Versatile Inch Catalog - Dayton Lamina Corporation
Transcription
Versatile Inch Catalog - Dayton Lamina Corporation
Precision Punches, Pilots, Die Buttons, & Retainers a MISUMI Group Company www.daytonlamina.com Better performance, longer runs, less downtime 2 Versatile Precision Products Ordering Information Product Applications Versatile Punches, Pilots, Die Buttons, and Retainers are built to exact tolerances and concentricity to provide superior alignment, better performance, longer runs, and less downtime. Dayton Versatile products are considered “top-of-the-line” by regular users, and are mainstays in heavy industries with high-demand applications, such as automotive and major appliance manufacturing. Versatile punches and die buttons provide three times better alignment than other major brands, thus assuring longer runs and better part performance. Versatile die buttons with tapered relief have no overhand and no step (unlike conventional counter-bored relief); provide positive slug control; and never fail due to lack of support of the cutting edge. Dayton’s Versatile precision product line includes: Jektole ® Punches (slug ejection punches); Regular Punches; Regular Pilots; Positive Pick-Up Pilots; Compact Positive PickUp Pilots; Straight and Blank Punches; Clospace Punches; Die Buttons; Retainers; Guide Bushings; and others, including Quill Bushings, Micro Guides, Misfeed Detectors, and Locking Devices. Standard sizes and standard alterations are shown in this catalog within individual product sections. Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die buttons (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Each page contains detailed instructions on how to order specific Dayton Versatile products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is “VPR.” “V” stands for Versatile, “P” stands for punch, and “R” stands for rectangle. 37 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.375"). 12 is the shank length, which is coded by inches and quarter-inches (one inch and two quarters). 23 is the overall length, coded by inches and quarterinches. Finally, P.1875 and W.1325 represent the point or hole size dimensions. HOW TO ORDER D P 5 W L Qty. Type VPR 37 1223 P W P.1875 W.1325 Standard Alterations Punches, pilots, and die buttons are available in sizes other than those listed in the catalog. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” for the point length. See the foldout tabs in the individual product sections for these and other special order designations. XP P ® Jektole is a registered trademark of Dayton Progress Corporation. TM All Triliteral Designators are trademarks of Dayton Progress Corporation. ©2007 Dayton Progress Corporation. All Rights Reserved. Dayton Progress Corporation XW www.daytonlamina.com 33 Contents Punches Punches (cont’d) Standard Shapes VLX X J O R K H N V Y Z VJ_ Jektole ® Round/Shape 4, 5 Spring Pilot Bushings/Guides (cont'd) 29 Die Buttons VN_ / VR_ Die Buttons Round/Shape VPT Pilots Regular 8, 9 MDX / MHX Micro Buttons 25 Each page contains detailed instructions on how to order specific Dayton Versatile products. In addition, use the following chart to define the product as a part number. Example: VPR VPR 27 Type Positive Pick-Up 10, 11 Retainers VRP Retainers Multi-head/Multi-LocationTM VUAC/VPAC Pilots Compact Positive Pick-Up VJB/VPB Blanks Jektole®/Regular VYX/VUX Straight Jektole®/Regular Miscellaneous/Other 20 Classified Shapes Shank Length Coded by inches and quarter-inches (1 inch and 2 quarters). 22, 23 37 Overall Length L Coded by inches and quarter-inches (2 inches and 3 quarters). Length 1223 Catalog Number Point or Hole Size P.1875, W.1325 Dimensions As Specified Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. Code VPA Pilots Press-Fit Dia. D (shank diameter) Coded by the first 2 digits of dec. equiv. (.375). 23 Product Series VMX Misfeed Detectors V for Versatile P for Punch (Regular) R for Rectangle 12 26 19 Headless/Headed Line Product Shape 37 VQX / VFQ Quill Bushings/Guides 6, 7 KD_ / KH_ EDM Button Blanks 25 18 Round/Shape VP_ Regular MEX / MFX / MGX Micro Guides Product Designation 12 18 25 31 37 43 D Code D Code D .1250 .1875 .2500 .3125 .3750 .4375 50 62 75 87 100 125 .5000 .6250 .7500 .8750 1.0000 1.2500 150 175 200 225 250 1.5000 1.7500 2.0000 2.2500 2.5000 12, 13 Classified Shapes 14, 15 VRT/VRTS Retainers Single-head/True-LocationTM 21 16 Locking Devices 30, 31 Key Flats/Dowel Slots Form Shapes 32, 33 Classified shapes (83 common shapes, no detailing required) are available on all punches, solid die buttons, and guide bushings as indicated in this catalog. See pp. 22, 23 for more information and special instructions. Also, see individual product pages and pp. 30, 31 for additional information on orientation and views. Clearance Normal grinding methods produce: Clospace Straight/Regular/Blanks 17 Round/Shape www.daytonlamina.com Jektole Data Bushings/Guides VG/VF/VE Guide Bushings VJ_ /VP_ Extended Range 28 ® 34 1 .007 max fillet on the punch — Punch ➊ matching corner shape on the die button. ➋ Matrix 2 .007 max fillet on the die button 24 — matching corner shape on the punch. Shear Angles VersaPlus Products 35 ® Dayton Progress Corporation Jektole Punches Jektole Punches ® 75 Standard Alterations ® Jektole Punches ® .75 Min. XP Fillet .01 .02 Type P XW XPW P/G P XW W .062 -.062-.1874 .062.050 .062-.1874 .050.1875 18 .1875 .080.080 .093-.2499 .080.2500 25 .093 -.093-.2499 .2500 .115.115 .125-.3124 .115.3125 31 .125 -.125-.3124 .3125 .158.158 .187-.3749 .158.3750 37 .187 -.187-.3749 .3750 .158.158 .187-.4374 .158.4375 43 .187 -.187-.4374 .4375 .75 .158.158 .225-.4999 .158.5000 50 .250 -.225-.4999 .5000 .235.235 .310-.6249 .235.6250 62 .282 -.310-.6249 .6250 .235.300 .390-.7499 .300.7500 75 .312 -.390-.7499 .7500 .235.350 .440-.8749 .350.8750 87 .343 -.440-.8749 .8750 .235.400 .485-.9999 .485-.9999 .400 1.0000 100 .375 -1.0000 .062 .062 - .1875 .080 .093 - .2500 .115 .125 - .3125 .158 .187 - .3750 .158 .187 - .4375 0312 1013 .158 .250 - .5000 .235 .282 - .6250 .235 .312 - .7500 .235 .343 - .8750 .235 .375 -1.0000 1120 .093 -.062-.1874 .1875 .093.058 .062-.1874 .058.1875 18 .093 -.093-.2499 .2500 .093.080 .093-.2499 .080 .2500 25 .125 -.125-.3124 .3125 .115.115 .125-.3124 .115.3125 31 .187 .187-.3749 - .3750 .158.158 .187-.3749 .158.3750 37 .187 -.187-.4374 .4375 .158.158 .187-.4374 .158.4375 43 00 1.00 .250 -.225-.4999 .5000 .158.158 .225-.4999 .158.5000 50 .282 -.310-.6249 .6250 .235.235 .310-.6249 .235 .6250 62 .312 -.390-.7499 .7500 .235.300 .390-.7499 .300.7500 75 .343 -.440-.8749 .8750 .235.350 .440-.8749 .350.8750 87 .375 -1.0000 .235.400 .485-.9999 .485-.9999 .400 1.0000 100 .093 .093 .115 .158 .158 .158 .235 .235 .235 .235 .093 - .1875 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 0313 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 .093.080 .093-.2499 .080 .2500 25 .093 .093-.2499 - .2500 .115.115 .125-.3124 .115.3125 31 .125 -.125-.3124 .3125 .158.158 .187-.3749 .158.3750 37 .187 .187-.3749 - .3750 .158.158 .187-.4374 .158.4375 43 .187 -.187-.4374 .4375 .158.158 .225-.4999 50 1.25 25 .158.5000 .250 -.225-.4999 .5000 .235.235 .310-.6249 .235 .6250 62 .282 -.310-.6249 .6250 .235.300 .390-.7499 .300.7500 75 .312 -.390-.7499 .7500 .235.350 .440-.8749 .350.8750 87 .343 -.440-.8749 .8750 .235.400 .485-.9999 .485-.9999 .400 1.0000 100 .375 -1.0000 .093 .115 .158 .158 .158 .235 .235 .235 .235 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 0320 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 .125 -.125-.3124 .3125 .115.115 .125-.3124 31 .115.3125 .187 .187-.3749 - .3750 .158.158 .187-.3749 37 .158.3750 .187 -.187-.4374 .4375 .158.158 .187-.4374 43 .158.4375 .250 -.225-.4999 .5000 .158.158 .225-.4999 50 .158.5000 50 1.50 .282 -.310-.6249 .6250 .235.235 .310-.6249 .6250 62 .235 .312 -.390-.7499 .7500 .235.300 .390-.7499 75 .300.7500 .343 -.440-.8749 .8750 .235.350 .440-.8749 87 .350.8750 .375 -1.0000 .235.400 .485-.9999 .485-.9999 1.0000 100 .400 .115 .158 .158 .158 .235 .235 .235 .235 .125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 1020 L 1221 0312 1121 1021 0321 1322 1013 1222 0313 1122 1022 2023 1120 1323 1020 1223 0320 1123 R (Specify) VJH VJJ L ++.010 .020 2230 1321 Code 2130 1221 2030 1121 1330 1021 1230 0321 2331 2022 3032 2123 2231 1322 2131 1222 2031 1122 1331 1022 3133 2230 3240 2331 2332 2023 3033 2130 2232 1323 2132 1223 2032 1123 3140 2231 2333 2030 3040 2131 2233 1330 2133 1230 2340 2031 2240 1331 3032 3341 2332 3241 2232 3141 2132 3041 2341 2032 VJN VJY VJZ 1 Check your P&W dimensions to be certain the diagonal G does R=G 2 not exceed the maximum shown. 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less. B+–.06 .00 L 2123 1220 VJK 2 2.25 1.50 2.50 1.75 2.75 2.00 3.00 2.25 3.25 2.50 3.50 2.75 3.75 3.00 4.00 3.25 4.25 3.50 3.75 4.00 4.25 2022 1113 VJR VJV *.125 when D = .1875 1321 1012 VJO P *.188 1220 0311 VJX .5R +.005 +.010 P/G .062 -.062-.1874 .062.050 .062 .062 - .1875 .062-.1874 18 .1875 .050.1875 .080.080 .080 .093 - .2500 .093-.2499 25 .093 .093-.2499 - .2500 .080.2500 0311 1012 1113 .50 .115.115 .115 .125 - .3125 .125-.3124 31 .125 -.125-.3124 .3125 .115.3125 .158.158 .158 .187 - .3750 .187-.3749 37 .187 -.187-.3749 .3750 .158.3750 +.0002 D +.0004 D+.125 Material Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) All heads are drawn to RC 40-55. +.0002 P to D .0003 P&W Tolerance –.0000 XP Press-In Lead +.00 –.01 VJ_ Shank Round Code Point Shape Round Shape int th. Lgth. Min. Range Min.Min. Min. Range Max. Min. Min. Max. D 1.25 1.50 1.75 2.00 1.25 B B 50 55 6 5 4 3133 3240 3341 3033 3140 3241 2333 3040 3141 2233 2340 3041 2133 2240 2341 L 4.50 4.75 5.00 18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100 4042 3342 3242 3142 3042 4143 4043 3343 3243 3143 **See p.34 for additional information. 18 25 31 4250 37 18 25 31 37 43 50 4150 62 75 87 100 18 25 31 37 43 50 4050 62 75 87 100 25 31 37 43 50 62 3350 75 87 100 31 37 43 50 3250 62 75 87 100 L ** ® Jektole Group 5.25 4.50 5.50 4.75 5.75 5.00 6.00 5.25 6.25 5.50 6.50 5.75 6.00 6.25 4351 4042 5052 4143 5153 4250 5260 4351 4251 3342 4352 4043 5053 4150 5153 5160 4251 5261 4352 5362 5053 4151 3242 4252 3343 4353 4050 5060 4151 4051 3142 5052 5161 4252 5262 4353 4152 3243 4253 3350 4360 4051 5061 4152 5162 4253 3351 3042 4052 3143 4153 3250 4260 3351 4361 4052 5062 4153 J2 J3 J4 5260 J6 J2 J3 J4 J6 J6 J6 5160 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 5060 J9 J9 J9 J9 J3 J4 J6 J6 J6 J9 4360 J9 J9 J9 J4 J6 J6 J6 4260 J9 J9 J9 J9 Features/Benefits Surface Coatings & Treatments Jektole® punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP HOW TO ORDER Specify: Qty. Type Example: 2 ** ® Jektole1 VJX VJR D Code 50 37 L 1020 0312 Steel P.375 P.321, W.189 PS A2, X2 6.50 Group J2 J3 Note: The standard location of a J4 key flat is at 0°. See p. 31 for more J6 information on flats and dowel slots. J2 J3 J4 J6 J6 J6 5261 5362 J9 J9 J9 1 Day J9 5161 P (or P&W) 90° Reflected View 0° (X2) P D 2 J2 J3 J4 J6 J6 J6 5262 J9 J9 ® punches are available in sizes other than Jektole J9 shown in the chart to the left. those J9 Standard Alterations When ordering, you are asked to specify different J3 designations for various non-standard dimensions. J4 For J6 example, if the P and W dimensions are outside J6 the standard range, an “X” is placed in front of the P J6 or W dimension, e.g., “XP” and/or “XW.” If the point J9 5061 5162 length J9 is other than standard, designate “XB” as the pointJ9length. Also see “Standard Alterations” on J9 of the pullout tab in this section for other the front J4 order designators. special 4361 5062 J6 J6 J6 J9 J9 J9 J9 www.daytonlamina.com www.daytonlamina.com XW .75 Min. XB XB B DayTride® (XN)—a low-cost surface application that treats all P exposed surfaces. Ideal for punches and die buttons. ProvidesXW high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. P XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS Dayton Progress Corporation B P and W Dimensions P Smaller than Standard Point Length Other than Standard For XBB, add three days to delivery. XB XBB XB XBB Point .500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626Length .750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000 Code Type Min. P (Rounds) Min. W (Shapes) 18 VJ_ 25 VJ_ 31 VJ_ 37 VJ_ 43 VJ_ 50 VJ_ 62 VJ_ 75 VJ_ 87 VJ_ 100 VJ_ .050 .080 .115 .158 .158 .158 .235 .300 .350 .400 .058 .080 .115 .158 .158 .158 .235 .300 .350 .400 .080 .115 .158 .158 .158 .235 .300 .350 .400 .115 .158 .158 .158 .235 .300 .350 .400 .115 .158 .158 .158 .235 .300 .350 .400 .187 .187 .187 .187 .235 .300 .350 .400 .062 .080 .115 .158 .158 .158 .235 .235 .235 .235 .093 .093 .115 .158 .158 .158 .235 .235 .235 .235 .093 .115 .158 .158 .158 .235 .235 .235 .235 .115 .158 .158 .158 .235 .235 .235 .235 .115 .158 .158 .158 .235 .235 .235 .235 .187 .187 .187 .187 .235 .250 .350 .400 XD XD Reduced Shank Diameter Head diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813 XT TT XH XL LL .75 min. (Ref.) L ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation XP, XW P XB B XTK 100 .938 XL Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XLB.” LL Precision Overall Length Same as XL except overall length is held to ±.001. XLB Overall Length Shortened B length maintained. (min. shank length .75) XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 – .001. Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 XK No Side Hole For air ejection. No cost. XJ Smaller Jektole Components + 3 days See p. 34. SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. .300 4. Read LRB value on bottom of chart. B .200 LRB SBR .100 D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300. See page 35 for Shear Angles. Dayton Progress Corporation P Regular RegularPunches Punches Regular Punches .01 .01 FilletFillet .02 .02 TypeType +.0002 +.0002 D +.0004 D +.0004 +.00 +.00 –.01 –.01 VP_ VP_ VPX Press-In Press-In LeadLead .5R .5R P D+.125 D+.125 VPO P +.005+.005 +.010+.010 Material Material Steel: Steel: A2, M2, A2, M2, PS4PS4 (RC (RC 60-63), 60-63), PS (RC PS (RC 63-65) 63-65) All heads All heads are drawn are drawn to RC to 40-55. RC 40-55. +.0002+.0002 P&WP&W Tolerance Tolerance P to PD to.0003 D .0003 –.0000–.0000 *.188*.188 +.06 B+.06 –.00B–.00 +.01 L +.01 +.02L +.02 R (Specify) VPH *.125*.125 when when D = .1250 D = .1250 or .1875 or .1875 5 .042.1250 .062-.1249 .1250 12 12 .062 .042 .062.042 - .062-.1249 .1250 .062-.1249 .062.062 .062 .062 - .1250 - .1250 .042.1875 .062-.1874 .1875 18 18 .062 .042 .062.042 .062-.1874 .062.062 .062 .062 - .062-.1874 .1875 - .1875 - .1875 .062-.2499 .062 .062 .062-.2499 .062.062 .062.2500 .2500 25 25 .062.062 .062 .062 - .062-.2499 .2500 - .2500 - .2500 .093-.3124 .062 .062 .093-.3124 .062.062 .062.3125 .3125 31 31 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .062.3750 .125-.3749 .3750 37 37 .080 .062 .125-.3749 .125-.3749 .080.080 .125.062 - .3750 .125 .125 - .3750 - .3750 .187-.4374 .109.75 .187-.4374 .109 .109 .093.4375 .4375 43 43 .093 .187.093 .187 .187 - .187-.4374 .4375 0312 -1013 .4375 - .4375 1120 .75 .125.5000 .225-.4999 .5000 50 50 .125 .125 .225-.4999 .125.125 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .235.6250 .310-.6249 .6250 62 62 .235 .235 .310-.6249 .235.235 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .8750 87 87 .235 .350 .235.235 .343.350 .343 .343 .350.8750 .440-.8749 - .8750 .440-.8749 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999 12 18 25 31 37 43 1221 03120312 1322 10131013 2023 11201120 2130 12211221 2231 13221322 2332 20232023 3033 21302130 3140 22312231 23322332 30333033 31403140 3241 32413241 50 62 75 87 100 .058.1250 .062-.1249 .1250 12 12 .062 .058 .062.058 - .062-.1249 .1250 .062-.1249 .062.062 .062 .062 - .1250 - .1250 .058.1875 .062-.1874 .1875 18 18 .062 .058 .062.058 .062-.1874 .062.062 .062 .062 - .062-.1874 .1875 - .1875 - .1875 .062-.2499 .062 .062 .062-.2499 .062.062 .062.2500 .2500 25 25 .062.062 .062 .062 - .062-.2499 .2500 - .2500 - .2500 .062.3125 .093-.3124 .3125 31 31 .093 .062 .093-.3124 .093.093 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .062.3750 .125-.3749 .3750 37 37 .109 .062 .125-.3749 .109.109 .125.062 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .109 .187-.4374 .109.109 .093.4375 .4375 43 1.00 43 .093 .187.093 .187 .187 - .187-.4374 .4375 -0313 .4375 - .4375 1020 1.00 .125.5000 .225-.4999 .5000 50 50 .125 .125 .225-.4999 .125.125 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .310-.6249 .235 .235 .310-.6249 .235.235 .235.6250 .6250 62 62 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .8750 87 87 .235 .350 .235.235 .343.350 .343 .343 .350.8750 .440-.8749 - .440-.8749 .8750 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999 12 18 25 31 37 43 1222 03130313 1323 10201020 2030 11211121 2131 12221222 2232 13231323 2333 20302030 3040 21312131 22322232 23332333 30403040 3141 31413141 50 62 75 87 100 .093-.1249 .093 .075 .093-.1249 .093.093 .075.1250 .1250 12 12 .093.075 - .093-.1249 .1250 .093 .093 - .1250 - .1250 .075.1875 .093-.1874 .1875 18 18 .093 .075 .093.075 .093-.1874 .093.093 .093 .093 - .093-.1874 .1875 - .1875 - .1875 .080.2500 .093-.2499 .2500 25 25 .093 .080 .093-.2499 .093.093 .093.080 .093 .093 - .093-.2499 .2500 - .2500 - .2500 .093.3125 .093-.3124 .3125 31 31 .093 .093 .093-.3124 .093.093 .093.093 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .125-.3749 .125 .093 .125-.3749 .125.125 .093.3750 .3750 37 37 .125.093 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .141 .187-.4374 .141.141 .093.4375 .4375 43 1.25 43 .093 .187.093 .187 .187 - .187-.4374 .4375 - .4375 - .4375 0320 1.25 .125.5000 .225-.4999 .5000 50 50 .141 .125 .225-.4999 .141.141 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .235.6250 .310-.6249 .6250 62 62 .235 .235 .310-.6249 .235.235 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .300.7500 .390-.7499 .7500 75 75 .235 .300 .390-.7499 .235.235 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .235 .350 .235.235 .8750 87 87 .343.350 .343 .343 .350.8750 .440-.8749 - .440-.8749 .8750 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999 .125-.1874 .125 .093 .125-.1874 .125-.1874 .125.125 .093.1875 .1875 18 18 .125.093 - .1875 .125 .125 - .1875 - .1875 .125-.2499 .125 .093 .125-.2499 .125.125 .093.2500 .2500 25 25 .125.093 .125 .125 - .125-.2499 .2500 - .2500 - .2500 .125-.3124 .125 .093 .125-.3124 .125.125 .093.3125 .3125 31 31 .125.093 .125 .125 - .125-.3124 .3125 - .3125 - .3125 .125-.3749 .125 .125 .125-.3749 .125.125 .125.3750 .3750 37 37 .125.125 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .172 .125 .187-.4374 .172.172 .125.4375 .4375 43 43 .187.125 .187 .187 - .187-.4374 .4375 - .4375 - .4375 1.50 1.50 .225-.4999 .172 .125 .225-.4999 .172.172 .125.5000 .5000 50 50 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .310-.6249 .235 .235 .310-.6249 .235.235 .235.6250 .6250 62 62 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .235 .350 .235.235 .8750 87 87 .343.350 .343 .343 .350.8750 .440-.8749 - .8750 .440-.8749 .440-.8749 - .8750 - .8750 .235 .400 .235.235 100 100 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999 Dayton Dayton Progress Progress Corporation Corporation 1121 1021 0321 1122 1022 12 18 25 31 37 43 1223 03200320 1330 10211021 2031 11221122 2132 12231223 2233 13301330 2340 20312031 21322132 22332233 23402340 3041 30413041 50 62 75 87 100 1123 VPJ VPN VPY VPZ 1 Check your P&W dimensions to be certain the diagonal G does not exceed R=G 2 the maximum shown. 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less. 0 50 VPK Regular Punches VPV .062 .031 .062.062 .031-.1249 12 12 .031-.1249 .031.1250 .1250 .062.031 - .031-.1249 .1250 .062 .062 - .1250 - .1250 12 .062 .042 .062.062 .046-.1874 18 18 .046-.1874 .042.1875 .1875 .062.042 .062 .062 18 - .046-.1874 .1875 - .1875 - .1875 .062.50 .062 .062-.2499 25 25 .062-.2499 .062.2500 .2500 .062 25 .062.062 .062 .062 - .062-.2499 .2500 0311.062 1012 -1113 .2500 - .2500 1220 03110311 1321 10121012 2022 11131113 2123 12201220 2230 13211321 2331 20222022 3032 21232123 3133 22302230 3240 23312331 30323032 31333133 32403240 .50 3341 33413341 .062 .062 .062.062 .093-.3124 31 31 .093-.3124 .062.3125 .3125 31 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .080 .062 .080.080 .125-.3749 37 37 .125-.3749 .062.3750 .3750 37 .125.062 - .125-.3749 .3750 .125 .125 - .3750 - .3750 25 VPR Standard Alterations 2 Code Shank Round Shank CodeCode ShapeRound Round Shape Shape L L L int PointPoint th. Min. Lgth. Range Lgth. Min. Min. Min.Min. Max. Range RangeMin. Min. Min. Min. Max.Max. D D 1.25 1.50 1.75 2.00 1.25 1.25 2.25 1.50 1.50 2.50 1.75 1.75 2.75 2.00 2.00 3.00 2.25 2.25 3.25 2.50 2.50 3.50 2.75 2.75 3.75 3.00 3.00 4.00 3.25 3.25 4.25 3.50 3.50 3.75 3.75 4.00 4.00 4.25 4.25 4.50 B B XP P XW BXP W XPP/G P P XW XW W WP/G P/G 00 8 7 7 6 6 18 25 31 37 43 1230 03210321 1331 10221022 2032 11231123 2133 12301230 2240 13311331 2341 20322032 21332133 22402240 23412341 50 62 75 87 100 4042 L 4.75 4143 3342 4043 5.00 L L Features/Benefits Surface Coatings & Treatments Regular Versatile punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP HOW TO ORDER Specify: Qty. Type Example: 2 1 VPX VPJ D Code 37 12 L 1020 0312 P (or P&W) Steel P.250 P.103, W.065 A2 M2, XN 5.25 4.50 4.50 5.50 4.754.75 5.75 5.005.00 6.00 5.255.25 6.25 5.505.50 6.50 5.75 5.75 6.75 6.006.00 7.00 6.256.25 6.506.50 6.75 6.75 7.00 7.00 12 12 18 18 25 25 4250 40424042 41434143 42504250 31 4351 31 5052 5153 5260 43514351 50525052 51535153 52605260 37 37 Note: The standard location of a key flat is at 0°. See p. 31 for more information on flats and dowel slots. 90° Reflected View 0° (X2) P D 2 12 12 18 18 25 25 31 31 37 37 43 43 4150 33423342 40434043 41504150 50 4251 50 4352 5053 5160 42514251 43524352 50535053 51605160 62 62 5261 5362 6063 6170 52615261 5362 5362 60636063 61706170 1 Day 75 75 87 87 100 100 12 12 18 18 25 25 31 31 37 37 43 43 Regular Versatile punches are available in sizes 3242 3343 4050 32423242 33433343 40504050 50 4151 50 4252 4353 5060 41514151 42524252 43534353 50605060 other than those shown in the chart to the left. 62 62 5161 5262 5363 6070 51615161 52625262 53635363 60706070 75 75 When ordering, you are asked to specify different 87 87 designations for various non-standard dimensions. 100 100 3042 3143 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. XB B For example, if the P and W dimensions are out- XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation XB P Point Length Other than Standard For XBB and X3B, add three days to delivery. XB XBB X3B XB XBB Point .500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626Length .750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000 Code Type Min. P (Rounds) Min.W (Shapes) 12 18 25 31 37 43 50 62 75 87 100 VP_ .042*.058 VP_ .042 .058 VP_ .062 .062 VP_ .062 .062 VP_ .062 .062 VP_ .093 .093 VP_ .125 .125 VP_ .235 .235 VP_ .300 .300 VP_ .350 .350 VP_ .400 .400 .075 .075 .080 .093 .093 .093 .125 .235 .300 .350 .400 .093 .093 .093 .125 .125 .125 .235 .300 .350 .400 .125 .125 .125 .125 .235 .300 .350 .400 .187 .187 .187 .187 .235 .300 .350 .400 .250 .250 .250 .312 .343 .375 .400 .312 .312 .312 .375 .406 .437 .437 .062 .062 .062 .062 .080 .109 .125 .235 .235 .235 .235 .062 .062 .062 .093 .109 .109 .125 .235 .235 .235 .235 .093 .093 .093 .093 .125 .141 .141 .235 .235 .235 .235 .125 .125 .125 .125 .172 .172 .235 .235 .235 .235 .195 .195 .195 .195 .235 .235 .235 .235 .187 .187 .187 .187 .235 .250 .350 .400 *.031 for .500 B XD XD Reduced Shank Diameter Head diameter does not change with body diameter. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT .75 min. (Ref.) XH XL LL L ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. 18 18 25 25 31 31 37 37 43 43 3250 30423042 31433143 32503250 50 3351 50 4052 4153 4260 33513351 40524052 41534153 42604260 62 62 4361 5062 5163 5270 43614361 50625062 51635163 52705270 75 75 87 87 100 100 www.daytonlamina.com www.daytonlamina.com www.daytonlamina.com DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. B P XW .75 Min. XB and W Dimensions XP, XW PSmaller than Standard P DayTride® (XN)—a low-cost surface application that treats all P exposed surfaces. Ideal for punches and die buttons. Provides XW high dimensional stability. Approx. hardness: RC73. Standard Alterations 12 12 side the standard range, an “X” is placed in front 18 18 of the P or W dimension, e.g., “XP” and/or “XW.” 25 25 If the point length is longer than standard, desig31 31 37 37 nate “XB” as the point length. Also see “Standard 43 43 Alterations” on the front of the pullout tab in this 3142 3243 3350 31423142 32433243 33503350 50 4051 50 4152 4253 4360 40514051 41524152 42534253 43604360 section for other special order designators. 62 62 5061 5162 5263 5370 50615061 51625162 52635263 53705370 75 75 87 87 100 100 .75 Min. XP B XL Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XLB.” LL Precision Overall Length Same as XL except overall length is held to ±.001. XLB Overall Length Shortened B length maintained. (min. shank length .75) XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 – .001. XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. Read LRB value .300 on bottom of chart. B .200 LRB SBR .100 D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300. P See page 35 for Shear Angles. Dayton Progress Corporation +.005 +.010 B+–.06 .00 **.188 8 Regular Pilots .25* Regular PilotsL +.01 +.02 Punch Length (Ref.) 9 10 9 *Length slightly less for Dias. under .238 Standard Alterations Regular Pilots **.125 when D = .1250 or .1875 Press-In Lead Type VPT +.0002 D +.0004 .09 Full Dia. Lead .5R +.00 –.01 +.005 +.010 **.188 .25 P B+–.06 .00 Under .238 Over .238 .238 End of Cut Punch P D+.125 Material Steel: A2, M2, PS (RC 63-65) All heads are drawn to RC 40-55. P Tolerance +.0002 –.0000 P to D .0003 When P=D, shank tolerance applies. Point Diameters ▲ Fillet .01 .02 Less Than .25 Features/Benefits Surface Coatings & Treatments Regular Versatile pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP .09 .25* *Length slightly less for Dias. under .238 L ++.01 .02 Punch Length (Ref.) Parabolic Point Shape for Smooth Pick-up Action Full Diameter Lead .119 HOW TO ORDER **.125 when D = .1250 or .1875 Dayton Progress Corporation L Point Diameters L Under ▲ Round Point Round Point Shank Lgth. Min. Lgth. Min. Range Range Code 2.00 B B 1.25 XP D P XP 1.50 P 1.75 1.25 .061 -12 .1250 .050 .1250 .050 .061 - .1250 .061 -18 .1875 .050 .1875 .050 .061 - .1875 .50 .061 .50 0311 1012 - .2500 1113 0311 1220 .061 -25 .2500 .2500 .061 .061 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 .061 -12 .1250 .050 .1250 .050 .061 - .1250 .061 -18 .1875 .050 .1875 .050 .061 - .1875 .061 -25 .2500 .061 .2500 .061 .061 - .2500 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 1013 1120 .186 -43 .4375 .186 - .4375 .75 .092 .75 .092 0312 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .061 -12 .1250 .057 .1250 .057 .061 - .1250 .061 -18 .1875 .057 .1875 .057 .061 - .1875 .061 -25 .2500 .061 .2500 .061 .061 - .2500 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 0313 1020 .186 -43 .4375 1.00 .092 1.00 .092 .186 - .4375 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .092 -12 .1250 .074 .1250 .074 .092 - .1250 .092 -18 .1875 .074 .1875 .074 .092 - .1875 .092 -25 .2500 .079 .2500 .079 .092 - .2500 .092 -31 .3125 .092 .3125 .092 .092 - .3125 .124 -37 .3750 .092 .3750 .092 .124 - .3750 0320 .186 -43 .4375 1.25 .092 1.25 .092 .186 - .4375 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .124 -18 .1875 .092 .1875 .092 .124 - .1875 .124 -25 .2500 .092 .2500 .092 .124 - .2500 .124 -31 .3125 .092 .3125 .092 .124 - .3125 .124 -37 .3750 .124 .3750 .124 .124 - .3750 .186 -43 .4375 .124 .4375 .124 .186 - .4375 1.50 1.50 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .238 .238 Code Over .238 1.50 2.25 1.75 2.50 2.00 2.75 2.25 3.00 2.50 3.25 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 End of 2.75 Cut Punch 4.25 4.50 Less Than 1012 1321 1113 2022 1220 2123 1321 2230.252022 2331 3032 2230 3133 2331 3240 3032 3133 3240 .25 2123 4042 .09 3341 P Parabolic Point Shape for Smooth Pick-up Action Full Diameter Lead 1121 0313 1222 1020 1323 1121 2030 1222 2131 1323 2232 2030 2333 2131 3040 2232 2333 3040 3141 3242 0321 1122 0320 1223 1021 1330 1122 2031 1223 2132 1330 2233 2031 2340 2132 2233 2340 3041 3142 1022 4042 .119 0312 1221 1013 1322 1120 2023 1221 2130 1322 2231 2023 2332 2130 3033 2231 3140 2332 3033 3140 3241 3342 1021 3341 1123 0321 1230 1022 1331 1123 2032 1230 2133 1331 2240 2032 2341 2133 3042 2240 3241 3141 3041 2341 3342 3242 3142 3042 www.daytonlamina.com L 4.75 12 18 25 31 37 12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 4143 4043 3343 3243 3143 5.00 4250 4150 4050 3350 3250 www.daytonlamina.com Type D Code L P Example: 3 2 VPT VPT 37 43 1020 1322 P.251 P.300 Steel M2 M2, XNT L 5.25 4.75 5.50 5.00 5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50 12 18 25 31 4351 37 12 18 25 31 37 43 50 4251 62 75 87 100 12 18 25 31 37 43 50 4151 62 75 87 100 12 18 25 31 37 43 50 4051 62 75 87 100 18 25 31 37 43 50 3351 62 75 87 100 Specify: Qty. 4143 4250 5052 5153 4351 5260 5052 5153 6.75 7.00 DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. 5260 XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. 1 Day 4043 4150 4352 5053 4251 5160 4352 5053 5160 5261 5362 6063 5261 6170 5362 DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. 6063 6170 Standard Alterations Regular Versatile pilots are available in sizes other than those shown in the chart to the left. 3343 4050 4252 4353 4151 5060 4252 4353 5060 5161 5262 5363 5161 6070 5262 When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, 5363 6070 e.g., “XP.” If the point length is longer than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery 3243 3350 4152 4253 4051 4360 4152 5061 3143 3250 4052 4153 3351 4260 4052 4361 4253 5162 4153 5062 4360 5263 5061 5370 5162 5263 5370 4260 5163 4361 5270 5062 5163 5270 + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS .75 Min. XP P .75 Min. XB B XP P Dimension P Smaller than Standard XB Point Length Other than Standard XB B P P For XBB and X3B, add three days to delivery. Point Length Code Type 12 VPT 18 VPT 25 VPT 31 VPT 37 VPT 43 VPT 50 VPT 62 VPT 75 VPT 87 VPT 100 VPT .500.750 .050 .050 .061 .061 .061 .092 .124 .234 .299 .349 .399 XB .751- 1.001- 1.2511.000 1.250 1.500 Min. P (Rounds) .057 .074 .057 .074 .092 .061 .079 .092 .061 .092 .092 .061 .092 .124 .092 .092 .124 .124 .124 .124 .234 .234 .234 .299 .299 .299 .349 .349 .349 .399 .399 .399 1.5011.625 XBB 1.62612.0000 X3B 2.0001- 2.50012.5000 3.0000 .124 .124 .124 .124 .234 .299 .349 .399 .186 .186 .186 .186 .234 .299 .349 .399 .249 .249 .249 .311 .342 .374 .399 .311 .311 .311 .374 .405 .436 .499 XD XD Reduced Shank Diameter Head diameter does not change with body diameter. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT .75 min. (Ref.) XH XL L B XL Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XLB.” XLB Overall Length Shortened B length maintained. (min. shank length .75) XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 – .001. XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. Read LRB value .300 on bottom of chart. B .200 LRB SBR .100 D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300. * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation Dayton Progress Corporation P 11 12 11 11 10 Positive Pick-Up Pilots Positive Pick-Up Pilots VPA Material Steel: A2, M2 (RC 60-63) All heads are drawn to RC 40-55. .0003 P Tolerance +.0002 –.0000 P to D When P=D, Tolerance is +.0002 +.0004 When P=D, shank tolerance applies. P Fillet .01 .02 +.0002 D +.0004 .5R Fillet .01 .02 P +–.0002 .0000 VPA +.00 –.01 P D+.125 40° Included +.005 +.010 *.188 *.125 when D = .1875 *N Min. XP .18 .050 .25 .061 .31 .061 .37 .061 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399 .18 .057 .25 .061 .31 .061 .37 .061 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399 .18 .074 .25 .079 .31 .092 .37 .092 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399 .5R P +–.0002 Dayton Versatile positive pick-up pilots provide .0000 smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. 40° D+.125 Included +.005 +.010 .188 B+–.06 .00 L +–.02 .00 N Greater positioning— moves stock farther than conventional pilots. If you require a length other than shown, designate “XL” (original B length will be maintained). Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” example on the next page. XL is available down to 1.375. Note shank length limitation of .75. (B length may be shorter than shown when XL is under the shortest length shown.) There is no additional charge for XL. Point Shank RoundPoint Lgth. Min. Range Lgth. e B D Code B XP P .050 .061 .1875 18 - .1875 .061 .061 .2500 25 - .2500 .061 .092 .3125 31 - .3125 4 - .3750 .061 .1237 .3750 6 - .4375 .092 .1843 .4375 .75 .75 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000 .057 .061 .1875 18 - .1875 .061 .061 .2500 25 - .2500 .061 .092 .3125 31 - .3125 4 - .3750 .061 .1237 .3750 6 - .4375 .092 .1843 .4375 1.00 1.00 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000 .074 .092 .1875 18- .1875 .079 .092 .2500 25- .2500 .092 .092 .3125 31- .3125 .092 .124 .3750 37- .3750 .092 .186 .4375 43- .4375 1.25 1.25 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000 +.0002 D +.0004 HOW TO ORDER N Specify: Qty. Type D Code Example: 6 VPA 100 L P 2333 P.749 XL 3.600 Steel M2 M2 only 4.75 4043 3343 3243 Code 5.00 4150 4050 3350 L 5.25 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 4251 4151 4051 5.50 LM2 only DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. 5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50 18 25 31 37 43 4352 505053 4251 5160 4352 5053 5160 62 5261 5362 6063 5261 6170 5362 75 87 100 18 25 31 37 43 4252 504353 4151 5060 4252 4353 5060 62 5161 5262 5363 5161 6070 5262 75 87 100 18 25 31 37 43 4152 504253 4051 4360 4152 4253 4360 62 5061 5162 5263 5061 5370 5162 75 87 100 *N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. M2 only 6.75 7.00 1 Day XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. 6063 6170 Standard Alterations Versatile positive pick-up pilots are available in sizes other than those shown in the chart to the left. 5363 When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the 6070 standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery 5263 5370 .75 Min. XP DayTride® (XN)—a low-cost surface application that treats all P exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. Round L A2/M2 A2/M2 L M2 only Pn Pn *N Range 2.25 2.50 2.75 2.25 3.00 2.50 3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 P .0977 .061 - .1875 1221 .18 .0977 1221 .1432 .061 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .12 4 - .3750 .37 .2342 1322 2023 1322 2023 2130 2231 2332 2130 3033 2231 3140 2332 3241 30333342 3140 4043 3241 4150 3342 .2793 .18 6 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892 .0977 .061 - .1875 1121 .18 .0977 1121 .1432 .061 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .12 4 - .3750 .37 .2342 1222 1323 1222 1323 2030 2131 2232 20302333 2131 3040 2232 3141 23333242 30403343 3141 4050 3242 .2793 .18 6 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892 .0977 .18 .0977 .092 - .1875 .1432 .092 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .124 - .3750 .37 .2342 1122 1223 1122 1223 1330 2031 2132 13302233 20312340 2132 3041 2233 3142 23403243 3041 3350 3142 .2793 .186 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892 P Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 .75 Min. XP Surface Coatings & Treatments Features/Benefits +.00 –.01 Geometry provides smoother pick-up without risk of distortion of hole. B+–.06 .00 L +–.02 .00 Positive Pick-up Pilots Press-In Lead Press-In Lead Type Standard Alterations XB B XB B XP P Dimension Smaller than Standard XB Point Length Other than Standard Specify XB, XBB, or X3B and length (see chart below). P P For XBB and X3B, add three days to delivery. XB XBB X3B Point .500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000 Min. P (Rounds) Code Type 18 25 31 37 43 50 62 75 87 100 VPA VPA VPA VPA VPA VPA VPA VPA VPA VPA .050 .061 .061 .061 .092 .124 .234 .299 .349 .399 .050 .061 .061 .061 .092 .124 .234 .299 .349 .399 .057 .061 .061 .061 .092 .124 .234 .299 .349 .399 .057 .061 .061 .061 .092 .124 .234 .299 .349 .399 .074 .079 .092 .092 .092 .124 .234 .299 .349 .399 .074 .079 .092 .092 .092 .124 .234 .299 .349 .399 .092 .092 .092 .124 .124 .124 .234 .299 .349 .399 .092 .092 .092 .124 .124 .124 .234 .299 .349 .399 .124 .124 .124 .124 .234 .299 .349 .399 .186 .186 .186 .186 .234 .299 .349 .399 .249 .249 .249 .311 .342 .374 .399 XD XD Reduced Shank Diameter Head Diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 100 Min. XD .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT .75 min. (Ref.) XH XL XL Overall Length Shortened See note p.10. XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 – .001. L B XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. Read LRB value .300 on bottom of chart. B .200 LRB SBR .100 D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300. * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation .311 .311 .311 .374 .405 .436 .436 Dayton Progress Corporation P P 14 13 13 12 Compact Positive Pick-Up Pilots Compact Positive Pick-Up Pilots .01 .02 H Type VUAC Straight Standard Alterations Compact Pilots .01 .02 P +.0002 -.0000 +.00 -.01 H Type VPAC Pointed .188 +.005 +.010 Range P N .12 +.02 -.00 Material Steel: A2, M2 (RC 60-63), PS (RC 63-65) .1865 - .2500 .2501 - .3130 .3131 - .3750 .3751 - .4380 .4381 - .5000 .5001 - .6250 .6251 - .7500 .7501 - .8750 .8751 -1.0000 .25 .31 .37 .43 .50 .62 .75 .87 1.00 .625 .750 .875 *L 1.00 1.125 1.250 1.375 Min. Type Shank Code Head Range P *N D H XP .375 .092 .1500 - .2499 .25 .2500 25 .438 .092 .1870 - .3124 .31 .3125 31 .500 .092 .2250 - .3749 .37 .3750 37 .562 .092 .2650 - .4374 .43 VPAC .4375 43 .625 .124 .3000 - .4999 .50 Pointed .5000 50 .750 .234 .3750 - .6249 .62 .6250 62 .875 .299 .4500 - .7499 .75 .7500 75 .8750 87 1.000 .349 .5250 - .8749 .87 1.0000 100 1.125 .399 .6000 - .9999 1.00 62 75 87 100 112 125 137 *Any length is available within catalog range. Specify “XL” and length. *N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart. Pn .1432 .1883 .2342 .2793 .3252 .4162 .5072 .5982 .6892 Specify: Qty. Example: 25 11 Type D Code L P Alt. Steel Standard Alterations VUAC VPAC — 62 75 100 .4380 .6200 XL.695 — A2 A2 Versatile compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 12, 13. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g, “XP.” If the L1 (VPAC only) is other than standard, designate “XBR” as the variable length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators. 2 Days .0003 **L .625 .750 .875 1.00 1.125 1.250 1.375 62 75 87 100 112 125 **Any length is available within catalog range. Specify “XL” and length. The L1 .12 is maintained. Because L1 .12 is standard, use alteration code “XBR” for different length (0.060 min.). Features/Benefits HOW TO ORDER .12R Dayton Versatile Compact Positive Pick-Up Pilots—mounted in a guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot may have several inches of exposed, unsupported surface. As bending or forming takes place, this lateral deflection can create excessive force on the pilot. Sometimes, the strength of the pilot—as well as the function of the other die set components—can be compromised. Dayton Compact Pilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. Pilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. Dayton Compact Pilots are rigid during use; last longer; and are ideally suited for high-demand applications. 137 -.0000 Surface Coatings & Treatments XP P Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. .12R DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. +.03 -.00 .188 +.005 +.010 P to D Type Head H .375 .438 .500 VUAC .562 Straight .625 .750 .875 1.000 1.125 P+.0002 +.00 -.01 +.02 -.00 Material Steel: A2, M2 (RC 60-63), PS (RC 63-65) +.0002 +.0004 (L1) XH XT TT XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. XBR L1 Longer than Standard XL “L” Shortened Stock removal from point end. L1 length is maintained. XT Thinner Head than Standard .12R Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head Lthick ness tolerance 1 is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals H +.000 – .001. (L1) TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. P Dimension Smaller than Standard L1 DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. .12R is maintained. XP XD XD Reduced Shank Diameter (VPAC only) Head Diameter does not change with body diameter. Shank Dia. 25 31 37 43 50 62 75 87 100 Min. XD .188 .251 .313 .376 .438 .562 .688 .813 .938 DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation k 5 0 5 0 5 0 5 0 5 0 0 0 0 0 5 0 5 0 5 0 0 0 0 0 0 5 0 5 0 0 0 0 0 5 0 5 0 0 0 0 0 0 5 0 5 0 5 0 0 0 0 0 Fillet .02 14 +.005 +.010 Type VJB Jektole D+.125 ® +.0002 D +.0004 18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 18 .1875 25 .2500 .50 0311 1012 31 .3125 37 .3750 18 .1875 25 .2500 31 .3125 37 .3750 43 .4375 .75 0312 50 .5000 62 .6250 75 .7500 87 .8750 1.0000 100 18 .1875 25 .2500 31 .3125 37 .3750 43 .4375 1.00 50 .5000 .6250 VJB .7500 62 75 87 .8750 1.0000 100 25 .2500 31 .3125 37 .3750 43 .4375 1.25 .5000 50 62 .6250 75 .7500 87 .8750 1.0000 100 31 .3125 37 .3750 43 .4375 50 .5000 1.50 62 .6250 75 .7500 87 .8750 1.0000 100 12 .1250 18 .1875 25 .2500 31 .3125 37 .3750 N/A 125 43 .4375 150 VPB 50 .5000 62 .6250 75 .7500 87 .8750 1.0000 100 1.75 2.50 2.00 2.75 2.25 3.00 VJB B (Ref.) D+.125 2.50 3.25 3.00 3.75 3.25 +4.00 .00 –.01 L ++.01 .02 3.50 4.25 VPB +.0002 D +.0004 1.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 5.25 4.75 1120 0312 1221 1013 1322 1120 2023 1221 2130 1322 2231 2023 2332 2130 3033 2231 3140 2332 3033 3140 3241 3342 4043 3241 4150 3342 4251 4043 0320 1.50 N/A 175 125 200 Punch Blanks 1121 0313 1222 1020 1323 1121 2030 1222 2131 1323 2232 2030 2333 2131 3040 2232 2333 3040 3141 3242 3343 3141 4050 3242 4151 3343 1021 1122 0320 1223 1021 1330 1122 2031 1223 2132 1330 2233 2031 2340 2132 2233 2340 3041 3142 3243 3041 3350 3142 4051 3243 0321 1022 150 225 175 250 1123 0321 1230 1022 1331 1123 2032 1230 2133 1331 2240 2032 2341 2133 3042 2240 3143 2341 3250 3042 3351 3143 200 275 225 300 250 325 275 350 300 375 325 400 350 425 375 450 L ++.01 .02 5.00 5.25 4250 4351 400 475 425 500 450 475 525 4150 4050 3350 3250 500 4251 4151 4051 3351 525 L 5.50 18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 5052 4352 4252 4152 5.75 5153 5053 4353 4253 4052 4153 550 575 6.00 18 25 31 5260 37 18 25 31 37 43 50 5160 62 75 87 100 18 25 31 37 43 50 5060 62 75 87 100 25 31 37 43 50 4360 62 75 87 100 31 37 43 4260 50 62 75 87 100 12 18 25 31 37 43 600 50 62 75 87 100 **See p.32 for additional information. Dayton Progress Corporation Features/Benefits www.daytonlamina.com www.daytonlamina.com 5.50 6.25 L 5.75 6.50 6.00 6.75 5052 5361 5153 6062 5260 5261 5053 5362 5160 4352 4252 5162 4353 5262 5060 4152 5061 4253 5162 4360 4052 4361 4153 5062 4260 550 625 575 650 600 675 6.25 7.00 5361 5261 5162 5061 4361 625 700 ** Jektole Group 6.75 6.50 ** ® 7.00 Jektole Group J2 J3 J4 6062 J6 J2 J3 J4 J6 J6 J6 5362 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 5262 J9 J9 J9 J9 J3 J4 J6 J6 J6 5162 J9 J9 J9 J9 J4 J6 J6 J6 5062 J9 J9 J9 J9 J2 J3 J4 J6 J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J3 J4 J6 J6 J6 J9 J9 J9 J9 J4 J6 J6 J6 J9 J9 J9 J9 N/A N/A 650 675 700 ® Dayton Punch Blanks are an ideal cost-effective alternative in applications where Dayton standard shape configurations or our classified shapes do not meet customer requirements. Blanks—available in a full range of standard lengths from 1.25" to 7.00"— can be custom-ground to meet virtually any customer requirement. XP P Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.XW Specify: Example: DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. HOW TO ORDER Qty. Type D Code L Steel 4 3 VJB VPB 50 37 1020 200 A2 M2 CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. XB XB XBB VJB only For XBB, add three days to delivery. Point Length Other than Standard XB Up to 1.625 XBB 1.626-2.000 XD XD Reduced Shank Diameter Head diameter does not change with body diameter. Shank Dia. Min. XD VJB Min. XD VPB XT TT 18 25 31 37 43 50 62 75 87 100 .172 .218 .282 .344 .376 .438 .562 .688 .813 .938 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XH XL LL .75 min. (Ref.) XL Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XB.” LL Precision Overall Length Same as XL except overall length is held to ±.001. XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 – .001. L XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. 1 Day .75 Min. Surface Coatings & Treatments DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. Code *.125 when D = .125 or .1875 1020 +.00 –.01 *.125 when D = .125 or .1875 1113 .50 0311 1220 1012 1321 1113 2022 1220 2123 1321 2230 2022 2331 2123 3032 2230 3133 2331 3240 3032 3133 3240 +.005 3341 4042 4143 3341 4250 4042 4351 4143 +.010 *.188 L ++.01 .02 1.00 0313 Material Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) All heads are drawn to RC 40-55. +.005 +.010 .01 Fillet .02 L 2.75 3.50 VPB +.0002 D +.0004 *.188 D+.125 1013 .75 ® Fillet .01 .02 *.125 when D = .125 or .1875 L 1.50 2.25 +.00 –.01 *.188 VPB Regular 1.25 2.00 Standard Alterations Punch Blanks *.125 when D = .125 or .1875 +.005 +.010 Type 1.25 D Standard Alterations L +.02 Fillet .01 .02 Point Lgth. Code 1.75 1.50 B 15 16 15 *.188 Jektole & Regular +.01 ® Shank VJB B (Ref.) Punch Blanks Jektole & Regular Point Lgth. Type Code B +.00 –.01 D+.125 Punch Blanks +.0004 B XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 XK No Side Hole For air ejection. No cost. VJB only XJ Smaller Jektole Components + 3 days See p. 34. VJB only See page 35 for Shear Angles. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation Dayton Progress Corporation Straight Punches Clospace Punches Jektole and Regular Standard Alterations Straight and Clospace Punches ® Type VYX H Type CL Vent Hole +.00 –.01 +.005 +.010 .188 VXX, VCB VCX A2, M2 A2, M2 VWX,VVB VUX .01 .02 Fillet T L ++.01 .02 VYX VUX Head Head CL Dia. Thk. Vent H T Hole 1.25 1.50 .55 125 150 .1870 -.2500 .375 .55 125 150 .2501-.3130 .438 .80 .60 125 150 .3131-.3750 .500 .85 See .85 150 .3751-.4380 .562 DWG. 1.10 .85 150 .4381-.5000 .625 1.10 .85 150 .5001-.6250 .750 1.10 .0620 -.1250 .250 .125 .1251-.1880 .312 .125 .1881-.2500 .375 .188 .2501-.3130 .438 .188 N/A 125 150 .3131-.3750 .500 .188 .3751-.4380 .562 .188 .4381-.5000 .625 .188 .5001-.6250 .750 .188 P Tolerance +.0002 –.0000 J2 175 200 225 175 200 225 175 200 225 J4 250 275 300 325 350 375 400 J6 250 275 300 325 350 375 400 J6 250 275 300 325 350 375 400 J9 Punches, Blanks 1 Day Specify: Qty. Type Shank N/A 425 450 475 500 525 550 575 600 625 Type 650 *See p.32 for additional information. VCX D Straight Punches VXX VWX HOW TO ORDER Specify: Qty. Example: 5 2 Type P L Steel VYX VUX P.324 P.492 250 325 A2 M2 Standard Alterations Versatile straight and clospace punches are available in sizes other than those shown in the chart above and on p.17. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators. 1 Day Regular Punches VCX VVX Punch Blanks VCB VVB .0625 .0938 .1250 .1562 .1875 .2188 .2500 .0625 .0938 .1250 .1562 .1875 .2188 .2500 XH D Code L P 12 200 P.098 Steel M2 Head Point Range Dia. Lgth. P Code H B .125 .0300-.0500 .125 .0501-.0630 .160 .0631-.0940 .190 .0941-.1250 N/A N/A .220 .1251-.1570 .250 .1571-.1880 .282 .1881-.2190 .313 .2191-.2500 06 .125 .19 .0310-.0624 09 .160 .25 .0626- .0937 12 .190 .31 .0939-.1249 15 .220 .31 .1251-.1561 18 .250 .31 .1563 -.1874 21 .282 .31 .1876 - .2187 25 .313 .31 .2189-.2499 06 .125 09 .160 12 .190 15 .220 N/A 18 .250 21 .282 25 .313 L 1.50 150 XT Thinner Head than Standard Stock removal from head end which shortens overall length. TT Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D+.000 - .001. 1.75 175 2.00 200 2.25 225 2.50 250 2.75 275 3.00 300 3.25 325 3.50 350 3.75 375 4.00 400 CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. XK ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. See page 35 for Shear Angles. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material Code / Delivery 150 150 Precision Overall Length Same as XL except overall length is held to ±.001. D DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. HOW TO ORDER Example: 5 175 200 225 250 275 300 325 350 375 400 XT/ TT XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. J3 200 225 250 275 300 325 350 375 400 L XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. * ® Jektole 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 Group 175 LL TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. L 175 200 225 250 275 300 175 200 225 250 275 300 325 350 375 400 XL LL DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. P to D .0003 Range P Stock removal from point end. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. VVX M2 Material Steel: A2, M2 (RC 60-63) VXX, VCX, and VCB heads are drawn to RC 40-55. P +–.0002 .0000 XL Overall Length Shortened DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. Type M2 Straight Punches Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. Type Type L ++.01 .02 +.00 +.005 +.010 Type .01 .02 Fillet H –.01 Material Steel: A2, M2 (RC 60-63) All heads are drawn to RC 40-55. P Tolerance +.0002 –.0000 Surface Coatings & Treatments VYX P +–.0002 .0000 VUX Type 18 17 17 16 175 175 200 200 225 225 250 250 275 275 300 300 325 325 350 350 375 375 400 400 + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 No Side Hole (VYX only) For air ejection. No cost. XJ Smaller Jektole Components + 3 days (VYX only) See p. 34. Clospace Punches Alteration Code VXX VWX Product VCX VVX XB ● XD ● VCB VVB ● XH ● XL ● ● ● ● ● ● LL ● ● ● ● ● ● ● ● XP ● ● XT ● ● ● TT ● ● ● For an explanation of the alteration codes shown above, see the “Standard Alterations, Regular Punches” on the p.7 pullout tab. * Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress. Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation 19 20 19 18 Die Buttons EDM Die Button Blanks VNX/VN__ VRX/VR __ +.0002 D +.0004 +.0002 D +.0004 .125 +.005 Type VNX Type VN_ L +.02 VRX VR_ .125 Press-In Lead +.005 .188* +.010 Specify: Example: 4 3 .0003 Type D VN__/VR__ A2, M2 only P&W Tolerance +.0004 –.0000 D Tolerance +.0002 +.0006 P to D .0005 Code .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500 V_X 1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown. Range P 18 .038 - .130 25 .050 - .170 31 .062 - .212 37 .075 - .255 43 .130 - .297 50 .150 - .344 62 .188 - .425 75 .225 - .510 87 .300 - .595 100 .400 - .680 125 .500 - .850 150 .600 - 1.050 175 .750 - 1.400 200 .875 - 1.600 225 1.000 - 1.800 250 1.125 - 2.000 275 1.250 - 2.200 V_O 4P to L 4P L 5P* to 5P* *3P ffor or holes holes *3P under .100 .100 under V_K VNR VRO 37 50 L P (or P&W) Steel Material Steel: M2 (RC 60-63) .005 Round P +.005 D ≥ 1.75 +.0002 +.0006 112 P.207, W.126 A2, X8 137 P.3125, W.1562 M2, X2 L .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 75 87 100 112 125 137 150 162 175 187 V_J V_N .125 V_V Straight Land 75 75 75 87 87 87 100 100 100 112 112 112 125 125 125 137 137 137 150 150 150 162 162 162 175 175 175 187 187 187 Round Tapered Tapered Relief Round Relief .004 .004 /inch/side .006 .006/inch/side Tapered Tapered Relief Round Relief .006 .006/inch/side .010 .010/inch/side V_Y Tapered Tapered R=G 2 to Tapered Round Relief .004 .006/inch/side 5P* Tapered See page 25 (MDX andRound MHX) Relief .006 where for die button construction .010/inch/side “P” .062 and less. *3Pisf or holes under .100 .125 Straight Land When P< .062 Dayton Progress Corporation V_Z Shape Tapered Shape Relief .004 .006/inch/side Press-In Lead .125 KDE P Unless Specified + .0002 D + .0005 + .02 L – .00 + .01 – .00 .01 .02 R KHE Type D Code L P Example: 6 5 KDE KDU 37 50 100 112 XP.020 .031 Steel D Press-In Lead M2 M2 .125 P Unless Specified B + .0002 + .0005 + .015 L– .000 Specify: Qty. + .00 – .01 D+.125 B P to D HOW TO ORDER Body 200 200 200 V_H P 4P + .0002 + .0005 .010 R+ –.000 + .0002 D + .0005 + .02 L– .00 .01 R .02 .188 + .01 – .00 R D+.125 + .00 – .01 18-100 Dia. 1 Day 125-150 Dia. 2 Days 175 and larger 4 Days K_U Std. Optional P P .2500 25 .031 .020 — 31 .031 .020 — .3125 37 .031 .020 — .3750 43 .031 .020 — .4375 KD_ .5000 50 .062 .020 — 62 .062 .020 .031 .6250 KH_ .7500 75 .062 .020 .031 87 .062 .020 .031 .8750 1.0000 100 .062 .020 .031 1.2500 125 .062 .020 .031 1.5000 150 .062 .020 .031 1.7500 175 .125 .020 .031 2.0000 200 .125 .020 .031 KD_ 2.2500 225 .125 .020 .031 2.5000 250 .125 .020 .031 2.7500 275 .125 .020 .031 **Maximum L for KDE & KHE is 150. Type D Code K_E Dayton Slug Control Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use Dayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (We cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering 200 Matrix Construction P .125 .125 Straight Straight D Code Unless Specified .188 Headed R (Specify) Matrix Construction Die Button Construction P P Shape Min. Max. .500 .625 W P/G .050 - .130 .050 - .170 50 62 .050 - .212 .050 - .255 .075 - .297 50 62 .075 - .344 .075 - .425 .075 - .510 .075 - .595 .075 - .680 .075 - .850 .075 - 1.050 .130 - 1.400 .130 - 1.600 .130 - 1.800 .130 - 2.000 .130 - 2.000 V_R L .125 .125 Straight Straight Land Land Qty. Type P D KHU KHE +.00 D+.125 –.01 *.125 when D = .1875 HOW TO ORDER Round KHU Type Material Steel: A2, M2 (RC 60-63), PS (RC 63-65) P&W Tolerance +.0002 –.0000 Body P Unless Specified + .015 L – .000 Headless Type Shown here with optional key flat. See p. 31. P to D .01 .02 Fillet +.01 L +.015 Type KDU KDE .125 Die Buttons KDU Type P P Standard Alterations **L Std. Optional P B R .75 .87 .93* 1.00 1.125 1.25 1.375 1.50 1.625 1.75 1.875 2.00 P .031 .020 — .15 .156 .031 .020 — .25 .191 .031 .020 — .25 .228 .031 .020 — .25 .281 .031 .020 — .25 .312 87 93 100 112 125 137 .093 .020 .031 .25 .391 75 150 162 175 187 200 .093 .020 .031 .31 .468 .093 .020 .031 .31 .578 .093 .020 .031 .31 .703 .125 .020 .031 .37 .828 .125 .031 .37 1.094 .125 .020 .031 .37 1.430 .125 .020 .031 .37 1.630 .125 .020 .031 .37 1.830 75 87 93 100 112 125 137 150 162 175 187 200 .125 .020 .031 .37 2.030 .125 .020 .031 .37 2.230 *Headless Only Standard “P” will be provided, unless otherwise specified. Dayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. Please specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HOW TO ORDER Catalog Number Inch VNX 62 100 P.250 Type D L P Your Specs XSC MT.0125 CS 5 Alt. Mat’l Clear Code Thickness Per Side (inches) (%) For additional information, contact your Dayton distributor. Features/Benefits Standard Alterations Versatile die buttons are available in sizes other than those shown in the chart above. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the L dimension is outside the standard range, an “X” is placed in front of the L dimension, e.g., “XL.” Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators. D ≤ 1.00 1 Day 1.00 < D ≤ 1.50 2 Days (with XP, add 2 Days) D > 1.50 4 Days (with or without XP) Select either round KD__ Headless or KH__ Headed EDM Die Button Blanks. Relief hole (R) provides sufficient clearance for slug removal during the stamping process in both versions of both types. KDU and KHU Blanks are provided with a small straight through hole. They are commonly used for wire and vertical EDM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; in conventional EDM applications, you can customize the size of the relief to the shape you are cutting. XP, XW Body Max Code P/G 18 .130 25 .190 31 .240 37 .290 43 .340 50 .390 62 .500 75 .600 87 .700 100 .800 125 1.000 150 1.200 Overall Length Shortened Min. overall length VN_: .25 VR_: .25 + T XP or XW Land Length Shorter (no charge) or Longer than Standard Precision Overall Length Same as XL except overall length is held to ± .001. D XT Thinner Head than Standard Stock removal from head end which shortens overall length. XB .015 min. Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005. XH Reduced Head Diameter Minimum head diameter equals D +.000 - .001. D XH XSC XD Reduced Body Diameter Head diameter does not change with body reduction. Straight Through Land The land length (B) equals the overall length. Can be used for bushings, guides and a variety of other applications. *Round die buttons only XT/TT TT P Rounds Hole Range Max B .0310-.0620 .2P .0621-.0930 .187 D .0931-.1580 .250 .1581-.2350 .312 .2351-.3000 .375 .3001-.4000 .437 .4001- Over .500 *No max XB on shaped dies Body Min Max Code XD P/G 18 .126 .076 25 .188 .130 31 .251 .190 37 .313 .240 43 .376 .290 50 .438 .340 62 .562 .437 75 .688 .550 87 .813 .650 100 .938 .750 125 1.188 .950 150 1.438 1.150 XL L LL LL XB XBL KDE and KHE Blanks are used with conventional (vertical) EDM machines. The hole (P) is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the hole (P) dimension given in the chart. If a larger hole is desired, simply specify “XP” and indicate the dimension. XL P and W Dimensions Larger than Standard XD Slug Control eliminates slug pulling (When ordering Dayton Slug Control, please specify XSC in place of the standard die button code, as well as your specifications. See the “How to Order” example on the front of this tab.) XAR Increased Taper Relief (10° per side max) Standard. B length unless XB is specified. Default angle is 1° when an angle is not specified. Min. P or W .050” 1° XN +3 days DayTride® A unique wear-resistant surface treatment for M2 & PS only. 2P Land .012 max www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation 21 22 21 20 Multi-Location™ Retainers True Location™ Retainers Multiple Head Type Punch Retainer Standard Alterations Multi-Location Retainers TM Single Head Datum B A Type T Type Round Punches Shaped Punches H VRT K Type A 2.00 2.75 3.00 4.00 6.00 8.00 VRP D Specify screw and dowel size and location. L 2.50 2025 2.75 2027 2727 3.00 2030 2730 3030 3.25 2032 2732 3032 3.50 2035 2735 3035 3.75 2037 2737 3037 4.00 2040 2740 3040 4040 5.00 2050 2750 3050 4050 6.00 2060 2760 3060 4060 6060 HOW TO ORDER 7.00 2070 2770 3070 4070 6070 8.00 2080 2780 3080 4080 6080 8080 9.00 2090 2790 3090 4090 6090 8090 10.00 2010 2710 3010 4010 6010 8010 12.00 2012 2712 3012 4012 6012 8012 Catalog No. VRP100 3070 Special Size A ________ B _________ Multi-LocationTM Retainers Component Hole No. Type 1 Dowel 2 S.H.C.S Size 5/16 S.F.* 5/16 3 VJR 62 4 Clear Location Locking Device X Axis Y Axis Location .375 – .375 — Type — 1.000 – .375 — — 2.090 –1.375 90° X2 1.281 4.250 –1.062 — — 5 Jackscr. STD. *Slip Fit 0.687 – .937 — — See the back of the pullout tab for additional information on VRP Locking Devices. D .1250 .1875 .2500 .3125 .3750 .5000 .6250 .7500 1.0000 T .125 .125 .188 .188 .188 .188 .188 .188 .188 H .281 .344 .406 .469 .531 .656 .781 .906 1.156 Hole Reference Re: Datum Point Dowel Holes ±.0003 Screw Holes ±.005 Component Holes ±.0003 Multi-Location™ Retainers require special order forms, which are available on request. Specify all dimensions from the datum: Use the drawing above for reference. K Y R H B M (Rad.) X ±.0004 180° 0° 270° Flat Tolerances ± .0004 U .001/inch 1.00 1.00 Code D A B G K R S U X Y VRT/VRTS 37 50 62 75 100 125 .3750 .5000 .6250 .7500 1.0000 1.2500 1.75 2.00 2.12 2.38 2.75 2.75 1.72 1.97 2.09 2.34 2.72 2.72 .438 .562 .625 .688 .781 .781 .750 .750 .750 .750 .938 .938 .38 .50 .56 .69 .88 .88 .47 .60 .66 .79 .97 .97 1.060 1.180 1.250 1.320 1.600 1.600 .354 .472 .532 .650 .866 .866 .295 .256 .236 .197 .276 .276 ● 2 Dowels 2 Screws Screw Size Tapped Hole 5 ⁄16 -18 ⁄16 -18 5 ⁄16 -18 5 ⁄16 -18 1 ⁄2 -13 1 ⁄2 -13 3 5 3 HOW TO ORDER Specify: Example: Qty. Type D Code 3 4 VRT VRTS 37 62 ⁄8 -16 ⁄8 -16 3 ⁄8 -16 3 ⁄8 -16 5 ⁄8 -11 5 ⁄8 -11 A Holes are drilled through the retainer unless otherwise specified. Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. As with notches, .071 or .189 ±.005 Type B Angles Clearance Holes (5) Counter bored and tapped for top or bottom mounting. Counter bored and tapped for top or bottom mounting. Clearance Holes Clearance holes or tapped holes can be detailed, as shown in the order example. The following alterations require detailed drawings: +.002 .188 -.000 +.002 .188 -.000 .50 Special Size Any amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03. –.000 Shim/Backing Plate ±.0004 .62 Diameter +.015 RADIAL 29° 29° 3/ 8 -16 Location ±.010 FLAT F +.001 –.000 D D ● Dayton Progress Corporation 0° 90° Specify radial location on VRP Retainers for shaped punches. .5D G ±.005 U 135° 270° R B G ±.005 Retainer sets include: Multi-Location™ is a trademark of Dayton Progress Corporation. ±.0004 G ±.005 X ±.0004 Custom Location ±.005 S ±.0004 90° 180° A G ±.005 Space Requirements Example: Retainer Type VRTS ±.005 Y Jackscrews make it easier to pull retainers off the dowels. Slip fit for .3125 dowel (.250 for VRT 37) 2 places A S The locking mechanism for the Multi-Location™ VRP Retainer and the True Location™ VRTS Retainer (for shaped punches) is part of the retainer itself, and is used to lock the shaped punches, thus providing accurate radial location. Standard Location Slip fit for .3125 dowel (.250 for VRT 37) 2 places VRP100 = 1.00 VRP125 = 1.25 1-6 Holes, 5 Days 7+ Holes, 8 Days VRTS For VRT For View from the punch head side. +.002 - .000 Type Standard Jackscrew Hole The flat for the VRTS Retainer is always located as shown in the drawing on the left. The flats for the VRP Retainer can be located at any angle by specifying the angle from 0°. 1 Day VRP Locking Mechanism Shim Plates can be used as an effective way to accurately time pilot entry, or used as a backing plate. angles can be added to clear other tooling in the die. Angles are saw cut ±.03. Shim Plates can also be used on any Dayton Progress triangular-shaped retainers. D 25 37 50 62 75 85 100 125 Thickness T .189 (Rc54-56) .071 (Soft) URBP 0648 URSP 0618 URBP 1048 URSP 1018 URBP 1348 URSP 1318 URBP 1648 URSP 1618 URBP 2048 URSP 2018 URBP 2248 URSP 2218 URBP 2548 URSP 2518 URBP 3248 URSP 3218 True Location™ is a trademark of Dayton Progress Corporation. www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation Classified Shapes Classified Shapes Keys Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings, as indicated in this catalog. The 83 available common shapes are shown here and on p. 23. Also, see the outside of the pullout tab for notes and drawing references. C13 A P A C54 A P P W W 2 P B° A R P W A R W W 2 C42* A 2 A W 2 Triangles /Trapezoids R W A W A = 3 sides (equilateral) C58 A W 2 R R P C17 P P W A R C65 W 2 W A W A C19 P P S W A 2 R A A 2 C59 C16 A R W P 2 G P P W C20 C52** W R R= G P W 2 R A W C48 B PP R P W S W 2 W S W C60 Ts A B B 2 W C66 A A 2 B B 2 A 2 B W R P W P B P B W W P W B 2 R B R P W B A PP R WW C21 W B 2 WW PP C92 R P B W P B W A B PP WW W A = No. of teeth (3, 4, C91 A C84 P P 6 or 8 only) W A Punch Plan View 0º 0º Punch Guide Head Down 0º Matrix The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. A reflected view is shown with solid lines. Orientation and Locking 90° The locking device orientation is standard at 0°. For types of locking methods and custom locations, see p. 30. X5 180° 0° 270° Reflected View Normal grinding methods produce 1 .007 max fillet Punch on the punch and 2 .007 max fillet on the die button ➊ ➋ with matching corner shape Matrix on the die button and punch, respectively. When ordering die buttons, please specify punch dimensions and clearance per side (i). (If the clearance is .0025 i, Dayton will break sharp corners when the punches and die buttons are ordered together.) Duo Tees P B R1 R2 W 6 or 8 only) A R P C90 A = No. of teeth (3, 4, B B 2 R A 2 W W P C83 W Reflected Views Clearance C38 W W A B C67 P W C39 B A P C45 A R(4) W R W R B B 2 A = Odd No. of Sides P W C82 A WW C47 R R C89 PP P C49 C44 A A = Odd No. of Sides WW W A W AA 2 P R C76 P C87 W C80 A PP B B 2 C36 C88* R 2 B W C81 P A = Even No. of Sides A 2 A B B A R P B W C75 W P P R A P W C79 WW W C37 P W R W 2 P A W 2 B B A B C86 A = Even No. of Sides A C74 C34 P ** Now standard. See product pages. Dayton Progress Corporation W 2 R C78 B R W A 2 C35 P W C73 W P W A 2 P W C33** B P W 2 P W P P C29 R A 2 A P W Flatted Rounds S B W2 B P P C26 270° C18 W R R P B B 2 A B C51 A P B 2 P W A C72 A C27 W 2 A W B C28** W W C25* A P R B 2 W C71 A C77 P B B 2 W P W Multi Lobes 90° R W 2 W 2 C24* C23 S C11** W C46 P Plan View 0º Ls A B R W 270° B C70 P C64 W P W 0° A W C93 P 180° P P P W 2 C69 A C22* C57 Shapes are centered on the punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C22 and C34. Due to clearance, the P dimension on these shapes will not be centered. C43 C85** C12** 0° W W Reflected View— Punches and Guides Polygons 180° P W A 2 W A B R1 = .683W – .183P R2 = 1.183P – .683W P C56 C14 R2 P P R2 C68 A A W R1 W P Shape Center C10** C55 A 2 W C36 W 2 P 90° C50 C41 R1 P W A Ordering Information Us C40 A 2 P C62 * Corner Dimensions A R W C61* Dimensions should be the theoretical sharp corners for shapes C22, C24, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die button under conditions where the clearance is .0025 or less per side. W 2 C32 C31 C53 A 2 P W Classified Shapes Miscellaneous Mono Lobes C30 A Ordering Information P 2 23 24 23 22 B R B S P W P R C15 A A R W A P W *See “Corner Dimensions” note on p. 22. www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation 24 Guide Bushings VG__ D VF__ +.0002 +.0004 D +.0002 +.0004 C C +.005 +.015 .01 .02 Fillet +.01 +.02 L L Type Type VG_ Type VF_ VE_ V V P Material Steel: A2 (RC 60-63) P&W __ VGTolerance P to D +.0002 .0003 +.0004 P __ VF 1 Day +.0002 –.0000 D D C C V_X V_O D + .125 VE __ +.0002 +.0004 +.00 –.01 D + .125 V_R V_K +.005 C V_H +.005 +.015 L .01 Fillet V_J .02 V_N +.01 +.02 L V_V V_Y V_Z .01 .02 Fillet L +.01 +.02 V R=G 2 P P +.005 +.00 −.01 D Headless .1875 VG_ .2500 .3125 .3750 .4375 .5000 .6250 Round Code Range P 18 25 31 37 43 50 62 .062-.130 .062-.170 .093-.212 .125-.255 .187-.297 .212-.344 .293-.425 .3125 .3750 .4375 .5000 .6250 31 37 43 50 62 .093-.212 .125-.255 .187-.297 .212-.344 .293-.425 .050 - .212 .050 - .255 .075 - .297 .075 - .344 .075 - .425 Head Up .1875 18 .062-.130 .050 - .130 VE_ .2500 25 .062-.170 .050 - .170 .3125 .3750 .4375 .5000 .6250 31 37 43 50 62 .093-.212 .125-.255 .187-.297 .212-.344 .293-.425 .050 - .212 .050 - .255 .075 - .297 .075 - .344 .075 - .425 Dayton Progress Corporation .141 .201 .261 .323 .386 .448 – 31 .141 .201 .261 .323 .386 .448 – 31 Note: The standard location of a key flat is at 0°. See p. 31 for more information. +.0002 +.0004 D L Shape C’Bore Min. Max. Dia. .3125 .3750 .5000 .6250 C W P/G 31 .050 - .130 .141 .050 - .170 .201 37 50 .050 - .212 .261 .050 - .255 .323 62 .075 - .297 .386 .075 - .344 .448 – .075 - .425 Head .1875 18 .062-.130 .050 - .130 Down VF_ .2500 25 .062-.170 .050 - .170 D 2 P .125 +.010 D + .125 Body Reflected View 0° (X2) P V V 90° .125 +.010 R (Specify) 1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown. +.005 .125 +.010 +.00 −.01 37 50 62 Applications Guide bushings should be ordered a minimum of .0005 larger than the punch point diameter with which they are to be used. Alterations—Guide Bushings Product Rounds Shapes XH ● ● XT ● ● TT ● ● For an explanation of the alteration codes shown above, see the “Standard Alterations, Regular Punches” on the p.7 pullout tab. Guide Chart 37 50 62 Hole Range P or G Up to .0650 .0651-.0950 .0951-.4250 Land Length V 2P P + .065 .82P + .082 HOW TO ORDER Specify: Qty. Type Code L P (or P&W) Example: 4 2 VEX VFO 37 50 62 50 P.146 P.250, W.075 www.daytonlamina.com .01 .02 V 25 Micro Guides/Die Buttons P +.0002 +.0004 D MEX Guides D + .063 C X Type Type Type + .005 + .010 .094 + .01 L + .02 .01 Fillet .02 Type Type MDX MGX MEX + .00 − .01 MHX MFXP V + .0002 P – .0000 D Material Steel: A2 (RC 60-63) + .0002 + .0004 VE __ P&W Tolerance +.0002 –.0000 P to D .0003 +.00 –.01 MGX D + .125 V +.005 .125 +.010 C MFX + .0002 + .0004 + .0002 + .0004 D C D C P + .005 L + .010 Guides, Die Buttons .01 3 Days +.01 .02 Fillet Hole Range P Up to .0650 .0651-.0950 .0951-.4250 V V X L+.02 M_X Guide Chart L +.01 +.02 Fillet .01 .02 + .0002 + .0002 P – .0000 V Land Length V 2P P + .065 .82P + .082 + .005 .094 + .010 P – .0000 D + .063 + .00 – .01 P Die Buttons P +.0002 +.0004 D MDX > Body L Range C’Bore P Dia. C .250 .3125 .375 D Code .1250 12 .031 - .062+ .00.076 25 31 37 MGX Headless Guide .1875 18 .046 - .130− .01.141 31 37 D + .063 MFX Head-Down .1250 12 .031 - .062 C .076 + .005 31 37 Guide .1875 18 .046 - .130 .141 + .010 31 37 .1250 12 .031 - .062 .076.094 31 37 MEX Head-Up Guide .1875 18.01 .046 - .130 .141 37 + .01 31 L + .02 31 37 .1250Fillet 12.02 .031 - .062 MDX Headless N/A Die Button 31 37 .1875 18 .046 - .130 V 31 37 .1250 12 .031 - .062 MHX Headed N/A Die Button 31 37 .1875 18+ .0002 .046 - .130 P – .0000 D MEX .500 P +– .0002 .0000 D + .0002 + .0004 P +– .0002 .0000 Tapered Relief .004 /inch/side .006 50 50 50 50 D + .0002 + .0004 2×P .109 3 L +.005 to +.015 4P .006 /inch/side .010 Tapered Relief +.005 .006 /inch/side .010 L +.015 + .0002 + .0004 HOW TO ORDER MGX Specify: + .0002 + .0004 Example: D C Qty. Type 3 3 2 3 2L MEX MGX MFX MHX + .005 + MDX .010 MFX Code 18 12 12 18 .01 Fillet12 .02 L P (or P&W) + .0002 31 D 31 C 31 37 31 P.044 P.057 P.060 P.045 + .0002 P – .0000 + .00 – .01 D P +– .0002 .0000 Tapered Relief .004 /inch/side .006 L +.01 +.02 V D + .063 www.daytonlamina.com P +– .0002 .0000 + .0002 + .0004P.062 V P – .0000 MHX + .0002 + .0004 + .005 .094 + .010 .109 3 to 4 P L +.01 +.02 .006 /inch/side .010 .01 Fillet .02 + .00 – .01 D+.063 + .005 + .010 .094 D + .0002 + .0004 Tapered Relief .006 /inch/side .010 2×P + .01 L + .02 .01 Fillet .02 + .00 – .01 .094 + .005 + .010 D + .063 Dayton Progress Corporation 26 Quill Bushings/Guides Type Ground Bearing Surface Type VQX VFQ D + .125 60° +.00 –.01 D .188 +.005 +.010 +.0002 +.0004 .7P .01 .02 Fillet L +.01 +.02 .5R L +.01 +.02 .01 .02 Fillet +.005 +.010 D +.0002 +.0004 .125 P +.004 +.006 +.0005 P +.0007 2P (min.) P +.0004 Note: No alterations available on VFQ. VFQ, as shown above, comes complete with a halo washer that provides a head at both ends. Material Steel: A2 (RC 60-63) Bearing: Bronze (VFQ) Limitations Body Code 18 25 31 37 43 D + .125+.00 –.01 Press-In +.0002 Lead .125 Quill Bushing Alterations XP Min. P Max. P .0625 .094 .0625 .125 .0625 .156 .0625 .188 .0625 .219 XD Min. XD Max. P .126 .0625 .188 .0938 .251 .1250 .313 .1562 .376 .1875 Body VQX Press Fit .1875 Quill Bushings .2500 .3125 .3750 .4375 18 25 31 37 43 Punch Hole P .0625 .0938 .1250 .1562 .1875 VFQ Quill Guide .1875 Bushings .2500 .3125 .3750 .4375 18 25 31 37 43 .0625 .0938 .1250 .1562 .1875 Code 31 31 L 75 75 D Code XD Reduced Shank Diameter XH Reduced Head Diameter XL Overall Length Shortened XP P Dimensions Larger than Standard L .500 .625 .750 1.000 1.250 75 100 125 50 62 Matched Quill Sets Matched Quill Sets are ideal for small hole applications where the risk of punch breakage is extremely high and where replacement costs must be considered. Perfect Alignment Ground bearings at both ends of the Quill Bushing assure precise punch-to-punch alignment. This eliminates the bending influence of unrelieved bushing holes, which are difficult to manufacture straight. Dayton manufactures products with a .002 to .003 relief per side between bearing surfaces, which eliminates this problem. No Stock Distortion Risk During stripping, the punch tends to pull the stock into the stripper void, which may cause part distortion. Dayton eliminates the distortion potential by manufacturing the product with a controlled limit, i.e., .015 per side maximum. Distortion cannot occur when the space between the guides and the punch (.5 D-P) is less than the stock thickness. 75 HOW TO ORDER Specify: Qty. Example: 3 4 Type VQX VFQ Dayton Progress Corporation Steel A2 Bearing Bronze 1 Day www.daytonlamina.com 27 Misfeed Detectors ±.002 –.0002 .135R D –.0004 .062 Vent ±.002 –.0002 .135R D –.0004 .062 Vent ±.002 .3125 ±.002 .3125 +.00 H –.01 Type VMX +.00 H +.005 –.01 +.010 .01 .02 Fillet +.005 +.010 Fillet S+.00 –.06.02 .188 Material Steel: A2 (RC 60-63) .5R S+.00 –.06 L +.01 +.02 L +.01 +.02 B Features/Benefits P ±.001 .5R .01 .188 P ±.001 B Pin Dayton’s Misfeed Detector senses an out-of-register stock position, then actuates a switch to cut off the electrical power to the press. (The detector point diameter is typically .025 to .030 smaller than the hole to be probed.) Misfeed Detectors are engineered to extend .375 beyond the stripper and .125 beyond standard VPT pilots. However, shorter lengths can be specified: Simply add “XL” and the dimension. Spring A Pin Spring A .25 Dia. Actuator Rod .25 Dia. Specify XL Stripper Actuator and Length Rod Specify XL and Length Vent Vent Stripper Detectors are furnished with a spring, spring pin, and a six-inch actuator rod, which can be altered to suit your specific electrical design. .375 .125 .375 .125 Shank Length Dia. S D Code Range P Head Dia. H 2.375 2.625 2.875 3.125 3.375 37-X237 50-X237 37-X262 50-X262 37-X287 50-X287 37-X312 50-X312 37-X337 50-X337 37-Y262 50-Y262 37-Y287 50-Y287 37-Y312 50-Y312 37-Y337 50-Y337 37-Y362 50-Y362 37-Z287 50-Z287 37-Z312 50-Z312 37-Z337 50-Z337 37-Z362 50-Z362 1.50 Code X .375 .500 37 50 .090-.375 .375-.500 .500 .625 1.75 Code Y .375 .500 37 50 .090-.375 .375-.500 .500 .625 2.00 Code Z .375 .500 37 50 .090-.375 .375-.500 .500 .625 L Spring Pocket 3.625 3.875 37-Z387 50-Z387 A B 1.15 .53 .65 .90 .53 .65 .65 .53 .65 HOW TO ORDER Specify: Qty. Example: 3 Type VMX Code 50 L Z362 P P.400 Alt XL 3.43 1 Day www.daytonlamina.com Dayton Progress Corporation 28 Extended Range Punches +.0002 D +.0006 Press-in Lead .01 Fillet .02 .5R +.00 –.01 P ±.0002 D+.125 Type Type VP_ VJ_ .188 P&W Tolerance ±.0002 +.01 When D-P exceeds .406 a step will exist. V_ O V_X Round 2, Shape 4 Days .0003 V_O P P V_R W HOW TO ORDER Type Shank L Example: 3 VPR 200 1021 P (or P&W) P1.206, W.582 Steel M2 V_R ➊G V_X Specify: Qty. B +.06 –.00 L +.02 Material Steel: A2, M2, PS4 (RC 60-63) P to D 45° +.010 +.005 Shown here with optional key flat. See p. 31. V_K V_J V_ H R (Specify) P V_K ➋ R (Specify) W V_H W P V_J P — 2 W P P V_N W 2 V_V V_Y V_Z 1 Check your P&W dimensions to be certain the diagonal G does not exceed R=G 2 the maximum shown. 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less. Shank Point Lgth. D B 1.250 1.500 1.750 1.25 2.000 2.250 2.500 1.250 1.500 1.750 1.50 2.000 2.250 2.500 Round Range P .625-1.2499 .750-1.4999 1.000-1.7499 1.187-1.9999 1.375-2.2499 1.625-2.4999 .625-1.2499 .750-1.4999 1.000-1.7499 1.187-1.9999 1.375-2.2499 1.625-2.4999 Shape L * ® Jektole Min. Max. Group 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 W P/G J12 .282-1.2500 J12 .300-1.5000 J12 .350-1.7500 1021 1122 1223 1330 2031 2132 2233 2340 3041 3142 3243 3350 4051 4152 4253 4360 5061 5162 5263 5370 J12 .400-2.0000 J12 .450-2.2500 J12 .500-2.5000 J12 .282-1.2500 J12 .300-1.5000 J12 .350-1.7500 1022 1123 1230 1331 2032 2133 2240 2341 3042 3143 3250 3351 4052 4153 4260 4361 5062 5163 5270 J12 .400-2.0000 J12 .450-2.2500 J12 .500-2.5000 *See p.30 for more details. Surface Coatings Code / Delivery + 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD Dayton Progress Corporation Material M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 For more information on Dayton Progress surface coatings, see the back of the pullout tab on p. 5. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™DayTAN and DayKool are trademarks of Dayton Progress. www.daytonlamina.com W 2 29 Spring Pilots .188 +–.010 .000 .01 .02 Fillet H +–.00 .01 .09 Full Dia. Lead +.0002 P –.0000 Type VLX .25 +–.00 .01 ±.015 +.015 –.000 .375 .25* .625 .875* Ref +.06 1.25 –.00 Material Steel: A2 (RC 60-63) *Length slightly less for diameters under .238. Thin Stripper 1 Day Drill Bushing .09 Average Stripper Thick Stripper .62 Ref. .25 HOW TO ORDER Specify: Qty. Example: 2 Type H P VLX 50 P.156 Drill Bushing Features/Benefits Precision pilots are used for spring-loaded stripper applications. Spring pilots permit full length feed when starting the stock in progressive punching, notching, and blanking dies. The parabolic point shape develops a smoothly curved surface, providing positive register in the hole. www.daytonlamina.com Catalog Number Range P Head Dia. H VLX-50 .124-.2499 .500 VLX-62 .250-.3749 .625 VLX-75 .375-.5000 .750 Dayton Progress Corporation 30 31 Locking Devices—Ordering Information Locking Devices—Flats vs. Dowel Slots Flats Orientation Views The standard location for all locking devices is at 0°, and is always on the long side (P) of the shape. Custom locations are measured counterclockwise from 0°. (See drawing below.) A Plan View is used for the die button, and a Reflected View is used for the punch or guide. The Reflected View, a mirror image, simplifies orientation—locking devices are all in the same position. Plan View Reflected View 0° 0° Punch Matrix 0° Guide Head Down Custom Location Standard Location 0° Reflected View (Punch) .25 0° F F 0° 0° F Reflected View (Guide) Plan View (Matrix) F How To Specify The most common locking devices—flat, double flat, and dowel—are available. Simply select the type, then add the code to the component description shown on p. 31. HOW TO ORDER Specify: Qty. Type Example: 1 3 Code L 37 50 312 137 VJJ VRO P (or P&W) Steel P.321, W.189 P.3125, W.1562 A2, X2 A2, X2 Location Tolerance Flat Body Dia. F Body Dia. F Body Dia. F 18 .080 62 .270 175 .775 25 .110 75 .325 200 .900 Dayton Progress Corporation F Radial F Radial + .0002 – .0000 .0005/ inch + .0002 – .0000 0°2' Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate Locations are available at no additional charge. Custom Location is any angle other than: 0°, 90°, 180°, or 270°. Single Flats: X2 & X8 Single Flats: X5 & X9 31 .135 87 .380 225 1.025 37 .165 100 .435 250 1.150 43 .190 125 .540 275 1.275 50 .220 150 .650 Die Buttons Locking Devices Punches Die Buttons X5 Top Bottom X9 N/A Top Locking Devices Punches Die Buttons X6 Top Bottom X2 Top Bottom X8 N/A Top Order Example: Order Example: X2 — 90° X5 — 135° Double Flats: X3 Double Flats: X6 Locking Devices Punches Die Buttons X3 Top Bottom 0° 270° Order Example: X3 — 90° 90° 180° Length (from top of die button) The depth of the flat is taken from the shank, not the head, on punches. X6 — 135° Second Flat is always parallel to the first flat. Additional Flats (From Top) Additional Flats (From Top) Code Depth Length Code Depth Length X81* .060 .500 X91* .060 .500 X82* .060 .625 X92* .060 .625 X83* .060 .750 X93* .060 .750 X94 .060 Full Length X95* .093 .500 X96* .093 .625 X97* .093 .750 X98 .093 Full Length Key Flats vs. Dowel Slots X84 .060 Full Length Maximum hole dimensions in die buttons X85* .093 .500 were designed with key flats in mind. There are instances where, if using a dowel slot in X86* .093 .625 a headless die button, the dowel hole could X87* .093 .750 break into the relief. For this reason, there X88 .093 Full Length are two ways to specify the location of the X89* Specify Dimensions dowel. X0 (standard/alternate location) and X1 (custom location) are located .5D * not available on headed die buttons (X89 available only if flat is full length). from centerline. However, when hole dimensions are approaching the high limit of “P,” X4 (standard/alternate location) or Dowel Slots: X0**, X4, X41 & X43 X7 (custom location) may be specified. Dowel Diameter This relocates the dowel outward to assure Locking Devices X0** .1250 no interference between the dowel and the relief hole. Note: When the die button X4 .1250 diameter is over .5000, the centerline X41 .1875 dimension is .5D on all dowels. To determine if you have an interference problem, see pp. 18-19 for information on Die Button construction. X43 X99* Specify Dimensions * not available on headed die buttons (X99 available only if flat is full length). Dowel Slots: X1**, X7, X71 & X73 Locking Devices Dowel Diameter X1** .1250 X7 .1250 X71 .1875 X73 .2500 .2500 Order Example: X71 — 135° Order Example: X0 — 180° **available on headless die buttons only F Dimension for Headed Punches and Die Buttons F = .5D + .5 Dowel Dia. F Dimension for Headless Die Buttons Only Body Diameter X0, X1 X4, X7 X41, X71 X43, X73 www.daytonlamina.com Punches Order Example: Dowel Slots Dowel Custom Locations Locking Devices F Dimension (.5D on Headed Products) Headless Die Buttons and Guides Depth 0° Standard & Alternate Locations www.daytonlamina.com F 25 31 37 43 50 62 75 87 100 125-400 .1250 .1625 .1938 .2250 .1562 .1875 .2188 .2500 .1875 .2125 .2438 .2750 .2188 .2375 .2688 .3000 .2500 .2625 .2938 .3250 .5D .5D .5D .3438 .5D .5D .5D .4063 .5D .5D .5D .4688 .5D .5D .5D .5313 .5D .5D .5D .5D Dayton Progress Corporation AP 702 701 32 LA LA AP AP Form Punch Shapes 401 402 PP 601 Form Punch Shapes 602 PP Dayton Progress Form Punches are available on round punches (i.e., those designated as standard “X” shaped punches). 201 212 PP The shapes shown below LA standard, LA but are not the are LA only shapes Dayton provides. PP PP 202 Others are available with a PP RL detailed drawing attached to the order. PP 212 201 When ordering, change LA 201 the “X” designator to a “W.” LA In addition, specify other 201 201 dimensions, as shown in PP LA LA Form Punches are also AP available on standard punchRL blanks.401 Form Punches other PP LA than thoseLAare available as specials. LA 212 LA 212 LA 212 LA 402 LA 202 HOW TO ORDER Specify: Qty. Type Code L LA 202 LA Steel W Example: 2 VPW 37202 1322 PS 202 “P” is the point dimension of the product. When “P” = “D,” shank tolerance applies. 213 PP LA LA Alterations PP RP Shape P RL PP LA RP must be ≤ (P - PP) /2 RL PP 213 PP 213 LA LA The “P” RL dimensions are not shown below. W201 P.1875 PP.1250 LA2.235 203 LA PP 203 RL LA PP 204 LA 203 RP PP LA RP must be ≤ (P - PP)RP /2 PP 203 RP must be ≤ (P - PP) /2 PP 203 LA LA RP RP RP must be ≤ (P - PP)LA /2 RP must be ≤ (P - PP) /2 PP PP 211 204 212 PP RP LA 213 213 221 RP RP must be ≤ (P - PP) /2 RP PP RP must be ≤LA (P - PP) /2 PP LA LA RF=(PP/2) AP RP RP must be ≤ (P - PP)RP /2 RF=(PP/2) LA RP must be ≤ (P - PP) /2 XNT 221404 LA 221 LA PP LA RF=(PP/2) PP LA RF=(PP/2) Qty. Type PP 223 2 VPW RL PP RS PP RS D RS PP PP 37 PP PP L±.001 234 444 Shape 234 1322 W201 RP RP RPAP must be ≤RS (P - PP) /2 702 PP 221 221 701 LA PP LA RS RS RS RS LA LA BB RS RS PP PP PP PP 224 AP 244 223 LA 244 LA PP PP 223444 RF=(PP/2) PK RF=(PP/2) PP RP LA RP LA RS RL AP PP RP must be ≤ (P PP) /2 RF=(PP/2) RL RS RL PP 233 LA 703 RL PP RBRP RK 223 PP RP must be ≤ (P - PP) /2 RF=(PP/2) RL PP LA 233 PP RL223 RP 702 LA RF=(PP/2) RLmust be ≤ (P - PP) /2 RP PP RS 233 RL + RP RL RP RP must be ≤ (P - PP)LA /2 RP RP RL 233 RS - PP) RP must be ≤ (P - PP) /2 401/2PP PPRL + RP must be ≤ (P RP PP RP RF=(P/2) RL + RP must be ≤ (P - PP) /2 LA RL LA AP Dayton LA Progress Corporation AP RP LA BB AP LA LA RP RL RP PP AP RS PK 603 AP RB 702 RL 702 AP 612 702 AP 603 AP RP 702 712 RS PP RP RP RP 703 RP PP 703 AP RP AP PP 703 712 AP 621 RF RP PP 703 704 RF RP RF 704AP 802 713 AP 713 704AP 713 LA 714 PP 704 714 711 602 801 711 APAP 714 711 811 714 RF AP RP 811 714RF AN AP AN AP RF=(P/2) PP RF RS RP 811 612 RF 611 801 PP RF RS RP AN AN AN 812 801 801 AN RF PP RF LA RFAN 812 RF RF RL change the “X” designator to a “W.” Die Buttons are available asLA headed or headless LA with a counterbore relief, or PP AN 612 AN as headed or headless with a RP PP 821 relief. 821 tapered PP RP PP 711 AN LA AN 821 PP 821AN RP PP PP RF PP 621 LL (Land Length) (Land Length) RF PP LL LL .010/.020” Fillet PP LA RF 621*B RF (Land Length) (Land Length) LL LL .010/.020” Fillet LL RS 933 931 LA *B *B RF *B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.001. 930 PP LA LA *B 935 HOW TO ORDER Specify: Example: Qty. Type Code LL Steel W Shape 4 VNW 100 100 M2 www.daytonlamina.com W935 LA RS RF .50 .625 .15 P PP .05 .03 AN° Alterations XNT PP LA AN PP RF RL PP 920 RS RF AP PP PP 821 LA RP PP (Land Length) AN AN 801 812 AN° PP PP 821 AN LA AN 812 PP AN RL *B AN PP 821 RL 821 RS RF RP LA AP RL RL LA AN PP PP RF RP RF RS RP AP LALA PP 704 RF LA AN LA 714 811 RL AN 812 RF PP 812 801 LA AN 801 AN AN AP AN APAP RF LA 812 LALA LA LA LA 812 801 LA 821 910 LA RS RP LA RS RP AN 801 RF 603 RS RP LA 703 RS RP AN PP PP RF RF RS RP RL (Land Length) RF PP RF RF RS RP RF PP AN PP 811 RL ANRF PP LA Dayton Die Buttons are available for all the Form LA Punches shown here, i.e., RP LA LA LA round punches designated as AN 611 AN AN RF standard “X” shaped punchPP 812 RF es. 801 When ordering, please *B 714 711 AP 811 AN LA AP LA AP AN 714AP APAP 702 811 714 711 AN LA AN LA LA APAP 811 LA RL LARL RP LA Form Die Button Shapes 711 AP RL RS RS PP RP 601 AP PP RP 711 PP PP RS PP 711 811 714 LA RS RP RS RS RL LA PP PP PP RL RS AP AN AP AP 802 713 PP AP RP LA AP PP RL RP RS RS PP AP PP AN PP PP PP RL RS PP RP AN 802 704 LA AP AN AP PP RP 802AP 713 704 PP 802 PP 704 PP RS LA AP PP RF AP RP 713 RP AP 712 PP RF 802 AP 713 RF LA AP LA 713 AN AP AP 802 AN 713AP 802AP AN LA RP 802 713 701 704 RF RP PPRF LA AP AN AP RP PP RF RP AP AP 712 703 621AP AP 703 712 AP 702 612 PP APRP RP AN RF RP LA PP LA RP 712 AP AP RF RP RP 703 AP RP 712 621AP 703 PP RP AP RL AP RK 712 AP RP 702 702 AP 703 RF RP PP RF=(PP/2) AP 702 AP RF PP AP AP RP AP 611 PP RL701 BB AP 444 612 RF 701 701 LA PP 244 LA LA234 PP RL BB LA ±.001 LA RP RSRP AP RL RP PP PK 603 PP PP RL RL P.1875 AP 2.235 PP.125 AP RP LA RP RL RB RK LA RL RP BB LA RL 702 PP 244 264RP PK LA 244 PP RP APRP RF=(PP/2) RL LA RB RL RP RF=(PP/2) www.daytonlamina.com RS BB AP 701 LA RL RK PPRK + RL must be ≤ (PK - PP) /2 712 LA 201 LA RF PP AP LA PP LA PP 704 LA AP 201 204 RPLA RF=(PP/2) RP212 LA RP RP RF=(PP/2) BB PP 201 RS RP212 LA PP PP PP 703 204PP LA BB 201 212 RS PP 264 PK PP 204 LA LA LA AP RP LA 264 PK RLPP RB RP LA LA LA BB LA LA LA RS BB AP RK PP RS RL/2 PP RB 211 224 PP LA RK + RL must be ≤ (PK PP) LA LA 213 LA 202 PP 264 PK RK RL + RPLA must be ≤ (P RP - PP) /2 LA 211 LA 224 PP LA PP PP PP AP PP PP PK LA LA 213 PP 264 RK + RL must be ≤ (PK PP) /2PP LA 202 201 212 RF=(PP/2) RF=(PP/2) AP 711 713 RP RS RL LA RP LA LA RL + RP must be ≤ (P - PP) /2 RL RB LA PP PP RP must beRF=(PP/2) ≤ (P - PP) /2 RF=(PP/2) PP RS 213 202 PP AP 201 212 RK RL RF=(PP/2) RB RS RL RP234 RP LA PP RL 704 PP PP LA PP 211PP RK + RL must be ≤ (PK - PP) PP PP 704 RK /2 PP PP 202 213RP must beRF=(PP/2) ≤ (P - PP) /2224 201 212 RF=(PP/2) RL PP LA 211 233 RL RP224 RK + RL must be ≤ (PK - PP) /2 LA PP 234 PP LA PP RL PP RL LA 703 RP must be ≤ (P PP) /2 RF=(PP/2) LA RF=(PP/2) RF=(PP/2) RP RP LA RL RL LA RP RP RP LA233 RL PP RP PP 234 RF=(PP/2)LA RL RP LA LA RP must LAbe ≤ (P - PP) /2 RL AP RP 233 RL + RP PP PP must be ≤ (PRP - PP) PP /2 AP 212 PP 234 RL PP PP LA LA 221 LA LA 203 LA PP PP 212 RP RL + RP must be ≤ (P RP - PP) /2 LA RL 402 PP LA RF=(PP/2)LA PP LA PP PP AP LA 203 213 202 RL 221 RS RP PP LA PP AP 401 601 AP RP RL RF=(PP/2) RL + RPLA must be ≤ (P - PP) /2 RL RL 221 PP PP PP PP 233 be ≤PP (P - PP)RP /2 213 202 203RP mustRL RF=(PP/2) RS LA AP RL RF=(P/2) RP RL RL PP 233 LA PP 711 PP 714 PP PP 202 213 RP must be ≤ (P - PP) /2 RF=(PP/2) PP 203RP must be ≤PP 221 (P - PP)RP /2 711 RS LA RP244 RF LA RL RP RF PP LA RL 234 PP RS 704 LAbe ≤ (P - PP)RP PP RP must be ≤ (P - PP)LA /2 RF=(PP/2) 244 RP must /2 RL + RP must be ≤ (P RP - PP) /2 LA RS LA RP RF=(PP/2) RL RP RL RP RS PP 234 RL RL + RP must be ≤ (P PP) /2 LA LA LA RP must be ≤ (P PP) /2 RP must be ≤ (P - PP) /2 PP LA 244 RP RF=(PP/2) PP PP LA RPRP 213 PP 234 RS PP LA PP RL LA LA 204 LA LA LA PP 244 LA 223 PP PP LA LA 213 RP RF=(PP/2) RP AP LA RF=(PP/2)LA RS RL LA AP PP PP PP PP LA AP RL204 LA RP 221 203 LA AP223 RP RF=(PP/2) RP LA RPLA RP RP RS RP must be ≤ (P - PP)RP /2 RF=(PP/2) RL BB PP PP PP PP RP must be ≤ (P PP) /2 PP 204 223 221 203 RS RS RP 611 401RP must be 601 234 ≤ (P - PP) /2 AP LA PP RP LA PP AN RP PP 404 RL 402 602 PP RF 611 401 601 PP PP PP PP BB 234 221 203 RP must be 204 223RP must be ≤RS ≤ (P - PP)RP /2 PP (P - PP) /2 RS LA 264 RF=(P/2)PKLA PP RP RL RF RP RL LA RL RL LA LA RF=(P/2) RP BB PP 244 RL RP must be ≤ (P - PP)RP /2 801RP RP must be ≤RS (P - PP) /2 711 LA 264 RS RP PP PK LA LA RS RP RL RB RF RP RL BB LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP)LA LA RP must /2 RP must PP 244 RS RP RF=(PP/2) RK PP PP PP 264 PK RS 221 RS RL RB PP PP LA RK + RL must LA PPbe ≤ (PK - PP) /2 LA 211 LA 224 244 PP PP RP 221 RF=(PP/2) RK PP PK 264 RS RS RP LA RL/2 RB PP LA PP PP LA223 LA211 PP LA RS LA LA 224 RK +RP RL must be ≤ (PK - PP) 204 RL RF=(PP/2) RF=(PP/2) LA RP RS RK LA LA LA LA LA RS be ≤ (P - PP)RP /2 RS RL RB AP RL PP PP 211 224 AP PP BB PP RK + RLLA must be ≤ (PK - PP) /2 223 204 RF=(PP/2) RP RK be ≤ (P - PP) /2 RP RP LA AP AP AP RS RP PP 244 AP PP PP PP 211 224 BB RK + RL mustRP be ≤ (PK - PP) /2 223 RP must be 204 ≤ (P - PP) /2 PP RS RF=(PP/2) PP 244 RP RP PP PP PP LA LA 601 402 602 612 RP 611 401 RP RF=(PP/2) PP PK 603 BB PP 611 PP 401 601 PP 444 404 ≤RS (P - PP) /2 RF=(PP/2) 602 LA402 RP must be 612PP RF RS RP PP LA RF=(PP/2) 264 PK RP RP RF=(P/2) RP RF RL RP LA BB RL LAbe ≤RS RP must (P - PP) /2 RF=(P/2) RS RP RL RL RS RP PP RB PP PK PP RK 264 RP 223 RL RB LA LA PP PP 223 RKPP 264 PK RS RL PP LA PP RP 224 211 LA LA RK + RL mustRB be ≤ (PK - PP) /2 RP RK RS RP RP must be ≤ (P - PP)RP /2 LA BB RL RB RS PP PP 224 211 RK + RL must be ≤ (PK - RK PP) /2 BB RF=(PP/2) LA RP RP mustLA be ≤ (P - PP) /2 RS LA PP LA PP 224 211 PK LA RK + RL mustPP be ≤ (PK - PP) /2 264 LA RF=(PP/2) AP RP LAAP BB PP 264 PK AP RP AP RS RS RF=(PP/2) RP LA RL RB RP AP RS RK PP PP PP RL 402 621 611 RB 602 601 612 603 404 PP PP PP PP 402 224 602 612 RL must PP) /2 PP PP RF 621 404 603be ≤ (PK - RK 444RK + PK RF PP RP RL PP RF=(P/2) 224 RL RP RK + RL must be ≤ (PK - PP) /2 RF RL RL RP RF=(PP/2) RP RL RPRP RB RK RP RF=(PP/2) RP LA 602 404 234 AP LA 233 RL RP PP LA 602 404 RL + RP must be PP ≤ (P RP - PP) /2 RL PP 233 RL be ≤ (P - PP) /2 RL + RP must RL PP 233 RP LA AP RP AP LA RL + RP must be ≤ (P -RP PP) /2 LA P RL + RP must be ≤ (P - PP) /2 701 PP 234701 PP RF=(PP/2) LA 233 Days PP RF=(PP/2) 233 601 RL AP LA AP RL RL ±.0005 PP LA LA AP 402 PP PP RF=(PP/2) RP RL LA RP must beRF=(PP/2) ≤ (P - PP) /2 AP RL PP PP 1-19, 5 LA RF=(PP/2) LA RL RF=(PP/2) LA RL 701 RF 712 701 AP AP LA the example below. Specify alterations, if applicable. 712 RP 611 33 RP AP LA RF=(P/2) RL LA AP 701 1-19, 5 Days Dayton Progress Corporation 34 Jektole Data ® The Engineered Clearance Perforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side). Jektole ® with Keeper Key Standard practice has called for i5%, and is commonly known as “regular clearance.” Regular clearance has been applied almost universally to all applications involving the perforation of ferrous materials. Jektole ® Cutaway the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment. Jektole® In Production ● ● ● ● ● Requires less press tonnage Reduces the pressure required to strip the punch, which, in turn, reduces punch wear Produces minimal burr Doubles—often triples—piece output per grind Reduces total punch costs Jektole® In Maintenance ● ● ● ● Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension Reduces downtime for regrinding Jektole®, In addition, clearances of up to i 50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality—a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole® Engineered Clearance provides many advantages and benefits. Jektole Components Standard Jektole Data ® DIMENSION Std. Shank Diameter Point Hole Diameter Shank Hole Diameter Pin Extension Keeper Key Number J2 J3 J4 J6 J9 J12 .3750 .6250 1.250 D .1875 .2500 .3125 .4375 .7500 and .5000 1.000 larger C .020 .032 .046 .063 .094 .125 E .086 .109 .141 .172 .221 .275 .03 .03 .06 .06 .06 .06 920045 920053 * * Keeper Key not available Jektole Design Limits ® J2 J3 J4 Min. Shank Dia. DIMENSION D .172 .218 .282 Min. Point Dia. P .040 .064 .092 .126 .188 .250 Max. Point Lgth. B 1.50 1.62 1.62 1.62 1.62 1.25 J6 J9 J12 .344 .442 .552 ® Universal Jektole Components ® Punch .06 (.03 for J2 & J3) Set Screw .09 (.05 for J2 & J3) Pin Extension E D P C L L .75 Min. B .01 Fillet H .75 EJECTOR PINS J2 J3 J4 J6 J9 J12 Overall Length L 1.11 1.38 1.94 1.94 2.22 2.22 Pin Diameter End Ground Square D D Jektole Pin RC 44-48 Spring D .017 .027 .041 .058 .089 .120 Head Diameter H .048 .073 .094 .120 .156 .188 Hd. Thickness T .031 .047 .062 .062 .094 .094 J2 J3 J4 J6 J9 J12 Outside Dia. D .081 .104 .136 .167 .216 .270 Free Length L 2.38 2.38 3.19 3.00 3.03 2.56 lbs. .5 .75 1 1.5 2 2.5 J2 J3 J4 J6 J9 J12 SPRINGS T L D Pressure (.12" Pre-load) SCREWS Dayton Progress Corporation Screw Size D Screw Length L #3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24 .19 .19 .19 .19 .25 .25 www.daytonlamina.com L +.020 +.005 35 Shear Angles L +.020 +.005 A° L +.020 +.005 Shear Angles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and Double Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product. L +.020 +.010 XS22 Nail Point 90° 0° Shown as reflected view. A° A° .04 Double Shear A° L +.020 +.005 L +.020 +.010 A° A° L A° 90° .04 0° L Shear Angles are also available on Classified Shapes, but are available as special order only. A° For Round & Shape Punches L +.020 +.005 L +.020 +.005 L +.020 +.005 90° 0° L +.020 +.005 L +.020 +.005 For Round Punches Only XS19 A° +.020 +.005 90° +.020 +.005 A° A° L +.020 +.010 L +.020 +.005 .04 0° A° L +.020 +.005 L +.020 +.005 XS20 Standard head flat and dowel locations are at 0°. 90° Chamfer L 90° 0° 0° A° A° +.020 +.010 XS23 .04 A° Single Shear L +.020 +.005 A° A° L +.020 +.005 L +.020 +.005 A° L+.020 +.010 A° A° 90° 0° Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes. LL not available on XS19, XS21, XS22, and XS23. HOW TO ORDER Type Code L A° L +.020 +.010 L +.020 +.010 .04 .04 A° A° L +.020 +.005 XS21 Conical L +.020 +.005 L +.020 +.005 XS24 A° width Single Shear Angle with Flat L +.020 +.005 A° L+.020 +.010 width A° A° 0° 90° 90° 90° L +.020 +.005 L +.020 +.005 A° 90° 0° A° A° 0° L+.020 +.010 90° width 90° 0° L +.020 +.010 VersaPlus Premium Products ® 0° 90° 0° L +.020 +.005 P (or P&W) Steel Alteration VPO 50 2332 P.400, W.300 A2 XS23 A3° 90° L+.020 +.010 L+.020 +.010 0° A° A° 90° A° 90° width 0° A° 0° width width 90° 0° Precision, High-Performance Punches and Pilots VersaPlus® Punches and Pilots are a premium line of precision, high-performance products that offer more features and benefits to users in industries where higher-than-normal production runs occur—and where optimum performance is a MUST. VersaPlus® is “setting the new standard in high performance,” according to tool companies and manufacturers who have field-tested the products. For example, a furniture hardware manufacturer realized a production run improvement from 250,000 A° A° 0° to 375,000—a 150% increase. In another test, a tool and die company increased run-time-to-sharpening from 100,000 pieces to 200,000. VersaPlus® gives users the real “plus” through improved production capabilities, increased uptime, and lower costs. For additional information or a copy of our latest VersaPlus® catalog, contact your Dayton Progress Distributor. ® VersaPlus is a registered trademark of Dayton Progress. www.daytonlamina.com Dayton Progress Corporation Commitment to Quality & Customer Satisfaction Dayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *Dayton Lamina’s line of Danly products is available only to North America. www.daytonlamina.com © 2016 Dayton Lamina Corporation. All rights reserved. Form 900 7/16
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