ULMA Lazkao Forging FORGING RELIABILITY
Transcription
ULMA Lazkao Forging FORGING RELIABILITY
02 ULMA Lazkao Forging ULMA Lazkao Forging (Parent company: ULMA Forja S.Coop) is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4000 people and offices around the world. 07 ULMA Lazkao Forging 01 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class specialty forging manufacturer with a long tradition of efficient excellence. WHY WORK WITH ULMA LAZKAO FORGING? Handling Your Order We pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process. Meritxell Sanchez Managing Director ULMA Lazkao Forging (Parent company: ULMA FORJA S.COOP) and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85,000 workers worldwide. MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and financial services, and annual turnover in excess of €14 bn (US$21 bn). MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network: Since our company opened its doors in 1969, one thing has been clear: partnership with our customers, whether large or small, is our first order of business. It is the reason for our existence. You matter to us. We don’t just manufacture. We partner. · R&D Centers OVER 12 CENTRES More Than Just a Forge To us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success. We have no minimum quantities to order and you will find us flexible and easy to deal with in all areas of customer service. Competitive Prices The efficient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the first time and pass the savings on to you. The Certificates & Approvals You Need We work to all the major internationally recognized specifications and standards, and have the approvals your job requires. COMPANY PROFILE: Technology and Process Leaders Our specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require. With a workforce of over 750 workers · Bank CAJA LABORAL · Private Health and Insurance System LAGUN ARO · University The company was established in 1969 in the town of Lazkao in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition. Our forgings are made from a wide variety of materials, including carbon steel, low-alloy steel, stainless steel, duplex/superduplex, nickel alloys, titanium... We are equipped with the most modern facilities and a highly qualified workforce, enabling us to offer the widest possible range of forging products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs. ULMA forgings are designed and manufactured to withstand some of the world’s harshest conditions, which they often need to endure in specialized market sectors such as Railway, Naval, Oil & Gas (Valves & Flanges), Pharmaceutical, Petrochemicals, and Nuclear and Thermal Power Generation. MONDRAGON UNIVERSITY ORGANIZATION: WORLDWIDE SALES NETWORK COMMITTED WORKFORCE: ULMA Lazkao Forging FORGING RELIABILITY FRANCE Bilbao Biarritz San Sebastian Lazkao Barcelona Madrid SPAIN MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA FORJA S.COOP > ULMA LAZKAO FORGING ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are flexible, customized and ready to perform flawlessly under even the most extreme conditions. CONTACT US: BY POST: BY EMAIL: Ulma Lazkao Forging S.L.U Zubierreka, 52 – Apdo. 49 20210 Lazkao – Gipuzkoa – Spain [email protected] Phone: +34 943 80 53 33 Fax: +34 943 88 91 37 WEBSITE: Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, flexible service. Over these years we have fulfilled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects. www.ulmalazkao.com Roberto Sanz Process Engineer Javier Quirós QC Inspector Monika Sierra Customer Service / Project Manager 02 ULMA Lazkao Forging ULMA Lazkao Forging (Parent company: ULMA Forja S.Coop) is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4000 people and offices around the world. 07 ULMA Lazkao Forging 01 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class specialty forging manufacturer with a long tradition of efficient excellence. WHY WORK WITH ULMA LAZKAO FORGING? Handling Your Order We pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process. Meritxell Sanchez Managing Director ULMA Lazkao Forging (Parent company: ULMA FORJA S.COOP) and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85,000 workers worldwide. MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and financial services, and annual turnover in excess of €14 bn (US$21 bn). MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network: Since our company opened its doors in 1969, one thing has been clear: partnership with our customers, whether large or small, is our first order of business. It is the reason for our existence. You matter to us. We don’t just manufacture. We partner. · R&D Centers OVER 12 CENTRES More Than Just a Forge To us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success. We have no minimum quantities to order and you will find us flexible and easy to deal with in all areas of customer service. Competitive Prices The efficient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the first time and pass the savings on to you. The Certificates & Approvals You Need We work to all the major internationally recognized specifications and standards, and have the approvals your job requires. COMPANY PROFILE: Technology and Process Leaders Our specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require. With a workforce of over 750 workers · Bank CAJA LABORAL · Private Health and Insurance System LAGUN ARO · University The company was established in 1969 in the town of Lazkao in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition. Our forgings are made from a wide variety of materials, including carbon steel, low-alloy steel, stainless steel, duplex/superduplex, nickel alloys, titanium... We are equipped with the most modern facilities and a highly qualified workforce, enabling us to offer the widest possible range of forging products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs. ULMA forgings are designed and manufactured to withstand some of the world’s harshest conditions, which they often need to endure in specialized market sectors such as Railway, Naval, Oil & Gas (Valves & Flanges), Pharmaceutical, Petrochemicals, and Nuclear and Thermal Power Generation. MONDRAGON UNIVERSITY ORGANIZATION: WORLDWIDE SALES NETWORK COMMITTED WORKFORCE: ULMA Lazkao Forging FORGING RELIABILITY FRANCE Bilbao Biarritz San Sebastian Lazkao Barcelona Madrid SPAIN MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA FORJA S.COOP > ULMA LAZKAO FORGING ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are flexible, customized and ready to perform flawlessly under even the most extreme conditions. CONTACT US: BY POST: BY EMAIL: Ulma Lazkao Forging S.L.U Zubierreka, 52 – Apdo. 49 20210 Lazkao – Gipuzkoa – Spain [email protected] Phone: +34 943 80 53 33 Fax: +34 943 88 91 37 WEBSITE: Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, flexible service. Over these years we have fulfilled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects. www.ulmalazkao.com Roberto Sanz Process Engineer Javier Quirós QC Inspector Monika Sierra Customer Service / Project Manager 02 ULMA Lazkao Forging ULMA Lazkao Forging (Parent company: ULMA Forja S.Coop) is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4000 people and offices around the world. 07 ULMA Lazkao Forging 01 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class specialty forging manufacturer with a long tradition of efficient excellence. WHY WORK WITH ULMA LAZKAO FORGING? Handling Your Order We pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process. Meritxell Sanchez Managing Director ULMA Lazkao Forging (Parent company: ULMA FORJA S.COOP) and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85,000 workers worldwide. MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and financial services, and annual turnover in excess of €14 bn (US$21 bn). MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network: Since our company opened its doors in 1969, one thing has been clear: partnership with our customers, whether large or small, is our first order of business. It is the reason for our existence. You matter to us. We don’t just manufacture. We partner. · R&D Centers OVER 12 CENTRES More Than Just a Forge To us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success. We have no minimum quantities to order and you will find us flexible and easy to deal with in all areas of customer service. Competitive Prices The efficient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the first time and pass the savings on to you. The Certificates & Approvals You Need We work to all the major internationally recognized specifications and standards, and have the approvals your job requires. COMPANY PROFILE: Technology and Process Leaders Our specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require. With a workforce of over 750 workers · Bank CAJA LABORAL · Private Health and Insurance System LAGUN ARO · University The company was established in 1969 in the town of Lazkao in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition. Our forgings are made from a wide variety of materials, including carbon steel, low-alloy steel, stainless steel, duplex/superduplex, nickel alloys, titanium... We are equipped with the most modern facilities and a highly qualified workforce, enabling us to offer the widest possible range of forging products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs. ULMA forgings are designed and manufactured to withstand some of the world’s harshest conditions, which they often need to endure in specialized market sectors such as Railway, Naval, Oil & Gas (Valves & Flanges), Pharmaceutical, Petrochemicals, and Nuclear and Thermal Power Generation. MONDRAGON UNIVERSITY ORGANIZATION: WORLDWIDE SALES NETWORK COMMITTED WORKFORCE: ULMA Lazkao Forging FORGING RELIABILITY FRANCE Bilbao Biarritz San Sebastian Lazkao Barcelona Madrid SPAIN MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA FORJA S.COOP > ULMA LAZKAO FORGING ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are flexible, customized and ready to perform flawlessly under even the most extreme conditions. CONTACT US: BY POST: BY EMAIL: Ulma Lazkao Forging S.L.U Zubierreka, 52 – Apdo. 49 20210 Lazkao – Gipuzkoa – Spain [email protected] Phone: +34 943 80 53 33 Fax: +34 943 88 91 37 WEBSITE: Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, flexible service. Over these years we have fulfilled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects. www.ulmalazkao.com Roberto Sanz Process Engineer Javier Quirós QC Inspector Monika Sierra Customer Service / Project Manager 03 ULMA Lazkao Forging 04 ULMA Lazkao Forging FORGING MATERIALS OVERVIEW ULMA Lazkao Forging makes the quality of its forged products its number one concern. We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Lazkao Forging when they need forgings and other pieces made from superior materials and at competitive prices. 05 ULMA Lazkao Forging 06 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class provider, with customer service and value-added processes that make your life easier and your projects more profitable. All our efforts are aimed at your convenience and success. ULMA Lazkao Forging provides original mill certification of each product’s chemistry and compliance with the exact requirements of the customer. In addition, we are able to provide certification of the chemical and mechanical properties of the forging, as well as the complete results of any tests that our customers may require. FORGING CAPABILITIES OVERVIEW VALUE-ADDED SERVICES AND PROCESSES AVAILABLE ULMA Lazkao Forging is the partner you need for the highest quality in forged products. Our products are built to last, with excellent adherence to the most exacting specifications, and all at competitive prices. QUALITY FORGING CERTIFICATION AND TESTING ULMA Lazkao Forging manufactures products from the following materials, among others: CARBON STEEL NICKEL ALLOYS WIDE EXPERIENCE WHY CHOOSE FORGING? Carbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance. Inconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys. ULMA Lazkao Forging is a leading player in many different markets. Our cuttingedge technology and years of experience have led us into the following industries: The forging process is capable of producing a much stronger piece than can be manufactured simply through the processes of casting, machining or welding. Forging rearranges the internal grain of the metal, forcing it to align with the shape of the piece, eliminating pockets of low density and gas infiltration, and producing a highly resilient and durable finished piece. ALLOY STEELS MONEL® ALLOYS Alloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specific needs. Monel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media. STAINLESS STEELS COPPER The addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment. The reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness. HIGH-PERFORMANCE ALLOYS High-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specific performance needs. ALUMINUM Aluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties. TITANIUM Extremely strong, fatigue- and corrosionresistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice. OIL & GAS (Flanges, valve body & bonnet, etc.) SHIPBUILDING FOOD PROCESSING NUCLEAR ENERGY POWER GENERATION RAILROADS DEFENSE AEROSPACE MINING PHARMACEUTICAL HEAT TREATMENT ULMA Lazkao destructive and required. Strength, hardness, ductility, and other important properties are all conferred by the often-vital heat treatment process. ULMA Lazkao Forging offers heat treatment services that include annealing, process annealing, full annealing, normalizing and tempering, and spheroidizing. Final quenching and tempering can then occur to bring the materials into line with whatever material properties the customer has specified. ULMA Lazkao Forging is a closed-die forging shop offering products of exceptional quality. Closed-die or impression-die forging, as it is also often called, offers all the advantages of open-die forging, while allowing you to control the final three-dimensional shape of the piece as no other process can. ULMA Lazkao Forging offers closed-die forgings that range from 1 to 750 kilos. Maria Luisa Orueta Laboratory Technician ROUGH MACHINING Our customers can reduce machining time quite significantly with ULMA Lazkao Forging rough machining services. Our forgings can be rough machined to close to net shapes, saving you time and money, both in machining and transportation costs. A destructive test may be carried out on an extra forging piece, a test coupon, or the projecting end of a piece that is broken off the final forging. A piece can then be tested until the point of failure for such parameters as tensile strength, stress rupture, impact strength, etc. We have four kinds of Level II-III nondestructive testing (NDT) at ULMA Lazkao Forging: ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on final pieces. Specifications and Standards: ULMA Lazkao Forging works to all the most widely recognized standards and specifications, ASTM, ASME, DIN, EN, ISO, etc., and welcomes your own proprietary specifications as well. Our systems, processes and operations are certified to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE. They are reviewed continuously and audited by internal quality audits and third-party inspection agencies. CUSTOMER APPROVALS WELDING SERVICES ULMA Lazkao Forging provides an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention. Our welding operation boasts some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others. We have more than 70 approved butt-weld and weld overlay processes. Customer specifications are ensured by qualified inspectors who carry out non-destructive testing as per the Inspection and Test Plan. Our range of services includes: Butt Welding, Hardfacing, Weld Overlaying and Piping Spool Fabrication (including Overlay). Forging conducts both non-destructive tests as BUTT WELDING HARDFACING WELD OVERLAYING TYPE APPROVALS PIPING SPOOL FABRICATION (INCL. OVERLAY) David Cuesta QC Inspector 03 ULMA Lazkao Forging 04 ULMA Lazkao Forging FORGING MATERIALS OVERVIEW ULMA Lazkao Forging makes the quality of its forged products its number one concern. We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Lazkao Forging when they need forgings and other pieces made from superior materials and at competitive prices. 05 ULMA Lazkao Forging 06 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class provider, with customer service and value-added processes that make your life easier and your projects more profitable. All our efforts are aimed at your convenience and success. ULMA Lazkao Forging provides original mill certification of each product’s chemistry and compliance with the exact requirements of the customer. In addition, we are able to provide certification of the chemical and mechanical properties of the forging, as well as the complete results of any tests that our customers may require. FORGING CAPABILITIES OVERVIEW VALUE-ADDED SERVICES AND PROCESSES AVAILABLE ULMA Lazkao Forging is the partner you need for the highest quality in forged products. Our products are built to last, with excellent adherence to the most exacting specifications, and all at competitive prices. QUALITY FORGING CERTIFICATION AND TESTING ULMA Lazkao Forging manufactures products from the following materials, among others: CARBON STEEL NICKEL ALLOYS WIDE EXPERIENCE WHY CHOOSE FORGING? Carbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance. Inconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys. ULMA Lazkao Forging is a leading player in many different markets. Our cuttingedge technology and years of experience have led us into the following industries: The forging process is capable of producing a much stronger piece than can be manufactured simply through the processes of casting, machining or welding. Forging rearranges the internal grain of the metal, forcing it to align with the shape of the piece, eliminating pockets of low density and gas infiltration, and producing a highly resilient and durable finished piece. ALLOY STEELS MONEL® ALLOYS Alloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specific needs. Monel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media. STAINLESS STEELS COPPER The addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment. The reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness. HIGH-PERFORMANCE ALLOYS High-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specific performance needs. ALUMINUM Aluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties. TITANIUM Extremely strong, fatigue- and corrosionresistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice. OIL & GAS (Flanges, valve body & bonnet, etc.) SHIPBUILDING FOOD PROCESSING NUCLEAR ENERGY POWER GENERATION RAILROADS DEFENSE AEROSPACE MINING PHARMACEUTICAL HEAT TREATMENT ULMA Lazkao destructive and required. Strength, hardness, ductility, and other important properties are all conferred by the often-vital heat treatment process. ULMA Lazkao Forging offers heat treatment services that include annealing, process annealing, full annealing, normalizing and tempering, and spheroidizing. Final quenching and tempering can then occur to bring the materials into line with whatever material properties the customer has specified. ULMA Lazkao Forging is a closed-die forging shop offering products of exceptional quality. Closed-die or impression-die forging, as it is also often called, offers all the advantages of open-die forging, while allowing you to control the final three-dimensional shape of the piece as no other process can. ULMA Lazkao Forging offers closed-die forgings that range from 1 to 750 kilos. Maria Luisa Orueta Laboratory Technician ROUGH MACHINING Our customers can reduce machining time quite significantly with ULMA Lazkao Forging rough machining services. Our forgings can be rough machined to close to net shapes, saving you time and money, both in machining and transportation costs. A destructive test may be carried out on an extra forging piece, a test coupon, or the projecting end of a piece that is broken off the final forging. A piece can then be tested until the point of failure for such parameters as tensile strength, stress rupture, impact strength, etc. We have four kinds of Level II-III nondestructive testing (NDT) at ULMA Lazkao Forging: ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on final pieces. Specifications and Standards: ULMA Lazkao Forging works to all the most widely recognized standards and specifications, ASTM, ASME, DIN, EN, ISO, etc., and welcomes your own proprietary specifications as well. Our systems, processes and operations are certified to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE. They are reviewed continuously and audited by internal quality audits and third-party inspection agencies. CUSTOMER APPROVALS WELDING SERVICES ULMA Lazkao Forging provides an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention. Our welding operation boasts some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others. We have more than 70 approved butt-weld and weld overlay processes. Customer specifications are ensured by qualified inspectors who carry out non-destructive testing as per the Inspection and Test Plan. Our range of services includes: Butt Welding, Hardfacing, Weld Overlaying and Piping Spool Fabrication (including Overlay). Forging conducts both non-destructive tests as BUTT WELDING HARDFACING WELD OVERLAYING TYPE APPROVALS PIPING SPOOL FABRICATION (INCL. OVERLAY) David Cuesta QC Inspector 03 ULMA Lazkao Forging 04 ULMA Lazkao Forging FORGING MATERIALS OVERVIEW ULMA Lazkao Forging makes the quality of its forged products its number one concern. We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Lazkao Forging when they need forgings and other pieces made from superior materials and at competitive prices. 05 ULMA Lazkao Forging 06 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class provider, with customer service and value-added processes that make your life easier and your projects more profitable. All our efforts are aimed at your convenience and success. ULMA Lazkao Forging provides original mill certification of each product’s chemistry and compliance with the exact requirements of the customer. In addition, we are able to provide certification of the chemical and mechanical properties of the forging, as well as the complete results of any tests that our customers may require. FORGING CAPABILITIES OVERVIEW VALUE-ADDED SERVICES AND PROCESSES AVAILABLE ULMA Lazkao Forging is the partner you need for the highest quality in forged products. Our products are built to last, with excellent adherence to the most exacting specifications, and all at competitive prices. QUALITY FORGING CERTIFICATION AND TESTING ULMA Lazkao Forging manufactures products from the following materials, among others: CARBON STEEL NICKEL ALLOYS WIDE EXPERIENCE WHY CHOOSE FORGING? Carbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance. Inconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys. ULMA Lazkao Forging is a leading player in many different markets. Our cuttingedge technology and years of experience have led us into the following industries: The forging process is capable of producing a much stronger piece than can be manufactured simply through the processes of casting, machining or welding. Forging rearranges the internal grain of the metal, forcing it to align with the shape of the piece, eliminating pockets of low density and gas infiltration, and producing a highly resilient and durable finished piece. ALLOY STEELS MONEL® ALLOYS Alloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specific needs. Monel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media. STAINLESS STEELS COPPER The addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment. The reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness. HIGH-PERFORMANCE ALLOYS High-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specific performance needs. ALUMINUM Aluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties. TITANIUM Extremely strong, fatigue- and corrosionresistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice. OIL & GAS (Flanges, valve body & bonnet, etc.) SHIPBUILDING FOOD PROCESSING NUCLEAR ENERGY POWER GENERATION RAILROADS DEFENSE AEROSPACE MINING PHARMACEUTICAL HEAT TREATMENT ULMA Lazkao destructive and required. Strength, hardness, ductility, and other important properties are all conferred by the often-vital heat treatment process. ULMA Lazkao Forging offers heat treatment services that include annealing, process annealing, full annealing, normalizing and tempering, and spheroidizing. Final quenching and tempering can then occur to bring the materials into line with whatever material properties the customer has specified. ULMA Lazkao Forging is a closed-die forging shop offering products of exceptional quality. Closed-die or impression-die forging, as it is also often called, offers all the advantages of open-die forging, while allowing you to control the final three-dimensional shape of the piece as no other process can. ULMA Lazkao Forging offers closed-die forgings that range from 1 to 750 kilos. Maria Luisa Orueta Laboratory Technician ROUGH MACHINING Our customers can reduce machining time quite significantly with ULMA Lazkao Forging rough machining services. Our forgings can be rough machined to close to net shapes, saving you time and money, both in machining and transportation costs. A destructive test may be carried out on an extra forging piece, a test coupon, or the projecting end of a piece that is broken off the final forging. A piece can then be tested until the point of failure for such parameters as tensile strength, stress rupture, impact strength, etc. We have four kinds of Level II-III nondestructive testing (NDT) at ULMA Lazkao Forging: ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on final pieces. Specifications and Standards: ULMA Lazkao Forging works to all the most widely recognized standards and specifications, ASTM, ASME, DIN, EN, ISO, etc., and welcomes your own proprietary specifications as well. Our systems, processes and operations are certified to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE. They are reviewed continuously and audited by internal quality audits and third-party inspection agencies. CUSTOMER APPROVALS WELDING SERVICES ULMA Lazkao Forging provides an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention. Our welding operation boasts some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others. We have more than 70 approved butt-weld and weld overlay processes. Customer specifications are ensured by qualified inspectors who carry out non-destructive testing as per the Inspection and Test Plan. Our range of services includes: Butt Welding, Hardfacing, Weld Overlaying and Piping Spool Fabrication (including Overlay). Forging conducts both non-destructive tests as BUTT WELDING HARDFACING WELD OVERLAYING TYPE APPROVALS PIPING SPOOL FABRICATION (INCL. OVERLAY) David Cuesta QC Inspector 03 ULMA Lazkao Forging 04 ULMA Lazkao Forging FORGING MATERIALS OVERVIEW ULMA Lazkao Forging makes the quality of its forged products its number one concern. We produce our forgings from a wide variety of materials to suit the varying needs of customers in many industries. Our customers know they can rely on ULMA Lazkao Forging when they need forgings and other pieces made from superior materials and at competitive prices. 05 ULMA Lazkao Forging 06 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class provider, with customer service and value-added processes that make your life easier and your projects more profitable. All our efforts are aimed at your convenience and success. ULMA Lazkao Forging provides original mill certification of each product’s chemistry and compliance with the exact requirements of the customer. In addition, we are able to provide certification of the chemical and mechanical properties of the forging, as well as the complete results of any tests that our customers may require. FORGING CAPABILITIES OVERVIEW VALUE-ADDED SERVICES AND PROCESSES AVAILABLE ULMA Lazkao Forging is the partner you need for the highest quality in forged products. Our products are built to last, with excellent adherence to the most exacting specifications, and all at competitive prices. QUALITY FORGING CERTIFICATION AND TESTING ULMA Lazkao Forging manufactures products from the following materials, among others: CARBON STEEL NICKEL ALLOYS WIDE EXPERIENCE WHY CHOOSE FORGING? Carbon steel is an alloy of carbon and steel, available in several grades according to the amount of carbon in the mix, from low to very high. Forgings made from carbon steel are known for their strength, ductility, hardness, and impact resistance. Inconel® and Hastelloy® are but two common examples of the wide variety of alloys containing nickel. The increased ductility that nickel brings to alloys makes it ideal for many applications. We can offer you forgings made of an extensive range of nickel alloys. ULMA Lazkao Forging is a leading player in many different markets. Our cuttingedge technology and years of experience have led us into the following industries: The forging process is capable of producing a much stronger piece than can be manufactured simply through the processes of casting, machining or welding. Forging rearranges the internal grain of the metal, forcing it to align with the shape of the piece, eliminating pockets of low density and gas infiltration, and producing a highly resilient and durable finished piece. ALLOY STEELS MONEL® ALLOYS Alloy steels containing one or more of a long list of alloying elements can be used — chromium, molybdenum, manganese and many more — with and without heat treatment, to produce forgings with a wide range of performance-enhancing properties. Consult us regarding your specific needs. Monel® is the trademark name applied to a series of nickel and copper alloys. These alloys are extremely resistant to corrosion and acids, and are therefore highly prized in marine applications and environments where there will be exposure to harsh acids and corrosive media. STAINLESS STEELS COPPER The addition of chromium and other alloying elements produces the special properties of the steels in the stainless steel range, including excellent resistance to corrosion and impacts, and high strength, among other virtues. Many of these forgings can be further hardened through heat treatment. The reddish-orange tone of this naturally malleable metal is familiar to everyone, having been in use for thousands of years. It is prized in alloys for adding to impact resistance, strength and hardness. HIGH-PERFORMANCE ALLOYS High-performance or “superalloys” are used in the most demanding applications, where their excellent creep resistance at high temperatures, good mechanical strength and surface stability, and resistance to the processes of corrosion and oxidation are vital. A wide range of forgings can be produced depending on your specific performance needs. ALUMINUM Aluminum is widely used in many industries, and readily alloys with other metals. Its corrosion resistance is excellent, and in alloys it can greatly improve mechanical properties. TITANIUM Extremely strong, fatigue- and corrosionresistant, low-weight and low-density pieces can be manufactured with titanium and its alloys. When its high strength-to-weight ratio and resistance to acids, chemicals, salt water and corrosion in general are needed, titanium is the choice. OIL & GAS (Flanges, valve body & bonnet, etc.) SHIPBUILDING FOOD PROCESSING NUCLEAR ENERGY POWER GENERATION RAILROADS DEFENSE AEROSPACE MINING PHARMACEUTICAL HEAT TREATMENT ULMA Lazkao destructive and required. Strength, hardness, ductility, and other important properties are all conferred by the often-vital heat treatment process. ULMA Lazkao Forging offers heat treatment services that include annealing, process annealing, full annealing, normalizing and tempering, and spheroidizing. Final quenching and tempering can then occur to bring the materials into line with whatever material properties the customer has specified. ULMA Lazkao Forging is a closed-die forging shop offering products of exceptional quality. Closed-die or impression-die forging, as it is also often called, offers all the advantages of open-die forging, while allowing you to control the final three-dimensional shape of the piece as no other process can. ULMA Lazkao Forging offers closed-die forgings that range from 1 to 750 kilos. Maria Luisa Orueta Laboratory Technician ROUGH MACHINING Our customers can reduce machining time quite significantly with ULMA Lazkao Forging rough machining services. Our forgings can be rough machined to close to net shapes, saving you time and money, both in machining and transportation costs. A destructive test may be carried out on an extra forging piece, a test coupon, or the projecting end of a piece that is broken off the final forging. A piece can then be tested until the point of failure for such parameters as tensile strength, stress rupture, impact strength, etc. We have four kinds of Level II-III nondestructive testing (NDT) at ULMA Lazkao Forging: ultrasonic, magnetic particle, liquid penetrant, and x-ray. These tests do not harm the forgings and can be carried out on final pieces. Specifications and Standards: ULMA Lazkao Forging works to all the most widely recognized standards and specifications, ASTM, ASME, DIN, EN, ISO, etc., and welcomes your own proprietary specifications as well. Our systems, processes and operations are certified to ISO 9001 standards, as awarded by LLOYD’S REGISTER QUALITY ASSURANCE. They are reviewed continuously and audited by internal quality audits and third-party inspection agencies. CUSTOMER APPROVALS WELDING SERVICES ULMA Lazkao Forging provides an extensive range of expert and specialist welding services. We use low-dilution processes in order to achieve the best possible results in terms of erosion and rust prevention. Our welding operation boasts some of the most respected approvals and stamps: ASME U, U2 and NPT Nuclear, among others. We have more than 70 approved butt-weld and weld overlay processes. Customer specifications are ensured by qualified inspectors who carry out non-destructive testing as per the Inspection and Test Plan. Our range of services includes: Butt Welding, Hardfacing, Weld Overlaying and Piping Spool Fabrication (including Overlay). Forging conducts both non-destructive tests as BUTT WELDING HARDFACING WELD OVERLAYING TYPE APPROVALS PIPING SPOOL FABRICATION (INCL. OVERLAY) David Cuesta QC Inspector 02 ULMA Lazkao Forging ULMA Lazkao Forging (Parent company: ULMA Forja S.Coop) is a member of ULMA Group, which brings together ten member businesses in various industrial sectors, boasting a total workforce of over 4000 people and offices around the world. 07 ULMA Lazkao Forging 01 ULMA Lazkao Forging ULMA Lazkao Forging is a world-class specialty forging manufacturer with a long tradition of efficient excellence. WHY WORK WITH ULMA LAZKAO FORGING? Handling Your Order We pride ourselves on our excellent communication structure, with full documentation support and the attention to detail you expect. Order tracking that is easy on you, and direct and open communication throughout the process. Meritxell Sanchez Managing Director ULMA Lazkao Forging (Parent company: ULMA FORJA S.COOP) and the ULMA Group are associated with MONDRAGON Corporation, the largest cooperative association in the world with over 250 member businesses and over 85,000 workers worldwide. MONDRAGON Corporation is one of the world’s major business groups, with a strong presence in industry, distribution and financial services, and annual turnover in excess of €14 bn (US$21 bn). MONDRAGON Corporation’s aim is to support all its associated businesses, providing them with a wide range of shared services through the fully owned MONDRAGON Corporation service network: Since our company opened its doors in 1969, one thing has been clear: partnership with our customers, whether large or small, is our first order of business. It is the reason for our existence. You matter to us. We don’t just manufacture. We partner. · R&D Centers OVER 12 CENTRES More Than Just a Forge To us, simply producing a world-class product is not enough. As your partners, we know it is our job to go the extra mile to help your project be a success. We have no minimum quantities to order and you will find us flexible and easy to deal with in all areas of customer service. Competitive Prices The efficient systems we have built up through years of specialized experience allow us to offer you the world’s best value-for-money proposition. We do it right the first time and pass the savings on to you. The Certificates & Approvals You Need We work to all the major internationally recognized specifications and standards, and have the approvals your job requires. COMPANY PROFILE: Technology and Process Leaders Our specialist facilities and expert processes allow us to reduce lead times, produce high quality forgings in both high and low volumes, and deliver to you as and when you require. With a workforce of over 750 workers · Bank CAJA LABORAL · Private Health and Insurance System LAGUN ARO · University The company was established in 1969 in the town of Lazkao in the Basque Country of northern Spain, an area with a deep-rooted industrial tradition. Our forgings are made from a wide variety of materials, including carbon steel, low-alloy steel, stainless steel, duplex/superduplex, nickel alloys, titanium... We are equipped with the most modern facilities and a highly qualified workforce, enabling us to offer the widest possible range of forging products. Our product line embodies the highest standards in quality, productivity and dependability. This, combined with our specialist technology, experience and tradition of excellence, has led to our unrivalled reputation for quality and service. Management systems based on the strictest quality standards allow ULMA to develop the products and services that best satisfy our customers’ needs. ULMA forgings are designed and manufactured to withstand some of the world’s harshest conditions, which they often need to endure in specialized market sectors such as Railway, Naval, Oil & Gas (Valves & Flanges), Pharmaceutical, Petrochemicals, and Nuclear and Thermal Power Generation. MONDRAGON UNIVERSITY ORGANIZATION: WORLDWIDE SALES NETWORK COMMITTED WORKFORCE: ULMA Lazkao Forging FORGING RELIABILITY FRANCE Bilbao Biarritz San Sebastian Lazkao Barcelona Madrid SPAIN MONDRAGON COOPERATIVE CORPORATION > ULMA GROUP > ULMA FORJA S.COOP > ULMA LAZKAO FORGING ULMA is proud of its workforce. We are specialized and experienced, highly trained and motivated. Our dedication and thorough understanding of customers’ work processes enables us to offer the highest quality in our products and specialized solutions. Our solutions are flexible, customized and ready to perform flawlessly under even the most extreme conditions. CONTACT US: BY POST: BY EMAIL: Ulma Lazkao Forging S.L.U Zubierreka, 52 – Apdo. 49 20210 Lazkao – Gipuzkoa – Spain [email protected] Phone: +34 943 80 53 33 Fax: +34 943 88 91 37 WEBSITE: Since 1970 ULMA has actively participated in hundreds of major projects worldwide, always offering the highest quality products together with committed, flexible service. Over these years we have fulfilled and surpassed client expectations, acquiring tremendously valuable know-how that now enables us to handle even the most complex and demanding international projects. www.ulmalazkao.com Roberto Sanz Process Engineer Javier Quirós QC Inspector Monika Sierra Customer Service / Project Manager