KÖNIG PROFESSIONAL NC LASER
Transcription
KÖNIG PROFESSIONAL NC LASER
English INSTRUCTIONS BOOKLET RIM PRESS + LATHE KÖNIG PROFESSIONAL NC LASER Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) EC Decleration of Conformity according to EC Machinery Directives 98/37/AT , 73/23/AT We herewith declare, ATEK MAKİNA SAN.TİC.A.Ş. Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR Tel/Fax : +90 212 444 21 31 that the following described machine in our delivered version complies with the appropriate basic safety and health requirements of the EC Machinery Directives 98/37/AT , 73/23/AT based on its design and type , as brought into circulation by us. In case of alteration of the machine ,not agreed upon by us , this decleration will lose its validity. Description of the machine : RIM PRESS + LATHE Machine Type : KÖNİG PROFESSIONAL NC LAZER Serial Number : Applicable Harmonized Standarts : EN 292-1 ; EN 60204-1 ; EN 294 ; EN 418 A technical construction file for this machine is retained at the following address : ATEK MAKİNA SAN.TİC.A.Ş. Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR Tel/Fax : +90 212 444 21 31 Date / Authorized Signature Title of Signatory : 15/01/2007 ERTAN KESER : PRESIDENT 2 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) WARNINGS - These instructions manual, is the part of this machine. Please read the warnings and the instructions that it contains carefully. This information is important for the safe operation and maintenance. - Please keep these instructions manual for your future reference. THIS MACHINE is the rim press repairing the damaged rims. This machine should be used only for the function it is designed for. Another use is deemed to be false and for that reason it is not accepted. The producer firm will not be held responsible of the accidents that might arise as a result of false and unacceptable use. IMPORTANT This machine is to be used only by the staff trained on this matter. Any process to arise in the electrical and pneumatic system is to be carried out by the professional staff. CONTENTS Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. General warnings..................................................................... 2 Technical characteristics ......................................................... 2 Introduction…………............................................................... 3 Packaging , Transport, Storing ............................................. 3 Safety notices.......................................................................... 3 Problems – Causes – Solutions................................................ 4 Parts of the machine…………….............................................. 7 Operations and use................................................................. 8 Regular maintenance............................................................. 13 Technical service and the scope of guarantee..................... 13 Electric diagram ................................................................ 14 Disassembling picture.......................................................... 16 List of Spare Parts................................................................... 18 TECHNICAL CHARACTERISTICS TECHNICAL LABEL DIMENSIONS RIM PRESS + LATHE Height .................................. 2100 mm Length ................................. 1574 mm Width ................................... 1045 mm RIM CAPACTY SERIAL NUMBER TYPE NC LASER PRODUCTION YEAR 10” – 26” ENGINE KW VOLT HZ RPM HYDRAULIC 1.5 380 50 1400 START 1.1 380 50 1400 HYDRAULIC UNIT OIL CALTEX RANDO HD 32 MOBIL DTE 13 GULF HARMONY 32 AW SHELL TELLUS 32 PENZOIL HYDRO 32 PETROLOFİSİ HD 32 WEIGHT ATEK MAKİNA Service & Garage Equipments Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR Tel/Fax : +90 212 444 21 31 http // www.atekmakina.com e-mail: [email protected] Net weight.............................. 735 Kg ATEK MAKİNA Service & Garage Equipments Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR Tel/Fax : +90 212 444 21 31 http // www.atekmakina.com e-mail: [email protected] Sound level. ............................ 75 db 3 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) INTRODUCTION This booklet has been prepared for the service employees, those experts in using this machine and those carrying out the routine maintenance of this machine. Before making any process on this machine, you must definitely read the instructions manual. This manual contains information on the; SAFETY OF THE EMPLOYEES SAFETY OF THE MACHINE KEEPING THE INSTRUCTIONS MANUAL Users and the maintenance staff should keep this manual where they can reach whenever there is a need to it. Carrying, transportation, starting, testing, extra maintenance and repair works should be carried out by the professional persons approved by the producer. The producer will not be held responsible of the problems and accidents that might arise in case the above mentioned works are made by the unqualified persons and as a result of false operation of the machine. This manual is prepared to ensure that the user and the maintenance personnel are to use the machine safely and correct. PACKAGING, TRANSPORTATION, STORING Packaging, lifting, transport and unpacking works are to be carried out by the personnel knowing the rim correction and that aware of the contents of this manual. PACKAGING The rim correcting machine is wrapped with the stretch film on the wood packet and put into the crate. It weighs approximately 750 kgs. LIFTING AND CARRYING The palettes are to be carried with a trans-palette. The dimensions of the machine are to be taken into account so that the machine can be lifted and moved safely. STORING The packed machine is to be kept in a covered and protected place between -10°C and +40°C. The machine should not be exposed to the direct sun light. If the machine will not be used for a long time, unplug it. PILING THE PACKET Packaging is suitable only for putting at least 2 cases one on the top of the other. During the transportation at most 2 cases are to be put one on top of the other. UNPACKING When the packet arrives, check whether the machine was damaged and the parts in the list are missing. Pay attention not to give damage to the machine during unpacking and ensure that the parts will not drop. DISPOSAL OF THE PACKET The wood palette and the wrapped stretch film can be recycled. Although it is not harmful, keep out of the reach of the children. To raise the machine in the air, take the sliding part to the right and pass the rope under the angular parts as indicated in the picture and lift it. 4 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) SAFETY Do not thrust your hand between the presser foot and flange and the rim. Tighten the snap lever well during turning. Keep the machine away from water, humidity, vapor and chemical stuff. Turn off the switch or unplug before starting maintenance or cleaning. While you make cleaning maintenance of your machine, do not use a washing tools, apparatus or machines with or without pressure, do not use conductors like water etc., or semi conductive matters; keep your machine from the seasonal conditions containing rain, snow, hail or fog, do not use wet or damp machine. WARNING: Definitely protect the electrical section from the above written conditions and do not apply. PROBLEMS – CAUSES – SOLUTIONS PROBLEMS CAUSES 12- If the flange does not turn to any direction 3451. If the pressure in the hydraulic unit is not enough. 2. 3. SOLUTIONS Not plugged. The plug is not attached correctly. The main voltage is not suitable for the machine. The main switch is not on. Fuse is blown. 1 – 2 – 3 Check if the connections of the plug is correct. 4. Turn on the switch. 5. Change the fuse. The direction of the hydraulic motor is reverse. There is oil leakage at the connections. The oil in the hydraulic motor is not enough. 1. 2. 3. ASSEMBLING THE MACHINE ON THE GROUND Reverse the two cables in the connection. Check the couplings, if necessary change them. Add oil in the hydraulic motor up to the oil level. 1.000 POSITIONING 0 0 1.0 1.0 00 00 1.0 The machine is to be fixed on the ground with the insertion pieces + screws so that the machine operates soundly. 1. 2. 3. Drill the ground in 15 mm diameter with the drill machine. Align the machine on the holes and tighten with the bolts. Tighten the screws by means of a torque meter (25N/m). 1.0 00 SAFETY AREA: The machine is to operate within the area seen in the drawing so that it operates safely and ergonomically. 5 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) SAFETY THIS MACHINE IS FOR THE RIMS BETWEEN 10” – 26”. THIS MACHINE IS TO BE USED ONLY FOR THE RIM CORRECTING WORKS PAY ATTENTION TO THE WARNING LABELS ON THE MACHINE. If the operator hears abnormal sound, vibrations during operation, these might be dangerous, the main switch must be switched off right away. The section of “Problems – Causes – Solutions” should be examined. If the problem continues, call the technical service. Wear goggles and gloves during operation. Work sitting up during operation. LIGHTING: All the parts of the machine are to be lighted well to ensure all the maintenance and adjustment works can be done. All the measures must be taken to provide that the light will not blind the eye. Be careful to work on a insulated and clean surface. When the electricity is off, switch off the machine. Work within the indicated safe working area. The machine is to be assembled on a smooth flat ground. PAY ATTENTION NOT TO STAND OPPOSITE WHILE THE FLANGE ROTATING Monthly Daily Daily Monthly Monthly At the periodical maintenance especially the process of lubricating should not be delayed, the process of lubricating is to be carried out with care and by using clean tools and equipments, and during the process of lubrication close attention is to be paid not to be dust particles and water present in the oil and in the lubricating tools and the unnecessary places are not to be lubricated. WARNING: Do not apply grease on the chain parts of the machine, apply anti-synthetic chain oil. 6 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) ANY PROCESS IN THE ELECTRICAL SYSTEM MUST BE CARRIED OUT BY THE PROFESSIONAL STAFF Pay attention that the main voltage is to have the same values on the label of the machine. Use a plug in conformity with the standards of Europe or the country you live. Use a grounded plug. Check if the grounded plug functions. Check if the connections on your electricity panel are correct. Pay attention that the arrow on the motor unit to rotate in the direction as shown in the picture when you turn on the switch. If it rotates in reverse direction, change the place of the two phases in the connecting plug. If the machine operates abnormal, turn off the switch right away. And look at the “Problems, causes, solutions” section of the manual. IF THE ABOVE LISTED CONDITIONS ARE NOT OBEYED THEN THE PRODUCER FIRM WILL NOT BE RESPONSIBLE OF THE PROBLEMS TO ARISE. ACCESSORIES DELIVERED 1. 12 pieces of rim connecting hubs. 2. 4 pieces of allen wrenches 3. 2 pieces of adjustable support 2 pieces of square support 2 pieces of graded support 4 pieces of cutter type of support 4. 1 piece of lever 5. 1 piece of turning tool 6. 1 piece of gauge 7. 1 piece of key 8. 1 piece of glasses 9. 1 piece of comparator 7 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Rim to center washer 1 - 54 2 - 56.5 3 - 57 4 - 58 5 - 59.5 6 - 60.1 7 - 63.3 8 - 64 9 - 65 10 - 66.6 11 - 72 12 - 72.5 PARTS OF THE MACHINE PRESSURE BASE RIM CONNECTING FLANGE The part pressing on the rim. By pressing on the locking bar, turns it rightwards and leftwards. By means of the revolving part on its end it provides the correcting and leaning parts to make pressure on the rim at 8 different angles. Flange is designed for the rims in different sizes. OPERATOR PANEL HYDRAULIC UNIT The operator panel on it, is a system giving movement to the pressing foot and the slide system with 8-way joystick, fast-slow button, and urgent stop button. The joystick is the part ensuring the slide to move in every direction. The speed button is the button accelerating the movement with the purpose of taking the long distances in a shorter time, after the slide actuated by means of the joystick. WARNING: Used only with the intention of running the speed button idle. Not used during the process of pressing on the rim. The system providing the moves of all the hydraulic parts. LATHE PART ELECTRIC CONTROL PART The part designed for having the damaged rims lathed. The possibility of movement rightwards and leftwards is in quick and simple way with the spindle sliding system. Its sport can be moved to front and back easily according to the size of the rim and you can fix it where you wish by the spring lever. This is the part where there is the switch for switching on and off the machine, the lathe up and down button, the switch from nc to manual, urgent stop button. 8 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) OPERATING THE MACHINE ATTACHING THE DAMAGED RIM TO THE CHUCK 1. The leads in the rim are taken out and the mud is cleaned. . 2. A hub washer in appropriate diameter is selected for the hub of the rim. It is attached on the hug flange. RESETTING THE RIM 3. The rim is tightened with the fixing bolts in accordance with the canals on the chuck. 1. Press the reset button under the home page. 2. If the pressing foot faces to the left direction, the foot is turned to the right by pressing the locking bar placed under it, and the bar is released and the foot is provided to remain locked on the right. 3. Moving the foot in the demanded direction by means of the joystick having 8 ways on the control panel, and thus the laser beam dropping from the left of the foot is provided to fall to the left side of the laser beam. 4. Operator presses on the reset the rim button on the panel. 5. Thanks to the joystick, the laser beam is dropped to the right side of the rim. 6. Operator presses on determine the rim length button on the panel. 9 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) OPERATING THE MACHINE ERROR DETECTION 1. By pressing the home page button under the page, the home page is provided to come to the working display. 2. If the pressing foot faces to the left direction, the foot is turned to the right by pressing to the locking bar under it and the bar is released and the foot is ensured to remain locked on the right. 3. By means of the joystick having 8 ways on the control panel, the foot is moved in the demanded direction and the laser beam is provided to come to the section of the rim where the error is to be detected. 4. It should be paid attention that the laser beam is to drop from as close as possible in order to get a better size. Attention; When the foot is brought too close to the rim, while the rim is turned there is the risk of hitting to the foot for the reason of inclinations in the rim. It is useful to check the rim by hand before effecting the scanning process. 5. Scan the rim button is pressed from the panel. 6. The rim is seen to start rotating, meanwhile the machine has started to have the necessary measurements in its memory on the rim. When the rim is stopped, the scanning process becomes completed. 7. Pressing one of the buttons of the coarse scanning, precision scanning and standard scanning, the error tolerances are determined. The tolerance value is seen as determined at the writing area under the buttons. Precision adjustments can be made on the tolerance by the + and – buttons on the right hand side of this box. 8. Thanks to these buttons, the more the tolerance is changed from small to big, it is seen that the red error areas on the error indicator in two columns on the left hand side of the homepage. 9. The tolerance is enlarged till the colored error area on the left column descends to the minimum level. 10. When pressed on the red colored error area of the left column, the red error dots appear just at the column on the right to it. 10 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) 11. When these error dots are pressed, the values behind the ERROR AREA on the display are seen to have been changed. These values indicate that where, at what angle and at what amount the error dot of the rim is on the horizontal (X) and vertical (Y) axis (A). 12. When these error points are pressed, the amount of error reaches from “0” to a different value. In the same time, a red flashing light just on its left hand side facing either up or down is seen that indicates us to which direction we will make the arrow correction press. The value in the pressing amount indicates how many mm of pressing we should make. When you press on the red colored error point at the error area on the right, if the error amount stays at “0”, this is because the error point could not be pressed properly. You should press it again. CORRECTING THE ERROR DETECTED 1. After making the error detection, in order to position of the “A” value of the error dot on the rim, press the button in the figure. After the rim rotated a while and stopped, the “A” values at the areas of ERROR AREA and the MACHINE EXPOSURE are seen to be the same. Now that the error dot on the rim have become facing towards the correcting foots. 2. The pressure foot is positioned according to the state of the error area and to the position that you will make pressing and an appropriate correcting support is attached to its end. 3. By pressing the pressure foot on the panel, the form of foot is provided to be the same as at the machine. By pressing on the correcting support button on its right, the figure on the button is provided to be the same as the correcting support on the machine. 4. At this stage, the rim error is seen at the section of ERROR AREA and the size of the end part of the correcting support is seen at the section of MACHINE EXPOSURE. 5. The foot is moved till the values of “X” and “Y” at the sections of ERROR AREA and MACHINE EXPOSURE by means of 8 way joystick on the panel. 6. After equality is ensured, it is seen that the “X, Y and A” indicator boxes at the MACHINE EXPOSURE area turned out to be red. Following this stage, pressing amount reset button is pressed and the value of the pressing amount is ensured to be reset. 7. By means of the help of 8 way-joystick on the panel, the erroneous point is provided to be corrected by having a pressure made on the rim over the amount of error and some amount over it in the direction of arrow. WARNING: It is necessary to heat approximately 400 - 500°C by the help of a rimmed heater at the aluminum rims, otherwise applying pressed pressure on the cold rim causes the rim to break or its resistance to decrease. At the thick plump iron rims, heating the erroneous area causes a proper correction to be made. 8. The button in the figure is used in order to position manually the visible errors on the right or on the left hand side of the erroneous point. WARNING: During working with the machine, protect yourself from the pressing areas and from the moving parts of the machine. While working on the machine adjust the panel at an appropriate distance. At any danger moment, provide the machine to stop by pressing any one of the urgent stop buttons on the machine and on the panel. While working on the machine, if a false command is entered from the panel, provide the command to be cancelled by pressing the stop button on the panel. 11 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) Optional LATHE 1. If surface defects are made on the rim, take the lathe system to the center of the rim (Figure: 1 – 2) by pressing the Lathe down-up button in order to cut the welding burrs and excesses on the lathe and reduce to a circular diameter. Take the lathing system to the center of the rim by pressing on the lathe up – down button (Figure: 1 – 2). 2. By means of the two spindles in the lathing system, slide the area to be corrected rightwards and leftwards. Adjusting the lathing apparatus that you bring to the area to be corrected manually forwards and backwards according to the size of the rim, fix it by tightening the safety catch under it. 3. Ek When you press on the lathing button written on the display, you will face the page of lathing revolution commands. On this page you can rotate the rim in three revolutions and at both sides as Nc and you can make lathing process. On the other hand, by bringing the switch indicated at (Figure: 4) to ON position, you can ensure the rim to rotate at maximum revolution and maximum power. WARNING: THE PROCESS OF LATHING SHOULD ONLY BE MADE ANTICLOCKWISE. (Figure: 5) Figure : 2 Figure : 3 Figure : 1 Figure : 4 Figure : 5 12 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) URGENT STOP WARNING: When the urgent stop button is pressed, a warning appears flashing on the display as shown in the picture. One of the urgent stop buttons is on the body and the other on the manual commanding panel. SCANNING ERROR WARNING: When you press the rim scanning button, if the foot is on the left hand side, automatically as shown in the picture a warning flashing on the screen appears. The foot is turned to the right by pressing the locking bar under the pressing foot and the bar is released and the foot is ensured to be locked on the right. SELECTING THE LANGUAGE: When you press on the select language button under the display, you are directed towards the entering page. You can select the language that you wish from this page. SETTING BUTTON: This settings page to which this button is directed towards, includes the factory settings. It does not have anything to do with the user, and definitely it should not be used by the user. MAKING DATE AND HOUR SETTINGS: Press the select language button under the display, then entrance page will appear on the display, on this page you will confront with a keyboard when you touch on the date or hour that you will set, by setting date and hour on this keyboard, press the enter button. 13 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) REGULAR MAINTENANCE The maintenance and cleaning should be carried out regularly in order to continue its warranty. The regular maintenance should be carried out according to the instructions of the producer firm. **Before starting the cleaning or maintenance work, turn off the switch and unplug. EVERY DAY.. Clean and lubricate the flange and the lathe. EVERY MONTH.. Check the level of oil in the hydraulic system. Tighten the bolts in the lathe unit. EVERY 6 MONTHS.. Lubricate the bearings. Undergo a general maintenance. EVERY YEAR.. General Control: Make sure there is not any abnormality in the parts and the mechanism of the machine. Electricity installation: Qualified electricians should pass the machine through a test. STORING WHEN THE MACHINE IS NOT OPERATING IF THE MACHINE WILL NOT OPERATE FOR A LONG PERIOD During the periods that the machine is not being operated, unplug. If the machine will not be operated for a long time, take its cables out of the main switch and keep them. T ECHNICAL SER V ICE AND SP ARE P ART S THE MACHINE IS GUARANTEED FOR 1 YEARS. IN CASE OF ANY BREAKDOWN OF THE MACHINE, REFER TO THE SECTION OF THE “PROBLEMS – CAUSES – SOLUTIONS” OF YOUR MANUAL. IF YOU ENCOUNTER A COMPLICATED CASE, YOU CAN CALL THE TECHNICAL SERVICE OF OUR FACTORY. WHEN YOU CALL, PLEASE INFORM THE MODEL, PRODUCTION NUMBER AND THE KIND OF THE BREAKDOWN OF THE MACHINE IN ORDER TO REACH TO A QUICK RESULT. WARNING A WORKING TO BE MADE AT THE HYDRAULIC, ELECTRIC OR PNEUMATIC SYSTEM MUST ONLY BE CARRIED OUT BY THE PROFESSIONAL PERSONS. THE ELECTRIC MOTOR IS NOT UNDER GUARANTEE THERE IS NOT OIL IN THE HYDRAULIC UNIT There is not oil in the hydraulic unit of the machine. Pour the oil that you will find it in the accessory box in the oil tank till the oil indicator. Use only SHELL TELLUS 37 or PETROL OFIS HYDRO 32. WARNING ONLY THE ORIGINAL PARTS OF THIS MACHINE ARE TO BE USED THE PRODUCER FIRM WILL NOT BE RESPONSIBLE OF THE BREAKDOWNS OF THE PARTS THAT ARE NOT ORIGINAL. IN ORDER TO GIVE ORDER FOR THE SPARE PARTS: INFORM THE SERIES NUMBER AND THE YEAR OF PRODUCTION OF THE MACHINE. INFORM THE CODE NUMBER OF THE PART DEMANDED. INFORM THE AMOUNT REQUESTED. 14 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) ELECTRIC DIAGRAM -1 380 V 24 V A1 A1 - A2 A2 + R S T 3A 3A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 29 30 31 32 EMERGENCY STOP BUTTON 1-1 EMERGENCY STOP BUTTON 2-2 RIM START-STOP HYDRAULIC UNIT ENGINE UP DOWN LATHE UP SPEED LEFT SPEED CONTROL RIGHT BUZZER LATHE DOWN JOYSTICK LATHE UP DOWN TO COMMAND 15 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) ELECTRIC DIAGRAM -2 24 25 26 27 28 NC A1 R1 A2 COM 0 1 2 16 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) 37 01 01 -4 1 1 1-4 013 35 01 1 01 0 001 14 52 AL 1-2 17 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) 3 98 003 01 020 73 12 08 00 01 01 01 0 01 004 14 008 117 52 9 46 001 01 01 133 016 0 01 0073 01 7 00 2 14 90 52 014 01 06 12 006 01 01 0117 01 08 45 01 5 01 2 03 007 01 002 14 52 13 34 00 1 80 014 01 4 21 1 00 1 0 008 14 52 14 20 00 5 01 92 4 00 014 18 01 06 01 16 00 006 01 01 55 01 01 20 20 007 01 040 04 71 02 8A 62 014 01 28C 146 0 8B 01 62 014 01 01 47 1 0 01 01 4 007 01 0 01 05 006 14 315 52 50 01 01 0 01 03 450 006 01 52 05 50 04 01 004 00 52 06 6 112 2 01 0 01 007 01 6 1 00 22 02 30 020 00 003 01 01 01 0 14 52 22 33 5 00 1 0 01 002003C3 01 14 1 6 -4 521 00331 1 0 01 03D 01 14 0 52 030 62 0 00 1 01 15 0 01 2 1 0 00 19 06 3 00 19 04 06 031 4 0 0 2.5 01 19 0 01706 024 6 0 01 9 00 1 5 06 9 00 09-2 0 6 1 42 06 0024 01 A 01 003 01 0 14 52 28 146 02 3.5 81 019 01 4 50 019 01 2 40 3 1 0 01 6 015 01 05 156 0 01 06 06 02 01 5 01 01 52 3 00 01 4 00 01 02 3 06 0 02 06 01 1 02 0 52 52 26 28 00 04 01 06 02 01 4 86 8 002 01 028 2 0 01 0 61 019 01 2 05 003 1 0 1 60 020 30 01 0028 01 20 0 0 27 006 28 01 01 00 05 2 03 00 0 006 01 02 01 01 52 1 00 2 M1 1052 00 01 06 200 0 01 29 028 001 15 52 0 01 2 61 020 01 6 98 003 01 42 28 00 01 23 60 04 01 01 01 01 52 000 19 52 05 450 000 04 52 0 01 6 013 006 33 52 00 007 1 00 03 52 01 017 04 52 5 0 03 52 02 0 04 52 11 12 12 30 01 5 0 01 007 01 013 04 52 14 5 40 0 40 52 011 01 015 62 00 01 6 015 01 04 04 52 52 E 02 30 20 8 2 0 016 011 73 01 01 00 035 75 00 2 01 12 1 01 01 D 002 03 52 030 0 023 5 02 044 60011 20 01 002 003 01 10 33 01 50 00 0 01 -3 6 055 38024 -3 3021 4 030 9-3 00 5 01 1 002 24 0 0 0 0 01 012 04 030 52 73 00 01 0 01 LOWER BODY GROUP UPPER BODY GROUP 15 01 01 B 02 0 05 52 002 13 52 26 28 8 29 00 2 01 1 00 64 0 28 00 01 5 02 72 6 00 0 01 112 0 16 01 003 98 01 02 13 01 01 52 02 01 52 6 01 72 00 01 5 A 01 50 20 G 6-K 220 NJ 53 00 01 1 02 2 0 52 6 00 02 52 0 02 39 01 01 0 04 72 00 01 5-5 06 24 00 01 22 1 01 00 01 13 23 01 001 23 23 0 03 72 00 01 1 00 06 52 4 00 16 52 6 20 11 2 016 0 01 007 01 000 12 52 17 01 01 0 05 73 00 01 A 05 06 02 01 62 39 00 01 003 16 52 6 01 22 6 01 00 01 0115 01 000 10 52 85 39 00 01 24 33 00 01 7 00 16 52 10 06 02 01 .5 4-1 02 0-6 04 010 45 10 02 01 01 01 1E 00 16 52 30 30 00 01 9 00 02 52 25 30 21 00 30 01 46 00 30 01 00 01 3 01 02 52 5 01 02 52 4 01 02 52 84 39 00 01 35 40 007 24 12 -1.5 01 7 01 6 02 1 01 01 5 02 3 6 00 01 20 20 006 01 52 24 12 01 6 01 00 06 52 06 60 013 01 1 00 08 15 0 04 63 00 8 00 02 52 24 12 01 -KG 06 22 NJ 53 00 7 01 00 06 52 8 00 06 0 00 11 52 WZ X-Z 66 01 32 53 00 01 016 03 29 00 01 01 1 00 10 15 1 00 02 52 5 00 22 01 01 05 69 02 01 01 010 6 02 01 52 81 00 01 5 00 02 52 2 00 06 52 1 00 15 01 01 0 03 0 75 00 10 1 00 0 26 08 20 12 73 0 01 0 01 01 0 05A 06 02 01 40 23 00 2 00 16 52 5 00 02 52 010 42 01 7 01 00 6 02 00 52 05 02 31 52 00 01 01 5 3 00 02 52 0 03 74 00 01 40 90 013 4 01 00 02 52 1C 00 6 5-0 08 0-3 22 02 00 24 01 00 -1.5 .5 024 24-1 0 12 17 01 01 01 01 0 01 15 2 01 01 01 02 52 7 00 02 52 -1.5 18 70 18 011 12 01 01 019 01 2 02 5 05 01 -3 40 0 -3 4 0 0 04 4 08 002 2 1 21 00 1 00 0 01 0 6 00 15 01 01 1 00 13 52 03 71 02 01 2 00 05 52 2 02 31 30 00 01 5 03 82 00 01 005 16 52 1 00 16 52 51 52 00 01 SLIDING GROUP 52 07 3 02 52 01 00 5 00 71 98 01 01 4 03 07 01 17 1 98 01 8 0 01 4 61 20 0 52 52 36 70 06 22 01 01 0 03 72 00 01 0 52 01 6 01 72 00 07 0 1 00 00 52 6 28 00 01 07 70 0 01 02 5 00 71 00 01 5 03 28 00 01 52 0 10 14 00 1 /4 01 31 01 3 01 00 09 52 52 00 6 00 07 26 8 0 60 01 20 81 00 01 4 0 6 01 16 72 00 112 0 1 01 0 10 20 07 0 01 52 8 00 07 52 0 07 40 07 10 17 01 01 45 0 03 74 00 01 10 12 01 01 26 0 07 52 3 01 01 9 01 6 00 52 2 00 07 06 5 12 01 05 72 01 00 01 52 09 1 00 4 00 08 52 1 01 07 52 0 40 02 10 01 00 24 01 9 -3 05 3 21 00 8-6 0-3 01 0-3 03 0 24 03 00 23 00 01 0 52 90 0 02 74 00 01 10 12 01 01 3 03 0 07 52 2 01 07 52 1 00 07 52 -3 55 C 01 5 01 05 01 5 05 75 00 01 12 12 01 01 0 00 11 2 01 0 72 00 6 00 17 01 0 01 04 22 01 6 01 00 15 01 1 0 0 03 6 20 11 10 52 07 0 14 01 3 2 00 08 6 00 52 42 6 05 01 01 31 01 22 00 01 01 01 7 00 08 52 9 00 08 52 3 00 08 52 1 00 08 52 7 02 52 31 70 20 24 00 01 8-3 01 0 52 52 0 52 01 0 20 50 11 01 22 00 44 0 -0 06 0 09 52 B 02 01 0 24 00 0 01 -3 20 40 20 07 0 52 70 13 52 07 3 00 01 4 00 07 52 10 52 52 52 70 9 00 07 2 00 09 01 0 68 00 01 3 00 09 06 01 15 02 01 25 52 0 0 05 73 00 01 08 12 01 01 0 0 10 5 03 81 52 07 6 01 A 6 01 68 00 01 1 61 20 10 6B 01 07 18 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) 07 2 03 80 08 A 10 5 00 0 02 39 01 1 02 07 28 31 00 01 05 0 12 01 01 71 01 00 01 KONIG PROFESSIONAL LIST OF THE PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 CODE NUMBER 52 01 001 52 01 004 52 01 003 01 0112 06 01 0072 055 01 0195 04 01 0134 02 01 0198 13.5 52 01 015 01 0450 05 52 01 006 01 0450 03 01 0039 83 01 0200 06 01 0030 22 01 0030 21 52 15 001 01 0060 005 01 0202 03 01 0206 06 01 0060 020 01 0028 27 01 0206 02 01 0206 03 01 0206 01 01 0028 30 01 0028 64 01 0028 28 01 0196 10 01 0030 52 01 0028 29 01 0028 42 01 0028 26 01 0206 04 01 0039 86 52 01 007 01 0052 33 01 0460 23 52 19 000 01 0136 006 52 04 000 01 0074 020 15 37 001 01 0050 01 01 0075 035 01 0112 12 52 04 017 01 0112 08 01 0073 016 52 04 012 01 0073 030 52 04 011 01 0075 030 52 04 016 52 04 015 52 04 013 52 04 014 01 0052 10-M12 52 03 001 01 0024 055-3 01 0021 30-38-6 01 0024 030-3 01 0024 059-3 01 0023 030 01 0115 020 01 0022 060-044 33 10 003 52 03 002 52 03 002D 52 03 002E 01 0062 015 01 0117 008 01 0073 020 01 0135 1-4 01 0131 1-4 DESCRIPTION Basic Welding Group Hydraulic unit cover small Hydraulic unit cover big M6 Washer M6 x 55 Imbus Bolt Cable End Pipe clamp Plastic coupling Electric panel cover plate Hinge Electric Panel Cover Latch Lock Body Abs Cover Switch Lathe Button Urgent Stop Button Electric Panel Plate M4 x 10 Akb Bolt Transformer Motor Driver M4 x 20 Akb Bolt Bridge Diode PLC Power Supply Analogue Card PLC Electric terminal Terminal track Earthed Terminal Contactor Relay Electric terminal Cable Channel Terminal Stopper PLC Connector ABS Shelf Cover Poppet cover Handle Magnet Chip Tray Group M6 Grease Nipple Lathe Group M10 x 20 Imbus Bolt Lathe End Holder Connecting Apparatus Lathing tool M12 x 35 İmbus Bolt M12 Washer Lathing tool lower plate M8 Washer M8 x 16 İmbus Bolt Slide Metal Sheet M 8 X 30 Imbus Bolt Slide Spindle M12 x 30 Imbus Bolt Lathe tool lower plate connecting spindle Locking boot Centering Pipe Spring Pressing Foot M12 x 60 Spring Lever Lathe Piston Cylinder Group Ø55x3 O-Ring 30x38x6 Nut ring Ø30x3 O-Ring Ø59x3 O-Ring Dust felt M20 Nut 60x44 Compact Set Tyre Head Lathe System Main Spindle Group Roller embedding spindle Lathe Piston MB x 5 Akb Bolt MB Fiber Nut MBx20 Imbus Bolt Blind cap 1/2 Copper Washer 1/4 19 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) KONIG PROFESSIONAL LIST OF THE PART NO 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 CODE NUMBER 52 14 001 01 0137 1-2 AL 53 08 004 01 0149 25 01 0014 20 52 14 008 01 0014 21 01 0148 01 52 14 007 01 0149 02 01 0034 13 52 14 002 01 0072 020 01 0155 01 01 0060 016 01 0147 01 01 0146 28 01 0271 04 01 0074 040 52 14 004 52 14 005 52 14 006 52 14 003D 01 0031 63 52 14 003C 01 0021 05 01 0033 22 01 0156 05 01 0156 02 01 0014 26 52 14 003A 01 0073 016 01 0133 01 01 0014 69 01 0024 009-2 06 19 005 06 19 006 01 0024 017-2.5 06 19 004 01 0031 04 06 19 003 06 19 002 01 0115 010 01 0062 030 01 0052 10-M12 01 0024 040-2 26 10 000 26 10 001 26 05 000 01 0047 02 01 0047 03 52 17 000 52 17 001A 52 17 001B 52 17 001C 52 17 001D 52 17 001E 52 17 001F 52 17 001G 52 17 001H 52 17 001J 52 17 001K 52 08 001 01 0139 020 52 08 005 52 08 010A 52 07 021 01 0024 018-3 01 0115 006 01 0122 040 52 08 003 52 08 007 52 16 006 01 0031 05 01 0142 006 DESCRIPTION Oil Tank Welding Group Level eye 1/2 Filter Passing Coupling Suction Filter Coupling Suction Pipe Long Coupling Pump Adaptor Suction Pump Short Suction Filter Sealing Oil Tank Upper Cover Group M8x20 Imbus Bolt Screwed Tank Cap M5x16 Akb Bolt Bell Coupling Motor 1.5 KW 1.4 HP 1500 d/d M10x40 Imbus Bolt Discharge Pipe Pressure pipe-2 Pressure pipe-3 Blind cap Pressure spring Spring Centering Pin Nutring Steel ball Valve DFA02-282-024 Valve DFA02-3060 Coupling 1/4 – 1/4 Oil Wedge M6x16 Imbus Bolt MF Injector Washer Coupling (D D ) Ø9x2 O-Ring Bottom Passing Pressure Screw Ø17x2.5 O-Ring Spring Bottom Cap Pressure Adjusting Spring Spring Upper Cap Pressure Adjusting Screw M10 Nut M8x30 Akb Bolt Handle Ø40x2 O-Ring Rim Hubs Group Fixed Hub Flange Correcting Lever Group Lathe End Holder Allen Wrench Set Rim Support Group Adjustable Support Adjustable Support-2 Square Support Square Support-2 Graded Support Graded Support-2 Cutter Support-3 Cutter Support-4 Cutter Support Cutter Support-2 Pressing Foot Welding Group Ø20 Spindle Segment Angle Adjusting Bush Embedding Spindle Angle Adjusting Bush Foot Right Left Locking Body O-Ring Ø18-3 M6 Nut M6x40 Setscrew Pin Drawing Lama Angle Adjusting Lama M6x16 Setscrew Screw Cramp Spring M6 AY Segment 20 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) KONIG PROFESSIONAL LIST OF THE PART NO 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 CODE NUMBER 52 08 002 01 0114 03 11 00 001 52 08 004 52 07 003 01 0112 10 52 07 004 52 07 016B 01 0081 035 01 0073 050 01 0068 025 01 0206 11 01 0068 016 52 07 016A 01 0115 003 01 0206 09 52 07 009 52 07 013 52 07 010 01 0072 040 52 07 031 52 07 001 52 07 012 52 07 005 01 0074 030 52 07 011 01 0072 055 52 07 002 01 0117 006 01 0074 045 52 00 001 52 00 002 01 0081 010 01 0206 08 01 0028 26 01 0028 64 52 07 026 52 07 008 01 0206 05 52 07 006 01 0071 005 01 0206 14 52 07 023 52 07 007 52 09 002 01 0024 020-3 52 09 002B 01 0115 020 52 09 001C 01 0023 030 52 09 001 01 0014 100 52 09 003 01 0014 69 01 0014 99 01 0039 84 52 11 000 52 12 000 52 10 000 01 0039 85 52 16 004 52 16 002 01 0039 62 52 16 003 01 0033 24 01 0245 040-6 01 0105 16 52 16 007 01 0206 10 01 0030 30 01 0030 25 01 0030 21 01 0030 46 01 0030 31 52 02 009 01 0112 24 DESCRIPTION Embedding Spindle Drawing Lama M6 Spring Lever Switch Frame Centering Bush Angle Adjustment Quadrate Spindle Up – Down Slide Lama Group M10 Washer Pressure Foot Embedding Spindle Reader Left Connecting Group M6x35 Countersunk Imbus Bolt M6x50 Imbus Bolt M3x25 Imbus Bolt Switch M3x16 Imbus Bolt Reader Right Connecting Sheet Metal M3 Nut Laser Sensor Right-Left Piston Pressing Lower Lama Piston Pressing Lower Lama Space Sheet Metal 3x4 Chain Connection Centering Spindle M6x40 Imbus Bolt Chain Connection Lama 3x4 Slide frame Piston Upper Lama Space Sheet Metal Up-Down Piston Tightening Upper Lama M10x30 Imbus Bolt 6x6 Chain Connection Centering Spindle M6x55 Imbus Bolt Upper Chain Connection Lama 6x6 M6 Fiber Nut M10x45 Imbus Bolt Up-Down Piston Fixed Cover Up-Down Piston Movable Cover M6x10 Imbus Bolt with Counter bore Head Sensor Amphi Electric Terminal Stopper Electric Terminal Track Cable Channel Sheet Metal Amphi Connection Group Encoder E6 Fixed Cover Right Connection Plate M5x5 Imbus Bolt Potentiometer PF700 Fixed Back Cover Fixed Cover Left Connection Plate Up-Down Piston Rim Shaft Group Ø20x3 O-Ring Up-Down Piston Front Connecting Bush M20 Nut Up-Down Piston Front Cover 30x30x7/5 Dust Felt Up-Down Piston Cylinder Group Coupling Screw Coupling Connecting Lama Rotating Elbow 1/4 Coupling Thread 1/4 ABS right side cover Upper Cover Right Connecting Group Upper Cover Lower Plate Group Upper Cover Left Connecting Group ABS Left Side Cover Hand Command Panel connecting Plate Group Space Support Profile Group Profile Group Front Support Profile Group Ø4,5 Steel Ball 40-44-6 Embedding Tackle Amid Bolt wıth Starhead M3,5x16 Abs Commanding Panel Cover Operator Panel Extra Contact voice 10 Start Button Cork Button Joystick Added Contact Sound 01 Lathe System connecting Spindle Group M24 Washer 21 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) KONIG PROFESSIONAL LIST OF THE PART NO 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 CODE NUMBER 01 0117 024-1.5 01 0206 05A 01 0073 050 52 02 014 01 0271 03 01 0269 05 01 0062 020 01 0029 03 01 0063 025 01 0116 027-1.5 23 13 001 23 23 001 52 02 008 52 02 001 01 0053 32016 6X-ZWZ 15 10 001 01 0063 040 01 0081 016 15 08 001 26 10 000 52 02 010 01 0073 020 52 02 004 01 0139 040 52 02 005 01 0117 018-1.5 52 02 002 01 0072 040 52 02 007 52 02 006 52 02 003 52 02 012 01 0112 024-1.5 52 13 001 01 0201 02 52 13 003 01 0198 16 01 0028 29 52 13 002 52 05 001A 01 0024 080-3 01 0024 040-3 52 05 001C 52 05 002 52 05 002B 01 0115 022 01 0022 085-065 52 06 001 52 06 006 52 06 002 01 0052 11 01 0112 18 01 0122 010 01 0206 12 01 0052 51 52 16 005 01 0082 035 52 00 004 01 0150 315 01 0052 13 52 07 032 52 00 005 52 00 006 52 00 007 01 0024 065-5 01 0122 005 01 0142 010 01 0031 05 01 0053 NJ2206-KG 52 02 021 52 06 007 52 06 008 52 16 001 52 16 001E 01 0145 08 52 08 009 52 07 033 DESCRIPTION M24x15 Fiber Nut Motor Driver M8x60 Imbus Bolt Motor Driver Connecting Plate Motor 1.1 KW 2.5 HP 1.500 D.D Motor Flange B14 M8x20 Akb Bolt Reducer EN063 03809/1275 M10x25 Akb Bolt M27x1.5 Nut Bearing Fixing Scale Reducer connecting flange Lighthouse Spindle. Body Welding Group Bearing 32016 Embedding Bearing Cover M10x40 Akb Bolt M8x15 Sinker Headed Imbus Bolt Mirror Flange Rim Hubs Group Lathe Piston Rear Connection Spindle Group M8x20 Imbus Bolt Right Left Piston Embedding Spindle M40 Spindle Segment Double Canal Chain Pulley M18x15 Fiber Nut Chain Connection Lama 3x4 M12x40 Imbus Bolt Chain Pulley Embedding Spindle Single Canal Chain Pulley Tensioning Spindle 6x6 Tensioning Setscrew Ø24x15 Washer Middle Frame Plate of Hose Canal Conduit Box Right Cover of Hose Canal Coupling 16 mm Electric Terminal UK5N Left Cover of Hose Canal Right Left Piston Cylinder Ø80x3 O-Ring Ø40x3 O-Ring Right Left Piston Cylinder Front Cover Right Left Piston Main Spindle Group Right Left Piston Tire Head M22 Nut Compact Set 85x65 Chain Pulley Connection Lama Group Right Left Piston Pulley Embedding Spindle Right Left Piston Pulley Big Gauge Ø18 Washer M6x10 Setscrew Buzzer Handle Handle mile M8x35 Imbus Bolt Hose sheet Manometer Pipe key Nut sheet Encoder connection beehive Encoder connection iron Encoder centering mile of connection iron O-ring Ø65x5 M4x10 Setscrew Ø10 Segment Spring Bearing Bearing centering beehive Chain roller centering beehive Bearing ring Cabin body group Display Cabin Back Cover Pump Locking plastic Up & down piston centering lama 22 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com) KONIG PROFESSIONAL LIST OF THE PART NO 304 305 306 307 308 309 310 CODE NUMBER DESCRIPTION 52 07 035 01 0072 016 01 0072 030 52 07 036 01 0198 18 01 0198 17 52 07 034 Cover connection down iron M6x16 İmbus Bolt M6x30 İmbus Bolt Hose connection clamps narrow Plastic Record (Elbow) Plastic Record (Smooth) Hose connection up iron OMRON DISTRIBUTORS Austria Tel: +43 (0) 1 80 19 00 www.omron.at Hungary Tel: +36 (0) 1 399 30 50 www.omron.hu Belgium Tel: +32 (0) 2 466 24 80 www.omron.be Italy Tel: +39 02 32 681 www.omron.it Czech Republic Tel: +420 234 602 602 www.omron.cz Norway Tel: +47 (0) 22 65 75 00 www.omron.no Denmark Tel: +45 43 44 00 11 www.omron.dk Poland Tel: +48 (0) 22 645 78 60 www.omron.com.pl England Tel: +44 (0) 870 752 08 61 www.omron.co.uk Portugal Tel: +351 21 942 94 00 www.omron.pt Finland Tel: +358 (0) 9 549 58 00 www.omron.fi Russia Tel: +7 095 745 26 64 www.omron.ru France Tel: +33 (0) 1 56 63 70 00 www.omron.fr Spain Tel: +34 913 777 900 www.omron.es Germany Tel: +49 (0) 2173 680 00 www.omron.de Sweden Tel: +46 (0) 8 632 35 00 www.omron.se Holland Tel: +31 (0) 23 568 11 00 www.omron.nl Switzerland Tel: +41 (0) 41 748 13 13 www.omron.ch Turkey Tel: +90 (0) 216 474 00 40 www.omron.com.tr For The Another Countries in Middle East, Africa and Eastern Europe, Tel: +31 (0) 23 568 13 00 www.europe.omron.com 23 Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)