- Interroll

Options
Overview
Options
99 Interroll‘s focus is optimum customisation for your application when developing options
for Interroll Drum Motors.
99 This chapter includes options which are integral to the Interroll Drum Motor when it is
delivered.
ÂÂ Lagging for Friction Drive Belts
ÂÂ Lagging for Positive Drive Belts
Lagging for plastic modular belts
Lagging for positive drive solid homogeneous belts
Multiprofile for positive drive solid homogeneous belts
ÂÂ Sprockets for Plastic Modular Belts
ÂÂ Sprockets for Plastic Modular Belts for use with Drum Motor or Idler 88D
ÂÂ Control Options for Drum Motors
Backstops
Dynamic balancing
Electromagnetic brakes
Rectifiers
Feedback Devices
126
Standard Asynchronous Drum Motors p 12 Standard Synchronous Drum Motors p 92
IFI – IP 55 Frequency Inverter p 120 Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
p 128
p 134
p 138
p 140
p 142
p 146
p 150
p 151
p 152
p 154
p 158
127
L aggi n g f o r
F r ic t i o n D r i v e B e lts
Product Description
Applications
Characteristics
99 Food and hygienic applications
99 For standard drum motors
99 Flat belt, multi V-belt or round belt applications
99 High resistance to oil, fuel and other chemicals
99 Centered V-groove for belt tracking facility
99 Lagging increases friction between drum motor
99 Multiple V-grooves for V-belt or round belt shell and conveyor belt
conveyors
and conveyor belt
99 Hot vulcanisation for high-torque drum motors
99 Hot vulcanisation is more hygienic
99 Longitudinal grooved lagging reduces liquids between belt and shell
of the drum motor must be recalculated according to the increased diameter.
Technical Data
Material
Ambient temperature
Shore hardness
Options Overview p 126
Lagging for
Friction Drive
Belts
Cold vulcanisation
Lagging profile Colour
Characteristics
Shore hardness
Smooth
Black
White
White
Oil- and fat-resistant
FDA food approved
FDA food approved
65 ± 5 Shore A
70 ± 5 Shore A
70 ± 5 Shore A
Black
Oil- and fat-resistant
70 ± 5 Shore A
Longitudinal
grooves
Diamond
patterned
Thickness
mm
3, 4
8
8
Hot vulcanisation
Note: Lagging has an influcence on the outer diameter of the drum motor and on the velocity. Belt pull and speed
128
Smooth or specially grooved lagging to
increase friction between drum motor shell and conveyor belt
Product Range
99 Wet applications
99 Lagging prevents slip between drum motor shell
Options
Accessories p 160
Hot or cold vulcanised NBR Other materials on request
-40 to +120 °C
65 to 70 ± 5 Shore A
Lagging profile Colour
Characteristics
Shore hardness
Smooth
Black
White/Blue
65 ± 5 Shore A
70 ± 5 Shore A
Longitudinal
grooves
Black
White/Blue
Diamond
patterned
Black
White/Blue
V-groove
Black
White/Blue
Oil- and fat-resistant
FDA food approved
EC1935/2004 approved
Oil- and fat-resistant
FDA food approved
EC1935/2004 approved
Oil- and fat-resistant
FDA food approved
EC1935/2004 approved
Oil- and fat-resistant
FDA food approved
EC1935/2004 approved
Thickness
mm
2, 3, 4, 5, 6, 8, 10, 12, 14, 16
65 ± 5 Shore A
70 ± 5 Shore A
6, 8, 10, 12, 14, 16
65 ± 5 Shore A
70 ± 5 Shore A
6, 8, 10, 12, 14, 16
65 ± 5 Shore A
70 ± 5 Shore A
6, 8, 10, 12, 14, 16
Refer to the Planning Section from p 194 for help with planning and design
129
L aggi n g f o r
F r ic t i o n D r i v e B e lts
Dimensions
Smooth
Options
Smooth or specially grooved lagging to
increase friction between drum motor shell and conveyor belt
Lagging for
Friction Drive
Belts
Longitudinal
Cold and hot vulcanisation
Cold and hot vulcanisation
SL
1/3
1/3
ØA
ØB
R
1/3
R
D
Please refer to the following table for standard crowning of rubber lagging.
Fig.: Longitudinal grooved lagging
R
D
mm
4
Fig.: Smooth lagging
130
80S
81.5
80i
81.5
80D
81.5
113S
113.3
113i
113.5
113D
113.5
138i
138.0
165i
164.0
217i
217.5
Options Overview p 126
Note: Only possible for i- and D-Types
Cold vulcanisation
Hot vulcanisation
Min./max. R
mm
3
4
3
4
ØA
mm
87.5
89.5
87.5
89.5
ØB
mm
86.0
88.0
86.5
88.5
3
4
3
4
119.3
121.3
119.5
121.5
117.8
119.8
118.0
120.0
3
4
3
4
3
4
144.0
146.0
170.0
172.0
223.5
225.5
142.0
144.0
168.0
170.0
221.5
223.5
Accessories p 160
Min./max. R
mm
2
6
2
16
2
16
2
6
2
16
2
16
2
16
2
16
2
16
ØA
mm
85.5
93.5
85.5
113.5
85.5
113.5
117.3
125.3
117.5
145.5
117.5
145.5
142.0
170.0
168.0
196.0
221.5
249.5
ØB
mm
84.0
92.0
84.5
112.5
84.5
112.5
115.8
123.8
116.0
144.0
116.0
144.0
140.0
168.0
166.0
194.0
219.5
247.5
Diamond
Cold and hot vulcanisation
patterned
R
Shell Ø
mm
R, hot vulcanisation
mm
6, 8, 10, 12, 14, 16
D
Drum
motor
R, cold vulcanisation
mm
8
Fig.: Diamond patterned lagging
D
mm
4
R , cold vulcanisation
mm
8
R, hot vulcanisation
mm
6, 8, 10, 12, 14, 16
Note: Only possible for i- and D-Types
Refer to the Planning Section from p 194 for help with planning and design
131
L aggi n g f o r
F r ic t i o n D r i v e B e lts
V-grooved
Options
Smooth or specially grooved lagging to
increase friction between drum motor shell and conveyor belt
Lagging for
Friction Drive
Belts
Hot vulcanisation
A centered V-groove in the lagging enables the use of conveyor belts fitted with a tracking profile on the underside
of the belt which helps to prevent belt wander. The drum lagging groove should not be used to guide the belt. The
actual tracking and guiding of the belt should be made using a conveyor slide bed or roller bed with built in tracking
grooves.
T
D
R
d
t
b
B
Fig.: V-grooved lagging
Groove
K6
K8
K10
K13
K15
K17
132
R Standard R Option
mm
mm
8
8
10
12
12
14
Options Overview p 126
6
6
8
10
10
12
Groove
T
mm
10
12
14
17
19
21
Accessories p 160
B
mm
8
8
10
11
13
13
Belt
D
mm
5
6
7
9
9
12
t
mm
6
8
10
13
15
17
b
mm
4
5
6
7.5
9.5
9.5
d
mm
4
5
6
8
8
11
Refer to the Planning Section from p 194 for help with planning and design
133
L aggi n g f o r
P l ast ic M o d u l a r B e lts
Product Description
Applications
Options
Specially produced lagging based on the specification of plastic
modular belt manufacturers
Lagging for
Plastic Modular
Belts
Product Range
99 Food and hygienic applications
99 For standard asynchronous drum motors with
99 For driving most common plastic modular belts
frequency inverter. The frequency inverter should be
99 For Motors for applications with positive drive belts
set up to reduce the power by 18 %.
or no belts
PCD
OD
PCD
99 For synchronous drum motors (see p 92)
OD
Note: Where possible, avoid using 8 and 12 pole motors with rubber lagging as they can reach high operating
temperatures and may cause thermal overload. For further advice please contact your Interroll customer
consultant.
Characteristics
99 Resistant to abrasion
99 Easy to clean
99 Quiet operation
99 High resistance to oil, fat and chemicals
99 Reduced wear on belt
Note: Lagging has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and
Z
Number of teeth
speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity factor
OD
Outer diameter in mm
(VF) in the table below.
PCD
Pitch circle diameter in mm
Vf
Velocity factor
Technical Data
Material
Temperature range
Shore hardness
Colours
Approvals
Plastic
modular belt
manufacturer
Ammeraal
Beltech / UniChains
Hot vulcanised NBR
-40 to +120 °C
70 ± 5 Shore A
White / Blue
FDA / EC 1935/2004
Series
Lagging
80i / 80D
HDS60500
HDS61000
HDS62000
CNB
MPB
OPB-4
OPB-8
S-MPB
UNI QNB
X-MPB
113i / 113D
138i
165i
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
24
12
7
12
7
98.5
99.0
110.8
98.0
105.5
97.3
98.1
114.1
98.5
117.1
1.21
1.22
1.42
1.22
1.45
12
97.9
100.1
1.24
32
16
9
16
9
9
9
16
16
8
131.0
132.0
144.2
131.0
140.0
144.0
139.5
132.0
131.2
152.0
129.6
130.2
146.2
130.7
148.5
146.2
146.2
132.3
130.7
165.9
1.14
1.15
1.29
1.15
1.31
1.29
1.29
1.17
1.15
1.46
38
19
10
19
10
10
10
20
155.2
156.6
160.5
155.5
156.6
160.0
155.5
165.0
153.8
154.3
161.8
154.9
164.4
161.8
161.8
164.9
1.11
1.12
1.17
1.12
1.19
1.17
1.17
1.19
10
154.0
161.8
1.17
217I
Z
OD
mm
PCD
mm
Vf
12
193.0
193.3
1.18
12
190.0
196.3
1.20
24
198.0
199.0
1.21
12
187.0
193.2
1.18
Z
OD
mm
PCD
mm
Vf
15
239.0
244.3
1.12
Eurobelt
B50
134
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
135
L aggi n g f o r
P l ast ic M o d u l a r B e lts
Plastic
modular belt
manufacturer
Series
Options
Specially produced lagging based on the specification of plastic
modular belt manufacturers
Lagging for
Plastic Modular
Belts
Lagging
80i / 80D
113i / 113D
138i
165i
217I
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
Z
OD
mm
PCD
mm
Vf
M1200 PE/AC
M1200 PP
M2500
M5000
24
24
12
92.5
96.0
99.4
97.3
101.0
99.0
1.21
1.25
1.23
32
32
16
9
125.0
128.0
132.8
140.0
129.6
132.6
131.6
149.0
1.14
1.17
1.16
1.31
38
38
20
10
149.5
154.0
165.0
156.6
153.8
158.6
163.5
164.4
1.11
1.15
1.18
1.19
23
12
190.5
190.5
189.7
197.2
1.16
1.20
800
850
1600
1650
1800
1100 FG PE/AC
1100 FG PP
1100 FT PE/AC
1100 FT PP
7
105.5
116.5
1.45
1.19
1.31
1.31
1.18
1.18
1.35
1.14
1.15
1.13
1.14
1.20
1.20
1.14
1.14
1.23
1.24
1.21
1.22
162.4
162.4
185.7
157.8
158.8
156.00
156.9
196.3
196.3
186.5
186.4
98.9
99.5
97.3
98.3
163.0
162.0
174.0
150.0
151.0
152.6
153.0
190.0
187.0
187.4
186.3
91.0
91.5
93.5
94.0
20
20
9
32
32
32
32
12
12
23
23
20
20
20
20
1.31
1.31
1.15
1.15
1.46
1.13
1.14
1.15
1.12
164.4
105.8
105.8
148.5
148.5
130.2
130.2
165.9
128.4
129.1
131.0
127.6
156.8
105.8
104.9
140.1
143.6
130.5
129.3
152.0
120.6
121.4
128.0
124.0
10
13
13
9
9
16
16
8
26
26
27
26
15
239.0
244.3
1.12
30
244.3
243.0
1.12
38
184.0
186.2
1.14
1010
2010
12
97.5
98.1
1.22
16
9
130.0
138.8
130.2
147.9
1.15
1.30
10
156.8
165.0
1.20
16
16
9
9
9
123.0
125.8
131.2
136.0
138.0
128.2
128.3
146.8
146.2
139.0
1.13
1.13
1.29
1.29
1.22
19
20
11
10
10
146.5
157.8
164.5
155.2
155.0
151.9
159.8
178.2
163.9
164.0
1.10
1.16
1.29
1.19
1.19
12
12
12
179.0
185.0
185.0
193.0
193.2
195.6
1.18
1.18
1.19
16
15
244.0
233.5
256.3
240.5
1.18
1.11
16
9
9
131.5
140.0
137.5
131.5
146.2
146.2
1.16
1.29
1.29
10
11
157.0
170.6
161.8
180.0
1.17
1.30
12
13
189.0
205.0
193.2
208.9
1.18
1.27
16
251.5
256.3
1.18
HabasitLINK
Intralox
Rexnord
Scanbelt
S.25-100 & 600 12
S.25-800
12
S.50-100 & 600
S.50-800
S.50-801
92.2
93.6
98.7
96.8
1.23
1.20
LM14 Series 4
LM25 Series 2
LM50 Series 3
LM50 Series 6
21
13
93.0
107.0
95.3
107.0
1.18
1.33
7
107.5
116.2
1.44
Forbo-Siegling
Note on order information, see p 146.
136
Options Overview p 126
Accessories p 160
If you didn‘t find your belt type or belt supplier please see updated list on www.interroll.com
Refer to the Planning Section from p 194 for help with planning and design
137
L aggi n g f o r
Pos i t i v e D r i v e So l id
H o m o g e n eo u s B e lts
Product Description
Applications
Specially produced lagging based on the specification of positive drive
solid homogeneous belt manufacturers
Options
Lagging for
Positive Drive
Solid Homogeneous Belts
Product Range
99 Food and hygienic applications
99 For standard asynchronous drum motors with
99 For driving most common positive drive solid homogeneous belts
OD
frequency inverter (see p 242). The frequency inverter
PCD
should be set up to reduce the power by 18 %.
99 For Motors for applications with positive drive belts
OD
99 For synchronous drum motors (see p 92)
PCD
Note: Where possible, avoid using 8 and 12 pole motors with rubber lagging as they can reach high operating
temperatures and may cause thermal overload. For further advice please contact your Interroll customer
consultant.
Characteristics
99 High resistance to oil, fuel and other chemicals
99 Reduced wear on belt
99 Resistant to abrasion
99 Easy to clean
99 Quiet operation
99 Low friction
Note: Lagging has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and
Z
Number of teeth
speed of the drum motor must be recalculated based on the increased diameter. Refer to the velocity factor (VF) in
OD
Outer diameter in mm
the table below.
PCD
Pitch circle diameter in mm
Vf
Velocity factor
!
Information on request
Technical Data
Material
Temperature range
Shore hardness
Belt
Manufacturer
Interroll Premium Hygienic PU
- 40 to + 80 °C
82 ± 5
Series
Lagging
80i / 80D
Z
Intralox
Thermodrive*
Volta
13
TD 8026 PU
TD 8050 PU
TD 8050 PU/XT**
FH-3 Super Drive
OD
mm
105.4
113i / 113D
PCD
mm
108.6
Vf
Z
1.33
138i
18
9
OD
mm
145.8
143.0
PCD
mm
149.7
146.2
Vf
1.32
1.29
11
139.3
140.9
1.42
165i
Z
OD
mm
PCD
mm
Vf
13
164.3
165.9
1.20
Z
OD
mm
PCD
mm
Vf
12
191.1
193.2
1.18
Note: * Not compatible with thermo lace / hinge versions!
** XT minimum PCD of 165 mm required
If you didn‘t find your belt type or belt supplier please see updated list on www.interroll.com
Note on order information, see p 146.
138
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
139
M u lt i p r o f i l e f o r
Pos i t i v e D r i v e So l id
H o m o g e n eo u s B e lts
Product Range
Product Description
Applications
99 Food and hygienic applications
99 For driving most common positive drive solid homogeneous belts
Specially produced multiprofile based on the specification of positive
drive solid homogeneous belt manufacturers
99 For standard asynchronous drum motors with
OD
frequency inverter (see p 242). The frequency inverter
PCD
should be set up to reduce the power by 18 %
99 For motors for applications with positive drive belts
Options
Multiprofile for
Positive Drive
Solid Homogeneous Belts
OD
99 For synchronous drum motors (see p 92)
PCD
Note: Where possible, avoid using 8 and 12 pole motors with multiprofile as they can reach high operating
temperatures and may cause thermal overload. For further advice please contact your Interroll customer
consultant.
Characteristics
99 One profile for 9 different belts
99 Quiet operation
99 Changing the belt without changing the drum motor 99 Requires no belt tension which will increase the
99 Resistant to abrasion
bearing lifetime of the drum motor
99 Low friction between belt and multiprofile
99 High resistance to oil, fuel and other chemicals
99 Reduced wear on belt
99 Ultra hygienic and easy to clean
Z
Number of teeth
99 Contributes to stock reduction
OD
Outer diameter in mm
PCD
Pitch circle diameter in mm
Vf
Velocity factor
Note: Multiprofile has an influence on the outer diameter of the drum motor and on the velocity. The belt pull and
speed of the drum motor must be recalculated based on the increased diameter. Refer to the velocity factor (VF) in
the table below.
Belt Manufacturer
Series
Multiprofile
138i
Ammeraal Beltech
HabasitLINK
Intralox Thermodrive
Fig.: Driving various types of positive drive solid homogeneous belts
Volta
Gates Mectrol
Technical Data
Material
Temperature range
Shore hardness
Max. allowed shell length of drum motor
140
Options Overview p 126
Accessories p 160
Interroll Premium Hygienic PU
- 40 to + 80 °C
82 ± 5
1,200 mm
SoliFlex PRO 2“
Cleandrive M50
TD8050 Thermolace / Hinge
TD8050 Endless
TD8026 Thermolace / Hinge
TD8026 Endless
DualDrive 3 mm
PosiClean PC10
PosiClean PC20
Z
OD
mm
PCD
mm
Vf
10
162.0
162.0
1.18
Note on order information, see p 146.
If you didn‘t find your belt type or belt supplier please see updated list on www.interroll.com
Refer to the Planning Section from p 194 for help with planning and design
141
S p r o c k e ts f o r P l ast ic
M o d u l a r B e lts
Product Description
Applications
Options
Special sprockets based on the specification of modular belt
manufacturers
Plastic Modular
Belts
Product Range
99 For driving most common plastic modular belts
99 For Motors for applications with positive drive belts
99 For standard asynchronous drum motors with
To use sprockets, drum motors have to be ordered with cylindrical shell and with key.
or no belts
should be set up to reduce the power by 18 %.
PCD
OD
frequency inverter (see p 242). The frequency inverter 99 For drum motors with cylindrical shell and key
OD
PCD
99 For food processing applications
99 Laser cut for excellent fitting accuracy
PCD
OD
PCD
99 For synchronous drum motors (see p 92)
Characteristics
Sprockets for
OD
99 Rust-free with stainless steel sprockets
Note:The sprockets have an influence on the outer diameter of the drum motor and on the velocity. The belt pull
and speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity
factor (VF) in the table below.
Fixed sprockets are available on request. Only one fixed sprocket per drum motor should be fitted to allow for belt
expansion.
Technical Data
Material
Temperature range
Modular belt
manufacturer
Series
Stainless steel, Mild steel
-30 to + 120 °C
Rev.
Z
Number of teeth
OD
Outer diameter in mm
PCD
Pitch circle diameter in mm
Vf
Velocity factor
B
Width of sprocket in mm
Rev.
Reversible sprocket
Art. No.
Article number
Sprocket
80i / 80D
113i / 113D
Z
OD
mm
PCD
mm
Vf
B
mm
26
25
15
15
111.9
103.7
123.9
123.9
107.1
101.0
122.7
122.7
1.33
1.25
1.52
1.52
8
3
12
12
138i
Art. No.
Z
OD
mm
PCD
mm
Vf
B
mm
Art. No.
1004345
1001631
61008303
1004342
32
36
20
20
10
10
136.3
150.2
165.1
165.1
157.2
157.0
131.6
149.8
164.0
164.0
164.0
164.0
1.16
1.32
1.45
1.45
1.45
1.45
6
3
12
4
5
6
1100024
1001638
61100812
1000302
1100644
1100647
Z
OD
mm
165i
PCD
mm
Vf
B
mm
Art. No.
Z
OD
mm
PCD
mm
Vf
B
mm
24
12
198.6 196.0 1.20 6
190.4 197.2 1.20 8
Art. No.
HabasitLINK
142
M11XX
M12XX
M25XX
ü
ü
ü
M50XX
ü
Options Overview p 126
Accessories p 160
40 166.9 162.0 1.18 3
1100310
20 165.5 164.0 1.19 6
11 174.3 171.3 1.24 5
11 173.8 180.0 1.30 5
1001648
1100645
1100646
1001653
1100762
Refer to the Planning Section from p 194 for help with planning and design
143
S p r o c k e ts f o r P l ast ic
M o d u l a r B e lts
Modular belt
manufacturer
Series
Rev.
Options
Special sprockets based on the specification of modular belt
manufacturers
Sprockets for
Plastic Modular
Belts
Sprocket
80i / 80D
Z
OD
mm
113i / 113D
PCD
mm
Vf
B
mm
Art. No.
Z
OD
mm
138i
PCD
mm
Vf
B
mm
Art. No.
Z
OD
mm
165i
PCD
mm
Vf
B
mm
Art. No.
Z
OD
mm
PCD
mm
Vf
B
mm
Art. No.
1003373
1100688
1001647
13
206.3 212.0 1.30 6
1100684
22
194.3 191.0 1.17 3
1001628
197.1 194.0 1.18 4
1100648
24
191.4 193.1 1.18 8
61010643
26
211.6 211.0 1.29 6
1001629
13
216.4 209.0 1.27 8
1100661
12
23
186.0 195.0 1.19 6
192.4 185.2 1.13 4
1100665
1100685
Intralox
200
400
800
ü
ü
8
124.2
132.0
1.64 6
1101295
10 158.3
164.0 1.45
6
1001642
12 197.6 196.0 1.42 4
12 194.2 198.0 1.43 3
12 190.0 196.0 1.42 6
900
ü
12 107.0
105.0
1.30 3
1001603
15 135.0
131.0 1.16
3
1001608
20 178.0 174.0 1.26 3
1001621
1000
1100
ü
ü
22 112.0
24 118.5
107.0
116.0
1.33 4
1.44 18
1100381
61101976 30 147.9
145.0 1.28
18
61100509
24 118.5
116.0
1.44 6
1001632
30 147.9
145.0 1.28
6
1001643
1400
1500
1600
2000
2200
2400
ü
ü
ü
ü
28 118.8
14 111.8
113.0
114.0
1.40 6
1.42 8
1001637
1003371
36 152.8
17 135.3
16 149.3
146.0 1.29
138.0 1.22
165.0 1.46
6
8
8
1001643
1001640
1100652
35
21
42
20
4
6
6
8
1001626
1100649
1100650
1001623
16 198.0 195.0 1.41 8
1100293
14 114.2
14 114.2
113.8
113.8
1.41 12
1.41 6
61104059
1100682 19 154.6
16 131.5
130.0
1.61 8
1100657
28 117.9
14 113.1
13 105.0
112.0
112.0
104.0
1.39 4
1.39 4
1.29 4
1100659
1100441
1100138
ü
172.5
173.7
173.7
162.2
170.0
170.0
170.0
162.0
1.23
1.23
1.23
1.17
154.0 1.36
6
1001613
24 195.0 195.0 1.41 6
1001625
25 154.20 155.0 1.37
8
1100686
15 184.3 183.0 1.33 10
1100658
36 149.8
143.9 1.27
4
1100257
17 139.2
136.0 1.2
4
1100136
10 164.0
164.0 1.45
8
61010638
20
20
12
12
1100660
1100134
1100160
1100160
Rexnord
880
1010
ü
S.12-400
S.25-100
S.25-400
S.25-830
S.50-100
S.50-808
S.50-908
ü
CM 25
LM 25
LM 50
S5
ü
ü
ü
ü
Scanbelt
ü
ü
ü
ü
ü
163.4
156.8
187.6
192.9
160.0
160.0
195.0
189.0
1.16
1.16
1.41
1.37
4
8
4
4
Forbo-Siegling
144
Options Overview p 126
13 108.1
Accessories p 160
110.0
1.37 3
1100662
17 139.4
136.0 1.20
3
1100663
20 163.5 160.0 1.16 3
1100664
Refer to the Planning Section from p 194 for help with planning and design
145
S p r o c k e ts f o r P l ast ic
M o d u l a r B e lts
Modular belt
manufacturer
Series
Rev.
80i / 80D
Order
Information
SNB
Flex ONE
Light
Light EP
MPB
M-SNB &
M-QNB
M-SNB
OPB
QNB
S-MPB
SNB M1
SNB M2
Special sprockets based on the specification of modular belt
manufacturers
Sprockets for
Plastic Modular
Belts
Sprocket
Z
Ammeraal
Beltech / UniChains
Options
OD
mm
113i / 113D
PCD
mm
Vf
B
mm
Art. No.
Z
OD
mm
PCD
mm
Vf
B
mm
Art. No.
Z
18
13
24
12
9
146.1
163.6
147.3
147.1
142.5
146.0
163.6
146.0
147.2
149.0
1.29
1.4
1.29
1.30
1.32
3
6
4
8
8
1001610
61010644
1100670
1100389
1001644
ü
13 107.8
106.0
1.32 3
1100677
ü
ü
ü
ü
17 105.0
9 110.6
104.0
111.0
1.29 4
1.38 8
1100027
1100673
24 99.5
97.0
1.20 5
1001607
ü
ü
ü
15 121.50 122.0
1.52 6
ü
ü
14 119.2
1.42 3
114.0
138i
1001606
10 160.1
17 137.5
169.0 1.5
138.0 1.2
8
6
1100674
1001609
1100681
18 148.7
17 144.4
146.0 1.29
138.0 1.22
3
3
1100676
1003093
Different belt variants and materials for standard belt series may affect the operational characteristics and
OD
mm
165i
Art. No.
Z
OD
mm
20 162.3 162.4 1.18 3
1100242
24
194.8 195.0 1.19 3
1100668
27
14
11
44
4
8
8
6
1100679
1100671
1001656
1100380
16
13
195.8 195.0 1.19 8
205.8 212.0 1.29 8
1100672
61100180
38 156.5 156.4 1.13 5
1001627
21 170.1 170.0 1.23 6
20 163.8 162.4 1.18 6
1001650
1100585
24
194.4 195.0 1.19 6
1100675
20 165.7 162.0 1.17 3
1001622
24
199.0 195.0 1.19 3
1004089
165.7
171.4
174.2
181.2
PCD
mm
219.0
171.0
180.3
178.1
Vf
1.59
1.24
1.31
1.29
B
mm
PCD
mm
Vf
B
mm
Art. No.
If you didn‘t find your belt type or belt supplier please see updated list on www.interroll.com
engagement of the belt and drive profile. Although Interroll trys to show the most popular basic profile options in
this catalogue, manufacturers are offering new variations of their standard belt series. If you are unable to find the
required profiled lagging or sprocket you need, or if you have some doubts, please answer the following questions
and send them to Interroll with your enquiry:
146
•
Lagging or sprockets preferred?
•
Drum motor diameter?
•
Required belt speed?
•
Belt manufacturer?
•
Belt series?
•
Belt type and variant?
•
Belt material?
•
Number of teeth?
•
Reversible, yes or no?
•
Outside diameter (D) in mm?
•
Pitch circle diameter (PCD) in mm?
•
Sprocket thickness (B) in mm?
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
147
S p r o c k e ts f o r p l ast ic
m o d u l a r b e lts f o r u s e wi t h
D r u m M oto r o r I d l e r 88 D
Product Description
Applications
Options
Sprockets for
88D
Product Range
99 For Synchronous Drum Motor 88D (see p 104)
99 For driving plastic modular belts
To use these sprockets, D-series Drum Motors or Idlers must be ordered with hexagonal (6 sided) shell (see p 104
99 For food processing and hygienic applications
Characteristics
Special sprockets based on the specification of modular belt
manufacturers
99 High resistance to cleaning chemicals in food
OD
99 Quiet operation
processing
PCD
99 Easy to clean and replace
99 Resistant to abrasion
OD
PCD
99 Low friction
Note: The sprockets have an influence on the outer diameter of the drum motor and on the velocity. The belt pull
and speed of the drum motor must be recalculated according to the increased diameter. Refer to the velocity
factor (VF) in the table below.
Technical Data
Material
Options
Stainless steel
All common belt manufacturers‘ sprockets available to order
Electropolished to hygienic surface roughness (Ra≤ 0.8 µm) on request
-30 to +120 °C
Temperature range
Modular belt
manufacturer
Series
Rev.
Z
Number of teeth
OD
Outer diameter in mm
PCD
Pitch circle diameter in mm
Vf
Velocity factor
B
Width of sprocket in mm
Rev.
Reversible sprocket
Art. No.
Article number
Sprocket
88D
Z
OD
mm
PCD
mm
Vf
B
mm
Art. No.
16
128.55
128.55
1.26
10.00
1100711
Intralox
1600
148
Options Overview p 126
ü
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
149
Options
B a c k s t o p s a n d B a l a n ci n g
Applications
Balancing
Backstops
Balancing
Product Description
Product Description
Backstops prevent roll-back of the belt and load.
Static or dynamic balancing of the drum motor reduces vibration and out of balance running for sensitive high
99 Single direction inclined belt conveyors
99 For i-Series drum motors only
speed or dynamic weighing applications. Static balancing is applied to the drum motor shell only and the effective
result must be tested for each application. Dynamic balancing includes the drum motor rotor, shell and end
99 For preventing run-back of the belt and load when
housings and the effective balance is given in the table below.
the power supply is off
Characteristics
Backstops/
99 Bearing runs only in one direction
99 No electrical connection necessary
99 Fitted to the rotor shaft
99 Higher holding torque than an electromagnetic
brake
The rotational direction of the drum motor with backstop is indicated by an arrow on the bearing housing on the
electrical connection side.
99 High-speed conveyors
99 Dynamic Balancing only for i-Series
99 Weighing equipment
99 Not for AC-PM synchronous motors
Applications
Note: Any external modifications, like fixtures, lagging or sprockets, have an impact on the imbalance.
Note: For dynamic balancing please choose only i-series drum motors with stainless steel end housings.
Note: For S-series drum motors only static balancing is possible.
Technical Data
Dynamic balancing
Tolerance
End housing
80i end housing
Shell lagging material
Fig.: Rotation arrow
Note: Max. balancing length SL ≤ 800 mm.
Product Range
Rotational direction looking from the connector side
150
Options Overview p 126
3 g, 5 g, 8 g, 10 g
±2 g
Solid stainless steel
1 oil plug only supplied
Only hot vulcanised NBR may be used
Accessories p 160
Clockwise (standard)
Counter-clockwise
Refer to the Planning Section from p 194 for help with planning and design
151
Options
E l ec t r o m ag n e t ic B r a k es
Applications
The rated brake torque is strongly influenced by the operating conditions within the drum motor (operation in oil at
Holds a load according to the stated belt pull.
to multiply the rated torque of the break with the gear ratio of the drum motor. For safety reasons, the calculated
high temperatures) and the ambient temperature. To calculate the holding torque limit on the drum shell, you need
99 For reversible inclined and declined conveyors
99 For approximate positioning *
99 For reduced stopping times *
99 For asynchronous drum motors only
* For faster stopping times and accurate positioning, please use a frequency inverter with braking function and if
99 Low-noise
99 Applied to the drum motor‘s rotor shaft
99 Low-wear
99 When power to the motor is disrupted the brake will
99 Operated by rectifier (see p 154)
close (the brake is naturally closed)
The brake opening and closing response time can vary substantially depending on the following:
•
Type and viscosity of the oil
•
Level of oil in the drum motor
•
Ambient temperature
•
Internal motor working temperature
•
Switching at input (AC-switching) or at output (DC-switching)
The difference between AC switching and DC switching is shown in the following table:
AC switching
slow
approx. 1 V
Closing response time
Brake voltage
DC switching
fast
approx. 500 V
Note: For DC-switching, the switching contacts must be protected against damage due to high voltage.
M
brake torque has to be at least 25% higher than the needed load torque.
Product Range
necessary an encoder with feedback control.
Response time
Brakes
Product Description
99 For stopping and holding loads
Characteristics
Electromagnetic
Drum
Motor
Rated
torque M
Rated
power
Rated
voltage
Nm
W
V DC
113i
1.5
24
24
138i
2.9
24
24
165i
5.95
33
24
217i*
5.95
33
24
80i
0.7
12
24
113i
1.5
24
104
138i
2.9
24
104
165i
5.95
33
104
217i
12
50
104
217i*
5.95
33
104
80i
0.7
12
104
113i
1.5
24
207
138i
2.9
24
207
165i
5.95
33
207
217i
12
50
207
217i*
5.95
33
207
Note: 217i* = Brake for 217i with min SL= 400 mm.
Rated
current
DC
switching
t1
AC
switching
t1
Opening
delay time
t2
A
1.00
1.00
1.38
1.38
0.5
0.23
0.23
0.32
0.48
0.32
0.12
0.12
0.12
0.16
0.24
0.16
ms
26
26
46
46
13
26
26
46
46
60
13
26
26
46
46
60
ms
200
200
260
260
80
200
200
260
260
500
80
200
200
260
260
500
ms
30
30
40
40
20
30
30
40
40
60
20
30
30
40
40
60
t
t1
t2
Fig.: Closing and opening response time
t1 Closing response time
t2 Opening response time
Reduction of
brake torque
152
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
153
R ec t i f i e rs
Product Description
Applications
The rectifier operates the electromagnetic brake
Rectifiers
Dimensions
99 For Drum motors with electromagnetic brake
(see p 152)
99 Fast acting and multiswitch rectifier for applications
in which short opening delay times are necessary
Half-wave rectifier and bridge rectifier
99 Half-wave and bridge rectifier for standard applica-
19
A
tions
Characteristics
Options
C
99 External component must be covered or installed in
E
a control box as close to the brake as possible.
B
D
Product Range
Input
voltage
Brake
voltage
Starting
voltage
Holding
voltage
Version
Application
Art. No.
V AC
115
V DC
104
V DC
104
V DC
52
Fast acting rectifier
61011343
Art. No.
230
207
207
104
Fast acting rectifier
61011343
1001440
1001441
230
104
104
104
230
400
104
104
190
180
52
104
Half wave rectifier
Bridge rectifier
Phase rectifier
Multiswitch
460
460
104
207
180
207
104
207
A
B
A
B
A
B
A
A
B
A
A
B
C
mm
25
54
D
mm
3.5
4.5
E
mm
4.5
5
Phase rectifier
1001442
1003326
64
2
3
4
17.5
5
6
48.6
1
1003326
1001441
B
mm
30
30
5.6
Continuous running application
Frequent start/stop application
15
A
B
Multiswitch
Half wave rectifier
Bridge rectifier
1001440
A
mm
34
64
Using a fast acting rectifier or a phase rectifier will save energy because the holding voltage is lower than the
4.5
starting voltage.
54
30
Screened cables should be used to protect against EMC.
2
3
4
5
6
5
9
1
4.5
9
54
Fig.: 1001442
154
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
155
R ec t i f i e rs
64
Rectifiers
6
5
17.5
4
3
2
Interroll recommends installing a switch between (3) and (4) for fast brake release.
1
15
5.6
48.6
7
Options
Connection Diagram
Fast acting rectifier
8
The rectifier operates the electromagnetic brake
4.5
1
54
2
input
3
4
bridge
5
6
brake
30
Fig.: Half-wave rectifier
7
6
5
4
3
2
2
input
3
4
5
bridge
6
brake
Fig.: Bridge rectifier
1
5
9
8
1
Ø 4.5
9
54
1
2
3
4
5
6
1
2
3
4
5
6
7
8
Fig.: 61011343
Multiswitch
input
brake
input
bridge
54
Fig.: Phase rectifier
justage
delay time
Fig.: Fast acting rectifier
17.5
30
5
9
Ø4.5
brake
64
73.6
15
5.6
54
4.5
Fig.: Multiswitch
ON
1
2
3
4
69
Fig.: 1003326
156
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
157
Options
F e e d bac k D e v ic es
Product Description
Application
99 For applications which require control and monito-
99 For i-series and D-series only
ring of speed, direction, and position of the drum
motor belt or load
99 Enables closed loop system control
Characteristics
99 Cannot be combined with a brake or backstop
99 Incremental or absolute encoders
option
99 Coupled to rotor shaft or embedded in the rotor
99 Supplies low to high resolution signals to an exter-
bearing
nal control unit
Note: Not available for i-Series with dual voltage
Product Range
SKF 32 or 48 incremental encoder
Power supply
Power consumption
Electrical interface
Output increments
Increments resolution
Necessary Pull-up resistor
max. cable length
ratio must be considered to find the values related to the drum shell.
Encoder types
Asynchronous Drum Motors
32 pulses
80i
113i
138i
ü
ü
ü
48 pulses
64 to 1,024 pulses
ü
2 poles resolver
ü
ü
single turn absolute
hiperface high resolution
ü
165i
217i
Synchronous
Drum Motors
80D
88D
Connection
diagram
references
(see p 264)
ü
ü
ü
70
ü
ü
ü
71
ü
ü
ü
72
ü
ü
ü
73
Note: *For 80i with encoder the drum motor will be supplied with 25 mm diamter shafts and one supply voltage.
Other feedback devices and resolutions on request
Devices
RLS incremental encoder
Power supply
Power consumption
Electrical interface
Output increments
Increments resolution
Vdd = 5 V ± 5 %
35 mA
RS422
A, B, Z, /A, /B, /Z
64; 512; 1,024 pulses / revolution
2,048 pulses / revolution (max speed 2,500 rotor rpm)
5 m
Note: Interroll recommends the use of an opto-coupler for the following reasons:
•
To protect the encoder
•
To enable connection to other levels such as PNP
•
To get the maximum potential between high and low signal
113D
70
ü
Feedback
Vdd = 5 to 24 V
max. 20 mA
Open collector NPN
A, B
32 or 48 pulses / revolution
270 to 1,500 Ω (see connection diagram section)
10 m
max. cable length
All resolutions and speeds given in the following product range are referring to the rotor shaft. The drum motor gear
SKF 32
incremental
encoder *
SKF 48
incremental
encoder
RLS
incremental
encoder *
LTN
Resolver
SKS36
Hiperface
Accurate monitoring of conveying data
LTN Resolver
Input voltage and current range
Input frequency range
Input current
Number of poles
Transformation ratio
max. cable length
7 V
5 kHz / 10 kHz
58 mA / 36 mA
2
0.5 % ± -10 %
10 m
SKS36 hiperface (Sick/Stegman) *
Power supply
Power consumption
Data transfer
Serial data
Single turn resolution
Sine/cosine periods per revolution
max. cable length
7 to 12 V (recommended 8 V)
max. 60 mA
Hiperface
RS485
4,096 positions / revolution
128
10 m
Note: *For SKS36 hiperface (Sick/Stegman) Please contact your Interroll customer consultant.
158
Options Overview p 126
Accessories p 160
Refer to the Planning Section from p 194 for help with planning and design
159