Firecat 600 EFI Sno Pro

Illustrated
Parts
Manual
Firecat 600 EFI Sno Pro
TM
Model Number S2005F6DEPUSG
Model Number S2005F6DEPUSO
Model Number S2005F6DEPOSR
®
2
0
0
5
TABLE OF CONTENTS
2005 Firecat 600 EFI Sno Pro
(Model No. S2005F6DEPUSG - Green)
(Model No. S2005F6DEPUSO - Orange)
(Model No. S2005F6DEPOSR - International)
SKI AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A-ARM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SHOCK ABSORBER AND SWAY BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FRONT SUSPENSION SHOCK ABSORBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STEERING POST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TIE ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HANDLEBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HYDRAULIC BRAKE CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
GEARCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SLIDE RAIL AND TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IDLER WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
REAR SUSPENSION FRONT ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REAR SUSPENSION FRONT ARM SHOCK ABSORBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REAR SUSPENSION REAR ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REAR SUSPENSION REAR ARM SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FRONT FRAME AND FOOTREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
HOOD AND WINDSHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CONSOLE AND SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
BELLY PAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BELT GUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GAS TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SEAT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
COOLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ENGINE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EXHAUST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
AIR SILENCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
OIL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CYLINDER AND HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CRANKCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PISTON AND CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
REED VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
THROTTLE BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
WATER PUMP AND THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SERVOMOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
RELATED ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
„ NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2005 model year.
2004 Arctic Cat Inc.
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Printed September 2004
2005 Firecat 600 EFI Sno Pro
SKI AND SPINDLE ASSEMBLY
0739-733
1 1703-109
2 2603-377
0603-624
2603-383
3 2603-456
2603-457
4 1703-501
5 0603-621
6 1703-720
2
2
2
2
1
1
2
4
1
1703-721
1
0603-158
0603-083
1623-010
0603-647
8005-584
4
4
2
4
2
7
8
9
10
11
Ski, Plastic - Black
Handle, Plastic - Green
Handle, Plastic - Black (Orange)
Handle, Plastic - Red (International)
Wearbar - Right
Wearbar - Left
Saddle, Ski - Platinum (inc. 5)
‹ Insert, Ski Saddle
Spindle, Steering - Right - Platinum
(inc. 7-14)
Spindle, Steering - Left - Platinum
(inc. 7-14)
‹ Bearing
‹ Bearing
‹ Fitting, Grease
‹ Insert, Spindle
‹ Screw, Cap
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
0623-796
1603-203
1603-977
0603-034
6611-004
0623-831
8048-366
8017-581
0603-036
0623-552
0123-458
0623-728
0123-296
8047-486
8048-426
8020-143
8020-135
2
6
2
2
2
2
4
4
2
2
2
4
2
8
4
2
2
‹ Ring, Retaining
‹ Washer, Thrust
‹ Arm, Steering
Axle, Spindle
Decal, “AWS” - Spindle
Cap, Spindle
Nut, Lock
Screw, Machine
Damper, Ski
Screw, Cap
Pin, Cotter
Washer
Nut, Lock
Nut, Lock
Nut, Lock
Screw, Cap
Screw, Cap
1
2005 Firecat 600 EFI Sno Pro
A-ARM ASSEMBLY
0739-769
1 1703-668
1703-669
2 1603-895
3 1703-094
4 0603-083
5 0623-952
6 0623-664
7 1603-563
8 8048-486
9 0603-864
2
1
1
8
2
8
2
2
2
8
2
A-Arm, Lower - Right - Platinum (inc. 2)
A-Arm, Lower - Left - Platinum (inc. 2)
‹ Bearing
A-Arm, Upper - Platinum (inc. 4)
‹ Bearing
Screw, Cap
Washer
Axle, Inner - Upper Arm
Nut, Lock
Tube, Axle
10
11
12
13
14
15
16
17
18
8020-230
0623-044
2603-305
2606-886
1623-009
8040-546
1603-616
8026-232
6611-224
6611-225
4
4
4
2
2
2
4
2
2
2
Screw, Cap
Washer
Axle, Inner - Lower Arm
Brace, Lower A-Arm
Screw, Cap
Nut, Lock
Axle, Powder Metal
Screw, Cap
Decal, A-Arm (Green)
Decal, A-Arm (Orange)
2005 Firecat 600 EFI Sno Pro
SHOCK ABSORBER AND SWAY BAR ASSEMBLY
0739-770
1
2
3
4
5
6
7
8
1703-684
2603-324
8048-486
1603-023
0623-991
8020-232
0603-648
1703-616
2
1
8
4
2
2
2
1
Shock, Ski
Pump, Air - Shock
Nut, Lock
Sleeve, Shock
Washer
Screw, Cap
Spacer, Shock Mount
Sway Bar
9
10
11
12
13
14
15
1603-211
2603-307
8020-226
8020-225
1603-002
8048-426
8002-137
2
2
2
2
2
4
4
Bearing
Arm, Sway Bar
Screw, Cap
Screw, Cap
Link, Sway Bar
Nut, Lock
Screw, Cap
3
2005 Firecat 600 EFI Sno Pro
FRONT SUSPENSION SHOCK ABSORBER
(Complete Shock Absorber p/n 1703-684)
0739-777 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
4
2603-327
2603-326
2603-418
0603-955
1603-209
2603-411
2603-415
2603-333
2604-796
1604-315
1603-940
0603-386
0603-540
0603-335
0603-338
0603-340
0603-343
1
1
1
4
2
1
1
1
1
1
1
1
1
2
2
1
2
Cap, Air Valve
Valve, Air
End Cap, Shock
Bushing, Shock
Sleeve, Shock
Body, Shock - Upper
Rod, Shock
Cap Assembly
Kit, Seal/Cap Rebuild
Ball, Bleed
Screw
Bumper, Internal
Washer, Top Out
Valve, 0.800 x 0.010 in.
Valve, 0.900 x 0.010 in.
Valve, 1.000 x 0.008 in.
Valve, 1.100 x 0.008 in.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
*
*
0603-346 4 Valve, 1.250 x 0.008 in.
0603-331 1 Valve, 0.700 x 0.008 in.
0603-336 1 Valve, 0.900 x 0.006 in.
0603-349 1 Valve, 1.300 x 0.008 in.
2603-309 1 Piston, 0.093 in. - Orifice
0603-344 1 Valve, 1.100 x 0.010 in.
0603-341 1 Valve, 1.000 x 0.010 in.
0603-389 1 Washer, Backup
0603-301 1 Nut, Cap
2603-413 1 Body, Shock - Lower
2603-417 1 Piston, Floating
2603-337 1 Ball, Air Valve
2603-338 1 Screw, Set
1604-428 1 Plug, Rubber - Valve
2603-429 1 Decal, Shock
2639-149 AR Oil, Shock - 6 qt Case
4639-012 AR Fluid, Float Shock - 8 oz
2005 Firecat 600 EFI Sno Pro
STEERING POST ASSEMBLY
0738-645 *Optional
1 0705-961
2 0605-513
0605-491
0605-512
0605-514
3 0705-355
4 0605-676
5 0623-872
6 0605-649
7 0605-576
8 8017-581
9 8040-426
1
1
1
1
1
2
2
8
1
2
2
2
Post, Steering
Riser, Handlebar - 4.44 in.
Riser, Handlebar - 5.44 in.*
Riser, Handlebar - 6.44 in.*
Riser, Handlebar - 2.44 in.*
Cap, Adjusting Block - Upper
Cap, Adjusting Block - Lower
Screw, Cap
Plate, Retaining
Block, Mounting - Steering Post
Screw, Machine
Nut, Lock
10
11
12
13
14
15
16
17
18
19
20
8048-366
8004-225
0623-025
0605-504
0623-294
0605-672
0123-917
0605-511
0623-044
0705-947
8017-402
4
1
3
1
1
1
1
1
2
1
2
Nut, Lock
Screw, Cap
Nut, Lock
Ball Joint, Tie Rod - Right
Nut, Hex - Right
Tube, Tie Rod
Nut, Hex - Left
Ball Joint, Tie Rod - Left
Washer
Stop, Steering Post
Screw, Machine
5
2005 Firecat 600 EFI Sno Pro
TIE ROD ASSEMBLY
0739-679
1
2
3
4
5
6
7
8
9
6
0705-397
0623-954
0623-955
0605-635
0623-956
8005-584
1705-045
0605-607
1623-176
1
4
2
2
2
2
1
2
2
Shaft, Steering
Washer, Thrust
Washer, Thrust
Arm, Shaft
Snap Ring
Screw, Cap
Shaft, Idler
Ball Joint, Tie Rod - Left
Screw, Cap
10
11
12
13
14
15
16
17
18
0605-673
0123-917
0623-294
0605-608
0623-957
0605-605
0605-312
0605-606
1606-079
2
3
3
2
2
1
1
1
2
Tube, Tie Rod - Spindle
Nut, Hex - Left
Nut, Hex - Right
Ball Joint, Tie Rod - Right
Screw, Cap
Ball Joint, Tie Rod - Left
Tube, Tie Rod
Ball Joint, Tie Rod - Right
Plug
2005 Firecat 600 EFI Sno Pro
CONTROL ASSEMBLY
0739-778 *Not a Service Part
1 0609-632
2
3
4
5
6
7
8
9
10
11
12
13
0609-576
0609-611
0609-615
0609-612
0609-633
0609-604
0609-501
0609-036
0609-040
0609-577
0609-654
1639-963
1
1
1
1
2
1
4
2
2
1
1
1
1
Control, Throttle - Assembly
(inc. 2-6 and two No. 7)
‹ Control, Housing Half (inc. 3-5)
‹ ‹ Clip, Retaining
‹ ‹ Plate
‹ ‹ Screw, Self-Tapping
‹ Control, Switch Half
‹ Screw, Machine
Seal, Throttle Lever
Washer
E-Ring
Axle, Lever - Throttle
Lever, Throttle
Tool, Removal - Kit - Throttle Cable
14 0609-623
15 0617-248
16 0609-628
17
18
19
20
21
22
23
24
25
26
1
1
1
Element, Thumbwarmer
Pad, Insulator
Control, Stop Switch/Warmer - Assembly
(inc. two No. 7 and 17-24)
0609-636 1 ‹ Control, Warmer Half (inc. 18-21)
0609-605 1 ‹ ‹ Screw, Machine
0609-573 1 ‹ ‹ Knob, Handwarmer
0609-606 1 ‹ ‹ Screw, Machine
0609-572 1 ‹ ‹ Knob, Thumbwarmer
0609-635 1 ‹ Control, Stop Switch Half (inc. 23-24)
0609-607 2 ‹ ‹ Screw, Machine
*
1 ‹ ‹ Switch, Stop
0123-788 AR Cable Tie - 8 in.
0687-155 1 Cable, Throttle
7
2005 Firecat 600 EFI Sno Pro
HANDLEBAR ASSEMBLY
0737-720
1 0705-417
2 1606-442
2606-400
3 0609-626
0609-627
8
1
1
1
1
1
Handlebar
Grip, Handlebar - Right
Grip, Handlebar - Left
Element, Handwarmer - Right
Element, Handwarmer - Left
4 1705-038
5 0619-926
1
1
Wrap, Handlebar Pad (inc. 5)
‹ Foam, Handlebar Pad
2005 Firecat 600 EFI Sno Pro
HYDRAULIC BRAKE CONTROL ASSEMBLY
0738-179 *Not a Service Part **Not Illustrated
1
2
3
4
5
6
7
8
9
1602-450
0702-644
1623-027
0623-056
0602-740
0602-741
0602-742
0623-506
0623-613
1
1
1
1
1
1
1
2
2
Brake Assembly (inc. 2-14)
‹ Lever, Brake
‹ Screw, Lever Mounting
‹ Nut, Lock
‹ Reservoir
‹ Gasket, Cover
‹ Cover, Reservoir
‹ Screw, Cover
‹ Screw, Machine
10
11
12
13
14
**
15
16
17
0602-587 1 ‹ O-Ring
*
1 ‹ Master Cylinder
8052-212 2 ‹ Washer, Lock - Internal Tooth
0623-432 2 ‹ Screw, Master Cylinder Mounting
0602-907 1 ‹ Clamp, Master Cylinder
0638-315 AR Fluid, Brake - High Temperature
0609-629 1 Switch, Dimmer/Brakelight
0609-637 1 Spring Assembly, Dimmer/Brakelight
1602-643 1 Brakeline, Hydraulic
9
2005 Firecat 600 EFI Sno Pro
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES
0739-783 *Not a Service Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
10
0728-131
1602-783
1602-759
1602-315
1602-791
1602-480
1602-656
1623-378
1602-355
0702-529
0702-666
8047-426
8020-131
0123-788
0648-442
0648-443
0726-196
1623-072
1623-275
0648-714
0648-715
0648-716
1
2
1
1
1
1
1
1
1
1
1
10
1
1
AR
AR
1
1
1
AR
AR
AR
Track Drive Assembly (inc. 2-4)
‹ Sprocket, Drive
‹ Driveshaft
‹ Collar
Insert, Driveshaft
Spacer, Brake Caliper
Disc, Brake
Screw, Cap
Nut, Retaining
Plate, Mounting - Gearcase
Gearcase Assembly
Nut, Lock
Screw, Cap
Cable Tie - 7.5 in.
Washer
Washer
Clutch, Driven
Washer
Screw, Cap
Washer
Washer
Washer
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0648-441
0648-440
8017-676
0702-655
1623-359
1602-671
0402-165
*
0602-729
1602-464
1602-461
1602-669
0702-563
1602-466
1602-467
1602-458
0602-590
*
1602-462
1602-463
1602-456
1
1
1
1
4
4
4
1
1
1
2
2
1
4
1
1
1
1
2
2
1
O-Ring
Adjuster, Sheave
Screw, Machine
Caliper, Brake - Assembly (inc. 24-40)
‹ Bolt, Carriage - Ribbed
‹ Screw, Cap
‹ Washer
‹ Housing
‹ O-Ring, Housing
‹ Pin, Retaining - Brake Pad
‹ Piston
‹ O-Ring
‹ Pad, Brake - Set (inc. 33-34)
‹ ‹ Clip, Anti-Rattle
‹ ‹ Clip, Hairpin
‹ Fitting, Bleed
‹ Fitting, Adapter
‹ Housing
‹ Bearing
‹ Sleeve, Driveshaft
‹ Ring, Retaining
2005 Firecat 600 EFI Sno Pro
GEARCASE ASSEMBLY
(Complete Gearcase Assembly p/n 0702-666)
0739-741 *Not Illustrated
1
2
3
4
5
6
7
8
9
10
11
12
0702-660
1602-344
1602-345
1602-766
1602-213
0623-293
0630-176
1623-343
0702-675
1602-318
1602-745
0702-693
1
1
2
1
1
1
1
1
1
1
1
1
Gearcase (inc. 2-6)
‹ Seal, Oil
‹ Pin, Dowel
‹ Seal, Oil
‹ O-Ring
‹ Plug, Gearcase
Sensor, Speedometer
Clip, Retaining
Gear, Ring - 76T (inc. 10-11)
‹ Bearing
‹ Retainer, Magnet
Shaft, Input - 62T (inc. one No. 13)
13
14
15
16
17
18
19
20
21
*
1602-340
1602-349
1602-731
0702-707
2
1
1
1
‹ Bearing
Gear, Planetary - 5 Pinion
Ring, Retaining - Planetary Gear
Gear, Transfer - 58T/34T
(inc. one No. 13 and 17)
1602-348 1 ‹ Bearing
0702-684 1 Cover, Gearcase (inc. 19-20)
1602-341 1 ‹ Bearing
1602-342 1 ‹ Seal, Oil
1623-075 11 Screw, Machine
4639-025 AR Fluid, Gearcase - Case
11
2005 Firecat 600 EFI Sno Pro
SLIDE RAIL AND TRACK ASSEMBLY
(Complete Skid Frame Assembly p/n 7998-042)
0739-771
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
12
2604-887 2 Rail, Formed
0604-930 5 Axle, Inner
1623-248 10 Screw, Cap
2604-281 1 Spacer
8002-043 2 Screw, Cap
8050-217 4 Washer
2604-842 2 End Cap, Slide Rail
8047-366 8 Nut, Lock
0123-859 2 Screw, Machine
2604-543 2 Wearstrip, Slide Rail
0123-767 2 Rivet, Solid
0104-631 2 Pad, Shock
0123-766 2 Nut, Push
8020-132 4 Screw, Cap
2604-593 4 Bracket, Mounting - Front Arm
16
17
18
19
20
21
22
23
24
25
26
27
28
29
8048-426 4 Nut, Lock
8060-633 4 Rivet
0604-967 4 Bracket, Retaining
0604-918 2 Pad, Shock
8005-676 2 Screw, Cap
0623-044 2 Washer
2604-860 2 Block, Rear Arm Coupler
2604-046 2 Bushing, Rear Arm Coupler
8041-486 2 Nut, Lock
0704-352 2 Adjuster, Track
8002-042 4 Screw, Cap
1602-503 1 Track Assembly (inc. 28-29)
1602-134 34 ‹ Clip, Guide
1602-269 68 ‹ Clip, Wear
2005 Firecat 600 EFI Sno Pro
IDLER WHEEL ASSEMBLY
0739-830
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
8002-232 6 Screw, Cap
0623-664 8 Washer
1604-837 6 Wheel, Idler (inc. 4-5)
1604-847 10 ‹ Bearing, Wheel
0623-946 10 ‹ Ring, Retaining
2604-579 6 Block, Mounting - Idler Wheel
8048-486 14 Nut, Lock
8020-224 6 Screw, Cap
1623-037 2 Screw, Cap
8050-272 2 Washer
1604-793 2 Spacer
0623-912 2 Washer
1604-792 1 Axle, Steel
8047-490 2 Nut, Lock
1604-209 1 Axle, Steel
0704-994 1 Pivot, Shock (inc. 17-19)
1623-010 1 ‹ Fitting, Grease
1623-011 1 ‹ Washer, Grease Fitting
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
0603-083
2604-109
2604-378
2604-515
8050-282
8020-229
2604-874
1604-810
1604-839
2604-881
2604-635
2604-760
1623-249
1604-952
2604-890
8051-277
8042-486
1623-354
2
2
2
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
‹ Bearing
Spacer
Block, Slide
Slide, Spring
Washer
Screw, Cap
Axle, Rear
Spacer
Wheel, Idler (inc. 4-5)
Bushing, Adjuster
Bushing, Adjuster
Wheel, Idler (inc. 4-5)
Screw, Cap
Cap, Idler Wheel
Spacer
Washer, Lock
Nut
Screw, Cap
13
2005 Firecat 600 EFI Sno Pro
REAR SUSPENSION FRONT ARM ASSEMBLY
0739-860
1
2
3
4
5
6
7
8
9
10
14
1704-312
0604-889
8047-490
8002-228
0104-629
8020-228
8002-041
0623-875
2604-836
8047-366
1
8
2
2
4
2
2
6
2
4
Arm, Front Suspension (inc. 2)
‹ Bushing
Nut, Lock
Screw, Cap
Spacer, Front Arm
Screw, Cap
Screw, Cap
Washer
Strap, Limiter
Nut, Lock
11
12
13
14
15
16
17
18
19
20
8002-045
0623-044
8040-486
1704-308
1603-890
8020-227
1603-531
8048-486
0704-936
0604-790
2
2
2
1
1
1
1
1
1
1
Screw, Cap
Washer
Nut, Lock
Shock Absorber, Front Arm
Retainer, Spring
Screw, Cap
Axle, Shock
Nut, Lock
Spring, Compression
Cover, Shock
2005 Firecat 600 EFI Sno Pro
REAR SUSPENSION FRONT ARM SHOCK ABSORBER
(Complete Shock Absorber p/n 1704-308)
0739-772
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0604-625
2604-872
2604-812
2604-815
0603-540
0603-347
0603-335
0603-338
0603-881
0603-882
0603-891
2604-412
0603-883
0603-344
0603-341
0603-389
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
1
Eyelet, Shock
Rod, Shock
Cap, Shock
Kit, Seal/Rebuild
Washer, Top Out
Valve, 1.250 x 0.010 in.
Valve, 0.800 x 0.010 in.
Valve, 0.900 x 0.010 in.
Valve, 1.000 x 0.012 in.
Valve, 1.100 x 0.012 in.
Valve, 1.300 x 0.012 in.
Piston, 0.055 in. - Orifice
Valve, 1.250 x 0.012 in.
Valve, 1.100 x 0.010 in.
Valve, 1.000 x 0.010 in.
Washer, Backup
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
0603-301 1
2604-816 1
1604-316 1
1604-425 1
2604-840 1
2604-841 1
2603-245 2
2603-246 1
2603-475 1
2604-873 1
2604-817 1
0703-341 1
1604-318 1
0624-097 1
2604-415 1
2639-149 AR
Nut, Lock
Piston, Floating
Screw, Relief (inc. 20)
‹ O-Ring
Nut, Spring Adjuster
Nut, Locking - Spring Adjuster Nut
Ring, Retaining
Guide, Spring
Decal, Shock
Body, Shock
End Cap, Shock - Assembly (inc. 28-29)
‹ Valve, Pressure (inc. 29)
‹ ‹ O-Ring
Screw, Machine
Sleeve, Shock Eyelet
Oil, Gas Shock - 6 qt Case
15
2005 Firecat 600 EFI Sno Pro
REAR SUSPENSION REAR ARM ASSEMBLY
0739-851
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1704-005
1604-100
2604-147
1623-010
1704-019
1623-011
8047-490
2604-664
2604-663
8050-272
1623-037
1623-086
8048-486
2604-370
1604-204
1604-205
16 0623-138
16
1
2
2
3
1
1
1
2
1
1
1
1
3
1
1
1
2
Arm, Idler (inc. 2-3 and two No. 4)
‹ Bushing, Flared
‹ Bearing
‹ Fitting, Grease
Arm, Rear (inc. one No. 4 and 6)
‹ Washer, Grease Fitting
Nut, Lock
Bushing, Rear Arm
Tube, Axle
Washer
Screw, Cap
Screw, Cap
Nut, Lock
Axle, Steel
Block, Spring Adjuster - Right
Block, Spring Adjuster - Left
Ring, Retaining
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2604-143
0107-598
0123-798
2604-379
0704-934
0704-935
0623-044
8051-277
8002-226
2604-139
1623-219
0704-361
2604-531
1604-139
8041-486
8020-234
1704-362
2
2
2
2
1
1
3
2
3
1
1
2
4
3
1
1
1
Wheel, Idler (inc. 18-19)
‹ Bearing
‹ Ring, Retaining
Sleeve, Spring
Spring, Suspension - Right
Spring, Suspension - Left
Washer
Washer, Lock
Screw, Cap
Axle, Inner Carriage
Screw, Cap
Link, Rear Shock
Axle, Link
Sleeve, Shock
Nut, Lock
Screw, Cap
Shock Absorber - Rear Arm
2005 Firecat 600 EFI Sno Pro
REAR SUSPENSION REAR ARM SHOCK ABSORBER
(Complete Shock Absorber p/n 1704-362)
0739-776
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0604-893
1604-222
2604-223
2604-622
2604-627
2604-880
2604-530
2604-466
0603-338
0603-341
0603-350
2604-647
2604-631
0603-334
0603-337
2604-645
1
4
2
1
1
1
1
1
1
1
1
1
5
1
1
1
Eyelet, Shock
Bushing, Shock
Sleeve, Eyelet
Rod, Shock
Cap, Shock
Kit, Seal/Rebuild
Screw
Washer, Top Out
Valve, Shock 0.900 x 0.010 in.
Valve, Shock 1.000 x 0.010 in.
Valve, Shock 1.300 x 0.010 in.
Valve, Shock 1.425 x 0.010 in.
Valve, Shock 1.600 x 0.010 in.
Valve, Shock 0.800 x 0.008 in.
Valve, Shock 0.900 x 0.008 in.
Piston, 0.055 in. - Orifice
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2604-633 1
2604-632 1
0603-891 1
0603-882 1
0603-881 1
0603-886 1
0603-885 1
0603-389 1
0603-301 1
2604-886 1
2604-889 1
2604-621 1
0703-341 1
1604-318 1
0624-097 1
2639-149 AR
Valve, Shock 1.425 x 0.015 in.
Valve, Shock 1.425 x 0.012 in.
Valve, Shock 1.300 x 0.012 in.
Valve, Shock 1.100 x 0.012 in.
Valve, Shock 1.000 x 0.012 in.
Valve, Shock 0.900 x 0.015 in.
Valve, Shock 0.800 x 0.015 in.
Washer, Backup
Nut
Piston, Floating
Decal, Shock
Body, Shock
Valve, Pressure - Assembly (inc. 30)
‹ O-Ring
Screw, Machine
Oil, Gas Shock - 6 qt Case
17
2005 Firecat 600 EFI Sno Pro
FRONT FRAME AND FOOTREST ASSEMBLY
0739-784
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
0707-959 1 Chassis - Assembly (inc. 2-9)
1623-019 2 ‹ Bolt, Carriage - Ribbed
1623-020 1 ‹ Bolt, Carriage - Ribbed
1623-359 1 ‹ Bolt, Carriage - Ribbed
0675-161 4 ‹ Bearing
0607-657 6 ‹ Bushing, Lower A-Arm Mount
0607-656 2 ‹ Bushing, Upper A-Arm Mount
1623-010 2 ‹ Fitting, Grease
0623-581 1 ‹ Insert
8017-580 10 Screw, Machine
3606-742 1 Brace, Side Plate
0623-943 5 Washer, Cup
8047-366 5 Nut, Lock
0608-364 1 Mount, Engine
0608-432 1 Guide, Rope
8017-400 1 Screw, Machine
3606-634 2 Support, Side Plate
8017-581 1 Screw, Machine
19 1623-115 2 Screw
20 3606-466 1 Footrest - Right
3606-467 1 Footrest - Left
21 0607-772 1 Bracket, Support - Footrest - Right
0607-773 1 Bracket, Support - Footrest - Left
22 1623-241 6 Rivet
23 0623-282 AR Rivet
24 2706-151 2 Plate, Backing
25 0623-341 6 Rivet
26 0706-371 AR Trim
27 1623-130 6 Rivet
28 3606-178 2 Bumper
29 1623-018 2 Screw, Self-Tapping
30 2706-789 1 Brace, Side Plate
31 1623-171 1 Clip
32 8041-246 1 Nut, Lock
33 8048-366 2 Nut, Lock
2005 Firecat 600 EFI Sno Pro
HOOD AND WINDSHIELD ASSEMBLY
0739-833
1 1718-641
1718-659
1
1
1718-651
1
2 1718-666
1718-638
1
1
1718-637
1
1623-026
0623-847
4611-496
3611-611
5611-998
5611-999
8 5611-950
5611-951
6611-210
6611-211
5611-986
5611-987
9 5611-954
5611-955
6611-214
6611-215
5611-990
5611-991
10 5611-958
5611-959
6611-218
6611-219
5611-994
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5611-995
1
3
4
5
6
7
Hood w/Decals - Green (inc. 2-12)
Hood w/Decals - Orange (inc. 2-12)
(Orange)
Hood w/Decals - Red (inc. 2-12)
(International)
‹ Hood w/o Decals - Green (inc. 3-5)
‹ Hood w/o Decals - Orange (inc. 3-5)
(Orange)
‹ Hood w/o Decals - Red (inc. 3-5)
(International)
‹ ‹ Pin, Clevis
‹ ‹ Clip, Hairpin
‹ ‹ Decal, Warning - General and Brake
‹ Decal, “Made In U.S.A.” - Domed
‹ Decal, Console - Right
‹ Decal, Console - Left
‹ Decal, Hood - Lower Right
‹ Decal, Hood - Lower Left
‹ Decal, Hood - Lower Right (Orange)
‹ Decal, Hood - Lower Left (Orange)
‹ Decal, Hood - Lower Right (International)
‹ Decal, Hood - Lower Left (International)
‹ Decal, Hood - Upper Right
‹ Decal, Hood - Upper Left
‹ Decal, Hood - Upper Right (Orange)
‹ Decal, Hood - Upper Left (Orange)
‹ Decal, Hood - Upper Right (International)
‹ Decal, Hood - Upper Left (International)
‹ Decal, Hood - Vent - Upper Right
‹ Decal, Hood - Vent - Upper Left
‹ Decal, Hood - Vent - Upper Right (Orange)
‹ Decal, Hood - Vent - Upper Left (Orange)
‹ Decal, Hood - Vent - Upper Right
(International)
‹ Decal, Hood - Vent - Upper Left
(International)
11 5611-960
5611-961
6611-220
6611-221
5611-996
5611-997
12 3611-187
13 1718-654
1718-662
1718-656
14 2706-031
15 6611-001
16 5611-944
5611-945
6611-206
6611-207
5611-980
5611-981
17 2606-007
18 2606-801
19 3606-150
20 1623-052
21 2606-726
22 0623-302
23 0616-032
24 0623-902
25 0124-054
26 0623-845
27 3606-458
3606-582
3606-460
28 0623-544
29 0617-466
30 0123-394
1
1
1
1
1
‹ Decal, Hood - Vent - Lower Right
‹ Decal, Hood - Vent - Lower Left
‹ Decal, Hood - Vent - Lower Right (Orange)
‹ Decal, Hood - Vent - Lower Left (Orange)
‹ Decal, Hood - Vent - Lower Right
(International)
1 ‹ Decal, Hood - Vent - Lower Left
(International)
1 ‹ Decal, “Arctic Cat” - Hood
1 Cover, Hood - Black (inc. 14-17)
1 Cover, Hood - Black (inc. 14-17) (Orange)
1 Cover, Hood - Black (inc. 14-17)
(International)
1 ‹ Cover, Hood w/o Decals
1 ‹ Decal, Cover - Center
1 ‹ Decal, Cover - Right
1 ‹ Decal, Cover - Left
1 ‹ Decal, Cover - Right (Orange)
1 ‹ Decal, Cover - Left (Orange)
1 ‹ Decal, Cover - Right (International)
1 ‹ Decal, Cover - Left (International)
1 ‹ Foil, Protective
2 O-Ring
1 Screen, Hood
2 U-Nut
2 Cable, Hood
4 Screw, Self-Tapping
4 O-Ring
4 Screw, Machine
4 Snap Cap w/Washer
4 Nut, Expansion
1 Windshield
1 Windshield (Orange)
1 Windshield (International)
2 Plug
1 Foam, Hood
14 Clip, Retaining
19
2005 Firecat 600 EFI Sno Pro
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES
0739-834
1
2
3
4
1686-008 1 Harness, Main
1686-115 1 Harness, Hood
0123-788 AR Cable Tie - 8 in.
0609-530 1 Lens/Reflector - Headlight - Right (inc. 5)
0609-531 1 Lens/Reflector - Headlight - Left (inc. 5)
5 0609-251 4 ‹ Bulb, Headlight
6 0623-360 2 Spring, Adjuster
7 1623-025 2 Insert
20
8
9
10
11
12
13
14
15
1623-137
1623-024
0620-292
0620-281
0620-280
0630-182
8020-045
8048-366
2
2
1
1
4
1
1
1
Clip, Hairpin
Screw, Adjuster
Tachometer/Speedometer (inc. 11-12)
‹ Bracket, Retaining
‹ Nut w/Washer
Regulator, Voltage
Screw, Cap
Nut, Lock
2005 Firecat 600 EFI Sno Pro
CONSOLE AND SWITCH ASSEMBLY
0739-835
1 3606-348
2 1623-129
3 0609-651
4
*
1
5
1
1
Console
Screw, Self-Tapping
Switch, Ignition (inc. 4)
‹ Key
5
6
7
8
0609-113
0123-899
0609-450
1612-287
1
1
1
2
Nut, Retaining
Washer, Ignition Switch
Spacer, Ignition Switch
Bumper, Molded
*Key is coded to switch; see dealer to
determine part number.
21
2005 Firecat 600 EFI Sno Pro
BELLY PAN ASSEMBLY
0739-933
1 3606-574 1 Belly Pan - Right - Green
3606-576 1 Belly Pan - Right - Orange (Orange)
2606-646 1 Belly Pan - Right - Black (International)
2 3606-915 1 Belly Pan - Left - Green
3606-919 1 Belly Pan - Left - Orange (Orange)
3606-913 1 Belly Pan - Left - Black (International)
3 0617-462 1 Foam, Belly Pan
4 8061-708 12 Rivet
5 3606-914 1 Panel, Access - Driven Clutch - Green
3606-918 1 Panel, Access - Driven Clutch - Orange
(Orange)
3606-912 1 Panel, Access - Driven Clutch - Black
(International)
6 0606-526 2 Reflector, Front - Amber
7 0623-269 4 Clip, Retaining
8 3606-568 1 Panel, Access - Drive Clutch - Green
3606-570 1 Panel, Access - Drive Clutch - Orange
(Orange)
2606-650 1 Panel, Access - Drive Clutch - Black
(International)
9 8017-581 8 Screw, Machine
10 8050-217 8 Washer
11 8040-366 4 Nut, Lock
12 0623-797 8 Screw, Self-Tapping
13 1623-031 6 Screw, Self-Tapping
22
14 3606-502 1 Belly Pan, Center - Green
3606-751 1 Belly Pan, Center - Orange (Orange)
3606-578 1 Belly Pan, Center - Red (International)
15 0623-784 18 Screw, Self-Tapping
16 2606-911 1 Screen, Belly Pan - Center
17 3606-503 1 Bumper, Front - Green
3606-752 1 Bumper, Front - Orange (Orange)
3606-579 1 Bumper, Front - Red (International)
18 1623-030 2 Nut, Speed
19 3606-050 1 Pin, Resonator Mounting
20 2606-624 2 Strap, Hold-Down
21 1612-603 1 Seal, Exhaust
22 1612-686 1 Deflector, Exhaust
23 8061-508 8 Rivet
24 8061-710 2 Rivet
25 6611-202 1 Decal, Belly Pan - Right
6611-203 1 Decal, Belly Pan - Left
6611-204 1 Decal, Belly Pan - Right (Orange)
6611-205 1 Decal, Belly Pan - Left (Orange)
6611-002 1 Decal, Belly Pan - Right (International)
6611-003 1 Decal, Belly Pan - Left (International)
26 5611-982 1 Decal, Belly Pan - Front - Right
(International)
5611-983 1 Decal, Belly Pan - Front - Left (International)
2005 Firecat 600 EFI Sno Pro
BELT GUARD ASSEMBLY
0738-895
1
2
3
4
5
6
7
0607-757
0623-855
0607-659
1611-565
3611-969
8048-366
8040-426
1
1
1
1
1
1
1
Guard, Belt
Screw, Shoulder
Strap, Hold-Down
Decal, Warning - Belt Guard
Decal, “ACT - Roller Driven Clutch”
Nut, Lock
Nut, Lock
8
9
10
11
12
13
8050-252
1623-046
8017-672
0707-582
0617-450
5611-862
1
1
1
2
1
1
Washer
Washer, Rubber
Screw, Machine
Retainer, Drive Belt
Foam, Belt Guard
Decal, Spring Adjustment
23
2005 Firecat 600 EFI Sno Pro
GAS TANK ASSEMBLY
0739-836
1
2
3
4
0770-628
1670-447
1670-511
1670-523
1
1
1
1
5 0623-427
4
24
Tank, Gas (inc. 2-4)
‹ Cap, Gas Tank (inc. 3)
‹ ‹ Seal, Tank Cap
‹ Gauge, Fuel - Assembly w/Gasket
(Press-Fit)
U-Nut
6
7
8
9
10
11
6611-523
8047-366
8011-041
0123-765
8041-366
8048-366
1
7
2
4
2
2
Decal, Clutching Chart
Nut, Lock
Bolt, Carriage
Washer, Cup
Nut, Lock
Nut, Lock
2005 Firecat 600 EFI Sno Pro
FUEL PUMP ASSEMBLY
0738-987
1
2
3
4
5
6
7
8
9
10
1670-421
1670-412
1670-536
1670-532
1670-533
1670-535
1670-476
1670-475
1670-534
1670-479
1
2
1
1
1
1
1
1
1
1
Pump, Fuel - Assembly (inc. 2-13)
‹ Screw
‹ Regulator, Pressure
‹ O-Ring, Regulator
‹ O-Ring, Regulator
‹ Grommet
‹ O-Ring
‹ Nut, Fuel Pump Fitting
‹ Grommet
‹ Washer, Sealing - Threaded
11
12
13
14
15
16
17
18
19
1670-478 1 ‹ Washer
1670-477 1 ‹ Nut, Mounting
1670-579 1 ‹ Retainer, Wire
0610-563 4 Clamp, Hose
0610-075 AR Hose, Gasline - 10 ft
1670-618 1 Pickup, Fuel
1670-617 1 Pickup, Fuel
0623-373 2 Clamp, Hose
0716-558 AR Conduit, Flexible - 10 ft
25
2005 Firecat 600 EFI Sno Pro
SEAT ASSEMBLY
0739-754
1 7998-079
7998-093
1
1
7998-081
1
2 2706-715
2706-718
2706-717
1
1
1
26
Complete Seat Assembly (inc. 2-6)
Complete Seat Assembly (inc. 2-6)
(Orange)
Complete Seat Assembly (inc. 2-6)
(International)
‹ Cover, Seat
‹ Cover, Seat (Orange)
‹ Cover, Seat (International)
3
4
5
6
7
8
0717-196 1 ‹ Foam, Seat - Upper
0624-528 AR ‹ Staple
0617-438 1 ‹ Foam, Seat - Lower
2606-907 1 ‹ Base, Seat
8048-366 1 Nut, Lock
0623-875 1 Washer, Cup
2005 Firecat 600 EFI Sno Pro
TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY
0739-782 *Optional
1 1718-777
2 3606-780
1
1
3606-781
1
3 2706-234
2706-235
4 0623-072
0123-418
0623-806
8060-506
5 8060-686
6 3606-818
7 1623-022
8 8060-484
9 2606-938
10 8040-246
11 8017-399
12 0411-647
13 0617-455
14 0623-204
15 0609-229
1
1
AR
AR
AR
AR
8
2
6
8
1
2
2
2
1
2
1
Tunnel Assembly (inc. 2-6)
‹ Bracket, Suspension Mounting Right - Rear
‹ Bracket, Suspension Mounting Left - Rear
‹ Plate, Backing - Right
‹ Plate, Backing - Left
‹ Rivet
‹ Rivet
‹ Rivet
‹ Rivet*
‹ Rivet
‹ Bracket, Support
Screw, Self-Tapping
Rivet
Protector, Wiring Harness
Nut, Lock
Screw, Machine
Decal, Reflector - Red
Foam, Rear Heat Exchanger
Screw, Machine
Lens, Taillight
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
0609-230
0609-624
0109-460
1623-023
3606-292
1623-109
8048-366
8017-581
8017-577
0623-363
1623-242
3606-461
5611-852
5611-853
0617-456
6611-524
6611-526
6611-525
0617-495
8002-220
8047-486
2606-007
1
1
1
2
1
4
2
2
1
1
2
1
1
1
1
2
2
2
2
2
2
3
Taillight w/Socket Assembly
Housing, Taillight
Bulb, Taillight
Nut, Speed
Bumper, Rear
Screw, Self-Tapping
Nut, Lock
Screw, Machine
Screw, Machine
Nut, Speed
Washer
Snowflap w/Decals (inc. 28-29)
‹ Decal, Warning - Towing (French)
‹ Decal, Warning - Towing (English)
Foam, Rear Heat Exchanger
Decal, Tunnel
Decal, Tunnel (Orange)
Decal, Tunnel (International)
Foam, Tunnel
Screw, Cap
Nut, Lock
Foil, Protective
27
2005 Firecat 600 EFI Sno Pro
COOLING ASSEMBLY
0739-756
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
28
2706-703
2706-702
3706-001
1623-229
0610-567
8041-246
8017-397
8060-484
1623-405
1623-061
3606-349
0606-268
0123-788
0623-063
0610-538
0124-045
0610-015
0610-016
1
1
1
7
2
2
2
6
4
2
1
1
AR
1
AR
1
AR
AR
Heat Exchanger - Left Tube
Heat Exchanger - Right Tube
Heat Exchanger, Rear
Clamp, Hose
Hose, Coolant - Rear Heat Exchanger
Nut, Lock
Screw, Machine
Rivet
Rivet
Screw, Self-Tapping
Tank, Coolant
Cap, Filler Neck
Cable Tie - 8 in.
Clamp, Hose
Hose, Vent - 25 ft
Clamp, Hose
Hose, Vent - 100 ft
Hose, Vent - 25 ft
18
19
20
21
22
23
8048-366
1623-092
0610-571
0610-573
1623-418
0610-648
1
2
1
1
1
1
24 1623-186
25 0610-634
1
1
26
27
28
29
30
31
32
1
2
1
1
1
1
1
1623-187
0623-540
3606-834
8017-305
8042-182
0617-492
0617-498
Nut, Lock
Clamp, Hose
Hose, Coolant - Right Tube/Coolant Tank
Hose, Coolant - Coolant Tank/Engine
Clamp, Hose
Hose, Coolant - Engine/Front Heat
Exchanger
Clamp, Hose
Hose, Coolant - Front Heat Exchanger/
Left Tube
Clamp, Hose
Cable Tie - Triple
Protector, Hose
Screw, Machine
Nut
Foam, Rear Heat Exchanger
Foam, Front Heat Exchanger
2005 Firecat 600 EFI Sno Pro
ENGINE AND RELATED PARTS
0739-839
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0662-406 1 Engine, AJ60L3 w/o EFI Components
0636-363 1 Handle, Recoil
0606-885 1 Cap, Recoil Handle
0608-388 1 Bracket, Engine Mounting - Right
8020-136 1 Screw, Cap
8408-820 6 Screw, Cap
8047-426 3 Nut, Lock
1670-328 1 Foil, Protective
0623-373 5 Clamp, Hose
0610-076 AR Hose, Coolant - 10 ft
0610-581 3 Clamp, Hose
1670-596 1 Y-Fitting
0619-776 AR Conduit, Flexible - 5 ft
0623-987 2 Washer
0708-430 1 Bracket, Engine Mounting - Left
(inc. 16 and two No. 17)
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0608-430
1623-128
0608-407
0623-765
0608-397
0608-431
0645-410
0725-439
0627-034
0623-210
0623-804
0608-396
8042-486
0608-394
8020-220
1
8
1
2
1
1
1
1
1
1
1
1
1
1
1
‹ Spacer, Torque Bumper
‹ Screw, Self-Tapping
Plate, Reinforcement
Screw, Self-Tapping
Plate, Reinforcement
Bumper, Torque
Damper, Clutch
Clutch, Drive
Belt, Drive
Washer, High Collar
Bolt, Clutch
Bumper, Torque
Nut
Tube, Torque Bumper
Screw, Cap
29
2005 Firecat 600 EFI Sno Pro
EXHAUST ASSEMBLY
0739-723
1 1712-111 1
2 1712-112 1
3 0624-526 AR
0624-541 AR
4 1612-178 3
5 1612-590 1
6 1612-574 1
7 1612-804 1
8 1612-805 1
30
Chamber, Expansion - Assembly (inc. 2-8)
‹ Chamber, Expansion
‹ Tie, Perforated Band - 5 ft
‹ Tie, Perforated Band - 25 ft
‹ Spring, Exhaust
‹ Packing, Expansion Chamber - Upper
‹ Cover, Expansion Chamber - Upper
‹ Cover, Expansion Chamber - Lower
‹ Packing, Expansion Chamber - Lower
9
10
11
12
13
14
15
16
1712-104
0612-820
1612-014
1612-323
1712-022
0612-471
1612-685
0612-668
1
3
1
1
1
5
1
1
Manifold, Exhaust
Spring, Exhaust
Gasket, Exhaust
Gasket, Exhaust - Tailpipe
Resonator
Spring, Extension
Brace, Resonator
Spring, Extension
2005 Firecat 600 EFI Sno Pro
AIR SILENCER ASSEMBLY
0738-749
1
2
3
4
5
6
7
0770-620
1670-473
1670-621
1670-514
1623-132
1623-031
3606-146
1
1
1
1
2
1
1
Silencer, Air - Assembly (inc. 2-3)
‹ Intake, Air
‹ Silencer, Air
Connector, Air-Intake
Clamp, Air-Intake Connector
Screw, Self-Tapping
Hold-Down, Air Silencer
8
9
10
11
12
13
1623-204
1670-584
0623-165
5611-619
3611-403
3002-964
2
1
2
1
1
1
Screw, Self-Tapping
Boot, Air Silencer
Clip, Retaining
Decal, ECU
Decal, Fuel Designation
Clamp, Wire
31
2005 Firecat 600 EFI Sno Pro
OIL TANK ASSEMBLY
0739-767
1
2
3
4
5
6
7
8
9
10
32
1670-673
1670-325
1670-324
0609-683
0609-639
0609-237
1670-365
0109-733
4611-532
0623-063
1
1
1
1
1
1
1
1
1
1
Tank, Oil (inc. 2-3)
‹ Grommet
‹ Fitting, Elbow
Sensor, Low Oil - Assembly (inc. 5-6)
‹ Switch, Oil Sensor w/Harness
‹ Seal, Grommet - Oil Sensor
Cap, Oil Tank (inc. 8)
‹ Seal, Cap - Oil Tank
Decal, Oil Tank
Clamp, Hose
11 0610-015 AR Hose, Oil - 100 ft
0610-016 AR Hose, Oil - 25 ft
12 2606-129 1 Cover, Servomotor
13 8017-584 2 Screw, Cap
14 8048-366 2 Nut, Lock
15 0124-045 1 Clamp, Hose
16 0716-558 AR Loom, Protective - 10 ft
17 1623-390 1 Clamp
18 0123-903 1 Cable Tie - 11.5 in.
2005 Firecat 600 EFI Sno Pro
Cam Arm Kit - p/n 3639-599
(inc. 3-5 and 7-8)
Uncalibrated Drive Clutch - p/n 0746-140
DRIVE CLUTCH
(Assembly p/n 0725-439)
0738-469
1
2
3
4
5
6
0646-683
0746-142
0646-372
0646-747
1602-692
0746-671
0746-694
0746-669
7 1623-183
1
1
6
3
6
3
3
3
3
Sheave, Stationary
Sheave, Movable (inc. 3)
‹ Bearing
Pin, Cam Arm
O-Ring
Arm, Cam (inc. 7)
Arm, Cam (inc. 7) (5-9,000 ft Alt.)
Arm, Cam (inc. 7) (Over 9,000 ft Alt.)
‹ Screw, Set
8
9
10
11
12
13
14
15
8048-366
0646-377
0746-115
0646-229
0646-140
0746-113
8051-212
1623-085
3
1
1
1
1
1
6
6
Nut, Lock
Spacer
Spider Assembly
Spring, Drive Clutch - Yellow/White
Nut
Cover
Washer, Lock - Spring
Screw, Machine
33
2005 Firecat 600 EFI Sno Pro
DRIVEN CLUTCH
(Assembly p/n 0726-196)
0739-780
1
2
3
4
5
6
7
8
0748-595
0648-433
0648-009
1623-074
0648-439
0648-732
0648-720
0648-733
0648-448
9 0748-599
34
1
1
1
3
1
1
1
1
1
1
Cover, Torque Bracket (inc. 2-3)
‹ Ring, Snap
‹ Bearing
Screw, Machine
Adjuster, Spring
Spring, Driven Clutch - Green
Spacer
Bracket, Torque 46°/38°
Bracket, Torque 36° (Over 5,000 ft Alt.)
Sheave, Stationary (inc. 10-12)
10
11
12
13
14
15
16
17
18
0648-097 6 ‹ Pin, Cam Roller
0648-139 6 ‹ Roller, Cam
8070-224 6 ‹ Pin, Spring
0648-688 1 Retainer, Torque Bracket
0748-591 1 Sheave, Movable
1623-258 6 Screw, Machine
0648-437 1 Seat, Spring
0623-914 18 Screw, Self-Tapping
0648-728 2 Cover, Movable Sheave
2005 Firecat 600 EFI Sno Pro
CYLINDER AND HEAD ASSEMBLY
739-379A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3006-642 1 Head, Cylinder
0217-709 2 Plug, Spark (BR9EYA)
3006-544 1 Bolt
3006-496 1 Hook, Engine
3006-538 12 Bolt
3003-227 12 O-Ring
3003-335 2 O-Ring
3006-490 2 O-Ring
3005-747 1 Holder, Exhaust Valve Cable
3004-491 4 Nut
3004-279 6 Bolt, Stud
3004-326 6 Nut
3006-516 2 Gasket, Exhaust
3006-643 2 Cylinder
3006-493 1 Gasket, Cylinder
3004-975 4 Pin, Dowel
3005-847 4 Bolt, Stud
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3006-644
3006-321
3006-329
3006-495
3005-860
3006-484
3005-983
3006-436
3006-425
3004-442
3005-226
3005-744
3005-808
3006-689
3006-322
3005-846
2
4
2
2
2
2
2
2
2
4
2
4
1
2
2
4
Valve, Exhaust
Pin, Exhaust Valve Dowel
Gasket, Exhaust Valve
Plate, Exhaust Valve
Stopper, Exhaust Valve
Spring
Pin, Exhaust Valve Stopper
Gasket, Exhaust Valve Cover
Cover, Exhaust Valve
Bolt
O-Ring
Bolt
Clamp
Cable, Exhaust Valve
Seal, Oil
Bolt
35
2005 Firecat 600 EFI Sno Pro
CRANKCASE ASSEMBLY
0739-363
1
2
3
4
5
6
36
3006-924 1 Crankcase (inc. 2-7)
3006-488 10 ‹ Bolt
3004-376 1 ‹ Bolt
3006-650 1 ‹ Bolt
3004-442 1 ‹ Bolt
3003-647 1 ‹ Bushing
7
8
9
10
11
3005-206
3006-549
3006-498
3006-547
3006-548
2
2
1
2
2
‹ Pin, Dowel
Bolt
Case, Magneto
Pin, Dowel
Bolt
2005 Firecat 600 EFI Sno Pro
PISTON AND CRANKSHAFT
0739-361
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3006-645
3006-004
3005-304
3006-501
3008-500
3008-503
3006-718
3005-308
3004-147
3008-504
3006-489
3006-551
3008-495
3006-503
3006-719
3004-372
3006-505
2
2
4
2
4
2
1
2
2
2
1
1
2
1
2
6
1
Piston Set (inc. 2-3)
‹ Ring Set, Piston
‹ Circlip, Piston
Pin, Piston
Washer
Bearing
Crankshaft Assembly (inc. 8-24)
‹ Connecting Rod
‹ Washer, Crank Pin Bearing
‹ Bearing
‹ Washer
‹ Bearing
‹ Shim
‹ Crankshaft - Right
‹ Balancer, Crankshaft
‹ Screw
‹ Wheel, Crankshaft
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3005-508
3008-421
3006-508
3006-519
3006-504
3006-506
3006-540
3006-552
3003-759
3003-658
3003-359
3004-540
3003-367
3005-909
3004-760
3006-520
3423-300
2
2
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
‹ Ring, Middle Crank Seal
‹ Bearing
‹ Race, Middle Crank Seal
‹ Gear, Oil Pump Drive
‹ Crankshaft - Middle
‹ Crankshaft - Left
‹ Bearing
Spacer, Oil Seal
Seal, Oil
Pin, Alignment
C-Ring
Key
Seal, Oil
Seal, Mechanical - Water Pump
Seal, Water/Oil Pump
Gear, Driven - Oil Pump
Shim, Oil Pump Shaft
37
2005 Firecat 600 EFI Sno Pro
REED VALVE ASSEMBLY
0739-369
1
2
3
4
5
38
3006-510 2 Valve, Reed - Assembly (inc. 2-4)
3006-553 4 ‹ Stopper
3005-878 4 ‹ Valve, Reed
3004-506 16 ‹ Screw
3005-879 2 Gasket, Reed Valve
6
7
8
9
3006-527 2 Pipe, Intake
3004-463 2 Clamp
3004-376 12 Bolt
3002-964 1 Clamp, Wire
2005 Firecat 600 EFI Sno Pro
THROTTLE BODY ASSEMBLY
0739-367
1
2
3
4
5
3006-721
3006-517
3006-060
3423-166
3006-723
1
1
2
4
1
Body, Throttle - Assembly Q (inc. 2-7)
‹ Pipe, Delivery
‹ Injector, Fuel - Assembly Q
‹ Screw
‹ Hose
6 3004-193
7 3005-692
2
1
8 3006-514
1
‹ Clamp, Hose
‹ O-Ring Set
(inc. All Throttle Body O-Rings)
Rod, Control - Oil Pump
39
2005 Firecat 600 EFI Sno Pro
OIL PUMP
0739-371
1
2
3
4
5
6
7
40
3006-906
3008-030
3005-884
3005-126
3003-661
3402-009
3004-346
1
1
1
1
1
8
4
Pump, Oil
O-Ring
Retainer, Oil Pump Input Shaft
O-Ring
Union
Gasket
Bolt
8
9
10
11
12
13
14
3008-037
3005-357
3003-217
3004-893
3008-035
3005-032
3005-696
6
1
3
2
2
2
1
Clamp, Hose
Hose
Valve, Check
Bolt
Hose, Oil
Protector, Hose
Clamp
2005 Firecat 600 EFI Sno Pro
WATER PUMP AND THERMOSTAT
0739-372
1
2
3
4
5
6
7
3006-942
3006-356
3005-899
3005-697
3003-426
3003-431
3003-432
1
1
2
1
1
1
1
Cover, Water Pump
O-Ring, Water Pump Cover
Pin, Dowel
Impeller, Water Pump
Bolt
Washer
Gasket
8
9
10
11
12
13
14
3004-009
3006-521
3006-324
3004-341
3006-914
3006-913
3004-512
4
1
2
6
1
1
3
Circlip
Hose, Water Inlet
Clamp
Bolt
Cap, Thermostat
Thermostat
Bolt
41
2005 Firecat 600 EFI Sno Pro
RECOIL STARTER
0739-364 *Not a Service Part
1
2
3
4
5
6
7
42
3006-915
3003-179
3002-921
3006-457
*
*
*
1
1
1
1
1
1
1
Starter Assembly (inc. 2-10)
‹ Roller, Starter
‹ Spring
‹ Ratchet Set (inc. 5-7)
‹ ‹ Spring, Friction
‹ ‹ Washer
‹ ‹ Spring, Return
8
9
10
11
12
13
3006-475
3006-456
3006-889
3004-383
3006-522
3004-705
1
1
1
4
1
3
‹ Plate, Friction
‹ Nut
‹ Rope, Starter
Screw, Cap
Pulley, Starter
Screw, Cap
2005 Firecat 600 EFI Sno Pro
MAGNETO
0739-373
1
2
3
4
5
6
7
3004-378
3006-524
3006-943
3004-338
3006-523
3005-524
3005-987
4
1
1
1
1
3
1
Bolt
Base, Stator - Plate
Stator
Bolt
Rotor/Flywheel
Bolt
Washer
8
9
10
11
12
13
14
3004-362
3006-476
3004-706
3003-972
3006-453
3005-960
3005-775
1
1
3
1
1
1
1
Washer, Lock
Bolt
Screw
Clamp, Sensor
Sensor, Ignition Timing
Plate, Stator Lead Wire
Grommet, Stator Lead Wire
43
2005 Firecat 600 EFI Sno Pro
ELECTRICAL
0739-412
1
2
3
4
5
44
3006-692
3006-367
3005-387
3006-728
3006-725
1
2
1
1
1
Coil, Ignition - Assembly
Cap, Spark Plug
Clamp
Sensor, Temperature
Sensor, Coolant
6
7
8
9
3005-233
3006-930
3005-908
3005-237
1
1
1
1
Washer, Coolant Sensor
ECU Q
Cap, Rubber
Cable Tie
2005 Firecat 600 EFI Sno Pro
SERVOMOTOR ASSEMBLY
0739-377
1 3006-699
2 3005-661
1
1
Servomotor
Pulley, Controller
3 3006-700
1
Nut
45
RELATED ITEMS
2005 Firecat 600 EFI Sno Pro
(Model No. S2005F6DEPUSG - Green)
(Model No. S2005F6DEPUSO - Orange)
(Model No. S2005F6DEPOSR - International)
3639-996
3639-997
3639-019
3639-653
3639-943
2257-231
3639-718
0639-456
2257-126
2257-085
2639-477
Altitude Kit (5-9000 ft)
Altitude Kit (Over 9000 ft)
Cover, Machine (Storage)
Cover, Machine (Deluxe)
Electric Start Kit
Handbook, Safety (E/F)
Handlebar Bag
Handlebar Muffs
Manual, Illustrated Parts
Manual, Operator’s (E/F)
Mirror (Right or Left)
0652-100
0652-099
0652-105
0652-024
2639-582
3639-700
3639-722
3639-715
3639-692
2639-601
Paint, Hood - Black (1/2 oz)
Paint, Hood - Green (1/2 oz)
Paint, Hood - Orange (1/2 oz)
Paint, Metal - Black
Skid Plate (Black)
Tank Jacket - Gray Trim
Trunk Bag
Windshield, Storage Bag
Windshield, High
Windscreen, Low - Chrome
„NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
p/n 2257-126