KÖNIG PROFESSIONAL NC LASER

Transcription

KÖNIG PROFESSIONAL NC LASER
English
INSTRUCTIONS BOOKLET
RIM PRESS + LATHE
KÖNIG PROFESSIONAL
NC LASER
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EC Decleration of Conformity
according to EC Machinery Directives 98/37/AT , 73/23/AT
We herewith declare,
ATEK MAKİNA SAN.TİC.A.Ş.
Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR
Tel/Fax : +90 212 444 21 31
that the following described machine in our delivered version complies with the
appropriate basic safety and health requirements of the EC Machinery Directives
98/37/AT , 73/23/AT based on its design and type , as brought into circulation by us. In
case of alteration of the machine ,not agreed upon by us , this decleration will lose its
validity.
Description of the machine
: RIM PRESS + LATHE
Machine Type
: KÖNİG PROFESSIONAL NC LAZER
Serial Number
:
Applicable Harmonized Standarts
: EN 292-1 ; EN 60204-1 ; EN 294 ; EN 418
A technical construction file for this machine is retained at the following address :
ATEK MAKİNA SAN.TİC.A.Ş.
Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR
Tel/Fax : +90 212 444 21 31
Date / Authorized Signature
Title of Signatory
: 15/01/2007
ERTAN KESER
: PRESIDENT
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WARNINGS
-
These instructions manual, is the part of this machine. Please read the warnings and the instructions that it contains carefully.
This information is important for the safe operation and maintenance.
-
Please keep these instructions manual for your future reference.
THIS MACHINE
is the rim press repairing the damaged rims.
This machine should be used only for the function it is designed for. Another use is deemed to be false and for that reason
it is not accepted.
The producer firm will not be held responsible of the accidents that might arise as a result of false and unacceptable use.
IMPORTANT
This machine is to be used only by the staff trained on this matter. Any process to arise in the electrical and pneumatic
system is to be carried out by the professional staff.
CONTENTS
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
General warnings..................................................................... 2
Technical characteristics ......................................................... 2
Introduction…………............................................................... 3
Packaging , Transport, Storing ............................................. 3
Safety notices.......................................................................... 3
Problems – Causes – Solutions................................................ 4
Parts of the machine…………….............................................. 7
Operations and use................................................................. 8
Regular maintenance............................................................. 13
Technical service and the scope of guarantee..................... 13
Electric diagram ................................................................ 14
Disassembling picture.......................................................... 16
List of Spare Parts................................................................... 18
TECHNICAL CHARACTERISTICS
TECHNICAL LABEL
DIMENSIONS
RIM PRESS + LATHE
Height .................................. 2100 mm
Length ................................. 1574 mm
Width ................................... 1045 mm
RIM CAPACTY
SERIAL NUMBER
TYPE
NC LASER
PRODUCTION
YEAR
10” – 26”
ENGINE
KW
VOLT
HZ
RPM
HYDRAULIC
1.5
380
50
1400
START
1.1
380
50
1400
HYDRAULIC UNIT OIL
 CALTEX RANDO HD 32
 MOBIL DTE 13
 GULF HARMONY 32 AW
 SHELL TELLUS 32
 PENZOIL HYDRO 32
 PETROLOFİSİ HD 32
WEIGHT
ATEK MAKİNA Service & Garage Equipments
Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST / TR
Tel/Fax : +90 212 444 21 31
http // www.atekmakina.com e-mail: [email protected]
Net weight.............................. 735 Kg
ATEK MAKİNA Service & Garage Equipments
Esenyurt Mah. Cakmaklı Cad. Hadimkoy Asfalti No:14Kirac – Esenyurt – IST /
TR
Tel/Fax : +90 212 444 21 31
http // www.atekmakina.com e-mail: [email protected]
Sound level. ............................ 75 db
3
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INTRODUCTION
This booklet has been prepared for the service employees, those experts in using this machine and those carrying out the
routine maintenance of this machine.
Before making any process on this machine, you must definitely read the instructions manual.
This manual contains information on the;


SAFETY OF THE EMPLOYEES
SAFETY OF THE MACHINE
KEEPING THE INSTRUCTIONS MANUAL
Users and the maintenance staff should keep this manual where they can reach whenever there is a need to it.
Carrying, transportation, starting, testing, extra maintenance and repair works should be carried out by the professional
persons approved by the producer.
The producer will not be held responsible of the problems and accidents that might arise in case the above mentioned works
are made by the unqualified persons and as a result of false operation of the machine.
This manual is prepared to ensure that the user and the maintenance personnel are to use the machine safely and correct.
PACKAGING, TRANSPORTATION, STORING
Packaging, lifting, transport and unpacking works are to be carried out by the personnel knowing the rim correction and that
aware of the contents of this manual.
PACKAGING
The rim correcting machine is wrapped with the stretch film on the wood packet and put into the crate. It weighs
approximately 750 kgs.
LIFTING AND CARRYING
The palettes are to be carried with a trans-palette. The dimensions of the machine are to be taken into account so that the
machine can be lifted and moved safely.
STORING
The packed machine is to be kept in a covered and protected place between -10°C and +40°C. The machine should not be
exposed to the direct sun light. If the machine will not be used for a long time, unplug it.
PILING THE PACKET
Packaging is suitable only for putting at least 2 cases one on the top of the other. During the transportation at most 2 cases
are to be put one on top of the other.
UNPACKING
When the packet arrives, check whether the machine was damaged and the parts in the list are missing. Pay attention not to
give damage to the machine during unpacking and ensure that the parts will not drop.
DISPOSAL OF THE PACKET
The wood palette and the wrapped stretch film can be recycled. Although it is not harmful, keep out of the reach of the
children.
To raise the machine in the air, take the sliding part to the right and pass the rope under the angular
parts as indicated in the picture and lift it.
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SAFETY
Do not thrust your hand between the presser
foot and flange and the rim.
Tighten the snap lever well during turning.
 Keep the machine away from water, humidity, vapor and chemical stuff.
 Turn off the switch or unplug before starting maintenance or cleaning.
While you make cleaning maintenance of your machine, do not use a washing tools, apparatus or machines with or
without pressure, do not use conductors like water etc., or semi conductive matters; keep your machine from the
seasonal conditions containing rain, snow, hail or fog, do not use wet or damp machine.
WARNING: Definitely protect the electrical section from the above written conditions and do not apply.
PROBLEMS – CAUSES – SOLUTIONS
PROBLEMS
CAUSES
12-
If the flange does not turn to any direction
3451.
If the pressure in the hydraulic unit is not
enough.
2.
3.
SOLUTIONS
Not plugged.
The plug is not attached
correctly.
The main voltage is not suitable
for the machine.
The main switch is not on.
Fuse is blown.
1 – 2 – 3 Check if the connections of the
plug is correct.
4. Turn on the switch.
5. Change the fuse.
The direction of the hydraulic
motor is reverse.
There is oil leakage at the
connections.
The oil in the hydraulic motor is
not enough.
1.
2.
3.
ASSEMBLING THE MACHINE ON THE
GROUND
Reverse the two cables in the
connection.
Check the couplings, if necessary
change them.
Add oil in the hydraulic motor up
to the oil level.
1.000
POSITIONING
0
0
1.0
1.0
00
00
1.0
The machine is to be fixed on the ground with the insertion pieces +
screws so that the machine operates soundly.
1.
2.
3.
Drill the ground in 15 mm diameter with the drill machine.
Align the machine on the holes and tighten with the bolts.
Tighten the screws by means of a torque meter (25N/m).
1.0
00
SAFETY AREA:
The machine is to operate within the area seen in
the drawing so that it operates safely and
ergonomically.
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SAFETY



THIS MACHINE IS FOR THE RIMS BETWEEN 10” – 26”.
THIS MACHINE IS TO BE USED ONLY FOR THE RIM CORRECTING WORKS
PAY ATTENTION TO THE WARNING LABELS ON THE MACHINE.

If the operator hears abnormal sound, vibrations during operation, these might be dangerous, the main switch must
be switched off right away.
The section of “Problems – Causes – Solutions” should be examined. If the problem continues, call the technical service.

Wear goggles and gloves during operation.

Work sitting up during operation.
LIGHTING:
All the parts of the machine are to be lighted well to ensure all the maintenance and adjustment works can be
done. All the measures must be taken to provide that the light will not blind the eye.




Be careful to work on a insulated and clean surface.
When the electricity is off, switch off the machine.
Work within the indicated safe working area.
The machine is to be assembled on a smooth flat ground.
PAY ATTENTION NOT TO STAND OPPOSITE WHILE THE FLANGE ROTATING
Monthly
Daily
Daily
Monthly
Monthly
At the periodical maintenance especially the process of lubricating should not be delayed, the process of lubricating is to
be carried out with care and by using clean tools and equipments, and during the process of lubrication close attention is
to be paid not to be dust particles and water present in the oil and in the lubricating tools and the unnecessary places are
not to be lubricated.
WARNING: Do not apply grease on the chain parts of the machine, apply anti-synthetic chain oil.
6
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ANY PROCESS IN THE ELECTRICAL SYSTEM MUST BE CARRIED OUT BY THE
PROFESSIONAL STAFF

Pay attention that the main voltage is to have the same values on the label of the machine.

Use a plug in conformity with the standards of Europe or the country you live.

Use a grounded plug.

Check if the grounded plug functions.

Check if the connections on your electricity panel are correct.

Pay attention that the arrow on the motor unit to rotate in the direction as shown in the picture
when you turn on the switch.

If it rotates in reverse direction, change the place of the two phases in the connecting plug.

If the machine operates abnormal, turn off the switch right away. And look at the “Problems,
causes, solutions” section of the manual.
IF THE ABOVE LISTED CONDITIONS ARE NOT OBEYED THEN THE PRODUCER FIRM
WILL NOT BE RESPONSIBLE OF THE PROBLEMS TO ARISE.
ACCESSORIES DELIVERED
1. 12 pieces of rim connecting hubs.
2. 4 pieces of allen wrenches
3. 2 pieces of adjustable support
2 pieces of square support
2 pieces of graded support
4 pieces of cutter type of support
4. 1 piece of lever
5. 1 piece of turning tool
6. 1 piece of gauge
7. 1 piece of key
8. 1 piece of glasses
9. 1 piece of comparator
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Rim to center
washer
1 -  54
2 -  56.5
3 -  57
4 -  58
5 -  59.5
6 -  60.1
7 -  63.3
8 -  64
9 -  65
10 -  66.6
11 -  72
12 -  72.5
PARTS OF THE MACHINE
PRESSURE BASE
RIM CONNECTING FLANGE
The part pressing on the rim. By pressing on the locking bar,
turns it rightwards and leftwards. By means of the revolving
part on its end it provides the correcting and leaning parts to
make pressure on the rim at 8 different angles.
Flange is designed for the rims in different
sizes.
OPERATOR PANEL
HYDRAULIC UNIT
The operator panel on it, is a system giving movement to
the pressing foot and the slide system with 8-way joystick,
fast-slow button, and urgent stop button. The joystick is the
part ensuring the slide to move in every direction. The
speed button is the button accelerating the movement with
the purpose of taking the long distances in a shorter time,
after the slide actuated by means of the joystick.
WARNING: Used only with the intention of running the
speed button idle. Not used during the process of
pressing on the rim.
The system providing the moves of
all the hydraulic parts.
LATHE PART
ELECTRIC CONTROL PART
The part designed for having the damaged rims lathed. The
possibility of movement rightwards and leftwards is in quick and
simple way with the spindle sliding system. Its sport can be
moved to front and back easily according to the size of the rim
and you can fix it where you wish by the spring lever.
This is the part where there is the switch for switching
on and off the machine, the lathe up and down
button, the switch from nc to manual, urgent stop
button.
8
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OPERATING THE MACHINE
ATTACHING THE DAMAGED RIM TO THE CHUCK
1. The leads in the rim are taken out and the mud is cleaned.
.
2. A hub washer in appropriate diameter is
selected for the hub of the rim. It is attached on
the hug flange.
RESETTING THE RIM
3. The rim is tightened with the fixing bolts in
accordance with the canals on the chuck.
1. Press the reset button under the home page.
2. If the pressing foot faces to the left direction, the foot is turned to the
right by pressing the locking bar placed under it, and the bar is
released and the foot is provided to remain locked on the right.
3. Moving the foot in the demanded direction by means of the joystick
having 8 ways on the control panel, and thus the laser beam dropping
from the left of the foot is provided to fall to the left side of the laser
beam.
4. Operator presses on the reset the rim button on the panel.
5. Thanks to the joystick, the laser beam is dropped to the right side of
the rim.
6. Operator presses on determine the rim length button on the panel.
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OPERATING THE MACHINE
ERROR DETECTION
1. By pressing the home page button under the page, the home page is provided
to come to the working display.
2. If the pressing foot faces to the left direction, the foot is turned to the right by
pressing to the locking bar under it and the bar is released and the foot is
ensured to remain locked on the right.
3. By means of the joystick having 8 ways on the control panel, the foot is moved
in the demanded direction and the laser beam is provided to come to the
section of the rim where the error is to be detected.
4. It should be paid attention that the laser beam is to drop from as close as
possible in order to get a better size.
Attention; When the foot is brought too close to the rim, while the rim is
turned there is the risk of hitting to the foot for the reason of inclinations
in the rim. It is useful to check the rim by hand before effecting the
scanning process.
5. Scan the rim button is pressed from the panel.
6. The rim is seen to start rotating, meanwhile the machine has started to have the
necessary measurements in its memory on the rim. When the rim is stopped,
the scanning process becomes completed.
7. Pressing one of the buttons of the coarse scanning, precision scanning and
standard scanning, the error tolerances are determined. The tolerance value is
seen as determined at the writing area under the buttons. Precision adjustments
can be made on the tolerance by the + and – buttons on the right hand side of
this box.
8. Thanks to these buttons, the more the tolerance is changed from small to big, it
is seen that the red error areas on the error indicator in two columns on the left
hand side of the homepage.
9. The tolerance is enlarged till the colored error area on the left column descends
to the minimum level.
10. When pressed on the red colored error area of the left column, the red error
dots appear just at the column on the right to it.
10
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11. When these error dots are pressed, the values behind the ERROR AREA on the
display are seen to have been changed. These values indicate that where, at what
angle and at what amount the error dot of the rim is on the horizontal (X) and
vertical (Y) axis (A).
12. When these error points are pressed, the amount of error reaches from “0” to a
different value. In the same time, a red flashing light just on its left hand side facing
either up or down is seen that indicates us to which direction we will make the
arrow correction press. The value in the pressing amount indicates how many mm
of pressing we should make.
When you press on the red colored error point at the error area on the right, if
the error amount stays at “0”, this is because the error point could not be
pressed properly. You should press it again.

CORRECTING THE ERROR DETECTED
1. After making the error detection, in order to position of the “A” value
of the error dot on the rim, press the button in the figure. After the rim rotated
a while and stopped, the “A” values at the areas of ERROR AREA and the
MACHINE EXPOSURE are seen to be the same. Now that the error dot
on the rim have become facing towards the correcting foots.
2. The pressure foot is positioned according to the state of the error area and to the
position that you will make pressing and an appropriate correcting support is
attached to its end.
3. By pressing the pressure foot on the panel, the form of foot is provided to be the
same as at the machine. By pressing on the correcting support button on its right,
the figure on the button is provided to be the same as the correcting support on
the machine.
4. At this stage, the rim error is seen at the section of ERROR AREA and
the size of the end part of the correcting support is seen at the section of
MACHINE EXPOSURE.
5. The foot is moved till the values of “X” and “Y” at the sections of
ERROR AREA and MACHINE EXPOSURE by means of 8 way joystick
on the panel.
6. After equality is ensured, it is seen that the “X, Y and A” indicator boxes at the
MACHINE EXPOSURE area turned out to be red. Following this stage, pressing
amount reset button is pressed and the value of the pressing amount is ensured to
be reset.
7.
By means of the help of 8 way-joystick on the panel, the erroneous point is
provided to be corrected by having a pressure made on the rim over the amount of
error and some amount over it in the direction of arrow.
WARNING: It is necessary to heat approximately 400 - 500°C by the help of a
rimmed heater at the aluminum rims, otherwise applying pressed pressure on the
cold rim causes the rim to break or its resistance to decrease. At the thick plump iron
rims, heating the erroneous area causes a proper correction to be made.
8. The button in the figure is used in order to position manually the visible errors on
the right or on the left hand side of the erroneous point.
WARNING: During working with the machine, protect yourself from the pressing areas and
from the moving parts of the machine. While working on the machine adjust the panel at an
appropriate distance. At any danger moment, provide the machine to stop by pressing any
one of the urgent stop buttons on the machine and on the panel. While working on the
machine, if a false command is entered from the panel, provide the command to be
cancelled by pressing the stop button on the panel.
11
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Optional

LATHE
1. If surface defects are made on the rim, take the lathe system to the center of the rim (Figure: 1 –
2) by pressing the Lathe down-up button in order to cut the welding burrs and excesses on the
lathe and reduce to a circular diameter. Take the lathing system to the center of the rim by
pressing on the lathe up – down button (Figure: 1 – 2).
2. By means of the two spindles in the lathing system, slide the area to be corrected rightwards and
leftwards. Adjusting the lathing apparatus that you bring to the area to be corrected manually
forwards and backwards according to the size of the rim, fix it by tightening the safety catch under
it.
3. Ek When you press on the lathing button written on the display, you will face the page of lathing
revolution commands. On this page you can rotate the rim in three revolutions and at both sides
as Nc and you can make lathing process. On the other hand, by bringing the switch indicated at
(Figure: 4) to ON position, you can ensure the rim to rotate at maximum revolution and maximum
power.
WARNING: THE PROCESS OF LATHING SHOULD ONLY BE MADE ANTICLOCKWISE. (Figure: 5)
Figure : 2
Figure : 3
Figure : 1
Figure : 4
Figure : 5
12
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URGENT STOP WARNING: When the urgent stop button is pressed, a warning appears
flashing on the display as shown in the picture. One of the urgent stop buttons is on the body
and the other on the manual commanding panel.
SCANNING ERROR WARNING: When you press the rim scanning button, if the foot is on the
left hand side, automatically as shown in the picture a warning flashing on the screen appears.
The foot is turned to the right by pressing the locking bar under the pressing foot and the bar is
released and the foot is ensured to be locked on the right.
SELECTING THE LANGUAGE: When you press on the select language button under the
display, you are directed towards the entering page. You can select the language that you wish
from this page.
SETTING BUTTON: This settings page to which this button is directed towards, includes
the factory settings. It does not have anything to do with the user, and definitely it should
not be used by the user.
MAKING DATE AND HOUR SETTINGS: Press the select language
button under the display, then entrance page will appear on the display,
on this page you will confront with a keyboard when you touch on the
date or hour that you will set, by setting date and hour on this keyboard,
press the enter button.
13
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REGULAR MAINTENANCE
The maintenance and cleaning should be carried out regularly in order to continue its warranty. The
regular maintenance should be carried out according to the instructions of the producer firm.
**Before starting the cleaning or maintenance work, turn off the switch and unplug.
EVERY DAY..
Clean and lubricate the flange and the lathe.
EVERY MONTH..
Check the level of oil in the hydraulic system. Tighten the bolts in the lathe unit.
EVERY 6 MONTHS..
Lubricate the bearings. Undergo a general maintenance.
EVERY YEAR..
General Control: Make sure there is not any abnormality in the parts and the mechanism of the machine.
Electricity installation: Qualified electricians should pass the machine through a test.
STORING
WHEN THE MACHINE IS NOT OPERATING
IF THE MACHINE WILL NOT OPERATE FOR A LONG
PERIOD
During the periods that the machine is not being
operated, unplug.
If the machine will not be operated for a long time,
take its cables out of the main switch and keep
them.
T ECHNICAL SER V ICE AND SP ARE P ART S

THE MACHINE IS GUARANTEED FOR 1 YEARS.

IN CASE OF ANY BREAKDOWN OF THE MACHINE, REFER TO THE SECTION OF THE “PROBLEMS –
CAUSES – SOLUTIONS” OF YOUR MANUAL.
IF YOU ENCOUNTER A COMPLICATED CASE, YOU CAN CALL THE TECHNICAL SERVICE OF OUR
FACTORY. WHEN YOU CALL, PLEASE INFORM THE MODEL, PRODUCTION NUMBER AND THE KIND OF
THE BREAKDOWN OF THE MACHINE IN ORDER TO REACH TO A QUICK RESULT.

WARNING
A WORKING TO BE MADE AT THE HYDRAULIC, ELECTRIC OR PNEUMATIC SYSTEM MUST
ONLY BE CARRIED OUT BY THE PROFESSIONAL PERSONS.
 THE ELECTRIC MOTOR IS NOT UNDER GUARANTEE
THERE IS NOT OIL IN THE HYDRAULIC UNIT


There is not oil in the hydraulic unit of the machine. Pour the oil that you will find it in
the accessory box in the oil tank till the oil indicator.
Use only SHELL TELLUS 37 or PETROL OFIS HYDRO 32.
WARNING
ONLY THE ORIGINAL PARTS OF THIS MACHINE ARE TO BE USED
THE PRODUCER FIRM WILL NOT BE RESPONSIBLE OF THE BREAKDOWNS OF THE PARTS
THAT ARE NOT ORIGINAL.
IN ORDER TO GIVE ORDER FOR THE SPARE PARTS:



INFORM THE SERIES NUMBER AND THE YEAR OF PRODUCTION
OF THE MACHINE.
INFORM THE CODE NUMBER OF THE PART DEMANDED.
INFORM THE AMOUNT REQUESTED.
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ELECTRIC DIAGRAM -1
380 V
24 V
A1
A1
-
A2
A2
+
R S T
3A
3A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 29 30 31 32
EMERGENCY
STOP
BUTTON 1-1
EMERGENCY
STOP
BUTTON 2-2
RIM
START-STOP
HYDRAULIC UNIT ENGINE
UP
DOWN
LATHE UP
SPEED
LEFT
SPEED CONTROL
RIGHT
BUZZER
LATHE DOWN
JOYSTICK
LATHE UP DOWN TO COMMAND
15
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ELECTRIC DIAGRAM -2
24 25 26 27 28
NC
A1
R1
A2
COM
0
1
2
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37
01
01
-4
1 1 1-4
013 35
01 1 01
0
001
14
52
AL
1-2
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3
98
003
01
020
73 12 08
00
01 01 01
0
01
004
14
008
117
52
9
46
001
01 01
133 016
0
01 0073
01
7
00
2
14
90
52
014
01
06
12 006
01
01 0117
01
08
45
01
5
01 2 03
007
01
002
14
52
13
34
00
1
80
014
01 4 21
1
00
1
0
008
14
52 14 20
00
5
01
92
4
00
014
18
01
06
01
16
00
006
01
01
55
01
01
20
20
007
01
040
04
71
02
8A
62
014
01
28C
146
0
8B
01
62
014
01
01
47
1
0
01
01
4
007
01
0
01
05
006
14
315
52
50
01
01
0
01
03
450
006
01
52
05
50
04
01
004
00
52
06 6
112 2 01
0
01 007
01
6
1
00
22
02
30
020
00
003
01
01
01
0
14
52
22
33 5
00 1 0
01 002003C3
01 14 1 6 -4
521 00331 1
0 01 03D
01 14 0
52
030
62 0
00
1
01 15 0
01 2
1
0
00
19
06
3
00
19 04
06 031 4
0 0
2.5
01 19 0 01706 024
6
0
01 9 00
1
5
06 9 00 09-2
0
6
1
42
06 0024
01
A
01
003 01 0
14
52
28
146
02
3.5
81
019
01
4
50
019
01
2
40
3
1
0
01
6
015
01
05
156
0
01
06
06
02
01
5
01
01
52
3
00
01
4
00
01
02 3
06
0
02 06
01 1 02
0
52
52
26
28
00
04
01
06
02
01
4
86
8
002
01 028 2
0
01
0
61
019
01
2
05
003
1
0
1
60
020
30
01 0028
01
20
0 0 27
006 28
01 01 00
05 2 03
00
0
006 01 02
01
01
52
1
00
2
M1
1052
00
01
06
200
0
01
29
028
001
15
52
0
01
2
61
020
01
6
98
003
01
42
28
00
01
23
60
04
01
01
01
01
52
000
19
52
05
450
000
04
52
0
01
6
013
006
33
52
00
007
1
00
03
52
01
017
04
52
5
0
03
52
02
0
04
52
11
12
12 30
01 5 0
01 007
01
013
04
52
14
5
40
0
40
52
011
01
015
62
00
01
6
015
01
04
04
52
52
E
02
30
20
8
2 0 016
011 73
01 01 00
035
75
00 2
01 12 1
01
01
D
002
03
52
030 0
023 5 02
044
60011
20
01
002
003
01
10
33
01
50
00
0
01
-3
6
055
38024
-3
3021 4 030 9-3
00
5
01 1 002 24 0
0
0
0
01
012
04
030
52
73
00
01
0
01
LOWER BODY GROUP
UPPER BODY GROUP
15
01
01
B
02
0
05
52
002
13
52
26
28 8 29
00
2
01 1 00
64
0
28
00
01
5
02
72 6
00
0
01 112
0
16
01 003
98
01
02
13
01
01
52
02
01
52
6
01
72
00
01
5
A
01
50
20
G
6-K
220
NJ
53
00
01
1
02
2
0
52
6
00
02
52
0
02
39
01
01
0
04
72
00
01
5-5
06
24
00
01
22
1
01
00
01
13
23
01
001
23
23
0
03
72
00
01
1
00
06
52
4
00
16
52
6
20
11 2 016
0
01 007
01
000
12
52
17
01
01
0
05
73
00
01
A
05
06
02
01
62
39
00
01
003
16
52
6
01
22 6
01 00
01 0115
01
000
10
52
85
39
00
01
24
33
00
01
7
00
16
52
10
06
02
01
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4-1
02
0-6
04
010
45
10
02
01
01
01
1E
00
16
52
30
30
00
01
9
00
02
52
25
30
21
00
30
01
46
00
30
01
00
01
3
01
02
52
5
01
02
52
4
01
02
52
84
39
00
01
35
40
007
24
12 -1.5
01
7
01 6 02
1
01
01
5
02
3
6
00
01
20
20
006
01
52
24
12
01
6
01
00
06
52
06
60
013
01
1
00
08
15
0
04
63
00
8
00
02
52
24
12
01
-KG
06
22
NJ
53
00
7
01
00
06
52
8
00
06
0
00
11
52
WZ
X-Z
66
01
32
53
00
01
016
03
29
00
01
01
1
00
10
15
1
00
02
52
5
00
22
01
01
05
69
02
01
01
010
6
02
01
52
81
00
01
5
00
02
52
2
00
06
52
1
00
15
01
01
0
03
0
75
00
10 1 00
0
26
08
20
12 73 0
01
0
01 01 0
05A
06
02
01
40
23
00
2
00
16
52
5
00
02
52
010
42
01
7
01
00
6
02
00
52
05
02
31
52
00
01
01
5
3
00
02
52
0
03
74
00
01
40
90
013
4
01
00
02
52
1C
00
6
5-0
08
0-3
22
02
00
24
01
00
-1.5 .5
024 24-1
0
12
17
01
01
01
01
0
01
15
2
01
01
01
02
52
7
00
02
52
-1.5
18
70
18
011
12
01
01 019
01 2 02
5
05
01
-3
40
0 -3 4 0
0
04 4 08 002
2 1
21
00 1 00 0
01
0
6
00
15
01
01
1
00
13
52
03
71
02
01
2
00
05
52
2
02
31
30
00
01
5
03
82
00
01
005
16
52
1
00
16
52
51
52
00
01
SLIDING GROUP
52
07
3
02
52
01
00
5
00
71
98
01
01
4
03
07
01
17
1
98
01
8
0
01
4
61
20
0
52
52
36
70
06
22
01
01
0
03
72
00
01
0
52
01
6
01
72
00
07
0
1
00
00
52
6
28
00
01
07
70
0
01
02
5
00
71
00
01
5
03
28
00
01
52
0
10
14
00
1 /4
01
31
01
3
01
00
09
52
52
00
6
00
07
26
8
0
60
01
20
81
00
01
4
0
6
01 16
72
00 112
0 1 01 0
10
20
07
0
01
52
8
00
07
52
0
07
40
07
10
17
01
01
45
0
03
74
00
01
10
12
01
01
26
0
07
52
3
01
01
9
01
6
00
52
2
00
07
06
5
12
01
05
72
01
00
01
52
09
1
00
4
00
08
52
1
01
07
52
0
40
02
10
01
00
24
01
9 -3
05
3
21
00
8-6
0-3
01
0-3
03
0
24
03
00
23
00
01
0
52
90
0
02
74
00
01
10
12
01
01
3
03
0
07
52
2
01
07
52
1
00
07
52
-3
55
C
01
5
01
05
01
5
05
75
00
01
12
12
01
01
0
00
11
2
01
0
72
00
6
00
17
01
0
01
04
22
01
6
01
00
15
01
1
0
0
03
6
20
11
10
52
07
0
14
01
3
2
00
08
6
00
52
42
6
05
01
01
31
01
22
00
01
01
01
7
00
08
52
9
00
08
52
3
00
08
52
1
00
08
52
7
02
52
31
70
20
24
00
01
8-3
01
0
52
52
0
52
01
0
20
50
11
01
22
00
44
0 -0
06
0
09
52
B
02
01
0
24
00
0
01
-3
20
40
20
07
0
52
70
13
52
07
3
00
01
4
00
07
52
10
52
52
52
70
9
00
07
2
00
09
01
0
68
00
01
3
00
09
06 01 15
02
01
25
52
0
0
05
73
00
01
08
12
01
01
0
0
10
5
03
81
52
07
6
01
A
6
01
68
00
01
1
61
20
10
6B
01
07
18
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07
2
03
80
08
A
10
5
00
0
02
39
01
1
02
07
28
31
00
01
05 0
12
01
01
71
01
00
01
KONIG PROFESSIONAL LIST OF THE PART
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
CODE NUMBER
52 01 001
52 01 004
52 01 003
01 0112 06
01 0072 055
01 0195 04
01 0134 02
01 0198 13.5
52 01 015
01 0450 05
52 01 006
01 0450 03
01 0039 83
01 0200 06
01 0030 22
01 0030 21
52 15 001
01 0060 005
01 0202 03
01 0206 06
01 0060 020
01 0028 27
01 0206 02
01 0206 03
01 0206 01
01 0028 30
01 0028 64
01 0028 28
01 0196 10
01 0030 52
01 0028 29
01 0028 42
01 0028 26
01 0206 04
01 0039 86
52 01 007
01 0052 33
01 0460 23
52 19 000
01 0136 006
52 04 000
01 0074 020
15 37 001
01 0050 01
01 0075 035
01 0112 12
52 04 017
01 0112 08
01 0073 016
52 04 012
01 0073 030
52 04 011
01 0075 030
52 04 016
52 04 015
52 04 013
52 04 014
01 0052 10-M12
52 03 001
01 0024 055-3
01 0021 30-38-6
01 0024 030-3
01 0024 059-3
01 0023 030
01 0115 020
01 0022 060-044
33 10 003
52 03 002
52 03 002D
52 03 002E
01 0062 015
01 0117 008
01 0073 020
01 0135 1-4
01 0131 1-4
DESCRIPTION
Basic Welding Group
Hydraulic unit cover small
Hydraulic unit cover big
M6 Washer
M6 x 55 Imbus Bolt
Cable End
Pipe clamp
Plastic coupling
Electric panel cover plate
Hinge
Electric Panel Cover
Latch Lock
Body Abs Cover
Switch
Lathe Button
Urgent Stop Button
Electric Panel Plate
M4 x 10 Akb Bolt
Transformer
Motor Driver
M4 x 20 Akb Bolt
Bridge Diode
PLC Power Supply
Analogue Card
PLC
Electric terminal
Terminal track
Earthed Terminal
Contactor
Relay
Electric terminal
Cable Channel
Terminal Stopper
PLC Connector
ABS Shelf Cover
Poppet cover
Handle
Magnet
Chip Tray Group
M6 Grease Nipple
Lathe Group
M10 x 20 Imbus Bolt
Lathe End Holder Connecting Apparatus
Lathing tool
M12 x 35 İmbus Bolt
M12 Washer
Lathing tool lower plate
M8 Washer
M8 x 16 İmbus Bolt
Slide Metal Sheet
M 8 X 30 Imbus Bolt
Slide Spindle
M12 x 30 Imbus Bolt
Lathe tool lower plate connecting spindle
Locking boot
Centering Pipe
Spring Pressing Foot
M12 x 60 Spring Lever
Lathe Piston Cylinder Group
Ø55x3 O-Ring
30x38x6 Nut ring
Ø30x3 O-Ring
Ø59x3 O-Ring
Dust felt
M20 Nut
60x44 Compact Set
Tyre Head
Lathe System Main Spindle Group
Roller embedding spindle
Lathe Piston
MB x 5 Akb Bolt
MB Fiber Nut
MBx20 Imbus Bolt
Blind cap 1/2
Copper Washer 1/4
19
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KONIG PROFESSIONAL LIST OF THE PART
NO
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
CODE NUMBER
52 14 001
01 0137 1-2 AL
53 08 004
01 0149 25
01 0014 20
52 14 008
01 0014 21
01 0148 01
52 14 007
01 0149 02
01 0034 13
52 14 002
01 0072 020
01 0155 01
01 0060 016
01 0147 01
01 0146 28
01 0271 04
01 0074 040
52 14 004
52 14 005
52 14 006
52 14 003D
01 0031 63
52 14 003C
01 0021 05
01 0033 22
01 0156 05
01 0156 02
01 0014 26
52 14 003A
01 0073 016
01 0133 01
01 0014 69
01 0024 009-2
06 19 005
06 19 006
01 0024 017-2.5
06 19 004
01 0031 04
06 19 003
06 19 002
01 0115 010
01 0062 030
01 0052 10-M12
01 0024 040-2
26 10 000
26 10 001
26 05 000
01 0047 02
01 0047 03
52 17 000
52 17 001A
52 17 001B
52 17 001C
52 17 001D
52 17 001E
52 17 001F
52 17 001G
52 17 001H
52 17 001J
52 17 001K
52 08 001
01 0139 020
52 08 005
52 08 010A
52 07 021
01 0024 018-3
01 0115 006
01 0122 040
52 08 003
52 08 007
52 16 006
01 0031 05
01 0142 006
DESCRIPTION
Oil Tank Welding Group
Level eye 1/2
Filter Passing Coupling
Suction Filter
Coupling
Suction Pipe Long
Coupling
Pump Adaptor
Suction Pump Short
Suction Filter
Sealing
Oil Tank Upper Cover Group
M8x20 Imbus Bolt
Screwed Tank Cap
M5x16 Akb Bolt
Bell
Coupling
Motor 1.5 KW 1.4 HP 1500 d/d
M10x40 Imbus Bolt
Discharge Pipe
Pressure pipe-2
Pressure pipe-3
Blind cap
Pressure spring
Spring Centering Pin
Nutring
Steel ball
Valve DFA02-282-024
Valve DFA02-3060
Coupling 1/4 – 1/4
Oil Wedge
M6x16 Imbus Bolt
MF Injector Washer
Coupling (D D )
Ø9x2 O-Ring
Bottom Passing
Pressure Screw
Ø17x2.5 O-Ring
Spring Bottom Cap
Pressure Adjusting Spring
Spring Upper Cap
Pressure Adjusting Screw
M10 Nut
M8x30 Akb Bolt
Handle
Ø40x2 O-Ring
Rim Hubs Group
Fixed Hub Flange
Correcting Lever Group
Lathe End Holder
Allen Wrench Set
Rim Support Group
Adjustable Support
Adjustable Support-2
Square Support
Square Support-2
Graded Support
Graded Support-2
Cutter Support-3
Cutter Support-4
Cutter Support
Cutter Support-2
Pressing Foot Welding Group
Ø20 Spindle Segment
Angle Adjusting Bush Embedding Spindle
Angle Adjusting Bush
Foot Right Left Locking Body
O-Ring Ø18-3
M6 Nut
M6x40 Setscrew
Pin Drawing Lama
Angle Adjusting Lama
M6x16 Setscrew
Screw Cramp Spring
M6 AY Segment
20
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KONIG PROFESSIONAL LIST OF THE PART
NO
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
CODE NUMBER
52 08 002
01 0114 03
11 00 001
52 08 004
52 07 003
01 0112 10
52 07 004
52 07 016B
01 0081 035
01 0073 050
01 0068 025
01 0206 11
01 0068 016
52 07 016A
01 0115 003
01 0206 09
52 07 009
52 07 013
52 07 010
01 0072 040
52 07 031
52 07 001
52 07 012
52 07 005
01 0074 030
52 07 011
01 0072 055
52 07 002
01 0117 006
01 0074 045
52 00 001
52 00 002
01 0081 010
01 0206 08
01 0028 26
01 0028 64
52 07 026
52 07 008
01 0206 05
52 07 006
01 0071 005
01 0206 14
52 07 023
52 07 007
52 09 002
01 0024 020-3
52 09 002B
01 0115 020
52 09 001C
01 0023 030
52 09 001
01 0014 100
52 09 003
01 0014 69
01 0014 99
01 0039 84
52 11 000
52 12 000
52 10 000
01 0039 85
52 16 004
52 16 002
01 0039 62
52 16 003
01 0033 24
01 0245 040-6
01 0105 16
52 16 007
01 0206 10
01 0030 30
01 0030 25
01 0030 21
01 0030 46
01 0030 31
52 02 009
01 0112 24
DESCRIPTION
Embedding Spindle Drawing Lama
M6 Spring Lever
Switch Frame Centering Bush
Angle Adjustment Quadrate Spindle
Up – Down Slide Lama Group
M10 Washer
Pressure Foot Embedding Spindle
Reader Left Connecting Group
M6x35 Countersunk Imbus Bolt
M6x50 Imbus Bolt
M3x25 Imbus Bolt
Switch
M3x16 Imbus Bolt
Reader Right Connecting Sheet Metal
M3 Nut
Laser Sensor
Right-Left Piston Pressing Lower Lama
Piston Pressing Lower Lama Space Sheet Metal
3x4 Chain Connection Centering Spindle
M6x40 Imbus Bolt
Chain Connection Lama 3x4
Slide frame
Piston Upper Lama Space Sheet Metal
Up-Down Piston Tightening Upper Lama
M10x30 Imbus Bolt
6x6 Chain Connection Centering Spindle
M6x55 Imbus Bolt
Upper Chain Connection Lama 6x6
M6 Fiber Nut
M10x45 Imbus Bolt
Up-Down Piston Fixed Cover
Up-Down Piston Movable Cover
M6x10 Imbus Bolt with Counter bore Head
Sensor Amphi
Electric Terminal Stopper
Electric Terminal Track
Cable Channel Sheet Metal
Amphi Connection Group
Encoder E6
Fixed Cover Right Connection Plate
M5x5 Imbus Bolt
Potentiometer PF700
Fixed Back Cover
Fixed Cover Left Connection Plate
Up-Down Piston Rim Shaft Group
Ø20x3 O-Ring
Up-Down Piston Front Connecting Bush
M20 Nut
Up-Down Piston Front Cover
30x30x7/5 Dust Felt
Up-Down Piston Cylinder Group
Coupling Screw
Coupling Connecting Lama
Rotating Elbow 1/4
Coupling Thread 1/4
ABS right side cover
Upper Cover Right Connecting Group
Upper Cover Lower Plate Group
Upper Cover Left Connecting Group
ABS Left Side Cover
Hand Command Panel connecting Plate Group
Space Support Profile Group
Profile Group
Front Support Profile Group
Ø4,5 Steel Ball
40-44-6 Embedding Tackle Amid
Bolt wıth Starhead M3,5x16
Abs Commanding Panel Cover
Operator Panel
Extra Contact voice 10
Start Button
Cork Button
Joystick
Added Contact Sound 01
Lathe System connecting Spindle Group
M24 Washer
21
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KONIG PROFESSIONAL LIST OF THE PART
NO
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
CODE NUMBER
01 0117 024-1.5
01 0206 05A
01 0073 050
52 02 014
01 0271 03
01 0269 05
01 0062 020
01 0029 03
01 0063 025
01 0116 027-1.5
23 13 001
23 23 001
52 02 008
52 02 001
01 0053 32016 6X-ZWZ
15 10 001
01 0063 040
01 0081 016
15 08 001
26 10 000
52 02 010
01 0073 020
52 02 004
01 0139 040
52 02 005
01 0117 018-1.5
52 02 002
01 0072 040
52 02 007
52 02 006
52 02 003
52 02 012
01 0112 024-1.5
52 13 001
01 0201 02
52 13 003
01 0198 16
01 0028 29
52 13 002
52 05 001A
01 0024 080-3
01 0024 040-3
52 05 001C
52 05 002
52 05 002B
01 0115 022
01 0022 085-065
52 06 001
52 06 006
52 06 002
01 0052 11
01 0112 18
01 0122 010
01 0206 12
01 0052 51
52 16 005
01 0082 035
52 00 004
01 0150 315
01 0052 13
52 07 032
52 00 005
52 00 006
52 00 007
01 0024 065-5
01 0122 005
01 0142 010
01 0031 05
01 0053 NJ2206-KG
52 02 021
52 06 007
52 06 008
52 16 001
52 16 001E
01 0145 08
52 08 009
52 07 033
DESCRIPTION
M24x15 Fiber Nut
Motor Driver
M8x60 Imbus Bolt
Motor Driver Connecting Plate
Motor 1.1 KW 2.5 HP 1.500 D.D
Motor Flange B14
M8x20 Akb Bolt
Reducer EN063 03809/1275
M10x25 Akb Bolt
M27x1.5 Nut
Bearing Fixing Scale
Reducer connecting flange
Lighthouse Spindle.
Body Welding Group
Bearing 32016
Embedding Bearing Cover
M10x40 Akb Bolt
M8x15 Sinker Headed Imbus Bolt
Mirror Flange
Rim Hubs Group
Lathe Piston Rear Connection Spindle Group
M8x20 Imbus Bolt
Right Left Piston Embedding Spindle
M40 Spindle Segment
Double Canal Chain Pulley
M18x15 Fiber Nut
Chain Connection Lama 3x4
M12x40 Imbus Bolt
Chain Pulley Embedding Spindle
Single Canal Chain Pulley
Tensioning Spindle 6x6
Tensioning Setscrew
Ø24x15 Washer
Middle Frame Plate of Hose Canal
Conduit Box
Right Cover of Hose Canal
Coupling 16 mm
Electric Terminal UK5N
Left Cover of Hose Canal
Right Left Piston Cylinder
Ø80x3 O-Ring
Ø40x3 O-Ring
Right Left Piston Cylinder Front Cover
Right Left Piston Main Spindle Group
Right Left Piston Tire Head
M22 Nut
Compact Set 85x65
Chain Pulley Connection Lama Group
Right Left Piston Pulley Embedding Spindle
Right Left Piston Pulley Big
Gauge
Ø18 Washer
M6x10 Setscrew
Buzzer
Handle
Handle mile
M8x35 Imbus Bolt
Hose sheet
Manometer
Pipe key
Nut sheet
Encoder connection beehive
Encoder connection iron
Encoder centering mile of connection iron
O-ring Ø65x5
M4x10 Setscrew
Ø10 Segment
Spring
Bearing
Bearing centering beehive
Chain roller centering beehive
Bearing ring
Cabin body group
Display Cabin Back Cover
Pump
Locking plastic
Up & down piston centering lama
22
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KONIG PROFESSIONAL LIST OF THE PART
NO
304
305
306
307
308
309
310
CODE NUMBER
DESCRIPTION
52 07 035
01 0072 016
01 0072 030
52 07 036
01 0198 18
01 0198 17
52 07 034
Cover connection down iron
M6x16 İmbus Bolt
M6x30 İmbus Bolt
Hose connection clamps narrow
Plastic Record (Elbow)
Plastic Record (Smooth)
Hose connection up iron
OMRON DISTRIBUTORS
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Tel: +47 (0) 22 65 75 00
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Tel: +45 43 44 00 11
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England
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Portugal
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Finland
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Russia
Tel: +7 095 745 26 64
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France
Tel: +33 (0) 1 56 63 70 00
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Tel: +34 913 777 900
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Germany
Tel: +49 (0) 2173 680 00
www.omron.de
Sweden
Tel: +46 (0) 8 632 35 00
www.omron.se
Holland
Tel: +31 (0) 23 568 11 00
www.omron.nl
Switzerland
Tel: +41 (0) 41 748 13 13
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Tel: +90 (0) 216 474 00 40
www.omron.com.tr
For The Another Countries in Middle East, Africa and Eastern Europe,
Tel: +31 (0) 23 568 13 00 www.europe.omron.com
23
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