AEM Catalog
Transcription
AEM Catalog
Table of Contents H o r s e p o w e r. I t ’ s h o w o u r r e p u t a t i o n w a s b u i l t . 2 About AEM 3 Tru-Time Adjustable Cam Gears 22 AEM Racing 4 Tru-Time Cam Gear Applications 23 New Products and Features 6 Tru-Power™ Pulleys 24 Cold Air Induction Systems 8 Tru-Power™ Pulley Applications 25 V2 Air Induction Systems 9 High Volume Fuel Rails 26 Air Bypass Valves/Filter Cleaning System 10 High Volume Fuel Pressure Regulators 27 Short Ram Induction Systems 11 High Volume Fuel Filters 28 Air Induction System Applications 12 High Volume Fuel Delivery Applications 29 BRUTE FORCE Intakes 14 Big Rotor Brake Systems 30 BRUTE FORCE Applications 15 Big Rotor Brake Applications 31 Plug & Play Programmable EMS 16 High Performance Brake Pads/Applications 32 Sensors 17 Engine Accents/Accessories 33 Wideband UEGO Controller/Gauges 18 Miscellaneous Parts 34 C2DI Ignition Modules 19 AEM Marketing 35 Electronics Applications 20 aempower.com About AEM Advanced Engine Management Engineered To Outperform At AEM our mission is clear. We engineer products that outperform the competition, and create original product designs that revolutionize the industry. We accomplish this through an unwavering commitment to thorough research and development and strict manufacturing processes. We invest heavily in R&D and manufacturing equipment, and take great strides to control every aspect of these processes. It’s how we’ve spent the last 17 years building our reputation and it is how we will continue to maintain our status as an industry leader for years to come. When enthusiasts buy AEM performance parts, they are getting the finest engineering, highest quality and best value our industry has to offer. Look no further than our products for proof: We pioneered the Cold Air for sport compacts, invented the air bypass valve and V2 induction system, and created the first standalone programmable engine management system that uses a factory wiring harness. For 2004, we’ve raised the bar again by creating the first twin-capacitive discharge ignition module, the including Motor Trend, Car & Driver, Turbo, Sport Compact Car, Super Street, Modified, 5.0 Mustang & Super Fords, NMRA Race Pages, Truckin’, 4 Wheel Drive & Sport Utility, 4Wheel & Off Road and more. The reports of these independent tests prove time and again that AEM performance products consistently outperform the competition. Which is also why you will find AEM products under the hoods of many of the best racing teams and industry experts nationwide. Manufacturing unrivaled products isn’t the only way we strive to bring you the best. We’ve increased our marketing presence through our print ad campaign, three new websites, EMS factory training seminars, trade and consumer show attendance, and crosspromotions with video game and toy companies. AEM Racing’s AEM/DriverFX.com Civic, the World’s Fastest Sport Compact (207.8 MPH) and Quickest Honda (6.90 seconds) not only set these records in its first year of competition, but did it using off-the-shelf AEM performance parts. most accurate, affordable wideband UEGO controller, and designing hybrid intake systems that serve as direct-fit replacements for The results of these efforts are a strong presence throughout the industry, and one that sends a clear, consistent message: AEM enthusiasts with engine swaps. But don’t take our word for it. Our products are consistently put to the test by the industry’s leading automotive publications products are Engineered To Outperform. aempower.com 3 New Products and Features Racing Designed and built by AEM Racing Exterior BODY: Lightweight carbon-fiber Civic body PAINT: 2003 Viper red with black trim Wheels & Suspension WHEELS: Weld Racing FRONT TIRES: Toyo skinnies REAR TIRES: Racing slicks BRAKES: Lamb carbon fiber (front & rear) Interior SEAT: Carbon Fiber STEERING WHEEL: Sparco GAUGES: AutoMeter Chassis CHASSIS: Chromoly steel by Don Ness Racecars CHASSIS DATA AQ: Racepak FRONT SHOCKS: Lamb adjustable REAR SHOCKS: Koni Electronic REAR SPRINGS: Titanium Race Crew DRIVER: Stephan Papadakis CREW CHIEF: Jerry Mallicoat PROGRAM MANAGER: John Concialdi RACE ENGINEER: Mark Cheyne (RB) SPECIAL RECOGNITION: AEM R&D, Cosworth Engineering Engine: ENGINE: 3.0-liter V6 NSX CRANKSHAFT: Velasco Steel Billet RODS: Saenz titanium PISTONS: Wiseco forged CAMSHAFTS: Crane ROCKER ARMS: AEM CAM GEARS: AEM INTAKE MANIFOLD: Hogan ENGINE MANAGEMENT: AEM EMS AIR/FUEL RATIO CONTROLLER: AEM Wideband UEGO DATA ACQUISITION: AEM EMS FUEL PUMP: Waterman Racing Components DRY SUMP SYSTEM: Bill Dailey Engineering THROTTLE BODY: AccuFab TURBOCHARGERS: Innovative Turbo Systems WASTEGATE: Innovative Turbo Systems EXHAUST: 321 Stainless-steel IGNITION: AEM SPARK PLUG WIRES: MSD SPARK PLUGS: Denso RADIATOR: Fluidyne CLUTCH: East West titanium BELL HOUSING: Trick titanium MACHINE WORK: Cosworth Engineering 4 1,500 Horsepower, Six-second Elapsed Times, Off-the-Shelf AEM Performance Parts The AEM/DriverFX.com RWD Civic was developed with two goals in mind; create the World’s Fastest Sport Compact and use that platform to test AEM products in the harsh environment of drag racing. In 2003 AEM achieved these goals by capturing the “World’s Fastest” title and utilizing off-the-shelf AEM Cam Gears, Fuel Pressure Regulators, Engine Management, C2DI Ignition Module and Wideband UEGO Controller. In only its first season, the AEM/DriverFX.com RWD Civic became the World’s Quickest and Fastest Honda, and World’s Fastest Sport Compact. AEM Racing’s RWD is only the fifth Sport Compact to join the NHRA’s 200 mph Club, with a best e.t. of 6.90 and a best mph of 207.8, and the FWD Civic is currently the World’s Quickest and Fastest Front-Wheel-Drive drag car. In 2004, AEM Racing will compete for the championship in a major drag racing series, and continue its quest to become not only the Fastest Sport Compact in the World, but also the Quickest. As AEM continues to lead the industry in technological innovation, the Drag Civics will serve as test beds, ensuring that AEM performance products will withstand the harshest racing and performance environments. Log on to a e m p o w e r . c o m for more information on AEM Racing and Stephan Papadakis! AEM Racing AEM has sponsorship and engineering commitments with some of the country’s top racing teams: “I am proud to work with a company that takes its product engineering so seriously. The development we do at AEM Racing designing and testing products for our PRO drag cars crosses over into everything AEM makes for high performance street cars. AEM is an industry leader, and proves it every year with unique and innovative product designs.” Stephan Papadakis, AEM Racing Photo courtesy of “AEM is synonymous with quality. When you use products as hard as we do in racing, you have to count on them being the highest quality and not breaking. The extra time and effort that AEM puts into their research and development really shows. We know that every product we get from them is a winner. Whether it's the brakes, an intake or the EMS, we put it on the car because we know it is going to work.“ Christian Rado, World Electronics Racing Photo courtesy of “It's good to see an American company that has world-class quality and performance. AEM's craftsmanship is untouched by many companies in this industry. What I respect about AEM is that they don’t release a product unless it is proven to perform. And when it comes to racing, AEM is on a different level. I met (AEM Chief Engineer) John Concialdi back in the mid-90's, and since then the AEM name has commanded respect in the racing industry. Their products are always on the fastest cars.” Jeremy Lookofsky - L’ Natural Racing Photo courtesy of “As an engineer/scientist/racer, precision, attention to detail and reliability are very important to me. AEM products provide me these qualities, and much more. Their expertise and ingenuity allow me to continue to break national records, and succeed in the sport compact racing arena.” Bisi Ezerioha - RS Machine/Torco Oil/WebCam Racing Photo courtesy of 5 New Products and Features Gauge-Type Wideband UEGO Controller AEM’s integral Gauge-Type Wideband UEGO Controller is the most accurate, affordable UEGO controller available. This unit features an LED readout and sweeping LED The Only One of Its Kind! “needle” that changes colors as Air/Fuel ratios (AFR) change from lean to rich, and is a must have item for monitoring AFR on high-performance vehicles. This standard size gauge fits in most gauge pods and works with any stand-alone engine management system. Turn to page 18 for more information. Wideband UEGO Controller Like its gauge-type counterpart, AEM’s Wideband UEGO Controller is the most cost effective, accurate UEGO sensor controller available. This unit is available in single- and dual-channel modes for everything from four-cylinders to V10s, and can be used with any stand-alone engine management system. Turn to page 18 for more information. Multi-Channel C2DI Ignition Module AEM’s digital Multi-Channel C2DI is the smallest, lightest, most affordable CDI on the market. AEM’s C2DI is the only unit that utilizes two capacitors, allowing it to store the energy for two distinct spark events and produce full spark energy for each individual spark plug including high-rpm V8s, and even rotary engines utilizing separate leading and trailing ignition maps. This unit is available in four- and eightchannel configurations, works with O.E.M. coil-on-plug or distributed spark systems, and is ideal for applications that utilize any aftermarket stand-alone engine management system. Turn to page 19 for more information. New and Improved AEM Websites AEM has created three new websites for its Sport Compact, BRUTE FORCE (domestic) and Electronics product lines. Upgraded features include product search by application, a dealer locater, product FAQs, technical discussions, AEM Racing coverage and more! Log on to aempower.com and select the site you wish to enter from the entry page. AEM/DriverFX.com RWD Civic World’s Quickest & Fastest Honda World’s Fastest Sport Compact Best E.T. Best MPH 6 6.90 207.8 Log on to a e m p o w e r . c o m for the latest New Products and Features from AEM! New Products and Features BRUTE FORCE For Musclecars AEM is proud to introduce BRUTE FORCE intakes for popular late model musclecars. AEM BRUTE FORCE intakes are developed for maximum flow without sacrificing lowand mid-range torque and power. AEM has also significantly expanded its truck and SUV BRUTE FORCE applications for 2004. Turn to page 14 for application information. Hybrid Intakes for Engine Swaps Do your customers have Prelude engines in Civic hatchbacks? AEM has an intake for you! AEM’s direct-fit Hybrid intake systems are designed for popular engine swaps. Like every product AEM manufactures, each system is dyno-tested to create more useable horsepower and torque than any other intake system available. AEM Hybrid intakes are available in the company’s titanium-look powdercoating only, and are the only intakes AEM manufactures that are not C.A.R.B. exempt. Applications on page 13. Factory Training Seminars AEM’s EMS Training Seminars are open to technicians of qualified tuning shops only (not open to the public at this time) and are limited to eight attendees per seminar to ensure one-on-one interaction with AEM EMS engineers. The training seminars are two days long, with the second day focusing on the dyno performing hands-on tuning. Topics covered include how to successfully install and tune an AEM EMS including tuning for boost, fuel, closed-loop AFR, cold startup and more. Seminars are free of charge; however, attendees are responsible for their own travel and accommodations. Upon completion of the seminar, attendees are given a certificate of completion and put on AEM’s referral list of factory-trained tuners in the sales department and on the company’s website. Call (310) 484-2322 and ask for the Electronics Department for more information. AEM/DriverFX.com FWD Civic World’s Quickest & Fastest Front Drive First FWD in the 9s and 8s • First FWD to go 160, 170 and 180 mph Best E.T. Best MPH 8.12 184.00 Photo courtesy of Log on to a e m p o w e r . c o m for the latest New Products and Features from AEM! 7 Cold Air Induction Systems Outperforms Every Cold Air on the MArket AEM pioneered the Cold Air induction system for sport compact cars in 1995. Our Cold Air systems are dyno-proven to create more useable power than any other system of their kind. Every AEM Cold Air induction system features an individually tuned inlet pipe and relocates the filter outside of the engine compartment for a cooler intake charge. Every AEM air induction system features the highest standards of construction; we even guarantee them for the life of your vehicle. All AEM Cold Air systems are either C.A.R.B. exempt or pending C.A.R.B. exemption (50 state legal). Key Features: ◗ OUTPERFORMS EVERY COMPARABLE INTAKE SYSTEM ON THE MARKET ◗ EVERY COLD AIR SYSTEM IS C.A.R.B. EXEMPT OR PENDING C.A.R.B. EXEMPTION (50 STATE LEGAL) ◗ UTILIZES A COMPLETE HARDWARE KIT WITH SOFT MOUNTS FOR A GUARANTEED PERFECT FIT ◗ AVAILABLE POWDERCOATED IN RED, BLUE OR SILVER, OR WITH A MIRROR-POLISHED FINISH ◗ ONE-PIECE, FOUR-LAYER, COTTON-GAUZE AEM AIR FILTER PROVIDES SUPERIOR FILTRATION ◗ COMPREHENSIVE INSTALLATION INSTRUCTIONS, DECALS AND LICENSE PLATE FRAME INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ LIMITED LIFETIME WARRANTY DEVELOPMENTAL QUALITY CONTROL Once AEM designs a prototype intake system, there are several tools it uses to ensure that the same design that fit perfectly during development makes it into an AEM Induction System box. One of these tools creates a digital blueprint of the prototype that allows us to electronically transfer the exact product dimensions to one of our computerized CNC mandrel benders. In addition to speeding up the production process, this tool ensures that your AEM intake will fit perfectly every time, on every car. 8 Log on to a e m p o w e r . c o m for a factory tour of AEM! V2 Induction Systems Outperforms EVERY Induction System Including our own Cold Air! On a dyno graph, the area under the powerband (or curve) represents the amount of effort that an engine is producing. The larger the overall area under the curve, the more power your engine is making. The AEM V2 utilizes a dual chamber (using two different diameters and lengths of piping) that creates multiple frequency sound waves to produce the largest area under the curve of any intake system on the market. These sound waves help charge the cylinders with more air throughout the entire rpm range and is what enables the V2 to outperform even our own Cold Air systems. We have found that inlet length plays a vital role in the power production of V2 systems and not all V2 induction systems relocate the filter outside of the engine compartment. In these cases, extensive temperature testing was performed to locate the filter in the coolest area of the engine compartment to achieve the lowest inlet temperatures possible (see our Temperature Testing Procedures on Pg 13). AEM V2 systems create more effort under the curve than even our own Cold Air (below). Key Features: ◗ OUTPERFORMS EVERY INTAKE SYSTEM ON THE MARKET ◗ EVERY V2 INDUCTION SYSTEM IS C.A.R.B. EXEMPT OR PENDING C.A.R.B. EXEMPTION (50 STATE LEGAL) ◗ UTILIZES A COMPLETE HARDWARE KIT WITH SOFT MOUNTS FOR A GUARANTEED PERFECT FIT ◗ AVAILABLE POWDERCOATED IN A UNIQUE TITANIUM-LOOK FINISH ◗ ONE-PIECE, FOUR-LAYER, COTTON-GAUZE AEM AIR FILTER PROVIDES SUPERIOR FILTRATION ◗ COMPREHENSIVE INSTALLATION INSTRUCTIONS, DECALS AND LICENSE PLATE FRAME INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ LIMITED LIFETIME WARRANTY ◗ PATENT PENDING More effort under the curve translates into better acceleration across the rpm range and faster times at the track. Compare the V2 on a 1995 Honda Civic DX with no other modifications to the same vehicle in stock configuration, and one equipped with an AEM Cold Air. Log on to aempower.com and click on the interactive V2 demo for more illustrations of how the V2 works and to see what’s inside! DYNO TESTING AEM has established and published consistent dyno testing procedures for its products. We do our testing the same way every time, so that when you do your own test you will get the same results. Our Mustang dynamometer uses a real-time data acquisition program for ambient temperature, barometric pressure and relative humidity, eliminating the chance of wrong correction factors being applied to dyno results. Our dyno room is climate controlled for consistency and so that we can perform both “hot” and “cold” testing. In addition to our testing procedures (on pages 12 and 13), we only publish results for vehicles with engines that have exceeded the minimum manufacturer break-in period, and test on multiple vehicles to further ensure consistency. Log on to a e m p o w e r . c o m for an interactive demonstration of the V2! 9 Air Bypass Valve Waterproof Your Cold Air System AEM’s patented Air Bypass Valve virtually eliminates the chance of hydro-lock in the event the filter of your AEM Cold Air induction system becomes submerged in water. The valve installs along the upper portion of the inlet pipe and shuts down induction at the filter when it becomes submerged, rerouting air through its external diaphragm to keep water out and air flowing in. The AEM Air Bypass Valve is C.A.R.B. exempt on AEM Cold Air induction systems only and is NOT for use on forced induction vehicles. Patent # 6,394,128. Performance Insurance AEM’s Filter Cleaning System is the ultimate performance insurance for your AEM filter element! When used properly and at regularly scheduled intervals, this system will ensure that your AEM filter lasts for the life of your vehicle. Part # 21-100. Key Features: ◗ DEVELOPED SPECIFICALLY FOR AEM FILTER ELEMENTS ◗ ENVIRONMENTALLY FRIENDLY ◗ CLEANING SOLUTION COMES IN CONVENIENT TRIGGER-PUMP BOTTLE ◗ COMPREHENSIVE INSTRUCTIONS INCLUDED MAnufacturing the Best Air Filter In 2003 we began manufacturing our own filter elements. This allows us to design filters that are more efficient, deliver unmatched filtration and will ultimately protect the most important part of your car, your engine. 10 Log on to a e m p o w e r . c o m for installation instructions and technical info! Short Ram Induction Systems Unbeatable Under the Hood In most cases, AEM Short Ram induction systems are developed as an economical alternative to our Cold Air systems. However, during the development phase we have tested certain applications that respond favorably to shorter inlet lengths over our longer Cold Air designs. For these applications (denoted with an asterisk on the application chart), we offer a Short Ram system only. We perform extensive temperature testing to locate the filter in the coolest area of the engine compartment. This allows our Short Ram systems to achieve the lowest inlet temperatures possible. Please refer to the sidebar on our temperature testing procedures on page 13 for more information. Key Features: ◗ OUTPERFORMS EVERY COMPARABLE INTAKE SYSTEM ON THE MARKET ◗ EVERY SHORT RAM SYSTEM IS C.A.R.B. EXEMPT OR PENDING C.A.R.B. EXEMPTION (50 STATE LEGAL) ◗ UTILIZES A COMPLETE HARDWARE KIT WITH SOFT MOUNTS FOR A GUARANTEED PERFECT FIT ◗ AVAILABLE POWDERCOATED IN RED OR BLUE, OR WITH A MIRROR-POLISHED FINISH ◗ ONE-PIECE, FOUR-LAYER, COTTON-GAUZE AEM AIR FILTER PROVIDES SUPERIOR FILTRATION ◗ COMPREHENSIVE INSTALLATION INSTRUCTIONS, DECALS AND LICENSE PLATE FRAME INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ LIMITED LIFETIME WARRANTY MANUFACTURING QUALITY CONTROL Once we have a final digital blueprint of a prototype intake system, we are able to directly import this data into our state-of-the-art CNC mandrel benders. This guarantees that every tube we bend is exactly the same and is just one more step in AEM’s overall quality control process. Log on to a e m p o w e r . c o m for Intake FAQs and dyno results! 11 Intake Applications Induction System Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. *Short Ram only for these applications. The short intake runner configurations yield maximum horsepower. Make Year/Model Cold Air Short Ram Bypass Valve V2 Acura Make Short Ram Bypass Valve V2 Year/Model Cold Air 2000-On 2.0L DOHC Zetec 21-450 22-450 20-401s N/A 21-451 N/A N/A 22-451 21-8105* 21-8103* N/A N/A N/A N/A N/A N/A Ford CL CL Type-S CL Type-S Integra Integra Integra Integra GSR Integra GSR Integra Type-R RSX RSX RSX Type-S TL TL TL Type-S 2001-03 3.2L 2001-03 A/T 2003 M/T 1990-93 1994-01 A/T 1994-01 M/T 1994-01 A/T 1994-01 M/T 1997-98, 2000-01 2002-On A/T 2002-On M/T 2002-On 2000-03 3.2L 2004 2002-03 A/T Only Exc. Fog Lights 21-416 21-419 21-509 21-402 21-403 21-403 21-404 21-404 21-412 21-507 21-505 21-506 21-416 21-513 21-419 22-416 N/A N/A 22-402 22-403 22-403 22-404 22-404 N/A 22-505 22-505 22-506 22-416 22-513 N/A 20-402s 20-403s 20-403s 20-402s 20-401s 20-401s 20-402s 20-402s 20-403s N/A N/A N/A 20-402s TBA 20-403s 24-6016 N/A N/A 24-6002 N/A 24-6003 N/A 24-6004 N/A 24-6105 24-6105 24-6106 24-6016 TBA N/A TSX 2004 N/A 22-512* N/A N/A 1999-00 2001-On HID Lights 2001-On Exc. HID Lights 1999-00 N/A N/A 21-672 21-672 22-670* 22-672* 22-672 22-672 N/A N/A N/A N/A N/A N/A N/A N/A 1996-99 2003-On 1995-99 A/T 2000-On A/T 5 Speed Bracket for 22-445 and 22-446 21-447 21-448 N/A N/A N/A 22-447 N/A 22-446* 22-445* 20-445 TBA 20-402s N/A N/A N/A N/A N/A N/A N/A N/A 2001-On LXi 21-432 22-432 20-402s N/A BMW 323i/Ci 325i/Ci/Xi 325i/Ci/Xi 328i/Ci Chevy Cavalier Cavalier Cavalier Z24 Cavalier Z24 Cavalier Z24 Chrysler Sebring Coupe Dodge Neon 1993-99 2.0 L SOHC M/T w/o ABS 21-421 N/A 20-402s N/A Neon 1995-99 2.0 L DOHC M/T w/o ABS 21-420 N/A 20-401s N/A Neon 2000-On SOHC M/T w/o ABS 21-422 N/A 20-401s N/A 21-424 N/A 21-432 N/A 22-425* 22-432 20-401s N/A 20-402s N/A N/A N/A Neon R/T & ACR 2001-On Neon SRT-4 2003-On Stratus Coupe R/T 2001-On Focus Focus SVT 2002-On Mustang 5.0L 1987-1993 5.0L V8 Mustang GT Exc. Bullet 1996-On 4.6L V8 Honda Accord Accord Accord Accord Accord 1990-93 1994-97 4CYL 1998-02 4CYL 1998-02 V6 2003-On 4CYL Exc. 4 Door EX A/T 21-407 21-408 21-415 21-416 21-511 22-407 22-408 22-415 22-416 22-511 20-401s 20-401s 20-401s 20-402s 20-401s N/A 24-6008 24-6015 24-6016 N/A Accord 2003-On V6 21-510 22-510 20-403s 24-6110 Civic 4WD/EX/Si Civic DX/EX/LX/Si Civic DX/EX/LX/Si Civic CX/DX/LX Civic CX/DX/LX Civic EX/HX Civic EX/HX Civic DX/LX Civic DX/LX Civic Si Civic EX Civic EX Civic Si CRV CRX Si Del Sol S/Si Del Sol VTEC 1988-91 21-400 1992-95 A/T 21-401 1992-95 M/T 21-401 1996-00 A/T 21-413 1996-00 M/T 21-413 1996-00 A/T 21-414 1996-00 M/T 21-414 2001-On A/T N/A 2001-On M/T 21-502 1999-00 21-417 2001-On A/T N/A 2001-On M/T 21-500 2002-On 21-508 1997-98 21-418 1988-91 21-400 1993-95 21-401 1994-95 (96-97 21-411 must add hole for IAT Sensor) 1996-97 N/A 1992-96 21-405 1997-01 21-406 2000-On 21-504 22-400 22-401 22-401 22-413 22-413 22-401 22-401 22-503* 22-503 22-417 22-501* 22-501 22-508 N/A 22-400 22-401 22-401 20-401s 20-401s 20-401s 20-401s 20-401s 20-401s 20-401s N/A 20-401s 20-402s N/A 20-401s N/A 20-401s 20-401s 20-401s 20-401s 24-6000 N/A 24-6001 N/A 24-6013 N/A 24-6014 24-6102 24-6102 24-6017 24-6100 24-6100 24-6108 N/A 24-6000 N/A N/A 22-401* 22-405 22-406 N/A N/A 20-402s 20-403s 20-403s N/A 24-6005 24-6006 24-6104 1997-02 4CYL 2003-On 21-520 21-521 N/A 22-521 20-403s 20-403s N/A N/A 2003-On 2003-On 21-548 21-549 22-548 22-549 TBA TBA N/A N/A Del Sol Si Prelude Prelude S2000 Hyundai Tiburon Tiburon GT Infiniti G35 Coupe G35 Sedan When ordering Cold Air Systems, insert “B” for blue, “C” for silver, “R” for red or “P” for polished after part number to indicate color desired. Short Ram systems available in Red, Blue and Polished only. V2 and Hybrid systems available in titanium only (C). AEM Dyno Testing Procedures When we perform dyno testing, we monitor engine temperatures and inlet air temperatures to achieve consistent data. We DO NOT move the vehicle off of the dyno once it is strapped down, and install the performance part we are testing with the car still strapped to the dyno once we have established a baseline number. We take baseline and power runs, and then average the three most consistent runs. Any runs that are abnormally high or low are eliminated so that the results we gain are as accurate as possible. The data from the three runs are then entered into a spreadsheet and a graph of the power gains is plotted, versus and average baseline graph using the same method. Furthermore, all numbers are corrected to SAE (Society of Automotive Engineers) standards for barometric pressure, ambient air temperature and relative humidity per the program supplied with the dynamometer we use for testing. 12 Log on to a e m p o w e r . c o m for detailed testing procedures, dynos and FAQs! Applications InductionIntake System Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Make Cold Air Year/Model Short Ram Bypass Valve V2 Lexus IS300 2001-On N/A 22-464* N/A 6 2003-On 4CYL 6 2003-On V6 Mazdaspeed Protégé 2003-On Miata 2000-On MP3 2001 Protégé 1999-00 Protégé 2001-On A/T Protégé 2001-On M/T Protégé 5 2001-On A/T Protégé 5 2001-On M/T RX8 2004 21-484 21-483 21-486 N/A N/A N/A N/A N/A N/A N/A 21-485 22-484 22-483 22-486 22-482* 22-481* 22-480* 22-480* 22-481* 22-480* 22-481* 22-485 N/A N/A TBA N/A N/A N/A N/A N/A N/A N/A TBA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1999-02 V6 N/A 22-454* N/A N/A 1995-99 A/T 1995-99 M/T 2000-On 2000-On 2002-On M/T 2003-On 21-430 21-430 21-433 21-432 21-434 N/A 22-430 22-430 22-433 22-432 N/A 22-435* 20-401s 20-401s 20-402s 20-402s 20-402s N/A N/A 24-6030 24-6033 N/A N/A N/A 240SX 240SX 240SX 1992-94 (S13) 1995-98 (S14) 1997-98 Inlet Air Temp Sensor Adapter N/A N/A N/A 22-440* 22-441* 20-441* N/A N/A N/A N/A N/A N/A 350Z Altima Altima Sentra SE Sentra SE-R Sentra SE-R Sentra SE-R SE-R Spec V 2003-On 2002-On 2.5L 4CYL 2002-On 3.5L V6 2000-On 1989-93 (B13) Hi-Port 1993-94 (B13) Lo-Port 2002-On 21-547 21-546 21-545 21-449 21-443 21-444 21-544 N/A N/A N/A N/A N/A N/A 22-544 20-402s 20-402s 20-402s N/A N/A N/A 20-403s N/A N/A N/A N/A N/A N/A N/A 2003-On 21-448 22-448 20-402s N/A 1991-99 1.9L DOHC A/T 1991-99 1.9L DOHC M/T 1995-99 1.9L SOHC A/T 1995-99 1.9L SOHC M/T 2000-02 1.9L DOHC A/T N/A 21-630 N/A 21-630 N/A 22-630* 22-630 22-630* 22-630 22-631* N/A 20-400s N/A 20-400s N/A N/A N/A N/A N/A N/A Mercury Cougar Nissan Pontiac Sunfire Saturn Saturn S-Series Saturn S-Series Saturn S-Series Saturn S-Series Saturn S-Series Cold Air Saturn S-Series 2000-02 1.9L DOHC M/T 21-631 22-631 20-400s N/A Saturn S-Series Ion 2000-02 1.9L SOHC 2004 N/A 21-632 22-630* 22-632 N/A TBA N/A N/A 2004 2004 21-566 21-566 N/A N/A 20-400s 20-400s N/A N/A N/A 21-471 21-473 22-470* 22-471 22-473 N/A N/A N/A N/A N/A N/A 2002 2.0L 21-530 N/A N/A N/A 1996-99 4CYL 1999-03 V6 1994-95 V6 1MZ-FE 2000-On 2000-On 2003-On 2003-On 2003-On 2000-On 1995-99 4CYL 1999-On V6 N/A 21-8400 21-565 21-564 21-563 21-469 21-469 21-466 21-462 N/A 21-8400 22-463* N/A 22-565 N/A N/A 22-469 22-469 22-466 N/A 22-463* N/A N/A N/A 20-403s 20-402s 20-402s 20-402s 20-402s 20-402s 20-401s N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1999.5-On 1999.5-On 1999.5-On 1999.5-On 1999.5-On 1999.5-On 21-492 21-493 21-490 21-492 21-493 21-490 N/A N/A 22-490 N/A N/A 22-490 20-402s N/A N/A 20-402s N/A N/A N/A N/A N/A N/A N/A N/A 1994-01 H22 1988-91 B16 1988-91 B18C 1988-91 B16 1988-91 B18C 1992-95 B18C 1992-95 H22 1996-00 B18C 21-5000 21-5001 21-5002 21-5001 21-5002 21-5003 21-5004 21-5005 Scion XA XB Subaru Impreza RS 2000-01 Impreza WRX 2002-On Impreza WRX STi 2004 Suzuki Aerio Toyota Mitsubishi Eclipse GS Eclipse GS Eclipse GS/RS Eclipse GT Lancer Lancer Evolution V2 Year/Model N/A Mazda Short Ram Bypass Valve Make 4Runner 4Runner Camry Celica GT Celica GT-S Corolla CS/LE/S Matrix XR Matrix XRS MR2 Spyder Tacoma Tacoma Volkswagen Golf GTI Turbo GTI VR6 Jetta Jetta Turbo Jetta VR6 Hybrid Acura Integra Honda Civic Honda Civic Honda CRX Honda CRX Honda Civic Honda Civic Honda Civic Hybrid applications are legal for off-road applications only and may never be used on public highways. AEM Temperature Testing Procedures We use thermocouples and an ECU scanning tool to monitor and record temperatures along the inlet path, under the hood, and ambient. The scan tool is used to monitor inlet air temps at the IAT sensor, coolant temps at the CLT sensor, vehicle speed and basically everything else the ECU sees from the factory sensors to determine which fuel and spark calibrations it should use. Once the vehicle is at normal operating temperature, it is subjected to a battery of driving simulations and all of the data from the thermocouples and scan tool is recorded. Through the acquisition of this information, we are able to replicate these conditions during our dyno testing to produce a realistic average power gain. Log on to a e m p o w e r . c o m for detailed testing procedures, dynos and FAQs! 13 Brute Force Brute Force Intakes BRUTE FORCE Bullies the Competition AEM BRUTE FORCE intakes are designed for popular trucks, SUVs and musclecars, and are dyno-tested to create more torque and horsepower than any other intake for large displacement engines. At AEM, our mechanical engineers emphasize tuning the resonance properties of the inlet pipe to help carry more air to the intake valves. We use aluminum piping for this, because plastic absorbs some of the sound energy we manipulate to create power, and mild steel is heavy and can rust. We route our plumbing so that the filter draws air from the safest and coolest location, and provide a stainless-steel heat shield to shroud the filter from engine heat and road dirt. We emphasize maximum flow without sacrificing low-end torque, and design our filters to meet SAE filtration standards. Every BRUTE FORCE intake we make is submitted to C.A.R.B. for 50-state exemption, and we guarantee them for life. Key Features: ◗ OUTPERFORMS EVERY OTHER SYSTEM ON THE MARKET ◗ INCLUDES EXCLUSIVE AEM POWER SPACER TO MAXIMIZE PERFORMANCE (WHEN APPLICABLE) ◗ CONSTRUCTED OF MANDREL-BENT, 6061 ALUMINUM WITH REINFORCED TIG-WELDED BRACKETS AND FITTINGS FOR ADDED DURABILITY ◗ ONE-PIECE, FOUR-LAYER, COTTON-GAUZE AEM AIR FILTER PROVIDES SUPERIOR FILTRATION ◗ UTILIZES A COMPLETE HARDWARE KIT WITH SOFT MOUNTS FOR A GUARANTEED PERFECT FIT ◗ STAINLESS-STEEL HEAT SHIELD INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE U.S.A. ◗ EVERY BRUTE FORCE SYSTEM IS C.A.R.B. EXEMPT OR PENDING C.A.R.B. EXEMPTION ◗ LIMITED LIFETIME WARRANTY We test every AEM BRUTE FORCE intake against our competitors, and guarantee their performance for the life of your vehicle. ◗ FILTER CLEANING KIT INCLUDED WITH EVERY BRUTE FORCE INTAKE SYSTEM AEM Power Spacers feature a straight-shot design that creates more power than spacers with screw-type inlets. The Power Spacer is included ONLY in BRUTE FORCE systems when increasing plenum volume increases performance. Visit aempower.com or refer to your jobber sheet for Power Spacer part numbers. AEM proudly supports Five-Time Overall Baja 1000 Champion! Q: What is the difference in heat absorption between aluminum, steel and plastic? A: The issue of heat absorption with an intake system has a degree of validity, however we have found that too much emphasis is placed on material selection, instead of the real issue of tuning the system. Regardless of the material used, the thermal conductivity of the duct material has little effect on engine power. The rate at which air travels through the inlet path under open throttle, when one is asking the engine for maximum power, negates the effect of material heat soak, regardless of the material. We limit our use of plastic because this material absorbs some of the sound energy we work to create in the inlet duct. We use aluminum to eliminate any chance of the system rusting, and it's lighter than steel. 14 Log on to a e m p o w e r . c o m for more BRUTE FORCE FAQS and Dyno Results! Brute Force Applications Brute Force Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. When ordering, insert “P” for Polished or “C” for silver after part number to indicate color. Make Year/Model Engine Size Part# Cadillac Escalade 2002-On 5.3L V8 21-8000 Escalade EXT 2002-On 2002-On 6.0L V8 6.0L V8 21-8000 21-8000 2002-On 1992-1995 1996-On 1988-1995 1988-1995 1996-1999 1996-2000 1996-On 1999-On 1996-On 1999-On 1999-On 2001-On 1999-On 1999-On 2001-On 2001-On 2001-On 2000-On 2000-On 1992-1995 1996-2000 2000-On 2000-On 1992-1995 1996-2000 5.3L V8 5.7L V8 4.3L V6 5.0L V8 5.0L V8 5.0L V8 5.7L V8 4.3L V6 2.2L 4CYL 4.3L V6 4.8L V8 5.3L V8 6.0L V8 5.3L V8 6.0L V8 6.0L V8 6.6L V8 Diesel 6.6L V8 Diesel 5.3L V8 6.0L V8 5.7L V8 5.7L V8 4.8L V8 5.3L V8 5.7L V8 5.7L V8 21-8000 21-8001 21-8005 21-8001 21-8001 21-8011 21-8011 21-8005 21-8009 21-8005 21-8000 21-8000 21-8000 21-8000 21-8000 21-8000 21-8013 21-8013 21-8000 21-8000 21-8001 21-8011 21-8000 21-8000 21-8001 21-8011 1997-2000 1998-2002 1998-2002 2000-2002 2003-On 1994-2002 2002-On 2003-On 1994-2001 1994-2001 1994-2002 5.2L V8 5.9L V8 5.2L V8 5.9L V8 5.7L V8 HEMI 5.9L I6 Diesel 4.7L Magnum 5.9L I6 Diesel 5.2L V8 5.9L V8 5.9L V8 21-8200 21-8200 21-8200 21-8200 21-8203 21-8204 21-8205 21-8206 21-8202 21-8202 21-8202 2001-On 1999-On 2000-2002 2003-On 1997-On 1997-On 1997-2000 2001 2001-On 2001-On 1997-2003 1997-2003 1999-2003 1999-2003 1999-2003 4.0L V6 SOHC 6.8L V10 7.3L V8 Diesel 6.0L V8 Diesel 4.6L V8 5.4L V8 4.0L V6 OHC 4.0L V6 SOHC 4.0L V6 SOHC 4.0L V6 SOHC 4.6L V8 5.4L V8 5.4L V8 Supercharged 6.8L V10 7.3L V8 Diesel 21-8109 21-8101 21-8102 21-8104 21-8100 21-8100 21-8108 21-8109 21-8109 21-8109 21-8100 21-8100 21-8110 21-8101 21-8102 Chevy Avalanche Blazer Blazer C/K Pickup C/K Pickup C/K Pickup C/K Pickup S10 Pickup S10 Pickup S15 Pickup Silverado 1500 Silverado 1500 Silverado 1500HD Silverado 2500 Silverado 2500 Silverado 2500HD Silverado 2500HD Silverado 3500 Suburban Suburban Suburban Suburban Tahoe Tahoe Tahoe Tahoe Dodge Dakota Dakota Durango Durango Ram Ram Ram Ram Ram 1500 Ram 1500 Ram 2500 Ford B4000 Excursion Excursion Excursion Expedition Expedition Explorer Explorer Explorer Sport Explorer Sport Trac F-Series Exc. SD & L F-Series Exc. SD & L F-Series Lightning F-Series Super Duty F-Series Super Duty Make Year/Model F-Series Super Duty 2003 F150 2004 F150 2004 Mustang 5.0L w/o Heat Shield 1987-1993 Mustang GT Exc. Bullet w/o Heat Shield1996-On Navigator 1998-1999 Ranger 1997-2000 Ranger 2001-On Engine Size Part# 6.0L V8 Diesel 4.6L V8 5.4L V8 5.0L V8 4.6L V8 5.4L SOHC V8 4.0L V6 OHC 4.0L V6 SOHC 21-8104 21-8106 21-8107 21-8105 21-8103 21-8100 21-8108 21-8109 1988-1995 1988-1995 1996-1999 1996-2000 2003-On 2003-On 1992-1995 1996-On 1999-On 1999-On 2001-On 1999-On 1999-On 2001-On 2001-On 2001-On 1996-On 1998-On 2000-On 2000-On 1992-1995 1996-2000 1999-On 2001-On 2000-On 2000-On 5.7L V8 5.7L V8 5.0L V8 5.7L V8 4.2L I6 5.3L V8 5.7L V8 4.3L V6 4.8L V8 5.3L V8 6.0L V8 5.3L V8 6.0L V8 6.0L V8 6.6L V8 Diesel 6.6L V8 Diesel 4.3L V6 2.2L 4CYL 4.8L V8 5.3L V8 5.7L V8 5.7L V8 5.3L V8 6.0L V8 5.3L V8 6.0L V8 21-8001 21-8001 21-8011 21-8011 21-8014 21-8015 21-8001 21-8005 21-8000 21-8000 21-8000 21-8000 21-8000 21-8000 21-8013 21-8013 21-8005 21-8009 21-8000 21-8000 21-8001 21-8011 21-8000 21-8000 21-8000 21-8000 2003-On 6.0L V8 21-8012 1993-1998 2002-On 1991-1995 1991-1995 1997-On 1997-On 5.2L V8 3.7L V6 2.5L 4CYL 4.0L I6 4.0L I6 2.5L 4CYL 21-8302 21-8303 21-8304 21-8305 21-8300 21-8301 1999-On 2001-On 1999-On 2002-On 3.3L V6 3.3L V6 Supercharged 3.3L V6 3.3L V6 Supercharged 21-8500 21-8500 21-8500 21-8500 1999-2002 1996-1999 2001-On 1999-On 1995-1999 1995-1999 2000-On 3.4L V6 2.7L 4CYL 4.7L V8 3.4L V6 2.4L 4CYL 2.7L 4CYL 4.7L V8 21-8400 22-463 21-8401 21-8400 22-463 22-463 21-8401 GMC C/K Pickup C/K Pickup C/K Pickup C/K Pickup Envoy Envoy Jimmy Jimmy Sierra 1500 Sierra 1500 Sierra 1500HD Sierra 2500 Sierra 2500 Sierra 2500HD Sierra 2500HD Sierra 3500 Sonoma Sonoma Yukon Yukon Yukon Yukon Yukon Denali Yukon Denali Yukon XL Yukon XL Hummer H2 Jeep Grand Cherokee Liberty Wrangler Wrangler Wrangler Wrangler Nissan Frontier Frontier Xterra Xterra Toyota 4Runner 4Runner Sequoia Tacoma Tacoma Tacoma Tundra Q: Why doesn’t the AEM Power Spacer come with every BRUTE FORCE Intake? A: AEM performs extensive dynamometer testing during the R&D phase to ensure that every system outperforms the competition. This includes testing each system with prototype Power Spacer designs. In most cases, we have found that adding a Power Spacer does not increase performance. Therefore, we do not unnecessarily add this component. In cases where a Power Spacer does improve performance, we automatically include it in the BRUTE FORCE Intake system. Log on to a e m p o w e r . c o m for more BRUTE FORCE FAQS and Dyno Results! 15 Plug & Play Programmable Engine MAnagement System Plugs Into the Factory Harness! AEM's Plug & Play Engine Management System (EMS) plugs directly into a vehicle's factory ECU harness and requires no additional wiring or hardware. Windows-based software (2000 XP, NT, 98, 95, ME) makes the task of copying, viewing and manipulating data as simple as a click of the mouse. Integrated tuning wizards allow users to create a base map specifically for a car’s configuration, no matter what injectors, sensors, coils or other changes have been made. The AEM EMS's infinitely adjustable software allows tuners to program virtually any combination of engine control, power adders and auxiliary devices, and accurately deliver proper amounts of fuel and correct ignition timing for any boost level or operating condition. Key Features: ◗ INSTALLS IN MINUTES USING PLUG & PLAY TECHNOLOGY—NO WIRING NECESSARY ◗ USES ALL FACTORY SENSORS ◗ FUEL TABLE AUTOMAPPING ◗ BASE MAPS INCLUDED ◗ 16 GENERAL PURPOSE OUTPUTS ◗ 7 DEFINABLE SWITCH INPUTS ◗ ELECTRONIC BOOST CONTROL ◗ SOFT CUT REV LIMITERS ◗ TWO STEP LAUNCH CONTROL ◗ BASE MAP WIZARD AUTOMATICALLY CREATES A CUSTOM BASE MAP FOR YOUR CAR ◗ LIVE HELP WINDOW EASES TUNING PROCESS ◗ PROGRAMMABLE TRACTION CONTROL ◗ ONBOARD 512KB DATALOGGER ◗ WET OR DRY NITROUS CONTROL ◗ DEFINABLE KNOCK CONTROL ◗ FULL IDLE CONTROL ◗ 4 EGT INPUTS WITH FUEL CONTROL ◗ 16/32 HYBRID HIGH SPEED PROCESSOR ◗ 10 CYLINDER SEQUENTIAL FUEL INJECTION THE BRAINS INSIDE THE BEAST! The AEM/DriverFX.com Civic uses an off-the-shelf AEM Programmable EMS (Part # 301002) to handle the 1,500+ horsepower generated from its twin-turbo NSX engine. Photo courtesy of 16 & Hi-Tech Performance Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! Engine Plug Management applications & Play Programmable Engine MAnagement System The AEM EMS’s Injector Wizard enters the correct battery voltage compensation for specific types of fuel injectors. AEMLog data acquisition software is built into the EMS. The AEM EMS software displays the fuel map, common viewable parameters, and the digital dash in an easy-to-read format. This screen, like most, is user configurable. Sensors AEM offers several sensor kits for vehicles that require additional outputs and/or upgraded hardware over existing sensors. Available sensors include boost/backpressure sensors, exhaust gas temperature (EGT) sensors, nitrous oxide/brake pressure sensors, UEGO replacement sensors, inlet air temp sensors (IAT) and more. All sensors come with a three wire mating connector with 12" leads for ease of installation. FACTORY TRAINING SEMINARS Would you like to be able to use the AEM EMS as well as AEM Racing Crew Chief Jerry Mallicoat, Race Engineer Mark Cheyne and EMS Engineer Jason Siebels (all pictured right)? Then sign up for AEM’s Factory Training Seminars! Turn to page seven or call (310) 484-2322 for more information. Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! 17 Wideband Uego Controllers The Most Accurate, Affordable O2 Controller A wideband UEGO sensor controller accurately monitors Air/Fuel ratios (AFR) during the tuning process to prevent a lean fuel mixture, which could lead to engine damage. AEM's Wideband UEGO Controller is available in single- and dual-channel modes for everything from four-cylinders to V10s, and is the most affordable UEGO sensor controller available. This unit has a very low current draw and features both 0-5v calibrated output and 0-1v calibrated output to mimic the factory narrow band sensor, eliminating the chance of a factory computer issuing a trouble code. This unit works with any stand-alone engine management system. Key Features: ◗ IDEAL FOR USE WITH ANY AFTERMARKET PROGRAMMABLE ENGINE MANAGEMENT SYSTEM ◗ ACCURATE TO 0.1 AFR ◗ AVAILABLE IN SINGLE- OR DUAL-CHANNEL MODES ◗ BOSCH SENSOR(S) INCLUDED ◗ 0-5V CALIBRATED OUTPUT WITH 0-1V SECONDARY OUTPUT AVAILABLE TO ELIMINATE TROUBLE CODES ◗ READS AS RICH AS 0.55 LAMBDA ◗ EXTRUDED ALUMINUM ENCLOSURE AEM Gauge-Type Wideband UEGO Controller AEM’s Wideband UEGO Controller is also available in a gauge and includes all of the features found in our standard Wideband UEGO unit. This includes a 0-5v output signal for feedback control to your ECU. AEM’s Gauge-Type Wideband UEGO Controller includes an LED readout and sweeping LED “needle” that changes colors as AFR changes from lean to rich. The unit’s 52mm (2-1/16”) gauge housing fits in most gauge pods and can be remotely mounted virtually anywhere. ACCURATE O2 CONTROL The AEM/DriverFX.com Civic uses an off-the-shelf AEM Twin-Channel Wideband UEGO Controller (Part # 30-2300) to monitor and control AFR. AEM Racing does this by utilizing the unit’s 5v output signal for feedback control to the AEM EMS, although all of AEM’s UEGO sensor controllers work with any stand-alone engine management system. That said, we highly recommend our EMS. Photo courtesy of 18 & Hi-Tech Performance Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! C2DI Capacitive Discharge Ignition Modules The Lightest, Smallest, Most Powerful CDI AEM’s digital Multi-Channel C2DI is the lightest, smallest and most cost effective ignition module on the market. This unit is available in four- and eight-channel configurations, works with O.E.M. coil-on-plug and distributed spark systems, and is ideal for applications that utilize aftermarket stand-alone engine management systems. Our C2DI module is the only capacitive discharge ignition system available with dual capacitors. This enables the AEM C2DI to produce more spark energy and spark voltage per spark than any other available CDI unit. AEM’s exclusive Twin-Cap technology stores the energy for two distinct spark events and allows for full spark energy for each individual sparkplug, including high-rpm V8s, and even on rotary engines utilizing separate leading and trailing ignition maps. Photo courtesy of AEM’s C2DI creates the spark energy requirements needed for six-second e.ts! Key Features: ◗ 189MJ SPARK ENERGY PER CAPACITOR ◗ 540V PRIMARY/54,000V SECONDARY VOLTAGE ENERGY ◗ MULTI-STRIKE CAPABILITY OF UP TO 10 SPARKS PER IGNITION TRIGGER (20 DEGREES) ◗ TWIN-CAP SPARK EVENTS ARE AT FULL ENERGY AND CAN BE SIMULTANEOUS ◗ SMALLEST (5.5” X 4.625” X 1.375”) AND LIGHTEST (1.5LBS) CDI ON THE MARKET ◗ FOUR- OR EIGHT-CHANNEL AVAILABILITY ◗ FULL SPARK ENERGY WITH BATTERY VOLTAGE AS LOW AS 9V ◗ TACHOMETER OUTPUT INCLUDED ◗ EXTRUDED ENCLOSURE ◗ PATENT PENDING THE ELECTRONICS TEST BENCH The AEM Electronics Test Bench has the capability of testing both fuel components and ignition components. AEM’s resident injector guru (“Flowmaster” Jeremy Negen) uses the EMS test bench to determine battery offsets of OEM and popular aftermarket injectors. This data is continually added to the EMS injector library, which currently includes over 50 different injectors. Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! 19 PLug Electronic & PLay EMS/Sensor Applications Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Make Year/Model Part# Make Acura CL CL Integra Integra Integra NSX RSX RSX Type-S 1997 2.2L M/T 1998-99 2.3L M/T 1992-95 M/T 1996-99 M/T 2000-01 M/T 1991-95, M/T 2002-On M/T 2002-On M/T 30-1020 30-1010 30-1000 30-1020 30-1010 30-1002 30-1030 30-1031 2003-On 1992-97 1996-02 30-1510 30-1311 30-1500 1990-94 1995-99 M/T 30-1300 30-1310 1984-93 5.0L 1994-95 5.0L 30-1400 30-1401 GS300 SC300 Miata Miata Miata Miata Miata RX-7 3000GT VR4 Eclipse Eclipse Eclipse GS/RS Galant VR4 Lancer Lancer Evolution Ford Mustang Mustang Impreza WRX Impreza WRX STi 1992-95 M/T 1996-97 M/T 1998-02 M/T 1992-95 M/T 1996-98 M/T 1999-00 M/T 2001-On 2002-On 1993-95 M/T 1996-97 M/T 1992-95 M/T 1996-01 M/T 2000-On 30-1101 30-1101 1990 2003-On 1991-95 1996-97 1998-01 1993-95 30-1711 30-1730 30-1710 30-1720 30-1700 30-1800 1991-97 1990-94 1995-99 2000-On M/T 1990-94 2002-On M/T 2003-On 30-1311 30-1300 30-1310 30-1312 30-1300 30-1311 30-1313 2002-On 2004 30-1810 30-1811 1990-92 1993-94 1991-92 1993-95 1987-88 1989-92 1993-97 1993-98 Speed Density Kit for EMS 30-1100 30-1120 30-1121 30-1120 30-1121 30-1110 30-1130 30-1101 30-1100 30-7000 Subaru Honda Accord Accord Accord Civic Civic Civic Civic Civic Si Del Sol Del Sol Prelude Prelude S2000 1992-97 1992-97 Mitsubishi Eagle Talon Talon 30-1001 30-1020 30-1010 30-1000 30-1020 30-1010 30-1030 30-1030 30-1000 30-1020 30-1001 30-1020 30-1012 Toyota Celica AllTrac Celica AllTrac MR-2 Turbo MR-2 Turbo Supra Turbo Supra Turbo Supra Supra Twin Turbo Supra Sensor Kit Description Part# EGT Sensor (RTD Type) Kit 5-BAR Boost or Exhaust Backpressure Sensor Kit 2-BAR Airbox, Crankcase Pressure, Boost or Exhaust Backpressure Sensor Kit 3.5-BAR Boost or Exhaust Backpressure Sensor Kit 5-BAR Boost or Exhaust Backpressure Sensor Kit 125-PSI Fuel/Oil Pressure Sensor Kit 100-PSI Fuel/Oil Pressure Sensor Kit 150-PSI Fuel/Oil Pressure Sensor Kit 2,000-PSI Nitrous Oxide Sensor Kit 3,000-PSI Brake Pressure Sensor Kit Connector Plug, Weld-In Bung, Terminals and Silicone Wire Seal Included Brass sensor body with 1/8-NPTF male thread Brass sensor body with 1/8-NPTF male thread Brass sensor body with 1/8-NPTF male thread Stainless Steel sensor body with 3/8-24 female thread Brass sensor body with 1/8-NPTF male thread Stainless Steel sensor body with 3/8-24 female thread Stainless Steel sensor body with 3/8-24 female thread Stainless Steel sensor body with 3/8-24 female thread Stainless Steel sensor body with 3/8-24 female thread 30-2050 30-2109 30-2111 30-2112 30-2113 30-2114 30-2115 30-2116 30-2117 30-2118 What the Pros Say: “We’ve been really impressed with AEM’s electronics. The UEGO is a great tool for tuning and it works well with their EMS. We have experience with almost every replacement ECU available, so when we started using the AEM EMS we were pleased. What used to take five hours now takes just one because you don’t have to mess with rewiring. The EMS is packed with features, especially when it comes to controlling turbo systems. To get that perfect tune, it is important to “mold” the computer system around your specific turbo setup, and the AEM EMS lets us do that with relative ease.” Frank Smith, Southern Florida Performance 20 Part# Mazda Dodge Neon Stealth Twin Turbo Viper Year/Model Lexus Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! Electronics Applications Wideband UEGO Sensor Controller Description Part# 2 Channel UEGO sensor kit 1 Channel UEGO sensor kit Replacement UEGO Sensor Twin Channel UEGO sensor kit w/o display, includes sensors Single Channel UEGO sensor kit w/o display, includes sensor Bosch UEGO sensor as used in the 30-2300 and 30-2301 UEGO kits 30-2300 30-2301 30-2001 C2DI Ignition Modules Description Part# 8 Channel CDI Module 4 Channel CDI Module 8 Channel Capacitive Discharge Ignition module for distributorless ignition vehicles 4 Channel Capacitive Discharge Ignition module for distributorless ignition vehicles 30-2800 30-2801 Gauges Description Part# UEGO Displayed in AFR UEGO Displayed in AFR UEGO Displayed in AFR UEGO Displayed in AFR UEGO Displayed Lambda UEGO Displayed Lambda Single Channel Uego Gauge with Black Bezel/Black Face, Includes sensor Single Channel Uego Gauge with Black Bezel/White Face, Includes sensor Single Channel Uego Gauge with Silver Bezel/Black Face, Includes sensor Single Channel Uego Gauge with Silver Bezel/White Face, Includes sensor Single Channel Uego Gauge with Black Bezel/Black Face, Includes sensor Single Channel Uego Gauge with Silver Bezel/Black Face, Includes sensor 30-4111 30-4121 30-4211 30-4221 30-4112 30-4212 Miscellaneous Electronics Parts Part# PEMS Connector Kit for 1010/1012/1020 EMS Systems 35-2610 (Includes 3-1002-16, 3-1002-25, 3-1002-31, 3-1002-32, 3-1002-L [Qty. 15], 3-1002-S [Qty. 100]) Connector, Male 16 Pin Connector, Male 25 Pin Connector, Male 31 Pin Connector, Male 32 Pin Pin for 1002 Series Connectors, Large Pin for 1002 Series Connectors, Small Bung, O2 Sensor Plug, O2 Senor Copper Crush Washer for O2 Sensor 3-1002-16 3-1002-25 3-1002-31 3-1002-32 3-1002-L 3-1002-S 35-4000 35-4001 35-4002 What the Pros Say: “Cosworth Racing Inc. purchased four of AEM’s Wideband twin-channel Uego controllers as a diagnostic tool for our wide range of racing V8 engines. The unit was very easy to install and set up and has provided us with very accurate real time combustion information, which has resulted in significant time savings and improved quality in our engine test and sign off process.” Kim Spearman, Engine Project Manager, Cosworth Racing Inc. Log on to a e m p o w e r . c o m for technical electronics information and to visit the Electronics Forum! 21 Cam Gear Tru-Time Adjustable Cam Gears Used by the Nation’s Top Racing Teams AEM Tru-Time Adjustable Cam Gears are used on AEM Racing’s World-recordholding RWD and FWD Civics, and by other top racing teams across the country. AEM Tru-Time Cam Gears are a must for engines that are milled, forced induction, high compression and/or utilizing aftermarket competition cams. Our gears enable users to match cam timing with their vehicle's tuning state by advancing or retarding the cam profile in one-degree increments via true laser-etched markings. Precision-cut gear teeth ensure no premature wearing of the belt surface and AEM's anodizing on the gear teeth is lab-test proven to be the hardest anodizing process on the market. Key Features: ◗ INCREASES HORSEPOWER AND TORQUE WITHOUT ANY CAM CHANGES AND IS IDEAL FOR HEAVILY MODIFIED ENGINES ◗ CNC-MACHINED FROM 6061-T6 BILLET ALUMINUM ◗ TRUE LASER-ETCHED MARKINGS ON THE LEADING EDGE OF THE GEAR ALLOW FOR QUICK, ACCURATE ADJUSTMENTS ◗ HARD ANODIZING ON BELT SURFACE IS THE MOST DURABLE ANODIZING ON THE MARKET ◗ GRADE-8, SIX-POINT HEX BOLTS STAND UP TO REPEATED ADJUSTMENTS AND FEATURE AN INTEGRAL WASHER FLANGE FOR GREATER LOAD DISTRIBUTION ◗ COMPREHENSIVE INSTALLATION INSTRUCTIONS, RECOMMENDED CAM GEAR SETTINGS AND DECALS INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA TIME THIS! How does 6.90 seconds sound? The AEM/DriverFX.com Civics use off-the-shelf AEM Tru-Time adjustable cam gears (part #s 23-606, 23-607 and 23-608 RWD, part # 23601 FWD) to optimize valvetrain orchestration from its custom-grind camshafts. 22 Log on to a e m p o w e r . c o m for Tru-Time Cam Gear FAQs! Cam Gear Applications Tru-Time Cam Gear Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Insert “B” for blue, “C” for silver, or “R” for red after part number to indicate color desired. Make Year/Model Part# Make Year/Model 1986-89 D16A1 DOHC 23-603 Prelude 1992-96 F22 SOHC 23-603 Prelude 1992-02 H22 DOHC 23-601 Integra 1990-01 B17/B18 DOHC 23-602 NSX 1991-On FR EX/RR IN 23-606 Prelude 1992-96 H23 DOHC 23-602 NSX 1991-On RR EX 23-607 NSX 1991-On FR IN 23-608 Focus 2000-On 2.0L DOHC Zetec 23-670 Focus SVT 2002-On Exhaust Cam Only 23-670 Focus 2000-On 2.0L Cam Gear Installation Tool 23-670T Eclipse 1989-99 2.0L DOHC Turbo 23-630 Eclipse 1989-94 Non-Turbo DOHC 23-630 23-603 Eclipse 1995-99 2.0L Non-Turbo DOHC 23-650 23-652 Acura Integra Dodge Neon 1995-00 2.0L Neon SOHC 23-651 Neon 1995-99 2.0L Neon DOHC 23-650 Honda Accord 1990-02 F22/F23 SOHC Part# Ford Mitsubishi Civic/CRX 1985-87 EW3/EW4/D15 SOHC 23-603 Eclipse 1994-On 2.4L SOHC CRX 1988-91 D15/D16 SOHC 23-600 Galant 2.4L SOHC 23-652 Civic 1988-95 D15/D16 SOHC 23-600 Lancer Evolution 2003-On Turbo 23-631 Civic 1996-00 D16 SOHC 23-604 Civic Si 1999-00 B16 DOHC 23-602 Civic 2001-On D17 SOHC 23-605 CRV 1997-01 B20 DOHC 23-602 Del Sol 1993-95 D15/D16 SOHC 23-600 Del Sol 1994-97 B16 DOHC 23-602 Del Sol 1996-97 D16 SOHC 23-604 Odyssey 1995-98 4CYL 23-603 Prelude 1988-91 B20/B21 DOHC 23-602 Toyota 4AG/E 1985-87 DOHC 23-611 3SGE/3SGTE 1990-95 DOHC 23-612 5MG 1981-85 DOHC Round Tooth 23-614 7MGTE 1986-92 DOHC 23-613 2JZGTE 1993-98 DOHC 23-614 Cam gears sold individually. DOHC applications require purchase of two(2) cam gears. What the Pros Say: “I use AEM’s Cam Gears in all of our racing applications because they are 100% accurate. I also use AEM's EMS because it just plugs in and is ready to go. A customer can come to my shop and be fully tuned with the AEM EMS in just a few hours – you can’t do that with any other replacement ECU. And this is coming from someone who has seen every stand-alone system available.” Rafael Esterez, DRT Racing Log on to a e m p o w e r . c o m or go to page 5 for more expert testimonials!! 23 Tru-Power™ Pulleys Parasitic Drag Killers AEM Tru-Power™ pulleys increase power by reducing the parasitic drag caused by factory accessory pulleys. Our lightweight pulleys reduce rotating weight and are slightly oversized to maximize efficiency, which nets more horsepower at the wheels. We guarantee our pulleys' belt tooth profiles to match O.E. specifications, eliminating any chance of premature belt wear. Comprehensive installation instructions, replacement belts and AEM decals are included in every kit. Key Features: ◗ CNC-MACHINED FROM 6061-T6 BILLET ALUMINUM ◗ PROPERLY SIZED REPLACEMENT BELTS INCLUDED IN EVERY KIT ◗ REMOVAL OF THE TORSIONAL VIBRATION DAMPER NOT NECESSARY ◗ MANUFACTURED AND ASSEMBLED IN THE USA THE MACHINE SHOP AEM uses leading-edge CNC machines to manufacture its billet-aluminum performance products. Our billet products are designed using a state-of-the-art Computer Aided Design (CAD) program that, combined with the CNC machines, guarantees exact precision and repeatability during manufacturing. 24 Log on to a e m p o w e r . c o m for Tru-Power™ Pulley FAQs! Pulley Applications Tru-Power™ Pulley Applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Insert “B” for blue, “C” for silver, or “R” for red after part number to indicate color desired. Make Year/Model Part# 2001-03 3.2L 2001-03 1990-91 1992-93 1992-93 1994-01 1994-01 1997-01 2002-On 2002-On 1999-03 3.2L 2002-03 23-7027 23-7027 23-7005 23-7006 23-7007 23-7008 23-7013 23-7014 23-7030 23-7031 23-7027 23-7027 1995-02 23-7500 1998-On 2000-On 2.0L DOHC Zetec 2002-On 23-7401 23-7400 23-7400 1990-93 1994-02 (4CYL) 1998-02 V6 2003-On V6 1988 w/ Nippon Denso Alternator 1988 w/ Nippon Alt. w/o power steering 1988-91 w/Nippon Alt. 1989-91 w/o Power Steering 23-7016 23-7018 23-7019 23-7029 23-7024 23-7024 23-7009 23-7024 Acura CL CL Type-S Integra Integra GS/LS/RS Integra GSR Integra GS/LS/RS Integra GSR Integra Type-R RSX RSX Type-S TL TL Type-S Chevy Cavalier Z24 Ford Escort ZX2 Focus Focus SVT Civic DX Civic EX Civic Civic Si Civic DX/EX/LX Civic Si CRX DX/Si CRX DX CRX CRX DX/Si Del Sol S Del Sol VTEC Del Sol VTEC Prelude S/Si Prelude VTEC Prelude Part#Part# 1992-95 w/ Mitsubishi Alternator 1992-95 1996-00 1999-00 2001-On 2002-On 1988 Si/DX w/ Nippon Denso Alternator 1988 DX w/ Nippon Alt. w/o power steering 1988-91 w/Nippon Alt. 1989-91 Si/DX w/o Power Steering 1993-95 1994-95 1996-97 1992-96 1992-96 1997-01 23-7002 23-7001 23-7000 23-7004 23-7026 23-7032 23-7024 23-7024 23-7009 23-7024 23-7002 23-7003 23-7004 23-7021 23-7028 23-7022 89-94 2000-On 2000-On 23-7301 23-7300 23-7303 2002-On 23-7701 2000-03 2000-03 2003 2002-03 2002-03 23-7201 23-7202 23-7203 23-7201 23-7203 Mitsubishi Honda Accord Accord Accord Coupe Accord Coupe Civic DX/Si Civic DX Civic Civic DX/Si Year/Model Year/Model Make Eclipse Turbo Eclipse GT Eclipse GS/RS Subaru WRX Toyota Celica GT-S Celica GT Corolla Matrix XRS Matrix XR What the Pros Say: “Our race class is restricted to production street cars and the only modifications we can make are external bolt-ons. Additionally, we race for 3-6 hours at a time in the 7-8,000 rpm range. AEM’s Cold Air intake, underdrive pulleys, adjustable cam gears and adjustable fuel pressure regulator allow us to achieve the desired tuning levels necessary to stay ahead of the pack, and the products’ durability is second-to-none.” Will Nonnamaker , HRPWorld.com-King Motorsports Integra Log on to a e m p o w e r . c o m or go to page 5 for more expert testimonials! 25 Fuel Rails High Volume Fuel Rails BORED BIG FOR HIGH VOLUME DELIVERY AEM High Volume Fuel Rails feature a 1/2-inch fuel bore, which is capable of flowing enough fuel to support applications up to 1,000 horsepower. This large bore also dampens back pulses created by larger injectors and works perfectly with stock injector sizes. An additional 1/8th NTP port is included to accommodate a nitrous set up or fuel pressure gauge. A custom fuel line fitting is included for the factory fuel line, and the ends of each rail are pre tapped to accept -6 or -8 AN fittings for users with custom fuel lines. Key Features: ◗ NO ADDITIONAL PARTS REQUIRED FOR INSTALLATION ◗ SPECIFICALLY ENGINEERED FOR EACH APPLICATION ◗ O.E. FUEL PRESSURE REGULATOR OR AEM ADJUSTABLE FUEL PRESSURE REGULATOR MOUNTS DIRECTLY TO RAIL ◗ COMPREHENSIVE INSTALLATION INSTRUCTIONS, HARDWARE, FITTINGS AND INJECTOR O-RINGS INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA FEEDING THE BEAST We got the idea for manufacturing fuel delivery products from our time at the drag strip in the mid 90s. Back then, guys were still trying to provide fuel for 500+ horsepower cars through factory components, which could not supply the oversized injectors. We took the technology from the rails on the AEM/DriverFX.com FWD Civic and the rest is history. Our High Voume Fuel Rails were literally developed at the track. 26 Log on to a e m p o w e r . c o m for fuel system technical discussions and FAQs! Regulators HIgh Volume Adjustable Fuel Pressure Regulators Supports Flow and Provides Pressure for up to 1,000 Horsepower AEM's Honda/Acura Adjustable Fuel Pressure Regulator is capable of supporting enough fuel flow for engines in excess of 1000 horsepower. Our patented interchangeable discharge ports enable the regulator's output to match the output of any fuel pump. AEM includes a custom barb fitting to accommodate the factory fuel hose and the base of each regulator is tapped to accept a -6 AN fitting. Key Features: ◗ CNC-MACHINED FROM 6061-T6 BILLET ALUMINUM ◗ NO ADDITIONAL PARTS REQUIRED FOR INSTALLATION ◗ PATENTED INTERCHANGEABLE DISCHARGE PORTS MATCH REGULATOR OUTPUT TO OUTPUT OF ANY FUEL PUMP ◗ MOUNTS DIRECTLY TO O.E. FUEL RAIL OR AEM HIGH VOLUME FUEL RAIL ◗ ADJUSTABLE FROM 20 PSI TO MAXIMUM FUEL PUMP CAPACITY ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ PATENT # 6,298,828 UFPR Adapts to Any High-Performance Vehicle! Our Universal Adjustable Fuel Pressure Regulator includes many of the features found in our application specific regulator. This unit can be remotely mounted on any application that utilizes a return-type fuel system and is capable of supporting enough fuel flow for engines in excess of 1000 horsepower. Key Features: ◗ CNC-MACHINED FROM 6061-T6 BILLET ALUMINUM ◗ PATENTED INTERCHANGEABLE DISCHARGE PORTS MATCH REGULATOR OUTPUT ◗ REMOTE MOUNTING BRACKET AND COMPREHENSIVE INSTALLATION INSTRUCTIONS INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA TO OUTPUT OF ANY FUEL PUMP ◗ ADJUSTABLE FROM 20 PSI TO MAXIMUM FUEL PUMP CAPACITY ◗ PATENT # 6,298,828 CONSISTENT PRESSURE The AEM/DriverFX.com Civics rely on off-the-shelf AEM Universal Fuel Pressure Regulators (part # 25-302) for consistent fuel pressure at the strip. We use one on the FWD, but with over 1,500 horsepower the RWD needs two! Log on to a e m p o w e r . c o m for fuel system technical discussions and FAQs! 27 Filters High Volume Fuel Filters Supports Flow up to 500 Horsepower AEM's High Volume Fuel Filter for Honda/Acura is capable of supporting power applications up to 500 horsepower. Double O-ring seals deliver added leak protection and the filter’s 6061 aluminum body provides excellent durability. The standard filter element is replaceable and available at most auto parts stores. Key Features: ◗ FITS IN STOCK HONDA/ACURA LOCATION OR AS A FLOATING APPLICATION ON ANY VEHICLE ◗ NO ADDITIONAL PARTS REQUIRED FOR INSTALLATION (APPLICATION SPECIFIC) ◗ LARGE HEXES MACHINED INTO TOP AND BOTTOM FOR EASY DISASSEMBLY ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ USES STANDARD HIGH FLOW REPLACEMENT FILTER NAPA GOLD PART #PN4950 OR FRAM PART #CH6069 What the Pros Say: “We teamed with AEM to create the AEM/Hasport Civic, which took second place in the Car & Driver 4Cylinder Challenge. The AEM EMS adapted easily to our K20 engine swap, but none of the tuning would have worked without the hard parts that are necessary to deliver the fuel requirements of a 340+ horsepower, four-cylinder engine. AEM’s fuel rail, universal regulator and custom-mounted fuel filter fed the engine with ease, and eliminated any worry we had about the CD editors flogging the vehicle through the course at the California Speedway.” Brian Gillespie-Owner, Hasport Motor Mounts 28 Log on to a e m p o w e r . c o m or go to page 5 for more expert testimonials! Filter Applications High Volume Fuel Delivery applications IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Insert “B” for blue, “C” for silver, or “R” for red after part number to indicate color desired. Make Year/Model Regulator 1997 2.2L 1998-99 2.3L 1994-01 1986-93 1991-00 1996-98 V6 1995-98 4CYL 1992-94 2002-On 2002-On 25-304 25-301 25-300 25-303 25-303 25-303 25-303 25-303 N/A N/A Fuel Filter Fuel Rail Acura CL CL Integra Integra NSX TL TL Vigor RSX RSX Type-S N/A N/A 25-200 N/A N/A N/A N/A N/A N/A N/A N/A 25-107 25-100 N/A N/A N/A N/A N/A 25-113 25-113 N/A N/A 25-200 N/A N/A N/A N/A 25-200 25-200 25-200 N/A N/A 25-200 N/A N/A 25-200 25-200 N/A N/A N/A N/A N/A N/A 25-104 25-106 25-107 25-108 25-108 25-108 25-108 25-109 25-103 25-112 25-113 N/A 25-108 N/A N/A 25-109 N/A N/A 25-104 25-104 N/A Honda Accord LXi/SEi 1986-89 25-300 Accord 1990-93 25-300 Accord 1994-97 4CYL 25-304 Accord 1998-02 4CYL 25-301 Civic Si 1989-91 25-303 Civic EX 1990-91 25-303 Civic 1992-94 25-300 Civic 1995 25-300 Civic CX/DX/EX/LX 1996-00 25-304 Civic Si 1999-00 25-300 Civic DX/EX/LX 2001-On N/A Civic Si 2002-On N/A CRV 1997-98 25-304 CRX HF/Si 1988-91 25-303 Del Sol S/Si 1993-95 25-300 Del Sol VTEC 1994-97 25-300 Del Sol Si 1996-97 25-301 Insight 2000 25-303 Prelude Si 1989-91 25-300 Prelude S 1992-96 25-300* Prelude Si/SE/VTEC 1992-01 25-303* S2000 2000-On 25-301 *Adjustable Fuel Pressure Regulators for Preludes will fit w/AEM Fuel Rail ONLY Mitsubishi Eclipse Turbo Eclipse Turbo Eclipse Turbo Lancer Evolution 1989-99 1996-99 1989-99 -6 AN Adapter Kit for AEM UFPR 2003-On N/A N/A N/A N/A N/A N/A N/A N/A 25-130 25-130 25-391 25-131 2003-On 2002-On N/A N/A N/A N/A 25-140 25-141 Nissan 350Z Sentra Spec-V Universal Fuel Pressure Regulator Universal ALL 25-302 “AEM tests a rubber grommet more than most people test their entire product line. And with the amount of R&D that goes into their products, the result is a high performance, reliable product. I am really impressed with the AEM EMS. The options are endless, and what would take about six upgrades on any other EMS is included with AEM. You get 15k worth of features at a tenth of the price.” Roger Scalise, Speedcamp Racing Log on to a e m p o w e r . c o m or go to page 5 for more expert testimonials! 29 Rotors Big Rotor Brake Systems The Most Affordable Big Rotor System on the Market AEM O.E. caliper Big Rotor brake systems are the most affordable Big Rotor brake upgrade on the market. Our Big Rotor brake systems relocate the factory caliper via patented caliper relocation brackets that change the moment arm for increased brake torque, which helps reduce stopping distances by an average of 33 percent. Our oversized rotors are approximately 20 percent larger than O.E. rotors and have an extended thermal capacity that resists fade. AEM will have two rotor designs for 2004: Its original two-piece design with billet-aluminum hats, and a one-piece design in limited quantities that is available slotted and in Carbon Black (BL) only. Please refer to the application chart for availability. Key Features: ◗ 100% BOLT-ON SYSTEM—NO CUTTING OR DRILLING REQUIRED ◗ EVERY SYSTEM IS ABS COMPATIBLE ◗ ROTORS ARE PLATED TO PREVENT RUST ◗ AEM HIGH PERFORMANCE BRAKE PADS OR O.E. PADS RECOMMENDED (SOLD SEPARATELY) ◗ COMPLETE HARDWARE KIT AND COMPREHENSIVE INSTALLATION INSTRUCTIONS INCLUDED ◗ MANUFACTURED AND ASSEMBLED IN THE USA ◗ PATENT # 6,305,509 Four-Piston Caliper Big Rotor Upgrade For customers who require additional clamping power, AEM offers a Four-Piston Caliper Big Rotor upgrade for select applications. This upgrade utilizes a durable mono-block Brembo caliper design that is pre-loaded with high performance Porsche brake pads and includes all of the features found in our Big Rotor brake system. Civic EX Rear Disc Brake Conversion System AEM's Rear Disc Brake Conversion System is the only 100 percent bolt-on, drum-to-disc conversion system on the market for Hondas. This system includes AEM and Honda O.E components, a complete premium hardware kit and comprehensive instructions, and is a cost effective alternative to swapping the rear end of a Civic to achieve four-wheel discs. Q: Because AEM Big Rotors are high performance rotors, does that mean their life expectancy will be shorter? A: AEM Big Rotors should last at least as long as O.E. rotors under normal and even spirited street driving conditions. However, in a racing environment their life expectancy is the same as an O.E. rotor used in race conditions. 30 Log on to a e m p o w e r . c o m for more Big Rotor FAQS! Big Rotor Rotor Applications Brake System Application IMPORTANT: Some 2004 model year part numbers may not be confirmed. For part number verification, please visit aempower.com, refer to your jobber sheet, or call (310) 484-2322. Insert “B” for blue, “C” for silver, or “R” for red after part number to indicate color desired. Make Year/Model Rear Disc Conversion Kit O.E. Caliper Big Rotor Brake Kit* Front Rear 4-POT Kit (Front Only) Acura CL CL Integra Integra Type-R RSX RSX Type-S 1997 4CYL 1998-99 4CYL 1990-01 1998-01 Type-R 2002-On 2002-On 29-511 29-512 29-700BL 29-519 29-703BL 29-704BL N/A N/A 29-900BL 29-618 29-904BL 29-904BL N/A 29-827 29-800 N/A N/A N/A 2001-On 29-563 29-630 29-863 2001-On 29-563 29-630 29-863 1990-97 1998-00 4CYL 1998-02 V6 2003-On V6 1997-01 1992-95 1992-95 w/ ABS 1996-00 1999-00 2001-On 2002-On 1993-97 1992-96 1992-96 1997-01 29-511 29-512 29-514 TBA 29-519 29-700BL 29-700BL 29-700BL 29-700BL 29-700BL 29-700BL 29-500 29-512 29-516 29-519 N/A N/A 29-623 TBA N/A N/A 29-900BL N/A 29-900BL N/A 29-603BL 29-900BL N/A N/A 29-625 29-820 29-827 29-824 N/A N/A 29-800 29-800 29-800 29-800 29-800 N/A 29-800 29-828 N/A 29-825 1989-94 2WD 1995-99 2WD (Rear Fits 2.0L Only) 1995-99 AWD (Rear Fits 2.0L Only) 2000-On 2000-On 29-565 29-560 29-561 29-563 29-562 29-631 29-630 29-630 29-630 N/A N/A 29-861 29-861 29-863 N/A 2003-On 29-540 29-610 N/A 2002-03(Early Production) 29-771BL 29-971BL N/A 2000-On 2000-On 2003-On 2003-On 2003-On 29-542 29-540 29-540 29-542 29-540 N/A 29-610 N/A N/A 29-610 N/A N/A N/A N/A N/A Chrysler Sebring LXi Dodge Stratus Coupe R/T Honda Accord Accord Accord Coupe Accord Coupe CRV Civic EX Civic EX/Si Civic EX Civic Si Civic DX/EX/LX Civic Si Del Sol VTEC Prelude Si Prelude VTEC Prelude 29-602 29-601 Mitsubishi Eclipse Eclipse Eclipse Eclipse GT Eclipse GS/RS Pontiac Vibe GT Subaru Impreza WRX Toyota Celica GT Celica GT-S Corolla Matrix XR Matrix XRS Q: How can I resurface AEM Big Rotors? A: For the rotors that are bolted to an aluminum hat the best way to resurface the rotors is to grind both sides using a double disk or Blanchard grinder. If that is not available, then use a standard brake lathe. For the AEM one piece rotors they can be ground or resurfaced on a standard brake rotor lathe or a surface grinder. We have used flywheel grinders for the resurfacing job as well. Log on to a e m p o w e r . c o m for more Big Rotor FAQs! 31 Brake Pads High Performance Brake Pads Unmatched on the Street and Strip AEM High Performance Brake Pads are specifically engineered for high performance braking. These pads are manufactured in conjunction with O.E. Japanese brake manufacturer Nissin and utilize a unique ceramic-Kevlar fiber compound to provide a higher coefficient of friction that resists fading and reduces stopping distances. Key Features: ◗ GUARANTEED TO OUTPERFORM O.E. PADS AND FIT PERFECTLY EVERY TIME. ◗ WORKS WITH O.E. BRAKE SYSTEMS AND IDEAL FOR AEM BIG ROTOR BRAKE SYSTEMS ◗ NON-FERROUS METAL COMPOUND IS NON-CORROSIVE, WON'T DETERIORATE BRAKE COMPONENTS ◗ LIGHT COLORED DUST DOES NOT SHOW ON WHEELS ◗ LOW SQUEAL PROPERTIES Make Year/Model Front Pads Rear Pads Acura CL CL Integra Integra Integra Integra Type-R Legend Legend Legend NSX RL TL Vigor RSX RSX Type-S 1997-00 4CYL 1997-99 V6 1986-89 1990-93 1994-01 Except RS 1997-01 1986-90 1991-95 1991-95 Except GS 1991-99 1996-99 1995-98 1992-94 2002-On 2002-On 26-130 26-120 26-125 26-125 26-140 26-120 26-125 26-120 26-120 26-120 26-120 26-120 26-120 26-140 N/A 26-205 26-205 N/A 26-200 26-200 26-205 26-205 26-205 26-205 N/A 26-205 26-205 26-205 26-205 26-205 1984-85 1986-88 1988-89 1989 1988-89 1990-93 1990-93 (with Akebono caliper) 1991-98 Wagon 1994-O2 Coupe DX/LX/EX/SE 1994-O2 Sedan DX/LX/EX 1995-O2 V6 26-135 26-105 26-105 26-125 26-125 26-115 26-130 26-120 26-130 26-130 26-120 N/A N/A N/A 26-200 26-200 26-205 N/A 26-205 26-205 26-205 26-205 Honda Accord Sedan Accord Sdean DX/LX Accord Coupe DX Accord Coupe SEi Accord Sedan LXi/SEi Accord Accord Accord Wagon Accord Coupe DX/EX/LX/SE Accord Sedan DX/EX/LX Accord Sedan Make Accord Coupe Civic Si/DX/Wagon Civic Si Civic DX Civic Wagon Civic H.B. CX/DX/Si/VX Civic Sedan DX/LX Civic EX Civic Coupe DX Civic Coupe EX Civic Coupe EX Civic Sedan EX/LX Civic H.B. Si Civic DX/HX Civic Coupe/Sedan EX Civic Si Civic DX/EX/LX Civic Si CRV CRX DX/Si CRX Si CRX DX Del Sol S/Si Del Sol VTEC Prelude DX Prelude Si Prelude SE/Si Prelude S/SE/Si Prelude VTEC Year/Model Front Pads Rear Pads 1998-02 V6 1984-87 1.5/1.6L 1988-89 1988-91 1988-91 1988-96 1.5/1.6L (w/o ABS) 1988-96 1.5/1.6L (w/o ABS) 1990-93 1993-95 1993-95 w/ABS 1993-95 1.6L w/o ABS 1994-95 w/ABS 1994-95 w/ABS 1996-00 1996-00 1999-00 2001-On 2003 1997-01 1984-87 1.5/1.6 1988-89 1988-91 1993-97 w/o ABS 1994-95 w/ABS 1983-87 1985-87 1988-91 1992-96 1993-01 Q: What’s so special about the AEM brake pad compound? A: They are made of a Kevlar Ceramic compound that resists fading under severe use. The compound does not emit a corrosive metallic material like other performance pads, so the finish on the wheels and surrounding body work is less likely to be damaged by brake dust. Because they do not use as much metal as many performance pads, the rotors last longer than rotors used with high metallic content pads. 32 Log on to a e m p o w e r . c o m for more High Performance Brake Pad FAQs! 26-120 26-100 26-135 26-135 26-135 26-135 26-135 26-125 26-135 26-140 26-150 26-140 26-140 26-135 26-160 26-160 26-160 N/A 26-120 26-135 26-135 26-135 26-135 26-150 26-100 26-105 26-125 26-145 26-120 26-205 N/A N/A N/A N/A 26-200 N/A 26-200 N/A N/A N/A 26-200 N/A N/A N/A 26-200 N/A 26-205 N/A N/A N/A N/A 26-200 N/A N/A N/A 26-200 26-205 26-205 Engine Accents/ Promotional Items Insert “B” for blue, “C” for silver, or “R” for red after part number to indicate color desired. Our “Perfect-Fit” billet engine accent pieces complete the look of well equipped engine bays. Billet Spark Plug Covers Acura Part # B18 DOHC VTEC 20-050 RSX/RSX-S 20-051 Honda B16 DOHC VTEC 20-050 2002-On Civic Si 20-051 Ford Focus 2.0L Zetec DOHC 20-060 Billet Oil Filler Caps Acura Part # 1990-01 All 20-201 Honda 1990-On All (Exc. 02-On Civic Si) 20-201 Mitsubishi 1989-On Eclipse 20-202 2002-On Lancer 20-202 Nissan Thread-in Cap All 20-201 AEM Racing Baseball Cap Flex-Fit™ style hat available in black only. Description Part # AEM Racing Baseball Cap, Small / Medium AEM Racing Baseball Cap, Large / X Large 01-1400 01-1401 AEM Promotional Items Description Part # License Plate Frame AEM Sticker 7"x1.5" AEM Banner 3' x 5' 12" AEM Store Front Decal AEM Catalog 2004 BRUTE FORCE Catalog 2004 AEM / Papadakis Racing Poster 10-400W 10-922C,S,B,R 10-923 10-927W 01-2004 01-2004T 01-1004 Order your AEM promotional products online at aempower.com! Log on to a e m p o w e r . c o m for promotional product ordering information! 33 Miscellaneous Parts Description Part# Description Part# Description Part# AEM Turbo-Flo Air Filter Long Neck, 2.5" X 5" 21-101 Silicone Connector Hose, 2.75" X 3" Blue 5-275B Rear Rotor RH, 12.25": 29-631 31-1037 AEM Turbo-Flo Air Filter Long Neck, 2.75" X 5" 21-102 Silicone Connector Hose, 2.75" X 3" Silver 5-275C Front Rotor LH, 12.8": 29-540 31-1040 AEM Turbo-Flo Air Filter Long Neck, 3" X 5" 21-103 Silicone Connector Hose, 2.75" X 3" Red 5-275R Front Rotor RH, 12.8": 29-540 31-1041 AEM Turbo-Flo Air Filter Short Neck, 2.25" X 5" 21-200 Silicone Connector Hose, 3" X 2" Black 5-302 Rear Rotor LH, 12.53": 29-610 31-1042 AEM Turbo-Flo Air Filter Short Neck, 2.5" X 5" 21-201 Silicone Connector Hose, 3" X 2" Blue 5-302B Rear Rotor RH, 12.53": 29-610 31-1043 AEM Turbo-Flo Air Filter Short Neck, 2.75" X 5" 21-202 Silicone Connector Hose, 3" X 2" Silver 5-302C Front Rotor LH, 12": 29-542 31-1044 AEM Turbo-Flo Air Filter Short Neck, 3" X 5" 21-203 Silicone Connector Hose, 3" X 2" Red 5-302R Front Rotor RH, 12": 29-542 31-1045 AEM Turbo-Flo Air Filter Short Neck, 3" X 9" 21-2039 Silicone Connector Hose, 3" X 3" Black 5-300 Front Rotor LH, 13.68": 29-704 31-2000L AEM Turbo-Flo Air Filter Short Neck, 3.5" X 5" 21-204 Silicone Connector Hose, 3" X 3" Blue 5-300B Front Rotor RH, 13.68": 29-704 31-2001R AEM Turbo-Flo Air Filter Short Neck, 3.5" X 9" 21-2049 Silicone Connector Hose, 3" X 3" Silver 5-300C Rear Rotor LH, 12.24": 29-904 31-2002L AEM Turbo-Flo Air Filter Short Neck, 4" X 5" 21-205 Silicone Connector Hose, 3" X 3" Red 5-300R Rear Rotor RH, 12.24": 29-904 31-2003R AEM Turbo-Flo Air Filter Short Neck, 4" X 9" 21-2059 Silicone Connector Hose, 3.5" X 3" Black 5-350 Front Rotor LH, 13.39": 29-771 31-2004L AEM Turbo-Flo Air Filter Short Neck, 6" X 9" 21-2099 Silicone Connector Hose, 4" X 3" Black 5-400 Front Rotor RH, 13.39": 29-771 31-2005R Vacuum Foam Filter for 21-405, 21-407 Silicone Connector Hose, 2.75" 15 Degree Black 5-277 Rear Rotor LH, 12.2": 29-971 31-2006L and 21-408 21-300 Silicone Connector Hose, 2.75" 15 Degree Blue 5-277B Rear Rotor RH, 12.2": 29-971 31-2007R Hose Clamp, 3/4" 4093-5 Silicone Connector Hose, 2.75" 15 Degree Silver 5-277C Front Rotor LH, 12": 29-703 31-2008L Hose Clamp, 1" 99024.032 Silicone Connector Hose, 2.75" 15 Degree Red 5-277R Front Rotor RH, 12": 29-703 31-2009R Hose Clamp, 1 1/16" 4093-6 Rubber Elbow, 2.5" 90 Degree 30170 Front Rotor LH, 12.15": 29-700 and 29-800 31-2010L Hose Clamp, 1.8125" - 2.75" 103-BLO-3620 Rubber Elbow, 2.75" 90 Degree 30217 Front Rotor RH, 12.15": 29-700 and 29-800 31-2011R Hose Clamp, 2.0625" - 3" 103-BLO-4020 Rubber Elbow, 4" 90 Degree Tight 5-490 Rear Rotor LH, 11.1": 29-900 31-2012L Hose Clamp, 2.3125" - 3.25" 103-BLO-4420 Rubber Adapter Hose, 2.5"-3.15" 90 Degree 5-301 Rear Rotor RH, 11.1": 29-900 31-2013R Hose Clamp, 2.5625" - 3.5" 103-BLO-4820 Rubber Adapter Hose, 2.5"-2.75" X 3" 5-257 Hex Bolt for Two Piece Rotor Assembly, Hose Clamp, 2.8125" - 3.75" 103-BLO-5220 Rubber Adapter Hose, 2.5"-3" X 3" 5-325 5/16" - 24 X 1 1-2003 Hose Clamp, 3.0625" - 4" 103-BLO-5620 Rubber Adapter Hose, 2.75"-3" X 3" 5-273 SAE Washer for Two Piece Rotor Assembly, 5/16" 1-3001 Hose Clamp, 3.5625" - 4.25" 103-BLO-6420 Rubber Adapter Hose, 2.75"-3.15" X 3" 5-327 K-Nut for Two Piece Rotor Assembly, 5/16" - 24 1-2004 Rubber Adapter Hose, 3"-3.25" X 2.25" 5-323 Copper Crush Washer for Banjo Bolt: Rubber Soft Mount for Air Induction Systems, 25mm x 8mm 1228560 Rubber Soft Mount for Air Induction Systems, 16mm x 6mm 1228598 Rubber Soft Mount for Air Induction Systems, Rubber Adapter Hose, 3"-4" X 3" 5-430 29-800, 29-824, 29-828, 29-861 and 29-863 Rubber Adapter Hose, 3.5"-4" X 3" 5-435 Banjo Bolt Fitting for Fuel Rail: 25-100, Rubber Hump Hose, 2.75" X 3" 5-575 25-103, 25-106, 25-108 and 25-111 Hex Flange Head Bolt for Cam Gear, 5/16 X .625 1-2036 Banjo Bolt Fitting for Fuel Rail: 25-104, 1-3006 2-602 25mm x 6mm 1228599 Hex Flange Head Bolt for Cam Gear, 5/16 X .5 1-2037 25-106, 25-108 and 25-109 2-603 Washer for Soft Mount, 8mm X 30mm X 1mm 559960 SS Washer for Cam Gear, 5/16" 1-304 Banjo Fuel Fitting, 7mm Barb: 25-303 and 25-304 2-610 Washer for Soft Mount, 6mm X 25mm X 1mm 559999 Honda Cam Key 90741-657-000 Fuel Fitting, -6 to 7mm Barb: 25-300 and 25-301 2-609 Nyloc Nut for Soft Mount, 6mm 444.460.04 4AG Cam Gear Retaining Bolt 1-120 Port Plug for Fuel Components, -6 2-604 Nyloc Nut for Soft Mount, 8mm 444.460.08 Front Rotor LH, 12.15": 29-511 and 29-512 31-1006 Pipe Plug for Fuel Components, 1/8" 1-121 Silicone Connector Hose, 2.25" X 3" Black 5-225 Front Rotor RH, 12.15": 29-511 and 29-512 31-1007 Aluminum Crush Washer for Fuel Components, -6 1-3007 Silicone Connector Hose, 2.5" X 2" Black 5-252 Front Rotor LH, 12.9": 29-514, 29-516, 29-519, Silicone Connector Hose, 2.5" X 2" Blue 5-252B 29-824 and 29-828 Silicone Connector Hose, 2.5" X 2" Silver 5-252C Front Rotor RH, 12.9": 29-514, 29-516, 29-519, Silicone Connector Hose, 2.5" X 2" Red 5-252R 29-824 and 29-828 31-1009 25-104, 25-106, 25-108, 25-109 and 25-130 1-3008 Silicone Connector Hose, 2.5" X 3" Black 5-250 Rear Rotor LH, 12": 29-618, 29-623 and 29-625 31-1010 O-Ring for Fuel Injectors: 25-111 1-3030 Silicone Connector Hose, 2.5" X 3" Blue 5-250B Rear Rotor RH, 12": 29-618, 29-623 and 29-625 31-1011 O-Ring for Fuel Rail: 25-130 1-3024 Silicone Connector Hose, 2.5" X 3" Silver 5-250C Front Rotor LH, 11.7": 29-560, 29-562 and 29-565 31-1030 O-Ring for Fuel Pressure Regulator: 25-300, Silicone Connector Hose, 2.5" X 3" Red 5-250R Front Rotor RH, 11.7": 29-560, 29-562 and 29-565 31-1031 25-301, 25-303 and 25-304 1-3010 Silicone Connector Hose, 2.75" X 2" Black 5-272 Rear Rotor LH, 11.6": 29-630 31-1032 O-Ring for Fuel Filter Top: 25-200 1-3011 Silicone Connector Hose, 2.75" X 2" Blue 5-272B Rear Rotor RH, 11.6": 29-630 31-1033 O-Ring for Fuel Filter Side: 28-200 1-3012 Silicone Connector Hose, 2.75" X 2" Silver 5-272C Front Rotor LH, 12.52": 29-561, 29-563, Fuel Filter Element: 25-200 1-4000 Silicone Connector Hose, 2.75" X 2" Red 5-272R 29-861 and 29-863 Silicone Connector Hose, 2.75" X 3" Black 5-275 Front Rotor RH, 12.52": 29-561, 29-563, 31-1008 25-111 and 25-200 1-3017 O-Ring for Fuel Injectors: 25-100, 25-103, 31-1034 Diaphragm for Fuel Pressure Regulator: 25-300, 25-301, 25-302, 25-303 and 25-304 2-300 29-861 and 29-863 31-1035 O-Ring for Honda Oil Cap: 20-201 1-3009 Rear Rotor LH, 12.25": 29-631 31-1036 O-Ring for Mitsubishi Oil Cap: 20-202 1-3019 If you can’t find the part you are looking for in the list above, please visit our website or call (310) 484-2322. Miscellaneous electronics products are listed on page 21. 34 Aluminum Crush Washer for Fuel Components: Log on to a e m p o w e r . c o m for more miscellaneous products listings! Marketing AEM's Point-Of-Purchase (POP) Planogram series presents AEM products in a fashion that is visually appealing and informative. AEM has several POP packages to suit every type of storefront (AEM003 and AEM007 Shown). Please call AEM at (310) 484-2322 or refer to the jobber sheet for information and pricing for each package. The EMS-equipped AEM/Hasport Civic Sedan took second overall at Car & Driver’s 4-Cylinder Challenge. AEM003. Wall not included. AEM007 Brute Force POP with 3D intake cutout. The AEM/MTX RSX-S on tour with MTX for 2003 / 2004. This vehicle dominates under the hood and hatch. The AEM Civic LX will be going for Land Speed Records in 2004. AEM advertises extensively in major automotive enthusiast publications AEM at the 2002 SEMA Show in Las Vegas. AEM Intercept with AEM Racing trailer. This vehicle was given away through a promotion with FOX Interactive’s “The World’s Scariest Police Chases” video game. AEM Racing driver Stephan Papadakis signs posters at Vision Entertainment’s Hot Import Nights event. AEM has expanded its web presence by creating three new websites dedicated to sport compacts, domestics (BRUTE FORCE) and its high-performance electronics. AEM distributes product and news press releases to every major automotive enthusiast title (below). Log on to a e m p o w e r . c o m for What’s Hot at AEM, Racing Updates, the Media Buzz and more! 35