISCUSSIONS: IDENTIFICATION AND CHARACTERISATION OF THE SELECTED ISOLATE OF GAS-4 Proper identification and characterization of microorganisms is very important because it expands the scope for exploitation of industrially important products. In the present investigation, criteria laid down by the International Streptomyces Project (ISP) were followed for the identification and characterization of the selected isolates. To establish the novelty or otherwise of the present isolates with those reported in the literature, the various morphological, cultural and biochemical characteristics of the isolated organisms were compared with the descriptions of the numerous Thermoactinomyces species cited in the literature. The literature survey includes: Bergey's Manual of Determinative Bacteriology (Buchanan and Gibbons, 1974), Bergey's Manual of Systematic Bacteriology (Williams et al. 1989), The Actinomycetes (Vol. H) by Waksman (1961), The International Streptomyces Project Reports (ISP) (Shirling and Gottlieb, 1966, 1968, 1969 and 1972), Biological and Microbiological abstracts and all other relevant journals. Fig. 3.4 growth of isolate GAS -4 on starch casein agar 85 Fig. 3.5 Screening of isolates with caseinolytic activity by skimmed milk agar plate Fig .3.5.1 Screening of isolates with gelatenolytic activity by gelatin agar medium The 18 isolates selected after primary screening for caseinolytic activity in skimmed milk upon were employed to assess their gelatinolytic activity in gelatin agar medium.It was observed that in general all these isolates had higher gelatinolytic activity compared to caseinolytic activity which was evident from the extent of the zones of the hydrolysis Among 3 isolates isolates which exhibited significant caseinolytic and gelatenolytic activities,isolate GAS-4.Showed activity.Hence most promising caseinolytic isolate (GAS-4) was selected for detailed taxonomic studies. The following taxonomic properties were investigated for the characterization of the isolate GAS-4. 86 Section A: Macroscopic appearance: Growth rate was moderately rapid with a colony diameter ranging from 0.5 to 1 cm. The colony texture was cottony to powdery to mealy and The color was white becoming yellowish white or pale pinkish while pale on the reverse Microscopic appearance: The hyphae were hyaline, narrow and septate Conidiogenous cells on the hyphae were inflated at the base and were typically flask-shaped and terminated in a thin zigzagging filaments; Conidia were produced from each bending point of the filament, this type of conidium production is called sympodial geniculate growth; Conidia were hyaline, one-celled and globose to ellipsoid in shape and diameter ranges from 2 to 3 μm; The condiogenous cells formed dense clusters which appeared as small powdery balls in the aerial hyphae when viewed under a dissecting microscope. Microscopic morphology: Mount showed hyaline and septate hyphae. Conidiophores were globose to elliptical. The non motile, elliptical spores with smooth surface are straight to flexuous chains with compact coils at the ends .On the test media ,aerial mycelium color was white and no diffusible pigment produced as shown in Fig. 3.6 87 Fig. 3.6 Microscopic morphology of the isolate GAS-4 under 40x magnification Fig.3.7 Scanning electron Microscope photograph of isolate GAS-4 A.X 6500 Magnification B.X 9500 Magnification Macroscopic observation: For the macroscopic observation, the isolate GAS-4 was inoculated on the plates containing the following differential media. Yeast extract Malt extract, Glucose aspargine Agar, Nutrient Agar, Half strength Nutrient Agar, Gelatin Agar, Starch Agar, L.C.Agar, Potato Dextrose Agar, Oat meal Agar, Inorganic saltsStarch Agar. The culture characteristics were shown in Table 3.10. Table 3.10 Cultural Characteristics of isolate GAS-04 Medium Cultural Yeast extract-Malt extract agar (ISP-2) Characteristics G : Abundant AM : White R : Nil 88 Glucose Aspargine Agar Nutrient Agar Half strength Nutrient Agar Gelatin Agar SP : None G : Moderate AM : White R : Nil SP : None G : Moderate AM : Dull white R : Nil SP : None G : Moderate AM : White R : Nil SP : None G : Poor AM : Dull white, Little aerial mycelia Starch Agar Lactobacillus casei agar (L.C.Agar) Potato Dextrose Agar Oat meal Agar (ISP-3) R : Nil SP : None G : Good AM : White R : Nil SP : None G : Good AM : White R : Nil SP : None G : Moderate AM : Dull white R : Nil SP : None G : Good AM : White R : Nil SP : None 89 Inorganic Salts-Starch Agar (ISP-4) G : Good AM : Dull white, moderate aerial mycelia Glycerol-aspargine Agar (ISP-5) R : Nil SP : None G : Moderate, wrinkled colonies AM : White R : Nil SP : None G: growth, AM: Aerial mycelium, R: Reverse Color and SP: Soluble Pigment. Table 3.11 Physiological and biochemical properties of isolate GAS-4 Reaction Result Gram staining + Growth at 150C + Growth at 250C + Growth at 370C + Growth at 400C + Growth at pH 5.2 + Growth at pH 8.0 + Growth at pH 9.0 + Growth at pH 10.0 + Growth on NaCl 2% + Growth on NaCl 5% + Growth on NaCl 7% + Growth on NaCl 10% - Starch hydrolysis + 90 Casein hydrolysis + Citrate utilization test + Gelatin Liquefaction + H2S production - MR + VP - Nitrate Reduction - Indole - Catalase - Urease - Acid Production from Arabinose - Galactose - Glucose + Mannitol - Raffinose + Salicin - Xylose - Sucrose - Rhamnose - Meso-inositol - Fructose + Cell wall composition Cell Wall Type-I 91 Table 3.12 Carbon source utilization pattern of isolate GAS-4 Carbon sources Utilization Positive D-glucose(+++), D-fructose (++) Raffinose (+) Doubtful Sucrose Negative L(+) arabinose, Cellulose, Galactose, D-Mannitol, D-xylose, Meso-inositol, Sucrose, Salicin, Rhamnose +++: Good growth; '++: Moderate growth; +: Poor growth; Table 3.13 Growth of isolate GAS-4 in the presence of various nitrogen sources Nitrogen source (0.1% w/v) Growth response L-asparagine (positive control) ++ Methionine, ++ Hydroxy proline, Valine, Threonine & cysteine HC1 Phenylalanine, Serine, Arginine, - Histidine, Potassium nitrate -: No growth; +: Poor growth ++: Moderate growth; 16S r RNA sequencing of GAS-04 The 16S rDNA gene sequence of the isolate GAS-04 was used as a query to search for homologous sequence in the nucleotide sequence databases by running BLASTIN programme. The high scoring similar to 16S rDNA gene sequences were identified from the BLASTIN result and retrieved from Gene Bank database. 92 Phylogenetic trees were inferred by using the neighbor joining Bootstrap analysis. Isolate GAS -4 was sent to IMTECH Chandigarh for detrming the biochemical properties and sequencing the 16s r RNA and its comparison with closely related species by BLASTINA score and construction of the phylogenetic tree. The sequence results were trimed and assembled. The assembly of the sequences is as follows >GAS-4 ATCCTGGCTCAGGACGAACACTAGCGGCGTGCTTAACACATGCAAGTCGAAC GATGAACCTCCTTCGGGAGGGGATTAGTGGCGAACGGGTGAGTAACACGTG GGCAATCTGCCCTTCACTCTGGGACAAGCCCTGGAAACGGGGTCTAATACCG GATATGACACGGGATCGCATGGTCTCCGTGTGGAAAGCTCCGGCGGTGAAG GATGAGCCCGCGCCCTATCAGCTTGTTGGTGGGGTAATGGCCTACCAAGGCG ACGACGGGTAGCCGGCCTGAGAGGGCGACCGGCCACACTGGGACTGAGACA CGGCCCAGACTCCTACGGGAGGCAGCAGTGGGAATATTGCACAATGGGCGA AAGCCTGATGCAGCGACGCCGCGTGAGGGATGACGGCCTTCGGGTTGTAAA CCTCTTTCAGCAGGGAAGAAGCGAAAGTGACGGTACCTGCAGAAGAAGCGC CGGCTAACTACGTGCCAGCAGCCGCGGTAATACGTAGGGCGCAAGCGTTGTC CGGAATTATTGGGCGTAAAGAGCTCGTAGGCGGCCAGTCGCGTCGGGTGTGA AAGACCGGGGCTTAACCCCGGTTCCTGCATTCGATACGGGCTGGCTAGAGTG TGGTAGGGGAGATCGGAATTCCTGGTGTACGGTGAAATGCGCAGATATCAG GAGGAACAACCGGTGGCGAAGGCGGATCTCTGGGCCATTACTGACGCTGAG GAGCGAAAGCGTGGGGAGCGAACAGGATTAGATACCCTGGTAGTCCACGCC GTAAACGGTGGGAACTAGGTGTTGGTCACATTCCACGTGATCGGTGCCGCAG CTAACGCATTAAGTTCCCCGCCTGGGGAGTACGGCCGAAGGCTAAAACTCAA AGGAATTGACGGGGGCCCGCACAAGCAGCGGAGCATGTGGCTTAATTCGAC GCAACGCGAAGAACCTTACCAAGGCTTGACATACACCGGAAAGCATTAGAG ATAGTGCCCCCCTTGTGGTCGGTGTACAGGTGGTGCATGGCTGTGCTCAGCT CGTGTCGTGAGATGTTGGGTTAAGTCCCGCAAGCAGCGCAACCCTTGTCCCG TGTTGCCAGCAACTCTTCGGAGGTTGGGGACTCACGGGAGACCGCCGGGGTC AACTCGGAGGAAGGTGGGGACGACGTCAAGTCATCATGCCCCTTATGTCTTG GGCTGCACACGTGCTACAATGGCCGGTACAATGAGCTGCGATACCGCGAGGT GGAGCGAATCTCAAAAAACCGCTCTCAGTTCGGATTGGGGTCTGCAACTCGA CCCCATGAAGTCGGAGTTGCTAGTAATCGCAGATCACCCCCCCCTTTCTTGA ATACGTTCCCGGCCTTGTACAC 93 Table 3.14 Top 9 Sequence Producing Significant Alignments Mega Rank 1 2 Name/Title Streptomyces indicus Authors Luo et.al. (in press) Strain IH321(T) Streptomyces (Krassilnkov 1941) LMG globosus Waksman 1953 19896(T) Accession Pairwise Diff/Total BLAS Similarity nt TIN BLAST INN score score EF157833 99.120 12/1363 2605 2605 AJ781330 96.741 44/1350 2303 2284 AB184173 96.733 44/1357 2297 2278 AB184349 96.557 46/1336 2268 2240 AY999864 96.557 46/1336 2262 0 AB184280 96.456 47/1326 2250 0 AB184109 96.444 48/1350 2272 2252 AJ781362 96.437 48/1347 2266 2218 AB184652 96.413 48/1338 2264 2230 (Preobrazhenskaya 3 Streptomyces and Sveshnikoya NBRC toxytricini 1957) Pridham et.al. 12823(T) 1958) 4 Streptomyces xantholitucus Streptomyces 5 Rubiginosohelvolu s 6 Streptomyces Iucensis (Konev and Tsyganov 1962) Pridham 1970) NBRC 13354(T) (Kudrina 1957) IFO Pridham et.al. 1958 12912(T) Arcamone et.al. 1957 NBRC 13056(T) Streptomyces 7 achromogenes Okami and NBRC subsp. Umezawa 1953 12735(T) achromogenes 8 9 Streptomyces tranashiensis Streptomyces crystallinus Hata et.al.1952 Tresner et.al.1961 LMG 20274(T) NBRC 15401(T) 94 95 Based on the results obtained in these studies our isolate GAS-4 was identified as Streptomyces indicus. It possessed 99.120 pair wise similarity with Streptomyces indicus 1H32-1(T) reported by Luo et al (2011). We have carried out a detailed comparison of the biochemical properties of our isolate GAS-4 with Streptomyces indicus 1H32-1(T)(2011)reportred by L uo et al (2011).This revealed the following differiences in the biochemical characters between the two isolates. Isolate GAS-4 xylose (-), nitrate reduction (-) and mannitol (-). Isolate 1H32- 1(T) xylose (+), nitrate reduction (+) and mannitol (+). Based on the differences of these biochemical characters we assign our isolate GAS-4 to be a new variant and designate it as Streptomyces indicus var.GAS-4. Moreover our strain has been isolated from terrestrial source whereas Streptomyces indicus 1H32-1(T) was isolated from a deep sea sediment. 96 REFERENCES Benedict RG, Pridham TG, Lindenfelser LA, Hall HH, Jackson RW. (1955). Further studies in the evaluation of carbohydrate utilization tests as aids in the differentiation of species of Streptomyces. Appl Microbiol. 3:1–6. Bergkvist, R. (1963).The thromobolytic action of protease in the Dog. Acta. Chem. Scand.,17:1521. Boone, C. J. and Pine,L .(1968). Rapid method for the characterization of actinomycetes by cell wall com- position. Appl. Microbiol. 16:279. Buchanan, R. E. and Gibbons, N. E.(1974) Bergey's Manual of Detenninative Bacteriology, (8th ed.), The Williams and Wilkins Co, Baltimore, U.S.A. Ellaiah P, Adinarayana K, Rajyalaxmi P, Srinivasulu B.(2003).Optimization of process parameters for alkaline protease production under solid state fermentation by alkalophilicBacillus sp. Asian J Microbiol Biotechnol Environ Sci. 5:49–54. Frankena, J., Koningstein, G. M., Van Verseveld, H. W. and Stouthamer, A. H. (1986). Effect of different limitations in chemostat cultures on growth and production of exocellular protease byBacillus licheniformis.Appl. Microbiol. Biotechnol. 24:106. Gordon, R. E. and Mihm, J. M .( 1957). The effect of temperature, humidity and glycol vapor on the viability of air-borne bacteria . J. Bacterioi. 73:15. Hata, T., Ohki, N., Matsumae, A. and Koga, A, Kitasato Arch. (1953). Investigations on the bioproduction, purification and characterization of medicinally important Lasparaginase enzyme using a newly isolated bacterial species., Exptl. Med.25: 223. Kawato, M. and Shinobu, R., Mem.( 1959). Osaka. Univ. Lib. Arts Educ. 8:114. Klevenskaya, I. (1960). The development of soil actinomycetes in media of different osmotic pressure. Journal Mikrobiologiya .29:215-219. Lee, Y. H. and Chang, H. N., J.(1990). Production of alkaline protease by Bacillus licheniformis in an aqueous two-phase system.. Ferment. Bioengg.69: 89-92. Lowry O H, Rosebrough N J, Farr A L & Randall R J.(1951). Protein measurement with the Folin phenol reagent. J. Biol. Chem. 193:265. Manachini, P. L., Fortina, M. G. ad Parini, C.(1988). Thermostable alkaline protease produced by Bacillus thermoruber — a new species of Bacillus , Appl. Microbiol. Biotechnol. 28: 409. Pridhani,T.G.and Gottlieb,D.J.BacterioL,(948).The utilization of carbon compounds by some Acfinomycetriles as an aid for species differentiation. J. Bacteriol. 56: 107- 112. 97 Pridham, T. G., Anderson, P., Foley, C, Lindenfelser, L. A., Hessltine, C. W. and Benedict, R. G .(1956). A selection of media for maintenance and taxonomic study of Strepto- myces. .Antibiot. Ann. 57:947. Salle, A J.,(1948).Laboratory Manual on Fundamental Principles of Bacteriology (3 rd ed.)., Mc Graw-Hill Book Co. Shirling, E. B. and Gottlieb, B.(1966). Methods for characterization of Streptomyces species, Inter. J. Syst. BacterioL .16:313. Shirling, E. B. and Gottlieb, B., (1968).Species descriptions from first study .,Inter. J. Syst. Bacterio. 18: 69-189. Shirling, E.B.and Gottlieb, B.(1969).Co- operative description of type cultures of Streptomyces. IV. Species descriptions from the second, third and fourth studies.,Int.J.Syst.Bacteriol. 19: 391-512. Shirling, E. B. and Gottlieb, B.(1972). Cooperative description of type strains of Streptomyces., Inter. J. Syst. BacterioL. 22:265. Tresener, H. D., Hayes, J. A. and Backus, E., J.(1968). Differential tolerance of Streptomycetes to sodium chloride as a taxonomic aid.,Appl. Microbiol. 16:1134. Tsuchida, O., Yamagata, Y., Ishizuka, T., Arai, T., Yamada, J., Takeuchi, M. ad Ichishima, E. (1986). An alkaline proteinase of an alkalophilic Bacillus sp., Curr. Microbiol. 14:7. Varley, H., Gowenlock, A. H. and Bell, M(1995). In: practical Clinical Biochemistry.Vol. I,(5th edition), p. 1226, william Heinemann medical Book Ltd, London. Waksman, S. A.(1958). Proc. Intern. Congr. Biochem., 4th Congr. Vienna. Waksman, S. A.(1961). The Actinomycetes, Vol. 2, The Williams and Wilkins Co., Baltimore, U.S.A. Williams, S. T. and Cross, T.( 1971). The Actinomycetes, In: Methods in Microbiology, Vol. 4, p. 295, (ed. Booth, C), Academic Press, London. Williams, S. T. and Davies, F. L (1967). Use of a Scanning Electron Microscope for the Examination of Actinomycetes. J. Gen. Microbiol. 48:171-177. Williams, S. T., Sharpm M. E. and Holt, J. G., Bergey's (1989). Manual of Systematic Bacteriology, Vol. 4, The Williams and Wilkins Co., Tokyo. 98 CHAPTER-IV STRAIN IMPROVEMENT STUDIES STRAIN IMPROVEMENT STUDIES Strain improvement is an essential part of process development for fermentation products. Developed strains can reduce the costs with increased productivity and can possess some specialized desirable characteristics. Such improved strains can be achieved by inducing genetic variation in the natural strain and subsequent screening. Thus a major effort of industrial research in producing enzymes is directed towards the screening programs. Mutation is the primary source of all genetic variation and has been used extensively in industrial improvement of enzyme production (Ghisalba,1984; Sidney and Nathan,1975). The use of mutation and selection to improve the productivity of cultures has been strongly established for over fifty years and is still recognized as a valuable tool for strain improvement of many enzyme-producing organisms. The methods available in applied genetics involve trial and error. Strain development programs generally involve the following stages: 1) induction of genetic variation, 2) pre-selection, 3) screening of selected strain in shake flask, followed by tests in laboratory fermentor, 4) evaluation of selected strain at pilot plant scale and 5) introduction on a production scale in the main plant. Mutagenesis The classical genetic approach to improve the metabolite yield is to subject the organism to random mutations using various mutagenic agents and then to screen the survivors after these lethal treatments for colonies that show increased enzyme production. This process would be repeated until no further increase could be detected. Choice of mutagen While selecting mutagen for use in strain improvement program, one should consider the phenomenon of mutagen specificity, where by a given mutagen or mutagenic treatment preferentially mutates certain parts of the genome, while unaffecting the other parts. The industrial geneticist is rarely able to predict exactly what type of mutation is required to improve the given strain. Hence a series of mutagenic treatments are carried out to develop a better yielding strain by trial and error. Various mutagenic agents such as ultraviolet rays (UV), N methylN'- nitro -N-nitrosoguanidine (NTG), X-rays, gamma rays, nitrous acid, ethyl methyl sulfonate (EMS) etc., are generally used for yield improvement studies. The ultra violet 99 irradiation (UV) is the most convenient of all mutagens to use and it is also very easy to take effective safety precautions against it. The UV light is the best studied mutagenic agent in prokaryotic organisms. It gives a high proposition of pyrimidine dimers and includes all types of base pair substitutions (Meenu et al. 2000). The EMS is also used for strain improvement as it induces linked multiple mutations at fairly high frequencies. It promotes base pair substitutions, primarily GC-AT transitions. Dosage of mutagen The optimum concentration of mutagen is that which gives the highest proportion of desirable mutants in the surviving population. Hopwood et al. (1985) suggested that 99.9% kill is best suited for strain improvement programs as the fewer survivors in the treated sample would have undergone repeated or multiple mutations which may lead to the enhancement in the productivity of the metabolite. Two important conventional techniques viz., UV irradiation and HNO2 treatment have been carried out for yield improvement studies in this work.. Experimental Chemicals All chemicals and medium constituents used for the present study were procured from M/S High media, Mumbai. Microorganisms Isolated GAS-4(wild strains), that produces protease, was employed in the present study. These organisms were isolated from soil samples from Andhra Pradesh State, India. The isolates were grown on starch casein agar slants at 28°C for 96 h, subcultured at monthly intervals and stored in the refrigerator. Preparation of spore suspension Each organism grown on starch casein agar slant was scraped off into sterile water containing tween-80 (1:4000) to give a uniform suspension. The suspension was transferred into sterile conical flasks (250ml) containing sterile glass beads and thoroughly shaken for 30 min. on a rotary shaker to break the spore chains. The spore suspension was then filtered through a thin sterile cotton wad into a sterile tube, to eliminate vegetative cells from the suspension, so that after plating each spore was germinated to give a colony. The spore suspension was diluted and used for plating. 100 Shake flask fermentation Five ml of inoculum (10% v/v) was added to the 45 ml of production medium in 250 ml Erlenmeyer flask. The flasks were incubated at 28°C on rotary incubator shaker for 96 h (180 rpm with 5 cm through). At the end of fermentation, 5ml broth was collected and centrifuged at 3000 rpm for 10 min. and assayed for protease activity. The composition of production medium is: g/100 ml Glucose-0.5, yeast extract – 0.25, Tryptone – 0.25, pH-7.0. Analytical method The protease activity was determined by Lowry method as described earlier. Mutation and selection a) UV Irradiation of parent strain and selection of mutants Strain improvement for the selected parent strain were done by mutation and selection. The wild strain (GAS-4) was subjected to UV irradiation. The dose survival curve was plotted for selecting the mutants between 10 and 0.1% rate. Mutation frequency was mentioned to be high when the survival rates were between 10 and 0.1% (Hopwood et al. 1985). The spore suspension of wild strains was prepared in phosphate buffer, pH 8.0 and 4 ml quantities were pipetted aseptically into sterile flat bottomed petridishes of 100 mm dia. The exposure to UV light was carried out in a "Dispensing Cabinet" fitted with TUP 40W Germicidal lamp that has about 90% of its radiation at 2540-2550A. The exposure was carried out at a distance of 26.5 cm away from the center of the germicidal lamp. The exposure was carried out for 0, 30, 60, 9, 120, 180 and 240 seconds respectively. During the exposure, the lid of the Petridis was removed. Hands were covered with gloves and the plates were gently rotated so as to get uniform exposure of the contents of the Petridis. During the treatment, all the other sources of light were cut off and the exposure was carried out in dark (during night time). The treated spore suspensions were transferred into sterile test tubes covered with a black paper and kept in the refrigerator overnight, to avoid photo reactivation. Each irradiated spore suspension was serially diluted with sterile phosphate buffer solution (PBS). The spore suspensions after suitably diluting in the buffer (PBS) with pH -7 were plated onto starch casein agar medium and incubated for 96 h at 28°C. The number of colonies in each plate was counted. It was assumed that each colony was formed from a single spore. The number of survivals from each exposure time for GAS-4are represented in Table 4.1. The UV survival curves are 101 plotted (Fig. 4.1). Plates having less than 1% survival rate (60 and 120 sec.) were selected for the isolation of mutants. The isolates were selected on the basis of macroscopic differential characteristics. The selected isolates were subjected to fermentation and tested for their alkaline protease production capacities as described earlier (Fig. 4.3). The best protease producing UV mutant strain (UV A8) was selected for HNO2 treatment. b) Nitrous acid treatment: The cell suspension of the strain UV A8 was prepared by using Acetate buffer pH 7.0. To 9mL of the cell suspension in buffer 1mL sterile stock solution of 0.01 M Sodium Nitrite was added. Samples of 4mL were withdrawn at, 30, 60, 120, 180, 240 seconds respectively. Each of 1mL sample was neutralized with 0.5mL of 0.1M NaOH. Serially diluted and plated on the YEME medium. Plates having survival rate between 15 and 1% were selected for the isolation of mutants. The stable mutants UV A1 to UV A13 were selected based on the consistent expression of the phenotypic characters and maintained on YEME slants. The plates were incubated at 28⁰C for 5 days. 102 RESULTS AND DISCUSSION: Genetic improvement is one of the promising approaches for increased production of enzymes by industrially important microorganisms. Genetic improvement of the selected GAS-4 strain was carried out by physical and chemical mutagenesis. In the present investigation, mutations were induced physically by using UV irradiation and chemically by Nitrous acid treatment. A. UV irradiation of parent strain GAS-4 and selection of mutants: The strain was subjected to UV Irradiation. Mutation frequency was observed to be high when the survival rates were between 27 and 1%.. The dose survival curve was plotted and presented in Table 4.1. Table. 4.1 Effect of UV Irradiations on Isolate GAS-4 UV Survival Curve: UV Survival Curve is plotted by taking UV Irradiation time on Xaxis and log survival on Y-axis. (Fig 4.1) S.No Irradiation Number of Percentage Time colonies/mL (secs) irradiation (x105) after Kill (%) Survival Log Percentage Survival (%) 1. 0 162 0 100 2. 30 91 43.82 56.18 1.74 3. 60 23 85.80 14.20 1.15 4. 120 93.20 6.80 0.83 5. 180 0.0004 97.53 2.46 0.39 6. 240 0 100 0 0 11 2 103 Fig 4.1 UV Survival Curve of the isolate GAS-4 Protease activity of the UV mutants: A total 13 mutants were isolated and their Protease production capacity by submerged fermentation was determined according to the Lowry method (Lowry et al. 1951). Table. 4.2: Protease activity of UV mutants S.No UV Mutants Protease activity 1 UVA1 90.6 2 UVA2 89.6 3 UVA3 60.5 4 UVA4 73.9 5 UVA5 89.3 6 UVA6 78.2 7 UVA7 76.5 8 UVA8 119.4 9 UVA9 68.7 10 UVA10 75.9 11 UVA11 72.0 12 UVA12 63.2 13 UVA13 65.4 14 Wild Strain 92.0 (U/ml) 104 Fig 4.2 Protease Activity of UV Mutants of the isolate GAS-4 Out of UV 13 mutants o UVA8 showed a maximum Protease activity of 119.4U/ml while the wild strain showed 92U/ml.(Table. 4.2) & (Fig. 4.2) o Production of Protease by UVA8 mutant was 27.4 % higher than the parent wild strain (GAS-4). Hence UVA8 was selected for subsequent Nitrous acid treatment. B. Nitrous acid treatment of UV-8 mutant: The selected mutant UVA8 was subjected to nitrous acid treatment. The dose survival curve was plotted and presented in Table 4.3 and Fig 4.3.The survival curve was plotted by taking Exposure time on X-axis and % survival on Y-axis. (Fig 4.3) 105 Table. 4.3: Effect of Nitrous acid on UVA8 Mutant S.No Irradiation Time (secs) Number of Percentage colonies/mL after Kill 5 irradiation (x10 ) 1. 0 156 2. 30 3. (%) Survival Log Percentage Survival (%) 0 100 2 87 44.23 55.7 1.74 60 18 88.46 11.54 1.06 4. 120 10 93.58 6.42 0.80 5. 180 0.0005 96.79 3.20 0.50 6. 240 0 100 0 0 106 Fig. 4.3 Survival Curve of UVA8 mutants after Nitrous acid treatment. Protease activity by various Nitrous acid mutants of UVA8: A total of 15 mutants were selected and determined for their Protease production capacities by submerged fermentation and the activity was determined according to Lowry method (Lowry et al. 1951). Table. 4.4: Protease Activity by various Nitrous acid mutants of UVA8 S.No UVA8 Protease activity (U/ml) mutants 1 HNB1 129.6 2 HNB2 131.7 3 HNB3 117.2 4 HNB4 109.8 5 HNB5 123.1 6 HNB6 119.6 7 HNB7 132.5 8 HNB8 130.1 9 HNB9 127.2 10 HNB10 117.2 11 HNB11 112.9 12 HNB12 116.2 107 13 HNB13 90.4 14 HNB14 60.7 15 HNB15 78.6 16 Wild Strain 92.0 Fig. 4.4: Protease activity by various Nitrous acid mutants of UVA8 Out of 15 Nitrous Acid mutants o HNB7 showed maximum Protease activity of 132.5U/ml, which was 12.6 times more than the mutant strain UVA8 (119.4 U/ml). (Table 4.4) & (Fig. 4.4) o Compared to the wild strain (80 U/ml) the mutant HNB7 produced 132.5 U/ml. This represents an increase of 60.6 % compared to the wild strain. 108 REFERENCES: Ghisalba, O., J. A. L. Auden, T. Schupp, and J. Nuësch. (1984). The rifamycins: properties, biosynthesis, and fermentation. In E. J. Vandamme (ed.), Biotechnology of industrial antibiotics. pp. 281-327. Marcel Dekker, Inc. New York. Hopwood, D. A., M. J. Bibb, K. F. Chater, T. Kieser, C. J. Bruton, H. M. Kieser, D. J. Lydiate, C. P. Smith, J. M. Ward, and H. Schrempf. (1985). Genetic manipulation of Streptomyces: a laboratory manual. The John Innes Foundation, Norwich, United Kingdom. Lowry O H, Rosebrough N J, Farr A L & Randall R J.(1951). Protein measurement with the Folin phenol reagent. J. Biol. Chem. 193:265. Meenu, M., Santhosh, D., Kamia, C. and Randhir, S., Ind. J. Microbiol( 2000). Production of alkaline protease by a UV-mutant of Bacillus polymyxa .40: 25. Sidney, P. C. and Nathan, O.K.(1975). Methods In Enzymol.J.Microbiology.3: 26. 109 CHAPTER-V PURIFICATION AND CHARACTERIZATION STUDIES PURIFICATION AND CHARACTERIZATION OF ALKALINE PROTEASE Experimental Chemicals Agarose, acrylamide, bis-acrylamide, sodium dodecyl sulphate (SDS), TEMED, ammonium per sulphate and other chemicals for polyacrylamide gel electrophoresis (SDS-PAGE) were purchased from Sigma Chemical Co., U.S.A. Microorganism A strain of GAS-4 isolated by us in our laboratory was used in the study. Preparation of cell suspension The inoculum was prepared as described earlier and used for the fermentation. Production of alkaline protease in a 2litre fermenter The alkaline protease production was carried out in a 2 litre fermenter (B.Braun Biotech International, Micro DCU-200) as shown in Fig. 5.0 containing 1.5 L modified production medium. The composition of modified production medium was (g/L): Glucose, 10; Soyabean meal, 20; CaCl2, 0.4; MgCl2, 2.0 with pH 10. A 10% (v/v) level of inoculum was added and the fermenter was run at 37 0C for 48 hours. After the completion of fermentation, the whole fermentation broth was centrifuged using Sor vall RC 5C centrifuge at 10,000rpm at 40C and the clear supernatant was separated. The supernatant (crude enzyme) was subjected to recovery and purification process. Enzyme recovery and purification procedure Ammonium sulphate precipitation A trial was run to determine the optimal concentration required for the enzyme precipitation with various concentrations of Ammonium sulphate. For this purpose, the supernatant obtained after centrifugation was subjected to ammonium sulphate fractionation. Ammonium sulphate was added at different concentrations ranging from 40 to 80% saturation. The precipitates so obtained were suspended in cold saline solution (2ml) and tested for protease activity and total protein content. The salting out concentration of the crude enzyme was established to be 60% on the basis of enzyme activity. To obtain complete precipitation of the crude enzyme, the remaining harvest fluid was subjected to ammonium sulphate precipitation at 60% saturation. For this purpose, solid ammonium sulphate (195g) was added gradually with 110 mechanical stirring to harvest fluid (2x500ml) at40C to a saturation of 60%. The precipitate so formed was separated by centrifugation (8000g) for 15min., resuspended in cold saline solution (100ml) and dialyzed in cold against 1L of 0.05M Tris-HCl-0.1M NaCl (pH 10) for 20 hrs. After dialysis, the solution was centrifuged and supernatant obtained was designated as fraction –I. Fig. 5.0 Fermenter (B.Braun Biotech International, Micro DCU-200, Germany Sephadex G-200 gel filtration chromatography (step III) The dialyzed enzyme (fraction-II) was centrifuged at 8000g for 15min. and supernatant was chromatographed on a column of Sephadex G-200. The sample (fraction-II) was loaded on to a column of Sephadex G-200 (1.5cmx24cm) equilibrated with 0.05M Tris-HCl-0.1M NaCl (pH10). The column was eluted at a slow rate of 1.0ml/hr with a discontinuous gradient from 0.1M to 0.8M NaCl in the same buffer. A total of 40 fractions were collected. A typical chromatogram is shown. From the elution profile it was observed that the protein was eluted as a well resolved peak of Caseinase activity coinciding with single protein peak at a NaCl concentration of 0.4M. Fractions (15-18) with high protease activity were pooled together, dialyzed and concentrated by lyophilization and used for further studies. It was labeled as fractionIII(Deyl.z,1979). ION-EXCHANGE CHRAMOTOGRAPHY: The dialyzed enzyme subjected to ion exchange chromatography containing DEAE-Cellulose .the resin was poured to the column and 111 equilibrated with 10mM Tris –Cl buffer (Ph-7.0).the dialyzed sample was loaded to the column and its was eluted from column by using gradient elution. Preparation of elution buffer (gradient elution) S.NO 1M TRIS –Cl,(10ml)pH-7.0 1M NaCl (10 ml) 1 250 250 2 250 750 3 250 1000 4 250 1250 5 250 1500 6 250 1750 The above are in micro liter .the final volume in each tube was made to 10 ml with distilled water. All the six tubes were estimated for protein. The tube containing highest protein was assayed for enzyme Sodium dodecyl sulphate polyacrylamide gel electrophoresis (SDS-PAGE) After Sephadex G-200 column chromatography, the fractions (1518) showing the highest specific activity was dialyzed, lyophilized and then subjected to SDS-PAGE. The SDS-PAGE was performed according to Laemmli (1970) using 10% acrylamide. The gels were cast by mixing the ingredients as detailed below: The separating gel mixture was cast in a slab gel apparatus (Minigel, Genei, Bangalore, India) and overlaid with water. This was left for several hours to allow for polymerization to occur. Then the water layer was removed and the stacking gel was cast on top of the separating gel. To run the SDS gel, the electrophoresis buffer containing 25mM Tris, and 250mM glycine (electrophoresis grade) with pH 10 was used. The SDS was added to a final concentration of 0.1% to the electrophoresis buffer. Protein samples containing the five molecular weight markers Bovine serum albumin (67KD).a crude broth and fractions obtained after dialysis and ion exchange chromatography were dissolved in sample buffer containing 10mM Tris HCl (pH 6.8), 4% SDS, 20% glycerol, 0.002% β-mercaptoethanol and 0.002% bromophenol blue as the tracking dye and boil for 10min. to denature the protein. The treated samples were loaded in the wells of the slab gel and electrophoresis was started by applying 60 Volts per gel. When the dye front reached the separating gel the voltage was increased to 112 120V and the electrophoresis was continued till the tracking time reached the lower end of the gel. After the run was over, the gel was soaked overnight (about 16 h) in a fixative solution containing 50% (v/v) methanol and 12% (v/v) acetic acid. After taking out the gel from the fixative solution, it was stained by Coomassie Blue R-250 solution. The results were shown in the Fig. 5.2. Gel staining Coomassie blue staining The gel was stained for 1h with 0.25% Coomassie Blue R-250 in methanol/water/acetic acid (50:40:10) and the gel was finally destined in a detaining solution containing water/acetic acid/methanol (87.5:7.5:5). Native PAGE: Here the gel electrophoresis is run in the absence of SDS and DTT. The electrophoretic mobility in SDS-PAGE depends on the molecular mass, while in native PAGE the mobility depends on both protein’s charge and its hydrodynamic size (Deyl, Z., 1979). Native PAGE serves as an excellent tool to study conformation, selfassociation or aggregation, and the binding of other proteins or compounds in neutral pH conditions (Hames, B.D., 1990). Thus it is a powerful technique to study structure and composition of proteins since both conformation and biological activity remain intact during the process. (Laemmli., 1970). PROCEDURE: Thoroughly clean and dry the glass plates and spacers and insert within bulldog clips. Fix the chamber in the upright level position. Prepare 10ml Separating Gel Mixture 40% Acrylamide:Bis Solution (37.5:1) 1ml 4x Separating Gel Buffer 2.5ml 50% Glycerol 2.5ml Distilled Water 4ml Degas the solution and then add: 10% Ammonium Persulphate 1 1 TEMED (N,N,N ,N tetramethyl-ethylene diamine) 50ul 10ul 113 Mix gently and use immediately to avoid polymerization reaction. Carefully pour the solution into the chambers without formation of air bubbles. Carefully add acrylamide solution with water saturated n-butanol as an overlayer without mixing to remove oxygen and generate flat surface on the gel. Polymerize acrylamide layer for an hour. Prepare 4ml of Stacking gel solution 40% Acrylamide:Bis solution (37.5:1) 0.4ml 4x Stacking gel buffer 1.0ml Distilled water 2.6ml Degas the Stacking gel solution and then add: 10% Ammonium Persulphate 20ul TEMED 5ul Mix gently and use the mixture immediately. Discard the n-butanol from the polymerized gel and wash with water to remove the remnants. Fill the voids with Stacking Gel mixture and insert the comb. Polymerize the acrylamide for an hour. After polymerization remove the comb and clips without disturbing plates. Install the gel in the apparatus. The apparatus is filled with Reservoir Buffer. Gently remove any air bubbles from top and underneath the gel using spacers. Use the gel immediately. SAMPLE PREPARATION: Dissolve the protein sample in same volume of Sample buffer. The sample concentration is adjusted such that it gives sufficient amount of protein in a volume not greater than size of the sample well. Load the gel with 10-30ul of Protein sample solution by pipette. 114 Electrophoresis is carried out. The bromophenol dye front takes 3hours to reach the bottom of the gel. Application of greater voltages enhances the speed of electrophoresis but may generate heat. Remove the gel from the glass plates. Stain the gel in Staining Solution for 2-3hours. The composition of Staining solution is given below: Coomassie Brilliant Blue R250 0.25g Methanol 125ml Glacial Acetic acid 25ml Deionized H2O 100ml Remove the dye that is unbound to protein using Destaining Solution. Methanol 100ml Glacial Acetic acid 100ml Deionized H2O 800ml After 24 hours the gel background becomes colorless and leaves blue, purple or red colored protein bands. The results were shown in Fig. 5.3. ZYMOGRAPHY METHOD: Zymography is the latest method being used to analyze Matrix Metalloproteinases (MMP) and Tissue Inhibitors of Metalloporteinases (TIMP) in biological samples. This technique is rather simple, sensitive, accurate and quantifiable. In zymography, the proteins are separated by gel electrophoresis where separation occurs in polyacrylamide gel. (Patricia A.M. et al. 2005). REAGENTS USED IN ZYMOGRAM: 1% Gelatin 1% Casein SDS-PAGE gel stock without urea Calcium Chloride Tris-Acetic acid 115 Tris-Base Glycine Triton X-100 30% Acrylamide 0.8% Bis-acrylamide TEMED Ammonium persulphate Sodium Dodecyl sulphate Coomassie Brilliant Blue R-250 PRINCIPLE OF ZYMOGRAPHY: Gelatin is retained on the gel during electrophoresis. The activity of MMP is reversibly inhibited by SDS during electrophoresis. It also enables the separation of MMP and TIMP complexes. Thus, both MMP and TIMP can be detected independently. An advantage of using Zymography is that both proenzymes and active forms of MMPs can be distinguished on the basis of their molecular weight. PREPARATION & PROCEDURE: Samples are prepared in the standard SDS-PAGE treatment buffer without reducing agent (in order to keep the enzyme in the native state). A suitable gel is placed in the resolving gel during the preparation of acrylamide gel. Electrophoresis is carried out. The SDS is removed from the gel by incubation in unbuffered Triton-X-100. The gels are later incubated in digestion buffer for a specified period of time at 370C. 116 The zymogram is subsequently stained using Amido black, Coomassie brilliant blue dyes. The areas of digestion appear on clear bands against darkly stained background where the substrate has been degraded by the enzyme. The results were shown in the Fig. 5.4. BIOINFORMATICS MODELING AND INVITER PRODUCTION LABELS Proteases are the group enzymes involved in hydrolysis of peptide bonds. Proteases are grouped into four different classes: the cysteine, serine proteases, metallo and aspartic acid proteases. Based on the structural similarities alkaline proteases have been grouped into 20 families with six clan subdivisions. Alkaline proteases hydrolyse the peptide bond containing tyrosine, phenylalanine or leucine at the carboxyl end of the splitting bond (Vivek Kumar Morya et al. 2011). The DNA and protein sequence homology have widespread use now-a-days. The nucleotide and amino acid sequences of number of proteases have been determined and the results find use in elucidating structure-function relationship. Availability of genome sequences from several Streptomyces species found their use in identification of putative secondary metabolism genes and gene clusters which were not known previously. However, functional analysis is necessary in certain putative secondary metabolism genes which may not be expressed at a level sufficient to detect products. This difficulty can be overcome by manipulating structural and regulatory genes to obtain expression or by experimentation on various strains of the same species since expression may be strain dependant (Rabbani Syed et al. 2012). The results were shown in Fig. 5.5. Analytical methods Determination of alkaline protease activity Alkaline protease activity was determined as described earlier. Protein assay Protein was measured by the method of Lowry et al. (1951) with bovine serum albumin (BSA) as the standard. The concentration of protein during purification studies was calculated from the absorbance at 280 nm. 117 DETERMINATION OF KINETIC PARAMETERS OF THE PURIFIED ALKALINE PROTEASE FROM THE STRAIN GAS-4. Effect of substrate concentration on Alkaline protease activity In order to characterize the alkaline protease produced by the strain of GAS-4, the enzyme (1mg/ml) was incubated at a time interval of 30 min with different concentrations of protease. The protease concentration was shown in Table 5.1.1 and Fig.5.7.0. From the graph it was observed that at 15mg concentration, protease showed the maximum velocity. Further increment of protease concentration did not enhance the activity significantly. Characterization of purified enzyme Effect of pH on purified enzyme activity and stability Activity of the purified protease was measured at different pH values to study the effect of different pH values on activity. The pH was adjusted using the following buffers (0.05 M): phosphate (pH 5.0-7.0), Tris-HCl (pH 8.0) and glycineNaOH (pH 9.0-12.0). Reaction mixtures were incubated at 55°C for 30 min. and the activity of the enzyme was measured. The results are shown in Fig. 5.6. To determine the stability of enzyme at different pH values, the purified enzyme was diluted in different relevant buffers (pH 6.0-12.0) and incubated at 37°C for 2 and 20 h. The relative activity at each exposure was measured as per assay procedure and the results are shown in Fig. 5.6. Effect of temperature on enzyme activity and stability The activity of the purified enzyme was determined by incubating the reaction mixture at different temperatures ranging from 30 to 100°C for 30 min. in the absence and presence of 10 mM CaCl2. The results are shown in Fig. 5.7.1. To determine the enzyme stability with changes in temperature, purified enzyme was incubated for 30 min. at different temperatures (60, 70, 80 and 90°C) in the presence of 10 mM CaCl2 and relative protease activities were assayed at standard assay conditions. The results are shown in Fig. 5.8. 118 Effect of protease inhibitors and chelators on enzyme activity The effect of various protease inhibitors (at 5mM), such as serine inhibitors [Phenylmethylsulphonyl fluoride (PMSF) and Diisopropyl fluorophosphate (DFP)], cysteine-inhibitors [p-chloromercuric benzoate (pCMB) and -mercaptoethanol (-ME), and a chelator of divalent cations [Ethylene diamine tetra acetic acid (EDTA)] were determined by preincubation with the enzyme solution for 30 min at 37°C before the addition of substrate. The relative protease activity was measured. The results are shown in the Fig. 5.9. Effect of various metal ions on protease activity The effects of different metal ions viz., Ca2+, Mg2+, Co+2, Cd+2, Fe+3, Na+, Zn2+ and Cu2+ (10 mM) were investigated by adding them into the reaction mixture. The mixture was incubated for 30 min. at 37°C and the relative protease activities were measured. The results are shown in the Fig. 5.10. Hydrolysis of protein substrates Protease activity with various protein substrates such as bovine serum albumin (BSA), casein, egg albumin and gelatin was assayed by mixing 100ng of the purified enzyme and 200l of assay buffer containing the protein substrates (2 mg/ml). After incubation at 37°C for 30 min, the reaction was stopped by adding 200l of 10% TCA (w/v) and allowed to stand at room temperature for 10 min. The undigested protein was removed by centrifugation and the released peptides were assayed. The specific protease activity towards casein was taken as a control. The results are shown in the Fig. 5.11. Enzyme stability in presence of detergents The compatibility of GAS-4 protease with local laundry detergents was investigated in the presence of 10 mM CaCl2 and glycine. The following detergents were used: Nirma (Nirma Chemical, India), Henko (SPIC, India), Surf Excel, Super Wheel, Rin (Hindustan Lever Ltd, India) and Ariel (Procter and Gamble, India). The detergents were diluted in distilled water (0.7% w/v), incubated with 0.1 ml of enzyme (364U/ml) for 4h at 37°C and the residual activity was determined. The enzyme activity 119 of a control sample (without any detergent) was taken as 100%. The results are presented in the Table 5.2. Our protease showed good stability and compatibility in the presence of Ariel. As such, the compatibility of our enzyme was studied with Ariel in presence of 10 mM CaCl2 and 1M glycine for different time periods (0.5–3h) at 60°C. The results are shown in Fig. 5.12. Washing test with protease preparation Application of protease as a detergent additive was studied on white cotton cloth pieces (4 4 cm) stained with blood (0.1ml) and kept aside for 1h. The stained cloth pieces were taken in separate flasks. The following sets were prepared and studied: 1. Flask with distilled water (100 ml) + stained cloth (stained with blood). 2. Flask with distilled water (100 ml) + stained cloth (stained with blood) + 1 ml ariel detergent (7mg/ml). 3. Flask with distilled water (100 ml) + stained cloth (stained with blood) + 1 ml ariel detergent (7mg/ml) + 2 ml enzyme solution. The above flasks were incubated at 37°C for 15 min. After incubation, cloth pieces were taken out, rinsed with water and dried. Visual examination of various pieces exhibited the effect of enzyme in removal of stains (Fig. 5.13). Untreated cloth pieces stained with blood were taken as control. Dehairing of animal skin with protease The dehairing capacities of the crude broth and purified enzyme were studied on fresh goat skins. For this purpose, enzyme solutions (20 ml) were applied as a paste with kaolin (10g) and streptomycin sulphate (100mg) on the flesh side of freshly slaughtered paired goatskin pieces. The skins were kept aside for 6h. A control was also kept using water instead of enzyme solution. After 6h contact time, the ease of dehairing was noted by removing the hairs with a blunt scalpel. The results are shown in Fig.5.14. 120 RESULTS AND DISCUSSION: Purification of alkaline protease of Streptomyces indicus GAS-4: The enzyme production was carried in a 2L fermenter as per the general procedure. The clear fermentation broth containing the crude enzyme was subjected to purification. Sephadex G-200 gel filtration chromatogarphy The crude broth obtained after fermentation was subjected to ammonium sulfate precipitation at 60% followed. The pellet obtained was dialyzed in 0.1 M Tris-HC1 buffer.After dialysis, the dialyzed enzyme was subjected to ion exchange chromatography on a DEAE-Cellulose column .The elution profile shown in the Fig. 5.2. It was observed that the protease was eluted as a well resolved single peak of caseinase activity coinciding with a single protein peak at NaCl concentrations of 0.4 M. Fractions (15-18) with high protease activities were pooled, dialyzed and concentrated by lyophilization and used for further studies. The summary of purification steps involved for alkaline protease is reported in the Table 5.1. Sodium dodecyl sulphate polyacrylamide gel electrophoresis (SDS-PA GE) The crude broth, (precipitate obtained after ammonium sulphate precipitation) and the purified protease along with standard molecular weight markers were run on SDS-PAGE. Several bands were observed in the case of ammonium sulphate precipitate (Fig. 5.2) while purified protease showed a single band on SDSPAGE, indicating a homogeneous preparation. The molecular weight of the protease was determined by comparison of the migration distances of standard marker proteins. The molecular mass standards used were bovine serum albumin (67 kDa), ovalbumin (45 kDa), carbonic anhydrase (30 kDa), trypsinogen (24 kDa) and – lactalbumin (14 kDa). The molecular weight was measured by interpolation from a linear semi-logarithmic plot of relative molecular mass versus the Rf value (relative mobility) (data not shown). Depending on the relative mobility, the molecular weight of the protein band was calculated to be around 60 kDa. Thus it was concluded that our alkaline protease enzyme has a molecular weight of 60 kDa. 121 Many reports had been published on purification of different microbial proteases using ammonium sulphate precipitate and anion exchange chromatography method (Yamamato et al. 1987).The molecular weight of purified enzyme of St.halstedii Salh-12 and St.endus Salh -40 were 60 and 35 kDa. 122 Table 5.1 Summary of purification steps of alkaline protease from S.indicus GAS-4 S.No Fraction 1. 2. 3. 4. 5. CRUDE AMMPPT DIALYSIS IEC GEL FILTRATION Total Total Activity(IU) Protein (mg) 306400 1000.2 249930 701.6 200700 400 184048 80 135422 28 Specific Activity Fold Purification %Yield 306.4 356.2 501.7 2300.6 4836.5 1.162 1.637 7.508 15.78 100 81.56 65.5 60.06 44.1 The purification profile indicated that the enzyme was purified 15.78 fold with an yield of 44%. 123 Fig. 5.1 Elution profile of alkaline protease from Streptomyces indicus GAS-4. 124 Fig. 5.2 SDS-PAGE of alkaline protease from Streptomyces indicus GAS-4. Marker Crude Enzyme Dialysis IEC 125 Native PAGE Fig. 5.3 Native PAGE of alkaline protease from Streptomyces indicus GAS-4. 126 Zymography method: Fig. 5.4 Zymograph of alkaline protease from Streptomyces indicus GAS-4 ` The arrow mark showing colourless patches is indicative of protease activity. 127 Fig. 5.5. (A) Production template; (B) 3D Protease respect to template; (C) Observed structure of protease. (A) (B) (C) Comparative modeling predicts the 3-D structure of alkaline protease model as a given protein sequence (target) based on the template. The hypothetical 3Dstructures of template and the model are given in the above Fig 5.5. 128 Characterization of purified enzyme pH optimum and pH stability For the determination of the pH optimum, phosphate (pH 5.0-7.0), Tris-HCl (pH 8.0) and glycine-NaOH (pH 9.0-12.0) buffers were used. The highest protease activity was found to be at pH 9.0 using glycine-NaOH buffer. The results are shown in Fig. 5.6. The stability of the purified protease was also determined by the preincubation of the enzyme in various buffers of different pH values. In the case of 2 h preincubation group, the enzyme was stable over a broad range of pH 8-10. On the other hand, in the case of 20 h preincubation group, the enzyme was stable between pH 8 and pH 9 (Fig.5.6). Effect of substrate concentration on protease activity The substrate profiles of protease activity were shown in Fig. 5.7.0 and Table 5.1.1. From the graph it was observed that at 15mg concentration, protease showed the maximum velocity. Temperature optimum and thermal stability The activity of the purified enzyme was determined at different temperatures ranging from 30° to 90°C in the absence and presence of 10 mM CaCl 2. The optimum temperature recorded was at 37°C for protease activity. The enzyme activity was gradually declined at temperatures beyond 40°C(Fujiwara and Yamamoto, 1987). . The results are shown in Fig.5.7. The GAS-4 protease had a half-life of 250 min. and less than 50, min at 70°C and 80°C respectively. The enzyme was almost 100% stable at 37°C even after 350 min of incubation (Dhandapani and vijayaragavan, 1994). The results are shown in the Fig. 5.8. Effect of inhibitors and chelators Inhibition studies primarily give an insight of the nature of enzyme, its cofactor requirements and the nature of the active center (Sigma and Mooser, 1975). The effect of different inhibitors on the enzyme activity of the purified protease 129 was studied and the results are presented in the Fig.5.9. Of the inhibitors tested (at 5 mM cone.), PMSF was able to inhibit the protease completely while DFP exhibited 94% inhibition. In this regard, PMSF sulphonates the essential serine residue in the active site of the protease and has been reported to result in the complete loss of enzyme activity (Gold and Fahrney, 1964). Our result were similar to that of Yamagata et al. (1989), who reported complete in inhibiting protease by PMSF. This indicated that it is a serine alkaline protease. In the case of other inhibitors, the protease was not inhibited by EDTA, while a slight inhibition was observed with pCMB and – ME. Fig.5.6 Effect of pH on the activity of alkaline protease Optimum pH: 9.0 130 Table 5.1.1. Effect of substrate concentration on protease production. Substrate concentration [S],μg Protease activity (IU/ml) 2 0.16 3 0.2 5 0.24 7 0.28 9 0.31 10 0.33 12 0.38 13 0.44 15 0.46 17 0.48 19 0.51 20 0.52 22 0.53 Fig. 5.7.0 Effect of substrate concentration on protease activity. . 131 Fig.5.7.1 Effect of temparature on the activity of alkaline protease Optimum temperature: 370C 132 Fig. 5.8 Effect of temperature on the stability at 370C 133 Fig. 5.9 Effect of protease inhibitors/chelators on enzyme activity. Effect, of metal ions Some of the metal ions tested had slight stimulatory effect (Ca2+, and Na+) or slight inhibitory effect (other ions) on enzyme activity. The results are presented in the Fig. 5.10. Addition of the metal ions Ca2+, and Na+ increased and stabilized the protease activity of enzyme probably because of the activation of the enzyme by these metal ions. These cations also have been reported to increase the thermal stability of alkaline proteases from Bacillus sp. (Rahman et al. 1994; Paliwal et al. 1994). Other metal ions such as Zn2+, Cu2+, Co2+, Cd2+, and EDTA did not shown any appreciable effect on enzyme activity. The residual protease activity was greater than the control when the enzyme was exposed to Ca++ and Na+ ions and same as the control when exposed to Mn+2. Similar results were given by Tsuchiya K. et al who reported that Calcium divalent cation increased pH and Heat stability. This is beneficial when the enzyme is used industrially. 134 Hydrolysis of protein substrates When assayed with native proteins as substrates, the protease showed a high level of hydrolytic activity against casein and moderate hydrolysis of BSA and egg albumin.The hydrolysis of gelatin was significant and slightly lower compared to casein .The results are presented in the Fig.5.11. Compatibility with detergents Besides pH, a good detergent protease is expected to be stable in the presence of commercial detergents. The protease from GAS-4 showed excellent stability and compatibility in the presence of locally available detergents (Tide, Wheel, Mr. White , Surf Excel, Ariel and Rin). The results are presented in the Table 5.2. Fig. 5.10 Effect of various metal ions on alkaline protease activity. 135 Fig. 5.11 Alkaline protease activity against different natural substrates. 136 Table 5.2 Compatibility of alkaline protease activity with commercial detergents in the presence of CaCl2 and glycine. Relative residual alkaline protease activity (%) Time (h) Control Ariel 0 100 100 0.5 96 1.0 Surf Tide Rin Mr.White Wheel 100 100 100 100 100 94 78 85 84 80 90 94 92 73 81 80 78 88 1.5 91 89 70 79 77 73 84 2.0 87 83 65 68 68 69 79 2.5 80 80 68 64 60 66 72 3.0 76 79 60 58 55 52 68 4.0 72 70 59 54 48 46 59 Excel The protease showed stability and compatibility with the above commercial detergents at 37°C in the presence of CaCl2 and glycine as stabilizers. Our protease showed good stability and compatibility in the presence of Ariel detergent powder. The enzyme retained more than 50% activity with most of the detergents tested even after 3 hr incubation at 37°C after the supplementation of CaCl 2 and glycine (Table 5.2). 137 Our enzyme was found to be stable in commercial detergents. As our protease showed good stability and compatibility in presence of ariel detergent powder, a detailed study was conducted with Ariel in the presence of 10mM CaCl 2 and 1M glycine for different periods (0.5 to 3 h) at 37°C. The results are shown in Fig. 5.12. The enzyme retained about 60% activity after 1.5 hr in the presence of Ariel at 37°C and was almost inactivated after 3 hr in the absence of stabilizer. However, the addition of CaCl2 (10 mM) and glycine (1M), individually and in combination, was very effective in improving the stability where it retained 50% activity even after 3 h. As the protease produced by our isolate GAS-4 was stable over a pH range of 8-10 values and also showed good compatibility with various commercial detergents tested, it can be used as an additive in detergents. To check the contribution of the enzyme in improving the washing performance of the detergent, supplementation of the enzyme preparation with detergent i.e. Ariel significantly improved the removal of blood stains. The results are shown in Fig. 5.13. Dehairing of animal skin with protease The dehairing capacities of the crude and purified enzyme were studied. Freshly slaughtered paired goat skin pieces were treated with crude enzyme and purified enzyme. The skins were kept aside for 6h. A control was also kept using water instead of enzyme solution. After 6h contact time, the ease of dehairing was determined by removing the hairs with a blunt scalpel. It was observed that the purified enzyme could dehair with greater ease than the crude enzyme. The results are shown in Fig.5.14. 138 Fig. 5.12 Compatibility of alkaline protease with Ariel in the presence of CaCl2 and Glycine Enzyme+Detergent+Glycine Enzyme+ Detergent Enzyme+Detergent+Calcium+Glycine Control Enzyme+Detergent+Calcium. Fig. 5.13. Washing performance of alkaline protease from Streptomyces indicus GAS-4 in the presence of detergent (Ariel). (A, Cloth stained with blood; B, blood stained cloth washed with detergent only; and C, blood stained cloth washed with detergent and enzyme.) A B C 139 The isolate GAS-4 producing an alkaline phosphate was identified as Streptomyces indicus var GAS-4. The purified enzyme was studied in pH range 8-10 with maximum activity at pH 9. The enzyme was completely inhibited by Phenylmethylsulphonyl fluoride (PMSF) indicate that it is a serine alkaline protease .ca 2+ and Na+ metal ions increased and stabilized the protease activity. Stability and activity in the presence of these metal ions is industrially very useful where high concentration of these metal ions are present. The protease strain GAS-4 showed excellent stability and compatibility in the presence of locally available detergents. The blood strain removing and dehairing experiments showed that the enzyme improved the washing capability of the detergent. Fig. 5.14 Comparision of proteolytic activities on dehairing of goat skin before (A) and after (B) addition of the enzyme A B 140 REFERENCES Deyl, Z.(1979).Electrophoresis.A survey of techniques and applications.Part A:Techniques. Elesevier,Amsterdam. Dhandapani, R. and R. Vijayaragavan. 1994. Production of thermophilic extracellular alkaline protease by Bacillus stearothermophilus. Ap-4. World J. Microbiol. Biotechnol. 10: 33-35 Fujiwara, N., and Yamamoto, K. 1987. Decomposition of gelatin layers on X-ray film by the alkaline protease of Bacillus sp.B21. J. Ferment. Technol. 65: 531–534. Gold, A. M. and Fahrney,D.(1964). Sulfonyl Fluorides as Inhibitors of Esterases. II. Formation and Reactions of Phenylmethanesulfonyl α-Chymotrypsin*) .Biochem. 3: 783. Laemmli, U.K (1970). Cleavage of structural proteins during the assembly of the head of bacteriophage T4 .Nature. 227: 680. Lowry O H, Rosebrough N J, Farr A L & Randall R J.(1951). Protein measurement with the Folin phenol reagent. J. Biol. Chem. 193:265. Paliwal, N., S.D. Singh and S.K. Garg,( 1994). Cation: induced thermal stability of an alkaline protease from a Bacillus sp. Biores Technol. 50: 209-211. Patricia A.M., Snoek-van Beurden and Johannes W. Von den Hoff .(2005).Zymographic techniques for the analysis of matrix metalloproteinases and their inhibitors. Biotechniques. 38:73-83. Rabbani Syed., Roja Rani., Sabeena., Tariq Ahmed Masoodi., Gowher Shafi., Khalid Alharbi (2012). Boinformation- A Discovery at the interface of physical and biological science. 8:232. Rahman RNZA, Razak CN, Ampon K, Basri M, Yunus WMZW, Salleh AB .(1994) Purification and characterization of a heat stable alkaline protease from Bacillus stearothermophilus F1. Appl Microbiol Biotechnol. 40:822-827 Sigma DS, Mooser G.(1975).Chemical studies of enzyme active sites. Annu Rev Biochem.44:889-931. Tsuchiya, K., Y. Nakamura, H. Sakashita and T. Kimura.(1992). Purification and character-rization of a thermostable alkaline protease from alkaliphilic Thermoactinomyces sp. HS682. Biosci. Biotechnol. Biochem.56: 246-250 141 Vivek Kumar Morya., Sangeeta Yadav., Eun-Ki-Kim., Dinesh Yadav .(2011). In Silico Characterization of Alkaline Proteases from Different Species of Aspergillus . Appl Biochem Biotechnol.166: 243-257 Yamagata, Y. and Ichishima, E . (1989) .A new alkaline proteinase with pI 2.8 from alkalophilicBacillus sp., Curr. Microbiol. 19: 259.-264. 142 CHAPTER-VI OPTIMIZATION STUDIES BY SmF OPTIMIZATION OF BIOPARAMETERS FOR ALKALINE PROTEASE PRODUCTION USING STREPTOMYCES INDICUS GAS-4 BY SMF Bioprocessing in its many forms involves a multitude of complex enzyme-catalysed reactions within specific microorganisms and these reactions are critically dependent on the physical and chemical conditions that exist in their immediate environment. Successful bioprocessing will occur only when all the essential factors are brought together. To understand and control a fermentation process, it is necessary to know how the organism responds to a set of measurable environmental conditions. Medium development (formulation) is an essential prerequisite to get higher productivity using any microbial strain. The strain production potential not only depends on the genetic nature, but also on nutrients supply and cultural conditions. So it is important to know the suitable nutrients and cultural conditions required to achieve higher productivity (Singh et al. 1982). Several authors have reported the production of alkaline protease from alkalophilic and neutrophilic Bacillus sp. in complex media (Gessesse and Gashe, 1997; Margesin and Schinner, 1994; Takii et al, 1990; Takami et al. 1989). However, there are almost no reports on production of alkaline protease by using Streptomyces sp. in synthetic medium. In the preliminary stage, it was planned to develop/formulate a suitable production medium for alkaline protease production. It was proposed to study the of effect of various cultural factors on alkaline protease production followed by optimization of nutritional parameters by Plackett-Buman design (PBD). 143 The ideal production medium must meet as many criteria as possible as referred by Stanbury et al. (1997). Therefore, it is proposed to study the following major nutritional and cultural parameters for the production of alkaline proteases. 1. Effect of various incubation temperatures 2. Effect of various initial pH values 3. Effect of various incubation periods 4. Effect of level of inoculum 5. Effect of age of inoculum 6. Effect of various vitamins, amino acids, trace elements, metabolic inhibitors, surfactants and antibiotics 7. Optimization of various nutrient sources by Plackett-Burman design . Experimental: Chemicals All chemicals used in this study were of analytical grade. Microorganism A mutant strain of Streptomyces indicus GAS-4, was used in the present study. This culture was maintained on starch casein agar slants at 4°C and subcultured every 4 weeks. 144 Inoculum preparation Five ml of sterile water was added to 24 h old slant of S.indicus GAS-4. The cells were scrapped from the slant into sterile water and the resultant cell suspension was transferred at 10% level, aseptically into 250ml Erlenmeyer flasks containing 45 ml of sterile inoculum medium. The composition of the inoculum medium is (g/L): Soluble starch, 10; casein, 3; KNO3, 2; NaCl, 2; K2HPO4, 2; MgSO4 7H2O, 0.05; CaCO3 0.02; FeSO4.7H2O, 0.01. The flasks were kept on a rotary shaker (180 rpm) at 28°C for 48 h. The contents of the flasks were centrifuged at 3000 rpm for 10 min and the supernatant was decanted. The cell pellets were washed thoroughly with sterile saline followed by sterile distilled water. Finally the cell mass was suspended in sterile saline and used as inoculum for subsequent experiments. Shake flask fermentations Five ml of cell suspension (equivalent to 0.03 g dry cell weight) was inoculated into 45 ml of basal production medium [(g/L): glucose, 10; soya bean meal, 20; CaCl2, 0.4 and MgCl2, 2) contained in 250 ml EM flask and incubated at 28°C on incubator shaker for 96 h (180 rpm). At the end of fermentation, 5 ml broth was centrifuged at 3000 rpm for 10 minutes and assayed for en2yme activity. The experiments were carried out in triplicate throughout the studies and the average values are-presented. Optimization of cultural parameters Effect of various temperatures on alkaline protease production. Incubation temperature was shown to affect protease production. To study the effect of incubation temperature for maximum protease production, the flasks with the production medium were inoculated and incubated at various temperatures such as 25°C, 26°C, 28°C, 30°C, 32°C, 35°C and 37°C for 96 h. The general procedure mentioned earlier was followed for protease production and assay. The results are presented in Fig. 6.1. The optimal temperature 37°C) obtained was used for further studies. Effect of various initial pH values on alkaline protease production. The initial pH of the medium was shown to affect protease production. The effect of initial pH on alkaline protease production was studied. The production medium was adjusted at various levels of pH (3.0, 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0, and 11.0). General procedure mentioned earlier was followed for protease 145 production and samples were assayed as described earlier. The results obtained are given in Fig. 6.2. The optimal pH (9.0) obtained was used in all subsequent experiments. Effect of various incubation periods on alkaline protease production. The duration of incubation plays an important role in the production of a microbial metabolite. To study the optimal incubation period for maximum protease production, the flasks with the production medium (pH 9.0) were inoculated and incubated at 37°C. Samples were withdrawn periodically at every 12 h up to 96 h and assayed for protease activity as described earlier. The results are presented in Fig. 6.3. The optimal incubation period (96 h) thus obtained was used in the subsequent experiments. Effect of level of inoculum on alkaline protease production The effect of level of inoculum was studied for optimal alkaline protease production. Experiments were carried out using 2.0%, 3.0%, 5.0% and 7.0% inoculum volume each containing 6.24xl06 spores/ml. The flasks with the production medium (pH 9.0) were inoculated as above and incubated at 28°C for 96 h. The general procedure mentioned earlier was followed for protease production and assay. The results are presented in Fig. 6.4. Effect of age of inoculum Fermentation experiments were carried out using cultures of different age (24, 36, 48, 60, and 72 h old culture as inoculum). The flasks with the production medium were inoculated using cultures of different age at 10% level and incubated at 28°C for 96 h. The general procedure mentioned earlier was followed for protease production and assay. The results are presented in Fig. 6.5. 146 Effect of amino acids on protease production Effect of amino acids on protease production A large number of amino acids are known to be effective nutritional sources for fungi and bacteria. They were assimilated as such and were found in both free and bound form in fungal mycelium .Their rate of assimilation from the nutrient medium varied with the nature of microorganism and other constituents present in the medium. However, no reports are available on their effect on growth and metabolism of actinomycetes. In the present work, the effect of different amino acids viz., Dalanine, DL-alanine, L-alanine, L-arginine, L-asparagine, L-cysteine, L-cysteine HC1, glycine, L-glutamic acid, L-glutamic acid sodium salt, L-leucine, L-Iysine, L-histidine, L-tryptophan and L-tyrosine on protease production was studied. The solutions of individual amino acids were prepared in distilled water, sterilized by filtration and added aseptically to the sterile basal medium at a concentration of 0.5%. A control was run using water. Protease activities were determined as described earlier. The results were given in Fig. 6.7. Effect of trace elements on protease production. 147 RESULTS AND DISCUSSIONS: The results of the effect of various amino acids, trace elements, metabolic inhibitors and surfactants on protease production by S.indicus GAS-4 were given in Fig 6.1 to 6.5. Effect of incubation temperature To study the effect of various temperatures on the growth and alkaline protease production, different temperature ranges (25, 26, 28, 30, 32, 35 and 37°C) were used. The fermentations and assays were carried out in triplicate as described earlier. The results are shown in Fig. 6.1. Fig. 6.1 Effect of initial temperature on enzyme production. The results indicated that the organism grew over a wide range of temperatures (250 to 370C). At 37, 45 and 450C, the protease production was 109, 148 and 204U/ml respectively. The maximum alkaline protease production (222U/ml) was observed at 37°C at 96 h. Increase in incubation temperature to 60°C decreased the yield to 186 U/ml. Hence the optimum incubation temperature for protease production by this organism is 37°C. Effect of initial pH 148 The effect of initial medium pH on protease yield was studied in shake flask. Different initial pH values (3.0-11.0) were used to study their effect on the protease production. The fermentations and assays were carried out in triplicate as per the general procedure and the results are shown in Fig. 6.2. The organism has produced reasonable amounts of protease in acidic and highly alkaline conditions with the highest yield (226.2 U/ml) at pH 10.0 where it had maximum growth. So the optimum pH for protease production was found to be 9.0. It is clear from Fig. 6.2 that the organism grew well at a wide range of pH 3.0-11.0. Fig. 6.2 Effect of initial pH on enzyme production Effect of incubation time To study the optimal incubation time for maximum protease production, the fermentation samples were withdrawn periodically and assayed. The results are shown in Fig. 6.3. The results indicate that the organism grew well in the medium and maximum protease production (224 U/ml) was achieved at 96 h. After that the protease production decreased gradually with increased incubation periods. 149 Fig. 6.3 Effect of age of inoculum on enzyme production. Effect of age of inoculum Fermentation experiments were carried out using inoculua cultures of different age (24, 36, 48, 72, 96 and 120 h). The results from Fig. 6.3 indicate that culture of 96 h age had maximum protease producing ability (72.8 U/ml) Effect of level of inoculum Initial microbial load to a medium does affect the growth and in turn metabolite production. To study the effect of inoculums level the experiments were conducted using 2.0%, 3.0%, 5.0% and 7.0% inoculum volume. The results in Fig. 6.4 indicate that protease production was increased with increase in level of inoculums upto 10% level (230 U/ml) and further increase in inoculums level did not increase the protease production. 150 Fig. 6.4 Effect of inoculum level on enzyme production. Effect of Amino acids on protease production The Fig. 6.5 indicates that many of the amino acids (at 5µg/ml concentration) tested were shown stimulating effect on protease production. Among them, L- cysteine had shown maximum (198%) increase in protease production. Stimulating effect of amino acids are in the order of L-cysteine > L-tyrosine, Ltryptophan (176% increase) > L-lysine HCl, L-cysteine HCl (48% increase) > L-alanine (25% increase) > DL-alanine (18% increase) > L-arginine, L-aspargine (16% increase). Other amino acids had an inhibitory effect on the protease production with L-glutamic acid having maximum inhibitory effect. 151 Fig.6.5 Effect of amino acids on protease production. Optimization Of Process Variables Using Placket Burman Design (P.B.D) For The Strain Gas-4. Designing of an appropriate fermentation medium is of critical importance as medium composition influences product concentration yield and volumetric productivity (Akhnazarova and Kafarov, 1982; Mabrouk et al. 1999; Rao et al. 2006). The commonly used optimization method is one at a time method (Prakasham et al. 2006). But in one at a time method determination interactions among the different parameters is not possible. However, it was impractical to optimize all parameters and to establish the best possible conditions by inter-relating all parameters as this involves numerous experiments to be carried out with all the possible combinations (Prakasham et al. 2005a; Sreenivas Rao et al. 2004). Experimental designs based on statistical tools are known to provide economic and practical solutions in such cases (Prakasham et al. 2005a; Ravichandra et al. 2007). Statistical experimental designs have been used for many decades and can be adopted on to several steps of an optimization strategy, such as for screening experiments or searching for the optimal conditions of a targeted response (Kim et al. 2005; Nawani and Kapanis, 2005; Senthilkumar et al. 2005). 152 Statistical methods show better performance than one at a time method even though it has some limitations Central composite design (CCD) Central composite design (CCD) is one of the response surface methodologies used after identifying the components affecting the product yield significantly. A CCD was adopted to optimize the major variables, which were selected through Plackett Burman design or conventional methods (Chakravarthi and Sahai, 2002). Optimization of process parameters for protease production in submerged fermentation was carried out a statistical approach.Coded factor levels provide a uniform framework to investigate the effects of a factor in any experimental context, while the actual factor level depends on a particular factor to be studied; factorial design is usually given in the form of coded factor levels. One can assign each actual factor level to the corresponding coded factor level of a factorial design when using it. The analysis and the model-fitting for a factorial design can be performed based on either the coded factor level analysis or the actual factor levels. However, in almost all situations, the coded factor level analysis is preferable, because in a coded factor level analysis, the model coefficients are dimensionless and thus directly comparable, which make it very effective to determine the relative size of factor effects. 153 EXPERIMENTAL DESIGN AND OPTIMIZATION OF PROTEASE PRODUCTION BY PLACKET BURMAN DESIGN( P.B.D) Inoculum preparation: As described earlier in the Chapter-III. Estimation of alkaline protease activity: Alkaline protease activity was assayed by following the method of Lowry et al. (1951) which was described earlier in Chapter-III. After doing some basic experimental work regarding the output profile vs input variables and their levels with conventional experimentation, it was thought of going for optimization of the process by applying DOE ( Design of Experiments) statistical techniques. Statistical techniques will offer a clear understanding of the process variables and their quantitative effect on output. The process involved 9 variables. They are: pH, Inoculum, Temperature, rpm, Age of inoculum, Incubation period, Glucose, Yeast extract and Tryptone. Sno Nam e of variable Lower level Higher level 1 pH 6 7 2 Inoculum 3 5 3 Temperature 280C 320C 4 RPM 180 200 5 Age of inoculum 36h 48 h 6 Incubation period 48 h 96 h 7 Glucose 1% 2% 8 Yeast extract 0.5% 1% 9 Tryptone 0.5% 1% 154 To optimize the process with 9 variables by conventional methods , it takes a long time and consumes large resources as the number of experiments will run into several hundred and it will not be economic. Hence by using statistical methods for DOE( designing of experiment),the minimum the minimum no of experiments which enable the statistical analysis to find out the most effective variables that govern the process can be determined. As per Paretos Law, when there are many variables, it is the vital few significant factors that affect the process rather than many trivial factors. This process is called screening. Therefore Placket Burmann a statistical technique has been used. The advantage of this technique is that it offers a plan with minimum no of experiments to be conducted. For 9 variables only 12 experiments need to be conducted. For this purpose software SigmaTech has been used for statistical planning and analysis to screen the effective process variables. Table 6.1.Placket Burmann Design plan and observations of experiments Inference it can be seen from the observations that when ever temperature is lower at 28C , the enzyme is the highest. S.N p Inoculu temperat RP Age of Incubat Gluco Yeast Trypto Concentrat o H m ure M inoculu ion se m (h) period extra ne ct tion unknown. (h) 1 7 5 28 200 48 96 1.0 0.5 0.5 136.0 2 7 3 32 200 48 48 1.0 0.5 1.0 40.9 3 6 5 32 200 36 48 1.0 1.0 0.5 30.1 4 7 5 32 180 36 48 2.0 0.5 1.0 42.0 5 7 5 28 180 36 96 1.0 1.0 1.0 144.8 6 7 3 28 180 48 48 2.0 1.0 0.5 115.7 7 6 3 28 200 36 96 2.0 0.5 1.0 120.0. 8 6 3 32 180 48 96 1.0 1.0 1.0 38.3 9 6 5 28 200 48 48 2.0 1.0 1.0 106.4. 10 7 3 32 200 36 96 2.0 1.0 0.5 39.7 11 6 5 32 180 48 96 2.0 0.5 0.5 34.0 12 6 3 28 180 36 48 1.0 0.5 0.5 110.2 The above data was used for statistical analysis by ANOVA 155 Statistical analysis: ANOVA. S.No Variable Coefficient SS Ratio 1 pH 66.9167 2.3586 2 Inoculum 23.9167 0.3013 3 Temperature -423.5833 94.5055 4 RPM -9.75 0.0501 5 Age of inoculum -12.75 0.0856 6 Incubation period 56.4167 1.6765 7 Glucose -35.5833 0.6669 8 Yeast extract -6.9167 0.0252 9 Tryptone 22.0833 0.2569 10 Dummy 5.25 0.0145 11 Dummy 10.5833 0.059 The analysis as given above is explained in table-2 with comments Table 6.2. Statistical analysis : ANOVA Sno 1 Variable pH Coefficient/ % SS effect (contribution) 66.92 2.36 Measures to be taken Optimization with higher pH if possible. 2 Inoculumn 23.92 0.30 Keep it as constant in optimization at higher level ie 5. 3 Temperature -423.58 94.51 Optimization with further reduction in temperature. 4 RPM -9.75 0.05 Keep it as constant in optimization at lower level ie180. 5 Age of inoculum -12.75 0.09 Keep it as constant in optimization at lower level ie36 hrs. 156 6 Incubation 56.42 1.68 period 7 Glucose Optimization with higher levels of incubation period. -35.58 0.67 Keep it as constant in optimization at lower level ie1.0. 8 Yeast extract -6.92 0.03 Keep it as constant in optimization at lower level ie 0.5. 9 Tryptone 22.08 0.26 Keep it as constant in optimization at higher level ie 1.0 . Analysis of the above results: 1) At the out set it can be said that only temperature is contributing to the output increase very significantly since its contribution is 94.51% in terms of SS% where as all others are of small contributing ones. Lower temperature is preferred since its coefficient is negative. 2) However some of the variables are of positive by contributing though they are very small in their contribution like pH, Inoculum, Incubation period and tryptone. If One percent and above contributing variables are selected for optimization of the process, only pH, temperature & Incubation period can be only three parameters for optimization. 3) All other variables having negative coefficient can be kept as constant at lower levels where as variables of positive coefficient can be kept as constant at higher level so that some effect of these variable though small can be available for the process. 157 Histogram: Histogram indicates that only temperature, inoculum, and pH are only contributing factors .thus out of 9 process variables, only three are the variables that have significant effect on the process output and hence they only are selected for optimization. Pie Diagram 158 In both the pictures only temperature is one single contributing factor. But in order to see the further scope finally 3 variables have been selected for optimization with Factorial Design of Experiments a part of RSM. In fact next optimization can be done only changing the temperature to a lower level. However since the experimentation is to be done to verify to increase the out put, we can as well try with three variables as shown below. Levels of variables to be considered for experimentation: Sno Designate Variable Units Lower level Higher level 1 X1 Temperature C 24 28 2 X2 pH No 7 8 3 X3 Incubation Hrs 48 96 period A software SigmaTech has been used for statistical planning and analysis. Factorial Design of Experimental Plan. Sno Variables X1 X2 X3 Y actual out put Incubation Enzyme activity combination Temperature pH period 1 I 24 7 48 2 X1 28 7 48 3 X2 24 8 48 4 X1X2 28 8 48 5 X3 24 7 96 6 X1X3 28 7 96 7 X2X3 24 8 96 8 X1X2X3 28 8 96 9 Mid points 26 7.5 72 10 Mid points 26 7.5 72 11 Mid points 26 7.5 72 12 Mid points 26 7.5 72 159 As per this the experiments were conducted and the outputs are recorded in the following table. Actual experimental observations with DOE plan: Sno Variables combination X1 X2 X3 Y actual out put Temperature pH Incubation Enzyme period activity 1 I 24 7 48 25.4 2 X1 28 7 48 28.0 3 X2 24 8 48 18.5 4 X1X2 28 8 48 120.0 5 X3 24 7 96 16.8 6 X1X3 28 7 96 129 7 X2X3 24 8 96 20.1 8 X1X2X3 28 8 96 153.2 9 Mid points 26 7.5 72 100.0 10 Mid points 26 7.5 72 110.0 11 Mid points 26 7.5 72 104.31 12 Mid points 26 7.5 72 101.01 Statistical analysis of the above data by ANOVA Sno Combination of Coefficient = b SS% variables 1 I 63.875 2 X1= temperature 43.675 62.72 3 X2=pH 14.075 6.51 4 X1X2 14.975 7.37 5 X3 15.900 8.31 6 X1X3 17.650 10.24 7 X2X3 -7.200 1.70 8 X1X2X3 -9.750 3.13 160 Where Coefficient means the incremental output per unit of input variable. SS% of each variable and interactions is expressed as a percentage of individual SS to the total SS ( Sum of squares) .This is also called contribution of each variable on the output. While sign of coefficient is a direction (increase or decrease), the SS % is a relative weightage of each factor over the output. Graphical display: Histogram: Fig: 6.6 . Histogram showing the Coefficient of each Variable 161 Pie diagram: Fig 6.7 Pie Diagram showing the SS% of each variable and interactions Inference: 1. Temperature X1 has the highest positive coefficient and also highest SS% contribution .however the optimum temperature determined was 280c with further increasing temperature protease yield decreased 2. All variables have positive coefficient and therefore it calls for increase in variables to boost up output. 3. The observations indicate that at higher temperature , increase in pH or Incubation period will offer higher output. 4. Therefore the process model has been simulated. The process model: Y^= b0 +b1X1 +b2X2 +b3 X3+ b12 X1X2 +b13X1X3 + b23 X2X3 + b123 X1X2X3 By substituting the coefficients from the above table in place of bs the process model can be described as follows. Y^= 63.875 +43.675 X1 + 14.075 X2 + 15.9 X3 +14.975 X1X2 + 17.65 X1X3 - 7.2 X2X3 – 9.75 X1X2X3 Where, Y^ = estimated value of output X1= Temperature. X2= pH X3= Incubation period in hrs 162 Verification of model accuracy: By substituting the above planned variables in this model, we get the Y^ ie estimated output Combinations X1 X2 X3 Y actual Y^ estimated Temperature pH C Incubation Enzyme Enzyme period hrs concentration concentration I 24 7 48 25.4 25.4 X1 28 7 48 28.0 28.0 X2 24 8 48 18.5 18.5 X1X2 28 8 48 120.0 120.0 X3 24 7 96 16.8 16.8 X1X3 28 7 96 129 129 X2X3 24 8 96 20.1 20.1 X1X2X3 28 8 96 153.2 153.2 1. It can be seen that the estimated values match with actual observations by which we can infer that it is perfect model. The highest output is 153.2 (U/ml) which is most satisfactory. Thus just 12 experiments with Plackett Burman method and 8 experiments as per Factorial with Design of Experiments we could obtain give a maximum output of 153.2 U/ml of protease activity. 163 RESULTS AND DISCUSSION: The promising isolate GAS-4 was used for protease production. Initially the culture was grown in media containing glucose, yeast extract and tryptone. Maximum yield of protease (80.1 U/ml)protease was obtained in a medium containing Glucose 1%, Yeast extract 0.5% and Tryptone 0.5%. Later protease production was carried out in four modified production media. Among them the highest protease (90.0 U/ml) was produced in the medium containing Glucose 1%, Yeast extract 0.5% and Tryptone 0.5% as observed earlier. After selecting the medium constituents and their concentrations we employed statistical methods to optimize the process variables. Nine variables were selected and protease production at two levels (Lower level, higher level) were selected for protease production by Placket-Burmann design in 12 experimental runs. It was observed that maximum yield of protease 144.8 U/ml was obtained in run no. 5. Statistical analysis by ANOVA revealed temperature is contributing 94.5% in terms of SS% where as all other variables are contributing less. pH, Inoculum and temperature are the other variables whose contribution is greater than 1% and hence were selected for further optimization. Later a factorial design of the experimental plan was made for these three variables (temperature, pH, incubation period) at three levels (Lower level, midpoint and higher level). Highest protease 153.2U/ml was produced in run no. 8 with X1, X2 and X3 being 280C, pH 9.0 and incubation period 96 h respectively. Statistical analysis of the above data revealed that temperature has highest positive coefficient and highest SS% contribution. The process model was simulated and the observed yields of protease matched the estimated yields. From this it was inferred that it was a perfect model. Finally after Strain improvement by mutation optimization of medium constituents and bioprocess variables the yield of alkaline protease produced by isolate GAS-4 increased from 80.1U/ml wild strain to 153.2 U/ml . Which represents an increase of 87.5 % this shows that the strain has the potential to be used industrially. 164 REFERENCES Akhnazarova, S. and Kafarov, V.(1982). In: Experimental optimization in chemistry and chemical Engineering, MIR publishers, Moscow. Chakravarti, R. & Sahai, V.(2002). Optimization of compactin production in chemically defined production medium by Penicillium citrinum using statistical methods. Process Biochemistry .38:481–486. Gessesse, A. & Gashe, B. A. (1997). Production of alkaline protease by an alkaliphilic bacteria isolated from an alkaline soda lake. Biotechnol Lett .19, 479–481. Kim,H.O.,Lim,J.M.,Joo,J.H.,Kim,S.W.,Hwang,H.J.,Choi,J.W.,Yun,J.W.(2005). Optimization of submerged culture condition for the production of mycelial biomass and exopolysaccharides by Agrocybe cylindracea Bioresour Technol.96:1175-1182. Lowry O H, Rosebrough N J, Farr A L & Randall R J.(1951). Protein measurement with the Folin phenol reagent. J. Biol. Chem. 193:265. Mabrouk SS, Hashem AM, El-Shayeb NMA, Ismail AS, and Abdel-Fattah AF (1999). Optimization of alkaline protease productivity by Bacillus licheniformis ATCC 21415. Bioresour. Technol. 69: 155-159 Nawani,N.N.,Kapadins,B.P.(2005). Optimization of chitinase production using statistics based experimental designs ,Process Biochem.40:651-660. Prakasham ,R.S.,Subbarao,Ch., Sarma,P.N.,Sreenivas Rao,R.,Rajesham, S.,Appl. Biochemical. Biotechnol.2005a,120,133-144. Prakasham, R.S., Subba Rao, Ch., Sreenivas Rao, R. and Sarma, P.N. (2006) Enhancement of acid amylase production by an isolated Aspergillus awamori. J Appl Microbiol .13:65-72. Prakasham, R.S., Subba Rao, Ch., Sreenivas Rao, R., Rajesham, S. and Sarma, P.N. (2005b) Optimization of alkaline protease production by Bacillus sp. using Taguchi methodology. Appl Biochem Biotechnol .120, 133–144. Ravichandra, P., Sudhakar,Ch.and Annapurna Jetty .( 2007,)alkaline protease production by submerged fermentation in stirred tank reactor using Bacillus licheniformis NCIM-2042: Effect of aeration and agitation regimes Biochem Eng . 34:113-120. Lowry O H, Rosebrough N J, Farr A L & Randall R J.(1951). Protein measurement with theFolin phenol reagent. J. Biol. Chem. 193:265. Rao, R.S., Jyothi, C.P., Prakasham, R.S., Rao, Ch.S., Sarma, P.N. and Rao, L.V. (2006) Strain improvement of Candida tropicalis for the production of xylitol: 165 biochemical and physiological characteristics of wild-type and mutant strain CTOMV5. J. Microbiol.44:113–120. Senthilkumar S.R., Ashok kumar , B.,Raj , K., Chandra , Gunasekhran , P.(2005). Optimization of medium composition for alkali-stable xylanase production by Aspergillus fischeri Fxn 1 in solid-state fermentation using central composite rotary design ., Bioresour Technol. 96: 1380-1386. Singh, s.p.; verma, u.n.; kishor, m. and samdani, h.k.(1989). Effect of medium concentration on citric acid production by submerged fermentation. Orient Journal of Chemistry. vol. 14: 133-135. Sreenivas Rao, R., Prakasham, R.S., Krishna Prasad, K., Rajesham, S., Sharma, P.N. and Venkateswar Rao, L. (2004). Xylitol production by Candida sp.: parameter optimization using Taguchi approach. Process Biochem .39: 951–956. Stanbury, P.F., Whitaker, A. and Hall, S.J. (1997). Principles of Fermentation Technology”, 2nd edition, ch. 4, p.93, Aditya Books (P) Ltd., New Delhi. Takami H., Akiba T., Horikoshi K. (1989). Production of extremely thermostable alkaline protease from Bacillus sp. no. Ah-101. Appl. Microbiol. Biotechnol. 30: 120-124. Takii Y, Kuriyama N, Suzuki Y (1990).Alkaline serine protease produced from citric acid by Bacillus alcalophilus subsp. halodurans KP1239., Appl. Microbiol. Biotechnol.34: 57-62. 166 CHAPTER-VII SUMMARY AND CONCLUSION SUMMARY AND CONCLUSIONS Actinomycetes are a large group of Gram positive eubacteria present in a wide range of terrestrial and marine environments. They are prolific producers of antibiotics and other secondary metabolites. Actinomycetes are reported to produce a number of enzymes among which proteases occupy a significant position. In the present study an attempt has been made to isolate protease producing actinomycetes from different soil and water samples. A promising isolate GAS-4 was obtained from a soil sample collected from Sangam diary, Jagarlamudi in Guntur district and it initially produced 80U/ml of protease. Initially protease was produced in submerged fermentation in media reported in literature and later in modified production media when the yield of protease increased to 92.3U/ml. The yield of protease was increased to 119.4U/ml and 132.5U/ml after mutation by UV and HNO 2 respectively. The yield of protease was improved by employing statistical methods like PBD. For this 9 variables were selected and an experimental plan with twelve runs was designed. A yield of 144.8U/ml was obtained with the following conditions: pH 7, Inoculum 5%, temperature 280C, rpm 180, Age of inoculum 36 h, Incubation period 96 h, Glucose 1%, Yeast extract 1% and tryptone 1%. The analysis of the data revealed that only temperature is contributing very significantly to protease production. pH and Incubation period are the other variables whose contribution is 2.36 and 1.68 respectively. Subsequently a plan was designed for these three variables viz.Temperature, pH and incubation period with high level, midpoint and low levels. Maximum yield of protease 153.2 U/ml was observed in the eighth run with X1, X2, X3 being at temperature 280C, pH 9.0 and 96 h incubation period. The yield of protease increased from 80Units (Parent strain) to 153.2 U/ml which represents an increase of 87.5%. Isolate GAS-4 was identified as S.indicus after evaluation of biochemical properties and 16S rRNA sequencing. We observed some differences in biochemical properties between the reference strain 1H32-1(T) reported by Luo et al and our isolate. The differences were observed in utilization of Xylose, Nitrate reduction and Mannitol. Hence we designated our isolate as S.indicus var. GAS-4. 167 The enzyme was purified from 2 ltr fermentation broth by Ammonium sulphate precipitation, dialysis, ion exchange chromatography and gel filtration. The molecular weight of the enzyme determined by Native PAGE was 60KDa. The enzyme activity was assessed by Zymography method. The 3D structure of the enzyme was determined by ROSOMAL method. The enzyme had an optimum pH 9.0 and it was completely inhibited by PMSF (Phenyl Methyl Sulphonyl Fluoride) indicating that it was a serine alkaline protease. The Km of the enzyme was 6.4mg which is equivalent to 1.06x10-4M and the Vmax was 0.54IU. The purified enzyme was used in dehairing goat skin and considerable loosening of hair was observed by applying moderate force. Washing performance of the alkaline protease in the presence of detergent was assessed by the removal of blood from a stained cloth. In the presence of the enzyme and detergent the stain was almost completely removed. The compatibility of the enzyme with different detergents was evaluated and it was found that Aerial was the best detergent. The purified enzyme exhibited enhanced activity in the presence of Ca++ and Na+ ions. This is advantageous when the enzyme is used industrially. In this study a serine alkaline protease was produced by a variant of Streptomyces indicus GAS-4. The yield of enzyme after optimization of nutritional and cultural conditions increased from 80U/ml (parent strain) to 153.2 U/ml which represents an increasing 87.5%. The yield of alkaline protease is better or comparable to those reported in the literature. The results obtained in this study indicate the scope for utilization of this enzyme in industry after pilot plant ans scale up studies are conducted. 168 APPENDIX APPENDIX-I All media were sterilized at 1210C for 20 minutes unless otherwise stated. Antibiotics & B-Vitamins were sterilized by filtration. 1. Yeast Extract Malt Extract agar (YEME) medium: Yeast Extract : 4.0g Malt Extract : 10.0g Dextrose : 4.0g Agar : 20.0g Distilled Water : 1000ml pH : 7.3 2. Glucose-aspargine agar medium: Glucose : 10.0g L-aspargine : 0.5g K2HPO4 : 0.5g Agar : 20.0g Distilled Water : 1000ml 3. Nutrient Agar medium (NAM): Peptone : 5.0g Beef extract : 3.0g NaCl : 5.0g Agar : 20.0g Distilled Water : 1000ml pH : 7.0-7.5 4. Half-strength nutrient agar medium: Peptone : 2.5g Beef Extract : 1.5g NaCl : 2.5g Agar : 10.0g Distilled Water : 1000ml 169 5. Gelatin Agar medium: Peptone : 5.0g Beef Extract : 3.0g Gelatin : 5.0g Agar : 20.0g Distilled Water : 1.0L pH : 7.0 6. Potato Dextrose Agar medium (PDA): Peeled Potatoes : 20.0-30.0g Dextrose : 20.0g Agar : 20.0g Distilled Water : 1000ml pH : 7.2-7.4 Peeled potatoes are steamed for 20mins. Glucose was dissolved in the extract and water was then added to make up the volume. 7. Oat meal agar medium: Oat meal : 20.0g Agar : 18.0g 20g Oatmeal was cooked or steamed in 1000ml of distilled water for 20 minutes filtered through cheese cloth. Distilled water was added to restore volume of filtrate to 1000ml. Trace salts solution : 1000ml Agar : 18.0g pH : 7.2 8. Trace salts solution: FeSO4.7H2O : 0.1g MnCl2.5H2O : 0.1g ZnSO4.7H2O : 0.1g Distilled Water : 1000ml 9. L.C Agar medium: Tryptone : 10.0g Yeast Extract : 5.0g NaCl : 5.0g Agar : 20.0g Distilled Water : 900ml 170 pH : 7.3 After sterilization, 10% pasteurized milk was added. 10. Starch Agar medium: Beef Extract : 3.0g Starch : 2.0g Agar : 20.0g Distilled Water : 1000ml 11. Inorganic Salts- Starch Agar (ISP- medium 4): Solution I: 1.0 gm of soluble starch was made into a paste with a small amount of cold water and then the volume was made up to 50ml with distilled water. Solution II: K2HPO4 : 0.1g MgSO4.7H2O : 0.1g NaCl : 0.1g (NH4)2SO4 : 0.2g CaCO3 : 0.2g Distilled Water : 50ml Trace salt solution : 0.1ml pH : 7.0-7.4 Solutions I and II were mixed and 2.0g of agar was added. 12. Starch Casein Agar medium: Soluble Starch : 10.0g Casein : 3.0g KNO3 : 2.0g NaCl : 2.0g K2HPO4 : 2.0g MgSO4.7H2O : 0.05g CaCO3 : 0.02g FeSO4.7H2O : 0.01g Agar : 20.0g Distilled Water : 1000ml 171 13. Skimmed milk agar medium: Skim milk powder : 1.0g Glucose monohydrate : 1.0g Casein enzymic hydrolysate : 5.0g Yeast extract : 2.5g Distilled Water : 1000ml pH : 7.0 14. Glycerol- Aspargine agar medium: L-aspargine : 1.0g Glycerol : 10.0g K2HPO4 : 1.0g Trace salts solution : 1.0g Agar : 20.0g Distilled Water : 1000ml pH : 7.0-7.4 15. Jowar Starch agar medium: Beef Extract : 3.0g Tryptone : 2.0g Jowar Starch : 2.0g Agar : 20.0g Distilled Water : 1000ml pH : 7.6 16. Peptone-yeast extract-iron agar medium: Bacto-Peptone iron agar, dehydrated (Difco) : 36.0g Bacto-Yeast extract (Difco) : 1.0g Distilled Water : 1000ml pH : 7.0-7.2 Bacto-Peptone-iron agar dehydrated contained the following ingredients. When reconstituted as 36.58 g/L of water: Bacto-Peptone : 15.0g Protease Peptone (Difco) : 5.0g Ferric ammonium citrate : 0.5g Di Potassium phosphate : 1.0g Sodium thiosulphate : 0.08g 172 Bacto-Agar : 12.0g 17. Milk casein agar medium: Peptone : 1.0g Agar : 20.0g Sterile skimmed milk (10%) : 100ml Distilled Water : 1000ml pH : 7.6 18. Bennett’s agar medium: Yeast Extract : 1.0g Beef extract : 1.0g Nz-amine A : 2.0g Agar : 15.0g Glucose : 10.0g Distilled Water : 1000ml pH : 7.3 19. Carbon utilization medium: A) Sterile Carbon source B) Pridham and Gottlieb trace salts (only 1ml of this solution was used per liter of final medium) CuSO4.7H2O : 0.64g FeSO4.7H2O : 0.11g MnCl2.4H2O : 0.79g ZnSO4.7H2O : 0.15g Distilled Water : 1000ml C) Basal mineral salts agar (analytical reagent grade chemicals were used) (NH4)2SO4 : 2.64g KH2PO4 (anhydrous) : 2.38g K2HPO4.3H2O : 5.65g MgSO4.7H2O : 1.0g Pridham and Gottlieb trace salts (B) : 1ml Distilled Water : 1000ml pH : 6.8-7.0 Agar (Difco) : 15.0g 173 D) Complete medium The sterile basal agar medium (C) was cooled to 600C and sterile carbon source was aseptically added to give a concentration of approximately 1%. 174 ACRONYMS AND ABBREVIATIONS ng : Nanogram µg : Microgram mg : Milligram g : Gram kg : kilogram µL : Microliter mL : Milliliter L : Liter g/L : Gram per liter nm : Nanometer 0 : Temperature in Celsius degrees C M : Molar rpm : Revolution per minute sec : min : Minutes h : Hour IU/mL : International Units per milliliter U/g : Units per gram Fig : Figure % : Percentage kDa : Kilodalton SDS : Sodium dodecyl sulphate BSA : Bovine serum albumin Tris : Tri (hydoxymethyl) methylamine v/v : Volume per unit volume w/v : Weight per unit volume w/w : Weight per unit weight BOD : Biological Oxygen Demand Β : Beta COD : Chemical Oxygen Demand γ : Gamma Second 175 SA : Specific activity SmF : Submerged fermentation OD : Optical density TCA : Trichloro acetic acid mM : Millimolar Vs : Versus sp : Species sub sp : Sub Species var : Variety 176