hELLA MINING - Gulf Minetech

Transcription

Technology with Vision
hELLA MINING
CATALOGUE
5th Edition
www.hellamining.com
Go to www.hellamining.com for
Comprehensive information about
all HELLA Mining products
New HELLA Mining products
Contact details for all international
offices of HELLA Mining
Downloadable catalogues
and publications
HELLA Australia Pty Ltd
ABN 77 006 256 524
54 – 76 Southern Road
Mentone Victoria Australia 3194
PO Box 89 Mentone Victoria
Australia 3194
P +61 3 9581 9333
F +61 3 9585 2654
[email protected]
W www.hellamining.com
The illustrations, information and specifications presented and referred to in this catalogue were correct at the date of publication. However HELLA reserves the right, subject to all applicable laws, at
any time, at its discretion and without notice, to discontinue or change the specifications or design of any product referred to herein. The data and suggested applications are given as a general guide
only and users should independently evaluate the suitability of each product for any particular application.
© 2013 HELLA Australia Pty Ltd. All rights reserved. Publication Date February 2013.
1
CONTENTS
Contents
ACCESSORIES
HORNS & ALARMS
GLOBES
40 LED Buggy Whip
52 MotoVOX® Horns
71 Globes H1, H2
41 Battery Master Lockout
53RetroVOX® Alarms
72 Globes H3
5
Case history – Rosebel Mine 22DuraRAY3®
What’s new
23 K-LED® Mining
54RetroVOX® Broadband
73 Globes H4
6
How to read this catalogue
24 UltraRAY® Dual
42Screened Extension Cables
25 UltraRAY®-R Twin
43 Remote Jump Start
2
About HELLA Mining
3
Applications Engineering
4
WORK LIGHTS
EMERGENCY
BEACONS
Switches
26 UltraRAY®-R “Rotating”
Terminals
Alarm
SERVICE TOOLS
74 Globes H7, H9, H11
75 Globes Xenon
27UltraRAY®
43 Weatherproof Relay
56 Handy Box® Service Kits
10 Power Beam 3000
TECHNICAL
28 NaviLED® M
43Self-Amalgamating Tape
58 EziPAK® Service Kits
78 General Information
11 Power Beam 1000
29OptiRAY®
43 Nitto Tape
60DT Connectors
79 What is LED Technology?
11 Compact LED Work Light
30 OptiRAY® E
44NumiLED®
61Double Crimp Connectors
80 What is Xenon lighting?
81 HELLA Work Light systems
8
AS 5000LED®
12Megabeam
31DuraLED® M High Intensity 45 NumiLED® Pro
62 LED Fuses
12 Module 70 LED
32 PulseRAY® KLX
63 Heat Shrink Sleeving
82 MustADD® Filter technology
13 LED Task Lights
32 PulseRAY® E67
64Super Seal Connectors
83IP Codes
14DuraLED® 1000 Lumen
INTERIOR LIGHTS
48 EuroLED® Touch M
ELECTRICAL
34DuraLed® RCL
49CargoLED®
66 AC/DC Transformers
18 AS500®FF Halogen
35DuraLED® M Combi
50MiniThinLED®
67 Compact LED
19 Modul 70 Halogen
36DuraLED® SAE & ECE
20 WL200 Halogen
37DuraLED® MSIP
16 AS500®FF Xenon
SIGNAL LAMPS
46DT Connectors
PARTS INDEX
84 Part Number Index
Rocker Switches
67 LED Pilot Lamps
37 LED Daytime
67 Power Connectors
Running Lamp
68 Circuit Breakers
38DuraLED® M Marker
69 MagCode Power Outlet
Systems
Contents
Alphabetical
A
8
AS 5000LED®
66 AC/DC Transformers
35DuraLED® M Combi
16 AS500®FF Xenon
31DuraLED® M High Intensity
18 AS500®FF Halogen
38DuraLED® M Marker
37DuraLED® MSIP
B
41 Battery Master Lockout
Switches
C
49CargoLED®
68 Circuit Breakers
11 Compact LED Work Light
67 Compact LED
Rocker Switches
34DuraLed® RCL
36DuraLED® SAE & ECE
22DuraRAY3®
E
48 EuroLED® Touch M
58 EziPAK® Service Kits
G
71 Globes H1, H2
72 Globes H3
D
61Double Crimp Connectors
46DT Connectors
60DT Connectors
73 Globes H4
74 Globes H7, H9, H11
75 Globes Xenon
H
N
S
56 Handy Box® Service Kits
28 NaviLED® M
42Screened Extension Cables
63 Heat Shrink Sleeving
43 Nitto Tape
43Self-Amalgamating Tape
K
44NumiLED®
64Super Seal Connectors
45 NumiLED® Pro
U
23 K-LED® Mining
L
40 LED Buggy Whip
37 LED Daytime Running
Lamp
O
27UltraRAY®
29OptiRAY®
24 UltraRAY® Dual
30 OptiRAY® E
26 UltraRAY®-R “Rotating”
P
25 UltraRAY®-R Twin
W
62 LED Fuses
11 Power Beam 1000
67 LED Pilot Lamps
10 Power Beam 3000
43 Weatherproof Relay
13 LED Task Lamps
67 Power Connectors
20 WL200 Halogen
M
32 PulseRAY® E67
X
69 MagCode Power Outlet
Systems
12Megabeam
50MiniThinLED®
32 PulseRAY® KLX
R
43Remote Jump Start
Terminals
19 Modul 70 Halogen
53RetroVOX® Alarms
12 Module 70 LED
54RetroVOX® Broadband
52 MotoVOX® Horns
Alarm
75 Xenon Globes
2
HELLA MINING
About HELLA Mining
The HELLA Mining Centre of Excellence was created in
Australia ten years ago to design, develop and manufacture
fixed and mobile lighting products specifically for the
mining industry. HELLA uses its research, engineering
and logistic expertise to produce lighting products that are
designed to world class standards that can be used in mining
applications all over the world.
The research behind the product selection is based upon data
collected from mining equipment in use in many different
regions and applications. This data was utilised to set
performance parameters as a baseline criteria for survival in
a mining application. These parameters are used in testing
our products in house before we can be confident to release
them to mining field trials and later for general release to
the mining industry. This process is vastly different to most
of our competitors that will pass on products designed
for other target segments and “offered for trial” to mining
companies with little idea of the outcome.
The product sale is also very different to our competitors as
only HELLA Mining offer mining companies a free of charge
engineered application service. This service offers the end
user information on the product, aiming angles and actual
lighting performance prior to any purchase that includes
safety as a key area of concern. This service highlights to the
customer that HELLA Mining are the mining professionals
for lighting and assists our customers with another value
proposition to their mining purchase.
An area of concern to mining companies with global
shareholders is safety and environment. Any negative
concerns from ongoing environmental or safety issues can
clearly affect the share price of these multinational firms and
therefore there is a major focus on HSE (Health, Safety and the
Environment). HELLA Mining has advanced lighting technology
that meets the criteria for enhanced safety as vision plays a
vital part in an environment that operates 24 hours a day and
has large mobile machinery capable of destruction on a grand
scale and a highly mobile road network.
HELLA Mining products meet the needs of mining
companies around the world. The concept of Technology
With Vision highlights the fact that we exceed our customer’s
expectations by producing quality products that fulfil the
requirements for the harshest industry on earth in an
efficient, advanced and professional manner that offers real
technology with vision.
HELLA Australia is equipped with highly advanced production
and distribution facilities.
HELLA Australia has full design and development facilities that
include: NATA registered Photometric Laboratory, Chemical
Analysis Laboratory Facilities, and some of the most advanced
environmental and physical test simulation facilities
available anywhere.
HELLA continues to develop, prove and market innovative
products based on worldwide leadership in advanced lighting
technology – to demonstrably improve end user profitability
in mining applications. This is achieved through products
that offer:
Greater safety
Lower operating cost
Greater productivity
Predictable service
Better value
HELLA mining products are backed by the renowned global
HELLA quality guarantee, and service and distribution network.
Statement of Warranty
HELLA Mining products are covered by a one (1) year
warranty which covers faults in material or workmanship
only and provided that the product is used for its intended
purpose except for globes, ballasts, fuses and sealed beams,
which are on fitment. All HELLA Mining LED products are
covered by a five (5) year warranty on light output, excluding
environmental and physical damage.
Important Note
Only products specifically identified as ECE or SAE compliant
are approved for use on public roads, when installed and
operated as required by local regulation on approved
vehicles. The responsibility for correct selection, fitment and
operation to meet local regulations is that of the vehicle
operator. Please ensure local reguations and requirements
are met.
PROJECT ARGON: CHARTING THE EXTREMES
Developing lighting equipment to go the distance in mines
requires a deep understanding of their operating systems and
specific environmental conditions.
At HELLA, we don’t guess, we measure.
HELLA Australia’s PROJECT ARGON collects and researches
detailed data from a diverse range of mines and machines.
A suite of robust
sensors with integrated
data loggers is mounted
on mining plant and
machines to record
operating conditions.
After the sensors are
recovered from the
machines, their data is downloaded for analysis and used
as the basis of product design and test specifications able to
match extreme mining environments.
HELLA MINING
Applications Engineering
The HELLA Centre of Excellence – Mining provides an
Applications Engineering lighting design service for
HELLA Mining customers. The aim of this unique service is
to reduce risk to end users and OEMs of implementing an
inappropriate lighting design, enabling all stakeholders to
evaluate, comment and positively input into the design prior
to implementation.
The HELLA team combines decades of lighting expertise
across many countries and industries with the most
sophisticated software. However, our most valuable asset
is ongoing consultation combined with extensive practical
on-site mining experience, enabling us to understand the
unique visual and environmental requirements of the
mining industry.
We are fully aware of the wide and sometimes conflicting
range of operational requirements, covering the need for
greater equipment, operator and maintenance personnel
safety, lowered cost of ownership and maintenance,
increased productivity requirements and the need for a
predictable service life.
We use appropriate, proven technologies and methods to
provide the mining operation with an engineering-based,
application-focused, customised solution. The system design
not only complies with the relevant occupational health and
safety regulations, but also with real life maintenance and
operational needs.
HELLA lighting designs typically include; aiming and
orientation angles, number and type of luminaires, part
numbers, spare parts, illumination level achieved and
appropriate standards referenced. Our service extends to
both fixed and mobile plant lighting designs. The final design
is contained in a clear and concise document that can be
presented to all relevant stakeholders, ready to be integrated
into on site maintenance documentation systems.
Our experience in Applications Engineering allows us to
create lighting designs in a short time frame and with
limited information.
3
4
HELLA MINING CASE STUDY
IAMGOLD Rosebel mine boosts safety with HELLA lamps
Case study
IAMGOLD’s “Rosebel” mine is located in a remote area
of Suriname, with an attributable production in 2012
expected to be between 360,000 and 380,000 ounces. Gold
was first discovered in the Rosebel area in 1879. Since its
discovery, the land has been both publicly and privately
owned and operated. A Mineral Agreement between Golden
Star, Grassalco and the Government of Suriname, was
granted in 1994 and a final Feasibility Study was completed
in August 2002.
Commercial production commenced in February 2004
and IAMGOLD acquired Rosebel as part of its acquisition
of Cambior in late 2006.
IAMGOLD’s Commitment to Safety, Accountability and
People – The Installation of two HELLA High-Intensity
Gas Discharge lights (HID - Xenon) Flood, mounted
on Sandvik™ drills:
A workforce should always be committed towards ZERO
harm. Looking at challenges in order to improve our day to
day operations and mitigate risks is an ongoing battle but
one we can win.
In April 2011, during a regular pit tour a safety officer and
the general foreman observed that the lightning intensity
around the 13 Sandvik™ drills could be improved, especially
in the dust hood areas where the drill offsiders must perform
operational tasks such as changing drill bits, sampling and
guiding the operators during night shift.
A pilot test was done on the 010-215 drill and the results
were excellent.
Two of the standard halogen lights were replaced with HighIntensity Gas Discharge Lights (HID - Xenon). One light was
mounted on the top of the cabin and another one next to the
dust hood.
The benefit of these High-Intensity Gas Discharge Lights
(HID - Xenon) is that they increase the lighting intensity
and distribution around the drill and also the visibility for
the driller and the drill offsider in the dust hood area. The
improved levels of lighting significantly reduce the risks of
accidents associated with the work conducted by the drill
offsiders in the dust hood area.
AFTER
BEFORE
5
HELLA MINING
What’s new in this catalogue
HELLA Mining products are covered by
a one (1) year warranty which covers
faults in material or workmanship only
and provided that the product is used for
its intended purpose except for globes,
ballasts, fuses and sealed beams, which
are on fitment. All HELLA Mining LED
products are covered by a five (5) year
warranty on light output, excluding
environmental and physical damage.
DuraRAY3®
LED Rotating Beacon
Page 22
The third generation of this
award winning beacon ushers
in a new era of innovation in
mining beacons.
K-LED® Mining
AS 5000LED®
Heavy Duty LED Work
Light – Page 8
5000 Lumens state of the
art heavy duty work light
range, tailored to mining
requirements.
LED Rotating &
Flashing Beacon
Page 23
A new benchmark in mining
beacons, with benchmark
CISPR25 Class 5 EMI footprint.
UltraRAY®-R Dual
Dual Colour LED Beacons
Page 24
Power Beam 3000
LED Work Light
Page 10
3100 Lumens from a compact
high-powered, low wattage
illuminating source.
Compact LED
Work Light
Multivolt™ 9-64V DC
Page 11
Very cost-competitive
compact, lightweight LED
task light for close range
illumination.
WL200
Halogen Work Light
Page 20
All the performance and
reliability you expect from a
HELLA halogen work light, in a
compact, low cost package.
New dual colour beacons
eliminate the need for multiple
lamps where different colour
warnings are required.
DuraLed®-RCL
Rear Combination Lamp
Page 34
Compact “Fit-and-Forget” lamp
using the latest technology.
Handy Box®
Service Kits
Page 56
New handy range of kits combine
technical and economic demands
without compromising quality.
AC/DC Electronic
Transformers
Page 66
For mains low voltage
applications such as LED
lighting, and meeting the
vigorous demands of mining.
HELLA MINING
How to read this catalogue
Key to symbols:
HELLA Product Features
MULTI
VOLT
Multivolt™
MUSTADD
MustADD® Filters
DRACO
DRACO® Dampening
MULTI
FLASH
MultiFLASH®
Configuration:
H3
DT
1.4Kg
Electrical:
Protection/Hazard Ratings:
Lamp type
24V
Rated voltage
Connection type
3W
Power consumption/load
IP6K
Mass
200G
Electrical Compliance
Rated shock resistance
Page number
24
HELLA MINING EMERGENCY BEACONS
Product section
136
®
Product Description
UltraRAY -R Dual
132
Dual Colour LED Warning Beacon
187
136
12
0°
Product dimensions
130
0°
3 x Ø4
equispaced
on PCD 130
120°
130
120°
132
187
Optic appears clear until
illuminated
New UltraRAY® Dual warning beacons eliminate the need for multiple lamps where
colour warnings are required. They output high visibility dual colours and
3 x different
Ø4
equispaced
can be used as signal lights to indicate current states of equipment (e.g. amber/red
on PCD 130
beacon – red: vehicle has stopped, amber: vehicle is 4inx motion).
Ø4
equispaced
Either of the UltraRAY®Dual’s colours
beacons,
which greatly reduces both
on PCD 178
can be run on its own or both can display
sequentially– and a rotating or flashing
pattern can be hard-wired or controlled
by an in-cabin switch.
HELLA Mining Part Numbers
Product Features
l Amber /l Red Direct Mount
HM450ARDIR
l Green / l Red Direct Mount
HM450GRDIR
PRODUCT fEATURES
Dual colour beacon allowing
flashing or rotating pattern
Can run one colour only or
both colours intermittently
Switching between colours
and patterns by hardwiring or
by the use of a toggle switch
C-tick compliant,
EMC compliant to CISPR25
Class 2
Specifications
Impact resistant
polycarbonate lens
Precision fresnel optics
Powder coated cast alloy base
Direct, pipe mount or
magnetic installation options
fully encapsulated electronics
Double insulated supply cable
O-ring seals
High efficiency long life LED
Direct mounting
Unique Helioshield™ ambient
light suppression improves
daylight visibility
SPECIfICATIONS
Lead Length: 2 metres
(double-insulated cable)
Multivolt™ 12 –30V DC
Power consumption
20W max.
frequency
Rotating: 80 cycles/min
flash: 72 fpm (quad)
Spare parts or
options
4 x Ø4
extremely robust,
UltraRAY® beacons are
equispaced
tolerant to severe vibration
levels and
on PCD 178
very compact in design. A high impact
and shock resistant, polycarbonate lens
is bolted to a heavy-duty cast alloy base,
sealed by a neoprene O-ring against
dust and water ingress. The UV resistant
multi-stage powder coating process
ensures optimal corrosion protection.
They are maintenance free with no
moving parts or fragile globes.
All UltraRAY® Dual LED beacons are
highly energy efficient delivering up to
70% energy saving over conventional
Shock resistant to 200G
SPARE PARTS
HM400PIPE
Pipe Mount Kit
MULTI
VOLT
LED
Safe and reliable electrical connection
is facilitated via a highly flexible doubleinsulated cable sealed into the base,
terminated with bare wire ends. Other
connector options can be supplied as
special orders.
UltraRAY® beacons are available in
five LED signal colours (amber, red,
blue, green and white) to suit all signal
applications. Installation is possible with
either the standard direct mount or an
optional pipe mounting kit. Temporary
use applications are best served with the
magnetic mount version, complete with
a pre-wired cable and power plug.
Sealed against dust and
moisture to IP6K5
9.HM450fLX
flexiMount Adapter
HM450GRDIR UltraRAY®Lamp
Dual Colour GREEN/RED
Product feature
symbols (see
above for key)
operating temperature and demand
on the vehicle’s electrical system.
Maximum service life and light output
of the high intensity LEDs is ensured
through integrating the heat sinks into
the cast alloy base. The Multivolt™
control module encapsulated directly
into the base ensures full light intensity
independent of supply voltage and
protects the beacon against damage
from overheating, reverse polarity and
short circuits.
Protection: Overheat, reverse
polarity and short circuit
protected.
Temperature Range
–20°C to +50°C
9.HM450WLENS
White PC Lens
UltraRAY® Dual beacons incorporate
the unique HELLA Helioshield™
technology developed specifically for
warning beacons used on mine sites to
significantly increase the signal contrast
against bright-sky or snow backgrounds
and reduce the occurrence of phantom
signals in direct sunlight.
BARE
WIRE
0.9Kg
SAE
COMPLIANT
IP6K5
200G
12 to 24
V DC
20W
MAX.
Standards Compliance:
IP rating
Transient spike protection
12
6
HM450ARDIR UltraRAY®Lamp
Dual Colour AMBER/RED
ECE
APPROVED
Public road traffic
compliance type
WORK LIGHTS
8
AS 5000LED®
10
Power Beam 3000
11
Power Beam 1000
11
Compact LED Work Light
12
MegaBeam
12
Module 70 LED
13
LED Task Light
14
DuraLED® 1000
14
DuraLED® Magnetic Base
15
DuraLED®700
16
AS500®FF Xenon
18
AS500®FF Halogen
19
Modul 70 Halogen
20
WL200 Halogen
8
HELLA MINING WORK LIGHTS
AS 5000LED®
Heavy Duty LED Work Light
204
204
161
161
168
168
130
130
168
168
DT configuration
PIN B
PIN A
–
+
PIN C
DIM
TRIGGER
HELLA is proud to introduce into its state of the art LED work light range – the
AS 5000LED, a high output, compact and highly versatile heavy-duty work light for
use on mining machinery, and suitable for DC electrical systems.
HELLA has developed AS 5000LED® –
the next generation of LED work light,
one specifically designed for the rigours
of the mining environment.
By utilising the latest technology and
materials, HELLA has achieved a new
level of performance for LED lighting,
without sacrificing those qualities
essential to the mining environment.
Part No’s.
Close Range
Long Range
9-33V DC
HM1500WB
HM1500NB
AS 5000LED® is a match for the extreme
environmental conditions encountered
in mining, and succeeds where many
competitors have failed.
9-33V DC Dimmable HM1500WBD HM1500NBD
PRODUCT FEATURES
Over 5000 Lumen measured
output
DC Voltage model suitable for
9-33V with reduced power low
voltage operation 6–11.6VDC
Draco® suspension combined
with Heavy duty 316 stainless
steel bracket
Wide beam (close range) and
narrow beam (long range)
models available
Double insulated silicone
supply cable with DT
connector
AS 5000LED Narrow Beam
Fully sealed LED requires no
servicing
Switchable dimming function
version available
Non-stick and easy to clean
surface coating
High impact Grilamid® nylon
lens
Suitable for operation in –40C°
to +50°C environments
Heavy duty cable
gland offers bend protection
2.5m high at 5°
AS 5000LED® operates on reduced
power mode below 11.6V to prevent
battery drain on mobile equipment
when lights are on but the engine is
not running.
The dimming function reduces light
output to around 50% and can be
controlled by the activation of a second
active wire via a switch or other means.
30
0
60
90
AS 5000LED Wide Beam
120
150
The advanced electronics of the
luminaire ensure stable operation
in a wide range of electrical supply
conditions. The lamp is protected
from reverse polarity input and short
circuit faults.
2.5m high at 5°
20
20
The AS 5000LED® boasts an efficient
60 Watts power consumption, giving it
a luminous efficacy close to 100
Lumens/ Watt.
HELLA has taken advantage of
long underground mining experience
in the development of heavy duty work
lights, with an integrated dimming
function in AS 5000LED, suitable for
vehicle passing and efficient above
ground daylight operation.
20
20
24 High Power LEDs deliver over
5000 Lumens of light exactly where it
is required, through highly developed
optics available in two variations.
0
30
DRACO
60
LED
90
DT
120
2.6Kg
AS 5000LED® is designed to operate at
the extreme range of temperatures often
encountered in underground and surface
mining, from –40° to +50° Celsius.
Integrated thermal protection ensures
longevity of the electrical components at
the most extreme temperatures.
150
IP6K9K
200G
12/24V
60W
Multi-adjustable trunnion bracket ensures
accurate and stable aiming in a high vibration
environment in all assembly positions. Bracket
locates the axis of rotation in the centre of
gravity.
An advanced non-stick surface coating
prevents dirt build-up on the light and
is resistant to acidic minerals and salts.
The coating is bonded to the housing and
will not peel or flake. The light can be
high pressure cleaned.
A high impact resistant Grilamid® lens
protects the luminaire from damage,
and is UV stable.
A colour temperature of 5700°K mimics
daylight and ensures a high colourrendering index, critical for performing
work functions.
The double insulated silicon sheath
high temperature cable provides a high
quality electrical interface with the
supply system. A heavy-duty cable gland
provides strain resistance for the cable
under extreme vibration.
A specially designed driver board
ensures advanced thermal management
drawing the heat away from the LEDs.
HELLA maintains its high standards in
electrical certification with the
AS 5000LED® LED work light, with
approvals for CE, C-Tick Compliance,
CISPR25 Class 2 and ISO13766-2006 for
earth moving machinery.
AS 5000LEDs installed on a D11
Surface Mining
Underground Mining
Fixed Plant
Mains Voltage
Mobile Equipment
9
10
LAMPS
Power Beam 3000
LED Work Light – Multivolt™ 9-33V DC
110
109.9
DT configuration
130
144
As an addition to the HELLA LED work lamp range, the Power Beam 3000 has been
developed as a compact high-powered illuminating source.
By combining 16 high-powered LEDs
into a compact fully sealed die cast
housing, the Power Beam 3000 achieves
an outstanding 3100 Lumen output
to provide close range illumination
where physical constraints on mining
machinery exist.
Power Beam 3000 Close Range
HMPB300WB
Power Beam 3000 Long Range
HMPB300NB
Die cast aluminium housing,
bracket made of stainless
steel
PRODUCT FEATURES
Operating voltage:
Multivolt™ 9-33 V DC
16 high power LEDs
Power consumption: 43 W
Light output 3100 lm
Colour temperature 5700°K
High impact Grilamid®
nylon lens
Low EMC Signature
(CISPR25 class 5)
With a rated operating temperature
from -40 to +50°C and an expected life
span of over 130 times that of a halogen
bulb, in addition to excellent ingress
protection make the Power Beam 3000
suitable for the most unforgiving mining
environments.
With a low power consumption of 43
Watts, the lamp places minimal strain on
Ingress Protection IP6K7 and
IP6K9K
Life span up to 130 times of a
halogen bulb
200G shock tested
Connection: Pigtail loom with
high temp silicone cable and
2 pin DT
Polarity protected
Environment temp
-40 to +50°C
LED fail bridge
High-temperature protection
Power Beam 3000 LED 2.5m high at 10°
MULTI
VOLT
LED
1.4Kg
9 to 33
V DC
43W
IP6K7
IP6K9K
200G
the vehicle’s electrical system, while the
quality electronics provide Multivolt™
operation over a range of voltage levels
from 9 to 33V DC. The Power Beam 3000
also features reverse polarity protection,
and overheating protection, which turns
the light off when the integrated thermal
sensor is triggered.
The Power Beam 3000 comes prewired with a 150mm high temperature
resistant pigtail loom with preconnected 2 pin DT plug, for quick, easy
installation.
The low EMC signature (class 5) ensures
the lamp does not interfere with any
critical safety equipment such as radios.
11
LAMPS
Power Beam 1000
Power Beam 1000 LED 2.0m high at 10°
142
112
62
96
114.5
1 LUX
39m
As an addition to the HELLA LED work lamp range, the Power Beam 1000 has been
developed as a compact high-powered illuminating source.
Combining 6 high-powered LEDs in a
compact, fully sealed die cast housing,
Power Beam 1000 provides 850 Lumen
output for close range illumination.
LED Work Light
HMPB100
PRODUCT FEATURES
Multivolt™ 9-32 V DC
6 high power LEDs
Power consumption 18 W
Light output 850 lm
Colour temperature 6500°K
PMMA Lens
Low EMC Signature
(CISPR25 class 5)
MULTI
VOLT
LED
0.6 Kg
Environment temp -40 to +50°C
IP6K7 and IP6K9K
Lasts up to 130 x halogen bulb
200G shock tested
Connection – integrated DT plug
Polarity protected
LED fail bridge
High-temperature protection
9 to 33
V DC
18W
IP6K7
IP6K9K
protection turns the light off when the
integrated thermal sensor is triggered.
The integrated DT Plug allows simple
installation and waterproof connectivity,
and the heavy-duty stainless steel
bracket allows for a wide variety of
mounting options.
A rated operating temperature from -40
to +50°C and an expected life span of
over 130 times that of a halogen bulb,
plus excellent ingress protection, make
it suitable for the most unforgiving
mining environments.
With a low power consumption of 18
Watts, the lamp places minimal strain on
the vehicle’s electrical system while the
quality electronics provide Multivolt™
operation over a range of voltage from
9 to 33V DC. It also features reverse
polarity protection, and overheating
The low EMC signature ensures the
lamp does not interfere with any critical
safety equipment such as radios or
other electrical devices.
SPARE PARTS
9.1551LED.06
DT Pigtail Loom, 2 metres
9.1517.08
Universal Pedestal Mounting Bracket
200G
Compact LED Work Light
57.4
62
82.3
27.6
The Compact LED Work Light is a lightweight close range light designed for general
illumination in areas where physical restraints in mounting locations exist.
LED Work Light
HM1590WB
PRODUCT FEATURES
900 lumen output per lamp
(gross lumen)
Multivolt range 9V DC to 64V DC
Only 0.6A current consumption
at 12V DC
Impact resistant
polycarbonate lens
MULTI
VOLT
LED
0.33 Kg
Die-cast aluminium housing
IP 68 rated
Integrated multiple lamp
linking system
Operating temperature
-40ºC to + 60ºC.
Stainless steel mounting bracket
9 to 64
V DC
6W
IP68
200G
A very cost-competitive LED task light –
its features include IP68 approval, flylead
and a soft diffuse light pattern (wide
beam pattern).
Typical applications include general area
lighting around machine walkways,
stairs, engine bays, forklifts and cargo
trays on a light vehicle fleet.
The Multivoltage range makes this
versatile product useful in many different
applications.
The Compact LED Work Light comes
fitted with bare wires for multiple
applications.
SPARE PARTS
9.1537.08
Universal Magnetic Mounting Bracket
LAMPS
MegaBeam
LED Work Light – Multivolt™ 12-24V
HELLA MegaBeam LED is a compact close range work lamp for use on special
vehicles and mining machines where high vibration or extreme cold makes the use
of conventional work lamps impractical.
HM1539LED
HM1539LDD
LED Work Light
LED Work Light DT
PRODUCT FEATURES
2m double insulated cable
with bare wire ends or short
length with DT connector
Stainless steel bracket
IP5K9K
Multivolt™ 12V DC to 24V DC
Die cast aluminium body
Anti-corrosion powder coat
Clear glass lens
MULTI
VOLT
LED
DT
Fully sealed “Fit and Forget”
Spike protected to +500 volts
Overvoltage protected to +200V
Reverse polarity protected -500V
Power consumption 7W
200G shock impulse resistant
-40ºC to +50ºC temp range
CE compliant
SPARE PARTS & OPTIONS
Completely sealed waterproof LED work
lamp that is fit-and-forget. Very long
service life combined with no lighting
loss due to internal dirt build-up, means
reliable lighting under extreme conditions.
Low power consumption and Multivolt™
operation. Free-Form optics and a clear
lens optimise light distribution of the high
intensity white LEDs to give homogenous,
efficient large area illumination. The die
cast aluminium body is a massive heat
sink, giving maximum service life and
LED output. The efficient compact unit fits
confined spaces.
Fully encapsulated Multivolt™ circuitry
delivers consistent illumination from
12-24V DC – even with severe voltage
fluctuations and low battery voltage.
Protection against reverse polarity, highvoltage spikes and over-voltage.
is facilitated via a 2m length of highly
flexible double insulated cable, terminated
with either a DT connector or bare
wire ends. The supplied stainless steel
mounting hardware is non-resonant and
highly corrosion resistant.
HM8161 Clear Protective Cover
0.8Kg
IP5K9K
Clear cover to be
ordered separately
7W
12 to 24
V DC
200G
Module 70 LED
83
Work Light – Multivolt™ 12-24V
75
83
105
12
111
Ø15-28
52
M10
HM70PR
HM70PI
Module 70 LED is an ultra compact LED work lamp for use on mining support
function vehicles or in applications where mounting space is limited. The lamp
provides uniform close-range illumination with 12V or 24V electrical systems. High
intensity white LEDs provide energy efficient illumination in an ultra reliable design.
HM70LEDD
LED Work Light DT
PRODUCT FEATURES
Warm white light (6500°K)
200mm double insulated cable
harness with DT connector
Power Consumption 15W
High-sheen free-form reflector
Aluminium die cast housing
Modern clear glass lens
Resists shock and vibration
Temp Range -40°C to +50°C
MULTI
VOLT
LED
Unitary design bonding a cast aluminium
free-form (FF) reflector, clear glass lens
and high-temp polymer housing into a
light, efficient, very compact lamp. Highperformance white LED for ‘fit & forget’,
sealed lamp requiring no service.
DT
Reverse polarity and Transient
Voltage Suppressor (TVS)
Fully sealed against dust and
moisture to IP6K7 and IP6K9K.
Stainless steel pedestal
bracket for upright, side or
pendant mounting
SPARE PARTS & OPTIONS
HM70PR Pipe mount tube
attachment (rotating)
HM70PI Pipe mount tube
9.HM70BR St. steel bracket
0.4Kg
IP6K7
200G
A very long service life and no lighting
loss due to internal dirt build-up
gives reliable lighting under extreme
conditions. Low power consumption and
Multivolt™ operation. Free-form (FF)
reflector optics with a clear lens optimise
light distribution for even illumination
with maximum efficiency. The die cast
aluminium body is a massive heat sink; it
fits easily into confined spaces.
Withstands extremely high levels of
vibration and mechanical shock, and
12 to 24
V DC
15W
suitable for extreme cold or mechanical
stress where other work lamps are
unsuitable. Low power consumption
and compactness also makes it suitable
inside confined spaces, with portable
power packs, on new generation small
equipment based on recreational vehicles,
battery powered vehicles and to illuminate
equipment bays, onsite service vehicles
and large machinery.
Standard rotating base – allows vertical
adjustment of + 48° to -115°, and 360°
rotation. Stainless steel bracket is nonresonant and corrosion resistant. Optional
pipe mount adaptors with/without
rotating adjustment available. Additional
variants available on request.
LED Task Light
49
136
53
42
On mine sites visibility is paramount to mine safety. HELLA has just launched a low
power LED Task Light that provides extra safety through enhanced visibility, at a
fraction of the power consumption of halogen or HID light fittings.
Narrow Beam
HM1535NB
Pencil Beam
HM1535PB
Wide Beam
HM1535WB
Multivolt™ (9-33V DC)
Stainless steel universal
mounting bracket
12 highly efficient LEDs rated
at 240 Lumens
Spike & overvoltage protection
Ultra long life ‘Fit and Forget’
Long term UV resistant
<3 Watts power consumption
Pre-wired with 2.5 metres of 2
x 0.75mm² automotive cable
Product features
high-pressure water jets
Inbuilt thermal management
protection
Polarity protected
HELLA compact, low power LED Task
Lights suit various applications where
low profile fitting and even illumination
is required. The lights are sealed to
withstand high-pressure washing and
are fit and forget. Their low power usage
and no-maintenance make these lamps
a sound investment in mine safety. The
lens is manufactured from Grilamid®
Optical Nylon which provides superior
Homogenous close range
illumination
Narrow Beam Optic
HM1535NB
Pencil Beam Optic
HM1535PB
Wide Beam Optic
HM1535WB
MULTI
VOLT
LED
BARE
WIRE
0.35Kg
IP6K7
IP6K9K 9 to 33
V DC
3W
resistance to UV and a wide range of
chemicals. High impact strength enables
the lamp to survive demanding mining
conditions.
They suit upright or pendant mounting
and are supplied with universal stainless
steel mounting brackets. Applications
include area illumination around and
inside the vehicle.
13
14
DuraLed® 1000 Lumen
White LED Service Light Multivolt™ 9-33V DC
222
34
96
193
HELLA has developed a new range of universal, high intensity and ultra energy
efficient DuraLed® LED Service Lights offering the industry benchmark highest
efficacy for a variety of heavy-duty mine lighting applications.
Wide Beam
Magnetic Base DT connector
Magnetic Base 12V MagCode connector
Magnetic Base 24V MagCode connector
Magnetic Base CIG/DIN plug
HM1550WB
HM1550DT
HM1550MAG-12
HM1550MAG-24
HM1550CIG
Intense white light output
provides enhanced work
safety and reduced fatigue
Product features
Industry benchmark highest
efficacy - 50 LEDs rated to a
total of 1000 lumen per lamp
Pre-wired with 2.5 metres
connecting cable
Ultra durable Grilamid® nylon
lens for extreme impact,
UV, chemical and stress
resistance
Fully sealed to IP6K6 and
IP6K7
Resistant to vibration and
shock
Efficient, low temperature LED
circuit design ensures ultra
long life and low degradation
of performance
In addition to significantly reduced
current draw, the highly efficient, low
temperature LED circuit design ensures
ultra long service life and extremely low
degradation of performance.
The lens is manufactured from ultradurable Grilamid® nylon, a revolutionary
high-performance clear polyamide
developed and manufactured in
Switzerland for extreme impact, UV,
chemical and stress resistance.
DuraLed® High Efficacy LED Service
Lights are fully sealed against dust
and moisture ingress and available in
a range of output intensities and beam
patterns: narrow, pencil and spread
beam, to suit every individual mine
lighting requirement.
EMC compliant
2-hole surface mount (screw
caps and mounting bushes
included)
Wide beam precision optic for
optimum light distribution
Ideal for use in confined
spaces, such as engine bays
and under machines
Product features –
MAGNETIC BASE MODEL
1m coiled cord with 8-metre
extension potential.
Low power consumption <12
Watt
1000 Lumen Wide Beam
Multivolt™ DuraLed
Specifications – MAGNETIC
BASE MODEL
Universal mounting via
neodymium magnets
Reverse polarity, spike and
over voltage protection.
Power Consumption
<12W per lamp
Sealed against dust and water
ingress to IP6K6, IP6K7
DuraLed 1000 Lumen Wide Beam
Lights also offer superior functional
safety and operating reliability. Unlike
Halogen globes, LEDs are resistant to
shock and vibration and last a minimum
of 10,000 hours, eliminating the risk
of sudden light failure during lamp
operation.
Equipped with precision optics and the
most powerful LEDs available to date,
Lights provide exceptional white light
output and optimum light distribution for
significantly improved work safety and
reduced fatigue.
over voltage protection
Power consumption < 12W
LED lighting offers a number of decisive
advantages over conventional globe
technology that are beneficial for mining
work area lighting. The new Mining
Lights consume as little as 9 watts
of power for minimal strain on both
alternator and battery.
Complementing the DuraLed® range is the new heavy duty DuraLed® Magnetic
Base Service Light which uses ultra powerful neodymium magnets and a
flexible curly-cord cable.
The 1000 Lumen wide beam light output
provides exceptional illumination in
areas where permanent mains power is
unsuitable.
The light is quick and easy to install,
making it an excellent temporary
maintenance or service lamp.
The magnets simply snap the light
to any metallic surface and the lamp
can be powered from a variety of
terminations.
The Work Light comes in four
connection options, cigarette lighter,
2.5m high at 0°
5
DIN plug, 12 volt MagCode or 24 volt
MagCode to meet the needs of a range
of users and applications.
The compact 1 metre extension cable
extends the range of the light to 8
metres from the power source.
The magnets combined have a huge
holding potential of 44kg, making the
light resistant to heavy knocks and
vibration.
The unit is sealed making it resistant to
moisture and dust damage.
The quality electronics allow stable light
output over varying power sources from
9 to 33V DC.
Combined with the HELLA PowerPAK
system, users will have a truly
high performance mobile lighting
system.
4
3
2
1
0
5
5
MULTI
VOLT
LED
0.7Kg
IP6K7
200G
9 to 33
V DC
12W
15
DuraLed® 700 Lumen
White LED Service Light Multivolt™ 9-33V DC
177
31
100
148
22
HELLA has developed a new range of universal, high intensity and ultra energy
efficient DuraLed® LED Service Lights offering the industry benchmark highest
efficacy for a variety of heavy-duty mine lighting applications.
Pencil Beam
model shown
Narrow Beam
HM15700NB
Pencil Beam
HM15700PB
Wide Beam
HM15700WB
Product features
Industry benchmark highest
efficacy – 36 LEDs rated to a
total of 700 lumen per lamp
Power consumption <9W
Ultra durable Grilamid® nylon
lens for extreme impact,
UV, chemical and stress
resistance
Efficient, low temperature LED
circuit design ensures ultra
long life and low degradation
of performance
Available with wide, narrow
and pencil beam precision
optics offering a variety of
beam patterns
DuraLed 700 Lumen Wide Beam
Intense white light output
provides enhanced work
safety and reduced fatigue
Pre-wired with 2.5 metres
connecting cable
over voltage protection
Fully sealed to IP6K6 and
IP6K7
LED lighting offers a number of decisive
advantages over conventional globe
technology that are beneficial for mining
work area lighting. The new Mining
Lights consume as little as 9 watts
of power for minimal strain on both
alternator and battery.
Lights also offer superior functional
safety and operating reliability. Unlike
Halogen globes, LEDs are resistant
to shock and vibration and last a
minimum of 10,000 hours, eliminating
the risk of sudden light failure during
lamp operation.
In addition to significantly reduced
current draw, the highly efficient, low
temperature LED circuit design ensures
ultra long service life and extremely low
degradation of performance.
The lens is manufactured from ultradurable Grilamid® nylon, a revolutionary
high-performance clear polyamide
developed and manufactured in
Switzerland for extreme impact, UV,
chemical and stress resistance.
Equipped with precision optics and the
most powerful LEDs available to date,
Lights provide exceptional white light
output and optimum light distribution for
significantly improved work safety and
reduced fatigue.
Resistant to vibration
and shock
EMC compliant
2-hole surface mount (screw
caps & mounting bushes
included)
DuraLed 700 Lumen Pencil Beam 2.5m high at 0°
DuraLed 700 Lumen Narrow Beam 2.5m high at 0°
2.5m high at 0°
5
5
5
4
4
4
3
3
3
2
2
2
1
1
1
0
0
5
5
MULTI
VOLT
BARE
WIRE
Lights are fully sealed against dust
and moisture ingress and available in
a range of output intensities and beam
patterns: narrow, pencil and spread
beam, to suit every individual mine
lighting requirement.
0.5Kg
0
5
IP6K7
5
200G
9 to 33
V DC
9W
5
5
16
AS500® FF Xenon
Heavy Duty Work Light
170
126
120
122
135
127
135
175
202
19
Trunnion Bracket
56
Optional
Pedestal
Bracket
26
141
M10
AS500® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for
use on mining machinery, suitable for 24V and 12V electrical systems.
Good lighting is essential for a safe and
productive work area where machine
operators can clearly see their work
environment and identify hazards in time
to take the required action. The AS500®
FF delivers excellent lighting under
continuous use in extreme conditions.
Shown with
Trunnion Bracket
Wide Beam Multivolt™ DT
Narrow Beam Multivolt™ DT
Trunnion
Pedestal
HM1512WB
HM1512NB
HM1513WB
HM1513NB
Product features
O-ring seals
Modular die cast aluminium
alloy body
Components tested over a
–40ºC to +105ºC temperature
range
Integral “non-snag” handle
Multiple mounting options
with aiming angles
High efficiency & long life D2S
35W Xenon light
Stainless steel trunnion
bracket with quad bolt
fastening
IP6K7K
Draco® suspension
50G shock resistant lamp
200G shock resistant ballast
Free-Form wide and narrow
beam optics
Protective clear covers
available
MustADD filter
Captive Allen bolts
Consumable spares
interchangeable with HELLA
AS200®FF Xenon range
Double insulated silicone
supply cable with DT plug
35W Xenon gas discharge lighting
systems pioneered by HELLA have
set the standard across the globe for
optimum visual acuity and comfort
for professional work lamp users. The
integral electronic ballast fitted to the
AS500® FF range is specifically designed
for continuous operation in mining
applications. (See technical section for
more information.)
Replaceable encapsulated
ballast
9.HM15WB
Insert – Wide Optic –
AS200/500 GDL
Spare Parts & Options
HM8164
Clear Protective Cover AS500
9.HM15NB
Insert – Narrow Optic –
AS200/500 GDL
9.HMAPEDL
Pedestal Mounting Bracket
Assembly
Safe, reliable electrical connection
is via short length of highly flexible
double insulated cable, terminated with
DT connectors.
9.HM15BAL
Multivolt™ Ballast
9.HM15TRN
Trunnion Mounting Bracket
Assembly
The optical modules comprise a
precision-moulded specular reflector,
permanently assembled to a corrosionresistant hardened glass refractor lens
and machined lamp holder for perfect
focus. A choice of wide and narrow
asymmetric beam types is available.
The integrated, patented HELLA
MustADD® filter ensures optimum
optical performance is maintained over
product life in the adverse atmospheres
typically encountered in mining. (See
technical section.)
CE compliant
®
HELLA Free-Form optics deliver
a homogenous spread of light, so
operators can see comfortably for long
periods. Its light distribution ensures
there are no sharp transitions from light
to dark, to significantly reduce adaptation
related eye fatigue and stress.
Shown with Pedestal Mount
DRACO
D2S
Accurate, stable aiming in high vibration
environments in all assembly positions
is vital. A range of secure mounting
options meets almost any requirement.
The standard trunnion bracket can
be fitted to the body in six different
mounting positions, all of which locate
the axis of rotation in the centre of
gravity to minimize mechanical stress.
Four M6 Allen bolts in arced slots and
fixed pivot points ensure the aiming
angle can be locked securely. Secondary
mounting holes in the base enable direct
mounting, or the use of an optional
pedestal bracket. The heavy gauge
stainless steel hardware is non-resonant
and highly corrosion resistant. Integral
DRACO® dampers eliminate all metalto-metal contact between the lamp and
bracket to reduce shock and vibration
transmission. (See technical section for
more information.)
Sustainable use of resources is ensured
through the modular system design,
so users can re-use, repair, or recycle
lights into new applications. Ballasts can
be replaced. Beam types and bracket
positions and options can be changed.
Halogen models can be upgraded to
Xenon and other future options.
XN4000
Globe – Xenarc D2S
9.HMAWHKD
Cable harness kit AS500
MUSTADD
The ergonomic heavy-duty cast
aluminium body has an integral “nonsnag” adjustment handle. A robust lens
retaining ring with captive M4 Allen bolts
enables rapid routine service access
from the front, and high temperature
O-ring seals ensure effective sealing.
UV resistant multi-stage powder coating
provides optimal corrosion protection.
DT
2.8Kg
IP6K7
50G
12/24V
41W
Clear cover to be ordered separately
72
Optional
Pedestal
Bracket
MultiVolt™ Ballast
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all assembly
positions. Bracket locates the axis of rotation in the centre of gravity
AS500 FF Xenon Wide Beam
AS500 FF Xenon Narrow Beam
30
30
30
Peak 79 LUX
0
30
60
90
120
150
30
Peak 120 LUX
0
30
60
90
120
150
17
18
AS500® FF Halogen
Heavy Duty Work Light
170
126
120
122
135
127
135
175
202
Optional
19 Pedestal
Bracket
56
Trunnion Bracket
26
141
M10
72
AS500® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for
use on mining machinery, suitable for 24V and 12V electrical systems.
Good lighting is essential for a safe,
productive work area where operators
can clearly see their work environment
and identify hazards in time. The AS500®
FF is engineered to deliver excellent
lighting under continuous use in extreme
environmental conditions.
Shown with
Trunnion Bracket
Wide Beam DT
Narrow Beam DT
Trunnion
Pedestal
HM1510WB
HM1510NB
HM1511WB
HM1511NB
HELLA Free-Form optics deliver a
homogenous spread of light, so operators
can see comfortably for long periods. Its
light distribution ensures there are no
sharp transitions from light to dark, to
significantly reduce adaptation related eye
fatigue and stress.
Product features
O-ring seals
Modular die cast aluminium
alloy body
Components tested over –40ºC
to +105ºC temperature range
Integral “non-snag” handle
H3 Halogen 70W 24V supplied
Multiple mounting options
Can fit H3 Halogen 55W 12V
Stainless steel trunnion bracket
with quad bolt fastening
High efficiency & long life D2S
35W Xenon light
Draco® suspension
12V DC & 24V DC options
Free-Form wide and narrow
beam optics
IP6K7K
MustADD® filter
Protective clear covers available
Captive Allen bolts
Consumable spares
interchangeable with HELLA
AS200FF® Xenon range
Double insulated silicone supply
cable with DT plug
9.HMAWHKD
Cable harness kit AS500
HM8164
Clear Protective Cover AS500
9.HMASHWB Insert – Wide
Optic – AS200/500 H3
9.HMAPEDL Pedestal
Mounting Bracket Assembly
9.HMASHNB Insert – Narrow
Optic – AS200/500 H3
9.HM15TRN Trunnion
Mounting Bracket Assembly
YC2470 Globe – H3 24V
YC1255LL Globe – H3 12V
AS500 FF Halogen Narrow Beam
2.5m high at 5°
The optical modules comprise a
permanently assembled to a corrosionresistant hardened glass refractor lens
and machined lamp holder, ensuring
perfect focus. A choice of wide and narrow
asymmetric beam types is available.
The integrated, patented HELLA
MustADD® filter ensures optimum optical
performance is maintained over product
life in the adverse atmospheres typically
encountered in mining. Safe and reliable
electrical connection is via a short length
of highly flexible double insulated cable,
terminated with DT connectors.
An ergonomic heavy-duty cast aluminium
body with an integral “non-snag”
adjustment handle is the basis of all
AS500® FF lights. A robust lens retaining
ring with captive M4 Allen bolts enables
rapid routine service access from the
front, while high temperature O-ring seals
ensure effective sealing. A UV resistant
Accurate and stable aiming in high
vibration environments in all assembly
positions is vital. The AS500® FF offers
a range of secure mounting options for
almost any requirement. The standard
trunnion bracket can be fitted to the
body in six different mounting positions;
all of which locate the axis of rotation
in the centre of gravity to minimize
mechanical stress. Four M6 Allen bolts in
arced slots and fixed pivot points ensure
that the aiming angle can be locked
securely. Secondary mounting holes in
the base of the AS500 FF enable direct
mounting onto equipment, or the use of
an optional pedestal bracket. The heavy
gauge stainless steel hardware is nonresonant and highly corrosion resistant.
Integral DRACO® dampers eliminate all
metal-to-metal contact between the
lamp and bracket to reduce shock and
vibration transmission. Sustainable use of
resources is ensured through the modular
system design, so users can re-use, repair,
or recycle lights into new applications.
Ballasts can be replaced or exchanged to
suit different voltages. Both beam types
and mounting bracket positions and
options can be changed. Halogen models
can also be upgraded to Xenon and other
future options.
Clear cover to be
ordered separately
20
Shown with Pedestal Mount
20
0
20
40
60
AS500 FF Halogen Wide Beam
80
100
2.5m high at 5°
20
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all
assembly positions. Bracket locates the axis of rotation in the centre of gravity
20
0
MUSTADD
20
40
DRACO
60
H3
80
DT
100
2.2Kg
IP6K7
50G
12/24V
70W
19
Modul 70 Halogen
Work Light
H3
H9
HELLA Modul 70 is an ultra-compact Halogen work lamp for use on mining support
function vehicles or in applications where space is very limited. The lamp provides
close-range illumination or long-range illumination with 12V or 24V electrical systems.
The unitary design directly bonds a
cast aluminium Free-Form reflector,
lamp holder, clear glass lens and high
temperature polymer housing into a low
mass, efficient, very compact work lamp.
Wide Beam
Narrow Beam
12V H9
24V H3
HM70H9WB-12V
HM70H9NB-12V
HM70H3WB-24V
HM70H3NB-24V
Die cast aluminium reflector
Electrical connection: 200mm
double insulated cable harness,
terminated with DT connector;
other terminations available on
special request
Product features
Free-Form optics
Clear lens “brilliant” appearance
Tool-less globe access
Impact resistant housing
IP5K9K
H9 12V 65W globe included
ROHS compliant
H3 24V 70W globe included
9.HM70BR Bracket Stainless
steel Modul 70
HM70PR Pipe mount tube
attachment for rotating
HM70PR
A rotating base in addition to the
elevation allows vertical adjustment of
+ 48° to -115°, and 360° rotation. The
stainless steel bracket is non-resonant
and highly corrosion resistant.
Safe, reliable electrical connection is via
a 200mm length of highly flexible double
insulated cable, terminated with a DT
connector. Other connector options can
be supplied as special orders.
Additional variants of the Modul 70 are
available on special request.
HM70PI
9.HM70DC Dust Cap H3
CF1265 Globe H9 – 12V
HM70PI Pipe mount tube
attachment
12V H9
Halogen Globe
YC2470 Globe H3 – 24V
9.HM70WH Wiring harness
H9, 2m
Modul 70 Halogen Narrow Beam H9 12V
The brilliant Free-Form optics and clear
lens of the Modul 70 reduce scatter
losses and improve beam control.
Designed specifically for the new
generation of high performance Halogen
globes, the H9 (12V only) model is
excellent where high levels of light may
be required for short periods but the cost
of Xenon cannot be justified. H3 variants
of the Modul 70 are also available for
less demanding applications. A choice
of wide and narrow asymmetric beam
types is available to suit different
applications. (See page 3 for information
on HELLA’s applications engineering
service.)
Direct access to the globe without the
use of a tool enables rapid routine
service access. High temperature O-ring
seals integral to the H9 globe, and a
protective rubber cap for H3 variants,
ensure effective sealing.
9.HM70WH
Modul 70 Halogen Wide Beam H9 12V
2.5m high at 5°
20
2.5m high at 5°
20
24V H3
Halogen Globe
20
0
20
40
60
Modul 70 Halogen Narrow Beam H3 24V
80
100
20
20
20
2.5m high at 5°
0
20
40
60
80
100
Modul 70 Halogen Wide Beam H3 24V
2.5m high at 5°
0
80
20
0
20
MULTI
VOLT
40
H3, H9
60
DT
80
100
0.5Kg
20
20
IP5K9
40
50G
60
12/24V
100
70W
max
20
WL200
Halogen Work Light
DT configuration
WL200 Halogen is a low cost, compact and highly versatile heavy-duty work light
for use on mining machinery; suitable for 24V and 12V electrical systems. The work
lamp features a robust nylon housing with a strong glass lens, a built in DT plug and
is available in 12V H3 55W or 24V H3 70W.
Good lighting is essential to create a
safe and productive work area where
machine operators can clearly see their
work environment and identify any
hazards in time to take the required
action. The WL200 is engineered to
deliver excellent lighting in the extreme
environmental conditions encountered in
mining applications.
HM1528WB-12
HM1528WB-24
Close Range 12V
Close Range 24V
Product features
Built in DT connector
UV resistant polymer body
O-ring seals in the back
Glass lens
Components tested over a –40ºC
to +50ºC temperature range
Free-Form wide beam optics
Membrane breather element
Double insulated
H3 Halogen 70W 24V and H3
Halogen 55W 12V available
IP6K9K
SPARE PARTS
YC2470
Globe – H3 24V
YC1255LL
Globe – H3 12V
H3
DT
0.76Kg
IP6K9K
50G
12/24V
55W/12V
70W/24V
WL200 lights employ HELLA FreeForm optics to deliver an homogenous
spread of light, enabling operators to see
comfortably for long periods of time. The
light distribution of the beam ensures
an absence of sharp transitions from
light to dark in the operator’s visual field,
significantly reducing adaptation related
eye fatigue and stress.
The optical modules comprise of a
permanently assembled to a corrosionresistant hardened glass refractor
lens and lamp holder, ensuring perfect
focus of each unit. HELLA integrated
a membrane breather element into
the WL200 to ensure the optical
system remains virtually dust free
over the product’s life in the adverse
atmospheres typically encountered in
mining.
Safe and reliable electrical connection is
facilitated via a DT connector built into
the housing. WL200 lights use a highly
corrosion resistant, heavy-duty, UVresistant polymer body.
A dust and water proof plug in the rear
enables easy routine service access
from the rear while high temperature
O-ring seals ensure effective sealing.
21
21
EMERGENCY
BEACONS
22
DuraRAY3®
23
K-LED® Mining
24
UltraRAY®-R Dual
25
UltraRAY®-R Twin
26
UltraRAY®-R “Rotating”
27
UltraRAY®
28
NaviLED® M
29
OptiRAY®
30
OptiRAY® E
31
DuraLED® M High Intensity
32
PulseRAY® KLX
32
PulseRAY® E67
22
DuraRAY3
®
LED Rotating Beacon
3 x Ø6
equispaced
on PCD Ø150
3 x M4
equispaced
on PCD Ø 107
130.6
3 x M4
equispaced
on PCD Ø130
159
132.5
25mm Pipe Thread
169
Top view
HELLA’s new DuraRAY3® ultra durable LED warning beacons usher in a new era
of innovation, building on the award winning design of their predecessors.
DuraRAY3® beacons are designed for mining and construction applications
where the cost of equipment downtime is large and safety is paramount.
Amber - illuminated
Amber Direct Mount
HM9500ADIR
Red Direct Mount
HM9500RDIR
Product features
High impact resistant Xylex®
lens system
Heavy-duty cast alloy
base and cap for increased
mechanical strength and
vibration resistance
Advanced self cleaning
surface coating for optimal
corrosion and UV protection.
ISO 13766-2006
AS/NZS CISPR25 Class 3
Sealed to IP6K9K and pre-wired
to prevent ingress of dirt and
moisture
200G shock resistant
Low EMC signature
Low current draw
Self-diagnostic electronics for
protection against transient
voltage spikes and reverse
polarity
LED function colour variants
available (Amber, Red)
Flame retardant to UL94HB
Their cast alloy construction and the
impact and chemical resistant Xylex lens
enables DuraRAY3® beacons to survive
much larger crush or impact loads than
conventional optical beacons.
Mining products actively prevents dirt
build-up on the beacon and is resistant
to acidic minerals and salts. The coating
is bonded to the housing and will not
peel or flake.
DuraRAY3® beacons offer excellent
beam control to ensure very good
penetration of fog and dust without
blinding the operator through
back scatter, whilst delivering high
observability from a distance with
minimal close-up glare.
The Multivolt™ system allows for
installation on machines that may have
varying voltage outputs due to engine
load. Light output from the high-emitting
LEDs is not affected by this varying
supply, with a range of 9-33V DC.
Solid state LED beacons are gaining
popularity due to their zero maintenance
and long service life over conventional
rotating beacons, particularly in harsh
mining conditions.
The new range of DuraRAY3® LED
warning beacons build on an award
winning design with the addition of a
new intelligent electronic control system
combined with the latest generation
of higher output LEDs. Higher EMC
standard CISPR25 Class 3 certification
improves safety and reliability with other
electrical devices.
The increased light output from the
latest generation of LEDs ensures safety
is not compromised.
By combining a cast aluminium housing
with the latest generation Xylex® lenses,
the DuraRAY3® is assured excellent
long term resistance against cleaning
chemicals, UV and impact damage for
increased durability and long service life.
DuraRAY3® beacons are fully sealed
‘Fit and Forget’ products that can be
submerged and high-pressure washed
from any direction. Product features
Multivolt™ 9-33V DC.
A new advanced non-stick surface
coating developed specifically for HELLA
Spare Parts
9.HM9386.02
Installation Kit
HM9500ADIR
MULTI
VOLT
LED
DT
IP6K9K
200G
9 to 33
V DC
33W
MAX
HM9500RDIR
23
K-LED Mining
®
LED Warning Beacon – Amber
ø146
0°
)
(x3
ø1
3
0±
0.5
)
87.6
80
3
° (x
120
49.5
12
ø164.7
ø150 ±0.5
ø6
R24
3 threaded hole
M5, depth 14mm
20
connection cable 3x1mm2
1450
48°
ø169.3
New K-LED® Mining is the new benchmark in the world of low profile mining
beacons. This state of the art beacon is designed for smaller mobile vehicles to suit
modern styling requirements.
Amber Direct Mount
HM9600ADIR
Amber Magnet Mount
HM9600AMAG
Amber Pole Mount
HM9600APIP
Designed by HELLA, K-LED®
Mining’s unsurpassed EMI footprint
meets the highest possible standard
(CISPR25 Class 5). Wherever
beacons risk interference with radio
communications, K-LED® Mining is
the solution of choice.
K-LED® Mining can be mounted directly
next to radio communication systems
and there will be no disturbance from
the beacon.
High EMC resistance: meets
CISPR25 class 5
Product features
Low profile beacon: height
only 87.6mm
High Load dump protection
(TVS) ensures long service life
Mounting parameters
compliant to DuraRAY® and
UltraRAY® series
Light sensor for day/night
detection
Amber and red ECE and SAE
compliant: ECE R65 TA2, ECE
R65 TR2, SAE J 845 Class 1
20 high power LEDs
Impact resistant
polycarbonate lens
Flashing or rotating pattern
LED
Reverse polarity protection
IP 67
Shock tested to 200g
Temperature range -40°C to
60°C
Yellow powder coated housing
Very high efficiency
components
MULTI
VOLT
Even though the beacon is ‘whisper
quiet’ its 20 high power LEDs provide
high light output for best visibility. Its
automatic day/night sensor adjusts
brightness to avoid glare discomfort
DT
Improved corrosion resistance
– coating strongly resists
flaking compared to other
brands
IP67
200G
9 to 33
V DC
33W
MAX
at night – and with ECE and SAE
compliance (amber and red) the product
is suitable for road vehicles as well.
The spec is ‘Made for Mining’. Before
launch the K-LED® Mining had to pass
the tough HELLA Mining Specification
including 200g drop test (10,000 cycles)
and high load dump tests – ensuring this
becomes a ‘fit and forget’ beacon for the
end user.
With its low profile of 87.6mm, K-LED®
Mining is ideal for light bars and all
applications where height is critical.
Mounting options are direct, magnetic
and pole mounting, for maximum
versatility.
136
UltraRAY®-R Dual
132
Dual Colour LED Warning Beacon
187
12
0°
136
120°
132
130
187
0°
3 x Ø4
equispaced
on PCD 130
12
24
Optic appears clear until
illuminated
130
120°
This high output LED beacon can run one colour at a time
or both colours intermittently
New UltraRAY®-R Dual warning beacons eliminate the need for multiple lamps where
colour warnings are required. They output high visibility dual colours and
3 x different
Ø4
equispaced
can be used as signal lights to indicate current states of equipment (e.g. amber/red
on PCD 130
beacon – red: vehicle has stopped, amber: vehicle is 4inx motion).
Ø4
Either of the UltraRAY®-R Dual’s colours
can be run on its own or both can display
sequentially – and a rotating or flashing
pattern can be hard-wired or controlled
by an in-cabin switch.
l Amber /l Red Direct Mount
l Green / l Red Direct Mount
Product features
Dual colour beacon allowing
flashing or rotating pattern
Can run one colour only or
both colours intermittently
Switching between colours
and patterns by hardwiring or
by the use of a toggle switch
C-tick compliant,
Class 2
HM450ARDIR
HM450GRDIR
Impact resistant
polycarbonate lens
Precision Fresnel optics
Fully encapsulated electronics
O-ring seals
High efficiency long life LED
Direct mounting
daylight visibility
Specifications
Power consumption
20W max.
Frequency
Flash: 72 fpm (quad)
UltraRAY®-R Dual beacons incorporate
the unique HELLA Helioshield™
technology developed specifically for
warning beacons used on mine sites to
significantly increase the signal contrast
against bright-sky or snow backgrounds
and reduce the occurrence of phantom
signals in direct sunlight.
All UltraRAY®-R Dual LED beacons are
Spare Parts
HM400PIPE
Pipe Mount Kit
9.HM450FLX
FlexiMount Adapter
HM450GRDIR UltraRAY®Lamp
Dual Colour GREEN/RED
LED
UltraRAY®-R Dual beacons are available
in five LED signal colours (amber, red,
moisture to IP6K5
MULTI
VOLT
special orders.
protected.
Temperature Range
–20°C to +50°C
9.HM450WLENS
White PC Lens
4 x Ø4 are extremely
UltraRAY®-R Dual beacons
equispaced
robust, tolerant to severe
on PCDvibration
178
levels and very compact in design.
A high impact and shock resistant,
polycarbonate lens is bolted to a
heavy-duty cast alloy base, sealed by
a neoprene O-ring against dust and
water ingress. The UV resistant multistage powder coating process ensures
optimal corrosion protection. They are
maintenance free with no moving parts
or fragile globes.
equispaced
beacons,
which greatly reduces both
on PCD 178
on the vehicle’s electrical system.
short circuits.
BARE
WIRE
0.9Kg
SAE
COMPLIANT
IP6K5
200G
12 to 24
V DC
20W
MAX.
HM450ARDIR UltraRAY®Lamp
Dual Colour AMBER/RED
25
136
UltraRAY®-R TWIN
132
LED Warning Beacon
187
12
0°
136
130
187
120°
132
12
0°
3 x Ø4
equispaced
on PCD 130
120°
HM500AFLX UltraRAY-R TWIN
including vibration-proof pole
mount adapter
130
The new UltraRAY®-R Twin LED beacon has been developed for increased visibility in
bright sunlight with more than double the luminous intensity of the original UltraRAY®.
3 x Ø4
equispaced
on PCD 130
The UltraRAY®-R Twin LED features
either a rotating or flashing pattern
easily selectable by grounding the
function wire, so users can change the
flashing pattern with an in-cabin switch,
removing the need to open the unit.
4 x Ø4
l Amber
l Red
l Blue
l Green
l White
Direct Mount
Magnetic Mount
HM500ADIR
HM500RDIR
HM500BDIR
HM500GDIR
HM500WDIR
HM500AMAG
HM500RMAG
HM500BMAG
HM500GMAG
HM500WMAG
Product features
Certified SAE J845 Class 1 red
& amber
equispaced
It is extremely robust,
tolerant to severe
on PCD 178
vibration levels and very
compact in
design. Equipped with a high impact
and shock resistant polycarbonate lens
bolted to a heavy-duty cast alloy base, it
is sealed by a neoprene O-ring against
dust and water ingress.
Direct, pipe mount or magnetic
installation options
Low current draw
Available in amber, red, blue,
green and white
Class 2
User selectable output (rotate
or quad flash patterns)
Automatic daylight detection
Overheat, reverse polarity and
short circuit protection
Impact resistant smooth
polycarbonate lens
High efficiency,
long life LED light
Requires
10 Amp fuse
Specifications
Power consumption
50W average
Frequency
protected.
moisture to IP6K5
Spare Parts
9.HM450GLENS
Green PC Lens
9.HM450WLENS
White PC Lens
9.HM450RLENS
Red PC Lens
HM400PIPE
Pipe Mount Kit
9.HM450BLENS
Blue PC Lens
MULTI
VOLT
LED
Red
9.HM450FLX
FlexiMount Adapter
BARE
WIRE
0.9Kg
SAE
COMPLIANT
IP6K5
200G
12 to 24
V DC
50W
AVERAGE
The UltraRAY®-R Twin LED warning
beacon is optimised for continuous use
applications on mining equipment, to
ensure highly effective warning efficiency
in daylight on surface operations in
the extreme environmental conditions
encountered in mining applications.
The UltraRAY®-R Twin LED also features
a patented Helio® shield, which protects
the beacon’s internal components from
UV damage. The UltraRAY®-R Twin LED
beacon is available in five LED signal
colours (amber, red, blue, green and
white) to suit all signal applications.
Installation is possible with either the
standard direct mount, or an optional
magnetic mount or pipe mounting kit.
by integrating the heat sinks into the
Amber
Temperature Range
–20°C to +50°C
9.HM450ALENS
Amber PC Lens
The UltraRAY®-R Twin LED warning
beacon is maintenance free with no
moving parts or fragile globes. LED
beacons are highly efficient, delivering
up to a 70% energy saving over
conventional beacons. This greatly
reduces operating temperature and
demand on electrical systems.
4 x Ø4
equispaced
cast alloy base.
The Multivolt™ control
on PCD 178
module encapsulated directly into the
base also protects the UltraRAY®-R
Twin against damage from overheating,
reverse polarity and short circuits. (See
technical section for more Multivolt™
information.)
Blue
Green
White
136
UltraRAY®-R “Rotating”
132
LED Warning Beacon
187
12
0°
136
130
187
120°
132
0°
3 x Ø4
equispaced
on PCD 130
12
26
120°
HM450AFLX UltraRAY-R
including vibration proof
pole-mount adapter
130
UltraRAY®-R LED warning beacons are optimised to deliver high visibility warning
in the dusty conditions of surface mining operations – day and night.
3 x signals
Ø4
equispaced
UltraRAY®-R beacons feature user-selectable ‘rotating’ or quad flash patterns.
on PCD 130
4 x Ø4
l Amber
l Red
l Blue
l Green
l White
Direct Mount
Magnetic Mount
HM450ADIR
HM450RDIR
HM450BDIR
HM450GDIR
HM450WDIR
HM450AMAG
HM450RMAG
HM450BMAG
HM450GMAG
HM450WMAG
Product features
User selectable ‘rotating’ or
quad flash patterns*
SAEJ845 Class I (red and
amber)
Impact resistant
polycarbonate lens
Low current draw
UltraRAY® beacons are extremely robust,
tolerant to severe vibration levels and
very compact in design. Each beacon is
equipped with a high impact and shock
resistant, polycarbonate lens bolted to a
heavy-duty cast alloy4 xbase,
Ø4 sealed by a
equispaced
neoprene O-ring against
dust and water
on PCD 178
ingress. The UV resistant multi-stage
powder coating process ensures optimal
corrosion protection. UltraRAY® LED
warning beacons are maintenance free
with no moving parts or fragile globes.
Class 2
Double insulated
supply cable
O-ring seals
High efficiency,
long life LED light
daylight visibility
UltraRAY®-R ‘rotating’ beacons
incorporate the unique HELLA
Helioshield™ technology developed
specifically for warning beacons used
on mine sites to significantly increase
the signal contrast against bright-sky
or snow backgrounds and reduce the
occurrence of phantom signals in
direct sunlight.
equispacedelectrical system.
on the vehicle’s
on PCD 178
short circuits.
special orders.
All UltraRAY®-R LED beacons are
beacons, which greatly reduces both
* Preset to ‘rotating’ pattern
Specifications
Power consumption
20W max.
Frequency
protected.
Spare Parts
9.HM450GLENS
Green PC Lens
9.HM450WLENS
White PC Lens
9.HM450RLENS
Red PC Lens
HM400PIPE
Pipe Mount Kit
9.HM450BLENS
Blue PC Lens
MULTI
VOLT
LED
Red
moisture to IP6K5
Temperature Range
–20°C to +50°C
9.HM450ALENS
Amber PC Lens
Amber
9.HM450FLX
FlexiMount Adapter
BARE
WIRE
0.9Kg
SAE
COMPLIANT
IP6K5
200G
12 to 24
V DC
20W
MAX.
Blue
Green
White
27
136
UltraRAY®
132
LED Warning Beacon
187
12
0°
136
130
187
120°
132
12
0°
3 x Ø4
equispaced
on PCD 130
HM400AFLX UltraRAY
including vibration proof
pole-mount adapter
120°
130
UltraRAY® LED warning beacons are optimised for continuous use applications
3 xon
Ø4 mining equipment, for highly effective warning efficiency in daylight on surface
equispaced
operations in the extreme environmental conditions encountered in mining.
on PCD 130
4 x Ø4
l Amber
l Red
l Blue
l Green
l White
Direct Mount
Magnetic Mount
HM400ADIR
HM400RDIR
HM400BDIR
HM400GDIR
HM400WDIR
HM400AMAG
HM400RMAG
HM400BMAG
HM400GMAG
HM400WMAG
UltraRAY® LED beacons offer multiple,
user-selectable flash patterns to suit a
large variety of applications. Additional
user selectable features include a
battery saver mode to alert users if the
equipment power supply
4 x Ø4drops below
equispaced
normal operating voltage
levels to
on PCD 178
conserve power, as well as a daylight
sensing that can automatically adjust the
intensity of the beacon to ambient light
levels. A reverse gear circuit allows the
flash pattern to be changed to alert staff
of the travel direction of the equipment.
The desired operational mode can be
selected by simply changing the DIP
switch settings on the circuit board.
Product features
SAE J845 Class 1 red & amber
1.5kg mass
green and white
User selectable flash patterns
(4)
polycarbonate lens
Clear precision Fresnel optics
Cast alloy base
with DT or AMP plug
O-ring seals
Tested over a –20ºC to +50ºC
temperature range
UltraRAY® beacons are extremely robust,
equipped with a high impact and shockresistant, clear polycarbonate lens
bolted to a heavy-duty cast alloy base,
sealed by a neoprene O-ring against
dust and water ingress. A UV resistant
Unlike Xenon flash strobes, UltraRAY®
LED beacons are maintenance free and
extremely equispaced
power efficient, which greatly
on PCD 178
reduces both operating temperature
and demand on the vehicle’s electrical
system. Maximum service life and
light output of the high intensity LEDs
is ensured through integrating the
heat sinks into the cast alloy base. The
Multivolt™ control module encapsulated
directly into the base also protects
the UltraRAY® against damage from
overheating, reverse polarity and short
circuits. Safe and reliable electrical
connection is facilitated via a highly
flexible double insulated cable sealed
into the base, terminated as a short
length with a DT connector or 2m cable
with bare wire ends. Other connector
options can be supplied to special order.
High efficiency,
long life LED light
IP6K5
Low current draw
Amber
Red
Spare Parts
9.HM400LENS
Clear Lens
HM400PIPE
Pipe Mount Kit
9.HM450FLX
FlexiMount Adapter
MULTI
VOLT
LED
BARE
WIRE
0.9Kg
SAE
COMPLIANT
IP6K5
200G
12 to 24
V DC
20W
MAX.
Blue
Green
White
28
NaviLED® M
Warning Beacon
83
90
The HELLA NaviLED® M range of surface mount LED signal lamps is designed to
provide all-round visibility. It is targeted for mining production equipment where
coloured signal lamps provide operational status and identification information.
As a new feature all NaviLED® M LED
signal lamps now offer a single flashing
signal light in addition to the standard
‘steady on’ signal light function. The
additional flashing function provides
optimum warning efficiency and renders
the lamp suitable for use as a fault
indication device. The preferred signal
function is selected by simply reversing
the wiring polarity.
With 2.5m cable
bare wire
The ergonomic, user-friendly design has
no sharp edges or protruding fasteners
when installed. HELLA engineers
NaviLED® M lamps to ensure a very long
service life with no lighting loss due to
internal dirt build-up; they are well suited
to wet and corrosive environments and
tolerate short-term immersion.
HM290ADIR
HM290RDIR
HM290BDIR
HM290GDIR
HM290WDIR
l Amber
l Red
l Blue
l Green
l White
Product features
‘Flashing’ or ‘Steady On’
signal light
Flash rate 100 fpm (approx)
Over voltage protected to
+200 volts
High visibility yellow, impactresistant acrylic base
Reverse polarity protected to
-500 volts
Clear UV and chemical
resistant modified acrylic lens
Function colours coded into
lens caps
Amber, red, blue, green and
white functions available
3km minimum visible distance
Single high intensity LED
light source
Sealed unit pre-wired
with multi strand double
insulated cable
Low power consumption (2W)
Sealed to IP6K6 and IP6K7
to withstand temporary
immersion and high pressure
washing
Excellent durability of the housing and
active LED electronics, as well as long
term impact, chemical and UV damage
resistance in the highly corrosive and
abrasive mining environment, is ensured
through meticulous testing and selection
of materials and assembly processes.
NaviLED® M signal lamps have
undergone extensive ‘test to destruction’
programs to ensure product reliability
LED
DT
Advanced Multivolt™ circuitry pioneered
by HELLA which provides reverse
polarity, spike and over-voltage
protection for long life and reliable
operation of the LED, is sealed into
the base. The lamps deliver consistent
illumination from 9-33V (See technical
section for additional information.)
NaviLED® M lamps are available in five
LED signal colours (amber, red, blue,
green and white).
of the high intensity LED light source is
ensured through an integral aluminium
heat sink. A multi component refractor
system delivers controlled rotationally
symmetrical light distribution with
minimal losses. The smooth selfcleaning exterior lens can be re-polished
if required, with no detrimental effect on
light-output or chemical resistance.
is facilitated via a short length double
insulated multi core cable. Other
special orders.
200G shock tested
temperature range
External elements
manufactured from flame
retardant polymers rated
UL94 HB
Amber on
Red on
Optic appears clear until illuminated
in all lamps
MULTI
VOLT
meets HELLA Mining requirements.
0.5Kg
IP6K7
200G
9 to 33
V DC
2W
Blue on
Green on
White on
29
OptiRAY®
106
LED Warning Beacon
113
106
140
113
140
optiray
OptiRAY® LED warning beacons are versatile lights designed for heavy duty use on
mining equipment and service vehicles that need light output matched to the ambient
lighting, for optimum warning efficiency day or night, surface or underground.
l Amber
l Red
l Blue
Direct Mount
Magnetic Mount
HM360ADIR
HM360RDIR
HM360BDIR
HM360GDIR
HM360WDIR
HM360AMAG
HM360RMAG
HM360BMAG
HM360GMAG
HM360WMAG
Battery Pack
Magnetic Battery Pack
HM360ABP
HM360RBP
HM360BPMAG
OptiRAY® LED beacons offer multiple,
user-selectable flash patterns, including
optiray
a rotating
beam, to suit a large variety of
applications. Additional user-selectable
features include a battery saver mode
to alert users if the equipment power
supply drops below normal operating
voltage levels to conserve power, as
well as daylight sensing that can switch
the beacon off during daylight hours
or automatically adjusts the intensity
of the beacon to ambient light levels.
selected by simply changing the DIP
switch settings on the circuit board.
Product features
SAE J845 (Class 1 red,
Class 2 amber)
Low current draw (1 Amp)
green and white
OptiRAY® beacons are extremely robust,
equipped with a high impact and shock
resistant, clear polycarbonate lens, and a
rugged, UV damage resistant fibreglass
nylon composite base for increased
mechanical strength and maximum
durability. A neoprene O-ring seals the
assembly against dust and water. The
OptiRAY® is well suited to corrosive
environments where metal products
should not be used.
Unlike Xenon flash strobes, OptiRAY®
l Green
l White
l Amber
l Red
HM360BBPMAG
l Blue
16 user selectable
flash patterns
extremely power efficient. Each beacon
draws a maximum of only 1 Amp at 12V,
which greatly reduces both operating
temperature and demand on the
vehicle’s electrical system. Maximum
service life and light output of the high
intensity LEDs is ensured through using
internal aluminium heat sinks. The
Multivolt™ control module also protects
the OptiRAY® against damage from
circuits. (See technical section for more
Multivolt™ information.)
is facilitated via a highly flexible double
insulated cable sealed into the base.
Other connector options can be supplied
as special orders.
OptiRAY® beacons are available in five
LED signal colours (amber, red, blue,
green & white) to suit all applications.
They can be installed with the standard
direct mount or optional pipe mounting
kit; temporary use applications are
best served with the magnetic mount
version, complete with pre wired cable
and plug. A self-contained version with
battery power supply is also available for
independent use.
polycarbonate lens
Clear precision
Fresnel optics
O-ring seals
temperature range
High efficiency,
long life LED light
Amber on
Blue on
Battery pack option
Spares interchangeable with
HELLA OptiRAY® E range
Spare Parts
9.HM300FLX
FlexiMount Adapter
9.HM360LENS
Clear Lens
Red on
IP6K5
HM360PIPE
Pipe Mount Kit
HM360AFLX OptiRAY® including
vibration proof pole-mount adapter
MULTI
VOLT
LED
BARE
WIRE
0.5Kg
SAE
COMPLIANT
IP6K5
200G
12 to 30
V DC
12W
MAX
Battery pack
Green on
White on
30
OptiRAY® E
106
LED Warning Beacon
113
106
140
113
140
optiray
HELLA OptiRAY® E LED warning beacons are designed for heavy duty use on mining
equipment and service vehicles where complex functionality is not required.
OptiRAY® E beacons are engineered
to the same high standard as the
optiray
full-featured
OptiRAY® products, but
including only the essential features
enables the benefits of LED products to
be extended into a significantly wider
range of applications.
l Amber
l Red
l Blue
l Green
l White
Direct Mount
Magnetic Mount
HM300ADIR
HM300RDIR
HM300BDIR
HM300GDIR
HM300WDIR
HM300AMAG
HM300RMAG
HM300BMAG
HM300GMAG
HM300WMAG
Product features
SAE J845 (Class 1 red, Class
2 amber)
green and white
with DT or AMP plug
O-ring seals
polycarbonate lens
temperature range
Clear precision Fresnel optics
High efficiency, long life
LED light
Low current draw 1 Amp
HELLA OptiRAY® range
0.5kg mass
Unlike Xenon flash strobes, OptiRAY® E
LED beacons are maintenance-free and
extremely power efficient. Each beacon
draws a maximum of only 1 AMP at 12V,
which greatly reduces both operating
temperature and demand on the
Double Flash, 80FPM
Amber on
Red on
9.HM300FLX
FlexiMount Adapter
Spare Parts
9.HM360LENS
Clear Lens
HM360PIPE
Pipe Mount Kit
HM300AFLX OptiRAY-E including
vibration proof pole-mount adapter
MULTI
VOLT
LED
BARE
WIRE
insulated cable sealed into the base,
terminated as a short length with a DT
connector or 2m cable with bare wire
ends. Other connector options can be
supplied as special orders.
OptiRAY® E beacons are available in
applications. Installation is possible
with either the standard direct mount or
optional pipe mounting kit; temporary
IP6K5
OptiRAY® E beacons are extremely
robust, tolerant to severe vibration
levels and very compact in design. Each
beacon is equipped with a high impact
and shock resistant, clear polycarbonate
lens and a rugged, UV damage resistant
fibreglass nylon composite base for
increased mechanical strength and
maximum durability. A neoprene O-ring
seals the assembly against dust and
water. The OptiRAY® E is well suited to
corrosive environments where metal
products should not be used.
vehicle’s electrical system. Maximum
service life and light output of the high
intensity LEDs is ensured through using
internal aluminium heat sinks. The
Multivolt™ control module also protects
the OptiRAY® E against damage from
circuits. (See technical section for more
Multivolt™ information.)
0.5Kg
IP6K5
200G
12 to 30
V DC
12W
MAX
Blue on
Green on
White on
31
DuraLed® M High Intensity
Warning Beacon
177
31
100
148
22
DuraLed® M MultiFLASH® are versatile high intensity LED optical warning beacon
lights designed for heavy duty installation on mining equipment and service vehicles in
applications where roof-mounted warning beacons may not be desirable or sufficient.
l Amber
l Red
l Blue
l Green
l White
With 2.5m cable
bare wire
With 250mm cable
& DT plug
HM95903710
HM95903700
HM95903760
HM95903780
HM95903790
HM95903710D
HM95903700D
HM95903760D
HM95903780D
HM95903790D
Product features
green and white
User selectable flash patterns
nylon lens
Clear precision micro optics
HELLA MultiFLASH® LED beacons offer
multiple, user-selectable flash patterns
to suit a large variety of applications.
selected by simply changing the settings
via the power cable. No external control
systems are required.
with DT plug or bare wire
temperature range
LED light
IP6K7K
Low power < 10W
Fully sealed “fit and forget”
design
0.5kg mass
UL94 flame retardant rated
external parts
HELLA DuraLed® range
DuraLed® M beacons are extremely
robust, fully sealed truly “fit and
forget” products, tolerant to severe
vibration levels and very compact
in design. A high impact and shock
resistant clear Grilamid® nylon lens is
permanently bonded to a rugged, UV
damage-resistant composite base for
increased mechanical strength and
maximum durability. HELLA engineered
DuraLed® M lamps to ensure a very
long service life and no lighting loss due
to internal dirt build-up; they are also
very well suited to wet and corrosive
environments and tolerate short-term
immersion.
Unlike Xenon flash strobes, DuraLED® M
extremely power efficient which greatly
and demand on the vehicle’s electrical
system. Maximum service life and
light output of the high intensity LEDs
is ensured through using internal heat
sinks. The integral Multivolt™ and
MultiFLASH® control module also
protects the DuraLED® M against
damage from overheat, reverse polarity
and short circuits. (See technical section
for more Multivolt™ information.)
connector or 2m cable with tinned wire
ends. Other connector options can be
supplied as special orders.
DuraLed® M MultiFLASH® beacons are
equipped with advanced clear micro
optic lenses to prevent the hazardous
occurrence of “ghost” signals by
internally reflected light from other
sources. Five LED signal colours are
available (amber, red, blue, green and
white) to suit all signal applications.
The smooth ergonomic design and
very low profile (under 35mm) allows
DuraLed® M units to be installed on
almost any surface. Specially designed
nylon bushes prevent stress fractures
developing in the base, by distributing
the fasting bolt load over a large surface
of the base without transferring any
torque. Tamper proof screw covers
securely lock the product into place and
simplify cleaning by eliminating dirt
collecting cavities.
Spare Parts
9.HMDLM001
Cover Kit Yellow
Amber
Illuminated
Red
Illuminated
Blue
Illuminated
Green
Illuminated
White
Illuminated
Flash Patterns
MultiFLASH®
0
1
2
3
4
5
6
7
8
9
10
1 second
250 ms
MULTI
VOLT
MULTI
FLASH
LED
DT &
BARE
WIRE
0.5Kg
IP6K7
200G
9 to 33
V DC
9W
500 ms
750 ms
PulseRAY® KLX
174.8
Heavy Duty Xenon Warning Beacon
174.8
165
Front View
PulseRAY® KLX Xenon strobe fulfils the demands of SAE standards. It is designed for
165
heavy duty use on 24V and 12V mining machinery.
Amber
HMX7500A
Product features
Heavy cast alloy base
polycarbonate lens
Clear Fresnel optics
Voltage Nominal 12V – 24V DC
Voltage Operating 9V – 32V DC
Reverse polarity, voltage spike
& surge protection
Field selectable double/quad
flash & high/low flash intensity
SAE J1318 Class 2 compliant
SAE J575 compliant
–40ºC to +50ºC temp range
IP6K6
50G shock resistant
XENON
BARE
WIRE
1.1Kg
Spare Parts
9.HMX7500.01 Lens inner Fresnel
9.HMX7500.02 Amber outer
Lens
HMWGA220
GuardRAY® Protective Cage
XN6750 Xenon E67 Flash Tube
SAE
ECE
COMPLIANT
COMPLIANT
IP6K6
Reliable, unambiguous, highly visible optical
warning signals create a safe work area.
The smooth outer polycarbonate amber lens
with a precision clear Fresnel optic internal
lens reduces dirt build-up. The die cast
aluminium base is a heat sink for the drive
circuitry. Electronics are encapsulated to
protect against shock damage and ingress
of moisture or atmospheric contaminants.
Thread-on lens and captive O-ring seal gives
rapid service access. The field replaceable
Xenon flash tube with clip-in base ensures
correct polarity. Dip switches select double/
quad flash plus high/low flash intensity.
Reverse voltage, high voltage spikes and
12/24V
50G
over-voltage protected. Base suits standard
6” (150mm) diameter mounting pattern
used in North America, or threaded pole.
HMWGA220 (optional both for
PulseRAY® KLX and E67 models)
60W
PulseRAY® E67
Heavy Duty Xenon Warning Beacon 12/24V DC
l Amber
l Red
l Blue
Amber Lens
XENON
HME6750A
HME6750R
HME6750B
Red Lens
BARE
WIRE
l Green
l Clear
Blue Lens
1.2Kg
SAE
COMPLIANT
HME6750G
HME6750C
Green Lens
IP6K6
Clear Lens
50G
reversing polarity.
Comprehensive
protection against
voltage spikes and
over-voltage ensures
reliable operation. Base
finished in high visibility
yellow UV resistant
165
multi-stage powder
6.5
coating, for optimal
corrosion protection. The Base suits the
standard 6” (150mm) diameter mounting
pattern used in North America as well as a
threaded pole.
Product features
Heavy cast alloy base
Impact resistant polycarbonate lens
Voltage nominal: 12V – 24V DC
Voltage operating: 9V – 32V DC
Field selectable double or quad flash
i.beam™ Monitor
Reverse polarity, voltage spike & surge
protection
–40°C to +50ºC temp range
IP6K6
SAE J1318 Class 2 compliant
SAE J575 compliant
Consumables interchangeable with
PulseRAY KLX beacons
12/24V
60W
4.8
Reliable, unambiguous, highly visible optical
warning signals create a safe work area.
Polycarbonate amber lens with precision
Fresnel optic. Die cast aluminium base
is a heat sink for the circuitry. Electronics
are encapsulated to protect against
shock damage and ingress of moisture
or contaminants. Thread-on lens and
captive O-ring seal for rapid access.
Field replaceable Xenon flash tube with
clip-in base ensures correct polarity. Fault
diagnosis through the i.beam LED status
indicator visible through the lens. Selection
of double or quad flash is by simply
121
32
Spare Parts
9.1602.01 E67 Lens - Amber
9.1601.01 E67 Lens - Red
9.1600.01 E67 Lens - Blue
9.1603.01 E67 Lens - Green
9.1604.01 E67 Lens - Clear
HMWGA160 GuardRAY® P rotective Cage
XN6750 Globe - Xenon E67 Flash Tube
9.1600.06 Lens Clear
Dust Cover
SIGNAL LAMPS
34
DuraLed® RCL
35
DuraLED® M
36
DuraLED® SAE & ECE
37
DuraLED® MSIP
37
LED Daytime Running Lamp
38
DuraLED® Marker
34
HELLA MINING SIGNAL LAMPS
DuraLed® RCL
Rear Combination Lamp, Multivolt™ 8-28V DC
222
34
96
193
Signal Lamp – Bare Wire
Signal Lamp – Wired with DT
Signal Lamp – Integrated DT
PRODUCT FEATURES
Grilamid® lens
A compact “Fit and Forget” stop/tail/indicator/reverse combination signal lamp
utilising the latest LED technology, engineered for ultra heavy-duty mining
applications and service vehicles. Extremely robust and fully sealed, they tolerate
severe vibration levels.
The high impact shock resistant clear
DuraLed® RCL against damage from
Grilamid® lens is bonded to a rugged,
overheating, reversed polarity and
UV damage-resistant composite base
short circuits.
for maximum strength and durability,
with no lighting loss due to internal dirt
is facilitated via highly flexible double
build-up. They also suit wet/corrosive
immersion.
connector or 2m cable with tinned wire
HM2380
HM2380D
HM2380DT
Unlike normal signal lamps, DuraLed®
products are maintenance free and
extremely power efficient, greatly
reducing operating temperature and
demand on electrical systems. Internal
heat sinks ensure maximum service life
and light output. The integral Multivolt™
control module also protects the
Double insulated supply
cable with DT plug (6 pin) or
tinned wire
–40ºC to +70ºC range
IP6K6K and IP6K7K
Low power <10W
0.6kg mass
external parts
ADR compliant
HELLA DuraLed® range
CE compliant
DuraLed® RCL
Part No. HM2380DT (with
integrated DT) shown
Optic appears clear until illuminated (off)
Stop lamp function displayed
Reversing lamp function displayed
Tail lamp function displayed
Indicator function displayed
MULTI
VOLT
LED
DT&
BARE
WIRE
0.9Kg
ADR/
ECE/
SABS
COMPLIANT
IP6K5
200G
12 to 24
V DC
20W
MAX.
ends. Other options to order.
The advanced, clear micro optic lenses
prevent the hazardous occurrence of
“ghost” signals from internally reflected
light from other sources. The smooth
ergonomic design and very low profile
(under 35mm) allows DuraLed® units to
be installed on almost any surface.
35
DuraLed® M
Combination Signal Lamp
222
34
96
193
DuraLed® M Combi are “Fit and Forget” stop/tail/indicator combination signal lamps,
utilising the latest LED technology, and engineered specifically for ultra heavy-duty
applications on mining equipment and service vehicles.
HM2379
HM2379D
Signal Lamp Bare Wire
Signal Lamp DT
Product features
nylon lens
Low power < 10W
design
0.5kg mass
temperature range
High efficiency,
long life LED light
IP6K7K
external parts
ADR, ECE and SABS compliant
HELLA DuraLED® range
CE compliant
with DT plug or tinned wire
DuraLED® M Combi lamps are
extremely robust, fully sealed truly
“fit and forget” products, tolerant
to severe vibration levels and very
compact in design. A high impact, shock
resistant clear Grilamid® nylon lens
is permanently bonded to a rugged,
UV damage-resistant composite
base for mechanical strength and
maximum durability. HELLA engineered
DuraLED® M Combi lamps to ensure
very long service life and no light loss
due to internal dirt build-up; they are
also well suited to wet and corrosive
immersion.
Unlike normal signal lamps, DuraLED®
products are maintenance free and
extremely power efficient, which greatly
and demand on electrical systems.
by internal heat sinks. The integral
Multivolt™ control module protects
the DuraLED® M against damage from
overheating, reversed polarity and short
connection is facilitated via highly flexible
double insulated cable sealed into the
base, terminated as a short length with
a DT connector or 2m cable with tinned
wire ends. Other connector options can
be supplied as special orders.
Advanced, clear micro optic lenses
prevent the hazardous occurrence of
“ghost” signals by internally reflected
light from other sources. The smooth
ergonomic design and very low profile
(under 35mm) allows DuraLED® units to
be installed on almost any surface.
Spare Parts
9.HMDLM001
Cover Kit Yellow
(Pack of 4)
Optic appears
clear until
illuminated (off)
Tail lamp
function displayed
Stop lamp
function displayed
Indicator function
displayed
Rear of truck and trailer have
same lighting requirements
MULTI
VOLT
LED
DT&
BARE
WIRE
0.7Kg
ADR/
ECE/
SABS
COMPLIANT
IP6K7
200G
8 to 28
V DC
9W
All functions
displayed (on)
36
DuraLed® SAE and ECE
Signal Lamps
177
31
100
22
148
HELLA’s DuraLed® lamps include models which are ECE approved, and SAE
compliant. They suit a variety of vehicle applications and are easy to fit. Their LED
technology means low maintenance, low current draw and ultra long service life.
DuraLed® lamps are extremely robust,
fully sealed truly “fit and forget” products,
very compact in design with concealed
mounting screws for enhanced
protection against damage.
DuraLed® SAE Stop/Tail Rear Turn Signal (Red)
DuraLed® SAE Rear Turn Signal/Indicator
DuraLed® ECE Stop/Tail Signal (Red Illuminated)
DuraLed® ECE Rear Turn Signal (Amber Illuminated)
Product features
Multivolt™9 - 33V DC
Easy installation
SAE compliant (Part No’s.
HM060321 and HM070321)
Variety of surface mount
options
Ultra wide optics for enhanced
visibility
SAE lens: Polycarbonate
ECE lens: High impact
PMMA Acrylic
DuraLED® lamps feature unique designs
with shallow shapes and concealed
mounting screws for enhanced
protection against damage.
HM060321
HM070321
HM060621
HM070621
ECE Approval (Part No’s.
HM060221 and HM070221)
IP6K6 (Protection against dust
and high pressure water jets)
IP6K7 (Protection against
temporary water immersion).
All lamps are pre-wired with multi-core
sheathed cable, fully sealed against
dust and moisture to International
Protection Standards IP6K6 and IP6K7,
and are compliant with current SAE
or ECE regulations. The material used
for ECE compliant part numbers is a
new generation of acrylics while the
SAE versions feature a durable PC lens.
Both materials have a high tolerance to
chemicals and washing fluids as well
as an enhanced impact resistance. This
suits vehicles frequently washed with
standard automotive chemicals.
DuraLED® Signal Lamps feature low
power consumption and Multivolt™
circuitry, ensuring full light output from
9 to 33 volts (8 to 28 volts for the Marker
Lamp). The lamps are fully sealed
against dust and moisture and may
be mounted vertically or horizontally
(2-hole surface mount and mounting
bushes supplied).
Multivolt™ for optimum brightness at
input voltage from 9 to 33 volts with
9W power consumption. Reverse
polarity protection and 5.0kW Transient
Voltage Suppressor (TVS). Made to
IP6K6 (Protection against dust and
high pressure water jets) and IP6K7
(protection against temporary water
immersion) standards. Standard lamp
comes with 2.5m of cable.
Low power consumption
and Multivolt™ circuitry for
maximum light output
Specifications
Protection Codes:
Voltage
IP6K6 (protection against dust
and high pressure water jets)
Power Consumption:
IP6K7 (protection against
temporary water immersion)
Rear Direction
Indicator9W
Rear Position
Lamp2W
Approvals:
HM060321
HM070321
HM060621 (Red Illuminated)
HM070621 (Amber Illuminated)
HM060621 (Red)
E13 020533
e4 020889
Park Lamp 2 W
Stop Lamp9W
Protection:
Reverse Polarity Protection
HM070621 (Amber)
E13 010363
e4 020904
5.0kW Transient Voltage
Suppressor (TVS)
MULTI
VOLT
LED
DT&
BARE
WIRE
0.4Kg
SAE
COMPLIANT
IP6K7
200G
9 to 33 2W
V DC to 9W
37
DuraLed® MSIP
Signal Lamp
222
34
96
193
DuraLed® MSIPs (Mine Safety Indicator Panel) offer both red and green LED signals
in one compact housing, engineered for ultra heavy-duty applications where safety is
important, such as underground transport equipment sharing space with foot traffic.
HM95905030
Red/Green
Product features
nylon lens
with DT plug or tinned wire
–40ºC to +70ºC temp range
IP6K7K
Low power < 10W
external parts
ROHS compliant
0.5kg mass
HELLA DuraLED® range
Spare Parts
9.HMDLM001 Cover Kit Yellow (Pack of 4)
MULTI
VOLT
DT&
BARE
WIRE
LED
0.7Kg
COMPLIANT
8 to 28
V DC
200G
ADR/
ECE/
SABS
DuraLed® MSIP lamps are extremely
robust, fully sealed truly “fit and forget”,
tolerant to severe vibration and very
compact. A clear Grilamid® nylon lens
is high impact and shock resistant,
and bonded to a rugged, UV damage
resistant composite base for strength
and durability. They are engineered for
very long service life and no lighting loss
due to internal dirt build-up; they also
suit wet and corrosive environments
and tolerate short-term immersion.
Unlike normal signal lamps, DuraLed®
is maintenance free and power
efficient. This reduces both operating
temperature and demand on electrical
systems. Internal heat sinks ensure
maximum service life and output of
the high intensity LEDs. The integral
Multivolt™ control module protects the
DuraLed® MSIP against damage from
connection is facilitated via highly
flexible double insulated cable, sealed
into the base and terminated with tinned
wire ends. Other connector options are
available as special orders.
DuraLed® MSIP lamps are equipped
with advanced clear micro optic lenses
to prevent the hazardous occurrence of
“ghost” signals by internally reflected
light from other sources.
The smooth ergonomic design and
very low profile (under 35mm) allows
installation on almost any surface.
IP6K7
9W
Optic appears clear
until illuminated (off)
Red illuminated
shown
Green illuminated
shown
Red & green
illuminated shown
LED Daytime Running Lamp
53
136
42
49
Kit contains two lamps
On mine site safety is paramount. On most sites the use of headlights on vehicles
is mandatory at all times, however dipped beam headlights are less visible during
daylight hours than dedicated Daytime Running Lamps (DRLs).
HM1535DRL
2 Lamp Kit
Product features
Polarity protected
Multivolt™ (9-33V DC)
Spike & overvoltage protection
12 high efficiency LEDs
Long term UV resistant
Ultra long life ‘Fit and Forget’
Pre-wired with 2.5 metres of 3
x 0.75mm² automotive cable
< 2 Watts power consumption
high-pressure water jets
Over-temperature protection
Homogenous close range
illumination
ADR/ECE: ADR 76/00
S/S universal bracket
MULTI
VOLT
LED
BARE
WIRE
0.72Kg
IP6K7
IP6K9K 9 to 33
V DC
This low power LED DRL provides extra
safety through enhanced visibility, at a
fraction of the power consumption of
conventional headlights. Designed to
significantly improve vehicle visibility on
site, they are sealed, fit and forget, and are
ADR approved for road use, giving them
the versatility for multiple applications.
With lower power usage and zero
maintenance, these lamps are a sound
investment in enhanced mine safety.
The lens is manufactured from Grilamid®
2W
ADR
COMPLIANT
Optical Nylon which provides superior
resistance to UV and to a wide range of
chemicals, and high impact strength,
enabling the lamp to survive the highly
demanding conditions of mining.
The HELLA LED Daytime Running Lamp
(DRL) is suitable for upright or pendant
mounting and supplied with universal
stainless steel mounting brackets. LED
DRLs also have other applications such as
area illumination around the vehicle.
38
HELLA MINING SIGNAL
WORK LAMPS
LAMPS
DuraLed® M
Marker Lamps
32
60
38
28.5
DuraLed® M “Fit and Forget” robust waterproof clearance marker and inspection
lamps utilise the latest LED technology specifically for heavy duty applications.
l White Inspection Point
l l Red/Amber Side Marker
l Red Marker
l Amber Cabin Marker
l Amber Marker
Marker Lamp
Bare Wire
Marker Lamp DT
HM2054
HM2053PC
HM2307
HM2026
HM2051
HM2054D
HM2053PCD
HM2307D
HM2026D
HM2051D
DuraLED® M clearance and marker
lamps are heavy duty injection moulded
in UV resistant polymers that offer high
resistance to corrosion and attack from a
range of aggressive elements commonly
found in mining, industrial and chemical
plants (Refer to the technical section for
detailed information).
Sealed unit pre-wired with
multi-core double insulated
wire
Product features
-40°C to +70°C.
Sealed to IP6K6 & IP6K7
to withstand temporary
immersion and high pressure
washing
Multivolt™ 8 - 28V DC
p to 60% less current draw
U
than comparable globe lamps
Ultrafast response time
Transient spike protection
Reverse polarity protection
vailable with DT Plugs or
A
bare wire ends
These polymers offer high levels of
protection against impact damage and
exhibit a large degree of self-damping
vibration protection.
DuraLED® M signal lamps feature
the HELLA pioneered Multivolt™
A DR & ECE compliant
approved for road use
igh visibility yellow mounting
H
base
system that ensures the same ultra
bright light output at supply voltages
between 8V DC and 28V DC, eliminating
the problems associated with voltage
drop and allowing their fitment on plant
and machinery with 12V DC or 24V DC
electrical systems.
All DuraLED® M products are fully
sealed and pre-wired to cope with
temporary immersion and high pressure
cleaning. To enable easy integration into
most mining machine wiring harnesses,
DuraLED® M products are supplied
optional with DT Plug.
White Inspection
Point Lamp
Amber Cabin
Marker Lamp
Red/Amber Side
Marker Lamp
(not ECE
compliant)
Amber Marker
Lamp (SAE/
ECE compliant)
olycarbonate lens material
P
rated UL94 5VB
MMA lens material rated
P
UL94 HB
ounting base material rated
M
UL94 UB
Spare Parts
Red Marker
Lamp (SAE/
ECE compliant)
9.HMDLM002
Marker Housing Yellow (Pack of 4)
Marker Lamps displayed in OFF and ON modes.
Optics on marker lamps appear clear until illuminated.
HM2051
HM2307
Rear of truck and trailer have
same lighting requirements
MULTI
VOLT
LED
DT&
BARE
WIRE
0.4Kg
ADR/
ECE
COMPLIANT
IP6K7
200G
8 to 28
V DC
1W
ACCESSORIES
40
LED Buggy Whips
41
Battery Master Lockout Switches
42
Screened Extension Cables
43
Remote Jump Start Terminals
43
Weatherproof Changeover Relay
46
Self Amalgamating Tape
43
Nitto Tape
44
NumiLED®
45
NumiLED® Pro
46
DT Connectors
40
HELLA MINING ACCESSORIES
LED Buggy Whips
Illuminated LED tip
To meet safety regulations, mine sites often require
light vehicles to display high visibility safety flags to
improve visibility for drivers of heavy machinery.
Mounting onto the bumper bars of light vehicles,
these give vehicles an extra layer of protection.
During night and poor visibility levels the operation
of light vehicles generally requires the use of
rotating safety beacons to improve visibility.
However in mine sites where the topological
surface contains large dips and hills, these may not
be adequate.
By combining a bright LED with a long reflective
safety flag, drivers of light vehicles can ensure they
are always in the line of sight of heavy machinery.
Technical Specifications:
Length: 1.2 metres, 2.0 metres or 3.0 metres
Mounting: Integrated mounting bolt on base with
snap on/off quick-release shaft for quick and
easy installation
Power Consumption < 1W
DT configuration
HM4612
HM4620
HM4630
2.0 metre
3.0 metre
Spare Parts:
9.HM46MP
Male Pin Connector for
Quick Release
The flag contains reflective UV resistant material
and the nylon material repels the high levels of dirt
and dust often encountered in mine sites.
Light source: Quality LEDs in BA9 bulb holder
Voltage 12V
1.2 metre
The LED module puts negligible load on the
vehicles electrical system (less than 1W), the shaft
is constructed from a high quality fibreglass rod,
sealing the electrical components from weather
damage. The flag mounts to the vehicle via a
quality quick release latch allowing the flag to be
taken down when the vehicle is off site. The cable
is terminated with a DT plug, allowing quick
removal whilst sealing the electrics from
environmental damage.
9.HM46MS
Medium Spring
9.HM46GL
LED Globe
9.HM46FX
9.HM46FX
Replacement Reflective
Cross Flag
9.HM46MP
Snap On/Off Quick Release
9.HM46MS
3m
2m
MULTI
VOLT
LED
DT
1.2m
0.5Kg
IP6K7
200G
12V
1W
41
As a further extension to the accessories range
HELLA has developed a heavy-duty 2-pole lockable
battery lock out switch. The Battery lockout switch
provides a reliable power disconnection and safety
cut-off that protects the vehicle against tampering,
theft and battery drain. It also protects service
personnel from electrical hazards during
service operations.
HM7592Y
Divider on base prevents accidental shorting of
battery cables
Technical information:
HM7592B
Waterproof and Dustproof to IP67
Tested to 200G shock for 10 000 cycles
Lockout Switch, Red Handle
HM7592B
Lockout Switch, Yellow Handle
HM7592Y
Sealed design allows switch to be mounted in the
best location regardless of environment
Easy to read designations on bezel and 90°
switch travel make it easy to identify switch
position.
Large red handle makes it easy to operate
with gloved hands
69.1
10
Composite-engineered polymer housing
that will not corrode.
300A continuous current rating at 12V
and 250A at 24V
Temperature operating range -40°C to + 85°C
11.4
60.3
135.6
HELLA Mining has released four new variants of
mining battery lockout switches. Battery lockout
switches provide a reliable power disconnection
and safety cutoff that protects the vehicle against
tampering, theft and battery drain. It also protects
personnel from electrical hazards during service
operations.
TYPICAL APPLICATIONS:
Any mobile machinery or DC fixed applications
that require lockout / tag-out procedures for
maintenance. Red colour code is typically
employed for battery, the yellow colour code
typically for ignition.
The 4 Pole HM7591S allows isolation of both
positive and negative sides from the battery, or
isolation of 2 circuits with only one switch.
HM7590Y Lockout
Switch Yellow, 2 Pole &
Field Terminals 9MK
UL Listed
125 Amps at 6-36V DC Continuous (HM7591S)
Suits panel thickness up to 6.5mm
300 Amps at 6-36V DC Continuous (HM7590R/Y)
2 Pole & Field Terminals Switch, Red Handle
HM7590R
2 Pole & Field Terminals Switch, Yellow Handle
HM7590Y
4 Pole Switch, S/S Handle
HM7591S
9.HM759YEL
Yellow Lockout
Cover 9MK
PRODUCT FEATURES
Operating Temp -40°C to +29°C
ACCESSORIES & SPARE PARTS:
Silver Environment Contact Surfaces
9.HM759REDRed Lockout Cover
Brass Electrical Contact Surfaces
9.HM759YELYellow Lockout Cover
Compatible with existing HELLA Automotive spare
Part No’s. 4645, 4646, 4647
45 Degree Switch Travel
9.HM759RED
Red Lockout
Cover 9MK
HM7590R Lockout
Switch Red 2 Pole &
Field Terminals
HM7591S Switch
4 Pole
42
HELLA
HELLAMINING
MININGACCESSORIES
WORK LAMPS
10A Socket
ADVANCED SAFETY
15A Socket
20A Socket
Electrical safety is an important
aspect in the overall Occupation
Health and Safety environment, and
there is increasing awareness that
passive elements like cables and
extension cords form a key link in the
safety system.
Screened
Extension Cable (above)
Heavy Duty (right)
with 10A Plug/Socket
10m
HMEC1010AU
15m
HMEC1510AU
20m
HMEC2010AU
25m
HMEC2510AU
20m
HMEC2015AU
30m
HMEC3015AU
40m
HMEC4015AU
HMIC2010AU
HEAVY DUTY Screened Extension Cables
20m
HELLA Screened Extension Cables
offer superior protection with a durable
protective UV resistant outer sheath
made from PVC that is designed to
withstand the general wear and tear
of electrical cables in workshop and
field applications.
HMIC2015AU
30m
HMIC3020AU
2.5mm² conductors on all
screened extension cables
HELLA screened cables also incorporate
clear moulded plug and socket ends for
greater protection of the user and the
internal conductors by ensuring there
is no separation of the plug and cables.
These moulded plugs and sockets also
prevent moisture ingress to minimise
corrosion and ensure a much longer
service life.
FEATURES OF HEAVY DUTY
EXTENSION CABLES.
Neon safety light fitted in
socket
utilise a tinned braided copper screen for
maximum flexibility and electromagnetic
suppression of the extension cable. This
makes for easy use for the operator in
IP66
Product Features:
Triple insulated cable
Tinned copper braided shield
earthed for additional protection
Extra soft flex to avoid tangles
Heavy-duty strain reliefs
Fully encapsulated plugs and
sockets
Approved to Australian and
New Zealand standards AS/
NZS 3191/3120/3112 and 9199
are specifically designed to improve
safety in a mining and general industry
environment by offering a more durable
and safer product for tradespeople to
use. The Heavy Duty version of Screened
Extension Cables also provide additional
protection against wet and dusty
environments.
HELLA Screened Extension Cables are
approved to Australian and New Zealand
standards AS/NZS 3191/3120/3112
and 3199.
20m
Permanently installed power cables
are protected from mechanical damage
by conduit, cable trays and steel wire
armour. Extension cords are not
so protected. This lower degree of
protection is even more obviously an
anomaly when it is considered that the
extension cords used in construction
and maintenance are not only more
likely to be damaged mechanically than
the permanent cables but also in much
closer proximity to people.
Cable impact tested to IK10
(20 Joule)
2.5mm² conductors on all
screened extension cables
Reduced electromagnetic
interference
IP66 rated protection on plug/
socket connection when
assembled correctly
No corrosion of conductors
from moisture in cables, plugs
or sockets
IP66 cover designed to
suit other major brands of
manufacturers
Plug and socket impact tested
to 100 Joule
Braid is earthed when cord is in use
US Socket
daily applications and avoids timeconsuming cable tangles. This protective
copper braid offers greater protection
against damage to the cable and is also
connected to the earth pin on each
end of the extension cable ensuring
that a residual current device is
activated immediately if a catastrophic
failure occurs.
The copper conductor cores used in all
HELLA Screened Extension Cables have
a cross sectional area of 2.5mm². This
is to ensure minimum voltage drop over
the length of the cable and longer life
due to the reduction of heat build-up
within the product.
Utilising a flexible and safer screened
extension cable is a must for every
mine, quarry and general industry and
is recommended by mining department
safety officials as a matter of course.
HELLA Screened Extension Cables are
available in various length and current
options to suit every application.
ADDITIONAL FEATURES OF HEAVY
DUTY SCREENED EXTENSION CABLES
The electrical plug and socket are protected
against water and dust ingress to IP66
by a proprietary cover system that mates
with the majority industry standard screw
covers industrial electrical outlets used in
Australia and New Zealand.
HELLA Heavy Duty Screened Extension
Cable insulation and connectors are
moulded using clear protective UV
resistant PVC outer sheath enabling users
and inspectors to rapidly and reliably
visually identity the condition of all the
safety features of cables brought onto the
site or used in the workshop. A neon lamp
indicating if power is present in the cable
is incorporated in the socket of all HELLA
Heavy Duty Screened Extension cables
enabling users to immediately identify live
circuits, and aid testing.
The electrical conductors and screen
are welded to the connector pins to
minimise contact resistance and the risk of
separation between the plug and cables.
The earthed screen provides significantly
improved suppression of electro magnetic
fields radiated by the cable, and provides
additional protection for equipment
connected to the cables against induced
currents. As the first contact caused by
mechanical damage to the cable is to the
earthed screen it ensures that a residual
current device is activated immediately.
43
Remote Jump Start Terminals
Heavy-duty, high capacity jump-start connectors for
vehicles and equipment. Ideal for use where access
to terminals is restricted or dangerous. Eliminates
chance of cross polarity connections through the
specially shaped plug. Reduces chance of sparking
and possible ignition of flammable materials.
Features high impact ABS plastic housing/insulator.
Zinc coated terminals. Easy to mount and connect,
supplied with washers and M12 Nyloc Nuts.
Also available: Mounting Bracket, Protective
Cover/Cap, or a Kit containing the terminal,
bracket and cover.
63
45
63
Technical information:
Removes risk of terminal crossing
High Impact ABS Plastic
78
Zinc Coated Terminals
Terminal
HM7546J
Terminal Kit
HM7546KIT
Terminal Bracket
HM7546B
Terminal Cap
HM7546C
Terminal
Kit
Terminal
Bracket
Terminal
Cap
Weatherproof Changeover Relay & Connector Assembly Kits
35
mm
12V Kit (Green Seal)
m
.5m
56
12V Kit
HMWPR001
24V Kit
HMWPR002
PRODUCT FEATURES
Dustproof IP54 to IEC 529 with
mounting bracket
Weight 35g
Nominal Voltage 12V or 24V
Terminals tin plated ISO 8092-1Ambient
Shock Resistance: 20G
Drop Test: 1 Metre onto concrete max
Flammability: Exceeds UL94-HB
Overload current: 240A for 1 second,
140A for 5 seconds, 80A for 40 seconds,
54A for 1800 seconds.
12V Kit
24V Kit
Voltage Range
10 -16V DC
20 -28V DC
Operating Range Temp
-40°C to +155°C
-40°C to +155°C
Contact Current Rating
NO 35A / NC 20A
NO 40A / NC 30A
Coil Resistance @ 23°C
70-90 Ohms
360 Ohms
Transient Suppressor Resistor
680 Ohms
2700 Ohms
Self-Amalgamating Tape
Polyethylene self-amalgamating loom tape ideal
for waterproof sealing of electrical connections,
temporary repair and sealing of plumbing joints.
Also suitable for emergency repair of radiators,
Self-Amalgamating Tape
HMAT85
engine hoses and auto electrics. Easy to unwind
and resistant to water, ozone, UV and a wide range
of chemicals including alkalis, hydraulic fluids and
vegetable oils.
Tape Thickness
0.5mm, tensile strength at break 12 N/cm
Breakdown Voltage
34 kV/mm
Elongation
600%
Service Temperature
-35˚C to +130˚C
Nitto Tape
PRODUCT FEATURES
Superb electrical insulation – no deterioration in
insulating characteristics
Minimal flagging makes reliable wiring
work possible
Nitto Tape (Roll of 18)
9.HM4972
Outstanding cut-ability, can be torn by hand
Excellent freeze resistance – no degradation in
adhesive force even at -10°C, so fit is reliable
Exceptional initial adhesion.
44
WORK LAMPS
NumiLED®
Number Boards
247
400
720
396
396
720
Small Board Single
Small Board Triple
Large Board
Single
Where situational awareness is essential, NumiLED® modular robust illuminated
identification panels provide essential visibility. Typical applications are: ID numbers
for mining haul trucks and shovels, process tanks and conveyor transfer stations.
The very high levels of dirt in mining
and many industrial applications render
retro-reflective and normal high contrast
signage ineffective within a short period.
The NumiLED® system overcomes these
challenges through the combination
of advanced optical engineering and
the best high intensity LED technology
available. NumiLED® panels provide
clear, legible identification for instances
up to one kilometre.
NumiLED® Kits – Small (396mm)
Set of 10 small LED modules, 24V DC
Single number housing, stainless steel
Single number housing, black
Triple number housing, stainless steel
Triple number housing, black
HMTNM6605
HMTNM6606
HMTNM6607
HMTNM6608
HMTNM6609
NumiLED® Kits – Large (720mm)
HMTND2156
HMTND2157
HMTND2158
Set of 10 large LED modules, 24V DC
Housing, stainless steel
Housing, black
Product features
Improves safety & visibility
Low maintenance
Low energy consumption
Long service life
Expandable fleet numbers
Excellent performance in hot,
cold and wet environments
moisture to IP6K7
Durable PMMA lens
Robust ABS and PC housing
Each NumiLED® unit consists of a robust
housing equipped with an array of high
intensity LED modules arranged to
display an alphanumeric character of
choice. HELLA engineered every aspect
of the NumiLED® system to withstand
the corrosion, vibration and generally
hostile operational environment
for extended periods. Designed to
indefinitely retain its full integrity after
maintenance, repairs can be made
quickly without any requirement for
specialised tools or skills.
The active LED modules are custom
versions of proven ‘fit and forget’ HELLA
products adapted to suit this application.
The LED modules are fully sealed and
pre-wired with double insulated cabling
and keyed DT connectors to eliminate
malfunctions due to water ingress,
corrosion or user errors. Cognisant
of the operating environment, the
NumiLED® system is designed to allow
any one LED module to be damaged
Easy to assemble
Spare Parts
9.HMTN001
NumiLED® 8-Way Distribution
Board
9.HMTN002
NumiLED® Connection Cable Single, 2m
MULTI
VOLT
LED
DT
9.HMTN003
NumiLED®
Connection Cable - Triple, 2m
9.HMTN004
NumiLED® Vibration
Mounting Kit
HM4960SA
DT Connector Kit - Male
(pack of 10)
5.0Kg
IP6K7
200G
24V DC
60W
MAX
without impairing the function of the
whole unit. Individual LED modules can
be added, removed and replaced at any
time, allowing users to re-use or repair,
or recycle NumiLED® units into new
applications.
To ensure long term reliability and
maintainability, the power distribution
and control of the LED modules is
implemented as a weatherproof
distribution module with keyed DT
sockets affixed to the rear of the
NumiLED® housing. The power module
is based on an ultra heavy-duty military
grade dual layer gold plated PCB
incorporating fault finding diagnostics as
well as the programming control system
in the NumiLED® PRO versions.
NumiLED® housings are precision
fabricated from heavy gauge grade
304 stainless plates. A corrosion and
UV resistant black semi gloss powder
coat or natural finishes are standard
options. The NumiLED® housing is
supplied complete with power module,
prepared fixing and mounting holes,
with the larger cabling holes fitted
with high quality rubber grommets to
prevent cable chafing. In addition, each
NumiLED® housing is equipped with four
high quality vibration dampers to isolate
the NumiLED® number board from the
vibration generated by the machine it
is mounted to.
NumiLED® Pro Boards – Large (720mm)
Board, stainless steel
HELLA MININGBoard,
WORK
ACCESSORIES
black LAMPS
HMTND2159
HMTND2160
NumiLED® Pro
Number Boards
247
720
400
396
396
720
Small Board Single
Small Board Triple
Large Board
Single
NumiLED® PRO number boards are even more versatile featuring the advanced
programmable power board with internal memory function.
While the standard NumiLED® Kit
consists of empty housings and packs
of LED modules that the end user
assembles to create the desired digits,
the programmable NumiLED® PRO
boards are supplied fully assembled with
all seven LED modules. The required
digit is selected by simply using the
supplied dongle on the special integrated
MagCode® programming port. The
NumiLED® PRO board will cycle through
all possible digits and stop when the
socket is removed.
Programming
dongle
NumiLED® Pro Boards – Small (396mm)
HMTNM6612
HMTNM6613
HMTNM6610
HMTNM6611
Single number board, stainless steel
Single number board, black
Triple number board, stainless steel
Triple number board, black
Product features
Low maintenance
Improves safety & visibility
Long service life
Pre-assembled and fitted with
all required LED modules
Expandable fleet numbers
Programmable power
distribution board with internal
memory function
Low energy consumption
(max. 20W per digit)
Integrated front mounted
MagCode® programming port
Supplied with special
MagCode® programming
dongle to change characters
moisture to IP6K7
Durable PMMA lens
Spare Parts
9.HMTN006
NumiLED® PRO
Programmable PCB
9.HMTN004
NumiLED® Vibration
Mounting Kit
9.HMTN005
NumiLED® PRO Programming
Dongle
MULTI
VOLT
LED
DT
The standard NumiLED® LED colour
is red, but users can obtain different
coloured LED modules for applications
where different equipment types are
identified through their colour as
special orders.
Excellent performance in hot,
cold and wet environments
Robust ABS and PC housing
9.HMTN003
NumiLED® Connection Cable Triple, 2m
To prevent unauthorised tampering with
the displayed digits, the front mounted
To suit different equipment types,
mounting preferences and visibility
distance requirements found on mines,
HELLA offers NumiLED® boards in two
sizes. While the large (720mm tall)
housing is supplied as single digits
only for ease of handling, the smaller
(396mm tall) housing is available in both
single and triple digit versions.
Sate of the art design
Reverse polarity and voltage
spike protected
9.HMTN002
NumiLED® Connection Cable Single, 2m
The internal memory function ensures
that the selected digit is displayed every
time power is supplied and will continue
to do so even if a damaged LED module
is replaced. The NumiLED® PRO board
can be re-programmed at any time
using the same process.
programming port mechanically
disconnects the electrical connection
when the dongle is removed, which
itself incorporates encrypted data that
the power module must validate prior to
responding to any programming inputs.
Vibration Damping (Detail)
Distribution Board (Rear View)
HM4960SA
DT Connector Kit - Male
(pack of 10)
HMTNM6605
Small LED Modules, 24V DC
(pack of 10)
HMTNM2156
Large LED Modules, 24V DC
(pack of 10)
5.0Kg
IP6K7
200G
24V DC
60W
MAX
45
46
WORK LAMPS
DT Connectors
Accessories
DT Connectors
Environmentally sealed connectors rated -55°C to +125°C.
Supplied complete with removable, solid copper crimp contacts
(1.0 – 2.0mm2) and secondary locks. All contacts rated 13A.
HM4960
Qty. in
pack
2 Pole DT Connector Set
2 Pole DT Connector Half-Set*
HM4961
1
10
1
10
HM4960
HM4960FM
HM4961
HM4961FM
1
HM4962
1
HM4963
10
HM4963FM
1
HM4964
1
HM4965
* Half-Set = female socket with male contacts.
HM4962
DT Connector Crimping Tool
Specially designed crimping tool with multiple jaws for
even crimp of DT Terminals
HM8275
DT Crimping Tool 0.5 – 4.00
HM8277
HM4963
HM4964
HM4965
HM8275 DT Connector Crimping Tool
HM8277 DT Contact Crimping Tool 0.5 - 4.0mm
INTERIOR LIGHTING
48
EuroLED® Touch M
49
CargoLED®
50
MiniThinLED®
48
HELLA MINING INTERIOR LAMPS
EuroLED® Touch M
Dual Colour Interior Lamp – Multivolt™ 9-33V DC
30
130
110
130
13
30
Cable Exit
Harnessing the durability and power saving benefits of advanced LED technology,
EuroLED® Touch interior lamps offer dual colour LED light output of white light for
general interior illumination and red light to help maintain night vision (see below).
HM959950211
HM959950221
with 2.5m cable
with 0.5m cable and DT plug
Product features
Shock and vibration resistance
Dual colour LED lighting
Over voltage, reverse polarity
and transient spike circuit
protection
Integral, touch sensitive
switching
Dimming function with
memory
Low EMC signature
IP 6K6 6K7 completely sealed
against dust and moisture
Ultra low power consumption
Spare Parts
8HG959952022
EuroLED® Mounting Spacer
EuroLED® Touch interior lamps are
equipped with high-performance LEDs
– a single white LED in the centre plus
multiple red LEDs arranged in a circular
pattern – and highly advanced lens
optics providing uniform light distribution
without glare for optimum efficiency and
increased safety. Multivolt™ electronics
ensure consistent brightness at any input
between 9 and 33V DC, even with severe
voltage fluctuations.
multiple points using standard On/Off/
On momentary switches.
Lighting control is made easy thanks
to integral, touch sensitive switch pads
(white pad for white light, red pad for red
light) and a 4-stage dimming function
with memory. All it needs is the touch of
a finger to switch the colour and regulate
light intensity to suit individual cabin
lighting requirements. When the finger is
held on either switch pad for longer than
two seconds, the lamp automatically
cycles through four dimming stages
until the finger is released. The
integrated memory function ensures the
lamp turns on at the level last selected.
Compared to common fluorescent
lamps, EuroLED® Touch interior lamps
will not interfere with other electronic
equipment and run completely silent.
In addition to touch sensitive switching,
EuroLED® Touch lamps are also suitable
for synchronised remote operation from
Mounting Spacer – designed
to suit all EuroLED® interior
lamps. Enables easy surface
mount with side cable exit
Red On
White On
MULTI
VOLT
LED
DT &
BARE
WIRE
0.3Kg
IP6K7
200G
9 to 33
V DC
5W
EuroLED® Touch lamps are shock and
vibration resistant and completely
sealed against dust and moisture to
international protection standards for
maximum durability and increased
service life. The unique rounded and
low profile design allows fitment into
narrow panels, whilst offering distinct
operational and safety benefits.
Red Light and
Night Vision
The eye has 2 types
of receptors: rods
and cones. Rods are
responsible for our daytime and colour
vision and have increased sensitivity
towards the red band of the visible
spectrum. Cones are responsible for
night vision capability and have increased
sensitivity towards the blue band of the
visible spectrum. So, red light helps night
vision as it does not affect the sensitivity
of the cones.
CargoLED®
Heavy Duty Interior Lamp Multivolt™ 9-31V DC
HELLA CargoLED® is an advanced interior light designed with particular attention to
visual comfort when operators need high quality light for visually intensive tasks over
extended periods, in environments unsuited to conventional light sources.
Traditional vehicle interior lighting
systems do not deliver the quality of
light required by operators of drill rigs
and other complex plants who often
spend large amounts work time reading
detail maps or drawings. Concurrently,
flat display panels containing more
information are replacing analogue
instruments in cabins adding to
the intensity and complexity of the
visual tasks.
Heavy Duty Interior Lamp
HM227HD
Product features
Over voltage protected to +200
volts
Aluminium core body for
optimal thermal performance
of LEDs
Clear UV and chemical
resistant modified acrylic lens
Large optical system for high
light output
Low luminance indirect design
ensures low glare
High intensity LED light source
array
Sealed unit pre-wired with
multi strand double insulated
cable
Available with DT plugs
Reverse polarity protected to
-500 volts
Power consumption: 6W
Sealed to IP6K9 to withstand
temporary immersion and
high pressure washing when
installed
Surface mount accessories
available
-40ºC – +60ºC
External elements
manufactured from flame
retardant polymers rated
UL94 HB
To overcome the limitations of high
susceptibility to physical damage and
poor efficiency inherent in conventional
solutions, HELLA produced the
CargoLED®. This unique product
combines the best LED experience with
advanced, glare free, low luminance
“indirect” lighting technology originally
developed for CAD studios. This highly
innovative solution delivers the visual
comfort normally found in offices into
almost any mining machine cabin.
The low power consumption and
minimal heat output of CargoLED®
enables continuous operation in confined
spaces and reduces burn injury risk.
CargoLED® employs a large “brilliant”
Free-Form optical system and clear lens
to provide a large homogenous area
illumination with maximum efficiency.
HELLA engineered CargoLED® lamps
ADR 2006 (hazardous goods
transport) compliant
CargoLED® on
MULTI
VOLT
LED
DT
0.5Kg
IP6K9
200G
9 to 31
V DC
6W
to ensure a very long service life and no
lighting loss due to internal dirt build-up.
through using the aluminium body as
a massive heat sink. The clear exterior
lens can be re-polished if required, with
no detrimental effect on light-output
or chemical resistance. CargoLED®
is unaffected by shock and vibration,
ensuring high reliability. The lamp is fully
sealed and designed for a true “fit and
forget” installation.
Advanced Multivolt™ control of the
LEDs ensures consistent illumination
from 9 to 31V DC – even under severe
voltage fluctuations and low battery
voltages. This delivers significantly
better performance than low-power
fluorescent or incandescent interior
lights. The circuitry also provides
reverse polarity, spike and over-voltage
protection for long life and reliability.
insulated cable terminated as standard
in DT connectors. A thick gasket is
supplied to ensure reliable sealing for
recessed installation, and an optional
surface mount adaptor is available.
49
50
MiniThinLED®
Interior Lamp
MiniThinLED® lamps are robust low profile multi-use LED lamps ideal for general
applications such as insteps, ambient and storage lights.
l Red
l Blue
l Green
l White
12V DC
24V DC
HM6605RD-12V
HM6603BD-12V
HM6603GD-12V
HM6605WD-12V
HM6605RD-24V
HM6603BD-24V
HM6603GD-24V
HM6605WD-24V
PRODUCT FEATURES
Approximately 136 x 30 x
11mm
12V or 24V versions
Various colour possibilities
State of the art design
Easy flush mounting screw
version
Excellent durability “Fit and
Forget”
MiniThinLED® lamps feature an
ergonomic and user-friendly design
only 11mm high, with no sharp edges
when installed. HELLA engineered
MiniThinLED® lamps to ensure a very
long service life and no lighting loss
due to internal dirt build-up; they
are also very well suited to wet and
corrosive environments and tolerate
short term immersion.
Designed for flush mounting, the clear
exterior lens can be re-polished if
required with no detrimental effect on
light-output or chemical resistance.
MiniThinLED® is fully sealed and
unaffected by shock and vibration,
ensuring high reliability for a true “fit
and forget” installation. The lamps are
available in a range of LED colours (red,
blue, green and white) to suit a wide
insulated multi-core cable terminated
with bare wire ends.
Low energy consumption 1.2W
– 2.8W
Excellent performance
in heavy, cold and wet
environments
5 LED Red
Water resistant IP69
Performance temperature
range -40 to +60C
5 LED White
Quality materials: PMMA
(Lens) and ABS+PC (Housing)
3 LED Blue
3 LED Green
LED
BARE
WIRE
0.1Kg
IP69
200G
12/24
V DC
3W
ALARMS & HORNS
52
MotoVOX® Horns
53
RetroVOX® Alarms
54
RetroVOX® Broadband Alarms
52
HELLA MINING ALARMS
MotoVOX® Compact 117dB Horn
Solid state electronic horn designed for extremely long life and to replace high
maintenance electromechanical horns. This model is designed to meet or
exceed all applicable SAE specifications. Used by major OEMs.
Voltage
12-24V DC
Decibel
117 @ 1.2m
Approval
SAE J1105 Sept 89, Type K.
U.L. recognised for electric vehicles and fork lifts.
128
95
+
77
-
HMFH312P
MotoVOX® Forward 117dB Horn
Electronic forward horn is designed to be used where a high-decibel rugged
81mm
horn is necessary.
Voltage
Decibel
Approval
12-24V DC
117 @ 1.2m
92mm
SAE J1105 Sept 89, Type J @ 24V systems
SAE J1105 Sept 89, Type K @ 12V systems
118mm
183.1mm
81mm
HMFH117P
127mm
MotoVOX Compact 107dB Horn
®
78mm
Solid state electronic horn designed for extremely long life and to replace high
maintenance electromechanical horns. This model is designed to meet or
exceed all applicable SAE specifications. Used by major OEMs.
Voltage
12-48V DC
Decibel
107 @ 1.2m
Approval
SAE J1105 Sept 89, Type L
81mm
HMFH107P
92mm
118mm
183.1mm
81mm
HELLA MINING ALARMS
RetroVOX® Self Adjusting Reversing Alarm
Steel housing and construction for rugged applications.
Integral bracket includes same mounting pattern with OEMs, self adjusting.
Suitable for high pressure washing, epoxy encapsulated circuit board protects
alarm against moisture and vibration damage.
HMRA917E
Voltage
12- 24V DC
Decibel
87 - 112 @ 1.2m
Approval
SAE J994 Type D
102
180
78
RetroVOX®Ultra Heavy Duty Reversing Alarm
One of the most rugged adjustable, heavy-duty alarms on the market. These
alarms are designed to withstand the most punishing environments. They have
#8-32 UNC terminal studs on the back of the unit. Used by major OEMs.
Voltage
12- 36V DC
Decibel
97, 107, 112 @ 1.2m
Approval
SAE J994 Types A, B & C
163
102
HMRA112P
53
54
HELLA MINING ALARMS
WORK LAMPS
RetroVOX® Compact Broadband 87dB Alarm
Noise Pollution can be an issue for mine sites close to residential areas. HELLA
have introduced a range of broadband or ‘white noise’ reversing alarms to prevent
miners from having to compromise on safety. By emitting sound over a large range
of frequencies, the sound dissipates faster and is localised so that sound doesn’t
carry. The RetroVOX features a rugged design, which is highly reliable and unaffected
by continuous vibration, moisture, heat, cold, sun glare and dirt. Voltage
12-24V DC
Current
Max. 0.5 Amps
Decibel
87 @ 1m
Approval
SAE J994 Class E 11
CE & EMC Approved
Product Features:
Ingress Protected to IP68 (waterproof)
HMRA087B
Solid-state, spark-free electronics
91
Epoxy-sealed against mud, water
and vibration
Can be steam-cleaned and
pressure-hosed
45
76
55
RetroVOX® Broadband 87-112dB Reversing Alarm
Broad band or “white noise” reversing alarm for applications where normal reversing
alarm sounds cause problems. Heavy-duty construction fits popular OEM dimensions.
Solid-state fully sealed spark-free electronics (IP68) allows high pressure water
cleaning. 200G shock resistant.
Voltage
12-24V DC (reverse polarity protected)
Decibel
87-112dB @1.2m
Approval
SAE J994 class A-D EC, E11
95
HMRA107B
152
173
80
155
What is a broadband alarm?
White sound is the safest and yet quietest type of reverse alarm on the market. The distinct “ssh ssh” sound is less
irritating than tonal beeping alarms, so it prevents workers from becoming desensitised to the warning. The sound
emitted is directional and therefore instantly locatable, enabling pedestrians to work out exactly which vehicle is moving
and in which direction, allowing them to move to safety. The wide spectrum of frequencies created, helps to detect the
sound easier than narrow band tonal alarms. White sound reversing alarms work effectively at lower decibel ratings
containing the sound only in the danger area.
SERVICE TOOLS
56
Handy Box® Service Kits
58
EziPAK® Service Kits
60
DT Connectors
62
Double Crimp Connectors
63
LED Fuses
64
Heat Shrink Sleeving
65
Super Seal Connectors
56
HELLA MINING SERVICE TOOLS
Handy Box® Service Kits
Handy Box® Service Kit
The new range of HELLA Handy Box® service kits satisfies technical
and economic demands without compromising quality. The kit is
comprehensive and yet small enough to fit into service vehicles. It
can easily be carried onsite for service.
Assortment kits slide and lock into the Handy Box®, which is
stackable.
Handy Boxes® are manufactured from lightweight, durable
polypropylene, and contain comprehensive assortments of DT
connectors, blade fuses, standard heat shrink and crimp terminals.
All parts in the kits are available as spares, allowing restocking
whenever required.
Handy Box Heat Shrink Kit
(576 Pieces)
®
Handy Box®® Complete Set:
Carry case complete with all four Handy Box® kits –
DT Connector kit, Blade Fuse Kit,
Heat Shrink Kit, and Crimp Terminal Kit
HM8291
Handy Box® Carry Case (empty),
storage room for four assortment kits
HM8296
Handy Box® DT Connector Kit
(258 Pieces)
Handy Box® Heat Shrink Kit
(Heat Shrink not adhesive lined)
HM8293
The Heat Shrink Kit contains various diameters and lengths of
heat shrink in different colours.
Replacement Parts for Handy Box® Heat Shrink Kit:
Part No.
Description
9.HM4810
Heat Shrink Tubing 3 Colors 1,2...5 9MJ
9.HM4811
Heat Shrink Tubing BK/TR 1,2...50 9MJ
9.HM4812
Heat Shrink Tubing 3-COLOR 1,6...50 9MJ
9.HM4813
9.HM4814
9.HM4815
1Heat Shrink Tubing BK/TR 2,4...50 9MJ
9.HM4816
9.HM4817
Handy Box® DT Connector Kit
(incl. Crimping Tool HM8277)
HM8292
The DT connector kit to service the popular DEUTSCH connectors is the
first module of the range to be released.
The Handy Box® kit is supplied with the most popular DEUTSCH connectors
plus the essential tools to make and repair these connections.
Replacement Parts for Handy Box® DT Connector Kit:
Part No.
Description
9.HM4940G
2 Pin DT Plug Set (Pack of 10)
9.HM4818
Heat Shrink Tubing 5-COLOR 4,8-100 9MJ
9.HM4941G
2 Pin DT Receptacle Set (Pack of 10)
9.HM4819
9.HM4942G
9.HM4820
Heat Shrink Tubing BK/TR 9,5-100 9MJ
9.HM4943G
9.HM4821
9.HM4946G
9.HM4822
Heat Shrink Tubing BK 9,5/12,7-200 9MJ
9.HM4947G
Handy Box® Blade Fuse Kit
(475 Pieces)
Handy Box® Blade Fuse Kit
HM8294
Features all the popular amperage and blade fuse sizes. The range of
blade fuses comprises of mini fuses, standard fuses and maxi fuses.
The kit also comes complete with a fuse puller which is also a universal
voltage tester with test LED. It is adjustable to all sizes of fuse terminal as
per the kit offering.
Handy Box® Crimp Terminal Kit
(401 Pieces)
Handy Box® Crimp Terminal Kit
The professional double crimp connector kit is supplied with the most
popular terminals and connectors as well as a HELLA Special Crimping
Tool for Insulated Crimp Terminals.
Replacement Parts for Handy Box® Crimp Terminal Kit:
Part No.
Replacement Parts for Handy Box® Blade Fuse Kit:
HM8295
Description
9.HM4844
Cable Shoe 4-1 8KW
Description
9.HM4845
Cable Shoe 5-1 8KW
9.HM4823
Flat Fuse Insert 2A 8JS
9.HM4846
Flat Receptacle Female 8KW
9.HM4824
9.HM4847
Flat Terminal 6,3 8KW
9.HM4825
9.HM4848
Round Plug 4 8KW
9.HM4826
9.HM4849
Cable Shoe 5-2,5 8KW
9.HM4827
Flat Fuse Insert 7,5A 8JS
9.HM4850
Flat Receptacle Female 6,3 8KW
9.HM4828
9.HM4851
9.HM4829
9.HM4852
9.HM4830
9.HM4853
Cable Lug Shoe 6-2,5 574-99 8KW 8KW
9.HM4831
9.HM4854
Joint Connector 8KW
9.HM4832
9.HM4855
9.HM4833
9.HM4856
9.HM4834
Fuse-Link 3A 8JS
9.HM4857
Circular Socket D4 8KW
9.HM4835
9.HM4858
Flat Terminal (Female) Receptacle 8KW
9.HM4836
Flat Fuse Insert 5A Fivefold 8JS
9.HM4859
Flat Terminal (Female) Receptacle 8KW
9.HM4837
Flat Fuse Insert 7,5A 8JS
9.HM4860
Cable Shoe 8KW
9.HM4838
9.HM4861
Cable Shoe 8KW
9.HM4839
Fuse-Link 8JS
9.HM4862
CLUTCH 8KW
9.HM4840
9.HM4863
Connector, Insulating Splice 8KV
9.HM4841
9.HM4864
Crimping Tool 8PE
9.HM4842
Fuse Insert 30A 8JS
9.HM4843
Part No.
57
58
EziPAK® Service Kits
EziPAK® DT Connector Kit
(389 Pieces)
HELLA has developed a new range of EziPAK® service kits
to meet the need of mobile field service technicians maintaining
mining machines on site.
EziPAK® kits are based on many years of practical experience. Each
kit is contained in an impact resistant and washable, heavy-duty
injection moulded carry case that slides into a self locking modular
double storage tray for easy installation into field service vehicles or
use as a central storage point in the workshop environment.
Each EziPAK® kit is supplied with a hard wearing large format visual
reference of it’s contents, this also contains the re-order information
for refill packs of DT consumables, thus enabling customers to
maintain the EziPAK® service kit indefinitely.
Additional tools, empty carry cases
and rack modules are also
available to allow service teams to
create their own customised kits
if needed.
HM8285 Double Drawer
Storage Module
HM8286 Single Divisional Carry Case
EziPAK® Double Crimp Connector Kit
(3,652 Pieces)
HM8283
EziPAK® DT Connector Kit
(incl. Crimping Tool HM8277)
HM8283
Accessories
Universal DT Contact Crimping Tool
HM8275
DT Contact Crimping Tool 0.5 - 4.0mm
HM8277
EziPAK Double Drawer Storage Module
(empty)
HM8285
EziPAK Single Divisional Carry Case
(empty)
HM8286
®
®
The DT connector kit to service the popular DEUTSCH connectors is the
first module of the range to be released.
The EziPAK® kit is supplied with the most popular DEUTSCH connectors
including the essential tools to make and repair these connections and
a highly detailed step-by-step instruction document ensuring that users
obtain truly professional results.
HM8284
EziPAK® Double Crimp Connector Kit
HM8284
HM8275
Accessories
EziPAK® Double Drawer Storage Module
(empty)
HM8285
(empty)
HM8286
®
The professional double crimp connector kit is supplied with the most
popular terminals and connectors as well as a ratchet crimping tool
ensuring that users obtain truly professional results.
HM8277
EziPAK® Intelligent Fuse Kit
(556 Pieces)
EziPAK® Heat Shrink Harness Repair Kit
(270 Pieces)
HM8287
HM8290
EziPAK® Intelligent Fuse Kit
HM8290
Accessories
EziPAK® Double Drawer Storage Module
(empty)
(empty)
®
EziPAK® Heat Shrink Harness
Repair Kit
HM8287
Accessories
HM8285
EziPAK® Double Drawer Storage
Module (empty)
HM8285
HM8286
EziPAK Single Divisional Carry
Case (empty)
HM8286
The professional Intelligent Fuse Kit features all the popular amperage
and blade fuse sizes. The range of blade fuses contained in the EziPAK® kit
comprises of mini fuses, standard fuses and maxi fuses all equipped with
an LED to indicate when a fuse is blown.
This aid in visual fault finding and a blown fuse can be recognised in an
instant due to the LED indicating the condition of the fuse. When the LED
on the fuse is illuminated, this would indicate a blown fuse. The fuses are
a direct replacement for standard blade fuses and no modifications are
necessary to convert to this system.
The Intelligent Fuse Kit also comes complete with a fuse puller and a
universal voltage tester.
The fuse puller is also a terminal tester with test LED. The terminal tester
is adjustable to all sizes of fuse terminal as per the kit offering.
®
The EziPAK® kit comprises six of the most popular size heat shrink sleeves
as well as five different sized solder sleeves. A battery operated soldering
iron and a flameless heat gun are also part of the kit.
HELLA adhesive-lined, medium-wall heat-shrink sleeving is a versatile,
environmentally friendly choice for many commercial and heavy-duty
mining applications that require mechanical protection and sealing
against moisture and chemical ingress, whilst maintaining flexibility when
installed. Typical applications include environmental sealing and protection
or irregular shapes, such as wire splices, breakouts and connector-tocable transitions, in demanding industries. HELLA heat-shrink sleeving
features an outer jacket of radiation-cross linked, flexible, flame-retardant
polyolefin. Unlike other typical flame-retardant sleeving, HELLA Mining
sleeving is free of polybrominated biphenyl oxides (PBBOs). In Europe,
these chemicals are classified as environmentally hazardous substances.
As the sleeving shrinks, the inner adhesive liner melts and flows to
seal and encapsulate components or splices contained within. The
adhesive bonds to a wide range of plastics, rubber and metals, including
polyethylene, neoprene and steel. With a high shrink ratio of 3:1, only a few
sizes of HELLA heat-shrink sleeving are needed to cover a wide range of
substrate diameters and irregular shapes, enhancing inventory efficiency.
HELLA heat-shrink sleeving is UL recognized (E35586) and CSA-certified
(LR31929) at 125ºC, 600V.
LED glows if fuse blows, for instant identification
59
60
DT Connectors
Included in EziPAK® DT Connector Kit
DT Connectors (included in EziPAK® DT Connector Kit)
9.HM4940
9.HM4942
9.HM4944
9.HM4946
9.HM4941
9.HM4943
9.HM4945
9.HM4947
Qty in
pack
Part No
2-Way Plug DT Connector (incl. wedge)
15
9.HM4940
2-Way Receptacle DT Connector (incl. wedge)
15
9.HM4941
15
9.HM4942
15
9.HM4943
10
9.HM4944
10
9.HM4945
10
9.HM4946
10
9.HM4947
5
9.HM4948
5
9.HM4949
5
9.HM4950
5
9.HM4951
3-Way Round Plug HDT Connector
5
9.HM4952
3-Way Round Receptacle HDT Connector
5
9.HM4953
Plug DT Connector Pin
100
9.HM4954
Receptacle DT Connector Socket
100
9.HM4955
Connector Sealing Plug
50
9.HM4956
DT Contact Crimping Tool 0.5-4.0mm
1
HM8277
DT Contact Removal Tool 1.0 - 2.0mm
3
9.HM4957
DT Contact Removal Tool 0.5 - 1.0mm
3
9.HM4958
DT Connector Wedge Removal Tool
1
9.HM4959
DT Connector crimping Tool
1
HM8275
Service Tools
9.HM4948
9.HM4949
9.HM4950
9.HM4951
9.HM4952
9.HM4953
HM8275 DT Connector Crimping Tool
9.HM4954
9.HM4955
9.HM4956
HM8277 DT Contact Crimping Tool 0.5 - 4.0mm
9.HM4957
9.HM4958
9.HM4959
61
Included in EziPAK® Double Crimp Connector Kit
(included in EziPAK® Double Crimp Connector Kit)
9.HM8500
9.HM8502
9.HM8504
9.HM8511
9.HM8514
9.HM8521
9.HM8501
9.HM8503
9.HM8505
9.HM8513
9.HM8520
9.HM8522
Qty in
pack
Part No.
Push-On Female Terminal - Red, 6.3mm
200
9.HM8500
Push-On Female Terminal - Blue, 6.3mm
200
9.HM8501
Push-On Female Terminal - Yellow, 6.3mm
150
9.HM8502
Push-On Female Terminal - Yellow, 9.5mm
100
9.HM8503
Fully Insulated Female Blade Terminal - Red, 6.3mm
200
9.HM8504
Fully Insulated Female Blade Terminal - Blue, 6.3mm
200
9.HM8505
Push-On 2-Way Male/Female Terminal - Blue, 6.3mm
200
9.HM8511
Male Blade Terminal - Red, 6.3mm
200
9.HM8513
Male Blade Terminal - Blue, 6.3mm
200
9.HM8514
Single Male Bullet Connector - Red
200
9.HM8520
Single Male Bullet Connector - Blue
200
9.HM8521
Single Female Bullet Connector - Red
200
9.HM8522
Single Female Bullet Connector - Blue
200
9.HM8523
Cable Connector - Red
200
9.HM8530
Cable Connector - Blue
200
9.HM8531
Cable Connector - Yellow
100
9.HM8532
Eye Terminal - Red, 5.0mm
200
9.HM8541
Eye Terminal - Blue, 5.0mm
200
9.HM8543
Eye Terminal - Yellow, 9.5mm
200
9.HM8548
Eye Terminal - Yellow, 5.0mm
100
9.HM8549
Crimping Tool (included in
EziPAK® Double Crimp Connector Kit)
9.HM8523
9.HM8530
9.HM8531
9.HM8532
9.HM8541
9.HM8543
9.HM8548
9.HM8549
Ratchet Crimping Tool
8273
1
8273
62
LED Fuses
Included in EziPAK® Intelligent Fuse Kit
9.HM4973
9.HM4975
9.HM4977
9.HM4979
9.HM4981
9.HM4983
9.HM4974
9.HM4976
9.HM4978
9.HM4980
9.HM4982
9.HM4984
LED Fuses
(included in EziPAK® Intelligent Fuse Kit)
Qty in
pack
Mini Blade Fuse - 3A, Violet
30
9.HM4973
Mini Blade Fuse - 5A, Tan
30
9.HM4974
Mini Blade Fuse - 7.5A, Brown
30
9.HM4975
Mini Blade Fuse - 10A, Red
30
9.HM4976
Mini Blade Fuse - 15A, Blue
30
9.HM4977
Mini Blade Fuse - 20A, Yellow
30
9.HM4978
Mini Blade Fuse - 25A, Natural
30
9.HM4979
Mini Blade Fuse - 30A, Green
30
9.HM4980
Blade Fuse - 3A, Violet
30
9.HM4981
Blade Fuse - 5A, Tan
30
9.HM4982
Blade Fuse - 7.5A, Brown
30
9.HM4983
Blade Fuse - 10A, Red
30
9.HM4984
Blade Fuse - 15A, Blue
30
9.HM4985
Blade Fuse - 20A, Yellow
30
9.HM4986
Blade Fuse - 25A, Natural
30
9.HM4987
Blade Fuse - 30A, Green
30
9.HM4988
Blade Fuse - 40A, Amber
30
9.HM4989
Maxi Blade Fuse - 20A, Yellow
15
9.HM4990
Maxi Blade Fuse - 30A, Green
15
9.HM4991
Maxi Blade Fuse - 40A, Orange
15
9.HM4992
1
9.HM4993
Part No
Service Tools
(included in EziPAK® Intelligent Fuse Kit)
LED Fuse Puller/Tester - Yellow
9.HM4985
9.HM4986
9.HM4987
9.HM4988
9.HM4989
9.HM4990
9.HM4993
9.HM4991
9.HM4992
63
Heat Shrink Sleeving
Included in EziPAK® Heath Shrink Harness Repair Kit
9.HM4965
9.HM4964
9.HM4963
Heat Shrink Sleeving (included in
EziPAK® Heat Shrink Harness Repair Kit)
Qty in
pack
Adhesive Lined Heat Shrink Sleeving 3.2mm
35
9.HM4960
35
9.HM4961
35
9.HM4962
20
9.HM4963
10
9.HM4964
6
9.HM4965
Solder Sleeve – Clear, 1.7mm
25
9.HM4966
Solder Sleeve – Red, 2.7mm
25
9.HM4967
Solder Sleeve – Blue, 4.5mm
25
9.HM4968
Solder Sleeve – Yellow, 6.0mm
25
9.HM4969
Solder Sleeve – Grey, 7.0mm
25
9.HM4970
Battery powered soldering iron
1
HM8288
Flameless gas heat gun
1
HM8289
Lead Free Solder in Cartridge
1
9.HM4971
Insulation Tape – Black, 19mm x 20m Lead Free
10
9.HM4972
Part No.
Service Tools (included in
EziPAK® Double Crimp Connector Kit)
9.HM4962
9.HM4961
9.HM4960
9.HM4970
HM8288
9.HM4969
HM8289
9.HM4968
9.HM4967
9.HM4966
9.HM4971
9.HM4972
64
Kit and Parts
Super Seal Connector Kit
5 of each Super Seal connector plug and socket
100 x Plug terminals, Part No. 9.HM4980.02
100 x Socket terminals, Part No. 9.HM4980.04
100 x Yellow conductor seals, Part No. 9.HM4980.06
100 x Red cavity plugs, Part No. 9.HM4980.09
HM4980
Waterproof (IP 67) connectors with secondary locks.
Supplied without metal terminals, seals and cavity plugs; these are to be ordered
separately under part numbers HM4980.01/02/04/05/06/07/09.
Qty. in
pack
HM4980 Super Seal Connector Kit
HM4981-PHM4982-P HM4983-P
HM4981-SHM4982-S
HM4983-S
HM4984-P HM4985-PHM4986-P
1 Pole Super Seal Plug
4
HM4981-P
1 Pole Super Seal Socket
4
HM4981-S
4
HM4982-P
4
HM4982-S
3
HM4983-P
3
HM4983-S
3
HM4984-P
3
HM4984-S
2
HM4985-P
2
HM4985-S
2
HM4986-P
2
HM4986-S
Spare Parts
Qty. in
pack
Plug terminals to suit cable 0.35 – 0.50mm2
50
9.HM4980.01
Plug terminals to suit cable 0.75 – 1.50mm
50
9.HM4980.02
Socket terminals to suit cable 0.35 – 0.50mm2
50
9.HM4980.03
Socket terminals to suit cable 0.75 – 1.50mm
50
9.HM4980.04
Green seal to suit cable insulation 1.4 – 1.7mm dia.
50
9.HM4980.05
Yellow seal to suit cable insulation 1.8 – 2.4mm dia.
50
9.HM4980.06
Red seal to suit cable insulation 2.5 – 3.3mm dia.
50
9.HM4980.07
Red cavity plug
50
9.HM4980.09
2
2
HM4984-SHM4985-S
Plug Terminal
HM4986-S
Socket Terminal
Super Seal Connector Crimping Tool
Crimping tool designed for use with
Super Seal connector terminals.
9.HM4980.05 9.HM4980.069.HM4980.07
HM8298 Super Seal Connector Crimping Tool
HM8298
ELECTRICAL
66
AC/DC Transformers
67
Compact LED Rocker Switches
67
LED Pilot Lamps
67
Power Connectors
68
Circuit Breakers
69
MagCode Power Outlet Systems
66
HELLA MINING ELECTRICAL
AC/DC Electronic Transformers
On mine sites, quality is critical to the survival
of electronic equipment. HELLA has introduced
a range of electronic converters to increase the
potential of low voltage applications, such as LED
lighting, where only mains power is available.
supply or in 24Volts in 20, 60, 100, or 320 Watt
power supply.
They are fully sealed to IP67 and have endured
200G-shock testing, making them suitable for
the vigorous demands of mining. Highly efficient
components enable the converters to operate with
low heat generation. Units operate from an input
voltage of 90 to 264V AC and provide output voltage
levels of 12Volts, in either a 20 or 60 watt power
The units feature an intelligent over current
protection system, which recovers automatically
once the fault is removed. Pre-wiring removes the
need to open the casing, requiring a simple crimp
or solder for installation. With a small physical
footprint and high environmental specifications, the
converters can be installed in the most demanding
mining locations.
The bigger transformers especially, are suitable
for high performance luminaires such as AS5000 –
and convert these products into AC luminaires.
Technical Specifications
110-240V AC – 12V DC
20VA
HM1220AC
60VA
HM1260AC
110-240V AC – 24V DC
HM1220AC
HM1260AC
HM2420AC
HM2460AC
HM24100AC
HM24320AC
DC Voltage
12V
12V
24V
24V
24V
24V
Rated Current
1.67A
5A
0.84A
2.5A
4A
13.3A
Rated Power
20W
60W
20.2W
60W
96W
320W
Ripple
120mVp-p
120mVp-p
150mVp-p
150mVp-p
150mVp-p
150mVp-p
Voltage Tolerance
5%
5%
5%
5%
3%
1%
500ms, 20ms
500ms, 30ms
500ms, 20ms
500ms, 30ms
1200ms, 80ms 2500ms, 80ms
50ms
50ms
50ms
50ms
60ms
15ms
Voltage Range
90 ~ 264V AC
90 ~ 264V AC
90 ~ 264V AC
90 ~ 264V AC
90 ~ 264V AC
90 ~ 305V AC
Setup, Rise Time
(230V AC)
Hold Up Time
(230V AC)
20VA
HM2420AC
Frequency Range
47 ~ 63Hz
47 ~ 63Hz
47 ~ 63Hz
47 ~ 63Hz
47 ~ 63Hz
47 ~ 63Hz
60VA
HM2460AC
Efficiency
81%
83%
83%
86%
88.50%
94%
100VA
HM24100AC
1A
0.35A
1A
0.45A
1.65A
320VA
HM24320AC
AC Current
0.35A
(230V AC)
Max Inrush Current
70A
(230V AC)
Leakage Current
0.25mA
(230V AC)
60A
70A
60A
40A
75A
0.25mA
0.25mA
0.25mA
<0.75mA
<0.75mA
Product Features:
Full range AC input
Short circuit protection
Over current protection
Over voltage protection
Pre-wired, no assembly
required
Compact size
Suitable for LED lighting
200G shock tested
Fully isolated plastic
case
Suitable for use with DC luminaires
DuraRAY3®
IP67
AS 5000LED®
200G
DuraLED® 1000
Over Current
110 to 150%
110 to 150%
110 to 150%
110 to 150%
95 to 102%
95 to 108%
Over Voltage
13.8 to 16V
13.8 to 16.2V
28 to 32V
27.6 to 32.4V
27 to 34V
27 to 33V
Operating
Temperature (°C)
-30 to +70º C
-30 to +70º C
-30 to +70º C
-30 to +70º C
-40 ~ +70°C
-40 ~ +70°C
Vibration
200G
200G
200G
200G
200G
200G
Ingress Protection
IP67
IP67
IP67
IP67
IP67
IP67
67
Compact LED Rocker Switches
Compact, heavy-duty LED illuminated Rocker
Switches featuring durable nylon frame and
waterproof rubber sealing boot for additional
protection in industrial and mining environments.
Fitted with push-on terminals and ultra durable
LEDs for illumination, removing the need for
regular globe replacement. Weatherproof from
front if installed correctly.
25
12V DC
11.5
14
HM4400A-12V HM4400A
Red Illuminated
HM4400R-12V HM4400R
Blue Illuminated
HM4400B-12V HM4400B
Green Illuminated
HM4400G-12V HM4400G
Mounting opening 20mm dia.
Suitable for panels up to 2.5mm thick.
Protection – Weatherproof (from front)
12 or 24V DC LED included (non-replaceable).
Maximum Load 10A at 12V DC; 5A at 24V DC
8.3
24V DC
Amber Illuminated
PRODUCT FEATURES
12/24V
DC
20
25
Amber
Red
11.5
Blue
14
Green
LED Pilot Lamps
20
Heavy-duty multi-chip LED Pilot Lamps featuring
shock-resistant one-piece construction for long
service life, polycarbonate lens and screws with
screw retainer and in-built finger protection.
51.5
Red, Super Bright
Green
Amber, Super Bright
White
Blue, Super Bright
12V AC/DC
24V AC/DC
2716
2717
2718
2719
2720
2716-24V
2717-24V
2718-24V
2719-24V
2720-24V
24V
Green, Super Bright
13
Red
30
Connector Kit AND, 175A 6AWG
Connector Kit, 75A 6AWG, black
Connector Kit, 75A 6AWG, green
Connector Kit, 75A 6AWG, red
Connector Kit, 75A 6AWG, blue
Mounting opening 22mm dia.
For panels up to 38mm thick
IP65 Protection
Voltage 12V/24V AC/DC
Other voltages available upon request
42.6
2716
Green
Amber
Power Connectors are high current, industry
standard connectors, suitable for mining and
industrial applications where durability, ease of
connection and release, and reliable connection
are of paramount importance. Manufactured
from polycarbonate resin that meets UL94 V0
requirements, the housings are genderless to
help reduce inventory, while still ensuring correct
polarity connection.
The housings have an integral stainless steel
locking spring for improved contact retention and
mating force. The colour-coded connector housing
designates the suggested application voltage
maximum. HELLA has selected the grey range,
PRODUCT FEATURES
White
Blue
HM2717-24V
Power Connectors
HM50AND
HM175AND
HM350AND
HMPS75S
HMPS75G
HMPS75R
HMPS75B
8.3
Product Features:
Easy installation, reducing costs
which can manage voltage levels up to
600 Volts (AC or DC). The housings also
incorporate mechanical keys to prevent mating
with different housings.
Contacts are cold-headed and can be crimped
or soldered to the cable. They are flat wiping and
therefore self-cleaning as they are fitted and
removed from other compatible connectors.
The contacts can carry high current for a broad
Power Connectors are suitable for use in most
mining and industrial applications, due to their
robust construction and ease of fitment.
One-way fitment ensures correct polarity
connection every time
Ultra durable, reducing replacement costs
2 pole housing
High current capacity suits a broad range of
product applications
Rated to 600 V AC or DC
Silver-plated copper contacts
Quick connection saving time spent on servicing
HM50AND: 50A, 6-12 AWG wire (B&S cable)
Accept varied cable sizes, reducing inventory
HM175AN: 175A, 4-1/0 AWG wire (B&S cable)
Genderless – reduces fitment errors
HM350AND: 275A, 1/0-300 MCM wire
(B&S cable).
Heavy Duty Circuit Breakers
Automotive circuit breaker, plug in mounting, manual release with
locking tangs for vibration resistance.
6A - Max. 28V DC
10A - Max. 28V DC
15A - Max. 28V DC
20A - Max. 28V DC
25A - Max. 28V DC
8736
8737
8738
8739
8740
8741
12 - 28V DC
Current Ratings
3–25A. (30A upon request)
Typical Life /
Contact Rating
6,000 operations at 1 x IN
3,000 operations at 2 x IN ≤ 20A
1,000 operations at 2 x IN ≤ 25A
Interrupting Capacity Icn
3...15A200A
20...25A400A
Note
Replaces standard blade fuses
6.4
160
18.9
3A - Max. 28V DC
Voltage Rating
Panel Mount Circuit Breakers
Threadneck panel mounting, with optional
push/push switch actuation.
20A - Max. 28V DC
25A - Max. 28V DC
30A - Max. 28V DC
35A - Max. 28V DC
8742
8743
8744
8745
8746
250V AC / 12-28V DC
Current Ratings
0.05...25A
Typical Life/Contact Rating
5,000 operations at 2 x IN
0.05...2.5A
3...5A
6...12A
13...25A
Approvals
VDE, CSA, UL, Semko, SEV, LRoS, BV
10.4
46.5
22.5
29
10A - Max. 28V DC
Voltage Rating
8 x IN
20 x IN
200 x A
400 x A
Thermal Overcurrent Circuit Breakers
6A - Max. 28V DC
8A - Max. 28V DC
10A - Max. 28V DC
15A - Max. 28V DC
20A - Max. 28V DC
25A - Max. 28V DC
8730
8731
8732
8733
8734
8735
Operated simply by the heating effect of current, thermal
circuit breakers are some of the most reliable, cost
effective protection devices available. They are ideally
suited to the protection of a broad range of components
and systems – motors and transformer windings,
printed circuit boards, low voltage power distribution
circuits of road vehicles, boats, and battery powered
machines. These all require the ability to discriminate
between safe switch-on surges or transients, and
harmful sustained overloads. They can, for example,
withstand large surges arising from lamp loads or
motor starting. They also protect against effects of
genuine failure such as motor locked rotors. Their
characteristics can be matched closely to the ratings of
protected components, so wiring and connectors don’t
need to be oversized. They offer dependable protection,
even under low level overcurrent conditions that can’t be
adequately covered by other methods.
Automotive circuit breaker, standard fuseblock mounting with
manual release option (-H2)
Voltage Rating
12 - 28V DC
Current Ratings
6–25A. (30A upon request)
Typical Life / Contact Rating
300 operations at ≤ 50A
≥ 3 operations @ ≤ 150A
≥ 1 operation @ ≤ 2000A
Note
Replaces standard blade fuses
160
6
24
.945
68
69
MagCode
Power Outlet Systems
Power Port
MagCode Power Systems are revolutionary power
outlet systems for 12 and 24V DC circuits. Unlike
conventional connectors, MagCode Power Systems
utilise magnetically coded flat contacts, to deliver
safe power across modular components – far
superior to the ubiquitous cigarette lighter sockets.
Both port (outlet) and clip (connector) feature
powerful magnets with integral switching function
ensuring stable connection and safe power supply.
Other metal objects or permanent magnets cannot
energise the contacts at any time, making the outlet
completely safe and 100% short-circuit-proof.
MagCode Power System Plus for higher power
circuits features an additional mechanical twist lock
Power Clip
Power System 12V
Power Port 12V
Power Clip 12V
Power System 24V
Power Port 24V
Power Clip 24V
HMPS12VKIT
HMPS12VPT
HMPS12VCP
HMPS24VKIT
HMPS24VPT
HMPS24VCP
MagCode Power System Plus
Power Clip 24V
HMPSPRO12VKIT
HMPSPRO12VPT
HMPSPRO12VCP
HMPSPRO24VKIT
HMPSPRO24VPT
HMPSPRO24VCP
MagCode Power Port Cap
HMPSPCAP
Power System 12V
Power Port 12V
Power Clip 12V
Power System 24V
Power Port 24V
Stable connection
100% short-circuit-proof
Easy to install
Minimal mounting depth (port)
Up to 25A current load
Dust and water resistant
Easy to clean
Specifications:
Magnetic connection
MagCode Power System Plus
Magnetic connection plus mechanical twist lock
Terminal
Power Port 6.3mm flat connectors Cable tails
Power Clip Screw terminals Screw terminals
Max. Wire Cross Section
Mounting Opening
Rated Voltage
2.5mm2
2.5mm2
28mm dia. (M28)
12V / 24V DC
25A at +20°C 14A at +70°C 12A at +85°C 26A at +20°C
25A at +70°C
20A at +85°C
12V / 24V DC
Vibration Resistance
28mm dia. (M28)
Max. Current Load 3 axes, 8h,
5Hz - 200Hz, 8.5m/s2
3 axes, 3,000 shocks,
11ms, 30g
3 axes, 8h,
5Hz - 200Hz, 8.5m/s2
3 axes, 3,000 shocks,
11ms, 30g
Protection
Port (front side installed) IP 6K9K IP 6K9K
Port (connection side) IP 5K0 IP 5K0
Clip (not connected) IP 40 IP 40
Clip (on port) IP 42 IP 42
Duty Cycles
Without load At 25A MagCode Power System
Additional Features –
Power System Plus:
Suitable for high current loads
Greater security (higher
separation forces)
No arcing
MagCode Power System Locking Mechanism
Shock Resistance
HMPSPCAP. Protective cover
suits all MagCode Power Ports.
Snap shut cap provides reliable
protection from the elements.
They are dust and water resistant, easy to clean and
suitable for straightforward retrofitting a vast range
of applications. Advanced technology and superior
design makes them the ideal exterior connector on
vehicles under conditions of sustained charging and
high current load. They are available in 12V DC and
24V DC variants; the magnets of the two voltage
variants are coded differently to avoid mix-ups.
Novel coded system to avoid
12V and 24V products
PRODUCT Features:
MagCode Power System
offering greater security (higher separation forces)
and reliable prevention of arcing. The mechanical
twist lock ensures that automatic switching does
not occur before the outside contact is secure, to
eliminate problems associated with arcing.
> 10,000 cycles 4,000 cycles MagCode Power System Plus
> 10,000 cycles
4,000 cycles
70
Engineering Based Solutions:
Australian Antarctic Division
Due to the high reflectance properties of ice and snow in Antarctica,
backscatter was becoming an issue from the white xenon light of the
AS500. To overcome this issue an amber version of the AS500® was
developed in conjunction with the Australian Antarctic Division, as the
colour temperature of the globe eliminated this issue.
HELLA AS500® – Proven lighting for the most unforgiving environments.
HMXN4YEL
Yellow D2S Xenon Globe
GLOBES
71
H1
71
H2
72
H3
73
H4
74
H7
74
H9
74
H11
75
Xenon
72
HELLA MINING GLOBES
H1 Globes
10
39
24
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
P14.5s
H1
•
P14.5s
H1
•
H1 PREMIUM XENON HALOGEN - PLUS 50
CB1255BLdia
Xenon
Plus 50
Xenon
Cool Blue
CX1255BL
12
55
H1 PREMIUM XENON HALOGEN - COOL BLUE
CB1255BL
12
Part No.
Voltage
55
Wattage
Base
ADR 51/00
Category
UV
Cut
Rated Life
Long Life / Standard
55
P14.5s
H1
•
1250
400
H1
•
1200
650
H1 HALOGEN LONG LIFE
C1255LL
12
H1 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE
C2470LTS
Halogen
Premium Long
Life Halogen
24
Part No.
70
Voltage
P14.5s
Wattage
Base
ADR 51/00
Category
UV Cut
H1 HALOGEN HIGH PERFORMANCE
C12100
12
100
P14.5s
-
•
C24100
24
100
P14.5s
-
•
24
70
P14.5s
H1
•
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
HALOGEN
C2470
H2 Globes
9
29
Part No.
CD12100BLdia
CD12100
12
100
X511
-
•
CD24100
24
100
X511
-
•
CD1255
12
55
X511
H2
•
CD2470
24
70
X511
H2
•
HALOGEN
73
HELLA MINING GLOBES
H3 Globes
11
30.5
Xenon Plus 30
YC12100BLdia
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
55
PK22s
H3
•
55
PK22s
H3
•
PK22s
H3
•
YCX1255BL
12
YCP1255BL
12
Long Life Halogen
YCB1255BL
Part No.
12
Voltage
55
Wattage
Base
ADR 51/00
Category
UV
Cut
Rated Life
55
PK22s
H3
•
1500
450
H3
•
1200
650
YC1255LL
Halogen
12
YC2470LTS
Part No.
24
70
Voltage
PK22s
Wattage
Base
ADR 51/00
Category
UV Cut
Premium Long Life Halogen
YC12100
12
100
PK22s
-
•
YC24100
24
100
PK22s
-
•
24
70
PK22s
H3
•
HALOGEN
YC2470
74
HELLA MINING GLOBES
H4 Premium Halogen Globes
14
78.5
44
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
P43t
H4
•
P43t
H4
•
XD1260/55dia
XDX1260/55BL
Xenon
Cool Blue
12
60/55
XDB1260/55BL
12
60/55
Xenon
Plus 50
14
78.5
44
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV
Cut
Rated Life Tc
XD1260/55dia
XD1260/55LL
12
60/55
P43t
H4
•
1500
700
XD2475/70LL
24
75/70
P43t
H4
•
1500
700
H4
•
1400
700
Wattage
Base
ADR 51/00
Category
UV Cut
XD2475/70LTS
Part No.
24
75/70
Voltage
P43t
XD12100/55
12
100/55
P43t
-
•
XD12100/90
12
100/90
P43t
-
•
XD24100/90
24
100/90
P43t
-
•
XD1260/55
12
60/55
P43t
H4
•
XD2475/70
24
75/70
P43t
H4
•
H4 HALOGEN
75
HELLA MINING GLOBES
H7 Globes
11
42
15
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV
Cut
Rated Life Tc
55
PX26d
H7
•
930
550
H7
•
1000
500
CA1255dia
CA1255LL
12
CA2470LTS
Part No.
24
70
Voltage
PX26d
Wattage
Base
ADR 51/00
Category
UV Cut
H7 HALOGEN
CA1255
12
55
PX26d
H7
•
CA2470
24
70
PX26d
H7
•
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
12
65
PGJ 19-5
H9
•
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
CG1255
12
55
PGJ 19-2
H11
•
CG2470
24
70
PGJ 19-2
H11
•
H9 Globes
11
46
40
CF1265
Part No.
H9 HALOGEN
CF1265
H11 Globes
11
46
40
CG1255
Part No.
H11 HALOGEN
76
HELLA MINING GLOBES
Xenon Gas Discharge Lamps
9
9
82
HMXN4001
D1S
75
25
43
Description
Comparison
Xenon Gas Discharge globes for driving and work lamps.
XN4000dia
D1S/D2S
Rated Wattage
35W
Luminous Flux
3200lm
Luminous Efficacy
91Im/W
Colour Temperature
4250°K
Average Luminance
6500*cd/cm2
Lamp Life
B31500h
Tc3000h
Filament/arc length
4.2mm
Note: Replace Lamps only with same type.
D1S lamps must be used in Oval 100FF Xenon work lamps.
D2S lamps must be used in all other Xenon work lamps in this catalogue.
Part No.
XN4000
D2S/R/C
HMXN4YEL
D2S
Type
Voltage
Wattage
Base
ADR 51/00
Category
UV Cut
HMXN4001
D1S
85
35
PK32d-2
D1S
•
XN4000
D2S
85
35
P32d-2
D2S
•
HMXN4YEL
D2S
85
35
P32d-2
D2S
•
Xenon Gas Discharge Flash Tube
49mm
15mm
43mm
Part No.
Voltage
Wattage
Base
ADR 51/00
Category
UV
Cut
Circuit Board Plug-In
-
-
Xenon gas discharge globes suitable for
emergency flasher, revolving and/or strobe lamps
XN6750
12-24
-
Note: Use this lamp for PulseRAY Xenon strobe warning beacons.
TECHNICAL
78
General Information
79
What is LED technology?
80
What is Xenon lighting technology?
81
HELLA work light systems
81
DRACO® vibration damping systems
82
MustADD® filter technology
83
Meaning of the IP (Ingress Protection) Code
HELLA MINING TECHNICAL INFORMATION
General Information
Luminous Efficacy
Unit of measurement: lumen per
watt [lm/W]: Luminous efficacy
indicates the efficiency with which
the electrical power consumed is
converted into light.
The maximum that can be
achieved in theory, with all the
energy being converted into visible
light, is 683 lm/W. In reality, the
figures are much lower, between
10 and 150 lm/W.
Luminous efficacies of various light sources
1000
683 lm/W = Theoretical limit for
monochrome green light (555nm)
199lm/W = Theoretical limit for
"white" light (380–780nm)
Low Pressure Sodium Lamps
High Pressure Sodium Lamps
High Intensity white LED
Fluorescent, Metal Halide,
Yellow Compact, Xenarc Lamps
100
Colour Rendering
Depending on the location and the purpose,
artificial light should enable colours to be
perceived correctly, as though being seen
by natural daylight. Such assessments are
based on the colour rendering properties of
a light source, which are expressed in terms
of categories of the general colour rendering
index, R a. The colour rendering index is a
measure of the correspondence between the
colour of an object under the light source
being measured and its colour under a
reference light source.
High Pressure Mercury Vapour Lamps
Special Light Bulbs Xenon Lamps,
Mercury Tungsten Blended Lamps
Tungsten-Halogen Lamps
General Lighting Service Lamps
10
Carbon Thread Incandescent Lamps
1
Glow Lamps, Electroluminiscent Plate
Paraffin Lamp
lm/W
0.1
4
3
2
IR radiation
Tw 2800˚C
UV - radiation
Incandescent lamps are classic
thermal radiators in which electricity
flows through a Tungsten wire in
an enclosed glass bulb filled with a
vacuum or inert gas, heating it to
approximately 2600˚C to 3000˚C and
making it glow. Most of the radiation
emitted is at the infra-red end of the
spectrum.
Luminous efficacies of various light sources
λ ref
Incandescent and Halogen
Lamp Operation
Candle
Le
78
Tw 2600˚C
Tungsten filament winding
temperatures T w
for incandescent lamps
2400˚C corresponds to a
15W lamp (vacuum bulb)
40W lamp (bulb filled with gas)
500W lamp (bulb filled with gas)
1
Tw 2400˚C
0
1000
visible light
2000
3000
4000
5000
wave length unit of measure nm
Relative Spectral Power Distribution Of Incandescent Lamps
The main properties of an incandescent lamp, namely its luminous efficacy and life, are
influenced largely by the filament temperature.
What is LED Technology?
depending on the colour and
intensity requirements.
LED technology eliminates
this inefficient process.
HELLA LED signal and
warning lamps operate
with up to 60% less current
draw than comparable globe
lamps.
An LED (Light Emitting Diode) is a solid state
electronic device that consists of several layers
of semiconductor material, in contrast to a lamp
that consists of a glass envelope and electrodes
assembled into a base. The mechanically robust
nature and low voltage operation inherent in LED
technology makes it attractive to use in many
lighting applications.
LED benefits
LED Technology has enormous benefits for the
mining industry, the most obvious being the
reduction in maintenance requirements of our “fit
and forget” design principle that reduces vehicle
servicing down times, as there are no globes to
burn out or holders to corrode.
HELLA LED lamps are pre-wired for easy
installation and manufactured to offer maximum
impact resistance and high tolerance to chemicals,
salt spray and cleaning fluids. Most of the LED
products offered can survive shock impulses of
200G, and operate over a much wider range of
ambient temperatures than normal products.
LED technology
Unlike conventional lamps that produce a broad
spectrum of colours (white light), an LED emits
light only in a particular single colour. The specific
colour is dependent on the semiconductor material
system used (AllnGaP and InGaN) and ranges
from red through amber, green and blue. Creating
a coloured light signal from a conventional globe
requires the use of a filter (generally a coloured
lens) that absorbs most of the light and passes
through only the desired colour spectrum. The
filter losses normally range from 30% to 80%
White light from an LED
is produced by one of
two methods. The most
common is a process of
luminescence conversion
where a blue LED light
excites a phosphor to emit
yellow light, the mixture
resulting in white light.
The other process of RGB
colour mixing uses individual red,
green and blue LEDs and by altering
the relative mix of the three primary
colours, any other colour including white
can be created. The efficiency of white LEDs
has risen considerably over the past few years;
values of 50 lm/W and more are now being
to produce
achieved. It is now possible
white LED lights that
are more efficient
than Halogen and
incandescent lamps,
but still significantly
less efficient than gas
discharge lamps. The
relatively high cost of
high-efficiency white
LEDs still limits their use
to applications where a
small amount of light with
minimal heat is required,
areas where mechanical damage
due to shock and vibration destroys other lights,
or where the safety of low voltage operation is
paramount.
LED temperature behaviour
The amount of light emitted by an LED reduces
as the temperature rises: yellow LEDs are more
affected by high temperatures than green and
blue LEDs. Loss of output as a result of high
temperature reverses when the LED cools down
and should not be confused with degradation
which happens over a long time or in lamps in
which LEDs are operated beyond
their design current.
LED product design
The high efficiency, low power demand that HELLA
LED lamps are known for is not an automatic
result of using LED technology. Many competitor
products are no more efficient or durable than
conventional lights. HELLA invests considerable
time and diligence into the four most significant
aspects of LED product design, thereby producing
award winning, class-leading, innovative products
that set new standards and receive worldwide
recognition.
The most important issue relates to the selection
and optimum application of LED devices suited to
each task. Like all electronic components, LEDs
are mass-produced, with each production batch
yielding LEDs that vary enormously in efficiency
and colour. As one of the largest global users
of high intensity LEDs, HELLA has developed
sophisticated techniques that enable us to select
only the most efficient LEDs that fall within very
tight colour specification parameters.
The second aspect depends on maximising
optical system efficiency. Individual LED devices
typically produce a hundred times less light than
a conventional light globe. To
use the light
effectively requires
highly meticulous
optical system
design.
The third aspect
relates to effective
power supply
and control circuit
designs. LEDs are
much more sensitive to heat and electrical issues
than conventional lamps. The development of
robust, efficient circuits that manage the operation
of LEDs is just as important as the optical aspects.
Years of experience gained through the production
and worldwide use of millions of LED lights,
enables HELLA to keep delivering innovative and
effective solutions to the challenges faced by LED
systems.
The final aspect is the physical product design.
All the mechanical, thermal management
and operational environment and production
requirements are integrated into a robust product
that is expected to remain fully operational under
severe cold, heat and humidity, while also being
subjected to high levels of vibration. HELLA backs
up our innovative physical design and assembly
processes with a large investment in extensive
in-house test and development facilities to prove
all of our products meet the demands placed on
them in the field.
79
80
What is Xenon lighting technology?
Xenon globes use an electric
current passed through Xenon
gas to produce light, rather than
a filament. Not only does this
method require minimal electric
current draw compared to
filament lighting, it is much more
robust and lasts much longer
than the Halogen lamps it is
designed to replace.
Xenon (XGD) lamps are
specialised high pressure
discharge lamps developed for
use in the automotive industry.
Unlike industrial HID lamp types
(MH and HPS) that require several
minutes to warm up and reach full light
output, XGD lamps are designed to strike
immediately and the associated ballast
systems are capable of restarting them
when hot.
The light colour spectrum of XGD lamps is
specifically optimised to provide the best
performance when used in applications
where the user is in a scotopic vision
(dark) adapted condition, whereas most
other lamps are balanced for photopic
(daylight) vision. This is one of the key
reasons why Xenon lighting causes less
eye strain than other globe types, making
it a more convenient and safer night
lighting option. It also reflects off road
signs and markings more brightly.
The XGD technology consists of a very
compact quartz glass arc tube discharge
vessel, filled with Xenon gas and metal
halide salts. In this hybrid system, Xenon
gas provides the instant start aspect
while the metal halide salts contribute
the very high luminous efficacy of a
XGD lamp. The arc tube assembly also
contains two electrodes that protrude into
the gas via special seals, to ensure the
system remains hermetically sealed after
many switching cycles and despite all
the vibration the lamp will be exposed to
under normal operating conditions. The arc
tube itself is encased in a soda lime glass
outer jacket to filter out the ultra-violet
generated by the gas discharge. This is
of particular importance, considering the
widespread use of polycarbonate lenses
in automotive lighting. This active part of
the XGD lamp is mounted in one of two
basic lamp holder types: D1/D3 range
contains an integrated ignitor module and
suits designs where space efficiency is
very important and lamp replacement cost
is less important, the D2 range requires
an external ignitor (typically integrated
into the ballast) and suits high duty cycle
systems where lamp replacement occurs
on a regular basis.
The current generation of control units is
only half the size of and approximately
one third lighter than the first and second
generation.
The ignition electronics can now be
completely integrated into the control
unit. As a result of these control units,
the lamp’s light is almost independent of
voltage fluctuations in the vehicle electrical
system, as the electronics operate the
Xenon globes at constant output.
HELLA Work Light systems
Multivolt™
For mining vehicles and production plant, good
lighting is essential for activities other than just
driving. Haul trucks, shovels, drills, cranes and
special purpose vehicles often need separate,
pivotable ‘work lamps’ for loading, unloading, and
other operations.
Using the right lamp can make the work easier
and, in most cases, a lot safer. That’s why HELLA,
long a pioneer in innovative lighting technology,
offers a wide range of work lamps designed for
specific applications.
HELLA Lighting Technology
HELLA’s range of work lamps includes long,
short and mid-range lamps, offering close or wide
illumination. Select HELLA work lamps that suit
the specific task best using LED, Xenon or Halogen
technology. Lights are available with integral
handles, dual beam optics and a wide range of
mounting options. For complex projects, take
advantage of our applications engineering service.
focal length provide good long-range illumination;
those with short focal lengths collect more light
and provide good short-range illumination.
The Free-Form (FF) Lamp
The FF lamp represents a quantum leap in
lamp technology. Its reflector surface no longer
corresponds to an even paraboloid. Rather, each
point of the reflector surface has an exactly defined
function: to collect light, concentrate and direct and
distribute it.
The reflector alone generates the desired light
distribution. The entire light output of an FF lamp is
comprised of more than 50,000 spots of light. The
entire reflector is effective in HELLA Free-Form
work lamps. The FF lamp takes the light exactly to
where it is supposed to be.
The result: brighter, more even illumination of the
work area, greater range, and hardly any scatter
loss or dazzling.
The Paraboloid Lamp
The paraboloid
Paraboloid lamp
lamp is classic
amongst the lamp
systems in use
today. It uses a
parabolic reflector
and the light source
is located at it’s
focal point. The
reflector captures
the light, bundles it and radiates it.
In order to calculate the reflector surface of an
FF lamp, extremely powerful electronic computers
and high-precision tools and production machines
are required. Fractions of a thousandth of
a millimetre alter the effectiveness of the
entire system.
Free-Form (FF) lamp
The lens ensures that the light is distributed as
required, directing it to pre-specified areas in
front of the lamp. Effective paraboloid lamps
have a large reflector in order to capture a great
deal of light.
The lens must be as vertical as possible in order to
ensure good light refraction. Reflectors with a long
DRACO® vibration damping systems
Operational duty cycles in mining are some of the
most demanding, and field research by HELLA
has measured shock and vibration levels of
remarkable magnitudes.
Equipment designed for less demanding
environments will fail rapidly when used in mining,
and often when most needed. Our design aim is
to produce equipment that will function reliably
in a continuously shock and vibration laden
environment.
Most types of mine lighting equipment requires
single point mounting to allow for azimuth
and elevation adjustments. This arrangement
concentrates stress and maximizes overturning
moment of inertia in the light that is mounted.
To analyse the mechanical design effectively
and deliver reliable and predictable results, it
is essential that these aspects are thoroughly
integrated at the design stage; just adding
impressive looking brackets often leads to poorer
performance and progressively
cascading failures.
HELLA developed our unique DRACO®
vibration damping technology to enable
us to limit the vibration passing from the
mounting surface of the mining machine
to the relatively fragile globe in the light
fitting. DRACO dampening effectively
eliminates resonant behaviour and is
specifically designed for systems subject
to stochastic (random) vibration with a
large dynamic range, like that typically
found on mining machines. We can
adjust the system parameters to suit
each light and its application
— Input
— DRACO® output
— Std output
— Difference
Vibration
DRACO
One of the leading advantages of HELLA LED
technology is the unique Multivolt™ circuitry
fitted to most LED products. The system ensures
a uniform level of light intensity and full light
output at any voltage in the range stated (typically
from less than 10V to more than 28V). Multivolt™
lamps can be connected to 12V or 24V automotive
electrical systems, without modification. The light
output will not be adversely affected by the voltage
drop commonly encountered in such systems on
large machines and trailers. In all but the most
compact lights, the HELLA Multivolt™ system also
incorporates sophisticated over voltage, transient
impulse and reverse voltage protection and
thermal management circuitry to ensure that the
LED lamp functions problem free.
DRACO vibration damping systems consist of
at least two rigid mounting plates separated by
two (or more) flexible compounds of differing
hardness and damping properties, arranged in
parallel in one damper assembly. This provides
a non-rigid mounting arrangement between the
vibration source (the mining machine) and load
(the light fitting). Vibration signals are delayed in
time, reduced in amplitude, as well as altered in
spectral composition when some vibration energy
(DRACO®-Std)
Time
is converted into heat as it passes through each of
the flexible compounds. Detail differences between
the damping behaviour compound types creates a
relative phase shift in the vibration signals exiting
each compound. When the two (or more) vibration
signals are re-combined in the light fitting, a new
vibration signal is created with a compressed
dynamic range and lower peak vibration level,
reducing the stress in the load (light fitting)
significantly.
81
82
MUSTADD
MustADD® Filter Technology
Operational duty cycles in mining are some of
the most demanding and are normally combined
with intensive switching cycles, dust-loaded air,
corrosive atmospheres and often high levels
of humidity.
Mechanical
Filtration
(3 micron)
Equipment designed for less demanding
environments will not maintain their claimed
lighting performance for a long period when used
in mining. HELLA designs fully sealed LED “fit
and forget” lights whenever possible for mining
applications. Where “fit and forget” is not practical,
the reality of mining operational demands is taken
into account. Due to their heavy usage loads,
mining lights must be designed to allow for far
more globe changes than are required elsewhere,
and they must be fitted with seals that will function
under less than perfect conditions.
Seal
Lens
To overcome the problems encountered in practice
with semi-perfect seals, HELLA mining work
lamps incorporate sophisticated breathing paths
and air filters. This ensures that a low-resistance
route is always available for air to enter and leave
the luminaire; eliminating pressure gradients
across seals and the consequence of unpredictable
leakage behaviour. It is essential that these aspects
are thoroughly integrated at the design stage.
HELLA’s patented MustADD® breathing system
chemically cleans and dehydrates the air drawn
into the lamp every time it is switched off, resulting
in significantly extended product life. The combined
particulate, chemical and de-hydrating barrier
effectively reduces corrosive damage and allows
AS500 FF® work lamps to operate repeatedly in
harsh environments for extended periods.
MustADD® air filters remove dust particles to submicron level from the air and minimise airborne
moisture, ensuring optimum light performance is
maintained in corrosive environments.
Heavily contaminated air typical in mining
environments rapidly deteriorates the operational
performance of most air filter systems. The
MustADD® system is designed to substantially
regenerate itself through two actions:
Chemical
Scrub
Light
Source
Environment
Dehydration
Reflector
Action 1
Action 2
When switched on, the active components in the
system rapidly heat up and impart some heat to
the air inside the assembly. This heating action
increases the internal air pressure and lowers the
relative humidity simultaneously; thereby forcing
the vented air to re-absorb moisture from the
desiccant as it is expelled from the light.
The vigorous vibration of the equipment to
which the work lamp is mounted, mechanically
cleans accumulated particulate matter from
the membrane. The physical structure of the
micro-porous membrane is specified so that the
particulates are stopped on the surface and not
trapped within the filter medium.
MustADD® systems of various levels of
sophistication are implemented across the HELLA
mining product range, to deliver optimum value
according to the product’s intended application.
Even the least sophisticated implementation, using
only the particulate barrier, delivers remarkable
results due to the fact that the same design
methods and specialised materials are used,
regardless of product.
Construction and meaning of the IP (Ingress Protection) Code
The specification of a degree of
protection for protection against
access and foreign object includes all
lower degrees of protection.
The degrees of protection 1 to 6K for
protection against water include all
the lower degrees of protection. Due
to different physical affects, this does
not automatically have to apply to
water protection grades 7, 8 and 9K.
IP2K3
K CM
Code letters
(Ingress Protection)
First characteristic numeral
(numerals 0 to 6 or letter X)
Second characteristic numeral
(numerals 0 to 8 or letter X)
Additional letter (optional)
(letters A, B, C, D)
Supplementary letter (optional)
(letters M, S)
(letter K)
Ingress Protection: Overview of the Elements of the IP Code
Element
First characteristic numeral/
supplementary letter
Second characteristic
numeral/ supplementary
letter
Additional letter
(optional)
Supplementary letter
(optional)
Numeral/
Letter
Meaning for the
protection of electrical equipment
Meaning for the
protection of persons
0
1
2
3
4
5K
6K
Against the ingress of solid
foreign objects (including dust):
not protected
with Ø ≥ 50mm
with Ø ≥ 50mm
with Ø ≥ 50mm
with Ø ≥ 50mm
dust-protected
dust-tight
Against access to hazardous parts
(unless described by extra letters):
not protected
with back of hand
with finger
with tool
with wire
with wire
with wire
0
1
2
3
4
4K
5
6
6K
7
8
9K
Against the ingress of water:
Not protected
Vertical dripping
Dripping (inclined 15°)
Spraying
Splashing
Same with increased pressure
Jetting
Powerful jetting
Same at increased pressure
Temporary immersion
Continuous immersion
High-pressure/steam jet cleaning
A
B
C
D
M
S
K
Meaning for the protection of electrical
equipment
Movement of moving parts
during water test
Standstill of moving parts
during water test
Specifically for the electrical equipment
in road vehicles
Against access to hazardous parts (unless
described by first characteristic numeral):
with back of hand
with finger
with tool
with wire
83
84
HELLA MINING
Part Number Index
2
PAGE
271667
2716-24V67
271767
2717-24V67
271867
2718-24V67
271967
2719-24V67
272067
2720-24V67
8
PAGE
827361
873068
873168
873268
873368
873468
873568
873668
873768
873868
873968
874068
874168
874268
874368
874468
874568
874668
8HG95995202248
9
PAGE
9.1600.0132
9.1600.0632
9.1601.0132
9.1602.0132
9.1603.0132
9.1604.0132
9HM
PAGE
9.HM15BAL16
9.HM15NB16
9.HM15TRN
16, 18
9.HM15WB16
9.HM300FLX
29, 30
9.HM360LENS
29, 30
9.HM400LENS27
9.HM450ALENS
25, 26
9.HM450BLENS
25, 26
9.HM450FLX 24, 25, 26, 27
9.HM450GLENS
25, 26
9.HM450RLENS
25, 26
9.HM450WLENS 24, 25, 26
9.HM46FX40
9.HM46GL40
9.HM46MP40
9.HM46MS40
9.HM481056
9.HM481156
9.HM481256
9.HM481356
9.HM481456
9.HM481556
9.HM481656
9.HM481756
9.HM481856
9.HM481956
9.HM482056
9.HM482156
9.HM482256
9.HM482357
9.HM482457
9.HM482557
9.HM482657
9.HM482757
9.HM482857
9.HM482957
9.HM483057
9.HM483157
9.HM483257
9.HM483357
9.HM483457
9.HM483557
9.HM483657
9.HM483757
9.HM483857
9.HM483957
9.HM484057
9.HM484157
9.HM484257
9.HM484357
9.HM484457
9.HM484557
9.HM484657
9.HM484757
9.HM484857
9.HM484957
9.HM485057
9.HM485157
9.HM485257
9.HM485357
9.HM485457
9.HM485557
9.HM485657
9.HM485757
9.HM485857
9.HM485957
9.HM486057
9.HM486157
9.HM486257
9.HM486357
9.HM486457
9.HM494060
9.HM4940G56
9.HM494160
9.HM4941G56
9.HM494260
9.HM4942G56
9.HM494360
9.HM4943G56
9.HM494460
9.HM494560
9.HM494660
9.HM4946G56
9.HM494760
9.HM4947G56
9.HM494860
9.HM494960
9.HM495060
9.HM495160
9.HM495260
9.HM495360
9.HM495460
9.HM495560
9.HM495660
9.HM495760
9.HM495860
9.HM495960
9.HM496063
9.HM4960.0146
9.HM4960.0246
9.HM4960.0346
9.HM4960.0446
9.HM4960.0546
9.HM496163
9.HM496263
9.HM496363
9.HM496463
9.HM496563
9.HM496663
9.HM496763
9.HM496863
9.HM496963
9.HM497063
9.HM497163
43, 63
9.HM4972
9.HM497362
9.HM497462
9.HM497562
9.HM497662
9.HM497762
9.HM497862
9.HM497962
9.HM498062
9.HM4980.0164
9.HM4980.0264
9.HM4980.0364
9.HM4980.0464
9.HM4980.0564
9.HM4980.0664
9.HM4980.0764
9.HM4980.0964
9.HM498162
9.HM498262
9.HM498362
9.HM498462
9.HM498562
9.HM498662
9.HM498762
9.HM498862
9.HM498962
9.HM499062
9.HM499162
9.HM499262
9.HM499362
9.HM70BR
12, 19
9.HM70DC19
9.HM70WH19
9.HM759RED41
9.HM759YEL41
9.HM850061
9.HM850161
9.HM850261
9.HM850361
9.HM850461
9.HM850561
9.HM851161
9.HM851361
9.HM851461
9.HM852061
9.HM852161
9.HM852261
9.HM852361
9.HM853061
9.HM853161
9.HM853261
9.HM854161
9.HM854361
9.HM854861
9.HM854961
9.HM9386.0222
9.HMAPEDL
16, 18
9.HMASHNB18
9.HMASHWB18
16, 18
9.HMAWHKD
9.HMDLM001
31, 35, 37
9.HMDLM00238
9.HMTN00144
44, 45
9.HMTN002
44, 45
9.HMTN003
9.HMTN004
44, 45
9.HMTN00545
9.HMTN00645
9.HMX7500.0132
9.HMX7500.0232
C
PAGE
C1210071
C1255LL71
C2410071
C247071
C2470LTS71
CA125574
CA1255LL74
CA247074
CA2470LTS74
CB1255BL71
CD1210071
CD125571
CD2410071
CD247071
CF1265
19, 74
CG125574
CG247074
CX1255BL71
HM0
PAGE
HM06032136
HM06062136
HM07032136
HM07062136
HM1
PAGE
HM1220AC66
HM1260AC66
HM1500NB8
HM1500NBD8
HM1500WB8
HM1500WBD8
HM1510NB18
HM1510WB18
HM1511NB18
HM1511WB18
HM1512NB16
HM1512WB16
HM1513NB16
HM1513WB16
HM1528WB-1220
HM1528WB-2420
HM1535DRL37
HM1535NB13
HM1535PB13
HM1535WB13
HM1539LDD12
HM1539LED12
HM1550CIG14
HM1550DT14
HM1550MAG-1214
HM1550MAG-2414
HM1550WB14
HM15700NB15
HM15700PB15
HM15700WB15
HM1590WB11
HM175AND67
HM2
PAGE
HM202638
HM2026D38
HM205138
HM2051D38
HM2053PC38
HM2053PCD38
HM205438
HM2054D38
HM227HD49
HM230738
HM2307D38
HM237935
HM2379D35
HM238034
HM2380D34
HM2380DT34
HM24100AC66
HM2420AC66
HM24320AC66
HM2460AC66
HM2717-24V67
HM290ADIR28
HM290BDIR28
HM290GDIR28
H M290RDIR
28
HM290WDIR28
85
HELLA MINING
HM3
PAGE
HM300ADIR30
HM300AMAG30
HM300BDIR30
HM300BMAG30
HM300GDIR30
HM300GMAG30
HM300RDIR30
HM300RMAG30
HM300WDIR30
HM300WMAG30
HM350AND67
HM360ABP29
HM360ADIR29
HM360AMAG29
HM360BBPMAG29
HM360BDIR29
HM360BMAG29
HM360BPMAG29
HM360GDIR29
HM360GMAG29
29, 30
HM360PIPE
HM360RBP29
HM360RDIR29
HM360RMAG29
HM360WDIR29
HM360WMAG29
HM4
PAGE
HM400ADIR27
HM400AMAG27
HM400BDIR27
HM400BMAG27
HM400GDIR27
HM400GMAG27
HM400PIPE 24, 25, 26, 27
HM400RDIR27
HM400RMAG27
HM400WDIR27
HM400WMAG27
HM4400A67
HM4400A-12V67
HM4400B67
HM4400B-12V67
HM4400G67
HM4400G-12V67
HM4400R67
HM4400R-12V67
HM450ADIR26
HM450AMAG26
HM450ARDIR24
HM450BDIR26
HM450BMAG26
HM450GDIR26
HM450GMAG26
HM450GRDIR24
HM450RDIR26
HM450RMAG26
HM450WDIR26
HM450WMAG26
HM461240
HM462040
HM463040
HM496046
HM4960FM46
HM4960SA
44, 45
HM496146
HM4961FM46
HM496246
HM496346
HM4963FM46
HM496446
HM496546
HM498064
HM4981-P64
HM4981-S64
HM4982-P64
HM4982-S64
HM4983-P64
HM4983-S64
HM4984-P64
HM4984-S64
HM4985-P64
HM4985-S64
HM4986-P64
HM4986-S64
HM5
PAGE
HM500ADIR25
HM500AMAG25
HM500BDIR25
HM500BMAG25
HM500GDIR25
HM500GMAG25
HM500RDIR25
HM500RMAG25
HM500WDIR25
HM500WMAG25
HM50AND67
HM6
PAGE
HM6603BD-12V50
HM6603BD-24V50
HM6603GD-12V50
HM6603GD-24V50
HM6605RD-12V50
HM6605RD-24V50
HM6605WD-12V50
HM6605WD-24V50
HM7
PAGE
HM70H3NB-24V19
HM70H3WB-24V19
HM70H9NB-12V19
HM70H9WB-12V19
HM70LEDD12
HM70PI
12, 19
12, 19
HM70PR
HM7546B43
HM7546C43
HM7546J43
HM7546KIT43
HM7590R41
HM7590Y41
HM7591S41
HM7592B41
HM7592Y41
HM8
PAGE
HM8164
16, 18
HM8275
46, 58, 60
46, 58, 60
HM8277
HM828358
HM828458
HM828559
HM828658
HM828759
HM828863
HM828963
HM829059
HM829156
HM829256
HM829356
HM829457
HM829557
HM829656
HM829864
HM9
PAGE
HM9500ADIR22
HM9500RDIR22
HM9590370031
HM95903700D31
HM9590371031
HM95903710D31
HM9590376031
HM95903760D31
HM9590378031
HM95903780D31
HM9590379031
HM95903790D31
HM9590503037
HM95995021148
HM95995022148
HM9600ADIR23
HM9600AMAG23
HM9600APIP23
HMA
PAGE
HMAT8543
HME
PAGE
HME6750A32
HME6750B32
HME6750C32
HME6750G32
HME6750R32
HMEC1010AU42
HMEC1510AU42
HMEC2010AU42
HMEC2015AU42
HMEC2510AU42
HMEC3015AU42
HMEC4015AU42
HMF
PAGE
HMFH107P52
HMFH117P52
HMFH312P52
HMI
PAGE
HMIC2010AU42
HMIC2015AU42
HMIC3020AU42
HMPB10011
HMP
PAGE
HMPB300NB10
HMPB300WB10
HMPS12VCP69
HMPS12VKIT69
HMPS12VPT69
HMPS24VCP69
HMPS24VKIT69
HMPS24VPT69
HMPS75B67
HMPS75G67
HMPS75R67
HMPS75S67
HMPSPCAP69
HMPSPRO12VCP69
HMPSPRO12VKIT69
HMPSPRO12VPT69
HMPSPRO24VCP69
HMPSPRO24VKIT69
HMPSPRO24VPT69
HMR
PAGE
HMRA087B54
HMRA107B54
HMRA112P53
HMRA917E53
HMT
PAGE
HMTND215644
HMTND215744
HMTND215844
HMTNM215645
HMTNM6605
44, 45
HMTNM660644
HMTNM660744
HMTNM660844
HMTNM660944
HMTNM661045
HMTNM661145
HMTNM661245
HMTNM661345
HMW
PAGE
HMWGA16032
HMWGA22032
HMWPR00143
HMWPR00243
HMX
PAGE
HMX7500A32
HMXN400175
HMXN4YEL75
X
PAGE
XD12100/5573
XD12100/9073
XD1260/5573
XD1260/55LL73
XD24100/9073
XD2475/7073
XD2475/70LL73
XD2475/70LTS73
XDB1260/55BL73
XDX1260/55BL73
16, 75
XN4000
XN6750
32, 75
Y
PAGE
YC1210072
YC1255LL
18, 20, 72
YC2410072
YC2470
18, 19, 20, 72
YC2470LTS72
YCB1255BL72
YCP1255BL72
YCX1255BL72

hELLA MINING - Gulf Minetech

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