MCP 650 - Wavebid

MCP 650
Single wire cropping saw
High productivity - high flexibility
Yield increase resulting from minimally destructive cutting method
Versatile equipment for multi-use cutting, reduces and/or eliminates the need for
additional equipment expenditures
Low consumable costs offer increased savings
98% uptime
Individual cutting solutions for every type of material
Solutions for round , square and various shapes
of material up to 650mm diameter
Maximum precision for the PV, Photonics & Semiconductor
Maximum precision with maximum yield due to angular deviation =
90 º± 0.1º
Standards – we meet today’s standards and set the benchmark
for the future
Simple to maintain due to accessibility and minimal parts Ecological
use of all substances and media
Small footprint - compact, maintenance-friendly design
Quality guarantee
Reduced secondary process – reduces grinding, polishing,
and other secondary processes
Programmable software –
allows hands-free operation with HMI interface
Technology powered by
Bricking
Grinding
Scanning
Measuring
Cropping
Gluing
Wafering
MCP 650
8-Feet
10-Feet
Bricking
Grinding
Scanning
Measuring
Cropping
Gluing
Summary of Benefits
Increase of material yield
Individual cutting solutions for every type of material
Angular accuracy= 90 º± 0.1º
Reduced kerf loss for higher yields by using diamond wire
Reproducible results deliver high quality cuts
Efficient wire usage - increases cutting speed and enables
wire changes in minutes
650 mm W x 4 meters
Maintenance and environment friendly
Standards – we meet today’s standards and set the
benchmark for the future
Simple to maintain – due to accessibility and minimal parts
Quiet operation – benefits the operator and the
environment
Ecological use of all substances and media
Small footprint – compact, maintenance-friendly design
State of the Art – compliance with relevant environment and
safety standards (CE)
Guaranteed uptime
Service level agreements
Wear and spare part packages
Operator, maintenance and process training
MB Global Service Network
Wafering
Options & Accessories
Accessories
Tools for machine calibration and quality control
Numerous process recipes programmable through HMI Interface
Consumable kit includes: beams, cutting fluid, epoxy, wire, wire guide pulleys and spools
Options
Multiple position cutting heads available 2, 4, 6 or 8 cutting heads.
Multi variations of fixtures for different types of material to be cut.
2 meter standard table, 3 meter and 4 meter table option.
MES capable
Technical data at a glance
MCP 650 cropping saw
Material
Shape
Various materials
Sapphire, Silicon , Silicone Carbide, Quartz, Fused Silicon Glass, Ceramics,
Graphite , Germanium and other specialized materials
round , square and odd shapes
Cross sections [mm]
650 mm max diameter x 4 meters max length
Work Table Lengths
Standard is 2 meter length with optional 3 & 4 meters max.
Cutting Feed Rate
0005mm/sec minimum ( .03 m/min)- 1.5mm/sec maximum
Wire speed
Cutting Tension
Power requirements
20m/m minimum
27m/sec maximum ( 1620 m/min )
15n min – 80n max
208 to 230 VAC , 3 Phase, 30 amp
Meyer Burger AG, [email protected], www.meyerburger.com
We reserve the right to make changes reflecting technical progress (06/2013)
Application
DATE
CHANGED BY
0
21.0
52.5
63.0
84.0
105.0
111.7
154.2
160.5
170.7
REVISIONS
DESCRIPTION
REV.
42.0
Thursday, November 14, 2013
ECO
C
0
18.0
23.2
30.6
60.0
42.1
B
57.8
61.2
66.1
250 Pounds on eanch of
8 2.75" Diamater Pads
On Winder (2,000 lbs Total)
800 Pounds on eanch of
10 2.75" Diamater Pads
On Cutting Unit (8,000 lbs Total)
600 Pound Control Box
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
UNLESS OTHERWISE SPECIFIED.
MCP 650 Point Loading
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
MBT SYSTEMS LTD
4
3
C
2013
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/14/2013
NAME
CHECKED
APPROVED
USED ON:
MATERIAL:
-
Point Loading on MCP 650
View from below
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
-
REV
B-
-
SCALE: 1:64 DO NOT SCALE DRAWING
2
A
MBT SYSTEMS LTD
-
1
SHEET 1 OF 1
Thursday, November 14, 2013
ECO
177
REVISIONS
DESCRIPTION
REV.
DATE
CHANGED BY
C
73
115
B
1/2" NPT
Compressed
Air
C:\Users\CSmith\Dropbox\MCP 650\MCP Cutting Unit for Dave 11-13-13\MCP 650 Utilities Hookup
48.0
8.3
2" NPT
Drain
15.0
12.0
0
1" NPT
Fill
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
UNLESS OTHERWISE SPECIFIED.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
MBT SYSTEMS LTD
4
3
C
2013
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/14/2013
NAME
A
MBT SYSTEMS LTD
-
CHECKED
APPROVED
USED ON:
MATERIAL:
MCP 650 Utilities Connections
-
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
-
REV
B-
-
SCALE: 1:64 DO NOT SCALE DRAWING
2
1
SHEET 1 OF 1
Thursday, November 14, 2013
ECO
177
REVISIONS
DESCRIPTION
REV.
DATE
CHANGED BY
Where is the Electrical:
Connection for the Tool.
> Electrical:
Please confirm 208VAC 3Phase for Power
Requirement.
C
73
115
Network Connection:
where is it located on the
tool.
Coolant System:
the system is assuming
10 PSI for Coolant
Pressure.
Question:
Are there doors on the back
of Equipment.
or are there removable
Panels.
GTAT Prefer removable
Panels.
1/2" NPT
Compressed
Air
C:\Users\CSmith\Dropbox\MCP 650\MCP Cutting Unit for Dave 11-13-13\MCP 650 Utilities Hookup
48.0
B
Exhaust Connection at the
Tool:
What is the type of
connection?
What is the CFM that the
tool will be Exhausting into
the room.
8.3
2" NPT
Drain
15.0
12.0
0
1" NPT
Fill
ALL MACH. SURF.
63
125
ALL WELDMENT MACH SURF.
UNLESS OTHERWISE SPECIFIED.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MBT SYSTEMS LTD. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF MBT SYSTEMS
LTD IS PROHIBITED.
MBT SYSTEMS LTD
4
3
C
2013
DIMENSIONS ARE IN INCHES [MM]
UNLESS OTHERWISE SPECIFIED:
FRACTIONAL
1/16"
ANGULAR: MACH .5
BEND
1
.X
.03
.XX
.015
BREAK ALL SHARP
.XXX
EDGES .03 MAX
.005
DATE
DRAWN
11/14/2013
NAME
A
MBT SYSTEMS LTD
-
CHECKED
APPROVED
USED ON:
MATERIAL:
MCP 650 Utilities Connections
-
SIZE P/N
THIRD ANGLE PROJECTION
FINISH
HEAT TREAT
-
REV
B-
-
SCALE: 1:64 DO NOT SCALE DRAWING
2
1
SHEET 1 OF 1