TKM No. 55 02-08 PDF
Transcription
TKM No. 55 02-08 PDF
Number 55 February 2008 Modeling Morris Block Station and Interlocking Modeling Class N5C Cabin 477929 * Andy Rubbo’s New York Division PRRPro Update * Bill Neale’s Steubenville, OH * Modeling F30A 474489 THE KEYSTONE MODELER 1 February 2008 A publication of the PRRT&HS for the purpose of disseminating PRR modeling information. Copyright © 2008 The Pennsylvania Railroad Historical and Technical Society – All Rights Reserved. May be reproduced for personal use only. Not for sale other than by the PRRT&HS. Editor - Al Buchan [email protected] Associate Editor - Jack Consoli [email protected] Assistant Editor - Jim Hunter [email protected] New Products and Product Reviews Editor - Greg Martin [email protected] Chairman Modeling Committee - Elden Gatwood [email protected] Send comments and corrections to the Editor at: [email protected] Manuscripts and photographs submitted for publication are welcome. Materials submitted are considered to be gratis and no reimbursement will be made to the author or the photographer(s) or his/her representative(s). The Society reserves the right to reject, for any reason, any material submitted for publication. Please contact the editor for information and guidelines for submission. If you submit photos send, preferably at 800x600, not less than 640x480 preferable in TIFF format. Statements and opinions made are those of the authors and do not necessarily represent those of the Society. Cover Photo – Top, Jack Burgess’ HO-scale class F30A flat car. Jack Burgess photo. Middle, David Skirmont’s HOscale class N5C cabin car. Dave Skirmont photo. Bottom, a scene from Andy Rubbo’s NY Division layout. Bill Lane photo. OFFICERS President Vice President Corresponding Secretary Corporate Secretary Treasurer Publisher General Counsel Archive Director Marketing Director Membership Coordinator Public Relations Table of Contents Alan B. Buchan John J. Consoli Ken Kobus Robert D. Brubaker Edward Swain Frederic V. Shaefer James G. Trope Robert L. Johnson Fred Freitas Andy Hart Stan Trzoniec 3 In The Printed Press 4 …at the Interchange by Greg Martin 4 Updates and Errata 8 Modeling PRR N5C 477929 by David Skirmont 8 PRRPro Update by Bruce Smith 17 Modeling PRR F30A 474489 by Jack Burgess 18 Here’s What I’m Modeling - Steubenville, OH by Bill Neale 23 BOARD OF DIRECTORS Term Expires 2008 Charles Blardone, Jr. Ivan E. Frantz, Jr. Term Expires 2009 Alan B. Buchan John J. Consoli Ken Kobus Term Expires 2010 Robert D. Brubaker James B. Winslow THE KEYSTONE MODELER Editorial 2 Andy Rubbo’s NY Division by Al Buchan 24 Modeling Morris Tower by Ron Hoess 25 February 2008 Editorial Just a reminder that the 2008 annual meeting is only three and one-half months away. So now is the time to start getting your models tuned up for the modeling contest and display. With all of the PRRPro stuff going on I sure hope to see some of the fruits of your labor. Remember your models don’t have to be finished to be on display. I mentioned in January that Greg Martin was stepping down as editor of our product announcement column …at the Interchange. Well, this month is Greg’s final column. Greg has performed a tremendous service for us Keystone Modelers (as he likes to call us) and we will forever be in his debt for all of the timely information he provided to us all; information not only about the models but also the prototypes they were representing. Greg’s input will be sorely missed. Please take some time from your busy schedules to send Greg a note of thanks for all of his work. I was hoping that someone would have come forward by this time to take on this most important monthly feature. But alas, I’m very disappointed that this has not happened yet. I received an email from a very well known model manufacturer the other day stating that they were going to reissue, in new paint, an old (and I mean old – like maybe 40 or more years) model of a PRR car. This particular car was only a marginal stand-in when it came on the market then, as it really only somewhat resembled its intended PRR prototype. And to add insult to injury they were going to now paint it in a scheme that never existed. Hopefully this will be corrected based on my reply to them. This particular model was superceded by another model made by different manufacturer about 15 years ago that was a relatively accurate representation of the PRR car. Now my question is – why do manufacturers continue to invest time and resources to resurrect bogus cars when more accurate ones are already on the market? If I was a stockholder I’d want an answer. Perhaps I was in business too long trying to make a profit to understand this kind of strange economics. They need to kill this sacred cow and milk their cash cows (which they have some of). The name of the company is being withheld to protect the guilty. Jim Ferguson of Pittsburgh, PA wrote that he needed a new house number, since the old one had gotten rather shabby after 35 years. He copied and enlarged the keystone from TKM, and found the numeral 2 in Abe's Graphic Charts of Pennsylvania Locomotives. It's all made of .125" Evergreen styrene. He says that Scalecoat II Scarlet is a very close match to his Toluidine Red color card and Floquil SP Armour yellow is identical to the Dulux gold decals that he has. I’m very pleased to call to your attention a nice article with some good photos in the December 2007 (current) issue of RMJ covering Bill Neale’s Steubenville, OH layout. Bill’s freight house, which took first place structures and Best-in-Show during the 2004 annual meeting, really fits into the layout nicely. See additional photos on page 23. Jim Ferguson photo. Al Buchan Editor Bill Neale photo. 3 In The Printed Press ¾ PRR Modeling • • • • MODEL RAILROADER (MR) March 2008 Nothing MODEL RAILROAD NEWS (MRN) February 2008 Nothing. RAILMODEL JOURNAL (RMJ) December 2007 Steubenville, OH on Bill Neale’s HO-scale layout, pp34-43 and 46-47. RAILROAD MODEL CRAFTSMAN (RMC) January 2008 See below. ¾ Other Railroad Modeling • • Information pertaining to other railroad equipment of interest to the PRR modeler. M&StL (green) Boxcars, Essential Freight Cars, RMC February 2008, pp 77-80. B&O Modeling, the Sep/Oct B&O Modeler is ready, check it out at: http://borhs.org/ModelerMag/BO_Modeler_3_2007_SepOct.pdf . Modeling of the class P-24/P-25 flat cars by Elden Gatwood is included. ¾ Other Items of Note • Nothing. …at the Interchange New Products and Product Review by Greg Martin and Jerry Britton the most motivated and forward looking historical societies out there. Yea, yea, yea, I think we’ve all heard that if you think you’re not a Keystone Modeler you are by default. Nice to say that but it is much better to contribute. If you haven’t joined and you’ve thought about it, simply do it. We are a volunteer organization, which means we have to work at it and your reimbursement is often a simple thanks from time to time and when the readers send you a message of appreciation, well, you share it with the entire group, because this is truly a group effort. No one person can accomplish this monthly task and I read it in Bruce Griffin’s message in the latest issue of The B&O Modeler. It takes many of us working at it, whether it is an in-depth article of a prototype piece of PRR equipment for The Keystone or a modeling article for The Keystone Modeler. I think you all know where I am heading with this if you read Al’s editorial from last month. I am stepping away from my column in The Keystone Modeler, as this will be my final addition to my byline. I am hoping that the committee will keep the byline alive and hopefully the society can find a worthy replacement. It has been a great experience, very rewarding to me as I have seen this idea blossom into a great piece of work. The entire concept has been a I am back from the Railroad Prototype Modelers Cocoa Beach meet and I have come home motivated to get started on my modeling once again. It was great to see so many familiar faces and to meet some folks that I have known only from the Internet and to meet some new folks. There were manufacturers with new products and you could tell that there is as much interest in passenger equipment as there is in freight cars. Additionally we got a good close up look at the new PCM PRR I1sa and it was just stunning, I would have to say more detailed than my PFM brass locomotive. We got a good look at the new Walthers FLEXI-VAN Mark 3; it will be a welcomed addition to the very late 1950s and early 1960s intermodal modeler. The 1960 and 1970 era seems to be gathering steam and earning a real presence in the hobby, and it was very present in Cocoa Beach. There will be several more Railroad Prototype Modelers meets this year and I would recommend that you take the opportunity and attend at least one. If your historical society has a convention, then I recommend you go, take some models for display and get involved. Speaking of getting involved, first I want to remind all the readers that you should consider joining the PRRT&HS, for in my opinion it is one of THE KEYSTONE MODELER 4 FEBRUARY 2008 Now as you know I don’t generally post prices in this column but because the website doesn’t include these recent additions I will tell you that the Circle Keystone set will be offered at $5.00 and the X45 set will be offered at $6.00. Both sets are currently intended to be considered limited editions, but in talking with the folks they have the ability to supply more sets if the demand is there. They have also expressed an interest in developing more PRR freight car sets for more popular cars that will be sorely missed as the current Champ sets diminish. They want to focus on sets for currently produced cars and avoid duplication. This of course will be based on the reaction of the introduction of the first set. Here is the mailing address for 5th Ave. Car Shops as there is no “contact” on the website. 5th Avenue Car Shops, PO Box 423, LaGrange, IL 60525 very explosive idea. We have seen even the biggest model railroading magazine adjust its thinking and is now offering an online magazine, or as Al calls it an e-zine. More importantly, we have seen the B&O folks and the SCL folks grab the flag and charge ahead. I think there is another that could very well be coming on board with a new “e-zine” but they are being careful in getting their ducks in a row first. You may well see it in the TKM format as well. Al’s experience with setting up the other two may come into play one more time. I will not be away from the computer for long, my leaving will actually afford me more time to get back to my modeling and my deadlines will be my own. I have many projects that I want to get to you all. One of them will be the reproduction of my most recent “hands-on” or, as it has been politely coined “Shake and Take” clinic in Cocoa Beach of the PRR X45 50foot boxcar. I needed a set of decals for the car as part of the handout, and now they will be available. Depending on the demand they may only be a limited offering, but if sales of both sets are strong there will be more to come. I have two PRRPro List projects that I am way behind on and I desperately want to get caught up. It comes back to that volunteer thing I mentioned earlier. We can’t expect Bruce Smith to be the only one to keep the readers up on where we are with these projects. I should remind you all that I am a working stiff just like Bruce Smith and Elden Gatwood and many other members of the society as well. No whining, no complaining here, lets just move ahead. I have offered my assistance to get the new columnist on board and headed in the right direction and then I can just let him have the throttle. 5th Ave Car Shops http://www.5thavenuecarshops.com/ PRR HO-Scale Decals One result of the recent Prototype Modelers Meet in Cocoa Beach this past month was the creation of two new decal sets from 5Th Ave Car Shops. The first of the two sheets (as shown) is the release of PRR Ball/Circle keystones for freight cars. This set will come in very handy to the PRR modeler wishing to paint and letter his own equipment. The second set is the set created for the Cocoa Beach “hand-out” car the PRR X45 50-foot welded steel single door boxcar. This set will actually allow the modeler to letter two separate cars, the as delivered Ball/Circle Keystone as well as the last PRR paint scheme introduced and implemented in the early 1960s, the PRR Plain Keystone with the gothic letters and numerals. Although the lettering is class specific the basic decals can be used to create cars of other class. THE KEYSTONE MODELER 5 FEBRUARY 2008 ATLAS O http://www.atlaso.com/o40gondola2.htm PRR Class G24 50-ton USRA Design Gondola O Scale The United States Railroad Administration developed seven standard freight car designs to reduce possible shortages in raw materials needed in the construction of freight equipment and to expedite the construction of these designs. The PRR class G24 gondola was the result of the USRA gondola design and received 750 cars. The cars continued in service and starting around 1930 the cars were rebuilt with new steel sides. All the cars had been converted by 1937. In 1952 there were still nearly 750 cars still in revenue service, by 1953 the numbers dropped to approximately 530 cars and by 1958 all but six cars were off the roster. The sudden drop in numbers was likely due to the 40-year underframe rule. Atlas is now offering the PRR class G24 gondola in PRR paint and lettering livery in its original USRA configuration offering the pre WWII PRR modeler an extremely well detailed offering. The car will offer a die cast underframe, and sprung Andrews-style trucks. It will also offer a complete set of brake details as well as fully detailed interior, including detailed interior ends as well as metal irons. The cars will be available in a two-rail as well as the three-rail option and four separate numbers. Atlas has made great inroads in the O Scale market and we welcome the additions. SYLVAN SCALE MODELS http://www/.isp.on.ca/sylvan/ AMERICAN LA FRANCE MODEL 700 Fire Truck HO Scale circa 1947 – 1955 When a Pennsy modeler says American La France the first thing that comes to mind is the PRR single car class X30 seventy foot double door boxcar that the PRR used to service the facility near the SHANNON interlocking south of Elmira, NY. The facility was located on the Erie mainline but was also served by the PRR. The American La France model 700 was actually born of an early 1939 cab-forward design aerial ladder truck. In 1945 the company decided to continue the cab-forward design offering the model 700 in 1947 as a company standard for both the open and closed cab design. The production of the model 700 ceased in 1956 when it was replaced with the model 800, which was generally similar in appearance and was offered like it’s predecessor in both the open and closed cab. Often we think that a fire truck must be added to our layouts in a street scene, or parked in a firehouse. Why not in a scene that would depict the fire truck(s) being unloading from perhaps an end door boxcar? I have always kept an eye on Sylvan Scale Models, not only on their freight car development but also on their line of vehicles that they continue to offer. They know their market or should I say our market, the early to mid 1950s and these two new offering hits their mark. These new offerings should be a welcomed addition to your layout especially those modeling the PRR Elmira branch. FENCE HOUSE MODEL FOUNDRY PRR Class 110P75A Tender Etching/Wrap HO Scale Late in December we received a message from our own John Wright that Fence House Model Foundry has revised scans for the new tender etching/wrap for the Bachmann 110P75 tender, updating it to a PRR class 110P75A. We have added them here for your review. Once it has been determined to be acceptable we should see this etched brass “wrapper” hit the market. Take a look… THE KEYSTONE MODELER 6 FEBRUARY 2008 Highlands Station, LLC http://www.HighlandsStationLLC.com PRR Standard Plan Books on CD Highlands Station has just released two new CD books - Trackside on the Pennsylvania: Vols. 1 and 2 by Jeff Scherb. Both CD books contain Jeff's CAD drawings of Pennsylvania Railroad Standard Plans. • Volume 1 has drawings of Structures (16 pages), Bridges & Culverts (10 pages), Signals (21 pages) and Signs (28 pages). • Volume 2 focuses exclusively on Structures, with 19 pages of Signal & Switch Buildings, 11 pages of Passenger Stations, 12 pages of Combination Stations, 25 pages of Yard & Shop Buildings, and 13 pages of Freight Houses & LCL Service. Each CD is a re-release of the 96-page printed version of these books, but since the drawings are now available in PDF form, the user is able to print out the drawings in the scale desired. These CDs will also be valuable tools for scratchbuilders and freelancers, regardless of road modeled. All drawings and chapters are hyperlinked for easy access. Each CD also has a brief Printing Guide to assist modelers in resizing the drawings for their scale of choice. A sample page is available for download on the Highlands Station website. W.K. WALTHERS FLEXI-VAN Mark III HO-Scale Intermodal Flatcar with Trailers With the development of TOFC service during the mid 1950s the railroads were looking for a cost cutting design to the standard circus style flatcar loading. In 1957 the New York Central tested the first FLEXI-VAN system in an attempt to expedite the loading and unloading of this progressive container system. By 1958 the New York Central car was proven to be a success and production began. The cars were first designed to meet the low clearances of the NYC but the design was picked by several other roads, most notably the Milwaukee Road, who was an early pioneer of ship to rails service. The very first designed equipment, the Mark I, was equipped for 36-foot trailers, but with trailer length becoming increasingly longer the Mark III and MARK IV were built to handle two 40-foot trailers. The drawback of the system was the need for specialized equipment at the intermodal terminals, perhaps the ultimate downfall of the system. The final design of the cars, the Mark VI, was equipped with steam lines so that the equipment could operate in passenger service. However with the rapid growth of container service the system showed its weakness and eventually faded from the intermodal business. While in Cocoa Beach we did get to see these new cars up close with the trailers. These cars are all new tooling from actual blueprints supplied by, I believe the SCL Historical Society, and the turntable drawing to my understanding came from those supplied by modeler John Greedy and the Milwaukee Road Historical Society. The cars will include two road specific trailers, and will be offered with metal wheel sets. The modeler will have to install the grab irons and the samples we saw were equipped with the new Walthers metal knuckle couplers. This project began a little over two years ago and the search for good accurate plans kept it from full production for sometime. The search for a second set of the Mark IV plans in still in the works, the first set has been located but will not likely ever be released, at least in the near future. You can view the car at this link www.walthers.com/exec/productinfo/932-3921, but the cars details are far more refined than those pictured in the art department photos. We know that the cars were “on the pond” when we saw the prerelease samples in Cocoa Beach so I would have to believe that the posted February release is right on the mark. For the PRR pre-merger modeler this car is a must have intermodal car. THE KEYSTONE MODELER Well, each month for the past four-plus years I have always had the last word.… 3^) This month is no different. As I walk away, I realize I leave behind a fine crew for which I have worked for, and I can’t say enough good things about our Super. It is the end of the trick for me… I am proud of what I have done here but again it’s time for me to turn in my list, pick up my pale and take one last look back …at the Interchange Keep’ um Polished Greg Martin [Thanx for a great ride Greg, we’ll miss your wordsEd.] 7 FEBRUARY 2008 Updates and Errata Updates Modeling Committee In January’s listing of members of the Modeling Committee I failed to recognize Keith Thompson at: [email protected] as the S-scale resource person. Apologies Keith. I’m pleased to announce that Chris Chany has volunteered to join the committee as the Building and Structures resource person. Chris is at: [email protected]. Errata Weigh Scales Photo The Weigh Scales photo in the January edition credited to Don Wood was actually from the late Don Ball’s book – The Pennsylvania Railroad 1940s1950s. Modeling PRR N5C 477929 by David Skirmont All photos by the author. modeling article for every major piece of PRR equipment. I hope this article provides valuable information and inspiration. The Keystone Modeler is a great resource and I encourage others to share their work through its pages. Comments, questions, and criticisms should be sent to the author via this publication. Introduction There is something about those round windows that make the Pennsylvania Railroad N5C cabin car so unique and memorable. Or maybe it is just me. They take me back many years ago to my O-27 Lionel train set. I had a “caboose” that looked just like an N5C. It would trail behind a Shell Oil tanker car and a Baby Ruth reefer. The interior lights glowing eerily, sometimes even scary, at night. Now that I am all grown up, it made perfect sense to build one. The model in this article is based on an actual prototype, 477929. I sometimes miss things, and I sometimes get a bit too picky. Very few people are going to see or care about details past a level of 9095% accurate. When working on any model remember that not every detail has to be perfect. The aim of this project is to upgrade an existing plastic model, the Bowser N5C, replacing a lot of the molded on and oversized parts, as well as adding details that were not present on the original model. I learned quite a bit when I detailed an N8 based on Jim Hunter’s April 2005 article in the TKM. The N5C is a good follow up. It would be great to have a THE KEYSTONE MODELER The Prototype Class N5C cabin cars were a design evolving from the N5A class. Built starting in 1942, they comprised 199 [Bob Johnson counts 200] units numbered 477820-478019. They differed from other N5 classes with their round windows. A number of N5C’s were equipped with Trainphone. The Trainphone systems were removed once radio became more common on the PRR. Many N5C’s survived into the Conrail era. Excellent histories and many reference photos can be found in the books and websites listed at the end of this article. Being true to the actual prototype sometimes requires spending as many hours doing research as actual building! 8 FEBRUARY 2008 body. Bending and gluing from the back is a good way to secure the handrails. Trucks Easiest things first. The trucks and wheels are plastic, which does not lead to good running. The single spring truck is hard to find in metal so it is kept as-is. Replace the plastic wheelsets with ones made from metal. Blackened metal has a good look and needs little weathering. Be sure to check that the wheels are in gauge and even across the axle. Body Detail The body detail is good except for the molded on handrails, which do not have any depth. They all get replaced. Carefully scrape off the handrails with a chisel blade and sand smooth. Be careful not to remove the rivet detail. It is sometimes hard to judge what scraping and sanding marks will or won’t show after painting; 600 grit sandpaper generally leaves no trace. Mark and drill new 0.012” holes for the handrail ends and grab irons. The end sills use 18” straight grabs. The angle on the sill makes these tricky to install. Glue from the back. A gap of 0.020” will look about right. The ends of the body use an “L” shaped handrail. Detail Associates makes a good version (229-6504) for this location. Be sure to properly align the wire before installation. Both legs of the “L” may need to be shortened a bit. Trial and error works best here. Use a new handrail if it takes more than 4 tries, as the wire will become brittle through repeated bending. Drill holes on the inside of the downward going handrail a little bit below the horizontal section. Install a short piece of 0.012” phosphor-bronze wire as the middle support, gluing it to the handrail and THE KEYSTONE MODELER The side handrails are a bit trickier. The Detail Associate’s part (229-6503) is not quite the right shape but is a good starting point. Straighten one leg to be the vertical portion. That leg sits to the outside of the mounting hole. This feature requires a 90 degree inward bend at the top. Place the handrail into the mounting holes. Work the curved portion of the wire to make the vertical portion plumb. Again this takes a bit of trial and error. Glue in place. Drill a hole to the outside of the curved portion and install an “L” shaped piece of wire for the middle handrail support. 9 FEBRUARY 2008 Some N5C’s had an access hatch on the side opposite the brake reservoir. Most of the pictures that I found did not show this feature, so it is left off. I am not sure if it was present on this exact prototype in the era I model. Glue in the weight making sure that the holes for the truck screws are correctly aligned. I prefer to use nuts to adjust the weight rather then the included metal bar. Make a trust plate from 0.010”x0.100” styrene strip 0.30” long. It goes in the lower left corner on the side with the brake reservoir. Cement in the LASERKit™ windows leaving the outside protective sheet intact. Do not use CA adhesive. The windows fit from the outside. There is a bevel to the cutting so they only go in one way. It is easier to remove the inner protective sheet before installation. I put an identifying pencil mark on the inside face while they are still in the carrier. This prevents confusion as to which side to remove during installation. They are installed now because they almost always need adjustment from the inside, which soon will not be possible. They were not installed first because the CA adhesive used elsewhere can craze the windows. To make things simple I chose to use the included coupler boxes. There is not a lot of sill depth for the mounting screws on after market coupler boxes. Remove the covers from the sprue and trim to fit. Screw them on being careful not to strip the threads. Tap the holes for the truck mounting screws. There is no need to pre-drill; the existing hole is the correct size for the tap. The brake rigging is the most prominent underside detail. I like the look of the rods and levers. It isn’t necessary to completely duplicate the arrangement, just those parts that will be visible when the model is on the tracks. I have not found detailed pictures showing the brake component placement, so what is presented here is based on a regular freight car. It is certainly incorrect since the N5C has brake wheels at both ends and would therefore require more complex rigging. The kit’s castings are not complete. Tichy’s AB brake kit (293-3013) has all the needed parts. Remove and assemble the reservoir (1, 2, and 10). File flat spots on the air fittings and drill 0.012” diameter holes for brake pipes. Remove and assemble the cylinder (3, 8, 9, and 25). Drill for the brake pipe on the back. Remove the brake valve (5) and drill three brake pipe holes in the indentations on the casting. After assembly I discovered that the brake reservoir was backwards! After checking a Car Builders’ Cyclopedia, it seems that the Tichy assembly diagram ( which was taken from Mainline Modeler) is incorrect. Westerfield’s instructions and an article from Railroad Model Craftsman appear to be correct. The diagram appears to show the brake reservoir being mounted upside down. Many instructions show the reservoir bolted to a bracket, whereas the prototype is supported from underneath by straps. These two mountings require different orientations of the molded on bolts, hence the part becomes mounted upside down. Remove the three brake component supports on the body. The brake reservoir is supposed to have the end with one mounting bolt facing away from the AB valve. The reservoir is mounted to the body on 2 short lengths of 0.040”x 0.100” styrene strip. It is biased towards the cross support. The brake cylinder THE KEYSTONE MODELER 10 FEBRUARY 2008 and AB valve are mounted on 0.080”x0.080” pieces of styrene at the locations of the mounting blocks. There is a piece of metal on the valve side of the reservoir that extends from the tank mount to the side on the body. It is made from 3/3”2x1/64” brass strip bent to a right angle. Bend 0.012” wire to form the brake pipes that go to the AB valve. The brake cylinder connects to the lower (roadbed side) fitting. The reservoirs connect to the two upper fittings. Glue in the supply pipe (6). I did not model the trainline. Use 18” straight grab irons, Tichy (293-3021), for the brake lever supports. There are two next to the brake cylinder and one next to the AB valve. Straighten the legs and cut to size. It may be easier to only drill one hole per grab. Just cut the other side to length. Install the long brake lever (26) into the clevis on the brake cylinder. The short brake lever (28) is supported on one side by a bracket. A short piece of 0.030”x0.040” styrene works well for this. The brake levers should be biased toward the roadbed in their hangers. Make brake rods from 0.012” wire and attach to the levers and the truck bolsters. Be sure that there is no interference with the motion of the trucks. The handbrake rods are not modeled. The brake rigging will make it difficult to sit the model upright during later assembly. A set of supports that attach at the truck mounts will allow the model to sit straight on the bench. I made mine out of 0.188”x0.100” styrene strip with ¼” square styrene blocks at the ends. The screws provided in the kit are not quite long enough. A 3/8” 2-56 screw is sufficient. using a chisel blade. Be careful not to gouge the plastic. Mark the bolt locations with a scribing tool. Drill through the marked locations with a 0.012” drill. Remove the remainder of the grab iron and smooth with 600 grit sand paper. It helps to wrap it around a piece of styrene to make a sanding stick. Clean out the holes with the drill. Install the grab irons, cementing from inside the roof. A 0.020” thick piece of styrene makes a good gauge for the height. Drill a 0.012” hole below the inside corner of each grab iron. The corner grab iron support is made from 0.010” brass wire. Feed it through the bottom, contacting the corner on the roof grab iron. Cement at the junction and inside the roof. Trim the wires inside the roof when everything has dried. The antenna supports and coils are next. Drill 0.031” holes for the supports at the locations molded into the underside of the roof. Clean up the top surface with a chisel blade and 600 grit sandpaper. Cal-Scale makes a good antenna support system (190-455). Carefully remove the pieces from the sprue. File down the rough spots on the mount points and along the wide edge of the supports. Clean out the conduit holes with a 0.020” drill. The coils go on first. Glue them in place. The coils each connect to a junction box via a conduit made from 0.010” wire. Make the junction box from a piece of 0.062” styrene rod. Drill through the side for one conduit to pass through and again at a right angle Roof Detail The roof is detailed before final assembly. Remove the end post locators on the underside of the roof if you will be building the end detail from scratch. Sand the underside smooth. Remove the roof grab irons and replace with metal ones from Tichy Train Group (293-3028). Cut off the bolt detail first THE KEYSTONE MODELER 11 FEBRUARY 2008 for the other. The conduit goes into the copula through a hole on the other side of the cupola from the coils. See photos for conduit shapes and placement. The antennas enter the cupola through two circular discs after being supported by two sets of supports. Make the discs from a 0.047” rod glued into a 0.093” tube. Cut thin and sand to achieve a thickness of ~0.015”. Glue the discs to the end of the cupola away from the coils. Drill 0.012” holes for the antenna wires. Make the four wire supports from 0.015” by 0.030” styrene. They should be about 0.080” long. Glue them in place and follow up later with more glue to reinforce the joints. Attach the antenna supports from the Cal-Scale kit. There is a hump on one side near the top that can be used to orient them all the same way. The antenna conduit should line up between the coupler and end grab iron, not in front of the grab iron. Put the roof on the body to check this before gluing! I only discovered that the orientation was wrong during final assembly when it was too late. The feet of the supports may need to be bent to better conform to the curve of the roof. The supports on the end need to have their stubs cut to not protrude below the underside of the roof. Use a scrap piece of wire to align the supports. One of the castings for the end brace was broken so I replaced it with a strip of brass bent to shape. THE KEYSTONE MODELER 12 FEBRUARY 2008 Trim the grab irons and install. One end of the grab iron should go through the hole in the post. The other end just sits on the post. Cut 0.012” wire for the horizontal handrails and install on the collision posts and the corner post. They will have a slight bend to them. Adjust the bend until the handrails sit level when the model is held vertically. This will indicate that all of the angles match, and this eliminates any tension in the wire which may make gluing difficult. Make brackets for the uncoupling levers out of 0.060”x0.060” styrene. Drill a 0.012” hole and insert an eyebolt. Trim excess and attach to the underside of the end platforms to the inside of the poling pocket. Remove the steps from the sprue and carefully clean them up. Install. Carefully remove the molded on grab irons from the roofwalks. Sand smooth. Scribe and drill for 18” straight metal grab irons. It is a good idea to make sure the grab irons are perfectly square or else the roofwalk will tend to bow. Install using a 0.020” spacer to set the height. Glue the roofwalks in place. The smokestack looks to be correct for some versions of the N5C, but not all. The solid construction is not very realistic. I have found pictures of N5C’s of similar vintage with two different types smokestacks. I choose the simpler style after trying to duplicate the one in the kit with unsatisfactory results. The simpler style is just a tube topped with a rain shield. It is made from a piece of 0.062” styrene rod inserted into the hole in the roof. It is capped by a 0.006” thick phosphor-bronze strip ~0.140” wide. Bend the strip into an upside down “U” shape. Glue in place with the opening of the “U” facing to the sides. Install the cupola windows. Use the same procedure as before. Attach the roof section to the body. Observe the orientation of the receiver disks. They are on the side opposite the brake reservoir. End Platform Details The end platform details are built from scratch except for the brake wheel housings. Remove the brake wheel housings from the platform ends. This should include the lower supports. File the sides even. Attach the brake wheel. The collision posts are made from 0.100” styrene channel. The flange on one side extends below the level of the platform. Cut to fit your exact model. I used an overall length of 1.17” with a 0.12” relief cut to fit snugly. The flanges face outward. Use a 0.25” square block of styrene to hold the channels even while gluing. It is easier to glue the bottom first. Remove the spacer before gluing the top. Make the upper gussets from 0.015”x0.040” styrene and glue in place. The other end posts are made from 0.040”x0.040” styrene strip. Cut to fit. The corner posts have handrails facing to the side. Drill only one handrail hole using the kit’s posts as a guide. Bend handrails from 0.012” wire. One end goes through the hole, the other ends just touches the post. This eliminates any bending of the post by tension in the wire. Drill holes for the grab irons in the other post. Glue the handbrake stand to the post keeping the bottoms even. The spacing of the posts with the grab irons can be set using a piece of 0.040”x0.156” styrene strip. Glue in the posts with the brake stand. Glue in the opposite post. Again, gluing the bottom first followed by the top. Make sure everything is plumb. THE KEYSTONE MODELER 13 FEBRUARY 2008 on the windows. Burnish the tape edge for a crisp line. I use paper to cover the body everywhere else. This reduces the stresses on the delicate details. Paint the roof Engine Black. Pull out the wires in the antennae supports while the paint is still a little wet. Make sure that the holes stay clear. Remove the masking tape after 24 hours. Bend the antenna conduits from 0.019” wire. Install into the supports and glue in place. The conduits attach to the cupola by the antenna wire. Cut 30 gauge wire-wrap wire and remove the insulation. Wrap it around the end of the conduit. Form it over the wire supports and insert into the hole in the discs. Glue the wire to the supports, disc, and conduit. There is an antenna bracket made from 0.015”x 0.030” styrene between the two horizontal handrails and the collision post. Cut to length and glue in place. Paint the antenna wire and conduits engine black above the roof line. Paint them the body color below the roof line. Paint the curved handrails, the vertical post handrails, and the vertical portion of the body handrails RailBox Yellow. It may take several coats, although a duller appearance may look better. I made 4 laps around the model to build up the color. I then let it dry for 15 minutes and did 2 more passes. Touch up any other spots at this time. The edges of the roof should be crisp. The surfaces to be decaled need a glossy finish. Be sure to wait at least 24 hours again before decaling. Apply the decals using the photographs as a guide. The Champ decal set has a “477” a “29” and a “9” in the jumble. Keep the “Pennsylvania” and its line separate from the lower number set and its line. The roadname versus number alignment is different for the two copies on the sheet. I cut out the “477” with the right amount of line for the whole number. Trim the other numbers close so the decal films don’t interfere. There is the class marking and bearing data on the lower right side. The brake reservoir has an inspection date. PRR and the roadnumber are above each door on the ends. Use distilled water to free the decals from their backing sheet. Place decals on the surface wetted with Microscale Micro Set. Follow up with Micro Sol when dry. The Micro Sol may need multiple applications. The Micro Sol helps the decals to conform to the surface irregularities by “melting” the film. Do not try to move them when wet! Clean up any residue with distilled water and lint free tissue but avoid rewetting the decals. Blow off any dust and spray with matte finish. Carefully peel off the protective tape on the windows. Painting, assembly, and Decals Carefully clean all parts with detergent or special purpose plastic cleaner. Blow dry with air. Be careful around the windows! Install 0.015” wire in the antenna supports. This prevents paint from plugging the holes. Anything bigger will not easily come out after painting. Disassemble the trucks and mask off the holes for the axles. Paint them engine black. The paint will provide a good base for weathering. Reassemble when the paint is dry. Check for smooth operation. The body and underside are painted Boxcar Red. It is not the exact color (tends to be too blue), but it comes close enough after weathering. This is when viewed under the lights I have and compared to photographs which may or may not be color corrected. I am not very good with paint mixing and real equipment varies with age and amount of dirt. Other articles in TKM contain different paint combinations. Zinc Chromate Primer is another choice. The July 2007 issue has a good selection based on era. It is more critical if the model will be presented “clean”. Try not to get too much on the roof. Wait at least 24 hours before masking for the roof. Mask off the body and underside. I only put tape on the sections around the color line. Do not put tape THE KEYSTONE MODELER 14 FEBRUARY 2008 Install couplers. A little bit of graphite in the box helps lubricate the action. Install the uncoupling lever and glue to the coupler box lid. Paint the lever to match the body. Install the trucks. Check the coupler height with a coupler gauge. Shim the trucks and adjust the trip pins accordingly. . The appearance of the paint and chalk can be sensitive to the viewing light. The blueness of the body color varies with fluorescent or tungsten lighting. The rust chalk is very bright, almost orange in the photographs taken with a flash, but is a rusty brown under normal tungsten lighting. The effect may also be caused by the reflectivity difference since the photographs are directly lit with a ring-flash versus from an oblique angle under room light. Place on track and enjoy. Weathering Weather the model as you see fit. I use chalks. They allow me to undo any mistakes. It is best to make several passes to build up a layered effect. I start with Weathered Brown everywhere to eliminate the brand new look. I put Soot in spots and streak down. Metal parts, trucks, and wheels get Medium Rust. Grimy Black is good too. I apply the chalk with a stiff brush. I follow that with a soft brush to blend the colors. I then add more layers, and so on. Blow off any loose chalk. I usually follow up with more weathering later. THE KEYSTONE MODELER 15 FEBRUARY 2008 also wanted the roof to come off in case of a component failure. After procrastinating for months, I abandoned those concepts and got the project going again over Christmas vacation. I realized not everything has to be perfect. It is better to have many nice models than a perfect one that never gets completed. This is supposed to be fun! Research took the longest time. I spent many days looking for photographs and searching for parts. The building phase was pretty straightforward. Each detail was assembled one piece at a time. Nothing is really impossible when it is broken down into the individual steps. Every project is a learning experience and an opportunity to challenge one’s skills. I hope this article will inspire others to share their experiences through The Keystone Modeler. Reflection I am fairly happy with the way the model turned out despite the antenna issue. I will get it right on the next N5C. As I write this article it is slightly depressing seeing how full resolution pictures show every little misalignment and mistake. Those “mistakes” become invisible when viewed from more than a foot or so. The model looks great when coupled to a locomotive. That is what really counts. I left off details that I would have included given more time and patience. Bolts for every handrail, better and more accurate brake detailing, and that side hatch to name a few. I planned on working marker lights. I modified the trucks to have electrical pickups and installed a DCC decoder. I struggled to find a clever way of running the wires to the lights. I Bowser: N5C caboose kit #54000 Bragdon Enterprises: weathering chalks Cal-Scale: N5C antenna system (190-455) Champ Decals: Pennsylvania Caboose (HC-221) Detail Associates: • grabs – curved (229-6503) • grabs – end (229-6504) • coupler lift bar and eyebolt (229-6215) Evergreen Scale Models styrene: • 0.047” diameter rod (269-221) • 0.062” diameter rod (269-222) THE KEYSTONE MODELER Bill of Materials • 0.093” diameter tube (269-223) • 0.010”x 0.100” strip (269-105) • 0.015”x 0.030” strip (269-111) • 0.015”x 0.040” strip (269-112) • 0.030”x 0.040” strip (269-132) • 0.040”x 0.040” strip (269-142) • 0.040”x 0.100” strip (269-145) • 0.060”x 0.060” strip (269-153) • 0.080”x 0.080” strip (269-164) • 0.100” channel (269-263) Floquil: Polly Scale 16 FEBRUARY 2008 • 0.010” diameter • 0.012” diameter • 0.015” diameter • 0.019” diameter 3/32”x 1/64” brass strip 0.006” phosphor-bronze sheet • Railbox Yellow (270-414125) • Engine Black (270-414290) • Boxcar Red (270-414281) Kadee: • #58 couplers (380-58) • metal wheelset (380-520) LASERKit™: N5C window set (152-256) Microscale: • Micro Set (460-104) • Micro Sol (460-105) Testors: • Dullcote (704-1260) • Glosscote (704-1261) Tichy Train: • roof corner grab irons (293-3028) or similar • 18” straight grab irons (293-3021) or similar • 18” drop grabs irons (293-3015) or similar • AB brake gear (293-3013) Brass or phosphor-bronze wire References • Cabin Cars of the Pennsylvania and Long Island Railroad, N.J. International • Fallen Flags and Other Railroad Photos, http://www.rr-fallenflags.org/ • Keystone Crossings, http://kc.pennsyrr.com/ • The Pennsylvania Railroad Technical & Historical Society, http://www.prrths.com/ • PRR Color Guide to Freight and Passenger Equipment Vol. 3, Ian Fischer, Morning Sun Books • Rob’s Pennsy Home Page, http://prr.railfan.net/ PRRPro Update by Bruce Smith After a quiet November and December, PRRPro is back in full swing again. Most of us did not make much progress on our X31’s over the holidays, so that project has been extended until approximately mid-March. Lately, there has been a lot of discussion on how to fix problems with the Bowser underframe in a way that is compatible with building a “fleet” of these cars. Options ranging from salvaging the bolsters, center sill and crossbearers, to resin casting, to laser cutting new parts have been discussed. Members have been posting and continue to post in-progress and completed model photos. In addition, a number of members are working on completing a variety of Pullmans from the previous project including the Rivarossi Duplex (look for an article in TKM on this model!) Finally, we recently decided on what projects the group will be doing in the near future. We usually decide two projects ahead to give members a chance to order supplies. We got a bit carried away this time, and decided on the next four projects. They are: • Project 14) TM8/AC&F type 11 tank car (March 2008-June 2008). This project will focus on class TM8, which is in reality, an AC&F type 11 tank car. All road names will be allowed, although obviously, the PRR aspects of this car will be emphasized. In HO scale, the Funaro and Camerlengo kit will be the focus. In other scales, we will look at the possibility of THE KEYSTONE MODELER • • 17 kitbashing this car using an AC&F type 21 tank and frame and backdating both. One modeler has already expressed an interest in modeling these tanks as they were used behind L1s Mikado’s as auxiliary tenders. Project 15) PRR H class steam locos (June 2008-?). The later H classes, H8, H9 and H10 will be the focus, but earlier H’s are welcome. In HO, modeling will include upgrading the Bowser model and detailing inexpensive brass (Sunset) models. In N, kitbashing will be needed to get to this class, and other scales are welcome to jump in! Project 16) FGE wood reefers (especially the 1922 and 1927 cars). This project will offer a wide range of possibilities. In N scale, the Intermountain car will be used for the 1927 car. In HO, the Accurail wood car will be used to kitbash the 1922 car and the Intermountain kit to build the 1927 car. In addition, Sunshine Models has resin kits of the 1922, the 1928 and the postwar rebuilds of these into 12'11" reefers. If you want to build a Sunshine kit, order now! There is a six-month delay in getting kits. Order by sending a check that includes $4 shipping (Mo residents add 6.675% sales tax too) for up to 5 kits (so order 5 kits!) to: Sunshine Models, Box 4997, Springfield, MO 65808-4997. Note that the Sunshine item numbers have been posted to the PRRPro group if you need to look these up. FEBRUARY 2008 • This list of projects should take care of just about everyone for the next year or maybe even a bit more! Stayed tuned for more updates, or even better, join us at http://groups.yahoo.com/group/PRRPro/ . At last count there were 713 subscribers to the PRRPro Yahoo discussion group. Project 17) PRR ES-15 (GP7) diesels. This project provides equal time for the diesel modelers left out on the H class steamer project. In most scales, plastic models will be the starting points for a variety of PRR specific modifications. Modeling PRR Class F30A Flat Car 474489 by Jack Burgess All photos by author unless otherwise noted. The completed flat car loaded with a scratchbuilt reel of wire rope. This project, to model a specific PRR flat car, was prompted by a prototype photo of PRR 474489 at Incline on the Yosemite Valley Railroad. The car was loaded with a reel of wire rope for the Yosemite Sugar Pine Lumber Company logging incline that rose 8700 feet above Incline. Labeling on the reel revealed that the wire rope was manufactured by the John A. Roebling, Sons Company of Trenton, New Jersey. The Roebling Company was served by the PRR (C&A), hence the use of a PRR flat car for this cargo. This photo of PRR 474489 at Incline on the Yosemite Valley Railroad provided the author with the catalyst to duplicate the car using a Bowser F30A kit. Photographer unknown, Jack Burgess collection. THE KEYSTONE MODELER 18 FEBRUARY 2008 of the buffer. When these pieces had dried, I filed the cast buffer flush with the new pieces of styrene. I began with a Bowser undecorated PRR F30A flat car kit (#55950). The first step was to remove all of the cast-on details including the steps, grab irons and, on the A end (without the brake wheel), the buffer above the coupler which is incorrect compared to the prototype. I then added new drop grab irons on the side sills and end sills. The space available on the side sills is barely wide enough for the grab irons (Westerfield 18" drop grabs #1197) and the inside leg will need to be very close to the adjacent stake pocket. Those on the ends should be level with the side grab irons and near the corner as shown on prototype photos. I added N-B-W castings above each grab iron. Rather than drill holes for these castings, I carefully sliced N-B-W castings from the sprue directly under the washer with a razor blade and then glued the castings above the grab iron. A piece of 4” x 8” styrene was used to fabricate a new buffer on the A end to duplicate the prototype. On the B end, I first added a short piece of 4” x 4” styrene to fit under the cast buffer. I then added a short piece of 4” x 8” styrene to extend the right end The B end of the car illustrating the modified buffer and new grab irons and cut levers. Another view of the B end showing the retainer valve. The B end of the completed car. THE KEYSTONE MODELER 19 FEBRUARY 2008 from DA .012" brass wire. I gave the end of the wire under the coupler a right angle bend and glued it to the bottom of the coupler box with a drop of CA to provide a stronger mount. I used a Kadee brake wheel for this car. The brake wheel shaft should be .015" brass wire while the hole in the Kadee brake wheel is about twice that in diameter. Therefore, I mixed up some 5-minute epoxy and filled the hole in the brake wheel with epoxy. When dry, I then drilled the brake wheel with a #78 drill and glued the brake wheel to the shaft with CA. I wanted to completely model the brake system. I began by cutting off the protrusions cast into the frame for the kit brake gear. I used printed “Unpainted Wood Wall or Floor” paper from Paper Creek Model Works (www.papercreek.com) to hide the steel weights as described in an upcoming article in Railroad Model Craftsman. The prototype cast steel frame had “lightening” holes cast into it. I drilled some holes (but not enough or large enough) in the frame and then used a combination of parts from Cal Scale and Tichy AB brake sets to replicate the brake system. On the prototype, the reservoir and AB valve appear to have been bolted to the side sills. I had to add styrene channel to support these parts so that they could be piped and painted with the rest of the underbody. All of the piping was added using appropriately-sized brass wire while brake rods were duplicated with .010" brass wire and Grandt Line turnbuckles. The chain between the brake cylinder push rod and the hand brake rod was modeled with photo-etched chain from Burl Rice (http://burlrice.com/). No. 75 holes were drilled in the underside of the side sills and I inserted A-Line steps centered on the grab irons. These were glued in place with CA. Two pieces of 1” x 6” styrene about 10" long were glued to the side sills adjacent to the second stake pocket from the left end; I’m guessing that these were Trust plates. A retainer valve was glued to the side of the first stake pocket on the left side, looking from the B end toward the A end of the car. Piping for the retainer valve was added by drilling a #80 hole on the underside of the deck inboard of the retainer valve and forming the pipe from .010" brass wire. Short pieces of 6” x 6” styrene were glued on the bottom side of the deck adjacent to the right side of each coupler pocket to provide additional support for the air hose castings. No. 74 holes were drilled in the end sills and into the styrene strips to the right of the coupler for the air hoses. While the prototype air hoses extend out from the end sills, they would interfere with the coupler swing in this configuration so I glued them with the angle cocks flush with the end sills. In addition, while prototype air hoses angle cocks were installed angled 30° toward the center of the car, I install them vertical so that they don’t interfere with the couplers. After installing the couplers the bottom–mounted coupler cut levers were added. On the prototype, these were mounted on an extension to the end sills. I cut short pieces of styrene 4” x 6”, rounded the outside edges, and glued them to the end sills to duplicate these mounts. The prototype has a flange and pin arrangement to hold the cut lever in place but I just drilled #80 holes in these pieces and used a Details Associate eye bolts. The cut levers were made The kit underframe detailed with after-market brake system parts. THE KEYSTONE MODELER 20 FEBRUARY 2008 A close-up of the brake system. Note the photo-etched chain between the brake cylinder and brake wheel rod. Another view of the underframe. THE KEYSTONE MODELER 21 FEBRUARY 2008 The underbody of the completed car. to be made from Delrin which can’t be glued with regular CA. I use Cool Chem (www.mrhobby.com) for this purpose. Note that gluing Delrin requires the use of Poly Treatment to pre-treat the parts prior to gluing. I scratchbuilt the wire rope reel from .020″ Vscribed siding with a piece of ½" I.D. PVC for the reel. Grandt Line N-B-W castings were added per the prototype photo. The prototype used 2E-F10 trucks that featured a leaf spring between two outer coil springs. I modeled these trucks using a pair of Proto 2000 #21251 50-ton freight car trucks together with a set of Tichy Bettendorf caboose trucks #3051 for the leaf springs. I cut the leaf springs from the Tichy trucks with a jeweler’s saw. I then used a razor blade to slice the leaf spring sets down to fit the space between the coil springs in the Proto 2000 trucks. Both trucks appear A close up of the reel. of Model Masters Wood, Raw Umber, and Grun RLM 73 dark grey. I then applied an overspray to the entire deck with Masters Aircraft International Black to blend everything together along with some more Raw Umber to kick up the contrast. The deck was air-brushed followed the suggestions in a Stan Rydarowicz article in RMC. I started with a coat of Model Masters Radome Tan on the deck and let it dry overnight. I used a piece of .010" styrene to “mask” individual deck boards and added oversprays THE KEYSTONE MODELER 22 FEBRUARY 2008 Once the deck was completely dry, I masked it and air-brushed a coat Floquil Zinc Chromate Primer on the frame and body and, finally, a gloss coat for decaling. The flat car decals are from Stan Rydarowicz and went on in a straightforward manner. I used Micro Sol both before application and after. The lettering on the wire rope reel was drawn in Photoshop and printed on decal paper on an ALPS printer by a modeler friend. The decals were then given several light coats of Dullcote. The wire rope on the reel was duplicated using Clover House (www.cloverhouse.com) Stranded Cable #282. I made hold-downs for the reel using .012" brass wire and Custom Finishes brass turnbuckles. They fit onto a “wood” axle made from styrene that fits through the hole in the reel and are glued to stake pockets. Final weathering was done by overspraying the sides of the flat car with Floquil Zinc Chromate Primer. The sides of the reel were oversprayed with flat black to “fade” the white lettering. Highlights were added using a combination of pastel chalks and Bragdon (www.bragdonent.com) weathering powders. [email protected] Here’s What I’ve Been Working On Steubenville, OH layout by Bill Neale All photos by Craig Wilson [For more information on this layout and its operation see the December (current) issue of RMJ- Ed.] Pulling a bad order car from the yard. Pulling steel from the Weirton plant. Coupling up. Extra 1122 west by Weirton Junction. THE KEYSTONE MODELER 23 FEBRUARY 2008 Andy Rubbo’s New York Division Layout by Al Buchan All photos by Bill Lane Andy has become very well know for his superior PRR catenary modeling. Several folks visited Andy’s layout recently and Bill Lane provided the photos from that visit. Andy’s excellent modeling carries down to the THE KEYSTONE MODELER street level also as can be seen. Next month we’ll continue Andy’s catenary modeling series with Part 3 – Catenary on Curves. 24 FEBRUARY 2008 Modeling Morris Tower by Ron Hoess All photos and drawings by the author the Trenton Cutoff, the freight-only low grade route around Philadelphia. In addition to the Trenton Cutoff, there was in close proximity to the tower a substantial yard, engine facilities and trackage for the Fairless Works of U.S. Steel. All these facilities made MORRIS, at one time, a very busy interlocking. One can appreciate this from John Born's wonderful account of railfanning at MORRIS tower on a summer day in 1964 (Keystone Vol. 24, No. 2, 1994). MORRIS tower was an important interlocking along the Northeast Corridor located in Morrisville, Pennsylvania. Despite its close proximity to Philadelphia, the tower was actually part of the New York Division of the PRR. The interlocking was complex and had the characteristic Pennsy flying junction to facilitate the high volume of freight and passenger traffic. The most important function for MORRIS was controlling the flow of freight traffic diverging from and proceeding onto the main line via Morris interlocking diagram. PRR drawing, Ron Hoess collection. effort, it does, on occasion, reveal some interesting idiosyncrasies about the structure. For instance, the three windows on the second floor facing the tracks appear, at first glance, to be centered. Careful inspection, however, shows that they are approximately 5½” off center, an asymmetry that will undoubtedly remain a mystery. Once all the dimensions were determined, a set of scale drawings was made. Because MORRIS sits on an embankment, most of the basement level is exposed so the drawings actually encompass three stories. If one were to model LINCOLN, one could dispense with most of the basement, although there were outside steps to the basement entrance, just as in MORRIS. As with any modeling project, one needs to be aware that towers were modified over the years so one needs to try and locate pictures from the time period one is modeling. Fortunately in the case of MORRIS very few modifications were done to the tower and with the exception of some added relay cases and some missing downspouts, little has changed since it was built. The original tower at Morrisville was designated SV, built in 1889 to control the intersection of the newly built Trenton Cutoff with the main line. The last tower to be built on this site, in 1941, is the one standing today and the subject of this article. It is a substantial brick tower with little adornment. The classic bay window for the operator, seen on earlier towers, is no longer present. This style foreshadows the last series of PRR towers to be built along the main line in the post-WWII years. The brickwork is Flemish bond and the roof is slate. LINCLON tower, further up the main line at Metuchen, New Jersey, was built a year later in 1942 and is identical to MORRIS. In order to model MORRIS or LINCOLN, one first needs a set of good drawings, since blueprints are not available. The tower was photographed from all sides and a few horizontal and vertical measurements were made. Using the field measurements and counting bricks from the photographs, one can derive all the necessary measurements required to determine window size and placement. While counting bricks can be a tedious THE KEYSTONE MODELER 25 FEBRUARY 2008 Morris East Elevation Morris West Elevation THE KEYSTONE MODELER 26 FEBRUARY 2008 Morris North Elevation Morris South Elevation With drawings in hand, construction of the model could begin. The techniques that I used have been described in previous articles in TKM (see September 2006). The tower is constructed with sheet styrene and brickwork laminated to the walls. From a modeling perspective, the most challenging aspect was the construction of the windows. There was nothing commercially available that came close to the size and the mullion arrangement of 8/0 required for this tower. Therefore, I scratchbuilt the windows from strip styrene as shown in the figure. Each window represents 16 individual pieces of styrene and, given that there are 16 windows in the tower, meant a fair amount of work. Modelers might consider an alternative which I have tried since completing the tower, which is to make a RTV mold THE KEYSTONE MODELER 27 FEBRUARY 2008 of one window and then resin cast the remainder. While convenient, this is not a perfect solution, since the mullions are extremely thin and making good quality castings is not always easy. The other noteworthy outside feature of the structure is the course of brick soldiers that encircles the building between the first and second floor. Also the window lintels are brick soldiers as well. This requires cutting individual bricks for each of these. Aside from the 16 windows there are basement windows that are a lot simpler to construct. There are also two smaller openings at the basement level in the back of the tower. My guess is these were for getting coal into the basement for the furnace. Probably sometime later in its lifetime the furnace was converted to oil use. North elevation THE KEYSTONE MODELER 28 FEBRUARY 2008 I like to include an interior in my tower models if I can find documentation of the actual interior layout. Unfortunately, interior photographs of towers are rare and MORRIS is no exception. There were two in John Born's article in the Keystone but they were limited in what features they showed. I had the good fortune to meet fellow PRRT&HS member Ken Martin who used to work at MORRIS. He was kind enough to send me a detailed description of what was on the second floor and where it was located. From that I was able to build a fairly accurate and detailed interior. The center of the room is dominated by a Union Switch & Signal machine with 47 levers. Above that is a model board with the track diagram of MORRIS interlocking. Other details included a power board, bathroom, refrigerator, water cooler and a cage for electrical equipment. Most of these items are scratchbuilt since most are not commercially available. Nevertheless, I find it an interesting challenge to come up with a water cooler (cut from a clear styrene spur) or an electrical cage (Scale Scenics brass Micro-Mesh). West elevation THE KEYSTONE MODELER 29 FEBRUARY 2008 Once the interior was complete, it was time to put the tower in its proper context. As mentioned, the tower was built on the side of a fairly steep embankment, so that the basement wall at the back of the tower is at street level. What I proceeded to do was build a styrene walkway and steps that would go around three sides of the building, as shown in the photograph. Once this was completed, the walkway and steps were fitted around the tower and painted the appropriate concrete color. On the base where I was going to put the tower, a small portion of ballasted track was constructed so that it would be level with the first floor of the tower. Part of the embankment was also built and ballasted but a space was left so that the tower with its walkways could just be slid into place. Like most of the interlocking towers remaining today, MORRIS is no longer an operating tower and is used primarily as a MOW base. While in time the interlocking tower will more than likely completely disappear, as historians and modelers, we can preserve this important piece of railroad history, even if it is only 1/87 of its original size. West elevation – completed model Equipment Drawings from Microfilm Copies of PRR equipment drawings are available from the Society’s microfilm collection. To order drawings, you must know the drawing number and title. Ordering information and lists of arrangement drawings are available on the Society’s website, www.prrths.com, under National Society, The Interchange. If you require a printed copy of this information, please send your address and a check for $2.00 made out to PRRT&HS to: Richard C. Price, 779 Irvin Hill Road, McVeytown, PA 17051. THE KEYSTONE MODELER 30 FEBRUARY 2008 TKM CD Issues 37-48 and 1-48 A CD of TKM issues 37-48 is now available at $15.00 for members outside of NJ ($16.05 for NJ members); TKM 1-48 with over 1,500 pages of PRR information now also is available for $60 for members outside of NJ ($64.20 for NJ members). CDs are also available for issues 1-12, 13-24, 1-24, 25-36 and 1-36 at a cost of $15.00/ one year of 12 issues. Send a check or money order in $US made out to PRRT&HS to Al Buchan, 785 Cornwallis Drive, Mt. Laurel, NJ 08054-3209. Each CD contains a very comprehensive index of all previous issues. To unsubscribe click on line below and send <mailto:[email protected]?Subject=unsubscribe> To subscribe click on the line below and send. <mailto:[email protected]?Subject=subscribe> THE KEYSTONE MODELER 31 FEBRUARY 2008
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