Hoffmann Machine Company

Transcription

Designed by Nature
The Hoffmann Dovetail
Joining System
T H E C O M PA N Y
Hoffmann GmbH, Germany and
Hoffmann, Inc., USA - our journey
Hoffmann
Dovetail Keys
When Dr. Walter Hoffmann and his two sons, Thomas and Martin Hoffmann, founded Hoffmann GmbH of Bruchsal, Germany in 1990,
exceeding customers‘ expectations with every machine they built was their top priority. Initially, their newly founded business
concentrated on a variety of technological solutions for woodworkers but soon after the founding of the company, a major milestone
was reached: The development of the HOFFMANN DOVETAIL KEY.
The result of several years of development, the Keys are four-dimensional fasteners in the shape of a double dovetail, with obliquely
converging ribbed inner surfaces. This unique design allows the Keys to draw two work pieces together for a tight and permanent joint.
In addition to Dovetail Keys, which are offered in a variety of sizes, materials, colors and special shapes, Hoffmann also manufactures
a wide range of specialized equipment to process parts for Dovetail Key joints. From small entry-level machines for Do-it-Yourselfers
and hobbyists, to medium sized machines for custom woodworking shops all the way to custom-made industrial cutting and joining
solutions, Hoffmann GmbH designs and builds everything at their facility in Bruchsal in southwestern Germany.
To better serve a rapidly growing customer base in the US, Canada and Mexico, Hoffmann Machine Company, Inc. was founded in late
1990 on Long Island, NY. After 15 years of growth and expansion, the company was relocated to a more geographically centralized
location in western North Carolina in the summer of 2005.
A spacious warehouse is stocked with all standard Hoffmann machines and an extensive supply of spare parts, accessories and
Hoffmann Dovetail Keys are on hand at all times. Our factory trained technicians and customer service center are here to offer
exceptional service, before and after the sale.
The premises on which the company was founded many years ago are still our top priority today
and we strive to exceed your expectations every day.
2
> The Hoffmann Dovetail Key
- Our System
> Dovetail Key - Sizes and Lengths
4
> Applications for Hoffmann Keys
> Helpful Tips
8
10
> Fox Decking Keys
11
6
CONTENTS
Hoffmann
Machine Program
Hoffmann
Engineering Solutions
> M-Series
Professional Bench-Top Machines
> X-Series
Entry-Level Bench-Top Machines
> PU-Series
Professional Freestanding Machines
> PP-Series
Professional Freestanding Machines
14
> MS-Series
Production Double Miter Saws
30
> Automatic Length Stop Systems
24
16
18
24
> MX-Series
Double-End Miter Saws
> Hoffmann Accessories
34
38
40
> Custom-Built Equipment Solutions
Made-to-Order machines for a wide
range of woodworking applications –
Your requirements are met by our
solutions.
Windows, Facades
& Building Elements
48
> Hoffmann Keys Everywhere
52
> Wood Window Production
53
> Post and Beam Construction
54
> MORSO
Beaded Face-Frame Equipment
> MORSO Accessories
44
> Door Manufacturing
55
> Half-Lap Joining System
45
> Glazing and Curtain Wall Systems
55
> BH-556 Edge Lipping Planer
46
3
THE HOFFMANN KEY
The Hoffmann Dovetail Key – Our System
Simply Brilliant – Brilliantly Simple
Timeless Design
The dovetail shape is a proven and timeless design – a classic feature used in mechanical engineering and woodworking for hundreds of years. The
precise, double dovetail shape of the Key and its ridged sides guarantee a snug fit and positive guidance when driven into the routed slots. As the
Key is inserted, the workpieces are drawn together, creating a tight, perfectly aligned and permanent joint without the need for clamps, staples or
other fastening devices. Fast – Exact – Reliable.
>
Mitered parts with any angle, as well as straight or butt joints, end-to-end joints
and even difficult to assemble compound miters can be joined.
Colors and Materials
Standard Hoffmann Keys are made of a mediumbrown polymer designed to blend in well in most
applications. Different colors, shapes and sizes
are available for customer specific applications.
4
THE HOFFMANN KEY
Fast and Reliable Assembly even with Difficult Joints
Hoffmann Dovetail Keys provide a fast, exact and reliable way of joining wood, whether on
a large production scale or in a small custom shop. The double-dovetail shape and ribbed,
sloped sides guarantee strong, tight joints every time. Every Key has a rounded end to aid
in starting the insertion process and no special tools are required.
In fact, one of the main advantages is the fact that the person assembling the parts cannot
change the alignment or tightness of the resulting connection, a major benefit not only in
shop assembly, but also when shipping RTA products. A hammer is all that’s needed to
create perfect joints every time.
The Right Key for Every Joint
Hoffmann Dovetail Keys are extremely versatile, with lengths ranging from 1/4” - 4” in
different colors and materials. For every joint, for every application, for every
environment we have the perfect Dovetail Key..
1-2-3-Done!
Blind dovetail keyways are routed in the back of the material, in the adjoining faces of the
two parts. The pieces are set together, a Dovetail Key is inserted and - that’s it!
Applying glue in the joint is optional but recommended and the assembled joint can be
handled immediately without waiting for the glue to set.
5
THE HOFFMANN KEY
Dovetail Keys - Sizes and Lenghts
A comprehensive range from 1/4" up to 4" long.
Hoffmann Keys are available in four different sizes, designated W-1, W-2, W-3 and W-4, with W-2 being the most popular size for general woodworking applications. Each size is offered in a
range of lengths, starting with 1/4” in W-1 and W-2 (for moulding as thin as 5/16”) and ending with 4” long Keys in W-3 and W-4 for heavy post-and-beam construction. Special sizes,
lengths and colors can be produced to meet our customers’ requirements.
W1
7/32"
9/32"
1/4"
W2
W3
5/16"
3/8"
3/8"
1/2"
>
>
>
>
Picture and Mirror frames
Small, Applied moulding
Shadow Box Frames
Delicate Trim Moulding
1/2"
9/16"
6
1/2"
3/8"
> Mitered Cabinet
Doors
> Door and Window
Casing
> Compound Mitered
Crown Moulding
> General
Woodworking
5/8"
11/16"
3/4"
1/4"
5/8"
3/8"
3/4"
1"
9/16"
13/16"
1 1/4"
3/4"
7/8"
1 1/2"
7/8"
1"
1 13/16"
1 3/16"
1 1/4"
2"
1 9/16"
1 1/2"
2 3/8"
2"
1 13/16"
3 1/8"
2 3/8"
2 3/8"
4"
>
>
>
>
Handrail Connections
Furniture Frames
Casket Components
Plantations Shutters
(Wood & PVC)
> Canvas Stretcher
Frames
THE HOFFMANN KEY
W4
5/8"
Plastic Dovetail Keys in white and
“wood-match” colors and solid hardwood Keys
15/16"
>
>
>
>
>
>
Post and Beam Construction
Exterior Millwork
Prefabricated Homes
Pillar Bases
Pergolas and Garden Arbors
Wooden Outdoor Planters
White Keys are produced for prefinished products such as plantation shutters, exterior building trim, PVC door and windows
casing, etc. White W-2 and W-3 Keys in different lengths are available from stock.
Specifically for the production of mitered cabinet doors and other applications where the Keys are visible in the finished
product, we offer plastic Keys in different brown shades. Our wood-match Keys are available in sizes W2 – 5/8” (for ¾” thick
stock) and W2 – 7/8” (for 1” thick stock) in the following colors: Light Maple, Maple, Cherry, Walnut, Dark Walnut and Black.
Dovetail Keys in other sizes and over 200 different colors can be produced as special orders.
Solid wood Keys are stocked in maple, oak, cherry, mahogany, walnut and wenge'.
1 9/16"
2 3/8"
3 1/8"
4"
Hardwood Keys are popular as decorative elements in custom furniture,
display cases and boxes and can also be used as cover plug for plastic Keys.
7
THE HOFFMANN KEY
Applications for Hoffmann Dovetail Keys
We're Found in the Best Joints!
Hoffmann Dovetail Keys are used in architectural and woodworking applications worldwide.
Here are but a few examples:
Mitered Cabinet
Doors
Wall Panels
8
Picture Frames
(shop assembled or RTA)
Dry Erase and
Message Boards
Stretcher Frames
Cornices
Crown Mouldings
Wooden Casket Lids
Angled cabinet
fronts
Range Hoods
Column Wrap
Millwork
Casket Body Joinery
Large Trunks and
Wooden Boxes
Mullions in Windows
and Doors
Glazing Stops
Inset Frames
THE HOFFMANN KEY
Window and Door
Casing
Wall Panel Trim
Exterior Brick Moulding
in Wood and PVC
Flag Display Cases
Toys and Jewelry
Boxes
Cigar Humidors
Profiled Handrails
Banisters
Architectural
Millwork
Plantation Shutters
in Solid Wood
and PVC
Window Sash and
Frame Corner Joints
In solid wood and
aluminum clad
Post and Beam
Construction
Curtain Wall Systems
Sunrooms
Screened Porches
9
THE HOFFMANN KEY
Technical Details
Some Helpful Tips
Proper Keyway
Adjustment
The ideal router bit position
The ideal setting for the installed router bit is preset at the factory and corresponds to the included
set-up jig. This bit position will assure optimum
joint strength in a wide variety of materials and
profiles.
To reduce Key tension
Reducing the projection of the router bit (as
measured from the back fence) by approx. 0.2mm
will reduce pressure but also create a weaker joint.
To increase Key tension
Increasing the projection of the router bit (as
measured from the back fence) by approx. 0.2mm
will increase pressure but also increase the chance
for splitting the material when inserting a Key.
10
Selecting the Proper
Keyway Length
Dovetail keyways should generally
be routed to within 1/16” – 1/8”
of the finished surface.
Driving the Keys all the way in
until they bottom-out will increase
tightness and strength of the
assembled joint.
Choosing the Proper
Dovetail Key Length
Choosing the Proper
Keyway Location
Correct Key length
Keys can be stacked if necessary
Incorrect Key length resulting
in weak joint
Hoffmann Keys are available in a wide
range of lengths, from 1/4" up to 4”.
Always choose the longest possible Key
for best results, e.g. 5/8” Keys for 3/4"
material, 7/8" Keys for 1" material, etc.
Correct Key position
Incorrect position
Setting the Keys closer to the middle of the
material reduces the chance for splitting.
The Multi Function Connector
Merging interior and exterior living spaces to create a home has become increasingly important for both new
construction and existing home renovations and upgrades.
THE HOFFMANN KEY
Fox Decking Keys
The warm, natural feel of a solid wood surface under bare feet connects us with nature in a way few other materials
can. The FoX Decking Key, a multifunctional, 100% waterproof connector, opens a whole new range of possibilities
in creating outdoor living spaces. FoX, the innovative decking board connector, is installed without the need for any
tools. Inserted by hand in the pre-routed keyways, the natural rubber connectors are quickly set and the boards are
connected by lightly pushing down with both hands. Special Edge Keys and Spacer Discs are available for the
perimeter boards to assure full support of the decking material along the edges.
Deck boards can be installed in a variety of different patterns, including running bond, herring bone, random,
straight line, etc. Depending on the desired look, the gap width between the boards can also be varied by simply
adjusting the router bit on the machine.
With FoX Decking Keys patios, decks and pool surrounds can be constructed with a variety of traditional and modern
materials, including softwoods such as larch, heart pine, cedar, cypress, redwood, and hardwoods species including
white oak, locust, mahogany, ipè, teak and various other tropical hardwoods. Composite deck boards available from
many different manufacturers can be joined with FoX Keys as well.
The material thickness can range from 7/8” – 1 1/4”, the board width may range from 2” - 6”.
Installation - Quick and Easy
Assembling the boards on site is simple and
quick – much like a board game for children
- and is accomplished in record time.
No cutting, trimming or fitting is necessary – all pre-cut parts fit into place perfectly. If the deck later requires cleaning or even refinishing,
the boards can be disassembled with the same ease. Once the FoX Keys are removed, the boards can be cleaned and if necessary sanded and
refinished before being reinstalled. Damaged or discolored sections, for example boards beneath large flower pots, can be replaced quickly
without the need to dismantle the entire floor.
11
HOFFMANN MACHINE PROGRAM
12
Hoffmann Machine Program
Designed to Perform
As a full service woodworking equipment design and manufacturing company, Hoffmann offers a full range of cutting and routing machines for the Hoffmann Dovetail Joining System.
Starting with hand-held machines for job-site and small shop use, to various manual and pneumatic DIY and professional bench-top routing machines and ending with multi-head
routing machines for higher production levels, Hoffmann machines are built to last.
In addition to the dedicated dovetail routing machines, our combination machines include miter cutting, dovetail routing and dowel hole boring operations in one machining cycle
for unsurpassed accuracy, repeatability and efficiency.
Double Miter Saws
Double-end Miter Saws
Accessories
MS35 and MS35SF
pages 30 – 33
MX-Series
pages 34 – 37
Routing Machines and Saws
pages 38 – 39
Dovetail routing machines are available from
hand-held units for job site use to various
manual and pneumatic bench-top models as well
as freestanding production routing machines.
MS-series precision double miter saws are
offered with and without integrated dovetail
routing stations and are suitable for solid wood
and MDF profiles as well miter cutting of
aluminum and PVC components.
Versatile, multi-function machine series for
miter cutting with different angles plus
integrated dovetail routing and dowel hole
boring capabilities.
Matching equipment to specific tasks is often
accomplished with the right options and
accessories. We have the upgrades you need to
succeed.
Beaded Face-Frame System
Edge Lipping Planer
Custom Equipment Portfolio
MORSO notching machines
pages 40 – 45
BH-556
pages 46 – 47
pages 48 – 51
If our standard machines are not the
perfect choice for a given application
and made-to-order equipment is
necessary to meet our customers’
needs, we rise to the challenge!
Automatic and manually operated notching
machines and machinery packages for the
professional production of beaded face-frames
and half-lap mullion joints.
Hand-held edge lipping planer for effortless
flush-trimming of solid hard and softwood edges
on desks, shelves, table tops, etc.
Custom-built machining solutions to meet the
most advanced requirements are offered by our
engineering department. Tell us what you need to
accomplish - we are here to solve your problems.
HOFFMANN MACHINE PROGRAM
Dovetail Routing Machines
M, X, PU and PP-Series
pages 14 – 29
Hoffmann Engineering Solutions is a
department of the Hoffmann Company
whose sole purpose is to design, build
and implement customer specific
manufacturing systems to the highest
standards. Our experience ranges from
routing, sawing and cutting to hole
drilling and automatic assembly of a
variety of products worldwide.
13
M A N U A L D O V E TA I L R O U T I N G M A C H I N E
MU 2
Manual Dovetail Routing Machine
Professional level, manual dovetail routing machine to rout a single dovetail keyway with each
machining cycle. Heavy cast-aluminum construction with large table surface, precision linear bearings
and steel motor carriage. For Dovetail Keys sizes W-1, W-2, W-3 and W-4 (with optional larger motor).
Function
The keyway location is adjusted by positioning the guided center fence plate on the machine table.
Pulling the hand lever secures the moulding on the table and raises the router bit to the pre-set
height. Releasing the handle lowers the motors carriage back below the table and the material is
removed. An electric limit switch automatically switches the motor on and off.
Machine components
1. Electric limit switch
2. Router motor
3. Dust collection port
Technical data
Power Supply
Motor
Motor speed
Collet size
Operation
Max. routing height
Max. material height
Installed router bit
Available router bits
Dimensions W/D/H
Weight
Order Number
14
120 volts – 6.3 Amps.
750 watt router motor
35,000 rpm
1/4”
manual
3” – 75 mm
5” – 125 mm
W-2, solid carbide
W-1, W-2, W-3, W-4 (with larger motor)
263/4" / 235/8" / 271/2"
64 lbs.
W 102 1000
Operating elements
1. Square-stop
2. Center fence plate
3. Recessed tape scale
Pneumatic Dovetail Routing Machine
Professional level, pneumatically controlled dovetail routing machine to rout a single dovetail keyway with
each machining cycle. Heavy cast-aluminum construction with large table surface, precision linear bearings
and steel motor carriage. For Dovetail Keys sizes W-1, W-2, W-3 and W-4 (with optional larger motor).
Function
Pressing the pneumatic foot pedal activates the machining cycle:
• pneumatic clamp secures workpiece on machine table & motor is switched on
• router head advances until the pre-set height position is reached
• router head returns to home position & motor is switched off
• pneumatic clamp releases work piece
MU 2-P
Machine components
1. Return valve
2. Router motor
3. Control valve
4. Air regulator assembly
5. Main cylinder
6. Precision guide rods
7. Dust collection port
Technical data
Power Supply
Air Supply
Motor
Motor speed
Collet size
Operation
Max. routing/material height
Dimensions W/D/H
Weight
Order Number
90 psi – 6 bar
35,000 rpm
1/4”
pneumatic – dual cylinder
3” – 75 mm / 6” – 150 mm
W-2, solid carbide
W-1, W-2, W-3, W-4 (with larger motor)
263/4" / 235/8" / 195/8"
70.5 lbs.
W 102 2000
Operating elements
2. Square stop
3. Routing height
adjustment
4. Material clamp
15
MU 2-H
eXess
Hand-Held Dovetail Routing Machine
Professional level, manual dovetail routing machine
to rout a single horizontal dovetail keyway with
each machining cycle. For Dovetail Keys sizes W-1,
W-2 and W-3.
Entry level, hand-held dovetail routing machine to rout a single dovetail keyway. For
Dovetail Keys sizes W-1, W-2 and W-3.
The machine can be used in two different modes of operation:
1. Hand-held operation - The hand-held machine is placed on the workpiece to rout
dovetail keyways. 2. Stationary operation - The inverted machine is mounted to a
workbench with screws or clamps.
After locating the keyway position, the machine is switched on and the keyway is routed
into the material. The maximum router travel is 2 3/8”. The eXess model is designed for
Do-it-yourselfers and smaller professional woodworking shops and is also ideal for onsite and installation work. Please note that beaded face-frame moulding cannot be
joined with this model.
Function
The material is placed on the machine table and
positioned either with the center fence plate or
with the left and right hand inside corner fences.
A foot-pedal is pressed to activate the pneumatic
material clamps. The motor is started manually and
the handle above the motor is used to move the
motor carriage horizontally either to the left or
right hand side. A horizontal dovetail keyway is
routed; the motor is returned to the center “home”
position, switched off and the material removed.
Technical data
Power Supply
Router Motor / speed
Operation
Max. routing stroke
Technical data
View of table
2. Inside corner fences
3. Pneumatic material clamps
4. Vertical keyway location scale
16
Power Supply
Air Supply
90 psi – 6 bar
Motor
Motor speed
35,000 rpm
Collet size
1/4”
Operation
pneumatic/manual
Max. vertical keyway location 2” above table
Max. horizontal travel
9 1/2” left and right side
4 1/2”
W-2, solid carbide
W-1, W-2, W-3
Dimensions W/D/H
271/2" / 235/8" / 195/8"
Weight
73 lbs.
Order Number
W 102 3000
530 watt / 29,000 rpm
Manual
2 3/8”
Dimensions W/D/H
Weight
Order Number
W-2, solid carbide
W-1, W-2, W-3
71/4" / 13" / 9"
7.3 lbs.
W 101 4000
X-10
DIY-level Dovetail Routing Machine
for 45° miters only
Entry level, manual routing machine for 45° miter joints.
Manual motor start and sideways movement of router carriage.
Technical data
Power Supply
Router Motor / speed
Miter angles
Max. lateral travel
530 watt / 29,000 rpm
45 degrees – fixed pos.
1 1/4”
3”
Dimensions W/D/H
Weight
Order Number
W-2, solid carbide
W-1, W-2, W-3
141/8" / 215/8" / 105/8"
14.5 lbs.
W 100 0100
X-20
X-25
Entry level, manual dovetail
routing machine to rout a
single dovetail keyway with
each machining cycle.
For Dovetail Keys sizes W-1,
W-2, W-3.
Entry level, manual dovetail
routing machine to rout a
single dovetail keyway with
each machining cycle.
For Dovetail Keys sizes W-1,
W-2, W-3.
Entry level, pneumatically
controlled dovetail routing
machine to rout a single
dovetail keyway with each
machining cycle. For Dovetail
Keys sizes W-1, W-2, W-3.
Function
The keyway location is
adjusted with the guided
center fence plate on the
machine table.
Pulling the hand lever secures
the moulding on the table and raises the router bit to the pre-set
height. Releasing the handle lowers the motors carriage back
below the table and the material is removed. An electric limit
switch automatically switches the motor on and off.
Function
machine table.
Pulling the hand lever secures
the moulding on the table and raises the router bit to the pre-set
height. Releasing the handle lowers the motors carriage back
below the table and the material is removed. An electric limit
switch automatically switches the motor on and off.
Function
machine table. Pressing the pneumatic pedal switch activates
the machining cycle:
• pneumatic main cylinder secures workpiece on machine table &
motor is switched on
• pneumatic main cylinder releases work piece
Technical data
Technical data
X-15
Technical data
Power supply
Motor
Motor speed
Collet size
Operation
Max. routing height
Dimensions W/D/H
Weight
29,000 rpm
1/4”
Manual
2 1/8”
3 1/2”
W-2, solid carbide
W-1, W-2, W-3
197/8" / 221/8" / 271/2"
30 lbs.
Power supply
Motor
Motor speed
Collet size
Operation
Max. routing height
Dimensions W/D/H
Weight
29,000 rpm
1/4”
Manual
3”
4”
W-2, solid carbide
W-1, W-2, W-3
235/8" / 211/4" / 301/4"
42 lbs.
Power supply
Motor
Motor speed
Collet size
Operation
29,000 rpm
1/4”
pneumatic –
single cylinder
Max. routing height 2 3/4”
Max. material height 3 3/4”
Installed router bit W-2, solid carbide
Available router bits W-1, W-2, W-3
Dimensions W/D/H 235/8" / 211/4" / 227/8"
Weight
44 lbs.
Order Number
W 100 0150
Order Number
W 100 0200
Order Number
W 100 0250
17
P N E U M AT I C D O V E TA I L R O U T I N G M A C H I N E S
PU 2-TAB
Production-duty, freestanding dovetail routing machine with solid cast
aluminum table and large work surface at comfortable working height.
Equipped with two heavy-duty router motors connected with timing belts to
high-speed gear heads. Router bit spacing is operator adjustable from 1 1/4”
(32mm) to 4” (100mm) for utmost versatility.
Function
The keyway location is adjusted by positioning the guided center fence plate
on the machine table. The distance between the router bits is adjusted with
a hand wheel; the dimension is displayed on a digital counter.
• pneumatic clamp secures workpiece on machine table and motors
are switched on
• router heads advance until the pre-set height position is reached
• router heads return to home position & motors are switched off
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
Max. routing / material height
Installed router bits
Dust collection port
Dimensions W/D/H
Weight
Order Number
18
120 volts - 17 Amps.
2 x 1,000 watt
33,000 rpm
90 psi
1/4”
1 ¼” – 4”, adjustable
4” / 8”
2 x W-2, solid carbide
W-1, W-2, W-3
4” diameter
311/2" / 291/2" / 59"
484 lbs.
W 107 4000
Router gearbox
Fully adjustable
router bit spacing
Moveable
chip breaker design
Keyway location
and length
Workpiece
dimensions
The two high-speed gear boxes are
designed for spindle speeds up to
35,000 rpm. Router motors are
secured in one-piece aluminum
castings and connected to the
spindles with timing belts.
The spacing between router bit
centers is adjusted by simply turning
a large hand wheel. The distance is
displayed on a mechanical counter
with 0.1mm accuracy.
Two chip breakers (phenolic table
inserts) are designed to eliminate
tear-out on the underside of the
material being processed.
Two dovetail keyways are routed in
one machining cycle, spaced between
1 1/4” – 4” apart and up to 4” in
length. This wide adjustment range
assures that even wide moulding is
joined with optimum strength. A
single set-up is used for both left
and right hand work pieces.
Being able to process material up to
8” tall makes the PU2-TAB an
extremely versatile machine for all
types of woodworking companies,
including architectural millwork
shops, boat and yacht interior
fitting, custom workshops, etc.
A simple yet effective design allows
the operator to always center the
chip breaker over the corresponding
router bit.
Dovetail joints have been the symbol of quality and craftsmanship in the woodworking field for hundreds of years. The Hoffmann Dovetail Joining System is based on this classic joinery
design. With Dovetail Keys you can create perfectly aligned and tight joints without the need for any additional fasteners. Miter joints of any angle as well as coped and butt joints,
even complicated compound miters, are assembled fast and easy with Hoffmann Keys.
Hoffmann machines are designed and built at the Hoffmann factory in Bruchsal, Germany and are in use in woodworking companies around the world. The freestanding PU and PP-Series
machines are able to withstand rugged production environments and are constructed with the highest quality components, including German-made router motors, BOSCH pneumatic valves,
custom aluminum castings and locally produced steel components, to name a few. After assembly, each unit undergoes a rigorous testing regimen were the machine's accuracy, the function
of all safety devices and the proper alignment of a finished miter joint are confirmed.
Only after all tests have been passed will we attach our red HOFFMANN logo - your guarantee for quality craftsmanship.
19
PU 2
Production-duty, freestanding dovetail routing machine with solid cast aluminum table and large work
surface at comfortable working height. Machine is designed to rout a single dovetail keyway with each
machining cycle. For Dovetail Keys sizes W-1, W-2, W-3 and W-4.
Function
• pneumatic clamp secures workpiece on machine table & motor is switched on
Machine components
1. Router motor
2. Height adjustment
Technical Data
20
Power supply
Motor
Motor speed
Air supply
Collet size
Max. routing height
Dimensions W/D/H
Weight
120 volts - 8.3 Amps.
1,000 watt
35,000 rpm
90 psi
1/4”
4”
5 3/4”
W-2, solid carbide
W-1, W-2, W-3,W-4
4” diameter
311/2" / 291/2 / 59"
262 lbs.
Order number
W 107 0000
Table view
1. Workpiece clamp
2. Routing depth
adjustment
3. Center fence plate 45°
4. Square stop
Pneumatic Dovetail Routing Machine with Tilting Motor Carriage
Production-duty, freestanding dovetail routing machine with adjustable steel table and large work surface
at comfortable working height. Machine features a tilting motor carriage (+/- 45°) and is designed to rout
a single dovetail keyway with each machining cycle. For Dovetail Keys sizes W-1, W-2, W-3 and W-4.
Function
The keyway location is adjusted by positioning the guided center
fence plate on the machine table.
The motor carriage can be locked at 90 degree to the table, or tilted
up to +/- 45 degrees.
• pneumatic clamp secures workpiece on machine table and
motor is switched on
PU 2-TL
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
height
Router carriage tilt
Dimensions W/D/H
Weight
Order Number
120 volts - 8.3 Amps.
1,000 watt
35,000 rpm
90 psi
1/4” Max. routing
7 1/2”
12”
+/- 45 degrees
W-2, solid carbide
W-1, W-2, W-3, W-4
4” diameter
331/4" / 421/8" / 591/2"
418 lbs.
W 107 1000
Table view
1. Inside corner fences
2. Router bit
3. Tilting back fence (+/- 45°)
21
PU 2-TF
PU 2-TFB
Production-duty, freestanding dovetail routing
machine with solid cast aluminum table and
large work surface at comfortable working
height. Equipped with two direct-drive router
motors. Router bit spacing is factory set to
customers’ specifications (between 2 9/16” –
4” = 65mm – 100mm)
machine with solid cast aluminum table and
large work surface at comfortable working
height. Equipped with two router motors
connected with high-speed gear heads.
Router bit spacing is factory set to customers’
specifications (between 1 ¼” - 2 9/16” =
32mm - 65mm)
Function
The keyway location is adjusted by
positioning the guided center fence plate on
the machine table.
Pressing the pneumatic foot pedal
activates the machining cycle:
• two pneumatic clamps secure workpiece on
machine table & motors are switched on
• router heads advance until the pre-set
height position is reached
• router heads return to home position &
motors are switched off
• pneumatic clamps release work piece
Router units with
spindle spacing 65 mm
22
Function
the machine table.
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
2 x 1,000 watt
27,000 rpm
90 psi
1/4”
2 9/16” minimum,
pre-set at factory
Max. routing/material height 4” / 5 3/4”
W-1, W-2, W-3
4” diameter
Dimensions W/D/H
321/4" / 291/2" / 59"
Weight
286 lbs.
Order Number
W 107 2000
• router heads return to home position &
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
2 x 1,000 watt
30,000 rpm
90 psi
1/4”
1 1/4” minimum,
pre-set at factory
W-1, W-2, W-3
4” diameter
Dimensions W/D/H
321/4" / 291/2" / 59"
Weight
286 lbs.
Order Number
W 107 3000
Production-duty, freestanding dovetail routing machine with solid cast aluminum table and large work surface
at comfortable working height. Equipped with one heavy-duty 1,700 watt router motor and PLC controls.
Operator selectable horizontal and vertical routing strokes – PU2-H for horizontal routing strokes only.
Function
The keyway location is adjusted by positioning the guided center fence plate on the machine table or with
included inside corner fences.
Motor detail
1. Pneumatic
cylinder
2. Router motor
3. Router bit
• router head advances vertically or
horizontally until the pre-set position is
reached
• router head returns to home position &
PU 2-VH / PU 2-H
Technical Data
Power supply
Motor / Motor speed rpm
Air supply
Collet size
Horizontal routing stroke
Distance table – router bit
Controls
Dimensions W/D/H
Weight
Order Number
230 v - 3 ph. – 7.4 Amps.
1,700 watt H-D / 25,000
90 psi
1/4”
0 - 9 1/2”, L + R
0 – 7”, adjustable
9 1/2"
W-2, solid carbide
W-1, W-2, W-3, W-4
4” diameter
Industrial PLC
393/8" / 291/2" / 63"
583 lbs.
W 1076000 / W 1078000
Table view
1. Horizontal stroke
adjustment
2. Router motor
3. Material clamp
4.
5.
6.
7.
Square stop
Inside corner fences
Center fence plate
Adj. fence stop
23
PP 2-NC
Automatic Dovetail Routing and Dowel Boring Machine
Versatile, numerically controlled routing and drilling machine for the production of frame
and sash joints in windows and doors, overhead glazing systems, curtain walls,
sunrooms, conservatories as well as handrails, custom trim moulding and other larger
dimension stock. Dovetail keyways are routed and dowel holes are drilled in one
machining cycle. Keyways can be routed from left to right, right to left, bottom to top
and top to bottom or any combination thereof. Dowel hole locations are programmable
across a wide range of parameters. Miter joints from 0 – 67.5 degrees as well as 90
degree square joints can be processed with ease – custom fence plates and fixtures are
available per customers’ requirements.
Function
All relevant data is entered either directly on a color touch-screen or downloaded via USB
port. Up to 100 different routing and drilling programs can be saved for quick retrieval.
Two workpieces are placed on the machine table and processed simultaneously.
Pressing the foot pedal activates the machining cycle:
• pneumatic clamps secure workpieces on machine table & motors are switched on
• router heads advance until pre-set positions are reached, then return to home positions
• boring heads advance until pre-set positions are reached, then return to home positions
• motors are switched off
• pneumatic clamps release workpieces
Technical Data
Power Supply
230 volts, 3 phase, 4 KW
Air Supply
90 psi – 6 bar
Router Motor
2 x 1,000 watt– 30,000 rpm
Drilling Motor
2 x 1,000 watt – 10,000 rpm
Router head collet
1/4”
Drilling head collet 8mm
Operation
PLC controlled
Display
5.7” color touch screen
Max. horizontal travel 8 1/4” (210mm) L+R
24
Max. boring depth
Available drill bits
Dimentions W/D/H
Weight
5 1/2” (140mm)
1 3/16” (30mm)
W-1, W-2, W-3
8mm, 10mm, 12mm
or per customers’ requirements
471/4" / 511/8" / 59"
564 lbs.
Order Number
W 108 7010
Programming
Mechanics
Ergonomics
Positioning
Versatility
> User friendly software designed for
direct input on touch screen
> Heavy, cast aluminum table
surface at comfortable working
height
> Touch screen, color monitor
> Large 5.7” viewable screen size
> Precise positioning of boring and
routing heads
> Intuitive, step-by-step data
entries
> Repeat accuracy within 4/1000”
(0.1mm)
> Post and beam construction
(sunrooms, curtain walls,
conservatories, etc.)
> Diagnostics screen monitors
sensors and valves
> Fast positioning speeds to
increase cycle times
(up to 100mm/sec.)
> All functions are optimized for
quick entries
> USB ports for importing external
data via USB memory sticks
> Multiple languages included
(English, Spanish, French,
German)
> Production duty routing and
boring motors
> Designed for easy maintenance
and tooling changes
> Functional safety guards to meet
strict European Safety Rules
> Optional network connection
Tight and accurate miter joints have always been a hallmark of high-end woodworking products. From furniture and cabinets, to custom interior millwork and window and door construction,
miter joints are an aesthetically pleasing, durable and efficient means of assembling an ever increasing range of woodworking joints. Hoffmann machines are designed and built with one goal
in mind – to produce the best and most reliable miter joints in the industry.
> Window and door production (solid
wood and aluminum clad designs)
> Architectural millwork, handrails,
custom door casing and trim
> High-end yacht interiors
> Software updates available
> Barcode reader optional
Upholstered furniture frames, handrail joints, mitered tilt-and-turn window corners, curtain wall connections - each type of application comes with its own set of specific requirements.
Yet they all have fundamental parameters in common: They must be accurate, repeatable, show long-term reliability and strength and they must be cost efficient to produce.
The PP2-NC Routing and Boring Machine no only rises to the challenge - it excels at it.
25
PP 2
surface at comfortable working height. Machine is designed to rout a single dovetail keyway into two
workpieces with each machining cycle. For Dovetail Keys sizes W-1, W-2, W-3 and W-4.
Function
• pneumatic clamps secure workpieces on
• router heads return to home position
& motors are switched off
Motor detail
1. Router motors
2. Height adjustment
Technical Data
26
Power supply
Motor
Motor speed
Air supply
Collet size
Max. routing height
Dimensions W/D/H
Weight
2 x 1,000 watt
35,000 rpm
90 psi
1/4”
4”
5 3/4”
2x W-2, solid carbide
W-1, W-2, W-3,W-4
4” diameter
393/8" / 291/2" / 59"
348 lbs.
Order number
W 108 0000
Table view
1. Workpiece clamp
2. Routing depth adjustment
3. Center fence plate 45°
4. Square stop
5. Aluminum
table
PP 2-TFB
machine with solid cast aluminum table and large
work surface at comfortable working height.
Equipped with four direct-drive motors to rout two
keyways into two workpieces simultaneously.
Router bit spacing is factory set to customers’
specifications (between 2 9/16” – 4” = 65mm –
100mm)
Production-duty, freestanding dovetail
routing machine with solid cast aluminum
table and large work surface at comfortable
working height. Equipped with four motors
and gear heads to rout two keyways into two
workpieces simultaneously. Router bit
spacing is factory set to customers’
specifications (between 1 ¼” - 2 9/16” =
32mm - 65mm)
Function
The keyway location is adjusted by positioning the
guided center fence plate on the machine table.
Pressing the pneumatic foot pedal activates
the machining cycle:
• two pneumatic clamps secure workpieces on
• router heads advance until the pre-set height
position is reached
Router units with fixed
spindle spacing 65 mm
Function
the machine table.
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
230 v - 3 ph. - 18 Amp.
4 x 1,000 watt
27,000 rpm
90 psi
1/4”
2 9/16” minimum,
pre-set at factory
W-1, W-2, W-3
4” diameter
Dimensions W/D/H
393/8" / 291/2" / 59"
Weight
350 lbs.
Order Number
W 108 1000
• two pneumatic clamps secure workpieces
on machine table & motors are
switched on
PP 2-TF
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
230 v, 3 phase – 18 Amp.
4 x 1,000 watt
30,000 rpm
90 psi
1/4”
1 1/4” minimum,
pre-set at factory
W-1, W-2, W-3
4” diameter
Dimensions W/D/H
393/8" / 291/2" / 59"
Weight
352 lbs.
Order Number
W 108 2000
27
PP 2-TAB
PP 2-TAB-4
Production-duty, freestanding dovetail
routing machine with solid cast aluminum
table and large work surface at
comfortable working height. Equipped
with four motors and gear heads to rout
two keyways into two workpieces
simultaneously. Router bit spacing is
operator adjustable from 1 ¼” (32mm)
to 4” (100mm).
Production-duty, freestanding dovetail routing machine with
solid cast aluminum table and large work surface at
comfortable working height. Equipped with four motors and
gear heads to rout two keyways into two workpieces
simultaneously. Router bit spacing is operator adjustable
from 1 ¼” (32mm) to 4” (100mm).
Function
the machine table. The distance between the
router bits is adjusted with a hand wheel;
the dimension is displayed on a digital counter. One height adjustment rod is used to
set the routing height for all four motors.
Technical Data
Table detail
1. Centre fence 45°
2. Router depth setting
3. Extraction manifold
28
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
Max. routing height
Dimensions W/D/H
Weight
Order Number
230 v, 3 phase, 18 Amp.
4 x 1,000 watt
33,000 rpm
90 psi
1/4”
4”
8”
W-1, W-2, W-3
4” diameter
393/8" / 291/2" / 59"
473 lbs.
W 108 3000
Function
The keyway location is adjusted by positioning the guided
center fence plate on the machine table. The distance between
the router bits is adjusted with a hand wheel; the dimension is
displayed on a digital counter. Routing height is individually
set for left, right and two center routing heads to allow
processing of profiled moulding and compound miter joints.
Router positioning
1. External router
2. Internal router
3. Positioning pin
4. Chip-breaker
Table view
1. Centre fence 45°
Routing depth setting
2. Internal
3. External
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Router bit spacing
Max. routing height
Dimensions W/D/H
Weight
Order Number
230 v, 3 phase, 18 Amp.
4 x 1,000 watt
33,000 rpm
90 psi
1/4”
4”
8”
W-1, W-2, W-3
4” diameter
393/8" / 291/2" / 59"
528 lbs.
W 108 5000
surface at comfortable working height. Equipped with two heavy-duty 1,700 watt router motor and PLC
controls, to process two workpieces simultaneously.
Operator selectable horizontal and vertical routing strokes – PP2-H for horizontal routing strokes only.
Function
The keyway location is adjusted by positioning the guided center fence plate on the machine table or with
included inside corner fences.
• two pneumatic clamps secure workpieces on machine table &
motors are switched on
• router heads advance vertically or horizontally until the pre-set
position is reached
• router heads return to home position & motors are switched off
PP 2-VH / PP 2-H
Router heads
Technical Data
Power supply
Motor
Motor speed
Air supply
Collet size
Horizontal routing stroke
Distance table – router bit
Controls
Dimensions W/B/H
Weight
Order Number
230 v, 3 phase – 15.5 Amp.
2 x 1,700 watt H-D
25,000 rpm
90 psi
1/4”
0 - 9 1/2”, L + R
0 – 7”, adjustable
9 1/2"
W-2, solid carbide
W-1, W-2, W-3, W-4
4” diameter
Industrial PLC
393/8” / 291/2” / 59”
772 lbs - 792 lbs.
W 108 6000 (PP2-H)
W 108 4000 (PP2-VH)
Table view
1. Horizontal stroke
adjustment
2. Router motor
3. Material clamp
4.
5.
6.
7.
Square stop
Inside corner fences
Center fence plate
Adj. fence stop
29
DOUBLE MITER SAW
MS 35-SF
Production Double Miter Saw with Dovetail Routing Stations
The MS35SF Double Miter Saw is designed to simultaneously cut a left and right hand miter with each
machining cycle. Upon cutting the miters, the saw blades retract and the router carriage moves
upward routing one or two dovetail keyways in the mitered ends. The heavy-duty design of the saw
heads and the routing carriage, precision machined components as well as the use of industrial
quality carbide tipped saw blades assures perfect cuts with no burrs or tear out, even on difficult to
process material such as foil or paper wrapped MDF moulding. The location of each keyway as well as
the routing height is fully adjustable to suit a wide range of applications. In addition, the
MS35SF can also be used as a production double miter saw for wood, non-ferrous
metals and plastics by switching off the routing operation.
Function
>
>
>
>
>
>
>
Operator initiates machining cycle by pressing start button on front panel.
Pneumatic hold-down clamps secure material on machine table.
Clear safety shield is lowered to cover the sawing and routing areas
Saw blades cut through material and retract back up to their home position.
Both sides of the machine table move approx. 16” apart to create a space for the routing heads.
Router heads move up to rout first and second Key location.
The tables move back to the center of the machine, pneumatic clamps release the material and safety
shield retracts for ease removal of finished product.
The outfeed table is equipped with a manually adjusted stop with LCD read-out; length measurements
can be displayed in fractional inches, decimal inches or millimeters. Custom-made moulding fixtures
and brackets are available for special cutting applications (e.g. compound miter joints, etc.)
Technical Data
Power
Air Supply
Router heads
Saw heads
Saw blades
Router bits
Cutting capacity
Max. routing height
30
230 Volts, 3 P, 20 Amps.
90 psi
2 x 500 Watt - 24,000 rpm,
2 x 2 1/2 HP, 3,470 rpm
350mm diameter, carbide tipped
W-1, W-2, W-3
3 1/2” width
3 1/2” thickness (90 x 90mm)
2 3/4" (70mm)
Cutting angle
Minimum length
Maximum length
Controls
Dust collection
Dimensions W/D/H
Weight
Order Number
45 degrees, fixed
3” (75mm)
96”, longer lengths optional
electronic operation with PLC
2 x ports, 4.7” diameter, 400cfm
587/8" / 371/2" / 633/4"
with table extensions 220”
1,496 lbs.
M 107 0000
> Clear safety cover shields potentially dangerous areas during machining cycle.
> Individual electronic motor brakes reduce coasting time of saw blades.
> Pneumatic hold-down clamps can be activated manually via foot pedal or automatically by pressing start
button. Clamps are controlled by low-pressure safety circuit.
> Clamps can be adjusted for most secure clamping pressure on varying moulding surfaces.
> Machine features Set-Up mode to automatically disable saw and router
motors. Set-Up mode is used to change blades and router bits and for
cleaning and adjustment procedures.
> Keyway locations as well as height of router travel is controlled with
proximity sensors for long-term reliability.
DOUBLE MITER SAW
Safety and Reliability
> Industrial-grade PLC unit is used to control all safety and operating
functions of the machine.
> Front cover is equipped with electronic interlock sensor to shut-off
machine if cover is opened.
Mitered
Cabinet
Doors
Machine Details
Cut miters and
rout keyways in
one machining
cycle.
Saw Heads
1.
2.
3.
4.
5.
Optional ELA-2 automatic
length stop system
Router motor with 90° gear head
Cutting area (with safety
cover raised up for clarity)
Aluminum infeed and outfeed table
Drive belts
Saw spindle in solid steel bearing block
Dust extraction channel
Chip breaker (replaceable table insert)
1. Pneumatic material clamping cylinders
with non-marring bumper (8 total)
2. Carbide-tipped, industrial quality saw
blades
3. Length stop with digital display
4. Left operator panel
5. Right operator panel
6. Emergency-Stop button
7. High-speed router motors
with integrated gear-heads
8. Solid carbide router bits
(W-1, W-2, W-3)
9. Chip shield and dust
extraction channel
31
DOUBLE MITER SAW
MS 35
Production Double Miter Saw
The MS35 Double Miter Saw is designed to simultaneously cut a left and right hand miter with each machining
cycle. Accurate, repeatable miter cuts are achieved in a variety of materials, including hard and softwoods,
wood-related materials (MDF, plywood, particleboard), plastics and non-ferrous metals such as aluminum.
The heavy-duty design of the saw heads and precision machined components as well as the use of industrial
quality carbide tipped saw blades assures perfect cuts with no burrs or tear out. The ideal double miter saw
for small and large shops when accurate and efficient miter cutting is required.
Function
> Operator initiates machining cycle by pressing start button on front panel.
> Pneumatic hold-down clamps secure material on machine table.
> Clear safety shield is lowered to cover the sawing areas.
> Saw blades cut through material and retract back up to their home position.
> Pneumatic clamps release the material and safety shield retracts for ease removal of finished product.
The outfeed table is equipped with a manually adjusted stop with LCD read-out; length measurements can
be displayed in fractional inches, decimal inches or millimeters. Custom-made moulding fixtures and
brackets are available for special cutting applications (e.g. compound miter joints, etc.)
Technical Data
Power
Air Supply
Saw heads
Saw blades
Cutting capacity
Cutting angle
Minimum length
Maximum length
Controls
Dust collection
Dimensions W/D/H
Weight
Order Number
32
230 Volts, 3 P, 20 Amps.
90 psi
2 x 2 1/2 HP, 3,470 rpm
3 1/2” width
3 1/2” thickness (90 x 90mm)
45 degrees, fixed
3” (75mm)
96”, longer lengths optional
electronic operation with PLC
587/8" / 371/2" / 633/4"
with table extensions 220”
1,364 lbs.
M 105 0000
1.
2.
3.
4.
Digital length stop system
Table fence
Miter stop
Control panel
W I R E L E S S R F D ATA T R A N S F E R
ELA 2 - Position Control
Automatic Length Stop System
Designed and manufactured by Hoffmann in Germany, the ELA-2 automatic
length stop system is the ideal upgrade to increase efficiency on MS35 and
MS35SF double miter saws. The universal design and intuitive controller
allows for quick installation on other equipment such as line drills, routing
machines, cut-off saws, etc. as well. Sealed, precision linear bearings assure
repeat accuracy, long life and low maintenance. Ball bearing material rollers
are recessed in the steel table surface, with gaps between rollers closed to
reduce pinching points. Heavy, 1/8” thick steel top for long-term rigidity
features baked-on industrial finish and adjustable steel support legs.
Optional equipment
Radio-frequency length measuring gauge, features 30x30mm lightweight
aluminum extrusion for all day handling, with digital display for immediate
visual proof of measured dimension. Features RF transmittal of measured
dimension to ELA-2 with the push of a button.
Technical Data
Power Supply
Working / Overall length
Controls
Accuracy
Length adjustment
Operator control panel
Roller conveyor guide rail
and length stop
Wireless RF data transfer
e.g. glazing beads, applied
moulding, inset frames
Order Number
230 volts, single phase
10 ft. – 3,000mm / 12 ft. – 3,600mm
dust proof, industrial quality controls
Operator panel with large touchscreen (4.75” x 6”)
Automatic “step forward” sequence (after each cut
the stop advances to the next stored dimension
0.1mm/m – 4/1000” per 40”
1. manual entry on touch screen
(with memory function for future use)
2. Downloading of cutlists to USB port
3. Radio frequency transmittal from Hoffmann RF-gauge
M 310 0000
33
M U LT I A X I S M A C H I N I N G
MX 5 NC
Double-End Miter Saw with Dovetail Routing
and Dowel Boring Stations
The numerically controlled MX 5 NC is the perfect choice for many production environments
including furniture and cabinet production, plantation shutter manufacturing, window and door
facilities, casing and brick mold cutting, post and beam designs, curtain walls and many more.
The backbone of the machine is a heavy-duty steel base frame with precision-ground mounting
surfaces. The right hand saw/routing station is equipped with sealed linear bearing carriages for
trouble-free operation in dusty environments. The metal blade guards are self-closing and all
safety features meet strict European safety guidelines.
The user friendly control panel allows the operator to enter material cutting lengths, keyway
lengths and locations and dowel hole locations on a large touch-screen. Frequently used
dimensions are saved in memory or downloaded via USB ports. Cutting
angles can be adjusted from +67°/0°/-45° and automatic
angle positioning is one of many options available.
MX 5 NC can process parts for W-1, W-2 and W-3
Dovetail Keys and 6mm, 8mm and 10mm dowels.
Technical Data
Power Supply
Air supply
Router heads / Boring heads
Saw heads
Saw blades
Router bits
Boring bits
Boring depth
Cutting capacity
Cutting angle
Min./Max. cutting length
Controls
Dust collection
Dimensions W/D/H
Weight
Order Number
34
230 volts, 3 phase, 7.4 KW
90 psi – 6 bar
2 x 750 Watt / 2 x 750 watt
2 x 2 1/2 HP, 3,470 rpm
W-1, W-2, W-3
6mm, 8mm, 10mm
1 3/16” (30mm)
8 1/4 width
5 1/2” thickness (210mm x 140mm)
+67°/0°/-45°
17" (430mm) / 118" (3000mm)
NC operation with large touch screen
140” / 60” / 40”
1144 lbs.
M 100 0700
Fully adjustable dowel hole
& dovetail keyway locations
Optional wireless
measuring gauge
Barcode
reader
Available length
optimization software
Infeed
support table
Intuitive and
user friendly
operation
Optional shortcutting fence
Automatic
angle
positioning
option
(for material shorter
than 600mm)
You spoke - we listened! The MX-5 was designed in close cooperation with existing and new customers and every effort was made to create a
machine capable of covering a wide range of woodworking applications. Now you can cut material to length, cut and drill dowel holes, cut and
rout keyways as well as cut, drill and rout in one machining cycle.
Looking to improve efficiency in your production?
Miter cutting, hole drilling and keyway routing on both ends simultaneously - MX-5 delivers!
35
MX 2
Double-End Miter Saw with Dovetail Routing Stations
The MX 2 is used in furniture and cabinet production, plantation
shutter manufacturing, window and door facilities, casing and brick
mold cutting, post and beam designs and curtain walls, etc. Cutting
length, cutting angles and keyway locations are adjusted manually.
The backbone of the machine is a heavy-duty steel base frame with
precision-ground mounting surfaces. The right hand saw/routing
station is equipped with sealed linear bearing carriages for troublefree operation in dusty environments. The metal blade guards are selfclosing and all safety features meet strict European safety guidelines.
All MX-2 machines are manufactured to order and various options and
upgrades are available. Examples include larger cutting capacities,
automatic material length adjustment, dual routing heads, conveyor
belts for cutoffs, special fixtures for profiled moulding, etc.
This production-duty machine can process parts for W-1, W-2 and W-3
Dovetail Keys with cutting angles ranging from +67°/0°/-45°.
Technical Data
Power Supply
Air supply
Saw heads
Router heads
Routing stroke
Router bits
Saw blades
Cutting capacity
Cutting angle
Controls
Dust collection
Dimensions W/D/H
Weight
Order Number
36
Work-piece height
120
230 volts, 3 phase, 6,6 KW
90 psi – 6 bar
2 x 2 1/2 HP, 3,470 rpm
2 x 750 Watt
3” – 75mm
W-1, W-2, W-3
see diagram
+67°/0°/-45°
two-hand safety operation
140” / 60” / 40”
1144 lbs.
M 100 0500
Var. 2
45° 90°
100
Var. 1
80
45°
45°
90°
90°
60
40
20
Work-piece width
0
0
20
40
60
Cutting Diagram
80
100
120
140
160
180
200
220
240
260
Details
1. Infeed table with
clamping units
2. Router gearbox
3. Drive motors
MX 3
Double-End Miter Saw with Dowel Boring Stations
The MX 3 is used in woodworking manufacturing facilities were precise
miter cutting and dowel hole positioning are essential. The cutting
length, cutting angles and hole locations are adjusted manually.
The backbone of the machine is a heavy-duty steel base frame with
precision-ground mounting surfaces. The right hand saw/routing
station is equipped with sealed linear bearing carriages for troublefree operation in dusty environments. The metal blade guards are selfclosing and all safety features meet strict European safety guidelines.
All MX-3 machines are manufactured to order and various options and
upgrades are available. Examples include larger cutting capacities,
automatic material length adjustment, dual routing heads, conveyor
belts for cutoffs, special fixtures for profiled moulding, etc.
This production-duty machine can process parts for 6mm, 8mm and
10mm dowels with cutting angles ranging from +67°/0°/-45°.
Technical Data
Power Supply
Air supply
Saw heads
Boring heads
Boring depth
Saw blades
Boring bits
Cutting capacity
Cutting angle
Controls
Dust collection
Dimensions W/D/H
Weight
Order Number
230 volts, 3 phase, 6,6 KW
90 psi – 6 bar
2 x 2 1/2 HP, 3,470 rpm
2 x 750 watt
1 3/16” – 30mm
6mm, 8mm, 10mm
see diagram
+67°/0°/-45°
two-hand safety operation
140” / 60” / 40”
1144 lbs.
M 100 0600
Operator panel
with two-hand
safety controls
Details
1. Saw head with
blade guard
2. drill gearbox
3. Drive motors
37
ACCESSORIES
Accessories
HOFFMANN Motors
530/750/1000 watt
DGS GlideStop
Fence System
Chip Breakers
Precision Collets
Collet Retaining Nuts
Dovetail Routing Machines & Double Miter Saws
Original Hoffmann accessories and parts are guaranteed to fit and compliment Hoffmann
equipment. In addition to standard accessories listed on our website, special fixtures,
brackets and clamps can be designed to meet customers’ specifications.
Accessories – Dovetail Routing Machines
38
Solid Carbide Router Bits
Ti-Al-N Coated Router Bits
Standard equipment
extended life bits
W-1, W-2, W-3, W-4
W-1, W-2, W-3, W-4
for X, M and P-series
6.00 mm, 6.35 mm, 8.0 mm
for 530/750/1000 w motors
22.5°, 30°, 45°
Center Fence Plates
Tall 45° Fence Plate
Inside Corner Fence Set
Tall Inside Corner Fences
Square Stop
for thin and tall stock
45° - L & R
for thin and tall stock
doubles as Set-Up Jig
Synchro Fence
Fence Extension
Mullion Fence
Flip-Stop
battery powered
adjustable from 18°-64°
rail with connectors
for coped mullion joints
for fence extension rails
Double Miter
Saws
Saw Blades
Chip Breaker
Carbide Router Bits
Hoffmann Motor
table inserts
W-1,2,3 with 6.00 mm shank
500 watt w. gear head
Horizontal Clamps
Rubber Bumper
Material Clamp Cylinder
ACCESSORIES
Laser Guide Light
MS 35
MS 35-SF
Length Stop Display
Magnetic Tape
39
FACE-FRAME NOTCHING MACHINES
HOFFMANN & MORSO
A Winning Team for Beaded Face-Frames
MORSO NXLEH
Electro-Hydraulic, Wide Capacity Face-Frame Notching Machine
Heavy-Duty, Professional Model for Higher Production Shops
The NXLEH is an automatic guillotine-style notching machine for the production of
beaded face-frames, French-mitered cabinet doors as well as muntin and mullion
joints. This model will accept moulding up to 8” wide, allowing the operator to
process virtually every face frame, including wide bottom and top rails.
The completely self contained machine is equipped with a heavy-duty motor and
hydraulic pump and operates with pressurized hydraulic fluid. An industrial-quality
PLC unit controls all movements – a clear acrylic guard and two-hand safety controls
are used for safe operation.
Standard Equipment
MORSO NXLEH series automatic, electro-hydraulic guillotine for beaded face-frames:
> with four short-arm flip-stops and two long-arm flip-stops
> with left and right hand side cast iron table extensions and fence rails
> with one set of original MORSO side knives, one ¾” and one 1” wide nose knife
Technical Data
Pump motor
Hydraulic System
Max. moulding width/thickness
Machine Controls
Nose knife capacity
Extension tables
Fence rails
Flip-stops
Table height
Width incl. fence rails
Weight
Order No.
40
220 volts, single or three phase, 60 Hz - 1,1 KW, 10 Amp.
1,200 psi (80 bar) - 1.85 gal. (7 liters) per minute
8” (200mm) / 6 1/4” (155mm)
Industrial PLC unit, proximity switches
1/2” – 1” width (1/4”, 5/16”, 1/2" nose knives require smaller cutting head)
heavy cast iron, machined surface, 30 3/4” long, one left and one right hand side
silver anodized aluminum, 59 1/2” total length, one left and one right hand side
aluminum, with locking lever, four with short arm, two with long arm
33” - floor to table surface
118”
320 lbs.
N 0018L
The Hoffmann Beaded Face Frame System offers cabinet and millwork shops of all sizes a fast, precise and efficient way to manufacture beaded face frames; whether it’s one or one hundred
frames per job. Starting with beaded moulding, the stiles are notched and the rails are coped on fixed-blade, guillotine style notching machines. For a standard stile-rail connection, this
operation takes about 5 seconds with our manual notching machine (the automatic model is even faster!). A second step takes place on Hoffmann dovetail routing machines equipped with
special fixtures for beaded material. Dovetail keyways are routed in all mating parts and the frames are assembled by simply applying some glue and inserting Dovetail Keys. No large clamping
tables or bar clamps are required, the frames can be sanded and finished immediately upon assembly. The notching machines are sold complete with table extensions, fence rails, flip-stops as
well as tooling and a detailed manual. The routing machines are set-up with a complete fixture set to process stiles and rails, but can also be used to process regular miter joints, compound
miter joints and butt joints. Solid carbide dovetail bits are installed and the machines are shipped ready for operation.
Notching Operation
Coping Operation
Routing Keyway in Notch
Routing Keyway in Cope
Completed Frame
Beaded moulding is notched by
making 2-4 cuts. Cock-bead stops are
adjusted to bead size and limit depth
of for perfect joints.
Moulding ends are coped on same
machine with adjustable center stop.
Coping cut is done in one pass.
Fixtures on routing machines hold
notched moulding accurately for
centered dovetail keyways.
Coped ends are routed on same
machine with removable square stop.
Stiles and rails are assembled with
glue and Dovetail Keys. No clamping
table, notch fixtures or other
fasteners are required.
A cabinet with a beaded face frame immediately conveys a high level of quality and craftsmanship. Precisely machined joints and accurately fitted inset doors and drawers elevate even the
simplest, single door design and distinctly set it apart from common overlay-door cabinets. Architects, Designers and Consumers have rediscovered this style and consequently, demand for
beaded face-frame cabinets is on the rise.
Notched joints in beaded face-frames are difficult to produce with consistent accuracy because three surfaces must meet perfectly for a tight joint. MORSO notching machines address this
problem by using three fixed knives; two side knives set a 45° angle and one nose knife, set parallel to the moulding. Changing the nose knife (available from 1/4” -1” wide) or sharpening
the knives will never reduce the notch dimension or change the cutting angles – the machines produce consistent results even after many years of use.
The face-frame fixture kit installed on Hoffmann routing machines will not interfere with the miter joining operation of the machine. Locator blocks are used position the square stops when
processing beaded moulding; to produce a miter joint the square stops are removed and the include center fence plate is installed in less than a minute.
41
MORSO NFXL
Manual, Wide Capacity Face-Frame Notching Machine
Heavy-Duty, Professional Model
The NFXL is a heavy-duty foot pedal operated notching machine for the production of beaded face-frames,
French-mitered cabinet doors as well as muntin and mullion joints. This manual model will accept moulding up
to 8” wide, allowing the operator to process virtually every face frame, including wide bottom and top rails.
The machine features a heavy-duty steel frame with cast iron tabletop. The vertical travel of the cutting head, which
is also made of cast-iron, can be adjusted depending on workpiece thickness, assuring comfortable operation.
Standard Equipment
MORSO NFXL series foot operated guillotine for beaded face-frames
> with four short-arm flip-stops and two long-arm flip-stops
> with left and right hand side cast iron table extensions and fence rails
> with one set of original MORSO side knives, one ¾” and one 1” wide nose knife
Table view
1. Cast iron cutting head
2. Laminated side and nose knives
3. L & R fence rails
4. Moveable center fence assembly
5. Adjustable flip-stop
6. Cast iron table extension
Technical Data
Max. moulding width / thickness
Machine Controls
Nose knife capacity
Extension tables
Fence rails
Flip-stops
Table height
Weight
Order No.
42
8” (200mm) / 6 1/4” (155mm)
manually controlled with hand lever and foot pedal
118”
220 lbs.
N 0017L
MORSO NM
Manual Face-Frame Notching Machine
Heavy-Duty, Professional Model
Manual Face-Frame Notching Machine
Standard-Duty Model
The NFL is a heavy-duty, foot pedal operated
notching machine for the production of beaded faceframes, French-mitered cabinet doors as well as
muntin and mullion joints. This manual model will
accept moulding up to 2 3/4” wide, allowing the
operator to process virtually every face frame,
including wide bottom and top rails.
The NM is a manually operated, standard-duty
notching machine for the production of beaded
face-frames, French-mitered cabinet doors as
well as muntin and mullion joints. This manual
model accepts material up to 4 1/2” wide,
allowing the operator to process a wide range
of face frame moulding sizes.
The machine features a heavy-duty steel frame with
cast iron tabletop. The vertical travel of the cutting
head, which is also made of cast-iron, can be
adjusted depending on workpiece thickness,
assuring comfortable operation.
Operation of the machine, cutting head and
length stop design are based on the larger NFL
and NFXL models, the main differences are a
reduced overall footprint and smaller cutting
head and knives. The machine features a steel
frame with cast iron tabletop. The vertical
travel of the cutting head can be adjusted
depending on workpiece thickness, assuring
comfortable operation.
Table view
1. Cast iron cutting head
2. Laminated side and nose knives
3. Fixed center fence assembly
4. Adjustable flip-stops
5. Cast iron table extension
Technical Data
Machine Controls
Nose knife capacity
Extension tables
Fence rails
Flip-stops
Table height
Weight
Order No.
MORSO NFL
Technical Data
2 3/4” (70mm) / 6 1/4” (155mm)
manually controlled with hand lever and foot pedal
118”
220 lbs.
N 0015L
Max. moulding width / thickness 4” (100mm) / 3” (75mm)
Nose knife sizes
1/2” – 1” width (1/4” – 5/16” – 3/8” with optional smaller NMS cutting head)
Extension tables
sheet metal construction, black finished surface, 18 3/4” long,
one left and one right hand side
Fence rails
Flip-stops
aluminum, with locking lever, one per side plus one center stop
Table height
63”
Weight
110 lbs.
Order No.
N 0076
43
MORSO NLEH
Accessories
Electro-Hydraulic Face-Frame Notching Machine
Heavy-Duty, Professional Model for Higher Production Shops
MORSO Notching Machine Accessories
The NLEH is an automatic guillotine-style notching
machine for the production of beaded face-frames,
French-mitered cabinet doors as well as muntin and
mullion joints. This model will accept moulding up
to 2 3/4” wide, allowing the operator to process
virtually every face frame, including wide bottom
and top rails.
The completely self contained machine is equipped
with a heavy-duty motor and hydraulic pump and
operates with pressurized hydraulic fluid. An
industrial-quality PLC unit controls all movements –
a clear acrylic guard and two-hand safety controls
are used for safe operation.
Original MORSO accessories are guaranteed to perform. Complete knife
sharpening services are available for side and nose knives.
MORSO Side Knives
MORSO Nose Knives
Laminated steel
From 1/4” – 1” width
Chip Breaker
Center Fitting
Nylon table insert
Technical Data
Pump motor
Hydraulic System
Machine Controls
Nose knife capacity
Extension tables
Fence rails
Flip-stops
Table height
Weight
Order No.
44
220 volts, single or three phase, 60 Hz - 1,1 KW, 10 Amp.
1,200 psi (80 bar) - 1.85 gal. (7 liters) per minute
2 3/4” (70mm) / 6 1/4” (155mm)
Industrial PLC unit, proximity switches
118”
320 lbs.
N 0016L
DGS 1000
DGS-DD
Manual fence system
Digital upgrade for DGS 1000
Perfect Half-Lap Joints with
HOFFMANN-MORSO
Machine packages include tooling for
both machines and complete fixture
kits to process beaded material on
routing machines.
Half-lap joints are a traditional and proven way of joining window
mullions at 90 degree angles. This type of joinery is aesthetically
pleasing and easy to assemble. And with the horizontal and vertical
mullion being full length, the finished mullion grill is always perfectly
aligned and stronger than a grill with short, coped cross bars.
N0001
N0002
N0003
Hoffmann MU-2 manual routing
machine and MORSO NFL manual
notching machine
Hoffmann MU-2P pneumatic
routing machine and MORSO NFL
manual notching machine
Hoffmann PU-2 pneumatic routing
machine and MORSO NFL manual
notching machine
(2 ¾” max. width)
N0001X
N0002X
N0003X
machine and MORSO NFXL manual
notching machine
routing machine and MORSO NFXL
manual notching machine
machine and MORSO NFXL manual
notching machine
(8” max. width)
(8” max. width)
(8” max. width)
N0004
N0005
N0006
machine and MORSO NLEH
automatic notching machine
routing machine and MORSO NLEH machine and MORSO NLEH
N0004X
N0005X
N0006X
machine and MORSO NXLEH
Hoffmann MU-2P pneum. routing
(8” max. width)
(8” max. width)
(8” max. width)
Half-lap joints can be produced in window and door mullions, either
applied or true-divided style. Even small mullion grills for cabinet doors
can be produced in house – an especially attractive option if beaded
face-frames are manufactured as well.
HOFFMANN-MORSO
Equipment Packages
The process
The mullion bars are notched on both sides on a MORSO notching
machine. Adjustable stops aid in positioning the material for proper
notch spacing.
The notched mullion is then placed on a HOFFMANN routing machine
equipped with half-lap fixtures and a spiral router bit. The bit is set to
remove ½ of the stock thickness. One mullion is routed with the top side
against the fence, the other one with the back side. A special down-cut
router bit drastically reduces tear-out of the profiled material.
Mullion bars are notched
on MORSO notching
machine.
Mullion bars are routed
on Hoffmann routing
machine.
Assembled half-lap
joint.
45
EDGE LIPPING PLANER
BH-556 Edge Lipping Planer
Precision Power Planer for Flush-Trimming of Solid Wood Edges
The BH-556 hand-held power planer is designed specifically for flush trimming of solid wood edges, a process often tackled
with a combination of routers, belt sanders and hand planes, with less than satisfactory results.
Typical applications in a woodworking shop include
> solid wood edges on tabletops
> curved edges on laminated store fixtures
> thin veneer edgebanding on bookshelves
> flush-trimming of face-frames on cabinet sides
> wood edges on exposed wall panel systems
> hardwood edging on rounded architectural panels
> flush trimming of adhesive seams on solid surface panels
Manufactured in Switzerland, the machine features an innovative self-locking blade
adjustment in 4/1000" (1/10mm) increments. Once set, the setting remains in
place until changed by the operator, eliminating the chance for inadvertent
damage to the workpiece. Solid hard and softwood edges as well as veneer
and laminate edgebanding is trimmed in a single pass; edges wider than
2 1/4" are planed in multiple passes.
Safety Features
The patented, self-closing safety head guard is made of steel for years
of reliable protection. The spring loaded design closes the guard as soon
as the machine is lifted off a panel, completely covering the coasting
cutter head.
Technical Data
46
Power Supply
Motor
Cutter head
Knives
Weight
Warranty
120 Volt, 60 Hz, 1,400-watt motor
26,000 rpm
16,000 rpm
2 1/4" wide, solid carbide, double-sided
11 lbs.
One year on parts and workmanship
Order Number
E 202000
Precise Cutting
Depth Adjustment
Patented, Self-Closing
Cutter Head Guard
PTFE-Coated Base Plate
Accessories
A sturdy knob mounted on top of the motor
casting is used to adjust the depth of cut. A
ratcheting adjustment screw provides feedback to
the user; every “click” moves the base plate
precisely 4/1000”. The screw is spring-loaded and
self-locking to eliminate inadvertent changes.
The design of the blade drum guard assures safety
and ease of use. The steel guard is spring-loaded
and covers the whole underside of the blade drum.
Upon lifting the machine off the work surface, the
guard pivots forward and covers the cutter head
completely, allowing the machine to safely coast
to a standstill.
On the underside the cast-aluminum base plate is
precision machined and finished with a powder
coating containing PTFE (Teflon©). This improves
wear ability and reduces the possible scratching
of delicate surfaces. The coating is a wear surface
and the base plate is designed for quick and easy
replacement by the machine operator.
Each machine is delivered ready for use with two
solid carbide knives already installed. Original
replacement knives are available in economical
10-packs. The knives are solid carbide, doublesided and a recessed index line allows for fast
changeovers and automatic resetting.
EDGE LIPPING PLANER
Solid wood edges are commonly applied around panels made of plywood, MDF, particle board, etc. and while the panel surfaces are either bare, veneered or covered in laminate, the problem
for the woodworker is always the same: "How do I trim the edge flush with the panel without damaging the surface?" Many different approaches have been tried in the past, including using
straight bits in plunge routers (which often leads to swirl marks), using a handplane (which is tedious and requires a fair amount of practice) or judicious use of a belt sander (with mixed
results in a best case scenario). The BH-556 solves all of these problems with a single pass of its high-speed cutter head!
Whenever a job requires the flush-trimming of solid wood edges on panels, in the shop or on
site, the BH-556 does the work quickly and accurately so you can go on to the next project.
Miter-joined corners are planed flush
without tear-out.
Butt-joined corners are planed flush
without tear-out.
Up to 1/8” material can be removed in one pass. (Dust collection hose removed for photographic purposes).
47
ENGINEERING SERVICES AND SYSTEM SOLUTIONS
Engineering Services and Customer Specific System Solutions
If our standard dovetail routing or sawing/routing combination machines are not the perfect choice for a given application and made-to-order
equipment is necessary to meet our customers’ needs, we rise to the challenge!
Hoffmann Engineering Solutions is a department of the Hoffmann Company whose sole purpose is to design, built and implement customer specific
manufacturing systems to the highest standards. Our experience ranges from routing, sawing and cutting to hole drilling and automatic assembly of
a variety of products worldwide.
Hoffmann Engineering Solutions’ expertise covers the following areas
>
>
>
>
>
Cabinet and Furniture Production (kitchens, wall units, doors, cabinets, beds, tables, outdoor furniture)
Furniture, Cabinet and Store Fixture components (frames, base moulding, trim and casing, crown moulding)
Building Components (windows and doors, sunrooms and saunas, conservatories, post and beam construction)
Special Applications, including wood casket manufacturing, flooring and modular home components
Architectural Millwork, window and door casing and brick mold,
plantation shutters in solid wood and PVC
Depending on the application, the material
being processed and the required output,
numerically-controlled, single and multi axis
machining centers are designed in close
cooperation with our customers.
Controls are generally Windows based PC’s
and custom software is included for
seamless integration with existing
manufacturing lines.
SO 7.215 - Automatic Five Axis Routing Machine
48
Cutting
Solutions
Routing
Solutions
Drilling
Solutions
Software
Solutions
Systems
Solutions
From tiny, applied moulding with 3/8”
width to large wood casket sides with
sizes up to 24” wide, our cutting
solutions are second to none. We
understand that quality, alignment
and tightness of the finished joint
always start with a perfect cut.
Over 20 years experience has made us
experts in the design and manufacture
of routing machines. Motor speeds,
tooling geometry and material are
carefully matched to any given
application. This attention to detail
assures dovetail keyways without
tear-out – every time.
Individual or multiple holes, in one
plane or at different levels, with a
single boring head or with a multispindle design – your requirements
are met by our solutions.
Efficiency, accuracy and reliability of
any equipment rely on the support of
different elements: well engineered
mechanical construction, highestquality components and user-friendly
software and controls. At Hoffmann,
we combine them into one machine –
built for you!
In today’s manufacturing environment,
reliability and efficiency are more
important than ever. Slow cycle times,
additional material handling and
rejected work all cut into your bottom
line. Hoffmann can design a solution
for you, up to and including hopper or
magazine fed raw material and finished
product handling with conveyor belts,
pusher arms, etc.
Incorporating the latest in high-tech
German engineering in every step of the
design, from saw spindles and bearings
to drive belts, application optimized
saw blades and fine-tuned tooling
speeds, ensures the desired result.
Hoffmann Engineering Solutions is your one-stop contact for high-end custom equipment for the woodworking field and related industries. From window and door production to curtain-wall
systems and sunrooms, from large specialized machines for the efficient manufacture of wooden caskets to equipment for interior millwork and custom woodworking companies, Hoffmann
machines are designed for your specific process and are always built to last.
Every custom machine begins and ends with one simple question: “What can we do for you?”
Tell us what you need and let our team work with you to create the best equipment solution for your company.
We welcome the challenge and appreciate the confidence placed in us.
49
50
SO 7.174
SO 7.165
Sawing and Routing Combination Machine
Sawing and Boring Combination Machine
Designed and built to
customer’s specifications.
Designed and manufactured
after thorough review of
customer’s products and
current processes.
For length cutting and
dovetail keyway routing
of a variety of different
profile dimensions.
For length cutting and drilling
of up to 18” (460mm) wide
architectural door jambs.
Machine Highlights
> Automatic workpiece length adjustment
> Servo driven main axis
> Industrial PLC controls with automated error reporting
> Flat-bed material loading and staging area
> Automatic gripper for material feed
> Custom gripping shoe for 13 different profiles
Machine Highlights
> To process side jambs as well as header parts
> Automatic workpiece length adjustment
> Two automatically positioned stops for header parts
> Saw head tilting range 90° - 45° on both sides
> Two 15-bit drilling heads installed
> Automatic cut-off removal
Workpiece dimensions
width
3/4” – 4 3/4”
height 3/8” – 2 3/8”
length 15” – 100”
Max. jamb width 18”
(460mm)
max. material length 110” (2800mm)
(20mm – 120mm)
(10mm – 60m)
(375mm – 2500mm)
SO 7.211
Five Axis Routing Machine for FoX Decking Keys
Custom-Made Double Miter Saw with Integrated Boring Heads
Custom routing machine to
process solid wood planks for
installation with FoX
Decking Keys.
Built to process wide and heavy wood
boards (casket components)
Unique machine design allows
keyway routing along one board
side and one board end in one
machining cycle.
Capable of cutting and drilling side
and end panels with compound
angle cuts.
Machine highlights
> Raw material hopper system for up to 30 boards
> Automatic infeed and positioning of raw material
> Routing along one side and across end of board in one cycle
> Parts are re-inserted into hopper to process other sides
> Finished parts are ejected for easy removal
> High production capacity of up to 2300 sqft. (250m²) per shift
> High-frequency router motors
Machine highlights
> Automatic, four-axis angle adjustments for saw heads
> Servo-driven length adjustment
> Additional servo axis for cross panels
> Finished material removal with conveyors
> Operator control panel with 10” color touch-screen
> Software designed to customer’s requirements
width
3 1/8” – 6”
length 18” – 51”
height 7/8” – 1 1/2”
length 10” – 86 1/2”
width
2” – 25 1/2”
(80mm – 150mm)
(460mm – 1300mm)
(22mm – 38mm)
SO 7.215
(250 – 2200mm)
(50mm – 650mm)
51
WINDOWS · FACADES · BUILDING ELEMENTS
Hoffmann Keys Everywhere
Joining Technology for Windows, Doors, Glass Facades and Interior Woodwork
The Hoffmann Dovetail Joining System is a unique way of efficiently joining wood
and wood related materials like MDF, plywood, particle board, etc. Most
commonly, the system is used for all types of miter joints, on anything from
small, applied moulding to mitered cabinet doors, base frames and
furniture components. Furniture and picture and stretcher frames shipped
ready-to-assemble (RTA) are another area were Hoffmann Keys solve an
assembly problem.
Other applications include difficult to assemble compound miter joints, as found
on crown moulding around the top of cabinets, on custom store fixtures and
even casket lids. Square or butt-joints are another field of application, from
face-frame assembly to trim carpentry (plinth or corner block-to-casing joint)
all the way to heavy post and beam construction for sunrooms and
conservatories.
All in all, the applications are as different and numerous as the customers, from small one-man
custom shops to large production factories, from shutter manufacturers to architectural millwork
shops, from stair builders to yacht outfitters, from custom woodworking shops to furniture and
store fixture plants to outdoor furniture manufacturers.
See a selection of the almost countless possible applications and uses
for the Hoffmann Dovetail Joining System.
Woodworking Field
>
>
>
>
>
>
52
Mitered cabinet doors
Office furniture moulding
Architectural millwork
Wall paneling systems
Coffered ceilings
Applied moulding
>
>
>
>
>
Furniture components
Flag and shadowbox display cases
Interior door and window trim
Canvas stretcher frames and picture frames
Wooden clocks, jewelry boxes and games
Building components
Outdoor applications
>
>
>
>
>
>
>
>
>
>
>
>
>
Solid wood tilt and turn windows and doors
Curtain wall systems
Screened-in porches and sunrooms
Aluminum clad windows
Balcony and patio doors / entry doors
Post and pillar trim kits
Exterior door and window trim
Patio and balcony decking
Planters and benches
Outdoor furniture
Garden arbors
Outdoor shower screens
Pool benches and tables
Technique and Production
Mitered solid wood and aluminum-clad wood windows and doors have become an ever more important product in the building industry in past decade. Aside from standard tilt-and-turn
windows and doors, new designs have evolved that include tilt-and-slide doors, fixed units and special glazing systems for sunrooms, conservatories and overhead skylights.
Hoffmann has been instrumentally involved in the design and testing of various corner joining methods for windows according to IV68, IV78, IV88, IV98, etc. standards. The combination of
Hoffmann Dovetail Keys and hardwood dowels has proven itself in the most demanding tests required by a number of European and American testing institutes.
Window Sash
Window Frame
Router and Drill
Configuration
Meeting demanding production levels
Hoffmann MS35SF and PP2-NC
Joining Mitered Window Frames
Production Processes
The frame profiles are cut to length;
Dovetail keyways are routed and dowel
holes are drilled to specifications.
Hardwood dowels are inserted.
Glue is applied to the mitered
faces, the parts are aligned and
Dovetail Keys are inserted to lock
the joint in place.
The pre-assembled aluminum
frame is installed and the
window frame is complete.
The sash profiles are cut to length;
Dovetail keyways are routed and dowel
holes are drilled to specifications.
Hardwood dowels are inserted.
Glue is applied and the sash
corners are assembled. IG unit is
installed and held in place with
aluminum frame.
53
Post and Beam Construction
Modern post and beam construction, whether used in commercial curtain walls or sunrooms, screened porches and
conservatories for private residences, places a high demand on every connection. Designers and Architects request thinner
profiles for aesthetic reasons and Hoffmann has responded with the W-4 Key to this growing design trend.
After extensive testing at renowned and accredited testing facilities, the use of Hoffmann W-4 Keys in connection with
wooden dowels was approved for the construction of post and beam walls.
Perhaps most importantly, the German Institute for Building Technology (Deutsches Institut für Bautechnik) approved W-4
Keys in PA plastic as well W-4 Keys in 3-ply solid oak, for structural members as small as 50mm wide. The W-4 Keys supply
the pulling force and assure the joint is pulled tight while the dowels add structural strength and load-bearing capacity.
Time Savings and Ease of Assembly
The square joint connection in post and beam construction with W-4 Keys and dowels greatly improves production and
assembly time. All components are pre-cut, routed and drilled in the shop and on-site assembly requires only a hammer.
And for situations were prefabrication is not feasible e.g. members connecting to existing structures needing to be fitted on
site, we offer a solution as well. The dovetail keyway is routed on a portable bench-top routing machine and the dowel holes
are drilled with a precision boring jig made to reference off of the W-4 keyway. The result: Perfectly aligned joints, even
when machined on-site.
Manufacturing and Assembly Process
Wood components are cut to
length. Keyways for W-4 Keys
are routed and dowel holes
are drilled.
54
Square Joints
with W-4 Keys
and Dowels
Dowels are inserted and glue is
applied to all mating surfaces
Parts are aligned and W-4 Keys
are driven in to lock joint.
Hoffmann offers a variety of different machine models for routing
and routing/drilling operations. Modifications and special fixtures
can be supplied to process even the largest timbers.
For Efficient Production
Glazing profiles with
weather-stripping are
installed
Exterior cover profiles are
fitted and snapped in place.
PU 2-VH
Drilling template
Overhead Glazing Construction
For the production of interior doors, Hoffmann
Keys can be used in both casing corner joints
(mitered or square) as well as in the assembly of
the door panels themselves. The Keys help lock the
door panels securely at each corner and they allow
the manufacturer to supply the casing components
unassembled. This saves not only on
transportation costs but also greatly reduces the
chance of damages during transit. On-site, the
installer simply assembles the casing frames with
Dovetail Keys, inserted from the back and hidden
from view. No clamps, staples or screws are needed
and the corners are always perfectly aligned.
Extensive wood-framed roofs have
been constructed in commercial
building projects. The substructure
was designed as a skeletal post and
beam construction and Hoffmann
Keys were approved for the squarejoint connections.
St. David’s Shopping Mall
in Cardiff, UK
More applications for Dovetail Keys are found in
doors with glass panels, for glazing beads, muntins
as well applied bolection moulding.
Door Production
Manufacturing Process
Custom-made solution, work station includes drilling
and routing operations per customers’ specifications.
The framework substructure
and ceiling support are
designed as a classic wood
frame construction.
Highlights:
>
Three multi-spindle heads for hinge preparation
>
One striker plate routing station
>
One routing station for lock and lever assembly
>
One striker plate drilling station
>
Two routing stations for Hoffmann Keys at each
end of the door frames
Hoffmann Keys in size W-4 are used on all cross and t-joints,
assuring a tight fit and level plane for the glazing profiles.
55
Certificates and Awards
Accredited testing facilities in different countries have tested our Equipment, our Dovetail Keys and our Joining System and their approvals are a
testament to the quality, reliability and safety of Hoffmann products worldwide.
Test Certificate
CEBTP – France
Test Certificate
DIBt - Germany
Test Certificate
ATI - USA
German Employees’ Insurance
Agency, Technical Committee
for Woodworking.
Regional Direction
Ile–de–France.
German Institute for
Building Technology.
Approval of windows with
mitered corners joined with
Hoffmann Keys and dowels.
Approval for Hoffmann
W-4 Keys for general use
in timber construction .
Architectural Testing
Institute, Miami – Dade
County Hurricane Test.
Tested MS35SF double miter
saw with additional cross-cut
saws.
Approval for windows with
mitered corners joined
with Hoffmann Keys and
dowels for areas
threatened by hurricanes.
Test Certificate
eph – Germany
Test Certificate
BG – Germany
Wood Technology Laboratory.
German Occupational
Safety Administration.
Approval for windows with
mitered corners joined with
Hoffmann Keys and dowels.
Tested MS-35 double
miter saw.
Hoffmann Machine Company, Inc.
1386 Drexel Road · Valdese, NC 28690 – USA
Toll-free phone (866) 248 – 0100
Phone
Fax
(828) 430 – 4510
(828) 430 – 4620
E-mail
Website
[email protected]
www.Hoffmann-USA.com
We reserve the right to make technical and design changes without prior notice.
We´re found in the
best joints...worldwide!
...realisierung...mantwill.com...
Test Certificate
DGUV - Germany

Hoffmann Machine Company

Transcription

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