Mounting Syntron® Electromagnetic Bin Vibrators

Syntron
®
Electromagnetic Bin
Vibrators
Insist on the Syntron ® Standard
Handling
Equipment
Keep Your Materials Flowing Effici
Material
Syntron® Electromagnetic Bin Vibrators
FMC
Syntron® Electromagnetic Bin Vibrators
from FMC Corporation offer an economical means of maintaining the flow of bulk
materials from bins, hoppers and chutes.
They come with an easily adjustable control which provides flexibility and assures
optimum flow for the type of material
being handled. Furthermore, Syntron
Electromagnetic Bin Vibrators can be
operated continuously or intermittently
depending upon the specific requirements.
To assure the highest standard of quality,
Syntron Electromagneic Bin Vibrators are
factory tested and adjusted for optimum
performance. Most models come standard
with totally enclosed, dust-tight and
2
water-proof construction. Since these
vibrators have no rotating or sliding parts,
they are virtually maintenance-free.
Syntron Electromagnetic Bin Vibrators
also come with the technical expertise of
FMC Corporation’s application staff, who
have been providing productive solutions
for a wide variety of material handling
problems for more than 60 years.
Insist on the Syntron ® Standard
Reliability
Service
Support
iently and Economically
Features and Benefits
■
Electromagnetic design
- No rotating or sliding parts; maintenance-free
- Ideal for continuous or intermittent operation
■
Adjustable control
- Varies vibration with simple turn of control knob
■
Urethane encapsulated magnet assemblies
- Provide protection from moisture and other contaminants
- Prevents wire degradation
■
Productivity enhancing performance
- No need for manual labor to unclog bins to
keep material flowing
■
Simple design, durable, rugged construction
- Safe, reliable performance for years of service
■
Wide range of sizes
- Accommodates your specific application
■
Low noise models available
- Quiet, reliable operation
Support and Service
When you choose Syntron Electromagnetic Bin
Vibrators, you move up to a whole new standard of
reliability, service and support. The Syntron standard is backed by over 60 years of bulk material
handling expertise.
Our team of dedicated, experienced application
specialists and sales engineers will help you choose
a bin vibrator from our wide range of sizes that
best accommodates your specific application. And
we'll back that up with outstanding service and
support.
3
Syntron® Electromagnetic Vibrator Models
Models V-2 and V-4 Electromagnetic Bin Vibrators are two of the smallest
industrial vibrators available. These versatile vibrators can be controlled electrically with a separate control. When these vibrators are operated without a
control, they can be mechanically controlled by turning an easily accessible
adjusting screw. Flexibility and ease of installation are common to both
models and the Model V-4 is available with a dust-tight case.
V-2
V-4
V-9, V-20
Standard Syntron models V-2 and V-4 electromagnetic vibrators operate at
7200 vibrations per minute (vpm) on straight AC, but increased amplitude
can be obtained at 3600 vpm by using rectified AC power.
V-41
Models V-9 and V-20 are compact in size, but at 3600 vpm, they pack
enough vibratory “punch” to excel in a wide range of applications. Each is
available with a separate dust-tight case.
V-50, V-
Typical applications for the above models include installations on small bins,
handling lightweight materials, or in counting, sorting or packaging operations.
Impact and Cushioned Vibrator Compact Models
Models V-50, V-85 and V-180 are “solid” impact type vibrators. These units
use a metal striking block to produce positive impact.
Models V-41, V-51, V-86 and V-181 are “cushioned” impact type vibrators,
which utilize a rubber striking block to produce positive impact. Their high
power/low noise characteristics make them ideal for use in confined areas
with nearby workers. Physical dimensions and electrical specifications are
identical to the “solid” impact type vibrators. Dust-tight and waterproof
construction are standard for both versions.
V-85, V-
V-180, V-
Open Models
Models V-75 and V-500 feature a power-packed, solid impact, open-type
design. They are used on difficult, heavy-duty applications. The
V-500 is one of the largest magnetic vibrators available. Both the
V-75 and V-500 are available with a separate dust-tight case.
Self-Contained Models
V-75
Models V-9 through V-500 require separate controls unless specifically
ordered as self-contained units. Self-contained units include a built-in rectifier and they always operate at full force. Self-contained units are recommended only where no force adjustment is required. Models
V-41 and V-500 are not available as self-contained units.
V-500
4
Syntron® Electromagnetic Vibrator Selection
In vibrator selection, thickness of the bin or chute wall is the primary consideration.
Once the proper vibrator model has been selected from the Application Tabulation
Table, compare the capacity in the tapered portion of the bin with the rated capacity
shown in the table. If the rated capacity is exceeded, multiple vibrators may be
required, depending on the material being handled. Stiffeners used to reinforce the
bin or chute may also affect the selection or preferred location of the vibrator. Please
contact FMC for assistance with selection of appropriate units in these applications.
FMC offers a com-
plete line of Syntron®
electromagnetic,
electric rotary and
pneumatic bin
vibrators. For more
information on our
full line of Syntron
bin vibrators, call
us today.
Application Tabulation
Model
Bin
Wall Thickness*
No. Vibrators Needed per
Capacity in Tapered Portion of
V-2
V-4
V-9
V-20
V-41
V-51
V-50
V-86
V-75
V-85
V-181
V-180
V-500
24 ga
22 ga
20 ga
1
⁄16 in
1
⁄8 in
1
⁄8 in
1
⁄4 in
1
⁄4 in
5
⁄16 in
5
⁄16 in
5
⁄16 in
3
⁄8 in
1 in
1 ft3
1 ft3
3 ft3
10 ft3
20 ft3
30 ft3
1 per
1 per
1 per
1 per
1 per
1 per
1 per
(0.5 mm)
(0.8 mm)
(1 mm)
(1.5 mm)
(3 mm)
(3 mm)
(6 mm)
(6 mm)
(8 mm)
(8 mm)
(8 mm)
(10 mm)
(25 mm)
(0.03 m3)
(0.03 m3)
(0.08 m3)
(0.28 m3)
(0.57 m3)
(0.85 m3)
5-ton
(4.5 metric ton)
5-ton
(4.5 metric ton)
20-ton
(18.1 metric ton)
20-ton
(18.1 metric ton)
30-ton
(27.2 metric ton)
50-ton
(45.4 metric ton)
100-ton (90.7 metric ton)
* Wall Thickness is critical to proper
vibrator selection. If in doubt, call FMC
for assistance in proper selection.
This V-85 electromagnetic bin vibrator
is maintaining flow of dust particulates
from the collecting hopper in an electrostatic precipitator application.
5
Specifications/Dimensional Data
Model V-2
in
A
Dia
mm
A 2 7 /8
73
B 2 1 /4
57
Specifications
B
Vibrations per minute 60 Hz
7200
Vibrations per minute 50 Hz
6000
Input, Amps:
115 V
.3
230 V
.18
Net Weight Vibrator (lb/kg) 21⁄2 lb (1.1)
C
1
C 3 /16 78
E
13
D1 /32 10
E 2 3 /8
Standard
D Dia.
1 Hole
60
mm
A
5
A 5 /8 143
B 1 1 /4
32
C
3
76
3
D 3 /4
95
E
17
13
F
1
/32
/2
Specifications
C
B
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
Net Weight Vibrator (lb/kg)
D
E Dia
1 Hole
13
F
Models V-9, V-20
V-9
in
mm
in
A 10 /4 260
1
1
1
mm
A
A 10 /4 260
C
B 9 /4 235
C
C
203
D 4 1 /4 108
1
E 4 /16 103
F
9
/16
7
G /16
14
11
D
1
B 9 /4 235
8
Specifications
8
F
203
E
D 5 1 /8 130
E 4 5 /16 110
1
/2
13
7
G /16
11
F
G Dia.
2 Holes
B
Model V-41
mm
1
A 6 /4 159
B
C
B 6 1 /2 165
C 7/16
D
E
11
D 9 3 /8 238
E 8 1 /4 210
F 7 3 /8 187
17
/32
F
in
Standard
With
AC
Control
With RC
(Rectified)
Control
7200
6000
7200
6000
3600
3000
.9
.9
.9
.45
.45
.45
41⁄2 lb (2.0) 41⁄2 lb (2.0) 41⁄2 lb (2.0)
V-9
V-20
3600
3000
3600
3000
1.2
.75
NA
91⁄2 lb (4.3)
2.0
1.0
.5
14 lb (6.4)
B
C
1
B 7 /4 184
15
/16
D
E
24
D 103/4 273
E 91/4 235
F 93/4 248
11
/16
Specifications
V-41
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
460 V
Net Weight Vibrator
3600
3000
3.5
1.75
.88
25 lb (11.3)
Specifications
V-50 & V-51
A
mm
A 91/2 241
G
3600
3000
G Dia
2 Holes
13
Models V-50, V-51
C
7200
6000
A
in
G
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
460 V
Net Weight Vibrator - lb (kg)
With RC
(Rectified)
Control
.3
.3
.18
.18
21⁄2 lb (1.1) 21⁄2 lb (1.1)
Model V-4
in
With
AC
Control
F
G Dia
2 Holes
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
460 V
Net Weight Vibrator
3600
3000
4.5
2.3
1.2
40 lb (18.1)
17
When ordering, specify either 50 Hz or 60 Hz operation. For other voltage requirements, contact FMC.
6
Models V-85, V-86
A
Specifications
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
460 V
Net Weight Vibrator
V-85 & V-86
in
B
3600
3000
C
A10 /16 265
B 83/4 222
D
E
7.0
3.5
1.8
79 lb (35.8)
C
H Dia
4 Holes
5
/8
E 10
FG
254
F 10 5 /8 270
H
11
/16
V-180 & V-181
in
B
3600
3000
C
17
mm
A15 3 /16 386
B 11
D
Sq
12.0
16.0
220 lb 100
178
Models V-180, V-181
A
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
230 V
460 V
Net Weight Vibrator
16
D 11 1 /2 292
G 7
Specifications
mm
7
279
/16
17
D 12
305
C
F Dia
4 Holes
11
E 15 1 /4 387
E
Sq
F
13
/16
21
Model V-75
A
Specifications
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
115 V
230 V
460 V
Net Weight Vibrator
B
V-75
in
mm
3600
3000
A 13
265
B 10
254
C
C 12 3 /8 314
D
16.0
8.0
4.0
113 lb (51)
F Dia
4 Holes
E
D
E
F
G H
1
/2
13
8
203
11
/16
17
G 61/2 165
J
K
H
L
8
208
J 111/2 292
K 13
L
3
/4
330
19
Model V-500
A
Specifications
V-500
Vibrations per minute 60 Hz
Vibrations per minute 50 Hz
Input, Amps at 60 Hz:
230 V
460 V
Net Weight Vibrator
3600
3000
B
in
mm
3
A 25 /4 654
B 14 1 /2 368
C
C23 3 /4 603
35.0
17.5
700 lb (318)
D
E
H
F
G
J Dia
4 Holes
D 20
508
E 13
330
F 11/8
29
G 14
356
H 11 1 /2 292
J 1 9 /16
40
When ordering, specify either 50 Hz or 60 Hz operation. For other voltage requirements, contact FMC.
7
Bin Vibrator Controls
control is required for operation of Models V-9 through
V-500.) Control units are available for multiple vibrator
applications. Control enclosures can also be furnished to
meet special electrical standards. In addition to the standard controls listed below, FMC can provide control systems built to meet your requirements.
Syntron® Electromagnetic Bin Vibrators are normally furnished with controls. Control units include an operating
switch, fuse and adjustable control to vary vibration
force. Models V-9 through V-181 (except model V-41)
can be furnished with self-contained rectifiers if force
adjustments are not required. (Unless a self-contained
vibrator is specified, a
Control Model
Volts
Amps Enclosure
Intermittent
Contacts
DC Signal Potentiometer
Input
Type
AC
Voltage
RC Regulation
Solid Soft
State Start
Power Pulse AC
115
5
Nema 1
●
Manual
●
●
CTRC-1-C
230
5
Nema 1
●
Manual
●
●
Power Pulse RC
115
230
115
230
115
230
460
115
230
460
115
230
460
460
230
460
115
230
115
230
5
5
5
5
12
6
3
20
10
4.5
28
18
9
7.5
40
20
10
8
10
8
Nema 1
●
Manual
●
●
Nema 4
●
Manual
●
●
Dust-tight
Manual
●
Dust-tight
Manual
●
Dust-tight
Manual
●
Dust-tight
Manual
●
Dust-tight
Manual
●
Min / Manual
●
●
●
Min
●
●
●
Conductor 15
115
Conductor DC 15
Power Pulse DT
C-2B
C-3A
C-4A
C-42A
C-5A
Nema 4
●
Nema 4
●
15
Nema 4
●
115
15
Nema 4
●
Conductor 28
230
8
Nema 4
●
Conductor DC 28
230
8
Nema 4
●
Conductor 118
115
18/20
Nema 12
Conductor 218
230
18/20
Conductor DC 118
115
Conductor DC 218
SC-2-A
SCDC-2-A
●
Conductor™ Series*
Max / Manual
●
●
●
●
Max / Manual
●
●
●
●
Max / Manual
●
●
●
●
Max / Manual
●
●
●
●
●
●
Max / Manual
●
●
●
●
●
Nema 12
●
Max / Manual
●
●
●
●
●
18/20
Nema 12
●
●
Max / Manual
●
●
●
●
●
230
18/20
Nema 12
●
●
Max / Manual
●
●
●
●
●
Conductor PE 118
115
18/20
Nema 12
●
Max / Manual
●
●
●
●
●
Conductor PE 218
230
18/20
Nema 12
●
Max / Manual
●
●
●
●
●
* Conductor controls are also available in open chassis
models for ease in mounting in your system controls.
Note: Some open chassis models have reduced amperage capability. Contact FMC for details.
8
●
●
●
● Standard in the model listed
Power Pulse and SC Type Controls
Conductor Controls - Enclosed
Syntron
H
E
5
6
1
10
4
®
Syntron POWERPULSE
F
3
1
OFF
AVERTISSEMENT
J
8
WARNING
S'assurer si les nises
a la nosse sont bien
effectuées. Avant
de travailer sur
l'appareil de brancher
la source
d'alimentation.
Make sure ground
connections are
completed. Before
working on unit,
disconnect
electric supply.
IMPORTANT
WARNING
S'assurer si les mises
a la masse sont bien
effectue'es. Avant
de travailler sur
l'appareil, de'brancher
Make sure ground
connections are
completed. Before
working on unit,
disconnect
B225322
G
Hole
Dia.
C
D
A
E
E
5
6
1
10
4
ON
8
9
2
40
50
60
30
90
0
J
B
70
80
10
H
G
Hole
Dia.
C
D
J
SC-2-A
SCDC-2-A
Power Pulse DT
IMPORTANT
WARNING
S'assurer si les mises
a la masse sont bien
effectue'es. Avant
de travailler sur
l'appareil, de'brancher
Make sure ground
connections are
completed. Before
working on unit,
disconnect
C
E
D
A
Conductor DC 218
Conductor PE 118
Conductor PE 218
Conductor 118
Conductor 218
Conductor DC 118
C Model Controls
B
B
F
OFF
FUSE
100
OFF
E
Conductor 28
Conductor DC 28
7
3
20
D
Syntron
FUSE
POWER
ON
C
A
Conductor 15
Conductor DC 15
A
F
B
10
Power Pulse AC
Power Pulse RC
CTRC-1-C
G
Hole
Dia.
F
OFF
B
9
2
8
9
2
7
4
ON
ON
7
3
RANGE
6
5
POWER
G
Hole
Dia.
TM
Conductor Controls - Open Chassis - All Models
G Hole
Dia.
G Hole
Dia.
E
F
B
F
H
C
D
A
C-2B Control C-4A Control
C-3A Control C-42A
C
A
Control
C-5A Control
Control Dimensions
Control
A
B
C
Model
in
mm
in mm in
Power Pulse AC
CTRC-1-C
Power Pulse RC
61/4
159
33/4
SCDC-2-A, SC-2-A 41/2
Power Pulse DT
115
C-2B
C-3A
C-4A
C-42A
C-5A
101/8
121/8
121/8
121/8
181/8
257
308
308
308
460
Conductor Series
15 and 28 Enc.
118 and 218 Enc.
Open Chassis
8
8
33/4
D
E
F
G
H
in
mm
in
mm
in
mm
95 21/32
52
27/8
73
53/4
146
17/8
48
7
/32
5
3
10
31/2
90 23/16
56
31/8
79
9
/16
14
1
/4
6
3
121/8
181/8
181/8
181/8
221/8
308
460
460
460
562
73/4
91/4
91/4
91/4
91⁄4
197
235
235
235
235
83/4
113/8
113/8
101/4
113⁄8
/16
/16
7
/16
7
/16
7
/16
11
11
11
11
11
1
203 9.5 242 43/4
203 10 254 43/4
95 315/16 99
3
121
121
76
55/8
55/8
--
1
in mm in
J
mm
/4
6
222
289
289
260
289
73/4
93/4
93/4
93/4
53⁄4
197
248
248
248
400
133/8
193/8
193/8
193/8
233⁄8
340
492
492
492
594
7
143
143
--
61/4
61/4
31/4
159
159
83
85/8
85/8
31/4
219
219
83
5
7
/16
/16
3
/16
5
8
8
5
Weight
mm in mm lbs
kg
--
11/4
.5
19 11/4
32
11/2
.7
/16
/16
1
/16
1
/16
1
/16
2
2
2
2
2
------
------
181/8 8.4
331/4 15
321/2 14.6
321/2 14.6
521/2 23.5
----
----
8
8
--
203
203
--
/8
/4
1
--
7
8
.58
3.18
3.63
.26
9
Mounting Syntron® Electromagnetic Bin Vibrators
Correct location of electromagnetic vibrators is of prime importance in obtaining maximum efficiency from the
selected model. Note: Operate vibrators on hoppers only when the hopper is open to flow. Otherwise, vibration may
pack the hopper contents.
Select a bracket made from a channel section or a bent plate when
mounting a vibrator to a curved
surface. A center gusset is required
for all totally enclosed vibrators,
and two blocks of sufficient height to contact the
curved surface are required for Models V-75 and V500. The selected gusset or blocks must be securely
welded to the underside of the bracket and curved surface. This arrangement is required to stiffen the
mounting and transmit vibrations directly to the hopper contents. Mounting bolt heads can be welded to
the underside of the bracket.
Rectangular or Cylindrical bins
with Flat Bottom and Center
Discharge.
Mount directly to the side of the bin,
just below the point where the materials’
natural angle of repose intersects the side,
as shown in the sketch.
Approx. 1' (.3m)
Curved Surfaces
Rectangular Hoppers
Dead
Storage
Parabolic Bins or
Hoppers
Mount the vibrator within
one food of each discharge
opening and in line with center of opening.
Conical Hoppers
Less
L
L or
1
/4 of
L
/8 of
L or
Less
Mount the vibrator to the
hopper (as indicated above)
12 to 18 inches (300 to 450
mm) or less from the discharge.
1
ss
r Le
f Lo
L
/ o
1 4
Mount vibrator and
mounting channel as for
a conical hopper or a
curved surface. If a stiffener obstructs mounting,
mount the vibrator in the
middle of the panel next
to the stiffener. If
required, a second vibrator should be bolted on the opposite face at a slightly
higher elevation.
Angle of
Repose
Inclined Chutes
Chutes less than 10 to 12
feet (3 to 3.6 m) long are
/ L
usually equipped with just
one vibrator located well
/ L
L
below the center. Allow for
18 to 24 in
the vibrator to be moved
(450 to 600 mm)
about one foot (300 mm) in
either direction. On chutes
requiring more than one vibrator, the first one should be
located 18 to 24 inches (450 to 500 mm) from the outlet.
The second unit should be mounted about half-way
between the first vibrator and the upper end. Allow for the
vibrators to be moved about 1 ft (300 mm) in either direction.
1 2
1 2
Hopper with
Sloping Discharge
L
of ess
L
r
o
L
1 /4
Mount the vibrator on the
center line of the hopper,
as close to the discharge as
possible. An additional
vibrator may be required
on the discharge chute.
Note: Drawings illustrate typical installations. Specific installations may require slight variations. For other applications
not covered here, please consult factory for recommendations.
10
Belt Conveyor and Standard Bin
Screw conveyors feed from the back of the hopper.
Vibrator should be 1/3 from the inlet. If two vibrators
are used, place second vibrator on opposite side, 1/3
from the discharge. Do not operate the vibrator at
the discharge end until the back of the bin is empty
and the vibrator at the inlet is shut off.
Mount vibrator on the belt discharge side of the hopper.
Follow mounting instructions for the appropriate bin type on
page 10.
L
1
/3L
Screw Feeder
W
1
/3W
Concrete Hopper or Lined Wooden Hopper
For wooden hoppers lined with thin sheet metal, attach
vibrator mounting bolts to the hopper lining.
L
1
/3L
Short Screw Feeder
Place vibrator as close as possible to feeder.
Alternate
Side
Close as
Possible
For concrete hoppers, secure a steel plate across the top
inside of the hopper, to the discharge opening along the
side to which the vibrator will be mounted. At about onequarter or less of the distance from the discharge to the vertical side, cut an opening to allow the vibrator to be bolted
to the steel plate.
Rubber
Plate
Plate
Long Bin
Belt conveyors feed from the front of the hopper.
Vibrator should be 1/3 from front. If two vibrators
are used, place one on opposite side and 1/3 from
back. Do not operate the back vibrator until the
front is empty and the front vibrator is shut off.
W
1
/3W
Rubber
Vibrating Feeder and Standard Bin
Mount vibrator on the feeder infeed side of the hopper.
Follow mounting instructions for the appropriate bin type on
page 10.
L
1
/3L
Note: Drawings illustrate typical installations. Specific installations may require slight variations. For other applications
not covered here, please consult factory for recommendations.
11
FMC Corporation
Material Handling Equipment
57 Cooper Avenue
Homer City, Pennsylvania 15748
Telephone: 724/479-4500
800/362-8999
Fax: 724/479-3400
Email: [email protected]
www.fmcsyntron.com
Regional Offices
4035 East Leaverton Court
Anaheim, California 92807
Telephone: 714/630-0220
800/672-5715
Fax: 714/632-3139
FMC Corporation PPM
Vaverigatan 2
Box 288
S-291 23 Kristianstad, Sweden
Telephone: (46) 44/204-400
Fax: (46) 44/204-420
FMC de México
Av. López Mateos Sur 1480-4to Piso
Col. Campo de Polo Chapalita
45040 Zapopan, Jalisco México
Telephone: (52) 3/122-3969
Fax: (52) 3/122-3957
FMC Asia Pacific, Inc.
Suite 2401-02 Central Plaza
18 Harbour Road
Wanchai, Hong Kong
Telephone: (852) 2839-6600
Fax: (852) 2576-3801
See Us At: www.fmcsyntron.com
Caution: Syntron® Electromagnetic Bin Vibrators must be installed, operated and maintained in accordance with accompanying FMC Service Instructions.
Failure to follow these instructions can result in serious personal injury, property damage or both. FMC Service Instructions accompany the shipment of equipment. If additional copies are required, they are available, free of charge from FMC Corporation, Material Handling Equipment, Homer City, PA 15748.
Printed in U.S.A.
©Copyright 2000 • FMC Corporation
Form No. 114A2200010