Issue 3, Volume 7, 2014
Transcription
Issue 3, Volume 7, 2014
INDOOR CRANE Issue 3, Volume 7, 2014 Mengatasi Sakit Kepala I ssue 3 , Volume 7 , 2 0 1 4 The Directorate of Occupational Health and Safety, Turkey visited NIOSH on 28 January 2014. The delegates were Mr Sedat Yenidunya, Head of Department and and Mr Yetkin Uysar, Industrial Engineer for the Directorate General of Occupational Health and Safety; and Mr Nihat Negri, expert from the Occupational Health and Safety in the Occupational Health and Safety Centre. The delegates were accompanied by Ir Saiful Azhar Mohd Said, the Director of Major Hazard Division of the Department of Occupational Safety and Health (DOSH), Malaysia. This visit was met with the interest from the Turkish delegates on our initiatives in harmonizing the practice of OSH in Malaysia. It was also with the interest to learn how our organization functions as a limited by guarantee company in providing training, consultation, research and development and also in carrying out information dissemination activities. Through this visit, it is hoped that these delegates gets a clear picture on the methodology practiced in relation to OSH in consultation; and also to understand the standards being used by NIOSH in research activities. With that as well, through NIOSH, we represent Malaysia in the practice of OSH through the highest regard of measurement by world standard. Apart from that, this visit has served as a platform for the exchange of ideas and point of views on OSH at a global scale. Through this mutual understanding, it has opened up the possibility of a collaboration between Malaysia and Turkey in the occupational safety and health line. And to start off, NIOSH has invited the Turkish Directorate to appoint a speaker for the next 17th Conference and Exhibition on Occupational Safety and Health (COSH) come August 2014. 2 I ssue 3 , Volume 7 , 2 0 1 4 TERDAPAT tips bagi mengatasi dan jugak mengurangkan sakit migrain ini. sahaja dapat meredakan sakit kepala yang teruk, malah dipercayai dapat mengelakkan migrain. Migrain ialah sakit kepala yang paling kerap di alami seseorang. Penyakit ini biasanya datang dan pergi. Antara tanda-tanda migrain ialah sakit kepala yang berdenyut diikuti dengan muntah dan pitam. Elakkan terkena cahaya terang atau pancaran matahari. Bagaimanapun migrain tidak didedahkan kepada maut. Faktor keturunan turut menjadi punca migrain tetapi penyakit ini boleh dicegah dengan mengelakkan faktor penyebab seperti: KETEGANGAN Keadaan ini terdedah kepada sesiapa sahaja terutamanya lelaki. Mereka yang tidak bijak mengurus dan mengendali masalah akan terdedah kepada sakit kepala jenis ini. Pengambilan Ubat-Ubatan Masalah tertentu untuk meredakan kesakitan boleh mendedahkan seseorang kepada sakit kepala. Pengambilan makanan mengandungi bahan `monosodium glumate atau MSG', kafein dan alkohol boleh juga menyebabkan sakit kepala. Berehat di dalam sebuah bilik gelap atau samar-samar kerana keadaan terang boleh menambahkan lagi sakit kepala. Ketulan ais atau air sejuk boleh meredakan sakit kepala. Ambil sehelai tuala dan bungkus ketulan ais dengan tuala tersebut. Tekapkan pada mata seketika. Jika masih tidak reda, cuba guna air suam. Basahkan tuala dengan air suam dan tekapkan pada mata selama kira-kira setengah jam. Fikirkan secara positif. Sebahagian besar sakit kepala berpunca dapada tekanan dan gangguan perasaan. PENYAKIT METABOLIK Kekurangan gula di dalam tubuh, kurang darah, kegagalan fungsi ginjal dan hati jugak boleh menyebabkan sakit kepala. Berehat seketika dengan berbaring. Baring diatas katil dan pejamkan mata kira-kira setengah jam. Ia bukan Source info: Berita Harian, Feb 8, 2014,Pg.no. 016 3 I ssue 3 , Volume 7 , 2 0 1 4 INTRODUCTION INSPECTION Cranes come in all shapes and sizes, perform a multitude of jobs and help increase productivity — making your job easier. However, using your crane improperly can cause breakdowns and product damage. It can also seriously injure you. Shop cranes should be inspected by the operator at the beginning of each shift. It’s easy and takes only a few minutes. This handbook will help you reduce crane accidents and breakdowns in your workplace. You will learn about inspection and safe operation of shop- operated power hoist equipment. One of the reasons proper training is so important is because these cranes often are operated by workers who are not crane operators by trade. VISUAL INSPECTION Are there any tags on the crane? • A red DANGER: Do NOT OPERATE tag, means terminate the inspection and do not operate the crane. • A certification tag on the hoist or crane says check with your supervisor or maintenance department if you’re not sure about the certification. Most indoor cranes are operated by electricity or compressed air using wire rope or chain to do the lifting. Once lifted, some loads can be positioned manually, while other loads will be positioned completely by the crane. Most shop cranes are operated from the floor, controlled either by a push-button pendant, pull rope or radio control. Lifting capacities of cranes vary from 250 pounds to more than 20,000 pounds. Is there any obvious physical damage? Check for: • Loose or missing parts • Missing end stops at each end of a monorail, beam or runway. These stops prevent the trolley from running off the beam or runway. Check the hoist chain or wire rope. • Make sure it is not twisted, kinked or otherwise damaged. • Make sure that the wire rope is properly seated in its drum and sheave grooves without any slack or overlapping, and without laying across groove ridges. Know the location of the disconnect switch for the hoist or crane. It should cut power only to the hoist or crane. Check the areas in which the crane will be operating. Make sure there are no obstacles or obstructions in the crane’s path. Some common hoists and cranes are jib cranes, monorails, gantry cranes and bridge cranes. 4 I ssue 3 , Volume 7 , 2 0 1 4 OPERATIONAL TESTS RIGGING THE LOAD Operate the crane several feet in each direction it travels: • Listen for any unusual noises. • Look for jerky movements. Check the control station: • Make sure all buttons are labeled to indicate their function. • Operate each button to make sure it functions properly and doesn’t stick. • Make sure that the UP button raises the hook and the DOWN button lowers the hook. If they, don’t, do not use the hoist. Do not attempt to fix it by swapping wires in the control station. Check the upper hoist limit switch by slowly raising the block to trip the switch. Lower the hoist block to activate the lower limit switch if the crane is so equipped, leaving at least one turn of rope on the take-up drum. Rigging the load involves: • Determining the weight to be lifted • Selecting the proper rigging gear • Using sound practices to secure the load. DETERMINING LOAD WEIGHT Check the crane’s lifting capacity. It should be stenciled on both sides of the hoist. Determine the weight of the load by checking: • The manufacturer’s plate attached to it • Shipping papers it came with • Any work order • Design drawings. Calculate the weight of the load by using a chart for the material to be lifted. If the crane has no lower limit switch, stop the block before it contacts the floor, leaving at least two turns of rope on the drum. Check the hook. It must have a safety latch that closes the throat of the hook: • If the latch is bent, its spring broken or it is otherwise damaged, the latch must be replaced before the hook can be used. • If the latch swings freely across the hook throat, or very nearly does, then the hook has been stretched and must be replaced before the hoist can be used. CAUTION: NEVER INSTALL A LONGER LATCH ON A STRETCHED HOOK. REPLACE THE HOOK. Newer cranes come equipped with a safety latch hook designed to operate completely locked closed. An ANSI warning tag listing many of the above checks should be located on the control section of the lower block hook. Use a dynamometer, preferably one that can be connected to the hoist. As a last resort, estimate the weight of the object: • Compare the load to a similar load with a known weight that you lifted in the past. • Get a second estimate from a co-worker. • Do not exceed 50 percent of the lifting capacity of the crane when lifting an estimated load. • Ask your supervisor about the safety regulations for your work area. 5 I ssue 3 , Volume 7 , 2 0 1 4 SELECTING PROPER RIGGING GEAR Select sound rigging gear that is within the safe working load of the fiber or wire rope being used. • Most wire rope slings have the safe working load (SWL) scribed on the end fitting. • If the SWL is not inscribed on the end fittings, call the manufacturer or refer to a standards chart for weight load test. • Fiber slings may have a different label. • Vertical, choker and basket weight limits are usually sewn on the inside of the strap. • If your fiber sling has no SWL label, get a stronger sling that has the limits inscribed on it. Inspect wire rope before use. • Check for evidence of severe kinking, crushing or heat damage. • Broken wires are normal on the outside of a strand. But if you find six or more broken wires within one lay of strand length, the rope should not be used. Inspect other fittings to be used. • Do not use rigging gear with end fittings that are corroded, cracked, bent or improperly attached. • If more than one broken wire exists within one lay length of the end fitting, the sling should not be used. • Inspect shackles for load-lifting capacity and possible damage. • Replace any rope, sling or shackle if you have any doubts about its fitness for use. SECURING THE LOAD Cranes are designed for vertical lifts only. Side-pulling and in-pulling result in many hoist and crane breakdowns. Such improper lifting can: • Bend or break the cable guide • Jam the wire rope in the hoist housing • Damage the drum • Cause the chain or wire rope to break and suddenly drop the load. When attaching slings to the load and hoist hook, pack corners and sharp edges to prevent cutting or damaging the rope. Determine the number of slings needed based on: • The need to balance the load • The weight of the load • Sling angles. This chart shows how sling angles affect the load weight put on a sling. As the sling angle decreases, the weight the sling is holding increases. When you use more than one sling, or alter the sling angle, a different stress factor is introduced. This factor varies with the sling angle and can be checked in a chart provided by your supervisor. The individual sling load can be calculated to insure that you do not exceed the SWL. The individual sling load will always be more than half the weight of the load. Individual sling loads will differ for basket and choker rigs. As you can see from the chart on sling angles and loads — the lower the angle, the higher the load. Be sure your sling angles always exceed 45 degrees. If your angles are less than 45 degrees, this will put too much tension on the sling, possibly causing it to fail if the added stress exceeds the SWL. 6 I ssue 3 , Volume 7 , 2 0 1 4 LIFTING AND MOVING FLOOR-OPERATED CRANES AND HOISTS Lifting and lowering the load can be done safely by paying attention to what you are doing and by following these simple safety tips: When the crane is in position, slowly lower the load, stopping the hoist block when it is low enough to unhook the slings. When you’re finished with the crane, raise the block above head level and place the crane in a designated location. Jib cranes should be stored against the wall. Use the lower hook block to swing the boom into place. SAFETY RULE OF THUMB: CONDUCT ALL LIFTING OPERATIONS SO THAT NO ONE WOULD BE INJURED IF THERE WERE AN EQUIPMENT FAILURE Make sure that all hands are clear of any potential pinch points. For very large loads, make sure that no people are between the load and a stationary object, because the load could swing and crush them. Slowly raise the hoist block to ease slack out of the slings, then check the load hook to make sure that the slings are fully seated in its saddle. CAB-OPERATED CRANES There may be times when a large capacity cab-operated crane is needed. You may rig it, but this crane must be operated by a certified crane operator. The operating pointers you’ve read in this handbook still apply, but now you will have to signal to the crane operator what it is you want done. You should use the standard set of hand signals that can be found in the ANSI B30 standards manual. Slowly lift the load just a few inches, to minimize any swinging. Check your rigging job. If you notice slippage, ABORT THE LIFT! If everything is okay, lift the load in one smooth motion, high enough to clear all obstructions. Then push the load to the desired location. 7 I ssue 3 , Volume 7 , 2 0 1 4 SUMMARY By now, you should know how to inspect the crane, rig the load and safely move it to its desired location. But simply knowing everything you’re supposed to do when operating cranes isn’t enough. Knowledge alone won’t prevent accidents caused by carelessness or inattention, and excuses after the fact won’t take away the pain of injury or the cost of damaged equipment. REVIEW There are several elements of safe crane operation you should be familiar with. INSPECTION A visual inspection of the crane should include looking for tags, such as DANGER or other certification tags. You should also look for any obvious physical damage, and check the hoist chain or rope for wear and damage. OPERATIONAL TEST Following the visual inspection, an operational test should be done. Operate the crane several feet in each direction. Check the control station making sure all buttons function as labelled and do not stick. Insure that the upper hoist limit switch works, and check the hook for properly functioning safety latch. IMPORTANT SAFETY PRACTICES Don’t abuse the controls by jogging them unnecessarily. This only shortens the life of the hoist or crane. Don’t use the pendant control station to swing the jib boom in place. Don’t leave a suspended load unattended. Don’t pass a load over coworkers or allow anyone to walk under the load. Don’t pull a load. You can’t watch the load and see where you are going. Don’t allow yourself to be distracted. Don’t allow unused slings or rope to remain on the hook. They can inadvertently snag other objects when the crane is moving. Don’t leave the hoist block low enough for someone to hit it. Never operate a radio control transmitter unless you can see the load and the entire crane. RIGGING In order to rig the load safely, the weight of the load must be determined, the proper rigging gear selected and the load secured. Check wires for SWL inscribed on end fittings. If the wire contains six or more broken strands within one lay of strand, do not use it. If more than one broken strand is found within one lay length of the end fitting, do not use the sling, LIFTING AND MOVING Don’t forget that cranes are designed for vertical lifts only. Before lifting, make sure there is no one between the load and any other object. Raise the load slowly to take the slack out of the slings. After checking that everything is secure, lift in one smooth motion clear of all obstructions. When lifting is complete and the load is safely deposited, raise the block above head level. Jib cranes should be stored against the wall. Source info: Coastal Safety and Environmental handbook 8 I ssue 3 , Volume 7 , 2 0 1 4 Book Description Publication Date: February 21, 2013 | ISBN-10: 0314608702 | ISBN-13: 978-0314608703 Occupational Safety and Health Law focuses on general legal doctrine and practical considerations of the Occupational Safety and Health Act (OSHA). It covers the scope of the act, duties under the act, enforcement, adjudication, and OSHA-related litigation. You will find discussions on: Laws and regulations; Enforcement standard; Duties and rights of employers and employee; Defenses; Prehearing and hearing procedures and Appellate review. The volume refers detailed research to the standards index in OSHA Reporter, (BNA) or Employment Safety and Health Guide (CCH). Appendixes include: Glossary of abbreviations and acronyms; Statutes; Act sections of the United States Code Conversion Tabl; Text of the 1970 OSHA Commission procedural rules; and Freedom of Information Act regulations . Product Details Product Details •Paperback: 1118 pages •Publisher: Thomson West (February 21, 2013) •Language: English •ISBN-10: 0314608702 •ISBN-13: 978-0314608703 •Product Dimensions: 9.8 x 6.5 x 1.8 inches •Shipping Weight: 3 pounds (View shipping rates and policies) •Average Customer Review: Be the first to review this item •Amazon Best Sellers Rank: #2,936,495 in Books (See Top 100 in Books) Did we miss any relevant features for this product? Tell us what we missed. Would you like to update product info, give feedback on images, or tell us about a lower price? **Book for reference only : More details of this book, please refer NIOSH Library and to browse list of collection please visit; http://www.niosh.com.my 9 I ssue 3 , Volume 7 , 2 0 1 4 Headline Publication Date Page Byline / Author : : : : : ‘Saya lulusan universiti masyarakat’ Metro Ahad 09/02/2014 48-49 Oleh Aniza Zainudin 10 I ssue 3 , Volume 7 , 2 0 1 4 Headline : Mati dalam terowong harta karun Publication : Kosmo Date of publication: Feb 4, 2014 Page number : 01& 03 Byline / Author : Oleh Muller Asen 11 I ssue 3 , Volume 7 , 2 0 1 4 Headline : Keperluan sistem kerja selamat pengendali kren Publication : Utusan Malaysia Date of publication: Feb 6, 2014 Page number : 10 Byline / Author : Tan Sri Lee Lam Thye 12 I ssue 3 , Volume 7 , 2 0 1 4 Headline : Lam Thye: Keep construction sites clean Publication : New Straits Times Date of publication: Feb 02, 2014 Page number : 014 Headline : Publication : Date of publication: Page number : 2 die in treasure hunt New Straits Times Feb 04, 2014 019 13 I ssue 3 , Volume 7 , 2 0 1 4 Headline : Lam Thye syor kerajaan utamakan kesihatan mental Publication : Berita Harian Date of publication: Feb 02, 2014 Page number : 021 Headline : Publication : Date of publication: Page number : Address mental health stigma The Star Feb 6, 2014 033 14