Horizontal balers
Transcription
Horizontal balers
Horizontal balers For the compression of large amounts of waste Horizontal Balers 1 2 3 Avermann Horizontal Balers Tailored solutions – High on efficiency – Low on energy Whether you are compacting paper, cardboard, plastic or ordinary waste, AVERMANN horizontal balers offer optimum tailored solutions for the various fields of application involved. Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and in industrial premises where large quantities of waste are generated. Horizontal balers are also well suited for shopping centres, printing works and other places where a continuous operation is required. The machines are of advanced design, highly efficient and have the very latest technology controlling them. There is a wide range of additional equipment and accessories available which can be tailored to individual customer needs. Various sorting lines are also available, and these can be combined with the baler to make a highly effective waste processing installation. The high quality levels ensure a long service life. Avermann has a worldwide reputation for horizontal balers. Avermann horizontal balers are used primarily in compacting cardboard, paper, plastic or ordinary waste. Automatic compaction means that the bales of waste require the minimum of space and are designed to provide an easy and cost effective transportation solution. The horizontal balers are marketed in several versions with a variety of motor sizes. They are available with manual and fully automatic horizontal adjustment, and some of them require just the minimum of manual operation. In most cases, they represent an essential investment, easy to justify in terms of economy, environment and safe working practices. The horizontal balers do not take up much space. In each case, we tailor the solution specifically to suit the premises, the types of waste with particular emphasis on operating efficiencies and environmental benefits. Exceptional design and build quality results in a durable product with low energy consumption, together with minimum use of human resources, ensuring good levels of economy. Operational reliability is ensured with our service agreements. Page 34 AVOS 88/108 36 AVOS 147/147K 37 AVOS 1211 38 AVOS 1410 A5 39 AVOS 1410/1411 40 AVOS 1810 41 www.enviroglobal.de • [email protected] • +49 5405 505-700 1 2 3 The “Pizza Grandiosa” department of the Stabburet production facility in Norway opted for the Avermann AVOS 88. Ordinary waste Plastic Aluminium cans Polystyrene foam Textiles Woven glass fibre 108 X X 108 (S) X X X X X X X 147 X X X X X X X X X X X X X 147 (K) X X X X X X X X X X X X X 1211 X X 1410 X X X X X X 1410 (S) X X X X X X 1410 A5 X X X X X X X 1810 X X X X X X X 1810 (S) X X X X X X X X X X X X X Timber PET - plastic bottles X Household waste Plastic film X Aluminium Cardboard 88 AVOS Expanding materials Paper Selecting the right model X X X X www.enviroglobal.de • [email protected] • +49 5405 505-700 X X X 35 Avermann Horizontal Baler, AVOS 88/108 • Tailored solutions 1 • High efficiency • Low energy consumption • Continuous feed • Excellent bale compaction saves on transport costs 2 3 Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The models have a patented special press ram as option. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. Additional equipment: The AVOS 88/108 is the smallest of the horizontal balers in the range. This model is mainly used for cardboard and paper, but can also be adapted to several types of material. It is sold in two motor versions: 7.5 and 11 kW. • Automatic horizontal channel adjustment (AVOS 108) • Oil heater • Oil/air cooler • Wire end controls • Wire coil holders • Material-retainers for expansive material • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements The horizontal channel of the AVOS 88 is manually adjusted. The AVOS 108 is fully automatic and is designed to compact from 2.5 to 3.5 tonnes per hour. AVOS 88 36 AVOS Horizontal Balers AVOS 88-7,5/30 AVOS 88-11/30 AVOS 108-7,5/30 AVOS 108-11/40 H x W x L (mm) 2500 x 1900 x 3500 2500 x 1900 x 3500 2500 x 1900 x 6400 2500 x 1900 x 6400 Bale height 550 mm 550 mm 550 mm 550 mm Bale length 800 mm 800 mm 800 mm 800 mm Feed height 800 mm 800 mm 1000 mm 1000 mm Feed width 800 mm 800 mm 785 mm 785 mm Horizontal channel adjust. Manual Manual Automatic Automatic Bale weight Up to 250 kg Up to 250 kg Up to 250 kg Up to 300 kg Cycle time 22 sec. 14 sec. 26 sec. 17 sec. Capacity 60 m³/h 90 m³/h 70 m³/h 105 m³/h Throughput max 2 t/t max 3 t/t max 2.5 t/t max 3.5 t/t Steel banding 3 x vertical 3 x vertical 3 x vertical 3 x vertical Pressing force 300 kN/30 tonnes 300 kN/30 tonnes 300 kN/30 tonnes 400 kN/40 tonnes Motor rating 7.5 kW 11 kW 7.5 kW 11 kW Machine weight Approx. 3600 kg Approx. 3600 kg Approx. 6800 kg Approx. 6800 kg www.enviroglobal.de • [email protected] • +49 5405 505-700 Avermann Horizontal Baler, AVOS 147/147K • Tailored solutions • High efficiency 1 • Low energy consumption • Continuous feed • Compacts bales to EURO pallet sizes Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. The 147/147 K models are smaller horizontal balers and are used for various types of waste. They can also be used for card, plastic, etc. and also for textiles, woven glass fibre and wooden crates. The 147K can also be used for expansive materials. The machine employs manual wire tying.The bales can be tied horizontally (147) or cross-banded horizontally and vertically (147K). Suitable steel ties must be used. 2 3 Additional equipment: • Oil heater • Oil/air cooler • Material-retaining function (for expansive material ) • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements • Horizontal and vertical tying (147K) • Single bale eject In terms of size, the AVOS 147/147 K range has quite a small footprint but it produces comparatively large bales. The motor rating of the AVOS 147 is 15 kW and is well suited for processing up to 2 tonnes of raw material per hour. Material retainer to prevent expansion of material after the compaction cycle. Cross-tying of polystyrene foam makes for economical storage and transport. Horizontal tying of cardboard. AVOS Horizontal Balers AVOS 147/147 K H x W x L (mm) 2490 x 1600 x 6270 Bale height 1100 mm Bale length 750 mm Bale weight Up to 600 kg Cycle time 46 sec. Capacity 103 m³/h Throughput max 2 t/h Pressing force 500 kN/50 tonnes Motor rating 15 kW Machine weight 7500 kg www.enviroglobal.de • [email protected] • +49 5405 505-700 37 Avermann Horizontal Baler, AVOS 1211 • Tailored solutions 1 • High efficiency • Low energy consumption • Continuous feed • Compacts bales to Euro pallet sizes 2 3 Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. The AVOS 1211 is the very latest in state-of-the-art horizontal balers. It is incredibly flexible and space-saving, of compact design and with every advantage in terms of functionality and quality. The baler is equipped with separate heater and cooler functions, and a filter circuit for hydraulic oil. The horizontal baler is used for cardboard and paper. The design allows the baler to be fed both at regular intervals and continuously. The bales are tied vertically four times. Equipment for automatic feed. Hydraulic unit. 38 Additional equipment: • Equipment for automatic feed • Oil heater • Bale slide • Photocell for conveyor monitoring • Large display • Maintenance platform • Wire end control • Wire coil holder • Material-retaining function (for expansive material ) • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements AVOS Horizontal Balers AVOS 1211-15/50 H x W x L (mm) 3860 x 1960 x 5442 mm Bale height 700 mm Bale length 1100 mm Feed height 1100 mm Feed width 1200 mm Horizontal channel adjust. Semi-automatic Bale weight Up to 400 kg Cycle time 43 sec. Capacity 91 m³/h Throughput maks 3 t/h Steel banding 4 x vertical Pressing force 500 kN/50 tonnes Motor rating 15 kW Machine weight 8 500kg www.enviroglobal.de • [email protected] • +49 5405 505-700 Avermann Horizontal Baler, AVOS 1410 A5 • Tailored solutions • High efficiency • Low energy consumption 1 • Continuous feed • Excellent bale compaction saves on transport costs Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. AVOS 1410 A5 is one of our most powerful models. It is marketed with a choice of motor sizes that determine the speed and amount of compaction. The 2 x 45 kW version compacts 20 tonnes per hour into bales up to 700 kg in weight. The bales are tied five times to ensure stability, even on expansive materials. The AVOS 1410 A5 is equipped with separate heating and cooling functions, as well as a filter circuit for hydraulic oil. The machines have a number of automatic functions, including automatic bale-tying and adjustment of the horizontal channel to ensure minimum manual operation. 2 3 Additional equipment: • Automatic horizontal channel adjustment • Digital operating panel • Separate heating and cooling functions • Oil heater • Oil/air cooler • Wire end control • Wire coil holder • Material-retaining function (for expansive material ) • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements • Service platform The two biggest motor options are supplied with twin hydraulic units. AVOS 1410 A5 has a number of automatic functions, including tying bales 5 times to ensure stability even on expanding material. AVOS Horizontal Balers AVOS 1410 A5-37/70 AVOS 1410 A5-45/80 AVOS 1410 A5-60/80 AVOS 1410 A5-90/100 H x W x L (mm) 3920 x 2350 x 10200 3920 x 2350 x 10200 3920 x 2350 x 10200 3920 x 2350 x 10200 Bale height 750 mm 750 mm 750 mm 750 mm Bale length 1100 mm 1100 mm 1100 mm 1100 mm Feed height 1000 mm 1000 mm 1000 mm 1000 mm Feed width 1400 mm 1400 mm 1400 mm 1400 mm Horizontal channel adjust. Automatic Automatic Automatic Automatic Bale weight Up to 550 kg Up to 600 kg Up to 650 kg Up to 700 kg Cycle time 14 sec. 16 sec. 9 sec. 9 sec. Capacity 300 m³/h 260 m³/h 460 m³/h 460 m³/h Throughput max 13 t/h max 15 t/h max 18 t/h max 20 t/h Steel banding 5 x vertical 5 x vertical 5 x vertical 5 x vertical Pressing force 700 kN/70 tonnes 800 kN/80 tonnes 800 kN/80 tonnes 1000 kN/100 tonnes Motor rating 1 x 37 kW 1 x 45 kW 2 x 30 kW 2 x 45 kW Machine weight 22 000 kg 22 500 kg 24 500 kg 25 000 kg www.enviroglobal.de • [email protected] • +49 5405 505-700 39 Avermann Horizontal Baler, AVOS 1410/1411 • Tailored solutions • High efficiency 1 • Low energy consumption • Continuous feed • Compacts bales to Euro pallet sizes 2 3 Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. The AVOS 1410/1411 are available in various motor sizes that determine the speed and amount of compaction. Are ideally suited for cardboard, paper, plastic film, aluminium, and household waste, etc. The 45 kW versions compacts 18 tonnes per hour into bales up to 600 kg in weight. The AVOS 1410 is equipped with separate heater and cooler functions, as well as a filter circuit for hydraulic oil. Energy efficient operation and rapid cycle times are achieved by the use of hydraulic pumps. The machines have a number of automatic functions, including bale tying and adjustment of the horizontal channel to ensure minimum manual operation. Additional equipment: • Automatic horizontal channel adjustment • Digital operating panel • Separate heating and cooling functions • Oil heater • Oil/air cooler • Wire end control • Wire coil holder • Material-retaining function (for expansive material ) • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements • Service platform • Special Press Ram Patented Special Press Ram for small fragments materials. AVOS Horizontal Balers AVOS 1410-22/50 AVOS 1410-30/60 AVOS 1410-37/70 AVOS 1410-45/80 H x W x L (mm) * 3800 x 2200 x 8300 3800 x 2200 x 8300 3800 x 2200 x 8300 3800 x 2200 x 8300 Bale height 700 mm 700 mm 700 mm 700 mm Bale length 1100 mm 1100 mm 1100 mm 1100 mm Feed height/width (mm) * 1000 x 1400 1000 x 1400 1000 x 1400 1000 x 1400 Horizontal channel adjust. Automatic Automatic Automatic Automatic Bale weight Up to 450 kg Up to 500 kg Up to 550 kg Up to 600 kg Cycle time 20 sec. 14 sec. 10 sec. 12 sec. Capacity 180 m³/h 260 m³/h 360 m³/h 300 m³/h Throughput max 7 t/h max 10 t/h max 15 t/h max 18 t/h Steel banding 4 x vertical 4 x vertical 4 x vertical 4 x vertical Pressing force 500 kN/50 tonnes 600 kN/60 tonnes 700 kN/70 tonnes 800 kN/80 tonnes Motor rating 22 kW 30 kW 37 kW 45 kW Machine weight 22 000 kg 22 500 kg 24 500 kg 25 000 kg *The Avos 1411 is identical with the 1410, apart from the fact that the feed height/width is 1100x1400 and the external dimensions are (HxWxL): 3800x2200x6500 mm. 40 www.enviroglobal.de • [email protected] • +49 5405 505-700 Avermann Horizontal Baler, AVOS 1810 • Tailored solutions • High efficiency 1 • Low energy consumption • Continuous feed • Excellent bale compaction saves on transport costs Avermann horizontal balers have been developed for compacting larger quantities of waste for use at recycling and sorting stations and on industrial premises where large quantities of waste are generated. The machines are of advanced design, highly efficient and have the very latest technology controlling them. The high quality guarantees a long service life. Avermann has a global reputation for the AVOS horizontal baler range. 2 3 Additional equipment: The AVOS 1810 is our top-of-the-range model . It is marketed with a choice of motor sizes that determine the speed and amount of compaction. Used for cardboard, paper, plastic film, aluminium cans, woven glass fibre, and polystyrene foam, etc. The compactor in the AVOS 1810 is equipped with a separate heating and cooling function, as well as filter circuit for hydraulic oil. The machines have a number of automatic functions, including automatic bale tying and adjustment of the horizontal channel to ensure minimum manual operation. • Automatic horizontal channel adjustment • Digital operating panel • Separate heating and cooling functions • Oil heater • Oil/air cooler • Wire end control • Wire coil holder • Material-retaining function (for expansive material ) • Lifting/tipping device, perforator/shredder, feed hopper, conveyor belt tailored to suit requirements • Service platform • Special Press Ram Patented Special Press Ram for small fragments The balers are equipped with twin hydraulic units. AVOS Horizontal Balers AVOS 1810-55/80 AVOS 1810 90/80 AVOS 1810 90/100 AVOS 1810 110/100 H x W x L (mm) 3920 x2350 x 11000 3920 x 2350 x 11000 3920 x 2350 x 11000 3920 x 2350 x 11000 Bale height 750 mm 750 mm 750 mm 750 mm Bale length 1100 mm 1100 mm 1100 mm 1100 mm Feed height/width (mm) 1000 x 1800 1000 x 1800 1000 x 1800 1000 x 1800 Horizontal channel adjust. Automatic Automatic Automatic Automatic Bale weight Up to 600 kg Up to 600 kg Up to 700 kg Up to 700 kg Cycle time 18 sec. 9 sec. 11 sec. 11 sec. Capacity 270 m³/h 540 m³/h 440 m³/h 440 m³/h Throughput max 9 t/h max 18 t/h max 22 t/h max 25 t/h Steel banding 4 x vertical 4 x vertical 4 x vertical 4 x vertical Pressing force 800 kN/80 tonnes 800 kN/80 tonnes 1000 kN/100 tonnes 1000 kN/100 tonnes Motor rating 1 x 55 kW 2 x 45 kW 2 x 45 kW 2 x 55 kW Machine weight 23 000 kg 23 500 kg 24 000 kg 24 500 kg www.enviroglobal.de • [email protected] • +49 5405 505-700 41 Service 2 Satisfied customers are our ambition. We are cooperating with international service partners and provide assistance, perform installations, and handle the periodic service of systems. Partners with mobile workshops enable us to reach our customers on a short notice. In partnership with EnviroPac and Avermann, our servicepartners have installed hundreds of systems with customised machinery and equipment in connection with building stock. Our customers receive a financial and environmentally friendly benefit. Safety: Our service partners are always on duty. www.enviroglobal.de • [email protected] • +49 5405 505-700 33 Recycling 1 2 3 4 5 6 For more than 15 years, our shareholders have developed and produced customised product solutions for recycling and compacting. We work in partnership with waste management companies worldwide. Together with the customers, we reach solutions that give results, not just for waste management, but also in other areas. A successful result requires recycling to be simple and userfocused. It has to start at each person’s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it pre-sorted to recycling at the landfill. 9 Most people are aware of the positive effects recycling has on the environment. However, not everyone is aware of the additional positive effects that it has on each individual business: Clear labelling of recycling is important Knowledge A successful result requires recycling to be simple and planned. It is important to communicate clearly with the user. We have systematised our knowledge and offer a recycling analysis. If, in addition, you have any questions about environmental certification, we provide useful tips and recommend continued progress in the process. Contact us for further information on: It has to start at each person’s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it presorted to recycling at the landfill. Paper Symbolic labels for waste types We carry labels in three different sizes. For further Colored information, see page 133. plastic wrap Wet organic waste 134 • Results in less money spent on waste management company • Results in better and safer routines • Results in better health, environment, and safety • Used for recycling to a greater degree • Results in a cleaner and more pleasant environment • Results in less refuse from waste management company • Results in less transport and lower CO² emissions ... and in most cases, the changes that were implemented by investing in machinery, equipment, and the reorganisation of the waste handling will pay for themselves within a short period of time. In other words, a considerable financial and health-related benefit is gained, in addition to the environmental accounts. 7 8 Recycling combined with compacting machinery and equipment Plastic bottles, cans and trays Glass and Paper Ordinary waste [email protected] We contribute to keeping the waste or the resources within the cycle, thereby reducing the need to continuously use new natural resources. www.enviroglobal.de • [email protected] • +49 5405 505-700 EnviroGlobal GmbH Lengericher Landstraße 35 D-49078 Osnabrück Tel. +495405 505700 [email protected] • www.enviroglobal.de Norway: Denmark: Sweden: EnviroPac AS Kakkelovnskroken 1 N-0954 Oslo Tel. +47 400 06310 • Fax +47 22 70 00 81 www.enviropac.no EnviroPac A/S Ryttermarken 4 DK-3520 Farum Tel. +45 3252 8860 • Fax +45 3251 8860 www.enviropac.dk Jet Marketing AB Grimboåsen 5 SE-417 49 Göteborg Tel. +46 31-559980 • Fax +46 31-559981 www.jetmarketing.se