Cropping CR 750

Transcription

Cropping CR 750
Cropping CR 750
Single wire cropping saw
High productivity - high flexibility
Yield increase resulting from minimally destructive cutting method
Versatile equipment for multi-use cutting, reduces and/or eliminates the need
for additional equipment expenditures
Low consumable costs offer increased savings
98% uptime
Individual cutting solutions for every type of material
Solutions for round , square and various shapes
of material up to 750mm diameter
Maximum precision for the PV, Photonics & Semiconductor
Maximum precision with maximum yield due to angular deviation
= 90 º± 0.1º
Standards – we meet today’s standards and set the benchmark
for the future
Simple to maintain due to accessibility and minimal parts
Ecological use of all substances and media
Small footprint -compact, maintenance-friendly design
Quality guarantee
Tangential Cutting – resulting in faster cuts, higher precision, superb
surface finish, with lower TTV values, reduced bow and warp
Reduced secondary process – reduces grinding, polishing,
and other secondary processes
Programmable software –
allows hands-free operation with HMI interface
Technology powered by
Bricking
Grinding
Scanning
Measuring
Cropping
Gluing
Cropping CR 750
6-Feet under tool
Wafering
Bricking
Grinding
Scanning
Measuring
Cropping
Gluing
Summary of Benefits
Increase of material yield
Individual cutting solutions for every type of material
Angular accuracy= 90 º± 0.1º
Reduced kerf loss for higher yields by using diamond wire
Reproducible results deliver high quality cuts
Efficient wire usage - increases cutting speed and enables
wire changes in minutes
1º- 6º of rocking available
1100mm H x 750mm W x 750 L cutting window
Maintenance and environment friendly
Standards – we meet today’s standards and set the
benchmark for the future
Simple to maintain – due to accessibility and minimal parts
Quiet operation – benefits the operator and the
environment
Ecological use of all substances and media
Small footprint – compact, maintenance-friendly design
State of the Art – compliance with relevant environment
and safety standards (CE)
Guaranteed uptime
Service level agreements
Wear and spare part packages
Operator, maintenance and process training
MB Global Service Network
Wafering
Options & Accessories
Accessories
Tools for machine calibration and quality control
Numerous process recipes programmable through HMI Interface
Consumable kit includes: beams, cutting fluid, epoxy, wire, wire guide pulleys and spools
Options
Auto indexing table for precision cutting
450mm x 450mm table used for V-Block options for supporting round material
4 –V block system for 450mm table only
Orientation table system optional
1.5 meter, 2 meter, 3 meter and 4 meter table option.
MES capable
Technical data at a glance
CR 750 cropping saw
Material
Shape
Various materials
Sapphire, Silicon , Silicone Carbide, Quartz, Fused Silicon Glass, Ceramics,
Graphite , Germanium and other specialized materials
round , square and odd shapes
Cross sections [mm]
750 mm max diameter x 1100 mm height max
Work Table Lengths
Standard is 750mm length with optional 4 meters max
Cutting Feed Rate
Wire speed
Cutting Tension
Power requirements
0005mm/sec minimum ( .03 m/min) --- 1.5mm/sec maximum ( 90mm/m)
20m/m minimum ---15m/sec maximum ( 900 mm/m)
15n min – 60n max
208 to 230 VAC , 3 Phase, 30 amp
Meyer Burger AG, [email protected], www.meyerburger.com
We reserve the right to make changes reflecting technical progress (06/2013)
Application
REVISIONS
DESCRIPTION
REV.
DATE
CHANGED BY
0
42.9
Friday, November 15, 2013
ECO
330 POUNDS ON EACH OF
3.1 DIAMETER PADS (42.8 PSI ON EACH PAD)
6
ON CUTTING UNIT (2000 LBS TOTAL)
C
0
24.1
32.0
B
C:\Users\eballe\Dropbox\CR750 NEW DESIGN\CR750 MODEL 9-24-2013\CR750 FINAL ASSY POINT LOADING
36.1
56.9
800 POUND CONTROL BOX (.9 PSI)
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
UNLESS OTHERWISE SPECIFIED.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
MBT SYSTEMS LTD
4
3
C
2013
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/15/2013
NAME
CHECKED
APPROVED
POINT LOADING ON CR750
VIEW FROM BOTTOM
USED ON:
MATERIAL:
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
REV
B
SCALE: 1:12 DO NOT SCALE DRAWING
2
A
MBT SYSTEMS LTD
-
1
SHEET 1 OF 1
Friday, November 15, 2013
47.6
ECO
REVISIONS
DESCRIPTION
REV.
DATE
CHANGED BY
25.3
C
36.1
73.4
85.6
101.6
B
101.6
60.1
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
4
37.3
28.3
19.3
2.8
10.3
3.5
0
CR750 FINAL ASSY UTILITIES
UNLESS OTHERWISE SPECIFIED.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/15/2013
NAME
CHECKED
APPROVED
USED ON:
3
C
2013
CR750 UTILITIES CONNECTIONS
MATERIAL:
4X 3/4" FEMALE NPT DRAINS
MBT SYSTEMS LTD
A
MBT SYSTEMS LTD
-
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
REV
B
SCALE: 1:24 DO NOT SCALE DRAWING
2
1
SHEET 1 OF 1
Friday, November 15, 2013
47.6
ECO
REVISIONS
DESCRIPTION
REV.
DATE
CHANGED BY
25.3
Where is the Electrical
Connection for the Cropping Tool?
Please confirm Voltage Spec.....
208 3-Phase and 30 Amps.
.
Where is the CDA Connection for
the Cropping Tool.
.
In Regards to the Drains, is Meyer
Burger going to join all of the drains
together (We show Qty. of 4)
or is the Contractor expected to
connect them together and then
bring them to a main drain?
Coolant Inlet:
Where is the Coolant inlet
connection and Size of that
connection?
36.1
73.4
85.6
101.6
C
B
101.6
60.1
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
4
37.3
28.3
19.3
2.8
10.3
3.5
0
CR750 FINAL ASSY UTILITIES
UNLESS OTHERWISE SPECIFIED.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/15/2013
NAME
CHECKED
APPROVED
USED ON:
3
C
2013
CR750 UTILITIES CONNECTIONS
MATERIAL:
4X 3/4" FEMALE NPT DRAINS
MBT SYSTEMS LTD
A
MBT SYSTEMS LTD
-
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
REV
B
SCALE: 1:24 DO NOT SCALE DRAWING
2
1
SHEET 1 OF 1