440 Sno Pro - Mera Fritid

Illustrated
Parts
Manual
440 Sno Pro
®
Model Number S2005ACBPRUSG
Model Number S2005ACBPROSG (International)
Model Number S2005ACAMOUSG (Modified Race Sled)
2
0
0
5
TABLE OF CONTENTS
2005 440 Sno Pro
(Model No. S2005ACBPRUSG) (Model No. S2005ACBPROSG - International)
(Model No. S2005ACAMOUSG - Modified Race Sled)
SKI AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
A-ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SHOCK ABSORBER AND SWAY BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FRONT SUSPENSION SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STEERING POST ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TIE ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONTROL ASSEMBLY (Modified Race Sled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HANDLEBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HYDRAULIC BRAKE CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DRIVE/DROPCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SLIDE RAIL AND TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IDLER WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REAR SUSPENSION FRONT ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REAR SUSPENSION SHOCK ABSORBER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REAR SUSPENSION FRONT ARM SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
REAR SUSPENSION REAR ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
REAR SUSPENSION REAR ARM SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
FRONT FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
COMPLETE CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FOOTREST AND STEERING SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HOOD AND WINDSHIELD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
HOOD AND WINDSHIELD ASSEMBLY (Modified Race Sled) . . . . . . . . . . . . . . . . . . . . . . . . 24
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . 25
TIMING RESISTOR AND WIRING ASSEMBLY (Modified Race Sled) . . . . . . . . . . . . . . . . . . 26
CONSOLE AND SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BELLY PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BELT GUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GAS TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . 32
COOLING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ENGINE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EXHAUST ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AIR SILENCER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
AIR SILENCER ASSEMBLY (Modified Race Sled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
PARTS LIST (Modified Race Sled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CYLINDER AND HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CRANKCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PISTON AND CRANKSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
REED VALVE ASSEMBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WATER PUMP/WATER MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SERVOMOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ALTERNATE CARBURETOR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
RELATED ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
„ NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and
are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined
part numbers are new for the 2005 model year.
2004 Arctic Cat Inc.
Printed October 2004
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
2005 440 Sno Pro
SKI AND SPINDLE ASSEMBLY
0740-142
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
10
11
2603-590
2603-589
0623-928
0623-927
1623-455
0623-925
1703-808
1703-809
2603-481
0603-083
1623-010
0603-647
2
2
4
8
2
2
1
1
4
4
2
4
Ski
Handle, Plastic - Black
Nut, Hex
Washer, Flat
Screw, Cap
Screw, Cap
Spindle, Steering - Right - Green (inc. 8-11)
Spindle, Steering - Left - Green (inc. 8-11)
‹ Bearing
‹ Bearing
‹ Fitting, Grease
‹ Insert, Spindle
Ref. Part No.
12 0603-034
13 0702-747
14 6611-630
6611-631
15 0623-831
16 1603-960
17 1703-875
18 1623-433
19 1623-434
20 0623-929
21 8040-545
22 1603-513
Qty. Description
2
2
1
1
2
2
2
1
2
4
2
4
Axle, Spindle
Spring, Return
Decal, “AWS” - Spindle - Right
Decal, “AWS” - Spindle - Left
Cap, Spindle
Damper, Ski
Plate, Damper
Kit, Hardware (inc. 19-22)
‹ Screw, Cap
‹ Washer, Flat
‹ Nut, Hex
‹ Insert, Ski Saddle
1
2005 440 Sno Pro
A-ARM ASSEMBLY
0740-181
Ref. Part No. Qty. Description
1 1703-546
1703-547
2 1603-895
3 1703-542
4 0603-083
5 0623-952
6 1623-415
7 1603-563
8 8047-486
9 0603-864
2
1
1
8
2
8
2
2
2
8
2
A-Arm, Lower - Right - Green (inc. 2)
A-Arm, Lower - Left - Green (inc. 2)
‹ Bearing
A-Arm, Upper - Green (inc. 4)
‹ Bearing
Screw, Cap
Washer
Axle, Inner - Upper Arm
Nut, Lock
Tube, Axle
Ref. Part No.
10
11
12
13
14
15
16
17
18
19
1623-403
0623-044
2603-305
2606-886
6611-634
1623-009
8040-546
1603-616
8026-232
8050-282
Qty. Description
4
4
4
2
2
2
2
4
2
2
Screw, Cap
Washer
Axle, Inner - Lower Arm
Brace, Lower A-Arm
Decal, Lower A-Arm
Screw, Cap
Nut, Lock
Axle, Powder Metal
Screw, Cap
Washer, Flat
2005 440 Sno Pro
SHOCK ABSORBER AND SWAY BAR ASSEMBLY
0740-180 *Not Illustrated
Ref. Part No. Qty. Description
1 1703-790
1703-791
2 8020-232
3 2603-485
4 1603-423
5 2604-698
6 8047-486
7 0214-025
8 1703-827
1
1
2
2
8
8
6
2
1
Shock, Ski - Right
Shock, Ski - Left
Screw, Cap
Spacer, Shock Mount
Spacer
O-Ring
Nut, Lock
Clamp, Hose
Sway Bar - 0.313 in.
Ref. Part No.
9
10
11
12
13
14
15
16
*
1603-211
0603-917
8002-136
8048-426
1603-414
8020-226
8020-224
8041-486
2603-324
Qty. Description
2
2
4
4
2
2
2
2
1
Bearing
Arm, Sway Bar
Screw, Cap
Nut, Lock
Link, Sway Bar
Screw, Cap
Screw, Cap
Nut, Lock
Pump, Air-Shock
3
2005 440 Sno Pro
FRONT SUSPENSION SHOCK ABSORBER
0740-185
(Complete Shock Absorber p/n 1703-790 Right; p/n 1703-791 Left)
Ref. Part No. Qty. Description
1 2603-512
2603-513
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
4
2603-326
2603-506
1604-318
2603-503
2603-514
2603-529
1604-315
1603-940
2603-327
1604-664
2604-714
2603-411
2603-509
2603-510
2603-524
2603-523
2603-522
2603-507
2603-516
0603-540
0603-348
0603-337
0603-349
0603-350
0603-893
2603-531
0603-343
0603-332
0603-344
1 Cap, Air Sleeve - Right (inc. 2-7 and one
No. 8)
1 Cap, Air Sleeve - Left (inc. 2-7 and one
No. 8)
1 ‹ Valve, Air
1 ‹ O-Ring
1 ‹ O-Ring
1 ‹ O-Ring
1 ‹ Knob, Damping Adjust
1 ‹ Spring, Rebound
2 ‹ Ball, Bleed
1 Screw
1 Cap, Valve
2 Bearing, Spherical
4 Ring, Snap
1 Sleeve, Shock - Assembly
1 Decal, Shock
1 Decal, Maximum Pressure Warning
1 Bearing - Assembly
1 Shaft, Shock - Assembly
2 Guide, Spring
1 Spring
1 Rod, Damping Adjust
1 Washer, Top Out
1 Valve, Shock 1.300 x 0.006 in.
1 Valve, Shock 0.900 x 0.008 in.
5 Valve, Shock 1.300 x 0.008 in.
2 Valve, Shock 1.300 x 0.010 in.
1 Valve, Shock 1.000 x 0.004 in.
1 Piston, Damping
1 Valve, Shock 1.100 x 0.008 in.
1 Valve, Shock 0.700 x 0.010 in.
1 Valve, Shock 1.100 x 0.010 in.
Ref. Part No.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
Qty. Description
0603-888 4
0603-887 2
0603-341 1
0603-338 1
0603-335 1
0603-389 1
0603-301 1
2603-508 1
2604-950 1
2603-505 1
2604-943 1
2603-528 1
2603-504 1
2604-969 1
1604-316 1
2603-515 1
2603-584 1
2603-525 1
0604-992 1
0703-341 1
0624-097 1
0603-975 1
2603-499 1
2603-500 2
2603-501 4
2603-526 1
0603-331 1
2603-502 1
2603-527 1
2603-498 1
2639-905 AR
Valve, Shock 1.100 x 0.015 in.
Valve, Shock 1.000 x 0.015 in.
Valve, Shock 1.000 x 0.010 in.
Valve, Shock 0.900 x 0.010 in.
Valve, Shock 0.800 x 0.010 in.
Washer, Backup
Nut, Cap
Body, Shock
Fitting, Elbow
Hose, Swivel
Fitting, Elbow
Housing, Damping Adjust
O-Ring
Piston, Internal Floating - Assembly
Screw, Relief w/O-Ring
Reservoir
Decal, Shock - Reservoir
End Cap, Shock - Assembly
Ring, Retaining
Valve, Pressure
Screw, Machine
O-Ring
Valve, Shock 0.500 x 0.006 in.
Valve, Shock 0.600 x 0.010 in.
Valve, Shock 0.700 x 0.010 in.
Piston, Damping
Valve, Shock 0.700 x 0.008 in.
O-Ring
Cartridge, Damping Adjust
Rebuild Kit
Oil, Gas Shock - 6 qt Case
2005 440 Sno Pro
STEERING POST ASSEMBLY
0740-162 *Optional
Ref. Part No. Qty. Description
Ref. Part No.
1 1705-061
2 0605-779
0605-838
3 0705-355
4 0605-676
5 0623-872
6 1606-079
7 1623-397
8 0605-722
9 0605-576
10 1705-115
11 1705-069
12 8047-426
13 1705-088
14 0607-844
15 0623-985
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
1
1
2
2
8
2
2
1
2
1
1
2
2
1
1
Post, Steering
Riser, Handlebar - 4.4 in.
Riser, Handlebar - 5.4 in.*
Cap, Adjusting Block - Upper
Cap, Adjusting Block - Lower
Screw, Cap
Plug, Hole
Screw, Cap
Plate, Retaining
Block, Mounting - Steering Post
Plate, Adjustment Block
Block, Adjustment
Nut, Lock
Stop, Steering Post
Support, Steering - Machined
Washer
0623-025
0607-860
8020-049
8047-366
1623-022
1705-097
0605-787
1623-396
0709-072
0709-055
0623-338
0123-985
8020-039
1705-110
0605-816
Qty. Description
1
2
2
4
2
1
2
4
1
1
1
2
2
1
1
Nut, Lock
Support, Strap
Screw, Cap
Nut, Lock
Screw, Self-Tapping
Plate, Mounting - Steering Post
Plate, Nut - Steering Support
Screw, Cap
Tether Switch Assembly (inc. 25-26)
‹ Tether Assembly (inc. 26)
‹ ‹ Screw, Self-Tapping
Washer, Lock - Internal Tooth
Screw, Cap
Housing w/Bearing
Axle, Bearing Housing
5
2005 440 Sno Pro
TIE ROD ASSEMBLY
0740-164
Ref. Part No. Qty. Description
1
2
3
4
1705-086
0605-807
1623-400
1705-083
2
2
3
1
5 0605-808
6 0605-803
7 1705-082
2
4
1
8
9
10
11
12
6
8047-486
1623-365
0605-804
8047-366
0606-654
3
3
3
3
2
Shaft, Steering (inc. 2)
‹ Bearing
Screw, Cap
Link, Steering - Bottom (inc. one No. 5 and
two No. 6)
‹ Insert, Steering
‹ Insert, Steering
Link, Steering - Top (inc. one No. 5 and
two No. 6)
Nut, Lock
Screw, Machine
Spacer
Nut, Lock
Plug
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Qty. Description
0623-954 2 Washer, Thrust
0605-806 2 Spacer
0623-955 10 Washer, Thrust
8020-226 2 Screw, Cap
0605-788 2 Rod, End - Right
8047-486 2 Nut, Lock
0123-917 2 Nut, Hex - Left
0605-798 2 Tube, Tie Rod - Spindle
0623-294 2 Nut, Hex - Right
0605-607 2 Ball Joint, Left
1623-394 2 Screw, Cap
0605-785 2 Arm, Shaft
0623-956 2 Snap Ring
8005-584 2 Screw, Cap
2005 440 Sno Pro
CONTROL ASSEMBLY
0740-220
Ref. Part No. Qty. Description
1
2
3
4
5
6
0605-383 1 Block, Mounting - Throttle Lever - Front
0605-384 1 Block, Mounting - Throttle Lever - Rear
8005-494 2 Screw, Cap
0123-231 1 Ring, Retaining
0123-788 AR Cable Tie - 8 in.
0609-481 1 Lever, Throttle
Ref. Part No.
7
8
9
10
11
0609-317
0609-038
0623-773
0687-191
0623-464
Qty. Description
1
2
2
1
2
Axle, Lever - Throttle
Seal, Throttle Lever
Nut, Push
Cable, Throttle (inc. 11)
‹ Nut, Locking - Throttle Cable
7
2005 440 Sno Pro
CONTROL ASSEMBLY (Modified Race Sled)
0740-221
Ref. Part No. Qty. Description
1
2
3
4
5
8
0605-383 1
0605-384 1
8005-494 2
0123-231 1
0123-788 AR
Block, Mounting - Throttle Lever - Front
Block, Mounting - Throttle Lever - Rear
Screw, Cap
Ring, Retaining
Cable Tie - 8 in.
Ref. Part No.
6
7
8
9
10
0609-481
0609-317
0609-038
0623-773
0687-190
Qty. Description
1
1
2
2
1
Lever, Throttle
Axle, Lever - Throttle
Seal, Throttle Lever
Nut, Push
Cable, Throttle
2005 440 Sno Pro
HANDLEBAR ASSEMBLY
0739-077
Ref. Part No. Qty. Description
1
2
3
4
5
1705-042
0705-978
2606-400
1606-442
0609-644
0609-645
6 0609-646
1
1
1
1
1
1
1
Handlebar Assembly (inc. 2-5)
‹ Handlebar
‹ Grip, Handlebar - Left
‹ Grip, Handlebar - Right
‹ Element, Handwarmer - Right
‹ Element, Handwarmer - Left
Element, Thumbwarmer
Ref. Part No.
7
8
9
10
11
12
Qty. Description
0617-248 1
1705-056 1
0619-926 1
0609-471 1
0609-643 1
0123-788 AR
Pad, Insulator
Wrap, Handlebar Pad
Foam, Handlebar Pad
Switch, Stop
Switch, Timing
Cable Tie - 7 in.
9
2005 440 Sno Pro
HYDRAULIC BRAKE CONTROL ASSEMBLY
0739-256 *Not a Service Part **Not Illustrated
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
10
0602-943
1602-740
0623-430
0623-056
0602-740
0602-741
0602-742
0623-506
0623-613
1
1
1
1
1
1
1
2
2
Brake Assembly (inc. 2-14)
‹ Lever, Brake
‹ Screw, Lever Mounting
‹ Nut, Lock
‹ Reservoir
‹ Gasket, Cover
‹ Cover, Reservoir
‹ Screw, Cover
‹ Screw, Machine
Ref. Part No.
10
11
12
13
14
**
15
16
Qty. Description
0602-587 1 ‹ O-Ring
*
1 ‹ Master Cylinder
8052-212 2 ‹ Washer, Lock - Internal Tooth
0623-432 2 ‹ Screw, Master Cylinder Mounting
0602-907 1 ‹ Clamp, Master Cylinder
0638-315 AR Fluid, Brake - High Temperature
0609-648 1 Switch, Taillight
1602-488 1 Brakeline, Hydraulic
2005 440 Sno Pro
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES
0740-171 *Not a Service Part
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21 0648-709
22 0616-032
23 0726-197
0726-210
24 0123-019
25 8002-138
26 1602-639
27 8005-679
28 8050-272
29 0602-590
30
*
31 0602-729
32 0602-583
33 0602-708
34 0602-707
35
*
36 0702-229
37 0602-706
0728-118
1602-727
1602-530
0702-412
1602-601
0630-180
8047-426
8020-315
1602-795
1602-199
1602-812
0702-771
1602-114
1602-233
1602-367
8005-402
3606-581
0630-167
0623-118
0623-119
20 0123-053
1
2
1
1
1
1
3
2
1
1
1
1
1
1
1
2
2
2
1
1
1
Track Drive Assembly (inc. 2-5)
‹ Sprocket, Drive
‹ Driveshaft
‹ Plate, Flange
‹ Bearing, 1 in. w/o Lock Collar
Regulator, Voltage
Nut, Lock
Screw, Cap
Disc, Brake
O-Ring
Key
Shaft, Driven (inc. 13-15)
‹ Collar, Hub - Brake Disc
‹ Bearing, 1 in. w/o Lock Collar
‹ Spacer
Screw, Cap
Bracket, Speed Sensor
Magnet, Disc
Washer**
Washer**
Washer**
Qty. Description
1
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
1
Shaft, Stub
O-Ring
Clutch, Driven
Clutch, Driven (Modified Race Sled)
Washer
Screw, Cap
Caliper, Brake - Assembly (inc. 27-37)
‹ Screw, Cap
‹ Washer
‹ Fitting, Adapter
‹ Housing
‹ O-Ring, Housing
‹ O-Ring
‹ Piston
‹ Screw, Bleed - Assembly
‹ Housing
‹ Pad, Brake - Set (inc. 37)
‹ ‹ Pin, Retaining
**Production standard setting use for
alignment as required.
11
2005 440 Sno Pro
DRIVE/DROPCASE ASSEMBLY
0740-173
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
0702-628
0123-523
0607-025
0623-117
0623-317
0623-094
8042-426
7998-488
1
4
9
2
3
1
1
1
9
10
11
12
13
14
15
16
17
18
19
20
21
0623-293
1602-213
0602-462
0670-183
0602-437
8020-133
0623-465
0623-231
1602-804
1602-735
1602-806
1602-521
0123-150
2
2
1
1
1
6
2
2
1
1
1
2
1
12
Dropcase w/Studs (inc. 2-7)
‹ Bolt, Ribbed
‹ O-Ring, Stud
‹ Bolt, Ribbed
‹ Stud
‹ Washer
‹ Nut, Lock
Cover, Dropcase - Assembly (inc. one
No. 9-10)
‹ Plug, Dropcase
‹ O-Ring
Stick, Oil Level
O-Ring, Oil Level Stick
Seal, Dropcase
Screw, Cap
Nut, Lock
Washer, Spring
Sprocket - 46T (17 Wide)
Sprocket - 20T (17 Wide)
Chain - 74P (17 Wide)
Plate, Flange
Nut
Ref. Part No.
Qty. Description
22
23
24
25
26
27
0602-638
1602-864
1602-855
8047-366
1602-322
0702-715
1
1
1
3
1
1
28
29
30
31
32
33
34
35
36
37
38
39
40
41
8002-046
0605-812
0107-411
1602-051
0107-003
1602-601
8041-426
8047-426
1623-121
8011-139
8048-426
4606-015
1623-130
8020-044
1
1
1
1
2
1
3
7
1
2
3
1
1
1
Screw, Chain Roller
Pivot, Tensioner
O-Ring
Nut, Lock
O-Ring
Adjuster, Chain - Assembly (inc. 28-30
and one No. 25)
‹ Screw, Cap
‹ Bracket, Chain Roller
‹ Pad, Tightener
Bearing, 1 in.
Seal, O-Ring
Bearing, 1 1/16 in.
Nut, Lock
Nut, Lock
Bolt, Carriage
Bolt, Carriage
Nut, Lock
Support, Console
Rivet
Screw, Cap
2005 440 Sno Pro
SLIDE RAIL AND TRACK ASSEMBLY
(Complete Skid Frame Assembly p/n 7998-432)
0740-174
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2604-900
0604-930
2604-905
8047-366
2604-724
8020-041
0123-859
2604-974
8041-366
8020-224
0123-767
2604-868
0123-766
8020-131
2
4
1
3
2
2
2
2
2
6
2
2
2
4
Rail, Formed
Axle, Inner
Spacer
Nut, Lock
End Cap, Slide Rail
Screw, Cap
Screw, Machine
Wearstrip, Slide Rail - Black
Nut, Lock
Screw, Cap
Rivet
Pad, Shock
Nut, Push
Screw, Cap
Qty. Description
2604-593 4 Bracket, Mounting - Front Arm
8047-426 4 Nut, Lock
1623-404 4 Screw, Machine
2604-656 2 Pad, Shock
2604-910 2 Brace, Rail
8051-277 4 Washer, Lock
8002-226 4 Screw, Cap
8020-040 10 Screw, Cap
2604-259 1 Crossbrace, Rear Arm
1602-602 1 Track Assembly (inc. 25-26)
1602-907 43 ‹ Clip, Guide
1602-906 43 ‹ Clip, Wear
1704-400 1 Block, Coupling
2604-933 1 Mount, Reservoir
13
2005 440 Sno Pro
IDLER WHEEL ASSEMBLY
0740-179 *Items 1-3, eight No. 7, and four No. 8 are included in the Spare Parts Package.
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
14
8020-232 4 Screw, Cap*
0623-664 4 Washer*
1604-837 4 Wheel, Idler (inc. 4-5)*
1604-847 4 ‹ Bearing, Wheel
0623-946 4 ‹ Ring, Retaining
2604-579 4 Block, Mounting - Idler Wheel
8047-486 11 Nut, Lock*
8020-224 6 Screw, Cap*
0623-907 1 Screw, Cap
0623-044 1 Washer
2604-401 2 Spacer
1623-117 2 Washer
2604-867 1 Axle, Steel
0604-930 1 Axle, Aluminum
0704-994 1 Pivot, Shock (inc. 16-18)
1623-011 1 ‹ Washer, Grease Fitting
1623-010 1 ‹ Fitting, Grease
0603-083 2 ‹ Bearing
2604-109 2 Spacer
2604-378 2 Block, Slide
2604-515 2 Slide, Spring
8050-282
8002-229
1623-218
1704-379
8020-042
8040-366
2604-970
2604-117
0107-598
0123-798
2604-115
1623-414
2604-915
1704-435
1704-421
2604-914
0623-831
Qty. Description
2
2
2
2
4
4
2
2
2
2
1
2
1
1
1
2
2
Washer
Screw, Cap
Washer, Lock
Adjuster, Track
Screw, Cap
Nut, Hex
Bushing, Adjuster
Wheel, Idler (inc. 30-31)
‹ Bearing
‹ Ring, Retaining
Spacer
Screw, Cap
Insert, Axle
Axle, Rear - Left (inc. 36 and one No. 37)**
‹ Axle, Rear
‹ Nut, Axle
Cap
** See Operator’s Manual Track Tension/
Alignment for information on rear axle
procedure.
2005 440 Sno Pro
REAR SUSPENSION FRONT ARM ASSEMBLY
0740-170
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1704-365
0604-889
8047-486
8020-228
0104-629
2604-707
8020-229
2604-112
2604-934
8002-041
0623-875
8002-043
8040-366
2604-962
0604-790
1604-197
3604-013
1
4
3
1
2
1
1
1
2
2
6
2
4
2
1
1
1
Arm, Front Suspension (inc. 2)
‹ Bushing
Nut, Lock
Screw, Cap
Spacer, Front Arm
Stop, Pivot
Screw, Cap
Guide, Front Arm - Center
Strap, Limiter
Screw, Cap
Washer
Screw, Cap
Nut, Lock
Spacer
Cover, Shock
Spring, Compression
Spring, Compression - Titanium (Modified
Race Sled)
Qty. Description
1704-349 1 Shock Absorber, Front Arm
1603-890 1 Retainer, Spring
0603-259 1 Nut, Spring Retainer
0704-798 1 Nut, Retainer - Machined (STD)*
1603-531 1 Axle, Shock
1623-220 1 Screw, Cap
2604-407 1 Bushing, Shock
1704-380 1 Axle, Front Arm (inc. 25-26)
2604-932 1 ‹ Axle, Front Arm
2604-930 2 ‹ Bushing, Axle
8020-225 2 Screw, Cap
0214-025 2 Clamp, Reservoir
0123-788 AR Cable Tie - 8 in.
1604-935 1 Support, Hose
* When using the titanium compression
spring, Spring Retainer Nut
(p/n 0603-259) is required only.
15
2005 440 Sno Pro
REAR SUSPENSION SHOCK ABSORBER ASSEMBLY
(Complete Rear Suspension Shock Absorber Assemby p/n 1704-348) *Items available only in Rebuild Kit (p/n 1639-107).
0740-172
Ref. Part No. Qty. Description
1
2
3
4
5
1704-350
2604-967
1704-349
2604-944
2604-968
1
2
1
1
1
6
7
8
9
10
0603-671
0604-992
2604-517
1603-236
1603-235
2
2
1
1
1
16
Shock Absorber, Rear Arm
Hose, Straight/Swivel
Shock Absorber, Front Arm
Fitting, Adapter - High Flow
End Cap, Reservoir Assembly (inc. one
No. 6)
‹ O-Ring*
Retainer, End Cap
Piston, Floating - Assembly (inc. 9)
‹ O-Ring*
Strap, Piston*
Ref. Part No.
Qty. Description
11
12
13
14
15
1604-316
1604-425
1603-935
1603-932
1603-941
1
1
1
2
1
16
17
18
19
0703-341 1
1604-318 1
0624-097 1
2639-905 AR
Screw, Relief (inc. 12)
‹ O-Ring*
Body, Reservoir
Decal, Shock
End Cap, Reservoir Assembly (inc. 16-17
and one No. 6 and 7)
‹ Valve, Pressure - Assembly (inc. 17)
‹ ‹ O-Ring*
Screw, Machine
Oil, Shock - 6 qt Case
2005 440 Sno Pro
REAR SUSPENSION FRONT ARM SHOCK ABSORBER
(Complete Shock Absorber p/n 1704-349) *Items available only in Rebuild Kit (p/n 3639-107).
0740-183
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
0604-625
2604-529
2604-568
1604-420
1603-940
1604-315
1704-262
2604-669
2604-668
0603-447
2604-213
0603-540
0603-349
0603-334
0603-891
0603-890
2604-965
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
Eyelet, Shock
Rod, Shock
Bearing Assembly (inc. 4)
‹ O-Ring*
Screw*
Ball, Adjuster*
Piston, Separator (inc. 8-9)
‹ Washer
‹ Ring, Retaining
O-Ring*
O-Ring*
Washer, Top Out
Valve, Shock 1.300 x 0.008 in.
Valve, Shock 0.800 x 0.008 in.
Valve, Shock 1.300 x 0.012 in.
Valve, Shock 1.300 x 0.015 in.
Piston, 0.041 in. - Orifice
0603-292
2604-214
0603-343
0603-331
0603-344
0603-880
2604-966
0603-301
2604-942
2604-941
0604-809
0604-810
2604-909
0603-438
2604-207
2604-943
2604-944
Qty. Description
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
Strap, Piston - Teflon*
O-Ring*
Valve, Shock 1.100 x 0.008 in.
Valve, Shock 0.700 x 0.008 in.
Valve, Shock 1.100 x 0.010 in.
Valve, Shock 0.900 x 0.012 in.
Washer, Top Out
Nut, Cap
Body, Shock
Sleeve, Adjuster (inc. 28-29)
‹ O-Ring
‹ O-Ring
End Cap, Shock (inc. 31)
‹ O-Ring
Plug, Brass
Fitting, Elbow
Fitting, Straight
17
2005 440 Sno Pro
REAR SUSPENSION REAR ARM ASSEMBLY
0740-178 *Optional
Ref. Part No. Qty. Description
1 1704-371
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
18
1604-100
2604-147
1623-010
1704-368
1623-011
1604-307
2604-665
0623-907
8040-486
8020-225
8051-277
2604-973
1604-204
1604-205
0623-138
2604-143
0107-598
0123-798
2604-931
1704-382
1704-383
1704-384
1704-385
1 Arm, Idler (inc. 2-3, two No. 4, and two
No. 6)
2 ‹ Bushing, Flared
2 ‹ Bearing
3 ‹ Fitting, Grease
1 Arm, Rear (inc. one No. 4 and one No. 6)
3 ‹ Washer, Grease Fitting
2 Axle, Serrated
1 Tube, Axle
1 Screw, Cap
1 Nut, Lock
4 Screw, Cap
1 Washer, Lock
1 Axle, Aluminum
1 Block, Spring Adjuster - Right
1 Block, Spring Adjuster - Left
2 Ring, Retaining
2 Wheel, Idler (inc. 17-18)
2 ‹ Bearing
2 ‹ Ring, Retaining
2 Sleeve, Spring
1 Spring, Suspension - Right - Light
1 Spring, Suspension - Left - Light
1 Spring, Suspension - Right - Heavy*
1 Spring, Suspension - Left - Heavy*
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
2604-531
1704-377
0603-083
0623-237
8026-234
1623-120
8047-486
2604-698
1604-662
0623-664
2604-139
1604-935
1704-350
1623-384
1623-389
2604-902
0623-118
8020-131
8047-426
1623-388
Qty. Description
2
2
4
2
1
1
2
4
4
1
1
1
1
2
2
2
2
2
2
2
Axle, Link
Link, Rear Shock (inc. 23)
‹ Bushing
Snap Ring
Screw, Cap
Screw, Cap
Nut, Lock
O-Ring
Spacer
Washer
Axle, Inner Carriage
Support, Hose
Shock Absorber - Rear Arm
Washer, Urethane
Washer, Flat
Brace, Support
Washer, Flat
Screw, Cap
Nut, Hex
Ring, Retaining
2005 440 Sno Pro
REAR SUSPENSION REAR ARM SHOCK ABSORBER
0740-187
(Complete Shock Absorber p/n 1704-350) *Items available only in Rebuild Kit (p/n 1639-107).
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
2604-961
2604-958
2604-960
1604-315
1604-664
2604-714
2604-955
2604-954
2604-956
0603-671
2604-530
2604-953
2604-449
2604-480
2604-484
1
1
1
2
2
4
1
1
1
1
1
1
1
1
1
Eyelet, Shock - Assembly (inc. 2-4)
‹ Knob, Damping Adjust
‹ Spring
‹ Ball, Adjuster
Bearing, Shock Eyelet
Ring, Retaining
Shaft, Shock
Rod, Damping Adjust - Assembly
Bearing Assembly (inc. 10)
‹ O-Ring*
Screw w/O-Ring
Needle, Damping
Washer, Top Out
Valve, Shock 0.950 x 0.010 in.
Valve, Shock 1.100 x 0.006 in.
2604-503
2604-490
2604-673
2604-628
2604-499
2604-496
2604-478
2604-488
2603-354
2604-448
2604-674
2604-957
1603-922
2604-950
Qty. Description
6
1
1
1
8
1
1
1
1
1
1
1
1
1
Valve, Shock 1.600 x 0.012 in.
Valve, Shock 1.350 x 0.006 in.
Piston, Damping
Strap, Piston - Teflon*
Valve, Shock 1.425 x 0.015 in.
Valve, Shock 1.425 x 0.008 in.
Valve, Shock 0.950 x 0.006 in.
Valve, Shock 1.100 x 0.015 in.
Washer, Backup
Nut
Jet, Damping Adjust
Body, Shock
Decal, Shock
Fitting, Elbow
19
2005 440 Sno Pro
FRONT FRAME ASSEMBLY
0740-195
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
20
1707-035
1623-019
1623-020
0675-161
0607-657
0607-656
1623-010
8020-039
8020-042
3606-899
0623-454
0608-405
0623-943
8047-366
0706-371
2706-151
0623-282
1623-130
1623-018
3606-901
3706-148
1
2
3
4
6
2
2
10
1
1
1
1
1
13
AR
2
AR
AR
2
1
1
Chassis Assembly (inc. 2-7)
‹ Bolt, Carriage - Ribbed
‹ Bolt, Carriage - Ribbed
‹ Bearing
‹ Bushing, Lower A-Arm Mount
‹ Bushing, Upper A-Arm Mount
‹ Fitting, Grease
Screw, Cap
Screw, Cap
Brace, Side Plate - Right
Clip, Snap-In
Mount, Engine
Washer, Cup
Nut, Lock
Trim
Plate, Backing
Rivet
Rivet
Screw, Self-Tapping
Brace, Side Plate - Left
Brace, Side Plate - Left w/Exhaust
Mounting (Modified Race Sled)
Qty. Description
1623-260
0623-606
8047-426
0708-447
0623-117
8048-366
8020-041
8020-130
8020-040
29 2606-695
3706-146
2
2
5
1
1
1
1
2
1
1
1
30
31
32
33
34
35
1
1
1
1
1
1
8060-808
0623-166
3002-964
1623-236
8017-579
0623-582
Screw, Machine
Screw, Machine
Nut, Lock
Bracket, Bearing Support (inc. 25)
‹ Bolt, Stud - Ribbed
Nut, Lock
Screw, Cap
Screw, Cap
Screw, Cap (Modified Race Sled)
Crossbrace
Crossbrace/Tension Pin (Modified Race
Sled)
Rivet
Rivet
Clamp, Wire
Washer
Screw, Machine
Insert
2005 440 Sno Pro
COMPLETE CHASSIS
0740-228 *See appropriate Illustrated Parts Manual pages for service part items. This chassis can be used for the 440 cc and the Modified Race Sled.
Ref. Part No. Qty. Description
1 1707-037
1 Chassis*
Ref. Part No.
2 1623-436
Qty. Description
2 Plug, Pipe
21
2005 440 Sno Pro
FOOTREST AND STEERING SUPPORT ASSEMBLY
0740-163
Ref. Part No. Qty. Description
1 0707-914
2 0707-915
3 0707-996
1707-024
4
5
6
7
8
9
10
11
12
13
14
15
16
1
1
1
1
0123-788 5
1623-241 10
3606-491 1
1623-130 46
8020-040 1
3706-124 1
8047-366 11
0607-779 1
8017-580 1
8020-041 6
0707-919 1
1623-052 4
3706-112 1
3706-113 1
17 3706-034 1
3706-035 1
18 3606-968 1
19 1623-030 4
22
Support, Steering - Right - Black
Support, Steering - Left - Black
Support, Steering - Black
Support, Steering - Black (Modified Race
Sled)
Cable Tie - 7.5 in.
Rivet
Plate, Electrical
Rivet
Screw, Cap
Support, Side Plate - Right
Nut, Lock
Support, Side Plate - Left
Screw, Machine
Screw, Cap
Support, Footrest - Black
Nut, U
Footrest - Right - Black
Footrest - Left - Black
Support, Footrest - Right - Black
Support, Footrest - Left - Black
Mount, Belt Guard
Nut, Speed
Ref. Part No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Qty. Description
0623-962 2 Screw, Machine
2706-696 2 Support, Footrest - Black
1623-206 13 Rivet
3606-094 1 Plate, Mounting - Servomotor
8017-579 1 Screw, Machine
0623-582 2 Insert
4606-130 1 Plate, Servomotor Cover
2606-129 1 Cover, Servomotor
8017-584 2 Screw, Machine
8017-577 1 Screw, Machine
8041-366 1 Nut, Lock
0623-282 1 Rivet
0623-144 1 Cable Tie - 17.5 in.
0123-903 1 Cable Tie - 11.5 in.
0630-184 1 Sensor, Speed
0623-462 2 Screw, Self-Tapping
8017-577 1 Screw, Machine
0623-797 1 Screw, Self-Tapping
8017-581 1 Screw, Machine
1623-413 2 Nut, T
0623-404 1 Cap, Protector
1623-419 1 Screw, Machine
8047-426 1 Nut, Lock
2005 440 Sno Pro
HOOD AND WINDSHIELD ASSEMBLY
0740-212
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1718-759
1718-587
0617-463
0617-464
0617-465
1623-026
0623-847
3606-130
3611-611
6611-628
6611-629
6611-624
6611-625
7611-026
7611-027
7611-028
7611-029
3611-187
1718-761
2706-031
6611-618
6611-619
6611-616
6611-617
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Hood w/Decals - Green (inc. 2-13)
‹ Hood w/o Decals - Green (inc. 3-7)
‹ ‹ Foam, Hood - Middle
‹ ‹ Foam, Hood - Rear - Right
‹ ‹ Foam, Hood - Rear - Left
‹ ‹ Pin, Clevis
‹ ‹ Clip, Hairpin
‹ ‹ Foil, Hood
‹ Decal, “Made In U.S.A.” - Domed
‹ Decal, Console - Right
‹ Decal, Console - Left
‹ Decal, Hood - Lower Right
‹ Decal, Hood - Lower Left
‹ Decal, Hood - Vent - Rear - Right
‹ Decal, Hood - Vent - Rear - Left
‹ Decal, Hood - Vent - Front - Right
‹ Decal, Hood - Vent - Front - Left
‹ Decal, “Arctic Cat” - Hood
Cover, Hood - Black (inc. 15-19)
‹ Cover, Hood w/o Decals - Black
‹ Decal, Cover - Front - Right
‹ Decal, Cover - Front - Left
‹ Decal, Cover - Side - Right
‹ Decal, Cover - Side - Left
Ref. Part No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Qty. Description
6611-615 1 ‹ Decal, Cover - Crest
2606-007 1 ‹ Foil, Protective
2606-801 2 O-Ring
3606-150 1 Screen, Hood
3606-030 1 Duct, Brake
8061-506 5 Rivet
1623-052 2 U-Nut
2606-726 2 Cable, Hood
0623-302 2 Screw, Self-Tapping
0124-054 4 Snap Cap w/Washer
0623-902 4 Screw, Machine
0623-845 4 Nut, Expansion
3606-842 1 Windshield
8061-708 4 Rivet
2606-096 2 Hold-Down, Hood - Right
1606-441 2 Hold-Down, Hood - Left
0123-394 4 Clip, Retaining
2606-974 1 Screen, Hood - Right - Black
2606-975 1 Screen, Hood - Left - Black
2706-458 AR Hook, Velcro - 10 ft
3606-409 1 Screen, Hood
23
2005 440 Sno Pro
HOOD AND WINDSHIELD ASSEMBLY (Modified Race Sled)
0740-223
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
10
11
12
24
1718-853
2706-638
1623-026
0623-847
3611-187
3611-611
6611-624
6611-625
6611-615
6611-616
6611-617
6611-618
6611-619
7611-026
7611-027
7611-028
7611-029
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Hood w/Decals - Green (inc. 2-12)
‹ Hood w/o Decals - Green (inc. 3-4)
‹ ‹ Pin, Clevis
‹ ‹ Clip, Hairpin
‹ Decal, “Arctic Cat” - Hood
‹ Decal, “Made In U.S.A.” - Domed
‹ Decal, Hood - Lower Right
‹ Decal, Hood - Lower Left
‹ Decal, Cover - Crest
‹ Decal, Cover - Side - Right
‹ Decal, Cover - Side - Left
‹ Decal, Cover - Front - Right
‹ Decal, Cover - Front - Left
‹ Decal, Hood - Vent - Rear - Right
‹ Decal, Hood - Vent - Rear - Left
‹ Decal, Hood - Vent - Front - Right
‹ Decal, Hood - Vent - Front - Left
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Qty. Description
2606-726 2 Cable, Hood
8060-628 2 Rivet, Blind
8050-157 2 Washer, Flat
2606-096 2 Hold-Down, Hood - Right
1606-441 2 Hold-Down, Hood - Left
8061-708 4 Rivet
3606-030 1 Duct, Brake
2606-556 1 Foil, Protective
8061-506 5 Rivet
3706-081 1 Screen, Hood - Assembly
2706-458 AR Velcro, Hook - 10 ft
6990-266 AR Velcro, Hook - 10 ft
3606-842 1 Windshield
0623-845 4 Nut, Expansion
0124-054 4 Snap Cap w/Washer
0623-902 4 Screw, Machine
2606-577 1 Foil, Protective - 6 in. x 12 in.
2005 440 Sno Pro
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES
0739-092
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
0686-982 1 Harness, Main
0686-980 1 Harness, Hood
0123-788 AR Cable Tie - 8 in.
0609-530 1 Lens/Reflector - Headlight - Right (inc. 5)
0609-531 1 Lens/Reflector - Headlight - Left (inc. 5)
0609-251 4 ‹ Bulb, Headlight
0623-360 2 Spring, Adjuster
1623-025 2 Insert
1623-137 2 Clip, Hairpin
Ref. Part No.
9
10
11
12
13
14
15
16
1623-024
0609-233
0609-220
0123-985
3606-446
0623-153
8061-506
0123-149
Qty. Description
2
1
1
1
1
1
5
5
Screw, Adjuster
Switch, High/Low Beam (inc. 11)
‹ Nut
Washer, Lock - Internal Tooth
Plate, Cover
Washer, Nylon
Rivet
Washer
25
2005 440 Sno Pro
TIMING RESISTOR AND WIRING ASSEMBLY (Modified Race Sled)
0740-222
Ref. Part No. Qty. Description
1 0686-997
26
1 Harness, Main
Ref. Part No.
2 0630-192
Qty. Description
1 Resistor, Timing
2005 440 Sno Pro
CONSOLE AND SWITCH ASSEMBLY
0740-184
Ref. Part No. Qty. Description
1 3606-496
3706-159
2 0609-186
3 0609-220
4 0623-153
5 0123-985
6 7611-112
1
1
1
1
1
1
1
Ref. Part No.
Qty. Description
7 0623-797 13 Screw, Self-Tapping
Console - Right
8 5611-926 1 Decal, Caution/Warning - Right
Console - Left
5611-927 1 Decal, Caution/Warning - Left
Switch, Handwarmer/Thumbwarmer (inc. 3)
9 0116-469 1 Bushing, Recoil
‹ Nut, Knurled
10 0123-579 1 Nut, Push
Washer, Nylon
11 0617-482 1 Foam, Console - Right (STD)
Washer, Lock - Internal Tooth
0617-483 1 Foam, Console - Left (STD)
Decal, Toggle Switch - Handwarmer
27
2005 440 Sno Pro
BELLY PAN ASSEMBLY
0740-190
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
28
2706-588 1 Belly Pan - Right - Black
2706-851 1 Belly Pan - Left - Black
0617-443 1 Foam, Belly Pan (STD)
5611-942 1 Decal, Belly Pan - Front Right
5611-943 1 Decal, Belly Pan - Front Left
6611-620 1 Decal, Belly Pan - Lower Right
6611-621 1 Decal, Belly Pan - Lower Left
1606-930 4 Strap, Hold-Down
8061-628 12 Rivet
0623-269 4 Clip, Retaining
0606-526 2 Reflector, Front - Amber
2606-650 1 Panel, Clutch Access - Black
8017-581 2 Screw, Machine
8050-217 5 Washer
8041-366 6 Nut, Lock
8017-582 2 Screw, Machine
0623-784 4 Screw, Self-Tapping
3606-027 1 Belly Pan, Center - Black
1623-031 4 Screw, Self-Tapping
0623-797 21 Screw, Self-Tapping
2706-626 1 Bumper, Front - Green (inc. 20-22)
3706-079 1 Bumper, Front - Green (inc. 20-22)
(Modified Race Sled)
Ref. Part No.
Qty. Description
20 8060-209
8060-209
21 0116-074
0116-074
22 1623-153
1623-153
23 3002-964
24 1623-030
25 3606-050
26 1612-408
27 1612-788
28 3606-448
29 8017-397
30 0623-594
31 8041-246
32 8061-708
33 8061-508
34 1623-236
35 7611-150
6
18
6
18
6
18
1
2
1
1
1
1
3
4
3
8
22
22
2
‹ Rivet
‹ Rivet (Modified Race Sled)
‹ Snap
‹ Snap (Modified Race Sled)
‹ Washer
‹ Washer (Modified Race Sled)
Clamp, Wire
Nut, Speed
Pin, Resonator Mounting
Seal, Exhaust
Deflector, Exhaust
Plate, Deflector
Screw, Machine
Washer
Nut, Lock
Rivet
Rivet
Washer
Decal, APV Oil (STD)
2005 440 Sno Pro
BELT GUARD ASSEMBLY
0740-194
Ref. Part No. Qty. Description
1 0707-976
0707-995
2 0707-992
3 0607-549
4 0607-550
5 0607-447
1
1
1
1
1
1
Guard, Belt
Guard, Belt (Modified Race Sled)
Bracket, Mounting - Belt Guard
Bushing, Belt Guard
Plate, Bushing - Belt Guard
Cable
Ref. Part No.
6
7
8
9
10
11
8060-504
0605-283
8061-506
1611-565
1611-582
3606-178
Qty. Description
2
1
5
1
1
1
Rivet
Hairpin, Cotter
Rivet
Decal, Warning - Belt Guard
Decal, Caution - Jetting/Storage
Bumper, Rubber
29
2005 440 Sno Pro
GAS TANK ASSEMBLY
0739-098 *Part number for individual hose length not available.
Ref. Part No. Qty. Description
1
2
3
4
0770-716 1 Tank, Gas (inc. 2-8)
1670-610 1 ‹ Cap, Gas Tank (inc. 3)
1670-228 1 ‹ ‹ Seal, Tank Cap
0610-017 AR ‹ Hose, Gasline - 100 ft
0610-008 AR ‹ Hose, Gasline - 25 ft
*
1 ‹ Hose, Gasline - 20 in.
5 0510-358 1 ‹ Strainer, Gas Tank
6 1670-325 1 ‹ Grommet, Gas Tank
7 0109-414 1 ‹ Fitting, Elbow
30
Ref. Part No.
Qty. Description
8 0610-015 AR ‹ Hose, Gasline - 100 ft
0610-016 AR ‹ Hose, Gasline - 25 ft
*
1 ‹ Hose, Gasline - 22 in.
9 1670-166 1 Filter, In-Line Fuel
10 2706-586 1 Cover, Gas Tank
11 8047-366 2 Nut, Lock
12 0123-765 4 Washer, Cup
13 8041-366 2 Nut, Lock
14 8011-041 2 Bolt, Carriage
2005 440 Sno Pro
SEAT ASSEMBLY
0740-224
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7998-433 1 Complete Seat Assembly (inc. 2-9)
2706-844 1 ‹ Cover, Seat
0717-194 1 ‹ Foam, Seat - Upper
0624-528 AR ‹ Staple
0617-461 1 ‹ Foam, Seat - Lower
3606-452 1 ‹ Base, Seat
2706-768 1 ‹ Strap, Hold-Down - Seat
8061-508 4 ‹ Rivet
0716-858 2 ‹ Hold-Down, Seat
3606-549 1 Spring, Seat Hold-Down Strap
2706-885 1 Subframe, Seat
Qty. Description
8047-366 2 Nut, Lock
0606-654 2 Plug, Hole
1623-130 10 Rivet
1623-251 2 Screw, Plastite
0609-664 1 Taillight w/Socket Assembly (inc. 17-19)
0109-460 1 ‹ Bulb, Taillight
0609-665 1 ‹ Lens, Taillight
0609-666 2 ‹ Screw, Self-Tapping
3706-128 1 Kit, Number Plate
0123-788 6 Cable Tie
31
2005 440 Sno Pro
TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLIES
0740-217
Ref. Part No. Qty. Description
1 1718-879
2 2706-708
2706-709
3 2706-940
2706-941
4 0623-072
5 2706-700
6 8060-628
7 6611-633
8 8060-706
9 3002-964
10 5611-939
11 0411-647
12 3706-106
3706-107
13 8060-484
14 3706-061
15 3706-108
32
1 Tunnel Assembly (inc. 2-4)
1 ‹ Bracket, Suspension Mounting - Right Rear
1 ‹ Bracket, Suspension Mounting - Left Rear
1 ‹ Plate, Backing - Right
1 ‹ Plate, Backing - Left
30 ‹ Rivet
2 Plate, Grip
12 Rivet
2 Decal, Tunnel
1 Rivet
1 Clamp, Wire
2 Decal, A/C Genuine Lubricants
2 Decal, Reflector - Red
1 Roll, Tunnel - Right - Black
1 Roll, Tunnel - Left - Black
4 Rivet
1 Holddown, Snowflap
1 Plate, Tunnel - Close Off
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Qty. Description
2706-984 1 Bumper, Rear - Green
8047-366 7 Nut, Lock
1623-242 2 Washer
8017-581 3 Screw, Machine
8020-041 4 Screw, Cap
2706-590 1 Snowflap w/Decal - Black (inc. 22-23)
5611-852 1 ‹ Decal, Warning - Towing (French)
5611-853 1 ‹ Decal, Warning - Towing (English)
8061-628 7 Rivet
8050-157 7 Washer
3606-226 1 Extension, Snowflap
0623-081 2 Screw, Self-Tapping
3706-105 2 Bracket, Rear Bumper
0603-049 2 Cap, Spindle
2606-007 1 Foil, Protective
1623-241 2 Rivet
8060-686 32 Rivet
0123-418 40 Rivet
0623-806 30 Rivet
2005 440 Sno Pro
COOLING ASSEMBLY
0740-225 *Part number for individual hose length not available.
Ref. Part No. Qty. Description
Ref. Part No.
1 2706-583
2 0606-268
3606-492
3 0123-788
4 0124-045
5 0610-538
*
6 0623-063
7 0610-015
0610-016
*
8 2611-758
9 8017-580
10 8047-366
8047-366
11 0623-761
12 0623-736
13 0610-580
14 1623-049
15 0610-579
1
1
1
AR
1
AR
1
1
AR
AR
1
1
1
1
2
1
2
Tank, Coolant
Cap, Filler Neck
Cap, Filler Neck (Modified Race Sled)
Cable Tie - 8 in.
Clamp, Hose
Hose, Vent - 25 ft
Hose, Vent - 16 in.
Clamp, Hose
Hose, Coolant - 100 ft
Hose, Coolant - 25 ft
Hose, Coolant - 22 in.
Decal, Fill Level - Coolant Tank
Screw, Machine
Nut, Lock
Nut, Lock (Modified Race Sled)
Clamp, Coolant Tank
Clamp, Hose
16
17
18
19
20
21
22
0610-527
1623-418
0623-941
1623-436
1623-432
0623-373
0610-660
23 4606-104
24 4606-106
25 0623-855
26 0623-044
Qty. Description
1 Hose, Coolant - Coolant Tank/Engine
2 Clamp, Hose
1 Hose, Coolant - Heat Exchanger/Coolant
Tank
1 Hose, Coolant - Engine/Heat Exchanger
1 Clamp, Hose
1 Clamp, Hose
1 Plug, Pipe (Modified Race Sled)
1 Fitting, Straight (Modified Race Sled)
2 Clamp, Hose (Modified Race Sled)
1 Hose, Front Exchanger/Cooling Tube
(Modified Race Sled)
1 Tube, Cooling (Modified Race Sled)
1 Retainer, Cooling Tube (Modified Race
Sled)
1 Screw, Hex (Modified Race Sled)
1 Washer (Modified Race Sled)
33
2005 440 Sno Pro
ENGINE AND RELATED PARTS
0740-216 *Part number for individual hose length not available.
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
19 0623-765 2 Screw, Self-Tapping
20 8408-825 4 Screw, Cap
21 0725-406 1 Clutch, Drive
0746-148 1 Clutch, Drive (Modified Race Sled)
22 0627-010 1 Belt, Drive
0627-020 1 Belt, Drive (Modified Race Sled)
23 0623-210 1 Washer, High Collar
24 0623-804 1 Bolt, Clutch
25 0123-811 4 Cable Tie - 4 in.
26 0645-443 1 Ring, Clutch Damper
27 1623-128 6 Screw, Machine
28 0610-076 AR Hose, Water - 10 ft
29 0623-373 3 Clamp
30 0610-581 3 Clamp
31 1670-596 1 Fitting, Y
32 0619-776 AR Conduit, Flexible - 5 ft
14
15
16
17
18
34
0662-388 1 Engine, AW44L4**
0636-363 1 Handle, Recoil
0606-885 1 Cap, Recoil Handle
0608-420 1 Bracket, Engine Mounting - Right
8020-136 1 Screw, Cap
8408-830 2 Screw, Cap
8047-426 1 Nut, Lock
1670-328 1 Foil, Protective
0670-243 1 Plug
0670-289 AR Tape, Teflon
0623-801 1 Adapter, Fitting
0124-045 2 Clamp, Hose
0610-007 AR Hose, Gasline - 25 ft
A*
1 Hose, Gasline - 18 in.
B*
1 Hose, Gasline - 28 in.
C*
1 Hose, Gasline - 30 in.
0608-401 1 Snubber, Bottom Out
0708-445 1 Snubber, Bottom Out (Modified Race Sled)
1623-031 1 Screw, Self-Tapping
0708-463 1 Bracket, Engine Mounting w/Mounts - Left
8048-426 2 Nut, Lock
0608-418 1 Plate, Reinforcement
Qty. Description
** See Parts List on page 41 of this
Illustrated Parts Manual for Modified
Race Sled engine and component
information.
2005 440 Sno Pro
EXHAUST ASSEMBLY
0740-213
Ref. Part No. Qty. Description
1
2
3
4
5
6
1712-163
0630-145
1712-097
1612-014
0612-668
0612-471
1
1
1
1
5
4
Chamber, Expansion - Coated
Sensor, Temperature - Exhaust
Manifold, Exhaust
Gasket, Exhaust
Spring, Extension
Spring, Exhaust
Ref. Part No.
7
8
9
10
11
12
0612-693
1712-090
1612-685
1612-678
1712-036
0123-811
Qty. Description
1
1
1
1
1
1
Gasket, Exhaust - Tailpipe
Resonator
Mount, Resonator - Rubber
Mount, Expansion Chamber
Bracket, Mounting - Expansion Chamber
Cable Tie - 4 in.
35
2005 440 Sno Pro
AIR SILENCER ASSEMBLY
0740-196 *Part number for individual hose length not available.
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13 1670-605 2
14 1670-269 1
15 0610-017 AR
0610-008 AR
A*
1
B*
1
16 0124-045 2
17 0610-015 AR
0610-016 AR
*
1
18 0610-007 AR
*
1
36
0770-611
1670-473
1670-616
1670-514
1670-676
1670-677
1670-678
1606-930
1623-132
0623-144
3606-146
0623-784
1
1
1
1
1
2
1
1
1
1
1
1
Silencer, Air - Assembly (inc. 2-3)
‹ Tube, Air-Intake
‹ Silencer, Air
Connector, Air-Intake
Boot, Air Silencer - Assembly (inc. 6-8)
‹ Boot, Carburetor
‹ Boot, Extension
‹ Strap, Hold-Down
Clamp, Air-Intake Connector
Cable Tie - 17.5 in.
Hold-Down, Air Silencer
Screw, Self-Tapping
Qty. Description
Carburetor, TMX34-31
Pump, Fuel
Hose, Gasline - 100 ft
Hose, Gasline - 25 ft
Hose, Gasline - 9 in.
Hose, Gasline - 15 in.
Clamp, Hose
Hose, Gasline - 100 ft
Hose, Gasline - 25 ft
Hose, Gasline - 11 in.
Hose, Impulse - 25 ft
Hose, Impulse - 7 in.
2005 440 Sno Pro
AIR SILENCER ASSEMBLY (Modified Race Sled)
0740-226 *Part number for individual hose length not available.
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12 1670-665 1
13 0610-017 AR
0610-008 AR
A*
1
B*
1
14 0124-045 4
15 0610-007 AR
*
1
16 4606-045 1
17 0623-652 2
18 0610-442 2
0770-672
0770-673
1670-645
0623-544
1670-623
1670-583
1670-590
1670-586
3606-146
0623-784
3006-986
1
1
1
2
1
1
1
2
1
1
1
Silencer, Air - Assembly (inc. 2-5)
‹ Silencer, Air
‹ Tube, Support
‹ Clip, Retaining
‹ Cover, Intake Screen
Boot, Air Silencer - Assembly (inc. 7-8)
‹ Boot, Extension
‹ Boot, Carburetor
Hold-Down, Air Silencer
Screw, Self-Tapping
Carburetor
Qty. Description
Pump, Fuel
Hose, Gasline - 100 ft
Hose, Gasline - 25 ft
Hose, Gasline - 22 in.
Hose, Gasline - 15 in.
Clamp, Hose
Hose, Impulse
Hose, Impulse - 10 in.
Cover, Air Silencer
Clamp, Hose
Hose, Drain
37
2005 440 Sno Pro
Cam Arm Kit - p/n 1639-030 (inc. 5, 6, 8, and 9)
Uncalibrated Drive Clutch - p/n 0746-643 (440 cc)
Uncalibrated Drive Clutch - p/n 0746-148 (Modified Race Sled)
DRIVE CLUTCH
(Assembly p/n 0725-406 - 440 cc; p/n 0746-148* - Modified Race Sled)
0740-227
Ref. Part No. Qty. Description
1 0646-361
0646-362
2 1623-085
3 0646-326
0646-351
4 0646-140
5 0646-295
6 0623-392
7 0746-704
8 0646-160
9 0646-101
38
1
1
6
1
1
1
3
3
3
3
6
Sheave, Stationary (440 cc)
Sheave, Stationary (Modified Race Sled)
Screw, Machine
Sheave, Movable (440 cc)
Sheave, Movable (Modified Race Sled)
Nut
Pin, Cam Arm
Nut, Lock
Arm, Cam (inc. 8) (440 cc)
‹ Bearing, Cam Arm
Washer, Cam Arm
Ref. Part No.
10
11
12
13
0646-265
0746-118
0646-684
0746-097
0746-113
14 8051-212
15 0646-318
Qty. Description
2
1
1
1
1
6
1
Washer, Spacer
Spider Assembly
Spring, Drive Clutch - Black (440 cc)
Cover (440 cc)
Cover (Modified Race Sled)
Washer, Lock
Washer, Spacer
* Modified Race Sled was built with
uncalibrated drive clutch.
2005 440 Sno Pro
DRIVEN CLUTCH
0739-112 *Not a Service Part
(Assembly p/n 0726-197 - 440 cc; 0726-210 - Modified Race Sled)
Ref. Part No. Qty. Description
1 0648-737
0648-710
2
3
4
5
6
0748-609
0648-695
0648-697
*
0648-699
1 Bracket, Torque 70-40-32/68-48-46
1 Bracket, Torque 70-50-46/68-48-46
(Modified Race Sled)
1 Driven Clutch, Uncalibrated (inc. 3-11)
8 ‹ Screw, Cap
1 ‹ Ring, Retaining
1 ‹ Spider (inc. 6-8)
2 ‹ ‹ Roller, Clutch
Ref. Part No.
7
8
9
10
11
12
0648-700
0648-701
0648-703
0648-707
0648-708
0648-702
0648-749
Qty. Description
2
2
1
1
1
1
1
‹ ‹ Washer, Thrust
‹ ‹ Ring, Retaining
‹ Washer, Thrust
‹ Screw, Set
‹ Nut, Lock
Spring, Driven Clutch - Red/Black
Spring, Driven Clutch - Black/White
(Modified Race Sled)
39
2005 440 Sno Pro
CARBURETOR
0738-240 *Not a Service Part **Optional
TMX34-31 (Assembly p/n 1670-605 - 440 cc)
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
40
*
6505-981
6505-982
6505-988
6505-987
6505-994
6505-995
6506-015
6506-256
6505-094
6505-980
6505-986
6505-243
6506-254
6506-251
6506-252
6505-996
6505-672
6505-998
6506-255
6506-014
6506-002
6505-999
6506-001
6506-003
6506-004
6506-005
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Mixing Body
Spring, Idle Speed Screw
Screw, Idle Speed
Screw, Idle Air
Spring, Idle Air Screw
Chamber, Float - Assembly
Pin, Float
Gasket, Float Chamber Assembly
Body, Float - Assembly
Plate, Hose
Screw, Machine
Plate
O-Ring, Drain Plug
Plug, Drain
Clamp, Hose
Hose
Screw, Machine
O-Ring
Screw, Machine
Valve, Needle 1.5
Holder, Guide
Pilot Jet 22.5
Pilot Jet 17.5**
Pilot Jet 20**
Pilot Jet 25**
Pilot Jet 27.5**
Pilot Jet 30**
6506-091
6506-385
6506-253
6505-983
6506-334
6505-984
6506-008
6506-018
6506-009
6506-006
6506-007
6505-628
6506-386
6506-300
6506-285
6506-174
36 6506-286
6506-172
6505-990
6505-991
37 6506-303
38 6505-985
Qty. Description
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Washer
Main Jet 260***
Hose
Hose, Vent
Plunger, Starter
Screw, Machine
Cap, Top
Gasket
Spring
Ring
Holder, Guide
E-Clip
Jet Needle 6FM7-60
Jet Needle 6FM5-60**
Jet Needle 6FM4-60**
Jet Needle 6FM2-60**
Valve, Throttle 3.5
Valve, Throttle 3.0**
Valve, Throttle 4.0**
Valve, Throttle 4.5**
Venturi
Screw
***Alternate Carburetor Parts on page 51
2005 440 Sno Pro
Parts List (Modified Race Sled)
1
2
3
4
5
6
7
8
0762-343
3006-980
3006-981
3006-982
3006-983
3006-984
3006-985
3006-986
9 3006-987
10 3006-988
1
1
1
1
1
1
1
1
Engine/Exhaust - Speedwerx (inc. 2-20)
‹ 800 SX Engine Kit - Machine Head
‹ 800 SX Engine Kit - Modified Cylinder
‹ 800 SX Engine Kit - Piston Kit
‹ 800 SX Engine Kit - Twin Pipe (PTO)
‹ 800 SX Engine Kit - Twin Pipe (MAG)
‹ 800 SX Engine Kit - Long Pipe Spring
‹ 800 SX Engine Kit - Modified Carburetor
Assembly
1 ‹ 800 SX Engine Kit - 2 in. Exhaust Gasket
1 ‹ 800 SX Engine Kit - Exhaust Flange
Ref. Part No. Qty. Description
11
12
13
14
15
16
17
18
19
20
3006-989
3006-990
3006-991
3006-992
3006-993
3006-493
3006-516
3006-490
3003-335
0612-111
Ref. Part No.
1
1
1
1
1
2
1
1
1
1
‹ 800 SX Engine Kit - Exhaust Valve
‹ 800 SX Engine Kit - Silencer - 2 in.
‹ 800 SX Engine Kit - Short Pipe Spring
‹ 800 SX Engine Kit - CDI/Ignition Box
‹ 800 SX Engine Kit - Crankshaft Engine
‹ Gasket, Cylinder
‹ Gasket, Exhaust
‹ O-Ring - D:1.9/ID:123.7
‹ O-Ring - Head, Inner
‹ Bumper, Molded - Rubber
Qty. Description
41
2005 440 Sno Pro
CYLINDER AND HEAD ASSEMBLY
0739-113
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
42
3006-622 2 Head, Cylinder (inc. 2)
3006-321 4 ‹ Pin, Dowel
3004-534 2 Bolt
3004-459 12 Bolt
3003-227 12 O-Ring
0217-709 2 Plug, Spark (BR9EYA)
3003-224 2 O-Ring
3003-226 2 O-Ring
3005-747 1 Holder, Exhaust Valve Cable
3004-491 8 Nut
3004-279 4 Bolt, Stud
3004-326 4 Nut
3003-503 2 Gasket, Exhaust
3006-738 2 Cylinder
3006-423 1 Gasket, Cylinder
3004-975 4 Pin, Dowel
3005-596
3006-739
3006-321
3006-329
3006-495
3005-860
3006-484
3005-983
3006-436
3006-425
3004-442
3005-226
3005-744
3005-808
3006-736
3006-322
Qty. Description
8
2
4
2
2
2
2
2
2
2
4
2
4
1
2
2
Bolt, Stud
Valve, Exhaust
Pin, Exhaust Valve Dowel
Gasket, Exhaust Valve
Plate, Exhaust Valve
Stopper, Exhaust Valve
Spring
Pin, Exhaust Valve
Gasket, Exhaust Valve Cover
Cover, Exhaust Valve
Bolt
O-Ring
Bolt
Clamp
Cable, Exhaust Valve
Seal, Oil - Exhaust Valve
2005 440 Sno Pro
CRANKCASE ASSEMBLY
0738-227
Ref. Part No. Qty. Description
1
2
3
4
5
3006-737 1 Crankcase (inc. 2-7)
3006-483 10 ‹ Bolt
3004-341 1 ‹ Bolt
3423-393 1 ‹ Bolt
0693-303 4 ‹ Bolt
Ref. Part No.
6
7
8
9
10
3003-647
3005-206
0630-140
3006-634
3002-276
Qty. Description
1
2
1
1
1
‹ Bushing
‹ Pin, Dowel
Switch, Temperature
Plug
Gasket
43
2005 440 Sno Pro
PISTON AND CRANKSHAFT
0740-219
Ref. Part No. Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
44
3006-740
3005-838
3003-537
3005-363
3004-780
3003-107
3006-969
3006-344
3005-494
3006-970
3006-971
3006-972
3006-973
3004-961
3005-597
3005-508
3006-353
3005-502
3005-603
3005-503
3005-504
2
2
4
2
4
2
1
2
2
1
1
1
1
1
2
2
1
2
1
1
1
Piston Set (inc. 2-3)
‹ Ring Set, Piston
‹ Circlip, Piston
Pin, Piston
Washer
Bearing
Crankshaft Assembly (inc. 8-25)
‹ Connecting Rod
‹ Washer, Crank Pin Bearing
‹ Crankshaft - Right
‹ Crankshaft - Middle
‹ Wheel, Crankshaft
‹ Crankshaft - Left
‹ Balancer, Crankshaft
‹ Race, Middle Crank Seal
‹ Ring, Middle Crank Seal
‹ Gear, Oil Pump Drive
‹ Washer
‹ Shim
‹ Bearing
‹ Bearing
3005-505
3006-540
3005-507
3004-372
3008-525
3003-759
3003-359
3003-658
3005-909
3004-760
3006-354
3005-049
3010-070
3005-126
3006-938
3004-286
3006-633
3005-171
3402-009
3423-112
Qty. Description
2
1
1
6
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
‹ Bearing
‹ Bearing
‹ Bearing
‹ Screw
Seal, Oil
Seal, Oil
C-Ring
Pin, Alignment
Seal, Mechanical - Water Pump
Seal, Water Pump
Gear, Driven - Water Pump
Shim, Water Pump Driven Gear
Key
O-Ring
Retainer, Driven Gear
Gasket, Retainer Cover
Cover, Retainer
Bolt
Gasket
Bolt
2005 440 Sno Pro
REED VALVE ASSEMBLY
0737-244
Ref. Part No. Qty. Description
1
2
3
4
5
3006-639 2 Reed Valve Assembly (inc. 2-4 and 6)
3005-877 4 ‹ Stopper
3005-878 4 ‹ Valve, Reed
3004-506 16 ‹ Screw
3005-879 2 Gasket, Reed Valve
Ref. Part No.
6
7
8
9
10
Qty. Description
3006-351 2 Guide, Reed Valve
3006-741 2 Pipe, Intake
3004-212 2 Clamp
3004-341 12 Bolt
2606-836 1 Bracket
45
2005 440 Sno Pro
WATER PUMP/WATER MANIFOLD
0738-263
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
46
3006-355
3006-356
3006-619
3006-974
3005-697
3003-426
3003-431
3003-432
3004-260
1
1
1
1
1
1
1
1
2
Cover, Water Pump
O-Ring, Water Pump Cover
Manifold, Water Inlet
Cap, Thermostat
Impeller, Water Pump
Bolt
Washer
Gasket
Gasket, Water Inlet Manifold
Ref. Part No.
10
11
12
13
14
15
16
17
18
3006-360
3006-913
3006-324
3004-512
3004-442
3005-899
3004-009
3004-341
0123-788
Qty. Description
1
1
2
3
4
2
1
6
2
Hose, Water Inlet
Thermostat, Water
Clamp
Bolt
Bolt
Pin, Dowel
Circlip
Bolt
Cable Tie - 7.5 in.
2005 440 Sno Pro
RECOIL STARTER
0737-558 *Not a Service Part
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
3006-915
3003-179
3002-921
3006-457
*
*
*
1
1
1
1
1
1
1
Starter Assembly (inc. 2-10)
‹ Roller, Starter
‹ Spring
‹ Ratchet Set (inc. 5-7)
‹ ‹ Spring, Friction
‹ ‹ Washer
‹ ‹ Spring, Return
Ref. Part No.
8
9
10
11
12
13
3006-475
3006-456
3006-889
3004-383
3003-929
3004-705
Qty. Description
1
1
1
4
1
3
‹ Plate, Friction
‹ Nut
‹ Rope, Starter
Screw, Cap
Pulley, Starter
Screw, Cap
47
2005 440 Sno Pro
MAGNETO
0737-247
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
48
3006-734
3006-362
3006-364
3005-926
3005-775
3006-476
3005-987
1
1
1
1
1
1
1
Stator
Rotor/Flywheel
Base, Stator - Plate
Sensor, Ignition Timing
Grommet, Stator Lead Wire
Bolt
Washer
Ref. Part No.
8
9
10
11
12
13
3005-960
3004-338
3004-706
3004-378
3005-433
3004-362
Qty. Description
1
1
3
4
3
1
Plate, Stator Lead Wire
Bolt
Screw
Bolt
Bolt
Washer, Lock
2005 440 Sno Pro
ELECTRICAL
0739-118
Ref. Part No. Qty. Description
1
2
3
4
5
3006-894
3006-895
3006-975
3005-932
3003-474
1
1
1
1
1
Condenser, Exhaust Valve
Regulator, Exhaust Valve
CDI Unit
Unit, Timing Control
Cover, Connector
Ref. Part No.
6 3006-367
7 3005-387
8 3006-692
3006-891
Qty. Description
2
1
1
1
Cap, Spark Plug - Assembly
Clamp
Coil, Ignition - Assembly
Coil, Ignition - Assembly (Modified Race
Sled)
49
2005 440 Sno Pro
SERVOMOTOR ASSEMBLY
0738-856
Ref. Part No. Qty. Description
1 3006-699
2 3005-661
50
1 Servomotor
1 Pulley, Controller
Ref. Part No.
3 3006-700
Qty. Description
1 Nut
ALTERNATE CARBURETOR PARTS
THROTTLE VALVES AVAILABLE
(TMX-Style)
SLIDE
3.0
3.5
4.0
4.08
4.5
CARBURETOR
SIZE (mm)
—
—
—
—
—
P/N
6506-172
6505-989
6505-990
6506-301
6505-991
JET NEEDLES AVAILABLE
(TMX-Style)
JET NEEDLE
(VM-Style)
P/N
6FM06-61
6FM5-60
6FM4-60
6FM2-60
6506-335
6506-300
6506-285
6506-174
PILOT JETS AVAILABLE
(TMX-Style)
JET NO..
17.5 mm (Steel)
20
22.5
P/N
6505-999
6506-001
6506-002
JET NO.
25
27.5
30
P/N
6506-003
6506-004
6506-005
51
RELATED ITEMS
2005 440 Sno Pro
(Model No. S2005ACBPRUSG) (Model No. S2005ACBPROSG - International)
(Model No. S2005ACAMOUSG - Modified Race Sled)
3639-610
3639-609
3639-761
4639-044
2257-231
3639-736
3639-613
Cover, Machine (Storage) - Team Arctic
Cover, Machine (Deluxe)
Flyscreen - Chrome
Guard, Fox Airshox (PR)
Handbook, Safety (E/F)
Hand Guard, Arctic Cat (PR) - Green
Hand Guard Mounting Kit
2257-145
2257-157
3639-643
2639-582
4639-028
4639-038
4639-039
Manual, Illustrated Parts
Manual, Operator’s
Running Board Clips
Skid Plate (Black)
Stud Kit 1.860 in. (86 pk)
Wearbar 8 in. Carbide - C & A Ski
Wearbar 10 in. Carbide - C & A Ski
„ NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A.
p/n 2257-145