Trenchless Technology: Trenchless Technology: - NC AWWA-WEA
Transcription
Trenchless Technology: Trenchless Technology: - NC AWWA-WEA
FALL 2015 Trenchless Technology: NOT A BORING SUBJECT NC AWWA-WEA NC AWWA-WEA 3725 National Drive, Suite 217 Raleigh, NC 27612 ADDRESS SERVICE REQUESTED 95th Annual Conference November 15-18, 2015 Raleigh Convention Center | Raleigh, NC The official publication of The North Carolina Section of the American Water Works Association (NC AWWA) & The North Carolina Member Association of the Water Environment Federation (NC WEA) THE T S BHAES AA RRIVED! 13854 Lakeside Circle Sterling Heights, MI 48313 www.engineered-pump.com 800-528-4154 Protected by US Patent No 8,657,564 Civil • Environmental • Geotechnical Please visit our new website at www.shieldengineering.com • • • • • • • • Stormwater, Water, Wastewater Design Forensic Investigations Permitting Assistance Certified Geotechnical Laboratory Services Construction Materials Testing Civil Site Design Specialized Training Spill Response Management Contact Shield Engineering for your next project Robert L. Griffin, P.E., President Charlotte, NC • 800-395-5220 www.shieldengineering.com TOGETHER, MEETING THE CHALLENGES OF CLEAN WATER Are you looking for ways to improve the performance of your plant or decrease your treatment costs, to protect your infrastructures, remove sulfides, generate less sludge or to remove more TOC? Kemira can help you solve these challenges and much more. We aim to be a leading water chemicals supplier for raw and waste water applications, serving municipalities and water intensive industries. Together with our customers, we apply our knowledge and expertise to develop innovations that address the sustainable future of water. Tel. +1 800 879 6353 [email protected] www.kemira.com 3725 National Drive, Suite 217 Raleigh, NC 27612 Phone: 919-784-9030 Fax: 919-784-9032 Executive Director: LINDSAY ROBERTS [email protected] Focus Areas: Board of Trustees, Legal & Regulatory Issues, Conference Planning, Policy Development, Budget & Finance Administration Financial Assistant: MARIANNE KESER [email protected] Focus Areas: Professional Wastewater Operators Committee, Exhibits, Financial Data Entry and Reports, Job Ads, Sponsorships Director of Education: CATRICE R. JONES [email protected] Focus Areas: Seminars, elearning, Schools and Conferences Membership and Communications Director: NICOLE BANKS [email protected] Focus Areas: NC Currents Submissions, Web Site Information (submissions, updates, etc.), eNews Submissions, Sponsorships, Membership External Committee Services Coordinator: ERIN MALLIS Focus Areas: Awards, Public Education Committee, Water For People Committee, Students & Young Professionals Committee, Membership Support 24 34 92 FEATURES NC AWWA-WEA 95th Annual Conference ........................................ 39 NC AWWA-WEA 15th Annual Spring Conference............................. 57 Trenchless Technology: NOT A BORING SUBJECT Special Section: Trenchless Technology..................................................... 61 What is Trenchless Technology?.............................................................................. 62 NC Currents is the official publication of the NC AWWA-WEA. Members and non-members, individuals and committees are encouraged to submit content for the magazine. If you would like to submit an article to be considered for publication in NC Currents, please email it to [email protected]. Tunnel Vision – A Primer on Trenchless Construction Methods and Experiences for Pipelines in the Piedmont Geology..................................... 66 Submission Deadline: Winter 2015/16 - October 5, 2015 Spring 2016 - Early January 2016 Summer 2016 - Early April 2016 Fall 2016 - Early July 2016 Two New Promising Tools for the Condition Assessment of Ferrous Pressure Pipelines..................................................................................... 74 Getting Reacquainted with Sewer Rehab.............................................................. 70 Plan B for HDD: Customizing a Challenging Installation..................................... 78 North Carolina Takes the Lead in Water Main and Force Main Pipe Bursting............................................................ 82 NC Currents is produced by the Communication Committee. Chair: Sherri Moore - City of Concord, Vice Chair: Mike Shelton - Kimley-Horn Associates, Editorial Subcommittee: Tom Bach - City of Concord; Kelly Boone - CDM Smith; Marianna Boucher - McKim & Creed; Steve Hilderhoff - GHD; Marco Menendez - McAdams; Sherri Moore - City of Concord; Wade Shaw - City of Raleigh; Mike Shelton - Kimley-Horn; Marie Sugar - STV NC Currents is published by Tel: 866-985-9780 Fax: 866-985-9799 www.kelmanonline.com Managing Editor: Christine Hanlon Design/layout: Jackie Magat Sales Manager: Al Whalen Advertising Coordinator: Stefanie Hagidiakow All rights reserved. The contents of this publication may not be reproduced in whole or in part without the express consent of the publisher. An Overview of Thermal Hydrolysis – North America’s Hot New Biosolids Technology............................. 87 Water For People ................................................................................ 92 NC Safewater Endowment Update .................................................... 95 DEPARTMENTS Message from the Chair.................................................................................... 7 Executive Director’s Report................................................................................ 9 Board of Trustees Meeting Summaries..............................................................13 Committee Chairs.............................................................................................14 Committee Spotlights.......................................................................................17 Member Portrait: Steve Hilderhoff................................................................... 22 Member Portrait: Aaron Brower....................................................................... 24 Spotlight on our Supporters............................................................................. 27 Plant Spotlight: Hominy Creek Water Reclamation Facility................................ 34 Certification Corner......................................................................................... 98 Operator’s Tailgate......................................................................................... 100 Welcome New Members............................................................................... 102 News and Notes............................................................................................ 105 Schedule of Events..........................................................................................110 Advertiser Information Center.........................................................................112 We approach projects a little differently. Because at CH2M, we believe no challenge is unsolvable. We’re excited by tough challenges. We combine the best ideas in water, transportation, energy, industry and the natural environment to tackle your most pressing infrastructure and natural resource needs. We create new pathways for human progress. And breathe new energy into every community we touch. Visit www.ch2m.com www.ch2m.com © 2015 CH2M HILL WT0505151000CLT Contact a CH2M HILL North Carolina, Inc. office: Charlotte T+1.704.544.4040 Raleigh T+1.919.875.4311 Message from the Chair Docking 101 Chris Belk, PE, Associate, Hazen and Sawyer, P.C. T his is my final Chair’s Message and a time to reflect on what we have accomplished, and extend kudos to our volunteers and members who have persevered through this second year of our transition to a new educational model. Reviewing the strategic plan, I see that we have made tremendous progress this year towards achieving our goals, including accomplishing the following; • Three successful institutes (Charlotte, Raleigh, Cape Fear Public Utilities Authority) • Inaugural Academy at the Collections and Distributions Schools • Water For People Fun Runs in Charlotte and Raleigh • GROW events in Charlotte, Raleigh, Asheville, and Wilmington • Reformed and combined the Water Resources and Reuse committees • Reformed the Biosolids committee • Initiated our Leadership Mentoring program • Held the first Grade 4 Maintenance Exam • Held inaugural Model Water Tower Competition in Charlotte, and 8th Annual Model Water Tower Competition in Raleigh • Transitioned the Spring Conference to Asheville, NC for 2016 (In the forseeable future we will alternate between the mountains and the coast to better serve our members from Manteo to Murphy). This is not an invitation to sit back on our laurels because there is still a tremendous amount of work to do. To continue with our sailing analogy, we had a great final leg for this heat, but we still have to dock the boat and get ready for tomorrow’s race. If you have done any boating, you will know that docking can Click Here to return to Table of Contents provide a lot of entertainment and produce some colorful language. Docking requires a significant amount of forethought and communication with the crew and is the absolute wrong time to relax. You have to contend with other boats, currents, wind, and you don’t want to damage the boat (or lose a crew member overboard) by ramming into the dock. There are nails, barnacles, cleats, lifelines, booms, stays, anchors, and all sorts of other obstacles that always seem to find a way to catch a foot or toe. You may be surprised to hear that, despite our careful planning and top-notch crew, we nearly lost our 2016 Annual Conference overboard this year. On our approach it was noted that the slip to which the dockmaster was directing us was under construction and didn’t have an electrical hookup. The Winston-Salem convention center is going to be in the middle of major renovations, including a change to the exhibit hall that eliminates the floor drain required for the pipe tapping contest. The committee and staff acted quickly and changed our 2016 slip to Raleigh, and negotiated use of the renovated Winston-Salem facilities for our 100th Annual Conference in 2020 (with a provision to include the required floor drain). Fortunately, that was it for the “docking” drama this quarter. It does seem that we are, however, experiencing some crew fatigue. Despite the fact that we are doing more than ever, and providing high quality continuing education, our membership has declined slightly. This is where we most need your help. Don’t be bashful about approaching board members, committee chairs, council chairs, or staff and let them know how we are or are not meeting your needs. I am truly excited to read the articles in this Fall Edition of NC Currents on Trenchless Technology, a subject near and dear to my heart and daily life at Hazen and Sawyer as a member of our conveyance practice group. Our conveyance projects increasingly require tunneling under existing infrastructure, streams, or connecting different drainage areas. Please enjoy this issue, and if you haven’t already done so, please visit ncsafewater.org to update your profile in our new database so you can access and print your professional development hours from all of our events including the 95th Annual Conference in Raleigh, November 15-18. Finally, I’d like to thank all of you for making this a great year for NC AWWAWEA. I would be greatly remiss if I did not extend thanks to my employer (Hazen and Sawyer) and my family (Caroline, Max, Chloe, and Lily), without whose support I could not have served you as Chair this year. There are too many people to thank for their efforts advancing NC AWWA-WEA this year, but I’d like to extend a special thanks to a few of whom I am aware that have truly extended themselves this year. These include Dave Saunders and Greg Morgan for their efforts developing the Academy, Del Harney and Brandon Garner for the Grade 4 Maintenance Exam, Betsy Drake and Erika Bailey for our Institute Program, and John McLaughlin for the Leadership Mentoring program. A special thanks to all our Board, Council Chairs, Task Force Members, and Committee Chairs for their leadership as we navigated a lot of new territory this year. www.ncsafewater.org 7 Executive Director’s Report Double the Value Lindsay Roberts, CAE, Executive Director N C AWWA-WEA, as most of you know, is the North Carolina Section of the American Water Works Association (AWWA) and the North Carolina Member Association of the Water Environment Federation (WEF). At inception, AWWA was the drinking water arm of water education and WEF was the wastewater treatment arm. Over the past 100 odd years, both national organizations have recognized that ‘water is water’ and have expanded their focus and reach to incorporate educational and regulatory focus on water in its many guises, while retaining their original and primary focus. Most of the State Sections and Member Associations have done likewise. NC AWWA-WEA, however, has always been most unlike its sister Sections and Member Associations, in that it has, since it’s own inception more than 90 years ago, been a conjoined twin. Legally, NC AWWA-WEA is two completely separate and independent corporate entities, but it has functioned as one, with a single board, a single set of policies, and a single common purpose – to provide ALL North Carolinian water professionals with the best educational resources and support, regardless of the flavor, color, source, destination, or mechanics of the water. This complex joint arrangement is sometimes difficult to steer and manage, but the enormous benefits of this unique jointed-ness that derive for Water Professionals in North Carolina has Click Here to return to Table of Contents been obvious – and provide a compelling motivation to the NC AWWA-WEA Board in its unfailing dedication to maintain it. AWWA’s membership marketing efforts are targeted at utilities. AWWA utility membership allows 100% of employees to access NC AWWA-WEA’s services at member prices. WEF doesn’t have a membership category for utilities that extends those same benefits, but WEF does permit the Member Associations to have individual state-only members, and NC AWWA-WEA has taken advantage of this, creating the SLAM membership category. SLAM membership allows individual Water Professionals whose agencies or budgets are small, or that don’t cover membership, to become members for a cost that is about $5 per month, to take advantage of the outstanding educational offerings of NC AWWA-WEA at member prices, and better yet, to have personal receipt of NC Currents, all the quarterly training guides, and all e-news and e-communications. This is really good stuff and it’s really a good deal. However, what SLAM members don’t have, is discounted access to the national educational resources, educational programs or direct communication that comes from AWWA or WEF. I’m going to tell you about some of that stuff, because I believe it’s fantastic, and that it’s valuable enough for you to think about being a member of both AWWA and WEF – which automatically makes you a member of NC AWWA-WEA. I was lucky enough to be able to go to Anaheim in June, to attend the AWWA Annual Conference and Exposition. Although my specialty as your Executive Director, is non-profit association management, not water, I was bowled over at the Opening General Session, where Wallace J. Nichols, author of Blue Mind, told the story and showed film of a turtle, released from an aquarium on the California coast. That turtle had spent years in a tank, and had learned, as all captives do, exactly and precisely how many flaps of her flippers it took to reach the end of the tank where she had to turn or bump into the glass. A couple of thousand of us sat in that auditorium and watched underwater video as the turtle was released, pausing at the moment when she’d always had to turn, then realizing that there was no wall and that open ocean lay ahead of her. I’ll confess to shedding tears watching that moment, seeing her pace quickening as she swam past that point of no return. She made her way to the shore of Japan – perhaps her home. Nichols asked each person in that audience to think of the first water they fell in love with – and he gave a blue marble to each of us in that Opening Session. He’s given more than a million of those marbles away since 2009. “Hold it at arm’s length, and that’s what Earth looks like from a million miles away – a small, blue, fragile, watery dot,” he said, “like the photo taken by the Apollo 17 crew, more than 40 years ago.” The rule of the marble www.ncsafewater.org 9 Executive Director’s Report “My first water – the water I first fell in love with – and knew that I loved, was Zoo Lake, a very small lake in Johannesburg, South Africa. I first rode my bicycle there at the age of 11 – and often thereafter, without the knowledge or permission of parents, and used my pocket money to rent a wooden rowboat.” is to pass it along – with a story about why water matters to you, and why you are grateful for what people do to protect water and restore it. My first water – the water I first fell in love with – and knew that I loved, was Zoo Lake, a very small lake in Johannesburg, South Africa. I first rode my bicycle there at the age of 11 – and often thereafter, without the knowledge or permission of parents, and used my pocket money to rent a wooden rowboat. A huge and cumbersome thing it was, but to me, it might as well have been Cinderella’s coach, or the wings of Icarus. Rowing is the most liberating sensation to me in all the world. Oars are my wings. When I saw the turtle swim beyond the point of no return, I knew that feeling – I know love of water, and love of those who protect and restore it. A trip to WEFTEC this fall in Chicago will provide a similar opportunity. Rob Stewart, award-winning biologist, photographer, conservationist, filmmaker and author will discuss his film Revolution, which should help Water Professionals frame their own innovative and transformative efforts in sustainable water management. Then there are the national association bookstores. Yes, yes, I know everything under the sun is online, but truly, you don’t know what’s available to you until you are standing in the AWWA or WEF bookstore, holding in your hands The Atlas of Water by Maggie Black and Jannet King, and looking at a map of the world that shows the status of integrated water resources 10 NC Currents Fall 2015 management; or at the map of the world that show cubic meters of water per person per year used for food production; or at the map showing percentage of population by country, with access to improved sources of drinking water; or, most frighteningly of all, a map showing the percentage of renewable water resources originating from outside the countries, which identifies areas where increasing competition and conflict are or will arise over exploitation of water. Bookstores at ACE or WEFTEC might be the only place that you come face-toface with Damned If We Don’t, a collection of ‘cool ideas’ essays for members of the water profession by ‘amazing people’ in that same profession. This collection is edited by Christopher Peacock, who has compiled Ideas for Accelerating Change Around Water” to help “cut across silos real or imagined” and to make accessible, “effective levers for change.” Or, there is The End of Abundance – Economic Solutions to Water Scarcity by David Zetland, a book that is particularly timely as California faces its worst and most terrifying drought in more than a century. Where else, I ask you, can you go somewhere that exclusively offers you access to the knowledge base of materials for your own profession, or a sit in a room with a couple of thousand other people who share that same passion, commitment, dedication, interest – that same love of water? AWWA and WEF are the answer! We all know that we are living in a time of daunting personal and professional challenges – along with accelerating change, threat, and opportunity. Every precious waking life-minute that we have has multiple calls upon it and the competition for resources of time, attention, energy, and money magnifies. If you are reading this article, chances are that you are already a member of WEF or AWWA. I am offering you a passionate – and I hope compelling – argument to swim against the current of disengagement and detachment. I’m suggesting that you join or remain a member of both, and, furthermore, that you choose to take full advantage of the exceptional value that comes with those memberships. If you’ve been a silent partner, paying your dues, ratchet that membership up one notch, and participate in a committee, offer a paper and teach – or co-teach – a class; serve as a room monitor at a conference; take minutes for the Committee. If you have made those kinds of vital contributions in the past, ratchet up another notch, and offer to chair a committee, or serve as vice chair, so you’ll be ready to step up next year. If you’re already a veteran of committee, School, Conference leadership – how about going one more rung up the ladder, and offering time to serve on the Board? Already done that? Think about a contribution on the national level – to AWWA or WEF? You have to know that your gift – of belonging, of participation, of service, or leadership. Those things matter a lot. You will never have a more important opportunity to make a difference, or make your life matter, than in belonging and in giving to NC AWWA-WEA and thereby to AWWA and WEF. Swim past the end of the tank! Get out into the BIG BLUE! We want, need, value, appreciate – and love you for all that you do. Click Here to return to Table of Contents AIRVAC VACUUM SEWER SYSTEMS WILL SAVE YOU MONEY –––––– AIRVAC vacuum sewer systems use smaller diameter pipes and shallower trenches which reduces excavation and surface restoration resulting in significant cost savings compared to conventional gravity sewers. The AIRVAC system requires only simple maintenance, is operator friendly and is completely sealed which eliminates any possibility of infiltration and inflow. –––––– BILFINGER WATER TECHNOLOGIES [email protected] www.water.bilfinger.com NC AWWA-WEA Board of Trustees 2015 CHAIR, Chris Belk, PE Hazen & Sawyer, P.C. Phone: (919) 755-8637 [email protected] WEF DELEGATE, Barry Gullet, PE Charlotte Water Phone: (704) 336-4962 [email protected] AWWA DIRECTOR-ELECT, Brian Tripp W.K. Dickson & Co., Inc. Phone: (704) 334-5348 [email protected] CHAIR ELECT, Julie Hellmann, PE Heyward Incorporated Phone: (704) 583-2305 [email protected] WEF DELEGATE, Richard Tsang, PhD, PE, BCEE CDM Smith Phone: (919) 325-3500 [email protected] TRUSTEE, Ron Hargrove City of Winston-Salem Phone: (336) 747-7312 [email protected] VICE CHAIR, Angela Lee Charlotte Water Phone: (704) 336-5911 [email protected] WEF DELEGATE-ELECT, TJ Lynch City of Raleigh Phone: (919) 996-2316 [email protected] TRUSTEE, Ryan LeBlanc, PE HDR Phone: (704) 338-6748 [email protected] PAST CHAIR, Mike Osborne, PE Black & Veatch Phone: (704) 510-8451 [email protected] AWWA DIRECTOR, Steve Shoaf, MSPH Retired Phone: (828) 989-8490 [email protected] PROF WASTEWATER OPS REP, Greg Morgan Union County Phone: (704) 507-0372 [email protected] SECRETARY, George Simon, PE CDM Smith 704-342-4546 [email protected] TRUSTEE, Lori Brogden Schnabel Engineering Phone: (336) 274-9456 [email protected] PROF WATER OPS REP, Mark Wessel City of Raleigh – Resource Recovery Division Phone: (919) 996-3723 [email protected] TREASURER, Ray Cox, PE Highfill Infrastructure Engineering Phone: (910) 313-1516 [email protected] TRUSTEE, Jonathan Lapsley, PE CDM Smith Phone: (704) 342-4546 [email protected] EXECUTIVE DIRECTOR, Lindsay Roberts, CAE NC AWWA-WEA Phone: (919) 784-3050 [email protected] 12 NC Currents Fall 2015 Click Here to return to Table of Contents Summary of the NC Section AWWA and NC WEA Board of Trustees Meeting May 25, 2015 at Greensboro Coliseum, NC. The following actions were taken: 1. Strategic Governance: • The Board reviewed the Strategic Planning and Governance Process. • The Board reviewed the goals and initiatives for Membership Engagement. AWWA utility memberships have increased from 108 to 118. Individual membership numbers have predictably declined. to develop recommendations for expenditure of the $15,000 allocation for marketing at a meeting to be hosted by NC AWWA-WEA in September. • Report on a summit held by the California WEA on flushable wipes. Recommendation to have the Public Education and Regulatory Affairs Committees look at what CWEA has done and develop something similar for NC. 2. Action Items: Approved amendments to the Job Advertisement Policy. a) Approved amendments to the Personnel Policy. b) Approved amendments to the Endowment Policy. c) Approved amendments to the Member Privacy Policy. d) Approved creation of the Joint Water Reuse and Water Resources Committee, with Leila Goodwin to serve as Chair. This action re-establishes a stand-alone Residual Committee (to be re-named upon recommendation from the Committee), currently Chaired by Jean Creech. e) Approved Membership Surveys to be conducted as presented. f) Approved continuation of the Spring Conference for 2017 and 2018, with direction to seek a coastal location with access for heavy equipment for 2017 and return to Asheville in 2018. g) Ratified the e-Vote, resolution for Steve Shoaf upon his retirement. h) Ratified the e-Vote, authorizing sign-on to the WEF letter on WIFIA. i) Ratified the e-Vote, approving WEF Award Nominations for Jonathan Lapsley and Ken Vogt. j) Ratified the e-Vote, approving WEF Award Nomination for Dr. Francis de los Reyes. k) Ratified the e-Vote, supporting application to hold the APWA Annual Conference in Charlotte, NC. 4. Executive Director’s Report: • Thanks to Les Hall, the Endowment Committee has a chart to track all tasks and timelines associated with the scholarship program. A list of all winners of all 2015 Scholarships was provided to the Board. Endowment Named Fund donors will be recognized at the Monday Awards Event at the Annual Conference. • Water Otter has offered a package price for purchase of e-learning modules. There was discussion about availability of AWWA and/or WEF e-learning. It was 3. Chair’s Report: • Report on productive Joint Association Steering Committee held at the Spring Conference, at which NC RWA, NCWOA and NC AWWA-WEA agreed to authorize the marketing task force Click Here to return to Table of Contents the consensus that the current workload for new educational offerings makes it impossible to undertake a renewed focus on e-learning at this time. 5. Consent Calendar - Approved: a) Minutes of the Board meeting of March 19, 2015 were approved. b) Treasurer’s Report for March and April 2015, with total assets as of April 30, 2015 of $1,240,679.74 with $1,205,229.35 in checking/savings, of which $385,226.16 is endowment funds. The balance of unrestricted net assets (checking minus endowment) is $820,003.19. Water For People Balance sheet as of April 30, 2015 reflects total current assets of $5,014.88. c) Committee Reports received through May 12, 2015. 6.Adjournment - next meeting Friday, July 17, 2015 at 9:30 am at Asheville Public Works. Charlotte Water’s Sugar Creek WWTP 200-mgd Self Cleaning Influent Pump Station and Screening Facility Offices in Raleigh and Charlotte NC Currents Ad 2015 Q1 KDH.indd 1 www.ncsafewater.org 13 2/9/2015 12:58:42 PM 2015 Committee Chairs and Board Liaisons For more committee information visit individual committee web pages on www.ncsafewater.org. Conferences Coordinating Council COUNCIL CHAIR: AC Local Arrangements 2015 Spring Conference Exhibits Sponsorship Awards Committee Chuck Shue Adrianne Elder Christene Mitchell Wendy Banks Julie Taylor Steve Shoaf McKim & Creed Duke Energy HDR Carolina Management Team Arcadis City of Asheville (704) 841-2588 (919) 546-2138 (757) 222-1540 (828) 712-5918 (336) 292-2271 (828) 259-5955 [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] Jackie Jarrell Charlotte Water (704) 391-5181 [email protected] Leslie Jones Sherri Moore Chuck Willis Carlos Norris Jana Stewart Maggie Pierce Nick Dierkes Derek Dussek Brown and Caldwell City of Concord Willis Engineers Crowder Stantec Hazen and Sawyer Brown and Caldwell HDR (704) 373-7127 (704) 920-5415 (704) 338-4668 (919) 367-2000 (336) 392-4051 (919) 863-9259 (704) 445-1491 (919) 232-6603 [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] Betsy Drake Betsy Drake Ben Kearns Brian Tripp Erika Bailey Town of Cary Town of Cary CFPUA WK Dickson HDR (919) 481-5093 (919) 481-5093 (910) 398-4311 (704) 334-5348 (919) 785-1118 [email protected] [email protected] [email protected] [email protected] [email protected] Board Committees Nominating External Affairs Council COUNCIL CHAIR: Communication Constitution & Bylaws Endowment Membership Public Education Water For People Young Professionals Technical Program Council COUNCIL CHAIR: eLearning Task Force SC Program AC Program Seminars and Workshops Design and technical services for new and existing dams Greensboro, NC / 336-274-9456 / schnabel-eng.com 14 NC Currents Fall 2015 Click Here to return to Table of Contents Technical Program Council SEMINARS AND WORKSHOPS COMMITTEES: Automation Greg Czerniejewski CDM Smith (919) 325-3500 [email protected] Collection & Distribution Systems Barbara Moranta CDM Smith (919) 325-3500 [email protected] Industrial Katie Jones Dewberry (919) 424-3723 [email protected] Resource Recovery and Reuse Co-Committee Chairs Jean Creech Charlotte Water (704) 336-3588 [email protected] Marla Dalton City of Raleigh (919) 996-3700 [email protected] Risk Management Barry Parsons City of Greensboro (336) 373-7643 [email protected] Regulatory Affairs Jaime Robinson CH2M Hill (704) 543-3279 [email protected] Sustainability Jacob Vandenbosch McKim & Creed (910) 343-1048 [email protected] Utility Management Co-Committee Chairs Joe Stowe (704) 575-0762 [email protected] Jackie Jarrell Charlotte Water (704) 391-5181 [email protected] Water Resources Leila Goodwin Town of Cary (919) [email protected] Schools Council COUNCIL CHAIR: Steve Drew City of Greensboro Wastewater Operators Schools Billy Allen Charlotte Water Collection & Distribution Schools Troy Perkins Greenville Utilities Commission Wastewater Laboratory Analyst Schools Debra Collins City of Wilson Plant Operations & Maintenance Schools Dell Harney City of Greensboro Professional Wastewater Operators Michael Wiseman City of Asheboro Wastewater Board of Education & Examiners John Gibson City of Raleigh Water Board of Education & Examiners Ivan Thomas City of Asheville Click Here to return to Table of Contents (336) 373-7893 [email protected] (704) 553-2124 x222 [email protected] (704) 400-7322 (252) 551-3301 [email protected] (252) 399-2494 (336) 373-7900 (336) 672-0892 [email protected] [email protected] [email protected] (919) 996-3684 (828) 259-5957 [email protected] [email protected] www.ncsafewater.org 15 CMT goes GLOBAL to fix what others can’t Coating failures wreak havoc not just in North Carolina but all over the world. The U.S. Government fights the same issues: unqualified vendors, assets out of service and the headaches that follow. Our expert team went to Mexico and Madagascar to successfully stop leaks and apply protective coating systems to deliver clean, safe water to U.S. citizens. Like you, they wanted the job done right. They called CMT. It’s not just a job, it’s a relationship. 336-431-7708 | CMTcoatings.com Committee Spotlights Schools Council With a few exceptions, the State requires individuals to attend an approved school before being able to sit for a certification exam. NC AWWA-WEA has several committees devoted to organizing these schools. The role of the Schools Council Chair is to enhance communication among school chairs, the board, and the many committees that carry out the bulk of the NC AWWA-WEA’s work. The Schools Council facilitates the sharing and cross pollination of instructors between schools, when skills and talents match up. This past year has seen the forming of new bridges, with committees helping committees and schools helping schools fill gaps in instructor needs and create new talent pools. At the same time, the Schools Council has provided ongoing support and resources for NC AWWA-WEA’s new professional development and skills training initiatives – the Academy for Water Professional Development (Academy) and the Institute trainings – by vetting, supplying and supporting instructors for these new programs. Collection and Distribution Schools With the assistance of the NC AWWA-WEA staff, the committee schedules classes and instructors to present topics approved by the NC Water Treatment Facility Operators Certification Board and the NC Water Pollution Control System Operators Certification Commission. The schools are meant to help students successfully take their exams. Encompassing 20 to 25 members, mainly from municipalities, but also engineering firms and private vendors, the committee meets both in-person and via conference calls in January/February for a Click Here to return to Table of Contents planning meeting and two to three weeks prior to each of the three schools. The schedule and locations changed this past year, with a Coastal School in Morehead City in March, Western School in Morganton in July, and Eastern School in Durham in September. Plans for the coming year include getting the word out about the changes and bringing new members onto the committee. With close to half of members coming to the end of their term, the committee hopes to recruit people with a passion for enhancing operator knowledge and passing on their experience to future generations. Plant Operations and Maintenance The committee has a three-fold mission: 1) providing educational opportunities for treatment plant personnel in existing and emerging O&M technologies and practices; 2) encouraging cooperation among other NC AWWA-WEA committees and with other organizations; and 3) facilitating exchange of information regarding treatment plant O&M, innovative solutions and greater understanding of plant processes and equipment. With 112 people on its membership roll, the Plant Operations and Maintenance Committee (POMC) holds an annual six face-to-face meetings in a central part of the state, usually Raleigh or Greensboro. As members come from every part of the state, teleconferencing is always an option. A POMC subcommittee planned and facilitated the Operations & Maintenance track (offering 0.5 to 2 CEUs) for the Spring Conference, that was held in Wilmington this year. The average attendance at the presentations was 32. POMC also conducts formal training at schools for the Maintenance Technologist (MT) Certification program, with the much-anticipated level IV rolled out in 2015, thanks to the implementation of a new team model encompassing school coordinators, class coordinators, room monitors, instructors, test proctors and NC AWWA-WEA staff. Overall attendance at the MT schools was down because an ice storm forced the cancellation of the Eastern School in Raleigh. Nonetheless, to date, 808 Maintenance Technologist Certifications have been awarded, with requirement for certification increasingly showing up on job postings across the state. Plans for the coming year include broadening outreach to the O&M community via a subcommittee working with the Academy of Water Professional Development Taskforce. The committee is also revamping its organizational structure to streamline meetings and facilitate small groups turning out high volumes of quality work. With several members taking on new leadership positions, POMC will also be looking for new members. Professional Wastewater Operators Committee chair Michael Wiseman says he became involved with the Professional Wastewater Operators Committee (PWOC), eight years ago, because he was interested in seeing other plants/equipment and talking to different people to see how they might be handling problems similar to those he was facing at his facility. Monthly meetings include a training session, which provides a two-hour CEU toward operator license renewal. Locations rotate to different sections of the state, with meetings held in Chapel Hill, Hillsborough, Charlotte, Asheville, Concord, Clarkton and Willington in 2015. Fostering the sharing of ideas and experiences among members, the committee consists of 20 to 30 wastewater operators, www.ncsafewater.org 17 • • • • scan for a chance to win an iPad mini! Committee Spotlights maintenance technicians, laboratory personnel, equipment and chemical salesman, and industrial pretreatment operators per section. Annual awards are given to each section for the best O&M Facility. The facility hopes to keep growing its membership and networking opportunities. Wastewater Board of Education and Examiners The purpose of the Wastewater Board of Operators and Examiners (WWBOEE) is to provide assistance to the North Carolina Water Pollution Control System Operator’s Certification Commission (NCWPCSOCC). Meeting every third Tuesday of every other month, in-person and by conference call, the board is tasked with reviewing the Needs to Know (NTK) for the Collections, Biological Wastewater and the Physical/Chemical Schools. At the conclusion of each review, the board presents its recommendations to the NCWPCSOCC. Currently, the WWBOEE consists of 13 members and three non-voting advisors: the chair of the NCWPCSOCC (or designate) and the chairs of the NC AWWA-WEA Collection/ Distribution, and the Wastewater Treatment Operators School Committee. Membership is comprised of three members holding valid Physical/Chemical Grade II, and two holding Biological Grade IV, and two with Collection Grade IV certification. There are two positions for systems with populations less than 10,000 and one for ‘other applicable certifications.’ Work continues on the NTK, with the Collection NTK about 95% complete, the Biological about 20%, and the Physical/ Chemical about 70%. The board hopes to complete its review and deliver its recommendations in the near future. Currently there are three vacancies to fill: one for Physical/Chemical, one in the Other Certification category, and one representative from a system serving a population of 10,000 or less. Any individual who would like to serve on the WWBOEE should contact John Gibson at [email protected] or Jeff Mahagan at [email protected]. Wastewater Laboratory Analyst Schools Currently in the process of being reformed and restructured, the Wastewater Laboratory Analyst Schools Committee is charged with Click Here to return to Table of Contents promoting communication between the education of the state’s wastewater laboratory analysts. Although, the Western Lab Analyst Group, and the two Lab-net Groups – Piedmont and Lab-Net East – are not formally connected with the committee or each other in any way; Chair Debra Collins would like to see those ties strengthened in the future. Chair Collins is looking to members who have expressed a desire to serve on the committee to assist in furthering these goals. Already, members of each of the three groups attend each other’s meetings to share information. Although there are no separate Lab Analyst Schools, lab classes are offered at the NCWOA Operators’ Schools and at events such as the Pretreatment Consortium and the NC AWWA-WEA annual conference. Nonetheless, many lab analysts would like to see the state move toward a system of more structured lab analyst training and exam preparation. ® ® ® BRANDS YOU KNOW. PERFORMANCE YOU TRUST. Evoqua Water Technologies continues a 100-year tradition. Evoqua delivers high performance technologies for primary and secondary clarification, biological treatment, tertiary filtration, anaerobic digestion, odor control, ultrafiltration and disinfection to respond to market needs and evolving water and wastewater treatment standards. Find a representative near you at www.evoqua.com/findrep Envirex, Memcor, Wallace and Tiernan, USFilter and Davco are trademarks of Evoqua, its subsidiaries or affiliates, in some countries. © 2015 Evoqua Water Technologies LLC www.ncsafewater.org 19 Committee Spotlights Over the past year, Chair Collins and a few other NC AWWA-WEA members helped administer the lab analyst exam, organize the annual statewide Lab Technology Day seminar and select the recipient of the Wastewater Laboratory Analyst Excellence Award. In conjunction with the NC Department of Natural Resources, Chair Collins also organized a meeting to inform lab analysts of the new rule changes. Chair Collins notes that although the committee is focused on lab analysts working in wastewater, another potential reform could be expanding the mandate to those working with water. Collins looks forward to welcoming new members to actively participate in reshaping the committee. Wastewater Operators Schools Started in 1950 as the Annual Wastewater School Committee, the Wastewater Treatment Operators Schools Committee has a long history of providing education and training for North Carolina’s wastewater industry professionals. Over the years, it has built on its original mandate of preparing a curriculum for the school, and now organizes and runs two five-day schools (one in Raleigh and one in Morganton) for biological wastewater treatment plant operators Grades I to IV, and one four-day school for physical/chemical wastewater treatment plant operators Grades I and II. The committee also provides input on curriculum to the state’s Technical Assistance and Certification Unit (TACU) and the Water Pollution Control System Operators Certification Commission, established in 1969 when the State passed a law requiring all operators to be certified. Water Board of Education and Examiners The Water Board of Education and Examiners (WBOEE) provides assistance to the North Carolina Water Treatment Facility Operators Certification Board (NCWTFOCB) in the development and administration of Cross Connection and Distribution Certification Exams. Members assist in administration of the exams as well as the pre- and post-exam review. In addition, the Board is responsible for conducting the voluntary certification exam for Meter Technicians. Ongoing goals include reviewing and improving the Exam Bank of questions for the NCWTFOCB as necessary, as well as attending and auditing classes and distribution schools to ensure educational commitments are satisfactory. Every quarter, board members review all the questions on which the applicant pool grades less than 50%. This continuous review process ensures that all students are treated fairly and are being tested with relevant material. In the coming year, the board plans to continue systematically reviewing exams and procedures, while also working with the Certification Board on a math formula sheet that will assist with the testing of operators in the future. WBOEE meets quarterly, both in person and by conference call, with ad-hoc meetings as necessary. Members come from the water/wastewater industry, with specializations in distribution, crossconnection and metering. Although up to 15 people can sit on the board, there are currently only 10 members. Anyone interested in joining can contact the chair, Ivan Thomas at [email protected]. WIPE OUT! Problem: Sanitary wipes and other solids are causing major problems with ragging and downtime at wastewater plants. Solution: Franklin Miller’s powerful grinders! Call 973-535-9200 today to wipe out problem solids at your facility. TASKMASTER ® and DIMMINUTOR ® GRINDERS FINELY CUT SANITARY WIPES AND REDUCE DOWNTIME. Since 1918 www.franklinmiller.com 20 NC Currents Fall 2015 Visit our website to view our full line of grinders, screens, septage receiving and washing systems. Click Here to return to Table of Contents POTABLE WATER MIXING POTABLE WATER THM REMOVAL Reduce stratification, improve residual, prevent ice buildup Achieve compliance Concord, Massachusetts York, New York WASTEWATER LAKES AND RAW WATER Reduce energy cost, improve nutrient removal, achieve compliance Reduce WTP operating costs, control algae, increase hypolimnetic oxygenation St. Helens, Oregon Pagosa Springs, Colorado Water professionals agree. Medora Corporation helps solve water quality problems and save money. From California to New York, water operators and engineers trust Medora Corporation to help reduce operating costs and achieve better compliance in their potable water systems, wastewater lagoons and lakes. They depend on our electric, solar and air-powered systems for fast, reliable results. And that’s just the beginning. Year after year, our customer support and long-term product performance ensure complete satisfaction. To read the case studies and learn more, visit medoraco.com/betterwater Medora Corporation • Dickinson, ND • 866-437-8076 • www.medoraco.com Brands of Medora Corporation Member Portrait Portrait of Steve Hilderhoff: A Passion for Engineering F rom a young age, Hilderhoff knew he wanted to be an engineer. He comes from a large family where, out of 35 first cousins, six have chosen engineering as a career. “I remember in ninth grade, we had an assignment about careers and so I decided to write about being a civil engineer,” says Hilderhoff whose report was partly influenced by an older cousin who graduated with a civil engineering degree. After high school, he began his undergraduate years at the University of Pittsburgh in his hometown. It was there that he first developed an interest in water and hydraulics. In his junior year of college, he decided to send out resumes to nearly every engineering firm in the phone book. Subsequently, he was offered a summer internship by CET Engineering, a water/wastewater consulting firm in Harrisburg, Pennsylvania, where his family had relocated. “After my internship I had an even greater interest in learning more about the water and wastewater side of the business,” he recalls. Upon graduating he accepted a fulltime job with CET. He then began planning and designing water and wastewater facilities, developing sanitary sewer system studies and using trenchless technology to rehabilitate buried utilities. During those years, he was greatly influenced by his coworkers, who readily shared their knowledge, “They taught me a lot about being an engineer and how to keep things simple,” he recalls. Eventually, Hilderoff’s growing interest in water and wastewater led him to pursue a Master’s Degree in Environmental Pollution Control from Pennsylvania State University. Working by day, he attended classes at night. “There were many times that my friends were going out, but I was going 22 NC Currents Fall 2015 home to write papers,” laughs Hilderhoff, adding that, as it turned out, one of his bosses at CET taught several classes at Penn State. “I had to put extra time into those classes for sure.” His tenacity paid off. In 2001, the young consulting engineer was offered a position at Stearns and Wheler in its Raleigh, North Carolina office, where he continued his focus on designing and rehabilitating wastewater collection systems. In the late 2000’s, GHD merged with Stearns & Wheler and then coincidentally merged with CET shortly thereafter. Throughout his career, Hilderhoff has been involved in several very large projects, including providing sewer systems to communities where there were none before. This encompassed developing facilities from the early stages of planning right through to construction. Other projects revolved around upgrading older sewers, pumping stations and treatment plants. He admits that seeing a project go from concept to reality is immensely gratifying. “What we do turns into a tangible product,” says the consulting engineer who has now spent more than two-dozen-years in the business, “and it affects a lot of people.” Since relocating to Raleigh, Hilderhoff has been actively involved with the NC AWWA-WEA. He explains that it was a natural continuation of his volunteer work with the Pennsylvania Water Environment Association (PWEA). “Back in the mid-1990s I was encouraged to join by one of my managers when I was still in Harrisburg,” he recalls. “Since I was not sure how to participate, my manager had signed me up for the Membership Committee and as the ‘new guy’ I became responsible for assembling the biennial membership directory.” Within his first year of arriving in North Carolina, Hilderhoff joined the Collection and Distribution School Committee. For the next eight years, he taught at two schools a year. Then John McLaughlin in GHD’s Charlotte office suggested he join the Communications Committee. “I enjoy the fact that we produce such a valuable product,” says Hilderhoff, pointing to his work with NC Currents. He also enjoys the camaraderie that accompanies putting together the magazine and all its technical content. It is something he plans to keep doing in the coming years. “We are constantly thinking of ways to improve the magazine and find interesting, relevant themes for each issue, sometimes a year or more in advance,” he notes, adding that this sharing of knowledge is one of the many benefits of an association membership. “Being part of these associations has really helped me to meet people and understand the engineering community wherever I’ve worked.” Along with his ongoing volunteer work, he is also looking forward to his new position at Dewberry and contributing to its success across North Carolina. After 24 years with GHD and the companies it eventually absorbed, Hilderhoff joined Dewberry in April 2015. He is excited about the opportunity and ready for a new challenge. No matter what the project Hilderhoff’s level of commitment and passion for his work shine through. Always striving to make a positive difference both personally and professionally, he enjoys collaborating with his colleagues and teaching younger engineers. “I really enjoy seeing things get constructed,” explains Hilderhoff, who joined Dewberry as an Associate in April, “but it’s also about being able to work as a team to deliver a project that solves the issues our clients have and make a difference in the lives of those they serve.” Click Here to return to Table of Contents FLYGT MULTISMART NO PROGRAMMING. NO FRUSTRATION. NO PROBLEM. LET’S TAkE CONTROL STATE-OF-THE-ART PUMP STATION MANAGER Flygt MultiSmart brings a state-of-the-art Pump Station Manager to Xylem’s innovative offering within Monitoring & Control. With up to 35% reduction in energy consumption, it can pay for itself in less than 15 months. It also eliminates nuisance call-outs and provides a wealth of operational information. For more information contact your Flygt product sales professional. 14125 South Bridge Circle Charlotte, NC 28273 704-409-9700 www.flygt.com Member Portrait Portrait of O ne of the things Aaron Brower enjoys the most about his work, as assistant public utilities director at the City of Raleigh, is the opportunity to be involved in cutting-edge projects. Recently the city launched an energy recovery project that will see the Neuse River Resource Recovery Facility switching to anaerobic digestion in order to generate methane gas to produce electricity or to fuel the city’s bus fleet. To maximize yields, the plant will be incorporating a unique thermal hydrolysis process just before the anaerobic digestion. (See article on p. 87). “The process basically involves ‘pressure cooking’ the sludge to improve gas production while reducing the amount of volatile solids,” explains Brower, adding that, to date, DC Water has had the only active thermal hydrolysis plant in the US. “We’re on the leading edge. This is the most interesting project I’ve worked on since starting with the City.” Yet, he points out, it is not the only City of Raleigh project breaking new ground. For the past three years, he has also been involved with the implementation of a Horizontal Asset Management Program to proactively replace water and sewer pipelines. “That program has allowed us to add a fee to our fee structure in order to fund water and sewer main replacements,” explains Brower. “We are trying to predict when they are going to fail instead of waiting until they do. It costs a whole lot Aaron Brower On the Forefront of Municipal Water and Wastewater more in emergency procedures than if you proactively replace your assets. I think that being proactive is very important to the entire water and wastewater industry.” It is an approach that he has had plenty of opportunity to put into practice during his 12 years with the City. Before being promoted to the position of assistant director, Brower was the head of Capital Improvements Management, a division that continues to report to him in his new role. His focus is now more on the engineering side, including development plan reviews. “I get to be involved with all the construction that goes on with both our private development partners and our city improvement projects,” he notes, adding that he also manages the City’s Engineering Inspections Division and the GIS Program. The City currently has more than 230 active water and sewer projects either in design or construction. Brower’s group also manages the City’s sewer capacity studies, and the master plans for the wastewater treatment plant (WWTP), the water treatment plant (WTP), water systems, and biosolids. “It’s a challenge,” he admits. “It makes the days go by really fast.” By working on the master plans, the group he manages is also responsible for generating a list of recommended projects that are presented to City Council for budgeting approval. This means that Brower is involved from the genesis of each project, through planning, budgeting, preliminary engineering, design, bidding and construction, to the day the project is put into service. “That’s one of the things I enjoy the most about my work,” he says. “In a lot of industries you get to see one little piece of a project, whereas in my role at the City, I get to see project from conception to completion.” In fact, Brower is exactly where he wants to be. After completing a BS in Construction Engineering and Management at NC State in 2000, he was hired by a large construction firm specializing in WTPs and WWTPs. Quickly realizing that the work was not a good fit, the young graduate accepted an interim position with the North Carolina Department of Transportation (NC DOT) working on the 85-70 Interchange in Durham. Once again, it did not take long for Brower to know that this was not where he wanted to be. Then in July 2003, he joined the City of Raleigh as a project engineer. He had found his niche. “Municipalities are a good middle ground,” he explains. “They allow you to be efficient and nimble while providing some structure. At the same time, working for the City has allowed me to serve the public, which I enjoy.” The City owns and operates water and wastewater utilities that serve a little more than half a million people, living in Raleigh as well as six surrounding towns. “Municipalities are a good middle ground. They allow you to be efficient and nimble while providing some structure. At the same time, working for the City has allowed me to serve the public, which I enjoy.” 24 NC Currents Fall 2015 Click Here to return to Table of Contents In Raleigh itself, there is a lot of infill development, which comes with its own set of challenges. “One of the things I have always liked about this industry is the problem-solving,” says Brower. “This environment has allowed me to exercise that.” One of the innovative solutions in which the young engineer has been involved is the creation of a new urban pipe replacement reimbursement policy for developers. He explains that when a developer wants to build an infill apartment building on a site originally occupied by a much smaller structure, upgrading sewer capacity is sometimes a necessity. “The new policy allows us to partner with our development community to replace pipes that are at or near capacity,” he elaborates. “It enables us to collect a fair share from ratepayers and reimburse developers to ensure they are also paying a fair share.” The program has made it easier for the City to convince developers to upgrade capacity not only to meet their own needs but those of surrounding infrastructure as well. In fact, the initiative has worked so well that John Sorrell and Robert Massengill will be presenting a paper on this policy at the NC AWWA-WEA Annual Conference this fall (see Conference Schedule on p. 46) In the past, Brower has also presented papers at the conference. He has been a regular at the annual event since becoming a member of the NC AWWA-WEA when he joined the City of Raleigh. He has attended several Spring Conferences as well. “That’s a great clearinghouse to share ideas and learn about what others are doing that may be a bit different,” he says, adding that the networking opportunities at the conferences are equally important. “Developing those relationship allows you to share more information outside the conferences themselves. It is easier to call someone with a question when you have met them face-to-face than when you have just looked them up on the Internet and are cold calling them.” These exchanges have been invaluable to Brower in growing his career. Some day Click Here to return to Table of Contents he hopes to transition to the role of director, either at the City of Raleigh or elsewhere. In the more distant future, he can see himself retiring from government and then moving into more of a consulting role. In the meantime, he hopes to become involved with the Water Environment Research Foundation (WERF). “I have a real interest in researching,” he explains. “There are so many great new products being developed, but it requires research to determine if those products are good for utilities as a whole.” Brower notes that whether he is engaged in research or problem solving, he is fortunate to have a wonderful support network that includes consultants, contractors and his colleagues at the City of Raleigh. “I get to work with some great people,” he says, “each and every day.” THE ONLY STAINLESS STEEL TAPPING SLEEVE FOR HDPE PIPE THAT’S INSTALLED RIGHT OUT OF THE BOX • No spring washers, No special gaskets • For size-on-size tapping of HDPE DR17 or thicker (DR11, 9, 7.5) • Features a triple seal to guard against beam breakage on the pipe • Exceeds ANSI/AWWA C-223 Contact us for complete information. Email [email protected] or phone 716-372-0160 www.ncsafewater.org 25 Spotlight ON OUR Supporters Featuring the following companies: 28 Gavel & Dorn Engineering, PLLC 29 Dewberry 30 Highfill Infrastructure Engineering, PC Thank you to all the advertisers who support the North Carolina AWWA-WEA through this magazine. Spotlight ON OUR Supporters www.gaveldorn.com Gavel & Dorn Engineering, PLLC (G&D) is a Charlotte-based engineering consulting firm that provides design and construction services to local governments to address their stormwater collection, sanitary sewer, and potable water distribution system problems. We also have extensive experience in water and sewer rehabilitation, Sewer System Evaluation Survey (SSES), and flow metering, but our construction experience is unique in North Carolina. Since the firm was founded in 2003 by Kirk Gavel, PE, our core service area has been on providing construction administration and observation services related to municipal infrastructure, primarily water and sewer. The firm has provided construction inspection services on projects ranging from 6-inch water mains to 96-inch diameter storm sewers, and from treatment plants to pumping stations. We have successfully completed over $250 million of construction projects for a variety of clients including municipalities, universities, industrial facilities and other engineering consulting firms. All of our inspectors are well-trained, experienced, and fully equipped. We have the capability to ramp up or down field staff in response to contractor schedules. G&D has also developed extensive in-house construction materials testing capabilities in response to the needs of our construction observation services clients. As a result, since 2005, we have the capability to provide the construction materials testing services required on most public works projects. Albemarle Water Transmission Main Project – Cities of Concord, Kannapolis, and Albemarle 28 NC Currents Fall 2015 Please visit our web page for more information or give us a call to see how we can be of service (704-483-2054). G&D is providing construction administration, observation, and engineering services during construction for this $21.0 million project, which consists of approximately 20 miles of 30- and 24-inch ductile iron pipe (DIP) water transmission main, two pump stations, and a 1 MG water storage tank. The project is a joint effort by the cities of Concord, Kannapolis and Albemarle, with Concord acting as the Owner’s Agent. It runs from Concord to Richfield and most of the pipeline is in the right-of-way of NC Hwy 49. The pipeline traverses both rural and suburban areas and includes restoration of driveways, fences, landscaping and relocation of other utilities. The project is split into two construction contracts; Contract 1 is for the pump stations and storage tank, and Contract 2 is for the pipeline. The pipeline includes 31 stream crossings, 16 bores under state-maintained roads and coordination with an ongoing road-widening project. As a result, this project requires extensive coordination with the North Carolina Department of Transportation (NCDOT). A project web portal was set up to initiate, track, and trace submittals, RFIs, and correspondence. This shared workspace ensured all project teams had the latest and best information to perform their work. G&D had multiple inspectors on the job reporting directly to Mr. Gavel. Construction is nearly complete and G&D is currently providing engineering services during pump station start up. Click Here to return to Table of Contents Thank you to all the advertisers who support the North Carolina AWWA-WEA through this magazine. Dewberry is a leading, market-facing firm with a proven history of providing professional services to a wide variety of public- and private-sector clients. Recognized for combining unsurpassed commitment to client service with deep subject matter expertise, Dewberry is dedicated to solving clients’ most complex challenges and transforming their communities. Established in 1956, the firm is headquartered in Fairfax, Virginia, with more than 40 locations and 2,000 professionals nationwide. Dewberry has been operating in North Carolina for more than 30 years with offices in Raleigh and Charlotte. In 2015, the firm was ranked in the top 50 of Engineering News-Record’s Top 500 Design Firms. Dewberry’s North Carolina experience includes the planning and design of water distribution, wastewater collection, municipal water and wastewater treatment, and industrial wastewater treatment systems. The firm’s more than 130 local staff offer a complete suite of services to solve client needs, including site/civil, structural, electrical, instrumentation and controls, stormwater, HVAC, and plumbing/fire protection engineering services. Dewberry has been involved in hundreds of North Carolina projects, from utility design to storm drainage studies and technologically groundbreaking infrastructure solutions. successful solution, with environmental protections in place and healthy North Carolina waterways that will continue to be enjoyed for fishing and boating. Updating Storm Drainage in a Flood-Prone Area As part of the Sunnyvale-Chandworth Storm Drainage Improvement project, we surveyed a 670+-acre watershed, including topographic mapping, cross section surveys, and inventory of existing utilities using aerial mapping. Dewberry was able to submit all deliverables ahead of schedule, developing a strong relationship with the client in the process. The storm drainage system study, including analysis, design, cost-benefit analysis, and cost estimates, provided the city with information needed to improve the existing and inadequate storm drainage system. Pumping Solution for Duke Energy Improving Infrastructure Duke Energy was challenged by chronically low levels of water in Belews Lake, North Carolina, where it has operated the Belews Creek Steam Station since 1974. The company was using expensive temporary pumping measures to transfer water from the Dan River to Belews Lake to keep the 2.24-GW plant in operation, but required a more feasible, permanent system for water transfer. With so much at stake, Dewberry used solid science, state-of-the-art technology, and a thoughtful engineering approach that works together to create a cost-effective, long-term solution. They engineered an approach that includes a permanent raw water intake system (up to 65 MGD) with two velocity caps, fish screening, and four vertical turbine pumps. The result is a With locations all over the nation, Dewberry is able to research regions individually and combine data to develop the best plans locally as well as nationwide. The firm works with clients to navigate current and emerging standards, as well as potential impacts on their water and wastewater infrastructure. The firm continues to make strides in improving North Carolina’s infrastructure and transforming local communities with our superior knowledge. Dewberry’s long standing water and waste water expertise enables it to infuse past experience and lessons learned into every project. Click Here to return to Table of Contents www.dewberry.com www.ncsafewater.org 29 Spotlight ON OUR Supporters Engineering is our Profession. Service is our Passion. www.hiepc.com Why Service Matters By Allison Andrews, Communications Coordinator, HIGHFILL [email protected] When I look at the employees of Highfill Infrastructure Engineering (HIGHFILL), one thing is very clear to me – their commitment to service does not stop when the clock hits five. Many of our staff members are not only active leaders in industry organizations like NC AWWA-WEA, WEASC, and PENC, but they also coach sports teams, mentor at-risk or special needs youth, volunteer at historic sites, participate in animal rescue events, and take part in mission trips with their churches or other community groups. I am not sure what calls us to these kinds of activities, but I do know that it shapes the kind of people we are and how we approach the work that we do every day. Whether it is in our DNA or learned over time, the will to serve others becomes a defining characteristic. “It is important to the success of our firm that our employees are service-oriented. This foundation of genuine care for others comes through in their service to our clients and helps us to build strong, lasting relationships.” Tyler Highfill, PE, Founder and President As an engineering consulting firm, HIGHFILL wants to be the best in the business. Selective hiring, in terms of setting a high bar for employee proficiency, education, and interpersonal skills, is an important first step. The greatest business success, however, is achieved with employees who are committed to the core principles of the business. Those core principles must, first of all, be worthy of gaining their commitment. The most dedicated employees are those who understand that they are an integral part of something larger than themselves, who work in a culture where they feel secure to be themselves, and who feel empowered to be their best. HIGHFILL employees are encouraged to seek out every opportunity they can to be of service to others. We believe this encouragement is a large part of the reason we have experienced extremely low turnover. We want our employees to be able to follow their passions integrally with their daily work. 30 NC Currents Fall 2015 Click Here to return to Table of Contents Thank you to all the advertisers who support the North Carolina AWWA-WEA through this magazine. Service matters because, above all, people matter. For a company whose business is primarily in service to the public, it is critical that our employees have a penchant for serving. HIGHFILL’s service focus is reflected in our business mantra, which is an adaptation of the Engineer’s Creed: We place service before profit, the profession before personal gain, and the public welfare above all other considerations. “I’ve stayed with HIGHFILL for nearly 10 years because I appreciate the focus on service, whether for clients or the community, and because the working environment allows me to grow as an engineer based on my personal effort.” Paul Shivers, PE, Project Manager Click Here to return to Table of Contents www.ncsafewater.org 31 Anaerobic Digestion Equipment Steel and Stainless Steel Digester Covers, Mixers, Heat Exchangers, View Ports, Foam Separators, and other accessories. Equipment is designed to applicable AISC, AWS, ASME, ASCE codes and fabricated by OTI employees to ensure the highest quality. www.oti.cc • Ph 541-689-5851 Represented By: Daparak, Inc. (704.323.7034) The Academy for Water Professional Development is a new initiative of NC AWWA-WEA to ll an industry training gap and advance the careers of participants. The program includes multi-year technical and leadership development training courses, which have been developed based on input from industry leaders across North Carolina. Frequently Asked Questions What is The Academy for Water Professional Development (The Academy)? The Academy is a specialized training and certication program for current or prospective water industry employees seeking to advance their careers. Why should I enroll? The Academy has been built for professionals who look at the water industry not just as a job, but as a career. NC AWWA-WEA consulted with industry leaders to determine the most highly desired skillsets for upper level employees. Our courses have been designed to incorporate that feedback and position participants for supervisory and upper level management positions. Any individual who is serious about advancing his or her career and is willing to invest time into training is encouraged to enroll. How is The Academy structured? The courses for each discipline in our program have been organized into four certication levels: Apprentice, Journeyman 1, Journeyman 2, and Master. Certication will require completion of all courses within each level (or equivalent) and passing a comprehensive exam. Can I receive credit for prior training or years in the workforce? Credit for previous training courses and/or work experience will be determined on a case-by-case basis. Participants will be given an opportunity to submit these items for review upon registration. Is this training required by the State? Where will the training be held? Training sessions will be held at venues throughout North Carolina and online. What disciplines are currently available for certification? We are currently offering courses in Collection System Technician and Distribution System Technician programs; however, more disciplines are currently under development. How long will it take me to complete each level of a discipline? The timeframe for completing each level will vary depending on the number of hours the participant can devote to the training. Will CEUs be required to maintain certification? Yes. To maintain the value and credibility of the certicates, continuing education will be necessary. How can I become an instructor or volunteer to help with The Academy? Volunteer opportunities with The Academy are numerous and include behind the scenes administrative work, course and curriculum development, marketing, and instruction. Individuals who are interested in volunteering or becoming an instructor should contact Catrice Jones at [email protected]. No. Most training will result in voluntary certicates. Registration for Academy Classes Will I receive a degree or college credit? The rst classes were held in 2015 at the Western and Eastern Collection & Distribution Schools. More classes will be scheduled in 2016. Courses will be advertised on www.ncsafewater.org, in eNews email newsletters, and in 2016 Training Catalogs. You may also contact the NC AWWA-WEA to nd out when the next courses will be offered and to ask questions. The Academy is not currently affiliated with any college or outside degree program. All certications will be from NC AWWA-WEA only. Plant Spotlight: City of Wilson’s Hominy Creek Water Reclamation Facility – Making Positive Changes for the Future Operations Center and Laboratory General Back in 1958, the City of Wilson started up the new Hominy Creek Wastewater Treatment Plant that served the majority of the customers located within the city limits. By 1974, this plant’s name changed to the City of Wilson Wastewater Management Facility and now the plant has been named the Hominy Creek Water Reclamation Facility (HCWRF). This wastewater treatment plant’s boast is not multiple name changes, but its continual implementation of improvements that encompass some very advanced technologies and innovative water treatment processes. The HCWRF has a design flow of 14 mgd and treats both domestic and industrial wastes for a population of nearly 50,000 people within the City of Wilson. Currently, the facility operates with an average daily flow of 9.8 mgd and an average maximum daily flow of 14.7 mgd. The peak flow is 30.0 mgd and the projected annual operating cost is $4.5 million. Aerial photo of Hominy Creek WRF 34 NC Currents Fall 2015 As well, the City of Wilson utilizes reclaimed water from HCWRF to irrigate a turf farm located at this facility. The City of Wilson’s Parks and Recreation Department manages and maintains the turf farm’s varying turf species and harvests the mature turf for city projects. One such project was the Parks and Recreation Department’s recently constructed soccer fields located at the city’s soccer complex. The turf for the two new fields was harvested and transplanted from this City-managed turf farm. Treatment Processes The basic treatment processes at the Hominy Creek Water Reclamation Facility (HCWRF) includes the liquid train consisting of primary, secondary, and tertiary treatment processes, followed by effluent pumping to the reclaimed water distribution system. Solids removed from the liquid train are directed to four on-site anaerobic digesters for further treatment, and then the solids are removed from the facility site to either a compost facility or farmland via land application. 1. Preliminary & Primary Treatment: Within the preliminary treatment portion of the HCWRF, about 70% of raw wastewater enters the preliminary treatment influent structure via an influent pump station with four dry pit submersible pumps that are equipped with variable frequency drives and a mechanical bar screen that includes a serpentine conveyor to collect screenings. The remaining 30% of influent wastewater combines with the flow from the influent pump station and then flows through two mechanical bar screens with a combination screenings conveyor and press, and then travels through two stirred vortex grit collectors and two corresponding grit classifiers. After this, the influent wastewater flows through three primary clarifiers for further treatment, while the equalized dewatered side-stream combines with the influent prior to entering the primary clarifiers. Prior to entering into the primary treatment portion of the HCWRF, effluent flow from the preliminary treatment area is measured using an ultrasonic flow meter. It should be noted that there are two primary sludge pump stations located in the preliminary treatment area that transport sludge from the primary clarifiers to the four anaerobic digesters; primary sludge is not thickened (note: only wastewater activated sludge (WAS) or WAS from secondary clarifiers is thickened). 2. Secondary Treatment: Primary treatment effluent (PTE) travels through a five-stage secondary treatment Click Here to return to Table of Contents Covered sludge facility process after combining with effluent flow from a biological phosphorous removal (BPR) tank that operates anaerobically and receives a portion of flow from recycled activated sludge (RAS). The combined primary and BPR effluent flows then feed into the seven biological nutrient removal (BNR) tanks. These seven BNR tanks operate in parallel with one another, and each have an anoxic zone, an aerobic zone (including fine bubble, ceramic disc-type air diffusers), a second anoxic zone, and a post aeration zone. In addition, nitrogen recycle (NRCY) pumps transport water from the end of the aeration zone to the first anoxic zone. After this, a MicroC 3000™ solution is fed into the second anoxic zone as a food source for the denitrification process. MicroC 3000™ is primarily a methanol product that also contains a blend of other alcohols such as ethanol, propanol, and butanol. Three Hoffman centrifugal blowers are included in the secondary treatment process, and two APG Neuros turbo blowers are currently being installed to further enhance the treatment process. Finally, the effluent wastewater flow coming from the BNR tanks then travels into one of the five secondary clarifiers, where secondary sludge is then transported through three RAS pump stations to holding tanks at the solids handling facility prior to being thickened. 3. Tertiary Treatment: From this point in the process, clarifier effluent flows over V-notch weirs on effluent troughs within the clarifiers and move forward to the tertiary treatment area. The first process Click Here to return to Table of Contents One of two belt presses in the sludge dewatering building of tertiary treatment is filtration and five deep-bed effluent filters are utilized at the facility; there is also an option to feed food source for denitrification. At this particular point in the process, filtered effluent flows from the deep-bedfilters to disinfection, which is achieved by chlorination of the plant effluent using liquid sodium hypochlorite coming from two bulk storage tanks. From this point, the plant effluent is directed towards a splitter box that sends the effluent into two different areas. Part of the plant effluent travels through the post aeration/dechlorination process and the other part is directed to the reclaimed water distribution system. A general description of both processes is as follows: A. Post Aeration/Dechlorination: Treated wastewater to be discharged into a body of water must meet permit limits for dissolved oxygen levels (DO), and this post aeration facility ensures that the DO concentration is met. Coarse bubble static tube diffusers with centrifugal blowers are located in the post aeration area. These diffusers impart air from the atmosphere into the water prior to the plant effluent being dechlorinated. The dechlorination process is achieved by feeding liquid sodium bisulfite from the bulk storage tank into the chlorinated plant effluent coming from the post aeration area. Finally, the plant effluent coming from the dechlorination process is sent through a Parshall Flume with an ultrasonic flow meter, and then travels through an approximate 1.5-mile discharge piping system to the river. B. Reclaimed Water: The other portion of the plant effluent flows downstream from the above referenced splitter box directly to the reclaim water pump station that consists of two pumps. Just after the plant effluent flows through these two reclaim water pumps, the water is treated again with liquid sodium hypochlorite prior to being sent to the reclaimed water distribution system that contains both 0.25 MG and 1.00 MG elevated storage tanks. 4. Solids Processing/Handling: Solids are completely processed onsite at the Hominy Creek Water Reclamation Facility (WWWRF) through anaerobic digestion. Prior to being sent to the four existing anaerobic digesters, solids collected from the bottom of the secondary clarifiers are pumped to a waste activated sludge (WAS) thickening area, which includes two Ashbrook 3.0-meter gravity belt thickeners and a liquid polymer feed system. Thickened solids are then transported to the four existing anaerobic digester (with floating covers) referenced above, where four sludge tube-in-tube heat exchangers are fed from two dual fuel fire tube boilers. Digester gas is used primarily to fuel these boilers, with natural gas as a backup fuel. Dewatering and disposal of solids starts with the anaerobic digested solids being sent to the two existing www.ncsafewater.org 35 Aeration basins Ashbrook 2.0-meter belt filter presses, which are directly tied into a liquid polymer feed facility that enhances the overall dewatering of the solids. Once the solids are properly dewatered (note: the final cake is approximately 20% solids), they are then transported to a 32,000 square foot covered storage pad for further drying. The final transport and disposal of solids (mainly Class B) is completed through an existing contract with Granville Farms, where the majority of the Class B solids are transported to a company called Eastern Compost and the remaining portion is land applied to local farmland. Other Information 1.Awards: 2014 NC AWWA-WEA Wastewater Treatment Plant Operation and Maintenance Excellence Award – East Region 2.Personnel: Although the HCWRF is highly automated, the plant requires the attention of a highly trained operations staff. One plant manager, an administrative assistant, and the water reclamation compliance coordinator are employed at the HCWRF for general administration, regulatory compliance, and pretreatment program management. In addition, the facility has a total of 22 operation and maintenance employees, and six laboratory employees. As far as personnel development programs with the City of Wilson, specialized training is available to the employees in order to attain various certifications in their respective areas. If employees receive all available certifications in their respective areas, 36 NC Currents Fall 2015 The headworks, which includes two mechanical bar screens and a vortex grit system management encourages them to branch into other areas of the HCWRF as much as possible. In addition, there are HCWRF staff certified at various levels in all of the following areas: Biological Wastewater Operation, Land Application, Spray Irrigation, Physical/ Chemical, Collection System, WWTP Maintenance Technology, Pretreatment, and WW Lab Analyst. 3. Plant Expansions: The HCWRF influent pump station was recently updated in 2012 with new pumps, variable frequency drives (VFDs), controls, and a mechanical bar screen. In addition, a second power line feed was also added to the influent pump station so HCWRF plant staff could continue to operate at least half of the pumps if one of the power feeds was lost. The HCWRF is currently in the process of installing two APG-Neuros Turbo blowers to enhance the secondary treatment system. The primary goal of the blower installation is to provide redundant power systems to the main air supply system in the event of loss of critical components. Current blowers operate on a 2300 volt supply, and any loss of transformer or other critical gear could result in catastrophic loss of critical treatment operations for an extended time while equipment is repaired, located, installed, etc. In addition, these new blowers will have their own separate power feed running at 480 volts and could be run on a single easily located generator. Other benefits of these blowers are better energy efficiency and better control of air to the plant aeration zones. 4.Automation: Supervisory Control and Data Acquisition (SCADA) at the HCWRF monitors the majority of processes throughout the plant and 20 off site pump stations. The existing air control system is monitored by seven Luminescent Dissolved Oxygen (LDO) probes, 14 Oxidation Reduction Potential (ORP) probes, nitrate and ammonia probes, and two Solitax turbidity probes; all probes use either Hach® SC100 or SC200 controllers. In addition, the air control system is automated with several actuator valves controlling airflow, and many other processes can be controlled through the HCWRF SCADA system. 5. Safety and Health Program: HCWRF staff have a plant-wide safety meeting once a month to provide required OSHA safety training, and they also discuss special topics of concern related to wastewater treatment plant operations. They also discuss any recent safety incidents and provide additional training to try to prevent repeat incidents from occurring. 6. Unique or Difficult Problem Faced/ Solved: The HCWRF discharges into Contentnea Creek, which is a tributary to the Neuse River. The Neuse River has additional regulations due to its designation as nutrient sensitive water. The current permit for the HCWRF includes annual loading limits for Total Nitrogen (TN) and the City of Wilson is a member of the Lower Neuse Basin Association (LNBA) and the Neuse River Compliance Association (NRCA). HCWRF staff strive to get their TN discharge as low as possible, but it is a Click Here to return to Table of Contents task they have struggled with for many years and they continue to look for ways to decrease the TN discharge. Around 1992, the existing trickling filter was converted to a BPR tank. And just prior to 2000, the existing three aeration basins were modified to provide denitrification, and three additional BNR tanks were added for a total of six BNR basins. Tertiary filters were also added during this upgrade. In 2005, a seventh aeration tank was added and an upgrade of the dewatering facilities was completed. The addition of the dewatering facility created a new challenge in regards to dealing with the filtrate side-stream from the new belt filter presses. Since the HCWRF sludge is anaerobically digested, the BFP filtrate is highly concentrated with ammonia. The current HCWRF processes efficiently remove the ammonia, but that is converted to nitrate, which processes must also remove to keep the TN loading down. Over many years, the HCWRF staff has taken several different actions to minimize the impact from their side-stream and improve nitrogen removal. HCWRF staff struggled with achieving sufficient WAS removal from the process because the side-stream from dewatering operations increased their TN discharge values higher than they wanted. The HCWRF originally had a single line feeding methanol from the bulk chemical storage to the BNR basins, where HCWRF staff then tried to split it evenly to seven individual basins. Various City of Wilson personnel laid additional methanol distribution lines in the system; therefore, they now have lines for BNR basin pairs. This particular addition of distribution lines has helped better distribute methanol to the individual basins and helped improve the HCWRF’s TN discharge values. HCWRF staff also switched from operating belt filter presses during low flow conditions overnight to higher flow/food conditions during the day, and as a result, there was some more improvement. At that point, HCWRF staff later determined they had excessive oxygen in the tertiary filters for methanol feed to work effectively, so the feed to the filters was shut off and the feed to the second anoxic zones was increased in the basins, resulting in even more improvement. Click Here to return to Table of Contents Staff at the Hominy Creek WRF A long-term goal is to minimize oxygen introduction into the filters. After concluding that insufficient food was reaching the initial anoxic zone, HCWRF staff started shutting off one or two of their three primary clarifiers to increase food into the basins and noticed less nitrogen being released. When the new influent pumps were upgraded with VFDs, HCWRF staff noticed a small decrease as the flow was steadily routed through the plant. In addition, the pure methanol was switched to MicroC 3000™ (mostly methanol with a mixture of other alcohols) and there was another small decrease in nitrogen, however, there was a major improvement in phosphorus removal. In conclusion, the HCWRF has achieved a steady decrease in TN discharge since 2007 with an annual average TN discharge of 5.46 mg/l, and their lowest value of 1.95 mg/l in 2013. However, a little ground was lost in 2014 with an annual average TN discharge of 2.32 mg/l. In ongoing efforts to improve nitrogen removal, two existing pre-aeration basins that had been out of service for several years were recently modified. The City of Wilson’s Water Resources Infrastructure Division staff modified these basins to equalization (EQ) tanks for the filtrate side-stream so this side-stream could accumulate in the EQ tank during dewatering operations and slowly feed into the system, thus, not slugging the process with the highly ammonia concentrated filtrate water. In addition, the new turbo blowers that are being installed should give HCWRF staff additional air control to optimize dissolved oxygen (DO) in the basins. The next project is to add additional LDO probes and automatic actuator valves to better control the front and back aeration zones in the BNR basins. This upgrade should assist with maintaining higher levels of DO in the front zone to complete BOD and ammonia removal, and then maintain less air in the back zone and the nitrogen recycle water entering the front anoxic zone. In addition to all of the above actions, HCWRF staff strives each day to optimize DO levels to enhance their nitrogen removal. Contact Information for more on the Hominy Creek Water Reclamation Facility: Jimmy Pridgen, Plant Manager, City of Wilson – Utilities Department Address: 3100 Stantonsburg Road, Wilson, NC 27893 Email: [email protected] Office Phone: (252) 399-2491 www.ncsafewater.org 37 Leading Meter Brands from the Industry Leader Ferguson Waterworks is the industry leader when it comes to supplying the top water meter brands. These brands are supported through significant meter inventory, knowledgeable associates and expert installation capabilities. Let Ferguson Waterworks help you design the right meter from the top brands in the business. North Carolina Richie Dixon (803) 457-5718 Find the closest waterworks location near you at Ferguson.com/waterworks. ©2015 Ferguson Enterprises, Inc. FERGUSON.COM/WATERWORKS 0815 27140 NC AWWA-WEA 95th Annual Conference November 15-18, 2015 Raleigh Convention Center | Raleigh, NC Conference Preview 41-44 Sponsorship 45 Conference Schedule 46 Technical Program 48-49 Exhibitor List 51-55 gae Leadership Matters Well before EPA issued recent health advisory guidance on impacts of algal toxins, we were already developing tools to help you assess the risks and chart appropriate monitoring and treatment approaches. If you’re trusted to protect public health and the environment, we can help. 1 Regular visual checks are performed to monitor signs of algae growth or buildup. 2 Alert & Action Plan Monitor for algae favoring conditions (nutrients, water temperature, stratification). Each summer, municipalities are faced with algae-related issues in their raw water supplies. This wall poster can be used as a guide to develop preventative algae monitoring and treatment for your facility, as well as minimize the impact of an algae event. 6 3 In-reservoir algae treatment Chemical and physical techniques can control algae, but may result in release of T&O or cyanotoxin compounds. Collect samples for cyanobacteria identification and enumeration at observed algae-impacted locations. Advanced treatment options Ozone, granular activated carbon (GAC) filtration, and UV advanced oxidation provide effective barriers to algal toxins. These high energy and cost technologies represent significant investments for addressing intermittent water quality issues. Conventional treatment options Powdered activated carbon (PAC), potassium permanganate, and chlorine have been shown effective under certain conditions to oxidize and remove algal toxins. Cyanobacteria can bloom very quickly. 7 9 5 4 Monitor raw water for evidence of algae or algae-related water quality impacts. ALERT LEVEL LOW Conditions • Non-favorable algae growth conditions Monitoring Actions 8 • Regular visual inspection for algae • Monitoring of conditions • Weekly algae Intake sample during growth season Response • Evidence of algae in reservoir or raw water Actions = move to Medium Alert Level Step-up • Favorable algae growth conditions Triggers • Evidence of cyano- bacteria in sampling Cyanobacteria under the microscope. MEDIUM Water Regulations The EPA has released draft “10-day Health Advisory Levels” for total microcystin and cylindrospermopsin as low as 0.3ppb and 0.7ppb for children younger than school age. Use sensory analysis and analytical tools for taste and odor and algal toxins detection. HIGH VERY HIGH • Favorable growth conditions • Potential presence of cyanobacteria • Potential for algae-related treatment challenges such as pH, DO swings, low level taste and odor (T&O) or toxins in raw • Confirmed cyanobacteria growth • Likely algae-related treatment challenges • Potential for algae-related toxins and T&O • Confirmed cyanobacteria blooms • Confirmed presence of T&O or toxins in raw water • Bi-weekly to weekly visual inspections with cyanobacteria identification at observed impacted locations • Weekly review of raw water quality • Weekly odor sensory analysis of raw water • Daily algae intake sample • Vigilant visual inspections and sampling at confirmed bloom location(s) • Daily review of raw water quality • Daily odor sensory analysis of raw and treated water • Weekly testing for T&O compounds and/or cyanotoxins in raw and treated water • Continue daily visual inspection until algae eliminated • Daily review of raw water quality • 2 daily odor sensory analyses of raw and treated water • Daily testing for T&O compounds and/or cyanotoxins in raw and treated water • Evidence of cyanobacteria observed = move to High Alert Level • Prepare for control of observed algae/ cyanobacteria via targeted control methods • Prepare for in-plant treatment of T&O or cyanotoxins • Evidence of odor or T&O/cyanotoxins in raw or treated water = move to Very High Alert level • Treat confirmed bloom location and consider whole-reservoir treatment • Prepare for in-plant treatment for T&O or cyanotoxins on standby or precautionary implementation • Alert public as appropriate and advise about treatment strategies in place • If not already done, treat bloom or whole reservoir • Implement in-plant treatment of T&O or cyanotoxins • Confirmed cyanobacteria growth (2000 - 5000 cells/mL) • Evidence of algae raw water quality impacts • Detection of algae-related odors in raw water • Cyanobacteria bloom conditions (>10,000 - >50,000 cells/mL) • Detection of algae related T&O and/or toxins in raw and/or treated water • Chemical algae control in-reservoir often results in T&O or cyanotoxin release into water column, so analysis of compounds should continue even after bloom controlled 10 Proactively prepare a public notification plan in case it is ever needed. SOURCES: International Guidance Manual for the Management of Toxic Cyanobacteria, Global Water Research Coalition Water Quality Research Australia, 2009; "EPA Health Advisories for Cyanotoxins” Presented at the May 11, 2015 Cyanotoxins in Drinking Water Stakeholder Meeting download hazenandsawyer.com this at hazenandsawyer.com NC AWWA-WEA 95th Annual Conference NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC 2015 Annual Conference Preview Visit http://www.ncsafewater.org/?page=AnnualConf to get more information and the latest updates. You may choose to register online or download and print the registration form. Mark your calendars and plan to join us for NC AWWA-WEA’s 95th Annual Conference, November 15-18, 2015 in the Capital City of Raleigh, NC! The 95th Annual Conference is expected to draw over 1,200 water and wastewater professionals along with over 150 exhibitors from across North Carolina to the Raleigh Convention Center. Attendees can look forward to three days full of educational and recreational activities as well as time to enjoy the sights and sounds of downtown Raleigh. Many exciting activities are planned. In addition to the events outlined below, informative technical sessions will be running throughout the conference with papers presented in five concurrent tracks divided by topic: water, wastewater, collection & distribution, special topics, policy & management, and new this year, a young professional’s track on Monday afternoon. The exhibit hall will open Sunday afternoon and remain open during conference hours until 1:20pm on Tuesday. All attendees are encouraged to visit as many booths as possible and take advantage of this opportunity to learn about new water and wastewater trends and technologies. To help attendees balance their time between technical sessions and the exhibit hall, the exhibit hall will host several events including lunches, socials, and the popular Pipe Tapping, Operations Challenge, and Best Tasting Water competitions. The conference continues in the tradition of recognizing industry professionals and organizations for their achievements. New this year, to draw more attention to our deserving award winners, many awards traditionally presented at the Sunday evening Welcome Reception and the Monday morning Opening Session have been moved to a special ceremony on Monday afternoon. Please plan to join us to congratulate your fellow professionals. Induction of the new class of Select Society of Sanitary Sludge Shovelers (5S) will take place at the Sunday Welcome Reception, and other awards will be given at the Tuesday Gavel Gala and Banquet. Click Here to return to Table of Contents VISITING NATIONAL OFFICERS John Donahue American Water Works Association, Immediate Past-President (2015-2016) John is the general manager of the North Park, Illinois Public Water District, a groundwater system with 33,000 customers. He continues to hold water and wastewater operator licenses and advocates for operator involvement. Jenny Hartfelder Water Environment Federation, Board of Trustees Jenny is currently a vice president with MWH and serves as the Rocky Mountain client service leader in Denver, Colorado. In this role, she provides strategic planning and leadership for the business development activities for the water sector in the Rocky Mountain Region, covering Colorado, New Mexico, North Dakota, Utah, and Wyoming. She also serves as a project manager and design engineer on numerous water and wastewater projects, including master plans, preliminary and detailed designs, and engineering services during construction. PRE-CONFERENCE WORKSHOP Emerging Threats Sunday, November 15, 3:00pm - 4:30pm This workshop will discuss climate change and other emerging security and preparedness threats and challenges facing water and wastewater systems, including the ever-growing cyber security threat, illegal dumping into wastewater systems, workplace violence, and other topics. The workshop will involve brief presentations by the panelists of about 10 minutes each, followed by a panel and audience discussion. OPENING SESSION Climate and Water Management in NC: Possibilities and Challenges Sankar Arumugam, Ph.D. Monday, November 16, 7:45am – 9:00am Dr. Sankar Arumugam is an associate professor in the Department of Civil, Construction, and Environmental Engineering at NCSU. He is also a university faculty scholar (2013-2018). He is primarily associated with the Water Resources and Environmental Engineering (WREE) and Computing and Systems groups within the Department of Civil Engineering. Dr. Arumugam’s primary research interest is at the interface of climate and water management, focusing on large-scale hydroclimatology. His current research sponsors include the National Science Foundation, National Oceanic and Atmospheric Administration and NC Water Resources Research Institute. CLOSING FORUM An Overview of Challenges and Trends in Preparedness for Water and Wastewater Systems Wednesday, November 18, 9:00am -11:00am The Wednesday forum will build on the Sunday pre-conference session and the opening keynote presentation with a panel discussion of emerging threats to water and wastewater systems, such as cyber security threats, dumping into wastewater systems, pandemic, active shooters, and other threats, along with a discussion of potential preparedness and mitigation measures, such as emergency response planning and WARN. The forum will involve brief remarks by the panelists, followed by a panel and audience discussion. FACILITY TOUR Dempsey E. Benton Water Treatment Plant Tuesday, November 17, 12:45pm - 4:00pm The Dempsey E. Benton Water Treatment Plant (WTP) is Raleigh’s newest water treatment plant, having opened in May 2010. The plant collects from the Swift Creek Watershed, including both Lake Benson and Lake Wheeler, and has a maximum capacity of 20 MGD. The WTP utilizes raw ozone, ferric sulfate as the primary coagulant, Superpulsator clarifiers, up-flow biologically active GAC www.ncsafewater.org 41 NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC filters, gravity dual media filters, ultraviolet (UV) disinfection, a 5-MG finished water storage reservoir and pump station, backwash storage tank, dissolved air flotation facility (DAF) to treat backwash waste, recycle pump station with UV disinfection and standby generator facilities. The plant holds a LEED Silver Certification, received an Area Wide Optimization Program (AWOP) Award in 2013 and 2014, an AWWA Partnership for Safe Water Director’s Award in 2014, and was the first water treatment plant in the state of North Carolina to be granted 3 log Cryptosporidium and Giardia credit for ultraviolet disinfection. STUDENT ACTIVITIES Several activities are planned for Monday to get students involved in the Annual Conference and to introduce them to NC AWWA-WEA. To make attendance on a student budget possible, free Monday-only registration is available for students. For more information on Annual Conference student activities, and to register, please contact Elisa Arevalo at (919) 863-1020 or [email protected] Student Poster Contest – Students involved in research related to environmental/water resources topics are encouraged to present their work in the Student Poster Contest. Monetary prizes will be awarded for first, second, and third place posters. The first place winner will also be awarded the opportunity to present his or her poster at the National AWWA ACE conference in 2016! Student Guide Program – Interested students can be paired with an established professional to answer questions, show them around the conference, and introduce them to others in the industry. Student Lunch – Make connections with other students and industry professionals during a reserved lunch on Monday, November 16, 2015 from 12:05pm to 1:45pm. This is a great time to discuss the conference, career paths, and NC AWWA-WEA membership. 42 NC Currents Fall 2015 Young Professional Technical Session – This new technical session track on Monday afternoon is designed to provide students and young professionals with an overview of a broad range of topics within the water and wastewater industry and to give students and young professionals the opportunity to present in a comfortable atmosphere. PIPE TAPPING CONTEST Monday, November 16 The Pipe Tapping Contest is a competition of skill in which teams compete for the best time in opening a cement-lined, ductile iron pipe and installing a tap. Pipe tapping teams shall consist of a maximum of four persons including three workers and one coach. Winners from the Pipe Tapping Contest will be eligible to compete in the 2016 National AWWA contest at ACE. OPERATIONS CHALLENGE Monday, November 16 and Tuesday, November 17 In the Operations Challenge events, fourperson teams, along with their coaches, compete in events that challenge their skills in various wastewater related activities. The winner is determined by a weighted point system. At the National WEFTEC level, there are five events in the Operations Challenge: Collection System Event, Laboratory Event, Process Control Event, Pump Maintenance Event, and the Safety Event. The 2015 North Carolina Operations Challenge Competition will include all five of these events. The Collections System Event simulates the repair of a damaged 8-inch PVC sewer pipe, and the connection of a 4-inch sewer lateral, while the 8-inch pipe remains in service. The event also simulates the installation and programming of an automated Hach Composite Sampler, to collect a composite sample of the ‘flow’ in the 8-inch pipe. The Maintenance Event simulates the failure of one pump in a duplex lift station, and the full servicing of a trailer-mounted Godwin Dri-Prime NC80 Pump. Once the pump service is complete, the Godwin Pump is temporarily connected to the lift station and programmed for automatic operation with the use of a level probe. The Laboratory Event simulates analyzing a series of process control samples for pH, alkalinity, and ammonia using Orion instruments. Once the samples have been analyzed, the teams must perform process control calculations to determine if sufficient alkalinity is in the treatment system to sustain nitrification. The Safety Event simulates a simultaneous confined space rescue of an unconscious co-worker and a heart attack on one of the co-workers attempting the rescue. The confined space rescue must continue while 911 is contacted and CPR is performed on the heart attack victim. This event uses a Reid Rapide Gantry System to facilitate the confined space rescue. The Process Control Event is a timed event giving the teams an opportunity to demonstrate their accumulated knowledge and skill in the areas of laboratory procedures, collections system operation, maintenance, safety, and troubleshooting through a written test including multiple choice questions and short math questions. BEST TASTING WATER CONTEST All utilities are invited to submit a sample and see how the taste of their drinking water measures up to the taste of others in the state. A panel of volunteer judges will rank individual samples and results will be combined to establish the overall ranking. Awards will be given for first, second, and third place. In order to participate, samples must be turned in at the conference registration desk by 5:00pm on Sunday, November 15. SILENT AUCTIONS Two silent auctions will take place during the Annual Conference: one benefitting the NC Safewater Endowment and the other benefitting NC Water For People. Both silent auctions will be located close to each other and will have similar hours. When placing a bid, please take notice of the specific auction and that auction’s timeline and contacts. The NC Safewater Endowment Fund Committee Silent Auction raises money for the endowment fund. In previous years, this fun and popular event has added significant contributions to the Endowment Fund. Additions to the fund Click Here to return to Table of Contents WC NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC increase the number of scholarships to be given in the future and the dollar amount of the scholarships. Available auction items and their bid sheets will be on display Sunday through Tuesday near the committee tables or the conference registration desk. Items will also be displayed at the Chair’s Dessert Reception on Monday evening. Bidding will remain open until 1:20pm on Tuesday, with the highest bid winning. Winners may pay for and pick up their item at the Gavel Gala on Tuesday from 5:30pm - 7:00pm. Your Call to Action! The Endowment Committee is currently asking individuals and organizations to donate items for the Silent Auction fundraiser. Past Silent Auctions have successfully offered jewelry, sterling silver, figurines, and other collectibles. Members have also donated top-quality artwork, woodwork, pottery, and art glass, as well as services, vacation spots, and dining experiences. Cash donations are also acceptable, and a representative from the Endowment Committee will shop for you and will provide 44 NC Currents Fall 2015 a receipt for your tax-deductible donation. To donate items for the Silent Auction, contact Linnell Stanhope, Crowder Construction Company at (919) 614-2527. Your interest and participation in this event are greatly appreciated. More information will follow online at www.ncsafewater.org and in NC AWWA-WEA eNews emails. The Water For People Committee Silent Auction raises funds for Water For People projects. Visit the Water For People table all day on Monday and until noon on Tuesday to bid on items. Winners will be called to pick up their items at the Water For People table between 12:00pm - 1:20pm on Tuesday. All proceeds from this auction will go to Water For People. Hanging Rights to a Piece of History Would you like to display an incredible piece of history in your office? During the Water For People silent auction we are offering hanging rights to a unique 400-year-old framed print that shows a hand pump and well system designed by the renowned 17th century scientist Athanasius Kircher. Kircher was a contemporary of Descartes and Galileo and helped Bernini with his famous fountain in the Piazza Navona in Rome. The item itself was printed first on a Gutenberg type press, and then to place the graphic, a wood block engraving was used for the illustration. It has been dealer verified as being printed circa 1676 and was donated by John Carman. This one-of-a-kind historical artifact is being offered on a lending basis. The winning bidder will own the rights to display the piece for one year and then pass it on to the winning bidder the following year. GOLF TOURNAMENT The golf tournament will be held Sunday morning at the Lonnie Poole Golf Course on the campus of NC State University. The course was designed by Arnold Palmer and utilizes Raleigh’s reuse water for irrigation. Cost to participate in the golf tournament is $95 per person and includes entry fee, range balls, tee prize, breakfast, lunch, and prizes for first place, long drive and closest to the hole prizes. Other prizes will be given by random drawing. Sign up as a team or as an individual and you will be placed on a team. Click Here to return to Table of Contents NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Sponsorship Several conference events offer an opportunity to show your support of NC AWWA-WEA while promoting your organization. Each event offers unique benefits and exposure to different groups within our conference attendees and you are encouraged to select the sponsorship combination that best fulfills your needs. All of these sponsors will be recognized with a sign at the event, and acknowledged during the event opening and/or closing. Sponsors listed below are current as of July 15, 2015. There may still be time to add your company’s name to this list. Contact the NC AWWA-WEA office for details. THANK YOU TO THE SPONSORS OF THE 2015 ANNUAL CONFERENCE! CONFERENCES CORPORATE SPONSORS GOLF TOURNAMENT PIPE TAPPING CONTEST Kennedy Valve STUDENT LUNCH GAVEL GALA & AWARDS BANQUET Sponsorship is available for this event. OPERATIONS CHALLENGE WELCOME RECEPTION The Operations Challenge is also accepting equipment donations. Refer to www.ncsafewater.org for a list of needs. Click Here to return to Table of Contents www.ncsafewater.org 45 NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Conference Schedule *These events offer contact hours. **These events are available for sponsorship. SUNDAY, NOVEMBER 15 8:30am Golf Tournament** 12:00pm - 6:00pm Committee Display Tables 3:00pm - 5:00pm Board of Trustees Meeting 2:00pm - 6:00pm Conference Registration Desk Open 3:00pm - 4:30pm Pre-Conference Workshop: Emerging Threats* 4:00pm - 7:00pm Exhibit Hall Open 5:00pm - 7:00pm Welcome Reception** MONDAY, NOVEMBER 16 6:30am - 5:30pm Conference Registration Desk Open 7:00am - 7:00pm Committee Display Tables 7:45am - 9:00am Opening Session: Climate and Water Management in NC - Possibilities and Challenges* 8:00am - 5:00pm Student Poster Contest 9:00am - 7:00pm Exhibit Hall Open 9:15am - 5:10pm Technical Sessions 9:15am - 4:00pm Operations Challenge: Collection System, Pump Maintenance, Laboratory, and Safety Events** 11:30am - 1:20pm Association Buffet Lunch 12:05pm - 1:45pm Student Lunch** 11:30am Pipe Tapping Contest** 1:20pm - 5:10pm Young Professional Session* 3:00pm - 3:30pm Afternoon Break W E G E T I T. WE GET IT DONE. 4:00pm - 5:00pm Awards Ceremony 5:15pm - 7:00pm Social Hour in Exhibit Hall 8:45pm - 11:00pm Chair’s Dessert Reception & NC Safewater Endowment Silent Auction** TUESDAY, NOVEMBER 17 7:30am - 1:00pm Committee Display Tables 7:30am - 5:30pm Conference Registration Desk Open 7:30am - 1:20pm Exhibit Hall Open 8:00am - 5:00pm Technical Sessions* 9:00am - 3:00pm Operations Challenge: Process Control Event** 9:40am - 10:15am Morning Break 11:30am Best Tasting Water Contest 11:30am - 1:20pm Association Buffet Lunch 12:45pm - 4:00pm Facility Tour: Dempsey Benton Water Treatment Plant* 2:15pm - 2:45pm Afternoon Break 5:30pm - 7:00pm Gavel Gala** 7:00pm - 10:00pm Awards Banquet** WEDNESDAY, NOVEMBER 18 8:00am - 11:30am Conference Registration Desk Open 9:00am - 11:00am Closing Forum: An Overview of Challenges and Trends in Preparedness for Water and Wastewater Systems* Ebb Flow If the challenge involves water, we’re up for it. We offer you a world of expertise, with value for today and foresight for tomorrow, for all of your unique water challenges. We’re building a world of difference. Together. Charlotte 704-548-8461 Raleigh 919-462-0250 [email protected] Trust PC Construction to be a partner and advocate on your next integrated delivery project. pcconstruction.com Consulting • Engineering • Construction • Operation I www.bv.com 46 NC Currents Fall 2015 BV.QtrPage.NCcurrents.cmyk.Jan2012.indd 1 12/21/2011 3:35:49 PM Click Here to return to Table of Contents LET’S RELY ON PROVEN SOLUTIONS. LET’S SOLVE WATER. Silver Series II Aeration System • Millions installed, backed by proven experience and extensive research and development. • Proprietary advanced membrane material greatly enhances oxygen transfer performance and longevity. • Proven aeration system components for long life with minimal maintenance. Xylem’s Sanitaire® brand provides innovative diffused aeration and biological wastewater treatment solutions. Installed in thousands of municipal and industrial wastewater treatment applications worldwide, Sanitaire technologies ensure reliable, energy efficient operations. Standard and customized solutions are designed with deep process capability, experience and regulatory insight to meet a challenging range of customer demands. For more information about Sanitaire, visit www.sanitaire.com. Bioloop® Advanced Oxidation Ditch • Up to 50% energy savings compared to mechanically aerated ditches. • Independent mixing and aeration for optimized process control and efficiency. Gold Series Aeration ICEAS™ SBR Ultrascreen® Disk Filter • Latest advancement in high-density, low-flux • Proven BNR capability with low lifecycle cost. • Combines the patented “Dynamic Tangential aeration technology. • Saves up to 40% in energy costs over conventional fine bubble tube and disc aeration systems. • Minimal maintenance requirements through years of operation. • Continuous flow technology allows peak flow handling Filtration” with the durability of stainless steel mesh construction. • Ease of operation at the lowest life cycle costs. and reduced basin volume. 9333 North 49th Street Brown Deer, WI 53223 414.365.2200 [email protected] xyleminc.com Represented by Combs & Associates, Inc. 704-374-0450 Technical Program SUNDAY - NOV 15, 2015 3:00 pm - 4:30 pm MONDAY - NOV 16, 2015 7:45 am - 9:00 am TIME OPENING SESSION - Dr. Sankar Arumugam, NC State University WATER 9:15 am - 9:45 am Anion Exchange for Drinking Water Treatment William Dowbiggin, CDM Smith 9:50 am - 10:20 am WASTEWATER Troubleshooting Problematic Chlorine Mixing Dynamics with CFD Analysis Nick Landes, Freese & Nichols COLLECTION & DISTRIBUTION SPECIAL TOPICS POLICY & MANAGEMENT Fast Track Project Implementation for the Idlewild BPS Piping Improvements Kyle Massey, Black & Veatch Waste To Energy Plant Saves Millions Glenn Parrish, PHG Energy Operational Optimization - It’s Not Just for Utility Plants David Saunders, HDR Algae, Algal Toxins, and Nitrification Design Factors to Treatment: Cures for Bad Habits! Meet Low Ammonia Limits Scott Alpert, Hazen & Sawyer David Kinnear, HDR Challenges in Designing Large Diameter HDPE Water Mains for Charlotte’s City Lynx Gold Line Streetcar Project: Long Life for New Pipe in Areas of High Electric Current George Galambos, AECOM Implementing an Adaptive Capital Improvement Plan Katy Weidner, Black & Veatch Charlotte Water and PCBS - The Saga Continues Jonathan Lapsley, CDM Smith 10:25 am - 10:55 am UV and Ozone-Mediated Advanced Oxidation and Role in Treatment of Emerging Contaminants in North Carolina Bryan Townsend, Black & Veatch Road Map Toward Sustainable Nutrient Management and the Future of Mainstream Deammonification Beverly Stinson, AECOM Optimizing Operations of Finished Water Pumps and Protecting the Distribution System with Transient Modeling Crystal Broadbent, Hazen & Sawyer Building a Townwide Water Resources Communications Framework Marie Cefalo, Town of Cary Reimbursing Developers for Main Replacement: Raleigh’s New Policy John Sorrell, City of Raleigh 11:00 am - 11:30 am ZLD Process Uses Ultrafiltration to Achieve 99.3% RO Recovery Phil Locke, McKim & Creed Study, Design, Construction, & Start-Up of NC’s First Sidestream Treatment Katya Bilyk, Hazen & Sawyer Tools for Designing Inverted Siphons Stephanie Kellogg, McKim & Creed The McDowell Creek WWTP Research Forest and Timber Stand: Active Management and Use of a Previously Unused Land Parcel William Rice, City of Charlotte 2013 EJCDC Construction Document Series - Changes and What They Mean for You Matthew Skidmore, Black & Veatch Up and Running: The Country’s Largest VTSH Pump Station Takes Charge Bryan Jann, Freese & Nichols Are You Getting Your Money’s Worth? Dividends of Performance Based Polymer Procument Keller Schnier, CDM Smith Exploring Regional Water System Interconnections in the Triangle Jeff Cruickshank, Hazen & Sawyer 11:35 am - 12:05 am YP 12:10 pm - 12:40 pm Considerations and Operational Challenges in Choosing Membrane Filtration for a WTP Upgrade Keith Garbrick, LaBella Associates Relative Performance of Grit Removal Devices Matthew Bodwell, Hydro 12:45pm - 1:15 pm Corpus Christi Variable Desalination Demonstration Project Trooper Smith, Freese & Nichols Effect of Organic and TSS Loadings on Performance of Simultaneous Nitrification and Aerobic Carbon Oxidation in the Signal Stage Fixed Film Bioreactors John He, Veolia 1:20 pm - 1:50 pm NSF/ANSI 419: A New National The Three Stages of a CoStandard for Membrane Filtration Digestion Program - Steps on David Purkiss, NSF International the Path to Success Robert Wimmer, Black & Veatch Solving Significant Surge and Water Hammer Issues in a Large Wastewater Lift Station at Fort Bragg, North Carolina Randy Foulke, AECOM Success with a Basic Vulnerability Assessment and Emergency Response Plan Update Project in Greensboro Steve Drew, City of Greensboro Employee Development Through How Rapid Growth in Fort Mill a Skill Based Pay Approach Necessitated Evaluation of New Jeff Therman, Brown & Caldwell Treatment Technologies David Wankmuller, Hazen & Sawyer 1:55 pm - 2:25 pm Advanced Technologies for Attaining and Maintaining DBP Compliance Allison Reinert, Hazen & Sawyer Comparison of MBBR and Suspended Growth Biological Nitrogen Removal Performance for Upgrades at the Hopewill Regional Wastewater Treatment Facility Erika Bailey, HDR Risk Based Design Storm Selection Steven Cook, Black & Veatch Contractor Prequalification: Is It Right for Your Project Peter Schuler, Brown & Caldwell The AWWA J100-What It Is, Why It Is Being Updated and Why It Matters to You John McLaughlin, GHD Introduction to Pumps in the Water and Wastewater Industry Ross Stroud, CDM Smith 2:30 pm - 3:00 pm The Use of Chlorine Dioxide to Reduce TOC at Davidson Water, Inc. WTP Joseph McGougan, MDB Counsulting Engineers Innovative Integrated Fixed-Film Activated Sludge Oxidation Ditch Conversion for Total Nitrogen Control Renzun Zhao, Entex Smart Modeling for Water Distribution System Energy Optimization Bryan Lisk, Hazen & Sawyer Protecting Clemson University Athletic Facilities - A Clemson/ US Army Corps of Engineers Partnership Scott Synder, AECOM Is There Any Relief? A Case Study in Pressure Optimization Tory Wagoner, Cavanaugh Career Growth Through Construction Administration Tony Martin, Black & Veatch 3:00 pm - 3:30 pm BREAK IN EXHIBIT HALL 3:30 pm - 4:00 pm An Innovative Raw Water Intake for the Town of Boone Ryan Hager, WK Dickson Good at the First Drop: Start-up of the Western Wake Regional WRF Meets Summer Permit Limits Chris White, Hazen & Sawyer Pump Station Design Considerations for a Simple Duplex Station Discharging into a Combined Regional Force Main Rachel Rausch, Kimley Horn Integrating Asset Management into Winston-Salem’s Wastewater System Master Plan CIP Kevin Laptos, Black & Veatch Getting and Keeping Your Governing Board on Board Ed Kerwin, OWASA I Wear My Safety Glasses at Night: Maximizing Planning Tools to Reduce Utility Construction Costs and Headaches Ben Latino, McKim & Creed 4:05 pm - 4:35 pm Dissolved Air Flotation (DAF) for Backwash Waste Clarification at the Dempsey E. Benton Water Treatment Plant Mike Hughes, City of Raleigh Road Map to the Future: The Consolidation of Sewer Infrastructure in Rutherford County, NC Brian Tripp, WK Dickson Where Are We Going to Put This Thing - 30” Gravity Sewer Through a Downtown Columbia Neighborhood Phillip Dieckman, AECOM Source Water Protection and the Detection of Chemical Contaminants Ben Wright, Hazen & Sawyer The Early Years - Successfully South Fork Improvements Program - A Mid-Program Report Transitioning from College to the Workforce Kent Lackey, Black & Veatch Eric Smith, CDM Smith 4:40 pm - 5:10 pm Phasing of Construction of a Major Water Plant Expansion Jerry Pierce, Brunswick County Why Class A Does Not Always Make Cents: Cost Model to Drive Biosolids Planning Decisions Sebastian Smoot, GHD City of Rockdale’s Elevated Storage Tank Breaks Tradition by Necessity Charles Kucherka, Freese & Nichols Utilizing Construction Managerat-Risk (CMAR) in Greensboro, NC Mike Borchers, City of Greensboro Watershed Protection-Land Trust Start Off on the Right Foot With Partnerships to Meet Your Goals Fine Screening Colin Beck, Hazen & Sawyer Mary Brice, AECOM TUESDAY - NOV 17, 2015 TIME WATER WASTEWATER COLLECTION & DISTRIBUTION SPECIAL TOPICS POLICY & MANAGEMENT 8:00 am - 8:30 am Evaluating the Viability of Potable Reuse Reclaimed Water Solution for Disposal Option Capacity - The Village of Bald Head Gary Revoir, Tetratech Island Tony Boahn, McKim & Creed Understanding Risk and Resilience to Better Manage Water Transmission David Kerr, GHD Time is Money, Use Yours Wisely Ray Cox, Highfill Case Studies in Leveraging the TripleBotton-Line Framework of the Envision Rating System for Alternatives Analysis and Decision Making Evan Bowles, Hazen & Sawyer 8:35 am - 9:05 am Technical and Cost Evaluation of Alternative Treatment Trains for Direct Potable Reuse - A Case Study Katherine Bell, CDM Smith Ammonia Based Aeration Control Reduces Energy Consumption by 15% John Rutledge, Hach Condition Assessment Following the Collapse of a 36” Force Main Matthew Schulz, HDR First Make a Business Case for Cyber Security Don Dickson, Phoenix Contact Putting the Use Back in Reuse: Reclaiming Water and Nutrients to Support Sustainable, Local Agriculture Systems Bobby Tucker, TetraTech 9:10 am - 9:40 am Intro to Iron and Manganese Control for Small Water Systems Reid Campbell, AECOM Construction of Ammonia Removal Upgrades for the First Broad River WWTP in Shelby, NC David Hux, City of Shelby Navigating Uncharted Territory OWASA’s Advanced Gravity Sewer Management Program Anna West, CDM Smith Now That I Have the Data, How Can I Best Use and Maintain It? A Case Study Greg Anderson, McKim & Creed How to Create a Communication Plan for Better Capital Project Delivery Chris Brown, HDR 9:40 pm - 10:15 pm BREAK IN EXHIBIT HALL 10:15 am- 10:45 am Building a Robust Water Model to Evaluate Long-Term Water Supply Options for Union County Kevin Mosteller, HDR Biosolids Planning From an End Use Perspective Natalie Sierra, Brown & Caldwell David and Goliath - The Story of How a Small Town is Overcoming the Major Challenge of Bringing Their Sewer System into Compliance Michael Sloop, CDM Smith Planning for Now and the Future - The Development of a PCS Master Plan for the NorthEast Ohio Regional Sewer District Terry Draper, HDR Benchmarking Water Loss Performance: The Death of Unaccounted for Water Will Jernigan, Cavanaugh 10:50 am - 11:20 am Critical Planning and Design Elements for Converting a Rock Quarry to a Water Storage Reservoir Pamela Kenel, Black & Veatch Development of an Innovative Methodology for Hydraulic Residence Time Distribution Analysis - Virtual E-Curve Method Don Lee, AECOM Do It Yourself Water Main Pipe Bursting Russell Colbath, City of Monroe One City’s Approach to Meeting Even a Good Problem Needs a Solution: Upcoming Incineration Regulations When Customers Want Too Much Reuse Through Expedited Collaboration Design Corrie Bondar, Freese & Nichols Laurissa Cubbage, Hazen & Sawyer Leveraging the Latest Mobile and Cloud-Based GIS Technologies to Support Operations and Asset Management Jayson Brennan, CDM Smith Under the River and Through the Woods: Design and Construction of Two Large Diameter Horizontal Direction Drills for the City of Corpus Christi Anne Carrel, Freese & Nichols Bridging the GAP Between Utility Operations, Asset Management and Technology: A Process for Aligning Technology and Resources in Evolving Utilities Jeremy Brashears, WK Dickson 11:25 am - 11:55 am 12:00 pm - 12:30 pm Diversifying Your Source Water Portfolio for Resiliency in the Face of Emergency - the Case of West Virginia Victor D’Amato, TetraTech HCSA Maple Avenue Regional WWTP Expansion - Persevering to Get What You Need Scott Ehrhardt, Dewberry 12:35pm - 1:05 pm Preparing Your Water Supply Future Jonathan Williams, HDR Ballasted High Rate Clarification for Load Reduction and Capacity Increase at Asheville, NC - A Pilot Demonstration John Irwin, Evoqua 1:10 pm - 1:40 pm Sustainable Water Supply Dan Boone, Wooten You Have Co-Digestion, Now What? WERF Research into the Operational/ MPACB of Co-Digestion Matthew VanHorne, Hazen & Sawyer Lessons Learned from Recent Challenging HDD Installations Dave Kerr, PE, BCEE, GHD If It’s Broke, Fix It! Acquisition of Timmonsville’s Utilities: Part II Porter Rivers, AECOM A Tale of Two Plants: How Combining WWTP and WTP Improvements in Reidsville is Setting the Stage for the Future Kevin Irby, CDM Smith 1:45 pm - 2:15 pm Effective Removal of Total Organic Carbon (TOC) Using MIEX Ion Exchange Treatment Solutions J. Michael Barnes, LaBella Associates Thermal Hydrolysis as Pre-Digestion, Inner-Digestion or Post Digestion Process - Where Does It Fit Best? Richard Tsang, CDM Smith Digital Innovation and Data Integration Key to Successful Managing Charlotte’s Sewer Rehab Program Aaron Frazier, Frazier Engineering Pushing the Limits of Constructability Pushes the Limits of Stakeholder Involvement Chip Smith, Woolpert Winston-Salem Forsyth County City/County Utility Commission’s (CCUC’s) Strategic Asset Management Experience Linda McCoy, GHD 2:15 pm - 2:45 pm BREAK 2:45 pm - 3:15 pm Managing Risks in Water Reuse: Intersection of Policy and Science Mary Sadler, Hazen & Sawyer Thermal Hydrolysis Pretreatment (THP) Think Globally - Inspect Locally: Considerations for a 30 Dry Ton per Day Pressure Pipe James Perotti, Brown & Caldwell WRF in Franklin, TN Thomas Nangle, CDM Smith Charting the Future of Water Reuse for the City of Raleigh Sheryl Smith, CDM Smith CMOR Value Through CMAR Collaboration David Bennett, Freese & Nichols 3:20 pm - 3:50 pm Raw Water Pumping Station Improvements to AddressCary’s LongTerm Water Supply Needs Derek Dussek, HDR Planning for the Future - MSD’s Facility Plan Update Peter Weed, MSD City of Raleigh Transmission and Raw Water Main Condition Assessment Effort - Planning, More Planning and Exectution Brent Johnson, CDM Smith Lessons Learned from Security and Preparedness Projects at Various Water and Wastewater Systems Jack Moyer, AECOM Managing Change While Improving Asset Management Performance Wayne Francisco, GHD 3:55 pm - 4:25 pm Off Stream Drought Storage Benefits to Catawba River Scott Thompson, Black & Veatch Starting from Scratch - Commissioning the First Thermal Hydrolysis Fed Digesters in North America Peter Loomis, CDM Smith Condition Assessment vs Monitoring the Beware of the Golden Goose, Working with Cell Antenna Installations on Pro’s and Con’s Elevated Watertanks Cliff Jones, Syrinix James Michel, Fayetteville PWC Interesting Findings in the In-House Development of a Detailed Emergency Response Plan, Including Detailed Hazard-Specific Response Flow Chart Tim Woody, Raleigh 4:30 pm - 5:00 pm Effectiveness of Tank Aeration for Stage Implementing Thermal Hydrolysis to Expand Solids Handling Capacity at the 2 DBP Compliance HRSD Atlantic Treatment Plant David Briley, Hazen & Sawyer Stephanie Spalding, HDR Keys to Sewer Rehabilitiation Success Eddie Sasser, Highfill Infrastructure State of the States - Emerging Water Loss Regulations and Validated Benchmarks in the North America Steve Cavanaugh, Cavanaugh WEDNESDAY - NOV 15, 2015 9:00 am - 11:00 am Equipment Selection and Data Delivery Protocols for Permanent Flow Monitoring: A Case Study TBA from McKim & Creed NC AWWA-WEA NC AWWA-WEA 95th Annual Conference 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Exhibitors This list is current as of July 30, 2015. An updated list and map of the exhibit hall is available at http://shows.map-dynamics.com/95thannualconference/ 3M Electrical Markets(511) BECK - Harold Beck & Sons, Inc.(236) A.C. Schultes of Carolina(239) Contact: Jennifer Moore 3887 S. NC Highway 41, Wallace, NC 28466 910-285-7465 [email protected] www.acschultesnc.com A.C. Schultes of Carolina provides a full range of water and wastewater construction services to government utilities, private utilities, engineering firms, industrial facilities, commercial farms, golf courses and more. Our field services include the maintenance, emergency repair, improvements, inspections sales and new installations of water booster, sewage lift, irrigation and other pump stations; vertical turbine, horizontal split-case and end suction pumps, submersible pumps, vertical and horizontal motors and valves as well as sewer rehabilitation and the installation of concrete and piping for elevated storage tank foundations. Our water well services include design, installation, repairs and rehabilitation. Beck Sales & Engineering(338) ACIPCO - American Flow Control(612) ClearWater, Inc. (411, 409, 407, 405, 403, 504, 506, 508, 500, 502, 510) Bio-Nomic Services, Inc.(616) C2I Control Instruments, Inc.(238) Carolina Civilworks Inc.635 Carolina Management Team, LLC(434) Contact: Wendy Banks 49 McDowell Street, Asheville, NC 28801 336-431-7708 Fax: 336-431-7709 [email protected] www.CMTcoatings.com Infrastructure rehabilitation: concrete repair, coatings, leak repair of tanks, containments, basins, clarifiers, pipe galleries, manholes, pump and lift stations for water and wastewater industry. Carotek, Inc. (119, 121) Charles R. Underwood, Inc. (116) Contact: Terry Freck 3825 Blount Court, Mathews, NC 28104 704-533-6495 American-usa.com AMERICAN Flow Control is a division of Contact: R. ClayUnderwood, Phillips Charles Inc. the people of North andRoad, South Carolina since 1965 AMERICAN Cast Iron Pipe Company, founded serving 2000 Boone Trail Sanford, NC 27330 in Birmingham, AL, in 1905. AMERICAN 800-729-2463 manufactures ductile iron pipe, spiral-welded [email protected] steel pipe, fire hydrants and valves for the www.crupumps.com waterworks industry and electric-resistanceWe service the municipal, agricultural, welded steel pipe for the oil and natural gas wastewater, and industrial water markets industries. Find out more at American-usa.com. specializing in all types of centrifugal pumps including vertical turbine, horizontal split ADS Environmental Services(505) case, end suction, close-coupled, dry pit and submersible sewage, and more. We offer field Advantage Industrial Automation(539) services, shop service and repair, well drilling, and electrical and engineering support services Allis Concrete Construction, LLC(513) to complement our pump sales and service. Contact: Shad Stringfellow PO Box 1469, Hickory, NC 28603 828-855-3182 [email protected] www.clearwaterinc.net ClearWater, Inc. represents more than 65 manufacturers of water and wastewater equipment in North Carolina, South Carolina, and Virginia. Our full-service motor and machine shop, and our service and maintenance teams can provide start-up service, pump and process equipment service and repair, and maintenance programs and services. Crom(537) Contact: Joe Swann 250 SW 36th Terrace, Gainesville, FL 32607 828-713-6311 [email protected] www.cromcorp.com CROM designs and builds prestressed concrete tanks for water storage and wastewater treatment. Since 1953, CROM has constructed over 4,100 tanks in accordance with AWWA D-110 standards. Our experience makes us uniquely qualified to provide tanks with the highest quality and safety. Watertightness guaranteed. Contact us: 352- 372-3436, www.cromcorp.com. Crowder Construction Company(240) AMD Solutions, Inc. (509) Aqua-Pipe/Sanexen Water Inc.(640) Contact: Ron Glive 9935 Catania Avenue, Entrance 1, Room 200 Quebec, Canada J4Z 3V4 734-778-8677 [email protected] www.aqua-pipe.com Water main rehabilitation. Click Here to return to Table of Contents Contact: Linnell Stanhope 1111 Burma Drive, Apex, NC 27539 919-367-2000 [email protected] www.crowdercc.com Crowder Construction Company is an ENR Top 400 General Contractor serving the Southeast for over 68 years. Projects are completed by design-build, EPC, construction manager and traditional methods. Crowder has selfperformance capabilities on water/wastewater facilities, heavy civil, electrical, federal, solar and renewable energy projects. www.ncsafewater.org 51 Over 30 years of experience in offering fine products and services within the water and wastewater pumping and treatment industry. We are here to serve you with offices in North Carolina and South Carolina. 2219 Leah Drive Hillsborough, NC 27278 Phone: 919-245-5070 Fax: 919-245-5071 www.peteduty.com Full service, troubleshooting and repair center for all wastewater pumping systems NC AWWA-WEA 95th Annual Conference NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Exhibitors Daparak Inc. This list is current as of July 30, 2015. An updated list and map of the exhibit hall is available at http://shows.map-dynamics.com/95thannualconference/ (605, 607, 609) Flygt Products, a Xylem brand(128) Dixie Electro Mechanical Services Inc. (634) Contact: Peggy Hunnicutt 2115 Freedom Drive, Charlotte, NC 28208 704-332-1116 [email protected] www.dixieemsi.com Dixie Electro Mechanical Services is a leading solutions provider of electro mechanical repair services for industrial manufacturing, water/ wastewater plants, municipalities and facilities management contractors throughout North Carolina, South Carolina and Virginia. ECS Carolinas, LLP(440) EMA Resources, Inc.(536) EW Process(230) EW2 Environmental, Inc. (304, 302, 306) Contact: Shane Eckley 7245 Pineville-Matthews Road, Suite 100 Charlotte, NC 28226 704-542-2444 [email protected] www.ew2.net Since 1991, EW2 Environmental, Inc. has provided local representation for top manufacturers of water and wastewater treatment equipment including headworks, process, sludge treatment, chemical feed and disinfection equipment. Contact: Mike Wallace 14125 South Bridge Circle, Charlotte, NC 28273 704-409-9840 [email protected] www.flygtus.com Flygt is a world-leader in the design and manufacture of dry and submersible pumps, mixers and related intelligent controls systems. Frazier Engineering P.A.(211) Contact: Dan Anderson 6592 Bob White Trail, Stanley, NC 28164 704-822-8444 [email protected] www.frazier-engineering.com Frazier Engineering is a civil engineering firm focused on the design, evaluation, and rehabilitation of wastewater collection systems. Our areas of expertise include sanitary sewer evaluation services, collection system flow monitoring, new sewer design, sewer rehabilitation design, and construction management services. Freese and Nichols, Inc. (339, 337, 341) Contact: Mike Wayts 1017 Main Campus Drive, Suite 1200 Raleigh, NC 27606 919-582-5850 [email protected] www.freese.com Freese and Nichols, Inc. is an innovative consulting firm offering engineering, architecture, environmental science, construction, and planning services. Garney Construction(235) Ferguson Waterworks(633) Contact: Bryan Jones 1044 Taylors Creek Drive, Greenville, NC 27835 252-367-3594 [email protected] www.ferguson.com Water, sewer, & storm distributor. Click Here to return to Table of Contents Contact: Mark Kelly 370 E. Crown Point Road Winter Garden, FL 34787 407-877-5903 [email protected] www.garney.com Garney Construction is a 100% employee owned company specializing in water and wastewater treatment facilities, pump stations, pipelines, water storage tanks, and associated heavy civil infrastructure. Garney has more than 1,100 current employee-owners across the United States generating annual revenue in excess of $600 million. Hach(308) Contact: Jerry McClam PO Box 389, Loveland, CO 80539 [email protected] www.hach.com Equipment and software solutions for process control and laboratory to control water quality. Haskell(630) Heyward Incorporated (531, 527, 529, 525, 523, 521, 519, 517, 512, 413) Contact: Tim Bishop or Tony Mencome 2101-A Cambridge Beltway Drive Charlotte, NC 28273 704-583-2305 [email protected] www.heyward.net Serving the Carolinas for over 100 years, Heyward Incorporated represents industry leaders in the supply of water and wastewater process equipment. Heyward Incorporated provides services from initial inception through project completion and beyond with unparalleled engineering, aftermarket, and service support. Hydrostructures, P.A.(534) Interstate Utility Sales, Inc.(216) Keller America Inc.(541) Kemp Construction Inc.(300) Kimley-Horn and Associates, Inc.(441) Contact: Mike Shelton, P.E. 200 South Tryon, Suite 200 Charlotte, NC 28202 704-333-5131 [email protected] www.kimley-horn.com As one of the country’s premier design consulting firms, Kimley-Horn has many disciplines but one expertise: making our clients successful. With offices nationwide and four in NC, our engineers, planners, and environmental scientists provide services in aviation, environmental sciences, land development, landscape architecture, transit, transportation, urban planning, and water resources. Kruger Inc.(103) www.ncsafewater.org 53 NC AWWA-WEA 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Exhibitors M.B. Kahn Construction Co. Inc.(540) Contact: Tim Cullum 101 Flinlake Road, Columbia, SC 29223 803-240-0489 [email protected] www.mbkahn.com M. B. Kahn is a full service construction company offering general contracting, construction management, design/build, fast track delivery and select bid projects. M.B. Kahn operates throughout the Southeast from seven strategically located offices and serves all market sectors, especially waterworks. With more than 85 years in the construction business, we’ve earned the right to be called specialists in the Waterworks field. This list is current as of July 30, 2015. An updated list and map of the exhibit hall is available at http://shows.map-dynamics.com/95thannualconference/ Permox CTF(438) Contact: Randall Cooper PO Box 773537, Ocala, FL 34477 205-522-0146 [email protected] www.permox-ctf.com Permox CTF™ is an environmentally preferable ceramic novolac epoxy lining for ductile iron pipe/fittings. The benefits of this sanitary sewer lining are numerous: Coal tar free, carcinogen free, no odors, no HAPS, green or red color, longer ground storage compared to other lining, can be hydro-jetted without voiding manufacturing warranty. Pete Duty and Associates, Inc. (435, 437) MBD Consulting Engineers, P.A.(114) North Carolina Rural Water Association(141) Contact: David Duty 2219 Leah Drive, Hillsborough, NC 27278 919-245-5070 [email protected] www.peteduty.com Manufacturer’s rep for Sulzer/ABS Pumps. Pittsburg Tank & Tower Maintenance Co.(131) Contact: Patrick Heltsley PO Box 1849, Henderson, KT 42419 270-826-9000 Fax: 270-831-7025 [email protected] watertank.com Tank inspection and maintenance. Rivers & Associates, Inc.(310) Salmons Dredging Diving & Marine Construction(335) Contact: Jack Harrelson PO Box 42, Charleston, SC 29402 843-722-2921 Cell: 843-296-8116 [email protected] www.salmonsdredgin.com Salmons extensively trained, commercially certified dive teams are available 24 hours a day, 7 days a week to safely and efficiently meet our customers’ needs. Serving the coastal and inland markets in the southeastern United States. Member of the Association of Diving Contractors International since 1990. Sealing Systems, Inc.(113) Sherwin Williams Coatings(336) Pollardwater(631) NSF International(213) PC Construction(604) Contact: Travis LeFever 401 Hein Drive, Garner, NC 27529 802-651-1339 [email protected] www.pcconstruction.com Construction of water and wastewater treatment plants, pump stations and heavy civil infrastructure projects. Pure Technologies(202) S&ME, Inc.(312) Madrid’s Maintenance Management Solutions (222) McGill Associates, P.A.(241) Contact: Bill Cowan 55 Broad Street, Asheville, NC 28801 828-252-0575 [email protected] www.mcgillengineers.com McGill Associates offers multi-disciplined consulting, engineering and landscape architecture services to clients throughout the Southeast. With more than 100 professional engineers and support staff in six regional offices, we bring innovative, real-world solutions to regional projects. Whether it’s civil, environmental or electrical engineering, planning, landscape architecture or public finance needs, McGill Associates has the expertise needed for any size project. Premier Water, LLC (218, 220, 224, 212, 210, 208, 206, 228, 226) Steven Young 4726-C Park Road, Charlotte, NC 28209 704-523-4048 [email protected] www.premier-water.com Premier Water is a manufacturer’s representative organization with the broad goal of providing the highest quality products and committed service to the professionals serving the water and wastewater treatment industry in North Carolina. Contact: Thomas Towler 200 Atlantic Avenue, New Hyde Park, NY 11040 800-437-1146 [email protected] www.pollardwater.com Serving the water and wastewater industry as the preferred tool manufacturer and supplier since 1837. SpectraShield Liner Systems(234) Contact: Sims Rhyne 4527 Sunbeam Road, Jacksonville, FL 32257 904-419-4889 [email protected] www.spectrashield.com SpectraShield® a patented, systematic layering of polymer resins designed to rehabilitate and protect wastewater structures such as manholes, wet wells, or wastewater treatment plant facilities. PPG Protective and Marine Coatings(129) SR&R Environmental, Inc.(201) PeroxyChem, LLC(507) 54 NC Currents Fall 2015 Precon Tanks(334) Pat Wheeler 115 SW 140th Terrace, Newberry, FL 32669 352-332-1200 [email protected] www.precontanks.com Prestressed concrete tanks for water and wastewater storage and treatment. Synagro(436) Team Industrial Services(538) Tnemec(117) Click Here to return to Table of Contents NC AWWA-WEA NC AWWA-WEA 95th Annual Conference 95th Annual Conference November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC November 15-18, 2015 | Raleigh Convention Center | Raleigh, NC Exhibitors This list is current as of July 30, 2015. An updated list and map of the exhibit hall is available at http://shows.map-dynamics.com/95thannualconference/ Trihedral Engineering Limited(135) Vogelsang(237) USA BLUE BOOK(638) W.K. Hile Company, Inc. Valve Specialties, Inc.(439) Water Guard, Inc.(503) WC Equipment Sales Contact: George Mitchell PO Box 249, Harrisburg, NC 28075 704-455-5600 [email protected] www.valvespecialties.com Valve Specialties, Inc., is a manufacturer’s rep firm incorporated in 1987, offering high quality and innovative valve solutions for the most demanding water and wastewater applications. Primary lines include: Valmatic, Red Valve, Tideflex and Permox CTF (coal tar free) sewer coatings. Newest offerings include the checkmate inline check valve and the all stainless surge suppression air valve. (535) (209, 207, 205) Willis Engineers(401) Contact: Chuck Willis 10700 Sikes Place, Charlotte, NC 28277 704-377-9844 [email protected] www.willisengineers.com For over 50 years, Willis Engineers has designed technically superior water and wastewater facilities that ensure long-term performance and efficient operation. Contact: Reyn Wheeler 4324 Brogdon Exchange, Suwanee, GA 30024 704-991-5339 [email protected] www.wcequipment.com Representative for highest quality water and wastewater treatment equipment including pumps (many types) vacuum collection systems, separators, screens, chemical metering, dry and bulk chemical storage and handling, aeration equipment, clarifiers, filters, manhole monitoring systems, pressure regulation and surge vessels, grit and grease removal, biological odor control, service and start-up. DIVING & UNDERWATER CONSTRUCTION Serving the Water Treatment and Wastewater Treatment Industries throughout the Southeast • • • • • • • • Potable & Contaminated Diving Pipeline & Tunnel Penetrations Elevated Tank & Clearwell Inspection / Cleaning Traveling Screen & Trash Rack Maintenance / Repair Pump Station Maintenance Gate & Valve Maintenance / Repair Digital Video Inspections With Detailed Written Reports Underwater Burning & Welding BUSINESS DEVELOPMENT CONTACTS Jack C. Harrelson, Jr. [email protected] Dillard Salmons [email protected] SALMONS DREDGING CORPORATION P.O. Box 42, Charleston, SC 29402 Tel: 843-722-2921 • Fax: 843-723-4630 www.salmonsdredging.com Click Here to return to Table of Contents www.ncsafewater.org 55 Shane Eckley Charlotte, NC 704-996-0894 [email protected] Jim Grant, PE Charlotte, NC 704-577-9437 [email protected] Bryan Wheeler Raleigh, NC 919-208-8165 [email protected] “Representing Quality Water & Wastewater Manufacturers for 24 years” See our complete line at www.ew2.net NC AWWA-WEA 15th ANNUAL SPRING CONFERENCE April 17-19, 2016 | Asheville, NC NC AWWA-WEA invites you to join us at the Crowne Plaza in Asheville for the 15th Annual Spring Conference. The conference will take place April 17-19, 2016 when the weather is sure to be gorgeous! Originally titled ‘Spring Fling,’ the first Spring Conference was held in 2002 at the Wilmington Hilton Riverside. The Spring Conference Committee made an exciting change this year – a new venue located in the beautiful North Carolina mountains! Monday and Tuesday will feature technical sessions on water, wastewater and special topics, running concurrently with the Operations & Maintenance track. Monday will include equipment demonstrations, and Tuesday afternoon will also include two forums. All of these informative sessions will give certified operators and professional engineers a chance to earn their continuing education credits while expanding their knowledge of the field. Six credit hours will be offered each day. There is no better time to visit Asheville than in the springtime! Enjoy all the amenities that the Crowne Plaza has to offer. Or tour the historical city and all the exceptional shops. Hiking, biking and scenic tours are just a few miles away. There will be plenty to do and lots of folks to meet during this special event. This year’s Spring Conference Committee started working early and hard to make this a worthwhile event for you. We hope you will join us in Asheville! To join the committee, please contact Mary Knosby, 704-338-6857, [email protected]. Just Add Water Year, After Year, After Year Crom Prestressed Concrete Tanks... Designed and Built To Last, Generation After Generation. NEW HANOVER COUNTY WATER & SEWER DISTRICT Two 1.0 MG Finished Water Storage Tanks Consulting Engineers; ARCADIS G&M of NORTH CAROLINA, INC. THE CROM CORPORATION Builders of Water and Wastewater Tanks 250 S.W. 36TH TERRACE GAINESVILLE, FL 32607 PHONE: (352) 372-3436 FAX: (352) 372-6209 www.cromcorp.com Click Here to return to Table of Contents www.ncsafewater.org 57 Mission SCADA Works Right Out Of The Box, But Won’t Box You In Mission managed SCADA systems are designed to get you up and running in hours, not days. Our packages start at around $1,000 with a maintenance fee of less than $1 a day. Mission strives for ease in doing business. Give us a try – no bureaucratic red tape, no huge commitment. If you like it, buy it. If not, send it back. It’s that simple. In Sewer Level Alarm Mission flexibility allows you to expand your system as you are ready and on your terms. Mix and match any of our products one at a time or all at once, the choice is yours. That is why you will find Mission SCADA in over 1,900 municipalities across the United States and Canada. Lift Station Tank and Well Control Locally Represented by: www.123mc.com (828) 855-3182 • www.clearwaterinc.net [email protected] Advanced Monitoring • Low Cost • Managed SCADA Municipal - Industrial - Power Sales: Service: Maintenance: Planning: Engineered Products Advanced Carbon Systems Antx Allweiler Belco Manufacturing Bӧrger calpeda Colfax Roots Clean Methane Systems Contegra Cox Research Custom Controls Dakota Pump Danfoss DOer DP-Pumps Duperon Corporation Epic International Enaqua Enduro (Bay Products) E u r e k a Wa t e r P r o b e s Fairbanks Nijhuis Flottweg Fournier Garbarino Gator Prime General Filter Henry Pratt Company HDL* Hydro-Dyne Engineers Hydro Gate Hydromatic Insite IG Lakeside Equipment Legacy Environmental Lightnin (SPX) L i n e d Va l v e C o m p a n y M a i d L a b s Te c h n o l o g i e s Measurement Specialties MFG Mission Communications Mixing Systems Oda-Killa by SunCoast O r - Te c Parkson R D P Te c h n o l o g i e s Ritz Ritz-Atro Raynor Rosemount Rosemount Analytical Shand & Jurs S::CAN S&N Airoflo SunCoast Te l e d y n e I s c o Te l o g Thermal Process Thern Tigerflow Tr a c o m U l t r a f l o t e Te c h n o l o g y UGSI Chemical Feed Victor Pumps Wemco W e s Te c h E n g i n e e r i n g ClearWater Represents more than 65 manufacturers of water and wastewater equipment in North Carolina, South Carolina and Virginia. Our Offices and sales staff are located thoughout the three state reqion. ClearWater has the proximity, experience and technical expertise demanded by todays water and wastewater customers. The ClearWater service team can provide startup service, pump and process equipment service and repair, pump rebuilds and a full service motor and machine shop. ClearWater provides a wide range of maintenance programs and services including Flow Meter Calibration, Process Instrumentation Calibration, Laser Alignment, Odor Studies, Flow Studies and More. Demo and Pilot Study Units available for a wide range of products Non-Contact UV Filtration Rotary Sludge Press Belt Press Screens Wireless SCADA Flow Meters Floating Aeration and more.. (828) 855-3182 www.clearwaterinc.net • Land Application • Digester Cleaning • Lagoon Pumping • Permitting • Lagoon Dredging • Emergency Services • Lime Stabilization Innovative Pass-Through Technology Non-Clog Scroll Submersible Pump www.shinmaywa.co.jp/america/ Our distributor in NC & SC has had many successful CNWX installations that have reduced clogging issues. Phone/Fax: (336) 940-4544 Ray Gambill, Bio-Green Services, Inc. 383 Potts Rd., Advance, NC 27006 www.biogreensvc.com ShinMaywa (America), Ltd 6135 Park South Dr. Suite 510, Charlotte, NC, 28210 Phone: 704-945-7112 / E-mail: [email protected] NC & SC Distributor: Preferred Sources, Inc. 930 Culp Rd., Pineville, NC 28134 / Phone; 704-504-3111 Engineering Excellence Since 1938 ConfidenCe beyond measure. reliability without all the work. Inspection Municipal Engineering Hydraulics Utility Design Domestic Water Wastewater Stormwater Management Relationships. Resources. Results Charlotte | Davidson | Gastonia | Raleigh | Salisbury | www.labellapc.com 60 NC Currents Fall 2015 NEW 5500sc Ammonia Monochloramine Analyzer To learn more, visit: hach.com Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT What is Trenchless Technology? 62 Tunnel Vision – A Primer on Trenchless Construction Methods and Experiences for Pipelines in the Piedmont Geology 66 Getting Reacquainted with Sewer Rehab 70 Two New Promising Tools for the Condition Assessment of Ferrous Pressure Pipelines 74 Plan B for HDD: Customizing a Challenging Installation 78 North Carolina Takes the Lead in Water Main and Force Main Pipe Bursting 82 Click Here to return to Table of Contents www.ncsafewater.org 61 Trenchless Technology: NOT A BORING SUBJECT What is Trenchless Technology? By Steve Hilderhoff, PE - Dewberry The name pretty much says it all – trenchless technology is a means to construct, rehabilitate or inspect existing underground pipes and structures with little or no need to dig a trench. The North American Society for Trenchless Technology’s (NASTT) technical definition is as follows: “A family of construction techniques for installing or rehabilitating underground infrastructure with minimal disruption to surface traffic, businesses, and residents. It also includes technologies for inspection, leak location, and leak detection with minimal disruption and minimal excavation from the ground surface.” This edition of NC Currents will focus on the trenchless industry, with several articles about the topic. In addition, this article provides an introduction into trenchless technology by outlining the three main areas of trenchless practices: construction, rehabilitation and condition assessment. The following table identifies some prominent trenchless methods within each particular category. TRENCHLESS CONSTRUCTION Many options are available for construction of new buried assets without the need for significant excavation. Determining which method is most appropriate requires an understanding of many factors including, but not limited to, purpose (e.g., water TRENCHLESS CONSTRUCTION • Horizontal auger boring (a.k.a. bore and jack) • Horizontal directional drilling (HDD) • Pipe jacking • Pipe ramming • Tunneling via Tunnel Boring Machine (TBM) and Microtunnel Boring Machine (MTBM) •Handmining 62 NC Currents Fall 2015 main, gravity sewer, force main), utility size, length to be installed, soil conditions, surface features, subsurface features, groundwater, and possible environmental contamination. A brief summary of each method follows: 1. Horizontal Auger Boring (Bore and Jack) – Auger boring involves the use of an auger machine to bore a cylindrical hole in a linear fashion. The surrounding soil is stabilized by a casing pipe (inserted by powerful jacking devices) while the spinning auger removes the soil from the face of excavation back to the launching pit. Once the casing is installed, a carrier pipe can be strung through the casing. Mixed soil conditions of rock and soil or encountering obstructions such as boulders or manmade items may result in a failed installation. 2. Horizontal Directional Drilling (HDD) – HDD creates a pilot bore along the design pathway and reams the pilot bore hole to a larger diameter in one or more additional passes to a diameter suitable for the carrier pipe, which is pulled into the prepared bore in the final step of the process. The process is steerable and follows a vertical arc and possibly a horizontal arc, too. One significant advantage of HDD is that no excavation TRENCHLESS REHABILITATION • Cured-in-place (CIP) lining (a.k.a. relining) •Sliplining • Pipe bursting • Coating systems •Grouting is necessary to install the pipe. HDD in rock is possible, but can be more costly than other trenchless methods because of the equipment and number of reams necessary to remove rock. In addition, HDD is not recommended in mixed soil conditions with rocks/boulders. Horizontal auger bore launch pit. HDD pullback. TRENCHLESS CONDITION ASSESSMENT •Camera •Acoustic •Electrical/electromagnetic •Laser Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT 3. Pipe Jacking – Pipe jacking is the installation of a casing pipe using jacks that force the casing pipe forward while workers remove soils from the face of the jacked pipe. Jacking requires a minimum casing pipe diameter of adequate size (say 48-inches) to allow for working space and soil removal. Jack hammers, picks, shovels and even rock blasting are used to remove material. 4. Pipe Ramming – Pipe ramming is accomplished by percussion hammering a casing pipe through the soil, and is used in softer soils, but not solid face rock. As the casing is progressed forward, the soils are simply ‘gobbled up’ and then removed by an auger, air or water jetting. Pipe ramming is non-steerable, and as such, not typically used for gravity sewer main installation. Pilot tube pipe ramming can, however, be used to achieve accurate grades, but the current technology is not widely available. Pipe Jack. Pneumatic pipe rammer. Oftentimes the myriad of options can be overwhelming when determining an appropriate rehabilitation method. When determining which method is most appropriate, many factors should be considered. Some factors include structural or non-structural repair, traffic impacts, corrosion resistance, duration of temporary bypass pumping around work, gravity flow pipe or pressure pipe rehabilitation, need for additional capacity, nature and severity of defects, little or no allowable excavation and so on. The following list of trenchless rehabilitation CIPP. methods is intended to simply introduce readers to the various available options. 1. Cured-In-Place (CIP) Lining – CIP involves impregnating a fabric with a resin and, once inserted into the pipe or structure, air or water is forced into the liner so it expands to the inside shape of an existing pipe or conduit and allowed to cure. Curing can be done by steam, hot water, ultraviolet light or ambient air temperature. In addition, CIP can be used on different shapes and sizes of structure. Liners do not bond to the host pipe or structure, but 5. Tunnel Boring Machine and Micro Tunnel Boring Machine (TBM and MTBM) – NASTT defines a TBM as “A full-face circular mechanized shield machine, usually of man-entry diameter, steerable and with a rotary cutting head.” TBM is used for larger diameter casing pipe projects. Where smaller diameter casings of approximately 30 to 96-inch are required, MTBM can be used. MTBM is similar to TBM, except that it is remotely controlled from above the ground (i.e., too small to fit a person within the equipment). Sometimes, the casing pipe serves as the carrier pipe in which case the process is referred to as a ‘one pass install.’ 6. Handmining – A handmined tunnel is the oldest method available in the trenchless industry. The tunnel must be large enough for equipment and personnel to manually remove soil from the face of excavation. This method is slow and costly, but provides accuracy and handling of hard rock or obstructions. Nearly any shape, size or distance can be handmined. 704-523-4048 www.premier-water.com TRENCHLESS REHABILITATION Many trenchless rehabilitation methods are available for the water and sewer industry. Click Here to return to Table of Contents www.ncsafewater.org 63 Trenchless Technology: NOT A BORING SUBJECT Static pipe bursting Rehabilitated manhole rather fit to the host pipe’s shape. CIP offers many benefits, and depending upon the liner thickness can provide either partial or full structural stability. 3. Sliplining – Sliplining is the simple method of installing a smaller pipe inside a larger pipe. Once installed the void space between the two pipes is filled with grout and the ends sealed. While this method reduces cross sectional area because of the smaller pipe diameter, it does limit excavation to entry points, service reconnections, and defect repairs necessary such that the new pipe can successfully pass through the host pipe. Carrier pipes can be continuous length (e.g., HDPE or fusible PVC), segmental (i.e., sections of pipe) or even spiral wound. A ‘U’ shaped liner that is reformed inside the host pipe is a modified sliplining method. 2. Pipe Bursting – Pipe bursting involves either pushing or pulling new pipe through existing pipe and as the process proceeds forward, a bursting head (which is larger than the existing pipe) causes the existing pipe to fracture and be expanded into the surrounding soil. With this method, excavation is necessary for launching pits, receiving pits, service reconnections, and appropriate existing pipe repairs. Pipe bursting offers moderate pipe upsizing, and the existing soil conditions and the host pipe type, fittings and bends can affect its success. 4. Coating Systems – Coating systems can include polyurethanes, polyurea, Specializing in Water and Wastewater 10700 Sikes Place Charlotte, NC 28277 704.377.9844 www.willisengineers.com 64 NC Currents Fall 2015 epoxy, and cement. Within each of these categories, even more coating system options are available. The success of these products is highly dependent upon existing surface condition, quality of surface preparation before application, existing water infiltration and the applicator’s care and ability. Determining which product to use depends upon chemical resistance, abrasion resistance, cure time, substrate condition, structural or non-structural rehabilitation, and application environment (potable water or sewage) – just to name a few. 5. Grouting – NASST defines grouting as “filling voids or modifying/improving ground conditions. Grouting materials may be cementitious, chemical, or composed of other mixtures.” Pipe grouting is typically performed by use of a packer whereby the grout is forced into cracks, joints or service connections. Structural grouting is achieved by forcing grout through injection holes (ports) drilled into the structure. As grout is injected, it permeates through the void into the surrounding soil thereby creating a seal. TRENCHLESS CONDITION ASSESSMENT Trenchless condition assessment is a field with many available options and worthy of extensive discussion beyond this brief summary. Structures, gravity flow pipes and pressure pipes can be inspected within the assessment process. The Environmental Protection Agency (EPA) has divided inspections into five groups; camera, acoustic, electrical/ electromagnetic, laser and emerging technologies. Some inspection devices can cross over into location and leak detection as well. In addition, they can also be categorized into destructive and nondestructive methods. 1. Camera – Camera inspection is the most commonly used method in the sewer industry, and includes the traditional closed-circuit televising (CCTV) camera and sewer scan technology. Cameras can crawl, can be pushed or pulled through Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT pipes, and can be pole mounted with zoom cameras. CCTV inspection is not intended for full-pipe flow conditions. 2. Acoustic – Acoustic inspection (and leak detection) detects vibrations and sound waves by use of devices either on a pipe or traveling through a pipe. Some acoustical methods are non-intrusive as they are attached to or rest upon some feature of the pipe network. Other technologies are inserted within the pipe and travel some distance while collecting data and ultimately retrieved/captured. The data from acoustical devices is then downloaded and interpreted to determine condition based upon leaks. Regarding sanitary sewer applications, sonar systems can be used for full-pipe conditions such as surcharged sewers, siphons and submerged outfalls. 3. Electrical/Electromagnetic – Electromagnetic inspection methods are based upon either the magnetic flux leak (MFL) or eddy current (EC) principals. Thus, they only apply to either a ferrous pipe or a pipe with a ferrous component (e.g., wires, bars). Magnetic flux methods detect metal loss by changes in magnetic flux, and EC measures changes in impedance to detect defects and failures. 4. Laser – Laser profiling creates an image of the pipe’s interior wall by transmitting a 360-degree beam. By determining pipe shape, many aspects of the pipe’s condition can be determined such as shape, debris accumulation and service connection location. Lasers are often used in conjunction with cameras or acoustic methods as an added assessment tool. ADDITIONAL INDUSTRY INFORMATION There are many trenchless industry trade associations. Two prominent organizations include the National Association of Sewer Service Companies (NASSCO) and North American Society for Trenchless Technology (NASTT). Each association provides a forum for education, training, guidance documents, sample specifications, and even employee certification in some cases. NASSCO also has divisions such as the International Infiltration Control Grouting Association and International Pipe Bursting Association. The Environmental Protection Agency (EPA) and the Water Environment Research Foundation (WERF) also offer guidance documents. Within North Carolina, the NC AWWA-WEA Wastewater Collection and Water Distribution Systems Committees provide a forum that offers information on important water and sewer topics including systems operation and maintenance and the regulatory climate. As such, these groups often discuss trenchless practices as they pertain to the water and wastewater industry. Full-service delivery locally and globally Brown and Caldwell has helped North Carolina utilities meet their environmental challenges with creative, enduring water and wastewater solutions. Local offices in Raleigh and Charlotte. Engineers | Scientists | Consultants | Constructors Offices Nationwide | 100% Environmental | Employee Owned BrownandCaldwell.com ©2015 Brown and Caldwell. All rights reserved. FINAL_2015 NC AWWA WEA Ad.indd 1 Click Here to return to Table of Contents 2/4/2015 11:06:09 AM www.ncsafewater.org 65 Trenchless Technology: NOT A BORING SUBJECT Tunnel Vision A Primer on Trenchless Construction Methods and Experiences for Pipelines in the Piedmont Geology By Jonathan S. Lapsley, PE and Christopher M. Kolkhorst, PE – CDM Smith As the Carolinas have grown rapidly the past 15 years, particularly along the Interstate 85 corridor, many large-diameter water and sewer pipelines have been constructed to meet water and wastewater demands of the expanding population and aging infrastructure. Many projects have extensively used trenchless construction methods to minimize impacts on urbanized areas, cross roadways and railroads, maintain public and commercial operations, and limit environmental impacts and disturbance. Typical trenchless construction methods for pipelines installed in the Carolinas include: • Bore and jack • Hand-mined liner plate tunnels • Hand-mined jacked casing pipe • Machined tunnels Each method offers distinct advantages and disadvantages. These methods and their recent application in the Carolinas are highlighted below. Figure 1 66 NC Currents Fall 2015 BORE AND JACK Bore and jack methods have been used extensively in the Carolinas. While typically chosen for smaller-diameter utilities, improved technology allows bore and jack methods to be used for larger crossings. Casing diameters up to 72-inches, and in some cases larger, are now available. In ideal soils, bore and jack methods can be cost-effective and allow a rapid crossing of obstacles. For large diameter crossings, bore and jack methods can pose risks: increased exposure of the tunnel crown (the tunnel/crossing at the 12 o’clock position) at the face of the excavation, difficulty handling hard rock and mixed face (i.e., a mix of soil and rock) conditions, limited access to the face of the excavation to make repairs, and limited equipment of regional contractors. One example of a bore and jack project is the Water and Sewer Authority of Cabarrus County WSACC’s Fuda Creek Sanitary Sewer, which included two trenchless crossings of North Carolina Department of Transportation (NCDOT) roadways. Originally bid as hand-mined tunnels, the contractor proposed and was approved for bore and jack methods. A 60-inch casing was installed with a 24-inch carrier sewer pipe. Geotechnical borings indicated that the area likely contained substantial rock either in outcroppings or mixed face conditions. These subsurface conditions led to the casing pipe becoming stuck halfway through the crossing, damaging the boring augers (see Figure 1) and the contractor ultimately finishing installation with hand-mining methods. HAND-MINED LINER PLATE TUNNELS Hand-mined liner plate tunnels are a tried and true method used on some of the first tunnels constructed. This method is typically appropriate for tunnel diameters 54-inch diameter and larger to provide access for workers to enter the tunnel and perform the work. While mitigating risk by allowing adaptability to changing geologies and groundwater, it slows progress and increases costs per linear foot compared to bore and jack methods. Blasting, jack hammering, or chemical expanders can all be used to remove rock in hand-mined tunnels. Typically, a shield is installed at the face of the excavation to protect the crown of the tunnel and minimize potential for ground settlement. Charlotte Water successfully used the hand-mined liner plate tunnel method crossing Tyvola Road to install a 72-inch diameter gravity relief sewer discharging into the 200-mgd influent pump station at Charlotte Water’s Sugar Creek Wastewater Treatment Plant. For this tunnel, 96-inch Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT Figure 2 diameter liner plates accommodated the 72-inch sewer. The tunnel encountered mixed face conditions of rock and soil. The strength of liner plate construction was proven when a rain event flooded the tunnel and eroded the roadway banks – but did not damage the tunnel liner plates or the excavation face (see Figure 2). Seven large-diameter hand-mined liner plate tunnels were constructed in varying subsurface and groundwater conditions during the first two phases of Charlotte Water’s Briar Creek Relief Sewer project (with more tunnels proposed for Phase III), proving this method’s adaptability. This method also provides flexibility to meet stringent requirements set by regulatory agencies and owners of aboveground features. For example, the Phase II project required crossing a CSX railroad in extremely hard rock. The CSX encroachment agreement prevented blasting within the railroad right-of-way. Hand-mining with liner plates, expansive chemical, and jack hammering methods allowed the crossing to be completed without damage to the railroad and within the requirements of the encroachment agreement. Once a hand-mined tunnel is completed, the carrier pipe is placed using rails or spacers to position the pipe and bell up the joints inside the tunnel. Figure 3 shows pipe in the Briar Creek Relief Sewer being placed into one of the many tunnels on the project. Click Here to return to Table of Contents Figure 3 HAND-MINED JACKED CASING PIPE Another type of hand-mined method is using a jacked casing pipe (similar to the bore and jack method) but with hand mining rather than augers at the excavation face. This type of construction is most commonly selected for 54-inch-diameter and larger crossings for reasons mentioned previously. This method may increase production and construction speed over hand-mined liner plate methods. This method readily adapts to changing geologies and groundwater with rock removal occurring by blasting, BEFORE AFTER WATER & WASTEWATER CONSTRUCTION MAINTENANCE REPAIRS IMPROVEMENTS INSPECTIONS SALES & INSTALLATION WELL DRILLING & REHABILITATION PUMPS & MOTORS VALVES EMERGENCIES www.ncsafewater.org 67 Trenchless Technology: NOT A BORING SUBJECT Figure 4 Figure 5 Figure 6 jack hammering, or splitting/chemical expanders. A shield is also typically installed with this method to protect the crown, minimize settlement, and promote worker safety. Most regional bore and jack contractors are experienced with this type of equipment. Charlotte Water’s Southwest Water Main Phase B project included several 72-inch diameter casings constructed in this fashion for a 48-inch water main pipe. Project crossings were primarily constructed in soil with a casing shield constructed by cutting out the bottom half of the leading piece of casing pipe. A local contractor in the Charlotte area was cost-competitive on this large-diameter trenchless work through this alternate construction method. Figure 4 shows a piece of casing pipe being jacked into place. MACHINED TRENCHLESS CROSSINGS A variety of machines can be used to construct trenchless crossings. Machines can be highly accurate and cost-effective for large diameter or long crossings. Machines typically require consistent 68 NC Currents Fall 2015 Figure 7 geology–either soil or rock–to properly select the type of machine and its frontmounted cutting head. Due to the cost of purchase and specialty operations, limited qualified contractors are available for this construction method. This typically leads to higher installed costs for trenchless crossings of smaller obstacles. Specialty tunnel boring machines also result in larger equipment mobilization costs and potential costs for delays if the machine is challenged due to unforeseen subsurface conditions. Machined tunnels were constructed on Charlotte Water’s Irwin Creek Relief Sewer Projects in both soil and rock conditions (see Figure 5). Contract I included 745 feet of an 84-inch soil machine crossing of I-77. Contract II included a 1,300-foot machined tunnel across a Norfolk Southern railroad, an I-77 access ramp, and Wilkinson Boulevard (1,300 feet). This project also included a 190-foot microtunnel crossing of East 5th Street (see Figure 6) with a remotely steered machine. The Irwin Creek projects recognized variability in the Piedmont area geology, leading to multiple methods being employed. Machined tunnel methods were also part of Charlotte Water’s Southwest Water Main Phase A project at the CharlotteDouglas International Airport, which included twelve individual trenchless crossings ranging up to 96-inches and 2,400 feet of rock tunnel (in two tunnels). One tunnel had fractured rock at the crown in the last several hundred feet, which impacted the ability of the machine to proceed. The tunnel was ultimately finished with open-trench construction methods. A photo of the tunnel and carrier pipe in competent rock is provided in Figure 7. CONCLUSIONS Experience with over 30 trenchless designs in the past 15 years in the Carolinas and the Piedmont geology reveals four keys to success with trenchless pipeline construction: • Conducting sound field investigations during the design phase to establish the subsurface conditions, particularly geologic materials and their consistency across the crossing length and face. • Selecting alternate means and methods to match the subsurface conditions and contractor capability regionally available. Faster is not always cheaper! • Establishing minimum contractor qualifications based on the scope of the work and anticipated construction conditions. • Anticipating and taking measures to adequately mitigate risks or share the risk appropriately. ABOUT THE AUTHORS Jonathan S. Lapsley, P.E. is an Associate Engineer and project manager with CDM Smith. He is experienced with design and construction of various water and wastewater systems. He currently serves on the NCAWWA-WEA Board of Trustees. Christopher M. Kolkhorst, P.E. is a Principal Engineer, project manager, and local team leader with CDM Smith. He has 21 years of experience in designphase and construction-phase project delivery for treatment, pumping, and conveyance facilities. Click Here to return to Table of Contents www.valvespecialties.com Trenchless Technology: NOT A BORING SUBJECT Getting Reacquainted with Sewer Rehab By Aaron Frazier, Frazier Engineering, P.A. INTRODUCTION The sewer rehab industry in the US has evolved substantially over the last 25 years. Rehab products have come and gone through the years, but cured-in-place pipe lining (CIPP) has remained (and evolved) as the primary method used by utilities throughout North Carolina to rehabilitate leaking and defective sewer pipes. CIPP was first introduced to the US in the late 1970s/early 1980s as a patented product from Europe with a single installer. Once the original patent expired in the 1990s, the market was open to additional products and installers. The opening of the market to additional installers increased competition and has driven down prices over the last 25 years. The CIPP cost in my first project in 1992 was $70 per foot for 8-inch pipe. The low bid on a recent project (March 2015) was $25 per foot for 8-inch pipe. The drastic reduction in cost has made the use of CIPP more widespread and, typically, the preferred method of rehabilitating sewers. As more and more competition has evolved, technological advances have also been made by the lining companies, from resin enhancements to changes in how CIPP is installed. Installers (contractors) have also changed – from massive lining conglomerates to small one-crew operations. All of these changes warrant close consideration when specifying CIPP on a sewer rehabilitation project. This article reviews some of the key issues that should be carefully considered by all cities undertaking a CIPP rehab project. PROJECT IMPLEMENTATION The first consideration should be determining the best approach to implement your rehab project – either by a standard design approach (televise the sewers, 70 NC Currents Fall 2015 review the videos and develop a detailed set of design drawings) or by a ‘find-and-fix’ approach (do the television inspections and design during construction). Each concept has pros and cons that should be carefully considered, including the size of your contract and budget, timeline for implementation, and preferences by the city. Charlotte began utilizing ‘find-and-fix’ projects in 2000, before the catchy term ‘find-and-fix’ was created. Since 2000, Charlotte has saved over $9 million by following this approach. That is a substantial savings for Charlotte, and Charlotte prefers ‘find-and-fix’ contracts to the standard design approach. Other cities across North Carolina have also seen significant benefits using this approach. ‘Find-and-fix’ is not for everyone or every contract, but it is certainly worth close consideration. ‘Find-and-fix’ approaches have been discussed in NC Currents previously and at the state conferences, so more detailed information is available for review from these previous publications. CIPP CONSIDERATIONS AND SPECIFICATIONS To keep up with the constantly changing CIPP industry, below are some key issues that should be considered when specifying CIPP for your rehab project and developing your standard specifications. • What repairs are needed prior to lining? With more and more competition and with more and more new CIPP installers, cities are often convinced to line through sewers that have significant issues that should be repaired (by excavation) prior to installing the CIPP, such as significant sags in the sewers and broken or damaged pipes. This is not a criticism of the CIPP installers, just a key question that cities must decide on at the project outset. It is true that almost any sewer pipe can be lined through, but does the end result take care of your ultimate needs and issues? I have personally seen many sewers that have been lined with CIPP that should have had repairs completed prior to the lining, and cities are now dealing with additional repairs several years after the lining was completed to completely solve the problem. Decide on your own criteria for what is lined and what isn’t lined, and always consider the long-term. • What experience requirements are you comfortable with? There are CIPP installers doing work in North Carolina that have a few thousand feet of CIPP experience all the way up to many millions of feet of CIPP. What is important for your project? What diameters will you be lining? You definitely want contractors with experience (on your size sewers) and the financial backing to stand behind their product and deal with problems that will inevitably arise. Don’t just accept anyone as your CIPP installer. Do your homework, check references, make sure the contractor is qualified and experienced. Also, specify experience requirements for the superintendent that will be on your project – it is critical that your superintendent has significant experience. Engineers should be experienced too. • Water cure versus steam cure: Water installation and curing of CIPP was the original method used and is still widely used today. Steam cure came and went in the 1990s/early 2000s but is now a more widely used method. Steam is the preferred method by many contractors today since it is much quicker than water cure. What are you comfortable with? Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT What are your specific sewer conditions that you will be lining through? Water cure will work in pretty much every circumstance. Steam cure has some limitations that, if not adhered to, could lead to failure of the lining. We specify both, but do put limitations on when and where steam can be used. We were guinea pigs for steam cure back in the early 2000s, and we had several liner failures that led to sewer overflows. Do your due diligence when selecting the installation method. Make your own decisions and don’t assume either method is appropriate for every circumstance, because that is not the case. • UV cure: UV Cure is the new kid on the block. UV-cured CIPP is much stronger than traditional CIPP. Due to its strength, UV installers push to install much thinner liner. Are you comfortable with installing a much newer technology with limited experience? Are you comfortable with a much thinner liner? I personally have no experience with UV liner installations except for performing liner calculations for a few of the UV installers. The product looks promising. I plan on watching for a while to see how this technology further unfolds over the long term and what long-term experiences cities have with the installed product. • Filled resins versus non-filled resins: Resins have changed dramatically over the last several years. It seems there are hundreds of options. Most CIPP installers utilize resins that contain fillers to lower their costs. Non-filled, premium resins are more costly but provide a premium product. What are you comfortable with? What fillers are being added to your resin? What are the cost implications? Do your due diligence on this topic as the resin is ultimately your final CIPP product. Study the details of the proposed resin, ask questions, and make sure you are getting what you specified. Any added fillers should really only be for strengthenhancing purposes. Click Here to return to Table of Contents • Styrene-based resins versus nonstyrene-based resins: The resins used in CIPP contain styrene, which is deemed a hazardous material by the EPA. Styrene is the odor you smell during the CIPP curing process, and often prompts complaints and concerns from citizens and environmental groups. It seems styrene complaints and concerns have increased over the last several years. As an alternate, nonstyrene-based resins are now available, but these resins substantially increase the cost of the CIPP. In addition, contractors have very little experience with these resins. If you have some very sensitive areas, maybe you should consider a non-styrene resin. Always include an action plan for if/when a styrene complaint occurs – it is critical to address any such complaint in the correct manner or the complaint may lead to much bigger issues. • Specify your desired finished properties of CIPP: It is important to specify exactly what you expect your final installed CIPP product to be in terms of strength and thickness, and don’t waiver from your specifications. Test the installed CIPP using a certified independent testing lab, test the CIPP often, and stick to your specifications. Yes, there will be reasons provided for why a failed test might have occurred. Consider those reasons carefully but stand by your specs as much as possible. • Pay close attention to the details: With more and more CIPP being installed throughout North Carolina, the tendency seems to be, in many cases, to rely heavily on the contractors to get the lining installed quickly and for them to ‘do what they know how to do.’ Utilities still need to pay close attention to the details to make sure the CIPP meets their long-term needs and objectives, and not just rush to get liner installed. For example, one big detail that seems to get overlooked is specifying how to seal the CIPP connection at the manhole. A waterstop must be used at the manhole connection or infiltration will continue. It takes extra time to install the waterstop, but it is critical to stopping the water. Another detail that often gets overlooked is fully opening and brushing the service connections smooth. This takes time, and often contractors are pushed to move to the next installation. Sewer Rehabilitation Design Asset Management Sewer Flow Monitoring SSES Services Frazier Engineering is ready to help you find and repair collection system problems, reduce SSO’s and improve capacity. 6592 Bob White Trail Stanley NC 28164 704.822.8444 www.frazier-engineering.com www.ncsafewater.org 71 Trenchless Technology: NOT A BORING SUBJECT • Document the CIPP process from beginning to end: It is important to track the CIPP process from beginning to end. Start at the wet-out facility (where the CIPP is made) and make sure you get the wet-out reports to document all components that went into making the CIPP. Get resin and felt certifications. Make sure you know if any products or components of the CIPP have changed (contractors may switch resins from time to time due to cost fluctuations). Make sure you get the installation reports that document times and temperatures for each phase of the installation all the way through cool-down. Make sure you know how each section of CIPP was supposed to be installed. You are basically making a pipe product in the field so you need to document exactly how the pipe (CIPP) was made. • Always perform and review post-CIPP televisions inspections: It is standard practice to televise CIPP after it is installed. It is critical that the post-CIPP inspections be closely reviewed and defects identified and repaired. You do not want to accept j ust any liner as it is installed. There will be issues with the CIPP from time to time that need to be addressed for the long-term good of the utility. Everyone is busy these days, but take the time to closely review every foot of post-CIPP video. • Inspect the CIPP work using a trained inspector: It is essential that the CIPP installation be closely inspected by an experienced inspector. CIPP is much different than other sewer construction, and knowing what to do and look for is critical to the long-term success of the CIPP liner. The National Association of Sewer Service Companies (NASSCO) now offers a CIPP inspector training class that I hear is very good. Training may be also possible through experienced engineering firms. Investing in training inspectors really is a key to long-term success. CONCLUSION CIPP is being used by so many cities across North Carolina. The CIPP industry has changed tremendously over the last several years, and it continues to change. Cities must keep up with the changes to make sure their CIPP installations are quality installations that will meet their needs for the long term. Change is good. Enhancements and improvements to CIPP technologies are good. But each change should be closely reviewed to make sure it is good for the city. ABOUT THE AUTHOR Aaron Frazier, P.E., is the Owner and President of Frazier Engineering, P.A., located near Charlotte, NC. Frazier Engineering specializes in sewer rehabilitation design and construction management, having designed over 3 million feet of CIPP lining over the last 17 years. 72 NC Currents Fall 2015 Click Here to return to Table of Contents www.aqua-aerobic.com | 1-815-654-2501 TOTAL WATER MANAGEMENT SOLUTIONS ADAPTABLE FOR TODAY'S CHANGING DEMANDS Our experience in Aeration and Mixing, coupled with years of expertise in Biological Processes and Filtration Systems allows us to provide you with the most adaptable treatment solutions that offer the lowest cost of ownership. Aqua-Aerobic Systems’ advanced wastewater technologies meet or exceed the most stringent effluent requirements, including nutrient removal and water reuse, and are designed to easily accommodate changing effluent demands. Aer ation & Mixing Filtr ation • Range of models, sizes and options • Proven high-efficiency and reliable performance for over 40 years • Aqua MixAir® process reduces power consumption; low total cost of ownership • Endura® Series limited maintenance motors • Unique OptiFiber® cloth filtration media offer high quality effluent with minimal backwash • Variety of customized mechanical designs for retrofitting existing filters or for new installations • High filtration capacity results in a small footprint • Low cost of ownership Biological Processes Batch Processes Membr ane Systems • Time-managed nutrient removal • Unique subsurface decant avoids undesirable solids discharge • IntelliPro® monitoring and control system enhances operation and performance • Aqua MixAir® process reduces energy consumption; low total cost of ownership • Combines biological treatment with ultrafiltration membranes • Direct filtration of mixed liquor with submerged membrane systems • Enhanced process control with the IntelliPro® system Flow-Through Systems IntelliPro® • Flow-through operation with multi-stage performance • Enhanced nutrient removal capabilities • Ideal for a wide range of design flows • Unique phase separator reduces WAS volume 20-50% Monitoring and Control System • Combines process monitoring and integrated comparative analysis • Automatic adjustment of biological nutrient removal and chemical addition • Proactive operator guidance via BioAlert™ process notification program Represented By: 2101-A Cambridge Beltway Drive, Charlotte, NC 28273 p 704.583.2305 | f 704.583.2900 [email protected] | www.heyward.net Trenchless Technology: NOT A BORING SUBJECT Two New Promising Tools for the Condition Assessment of Ferrous Pressure Pipelines By Henry R. (Kelly) Derr, PE and Jim Perotti, PE, Brown and Caldwell, Raleigh, NC INTRODUCTION Prior to about 2005, the condition assessment of pressure pipelines, including wastewater force mains and water mains, was limited by lack of access to the pipe interiors and by limited selection of reliable inspection technologies. While pipeline access continues to be an issue due to a lack of insertion and retrieval points on most mains, the number of inspection technologies has expanded significantly and the quality and reliability of the condition assessment data has improved as well. This is particularly true for ferrous pipelines. A number of technologies have been developed for both in-line and external assessment of pipe wall conditions in metallic pipes. Two of the latest additions to the ferrous pipe inspection toolbox are the SmartBall® PWA tool introduced by PURE Technologies Ltd. (PURE) and the Bracelet Probe developed by PICA Corporation. Each of these tools will be illustrated through a recent case study conducted by Brown and Caldwell (BC). Figure 1. Graphic of magnetic anomalies. 74 NC Currents Fall 2015 PURE’S SMARTBALL PWA The Mount Pleasant Waterworks (MPW) in Mount Pleasant, South Carolina, has undertaken a comprehensive inspection and condition assessment of their wastewater force main (FM) inventory and especially their ductile iron pipe (DIP) force mains. Critical force mains have been inspected using in-line electromagnetic tools such as PICA’s SeeSnake where feasible. Their 16-inch diameter DIP FM along Highway 17 posed significant technical challenges to an in-line inspection due to the presence of several plug valves on the main, which could interfere with the passage of the SeeSnake. The SmartBall PWA free-swimming acoustic tool from PURE was selected as an alternative since it could negotiate the plug valves. The SmartBall PWA acoustic tool had been fitted with a magnetometer to enable the analysis of the pipe wall conditions along the pipeline. All ferrous materials exhibit a background magnetic field, which can be detected by the magnetometer. When the ferrous material is under stress, the magnetic field is perturbed. Pipe wall stress can occur due to a number of causes, including casting anomalies, point load stresses or wall loss due to corrosion. A graphic illustration of the impact of stresses on the magnetic field is presented in Figure 1.The results of the SmartBall PWA inspection along a portion of the Highway 17 FM are shown in Figure 2. The data shows the presence of air pockets (in blue) and the presence of anomalies in the pipe wall magnetic field (in shades of brown). The data is especially valuable when a magnetic anomaly overlays an area where the sound of an air pocket was detected. This provides a stronger indication that the pipe wall is under stress due to internal corrosion, caused by the gas pocket. As noted in Figure 2, Figure 2. Example of SmartBall PWA results. Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT the gas pocket (in blue) and an ‘extra large’ magnetic anomaly (red dot) are considered a high priority for excavation and direct measurement of the wall condition using an external tool such as ultrasonics, Broadband electromagnetic (BEM), or the Bracelet Probe, a new technology discussed below. It is important to note that the PWA tool is best used as a screening tool. While it will not provide direct measurement results, it will provide good indications of where to inspect, especially when paired with the acoustic tool. This approach provides data needed to determine where pipe failures are most likely to occur, allowing better decision-making on follow-up actions for repair, rehabilitation, or replacement. BC and PURE are working with MPW to schedule excavation of selected critical locations along the pipeline to perform direct measurement of the remaining wall thickness for the condition assessment. PICA’S BRACELET PROBE The City of Minneapolis, Minnesota owns several large diameter steel water main river crossings. One of these is a 54-inch diameter main suspended under the 10th Avenue Bridge. The City had been concerned with the condition of the pipe wall, both internally and externally, due to corrosion and uncertainty over the condition of the internal wall lining systems. An in-line electromagnetic inspection tool capable of detecting small defects was not feasible due to the size of the pipeline and to the lack of access to the interior. PICA’s new external electromagnetic tool, the Bracelet Probe, was proposed for this inspection. This is a somewhat non-typical use of the tool since the full length of the river crossing, approximately 1,000 feet, is exposed with a suspended catwalk to provide access to the pipe exterior, as shown in Figure 3. The tool is more commonly used within an excavated pit up to about 12 feet in length. As shown in Figure 3, the exterior of the pipe and its bitumastic coating exhibited areas of deterioration due to weather and dripping of road salts from Click Here to return to Table of Contents Figure 3. View of 10th Ave. Bridge water main exterior and bracelet probe tool. 704-847-2100 * www.mechequip.com "Providing Exceptional Engineered Solutions & Services Since 1940." Turnkey Design & Fabrication Municipal Booster Packages Packaged Lift Stations Sludge Heating Systems Certified Pump Repairs www.ncsafewater.org 75 Trenchless Technology: NOT A BORING SUBJECT Figure 4. Screen shot of bracelet probe field monitor. Figure 5. Expanded area of screen showing anomaly. the bridge. The Bracelet Probe tool is shown in Figure 3, as well. The tool uses a magnetic field to detect anomalies in the metal wall. As the tool is moved along the surface of the pipe, any changes in the pipe wall, such as pits, will appear as perturbations in the magnetic field. The magnetic field is monitored in real time by the equipment operator and any anomalies are marked on the wall surface. Figure 4 provides a screen shot of the monitor during the calibration of the tool, prior to the inspection. A portion of the recording is expanded in Figure 5 to illustrate the impact of an anomaly in the pipe wall on the magnetic field recording. As with the SmartBall PWA, the Bracelet Probe tool is typically used as a screening 76 NC Currents Fall 2015 tool. Its advantage is that the tool immediately indicates areas of interest (magnetic field anomalies) in the field. These areas are marked by the operator as the inspection proceeds. The operator will then take direct wall thickness measurements at the indicated locations using ultrasonic tools. The areas of external corrosion were positively detected by the Probe, providing assurance that it was yielding useable results. Areas of corrosion were identified on the interior of the pipe near the pipe supports, which indicated that at least portions of the cement mortar liner have failed. Once all the data has been collected and reviewed, it can be determined if additional invasive inspection efforts are needed to make decisions on whether to repair, rehabilitate or replace sections of the main. These tools extend our toolbox for inspecting ferrous pipelines, especially where the use of an in-line tool is not feasible either due to obstacles within the pipeline (certain types of valves, tees, etc.), lack of access to the interior, or economic reasons. Both tools are good screening tools that provide useful data on the location of anomalies within the pipe wall. Based on the results of the screening analysis, the investigator is able to select critical locations for direct measurement of remaining wall thickness using ultrasonics or other externally applied electromagnetic tools. Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT Plan B for HDD: Customizing a Challenging Installation By Andrew S. Vane, P.E., Hazen and Sawyer “Just bore it!” “You can easily micro-tunnel under the stream.” “Let’s avoid the gravity sewer by directional boring under the roadway.” If you’re a consultant, you’re probably hearing more and more of these statements at meetings attended by regulatory personnel, clients, and other engineers. While trenchless methods have seen great advances in the last 20+ years, some decision makers may still be unsure which method is best for their particular project. As trenchless design professionals, we need to be sure our clients are fully informed of the practical aspects, limitations, and constraints of the specific types of trenchless installations. In many cases, proposing a trenchless method is on the right track but the specific method utilized should be weighed against other potential options. This was certainly the case for one of my long-term projects, the Lake Marion Regional Water System (LMRWS). The LMRWS was conceived as a way to bring a sustainable source and high-quality drinking water to the low country of South Carolina. The investment in infrastructure by the LMRWS was also conceived as a way to hopefully attract industry and growth while creating new jobs and opportunities along the I-26 and I-95 corridors. One challenging section of the Lake Marion Regional Water System (LMRWS) expansion was the 16-inch diameter, six-mile long Harleyville Water Transmission Line extension. Installation of the Harleyville Water Transmission Line would require crossing the 8,500-foot wide Four Holes Swamp wetland that meanders its way through Orangeburg and Dorchester Counties and is a tributary drainage basin to the Edisto River. From the very onset of planning and preliminary design, the Four Holes Swamp crossing loomed as the major challenge of this next pipeline reach. A portion of the Harleyville Water Transmission Line was proposed to extend along portions of Highway 453. Figure 1: Construction corridor across Four Holes Swamp. 78 NC Currents Fall 2015 Highway 453 connects the towns of Holly Hill and Harleyville, serving primarily as a cut-through between Interstate 26 and Highway 176 and a major trucking access road for cement plants. Unfortunately, Four Holes Swamp drains through the middle of the route. The corridor proposed for the Harleyville Water Transmission Line encompassed existing electric transmission, highpressure gas transmission, CSX railroad line, and Highway 453 all within a 200-foot-wide stretch that crosses the swamp. Within the corridor, Highway 453 is on an earthen embankment with three bridges that allow the swamp to drain southeast. To complicate things further, the surrounding property is owned by the Audubon Society. While a 200-foot-wide corridor initially appeared like plenty of space for a 16-inch water main, research quickly proved otherwise. The eastern 75 feet were occupied by CSX railroad. Obtaining a parallel easement from CSX would be cost and time prohibitive. It was also not feasible to shut down traffic and put the water main under the pavement or in the immediate shoulder. Adjacent to the highway was the 20-foot-wide SCE&G gas line easement, and a good portion of the remainder of the space was occupied by high-voltage transmission lines and poles, with strict minimum separation requirements. Three corridors remained as suitable space: 15 feet of open space along the tree line, the 20-30 feet of space between the electric transmission lines and the gas easement, and the narrow roadway embankment. Figure 1 shows the special constraints within the corridor. Initially, it was determined that the true distance across Four Holes Swamp would be approximately 8,500 linear feet (LF) Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT from dry ground to dry ground. Since US Army Corps of Engineers embraces horizontal directional drilling (HDD) as a preferred trenchless method for crossing wetlands, HDD was proposed as the primary method for trenchless installation for crossing the Four Holes Swamp. When most people think of HDD, they think of the typical situation depicted in Figure 2, a compact piece of equipment requiring little working room or staging area that can directionally drill a pipe a thousand feet down the road. Since this type of buried telephone and fiber optic installation is very common in our neighborhoods, this usually becomes the frame of reference for the space requirements, equipment sizing, capability and lack of public nuisance, and disturbance related to HDD. If only it were that simple! So began the design challenge. Using minimum 100-foot radius-perinch diameter and a minimum depth of 50 feet to reduce the risk of frac-out, the alignment was set with plenty of space to set up the rig on the north side with ample space along the power line right of way on the south side of the swamp for stringing out the pipe for pullback. Using ASTM F1962 (Standard Guide for Maxi-Horizontal Directional Drilling for Placement of Polyethylene Pipe) and ASCE Manual of Practice No. 108 as design guidelines, it was determined that the following parameters could be anticipated for a High Density Polyethylene (HDPE) pipe crossing of this magnitude. Figure 2: A typical mini-HDD rig. Figure 3: HDD rig staging area. HDD DESIGN CALCULATED PARAMETERS Entry/Exit Angle 10 degrees Material DR9 HDPE PE4710 Total Length 8,500 LF Pull Strength 423,000 lbs Tensile Stress 2,388 psi Click Here to return to Table of Contents www.ncsafewater.org 79 Trenchless Technology: NOT A BORING SUBJECT Figure 4: Design of HDD staging area. Figure 5: HDPE pipe after pullback. 80 NC Currents Fall 2015 This information was calculated using a spreadsheet containing the ASTM F1962 design formulas and also using commercially licensed HDD design software. The maximum allowable shortterm and maximum tensile strength for HDPE is approximately 1100 psi and 3500 psi, respectively. This pull would have exceeded the short-term allowable strength. In addition, the design guidelines generally recommend a safety factor of at least 2.0. In this case, the safety factor for maximum tensile strength is 1.46. It was determined that one single, long HDD would not be possible and would have a high risk of failure if it were attempted. What initially seemed like a great plan on paper proved unacceptable in reality. The other crossing options that were considered included: 1. Install ductile iron ball joint pipe and drag across the swamp, open cutting via barge. 2. HDD the entire length using a 20” diameter steel pipe as a casing pipe. 3. Install one or more temporary ‘islands’ in the swamp and use these as a drill points to reduce the distance drilled and associated pull loads. 4. Install the pipe in the shoulder of Highway 453 and HDD the three creek channels at the bridges. Throughout this process, Hazen and Sawyer consulted with utility contractors to receive feedback as to constructability and general cost considerations of these options. Options 1 through 3 were determined to be non-viable due to high cost or permanent environmental impact. Option 4 was by no means ‘easy’ to design or construct, but proved the most beneficial to the budgeted funding, environment, property owners, and Corps wetlands permitting authorities. This option required continuous traffic control along Highway 453 during open-cut construction. In order to install the pipe at the horizontal directional drilling (HDD) locations and avoid the gas line right-of-way on the west side, it was determined that temporary fill areas would be required for staging the HDD rig, pit, and Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT mud recycler. The horizontal distance of the longest HDD was reduced from 8,500 LF to 1,134 LF with an anticipated pull of approximately 25,000 lbs. This not only reduced the size of the equipment but the footprint required. Each HDD staging area (seen in Figures 3 and 4) was designed to be 150 feet long by 20 feet wide with 1:1 sloped areas enveloped by silt fencing for erosion control. Sediment booms were placed across the channels at the bridges to further reduce the risk of sediment entering the swamp. A vertical radius of 1,600 feet for the 16” diameter DR9 DIPS High Density Polyethylene (HDPE) pipe was designed at each location to keep the anticipated pull loading required as low as possible. The three HDD crossings measured 2,762 linear feet (LF) total and the HDD subcontractor indicated they had no issues with the installation or pullback remarkable considering there was less than 15 feet of space for the pipe to be drilled between the bridge abutments and the edge of the gas line easement. As shown in Figure 5, the water main was installed successfully within this narrow corridor. Overall, the Harleyville Water Transmission Line project and the Lake Marion Regional Water System (LMRWS) expansion can be considered a success and will provide over 2 million gallons per day to Dorchester County, Berkeley County, and a new Volvo manufacturing facility. Also, the Trenchless method, Horizontal Directional Drilling (HDD), turned out to be the best method for crossing Four Holes Swamp, even if the design had to be changed from its original conception and scaled down. As consultants, we have an opportunity to both listen to and inform our clients and the regulatory authorities using our expertise on the practical application of trenchless methods when applied to a specific project. It is our role to ensure the correct application for a crossing is designed and constructible; and it is important as engineers that we educate and inform our clients about the limitations of new technologies as they are developed and implemented in the water and wastewater industry. This project was designed by Hazen and Sawyer and constructed by RubyCollins, Smyrna GA with HDD crossings performed by Gator Boring, Pensacola FL. The project was bid and administered by the US Army Corps of Engineers Charleston office for Santee Cooper and the Lake Marion Regional Water Agency. ABOUT THE AUTHOR Andrew S. Vane, PE, a graduate of Clemson University with 23 years of experience, is an Associate with Hazen and Sawyer in Charlotte, NC. He has overseen design and construction of all 30+ miles of water mains of the Lake Marion Regional Water System. @ Cellular, Web-Based Monitoring System @ Alarm/Event Notifications via SMS and or E-Mail @ Continuous 24/7 Monitoring /Diagnostics @ No Dedicated Computers or Software Required @ System Design Based on 30 + Years of Experience @ Pump Station / Elevated Tank Monitoring SIMPLIFIED CLOUD BASED REMOTE SCADA MONITORING @ 14 Digital Inputs @ 2 Analog Inputs @ 4 Relay Outputs FROM THE LEADERS IN SCADA For More Information Contact Lord & Company, Inc. | 803-802-0060 | [email protected] | www.lordandcompany.com Click Here to return to Table of Contents www.ncsafewater.org 81 Trenchless Technology: NOT A BORING SUBJECT North Carolina Takes the Lead in Water Main and Force Main Pipe Bursting By Gary Shepherd, Regional Manager, Underground Solutions INTRODUCTION In 2008, a roundtable discussion occurred at the offices of the Fayetteville Public Works Commission that involved various representatives from municipalities, material supply companies, and consulting firms. The topic was pressure pipe bursting, in particular for the rehabilitation of water distribution pipe. Presentations were offered, municipalities described their needs, and a solid exchange of information made the meeting a success. One attendee, Robbie Bald, water resources engineer with the City of Greensboro, took particular note of the benefits of using water pipe bursting for older, undersized cast iron mains. A year later, the first major effort in North Carolina to rehabilitate pressure pipe through pipe bursting was launched. Since that time, no fewer than seven communities have utilized this trenchless technology to their advantage. They are Greensboro, Monroe, Charlotte, Ramseur, Roanoke Rapids, Reidsville, and Wilmington. In total, at least 90,000 linear feet of pressure pipe have been replaced by bursting, with some 20,000 feet more slated for 2015. PROCUREMENT AND CONTRACTING Pipe bursting pressure pipe lends itself to several methods of design and procurement. Greensboro had been rehabilitating gravity sewer lines through an annual contract with a local contractor, so the city simply expanded that include to its water lines. The contract renews annually with periodic open bids for qualified contractors. Reidsville Utility Director Kevin Eason chose to follow the same path as Greensboro and actually used the same contractor. Charlotte Water also used its 82 NC Currents Fall 2015 annual contract for procurement. Monroe, on the other hand, chose to self-perform the work, since the city already had crews capable of installing PVC water mains. The challenge for Russ Colbath, water resources director with the City of Monroe, was to develop the program for in-house equipment purchase, material selection, and training of crews; then, to sell that to the Council as a sound, economic, longterm investment. The other three municipalities— Roanoke Rapids Sanitary District, Cape Fear Public Utility Authority (CFPUA) and the Town of Ramseur—chose the familiar design-bid-build method to procure the contractor and complete the work. All the methods were successful. WHAT IS PRESSURE PIPE BURSTING? Pressure pipe bursting is not sewer bursting with pneumatic equipment. That process, while fine for manhole entry and retrieval, does not fare well when used for water pipe bursting. One reason is that commonly used product pipe, such as Fusible PVC® pipe or ductile iron pipe, does not lend itself to the severe impacts created by pneumatic equipment. Also, pneumatic tooling requires hoses (feeding air and oil to the hammer) that may contaminate the product pipe, causing future bacterial testing problems. For these reasons, static equipment is typically used. The basic steps followed for water pipe bursting are: 1. Set up a temporary bypass line in the streets where the pipe will be burst. This is commonly 2-inch Yelomine PVC with locking couplings. Once disinfected, the services are transferred to the temporary line. Meters may be connected, but it is not required. 2. Pits are dug for the machine location and pipe entry, and services are disconnected at the main. 3. Steel rods of quick/disconnect joints are fed through the host pipe into the pipe entry pipe. The distance typically burst is 300 feet to 700 feet, although much longer distances are possible. Up to 1,700 feet of pipe have been burst in Greensboro. 4. Tooling, consisting of cutting blades and an expander head, is connected to the rods. Product pipe is brought into place and also connected to the tooling for pullback. 5. The machine reverses direction and pulls the tooling into the host pipe, splitting and expanding the burst pipe into the surrounding soil. The annular space thus created allows the product pipe to follow the tooling back into the receiving pit. Pullback can take from less than an hour to a couple of hours. 6. After pressure testing and disinfection, the services are tapped into the new main and the flow transferred to the newly installed water main. Static equipment is clean, which helps keep pipes clean. Also, it uses brute hydraulic force easily obtained from a power pack on the surface, which is transferred to a compact bursting machine in a small excavation. As shown in Figure 1, the basic setup includes a pulling pit where the machine is braced, a pipe entry pit at the proper slope to accommodate the product pipe, and rods threaded through the host pipe. These rods are attached to the tooling shown in Photo 1. Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT BENEFITS OF PRESSURE PIPE BURSTING Each of the end users listed previously in this article enjoyed a slightly different mix of benefits, but the common threads were cost savings, minimizing disruptions, and reducing the time needed to install new pipe through direct bury. In cases such as CFPUA’s Northeast Interceptor Rehabilitation in Wilmington, there was simply no room in the right of way to accept another 20-inch force main. Replacing pipe in the same trench, although possible, certainly would have created major traffic disruptions and lengthened the construction time and cost considerably. Figure 1: Static pipe bursting setup. Photo 1: Tooling cuts and bursts host pipe. PRODUCT PIPE In general, a restrained pipe is necessary for bursting a water main or force main. Jointed and gasketed pipe such as restrained joint ductile iron pipe (RJDIP) and spline and groove PVC have been used. More common in North Carolina is butt fused polyvinyl chloride pipe made in conformance with AWWA C-900 and C-905. Of the 90,000 feet installed in North Carolina to date, most has been the butt fused PVC. The main advantage of a fused pipe is the uniform outside diameter, which has a standard DIP dimension. Also, connections and tapping can occur in the same fashion typical for bell and spigot PVC water pipe. Municipal maintenance crews are generally quite familiar with PVC. The typical requirement to bed pipe when installing pipe in an open trench is not possible, or necessary, for pipe bursting. The external load is generally minimal due to arching. In addition, the pipe utilized has high stiffness. Thus, any concerns about over deflecting or over stressing the product pipe are misplaced. Photo 2: In Wilmington – Back end of TT Technologies 1900G with rod removal during pullback. THEIR STORIES Greensboro began its pipe bursting pilot program in 2009, when the city burst 4-inch and 12-inch cast iron pipe, replacing it with 6-inch Fusible PVC® pipe and 12-inch ductile iron, respectively. KRG Utility has performed all the pipe bursting in Greensboro, most of which has been 4-inch and 6-inch upsized to 6-inch and 8-inch Fusible PVC® pipe and Click Here to return to Table of Contents www.ncsafewater.org 83 Trenchless Technology: NOT A BORING SUBJECT Photo 3: In Greensboro, long side and short side services tapped at same pit location. Photo 4: In Monroe – Pipe attached to expander head, in turn attached to cutting wheel tooling. Photo 5: In Roanoke Rapids, 6” DR18 Fusible PVC® pipe entering pit for pullback. 84 NC Currents Fall 2015 totaling around 50,000 feet. Greensboro’s Bald continues to budget for water pipe bursting, saying, “From a social impact the bursting process is much less disruptive and much quicker to install. With ongoing in-situ replacement, we also have the luxury of being very flexible in where we burst and can respond to our needs much quicker than [with] design-bid build-methods.” The Reidsville story really piggybacks on Greensboro. Eason was familiar with the success of the Greensboro program and saw some areas in his city that required similar rehabilitation. “Due to the cost of the proposed work being within the range for informal construction contracts, Reidsville was able to utilize Greensboro’s contractor, KRG, who agreed to perform the Reidsville work using Greensboro’s unit prices for bursting 6-inch and 8-inch cast iron and replacing with the same size Fusible PVC® pipe. The first phase is complete and the second is under way,” said Eason. Charlotte Water had an existing contract with Dallas One Construction & Development to upgrade water mains through dig and replace. In 2011, the utility directed Dallas One to replace an existing 3-inch cast iron main by bursting and pulling in a 6-inch Fusible PVC® pipe. The upsize was completed without incident under and adjacent to a sidewalk and specimen trees with cover of 3 feet or less. The City of Monroe began investigating the pipe bursting method of renewal in 2012, and began its 10-year program in 2014, using city crews exclusively. Following the lead of Colorado-based Consolidated Mutual Water Company, which was the first major utility to pipe burst with its own staff, Monroe publicly bid and awarded the equipment contract to TT Technologies. TT and Consolidated helped train Monroe’s crews, and in that year, Monroe successfully replaced almost 10,000 feet of 6-inch and 8-inch pipe size on size with Fusible PVC® pipe. The city’s plan, according to Colbath, is to replace 16,000 feet of aging cast iron and galvanized steel water mains each year for 10 years, predominantly using the pipe bursting method. The Town of Ramseur took a slightly different approach. When it needed a trenchless solution to replace some roughly 2,000 feet of 12-inch water main, Click Here to return to Table of Contents Trenchless Technology: NOT A BORING SUBJECT the officials asked The Wooten Company for assistance in evaluating the options. Wooten recommended pipe bursting with either Fusible PVC® pipe or RJDIP, and the town chose RJDIP due to its maintenance crews’ familiarity with the product. John Grey, project manager with The Wooten Company, designed the project and commented on its success: “The project cost was reduced by an estimated 10% due to using trenchless replacement. The largest expense that was avoided was flowable fill that was required by the NCDOT for the open excavations.” Roanoke Rapids Sanitary District took a traditional path to its project. Hazen & Sawyer was familiar with the Greensboro work and suggested that the District might be better served to go trenchless rather than face the extra time and disruption of direct bury. At the time, permitting efforts required by NCDENR included a full review and approval from the Public Water Supply Section, but now the regulatory agency considers pipebursting size on size to be maintenance and no longer requires a permit. Once bid, Portland Utility Construction Company of Portland, Tennessee performed the work between July and December 2014. Included were 10,000 feet of 6-inch replacement with Fusible PVC® pipe, plus numerous valves, fittings, and hydrants. At the time of this writing, a second phase was scheduled to start in late summer of 2015. The only departure from the story lies with CFPUA. The Northeast Interceptor project finished early this year was a pipe burst of a 20-inch ductile iron force main that had corroded and leaked in certain high points due to hydrogen sulfide generation and subsequent sulfuric acid production. Having tried pressure cured-in-place pipe (CIPP) in 2008, CFPUA chose to pipe burst with 20-inch Fusible PVC® pipe and 24-inch HDPE pipe, each having a nominal 20-inch inside diameter. The project length of more than 5,000 feet makes this trenchless project a first of its kind, due to the large diameter, long length, and the fact that the host pipe was ductile iron pipe. Kimley-Horn & Associates designed the project and State Utility of Monroe was the contractor. The team consisted of KRG Utility for the pipe bursting and Underground Solutions Click Here to return to Table of Contents of Poway, California for the 20-inch DR18 Fusible PVC® pipe and fusion services. The project went smoothly, with State Utility turning the project over to CFPUA in only five months. Craig Wilson, project manager for CFPUA, stated, “With narrow rights of way and other utilities adjacent to the Northeast Interceptor, a trenchless solution was the most economical and least invasive project approach.” CONCLUSION Although pipe bursting is a familiar term to most in the water industry, we tend to associate it with gravity sewers and pneumatic equipment. These days, though, the process most on the rise is pressure pipe bursting with static equipment. When it comes to pipe bursting, North Carolina is well ahead of many other states in the United States. For that, we can be proud, and the ratepayers and residents can be happy. View a pipe bursting video online at https://youtu.be/JTBUwykj09M ACKNOWLEDGEMENTS Thanks to the following participants in the projects described in this article, and to those who reviewed this article: Robbie Bald, Water Resources Engineer – City of Greensboro Kevin Eason, Public Works Director – City of Reidsville Russ Colbath, Water Resources Director – City of Monroe Craig Wilson, Project Manager – Cape Fear Public Utility Authority Chris Ford, Project Manager – Highfill Infrastructure Engineering, PC (formerly with Kimley-Horn & Associates) Jeff Wing, Project Manager – Kimley-Horn & Associates Todd Davis, Project Manager – Hazen & Sawyer Michael Woodcock, Managing Member – Portland Utility Construction Dan Brown, CEO – Roanoke Rapids Sanitary District John Grey, Project Manager – The Wooten Company Brian Hunter, Regional Manager – TT Technologies ABOUT THE AUTHOR: Gary Shepherd is a civil engineer with extensive utility sales and engineering experience in the eastern United States. As a part of the Underground Solutions team, he is responsible for trenchless technology activities involving Fusible PVC™ pipe in Virginia and the Carolinas. www.ncsafewater.org 85 Everyone needs clean water. With decades of experience in water and wastewater treatment, Crowder provides the construction solutions that help bring clean water to your communities. 1111 Burma Drive Apex, NC 27539 919-367-2000 www.crowdercc.com Sustainability Feature An Overview of Thermal Hydrolysis North America’s Hot New Biosolids Technology By J. Brenan Buckley, P.E., BCEE, Brown and Caldwell E ven if you’ve not attended WEFTEC or a specialty biosolids conference in the past few years, you are probably aware of the hottest trend in biosolids management – thermal hydrolysis. A potentially game-changing process from Norway, thermal hydrolysis yields a high-quality biosolids final product while also improving digester performance and reusable digester gas production. Its North American debut was made to much acclaim at the world’s largest facility of its kind, DC Water’s 370 million gallons per day (mgd) Blue Plains Advanced Wastewater Treatment Plant (AWTP). But what you may not know is that thermal hydrolysis isn’t just for large plants – it is a scalable process that offers multiple benefits and is currently being considered for implementation at facilities across the United States, some as small as 10 mgd. As thermal hydrolysis starts to reach critical mass in North America, this article provides a primer for owners, operators, and maintenance professionals on the origin, operating theory, and key design considerations to determine if thermal hydrolysis is a good fit for your wastewater treatment facility. What is Thermal Hydrolysis? Hydrolysis is the initial phase of the complex, multi-step process of digestion. In conventional anaerobic digestion, hydrolysis is generally accepted as the process’ rate-limiting step. In the hydrolysis process, external forces lyse or destroy the walls of bacteria cells. By accelerating hydrolysis, wastewater solids can be degraded more rapidly and more thoroughly, generating more digester gas and fewer solids for disposal. Various chemical, biological, and mechanical processes can be used to aid hydrolysis. Thermal hydrolysis is Click Here to return to Table of Contents of particular interest to the wastewater industry because it can result in adequate pathogen destruction to meet disposal regulations. In thermal hydrolysis, this is accomplished with a two-stage process in which high temperatures and pressures (generally on the order of 150 to 170 degrees Celsius and 80 to 100 psig, respectively) are used to achieve this cell destruction, releasing and solubilizing particulate organic material from bacteria and also further breaking down carbohydrates and long-chain fatty acids so they are more readily digestible. Thermal hydrolysis also significantly reduces the viscosity of the hydrolyzed solids, allowing significantly higher solids concentrations to be fed to the downstream digesters and reducing the mixing energy required for digestion. Typical Thermal Hydrolysis Systems and Configurations Thermal hydrolysis processes are currently available in both sequential batch and continuous flow configurations, with the vast majority of existing and planned installations being of the sequential batch variety. Sequential batch systems manufactured by Cambi and Veolia - Cambi THP and Biothelys TM, shown in Figures 1 and 2, respectively – typically include the same general components. Stainless steel pressure vessel reactors allow for heating and pressurizing the solids with live steam and hold the mixture to meet the time and temperature thresholds required for cell lysis and pathogen destruction. After 20 to 30 minutes, the reactor is emptied and some of the FIGURE 1: Cambi’s Thermal Hydrolysis Process B6-3 Mark II system, installed at Thames Water’s Crawley Sewage Works in West Sussex, south of London, UK. The Mark II system represents the latest generation of the thermal hydrolysis process that Cambi will market in the United States. Completed in 2014, Crawley is a regional biosolids processing facility rated for 58 dry tons per day. Three reactor vessels are installed at Crawley. (photo by: Brenan Buckley, Brown and Caldwell) www.ncsafewater.org 87 Sustainability Feature steam is recycled to preheat incoming solids. Depending on the manufacturer, the reactor may be exposed to a violent flash depressurization to move the solids to a holding tank; some research has indicated that this rapid depressurization aids in hydrolysis and viscosity reduction, both of which have advantages in digester sizing as noted above. Hydrolyzed solids are then diluted with water, cooled to mesophilic temperature ranges, and then fed to the anaerobic digesters. It is preferable to set and forget the feed rates of both the thermal hydrolysis and digesters for optimal performance. A continuous flow configuration that mixes solids and live steam in a piping system reactor at a controlled feed rate is also available from Kruger, Inc. Although most installed to date are pilot or demonstration-scale systems or temporary installations, one full-scale system having a biological treatment capacity of approximately 65 mgd is in operation in Lille, France. In the continuous flow process –known as Exelys ™ - solids and live steam are introduced into the reactor and mixed with a dynamic mixer. Reactor volume and throughput determine if retention time requirements are met, while probes determine compliance with temperature requirements. As with the sequential batch process, the hydrolyzed sludge is then diluted, cooled, and fed to the digesters. In some instances, the continuous flow configuration is installed with digestion upstream and downstream of the thermal hydrolysis to increase gas production and solids reduction. Why Consider Thermal Hydrolysis? The benefits of using thermal hydrolysis in advance of anaerobic digestion, particularly on waste activated sludge (WAS), include greatly reduced digester volume requirements and capital costs, increased biogas production, and the generation of a reduced quantity of pathogen-free, low odor, readily-dewaterable final cake suitable for land application. These distinct advantages drove the development of a commercially-viable thermal hydrolysis process in Norway in the 1990s, where land for both plant expansions and 88 NC Currents Fall 2015 disposal were at a premium or unavailable and there was a growing desire to reduce energy demand and greenhouse gas emissions. Similar conditions saw the technology expand and mature into other portions of Europe in the 2000s. In particular, many private water companies in the United Kingdom, including Thames Water, United Utilities, and Yorkshire Water, have implemented thermal hydrolysis systems. In those cases, thermal hydrolysis has been a key factor in allowing the regionalization of biosolids processing at facilities where available digester capacity could be optimized, leading to increased efficiencies and economies of scale. There are currently sixteen thermal hydrolysis units in operation in the United Kingdom. Thermal Hydrolysis in the United States Similar project drivers are at work in the United States. Key project drivers for DC Water included significant space limitations at the Blue Plains AWTP, a desire to reduce the cost and environmental impacts for the energy demand related to disposal of biosolids, and the need for a more marketable biosolids product available for reuse to diverse outlets. At Blue Plains AWTP, DC Water was able to leverage the benefit of the higher solids throughput afforded by thermal hydrolysis to optimize the sizing of four new 3.8 million gallon anaerobic digesters to meet site constraints, reducing construction and long-term operating costs. Enhanced biogas production from Blue Plains’ new digesters will feed a combined heatand-power facility that provides steam to the thermal hydrolysis process train and is expected to generate approximately 13 megawatts of electricity, reducing operating costs. Just as important, the final product will be a pathogen-free final cake, having in excess of 30% dry solids that meets US EPA 40 CFR Part 503 rules for a Class A biosolids product and allows for a wide range of land disposal options. The San Francisco Public Utilities Commission is in the early stages of a thermal hydrolysis and digester improvement project at their Southeast Water Pollution Control Plant. The 57 mgd facility that was constructed in the 1950s, manages 80% of the city’s biosolids, and is now surrounded with adjacent development, limiting expansion options. Many of the project drivers for DC Water are also applicable to the San Francisco project, particularly site constraints and a desire for a range of final product disposal options. The Hampton Roads Sanitation District in Virginia, the Trinity River Authority near Dallas, Texas, and the City of Franklin, Tennessee are all in various stages of thermal hydrolysis implementation projects. Closer to home, the City of Raleigh is currently in the preliminary design phase of a new biosolids campus for the 75 mgd Neuse River Resource Recovery Facility. The Raleigh project will include pre-dewatering and screening; thermal hydrolysis; new anaerobic digesters; a fats, oil, and grease (FOG) receiving station; sidestream treatment to address high nutrient loadings from the new recycle streams; and a digester gas reuse solution. The gas reuse solution is expected to include some combination of steam generation to support the thermal hydrolysis process and either power generation or a biogas-derived alternative vehicle fuels processing, storage, and transport facility that could fuel the city’s bus fleet. Key project drivers for Raleigh include the substantial energy savings and greenhouse gas emission reductions that would be gained from mothballing their existing energy-intensive aerobic digesters, reduced construction costs for thermal hydrolysis-fed anaerobic digesters (optimized to take advantage of the beneficial properties of hydrolyzed solids), and a desire to convert their existing combination Class A and Class B land application program to a dedicated Class A program with multiple disposal pathways. Raleigh’s new bioenergy recovery program, being developed through a collaborative consulting partnership led by Brown and Caldwell and Hazen and Sawyer with support from Black and Veatch, is expected to be operational by 2019. Key Design Considerations Thermal hydrolysis implementation projects are complex endeavors that will influence Click Here to return to Table of Contents Sustainability Feature the operation and performance of many processes at your wastewater treatment facility. A thermal hydrolysis process becomes the heart of your facility and its planned operation will dictate design conditions and the performance of both upstream and downstream processes. It will also require the development and mastery of new skills by your operators and maintenance professionals. Key design considerations such as those identified below can be case-specific and should be evaluated carefully by your operations and maintenance team, engineering consultants, and thermal hydrolysis vendor. Sludge Screening – Grit screening to remove particles less than 5 millimeters (mm) is recommended by most vendors, in part due to the additional wear that grit under high pressures will place on system components including pipes, elbows, pressure vessels, pump stators, and other elements subject to wear. Screening also reduces the potential for grit accumulation in anaerobic digesters, which can require significant downtime to clean and is not a pleasant task. Further, screening to remove objectionable materials from your high-quality final biosolids product – such as plastics, hair, and other filamentous materials – assures that the product will meet customer expectations. Be prepared for additional sludge screening – your existing headworks screens may not be adequate. Feedstock Preparation – Thermal hydrolysis systems prefer a steady-state feed rate that requires some sludge storage upstream to attenuate the variable loadings typical in a wastewater treatment facility. Thermal hydrolysis and your digesters will be continuously fed 24 hours per day, 365 days a year, with one exception as noted below. Feedstock is generally fed to the thermal hydrolysis system in the 15 to 20% solids range, and frequent field measurements are needed to determine this concentration for the appropriate addition of dilution water or even primary solids to meet this target. FOG can also be added to Click Here to return to Table of Contents FIGURE 2: Veolia’s Biothelys Thermal Hydrolysis Process, installed at Thames Water’s Oxford Sewage Works near the Town of Oxford, UK. Oxford is also a regional biosolids processing facility rated for 60 dry tons per day. The plant is currently being operated by both Thames Water and Veolia staff prior to final acceptance. Three paired reactors, for a total of six, are installed at Oxford. (photo by: Michele Kline, Veolia/Kruger) the thermal hydrolysis system to boost digester gas production, but it must be pre-screened and pre-heated and is typically added downstream of the sludge storage noted above. Thermal Hydrolysis Maintenance and Annual Inspections – The thermal hydrolysis reactors are pressure vessels that require annual inspections and certifications much like industrial steam boilers. The inspection of the highpressure reactors must be performed by qualified staff or a third party possessing certifications recognized by the National Board of Boiler and Pressure Vessel Inspectors and commissioned by the North Carolina Department of Labor. Each pressure vessel must be taken offline to complete the inspection and any repairs. Depending on system configuration, this means that your thermal hydrolysis system could be offline for as much as a week or more if repairs are needed. Your operations team and engineer will need to consider provisions for storing or diverting sludge to another outlet while the thermal hydrolysis system is offline. Because pathogen destruction occurs with thermal hydrolysis, sludge that has not been hydrolyzed cannot be introduced into the digesters or points downstream without contaminating the system. Digestion and Digester Temperature Control – Hydrolyzed sludge leaves the thermal hydrolysis process at a temperature significantly higher than the target temperature for optimal mesophilic anaerobic digestion. Heat exchangers are included in the thermal hydrolysis package to provide adequate cooling, often using treated plant effluent as a source of cooling water. The volume of water required for the heat exchange to work properly is often substantial and can tax other plant process demands for recycled effluent. Cooled hydrolyzed sludge can lead to pumping and piping problems, especially if hydrolyzed sludge is allowed to sit in pipes for extended durations measured in hours, not days. Provisions are included in the design to drain sludge from post-process lines in the event of a www.ncsafewater.org 89 Sustainability Feature shutdown or failure, and the systems are placed in close proximity to the digesters to limit pumping challenges. Heat from the heat exchangers can be recovered or dissipated to the atmosphere, plant effluent, or other locations. Thermal Hydrolysis Location – In addition to being in close proximity to the digesters, the thermal hydrolysis process will typically be located outside, exposed to the elements, for most installations in the United States. Units in the United Kingdom are also generally located outside, as are the sludge hoppers that normalize feed rates. Odors generated by the thermal hydrolysis process are pungent, but they are normally collected and routed to the digesters and exposure to the atmosphere is rare. There are situations where foul gas may be discharged from the system, such as when performing maintenance on the pressure vessels or in the event of an unplanned shutdown and emptying of the process piping. The sequential batch process, particularly those with flash depressurizations, can be noisy when operating – and they operate continuously. For these reasons, siting should consider proximity to neighbors and noise abatement techniques, such as noise walls, where necessary. Dewatering Recycle Characteristics – High ammonia concentrations can be expected in recycle streams from the thermal hydrolysis and anaerobic digestion process. The actual concentration will be a function of the feedstock, particularly the WAS characteristics and WAS mass percentage. At wastewater treatment facilities having or expecting low nitrogen limits, treatment of the recycle stream may be required. This will be particularly important if the facility is intended as a regional biosolids processing facility accepting sludge from other facilities or communities. hermal hydrolysis processes can also introduce additional recalcitrant dissolved organic nitrogen (r-DON) into the recycle stream. In addition to increasing the nitrogen load, r-DON can provide a tea-coloration to the recycle stream effluent. his may impact UV system performance if used at the facility for disinfection. When the recycle stream is blended with plant effluent for discharge, this coloration is typically not noticeable. Conclusion Thermal hydrolysis is rapidly becoming an established, viable method for achieving biosolids management efficiencies in the United States, just as it has in parts of Europe since the mid-1990s. At least five additional thermal hydrolysis systems, in addition to the system installed at DC Water’s Blue Plains AWTF, are currently in various stages of design and will be operational in the next five to seven years. The installation of thermal hydrolysis at wastewater treatment facilities with existing anaerobic digesters can allow for system expansion with no additional digester volume. It can also help mitigate site constraints and increase digester gas production available for beneficial use to help reduce greenhouse gas emissions and energy costs, all while producing a high-quality Class A biosolids product suitable for multiple disposal outlets. Similar opportunities and advantages exist to optimize the sizing of new biosolids management facilities. The thermal hydrolysis process has the potential to impact many aspects of your wastewater treatment facility. Careful coordination and consideration by your operators, maintenance professionals, engineers, and thermal hydrolysis equipment vendor is critical to the delivery of a successful project. About the Author J. Brenan Buckley, P.E., BCEE is Brown and Caldwell’s (BC’s) Raleigh Office Manager and Project Manager for BC’s portion of the City of Raleigh’s Bioenergy Recovery Program, currently under preliminary design for the Neuse River Resource Recovery Facility. BC’s responsibilities on the project include pre-dewatering, sludge screening, thermal hydrolysis, and anaerobic digestion. 90 NC Currents Fall 2015 Click Here to return to Table of Contents Right Data + Right Results + Right Now COMING TOGETHER: How One Guatemala Community Invested in a Future with Water By Water For People In 1999 after Hurricane Mitch, Marta Lidia Beteta Urizar of Guatemala was a 31-year old mother who found her family homeless from the storm’s devastation. Others in her community of Santa Rosa Chujuyub lost family and friends along with their homes. With conviction, Doña Marta moved her family to Chicorral in Santa Cruz del Quiché for a fresh start. But the hardships continued in their new town, as her family struggled to make new friends and worked to build a house on land of their own. The town was also struggling. Chicorral needed water. A cistern truck would deliver water, but it was expensive and remote, requiring women to walk 25 minutes each way. It was dangerous to go alone, and many became sick in the winter months from long hours of being wet. Chicorral needed change in a big way. 92 NC Currents Fall 2015 In 2013, residents were informed at a community meeting that a new program would soon bring access to water to each of their homes. While there was residual distrust because of previous project failures, Marta and her community of Chicorral knew they needed to try again. So Chicorral did. The community purchased land and, with the support of Water For People, drilled a well, installed an electric pump, and distributed a network of pipes to bring the water to each of the 200 families. They also held training sessions to support long-term maintenance and governance of the system, hired a plumber, and added household water meters to track usage and assess fees equitably across the community. “I did not miss a meeting,” said Doña Marta. “I learned very much; they taught us not to burn garbage but to bury it, to keep everything clean, the sink and our storage containers, and to not waste water, and to boil the water we consume to not get a sick stomach.” All residents of Chicorral invested in the development of securing safe accessible water for the community. They also contributed a great amount of individual effort to construct the system. The community of Chicorral is in charge of their future. “We are now responsible for the project,” said Doña Marta. “We pay our tariffs and go to meetings so we can be involved in everything that needs to be done so the project will always function well.” Water For People and the local government simply provided some fire to an engine that was already running. Today, Doña Marta and the other women in her community do not walk for water; they have it in their homes whenever they need it. While life has thrown a few challenges her way, each time Doña Marta has figured out how to tackle them and create her own success. Doña Marta, like all those around her in Chicorral, is changing the future for herself and for the benefit of Everyone in their community and the entire district of Santa Cruz del Quiche, Forever. UPDATE FROM THE WATER FOR PEOPLE HEADQUARTERS In Water For People headquarter staffing news, CEO Ned Breslin left his post after nine years. The organization shared the following statement after his departure: “We will miss the strength, passion, and creativity that Ned Breslin brought to Water For People and to the Everyone Forever model. The enthusiasm for this approach is clear within the sector, and we’re seeing progress every day. He created a legacy to be proud of and we will honor him by continuing to drive his vision – a world without water poverty. We wish him well and know that in his next role he will bring the same kind of strong leadership and vision that enabled Water For People to provide safe and continuous access to water to thousands of people in underdeveloped areas across the globe.” UPDATE FROM THE WATER FOR PEOPLE COMMITTEE Earlier this spring, the NC AWWA-WEA Water For People Committee hosted the 6th annual 5k in Charlotte and the 2nd annual 5k in Raleigh. The proceeds from both races exceeded $10,000 and the total number of registrants was more Click Here to return to Table of Contents than 180. Congratulations to Chad Hearn and Carmen Jarrell for winning the overall men’s and women’s race in Charlotte, and to Rob McHadry and Allison Reinert for winning the overall men’s and women’s race in Raleigh. The NC Water For People Committee would like to thank all of the sponsors and supporters for their contributions and for making the events this year the most successful Water For People 5ks to date. The committee plans to continue hosting the 5k races each year to not only continue raising funds Click Here to return to Table of Contents for Water For People, but to also spread awareness of Water For People and its mission for clean water and sanitation around the world. The atmosphere at both races was extremely positive and we look forward to planning the events again next year. For more information or to volunteer with the 5k planning committee for the 2016 Water For People 5ks, please contact Keller Schnier ([email protected]), Nick Dierkes ([email protected]), or Lamya King ([email protected]). Water For People is an international nonprofit organization dedicated to providing access to improved water and sanitation systems and services in developing countries. By working with local governments, the private sector, and partners, Water For People ensures that everyone in a specific region has these basic needs met forever. This innovative approach reaches every family, every school, and every clinic, catalyzing transformative change for better health and economic development to occur. www.ncsafewater.org 93 MUNICIPAL GROUP CAROLINAS DIVISION PROUDLY REPRESENTING THE FOLLOWING MANUFACTURERS Wastewater Systems Packaged Grinder Pump Stations for Pressure Sewer Collection Systems Lagoon Aeration and Treatment Equipment Fusion Wastewater Treatment Pump Bradley Bobber Biological Reactor Control Panels Electric Control Panels and Accessories for the Water and Wastewater Industry Off The Shelf Pumps Engine Driven Portable Pumps Sump Pumps and Suction Lift Pumps Wastewater Pumps Water and Wastewater Controls High Horsepower Grinder Pumps Non-clog Pumps up to 6” 48 HP S.T.E.P. Replacement Pumps Telemetry packages, Scada systems Total control solutions for community water and wastewater systems Municipal Water Pumps Boring Equipment Split-case and vertical turbine pumps 2”-44”, up to 73,000 GPM at 550’ ton Portable, directional boring equipment 1”-8” bores 3981 Walnut Street Loris, SC 29569 Phone Fax 877-770-8277 317-789-8889 www.covalen.com [email protected] Endowment Update 2015 Scholarship Recipients The NC Safe Water Endowment Program (NCSWEP) continues to help produce a sustained, educated and trained workforce through the following primary activities: • Providing annual scholarships to university and community college students • Providing educational awards for teachers or programs that increase safe water awareness • Encouraging more students to consider a career in a water profession through promoting greater involvement in schools by water professionals • Promoting public safe water education In the five years since NCSWEP’s inception, the endowment has grown to more than $389,000 pledged and nearly $341,000 in investment value. In 2015, nine students received awards totaling $12,500 to help further their education, and two educators received another $2,000 to help promote environmental awareness. Nine of the student scholarships are eligible for annual renewal as long as the recipient continues to satisfy the qualifying criteria. Learn more about these award winners below. For 2016, the NC AWWA-WEA Board of Trustees has approved the award of $13,000 through the NCSWEP. Applications for the 2016 awards must be received by March 24, 2016 and the applications are now available through the following website: http://www. ncsafewater.org/?page=Scholarships As we approach year-end, please consider making a monetary gift to NCSWEP that is meaningful to you. Making a donation has gotten easier. It only takes a few minutes to donate online at www.ncsafewater.org. If every member of NC AWWA-WEA gave $10 annually, we could endow a new $1,000 award or add $1,000 in value to an existing award each year. For the price of two mocha lattes or two burgers per year, our members Click Here to return to Table of Contents can help to build a sustained water industry work force. Can you think of a better professional legacy? For more information, or to obtain an award application, visit our website or contact the Endowment Committee chair, Carlos Norris, Crowder Construction (919) 367-2000 or [email protected]. Carol Bond Fund Community College Scholarship TEAL SADLER Pamlico Community College, Environmental Science $1,000 “I am deeply and genuinely honored by the committee’s decision to help support my efforts towards [my chosen] career path… I am committed to pursuing more education to help me with my personal goal of promoting environmental awareness in my native Pamlico County. I am passionate about helping others and would love to motivate people to be more conscious of the impact that we have on the future of our planet. I am proud to be on this career path and this scholarship is a blessing to me.” Carol Bond Fund/Lynn & Lars Balck Water Environment Stewardship Fund/ Rivers & Associates Clean Water Education Fund HALEY BRINKLEY NC State University, Environmental Engineering $2,000 “… I have always loved visiting the lake, ocean, and playing in the creek. As I grew older, I began to realize that the sources of my enjoyment were constantly being threatened by different pollutants. I am thoroughly excited about discovering new ways to preserve our natural resources. When I entered college, I knew that I wanted to study our environment, but I also wanted to be involved in innovation for the future. I am currently on track to do both, in the Environmental Engineering program at NC State University. With the help of the NC AWWA-WEA, I look forward to continue learning for many years.” Environmental Manufacturer’s Representative Scholarship Fund ERIC POLLI NC State University, Environmental Engineering and Spanish $1,000 “Winning this scholarship is a great opportunity for me to learn more about environmental manufacturer’s representative firms and the water industry. I hope to explore how industry utilizes and affects water and its reuse. My goal is to gain knowledge of disasters dealing with water due to my experience of seeing petroleum pollution of the waters in Ecuador. I hope to be able to research a possible method of purifying water polluted by environmental catastrophes.” Frank & Susan Stephenson Water Environmental Scholarship Fund MEREDITH BULLARD NC State University, Civil Engineering $1,000 “I am humbled by and grateful to receive this award for a second year. It allows me to continue to pursue my degree in Civil www.ncsafewater.org 95 Engineering at NC State. I am confident that the engineering skills I will gain will equip me to benefit society, protect and improve the quality of the environment, and meet a basic human need. I plan to graduate with a degree in Civil Engineering with a concentration in Water Resources and want to use my degree to make a difference both locally and globally. I am thankful for the opportunities that I have had so far to learn more about this critical area, and I look forward to continuing my education.” Les & Elaine Hall Water Environmental Stewardship Fund CALEB BYNUM NC State University, Civil Engineering $1,000 “I decided to pursue a concentration in water resources because of the vital role that water plays in today’s society. I was fortunate to be able to participate in a summer internship with the City of Gastonia. This internship has opened my eyes to how versatile the field of water resources can be and has shown me its true importance. It can sometimes be taken for granted that water will always come out of your kitchen faucet. However, I have been able to see what it takes to make it happen and have developed a new appreciation for municipal water systems.” NC Safewater Fund ALLEN LEE DOWLER Coastal Carolina Community College Graduate University of North Carolina – Wilmington, Marine Biology $1,500 “I embrace an enormous passion for studying Marine Biology. This topic of interest originated in my early years as I sat on the dock of my home. Spotting a small school of brackish mud minnows, I contemplated the purpose of a minuscule fish in a vast ocean. A spark was lit inside my soul that has directed my lifelong goal of studying our remarkable aquatic wildlife. My longterm goal of becoming a marine biology conservationist is to educate, advocate, 96 NC Currents Fall 2015 and take action to ensure the future of marine life everywhere. If more people were aware of the effects of our decisions, I believe the marine ecosystem would be a more sustainable environment. If I am to educate anyone, or help better our environment as a whole, I must first obtain a complete understanding of all subjects surrounding conservation.” Raftelis Financial Consultants Environmental Finance and Management Scholarship MARIA TCHAMKINA Duke University, Nicholas School of the Environment, Master of Environmental Management $1,000 Concentrating in Water Resources Management, Ms. Tchamkina intends to pursue a career in water planning, specifically in managing the risk that climate change poses to water supply. She is honored to receive this year’s Raftelis Financial Consultants Environmental Finance and Management Scholarship Fund award from NC AWWA-WEA. This scholarship, besides providing meaningful financial support, recognizes the growing need for management professionals – in addition to engineering, science, and legal professionals – to serve the water industry. Maria returned to the academic setting after nine years of work experience since receiving her undergraduate degree from Boston University. Prior to starting at Duke, she enjoyed a career in the green building industry, providing energy and water efficiency services to affordable housing in New York City. She hopes to use her diverse background, experience in working with private, non-profit, and government entities, and interdisciplinary education to help address the unprecedented water resources challenges of the 21st century. Raftelis Foundation Elementary Education Scholarship SHONNA GARRELL Tabor City Elementary School $1,000 For six years, the science teacher has worked diligently to explain the effects of water pollution on ecosystems and living organisms to underprivileged children in a rural community with limited financial resources. Thanks to this grant, over 400 students will have access to hands-on learning, using microscopes and invertebrate kits to assess human impact on water quality. KEISHA LIPE City of Asheville $1,000 “Receiving the Raftelis Foundation Elementary Education Scholarship is an honor. This will significantly help in purchasing educational material to be used with the City of Asheville, Stormwater Services education outreach program. We are sincerely committed to continue doing our part in teaching children how they can help in keeping our water safe and clean.” Safewater Fund/ GHD Clean Water Fund ZACHARY HOPKINS NC State University $2,000 “The awarding of this scholarship means more than I can describe. It reminds me that others have faith in my current and future plans to help the environmental sector. I am further encouraged by this award to make sure I do everything in my power to help bring knowledge of safe water to the public and better educate the next generation on what safe water truly means.” LINDSAY MATTHY University of North Carolina – Charlotte, Civil & Environmental Engineering $2,000 “Since I was young, I have had an interest in water and the water treatment process. It was a dream come true last year when I was accepted into UNC Charlotte’s Civil/ Environmental Engineering graduate program. This program is providing me with the necessary resources to develop a career in water resources engineering. Winning this scholarship is exciting as it is helping me to continue my research and studies in the field of drinking water treatment. In the future, I hope to help provide all people with safe and reliable drinking water. I am very much honored to be the recipient of the NC Safewater Fund/GHD Clean Water Fund.” Click Here to return to Table of Contents MADE FOR EACH OTHER… Grundfos introduces three new wastewater systems for the North American market. These systems work as one - allowing you to precisely know what is occurring throughout your network. The submersible S pump from Grundfos comes with motor sizes from 15hp to 720hp. Grundfos CUE – variable frequency drives. Pre-programmed for optimizing the operation of Grundfos wastewater pumps. Grundfos Dedicated Controls integrate all the components needed to monitor and control pumping stations. Tell us what you need We have the expertise to join you in the planning and design phase, and to carry the process through to installation and start-up. Our service agree ments and spare parts service can give you peace of mind long after the station start-up. Represented in the Carolinas By: www.cpwllc.com GRUNDFOS 3905 Enterprise Court Aurora, Illinois 60504 Tel. 1-630-499-6937 Port Royal, SC • (843) 522-9600 www.grundfos.us/water-utility Engineered Fluid System Solutions Hendersonville, NC (828) 692-4511 • Greensboro, NC (336) 455-2871 CERTIFICATION NOITACIFITREC RENROC CORNER MAINTENANCE TECHNOLOGIST QUESTIONS Questions provided by the NC AWWA-WEA Operations & Maintenance Committee 1. If a water tank is filled with water to a height of 40 feet and the tank is 20 feet in diameter, what would be the pressure at the base of the tank, in pounds per square inch (psi)? a) 17.32 b) 62.4 c) 14.4 d) 19.25 2. The MCL for arsenic is a) 0.05 mg/l b) 0.003 mg/l c) 0.10 mg/l d) 0.002 mg/l 3. Fusible plugs on chlorine cylinders are designed to melt at a) 180 degrees F b) 100 degrees F c) 135 degrees F d) 158 degrees F 4. What is the chemical representation of the Langelier Index? a) pH-pHs b) pHs-log(Ca) c) pHs-pH d) log(Ca)-log(Alky) 5. A turbine pump set at a rate of 500 gpm is pumping water through a 6-inch pipe. How fast is the water traveling? a) 0.168 fps b) 5.68 fps c) 28.3 fps d) 4.78 fps Answers: 1. a) 17.32 2. c) 0.10 mg/l 3. d) 158 degrees F 4. a) pH-pHs 5. b) 5.68 fps WASTEWATER CERTIFICATION QUESTIONS Questions provided by the NC AWWA-WEA Wastewater Board of Education and Examiners 1. What does the hydraulic jetter hose outer sheath color signify? a) hose manufacture b) type of liquid that is been transported c) hose pressure rating d) the diameter of the hose 2. What does hydraulic jetter hose inner color signify? a) hose manufacture b) type of liquid that is been transported c) hose pressure rating d) the diameter of the hose 3. When designing a public gravity sewer to convey wastewater. What is the minimum pipe diameter that can be used? a) 6-inch b) 4-inch c) 8-inch d) 12-inch 4. When performing a leakage test the leakage exfiltration or infiltration shall not exceed __________ gallons per inch of pipe diameter per mile per day for any section of the system. a) 50 b) 100 c) 10 d) 1000 5. New manhole construction the access diameter shall be at a minimum of _________. a) 2 feet b) 36 inches c) 1.5 feet d) 22 inches Answers: 1. c) Wastewater Collection System by Michael Parcher Table 5.4. 2. a) Wastewater Collection System by Michael Parcher Table 5.3. 3. c) 15A NCAC 2T Regulations Min Design. 4. b) 15A NCAC 2T Regulations Min Design. 5. d) 15A NCAC 2T Regulations Min Design. 98 NC Currents Fall 2015 Click Here to return to Table of Contents WATER CERTIFICATION QUESTIONS Questions provided by the NC AWWA-WEA Water Board of Education and Examiners 1. For an assembly to be approved, a backflow preventer must: a) be inline testable and repairable b) have OS&Y gate valves c) be accessible d) be visible 2. Meter sizes up to 1-inch usually have screw-type connections, whereas larger meters usually have ______ connections. a) mechanical joint b) flanged c) coupling d) yoke 3. Using a service clamp, when making a tap, eliminates the chance of the pipe ________________. a) bending b) splitting c) straightening d) clogging 4. SCADA subsystems consist of: a) RTUs b) communications c) master station d) all of the above Answers: 1. a) Source: Backflow Prevention Theory and Practice, 2nd Ed., Chapter 5, p. 83. 2. b) Source: AWWA, Principles & Practices of Water Supply Operations, Water Transmission & Distribution, 4th Ed., p. 250. 3. b) Source: AWWA, Principles & Practices of Water Supply Operations, Water Transmission & Distribution, 4th Ed., p. 421. 4. d) Source: AWWA, Principles & Practices of Water Supply Operations, Water Transmission & Distribution,4th Ed., p.235. CERTIFICATION INFORMATION If you have any questions regarding operator/engineering certification and exams, please contact the appropriate agency. NC Board of Examiners for Engineers & Surveyors 919-791-2000 www.ncbels.org Exam Date: October 30, 2015 Responsible for Professional Engineers and Professional Surveyors NC Water Treatment Facility Operators Certification Board 919-707-9040 http://www.ncwater.org/pws/ Exam Date: 10/29/15 Responsible for Drinking Water Certifications (Surface, Well, Distribution, & Backflow/Cross-Connection) Water Pollution Control System Operators Certification Commission 919-807-6353 http://portal.ncdenr.org/web/wq/admin/tacu Exam Date: 12/10/15 Responsible for Wastewater Certifications (Animal Waste, Biological WW, Physical/Chemical, Land Application, Spray Irrigation, Collections, Subsurface, and OIT) THE WOOTEN COMPANY Since 1936, we’ve provided quality engineering, planning and architectural services across North Carolina. We want to be your infrastructure and management team. Raleigh | Greenville | Hickory | Asheboro | www.thewootencompany.com Click Here to return to Table of Contents www.ncsafewater.org 99 The Operator’s Tailgate This section of NC Currents serves as a forum for operations and maintenance workers to seek answers and solutions to problems and challenges through the insights and experiences of fellow operations-maintenance professionals. Operations-maintenance workers at all levels are encouraged to submit questions or respond to questions printed in this section. Questions and answers can be submitted online at www.ncsafewater.org or emailed to Nicole Banks at [email protected]. Everyone who submits a question or an answer will be entered into a drawing for a $50 gift card! Question Thank you to everyone who has participated and submitted questions. The following question was submitted online and will be answered in the Winter 2016 issue of NC Currents. We are currently looking for your thoughts on the answer to this question. What issues should be considered when selecting the best chemical treatments for water? Answer Thank you to everyone who responded with answers to the following questions. A summary of the responses will appear in the Winter 2016 issue of NC Currents. What are the advantages and disadvantages to the privatization of a water or wastewater system? What are some common distribution system pipe materials? Representing Products of Major Manufacturers Rotating Apparatus Rebuilding to ANSI Standard ANSI/EASA AR100/2010 Your Problem Solving Partner SERVICE GUIDE 24 Hour Service MOTOR REPAIRS & REWINDS A.C. Motors D.C. Motors Foreign Metric Motors Hermetic Motors (Complete) Poly Phase Motors Servo Motor Repair U.L. / Explosion Proof Certification Variable Speed A.C. Motors Wound Rotor Motors Authorized Warranty Service Center Dynamometer Load Testing of Motors (Up to 600 HP) Eddy Current Clutches Magnetic Clutch Repair PUMP REBUILDING Mechanical Repairs Housing & Impeller Abrasion / Coating 100 NC Currents Fall 2015 Phone (704) 332-1116 Watts (800) 876-6509 Fax (704) 333-9214 2115 Freedom Drive Post Office Box 668944 Charlotte, NC 28208-28266 www.dixieemsi.com Specializing in Electrical and Mechanical Repairs of All Manufacturers Proudly Serving Our Customers Since 1958 FIELD SERVICES Removal & Installation of Equipment Start Up Shaft Alignment (Laser) Electrical Testing & Repair Surge Testing Precision Dynamic Balancing On-site Electric Mechanical Repairs Laser Alignment Preventative Maintenance Infrared Thermography Vibration Analysis TROUBLE SHOOTING All Motors Control Circuits D.C. Controls Mechancial Equipment Programmable Logic Controls Variable Frequency Drives MACHINE SHOP SERVICES Bearing Removal (150 Ton Press) Fabrication Metallizing Nickel Plating Sandblasting (Different Media) Shafts to 20 feet in Length Welding-Acetylene & Electric Gearbox Rebuilding Fans & Blowers Mechanical Repairs & Refurbishing MOTOR WARRANTY Standard NEMA T Frame & Metric IEC, 3 phase AC motors Remanufactured: 2 year warranty (All other motors warranted for 1 year) Reconditioned: 1 year warranty - excluding windings (All other motors warranted for 90 days.) Click Here to return to Table of Contents Welcome New Members! The following people became members of NC AWWA-WEA in April, May, and June of 2015 by joining AWWA or WEF and choosing NC as their home state or as an additional membership state, or by joining at the state level with a NC SLAM membership. We welcome these professionals to NC AWWA-WEA and look forward to seeing them at future events and working with them on various projects and committees. For information on how to join, and the membership options available, please visit www.ncsafewater.org/?page=Membership. Most of NC AWWA-WEA’s work is carried out through committees. To learn more about each committee review the list of active committees at www.ncsafewater.org/?page=Committees. To express your interest in learning more about a committee, contact the committee chair directly, contact the NC AWWA-WEA office, or complete the online volunteer form. American Water Works Association (AWWA) Austin Alexander, Xylem, Inc. Rachel Bean, Eno Scientific LLC James Blake, Durham Department of Water Management Marianna Boucher, McKim & Creed Michele Burton, City of Raleigh David Cadman, City of Raleigh Diane Cooper, City of Raleigh Marla Dalton, City of Raleigh John Dawson, Membrana Henry Eudy, Charlotte Water Jennifer Frost, Charlotte Water Anthony Futrell, City of Jacksonville Kori Garrett, City of Raleigh Greg Hall, City of High Point Leigh Ann Hammerbacher, City of Raleigh Elizabeth Hollier, Mecklenburg County Andy Honeycutt, Metersys Eileen Johnstone Gigi Karmous-Edwards, Fathom Aubrey Lofton, Union County Christian McGarrigle Don McMullen, Jr., City of Goldsboro Lori Montgomery, City of Durham Jessey Newman, City of Raleigh Gary Norris Mike Orbon, Wake County Environmental Services Department Caroline Potter, Xylem Greg Purcell, City of Reidsville Barney Rogers, Edens Land Corp Teal Sadler Mike Swedick, Fortiline Water Works Brandon Thomas, Edens Land Corp Danny Thompson, Davidson Water Inc. Marco Varela, CITI LLC Dustin Wagner, State Utility Contractors DNV GL (Organization Member) Eno Scientific (Organization Member) FacilityDude (Organization Member) Town of Ayden (Organization Member) 102 NC Currents Fall 2015 Water Environment Federation (WEF) Will Allen Amy Aycock, Cape Fear Utility Authority Lucas Cobb, Garney Construction Company Brent Detwiler, City of Hendersonville Derek Edge, ARCADIS Bradley Flynt, City of Greensboro Lorenzo Halloway, City of Raleigh Kent Harrell, Cape Fear Public Utility Authority Jimmy Holland, WK Dickson Zachary Kemak Corey King, Kimley-Horn and Associates Inc. Jason Lewandowski, O’Brien & Gere Steve Macomber, Huber Technology Inc. Jerry Pierce, Brunswick County Public Utilities Karen Ray, City of Raleigh Henk-Jan van Ettekoven, Huber Technology Inc. Rosheil Walden Joseph Wilson, Charlotte Water Christopher Worthy, City of Raleigh William Young NC SLAM Thomas Aldridge, City of Brevard Jacob Allen, City of Burlington Anthony Allman, City of Concord Tyrone Alston, City of Raleigh Brandon Anderson, Union County Public Works Christopher Avery, City of Goldsboro Matthew Bailey, Johnston County Public Utilities Michael Brantley, Union County Travis Butcher, Town of Elkin Jerry Byerly, City of Statesville Jacqueline Cantrell, City of Greensboro Joshua Cholula, City of Raleigh Michael Coats, Union County Public Works Thaddeus Cohen, Carolina Water Service Inc. Perry Combes, PTcombes Inc. Daniel Craig, Town of Cary Timothy Cullum, M.B. Kahn Construction Co. Chase Dillard, Town of Boone David Dovell Ryan Enoch, Duke Energy Progress Mark Essenmacher, City of Asheville Jeffrey Ford, City of Asheville Garrett Gilbert, City of Newton Alan Grady, jr., City of Goldsboro Jordan Greenlee, City of Albemarle Christopher Hall, City of Brevard Darrell Hobbs Samuel Hollister, City of Asheville Joshua Icard, City of Hickory Matthew Kouns, City of Asheville Paul Kuerbitz, City of Durham Ryan Locklear John Miller, Chemtrade Jason Morris, Northampton County Public Works Michael Ping, Heyward Incorporated Stephen Preul, KACE Environmental Max Price, Union County Public Works Matthew Reid, City of Burlington Donald Roberts, City of Brevard Courtney Sanders, City of Raleigh Derrick Smith, Duke Energy Progress Robert Smith, City of Monroe James Stegall, Charlotte Water Graham Strother, Town of Morehead City Matthew Tuck, City of Burlington Hiram Tuft Dwight Tyndall, City of Goldsboro Jerod Walker, City of Asheville Joseph Webb, City of Winston-Salem Howard Wilkins, Novozymes North America Perry Wylie, City of Raleigh Click Here to return to Table of Contents AME RI CAN . DEPENDABLE UNDER PRESSURE. For years, you’ve depended on the AMERICAN Series 2500 resilient wedge gate valve - the industry’s first AWWA C515 reduced wall gate valve rated at 250 psi. And now you can depend on us even more. Introducing the AMERICAN Series 3500 resilient wedge gate valve. It’s available in sizes 4”-12” and is UL Listed and FM Approved at 350 psi. And if that’s not enough, it uses the same parts so you can feel confident in knowing it’s the same dependable design. Because at AMERICAN, we do things The Right Way. SERIES 3500 RW GATE VALVES www.american-usa.com/3500 PO Box 2727, Birmingham, AL 35207 • Phone: 1-800-326-8051 • Fax: 1-800-610-3569 EOE/Minority/Female/Veteran/Disability DUCTILE IRON PIPE Click Here to return to Table of Contents FLOW CONTROL INTERNATIONAL SPIRALWELD PIPE STEEL PIPE www.ncsafewater.org 103 1223 Victory Street • Newberry, SC 29108 ISSUES: Bio-Hive Fats, Oil and Grease (FOG) is one of the major issues within the wastewater industry. FOG is responsible for ~ 47% of all SSOs. The impact also is seen throughout the system as well as within the Wastewater Treatment Plant. BEFORE SOLUTION: Through expansive research and our partnership with Scarab Environmental Solution, SES has a proven, economical solution to solving issues concerning FOG. The patented biological strand quickly remediates FOG while only having a bi-product of carbon dioxide and water. There will be no re-coagulation as the FOG simply is not there. Our patent pending application was designed to quickly and efficiently reproduce the biological complex for continuous use and introduction into the system. The small footprint and aesthetic appeal will be perfect for any setting. Studies have also shown additional benefits of reducing BODs, TSSs, and ammonia, along with the removal and prevention of FOG build-up. AFTER For Additional Information Contact: THIS AD DESIGNED BY www.fueling-creativity.com [email protected] News and Notes Public Education Committee Activities The NC AWWA-WEA Public Education Committee (PEC) has been busy through the spring and summer, with more activities planned in the fall. In May, committee members assisted with the student poster contest in Durham and Greensboro. Kindergarten through eighth grade students created posters related to this year’s topic, ‘Be a wise water saver,’ and posters were judged with prizes being awarded for first, second, and third place in three age groups. Kindergarten – 2nd Grade 1st place: Kiyahna Mills 2nd place: Gay Do 3rd place: Stesha Davis 3rd Grade – 5th Grade 1st place: Faith Hanson, Durham Academy 2nd place: Teddy Wallen, Durham Academy 3rd place: Omar Ramos Espinoza, Holt Elementary Language Academy - Durham 6th Grade – 8th Grade 1st place: Starr Matthews, Voyager Academy - Durham 3rd Grade – 5th Grade 1st place: Faith Hanson Click Here to return to Table of Contents 2nd place: Luke Cunningham, Voyager Academy - Durham 3rd place: Bel Orinda, Voyager Academy - Durham PEC members also attended elementary, middle, and high school science fairs across the state and awarded prizes at the regional and state levels for projects related to water and the water environment. From the projects reviewed the PEC selected Vibha Puri from the North Carolina School of Science and Math for her project Enhanced Biosorption of Hexavalent Chromium in Monoionic Solution by Chemically Treated Green Algae. In October and November, the committee will be hosting a Model Water Tower competition in Charlotte and Raleigh. New Mentoring Program In 2014, the NC AWWA-WEA State Board of Trustees, realizing the need to identify and develop future leaders, approved the formation of a task force to develop a leadership/mentoring program within NC AWWA-WEA. The goal of the 3rd Grade – 5th Grade 3rd place: Omar Ramos Espinoza 6th Grade – 8th Grade 1st place: Starr Matthews Leadership Development program is to enhance member benefits, sustain strong leadership of NC AWWA-WEA, and expand networking opportunities for participants through a structured program. The program is focused on identifying members who are already exhibiting leadership potential through higher levels of activity within NC AWWA-WEA, such as being a current or past chair or vice-chair (an officer) of a committee. Mentees gain from this experience a greater understanding of the history and structure of NC AWWA-WEA leadership, how the Board of Trustees operates and makes decisions, and what it means to be a leader in NC AWWA-WEA. Mentors are all established leaders of NC AWWA-WEA who have served on the Board of Trustees at least once. The first year of the program, 2014-2015, has been a pilot program with a few hand-selected mentor-mentee pairs to start the program. These first pairs are the following (mentor name followed by mentee name): TJ Lynch and Tony Mencome, Barry Gullet and Tony Martin, Crystal Broadbent and Derek Dussek, 6th Grade – 8th Grade 2nd place: Luke Cunningham 6th Grade – 8th Grade 3rd place: Bel Orinda www.ncsafewater.org 105 News and Notes Leslie Jones and Tom Bach, Robert Walters and Courtney Driver, and John McLaughlin and Nick Dierkes. If you are interested in participating in the Leadership Development Program, more information is available at www.ncsafewater.org. NC WEA Award Winners WEF Fair Distinguished Engineering Educator Medal NC AWWA-WEA is pleased to announce Dr. Francis de los Reyes as the 2015 recipient of the WEF Fair Distinguished Engineering Educator Medal. This award “…recognizes accomplishments in the education and development of future engineers. Honors Gordon Maskew Fair, a professor of sanitary engineering at Harvard University, [who] imparted to his students a desire for environmental harmony and taught them to use their engineering skills toward the realization of that end. Dr. Fair’s insight into the capabilities and limitations of the field of sanitary engineering inspired research and investigation into emerging areas of concern. This medal commemorates Dr. Fair’s contributions and likewise the contributions of his fellow educators.” (Award description from www.wef.org.) Dr. de los Reyes is a Professor of Civil, Construction, and Environmental Engineering, Associate Faculty of Microbiology, and Training Faculty of Biotechnology at North Carolina State University. He has developed an outstanding and internationally recognized program of basic research, technology development, and training in wastewater treatment, microbial ecology, and sanitation in developing countries. He has been active in teaching, research, and extension service not only at the state and national level, but has done internationally recognized work in several countries. Dr. de los Reyes is recognized as a wastewater treatment expert and has developed collaborative relationships with utilities and municipalities throughout North Carolina. He is an active member of NC AWWA-WEA, serving annually since 2005 as an instructor for the NC AWWAWEA Biological Treatment Operators’ School, organizing several workshops on microscopy, serving as speaker for the Laboratory Technicians, and as an invited speaker for specialty seminars, and NC AWWA-WEA conferences. WEF Gascoigne Wastewater Treatment Plant Operational Improvement Medal Congratulations to Jackie Jarrell (Charlotte Water), Darrell DeWitt (Charlotte Water) and David L. Wagoner (CDM Smith) for receiving the WEF Gascoigne Wastewater Treatment Plant Operational Improvement Medal for their paper Finding the Right System Balance. The nominated article describes a potential solution to a problem experienced at many operating wastewater facilities, minimizing nocardia growth while maintaining nitrification. Although the specific solution may not be universally applicable, the problem solving procedure used would be cost effective and appropriate for application at most Water Resource Recovery Facilities (WRRF). The article details how the staff of the Charlotte Water Mallard Creek WRRF used a hands-on operations approach to evaluate the issues of foaming and nitrification performance using existing plant data and installed instrumentation. Analyzing past plant data during upset periods identified needs for further data, which were implemented using existing instrumentation. The additional data were then analyzed to develop operating theories that would minimize nocardia growth while still maintaining a nitrified plant effluent. The operating theories were then implemented in the full-scale facility to determine which were viable. Viable instrumentation would be needed, if any, to facilitate plant operating procedures for the long term. Condolences NC AWWA-WEA member Coleman Keeter passed away on July 20, 2015 at Hospice of Wendover. Mr. Keeter was a former City of Gastonia employee who most recently served as the Executive Director of the Water and Sewer Authority of Cabarrus County. Congratulations Congratulations to LaVerene and Brandon Garner on the birth of their daughter, Ellery LaVerene Garner on April 2, 2015. Ellery was 6 pounds 15.5 ounces and 21 inches long at birth. News from GHD… GHD and CRA are now one! The merger between GHD and Conestoga Rovers & Associates (CRA) is complete! As of July 1, 2015, they are operating as one unified company under the name of GHD. The merged business has 4,000 people in North America and 8,500 globally – meaning customers have access to their engineering, environmental consulting, and construction services around the world. 106 NC Currents Fall 2015 Click Here to return to Table of Contents News and Notes GHD Welcomes Jason Marshall to their Charlotte, NC office effective May 18, 2015 Jason brings more than 15 years’ experience in water and wastewater system planning, modeling, design and construction in the Charlotte area. Jason has extensive knowledge in linear asset rehab, design and pumping systems. Jason will focus on expanding our pipeline and pumping design capabilities in the Charlotte market while also helping deliver a wide variety of other related projects at GHD. Please contact Jason at jason. [email protected] or (704) 342 4913. Thomas Fitzgerald, PE Promoted to Principal Schnabel Engineering, Inc. is pleased to announce the recent promotion of Thomas Fitzgerald, PE, to Principal of the firm. Tom is currently the Branch Leader of the Greensboro, NC office of Schnabel Engineering South, PC, where he manages a team of over 25 engineers, geologists, and CAD and GIS professionals doing dam projects across the US and Alaska. Tom brings more than 18 years of technical and project management experience in dam-related work, from inspections, hydrology and hydraulics, design of new dams, rehabilitation of existing dams, spillways upgrades, instrumentation, and risk assessments. His experience includes work on all major dam types, from earthen embankments, to concrete dams and RCC. Tom is a Federal Energy Regulatory Commission (FERC)-approved Independent Consultant and FERC-approved Facilitator for Potential Failure Mode Analyses, and leads our efforts in tracking FERC’s recent Risk-Informed Decision Making initiatives. Tom holds a BS degree in Civil Engineering and an MS degree in Water Resources Engineering, both from Rutgers College of Engineering, Piscataway, NJ. He is the Vice President of the North Carolina Section of the American Society of Civil Engineers (ASCE). He is a licensed Professional Engineer in Washington, Virginia, Oregon, Alaska, North Carolina, New Jersey, Michigan, Kentucky, and Pennsylvania. He can be reached at [email protected]. About Schnabel Schnabel, an employee-owned company, is an ENR Top 250 engineering firm, employing over 300 professionals in 18 nationwide locations. Schnabel specializes in geotechnical, geostructural, dam, and tunnel engineering, as well as environmental, geosciences, construction monitoring, and resident engineering services. For more information, please visit us at schnabel-eng.com. © 2014 McKim & Creed, Inc. Customers can still count on the same project team members they already know and trust to support their project needs. The merger does not impact the approach they use to service projects. You can learn more about the merger at www.ghd.com/cra or contact them at [email protected] to learn about our expanded team and new services. Afraid of what’s beneath? Confront it. R &R Renewal & Replacement Solutions Hoping for no hidden concerns won’t help you sleep at night. McKim & Creed’s highly skilled R&R specialists utilize the most advanced equipment to address your aging infrastructure issues. Utility infrastructure is your responsibility. Don’t be left in the dark. • • • • Inflow/Infiltration Analysis Flow Monitoring Hydraulic Modeling Infrastructure Rehabilitation Design • • • • CUES Digital Universal Camera (DUC) SSES Sewer System Evaluation Surveys Digital Side Scan CCTV Inspections GPS Surveys Subsurface Utility Engineering (SUE) mckimcreed.com 114287 mckim beneath ad-ncc.indd 1 Click Here to return to Table of Contents 11/12/14 11:13 AM www.ncsafewater.org 107 NC Currents Future Themes & Submission Deadlines NC Currents is the official publication of NC AWWA-WEA. Members, individuals, and committees are encouraged to submit content for the magazine. If you would like to submit an article to be considered for publication in NC Currents please complete the Submission Form & Publication Agreement (available at www.ncsafewater.org) and email both the completed form and your article to Nicole Banks at [email protected]. Articles must be received by 5:00pm EST on the listed submission deadline. The editors of NC Currents welcome the submission of all articles related to the water and wastewater industry. Themes serve as general guidance for each issue, but articles are not limited to an issue’s specific theme. Submission of an article does not guarantee publication. The editorial committee will review and select all articles, and authors will be notified of the status of their submission. WINTER 2016 How We Protect Your Water (Submission deadline October 5, 2015) According to mywatermatters.org “…the value of water is immeasurable. It is a vital resource in every form of nourishment we need for our bodies to survive and in every commodity we use…” Every person living in North Carolina benefits from clean safe water every day. However, the general public may not be aware of the resources, technology, and professionals who protect their water, treat it to drinking water standards, deliver it to homes and businesses, collect it after use, and treat it prior to returning it to the environment. This issue of NC Currents will explore the many ways that water industry professionals protect the general public. Potential topics include: • Protection of source waters, • Water forecasting, management, and regional master planning, • Advances in treatment technology, • Best practices in storage, distribution, pumping, and collection, • Improvements in water quality through monitoring SPRING 2016 Water and Sewer Under Pressure (Submission deadline will be in early January 2016.) This is the beginning of something new and unique… The DIRECT® GRIT REMOVAL SYSTEM is another quality engineered product offered by WSG & Solutions, Inc. Reasons why the DIRECT Grit Removal System is your best choice: • • …High Efficiency Grit Removal has never been simpler! • Simple construction No submerged mechanical equipment No moving parts Patented A low‐cost solution for almost any grit removal need! The original DIRECT Grit Removal System design comes from out‐of‐the‐box thinking, resulting in ground‐breaking improvement of capture efficiency from a straight‐ forward settling process. A better concept than mechanical‐driven whirlpool methods is now available. WSG & Solutions, Inc. ● 160 Commerce Dr., Ste. 100 ● Montgomeryville, PA ● 18936 ● Phone: (267) 638‐3000 ● www.wsgandsolutions.com 108 NC Currents Fall 2015 Represented by: Premier Water ● Phone: (877) 700‐9490 ● www.premier‐water.com Click Here to return to Table of Contents WATER AND WASTEWATER ENGINEERING SERVICES Providing Clean Water Solutions • WATER&WASTEWATERTREATMENTPLANT DESIGN&OPTIMIZATION • WATERDISTRIBUTION& STORAGESYSTEMDESIGN • WASTEWATERCOLLECTIONSYSTEMDESIGN • PUMPSTATIONDESIGN • GRANT/FUNDINGASSISTANCE • OPERATIONALPROCEDUREMANUALS • FINANCIALANALYSIS&RATESTUDIES • MASTERPLANNING&FEASIBILITYSTUDIES • ENVIRONMENTALASSESSMENTSTUDIES • PRELIMINARYENGINEERINGREPORTS • WASTEWATERDISPOSALSOLUTIONS • REGULATORYCOMPLIANCEASSISTANCE • WASTEWATER&WATERSYSTEMASSESSMENT Offering comprehensive water, wastewater, and electrical engineering services 844.448.4333 www.mcgillengineers.com www.allianceCE.com Cary | Pinehurst | Hickory | Asheville | Boone Bluffton, SC Charleston, SC Charlotte, NC Columbia, SC Greenville, SC 843 757-5959 843 203-1600 704 527-4474 803 779-2078 864 284-1740 ACE_SCRWA_5x3-75 2015.indd 1 7/17/15 2:09 PM Providing “Turn-Key” Biosolids Management Programs for municipalities and industries throughout the Carolinas. 755 Yadkinville Rd. Mocksville, NC 27028 336.751.1441 336.751.1442 Fax www.emaresourcesinc.com Contact: Erik Blankenship - President •Land Application •Monitoring & Reporting •Biosolids Sampling & Analysis •Permitting •Public Relations & Education •Alkaline Stabilization •Dredging & Pumping •Digester & Lagoon Cleaning •Mobile Mechanical Dewatering & Transportation Utility Land Service, LLC STOPS INFILTRATION | PREVENTS CORROSION Manhole & Wetwell Rehabilitation System A 7’ deep manhole can be lined in less than 1 hour. 10-Y WARRAENAR TY Right-of-Way & Real Property Acquistion Real Estate Consultation Services JOHN T. GAFFNEY PO Box 5248 Columbia, SC 29250-5248 Click Here to return to Table of Contents Office 803-730-6635 Toll Free 866-891-2676 [email protected] Layers of quality, years of protection. www.spectrashield.com www.ncsafewater.org 109 2015 Schedule of Events The following schedule is current as of August 2015. For updates or more information, please contact the organization listed with each event. If a listed event does not reference a specific organization, the item listed is a NC AWWA-WEA event. For further details concerning all NC AWWA-WEA events, visit the NC AWWA-WEA website at www.ncsafewater.org or contact the NC AWWA-WEA office directly at (919) 784-9030. October March 2016 1 Industrial Seminar (Tentative) Location to be announced. 14-18 29 NCWTFOCB Exams (application deadline 30 days prior) Kinston, Morganton, and Raleigh NCWTFOCB (919) 707-9040 April 2016 17-19 Spring Conference Asheville, NC 29 Growing Relationships & Opportunities through Water Resources (GROW) Wilmington 25-28 Eastern Maintenance Tech School Raleigh, NC 25-29 Eastern Biological WW School in Raleigh, NC 26-29 Physical Chemical WW School Raleigh, NC November 15-18 NC AWWA-WEA Annual Conference Raleigh, NC December Coastal Collection/Distribution School Morehead City, NC June 2016 8 Construction Issues Seminar Clemmons, NC 10 NCWPCSOCC Exams Kenansville, Morganton, Raleigh, Salisbury, & Williamston NCWPCSOCC (919) 807-6535 13-16 Western Maintenance Tech School in Morganton, NC 13-17 Western Biological WW School Morganton, NC July 2016 11-15 PRECON TANKS PRESTRESSED CONCRETE TANKS Western Collection/Distribution School Morganton, NC September 2016 12-16 Eastern Collection/Distribution School Durham, NC November 2016 13-16 Annual Conference Raleigh, NC Jacksonville, NC 2,500,000 Gallons The Permanent Solution for Water Storage • Design • Construction • Inspection PRECON CORPORATION 115 SW 140TH TERRACE, NEWBERRY, FL 32669 PHONE: (352) 332-1200 FAX: (352) 332-1199 www.precontanks.com 110 NC Currents Fall 2015 Click Here to return to Table of Contents 2015 Corporate eSponsors CB&I Designs & Builds award winning Steel Water Storage Tanks elevated potable storage needs Don Nason tel: 770-521-6542 [email protected] www.CBI.com/water CB&I • 11560 Great Oaks Way, Ste 500 • Alpharetta, GA 30022 Water_Ad_Alpharetta-1.indd 1 4/18/2012 4:45:29 PM DIGEST YOUR PROBLEM NOT YOUR BUDGET! OUR GREEN DOWNSTREAM® SOLUTIONS REDUCE FOG • Sludge • Odor • Ammonia ECO-FRIENDLY DIGESTERS, NOT EMULSIFIERS 803.428.2000 • MartechResearch.com Highway Culverts 3” to 48” • Airport Runway/Parking Lot Golf Course Storm Drains • Industrial Waste Water Applications • Constructed Wetlands • Landfill Drainage • Sewer Sludge Compost Pipe 3” to 48” SEPTIC SEWER DRAIN PIPES Crumpler Plastic Pipe, Inc. Post Office Box 2068 Roseboro, NC 28382 Phone: 910-525-4046 FAX 910-525-5801 For the Best Quality and Service Call WEB SITE: www.cpp - pipe.com TOLL FREE: 1-800-334-5071 3 1/2 X 4 7/8 Click Here to return to Table of Contents www.ncsafewater.org 111 Advertiser Information Center PAGE PHONE ACIPCO COMPANY 103 205-325-7701 WEBSITE www.american-usa.com A.C. Schultes of Carolina 67 910-285-7465 www.acschultesnc.com Alliance Consulting Engineers 109 704-527-4474 www.allianceCE.com Analytical Services, Inc. 111 770-734-4200 www.asi-lab.com Aqua-Pipe/Sanexen Environmental Services Inc. 77 800-263-7870 www.aqua-pipe.com Bilfinger Water Technologies-Airvac 11 813-855-6297 www.water.bilfinger.com Bio Green Services, Inc. 60 336-940-4544 www.biogreensvc.com Bio Triad Environmental, Inc. 8 888-658-7423 www.BIOTRIAD.com Black & Veatch 47 407-548-8561 www.bv.com Brown and Caldwell 65 704-358-7204 www.brownandcaldwell.com Carolina Management Team 16 828-648-7708 www.CMTcoatings.com Carolina Pumpworks, LLC 97 843-522-9600 www.cpwllc.com CB&I Constructors, Inc. 111 800-543-2938 www.cbi.com CDM Smith 13 919-787-5620 www.cdmsmith.com CH2M Hill 6 704-544-4040 or 919-875-4311 Charles R. Underwood, Inc. 50 800-729-2463 ClearWater, Inc. Covalen www.ch2m.com www.crupumps.com 58-59 828-855-3182 www.clearwaterinc.net 94 877-770-8277 www.covalen.com Crom Corp 57 352-372-3436 www.cromcorp.com Crowder Construction 86 919-367-2000 www.crowdercc.com Crumpler Plastic Pipe, Inc. 111 800-334-5071 www.cpp-pipe.com Dewberry 29 703-289-4794 www.dewberry.com Dixie Electro Mechanical Services Inc. 100 704-332-1116 www.dixieemsi.com EMA Resources, Inc. 109 336-751-1441 www.emaresourcesinc.com Engineered Pumps Inc. 2 800-528-4154 Evoqua Water Technologies 19 www.engineered-pump.com www.evoqua.com EW2 Environmental, Inc. 56 704-542-2444 www.ew2.net Ferguson Waterworks 38 803-457-5718 www.ferguson.com/waterworks Flygt - a Xylem brand 23 704-504-8804 www.xyleminc.com Force Flow 90 800-893-6723 www.forceflow.com Franklin Miller 20 800-932-0599 www.franklinmiller.com Frazier Engineering 71 704-822-8444 www.frazier-engineering.com Freese and Nichols 44 919-582-5850 www.freese.com Garney Construction 101 407-877-5903 www.garney.com Gavel & Dorn Engineering, PLLC 28 704-919-1900 www.gaveldorn.com HACH 60 800-227-4224 www.hach.com Hazen & Sawyer, P.C. 40 919-833-7152 www.hazenandsawyer.com HDR 115 704-338-6700 www.hdrinc.com 3, 73, 91, 114 704-583-2305 www.heyward.net 30-31, 85 910-313-1516 www.hiepc.com Hydro International Wastewater 15 866-615-8130 www.hydro-international.biz J&S Valve, Inc. 116 281-324-3990 www.jandsvalve.com 4 800-879-6353 www.kemira.com Heyward Incorporated Highfill Infrastructure Engineering, P.C. Kemira Kimley-Horn and Associates, Inc. 110 888-542-4636 www.kimley-horn.com Kusters Water 113 800-264-7005 www.kusterswater.com LaBella Associates, P.C. 60 585-454-6110 www.labellapc.com Lord & Company, Inc. 81 803-802-0060 www.lordandcompany.com Martech Research 111 803-459-2427 www.martechresearch.com McGill Associates 109 828-252-0575 www.mcgillengineers.com McKim & Creed 107 704-841-2588 www.mckimcreed.com Mechanical Equipment Co. 76 704-847-2100 www.mechequip.com Medora Corporation (SolarBee and GridBee brands) 21 866-437-8076 www.medoraco.com Neptune 72 281-794-3133 www.neptunetg.com Oldcastle Precast 18 888-965-3227 www.oldcastleprecast.com/wastewater Olympus Technologies, Inc. 32 541-689-5851 www.oti.cc 112 NC Currents Fall 2015 Click Here to return to Table of Contents Advertiser Information Center COMPANY PC Construction PAGE PHONE 46 919-661-9488 WEBSITE www.pcconstruction.com Pete Duty & Associates 52 704-573-2035 Pittsburg Tank & Tower 92 270-826-9000 x330 www.peteduty.com Precon Tanks 110 352-332-1200 www.precontanks.com Premier Water 63 704-907-5474 www.premierwater.com www.watertank.com RK&K 44 888-521-4455 www.rkk.com Salmons Dredging Corporation 55 843-722-2921 www.salmonsdredging.com Sanitaire - a Xylem brand 47 414-365-2200 www.xyleminc.com Schnabel Engineering 14 336-274-9456 www.schnabel-eng.com Shield Engineering, Inc. 4 800-395-5220 www.shieldengineering.com ShinMaywa (America), Ltd. 60 704-945-7112 www.shinmaywa.co.jp/america/ Smith & Loveless Inc. 12 800-898-9122 www.smithandloveless.com Southern Environmental Systems 104 803-924-4323 www.southernenvironmentalsystems.com SpectraShield Liner Systems 109 800-284-2030 www.spectrashield.com Tencarva Municipal 103 336-665-0250 www.tencarva.com The Perkinson Company, Inc. 106 800-833-7375 www.perkinsonusa.com The Wooten Company 99 919-828-0531 www.thewootencompany.com Total Piping Solutions, Inc. 25 716-372-0160 www.tps.us Unifilt Corporation 26 800-223-2882 www.unifilt.com Utility Land Service, LLC 109 803-730-6635 www.utilitylandservice.com Valve Specialties, Inc. 69 704-455-5600 www.valvespecialties.com Vesconite Bearings 99 866-635-7596 www.vesconite.com WC Equipment Sales, Inc. 43 678-730-0997 www.wcequipment.com Willis Engineers ZIMA325 (7x4.625)MRS-r4-final.pdf WSG & Solutions, Inc. 1 64 5/18/15 108 1:37 PM 704-377-9844 www.willisengineers.com 267-638-3000 www.wsgandsolutions.com C M Y CM MY CY CMY K Click Here to return to Table of Contents www.ncsafewater.org 113 Municipal Water and Wastewater Process 360 Water, Inc. Customized Online Training JPS Industries, Inc. (†) Diversion Baffles Alfa Laval Inc. Belt Filter Presses, Centrifuges, Heat Exchangers JWC Environmental® Muffin Monster ® Products and Headworks Systems APG Neuros Inc. High Speed Turbo Blowers Krohne Magmeters & Analytical Instrumentation Aqua-Aerobic Systems, Inc. (†) Filtration, SBR, Aeration, WW Plant Mixers Layne / Verti-Line Pumps Vertical Turbine Pumps, Mixed & Axial Flow Pumps Aquionics, A Halma Company In-line & Open Channel UV, PearlSense™ UV Transmittance ASA Analytics Chem Scan® Marcab Company, Inc. Odor & Digester Gas Scrubbers Ashbrook Simon-Hartley, An Alfa Laval Company Belt Presses, Gravity Belt Thickeners Biowater Technology USA, LLC (†) Moving Bed Biological Reactor, Integrated Fixed-Film Activated Sludge, Continuous Flow Intermittent Cleaning MR Systems, Inc. SCADA, I&C Systems, Telemetry, Service, Surveillance Systems Multisensor Systems Online TTHM Analyzers & VOC Monitors Nefco, Inc. Weirs & Baffles, Density Current Baffle System, Launder Covers Blue -White Industries, Inc. Chemical Feed Pumps & Accessories OpenChannelFlow Flumes, Weirs, Metering Manholes Blue InGreen®, LLC Dissolved Oxygen Delivery Systems Orica Watercare, Inc. MIEX® Technology, Ion Exchange Cerlic Environmental Controls, Inc. Analytical Instrumentation, TSS, Sludge Blanket Analyzer Ostara Technologies, Inc. Nutrient Recovery Process Continental Blower, LLC Multi-stage Centrifugal Blowers Parkson Corporation W & WW Process Equipment, Hycor ® Products, Maxim OS CST Covers Temcor/Conservatek ® Aluminum Covers Patterson Pump Company W & WW Pumps, FloPak Package Pump Stations EnviroMix, Inc. Large Bubble Mixing PEPCON SystemsTM Odor Control & Hypochlorite Generation Systems Evoqua Water Technologies LLC WW Process Equipment, Envirex Products Poly Processing Company HDXLPE Tanks Fluid Engineering Strainers ProMinent® Fluid Controls, Inc. Chemical Feed Pumps, Systems, and Analyzers Force Flow / Floquip Chemical Scales Red Zone® Robotics (†) Sewer Pipeline Inspection - CCTV GA Industries, LLC, A Rexnord Valve & Gate Group Company Air, Check, Butterfly, Control, & Plug Valves Robuschi USA Inc. Positive Displacement Blowers GE Water & Process Technologies NF/RO/ZeeWeed® for W & WW Process Equipment Rodney Hunt Company / Fontaine, A Rexnord Valve & Gate Group Company Gates & Valves Groth Corporation® Digester Gas Safety Equipment Grundfos Morris Non-Clog Sewage Pumps HACH Company (†) Collection System Flow Monitors & Services Hayward Gordon ANSI Process Pumps, Hard Metal Pumps, Mixers Heyward Services Custom Control Systems InfoSense, Incorporated Sewer Line Rapid Assessment (SL-RAT) Integrity Municipal Systems Chemical Feed Systems Ishigaki USA, Ltd. (†) Screw Pres ses Jim Myers & Sons, Inc. W & WW Process Equipment Johnson Screens®, Inc. Passive Intake Screens, Filter Underdrains Rotork® Controls Inc. K-tork, Jordan, Rotork Actuators Seepex®, Inc. Progressive Cavity Pumps Stamford Scientific International, SSI Diffused Aeration Underground Solutions, Inc. Fusible PVCTM Unifilt Corporation Filter Media & Installation VAG, A Rexnord Valve & Gate Group Company Double & Triple Offset Butterfly Valves, Slanted Tilting Disc Check Valves, Knife Gate Valves, Sluice Gate Valves, Penstocks Vapex Environmental Technologies, Inc. Odor Control WSG & Solutions, Inc. Rex® Bar Screens & Grit Collectors ZAPS Technologies Online BOD, COD, TOC, E. Coli 2101-A Cambridge Beltway Dr. • Charlotte, NC 28273 • Phone: 704/583-2305 • Fax: 704/583-2900 • www.heyward.net † Denotes coverage in NC, SC & East Tennessee NC/SC/E.TN 1/13/15 Bridging the gap between idea + achievement This is where great begins. Serving the Carolinas since 1961 hdrinc.com We Control Flow Expanded Product Offering! Meeting Customer Demand! THE ULTIMATE VALVE NEW ® Metal Seated Plug Valves Sizes: 4” - 108” Plunger Valves Sizes: 8” - 72” Butterfly Valves Lug & Wafer Sizes: 2” - 24” Resilient Seated Gate Valves Sizes: 2” - 108” Metal Seated Gate Valves Sizes: 2” - 108” HedFlex Duckbill Check Valves Sizes: 1/2” - 96” NEW Ball Check Valves Sizes: 1/2” - 24” Wafer Check Valves Sizes: 1/2” - 24” Stainless Steel Wafer Check Valves Sizes: 1/2” - 24” Metal or Resilient Seated Lever & Weight Swing Check Valves Sizes: 2” - 48” Fire Hydrants Wet or Dry Barrel J www.jandsvalve.com & S Valve & ® Proud Member The Most Robust Valves in the Industry!