Dayton Progress Ball Lock Inch Catalog

Transcription

Quality
Punches,
Pilots,
Die Buttons,
& Retainers
a MISUMI Group Company
www.daytonlamina.com
Improved
performance,
less downtime,
longer tool life
2
Ball Lock Quality Products
Product Applications
Ordering Information
Dayton Ball Lock Punches, Retainers, Die
Buttons, and Accessories are mainstays
in industries with high-demand
applications, including automotive and major appliance
manufacturing. Because there
is no need to pull a die from the
press, removal and replacement
of worn punches can reduce
downtime and improve profitability.
Each page contains detailed instructions on how to order
specific Dayton Ball Lock products. Individual product
drawings completely define the product—including shape,
dimensions, tolerances, and concentricity. When ordering,
you are asked to specify quantity, product type, shank and
length codes, and point or hole size (for example).
Dayton Ball Lock Punches add
longer tool life and improve finished
part quality. For example, Dayton
Jektole ® Punches (slug ejection punches)
provide increased punch to die button clearance; can triple the number of cycles between
punch regrinds; and extend tool life.
In the example below, the type specified is “HPR.” “H”
stands for heavy duty, “P” stands for punch, and “R” stands
for rectangle. 50 is the shank diameter, which is coded by
the first two digits of the decimal equivalent (.500"). 275 is
the overall length, which is coded by inches and quarterinches (2.75"). Finally, P.350 and W.190 represent the
point or hole size dimension.
HOW TO ORDER
D
P
P
Dayton Ball Lock Die Buttons include Ball
Lock, Press Fit, and EDM Die Button Blanks.
Dayton Ball Lock Retainers provide many
features, functions, and benefits. For example,
Dayton True Position® Retainers (the recognized industry
standard) eliminate hand fitting; reduce mounting time,
and are ideally suited for both round and complexshaped products. Other Dayton Retainers include
Multi-Position™, End and Square, Single Punch, and our
unique line of EZ Fit™ Retainers—a simpler, better
way to reconfigure and/or replace existing retainers.
Dayton Ball Lock Accessories (e.g., backing plugs, ball
release tools, and urethane strippers) complete the full
line of Dayton Ball Lock products, and can help speed
up and improve production. For
example, Dayton Punch Pullers
(left photo) are simple and
easy to use. Just slide
the punch puller over the
punch shank, rotate the
built-in wrench until it is
tight, re-lease the ball, and
pull down.
Qty. Type
5
L
HPR
50 275
W
P.350
W
W.190
Standard Alterations
Punches, die buttons, and retainers are available in sizes
other than those listed in the catalog.
When ordering, you are asked to specify different designations for various non-standard dimensions. For example,
if the P and W dimensions are outside the standard range,
an “X” is placed in front of the P or W dimension, e.g.,
“XP” and/or “XW.” If the point length is longer or shorter
than standard, designate “XB” for the point length. See
the foldout tabs in the individual product sections for these
and other special order designations.
XP
P
XW
® Jektole and True Position are registered trademarks of Dayton Progress Corporation.
TM
Multi-Position, EZ Fit, and all Triliteral Designators are trademarks of Dayton Progress Corporation.
Dayton Progress Corporation
3
Contents
Punches
Punches (cont’d)
Standard Shapes
LJB/LPB Blanks
X
H
J
K
R
O
N
V
Y
HJ_ Jektole —Heavy Duty
®
LK_ /LZ_ —Light Duty
4, 5
6, 7
8, 9
10, 11
Positive Pick-Up
HJB/HPB Blanks
—Heavy Duty
23
Point Larger than Shank Jektole /Regular
®
_RS Square
—Heavy Duty/Light Duty
12
Jektole /Regular
Round/Shape
KD_ Die Buttons—Press Fit 25
50
Miscellaneous/Other
Classified Shapes
KDU/KDE
EDM Button Blanks
38
Retainers
HRP/LRP Retainers
13
HRT/LRT Retainers
Form Shapes
34, 35
Accessories
36, 37
HRTB Single Punch
Jektole Data
39
Locking Devices
40
®
27
Round/Shape
Regular
Length
275
Catalog Number
Point or Hole Size
P.350, W.190
Dimensions, As Specified
Code
12
18
25
31
37
43
D
Code
D
Code
D
.1250
.1875
.2500
.3125
.3750
.4375
50
62
75
87
100
125
.5000
.6250
.7500
.8750
1.0000
1.2500
150
175
200
225
250
275
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
Urethane Strippers
True Position with Backing Plate
®
Classified shapes (83 common shapes, no detailing
required) are available on all punches, die buttons,
and guide bushings, as indicated in this catalog. See
pp. 32, 33 for more information and special instructions. Also, see individual product pages and p. 40
for additional information on orientation and views.
Clearance
➊ .007 max. fillet on the punch —
41
matching corner shape on the
die button.
Die
Button
➋ .007 max. fillet on the die button
HRTL/HRTBL
— matching corner shape on the punch.
—PosiLoc®
18, 19
Type
50
Normal grinding methods produce:
28
—Heavy Duty
LP_ Regular—Light Duty 16, 17
HPR
Overall Length L
Coded by whole number and first two
digits of dec. equiv. (2.750).
Classified Shapes
Key Flats/Dowel Slots
Round/Shape
Shank Dia. D (shank diameter)
Coded by the first 2 digits of dec. equiv. (.500).
Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the
appropriate code, use the following chart.
26
True Position® with Backing Plug
LJ_ Jektole®—Light Duty 14,15
H is for Heavy Duty
P is for Punch (Regular)
R is for Rectangle
Retainers/Punches
TM
Jektole®/Regular
Product Series
32, 33
Round/Shape
Point Larger than Shank
True Position®
HRI/LRI Inserts
LPA Pilots—Light Duty
Line
Product
Shape
275
LD_ Die Buttons—Ball Lock 24
Multi-Position
LPT Pilots—Light Duty
HPR
31
Round
®
HK_ /HZ_ —Heavy Duty
30
Die Buttons
Regular
HPA Pilots—Heavy Duty
Example:
Z
Round/Shape
HPT Pilots—Heavy Duty
_RE End
Each page contains detailed instructions on how to
order specific Dayton Ball Lock products. In addition,
use the following chart to define the product as a part
number.
Jektole®/Regular
Round/Shape
HP_ Regular—Heavy Duty
22
—Light Duty
L
Product Designation
Retainers (cont’d)
29
Shear Angles
42
20, 21
Positive Pick-Up
4
Jektole Punches
Jektole Punches
®
1.00
.25
®
Heavy Duty
Jektole Punches—Heavy Duty
®
Heavy Duty
HJ_
➊ Check your
P&W dimensions
to be certain the
diagonal G does
not exceed the
maximum shown.
Material
Steel: A2, M2, PS4, RC 60-63
.0005
Round P +– .0000
Shape P, W ± .0005
.0005 P to D
.001 P to D
275
325
37 - .374
.125
50 - .499
.187
62 - .624
.312
75 - .749
.75
.437
87 - .874
.625
100
.750 - .999
125
1.000-1.249
- .374 .062
.062.125.125
- .374
.062
.158
- .499B250
.158 .187.187
- .499
.158
.312
- .624 .158
.158 .250
- .624
.158
.437
- .749 .235
.235.312
- .749
.235
.625
- .874 .235
.300.375
- .874
.235
.750
- .999 .235
.350.437
- .999
.235
1.000-1.249 .281
.450.500-1.249
.281
.125 - .374
.187 - .499 B250
B275
.250
- .624
.312 - .749 B300
.375 - .874
.437 - .999
.500-1.249
.375
.081
.500
.158
.625
.158
.750
.235
.875
.300
1.000
.350
1.250
.450
37 - .374
.125
50 - .499
.187
62 - .624
.312
75 - .749
1.00
.437
87 - .874
.625
100
.750 - .999
125
1.000-1.249
- .374 .081
.081 .125.125
- .374
.081
.158
- .499C250
.158 .187.187
- .499
.158
.312
- .624 .158
.158 .250
- .624
.158
.437
- .749 .235
.235.312
- .749
.235
.625
- .874 .235
.300.375
- .874
.235
.750
- .999 .235
.350.437
- .999
.235
1.000-1.249 .281
.450.500-1.249
.281
.125 - .374
.187 - .499 C250
C275
C275
.250
- .624
.312 - .749 C300
C325
.375 - .874
.437 - .999
.500-1.249
.500
.158
.625
.158
.750
.235
.875
.300
1.000
.350
1.250
.450
50 - .499
.187
62 - .624
.312
75 - .749
.437
1.25
87 - .874
.625
100
.750 - .999
125
1.000-1.249
- .499
.158.187.187
- .499
.158
.312
- .624
.158.250
- .624
.158
.437
- .749
.235.312
- .749
.235
.625
- .874
.300.375
- .874
.235
.750
- .999
.350.437
- .999
.235
1.000-1.249
.450.500-1.249
.281
.187 - .499
.250
- .624
D275
.312 - .749
D300
.375 - .874
.437 - .999
.500-1.249
B275
B325
D275
D325
3.00
3.50
300
350
B300
B350
3.25
3.75
325
375
B325
B375
HJJ
3.50
4.00
350
400
B350
B400
3.75
4.25
375
425
B375
B425
HJV
400
450
B400
B450
D400
D450
4.25
4.75
425
475
4.50
450
B425
B475
C425
C475
D425
D475
B450
C450
D450
4.75
Code
475
37
50
62
75
87
100
125
B475
C475
D475
37
50
62
75
87
100
125
37
50
62
75
87
100
125
50
62
75
87
100
125
5.00
5.25
500
37
50
62
75
525
87
100
125
B500
C500
D500
HJY
HJZ
2
Surface Coatings
Jektole punches permit doubling punch to die button
clearance; produce up to three times the number of hits
between sharpenings; and reduce burr heights.
Some catalog products can be coated to increase hardness,
reduce galling, and improve wear and/or corrosion resistance.
HOW TO ORDER
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Provides extreme hardness (hard as carbide) and excellent
lubricity when used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers
2300.
**
Jektole®
5.00 5.75
5.25 6.00
5.50 Group
5.75
5.50
500
550
525
575
J2, J3, J4*
J6
J6
J9
550
575
600
J9
J9
J12
37
50
62
75
B525
87
100
125
J2, J3, J4*
J6
J6
B500
J9
B525 B600
B550
B575
B550
B575
J9
J9
J12
37
50
62
75
C525
87
100
125
J2, J3, J4*
J6
J6
C500
J9
C525 C600
C550
C575
C550
C575
J9
J9
J12
50
62
75
D525
87
100
125
*J2 (P = .062 - .0639), J3 (P = .064 - .0939), J4 (P>.094)
**See p. 39 for additional information.
D500 D575
D525 D600
D550
D550
J6
J6
J9
D575
J9
J9
J12
Specify: Qty.
Type
Example: 25
12
HJX
HJO
D Code
37
75
L
C300
450
P (or P&W)
6.00
600
B600
C600
D600
J2, J3, J4*
J6
J6
J9
J9
J9
J12
can be specified at no additional cost.
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as “BS” and degrees counterclockwise from 0°. For additional
information, see “Locking Devices”
on p. 40.
0°
Reflected
View
270°
Std.
180°
0°
Reflected
View
SB
270°
1 Day
PS4 +2 Days
Jektole® punches are available in sizes other than
those shown in the chart to the left.
When ordering, you are asked to specify different
designations for various non-standard dimensions.
For example, if the P and W dimensions are outside the standard range, an “X” is placed in front
of the P or W dimension, e.g., “XP” and/or “XW.”
If the point length is other than standard, designate “XB” as the point length. Also see “Standard
Alterations” on the front of the pullout tab in this
section for other special order designators.
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
(harder than carbide) and superior abrasive wear resistance.
Approx. hardness: *Vickers 3000.
XNM—PVD, solid film. Produces lower coefficient of friction
than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.
XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ±
.0002. Approx. hardness: *Vickers 3100.
90°
Double Ball Seat
A second ball seat may be specified.
Normally located 180° from the primary
ball seat, these are used to minimize
sharpening of notching punches by
rotating the punch 180°. Specify “SB”
and degree desired. A second ball can
also be located 90° from the primary
J2, J3, J4* ball seat.
Not recommended for diameters
J6
under .750.
J6
J9
J9
J9
J12
J6
J6
J9
J9
J9
J12
BS 225°
180°
and W Dimensions
XP, XW PSmaller
than Standard
XB
DayTride® (XN)—a low-cost surface application that treats all
exposed surfaces. Ideal for punches and die buttons. Provides
high dimensional stability. Approx. hardness: RC73.
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Absorbs shear stress and provides high temperature resistance.
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
*Vickers 3400.
90°
**
Jektole® Standard Ball Seat Location is at 90°.
Group Alternate locations of 0°, 180°, or 270°
J2, J3, J4*
J6
J6
J9
J9
J9
J12
Steel
P.175
A2
P.692, W.312 M2
Standard Ball Seat Locations
L
L
4.00
4.50
C300 C375
C325 C400
C350 C425
C375 C450
C400
C350
D300 D375
D325 D400
D350 D425
D375
D350
HJN
R=G
L
L
2.75
3.25
.375
.062
.500
.158
.625
.158
.750
.235
.875
.300
1.000
.350
1.250
.450
.158
.158
.235
.235
.235
.281
Features/Benefits
®
Type
Round
Shape
Shape
oint ShankRound Point
Lgth. Min.
gth. Min.
Min.Min.Range
Min. Min. Max.
Range
Max.
Code
D
2.50
2.50
2.75
XP W P/G
P
XW
W
P/G 3.00
B
XP
P B XW
.062
- .374 .062 .062 - .374
.062.062
.625 .062
37 - .374
.375 .062
- .374
.625 .062
.158 .187 - .499
- .499 250
.158 .187.187
.812 .158
50 - .499
.500 .187
- .499
.812 .158
250
275
- .624
.312
- .624 .158 .250
.158 .250
.937 .158
62 - .624
.625 .312
- .624
.937 .158
.437
- .749 .235 .312 - .749 300
.235.312
75 - 1.062
.750 .437
- .749
.749 .235
062 .235
.625
- .874 .235 .375 - .874
.300.375
87 - 1.187
.875 .625
- .874
.874 .235
187 .300
.750
- .999 .235 .437 - .999
.350.437
- .999
.750 - 1.250
.999 .235
.350 100
250 1.000
1.000-1.249 .281 .500-1.249
.450.500-1.249
125 1.437 .281
.450 1.000-1.249
437 1.250
.75
5
6
5
Point Length
Other than Standard
For XBB, add three days to delivery.
XB
Point
Length
Code Type
37
50
62
75
87
100
125
37
50
62
75
87
100
125
XBB
.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250
Min. P (Rounds)
HJX .062 .062 .080 .080 .115 .115 .115
HJX
.158 .158 .158 .158 .158 .158
HJX
.158 .158 .158 .158 .158 .158
HJX
.235 .235 .235 .235 .235 .235
HJX
.300 .300 .300 .300 .300 .300
HJX
.350 .350 .350 .350 .350 .350
HJX
.450 .450 .450 .450 .450 .450
Min. W (Shapes)
HJ_ .062 .062 .080 .080 .115 .115 .115
HJ_
.158 .158 .158 .158 .158 .158
HJ_
.158 .158 .158 .158 .158 .158
HJ_
.235 .235 .235 .235 .235 .235
HJ_
.235 .235 .235 .235 .235 .235
HJ_
.235 .235 .235 .235 .235 .235
HJ_
.281 .281 .281 .281 .281
XL
1.62512.0000
.115
.158
.158
.235
.300
.350
.450
.115
.158
.158
.235
.300
.350
.450
.187
.187
.281
.350
.350
.450
.115
.158
.158
.235
.235
.235
.281
.115
.158
.158
.235
.235
.235
.281
.187
.187
.281
.281
.281
.281
Overall Length Shortened
Stock removal from point end which shortens B length.
To maintain “B”, specify “XB”.
DayKool™ (XCR)—cryogenic steel conditioning process, used
primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.
CrN (CRN)—excellent adhesion, high toughness, and good
corrosion resistance. Primary applications are metal forming
(copper, brass, bronze), metal die casting, and plastic injection
molding. Approx. hardness: *Vickers 1800-2100.
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
stability and hot hardness. Approx. hardness *Vickers 3200.
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
shear stress; provides excellent high-temperature resistance.
Ideal for stamping where tools are exposed to extreme stress
profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness:
*Vickers 3200.
Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNA —ZertonPlus™
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
XLB
B length maintained
XJ
Smaller Jektole® Components
See p. 39
XK
No sidehole
For air injection. No cost.
LL
Precision Overall Length
Same as XL except overall length is held to ±.001.
SBR Straight Before Radius
To determine Length of Radius Blend (LRB)
1. Calculate (D-P)/2.
2. Find (D-P)/2 value on left side of chart.
3. Follow line over to intersection point on radius blend line.
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
P
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.
* Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.
Regular Punches
Regular Punches
Heavy Duty
Regular Punches—Heavy Duty
Heavy Duty
HPX
HPO
HPR
HPK
HPL
HPH
Type
HP_
.0005
Round P +– .0000
Shape P, W ± .0005
.625
.812
.937
1.062
1.187
1.250
1.437
.75
1.00
1.25
➊ Check your
P&W dimensions
to be certain the
diagonal G does
not exceed the
maximum shown.
6
Material
Steel: A2, M2, PS4, RC 60-63
Point
Lgth.
B
8
7
7
6
.0005 P to D
.001 P to D
Round
Shank
Shape
Round
Shape
Point
Min.
Min.
Lgth.Min.
Min.
Range
Min.
Range
Min.
Max.
D Code
2.50XW 2.75Max.
3.00
XP
P B XWXP
P
W
P/G
W
P/G
- .374- .374 .050 .062 - .374
.050
.050.062.062
.625.050
37 - .374
.375 .062
- .499
- .499 .093 .187 - .499
.093
.093.187 .187
.812.093
50 - .499
.500 .187
250
- .624
.250 - .624
- .624 .125 275
.125
.125.250.312
.937.125
62 - .624
.625 .312
300
- .749- .749 .235 .312 - .749
.235
.235.312 .437
1.062.235
75 - .749
.750 .437
- .874- .874 .235 .375 - .874
.300
.300.375.625
1.187 .235
87 - .874
.875 .625
- .999
- .999 .235 .437 - .999
.350
.350.437.750
1.250.235
100 - .999
1.000 .750
1.000-1.249 .235 .500-1.249
.450
.450.500-1.249
125 1.437.235
1.250 1.000-1.249
- .374- .374 .050 .125 - .374
37 - .374 .050
.050
.375 .125
.050.125 .125
- .499
50 - .499 .093
- .499 .093 .187 - .499
.093
.500 .187
.093.187 .187
B250
- .624
.250 - .624
62 - .624 .125
- .624 .125 B275
.125
.625 .312
.125.250.312
B300
- .749- .749 .235 .312 - .749
75 - .749
.235
.750 .437
.235.312 .437
.75 .235
- .874- .874 .235 .375 - .874
87 - .874 .235
.300
.875 .625
.300.375.625
- .999
100 - .999 .235
- .999 .235 .437 - .999
.350
1.000 .750
.350.437.750
.235
125
1.000-1.249 .235 .500-1.249
.450
1.250 1.000-1.249
.450.500-1.249
- .374- .374 .081 .125 - .374
37 - .374 .081
.081
.375 .125
.081.125 .125
- .499
50 - .499 .093
- .499 .093 .187 - .499
.093
.500 .187
.093.187 .187
C250
- .624
.250 - .624
62 - .624 .125
- .624 .125C275
.125
.625 .312
.125.250.312
C300
- .749- .749 .235 .312 - .749
75 - .749
.235
.750 .437
.235.312 .437
1.00.235
- .874- .874 .235 .375 - .874
87 - .874 .235
.300
.875 .625
.300.375.625
- .999
100 - .999 .235
- .999 .235 .437 - .999
.350
1.000 .750
.350.437.750
.235
125
1.000-1.249 .235 .500-1.249
.450
1.250 1.000-1.249
.450.500-1.249
- .499
50 - .499 .125
- .499 .125 .187 - .499
.125
.500 .187
.125.187.187
- .624
62 - .624 .158
- .624 .158 .250 - .624
.158
.625 .312
.158.250.312
D275
- .749- .749 .235 .312 - .749
75 - .749 .235
.235
.750 .437
.235.312.437
D300
1.25
- .874
87 - .874 .235
- .874 .235 .375 - .874
.300
.875 .625
.300.375.625
- .999
100 - .999 .235
- .999 .235 .437 - .999
.350
1.000 .750
.350.437.750
.235
125
1.000-1.249 .235 .500-1.249
.450
1.250 1.000-1.249
.450.500-1.249
L
325
B250
B325
275
350
300
375
325
400
350
425
375
450
400
475
HPV
425
500
450
525
475
B275
B350 B300
B375 B325
B400 B350
B425 B375
B450 B400
B475 B425
B500 B450
B525 B475
5.00
500
B500
5.25
525
B525
C275
C325 C350 C300
C375 C325
C400 C350
C425 C375
C450 C400
C475 C425
C500 C450
C525 C475
D275
D350 D300
D375 D325
D400 D350
D425 D375
D450 D400
D475 D425
D500 D450
D525 D475
C500
D500
C525
D525
Code
37
50
62
75
87
100
125
37
50
62
75
87
100
125
37
50
62
75
87
100
125
50
62
75
87
100
125
5.50
550
B550
C550
D550
HPY
HPZ
2
L
C250
D325
HPN
R=G
L
2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50
5.25 4.75
250
HPJ
5.75
37
50
62
575 75600 550
575
600
625
650
675 625700 650
87
100
125
37
50
62
B575 75
B600B550 B575 B600
B625 B650 B675 B625
B700 B650
87
100
125
37
50
62
C575 75
C600C550 C575 C600
C625 C650 C675C625
C700C650
87
100
125
50
62
75
D575 D600D550
D625D575
D650D600
D675D625
D700D650
87
100
125
Surface Coatings
Regular punches provide three times better alignment
than other major brands; offer longer tool life; and can
significantly improve finished part quality.
HOW TO ORDER
2300.
Specify: Qty.
Type
Example: 16
7
HPX
HPR
D Code
62
50
L
B375
300
P (or P&W)
Steel
P.370
P.327, W.254
M2
A2
L
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50
Features/Benefits
6.75
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
7.00 can be specified at no additional cost.
675
BS 225°
180°
700 information, see “Locking Devices”
on p. 40.
Reflected
View
270°
B675
Std.
180°
0°
Reflected
View
SB
270°
under .500.
C675
D675
D700 PS4 +2 Days
*Vickers 3200.
1 Day
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
Point Length
Other than Standard
For XBB and X3B, add three days to delivery.
XB
XBB
X3B
Point .5001- .6251- .7501- .8751- 1.0001- 1.1251-1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
Min. P (Rounds)
37
50
62
75
87
100
125
HPX
HPX
HPX
HPX
HPX
HPX
HPX
.050 .050
— .093
— .125
— .235
— .300
— .350
— .450
.080
.093
.125
.235
.300
.350
.450
.080
.093
.125
.235
.300
.350
.450
37
50
62
75
87
100
125
HP_
HP_
HP_
HP_
HP_
HP_
HP_
.050 .050
— .093
— .125
— —
— —
— —
—
.080
.093
.125
.235
.235
.235
—
.080
.093
.125
.235
.235
.235
.235
XL
C700
Regular Ball Lock punches are available in sizes
other than those shown in the chart to the left.
90°
Double Ball Seat
B700 rotating the punch 180°. Specify “SB”
and degree desired. A second ball can
ball seat.
0°
XB
*Vickers 3400.
90°
and W Dimensions
XP, XW PSmaller
than Standard
LL
.115
.125
.158
.235
.300
.350
.450
.187
.187
.187
.281
.350
.350
.450
.115
.125
.158
.235
.235
.235
.235
.156
.156
.187
.250
.250
.250
.265
.250
.250
.250
.375
.375
.375
.450
.312
.312
.312
.375
.437
.437
.450
XL
1.375 Min.
(Ref.)
XLB
.106 .115 .115 .115
.125 .125 .125 .125
.158 .158 .158 .158
.235 .235 .235 .235
.300 .300 .300 .300
.350 .350 .350 .350
.450 .450 .450 .450
Min. W (Shapes)
.106 .115 .115 .115
.125 .125 .125 .125
.158 .158 .158 .158
.235 .235 .235 .235
.235 .235 .235 .235
.235 .235 .235 .235
.235 .235 .235 .235
L
B
B length maintained
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
P
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Regular Pilots
Regular Pilots
Heavy Duty
Regular Pilots—Heavy Duty
Heavy Duty
Type
HPT
Material
Steel: A2, M2, PS4, RC 60-63
.75
1.00
1.25
ShankRound Point
Lgth.
Min.
Range
D CodeP B
XP
.061
.625
37 - .375
.375 .092
.092
.812
50 - .500
.500 .186
.124
.937
62 - .625
.625 .311
.234
1.062
75 - .750
.750 .436
.299
1.187
87 - .875
.875 .624
.349
100 1.250
1.000 .749-1.000
.449
125 1.437
1.250 .999-1.250
37 - .375
.061
.375 .124
50 - .500
.092
.500 .186
62 - .625
.124
.625 .311
75 - .750
.234
.750 .436
.75
87 - .875
.299
.875 .624
100
.349
1.000 .749-1.000
125
.449
1.250 .999-1.250
37 - .375
.079
.375 .124
50 - .500
.092
.500 .186
62 - .625
.124
.625 .311
75 - .750
.234
.750 .436
1.00
87 - .875
.299
.875 .624
100
.349
1.000 .749-1.000
125
.449
1.250 .999-1.250
50- .500
.124
.500 .186
62- .625
.157
.625 .311
75 - .750
.234
.750 .436
1.25
87 - .875
.299
.875 .624
100
.349
1.000 .749-1.000
125
.449
1.250 .999-1.250
Min.
2.50
XP
.061
.092
250
.124
.234
.299
.349
.449
.061
.092
B250
.124
.234
.299
.349
.449
.079
.092
C250
.124
.234
.299
.349
.449
.124
.157
.234
.299
.349
.449
Round
Range
2.75
3.00
2.50
P
.092 - .375
.186 - .500
250
275- .625
.311
.436 - .750 300
.624 - .875
.749-1.000
.999-1.250
.124 - .375
.186 - .500
B250
B275
.311
- .625
.436 - .750B300
.624 - .875
.749-1.000
.999-1.250
.124 - .375
.186 - .500
C250
C275
.311
- .625
.436 - .750C300
.624 - .875
.749-1.000
.999-1.250
.186 - .500
.311 - .625
D275
.436 - .750
D300
.624 - .875
.749-1.000
.999-1.250
Features/Benefits
Surface Coatings
Regular pilots are built to exact tolerances; the parabolic
point shape allows for smooth pick-up action; and pilots
offer a wide range of unique punching and fabrication
applications.
HOW TO ORDER
.0005
.0005 P to D
Round P +– .0000
When P= D, shank tolerance applies.
Point
Lgth.
B
.625
.812
.937
1.062
1.187
1.250
1.437
9
10
9
8
L
L
L
3.25
2.75 3.50
3.00 3.75
3.25 4.00
3.50 4.25
3.75 4.50
4.00 4.75
4.25 5.00
4.50 5.25
4.75
275
325
350300
375325
400350
425375
450400
475425
500450
525475
5.00
500
B275
B325
B350
B300 B375
B325 B400
B350 B425
B375 B450
B400 B475
B425 B500
B450 B525
B475
C275
C325
C350
C300 C375
C325 C400
C350 C425
C375 C450
C400 C475
C425 C500
C450 C525
C475
D275
D325
D350
D300 D375
D325 D400
D350 D425
D375 D450
D400 D475
D425 D500
D450 D525
D475
B500
C500
D500
5.25
525
B525
C525
D525
Code
37
50
62
75
87
100
125
37
50
62
75
87
100
125
37
50
62
75
87
100
125
50
62
75
87
100
125
5.50
550
B550
C550
D550
5.75
Type
D Code
L
P
Example: 13
HPT
37
300
P.175
Steel
A2
L
6.00
5.50 6.25
5.75 6.50
6.00 6.75
6.25 7.00
6.50
37
50
62
575 75 600550
87
100
125
37
50
62
B575 75 B600
B550
87
100
125
37
50
62
C575 75 C600
C550
87
100
125
50
62
75
D575
D600
D550
87
100
125
Specify: Qty.
575
625
600
650
675625
700650
B575
B600
B625
B650
B675
B625 B700
B650
C575
C600
C625
C650
C675
C625 C700
C650
D625
D575 D650
D600 D675
D625 D700
D650
6.75
675
B675
C675
D675
7.00
1 Day
PS4 +2 Days
700
B700
Regular Ball Lock pilots are available in sizes
other than those shown in the chart to the left.
For example, if the P dimension is outside the
C700
standard range, an “X” is placed in front of the P
dimension, e.g., “XP.” If the point length is other
than standard, designate “XB” as the point length.
Also see “Standard Alterations” on the front of the
pullout tab in this section for other special order
D700
designators.
XP
2300.
*Vickers 3400.
P
XB
1.375
Min.
B
P
XP
P Dimensions
Smaller than Standard
XB
Point Length
Other than Standard
XB
XBB
X3B
Point .5001- .6251- .7501- .8751- 1.0001-1.1251- 1.2501- 1.3751- 1.5001- 1.6251-2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
37 HPT .061
50 HPT
62 HPT
75 HPT
87 HPT
100 HPT
125 HPT
XL
.061
.092
.124
.234
.299
.349
.449
.079
.092
.124
.234
.299
.349
.449
.079
.092
.124
.234
.299
.349
.449
Min. P (Rounds)
.105 .114 .114 .114
.124 .124 .124 .124
.157 .157 .157 .157
.234 .234 .234 .234
.299 .299 .299 .299
.349 .349 .349 .349
.449 .449 .449 .449
.114
.124
.157
.234
.299
.349
.449
.186 .249
.186 .249
.186 .249
.280 .311
.349 .374
.349 .374
.449 .449
.311
.311
.311
.405
.436
.436
.449
*Vickers 3200.
*Vickers 2500.
B length maintained
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
XLB
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
P
11
11
10
Positive Pick-Up Pilots
Positive Pick-Up Pilots—Heavy Duty
Heavy Duty
Heavy Duty
Type
HPA
Material
Steel: M2, PS4, RC 60-63
All heads are drawn to RC 40-55.
.0005 P to D
Round P +.0005
–.0000
Geometry provides
smoother pick-up
without risk of
distortion of hole.
XP
Positive pick-up pilots provide smoother pick-up without
the risk of distorting the hole; in addition, the unique
design moves the stock farther than conventional pilots.
Length
XB Point
Other than Standard
Specify XB, XBB, or X3B and length
(see chart below).
Qty.
Example: 3
L
2.75
*N
Surface Coatings
Specify:
When P=D, shank tolerance applies.
Round Point
Round
Point Shank
Lgth. Min.
RangeLgth. Min.
Range
Pn
2.50
D
Code B *N
B
XP
P
XP
P
- .375
.186 - .375
.083.2342
.625 .083
.375 .18637
.625 .37
.249 - .500
.092.3252
.812 .092
.500 .24950- .500
.812 .50
250
- .625
.311 - .625
.124 .4162
.937 .124
.625 .31162
.937 .62
.436 - .750
.234.5072
1.062 .234
.750 .43675- .750
1.062 .75
- .875
.624 - .875
.299.5982
1.187 .299
.875 .62487
1.187 .87
.749-1.000
.349.6892
1.250 .349
1.000 .749-1.000
100 1.2501.00
.999-1.250
.449.8712
1.437 .449
1.250 .999-1.250
125 1.4371.25
.37
- .375
.186 - .375
.375 .18637
.083
.083 .2342
.50
.249 - .500
.500 .24950- .500
.092
.092 .3252
B250
.62
- .625
.311 - .625
.625 .31162
.124
.124 .4162
.436 - .750
.750 .43675- .750
.75 .234
.75 .75
.234 .5072
.87
- .875
.624 - .875
.875 .62487
.299
.299 .5982
1.00
.749-1.000
1.000 .749-1.000
100
.349
.349 .6892
1.25
.999-1.250
1.250 .999-1.250
125
.449
.449 .8712
.37
- .375
.186 - .375
.083
.375 .18637
.083 .2342
.50
.249 - .500
.092
.500 .24950- .500
.092 .3252
C250
.62
- .625
.311 - .625
.124
.625 .31162
.124 .4162
.436 - .750
1.00 .234
.750 .43675- .750
1.00 .75
.234 .5072
.87
- .875
.624 - .875
.299
.875 .62487
.299 .5982
1.00
.749-1.000
.349
1.000 .749-1.000
100
.349 .6892
1.25
.999-1.250
.449
1.250 .999-1.250
125
.449 .8712
.50
.249 - .500
.500 .24950- .500
.124
.124 .3252
.62
- .625
.311 - .625
.625 .31162
.157
.157 .4162
.75
.436 - .750
.750 .43675- .750
.234
.234 .5072
1.25
1.25
.87
- .875
.624 - .875
.875 .62487
.299
.299 .5982
1.00
.749-1.000
1.000 .749-1.000
100
.349
.349 .6892
1.25
.999-1.250
1.250 .999-1.250
125
.449
.449 .8712
Features/Benefits
HOW TO ORDER
Type
D Code
L
P
HPA
75
275
P.624
Steel
M2
Greater positioning—
moves stock farther than
conventional pilots.
Order any length shown. If you require a length between those shown, designate “XL.”
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order”
example on the next page. XL is available down to 1.375. Note shank length limitation of .75.
(B length may be shorter than shown when XL is under the shortest length shown.)
There is no additional charge for XL.
2300.
*Vickers 3400.
L
L
Pn
3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50
5.25 4.75
.37 .2342
.50 .3252
250
275
275
.62 .4162
300
325
350 300375 325400 350425 375450 400475 425500 450525 475
.75 .5072
.87 .5982
1.00 .6892
1.25 .8712
.37 .2342
.50 .3252
B250
B275
B275
.62 .4162
B300 B325 B350B300
B375 B325
B400B350
B425 B375
B450B400
B475 B425
B500B450
B525 B475
.75 .5072
.87 .5982
1.00 .6892
1.25 .8712
.37 .2342
.50 .3252
C250
C275
C275
.62 .4162
C300 C325 C350C300
C375C325
C400C350
C425C375
C450C400
C475C425
C500C450
C525C475
.75 .5072
.87 .5982
1.00 .6892
1.25 .8712
.50 .3252
.62 .4162
D275
D275
.75 .5072
D300 D325 D350D300
D375D325
D400D350
D425D375
D450D400
D475D425
D500D450
D525D475
.87 .5982
1.00 .6892
1.25 .8712
5.00
500
B500
C500
D500
5.25
525
B525
C525
D525
L
Code 5.50
5.75
37
50
62
75
87
100
125
37
50
62
75
87
100
125
37
50
62
75
87
100
125
50
62
75
87
100
125
37
50
62
75
575
600 550
575
600
625
650
675 625700 650
87
100
125
37
50
62
75 B550 B575 B600
B575 B600
B625 B650 B675 B625
B700 B650
87
100
125
37
50
62
75 C550 C575 C600
C575 C600
C625 C650 C675 C625
C700 C650
87
100
125
50
62
75
D575 D600D550
D625 D575
D650D600
D675 D625
D700 D650
87
100
125
550
B550
C550
D550
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.
12
11
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50
6.75
675
7.00
1 Day
PS4 +2 Days
700
Ball Lock positive pick-up pilots are available in
sizes other than those shown in the chart to the left.
B675
C675
D675
B700
C700
D700
standard range, an “X” is placed in front of the
P dimension, e.g., “XP.” If the point length is other
designators.
P Dimensions
For XBB and X3B, add three days
to delivery.
XB
XBB
X3B
Point
Length
.5001- .6251-.7501- .8751- 1.0001-1.1251-1.2501-1.3751-1.5001- 1.6251- 2.0001- 2.5001.6250 .7500 .8750 1.0000 1.250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
37 HPA
50 HPA
62 HPA
75 HPA
87 HPA
100 HPA
125 HPA
.083
.092
.124
.234
.299
.349
.449
XL
.083
.092
.124
.234
.299
.349
.449
.083
.092
.124
.234
.299
.349
.449
.083
.092
.124
.234
.299
.349
.449
Min. P (Rounds)
.105 .114 .114
.124 .124 .124
.155 .155 .155
.234 .234 .234
.299 .299 .299
.349 .349 .349
.449 .449 .449
.114
.124
.155
.234
.299
.349
.449
.114
.124
.155
.234
.299
.349
.449
.186
.186
.186
.280
.349
.349
.449
.249
.249
.249
.311
.374
.374
.449
Stock removal from point end. B length is maintained.
Available at no charge within catalog range.
*Vickers 3200.
*Vickers 2500.
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
.311
.311
.311
.374
.436
.436
.449
P
13
14
13
12
Point Larger than Shank Jektole & Regular
Punch Blanks Jektole & Regular
®
®
Point Larger than Shank—Heavy Duty
Heavy Duty
Heavy Duty
Surface Coatings
Type
®
Type
HPB
Regular
D
L
Code
37
50
62
75
87
100
125
2.50
2.75
250
3.00
3.25
3.50
3.75
4.00
4.25
325
350
375
400
425
Shank
Type
D
.375
HPB
.500
.625
.750
.875
1.000
1.250
*
4.50
4.75
5.00
5.25
5.50
5.75
6.00
275
300
2.75
3.00
3.25
3.50
3.75
450
475
500
525
550
575
600
Jektole®
Group
J4
J6
J6
J9
J9
J9
J12
4.00
4.25
4.50
4.75
5.00
5.25
5.50
5.75
6.00
6.25
6.50
6.75
7.00
H_X
325
350
375
400
425
450
475
500
525
550
575
600
625
650
675
700
*See p. 39 for additional information.
*Vickers 3400.
H_O
Example: 12
5
H_K
H_L
H_H
H_J
H_N
H_V
H_Y
H_Z
Shank
Type
D
Point
Lgth.
Code B
.375
.500
.625
.750
.875
1.000
1.250
37 .62
50 .75
62 .88
75 .94
87 .94
100 .94
125 1.25
Round
Range
P
.376 - .875
.501-1.250
.626-1.500
.751-1.500
.876-1.750
1.001-1.750
1.251-2.000
Min
XW
.062
.158
.158
.235
.235
.235
.281
Shape
Min. Max.
W P/G
.125 - .875
.188-1.250
.250-1.500
.312-1.500
.375-1.750
.437-1.750
.500-2.000
L
2.50
250
2.75
275
3.00
300
3.25
325
3.50
350
3.75
4.00
375
400
4.25
425
*
4.50
Jektole ®
Group
450
J4
J6
J6
J9
J9
J9
J12
Type
D Code
L
Steel
HJB
HPB
50
75
300
400
M2
A2
BS 225°
180°
0°
270°
180°
0°
Reflected
View
SB
270°
1-4 pcs., 2 Days
5-19 pcs., 3 Days
HKR
D Code
100
L
350
P (or P&W)
Steel
P1.350, W.500
M2
Point Larger than Shank Ball Lock punches are
available in sizes other than those shown in the
chart above.
Std.
under .750 for HZ__ and .500 for HK__.
Qty. Type
Example: 2
90°
Double Ball Seat
and degree desired. A second ball
can also be located 90° from the
primary ball seat.
Specify:
Reflected
View
on p. 40.
1 Day
PS4 +2 Days
HOW TO ORDER
90°
2
HOW TO ORDER
Qty.
H_R
R=G
Specify:
2300.
➊ Check your P&W dimensions
to be certain the diagonal G does
not exceed the maximum shown.
HK_ Regular
HZ_ Jektole ®
275
300
Type
Material
Steel: A2, M2, RC 60-63.
.0005
.0005 P to D
Round P +– .0000
.001 P to D
Shape P, W ± .0005
L
Code 2.50
37
50
250
62
75
87
100
125
Jektole®
Shank
.375
.500
.625
.750
.875
1.000
1.250
Regular
HZ_
Material
Steel: A2, M2, PS4, RC 60-63
HJB
HK_
HJB
Jektole
Type
Type
For example, if the P and W dimensions are outside
the standard range, an “X” is placed in front of the
P or W dimension, e.g., “XP” and/or “XW.” If the
point length is other than standard, designate “XB”
as the point length. Also see “Standard Alterations”
on the front of the pullout tab in this section for
other special order designators.
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
XB
Point Length
Shorter than
Standard
(Shortens punch from
the point end.)
L
XL
Overall Length
Shortened
Stock removal from
shank end. Minimum
shank length is 19⁄16".
Does not alter ball seat
location.
XL
LL
Dayton Slug Control
Dayton Slug Control is a
guaranteed method for
reducing the risk of pulling
slugs to the die surface
during withdrawal of the
punch. A series of grooves
is designed inside the die
button. There, the slugs
are trapped until they fall freely
through the relief. The use of Dayton Slug Control
has no effect on hole size, and will not require any
changes in current regrind practices.
Our guarantee: Use Dayton Slug Control in a
stamping die now pulling slugs. If, for any reason,
you are not completely satisfied, we will refund the
full cost of the Slug Control alteration. (We cannot
guarantee the retention of slugs when clearance
exceeds 10% per side.)
Ordering
Dayton Slug Control is easy to specify and order.
Simply add the information that is unique to your
application to the die button catalog number.
Please specify XSC for alteration and show
material thickness (inches) and clearance per side
(percentage).
HOW TO ORDER
Catalog Number
Inch KDX 62 100 P.250
Type D L
P
Your Specs
XSC MT.0625 CS 5
Alt.
Mat’l
Clear
Code Thickness Per Side
(inches)
(%)
For additional information, contact your
Dayton distributor.
oint
gth.
B
500
625
750
875
937
937
937
.75
1.00
1.25
16
15
15
14 14
Jektole
Jektole
Punches
Punches
®
Jektole Punches
®
®
Light
Light
DutyDuty
Jektole Punches—Light Duty
®
Light Duty
L
Type Type
LJ_
LJ_
Material
Material
Steel:Steel:
A2, M2,
A2, PS4,
M2, PS4,
RC 60-63
RC 60-63
+ .0005 + .0005
– .0000 – .0000
± .0005 ± .0005
Round
Round
P P
Shape
Shape
P, W P, W
.0005 P
.0005
to D P to D
.001 P.001
to D P to D
➊ Check your
P&W dimensions
to be certain the
diagonal G does
not exceed the
maximum shown.
ShapeRound
Round
Shape
Shape
L
L
L
PointPoint
Min.
Min. Min.
Lgth.
Lgth.
Min. Range Min. Min. Min.
Range
Range
Min. Min.
D Code
D Code
Max. Max.
2.00PXW2.25
2.502.00 2.75
2.002.25 3.00
2.252.50 3.25
2.502.75 3.50
2.753.00 3.75
3.003.25 4.00
3.253.50 4.25
3.503.75 4.50
3.754.00 4.004.25 4.254.50 4.50
B Max.
B
XP
P
XW
XP XP P
XW
W P/G
W P/G
W P/G
.062-.249
.062-.249
.050 .050
.062-.249
.062-.249
.062-.249
.050.250
.050 .050
.500
.500
25 .062-.249
.25025 .050
200 .115 .125-.374
200 200
.125-.374
.115
.115 .125-.374
.125-.374
.115.375
.115 .125-.374
.115 .125-.374
37 .625
.37537 .625
.187-.499
.187-.499
.187-.499
.158
.158 .158
.187-.499
.187-.499
.187-.499
.158.500
.158 .158
50 .750
.50050 .750
250
275 225 300
225 250 325
250 275 350
275 300 375
300 325 400
325 350 350 375 375 400 400
.250-.624
.158
.158 225
.158 .250-.624
.312-.624
.312-.624
.312-.624
.158.625
.158 .158
.875
62 .250-.624
.62562 .875
425
450
425 425 450 450
.312-.749
.312-.749
.312-.749
.235 .235
.437-.749
.437-.749
.437-.749
.235.750
.235 .235
.937
75 .937
.75075 .235
.375-.874
.375-.874
.235 .235
.625-.874
.625-.874
.625-.874
.300.875
.300 .300
.937
.937
87 .375-.874
.87587 .235
.437-.999
.437-.999
.235
.235 .235
.750-.999
.750-.999
.750-.999
.350
.350 .350
.937 .437-.999
.937
100 100
1.000
1.000
25 .093-.249
.25025 .050
.050 .093-.249
.050 .093-.249
.093-.249
.093-.249
.093-.249
.050.250
.050 .050
37 .125-.374
.37537 .115
.115 .125-.374
.115 .125-.374
.125-.374
.115.375
.115 .125-.374
.115 .125-.374
50 .187-.499
.50050 .158
.187-.499
.187-.499
.158 .158
.187-.499
.187-.499
.187-.499
.158.500
.158 .158
62
.62562 .158
B250
B275B225 B300
B225B250 B325
B250B275 B350
B275B300 B375
B300B325 B400
B325B350 B350B375 B375B400 B400
.250-.624
.158 B225
.158 .250-.624
.312-.624
.312-.624
.312-.624
.158.625
.158 .158
.75 .250-.624
.75
B425
B450
B425 B425B450 B450
75 .312-.749
.75075 .235
.312-.749
.312-.749
.235 .235
.437-.749
.437-.749
.437-.749
.235.750
.235 .235
87 .375-.874
.87587 .235
.375-.874
.375-.874
.235 .235
.625-.874
.625-.874
.625-.874
.300.875
.300 .300
1.000
.437-.999
.437-.999
.235 .437-.999
.235 .235
.750-.999
100 100
.750-.999
.750-.999
.350
1.000
.350 .350
37 .125-.374
.37537 .115
.115 .125-.374
.115 .125-.374
.125-.374
.115.375
.115 .125-.374
.115 .125-.374
50 .187-.499
.50050 .158
.187-.499
.187-.499
.158 .158
.187-.499
.187-.499
.187-.499
.158.500
.158 .158
62 .250-.624
.62562 .158
.158 .250-.624
.158 .250-.624
.312-.624
.312-.624
.312-.624
.158.625
.158 .158
C225
C250
C275C225 C300
C225C250 C325
C250C275 C350
C275C300 C375
C300C325 C400
C325C350 C425
C350C375 C450
C375C400 C400C425 C425C450 C450
1.00 1.00
75 .312-.749
.75075 .235
.312-.749
.312-.749
.235 .235
.437-.749
.437-.749
.437-.749
.235.750
.235 .235
87 .375-.874
.87587 .235
.375-.874
.375-.874
.235 .235
.625-.874
.625-.874
.625-.874
.300.875
.300 .300
1.000
.437-.999
.437-.999
.235 .437-.999
.235 .235
.750-.999
100 100
.750-.999
.750-.999
.350
1.000
.350 .350
50 .187-.499
.50050 .158
.187-.499
.187-.499
.158 .158
.187-.499
.187-.499
.187-.499
.158.500
.158 .158
62 .250-.624
.62562 .158
.158 .250-.624
.158 .250-.624
.312-.624
.312-.624
.312-.624
.158.625
.158 .158
75 .312-.749
.75075 .235
D250
D275
D300D250 D325
D250D275 D350
D275D300 D375
D300D325 D400
D325D350 D425
D350D375 D450
D375D400 D400D425 D425D450 D450
.312-.749
.312-.749
.235 .235
.437-.749
.437-.749
.437-.749
.235.750
.235 .235
1.25
1.25
87 .375-.874
.87587 .235
.375-.874
.375-.874
.235 .235
.625-.874
.625-.874
.625-.874
.300.875
.300 .300
1.000
.437-.999
.437-.999
.235 .437-.999
.235 .235
.750-.999
100 100
.750-.999
.750-.999
.350
1.000
.350 .350
Code
25
37
50
62
75
87
100
25
37
50
62
75
87
100
37
50
62
75
87
100
50
62
75
87
100
4.75
475
B475
C475
D475
Surface Coatings
Jektole® punches permit doubling punch to die button
clearance; produce up to three times the number of hits
between sharpenings; and reduce burr heights.
HOW TO ORDER
Specify:
R=G
2
L
Shank
Round
Shank
Features/Benefits
25
37
50
62
500
75
87
100
25
37
50
62
B500
75
87
100
37
50
62
C500
75
87
100
50
62
D500 75
87
100
Example: 21
15
LJX
LJR
D Code
L
37
50
325
400
L
P (or P&W)
Steel
P.175
P.327, W.254
A2
M2
Alternate
of 0°, 180°, or
** ®
** ®**locations
®
Jektole
Jektole
270°Jektole
can be specified at no additional
5.254.75 4.75
5.505.00 5.00
5.755.25 6.00
5.255.50
5.505.75 5.756.00 6.00
Group
Group
Group
cost.
L
5.00
Qty. Type
25
J2, J3*
J2, J3*J2, J3*
Custom
Ball Seat Locations
Custom
J4 Seat Locations can be
37
J4
J4 Ball
specified
50
J6
J6 J6as “BS” and degrees counterclockwise
62
J6
J6 J6from 0°. For additional
475 475 500 500
information,
525 550 550
75
J9 575 575 600 600
J9 J9 see “Locking Devices”
525
550
575 525 600
on p.
87
J9
J9 40.J9
100
J9
J9 J9
Double
Ball Seat
AJ2,
second
ball seat may be specified.
25
J2, J3*
J3*J2, J3*
Normally
37
J4
J4 J4located 180° from the
primary
J6 seat, these are used
50
J6
J6 ball
to minimize
62
J6
J6 J6 sharpening of notching
B475 B475B500 B500
punches
by rotating the punch 180°.
B525B550 B550
75
J9B575 B575B600 B600
J9 J9
B525
B550
B575B525 B600
Specify
J9 and degree desired.
87
J9
J9 “SB”
A second
100
J9
J9 J9ball can also be located
90° from the primary ball seat.
37
J4
J4 J4
NotJ6recommended
for diameters
J6
50
J6
under
J6
62
J6
J6 .625.
C475 C475C500 C500
C525C550 C550
75
J9 C575 C575C600 C600 J9 J9
C525
C550
C575C525 C600
87
J9
J9 J9
100
J9
J9 J9
50
J6
J6 J6
62
J6
J6 J6
D525D550 D550
75D475 D475
J9D575 D575D600 D600
J9 J9
D525
D550D500 D500
D575D525 D600
1 Day
87
J9
J9 J9
PS4
+2 Days
100
J9
J9 J9
BS 225°
180°
0°
Reflected
View
270°
90°
180°
*Vickers 3400.
Std.
0°
Reflected
View
SB
270°
*J2 (P =.050-.0639)
*J2 (P =.050-.0639)
J3 (P ≥J3
.064)
(P ≥ .064)
**See p.
**See
39 for
p.additional
39 for additional
information.
information.
Jektole® punches are available in sizes other than
Point Length
Other than Standard
For XBB, add three days to delivery.
XB
Point
Length
XBB
.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000
Code Type
Min. P (Rounds)
25
37
50
62
75
87
100
LJX .050
LJX .115
LJX
LJX
LJX
LJX
LJX
25
37
50
62
75
87
100
LJ_
LJ_
LJ_
LJ_
LJ_
LJ_
LJ_
.050
.115
.158
.158
.235
.300
.350
.080
.115
.158
.158
.235
.300
.350
.080
.115 .115 .115 .115
.158 .158 .158 .158
.158 .158 .158 .158
.235 .235 .235 .235
.300 .300 .300 .300
.350 .350 .350 .350
Min. W (Shapes)
.050 .050 .080 .080
.115 .115 .115 .115 .115 .115
.158 .158 .158 .158
.158 .158 .158 .158
.235 .235 .235 .235
.235 .235 .235 .235 .235
.235 .235 .235 .235 .235
.115
.158
.158
.235
.300
.350
.115
.158
.158
.235
.300
.350
.187
.188
.281
.312
.350
.115
.158
.158
.235
.235
.235
.115
.158
.158
.235
.235
.235
.187
.188
.250
.250
.250
.
XL
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
Dayton
Dayton
Progress
Progress
Corporation
Corporation
XB
2300.
90°
and W Dimensions
XP, XW PSmaller
than Standard
XLB
B length maintained
LL
WS
Whistle Stop See table for standard angles. The Whistle Stop
alteration is ground through the ball seat, subject to the same
limitations as other standard and custom ball seat locations.
Example: LJX50 400, P.327, M2, WS, XA 7.5°
D
25,37
50
62-100
A°
5°
7.5°
10°
1/4”
3/4” (if D≤0.5)
1” (if D>0.5)
Angles of 5° and 7.5° also available
on .625 and larger diameters.
(Specify XA and angle after WS.)
XJ
Smaller Jektole® Components
See p. 39.
XK
No Side Hole
For air ejection. No cost.
3. Follow line over to
intersection point
.300
on radius blend line.
.200
4. Read LRB value
.100
on bottom of chart.
B
LRB
SBR
Example:
D
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
P
18
17
17
17
16
Regular Punches
Regular Punches
Light Duty
Regular Punches—Light Duty
Light Duty
LP
LP
LP
LP
LP
LP
Type
LP_
6
Material
Steel: A2, M2, PS4, RC 60-63
.0005
Round P +– .0000
Shape P, W ± .0005
➊ Check your
P&W dimensions
to be certain the
diagonal G does
not exceed the
maximum shown.
.0005 P to D
.001 P to D
LPJ
LPN
LPV
LPY
LPZ
Features/Benefits
Surface Coatings
Regular punches provide three times better alignment
than other major brands; offer longer tool life; and can
significantly improve finished part quality.
HOW TO ORDER
R=G
2
Specify: Qty.
Type
D Code
Example: 25
12
LPX
LPO
87
100
L
B275
B350
P (or P&W)
Steel
P.740
P.937, W.475
M2
A2
Shape
Round
Shape
Point ShankRound Point
Lgth. Min.
Lgth. Min.
Max.
Min. Min. Max.
Range
Min.Min. Range
Code
D
2.00XW 2.25
2.50
B
W P/G
XP
P B XWXP W P/GP
.062-.249 .040 .062-.249
25 .500 .040
.040.062-.249
.500 .040
.250 .062-.249
.125-.374 200.050 .125-.374
37 .625 .050
.050.125-.374
.625 .050
.375 .125-.374
.187-.499 .093 .187-.499
50 .750 .093
.093.187-.499
.750 .093
.500 .187-.499
250
.250-.624
.312-.624 .125 225
62 .875 .125
.125.250-.624
.875 .125
.625 .312-.624
.437-.749 .235 .312-.749
75 .937 .235
.235.312-.749
.937 .235
.750 .437-.749
.625-.874 .235 .375-.874
87 .937 .235
.300.375-.874
.937 .300
.875 .625-.874
.750-.999 .235 .437-.999
.350 .750-.999
100 .937 .235
.350.437-.999
.937 1.000
.040
25
.093-.249 .040 .093-.249
.040
.250 .093-.249
.040.093-.249
.050
37
.125-.374 .050 .125-.374
.050
.375 .125-.374
.050.125-.374
.093
50
.187-.499 .093 .187-.499
.093
.500 .187-.499
.093.187-.499
B250
.250-.624
62
.312-.624 .125B225
.625 .312-.624
.125.250-.624
.75 .125
.75 .125
.235
75
.437-.749 .235 .312-.749
.235
.750 .437-.749
.235.312-.749
.235
87
.625-.874 .235 .375-.874
.300
.875 .625-.874
.300.375-.874
.235
100
.750-.999 .235 .437-.999
1.000
.350 .750-.999
.350.437-.999
.080
37
.125-.374 .080 .125-.374
.080
.375 .125-.374
.080.125-.374
.093
50
.187-.499 .093 .187-.499
.093
.500 .187-.499
.093.187-.499
.125
62
.312-.624 .125 .250-.624
.125
.625 .312-.624
.125.250-.624
C225 C250
1.00 .235
1.00 .235
75
.437-.749 .235 .312-.749
.750 .437-.749
.235.312-.749
.235
87
.625-.874 .235 .375-.874
.300
.875 .625-.874
.300.375-.874
.235
100
.750-.999 .235 .437-.999
1.000
.350 .750-.999
.350.437-.999
50
.125
.125
.500 .187-.499
.125.187-.499
.187-.499 .125 .187-.499
62
.158
.158
.625 .312-.624
.158.250-.624
.312-.624 .158 .250-.624
75 1.25 .235
D250
.750 .437-.749
.235.312-.749
.437-.749 .235 .312-.749
1.25 .235
87
.235
.300
.875 .625-.874
.300.375-.874
.625-.874 .235 .375-.874
100
1.000
.750-.999 .235 .437-.999
.350 .750-.999
.235
.350.437-.999
L
L
L
2.00
2.75 2.25
3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50 4.75 5.00
200
275
225
300
250
325
275
350
300
375
325
400
350
425
375
450
400
475
425
500
450
475
500
B275 B225
B300 B250
B325 B275
B350 B300
B375 B325
B400 B350
B425 B375
B450 B400
B475 B425
B500 B450 B475 B500
C275 C225
C300 C250
C325 C275
C350 C300
C375 C325
C400 C350
C425 C375
C450 C400
C475 C425
C500 C450 C475 C500
D275 D300 D250
D325 D275
D350 D300
D375 D325
D400 D350
D425 D375
D450 D400
D475 D425
D500 D450 D475 D500
L
Code
5.25 5.50 5.75 5.25
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00
25
37
50
62
75
87
100
25
37
50
62
75
87
100
37
50
62
75
87
100
50
62
75
87
100
25
37
50
62
525
550
575 525
600 550
575
625
650
75
87
100
25
37
50
62
B525 B550 B575 B525
B600 B550 B575
B625 B650
75
87
100
37
50
62
C525 C550 C575 C525
C600 C550 C575
C625 C650
75
87
100
50
62
D525 D550 D575
D600 D550
D625 D575
D650
75 D525
87
100
600
675
625
700
650
675
180°
700 on p. 40.
0°
Reflected
View
270°
Std.
180°
0°
Reflected
View
SB
270°
under .375.
1 Day
PS4 +2 Days
Regular punches are available in sizes other than
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
XN —DayTride
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
®
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
Point Length
Other than Standard
XB
XBB
X3B
Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
25
37
50
62
75
87
100
25
37
50
62
75
87
100
Min. P (Rounds)
LPX .040 .040 .080 .080 .106 .115
LPX .050 .050 .080 .080 .106 .115 .115 .115
LPX
.093 .093 .093 .125 .125 .125 .125
LPX
.125 .125 .125 .156 .156 .156 .156
LPX
.235 .235 .235 .235 .235 .235 .235
LPX
.300 .300 .300 .300 .300 .300 .300
LPX
.350 .350 .350 .350 .350 .350 .350
Min. W (Shapes)
LP_
.040 .040 .080 .080 .106 .115
LP_
.050 .050 .080 .080 .106 .115 .115
LP_
.093 .093 .093 .125 .125 .125
LP_
.125 .125 .125 .156 .156 .156
LP_
.235 .235 .235 .235 .235 .235
LP_
.235 .235 .235 .235 .235
LP_
.235 .235 .235 .235 .235
XL
XL
1.00 Min.
(Ref.)
XLB
LL
WS
.115
.125
.156
.235
.300
.350
.187
.187
187
.281
.350
.350
.115
.125
.156
.235
.235
.235
.156
.187
.187
.250
.250
.250
.250
.250
.250
.312
.375
.375
.312
.312
.312
.375
.437
.437
.
C600
C675 C625
C700 C650 C675 C700
D600
D675 D625
D700 D650 D675 D700
90°
Double Ball Seat
B600
B675 B625
B700 B650 B675 B700 and degree desired. A second ball can
ball seat.
*Vickers 3400.
BS 225°
XB
2300.
90°
and W Dimensions
XP, XW PSmaller
than Standard
L
B
B length maintained
Example: LPX37 400, P.327, M2, WS, XA 5°
D
25,37
50
62-100
A°
5°
7.5°
10°
1/4”
3/4” (if D≤0.5)
1” (if D>0.5)
3. Follow line over to
intersection point
.300
on radius blend line.
.200
4. Read LRB value
on bottom of chart.
.100
B
LRB
SBR
Example:
D
.500
.400 .300
.200
.100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
P
oint
gth.
B
500
625
750
875
937
937
937
.75
1.00
1.25
19
20
19
18
Regular Pilots
Regular Pilots
Light Duty
Regular Pilots—Light Duty
Light Duty
Type
LPT
Material
Steel: A2, M2, PS4, RC 60-63
+ .0005
– .0000
Features/Benefits
Surface Coatings
Regular pilots are built to exact tolerances; the parabolic
point shape allows for smooth pick-up action; and pilots
offer a wide range of unique punching and fabrication
applications.
HOW TO ORDER
.0005 P to D
Round P
When P= D, shank tolerance applies.
Specify:
Qty.
Example: 25
Round Point
Round
L
Shank
L
Min. Code
RangeLgth. 2.00
Min. 2.25
Range 2.50 2.002.75 2.253.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.50
D
B
XP
P
XP
P
.050
.500 .050 .061 - .250
25- .250
.250 .061
200
.061
.061 .124 - .375
.625 200
37- .375
.375 .124
.092
.750 .092 .186 - .599
50- .599
.500 .186
225 - .625
250
275 225300 250325 275350 300375 325400 350425 375450 400475 425500 450
.124
.875 .124 .311
62- .625
.625 .311
.234
.937 .234 .436 - .750
75- .750
.750 .436
.299
.937 .299 .624 - .875
87- .875
.875 .624
.349
100 .937 .349 .749-1.000
1.000 .749-1.000
25- .250
.050
.050 .092 - .250
.250 .092
37- .375
.061
.061 .124 - .375
.375 .124
50- .500
.092
.092 .186 - .500
.500 .186
B250
B275B225
B300B250
B325B275
B350B300
B375B325
B400B350
B425B375
B450B400
B475B425
B500B450
62- .625.75
.311 - .625
.124
.124 B225
.625 .311
75- .750
.234
.234 .436 - .750
.750 .436
87- .875
.299
.299 .624 - .875
.875 .624
100
.349
.349 .749-1.000
1.000 .749-1.000
37- .375
.079
.079 .124 - .375
.375 .124
50- .500
.092
.092 .186 - .500
.500 .186
62- .625
.124
.124 .311 - .625
.625 .311
C250 C275C225
C300C250
C325C275
C350C300
C375C325
C400C350
C425C375
C450C400
C475C425
C500C450
1.00 .234 C225
75- .750
.436 - .750
.234
.750 .436
87- .875
.299
.299 .624 - .875
.875 .624
100
.349
.349 .749-1.000
1.000 .749-1.000
50- .500
.124
.124 .186 - .500
.500 .186
62- .625
.157
.157 .311 - .625
.625 .311
D250 D275 D300D250
D325D275
D350D300
D375D325
D400D350
D425D375
D450D400
D475D425
D500D450
75- .750
.234
.750 .436
1.25 .234 .436 - .750
87- .875
.299
.299 .624 - .875
.875 .624
100
.349
.349 .749-1.000
1.000 .749-1.000
L
4.75
475
B475
C475
D475
5.00
500
B500
C500
D500
Code
25
37
50
62
75
87
100
25
37
50
62
75
87
100
37
50
62
75
87
100
50
62
75
87
100
5.25
525
B525
C525
D525
5.50
550
B550
C550
D550
Type
D Code
L
P
LPT
37
300
P.175
Steel
A2
L
5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50
25
37
50
62
575 525600 550
575
600
625
650
675 625700 650
75
87
100
25
37
50
62
B575B525
B600B550
B575
B600
B625
B650
B675B625
B700B650
75
87
100
37
50
62
C575C525
C600C550
C575 C600
C625 C650 C675C625
C700C650
75
87
100
50
62
D575D525
D600D550
D625D575
D650D600
D675D625
D700D650
75
87
100
6.75
7.00
1 Day
675PS4 +2
700Days
B675
C675
D675
Regular pilots are available in sizes other than
B700
standard
range, an “X” is placed in front of the P
C700
pullout
D700 tab in this section for other special order
designators.
XP
P
2300.
*Vickers 3400.
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
XB
Point Length
Other than Standard
XB
XBB
X3B
Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
25 LPT .050
37 LPT .061
50 LPT
62 LPT
75 LPT
87 LPT
100 LPT
XL
.050
.061
.092
.124
.234
.299
.349
.079
.079
.092
.124
.234
.299
.349
Min. P (Rounds)
.105 .114
.105 .114 .114 .114
.124 .124 .124 .124
.155 .155 .155 .155
.234 .234 .234 .234
.299 .299 .299 .299
.349 .349 .349 .349
.079
.079
.092
.124
.234
.299
.349
.114
.124
.155
.234
.299
.349
.186
.186
.186
.280
.349
.349
.249
.249
.249
.311
.374
.374
.311
.311
.311
.374
.436
.436
XL
1.00 Min.
(Ref.)
P Dimensions
XP
XLB
WS
L
B
B length maintained
Example: LPT62 400, P.327, M2, WS, XA 10°
D
A°
25,37
5°
50
62-100
7.5°
10°
1/4”
3/4” (if D≤0.5)
1” (if D>0.5)
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
P
21
22
21
20
Positive Pick-Up Pilots —Light Duty
Light Duty
Light Duty
Type
LPA
Material
Steel: M2, PS4, RC 60-63
.0005 P to D
Round P +.0005
–.0000
Geometry provides
smoother pick-up
without risk of
distortion of hole.
When P=D, shank tolerance applies.
Features/Benefits
Surface Coatings
XP
Positive pick-up pilots provide smoother pick-up without
the risk of distorting the hole; in addition, the unique
design moves the stock farther than conventional pilots.
XB
HOW TO ORDER
Specify:
Order any length shown. If you require a length between those shown, designate “XL.”
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order”
example on the next page. XL is available down to 1.375. Note shank length limitation of .75.
(B length may be shorter than shown when XL is under the shortest length shown.)
There is no additional charge for XL.
Round
Point ShankRound Point
Lgth. Min.
Lgth. Min.
Range
Range
2.50
D
Code B *N
B
XP
P
XP
P
.186 - .375
.083 .2342
.375 .18637- .375
.625 .37
.625 .083
.249 - .500
.092 .3252
.500 .249
50- .500
.750 .50
.750 .092
.311 - .625
.124 .4162
.625 .31162- .625
.875 .62
.875 .124
250
.436 - .750
.234 .5072
.750 .436
75- .750
.937 .75
.937 .234
.624 - .875
.299 .5982
.875 .624
87- .875
.937 .87
.937 .299
.749-1.000
.349 .6892
1.000 .749-1.000
100 .937 1.00
.937 .349
.37
.186 - .375
.083 .2342
.083
.375 .18637- .375
.50
.249 - .500
.092 .3252
.092
.500 .249
50- .500
.62
.311 - .625
.124 .4162
.124
.625 .31162- .625
B250
.75
.75
.75
.436 - .750
.234 .5072
.234
.750 .436
75- .750
.87
.624 - .875
.299 .5982
.299
.875 .624
87- .875
1.00
.749-1.000
.349 .6892
.349
1.000 .749-1.000
100
.37
.186 - .375
.083 .2342
.083
.375 .18637- .375
.50
.249 - .500
.092 .3252
.092
.500 .249
50- .500
C250
.62
.311 - .625
.124 .4162
.124
.625 .31162- .625
1.00
1.00
.75
.436 - .750
.234 .5072
.234
.750 .436
75- .750
.87
.624 - .875
.299 .5982
.299
.875 .624
87- .875
1.00
.749-1.000
.349 .6892
.349
1.000 .749-1.000
100
.50
.249 - .500
.500 .249
50- .500
.124 3252
.124
.62
.311 - .625
.625 .31162- .625
.157 .4162
.157
.436 - .750
.750 .436
75- .750
.234 .5072
1.25 .75
1.25 .234
.87
.624 - .875
.875 .624
87- .875
.299 .5982
.299
1.00
.749-1.000
1.000 .749-1.000
100
.349 .6892
.349
L
*N
2.75
Qty. Type
Example: 5
Greater positioning—
moves stock farther than
conventional pilots.
LPA
D Code
L
P
50
300
P.375
Steel
M2
*Vickers 3400.
L
L
3.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.505.25 4.75
.37 .2342
.50 .3252
.62 .4162
275
300 250325 275350 300375 325400 350425 375450 400475 425500 450525 475
.75 .5072
.87 .5982
1.00 .6892
.37 .2342
.50 .3252
.62 .4162
B275 B300B250
B325B275
B350B300
B375B325
B400B350
B425B375
B450B400
B475B425
B500B450
B525B475
.75 .5072
.87 .5982
1.00 .6892
.37 .2342
.50 .3252
C250
.62 .4162
C275 C300 C325C275
C350C300
C375C325
C400C350
C425C375
C450C400
C475C425
C500C450
C525C475
.75 .5072
.87 .5982
1.00 .6892
.50 3252
.62 .4162
D275.5072
D300 D325D275
D350D300
D375D325
D400D350
D425D375
D450D400
D475D425
D500D450
D525D475
.75
.87 .5982
1.00 .6892
5.00
500
B500
C500
D500
5.25
525
B525
C525
D525
L
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50
Code 5.50
5.75
37
50
62
75
87
100
37
50
62
75
87
100
37
50
62
75
87
100
50
62
75
87
100
37
50
62
575
600
575
600 550
75
625
650
675 625
700 650
87
100
37
50
62
B575 B600 B550 B575 B600
75
B625 B650 B675 B625
B700 B650
87
100
37
50
62
C575 C600C550 C575 C600
75
C625 C650 C675 C625
C700C650
87
100
50
62
75 D550
D575 D600
D625 D575
D650D600
D675D625
D700D650
87
100
550
B550
C550
D550
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.
6.75
675
7.00
1 Day
PS4 +2 Days
700
B675
C675
D675
B700
C700
D700
Ball Lock positive pick-up pilots are available in
sizes other than those shown in the chart to the left.
standard range, an “X” is placed in front of the P
designators.
Point Length
Other than Standard
Specify XB, XBB, or X3B and length
(see chart below).
2300.
P Dimensions
For XBB and X3B, add three days
to delivery.
XB
Point
XBB
X3B
Length
.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000
Code Type
37 LPA
50 LPA
62 LPA
75 LPA
87 LPA
100 LPA
.083
.092
.124
.234
.299
.349
XL
.083
.092
.124
.234
.299
.349
.083
.092
.124
.234
.299
.349
.083
.092
.124
.234
.299
.349
Min. P (Rounds)
.105 .114 .114
.124 .124 .124
.155 .155 .155
.234 .234 .234
.299 .299 .299
.349 .349 .349
.114
.124
.155
.234
.299
.349
.114
.124
.155
.234
.299
.349
.186
.186
.186
.280
.349
.349
.249
.249
.249
.311
.374
.374
Stock removal from point end. B length is maintained.
Available at no charge within catalog range.
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
WS
Example: LPA50 400, P.327, M2, WS, XA 7.5°
D
A°
25,37
5°
50
62-100
7.5°
10°
1/4”
3/4” (if D≤0.5)
1” (if D>0.5)
on .625 and larger diameters. (Specify XA and angle after WS.)
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
.311
.311
.311
.374
.436
.436
P
22
Punch Blanks Jektole & Regular
®
Light Duty
L
Type
LJB
Jektole
®
Type
LPB
Regular
L
Material
Steel: A2, M2, PS4, RC 60-63
Shank
Type
LJB
D
.250
.375
.500
.625
.750
.875
1.000
L
Code 2.00
25
37
50
62
75
87
100
2.25
2.50
2.75
D
.250
LPB
.375
.500
.625
.750
.875
1.000
3.25
3.50
3.75
*
4.00
4.25
4.50
4.75
5.00
5.25
5.50
5.75
6.00
200
225
250
275
Shank
Type
3.00
300
325
350
375
400
425
450
475
500
525
550
575
600
Jektole®
Group
J3
J4
J6
J6
J9
J9
J9
L
Code 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00
25
200
37
50
225 250 275 300 325 350 375 400 425 450 475 500
62
525 550 575 600
75
625 650 675 700
87
100
HOW TO ORDER
Specify:
Qty.
Example: 12
Type
D Code
L
Steel
LJB
50
300
M2
1 Day
PS4 +2 Days
24
23
23
Point Larger than Shank Jektole & Regular
Point Larger than Shank—Light Duty
Light Duty
Surface Coatings
L
Type
Type
L
®
Material
Steel: A2, M2, RC 60-63
.0005
.0005
Round P +– .0000
.001
±
.0005
Shape P, W
P to D
P to D
L_X
L_O
L_R
L_K
L_L
L_H
L_J
L_N
L_V
L_Y
L_Z
➊ Check your P&W dimensions
to be certain the diagonal G does
not exceed the maximum shown.
Type
LK_ Regular
LZ_ Jektole®
D
.375
.500
.625
.750
.875
1.000
Point
Lgth.
Code B
37
50
62
75
87
100
.62
.75
.88
.94
.94
.94
Round
Range
P
.376 - .875
.501-1.250
.626-1.500
.751-1.500
.876-1.750
1.001-1.750
Min
XW
.062
.158
.158
.235
.235
.235
Shape
Min. Max.
W P/G
.125 - .875
.188-1.250
.250-1.500
.312-1.500
.375-1.750
.437-1.750
L
2.50
250
2.75
275
3.00
300
3.25
325
3.50
350
3.75
375
4.00
400
4.25
425
*
4.50
Jektole ®
Group
450
J4
J6
J6
J9
J9
J9
HOW TO ORDER
90°
BS 225°
180°
Qty.
Example: 2
Type
D Code
L
P (or P&W)
Steel
LKX
100
400
P1.300
M2
Reflected
View
on p. 40.
270°
Point Larger than Shank Ball Lock punches are
available in sizes other than those shown in the
chart above.
90°
Std.
Double Ball Seat
180°
0°
Reflected
View
SB
270°
under .625 for LZ__ and .500 for LK__.
1-4 pcs., 2 Days
5-19 pcs., 3 Days
Specify:
0°
and degree desired. A second ball
can also be located 90° from the
primary ball seat.
XL
Type
LD_
Stock removal from shank end.
Minimum shank length is 13⁄16".
Does not alter ball seat location.
LL
WS
Whistle Stop See table for standard angles. The Whistle Stop alteration
is ground through the ball seat, subject to the same limitations as other
standard and custom ball seat locations.
Example: LZX75 400, P1.250, M2, WS, XA 10°
LKR75 400, P1.250, W.350, M2, WS, XA 10°
.06 x 45
D
A°
37
5°
50
62-100
7.5°
10°
Material
Steel: A2, M2, RC 60-63
.0005
.0005
Round P +– .0000
+ .001
.001
Shape P, W – .000
Angles of 5° and 7.5° also available on .625 and larger diameters.
D
Code
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
50
62
75
87
100
125
150
175
LDJ
LDN
LDR
LDK
L
P to D
Body
Min.
B
.156
.187
.187
.187
.250
.250
.250
.312
LDO
P to D
1/4”
3/4” (if D≤0.5)
1” (if D>0.5)
LDX
Max.
R
.228
.312
.375
.468
.578
.687
.812
1.062
Round
Range
P
.064 - .195
.126 - .285
.196 - .345
.286 - .435
.346 - .545
.436 - .655
.546 - .780
.656-1.035
Shape
Min. Max.
W P/G
.048 - .195
.064 - .285
.095 - .345
.125 - .435
.125 - .545
.187 - .655
.187 - .780
.187-1.035
LDV
LDY
R=G
L
1.187
118
118
118
118
118
118
118
118
LD
2
➊ Check your P&W dimensions to be certain the diagonal G does not
exceed the maximum shown.
HOW TO ORDER
Specify:
Qty. Type
Example: 10
LDX
D Code
L
P (or P&W)
S
125
118
P.625
A
Note: The standard ball seat location is at 90°. Alternate locations
of 0°, 180°, or 270° can be specified at no additional cost.
For additional information, see “Locking Devices” on p. 40.
L
XL
*Vickers 3400.
R=G
2
Shank
Point Length
Shorter than Standard
(Shortens punch from the point
end.)
2300.
Ball Lock
XB
LK_
Regular
LZ_
Jektole
Die Buttons
®
24
*Vickers 3200.
*Vickers 2500.
XN —DayTride®
XNT —DayTiN®
XAN —DayTAN™
XCN —TiCN
XNM
XNP
XCR —DayKool™
CRN
XNAP—XNAProgress
XCD
Up to 1.5000 Dia. 2 Days
1.7500 and larger Dia. 4 Days
Material
Code / Delivery
+ 3 days
+ 3 days
+ 4 days
+ 3 days
+12 days
+ 8 days
+ 1 days
+ 7 days
+ 7 days
+12 days
+12 days
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
www.daytonlamin
26
25
25
24
Die Buttons
Die Buttons
Die Buttons
Press Fit
Ball Lock
Dayton Slug Control
.06 x 45
D
+.0002
+.0005
P
B
Type
KD_
Type
LD_
Material
Steel: A2, M2, RC 60-63
.0005
.0005
Round P +– .0000
+ .001
.001
Shape P, W – .000
LDO
LDR
LDK
LDH
P to D
P to D
LDJ
LDN
LDV
LDY
LDZ
Material
Steel: A2, M2, RC 60-63
.0005
.0005
Round P +– .0000
.001
.001
Shape P, W +– .000
= 1.75 ++ .0002
D>
.0006
KDX
D
Code
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
50
62
75
87
100
125
150
175
Min.
B
.156
.187
.187
.187
.250
.250
.250
.312
Max.
R
.228
.312
.375
.468
.578
.687
.812
1.062
R=G
2
Shape
L
Min. Max.
➊ 1.187
➊ to
Check your P&W dimensions
be certain
the diagonal
G does
notcertain the diagonal G does not
Check
your P&W
dimensions
to be
W P/G
exceed the maximum shown. exceed the maximum shown.
.048 - .195
118
.064 - .285
118
.095 - .345
118
HOW TO ORDER
.125 - .435
118
.125 - .545
118
Specify:
Qty. Type D Code L
P (or P&W) Steel
.187 - .655
118
Example: 10 LDX 125 118
P.625
A2
.187 - .780
118
.187-1.035
118
Note: The standard ball seat location is at 90°. Alternate locations
of 0°, 180°, or 270° can be specified at no additional cost.
For additional information, see “Locking Devices” on p. 40.
Specify:
Qty. Type
Example:
5
KDR
Code
.2500
.3125
.3750
.4375
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
25
31
37
43
50
62
75
87
100
125
150
175
200
225
250
275
Min.
B
.156
.156
.156
.156
.156
.187
.187
.187
.250
.250
.250
.312
.312
.312
.312
.312
KDN
➊ Check your P&W
L
P (or P&W)
100 P.250, W.093
Body
D
KDR
KDK
KDH
KDJ
P to D
D Code
50
KDO
P to D
HOW TO ORDER
Round
Range
P
.064 - .195
.126 - .285
.196 - .345
.286 - .435
.346 - .545
.436 - .655
.546 - .780
.656-1.035
+.015
–.000
R
LDX
Body
Press-in
Lead
L
Max.
R
.156
.191
.228
.281
.312
.390
.468
.578
.703
.828
1.093
1.430
1.630
1.830
2.030
2.230
Round
Range
P
.064 - .135
.064 - .171
.064 - .195
.064 - .250
.064 - .285
.136 - .365
.136 - .435
.276 - .545
.356 - .675
.500 - .800
.616-1.050
.750-1.400
.875-1.600
1.000-1.800
1.125-2.000
1.250-2.200
Steel
KDV
KDY
dimensions to be certain the
diagonal G does not exceed
the maximum shown.
KDZ
R=G
2
A2
Shape
Min. Max.
W
P/G
.048 - .135
.048 - .171
.048 - .195
.048 - .250
.064 - .285
.095 - .365
.118 - .435
.125 - .545
.125 - .675
.187 - .800
.187-1.050
.187-1.400
.187-1.600
.187-1.800
.187-2.000
.187-2.200
L
.750
.875
.937
1.000
1.125
1.250
1.375
1.500
Dayton Slug Control is a
guaranteed method for reducing
the risk of pulling slugs to the die
surface during withdrawal of the
punch. A series of grooves is
designed inside the die button.
There, the slugs are trapped until they fall freely
through the relief. The use of Dayton Slug Control
has no effect on hole size, and will not require any
changes in current regrind practices.
Our guarantee: Use Dayton Slug Control in a
stamping die now pulling slugs. If, for any reason,
you are not completely satisfied, we will refund the
full cost of the Slug Control alteration. (We cannot
guarantee the retention of slugs when clearance
exceeds 10% per side.)
Ordering
Dayton Slug Control is easy to specify and order.
Simply add the information that is unique to your
application to the die button catalog number.
Please specify XSC for alteration and show
material thickness (inches) and clearance per
side (percentage).
XP, XW
Body
Code
Min.
P
Press Fit
Min. Max.
W
P/G
25
37
50
62
75
87
100
125
150
175
200
225
250
275
.064
.064
.064
.136
.136
.276
.356
.500
.616
.750
.875
1.000
1.125
1.250
.048
.048
.064
.095
.118
.125
.125
.187
.187
.187
.187
.187
.187
.187
75
87
93
100
112
125
137
150
Your Specs
XSC MT.0625 CS 5
Alt.
Mat’l
Clear
Code Thickness Per Side
(inches)
(%)
For additional information, contact your
Dayton distributor.
LL
Same as XL except overall length
is held to ±.001.
Not available on Ball Lock Die Buttons.
WS
XSC
For example, if the P and W dimensions are outside the
standard range, an “X” is placed in front of the P or W
dimension, e.g., “XP” and/or “XW.” If the point length is
other than standard, designate “XB” as the land length.
Also see “Standard Alterations” on the front of the pullout
tab in this section for other special order designators.
.191
.281
.375
.500
.594
.703
.781
.969
1.230
1.430
1.630
1.830
2.030
2.230
Stock removal does not alter
land length on KD__.
Minimum overall length = .25
Not available on Ball Lock Die Buttons.
Ball Lock press fit die buttons are available in sizes other
than those shown in the chart above.
.167
.250
.344
.453
.562
.656
.750
.935
1.200
1.400
1.600
1.800
2.000
2.200
R
XL
HOW TO ORDER
Catalog Number
Inch KDX 62 100 P.250
Type D L
P
P and W Dimensions Larger or Smaller than Standard
XBL
Min.
P
Ball Lock
Min. Max.
W
P/G
.064
.126
.150
.175
.200
.250
.300
.350
.048
.064
.095
.125
.125
.187
.187
.187
Whistle Stop (5° standard angle)
The Whistle Stop alteration is ground
through the ball seat, subject to the
same limitations as other standard
and custom ball seat locations. The
XP alteration is not available with the
WS alteration.
Example: LDX75, 118, P.328, M2, WS.
.250
.344
.453
.562
.656
.750
.935
1.200
R
.281
.375
.500
.594
.703
.781
.969
1.230
5°
3/4" 1.18
1/4"
Slug Control eliminates slug pulling
(When ordering Dayton Slug Control, please
specify XSC in place of the standard die button
code, as well as your specifications. See the
“How to Order” example on the front of this tab.)
Straight Through Land
The land length (B) equals the overall length. Can
be used for bushings, guides and a variety of other
applications.
*Round die buttons only
XN +3 days
DayTride® A unique wear-resistant surface treatment for M2 & PS only.
See p.38 for Die Button Blanks.
27
28
27
26
Multi-Position™ Retainers
True Position Retainers
®
Heavy Duty/Light Duty
Multi-Position Retainers
TM
Heavy Duty/Light Duty
Backing Plugs
A
Datum
K ±.005
Y
R
X ±.0004
G ±.005
HRP
Heavy Duty
B
Type
W
HRP
LRP
2.00
2.75
3.00
4.00
6.00
8.00
HRT
Heavy Duty
29°
L
2.50
2025
2.75
2027
2727
3027
3.00
2030
2730
3030
Ball Hole Locations
3.25
2032
2732
3032
3.50
2035
2735
3035
3.75
2037
2737
3037
4.00
2040
2740
3040
4040
5.00
2050
2750
3050
4050
6.00
2060
2760
3060
4060
6060
7.00
2070
2770
3070
4070
6070
8.00
2080
2780
3080
4080
6080
8080
9.00
2090
2790
3090
4090
6090
8090
10.00
2010
2710
3010
4010
6010
8010
12.00
2012
2712
3012
4012
6012
8012
HOW TO ORDER
Hole Reference
Re Datum Point
Dowel Holes ±.0003
Screw Holes ±.0050
Component
±.0003
Holes
Punch
Shape
Round
Shape
G ±.005
LRT
Light Duty
Type
LRP
Light Duty
Type
Type
Ball Hole
Class
B
BB
Radial
Tolerance
±5°
±0°5’
The Ball Hole Class B is standard, unless
otherwise specified.
A
.57
.69
.69
.69
.69
.69
.69
.44
.44
.50
.50
.57
.57
.57
Retainer
Catalog No.
Special Size
3070
A __________
B _________
Multi-PositionTM Retainers
Component
Location
Ball Hole
Backing
LocaPlug
Type
Size X Axis Y Axis tion Class
Type
Dowel 5/16 S.F.* .375 – .375
—
—
—
✔ HRP
Hole
No.
1
2
3
4
5
S.H.C.S 5/16
HJR
62
Clear 1.281
Jackscr. STD.
*Slip Fit
1.000
2.090
4.250
0.687
– .375
– 1.375
– 1.062
– .937
—
90°
—
—
—
BB
—
—
B
.375
.500
.500
.500
.500
.500
.500
.250
.250
.312
.312
.375
.375
.375
H
.625
.750
.875
1.000
1.125
1.250
1.500
.500
.625
.750
.875
1.000
1.125
1.250
—
C
—
—
Qty.
Type
D
Example:
23
13
HRT
LRT
37
62
G
K
R
S
U
X
Y
1.72
1.72
1.97
2.09
2.34
2.47
2.72
2.72
.438
.438
.562
.625
.688
.688
.781
.781
.750
.750
.750
.750
.750
.750
.938
.938
.38
.38
.50
.56
.69
.75
.88
.88
.47
.47
.60
.66
.79
.85
.97
.97
1.060
1.060
1.180
1.250
1.320
1.400
1.600
1.600
.354
.354
.472
.532
.650
.728
.866
.866
.295
.295
.256
.236
.197
.197
.276
.276
Slip Fit
for Dowel
.1250 for LRT25
.1875 for _RT37
.2500 for others
TYPE B
For Die Buttons
TYPE C
Solid
The three Backing Plugs shown above are used with
Multi-PositionTM, True Position®, and End and Square
Retainers—both heavy duty and light duty. To determine which backing plug is used with a specific type
of retainer, see “Accessories—Retainers” on p. 36.
The Type C Solid Backing Plug is standard with all
Multi-PositionTM Retainers. The Type A Backing Plug
with dowels for location can be specified; this eliminates the need for dowels in the retainer. Die Button
Retainers require a detailed drawing.
.250 thick
Backing
Plug
Don’t waste time and money building a retainer for
just one punch. Fitting isolated punches or pilots
onto a die set is quick and easy with True Position®
Retainers. These cost-effective time-savers can be
mounted with screws from either top or bottom, eliminating the need to build and fit one-of-a-kind retainers.
®
True Position Retainers are recognized as the standard in the industry for interchangeable retainers. All
are quality built; ground top to bottom; and hardened
to approximately RC 58-60.
1 Day
True Position® gives you true dimensional accuracy
each and every time!
Features/Benefits
The in-line dowel assures precise
punch-to-die button alignment, giving you
higher quality parts, longer punch life,
and reduced production downtime.
Only one dowel is required for round
punches, which reduces machining time
by up to 50%. Shaped punches use the
secondary dowel for precise alignment.
1-6 holes, 5 Days
7+ holes, 8 Days
Screw
Size
5
⁄ 16 -18
5
⁄ 16 -18
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
1
⁄ 2 -13
1
⁄ 2 -13
D
TYPE A
In-Line Dowel
True Position® Retainers
HRT=1.625
LRT=1.250
B
The True Position® Retainer eliminates
hand fitting, cutting mounting time by
nearly 50%. Simply pull the retainer from
its box, and screw it into the die set.
True Position® gives you true dimensional
accuracy every time.
Multi-Position™ is a trademark of Dayton Progress Corporation.
Specify:
±.0004
Slip Fit
for .250
Dowel (2)
True Position® Retainer sets
include:
● 1 Ball
● 1 Spring
● 2 Screws
● 2 Dowels
● 1 Ball Release Set Screw
HOW TO ORDER
Catalog Number
Heavy Light
D
A
Duty Duty
—
.2500 1.75
.3750 1.75
.5000 2.00
LRT .6250 2.12
HRT
.7500 2.38
.8750 2.50
1.0000 2.75
1.2500 2.75
—
LRP
See the back of the pullout tab for additional information on Backing Plugs.
Multi-PositionTM Retainers require special order forms, which are available on request.
Specify all dimensions from the datum: Use the drawing above for reference.
Space Requirements
TYPE D
.375
.500
.625
HRP .750
.875
1.000
1.250
.250
.375
.500
LRP .625
.750
.875
1.000
Example:
U
The industry standard interchangeable retainer
Jackscrews make it
easier to pull retainers
off the dowels.
±.0004
S
Type
Standard Jackscrew Hole
3/
8 -16
.62
.50
Special Size
Any amount of material
can be removed from the
sides of the retainer for
a custom size. Edges
are saw cut ±.03.
Clearance Holes
Clearance holes or
tapped holes can
be detailed, as
shown in the order
example.
B
A
Holes are drilled
through the retainer
unless otherwise
specified.
Location ±.010
Diameter +.015
–.000
The following alterations require
detailed drawings:
Notches
Notches to clear
other tooling can be
added to any side of
the retainer. Notches
are saw cut ±.03.
Angles
The precision-ground ball hole assures
perfect alignment of any punch shape,
even if the retainer is replaced.
As with notches,
angles can be added
to clear other tooling in
the die. Angles are
saw cut ±.03.
The True Position® Retainer allows
complete interchangeability between
Heavy Duty and Light Duty retainers in
the event of an engineering change.
Use of the True Position® Retainer can
cut retainer inventory requirements
by 50%.
True Position® is a registered trademark of Dayton Progress Corporation.
29
30
29
28
Single Punch Retainer
True Position
with Backing Plate
EZ Fit Retainer Inserts
True Position® Retainers
™
®
+.0000
--.0005
A
Retainer sets include:
● 1 Ball
● 1 Spring
● 2 Screws
● 2 Dowels
● 1 Ball Release Set Screw
● PosiLoc® Screw
(HRTL & HRTBL only)
S
±.0004
R
Y
A
+.0000
HRTB
Heavy Duty
D
Example: 23
8
HRTB
HRTL
37
75
G ±.005
U
HRTL
Features/Benefits
HRTB True Position Retainers come complete with an integrated,
hardened backing plate. With all the features of the original True
Position® Retainer, the HRTB satisfies the needs of applications
where more bearing surface is desired. True Position® gives you true
dimensional accuracy each and every time!
®
Type
±.0004
Slip Fit
for .250
Dowel (2)
R
HRI
Heavy Duty
LRI
Light Duty
.250
Backing
Plate/Plug
8°
Specify:
Qty.
Type
Code
Example:
5
12
HRI
LRI
37
62
Heavy Duty
PosiLoc Retainers
Punch
Type Hole Code
A
Dia. D
0.3750
37 1.0630
0.5000 50 1.3190
0.6250
62 1.4570
HRI 0.7500
75 1.6040
0.8750
87 1.7320
1.0000 100 1.8700
1.2500 125 2.1260
with or without Backing Plate
HRTL
Backing Plug
HRTBL
Backing Plate
The shape shown above can
be easily cut using wire EDM to
assure a proper fit. The insert
(utilizing both the straight and 8°
angled sides) fits securely and is
designed to clear the retainer by
a small amount, making assembly
and disassembly easier.
HRI = 1.375
LR I = 1.000
HOW TO ORDER
®
Dayton’s PosiLoc Positive Locking Mechanism is designed to
eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock
retainers because of the impact generated from the new high strength
steels—even when heavy-duty springs are used. The bounce
typically does not affect the stamping operation at normal levels.
However, in high-demand punching—especially when high strength,
lighter weight steels are used—bouncing can have a negative effect
on punching accuracy and tool life. The Dayton PosiLoc® locking
feature is a modification to existing Dayton True Position® Retainers.
It prevents the bounce with the help of an adjustable angled setscrew
to create a positive lock against the punch by “locking” the retainer
ball in position. Dayton Ball Lock Retainers with the PosiLoc® feature
also allow punch replacement without disassembly of the die, thus
making tool changeover quick and easy.
D
Type
Slip Fit
for .1875
Dowel on 37,
.2500 for others
HRTL =1.625
HRTBL
®
K
B
HOW TO ORDER
Code
K --.0005
B
29°
Qty.
+.0000
B --.0005
X ±.0004
G ±.005
D
Specify:
See p.28
A
K ±.005
Each insert comes complete with
wire cutting instructions that show
recommended dimensions and tolerances for optimum performance.
Light Duty
B
K
0.6250
0.7500
0.9000
1.0600
1.1950
1.3200
1.5700
0.3882
0.5250
0.4698
0.4202
0.4182
0.4111
0.3951
Type
LRI
Punch
Hole Code
A
Dia. D
0.2500
25 0.7750
0.3750
37 0.9000
0.5000 50 1.1200
0.6250
62 1.2500
0.7500
75 1.4700
0.8750
87 1.6000
1.0000 100 1.7200
B
K
0.4375
0.5625
0.7500
0.8750
1.0700
1.1950
1.3200
0.3125
0.3125
0.3125
0.3125
0.3125
0.3125
0.3125
See p.27
The in-line dowel assures precise punch-to-die
button alignment, giving you higher quality parts,
longer punch life, and reduced production downtime.
Dayton EZ Fit™ Retainer
Inserts utilize a patented,
state-of-the-art design
that assures tighter,
more precise tolerances than other
retainer inserts on the
market. The unique
teardrop shape provides
a single, tightly secured
receptacle for the punch. One
side of the piece (the flat side) is cut at an 8° angle
to create a wedge shape. The hole in the retainer is
wire cut to create a snug fit. (See cutaway.)
EZ Fit™ Retainer Inserts are also ideal for repairing or
making engineering changes.
Only one dowel is required for round punches,
which reduces machining time by up to 50%.
Shaped punches use the secondary dowel for
precise alignment.
Repair/Engineering Changes
The True Position® Retainer allows complete interchangeability between Heavy Duty and Light Duty
retainers in the event of an engineering change.
Dayton EZ Fit™ Ball Lock Retainer Inserts give you the ability to build,
reconfigure, and custom-make retainers in-house as die specifications change.
In addition, the unique single-piece teardrop shape, combined with both a
straight and an angled wedge side, holds your ball lock punch securely in place.
Tighter Tolerances
The True Position® Retainer eliminates hand fitting,
cutting mounting time by nearly 50%. Simply pull
the retainer from its box, and screw it into the die set.
The precision-ground ball hole assures perfect
alignment of any punch shape, even if the retainer
is replaced.
Features/Benefits
EZ Fit™ Retainer Inserts
When job specifications change, the location(s) of
the punches in the die set change, and reconfigured
retainers are required. This means ordering new
retainers or modifying existing retainers in-house.
This can slow the process; often requires specialized
equipment and knowledge; and the integrity of the
original retainer can be compromised.
Use of the True Position® Retainer can cut retainer
inventory requirements by 50%.
Now—with the help of the all-new Dayton EZ Fit™
Ball Lock Retainer Insert—this process can be
simplified and completed in-house at a fraction of
the cost of replacing existing retainers.
Backing Plates
In-house Modifications
The Backing Plates are standard with Dayton’s HRTB
True Position® Single Punch Retainers. The Backing
Plate has the same function as the backing plug
model True Position® Retainer, i.e., to prevent the
punch shank from penetrating the punch plate.
To retrofit the EZ Fit™ Insert, simply wire cut the hole
to the specified size and install. (See instructions at
www.daytonlamina.com/ezfit for EDM wire cutting.)
The process is quick, easy, effective, and far less
expensive than part replacement costs.
For optimum resistance on impact HRTB Retainers
have integrated, hardened Backing Plates. The
Backing Plates cover the entire surface of the retainer, spreading the load over a large area.
EZ Fit™ reduces costs and downtime—and simplifies tooling changeover.
Patent Pending.
1 Day
PosiLoc
Back Plate Back Plug Back Plate Code
D
37
.3750
HRTB
HRTL
HRTBL
50
.5000
HRTB
HRTL
HRTBL
62
.6250
HRTB
HRTL
HRTBL
75
.7500
HRTB
HRTL
HRTBL
87
.8750
HRTB
HRTL
HRTBL
100 1.0000
HRTB
HRTL
HRTBL
125 1.2500
HRTB
HRTL
HRTBL
®
®True
A
1.75
2.00
2.12
2.38
2.50
2.75
2.75
B
1.72
1.97
2.09
2.34
2.47
2.72
2.72
G
.438
.562
.625
.688
.688
.781
.781
K
.750
.750
.750
.750
.750
.938
.938
R
.38
.50
.56
.69
.75
.88
.88
S
.47
.60
.66
.79
.85
.97
.97
U
1.060
1.180
1.250
1.320
1.400
1.600
1.600
X
.354
.472
.532
.650
.728
.866
.866
Y
.295
.256
.236
.197
.197
.276
.276
Screw Size
5
⁄ 16 -18
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
1
⁄ 2 -13
1
⁄ 2 -13
EZ Fit is a trademark of Dayton Progress Corporation.
Mfg. under Patent No. 6,679,147.
TM
Position and PosiLoc are registered trademarks of Dayton Progress Corporation.
30
31
31
End Retainers
Square Retainers
Heavy Duty / Light Duty
Heavy Duty / Light Duty
Backing Plugs
Type
Type
HRE
Heavy Duty
HOW TO ORDER
Specify: Qty. Type
Example: 15 HRE
12 LRE
D
100
87
HRE
D
L
J
R
Y
HOW TO ORDER
.5000
.6250
.7500
.8750
1.0000
1.2500
1.75
1.81
1.88
1.94
2.00
2.12
.375
.438
.500
.562
.625
.750
.50
.56
.69
.75
.81
1.00
40°
45°
60°
60°
60°
—
Specify: Qty. Type
Example: 12 HRS
8 LRS
Screw
Size
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
Catalog Number
Type
D
.2500
.3750
.5000
LRE .6250
.7500
.8750
1.0000
.375
.375
.375
.438
.438
.438
H
.281
.281
.281
.344
.344
.344
J
K
L
See Drawing
.906 .969 2.25
.906 .969 2.25
.906 .969 2.25
1.125 1.000 2.50
1.125 1.000 2.50
1.125 1.000 2.50
R
.38
.50
.56
.69
.75
.81
W
1.25
1.25
1.25
1.38
1.50
1.62
Screw
Size
1
⁄ 4-20
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
LRS
Light Duty
TYPE A
In-Line Dowel
The Type C Solid Backing Plug is standard with all
Multi-Position™ Retainers as well as End and Square
Retainers. The Type A Backing Plug with dowels for
location can be specified; this eliminates the need for
dowels in the retainer. Die Button Retainers require a
detailed drawing.
Catalog Number
Type
D
L
E
HRS
.5000
.6250
.7500
.8750
1.0000
1.2500
1.88
2.00
2.12
2.38
2.38
2.62
.562
.625
.688
.750
.750
.812
Screw
Size
3
⁄ 8 -16
⁄ 8 -16
3
⁄ 8 -16
1
⁄ 2 -13
1
⁄ 2 -13
1
⁄ 2 -13
TYPE C
Solid
The three Backing Plugs shown above are used with
Multi-Position™, True Position®, and End and Square
Retainers—both heavy duty and light duty. To determine which backing plug is used with a specific type
of retainer, see “Accessories—Retainers” on p. 34.
● Backing Plug
● Ball
● Spring
● Screws
● Dowels
D
62
37
Catalog Number
G
Type
HRS
Heavy Duty
● Backing Plug
● Ball
● Spring
● Screws
● Dowels
Catalog Number
Type
Type
LRE
Light Duty
Type
D
L
E
LRS
.2500
.3750
.5000
.6250
.7500
.8750
1.0000
1.25
1.38
1.50
1.62
1.88
2.00
2.25
.312
.375
.438
.500
.562
.625
.750
*LRS
1.2500
1.5000
1.7500
2.25
2.75
2.75
.750
1.000
1.000
3
Screw
Size
1
⁄ 4-20
⁄16 -18
5
⁄16 -18
5
⁄16 -16
3
⁄ 8 -16
3
⁄ 8 -16
3
⁄ 8 -16
5
3
⁄ 8 -16
⁄ 8 -16
3
⁄ 8 -16
3
*May be furnished with Backing Plate instead of Backing Plug.
1 Day
1 Day
Note: Screw and Dowel Locations ± .005.
Note: Screw and Dowel Locations ± .005.
Classified Shapes
Ball Lock
Keys
Classified shapes (83 common shapes, no detailing
required) are available on
all punches and die buttons,
as indicated in this catalog.
The 83 available common
shapes are shown here and
on p. 33. Also, see the outside of the pullout tab for
notes and drawing references.
A
C13
C32
A
A
B°
W
2
W
A
C55
A
2
W
2
A
W
R
P
C56
C14
A
Triangles /Trapezoids
C36
W
W
C57
C58
A
W
C23
C24*
R
S
90°
0°
W
2
R
C17
A
A
270°
C19
P
S
A
2
R
P
W
W
2
W
A
A
2
W
A
C59
C16
A
R
P
C33**
C11**
C52**
P
2
R
C20
G
P
P
W
R
R= G
P
W
2
R
WW
C48
C75
R
P
C81
P
B B
2
W
S
B B
2
W
W
2
P
W
S
W
A
Ts
A
C66 A
A
2
R
P
W
P
B
P
B
W
W
P
W
B
2
PP
B
R
R
P
W
B
A
B B
2
R
W
A
2
B
W
PP R
WW
C90
6 or 8 only)
C21
P
WW
R1
R2
P
Die Button
Guide
Head Down
The reflected view is used for punches and guides.
It is the view as seen in a mirror held below a punch
or guide in its operating position. It is the same as
a plan view from the head end, in which the point
shape is shown dotted. A reflected view is shown
with solid lines.
Orientation and
Locking
90°
X5
The locking device orientation
is standard at 0°. For types of
locking methods and custom
locations, see p. 40.
180°
0°
270°
Reflected View
Normal grinding methods
produce ➊ .007 max fillet on
the punch and ➋ .007 max
fillet on the die button with
matching corner shape on
Die
the die button and punch,
Button
respectively. When ordering
die buttons, please specify
punch dimensions and clearance per side (i).
201
201
A = No. of teeth (3, 4,
C91
A
202
202
A
203
203
PP
P
B
W
C84
A
C92
R
P
B
R
C15
A
P
R
R
W
204
204
A
LA
B
B
Punch
0º
6 or 8 only)
W
PP
0º
0º
Duo Tees
A
R
Punch
Plan View
W
A = No. of teeth (3, 4,
B B
2
B
A
W
W
W
P
R
W
Reflected Views
Clearance
C38
W
C83
P
B
2
P
W
C39 B
A
W
A
A
2
P
R(4)
W
C82
A
W
B
C67
A = Odd No. of Sides
P
W
P
B
B
2
R
C89
AA
2
R
R
C45 A
B
A = Odd No. of Sides
C80
WW
C49
C44 A
W
C88*
R
W
C60
C87
W
P
C47
C76
A = Even No. of Sides
C36
WW
2
P
R
R
A
2
A
B B
A
W
PP
P
W
PP
A
A
Plan View
P
B
W
C74
W
P
P
R
B
W
C37
A
W
2
C79
P
W
P
W
R
W
2
A
B
C86
A = Even No. of Sides
A
W
C34
P
** Now standard. See product pages.
W
2
R
C78
B
R
W
P
W
A
2
P
W
Flatted Rounds
B
P
P
B B
W
C73
P
P
C29
R
W
2
B
B
2
P
W
A
R
B
W2
A
2
B
2
A
B
C51
S
A
2
C35
P
W
A
B
B
2
R
W
A
P
W
P
C27
P
A
C72
A
P
B
W
2
R
B
2
C71
A
C77
A
W
R
P
C18
W
A
W
P
C65
P
C26
W
2
C28**
W
C25*
A
W
2
C46
B
R
W
0º
Ls
P
270°
B
C70
B
W
W
W
P
C64
W
Multi Lobes
P
W
W
A
W
R
P
W
A
W
P
A = 3 sides (equilateral)
P
C85**
C12**
0°
Classified Shapes
Reflected View—
Punches and Guides
Polygons
180°
P
C69
A
P
P
W
2
B
W
C43
C93
A
P
A
2
C22*
P
W
A
2
P
Shapes are centered on the
punch shanks as shown. Shapes
in guide bushings and die buttons
are also centered as shown with
the exception of shapes C22 and
C34. Due to clearance, the P
dimension on these shapes will
not be centered.
W
C42*
W
W
2
R2
P
W
2
P
R2
R1 = .683W – .183P
R2 = 1.183P – .683W
A
W
Shape Center
P
R1
C68
A
A
W
R1
W
R
C50
C41
P
P
90°
Us
C40
A
2
P
C62
P
A
R
W
C61*
Dimensions should be the theoretical sharp corners for shapes
C22, C24, C34, C61, and C88.
However, some reduction of
these dimensions will result from
fitting the punch and die button
under conditions where the clearance is .0025 or less per side.
C54
P
W
* Corner Dimensions
C10**
C53
A
2
P
W
2
Ball Lock
Miscellaneous
W
180°
A
P
C31
Classified Shapes
Mono Lobes
C30
P
P
2
34
33
33
32
WW
W
B
R
S P
W
R
P
W
AP
401
PP
211
211
*See “Corner Dimensions” note on p. 32.
LA
AP
AP
34
LA
Form Punch Shapes
AP
401
402
PP
Form Punch Shapes
601
602
PP
Dayton Progress Form
Punches are available on
round punches (i.e., those
designated as standard “X”
shaped punches).
201
PP
The shapes shown below 401
LA standard,
LA but are not the
are
LA
only
shapes Dayton provides.
PP
PP
202
Others are available with a
PP
RL
detailed drawing attached
to
the order.
PP
212
201
When ordering, change
LA 201
the “X” designator to a “W.” LA
In addition, specify other
201
201
dimensions, as shown
in
PP
LA
LA
402
212
LA
Form Punches are also
AP
available on standard punchRL
blanks. Form
PP Punches other
402
LA
than thoseLAare available
as
specials. LA
212
LA
212
LA LA
212
202
Specify: Qty. Type Code
L
202
“P” is the point dimension of the product.
When “P” = “D,” shank tolerance applies.
LA
PP
RP
LA
Shape
P RL PP
LA Alterations
RP must be ≤ (P - PP) /2
RL
PP
213 LA
PP
213
LA
LA are not shown below.
AP
The “P”
RL dimensions
W201 P.1875 PP.1250 LA2.235
203
RL
LA
RP
RP must be ≤ (P - PP)LA
/2
PP
211
204
PP 404
PP
204
LA
203
RP
LA
RP must be ≤ (P - PP)RP
/2
PP
PP
LA
LA
RP
203
203
213
PP
LA 202
LA
Steel
W
Example: 2 HPW 50202
B350 M2
LA
PP
203
PP
RL
LA
PP
RL
LA
RL
Days
404
PP
221
213
PP
RF=(PP/2)
XNT
221
701 221
LA
LA
LA
HPW
LA
RF=(PP/2)
AP
601
233
PP
RF=(P/2)
RL
233
AP
LA
RL
RP
RL
BB
±.001
L
RS AP
LA234
RSLA
50
244
LA ±.001
234
PP
PP
2.235
RL
RL
RP
RL
RP
LA
RL
RL
264
RP
712
AP
LA
AP
LA
Dayton
LA Progress Corporation
AP
RP
LA
BB
AP
PP
212
PP
212
RP
RP212
212
LA
LA
PP
PP
PK
RP
AP
RS
612
702
AP
603
AP
RP
702
712
RS
702
612
PP
RL AP
RK
703
PP
703
AP
RP
AP
703
RF=(PP/2)
AP
712
AP
621
RF
704
RP
PP
713
RF
RP RF
LA
RL
RS
RS
PP
AP
711
APAP
714
711
811
714 RF
PP
RP
711
PP
PP
PP
RL
RP
RS
RS
PP
RP
PP
811
RF
AN
AP
APAP601
811
714RF
AN
RF=(P/2)
PP
RF
RS
RP
801
PP
RF
RS
RP
Dayton Die Buttons are
available for all the Form
LA
Punches
shown here, i.e., RP
LA
LA LA
round
punchesANdesignated as
AN 602
AN 611
standard “X” shaped punchPP
812
RF
es. 801
When ordering, please
LA LA
AN
AN
812
801
LA
812
801
801
AN
RF
PP
RF
RP
821
711
PP
LL
RF
LL
RF
621
RF
(Land
Length)
LL
.010/.020”
Fillet
LL
RS
933
931
LA
*B
*B
RF (Land
Length)
LL
*B (Land Length) will be per catalog
standard, unless XB is ordered. O.A.L.
will be held to LL tolerance, i.e., ±.001.
PP
LA
935
HOW TO ORDER
Specify:
RF
Example:
Qty. Type
4 LDW
Code
LL
Steel W Shape
125 118 M2
W935
LA
RS
RF
.50 .625 .15
P
PP
.05
.03
AN°
Alterations
XNT
811
RF
RS
AN
PP
LA
714
AN
PP
812
RF
RS
RP
PP
RL
LA
LA
AN
AN
930
RF
PP
AN
AP
PP
LA
.010/.020”
Fillet
LA
821
RP
PP
PP
(Land
Length)
621
RL
AN
PP
PP
PP
821AN
RP
PP
LA
RS
LA
AN
RF
AN
821
AN
PP
RP
PP
(Land
Length)
821
PP
LA
AN
PP
RF
RL
RL
821
RL
PP
920
PP *B
PP
PP
1-19, 5 Days
PP
RL
LA
PP
LA
PP
RL
AP
RL
PP
*B
PP
LL
PP
821
910
RF
RL
LA
(Land
Length)
612
PP
821
713
RF
AN°
PP
AN
LA
821
RF
821
AN
AN
801
812
PP
704
RF LA
RF
RF
AP
LA
LA
AN
812
PP
AN
AP
RL
RL
LA
AN
LA
RF
AN
PP
812
801
AN
RL
AN
RF
LA
AP
LALA
RF
LA
AN
PP
812
801
LA
812
RF
LA
812
703
RS
RP
812
AN
801
AN
AN
*B
603
RS
RP
LA
LALA
RS
RP
change the “X” designator to
a “W.” Die Buttons are available asLA
headed or headless
LA
with a counterbore
or
AN612relief,
AN
asRF
headed or headless with a
PP
821 relief.
821
tapered
LA
(Land
Length)
RF
RS
RP
RF
PP
RF
PP
RF
812
RF
802
RP AN
LA LA
AN
AN
RS
RF
RP
LA
AN
RF
LA
RF
PP
PP
RF
RP RF
RS
812
RS
RP
712
AN
LA
AP
AN
PP
811
714
811
AN
RF
PP
RF
AP
RP
AN
PP
RL
RF
RP
714
711
LA RS
RP
AN
LA
611
RL
*B
APAP
711
811
714
811
714
RS
RL
AP
811
AN
AP
AN
APAP
LA
811
LA
AN
LA
AP
AN
714AP
RL
PP
RF
RF
RS
RP
801
LA
RS
ANRF
Form Die Button Shapes
LA
811
LA
702
811
714
711
LARL
RP
LA
AN
AP
AP
RP
711
RS
PP
AP
AP
LA
714
AP
AN
AP
AN
PP
RS
RP
LA
AP
AN
AP
802
RP
802
704
RL
PP
PP
PP
RL
RS
AN
LA
LA
AN
PP
PP
PP
PP
704
PP
RS
LA
704AP
802
713
AP
PP
RF
AP
RP
PP
713
RP
AP
PP
RP RP
RP
PP
RF
PP
RL
RS
PP
RP
AP
LA
AP
802AP
713
704
713
RP
802
713
AN
AP
AP
LA
RF
AN
AP
RL
PP
AN
LA
RP
RF
RP PPRF
PP
RF
802
713
701
704
RF
RP
703
RP
AP
AP
712
703
621AP
AP
PP
APRP
RP
712
AP
PP
703
BB
PP
RP
811
LA
LA
802
AN
713AP
802AP
RL
LA
LA AP
AN
AP
RF
AP
RF
PP
RL
RS
AN
RP
712
AP
712
621AP
703
802
713
RP
PP
LA
AN
802
RP
703
AP
RP
AP
RP
AP
PP
PP
RF=(PP/2)
704AP
RL
RB
RP
RF=(PP/2)
AP RK
AP
PPRK + RL must be713
802
≤ (PK - PP) /2 713
RF PP
PP
704
RPLA RF=(PP/2)
RPRP
704
RF=(PP/2)
BB
RS
LA
RP
PP
BB
RS
PP
PK
RP
RL
RL
RS
BB
702
PP
LA
BB
RS
RS 224
PP
PP 712 244
AP 223
LA
AP 244
LA
LA
PP
LA
PP
PP
LA
AP
204
223
RF=(PP/2)
PK
RF=(PP/2)
PP
RP
444RL
LA
RP
LA
LA
RS
AP
PP
PP
RP must be ≤RS
(P - PP) /2
RF=(PP/2)
RL
RL
PP
PP
RP 233 703 LA
RL
RB
PP
RK
PP
703
204PP
223
PP
LA
RF=(PP/2)
RL
PP
264
LA
PP
233
PP
204
RP
702RL223
LA
LA
LA
LA
AP
RF=(PP/2)
RP
LA
RLmust be ≤ (P - PP) /2
RP
PK
PP
RS
264
233
RL + RP
RL
RLPP
RB
RP
RP
LA
LA
LA BB
LA
LA
RP must be ≤ (P - PP)
/2
LA
LA
RP
RS
RP
RL
RK
AP
PP
233
AP BB
RS
RL + RP must be ≤ (P RP
- PP)
/2
PP
RP
must
be
≤
(P
PP)
/2
401
RS
RL/2
PP
RB
PP
PP
211
224
PP
LA
RK + RL must be ≤ (PK - PP)
LA
LA 213
LA 202
PP
PK
264
RK
RL
+
RP
must
be
≤
(P
PP)
/2
LA
RP
LA 211
LA 224
PP
LA PP
PP
PP
AP
PP
PKAP
LA
LA 213
PP
RK +PP
RL mustPP
be711
≤ (PK - PP) /2
LA 202
201
212
RF=(PP/2)
RF=(PP/2)
713 264
RP
RS
RL
LA
RP
LA
LA
714
RL + RP
must be ≤ (P - PP) /2
RL
RB
LA
711
PP
PP
RP
must
be
≤
(P
PP)
/2
PP
RS
213
202
PP
AP
RF=(PP/2)
RF=(PP/2)
201
212
RK
RL
RF=(PP/2)
RB
RS
RL
RP
RP
LA
PPmust be ≤ (PK
RL
704
PP
234
PP
LA
PP
211
224
RK
+
RL
PP)
/2
PP
PP
704
RK
PP
PP
PP
202
213RP must beRF=(PP/2)
≤ (P - PP) /2 RF=(PP/2)
201
212
RL
PP
LA
211
233
RL
RP224
RK + RL must be ≤ (PK - PP) /2
LA PP
A
PP
LA PP
234
RL
PP
RL
LA
RP must
≤ (P -703
PP) /2 RF=(PP/2)
LAbeRF=(PP/2)
RP LA
RP
LA RF=(PP/2)
A
RL
RL
RP
RP
PP RP
LA233
RL
PP
RP
234
RF=(PP/2)
RL
LA
RP
LA
LA
RP must
LAbe ≤ (P - PP) /2
RL
AP
PP
RP
233
PP
PP
RL
+
RP
must
be
≤
(P
PP)
/2
AP
212
PP
234
RP
RL
PP
PP
LA
LA
LA
221
LA 203
LA
PP
PP
212
RP
RL + RP must be ≤ (P RP
- PP) /2
LA
RL 402
PP
LA RF=(PP/2)LA
PP
LA
PP
PP
LA 203
AP
213
202
RL 221
RS
RP PP
LA
PP
APAP
401
601
RP RL
RF=(PP/2)
RL + RPLA
must be ≤ (P - PP) /2
RL
RL
PP
PP
PP
PP
233
be ≤PP
(P - PP)RP
/2
213
202
203RP mustRL
221
RF=(PP/2)
RS
LA
AP
RL
RF=(P/2)
RP
RL
233
LA PP711
PP
801
PP
714 RL PP
PP
PP
202
213 RP must be
≤ (P - PP) /2 RF=(PP/2)
203RP must be ≤PP
221
(P - PP)RP
/2
711
RS
LA
RP244
RF
LA
RL
A
RP
RF
PP
LA
RL
234
PPmust be ≤ (P RP
RS
704
LAbe ≤ (P - PP)RP
LA
PP
RP
must
be
≤
(P
PP)
/2
244
RP
must
/2
RL
+
RP
PP)
/2
RF=(PP/2)
LA
RS
LA
RP
RF=(PP/2)
A
RL
RP
RL
RP
RS
PP
234be ≤ (P - PP) /2
RL
RL + RP must
LA
LAbe ≤ (P - PP) /2
RP must
/2
RP must
PP
LAbe ≤ (P - PP)LA
244
RP
RF=(PP/2)
RP
PP
PP
LA
RP 234
213
PP
RS
PP
LA
PP
RL
LA
LA 204
LA
LA
LA
223
PP
244
LA PP
PP
LA
LA
213
RP
RF=(PP/2)
RP
AP
LA
RF=(PP/2)LA
RS
RL
LA
AP
PP
PP
PP
PP
LA
AP
RL204
LA
RP
221
203
223
LA
AP
RP
RF=(PP/2)
RP
LA
RPLA
RP
RP RS
/2 RF=(PP/2)
RL
BB
PP
PP
PP
RP must be ≤RS
(P - PP) /2
PP
204
221
203
RS AN 611
RP PP
LA PP
401RP must be
234
≤ (P - PP) /2 223
AP 601
RP
LA
PP
RP
PP
404
RL
402
602
PP
RF
611
401
601
PP
PP
PP
PP
BB
234
221
203 RP must be
204
223RP must be ≤RS
≤ (P - PP)RP
/2 PP
(P - PP) /2
RS
LA 264
RF=(P/2)PKLA
PP
RP
RL
A
RP
RL
LA
RL
RL
LA
LAbe ≤RS
RF=(P/2)
RP
BB 801
PP
244
RL
/2
RP
must
(P
PP)
/2
711
A
LA
RS
RP
RP
PP
PKLA
LA
RS
RP
RL RB
RF
RP 264
RL
BB
LAbe ≤ (P - PP) /2
LAbe ≤ (P - PP)LA
LA
RP must
/2
RP must
PP
244
RS
RP
RF=(PP/2) RK PP
PP
PP
264 PK
RS
221
RS
RL
RB
PP
PP
LA
RK + RL must
LA
PPbe ≤ (PK - PP) /2
LA 211
LA 224
244
PP
PP
RP
221
RF=(PP/2) RK PP
PK
264
RS
RS
RP
LA
RL/2
RB
PP
LA
PP
PP
LA223
LA211
PP
LA RS
LA
LA 224
RK +RP
RL must
be ≤ (PK - PP)
204
RL
RF=(PP/2)
RF=(PP/2)
LA
RP RS
RK
LA
LA
LA
LA
LA RS
be ≤ (P - PP)RP
/2
RS
RL
RB
AP
LA
RL
PP
PP
211
224
AP
PP
BB
PP
RK
+
RL
must
be
≤
(PK
PP)
/2
223
204
RF=(PP/2)
RP
RK
be
≤ (P - PP) /2
RP
LA PPRP
AP
AP
AP
RS
RP
244
AP
PP
PP
PP
211
224
BB
RK + RL mustRP
be
≤ (PK - PP) /2
223 RP must be ≤ (P - PP) /2 PP
204
RS
RF=(PP/2)
244
RP
RP PP
PP
PP
LA PP
A 401
LA 601
402
602
612
RP
611
RP
RF=(PP/2)
PP
PK 603
BB
PP
611
PP
401
601
444
404
≤RS
(P - PP) /2
RF=(PP/2)
602
A
LA402 RP must be
612PP
RF
RS
RP
PP
LA RF=(PP/2)
264 PK
RP
RP RF=(P/2) RP
RF
RL
RP
LA
BB
RL
LAbe ≤RS
RP must
(P - PP) /2
RF=(P/2)
RS
RP
RL RS
PP
RB
PP
PKRL
PP
RK
264 RP
223
RL
RB
LA
LA
PP
PP
223
RKPP
264 PK
RS
RL /2
PP
LA
PP
RP
224
211
LA
LA
RK + RL mustRB
be ≤ (PK - PP)
RP
RK
BB
RS
RP
/2
LA
RL
RB
RS
PP
PP
224
211
RK + RL must be ≤ (PK - RK
PP) /2
BB
RF=(PP/2)
LA
RP
RP mustLA
be ≤ (P - PP) /2
RS
LA PP
LA
PP
224
211
PP
PK
RK
+
RL
must
be
≤
(PK
PP)
/2
264
LA
LA
RF=(PP/2)
AP
A
RP
LAAP
BB
PP
264 PK
AP
RP
AP
RS
RS
A
RF=(PP/2)
RP
LA
RL
RB
RP
AP
RS
RK
PP
PP
PP
RL
402
621
611
602
601
612RB
603
404
PP
PP
PP
PP
402
224
602
612
RK
+
RL
must
be
≤
(PK
PP)
/2
PK
PP
PP
RK
RF
621
404
603
444
RF
PP
RP/2
RL PP
RF=(P/2)
224
RL
RP
RK + RL must be ≤ (PK - PP)
RL
RL
RP
RF=(PP/2)
RP
RL
RPRP
RB
RK
RP
RF=(PP/2)
RP
LA
201
201
201
201
RF
AP
PP.125
703
RPLA
RP
RL
RP
LA
PP
702
712
AP
RP
702
AP
RF
PP
AP
AP
701
701
LA
PP
BB
234
LA 233
AP
RP PP
RL
LA
602
PP
RP
RL + RP must be444
≤ (P RP
- PP)PK
/2 603
AP
PP
233RL RL
RL + RP must be ≤ (P - PP) /2
RL
PP
233
PP
RB
RP
RP
LA
AP
702
AP
RS
LA
RP
702
RL
LA
D
P
PP
701
234
LA
611
PP
RL701
RL + RP must be ≤ (P - PP)
/2
AP RP
701 LA
RF
701
AP
RP
AP
PP
602
RP
LA
RF=(PP/2)
LA
RL
404
612
LA
AN
AN
AP
RF
712
AP
LA
AP
Shape PP
PK
PP 603 234
C350
W201 P.1875
AP
RL
AP
PP
RS
RB
RK
RP
RP must be ≤RS
(P702
- PP) /2
702
PP
244
PP
RP
LA
RS
LA 244
AP
RS
RS
RS
LA
2
LA 221RL
LA RP
AP
LA
PP
RP
RP must be ≤ (P - PP) /2 RF=(PP/2)
701
RP
PP
PP
LA RF=(PP/2)LA
RP
/2 RF=(PP/2)
LA
RP must be ≤ (P - PP)PP
/2
Qty. Type PP
221
444
223
RP
LA
PP
1-19, 5
RF=(PP/2) LA
RF=(PP/2)
701
PP
LA
PP
PP
RF=(PP/2)
RP
RL
RP must beRF=(PP/2)
≤ (P - PP) /2
RL
PP
AP
LA
HOW TO ORDER
213
611
AP
LA
the example below. Specify
alterations, if applicable.
712
RP
LA
35
RP
AP
LA
RF=(P/2)
RL
LA
AP
701
LA
AP
LA
702
701
801
821
PP
PP
36
Accessories
Retainers
Type A
Standard in
Single-hole
Retainers
Backing Plugs
Type B Type C
Optional for
Die Buttons
Standard in
MultiPositionTM
Retainers
Socket
Head
Cap
Screw
Retainer Dowel
Nut
574112
⁄16-18 x 13⁄4
574953
5
⁄16-18
574198
3
⁄8 -16 x 2
830097
574279
1
⁄2 -13 x 2
830127
1
⁄2-13
574198
⁄8 -16 x 2
830097
3
⁄8 -16
574279
1
⁄2 -13 x 2
830127
1
⁄2 -13
574198
⁄8 -16 x 2
Ball
Ball
Release
Screw
Standard
Spring
Extra
Heavy
Duty
Spring
Booster Retainer
Spring
Drill
Bushing
573922
573981
269026
572683
572756
572837
572918
572985
573051
573124
Reg. U.S. Pat. & TM Office
Heavy Duty
HRT
HRS
HRE
Light Duty
LRT
LRS
LRE
37
573345
50
62
75
87
100
125
50
62
75
87
100
125
50
62
75
87
100
125
573426
573493
573566
573647
573728
573795
25
573264
37
50
62
75
87
573345
573426
573493
573566
573647
573442
573515
573582
573664
100
573728
573744
5
574007
269042
817007
5
⁄16 x 11⁄2
813168
1
⁄2 Dia.
573949
574007
269042
830097
3
⁄8 -16
817015
3
⁄8 x 11⁄2
813168
1
⁄2 Dia.
573949
574007
269042
505439
⁄16 -18 x 11⁄2
574953
5
⁄16 -18
573973
1
⁄8 x 3⁄4
574015
3
⁄16 x 3⁄4
813028
1
⁄4 Dia.
573876
574163
830097
3
⁄8 -16
813052
5
⁄16 Dia.
573892
813109
3
⁄8 Dia.
573914
813028
1
⁄4 Dia.
573876
813052
5
⁄16 Dia.
573892
3
3
⁄8 -16 x 11⁄2
3
573272
573 3 5 3
573434
573507
573574
573655
573736
573442
573515
573582
573663
573744
25
573272
37
573 3 5 3
50
62
75
87
100
573949
5
37
50
62
75
87
100
125
150
175
573442
573515
573582
573663
573744
573434
573507
573574
573655
573736
⁄8 -16
575275
10-24 x 1
813168
1
⁄2 Dia.
573434
573507
573574
573655
573736
573809
573434
573507
573574
573655
573736
573809
25
3
813109
3
⁄8 Dia.
574015
3
⁄16 x 3⁄4
574031
1
⁄4 x 3⁄4
574031
1
⁄4
574252
830127
1
1
⁄2-13
⁄2 -13 x 13⁄4
505226 830038
1
1
1
⁄4 -20 x 1 ⁄2
⁄4-20
505439
5
⁄16 -18 x 11⁄2
x 3⁄4
830062
5
⁄16 -18
817007
5
⁄16 x 11⁄2
574163
3
⁄8 -16 x 11⁄2
830097
3
⁄8 -16
505226
830038
1
⁄4-20
574163
3
⁄8 -16 x 11⁄2
830097
1
⁄4 -20 x 11⁄2
3
⁄8 -16
57525
8-32 x 1
573914
813109
3
⁄8 Dia.
817007
⁄16 x 11⁄2
5
572616
572683
572756
572837
572918
572985
573051
814105
813028
1
⁄4 Dia.
573876
813052
5
⁄16 Dia.
573892
813109
3
⁄8 Dia.
573914
HOW TO ORDER
Specify:
Qty.
Example: 150
28
43
Product #
813109 (Ball for HRT with .3750 dia.)
817007 (Dowel for HRS)
573876 (Spring for LRE with .2500 dia.)
37
Accessories
Miscellaneous
Punch Pullers
Built-in wrench
tightens collet
Dayton Punch Pullers simplify and speed the removal of
ball lock punches from retainers. You no longer have to
improvise with vise grips or other tools that can slip from
the punch, making removal difficult or hazardous.
Heat treated
high grade
alloy for
long life
T-Grip for
strong pulling
or twisting
action
.17 max.
Thin wall
construction for
easier punch
access
Shank
Diameter
In Inches
.250
.375
.500
.625
.750
.875
1.000
1.250
818097
818119
818127
818135
818143
818151
818178
818186
HOW TO ORDER
Specify:
Qty. Product #
Example: 3
Precision collet grips
punch shank securely
Catalog
Number
Approx. 4"
Dayton Punch Pullers are made of high-grade alloy
steel and are heat-treated and precision machined for
long, reliable service. Dayton Punch Pullers, which can
improve performance and save downtime, are available in
shank sizes from .250" to 1.250".
818097 (.250 shank diameter
with 1.12 max point length)
Removes ball lock punches quickly and easily
Max.
Point
Length
1.12
1.31
1.56
1.56
1.56
1.56
1.81
1.81
1
Slide Punch
Puller over the
shank.
2
Rotate the
built-in wrench
until tight.
Ball Release Tools
3
Insert release
tool and pull down.
Cat. No. 818038
Cat. No. 818046
Cat. No. 818054 Light Duty
Cat. No. 818062 Heavy Duty
Angle Tip
Straight Tip
Threaded Tip
(for all retainers)
(for True Position® Retainers)
(for all retainers)
HOW TO ORDER
Specify:
Example:
Qty.
2
Product #
818046 (Straight Tip)
Shim/Backing Plate
HOW TO ORDER
Specify: Qty.
Example: 2
Product #
URSP 1318
Clearance
Holes (5)
.071 or .189 ±.005
D
25
37
50
62
75
87
100
125
Thickness T
.189 (Rc54-56)
.071 (Soft)
URBP 1048
URSP 1018
URBP 1048
URSP 1018
URBP 1348
URSP 1318
URBP 1648
URSP 1618
URBP 2048
URSP 2018
URBP 2248
URSP 2218
URBP 2548
URSP 2518
URBP 3248
URSP 3218
38
EDM Die Button Blanks
HOW TO ORDER
Specify:
Qty. Type
Example: 6
5
KDE
KDU
D Code
37
50
L
P
Steel
100 XP.020
112
M2
M2
Standard “P” will be provided, unless otherwise specified.
Type
KD_
Material
Steel: M2, RC 60-63
Round P ±.005
D ≥ 1.75
Body
Dia.
.2500
.3125
.3750
.4375
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
.005 P to D
+.0006
+.0002
Std. P
.031
.031
.031
.031
.062
.062
.062
.062
.062
.062
.062
.125
.125
.125
.125
.125
.125
K_U
Optional XP
—
.020
—
.020
—
.020
—
.020
—
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
Std. P
.031
.031
.031
.031
.031
.093
.093
.093
.093
.125
.125
.125
.125
.125
.125
.125
K_E
Optional XP
—
.020
—
.020
—
.020
—
.020
—
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
.031
.020
B
.15
.25
.25
.25
.25
.25
.31
.31
.31
.37
.37
.37
.37
.37
.37
.37
R
.156
.191
.228
.281
.312
.391
.468
.578
.703
.828
1.093
1.430
1.630
1.830
2.030
2.230
.125
.75
.87
.93
1.00
1.125
1.25
1.375
75
87
93
100
112
125
137
1.50
150
Features/Benefits
D ≤ 1.00
1 Day
1.00 < D ≤ 1.50 2 Days
(with XP, add 2 Days)
D > 1.50
4 Days
(with or without XP)
Select either round KDU EDM Die Button
Blanks or round KDE Die Button Blanks.
Relief hole (R) provides sufficient clearance for
slug removal during the stamping process in
both types.
KDU Blanks are provided with a small straight
through hole. They are commonly used for
wire and vertical EDM operations. There are
two key advantages with this type of blank: in
wire cutting, a tapered relief can be cut instead
of a round straight relief; in conventional
EDM applications, you can customize the size
of the relief to the shape you are cutting.
KDE Blanks are used with conventional
(vertical) EDM machines. The hole (P) is used
to introduce dielectric to the spark gap for
flushing away eroded particles of steel. For
the fastest delivery, use the standard (P)
dimension given in the chart. If an optional (P)
dimension is desired, simply specify “XP,” and
indicate the dimension.
39
Jektole Data
®
The Engineered Clearance
Perforating punch-to-die button clearances in metal stamping dies has been
universally expressed as a percentage
of stock thickness, and for clarity
should be articulated as percent per
side (i =clearance per side).
Jektole ®
with
Keeper Key
Standard practice has called for i5%,
and is commonly known as “regular
clearance.” Regular clearance has
been applied almost universally to all
applications involving the perforation
of ferrous materials.
Jektole
Cutaway
®
Jektole®, the Engineered Clearance,
is approximately twice regular
clearance, i.e., i10-12%. This
means greater productivity, improved
maintenance, and a better return on
your tooling investment.
In addition, clearances of up to i50%
are not uncommon with some hard
materials. Clearance tests have been
performed by Dayton Progress to
prove that increasing the clearance
does not lessen hole quality—a
common thought by some designers
and engineers. Dayton clearance
tests do, in fact, prove that the Jektole®
Engineered Clearance provides
many advantages and benefits.
Jektole® In Production
●
●
●
●
●
Requires less press tonnage
Reduces the pressure required to strip the
punch, which, in turn, reduces punch wear
Produces minimal burr
Doubles—often triples—piece output per grind
Reduces total punch costs
Jektole® In Maintenance
●
●
●
●
Keeper Key holds pin in retracted position
(see photo at left)
Eliminates the need for disassembly before
grinding
Helps maintain proper pin extension
Reduces downtime for regrinding
Standard Jektole® Data
J2*
DIMENSION
Std. Shank Dia. D .250
Jektole Components
J4
.250
.375
Point Hole Dia. C .020 .032
Shank Hole Dia. E .086 .109
Pin Extension
.030 .030
Keeper Key No.
920045
.046
.141
.060
* Point Diameters < .080
J6
J12
.500
.625
J9
.750
.875
1.000
.063 .094
.172 .221
.060 .060
1.250
920053
.125
.275
.060
**
** Keeper Key not available
Jektole ® Design Limits
J3
J4
J6
J9
J12
D .250
.250
.375
.500
.750
.875
D .375
.375
.375
.500
.750
.875
P .040
.064 .092
.126
.188 .250
Max. Point Lgth. B 1.25
1.50 1.62
1.62
1.62
DIMENSION
Min. Shank Dia.
(Light Duty)
Min. Shank Dia.
(Heavy Duty)
Min. Point Dia.
®
J3
J2
1.62
Universal Jektole ® Components
.75 min
EJECTOR PINS
Overall Length
J2
J3
J4
J6
J9
J12
L
1.11
1.38
1.94
1.94
2.22
2.22
Pin Diameter
D
.017
.027
.041
.058
.089
.120
Head Diameter
H
.048
.073
.094
.120
.156
.188
Hd. Thickness
T
.031
.047
.062
.062
.094
.094
J2
J3
J4
J6
J9
J12
Outside Dia.
D
.081
.104
.136
.167
.216
.270
Free Length
L
2.38
2.38
3.19
3.00
3.03
2.56
lbs.
.5
.75
1
1.5
2
2.5
J2
J3
J4
J6
J9
J12
SPRINGS
Pressure
(.12Preload)
SCREWS
Screw Size
D #3-48 #5-40 #8-32 #10-32 1⁄ 4-28 5⁄ 16 -24
Screw Length
L
.19
.19
.19
.19
.25
.25
40
Locking Devices
Orientation
90°
HOW TO ORDER
BS 225°
180°
0°
270°
A plan view is used for the die button, and a reflected
view is used for the punch. The reflected view, a
mirror image (see p. 32, “Classified Shapes”),
simplifies orientation: All locking devices are in
the same position.
Identify as “reflected view” on the punch drawing.
Type
D Code
P (or P&W)
Steel
Alteration
5
9
LAO
LAR
87-100
50-125
P.394, W.209
P.275, W.092
A2
M2
X2
X83
This page shows the most common locking devices
available for press-fit die buttons—single flat, double flat, and dowel.
Select the type, then add the code to the component description.
(See “how to order” box on right.)
Single Flats X2, X5, X8, X9
X8
D
F
X3
Custom Location
Specify “X6” for die buttons and the degree
required counter-clockwise from 0°.
Example: X6—135°.
.25
X81
X82
X83
.060
.060
.060
.500
.625
.750
X84
.060
Full Length
X85
X86
X87
.093
.093
.093
.500
.625
.750
X88
X89
.093
Full Length
Specify Dimensions
X91
X92
X93
.060
.060
.060
.500
.625
.750
X94
.060
Full Length
X95
X96
X97
.093
.093
.093
.500
.625
.750
X98
X99
.093
Full Length
Specify Dimensions
F
TYP.
for Press-Fit Die Buttons
Body Dia.
25
37
50
62
75
87
100
F
.110
.165
.220
.270
.325
.380
.435
Body Dia.
125
150
175
200
225
250
275
F
.540
.650
.775
.900
1.025
1.150
1.275
F
+ .0005
– .0000
.001/
inch
Specify “X7” (.125 dowel) or “X71” (.1875 dowel) for
die buttons. Specify “X1” (F=.5D) for die buttons only.
Specify “X1,” “X7,” or “X71,” and the degree required
counter-clockwise from 0°.
F Dimension for Dowels
0°-4'
F
for Press-Fit Die Buttons
Body Dia.
X4, X7
Dowel
F
Radial
+ .0005
– .0000
The standard dowel locking device is at 0°. Specify “X4” (.125 dowel) or “X41”
(.1875 dowel) for die buttons. Specify “X0” (F=.5D) for die buttons only.
Alternate locations of 90°, 180°, or 270° may be specified at no additional
cost. Specify “X0,” “X4,” or “X41” and the degree required.
Example: X4—90°.
X0*, X1*
Location Tolerance
Flat
Radial
Dowel Slots X0*, X1*, X4, X7, X41, X71
Custom Location
D
F Dimension for Flats
Depth
Length
Double Flats X3, X6
The double key flat locking device is at 0°. Specify “X3” for die buttons.
Alternate locations of 90°, 180°, and 270°
may be specified at no additional cost.
Specify “X3” and the degree required.
Example: X3—90°.
Length
(from top of
die button)
Depth
Custom Location
.25
0°
270°
Code
X2
Custom Location
90°
180°
The depth of the flat is taken
from the shank, not the head,
on punches.
How to Specify
Specify “X5” (bottom) or “X9” (top) and the
degree required counter-clockwise from 0°.
Qty.
Example:
Additional Flat For
Punches and
Die Buttons
Views
The standard key flat locking device is at 0°.
Specify “X2” (bottom) or “X8” (top) for die buttons.
may be specified at no additional cost.
Specify “X2” or “X8” and the degree required.
Example: X2—90°.
Specify:
Standard Location
The standard ball seat location is at
90°. Alternate locations of 0°, 180°, or
270° may be specified at no extra cost.
Custom ball seat locations may be
specified as “BS” and at the degree
required counter-clockwise from 0°.
(See drawing on right.)
X41, X71
F
25
31
37
43
50
62-275
.1250
.1562
.1875
.2188
.2500
D/2
.1625
.1875
.2125
.2375
.2625
D/2
.1938
.2188
.2438
.2688
.2938
D/2
Order example:
X0, X1, X4, & X7 — .1250 Dowel
X41 & X71 — .1875 Dowel
* Available on headless die buttons only
41
Urethane Strippers
Features/Benefits
O.D.
I.D.
L
⁄4"
1
Air Hole
Air Hole
1
⁄16
3
⁄32
1
Catalog
Number
USE18-125
USE18-150
USE25-125
USE25-150
USE25-175
USE31-125
USE31-150
USE31-175
USE31-200
USE37-125
USE37-150
USE37-175
USE37-200
USE50-125
USE50-150
USE50-175
USE50-200
USE50-225
USE62-125
USE62-150
USE62-175
USE62-200
USE75-175
USE75-200
USE75-225
USE75-250
USE75-275
USE87-175
USE87-200
USE87-225
USE87-250
USE87-275
USE100-175
USE100-200
USE100-225
USE100-250
USE100-275
I.D. O.D.
3
5
⁄8
3
Specify:
⁄16
250
230
400
350
—
—
⁄4
3
⁄4
11⁄4
11⁄2
13 ⁄4
280
275
220
475
465
375
—
—
490
⁄16
11⁄4
11⁄2
13 ⁄4
2
320
300
270
240
500
450
400
370
—
—
575
600
⁄8
11⁄4
11⁄2
13 ⁄4
2
420
385
355
310
695
625
575
515
—
—
760
670
520
450
435
315
275
790
725
680
510
475
—
—
875
650
600
⁄8
7
1
⁄2
1
11⁄4
11⁄2
13 ⁄4
2
21⁄4
5
⁄8
11⁄8
11⁄4
11⁄2
13 ⁄4
2
600
520
480
440
925
835
775
730
—
—
1000
935
1
1 ⁄2
13 ⁄4
2
21⁄4
21⁄2
2 3 ⁄4
500
400
350
325
300
800
700
650
600
550
1200
1100
1000
900
800
13 ⁄4
13 ⁄4
2
21⁄4
21⁄2
2 3 ⁄4
1500
1200
1150
900
850
2200
1900
1850
1450
1350
3400
2800
2400
1900
1800
2
13 ⁄4
2
21⁄4
21⁄2
2 3 ⁄4
2000
1600
1400
1200
1000
3000
2600
2300
2000
1800
3500
3400
3200
3000
2800
⁄4
3
⁄8
7
1
I.D.
L
37 125
Pressure at Deflection of
1
1
3
⁄8
⁄4
⁄8
11⁄4
11⁄2
3
Type
USE
⁄8 -1
⁄16
13
Qty.
Example: 12
11
⁄16
Strip-shape Dayton Urethane Strippers assure positive stripping and
dampen punch vibration by gripping around the punch point. The
closed-end feature holds the thin stock flat during the stripping cycle,
and helps eliminate the potential for rejected parts.
HOW TO ORDER
⁄16 -1⁄4
⁄16
1
5
L
I.D.
3
Dayton’s durable, yet flexible, Urethane Strippers provide superior
stripping over conventional strippers; develop higher load-bearing
capacity due to the use of a unique curing agent; are tear- and oil-resistant;
provide exceptional dampening of the punch, thus eliminating premature
punch failure due to vibration; and are easy to install and replace.
Push
on
Punch shape in
end of stripper
Die Button
42
Shear Angles
+.020
LL +.020
−.005
−.005
Shear Angles can be applied to all punch points. These angles are
used primarily to reduce slug pulling. Single and Double Shears
can be used to reduce the punching force as well as minimize slug
pulling. These alterations are prepriced and do not add to the
standard delivery of the product.
For Round Punches Only
XS19
L +.020
−.005
+.020
LL +.020
−.005
−.005
Shear Angles are also available on Classified Shapes, but are
available as special order only.
Standard ball seat location is at 90°.
XS20
Chamfer
Conical
HOW TO ORDER
HPL
100
L
C350
P (or P&W)
P.872, W.401
Steel
A2
90°
A°
A°
XS21
L +.020
−.005
L +.020
−.005
L +.020
−.000
+.020
LL +.020
−.005
−.005
L +.020
−.005
L +.020
−.000
L +.020
−.000
L +.020
−.005
+.020
LL +.020
−.005
−.005
Double Shear
Single Shear
0°
A°
A°
A°
A°
A°
0°
A°
A°
A°
A°
A°
90°
90°
0°
0°
90°
0°
width
width
L +.020
−.000
L +.020
−.005
L +.020
−.005
L +.020
−.000
A°
A°
A°
A°
A°
A°
.04
90°
90°
90°
0°
0°
0°
90°
90°
width
XS24
.04
.04
.04
For Round & Shape Punches
A°
XS23
0°
A°
A°
A°
90°
XS23 A3°
+.020
L +.020
−.005
L −.005
+.020
L −.005
L +.020
−.005
+.020
LL +.020
−.000
−.000
.04
.04
90°
Alteration
XS22
0°
0°
A°
A°
L +.020
−.005
L +.020
−.005
+.020
LL +.020
−.005
−.000
L +.020
−.000
LL not available on XS19, XS21, XS22, and XS23.
Code
90°
90°
A°
Simply add the alteration code shown next to the drawings, and
the angle desired, to your punch catalog number. Tolerance on all
angles is ±15 minutes.
Type
A°
A°
Nail Point
A°
A°
A°
A°
90°
0°
0°
0°
Single Shear Angle
with Flat
L +.020
−.005
L +.020
−.000
L +.020
−.000
width
width
90°
90°
0°
A°
A°
A°
L +.020
−.005
0°
90°
Shown as reflected view.
0°
A°
L +.020
−.000
90°
Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.
Our goal is to give our customers the most innovative and valueadded products and services.
*
*Dayton Lamina’s line of Danly products is available only to North America.
© 2016 Dayton Lamina Corporation. All rights reserved.
Form 920
2/16

Dayton Progress Ball Lock Inch Catalog

Transcription

Similar documents

WedgeLock - Dayton Lamina Corporation

Versatile Inch Catalog - Dayton Lamina Corporation

Press Fit - Dayton Lamina Corporation

LAMCAM® VERSION 6 ANGLES 0° – 75°