Jaguar Z1 (EB) - ArcticChat.com

®
Jaguar Z1 (EB)
S2007JGNEREBG
2007
Illustrated Parts Manual
TABLE OF CONTENTS
2007 Jaguar Z1 (EB)
(Model No. S2007JGNEREBG)
SKI AND SPINDLE ASSEMBLY ........................................................................................................................... 1
A-ARM AND SWAY BAR ASSEMBLY .................................................................................................................. 2
SHOCK ABSORBER ASSEMBLY ........................................................................................................................ 3
FRONT SUSPENSION SHOCK ABSORBER ...................................................................................................... 4
STEERING POST ASSEMBLY ............................................................................................................................ 5
TIE ROD ASSEMBLY ........................................................................................................................................... 6
STEERING SUPPORT ASSEMBLY ..................................................................................................................... 7
HANDLEBAR AND CONTROLS ........................................................................................................................... 8
HYDRAULIC BRAKE ASSEMBLY ........................................................................................................................ 9
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ........................................................................................... 10
GEARCASE ASSEMBLY .................................................................................................................................... 11
SLIDE RAIL AND TRACK ASSEMBLY .............................................................................................................. 12
IDLER WHEEL ASSEMBLY ............................................................................................................................... 13
REAR SUSPENSION FRONT ARM ASSEMBLY ............................................................................................... 14
REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................ 15
REAR SUSPENSION REAR ARM ASSEMBLY ................................................................................................. 16
REAR SUSPENSION REAR ARM SHOCK ABSORBER ................................................................................... 17
CHASSIS ASSEMBLY ........................................................................................................................................ 18
HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ............................................................................. 19
HEADLIGHT AND WIRING ASSEMBLIES ......................................................................................................... 20
CONSOLE ASSEMBLY ...................................................................................................................................... 21
BATTERY AND TRAY ASSEMBLY .................................................................................................................... 22
SKID PLATE AND SIDE PANEL ASSEMBLY .................................................................................................... 23
BELT GUARD ASSEMBLY ................................................................................................................................. 24
GAS TANK ASSEMBLY ..................................................................................................................................... 25
FUEL PUMP ASSEMBLY ................................................................................................................................... 26
SEAT SUPPORT ASSEMBLY ............................................................................................................................ 27
SEAT ASSEMBLY .............................................................................................................................................. 28
REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY .................................................................... 29
COOLING ASSEMBLY ....................................................................................................................................... 30
ENGINE AND RELATED PARTS ....................................................................................................................... 31
EXHAUST ASSEMBLY ....................................................................................................................................... 32
AIR SILENCER ASSEMBLY ............................................................................................................................... 33
OIL TANK ASSEMBLY ....................................................................................................................................... 34
DRIVE CLUTCH ................................................................................................................................................. 35
DRIVEN CLUTCH ............................................................................................................................................... 36
CYLINDER HEAD ASSEMBLY .......................................................................................................................... 37
CRANKCASE ASSEMBLY ................................................................................................................................. 38
MAGNETO COVER ............................................................................................................................................ 39
PISTON AND CRANKSHAFT ASSEMBLY ........................................................................................................ 40
STARTER CLUTCH ASSEMBLY ....................................................................................................................... 41
CRANK BALANCER ASSEMBLY ....................................................................................................................... 42
CAM CHAIN ASSEMBLY ................................................................................................................................... 43
CAMSHAFT/VALVE ASSEMBLY ....................................................................................................................... 44
INTAKE PIPE ASSEMBLY ................................................................................................................................. 45
OIL PAN ASSEMBLY ......................................................................................................................................... 46
OIL PUMP ASSEMBLY ...................................................................................................................................... 47
OIL COOLER ASSEMBLY .................................................................................................................................. 48
WATER PUMP ASSEMBLY ............................................................................................................................... 49
WATER HOSE ASSEMBLY ............................................................................................................................... 50
THROTTLE BODY ASSEMBLY ......................................................................................................................... 51
STARTER MOTOR ASSEMBLY ........................................................................................................................ 52
MAGNETO ASSEMBLY ..................................................................................................................................... 53
RELATED ITEMS ..................................................................................................................................Back Cover
„ NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2007 model year.
2006 Arctic Cat Inc.
Printed March 2006
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
2007 Jaguar Z1 (EB)
SKI AND SPINDLE ASSEMBLY
0741-338
1
2
3
4
2603-588
2603-397
2603-598
1703-478
1703-479
5 8047-486
6 2703-160
2
4
2
1
1
6
1
2703-161
1
1603-895
1623-654
2603-382
2603-622
2603-623
4
2
4
1
1
7
8
9
10
Ski, Plastic - Black
Insert
Handle, Plastic - Black
Wearbar - Right
Wearbar - Left
Nut, Lock
Spindle, Steering - Right - Platinum
(inc. 7-13)
Spindle, Steering - Left - Platinum
(inc. 7-13)
‹ Bearing
‹ Fitting, Grease
‹ Washer, Thrust
‹ Arm, Spindle - Right - Platinum
‹ Arm, Spindle - Left - Platinum
11
12
13
14
15
16
17
18
19
20
21
22
23
0623-872
0623-796
0603-158
2603-548
0603-036
0623-776
0123-458
0623-728
0123-296
8017-587
8047-366
8017-582
0623-831
2
2
4
2
2
2
2
4
2
2
4
2
2
‹ Screw, Cap
‹ Ring, Retaining
‹ Bearing
Axle, Spindle
Damper, Ski
Screw, Cap
Pin, Cotter
Washer
Nut, Lock
Screw, Machine
Nut, Lock
Screw, Machine
Cap, Spindle
1
2007 Jaguar Z1 (EB)
A-ARM AND SWAY BAR ASSEMBLY
0741-339
1
2
3
4
5
6
7
8
9
10
2
8427-602 2 Nut, Lock
2603-450 2 Bracket, Mounting - Sway Bar
2603-587 1 Bar, Sway
1623-437 2 Screw, Cap
0423-087 2 Washer
2603-449 2 Link, Sway Bar
1703-914 2 A-Arm, Lower (inc. eight No. 8)
1603-895 16 ‹ Bearing
2603-577 4 Bearing, Split
8408-070 4 Screw, Cap
11
12
13
14
15
16
17
18
19
20
4606-402 1 Brace, Lower A-Arm
2603-544 2 Axle, Inner - Lower A-Arm - Front
2603-543 2 Axle, Inner - Lower A-Arm - Rear
8427-002 10 Nut, Lock
8408-065 4 Screw, Cap
8408-090 2 Screw, Cap
2603-643 2 Axle, Spindle
2703-075 2 A-Arm, Upper - Front (inc. four No. 8)
2703-076 2 A-Arm, Upper - Rear (inc. four No. 8)
2603-634 4 Axle, Inner - Upper A-Arm
2007 Jaguar Z1 (EB)
SHOCK ABSORBER ASSEMBLY
0741-340
1 1703-764
2 1603-890
3 3604-109
2
2
4
Shock, Ski
Retainer, Spring
Sleeve, Shock
4 8408-055
5 8427-002
6 2703-128
4
4
2
Screw, Cap
Nut, Lock
Spring, Compression - Green
3
2007 Jaguar Z1 (EB)
FRONT SUSPENSION SHOCK ABSORBER
(Complete Shock Absorber p/n 1703-764)
0741-341 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
4
1603-501
1604-262
1604-397
0603-991
2603-630
1703-452
1604-271
1604-272
2603-055
2603-065
2603-075
2603-095
2603-125
0603-878
2603-074
2603-134
0603-953
1
2
2
1
1
1
1
1
2
2
2
2
2
1
1
1
1
Eyelet, Shock
Bushing, Shock
Sleeve, Eyelet
Bumper, Shock
Rod, Shock
End Cap, Shock (inc. 7)
‹ O-Ring
Washer, Top Out
Valve, 0.800 x 0.010 in.
Valve, 0.900 x 0.010 in.
Valve, 1.000 x 0.010 in.
Valve, 1.100 x 0.010 in.
Valve, 1.250 x 0.010 in.
Valve, 0.700 x 0.012 in.
Valve, 1.000 x 0.008 in.
Valve, 1.300 x 0.008 in.
Piston, 0.093 in. - Orifice
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
*
1604-274 1
2603-124 1
2603-094 1
2603-054 1
1604-273 1
0623-696 1
0704-791 1
2604-152 1
2604-153 1
2603-012 1
1603-911 1
2603-400 1
2604-164 2
2604-649 1
2604-162 1
0624-433 1
4639-366 AR
Strap, Piston - Teflon
Valve, 1.250 x 0.008 in.
Valve, 1.100 x 0.008 in.
Valve, 0.800 x 0.008 in.
Washer, Backup
Nut, Lock
Piston, Floating (inc. 25-26)
‹ O-Ring
‹ Strap, Piston - Teflon
Sleeve, Protector
Nut, Adjuster
Body, Shock
Bushing, Shock
Valve, Pressure (inc. 32)
‹ O-Ring, Valve
Screw, Valve
Oil, Gas Shock - 1 qt
2007 Jaguar Z1 (EB)
STEERING POST ASSEMBLY
0741-342
1
2
3
4
5
6
7
1705-104
0605-837
0605-828
1705-195
0605-832
0605-833
1623-018
1
1
1
1
1
1
2
Lever, Cam - Assembly
Washer, Cam Lever
Cup, Cam Lever
Block, Riser - Assembly
Retainer, Riser Block - Right
Retainer, Riser Block - Left
Screw, Self-Tapping
8
9
10
11
12
13
14
0605-831
0605-840
1705-157
1705-087
8408-614
8050-282
8427-002
1
2
1
1
4
1
1
End, Lock Rod
Spring, Bottom Cap
Post, Steering
Bracket, Bearing - Upper
Screw, Cap
Washer
Nut, Lock
5
2007 Jaguar Z1 (EB)
TIE ROD ASSEMBLY
0741-343
1
2
3
4
5
6
7
8
9
10
6
8427-802
2603-436
1707-007
1623-010
8408-885
1705-015
0605-760
0605-764
8408-840
8408-065
4
2
2
2
2
1
2
2
2
1
Nut, Lock
Axle, Steering Arm
Arm, Steering - Assembly (inc. 4)
‹ Fitting, Grease
Screw, Cap
Drag Link (inc. 7)
‹ Bearing
Axle, Drag Link
Screw, Cap
Screw, Cap
11
12
13
14
15
16
17
18
19
20
8408-045
8427-002
0605-752
8420-002
0605-751
0423-013
0605-753
0605-754
0605-755
4606-818
1
4
3
3
2
3
2
1
1
2
Screw, Cap
Nut, Lock
Ball Joint, Tie Rod - Right-Hand Thread
Nut, Hex - Right-Hand Thread
Tube, Tie Rod - Spindle
Nut, Hex - Left-Hand Thread
Ball Joint, Steering - Left-Hand Thread
Tube, Tie Rod
Ball Joint, Tie Rod - Left-Hand Thread
Cap, Tie Rod
2007 Jaguar Z1 (EB)
STEERING SUPPORT ASSEMBLY
0741-344
1
2
3
4
5
6
7
8
9
10
11
8408-840 4 Screw, Cap
8427-802 4 Nut, Hex
0607-814 2 Frame, Upper - Front
8408-635 15 Screw, Cap
8427-602 43 Nut, Lock
3706-659 1 Bracket, Support - Headlight w/Heatshield
1707-100 1 Gusset, Support - Steering - Right
0630-010 1 Alarm, Reverse (inc. 9)
0630-017 1 ‹ Ring, Retaining
0630-201 1 Unit, Chassis Control - CCU
0605-862 1 Support, Steering - Assembly
(inc. six No. 5 and 12-14)
12 4606-771 1 ‹ Plate, Nut
13 0623-574 1 ‹ Screw, Self-Tapping
14 0423-577 1 ‹ Clip, U-Nut
15
16
17
18
19
20
21
22
23
24
25
26
27
28
8408-625 2 Screw, Cap
0607-897 1 Gusset, Support - Steering - Left
8408-630 17 Screw, Cap
3706-634 1 Bracket, Footrest - Outer Right
3706-635 1 Bracket, Footrest - Outer Left
1623-130 4 Rivet
8408-616 1 Screw, Cap
4606-408 1 Bracket, Support - Clutch Guard
3007-237 1 ECU
0645-506 1 Mount, ECU
0123-903 1 Cable Tie
3002-964 3 Clip, Wire
0623-562 2 Plug
2612-061 1 Pin, Resonator
3706-682 1 Bracket, Mounting - Coolant Tank
7
2007 Jaguar Z1 (EB)
HANDLEBAR AND CONTROLS
0741-345 *Included in Kit
1
2
3
4
5
6
7
8
9
10
11
12
13
8
0687-195 1 Cable, Throttle
0123-788 AR Cable Tie - 8 in.
1606-442 2 Grip, Handlebar
0609-750 1 Control, Throttle - Rear - Right (inc. 5-8)
0609-799 1 ‹ Kit, Throttle Lever Mounting (inc. 6-7)
*
1 ‹ ‹ Axle, Lever - Throttle
*
2 ‹ ‹ Cap, Lever Axle
0609-796 1 ‹ Lever, Throttle
0609-775 1 Element, Thumbwarmer
0617-248 1 Pad, Insulator
0609-595 1 Clip, Retaining
0609-753 1 Control, Throttle - Front - Right
7611-770 1 Decal, Reverse - Throttle Control - Right
14
15
16
17
18
19
20
21
22
23
24
25
0609-792
0609-793
0609-791
1705-092
0609-805
0609-756
0609-762
0609-763
0623-128
3606-693
1686-319
0123-811
0623-269
1
1
8
1
1
1
1
1
2
1
1
1
2
Cover, Connector
Screw, Self-Tapping
Screw, Machine
Handlebar
Control, Dimmer - Front - Left
Control, Dimmer - Rear - Left
Element, Handwarmer - Right
Element, Handwarmer - Left
Screw, Self-Tapping
Pad, Handlebar - Adjustable
Harness, Handlebar
Cable Tie - 4 in.
Clip
2007 Jaguar Z1 (EB)
HYDRAULIC BRAKE ASSEMBLY
0740-889 *Not Illustrated
1
2
3
4
5
6
7
1602-930
1602-929
1602-931
1602-932
1602-933
1602-934
1602-935
1
1
1
1
1
2
1
Brake Assembly (inc. 2-10)
‹ Master Cylinder - Assembly
‹ Lever, Brake (inc. 4)
‹ ‹ Lock, Brake Lever - Kit
‹ Cover, Reservoir
‹ Screw, Reservoir Cover - Kit
‹ Clamp, Brake
8
9
10
11
12
13
*
1602-936 2
1602-937 1
1602-938 1
0423-178 2
0423-413 1
1602-926 1
0436-908 AR
‹ Screw, Brake Clamp - Kit
‹ Pin, Brake Lever - Kit
‹ Switch, Brake
Washer, Crush
Bolt, Banjo Fitting
Brakeline, Hydraulic
Fluid, Brake - High Temperature - 12 oz
9
2007 Jaguar Z1 (EB)
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES
0741-346 *Not a Service Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
10
1602-957
1623-461
1602-656
1602-480
0728-147
0702-880
1602-783
1602-984
0702-819
1623-355
0702-918
8427-802
0648-442
0648-443
0726-245
1623-072
1623-275
0648-441
0648-714
0648-715
0648-716
0648-741
8047-426
1602-979
1623-359
*
1
1
1
1
1
1
2
1
1
7
1
8
AR
AR
1
1
1
1
AR
AR
AR
1
5
1
4
1
Nut, Retaining
Screw, Cap
Disc, Brake
Spacer, Brake Caliper
Track, Drive - Assembly (inc. 6-8)
‹ Driveshaft
‹ Sprocket, Drive
‹ Seal, Slinger
Plate, Mounting - Reverse
Nut, Push
Gearcase Assembly
Nut, Lock
Washer
Washer
Clutch, Driven
Washer
Screw, Cap
O-Ring
Washer
Washer
Washer
Adjuster, Sheave
Nut, Lock
Caliper, Brake - Assembly (inc. 22-39)
‹ Bolt, Carriage - Ribbed
‹ Housing
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
1602-458
1602-461
1602-669
0702-563
1602-466
1602-467
1602-464
*
0602-729
0402-165
1602-671
1602-670
1602-515
1602-462
1602-463
1602-456
1602-978
4606-309
1623-641
0630-207
8060-602
0608-486
0708-487
8476-830
8017-676
0123-788
1
2
2
2
4
1
1
1
1
4
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
‹ Fitting, Bleed
‹ Piston
‹ O-Ring
‹ Pad, Brake - Set (inc. 28-29)
‹ ‹ Clip, Anti-Rattle
‹ ‹ Clip, Hairpin
‹ Pin, Retaining - Brake Pad
‹ Housing
‹ O-Ring, Housing
‹ Washer
‹ Screw, Cap
‹ Screw, Cap
‹ Spacer, Speedometer Bracket
‹ Bearing
‹ Sleeve, Driveshaft
‹ Ring, Retaining
Fitting, Inlet
Plate, Mounting - Speedometer Sensor
Screw, Machine
Sensor, Speedometer
Rivet
Snubber, Rubber
Bracket, Snubber
Screw, Machine
Screw, Machine
Cable Tie
2007 Jaguar Z1 (EB)
GEARCASE ASSEMBLY
(Complete Gearcase Assembly p/n 0702-918)
0741-347 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0702-812
1602-915
1602-916
1602-949
1602-993
0423-396
1602-917
7999-272
1623-644
0702-835
2602-013
1602-914
1602-970
1602-847
0702-910
2602-055
0702-722
1602-980
1602-842
1602-848
1602-849
1602-920
1602-824
2602-041
1
2
1
1
1
2
3
1
3
1
1
2
1
2
1
1
1
1
1
4
4
4
1
1
Gearcase (inc. 2-4)
‹ Pin, Dowel
‹ Bearing
‹ Seal, Oil
Protector, Reverse Gearcase
Screw, Self-Tapping
Plug, Plastic
Actuator, Shift
Screw, Machine
Fork, Shift - Assembly (inc. 11-13)
‹ Seal, Oil
‹ Ring, Retaining
‹ Arm, Shift Fork
Block, Slider
Slider, Outer - Assembly (inc. 16-24)
‹ Ring, Retaining
‹ Shaft,Output (inc. 18-19)
‹ ‹ Bearing
‹ ‹ Bearing
‹ Spring, Compression
‹ Washer
‹ Pin
‹ Slider, Inner
‹ Slider, Outer
25
26
27
28
29
30
31
32
33
0702-867
1602-833
1602-844
1602-838
1602-839
1602-825
1602-822
0702-721
0702-779
34
35
36
37
38
39
40
41
42
43
44
45
46
*
1602-840
1602-841
1602-981
0702-688
0702-814
1602-875
1602-982
0630-224
0623-293
1602-213
0812-006
0830-017
8468-616
4639-362
1
1
1
3
3
1
1
1
1
Gear, Output - Assembly (inc. 26-32)
‹ Ring, Retaining
‹ Collar, Output - Bearing
‹ Washer, Thrust
‹ Bearing, Thrust
‹ Carrier, Bell
‹ Gear, Ring - 76T/60T
‹ Gear, Planetary - Assembly
Gear, Transfer - 63T/34T
(inc. 34-35 and one No. 36)
1 ‹ Washer, Thrust
1 ‹ Bearing, Thrust
2 ‹ Bearing
1 Shaft, Input - 57T (inc. one No. 36)
1 Cover, Gearcase (inc. 39-45)
1 ‹ Seal, Oil
1 ‹ Bearing
1 ‹ Switch, Gear Indicator
1 ‹ Plug, Gearcase
1 ‹ O-Ring
1 ‹ Plug, Drain - Magnetic
1 ‹ Gasket, Metal
7 Screw, Machine
AR Fluid, Gearcase - 8 oz
11
2007 Jaguar Z1 (EB)
SLIDE RAIL AND TRACK ASSEMBLY
(Complete Skid Frame Assembly p/n 7999-459)
0741-348
1
2
3
4
5
6
7
8
9
10
11
12
13
12
3604-108
1623-502
0604-426
2604-281
8002-043
8050-217
2604-842
8047-366
2604-257
0123-859
8060-633
0604-918
0604-967
2
4
2
1
2
4
2
8
2
2
8
4
8
Rail, Formed
Screw, Cap
Axle, Inner
Spacer
Screw, Cap
Washer
End Cap, Slide Rail
Nut, Lock
Wearstrip, Slide Rail
Screw, Machine
Rivet, Blind
Pad, Shock
Bracket, Retaining
14
15
16
17
18
19
20
21
22
23
24
25
26
8020-132 4
0704-395 2
8047-426 4
1623-248 2
0604-930 1
8020-226 2
1704-554 2
2604-046 2
8041-486 2
0704-352 2
8002-042 4
1602-976 1
2602-037 32
Screw, Cap
Bracket, Mounting - Front Arm
Nut, Lock
Screw, Cap
Axle, Aluminum
Screw, Cap
Block, Rear Arm Coupler
Bushing, Rear Arm Coupler
Nut, Lock
Adjuster, Track
Screw, Cap
Track Assembly (inc. 26)
‹ Clip, Guide
2007 Jaguar Z1 (EB)
IDLER WHEEL ASSEMBLY
0741-349
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3604-047 2 Wheel, Idler - Red (inc. two No. 2-3)
3604-033 6 ‹ Bearing
0623-946 8 ‹ Ring, Retaining
8050-282 8 Washer
8020-232 6 Screw, Cap
1604-952 4 Cap, Idler Wheel
8020-224 6 Screw, Cap
2604-579 6 Block, Mounting - Idler Wheel
8047-486 14 Nut, Lock
1623-037 1 Screw, Cap
8050-272 1 Washer
1604-793 2 Spacer, Shock - Front Arm
0623-912 2 Washer
1604-792 1 Axle
8047-490 1 Nut, Lock
16
17
18
19
20
21
22
23
24
25
26
27
28
29
8020-227
2604-516
2604-600
3604-039
1604-810
3604-015
3604-049
3604-033
1704-489
3604-053
0623-664
1623-545
8042-486
0623-123
2
2
2
4
1
1
2
2
4
2
2
2
2
2
Screw, Cap
Slide, Spring
Block, Slide
Wheel, Idler (inc. two No. 2-3)
Spacer, Rear Wheel
Axle, Rear
Wheel, Idler (inc. 23 and two No. 3)
‹ Bearing
Bushing, Adjuster
Wheel, Idler (inc. two No. 2-3)
Washer
Screw, Cap
Nut
Screw, Cap
13
2007 Jaguar Z1 (EB)
REAR SUSPENSION FRONT ARM ASSEMBLY
0741-350
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
14
1704-478
1623-010
3604-141
0104-386
2604-963
2603-497
8047-490
0623-664
0623-044
1623-037
8041-486
1704-473
1603-895
2603-305
8002-227
1
1
2
2
1
2
1
1
1
1
2
1
2
1
1
Arm, Front Suspension (inc. 2-4)
‹ Fitting, Grease
‹ Bumper, Front Slider
‹ Bushing
Axle, Front Arm - Inner
Bushing, Front Arm
Nut, Lock
Washer
Washer
Screw, Cap
Nut, Lock
Pivot, Rear Shock (inc. 13)
‹ Bearing
Axle, A-Arm - Lower - Inner
Screw, Cap
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3604-138
8047-366
0623-875
8002-041
8002-045
3604-120
1704-414
2604-996
1623-536
1704-555
1603-531
8020-226
3604-190
1704-461
0604-790
2
4
6
2
2
1
2
4
2
1
1
1
1
1
1
Strap, Limiter
Nut, Lock
Washer
Screw, Cap
Screw, Cap
Axle, Front Slider
Bushing, Shock (inc. 23)
‹ Bearing
Screw, Cap
Shock Absorber, Front Arm
Axle, Shock
Screw, Cap
Retainer, Spring
Spring, Compression
Cover, Shock
2007 Jaguar Z1 (EB)
REAR SUSPENSION FRONT ARM SHOCK ABSORBER
(Complete Shock Absorber p/n 1704-555)
0741-351 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1604-796
3604-140
1703-453
1604-271
1604-272
2603-055
0603-880
2603-076
2603-096
2603-135
0603-953
1604-274
2603-125
2603-095
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Eyelet, Shock
Rod, Shock
Cap, Shock (inc. 4)
‹ O-Ring
Washer, Top Out
Valve, 0.800 x 0.010 in.
Valve, 0.900 x 0.012 in.
Valve, 1.000 x 0.012 in.
Valve, 1.100 x 0.012 in.
Valve, 1.300 x 0.010 in.
Piston, 0.093 in. - Orifice
Strap, Piston - Teflon
Valve, 1.250 x 0.010 in.
Valve, 1.100 x 0.010 in.
15
16
17
18
19
20
21
22
23
24
25
26
27
*
2603-075 1
2603-065 1
1604-273 1
0623-696 1
0704-791 1
2604-152 1
2604-153 1
1603-911 2
3604-139 1
2604-156 1
2604-649 1
2604-162 1
0624-433 1
4639-366 AR
Valve, 1.000 x 0.010 in.
Valve, 0.900 x 0.010 in.
Washer, Backup
Nut, Lock
Piston, Floating (inc. 20-21)
‹ O-Ring
‹ Strap, Piston - Teflon
Nut, Spring Adjuster
Body, Shock
Sleeve, Shock Eyelet
Valve, Pressure (inc. 26)
‹ O-Ring, Valve
Screw, Valve
Oil, Gas Shock - 1 qt
15
2007 Jaguar Z1 (EB)
REAR SUSPENSION REAR ARM ASSEMBLY
0741-352
1 1704-552
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
16
1623-011
1623-010
2604-663
2604-664
8047-490
8050-272
1623-627
8047-486
1623-037
1704-398
1604-100
2604-370
1604-204
1604-205
0623-138
0114-254
1704-504
1704-505
2604-699
1
1
2
1
2
1
1
1
1
1
1
2
1
1
1
2
2
1
1
2
Arm, Rear - Black
(inc. 2 and one No. 3)
‹ Washer, Grease Fitting
‹ Fitting, Grease - Self-Tapping
Axle, Rear Arm - Inner
Bushing, Rear Arm
Nut, Lock
Washer
Screw, Cap
Nut, Lock
Screw, Cap
Arm, Idler - Black (inc. 12 and one No. 3)
‹ Bushing, Flared
Axle, Steel
Block, Spring Adjuster - Right
Block, Spring Adjuster - Left
Ring, Retaining
Sleeve, Spring
Spring, Suspension - Right
Spring, Suspension - Left
Wheel, Idler (inc. 19-20)
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
0107-598
0123-798
1704-443
1704-522
8047-426
8020-138
3604-028
3604-158
1604-187
0623-044
8051-277
8002-224
1704-509
1604-139
8020-226
8041-486
0704-350
1604-498
8002-233
0704-854
2
2
2
2
4
4
2
2
2
2
2
2
1
2
1
3
2
4
2
1
‹ Bearing
‹ Ring, Retaining
Spacer, Pivot - Idler Arm
Arm, Pivot Idler (inc. 23-25)
‹ Nut, Lock
‹ Screw, Cap
‹ Bushing, Flared
Axle, Powder Metal
Washer, Pivot - Idler Arm
Washer
Washer, Lock
Screw, Cap
Shock Absorber - Rear Arm
Sleeve, Shock
Screw, Cap
Nut, Lock
Link, Rear Shock - Black
Axle, Link - Flanged
Screw, Cap
Spacer, Shock Link - Black
2007 Jaguar Z1 (EB)
REAR SUSPENSION REAR ARM SHOCK ABSORBER
(Complete Shock Absorber p/n 1704-509)
0741-353 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1603-503
1604-262
1604-397
2604-599
1703-452
1604-271
1604-272
2603-065
2603-075
2603-095
2603-125
2603-042
2603-096
2603-134
1603-731
1
2
2
1
1
1
1
2
2
2
1
1
1
1
1
Eyelet, Shock
Bushing, Shock
Sleeve, Eyelet
Rod, Shock
End Cap, Shock w/Bleed (inc. 6)
‹ O-Ring
Washer, Top Out
Valve, 0.900 x 0.010 in.
Valve, 1.000 x 0.010 in.
Valve, 1.100 x 0.010 in.
Valve, 1.250 x 0.010 in.
Valve, 0.700 x 0.006 in.
Valve, 1.100 x 0.012 in.
Valve, 1.300 x 0.008 in.
Piston, 0.052 in. - Orifice
16
17
18
19
20
21
22
23
24
25
26
27
28
*
1604-274 1
2603-126 1
2603-055 1
1604-273 1
0623-696 1
0704-791 1
2604-152 1
2604-153 1
2604-598 1
2604-164 2
2604-649 1
2604-162 1
0624-433 1
4639-366 AR
Strap, Piston - Teflon
Valve, 1.250 x 0.012 in.
Valve, 0.800 x 0.010 in.
Washer, Backup
Nut, Lock
Piston, Floating (inc. 22-23)
‹ O-Ring
‹ Strap, Piston - Teflon
Body, Shock
Bushing, Shock
Valve, Pressure (inc. 27)
‹ O-Ring
Screw, Valve
Oil, Gas Shock - 1 qt
17
2007 Jaguar Z1 (EB)
CHASSIS ASSEMBLY
0741-354
1 3706-392 1 Chassis - Assembly
2 7611-800 1 Decal, Reflector - Right
7611-801 1 Decal, Reflector - Left
3 4606-454 1 Strap, Hold-Down - Right
4606-455 1 Strap, Hold-Down - Left
4 2606-007 4 Foil, Protective
5 1623-637 2 Clip, U-Nut
6 0423-577 14 Clip, U-Nut
7 1623-625 4 Plug
8 1670-826 1 Bracket, Fuel Filter
9 8060-628 1 Rivet
10 3706-412 1 Bracket, Toe Hook - Right
3706-413 1 Bracket, Toe Hook - Left
11 3706-410 1 Shield, Toe - Right
3706-411 1 Shield, Toe - Left
12 8471-616 12 Screw, Machine
18
13 0623-101
14 0707-977
2
1
15 0605-763
16 1623-443
17 0607-806
0607-807
18 8408-625
19 8427-602
20 4606-308
21 0612-111
22 0423-029
23 4606-770
24 8408-620
25 8427-802
26 8408-820
4
2
1
1
4
8
1
1
2
1
4
4
4
Cable Tie, Push-Mount
Bracket, Mounting - Front Suspension
(inc. 15-16)
‹ Bushing
‹ Bolt, Ribbed
Frame, Mounting - Shock - Upper - Right
Frame, Mounting - Shock - Upper - Left
Screw, Cap
Nut, Lock
Close-Off, Cover - Front End
Bumper, Rubber
Screw, Self-Tapping
Tab, Mounting - Resonator
Screw, Cap
Nut, Lock
Screw, Cap
2007 Jaguar Z1 (EB)
HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY
0741-355
1 2718-033 1
2 2718-032 1
3 4606-358 1
4606-359 1
4 4606-384 1
4606-385 1
5 3606-670 1
3606-671 1
6 3706-348 1
3706-347 1
7 1623-469 4
8 1623-611 2
9 1623-614 1
1623-615 1
10 1623-610 2
11 7611-562 1
7611-563 1
12 7611-560 1
13 3706-352 1
3706-353 1
14 1623-129 11
Hood w/Decals - Green (inc. 2-12)
‹ Hood w/o Decals - Green (inc. 3-10)
‹ ‹ Vent, Hood - Outer Front - Right
‹ ‹ Vent, Hood - Outer Front - Left
‹ ‹ Vent, Hood - Outer Rear - Right
‹ ‹ Vent, Hood - Outer Rear - Left
‹ ‹ Vent, Hood - Inner - Right
‹ ‹ Vent, Hood - Inner - Left
‹ ‹ Bracket, Hinge - Right
‹ ‹ Bracket, Hinge - Left
‹ ‹ Nut, Stamped
‹ ‹ Clip, Retaining
‹ ‹ Clip, Rubber - Hood Hold-Down - Right
‹ ‹ Clip, Rubber - Hood Hold-Down - Left
‹ ‹ Pin, Retaining
‹ Decal, Hood - Right
‹ Decal, Hood - Left
‹ Decal, Hood - Crest
Panel, Side - Lower - Front - Right
Panel, Side - Lower - Front - Left
Screw, Self-Tapping
15 4606-318
4606-319
16 3606-700
17 4606-782
4606-783
18 4606-393
4606-392
19 1623-647
20 0623-785
21 3606-701
22 4606-274
23 3706-351
24 3706-349
25 4606-170
4606-171
26 3706-350
27 0623-966
28 0423-355
29 8427-602
30 0423-130
31 8424-602
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
4
4
4
4
Bezel, Intake - Right
Bezel, Intake - Left
Base, Windshield
Latch, Windshield - Right
Latch, Windshield - Left
Plate, Backing - Latch - Right
Plate, Backing - Latch - Left
Screw, Thumb
Screw, Self-Tapping
Windshield
Grommet
Fascia, Bumper - Upper
Bumper, Front
Vent, Bumper - Right
Vent, Bumper - Left
Fascia, Bumper - Lower
Screw, Self-Tapping
Screw, Shoulder
Nut, Lock
Screw, Body
Nut
19
2007 Jaguar Z1 (EB)
HEADLIGHT AND WIRING ASSEMBLIES
0741-356
1 0609-780
0609-781
2 0609-783
3 0609-782
4 0609-779
5 1686-304
6 1686-226
7 0486-164
20
1
1
2
2
2
1
1
1
Lens/Reflector - Headlight - Right (inc. 2-4)
Lens/Reflector - Headlight - Left (inc. 2-4)
‹ Bulb, Headlight - Low Beam
‹ Bulb, Headlight - High Beam
‹ Adjuster, Headlight - Assembly
Harness, Console
Harness, Main (inc. 7-12 and two No. 13)
‹ Tether, Accessory Connector
8
9
10
11
12
13
14
15
0530-008 1 ‹ Cover, Fuse Block
0430-037 1 ‹ Holder, Fuse
0430-031 5 ‹ Fuse - 15 Amp
0430-033 2 ‹ Relay
7611-796 1 ‹ Decal, Fuse Block
0123-788 AR ‹ Cable Tie - 7.5 in.
0623-677 10 Cable Tie, Push-Mount
0619-776 AR Conduit - 5 ft
2007 Jaguar Z1 (EB)
CONSOLE ASSEMBLY
0741-357
1
2
3
4
5
6
7
8
9
10
11
12
2718-031 1 Housing, Speedometer/Tachometer (inc. 2)
7611-572 1 ‹ Decal, Warning - Handlebar Riser
0620-301 1 Speedometer/Tachometer (inc. 4-5)
0620-281 1 ‹ Bracket, Retaining
0620-280 4 ‹ Nut w/Washer
1623-129 6 Screw, Self-Tapping
1623-463 1 Screw, Self-Tapping
2718-028 1 Console - Green (inc. 9-13)
0619-946 AR ‹ Foam, Tape - 1 ft
7611-575 1 ‹ Decal, Caution - English
7611-574 1 ‹ Decal, Caution - French
7611-427 1 ‹ Decal, Warning - English
13
14
15
16
17
18
19
20
21
22
23
7611-428
0617-522
0609-698
0409-059
8468-680
1623-591
0641-897
1623-621
0623-785
3706-012
0423-396
1
1
1
1
2
2
1
2
2
1
2
‹ Decal, Warning - French
Foam, Console
Switch, Ignition (inc. 16)
‹ Key Blank
Screw, Machine
Spacer
Outlet, Accessory - 12V
Screw, Self-Tapping
Screw, Self-Tapping
Close-Off, Handlebar
Screw, Self-Tapping
21
2007 Jaguar Z1 (EB)
BATTERY AND TRAY ASSEMBLY
0741-368
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
22
0645-480
0617-526
0617-527
0745-267
8060-486
0745-265
8427-602
8408-630
0645-468
0745-262
1623-430
8050-217
0745-263
8408-635
0645-479
1
1
1
1
3
1
3
2
1
1
1
1
1
1
1
Battery
Pad, Foam - Battery - Bottom
Pad, Foam - Battery - Side
Tray, Battery - Inner
Rivet
Tray, Battery - Outer
Nut, Lock
Screw, Cap
Shield, Heat - Battery
Rod, Battery Heat Shield
Nut, Wing
Washer
Rod, Battery - Top
Screw, Cap
Spacer, Battery Rod
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0645-485 1 Cable, Battery/Solenoid (inc. 17)
0645-521 1 ‹ Boot, Terminal - Battery
0645-484 1 Cable, Battery/Ground (inc. 19)
0645-520 1 ‹ Boot, Terminal - Battery
8476-830 1 Screw, Machine
8427-802 2 Nut, Lock
1623-450 2 Bolt, Starter Motor
0645-486 1 Cable, Solenoid/Starter (inc. 24-25)
0619-342 AR ‹ Conduit
0645-522 1 ‹ Boot, Terminal
0645-505 1 Cable, Starter-to-Ground (inc. 24)
3007-219 1 Motor, Starter
1623-451 1 Bolt, Starter Motor w/Washer
3002-964 1 Clip, Wire
2007 Jaguar Z1 (EB)
SKID PLATE AND SIDE PANEL ASSEMBLY
0741-358
1 3706-356
3706-357
2 4606-354
4606-355
3 0617-528
4 0617-514
0617-515
5 7611-564
1
1
1
1
2
1
1
1
7611-565
1
6 7611-566
1
7611-567
1
7 7611-568
1
7611-569
1
8 3706-523
9 3706-358
3706-359
4
1
1
Panel, Side - Upper - Right
Panel, Side - Upper - Left
Vent, Upper Side Panel - Rear - Right
Vent, Upper Side Panel - Rear - Left
Foam, Upper Side Panel - Rear
Foam, Upper Side Panel - Right
Foam, Upper Side Panel - Left
Decal, Vent - Upper Side Panel - Upper
Right
Decal, Vent - Upper Side Panel - Upper
Left
Decal, Vent - Upper Side Panel - Center
Right
Decal, Vent - Upper Side Panel - Center
Left
Decal, Vent - Upper Side Panel - Lower
Right
Decal, Vent - Upper Side Panel - Lower
Left
Retainer, Hinge - Side Panel
Panel, Side - Lower - Right
Panel, Side - Lower - Left
10 0617-530
0617-531
11 0617-516
0617-517
12 8408-620
13 8427-602
14 3706-565
4606-707
15 1712-328
16 2612-122
17 1712-329
18 8060-510
19 0623-778
20 8061-708
21 8408-635
22 0623-966
23 4606-799
24 4606-796
25 4606-797
26 3002-964
27 7611-798
1
1
1
1
6
8
1
1
1
1
1
5
8
9
2
4
1
1
1
1
2
Foam, Lower Side Panel - Rear - Right
Foam, Lower Side Panel - Rear - Left
Foam, Lower Side Panel - Right
Foam, Lower Side Panel - Left
Screw, Machine
Nut, Lock
Plate, Skid - Right
Plate, Skid - Left
Plate, Exhaust - Outlet
Seal, Exhaust - Outlet
Shield, Heat - Exhaust Outlet
Rivet, Blind
Rivet, Bulb
Rivet, Blind
Screw, Cap
Screw, Self-Tapping
Foil, Protective
Foil, Protective
Foil, Protective
Clip, Wire
Decal, Reflector
23
2007 Jaguar Z1 (EB)
BELT GUARD ASSEMBLY
0741-359
1
2
3
4
5
24
0607-847
0607-892
1623-130
0607-909
0707-582
1
1
4
1
2
Guard, Belt
Bracket, Latch
Rivet
Guard, Belt - Front
Retainer, Drive Belt
6
7
8
9
8427-602
8408-620
7611-330
1611-565
4
4
1
1
Nut, Lock
Screw, Machine
Decal, Clutching Chart
Decal, Warning - Belt Guard
2007 Jaguar Z1 (EB)
GAS TANK ASSEMBLY
0741-360
1
2
3
4
5
6
7
8
9
10
11
1670-841
1670-812
1670-835
1670-839
1670-838
1670-890
7611-810
1670-817
1670-837
1670-814
1670-816
1
1
1
1
2
1
1
1
1
1
1
Tank, Gas (inc. 2-14)
‹ Cap, Gas Tank - Assembly (inc. 3-11)
‹ ‹ Latch, Gas Tank Cap
‹ ‹ Spring, Latch - Gas Tank Cap
‹ ‹ Pin, Latch - Gas Tank Cap
‹ ‹ Cap, Gas Tank (inc. 7)
‹ ‹ ‹ Decal, Gas Tank Cap
‹ ‹ Pin, Gas Tank Cap
‹ ‹ Spring, Hinge - Gas Tank Cap
‹ ‹ Hinge, Gas Tank Cap
‹ ‹ Seal, Gas Tank Cap
12
13
14
15
16
17
18
19
20
8479-365 2 ‹ Screw, Machine
1670-325 1 ‹ Grommet
1670-494 1 ‹ Fitting, Elbow
1623-233 1 Clamp, Hose
6101-001 AR Hose, Gasline - 100 ft
6101-009 AR Hose, Gasline - 50 ft
3706-408 1 Knee Pad, Right
3706-409 1 Knee Pad, Left
8470-510 4 Screw, Machine
0423-101 2 Screw, Body
0423-577 2 Clip, U-Nut
25
2007 Jaguar Z1 (EB)
FUEL PUMP ASSEMBLY
0741-361
1 1670-797
2 1670-892
3 1670-834
Pump, Fuel (inc. 2)
‹ Arm, Float
Filter, Fuel - Assembly
(inc. one No. 4 and 5-7)
4 0610-419 2 ‹ Clamp, Hose
5 0610-075 AR ‹ Hose, Gasline - 10 ft
6 1670-825 1 ‹ Filter, Fuel
26
1
1
1
7
8
9
10
11
12
1670-878 1 ‹ Fitting, Quick-Connect
0716-507 AR Conduit, High-Temperature - 26 in.
0610-563 4 Clamp, Hose
1670-618 1 Pickup, Fuel
1670-617 1 Pickup, Fuel
0123-788 1 Cable Tie
2007 Jaguar Z1 (EB)
SEAT SUPPORT ASSEMBLY
0741-362
1 3706-354 1 Panel, Side - Upper - Rear - Right
3706-355 1 Panel, Side - Upper - Rear - Left
2 0423-396 4 Screw, Self-Tapping
3 8470-510 2 Screw, Machine
4 0423-355 4 Screw, Shoulder
5 8427-602 4 Nut, Lock
6 4606-329 1 Bracket, Crossover
7 8060-484 14 Rivet
8 4606-324 1 Bracket, Slide - Right
4606-325 1 Bracket, Slide - Left
9 4606-326
4606-327
10 8060-488
11 8470-520
12 4606-323
13 8408-535
14 8408-625
15 4606-328
16 1623-637
17 0623-302
1
1
9
6
1
4
4
1
4
1
Tube, Support - Right
Tube, Support - Left
Rivet
Screw, Machine
Plate, Support - Lower
Screw, Cap
Screw, Cap
Plate, Support - Upper
Clip, U-Nut
Screw, Self-Tapping
27
2007 Jaguar Z1 (EB)
SEAT ASSEMBLY
(Complete Seat Assembly p/n 7999-034)
0741-363
1
2
3
4
5
6
7
8
9
10
11
28
2706-951 1 Cover, Seat
0617-467 1 Foam, Seat
0624-528 AR Staple
3706-284 1 Base, Seat - Assembly (inc. 5-18)
3606-662 1 ‹ Base, Seat
0423-060 2 ‹ U-Nut
0123-788 1 ‹ Cable Tie
4606-337 1 ‹ Cable, Seat Adjuster
4606-380 1 ‹ Lever, Seat Adjuster Cable
3706-641 1 ‹ Frame, Seat
8061-688 4 ‹ Rivet, Blind
12
13
14
15
16
17
18
19
20
21
22
4606-338
1623-658
1623-524
1623-525
4606-339
1623-542
8060-686
4606-225
0623-797
4606-345
1623-463
2
2
2
2
2
2
6
1
2
1
2
‹ Pin, Slide - Bottom
‹ Shim
‹ Washer, Slide - Bottom
‹ Washer, Slide - Top
‹ Pin, Slide - Top
‹ Nut, Slide - Top
‹ Rivet
Panel, Seat-Base
Screw, Self-Tapping
Housing, Cable - Seat Adjuster
Screw, Self-Tapping
2007 Jaguar Z1 (EB)
REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY
0741-364
1
2
3
4
5
6
7
8
9
10
11
12
13
3706-025
3606-676
1623-463
3706-057
7611-561
1406-599
7611-570
7611-571
3706-130
7611-432
7611-433
0423-101
0509-022
0509-025
1
1
4
1
1
1
1
1
1
1
1
4
1
1
Box, Storage - Rear
Cover, Taillight
Screw, Self-Tapping
Lid, Storage Box
Decal, Storage Box - Lid
Latch, Storage Box
Decal, Storage Box - Right
Decal, Storage Box - Left
Fender, Rear - Tunnel
Decal, Warning - Towing (French)
Decal, Warning - Towing (English)
Screw, Body
Taillight w/Socket Assembly (inc. 13-15)
‹ Housing, Taillight
14
15
16
17
18
19
20
21
22
23
24
25
26
0409-056
0409-057
8053-212
0623-301
4606-416
4606-418
4606-419
8476-630
8427-602
1623-428
3606-666
1623-532
0423-396
1623-022
1
1
2
2
1
1
1
4
4
2
1
2
2
6
‹ Bulb, Taillight
‹ Socket, Taillight
Washer, Lock - External Tooth
Screw, Self-Tapping
Bumper, Rear
Cover, Bracket - Rear Bumper - Right
Cover, Bracket - Rear Bumper - Left
Screw, Machine
Nut, Lock
Screw, Cap
Snowflap
Screw, Self-Tapping
Screw, Self-Tapping
Screw, Pan Head
29
2007 Jaguar Z1 (EB)
COOLING ASSEMBLY
0741-365
1
2
3
4
5
6
7
8
9
10
11
12
30
1623-278 2 Clamp, Hose
0610-657 1 Hose, Coolant - Bypass
0770-712 1 Tank, Separator
0610-684 2 Clamp, Hose
0610-666 1 Hose, Breather - Drain
1623-285 1 Clamp, Hose
1623-291 1 Clamp, Hose
0610-665 1 Hose, Breather - Separator
1623-288 1 Clamp, Hose
8408-610 3 Screw, Cap
1670-660 1 Tank, Coolant
0610-692 AR Hose - Green - 25 ft
0610-693 AR Hose - Green - 100 ft
13
14
15
16
17
18
19
20
21
22
23
4606-209
0623-736
0610-640
0610-639
0610-638
8408-020
3706-369
0623-540
0123-788
1623-092
0623-373
1
5
1
1
1
1
1
3
1
1
1
Cap, Coolant Tank
Clamp, Hose
Hose, Coolant - Coolant Tank/Engine
Hose, Coolant - Heat Exchanger
Hose, Coolant - Engine/Heat Exchanger
Screw, Cap
Bracket, Coolant Hose
Cable Tie, Triple
Cable Tie
Clamp
Clamp, Hose
2007 Jaguar Z1 (EB)
ENGINE AND RELATED PARTS
0741-366
1
2
3
4
5
6
7
8
0662-452
0627-047
0725-565
1623-649
1623-620
0608-458
1623-437
8427-002
1
1
1
1
1
2
4
3
Engine, AA11L1
Belt, Drive
Clutch, Drive
Washer, High Collar
Bolt, Clutch
Mount, Engine - Rear
Screw, Cap
Nut, Lock
9
10
11
12
13
14
15
0608-457
0708-465
8408-020
8451-182
8427-802
8450-157
1623-449
2
1
2
2
4
1
1
Mount, Engine - Front
Bracket, Mounting - Engine
Screw, Cap
Washer, Lock
Nut, Lock
Washer
Screw, Cap
31
2007 Jaguar Z1 (EB)
EXHAUST ASSEMBLY
0741-367 *Included in Chassis Assembly
1
2
3
4
5
6
7
32
1712-391
1612-059
1712-131
1712-390
0612-668
1712-173
0612-111
1
2
1
1
9
1
3
Resonator
Gasket, Exhaust
Pipe, Exhaust
Manifold, Exhaust
Spring, Extension
Bracket, Exhaust
Bumper, Molded
8
9
10
11
12
13
8060-686
1712-139
8427-802
8476-835
1612-927
1623-379
4
1
4
4
1
1
Rivet
Bracket, Mounting - Resonator*
Nut, Lock*
Screw, Machine*
Washer, Tab
Clip, Hairpin
2007 Jaguar Z1 (EB)
AIR SILENCER ASSEMBLY
0741-369
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0770-709
1670-732
1670-828
1670-829
1670-733
0623-784
1670-830
1670-831
4606-276
8408-625
4606-275
1623-612
8427-602
0617-540
1670-802
1670-891
8470-520
1
1
1
1
1
9
1
1
4
2
2
2
2
1
1
1
7
Intake, Support - Assembly (inc. 2-6)
‹ Intake, Support - Top
‹ Resonator, Top - Plenum
‹ Baffle, Top - Plenum
‹ Intake, Support - Bottom
‹ Screw, Self-Tapping
Cover, Top Plenum - Right
Cover, Top Plenum - Left
Grommet
Screw, Cap
Grommet
Spacer
Nut, Lock
Foam, Intake Support
Silencer, Air - Assembly (inc. 15-16)
‹ Seal
‹ Screw, Machine
17
18
19
20
21
22
23
24
25
26
27
28
29
3706-636 1 Bracket, Sensor - Map
0619-206 AR Foil, Protective - 6 in.
1670-785 1 Grommet
1670-784 1 Fitting, Elbow - Plastic
1623-292 2 Clamp, Hose
0610-667 1 Hose, Breather
1670-731 1 Boot, Dual Intake
0623-165 4 Clip, Retaining
8476-612 1 Screw, Machine
0423-029 1 Screw, Machine
1670-325 1 Grommet
1670-324 1 Fitting, Elbow
0610-692 AR Hose - Green - 25 ft
0610-693 AR Hose - Green - 100 ft
30 0617-542 1 Foam, Air Silencer - Right
31 0617-543 1 Foam, Air Silencer - Left
32 0123-788 1 Cable Tie
33
2007 Jaguar Z1 (EB)
OIL TANK ASSEMBLY
0741-370
1 0770-703
2
3
4
5
6
7
8
9
10
34
1
Tank, Oil - Assembly
(inc. 2-9 and two No. 10)
1623-573 3 ‹ Bushing, Flanged
1670-729 3 ‹ Grommet
1670-819 1 ‹ Screen, Oil Tank
1670-870 1 ‹ Washer, Crush
1670-820 1 ‹ Plug, Drain
0610-641 1 ‹ Hose, Oil - Feed
0610-642 1 ‹ Hose, Oil - Return
0706-548 AR ‹ Foil, Protective
1623-515 4 ‹ Clamp, Hose
11
12
13
14
15
16
17
18
19
20
21
0648-441
8408-616
1670-727
1670-726
0610-664
1623-287
0423-391
8408-630
1670-872
1670-823
1623-289
2
4
1
1
1
1
3
3
1
1
1
O-Ring
Screw, Cap
Fitting, Oil Supply - Engine
Fitting, Oil Return - Engine
Hose, Breather - Oil Tank
Clamp, Hose
Insert
Screw, Cap
Cap, Oil Tank (inc. 20)
‹ Seal, Cap - Oil Tank
Clamp, Hose
2007 Jaguar Z1 (EB)
Cam Arm Kit - p/n 4639-217
(inc. 3-5 and 7-8)
Uncalibrated Drive Clutch - p/n 0746-179
DRIVE CLUTCH
(Assembly p/n 0725-565)
0741-371
1
2
3
4
5
6
0746-753
0746-173
0646-372
0646-747
1602-692
0746-788
0746-787
0746-789
7 1623-183
1
1
8
4
8
4
4
4
4
Sheave, Stationary
Sheave, Movable (inc. 3)
‹ Bearing
Pin, Cam Arm
O-Ring
Arm, Cam (inc. 7)
Arm, Cam (inc. 7) (5-9,000 ft Alt.)
Arm, Cam (inc. 7) (Over 9,000 ft Alt.)
‹ Screw, Set
8
9
10
11
12
13
14
15
8048-366
0646-265
0646-266
0746-171
0646-376
0646-140
0746-169
1623-486
4
2
1
1
1
1
1
8
Nut, Lock
Spacer
Spacer
Spider Assembly
Spring, Drive Clutch - Gold
Nut
Cover
Screw, Machine
35
2007 Jaguar Z1 (EB)
DRIVEN CLUTCH
(Assembly p/n 0726-245)
0740-718
1 0748-645
0748-622
1
1
2
3
4
5
6
7
1
1
2
1
1
1
36
0648-433
0648-009
0648-713
0648-774
0648-753
0748-613
Bracket, Torque 48°/40° (inc. 2-3)
Bracket, Torque 36° (inc. 2-3)
(Over 5,000 ft Alt.)
‹ Ring, Snap
‹ Bearing
Seat, Spring - Driven Clutch
Spring, Driven Clutch - Orange
Spacer
Sheave, Stationary (inc. 8-10)
8
9
10
11
12
13
14
15
16
0648-097 6 ‹ Pin, Cam Roller
0648-139 6 ‹ Roller, Cam
8070-224 6 ‹ Pin, Spring
0648-650 1 Retainer, Torque Bracket
0748-617 1 Sheave, Movable
1623-517 9 Screw, Machine
0648-437 1 Seat, Spring
0623-914 18 Screw, Self-Tapping
0648-728 2 Cover, Sheave
2007 Jaguar Z1 (EB)
CYLINDER HEAD ASSEMBLY
0741-382
1
2
3
4
5
6
7
8
9
10
11
12
13
3007-068 1 Head, Cylinder - Assembly (inc. 2-4)
3007-069 8 ‹ Guide, Valve
3007-070 12 ‹ Bolt, Camshaft Housing
3007-071 4 ‹ Pin, Dowel
3007-072 1 Gasket, Cylinder Head
3006-598 1 Bolt, Air-Release
3003-290 1 Gasket, Air-Release Bolt
3007-073 6 Bolt, Cylinder Head
3423-675 6 Washer, Cylinder Head Bolt
3423-098 2 Bolt, Cylinder Head
3007-074 6 Bolt, Stud
3004-326 6 Nut
3003-290 1 Gasket, Oil Plug
14
15
16
17
18
19
20
21
22
23
24
25
26
3423-389
3423-088
3007-075
3007-076
3007-077
3007-078
3423-646
3423-680
3423-043
0217-711
3007-079
3007-236
3004-376
1
2
1
1
1
2
4
4
2
2
1
2
2
Plug, Oil
Pin, Dowel
Fitting, Water Bypass Hose
Cover, Cylinder Head
Gasket, Cylinder Head Cover
Gasket, Cylinder Head Cover
Bolt
Washer
Pin, Dowel
Plug, Spark (CR8EKB)
Bracket, Harness
Coil, Ignition
Bolt, Ignition Coil
37
2007 Jaguar Z1 (EB)
CRANKCASE ASSEMBLY
0741-384
1
2
3
4
5
6
7
8
9
10
11
12
13
14
38
3007-080
3004-822
3007-081
3002-431
3402-444
3004-705
3007-083
3423-352
3402-556
3403-004
3007-084
3007-085
3007-086
3007-087
1
3
1
2
1
1
3
3
6
6
1
1
2
3
Crankcase Assembly (inc. 2)
‹ Pin, Dowel
Bolt, Stud
Bolt, Stud
Gasket, Water Drain Bolt
Bolt, Water Drain
Gasket, Oil Plug
Plug, Oil
Gasket, Oil Plug
Plug, Oil
Gasket, Oil Plug
Plug, Oil
O-Ring, Crankcase
Bolt
15
16
17
18
19
20
21
22
23
24
25
26
27
3007-088 9 Bolt
3007-089 6 Bolt
3004-369 4 Bolt
0693-397 2 Bolt
3004-370 4 Bolt
3007-090 1 Plate, Oil Separator - Right
3007-091 1 Plate, Oil Separator - Left
3007-092 10 Bolt
3004-652 8 Washer
3007-093 1 Fitting, Water Bypass Hose
3402-013 1 Gasket, Water Bypass Hose Fitting
3007-094 2 Jet, Piston Cooling
3423-051 2 O-Ring
2007 Jaguar Z1 (EB)
MAGNETO COVER
0741-385
1
2
3
4
5
6
3007-095 1
3006-598 1
3003-290 1
3007-096 1
3007-097 2
0693-327 18
Cover, Magneto
‹ Bolt, Air-Release
‹ Gasket
Gasket, Magneto Cover
Pin, Dowel - Magneto Cover
Bolt, Magneto Cover
7
8
9
10
11
12
3402-013
3423-180
3402-898
3423-061
3403-106
3007-085
1
1
1
1
1
1
Gasket
Plug, TDC
Plug, Crankshaft Hole
O-Ring
Gasket, Oil Plug
Plug, Oil
39
2007 Jaguar Z1 (EB)
PISTON AND CRANKSHAFT ASSEMBLY
0741-389
1
2
3
4
5
6
7
8
40
3007-103
3007-104
3007-105
3008-529
3007-106
3007-107
3007-108
3007-109
3007-110
3007-111
3007-112
2
2
2
4
2
4
4
4
4
4
4
Piston
Ring Set, Piston
Pin, Piston
Circlip, Piston
Connecting Rod - Assembly (inc. 6-7)
‹ Bolt, Connecting Rod
‹ Pin, Connecting Rod
Bearing, Crankshaft Pin - Green
Bearing, Crankshaft Pin - Black
Bearing, Crankshaft Pin - Brown
Bearing, Crankshaft Pin - Yellow
9 3007-113
10 3007-114
11 3007-115
3007-116
3007-117
3007-119
3007-120
12 3007-121
3007-122
3007-123
13 3007-124
1
1
1
1
1
1
1
6
6
6
1
Crankshaft
Bearing, Crankshaft Thrust - Green
Bearing, Crankshaft Thrust - Red
Bearing, Crankshaft Thrust - Black
Bearing, Crankshaft Thrust - Blue
Bearing, Crankshaft Thrust - Yellow
Bearing, Crankshaft Thrust - White
Bearing, Crankshaft - Green
Bearing, Crankshaft - Black
Bearing, Crankshaft - Brown
Seal, Oil
2007 Jaguar Z1 (EB)
STARTER CLUTCH ASSEMBLY
0741-390
1
2
3
4
3007-125
3007-126
3007-127
3007-128
1
1
1
2
Limiter, Starter Idler Gear
Gear, Starter Idler - No. 2
Clutch, Starter - One-Way
Pin, Starter Idler
5
6
7
8
3007-129
3007-130
3007-131
3007-132
1
6
2
1
Gear, Starter Clutch
Screw, Machine
Spacer, Idler Gear
Spacer, Idler Gear - No. 2
41
2007 Jaguar Z1 (EB)
CRANK BALANCER ASSEMBLY
0741-391
1 3007-133 1
2 3007-134 1
3 3007-135 12
3007-136 12
3007-137 12
42
Balancer, Crank - No.1
Balancer, Crank - No. 2
Bearing, Crank Balancer - Green
Bearing, Crank Balancer - Black
Bearing, Crank Balancer - Brown
4 3007-138
2
Plug, Crank Balancer
2007 Jaguar Z1 (EB)
CAM CHAIN ASSEMBLY
0741-392
1
2
3
4
5
6
7
3007-141
3007-140
3007-139
3007-142
3007-143
3423-204
3007-144
1
1
1
1
2
2
1
Guide, Cam Chain - No. 2
Guide, Cam Chain - No.1
Chain, Drive
Tensioner, Cam Chain
Bolt, Cam Chain Guide/Tensioner
Washer
Adjuster, Tensioner - Assembly (inc. 8-9)
8
9
10
11
12
13
3007-145
3007-146
3007-147
3007-148
3530-047
3004-475
1
1
1
1
1
2
‹ Spring
‹ Ball
Gasket, Tensioner Adjuster
Bolt, Tensioner Adjuster
Washer
Screw, Machine
43
2007 Jaguar Z1 (EB)
CAMSHAFT/VALVE ASSEMBLY
0741-393
1
2
3
4
44
3007-150
3007-151
3402-851
3402-852
3402-853
3402-854
3402-855
3402-856
3402-857
3402-858
3402-859
3402-860
3402-861
3402-862
3402-863
3402-864
3402-865
3402-866
1
1
8
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
Camshaft, Intake
Camshaft, Exhaust
Tappet
Shim, Tappet - 2.30 mm
Shim, Tappet - 2.35 mm
Shim, Tappet - 2.40 mm
Shim, Tappet - 2.45 mm
Shim, Tappet - 2.50 mm
Shim, Tappet - 2.55 mm
Shim, Tappet - 2.60 mm
Shim, Tappet - 2.65 mm
Shim, Tappet - 2.70 mm
Shim, Tappet - 2.75 mm
Shim, Tappet - 2.80 mm
Shim, Tappet - 2.85 mm
Shim, Tappet - 2.90 mm
Shim, Tappet - 2.95 mm
Shim, Tappet - 3.00 mm
5
6
7
8
9
10
11
3402-867
3402-868
3402-869
3402-870
3402-871
3402-872
3402-873
3402-874
3402-875
3402-876
3007-152
3007-153
3007-154
3007-155
0693-281
3007-156
3402-226
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
4
4
8
8
16
8
8
Shim, Tappet - 3.05 mm
Shim, Tappet - 3.10 mm
Shim, Tappet - 3.15 mm
Shim, Tappet - 3.20 mm
Shim, Tappet - 3.25 mm
Shim, Tappet - 3.30 mm
Shim, Tappet - 3.35 mm
Shim, Tappet - 3.40 mm
Shim, Tappet - 3.45 mm
Shim, Tappet - 3.50 mm
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Valve Spring
Cotter, Valve
Seat, Valve Spring
Seal, Valve Stem
2007 Jaguar Z1 (EB)
INTAKE PIPE ASSEMBLY
0741-394
1
2
3
4
3007-157
3007-158
3423-347
3423-726
2
2
4
2
Pipe, Intake
O-Ring
Bolt
Clamp, Intake Pipe
5
6
7
8
3007-159
3007-160
3004-279
3004-326
2
2
6
6
Clamp, Air Silencer
Gasket, Exhaust Pipe
Bolt, Stud
Nut
45
2007 Jaguar Z1 (EB)
OIL PAN ASSEMBLY
0741-388
1
2
3
4
5
6
46
3007-099 1 Gasket, Oil Pan
3007-100 1 Pan, Oil
3423-162 12 Bolt
3423-007 2 Bolt
3402-011 1 Gasket, Oil Drain Plug
3007-101 1 Plug, Oil Drain
7
8
9
10
11
12
3402-556
3403-004
3007-102
3007-092
3007-093
3402-013
1
1
1
7
1
1
Gasket, Oil Plug
Plug, Oil
Plate, Oil Pan
Bolt
Fitting
Gasket
2007 Jaguar Z1 (EB)
OIL PUMP ASSEMBLY
0741-395
1
2
3
4
5
6
7
8
9
3007-161
3423-098
3007-162
3423-307
3423-119
3405-206
3007-163
3007-164
3007-165
1
4
1
2
2
2
2
2
2
Pump, Oil - Feed
Bolt
Pump, Oil - Scavenger
Bolt
Bolt
Pin, Dowel
Seal, Oil
Gear, Driven
Washer, Driven Gear
10
11
12
13
14
15
16
17
3007-166
3423-358
3007-167
3007-168
3007-169
3007-170
3007-171
3007-172
2
2
1
1
1
1
1
1
Pin, Driven Gear
Circlip
Valve, Oil-Relief
Seat, Oil Feed Check Valve
Spring, Oil Feed Check Valve
Ball, Oil Feed Check Valve
Filter, Oil
Strainer, Oil
47
2007 Jaguar Z1 (EB)
OIL COOLER ASSEMBLY
0741-396
1
2
3
4
48
3007-173
3007-174
3007-175
3007-176
1
1
1
1
Bolt, Oil Cooler Union
Cooler, Oil
Washer
O-Ring, Oil Cooler
5 3007-177
6 3006-601
7 3423-424
1
1
4
Hose, Oil Cooler - Inlet
Hose, Oil Cooler - Outlet
Clamp, Hose
2007 Jaguar Z1 (EB)
WATER PUMP ASSEMBLY
0741-397
1
2
3
4
5
3007-178
3007-179
3007-180
3003-615
3402-465
1
1
1
1
1
Pump, Water - Assembly (inc. 2-9)
‹ Impeller/Shaft
‹ Seal, Mechanical
‹ Bearing
‹ Seal, Oil
6
7
8
9
10
3007-181
3423-404
3003-484
3423-403
0693-327
1
1
2
1
2
‹ O-Ring
‹ O-Ring
‹ Screw
‹ E-Ring
Bolt
49
2007 Jaguar Z1 (EB)
WATER HOSE ASSEMBLY
0741-398
1
2
3
4
5
6
7
8
50
3007-182
3003-924
3004-756
3007-183
3007-184
3007-185
3007-186
3007-187
1
1
3
1
1
1
1
1
Thermostat
Cap, Thermostat
Bolt
Hose, Water Inlet
Hose, Water Bypass - No. 1
Hose, Water Bypass - No. 2
Hose, Water Bypass - No. 3
Pipe, Water
9
10
11
12
13
14
15
16
3007-188
3007-189
3008-488
3004-786
3007-190
3007-191
3004-507
3007-079
1
2
3
2
1
1
2
1
Clip, Water Bypass Hose - No. 1
Clip, Water Bypass Hose - No. 3
Clip, Water Bypass Hose
Clamp, Hose
Fitting, Water Inlet Hose
O-Ring
Bolt
Bracket, Harness
2007 Jaguar Z1 (EB)
THROTTLE BODY ASSEMBLY
0741-399
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3007-193
3007-194
3007-195
3007-196
3007-197
3007-198
3007-199
3007-200
3007-201
3007-202
3007-203
3007-204
3007-205
3007-206
3007-207
1
2
2
2
2
1
2
1
1
1
1
1
1
2
1
Body, Throttle - Assembly (inc. 2-18)
‹ Injector, Fuel - Assembly (inc. 3-4)
‹ ‹ O-Ring
‹ ‹ O-Ring
‹ Screw
‹ Rail, Fuel
‹ Clip
‹ Screw, Stop (inc. 9)
‹ ‹ Nut
‹ Sensor, Throttle - Assembly (inc. 11)
‹ ‹ O-Ring
‹ Screw, Torx-Head
‹ Valve, ISC - Kit
‹ Screw
‹ Screw
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3007-208
3007-209
3007-210
3006-588
3006-844
3007-211
3007-212
3007-213
3007-214
3530-047
3007-216
3004-377
3007-218
0623-540
1
2
1
1
1
1
1
1
2
2
1
1
1
2
‹ Joint
‹ Pipe, Rubber
‹ Pipe, Rubber
Sensor, Oxygen
Switch, Oil Pressure
Sensor, Boost
Sensor, Air Pressure
Cover
Sensor, Air/Water Temperature
Gasket, Temperature Sensor
Sensor, Cam Position
Bolt, Cam Position Sensor
Protector, Cam Position Sensor
Cable Tie - Triple
51
2007 Jaguar Z1 (EB)
STARTER MOTOR ASSEMBLY
(Complete Starter Motor Assembly p/n 3007-219)
0741-407
1
2
3
4
5
6
52
3007-230
3007-220
3007-221
3007-222
3007-223
3007-224
1
1
1
1
1
2
Relay, Starter Motor
Housing - Assembly (inc. 3)
‹ Seal, Oil
O-Ring
Brush Assembly
O-Ring
7
8
9
10
11
12
3007-225
3007-226
3007-227
3007-228
3007-229
0693-397
2
1
1
1
1
2
Bolt
Armature Assembly (inc. 9)
‹ Ring, Snap
Plate, Locking
Shim
Screw, Cap
2007 Jaguar Z1 (EB)
MAGNETO ASSEMBLY
0741-409
1
2
3
4
3007-231
3007-232
3007-233
3007-234
1
1
1
1
Stator
Rotor/Flywheel
Bolt
Washer
5
6
7
8
3005-564
3005-524
3007-235
3004-540
3
3
1
1
Screw, Machine
Screw, Machine
Clamp, Lead Wire
Key, Rotor/Flywheel
53
RELATED ITEMS
2007 Jaguar Z1 (EB)
(Model No. S2007JGNEREBG)
4639-606
4639-607
3639-019
4639-382
2257-231
0639-456
Altitude Kit (5-9000 ft)
Altitude Kit (Over 9000 ft)
Cover, Machine (Storage)
Cover, Machine (Premium)
Handbook, Safety (E/F)
Handlebar Muffs
2257-805
2257-553
0652-099
0652-100
3706-372
Manual, Illustrated Parts
Manual, Operator’s
Paint, Hood - Green (1/2 oz)
Paint, Hood - Black (1/2 oz)
Tool Kit
„NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
p/n 2257-805