operator`s manual
Transcription
operator`s manual
OPERATOR'S MANUAL MODEL SWZ FROM SERIAL NUMBER 50001 TO 59999 PART 03010 PLEASE BE CAREFUL ! * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wires. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. This manual covers the operating instructions and illustrated parts list for: All SWZ model machines with a serial number of 00050001- 00059999 The serial number is the 8 digit number listed on the serial number tag mounted to the engine deck. ® TABLE OF CONTENTS SUBJECT PAGE General Safety Instructions............................................................................... 1-3 Equipment Safety......................................................................... 1 Operator Safety............................................................................ 2 Hydraulic Safety........................................................................... 3 Operation............................................................................................. 3-6 Initial Run-In................................................................................ 3 Before Starting............................................................................ 4 To Start Engine............................................................................ 4-5 Mower Operation........................................................................................ 5 After Operation............................................................................ 6 Adjustments......................................................................................... 6-11 Belt Tension................................................................................. 6-7 Belt Alignment.............................................................................. 7 Cutter Deck Adjustments.............................................................. 7-8 Tapered Bearing Spindle.......................................................................... 8 Blade Height Adjustment.......................................................................... 9 Tire Pressures............................................................................. 9 Neutral Adjustment....................................................................... 9 Steering Control Rod Adjustment.................................................. 9-10 Tracking Straight Adjustment........................................................ 10-11 Cutter Blades............................................................................... 11 Lubrication & Maintenance Chart......................................................... 12 Troubleshooting Cutting Conditions.............................................................. 13-15 Technical Specifications.................................................................................... 16-17 I TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Illustrated Parts List............................................................................................. 18-35 SWM-36" Cutter Deck............................................................................... 18-19 SWM-48", 52", 61", 72" Cutter Decks..................................................... 20-21 Engine Deck............................................................................................... 22-23 Handle Assembly....................................................................................... 24-25 Hydraulic Assembly................................................................................... 26-27 Hydraulic Pump Assembly........................................................................ 28-29 Engine Deck Wire Harness-Kawasaki Manual Start............................ 30 Engine Deck Wire Harness-Kawasaki Electric Start............................ 30 Engine Deck Wire Harness-Kohler, B&S Manual Start........................ 31 Engine Deck Wire Harness-Kohler 20CVE............................................ 31 Engine Deck Wire Harness-16BVE........................................................ 32 Handle Wire Harness-Electric Start........................................................ 32 Handle Wire Harness-Manual Start/Wire Harness W/Relay............... 33 Replacement Decals & Information........................................................ 34-35 Warranty Statement.................................................... Inside Back Cover II EQUIPMENT SAFETY Your mower was built to the highest standards in the industry. However, your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the equipment. - Scag Power Equipment - Know the controls and how to stop quickly. Clear the work area of objects (wires, rocks, etc.) that might be picked up and thrown. Disengage power to attachments when transporting or not in use. DO NOT change the engine governor settings or overspeed the engine. Take all possible precautions when leaving the machine unattended, such as disengaging the mower PTO engagement switch, stopping the engine, and removing the key. Keep the machine and attachments in good operating condition, and keep safety devices and shields in place and in working condition. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. NEVER store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. The machine and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. The discharge chute must be installed and in the down position on the side discharge mower except when optional grass catcher is completely installed. If the mower discharge ever plugs, shut the engine off and wait for all movement to stop before removing obstruction. Clean grass, leaves, and lubricant spills from surfaces after use to prevent spontaneous combustion. GENERAL SAFETY INSTRUCTIONS READ THIS OPERATOR'S MANUAL and instructions furnished with attachments. A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model number and serial number of your Scag product. Perform only those maintenance instructions described in this manual. If major repairs are ever needed or assistance is desired, contact an authorized Scag dealer. To ensure optimum performance and safety, always purchase genuine Scag replacement parts and accessories. NEVER use WILL FIT replacement parts and accessories made by another manufacturer. THE USE OF UNAPPROVED REPLACEMENT PARTS OR ACCESSORIES COULD VOID THE WARRANTY. 1 OPERATOR SAFETY NEVER operate the machine without approved ventilation. Exhaust fumes are dangerous. DO NOT run the engine indoors. DO NOT allow children to operate the machine. Do not allow adults to operate the machine without proper instruction. DO NOT mow when children and others are around. When using any attachments, never direct the discharge of material toward bystanders nor allow anyone near the machine while in operation. Watch out for traffic when crossing roads or operating near roadways. Handle gasoline with care - it is highly flammable Use an approved gasoline container. Never remove the fuel cap or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never fill the tank indoors and always clean up spilled gasoline. When using the mower, proceed as follows: 1. Mow only in daylight or in good artificial light. Before attempting to start the engine, follow all starting instructions. 2. Never make a cutting height adjustment while the engine is running. BEFORE leaving the operators position, disengage power to attachments. 3. Before making any repairs or adjustments, disengage power to attachments. STOP THE ENGINE AND REMOVE KEY. Shut the engine off and remove key when removing the grass catcher or unclogging chute. 4. Check the blade mounting bolts for proper tightness at frequent intervals. DO NOT operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Always wear long pants and substantial shoes. NEVER wear loose fitting clothing which could get caught in moving parts. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations. Do not stop or start suddenly. WHEN OPERATING ON A SLOPE, TRAVEL ACROSS THE GRADE, WHENEVER POSSIBLE, NEVER UP OR DOWN. Do not touch engine or muffler while engine is running or soon after it is stopped. These areas could be hot enough to cause a burn. Only use Scag approved riding attachments. Scag Approved Attachments: RS-ZT Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous. WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing direction on slopes. SEE OPERATOR'S MANUAL 481109 WARNING: DO NOT operate on steep slopes. Reduce speed and use extreme caution. ALWAYS FOLLOW OSHA-APPROVED OPERATION. Stay alert for holes, rocks, and roots in the terrain and other hidden hazards. Keep away from dropoffs. 2 HYDRAULIC SAFETY INITIAL RUN-IN First Day of Use or approximately 10 hours. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks. ✓ Check for proper operation of the safety interlocks. Hydraulic fluid escaping under high pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. ✓ Check speed control neutral adjustment. Adjust if necessary, (see Adjustments, page 9) so that engine will not start unless speed control lever is in neutral and blade clutch is disengaged. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. Hydraulic fluid is under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. ✓ Check belts for proper tension at 2, 4 and 8 hours; adjust as needed. ✓ Check steering control neutral and adjust, if needed, as indicated in the Adjustments Section. ✓ Check tires for proper pressure (see Adjustments, page 9). ✓ Check for loose hardware. Tighten as needed. ✓ Grease machine fittings: 2 caster wheel bearings 3 2 caster wheel pivots 2 or 3 spindles (bearings) 1 or 2 deck idler pivot arms 1 engine idler arm pivot 2 speed control shafts 2 neutral cam weldments 2 pivot weldments, pump control BEFORE STARTING TO START ENGINE 1. Open the fuel valve. ✓ Check belts for: Proper tension Fraying and wear Twisting Cracking ✓ Check initial tension of the cutter blade drive belts. If belts are not properly tensioned, see Adjustments, page 6&7. SGB108 ✓ Check oil levels in the engine and hydraulic reservoir. Fuel Valve (Open position is Down) ✓ Fill the fuel tank with clean, fresh lead-free gasoline. 2. Pull speed control lever to NEUTRAL position. -NOTEFor best engine performance, SCAG recommends using gasoline with an octane rating no less than 87. SGB108 3. Pull the mower PTO engagement switch down to STOP position. -NOTENeutral latches must be in NEUTRAL LOCK position for startup. -NOTERead and understand the instructions on safety before attempting to operate the mower. 4. Turn key switch on. -NOTESome engines are recoil start models, others are electric; manual choke locations will vary. Speed Control In Neutral Throttle Adjustment SLOW START STOP FAST NEUTRAL CHOKE SLOW FAST Neutral Latch Position (both handles) Blade Clutch In Stop Position ON OFF Key Switch On Starting Engine 4 SGB104 1. With steering control lever in neutral, move the speed control lever into the first notch from the neutral position for initial operation. TO START ENGINE - cont'd 5. Start engine and choke as required. Adjust throttle to desired engine speed. 2. While squeezing steering control levers with both hands, release both neutral latches. When steering control levers are released into drive position, mower will travel straight. -NOTEThe zero turn feature is shown by squeezing up full on one steering control lever while releasing the other. The wheel on the side the lever is squeezed, will turn in reverse. 3. To make a right turn, squeeze up on the RH lever; to turn left, squeeze up on the LH lever. Choke Kohler And Briggs & Stratton 4. Shift speed control lever for desired mowing speed. SGB114 -NOTETop speed is suggested only for transport! 6. Pull out and push up the mower PTO engagement switch to engage the cutter deck. 5. TO STOP wheel drive, squeeze both steering levers to the neutral position and lock with the neutral latch. Then move speed control lever to neutral position. MOWER OPERATION -NOTEBe sure area is clear before backing up. -NOTEIf you are not familiar with the operation of the hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls before engaging the blades. Shift Lever To move the machine in reverse, squeeze up on both steering control levers. 7. When operating on a slope, travel across the grade, never up and down. 8. Before turning the engine off, be certain the blade clutch switch is in the OFF position, neutral latches are in NEUTRAL position, and speed control lever is in NEUTRAL. Neutral Latch Neutral Position Steering Control Lever Steering Control Rod 6. Drive Position 5 ADJUSTMENTS AFTER OPERATION 1. Shut off engine. 2. Recheck cutter drive belts for proper tension, alignment, and any signs of rubbing. Correct and adjust as necessary. To "freewheel" or move the mower around without the engine running, rotate both dump valve levers located at the back of the pumps to "freewheel" positions, approximately 1/2 a turn (see figure below). Levers must be returned to original position to operate the mower. CAUTION: Stop engine and remove key from ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work. BELT TENSION -NOTE- The Hydro Drive Belt is spring-loaded and does not require adjustment. To adjust the cutter deck drive and blade belts: 1. Remove the belt cover. Engaugement Idler RH Belt Tension Adjustment Idler Tension Check Point Dump Valve Levers (normal position) SGB112 -NOTE- Bolts will not always be in this position. To close the dump valve, rotate until bolt stops. 2. To adjust the cutter deck drive belt: Adjust the nut so that the belt moves 1/2" with 10 pounds of pressure. (See figure below). End Of L-Shaped Bracket Nut "J" Bolt Belt Washer sgb004 Cutter Deck Drive Belt Tension AlignmentIdler - L.H. 6 ADJUSTMENTS (cont'd) CUTTER DECK ADJUSTMENTS 3. To adjust the blade drive belt: Using a belt tension gauge, check the belt tension so that the belt moves 1/2" with 10 pounds of pressure. Due to the many conditions that exist, it is difficult to suggest a setting that will work for every lawn. There are, however, two adjustments that should be made on the cutter deck: pitch and height. PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for better cutting performance. HEIGHT is the nominal distance that the blade is off the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. Blade Drive Belt Tension Check Adjusting the blade height can be done by moving any number of the five smaller spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. All blades should be positioned equally (see Spindle Illustration, p. 8). Adjust the tension by tightening or loosening the J-bolt. Nut Washer Deck "J" Bolt Belt Belt Tension Adjustment - Idler, R.H. 4. Replace the belt covers. BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service dealer for belt adjustment. 7 ADJUSTMENTS (cont'd) For cutting in the lowest position, mount the cutter deck in the top hole (A). For cutting in the highest position, mount the deck in the lowest hole (C). Setting the cutter deck height will be determined by the type of cutting conditions. TAPERED BEARING SPINDLE ASSEMBLY The cutter deck is shipped with one spacer on top of spindle and four underneath (see figure below). Hex Nut-Torque to 75 Lb-Ft Cutter Blade Spacer 1/4" A B C Cutter Deck Spindle Shaft Spindle Assembly Hex Head Bolt / Nut Cutter Blade Spacers1/4" Repositioning The Cutter Deck Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck (see figure below). To adjust caster spacers, raise the deck and remove pin and caster wheel. Reposition caster spacers as needed then replace caster, top spacers and pin. Make the same adjustments on the other caster wheel. Washer Cutter Blade Hex Head Bolt Pin Spacers -NOTEFor best results, keep the cutter deck high in relation to the engine deck and the blades low in the cutter deck; ie. 3 or 4 spacers below the spindle shaft. Additional range to the cutting height can be achieved by repositioning the cutter deck in relationship to the engine deck. This adjustment also effects the pitch of the deck. There are three positions for mounting the cutter deck (see figure following column). Repositioning Caster Spacers 8 ADJUSTMENTS (cont'd) Steering Control Rod BLADE HEIGHT ADJUSTMENT -NoteFor best cut and discharge a minimum of three spacers should be between the blade and spindle. (see page 8) Bolts TIRE PRESSURES Caster Wheels 25 PSI Drive Wheels 15 PSI NEUTRAL ADJUSTMENT Spring Bellcrank Handle -NOTEThis is the only adjustment to properly set neutral. SC160G NEUTRAL ADJUSTMENT 1. Move the mower to a secure area away from bystanders and preferably, facing a wall. Raise the drive wheels off the ground. Block caster wheels. 5. Observe the drive wheels. If they rotate, loosen the bolts on the neutral adjustment handle and move the handle up or down until the wheels are in neutral (up for reverse and down for forward). (See figure above). CAUTION Do not try to adjust neutral with the speed control rods or the speed adjustment cam. 6. Tighten the bolts on the neutral adjustment handle. When tightening the bolts, hold the bellcrank to prevent it from rotating and throwing off the neutral adjustment. 2. Remove the speed control spring and the steering control rod from the machine by removing the hairpin at the swivel and at the handle. (See figure below). 7. Turn off engine. STEERING CONTROL ROD ADJUSTMENT Neutral Latch -NOTEThis adjustment is made to allow the steering control lever to be moved out of the neutral latch without engaging reverse. Neutral Position Steering Control Lever Steering Control Rod 1. Connect BOTH steering control rods into the steering control lever up on the handles. Do not install the hair pin through the rod at this time. Drive Position 2. Put the steering control lever control rod into the neutral latch. (See figure on page 10). 3. Start engine and let it warm up for a few minutes. 4. Loosen the wing nut and let the speed adjustment bearing lever fall away from the cam. 9 ADJUSTMENTS (cont'd) -NOTEMake sure that the adjustments on page 9 have been completed, the neutral latch is engaged and that the speed shift lever is in neutral. Neutral Latch Neutral Position Steering Control Lever 1. Place the speed adjustment bearing lever where the bearing just contacts the speed adjustment cam. (See figure below). Steering Control Rod Steering Control Rod Swivel Joint Speed Adjustment Cam Bearing Drive Position Speed Adjustment Bearing Lever 3. Turn the swivel joint on the steering control rod until the swivel joint lines up in the center of the slot in the bellcrank. This will allow the control rod to be moved back when shifting out of neutral and not move the bellcrank. 4. Remove the steering control rod from the mower. Install the speed control spring onto the swivel joint and then connect the control rod back to the machine. -NOTEMake sure that the swivel joint does not turn on the control rod while you are doing this. Speed Control Spring Tighten the wing nut securing the speed adjustment bearing lever and repeat on other side. 5. Put the machine on a flat level surface (preferably on grass) and start engine. 6. Place speed adjustment hand lever into the forward speed used most often and see if machine tracks straight. 7. If machine pulls to one side, put the speed adjustment hand lever back into neutral and shut off engine. TRACKING STRAIGHT ADJUSTMENT -NOTEThis adjustment will allow the machine to travel in a straight line at the normal operating speed. SC161G 4. 5. Install the hair pins into the control rod up at the handle and into the swivel joint. -NOTEBefore making this adjustment be sure that the tire pressure has been checked and that it is correct. (See page 9) Bellcrank WARNING: Never move the bearing forward beyond just touching the cam, or reverse will be engaged unintentionally. 8. 10 If the machine pulls to the left, on the left side of the bell crank, loosen the wing nut and move the adjustment bearing lever 1/16" away from the cam and retighten the bolts. Restart engine and check tracking. ADJUSTMENTS (cont'd) 9. The farther the adjustment bearing lever is moved away from the cam, the faster that side will drive. Continue adjusting the bearing lever until the mower tracks in a straight line. 10. Conversely, if the machine turns to the right, adjust the right bearing lever away from the cam. 11. Contact your Scag servicing dealer if you cannot adjust the tracking properly. CUTTER BLADES Angle Blade Back Do Not Cut In X 0 30 X Must NOT Exceed 1/3 Blade Width Do not sharpen beyond 1/3 of the width of the blade. Suggestion: Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balance tools. 11 LUBRICATION & MAINTENANCE Break-In (1st 10 Hours) 8 Hours (Daily) 40 Hours (Weekly) 100 Hours (Biweekly) 200 Hours (Monthly) X X X X X X X X X X X X X X X X X X X X X COMMENTS PROCEDURE Check all hardware for proper tightness Change engine oil and filter at 5 hours Check hydrostatic oil filter at 20 hours Check belts for proper adjustment Add oil as needed - SAE 10W30 Check after 2,4,8 hours of running Check engine oil Clean blower screen Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings * Clean air filter Do not over fill MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED + US Lithium MP White Grease 2125 MORE OFTEN IF NEEDED Check battery acid level Check tire pressure Distilled water only Add or adjust as needed Grease caster wheel bearings Grease caster wheel pivots Grease idler arm pivots Change engine oil and filter Replace air filter Chassis grease Chassis grease Chassis grease See engine manufacturer information MORE OFTEN IF NEEDED Check all hardware for proper tightness Clean and adjust spark plugs Drain Hydraulic System and replace fluid Change hydrostatic oil filter See engine mfg. information Use SAE 10W30 motor oil Clean area before removing filter * Depending on climate and environment, lubrication may be required every 8 to 40 hours. Grease spindle until grease comes out the grease relief valve. + Compatible Greases: US Lithium MP White Grease 2125 Mobilux #2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations Shell Alvania #2 found at Shell Service Stations Lidok EP #2 found at industrial shops 12 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CONDITION Stringers - Occasional Blades of Uncut Grass Width of Deck CURE Low engine RPM Run engine at full 3600 RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck Belt slipping Adjust belt tension Dull, worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades Not enough overlapping between rows Increase the overlap of each pass SGB020 Streaking - Strips of Uncut Grass in Cutting Path Width of Deck SGB018 Streaking - Strips of Uncut Grass Between Cutting Paths Width of Deck SGB019 Width of Deck 13 TROUBLESHOOTING CAUSE CONDITION Uneven Cut on Flat Ground - Wavy High-Low Appearance, Scalloped Cut, or Rough Contour CURE Lift worn off of blade Replace blade Blade upside down Mount with cutting edge toward ground Deck plugged, grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade Uneven ground May need to reduce ground speed, raise cutting height, and/or change direction of cut Tire pressures not equal Check and adjust tire pressure Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer Width of Deck SGB020 Uneven Cut on Uneven Ground Wavy Appearance, High-Low Scalloped Cut, or Rough Contour Width of Deck SGB021 Sloping Ridge Across Width of Cutting Path Width of Deck SGB023 14 TROUBLESHOOTING CAUSE CONDITION Scalping - Blades Hitting Dirt or Cutting Very Close to the Ground CURE Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain May need to reduce ground speed, raise cutting height, and/or change direction of cut Wet grass Cut grass after it has dried out Blades not mounted evenly Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer Bent spindle mounting area See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing See your authorized SCAG dealer Width of Deck SGB022 Step Cut Ridge in Center of Cutting Path Width of Deck SGB024 Slope Cut - Sloping Ridges Across Width of Cutting Path Width of Deck SGB025 15 TECHNICAL SPECIFICATIONS ENGINES General Type: Brand: Models: Horsepower: Type: Displacement: Cylinders: Governor: Exhaust Group: Fuel Pump Group: Oil Pump Group: Valve Group: Starter/Electrical: Charging System: Heavy duty industrial/commercial Kohler, Kawasaki, Briggs & Stratton Kohler CV14T, CVE 20;Kaw. FC420V;B&S 303776, 350777 Kohler 14HP& 20HP; Kaw. 14HP; B&S 16HP & 18HP 4 cycle gas, vertical shaft engines Kohler: 14HP = 398cc, 20 HP= 624 cc Kawasaki: 14HP = 423cc B & S 16HP = 480 cc, 18HP = 570cc Varied - see manufacturer's specifications Mechanical type governor with variable speed control set at 3600 rpm (+75 rpm), idle set at 1200 rpm (+75 rpm) Single exhaust canister muffler Varied - See manufacturer's specifications Varied - See manufacturer's specifications Varied - See manufacturer's specifications Electronic Ignition with recoil starter or 12 volt battery with alternator, solid state ignition with key start 15 amp ENGINE DECK Thickness: Fuel Tank: Drive Wheels/Tires: Brakes: Axles: Handle Bars: 7 gauge steel 5 gallon (19.0 litres) seamless polyethylene 16x6.50-8 four-ply pneumatic tubeless, radius edge Dynamic breaking through hydro drive system 1" tapered 1-1/4" diameter DRIVE SYSTEM Type: Hydro Pumps: Drive Wheel Motors: Hydro Fluid Cooling Group: Steering / Travel Control:: Dump Valves: Axles: Wire Harness: Safety Group: Forward Speed Range: Reverse Speed Range: Hydro drive with two variable displacement pumps and two cast-iron high torque motors Two Hydro-Gear Model BDP 10L pumps with dump valves for movement without running the engine Two 12 cu. inch cast-iron high torque motors Heavy-duty cooling radiator, 7 qt. capacity cooling reservoir, uses, SAE 10W30 fluid and 10 micron filter Independent handle controls for each wheel, squeeze to move from forward to neutral to reverse, neutral lock lever, speed range controlled with single lever (patented design), in-field tracking adjustment with no tools necessary Allows for movement without engine running 1" tapered motor shafts 14 gauge wire Handle actuated operator presence system (patented design), blade / clutch and transmission interlock to engine kill 0 to 7.4 mph 0 to 3.0 mph Date of Issue: July 27, 1995 Specifications Subject to Change Without Notice 16 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS Type: Construction: Cutting Width: Cutting Height Adjustment: Cutter Blades: Blade Engagement: Discharge Opening: Caster Wheels: Spindles: Spindle Pulleys: Idler Pulley: Idler Arm: Cutter Deck Belts: SWM 36, SWM 48, SWM 52, SWM 61, SWM 72 Out-front design with anti-scalp rollers SWM36,48: 7-gauge steel with 7-gauge (3/16") steel skirt SWM52,61,72:10-gauge steel with 7-gauge (3/16") steel skirt 35.5" (90.2 cm), 48.0 (122.0 cm), 52.0 " (132.0 cm), 61.0 " (155.0 cm), 71.5" (181.6 cm) Adjustable from 1-3/4" to 4-1/4" in 1/4" increments .204 thick, milled edge, 5150 alloy steel SWM 36: Two (2) 18" SWM 48: Three (3) 16.5" SWM 52: Three (3) 18" SWM 61: Three (3) 21" SM72: Three (3) 24" blades Electric blade brake clutch with instrument panel switch Extra wide 11.5", 13.75 " discharge opening with hinged chute 9.4 x 3.5 smooth tread flotation, inner tubes, split rims, roller bearings, with quick pin removal Cast housing, taper roller bearing, low maintenance with top access grease fitting and grease overfill relief poppet Cast-iron with easily removed taper hubs 5" diameter pulley, welded and riveted construction, 1-3/8" O.D. Bearing Heavy duty idler arm of 1/4" channel steel B-section with Kevlar cord ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS/ATTACHMENTS Fabric Grass Catcher: Metal Grass Catcher: Steerable Sulky: Mulching Plate: GC-F4 Grass Catcher with 4 cubic ft. capacity GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or pick-up and dump RS-ZT Steerable Sulky withpadded seat and full articulation for zero-radius turning Steel plate fits over discharge opening. No blade change or or removal required. Installs and removes in the field. APPROXIMATE DIMENSIONS SWM36 SWM48 SWM52 SWM61 SWM72 Length: Length with Grass Catcher: Tracking Width: Width: Width (with discharge chute up): With with grass catcher: Height: Height with grass catcher: Weight Weight with grass catcher: Turning Radius: 74.0" 74.0" 37.0" 54.5" 37.5" 55.0" 40.5" 40.5" 510 lbs. 550 lbs. Zero Date of Issue: July 27, 1995 Specifications Subject To Change Without Notice 17 74.0" 74.0" 42.0" 60.0" 53.0" 69.0" 40.5" 40.5" 550 lbs. 590 lbs. Zero 74.0" 74.0" 42.0" 60.0" 53.0" 69.0" 40.5" 40.5" 590 lbs. 630 lbs. Zero 76.0" 76.0" 42.0" 70.0" 63.0" 80.0" 40.5" 40.5" 625 lbs. 665lbs. Zero 76.0" 76.0" 42.0" 81.0" 74.0" 91.0" 40.5" 40.5" 695lbs. 730 lbs. Zero 32" & 36" CUTTER DECKS 41 9 45 47 43 11 41 44 44 45 61 59 11 46 46A 43 58 57 22 42 53 A 41 39 39A 40 48 7 60 58 42 54 14 55 50 13 56 37 18 49 52 38 36 51 A 49 2 19 37 20 21 14 55 35 40 22 21 8 20 23 24 1 1A 14 25 62 27 28 26 35 10 5 66 29 22 6 34 32 31 33 4 11 3 12 30 11 31 64 5 15 15A 16 63 67 17 SC409G 18 65 36" CUTTER DECKS Ref. Part No. Number 1 1A 2 3 4 5 6 7 8 9 10 11 12 46552 46553 46400 04050-04 48307-08 48668 41008 48114-02 45391 * 04063-08 43278 04017-18 13 14 15 15 15A 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS 30 31 32 33 48807 04019-03 48110 48108 48184 48185 04040-10 04001-41 46079 04066-01 43037-01 48100-01 48114-04 46082 45006 43022 04001-37 04021-07 48307 48307-02 48006-03 48307-04 48006-07 48006-06 48114-03 Description Cutter Deck (Includes Decals) Cutter Deck (Includes Decals) Cutter Spindle Assy. Retaining Ring, 1" Ext.-Inverted Tapered Nut, 5/16-24 Tapered Bearing Spindle Housing Grease Fitting, Str., 5/16 Serrated Spindle Shaft Hex Head Bolt, 3/8-16 x 3-1/2" Key, 1/4 x 1/4 x 2" Spacer, Cutter Blade - Small Capscrew, 5/16-18 x 1-1/4" Serrated Flange Hex Head Spring, Cutter Deck Nut 5/16-18 Serrated Flange Cutter Blade 16-1/2" Cutter Blade, 18" Cutter Blade 16 1/2 High Lift Cutter Blade, 18" High Lift Flatwasher, 5/8 W Hex Hd. Bolt, 5/8-11 x 9-1/2" Caster Assembly (Includes 19-28) Quick Pin Spacer, Caster Yoke, 1/2" long Bronze Bearing Grease Zerk Support Assembly (Includes 21-23) Caster Yoke Sleeve, Caster Wheel Bearing Hex Hd. Bolt, 1/2-13 x 5-1/2" Elastic Stop Nut, 1/2-13 Wheel Assy. (Includes 4, 29-34) Tire Only Caster Wheel Inner Tube only Rim Pair, Caster Wheel Retainer, Bearing, Caster Wheel Roller Bearing, Caster Wheel Grease Fitting, 45 degree 1/4-28 Ref. Part 32 36 No. Number 34 35 Hub Assembly Capscrew, 5/16-18 x 3/4" Serrated Flange Hex Head 36 45100 Discharge Chute 37 * Hex Nut, 5/16-18 Elastic Stop 38 * Hex Hd Bolt, 5/16-18 x 1" 39 46085 Belt Cover Assy (Includes Decal) 39A 46157 Belt Cover Assy (Includes Decal) 40 04041-07 Flat Washer, 3/8" Special 41 04029-03 Wing Nut, 3/8-16 42 48924 Pulley 43 48141 Tapered Hub 44 * Hex Hd. Bolt, 1/4-20 x 3/4" 45 * Hex Nut, 5/8-11 46 48204 Belt, Blade Drive 46A 48278 Belt, Blade Drive 47 43077 Spacer 48 * Hex Nut, 3/8-16 Ctr Locknut 49 04019-04 Nut, 3/8-16 Serr Flange 50 04004-02 Support, Belt Cover 51 04017-42 Capscrew, 7/16-14 x 1" Serr Flange HH 52 04019-05 Nut, 7/16-14 Serr Flange 53 43277 Spacer, J-Hook 54 04041-12 Washer, 3/8 x 1-1/2 x 16 GA 55 04021-09 Elastic Stop Nut, 3/8-16 56 45423 Idler Pivot 57 46593 Idler Arm Assy. (Includes 22 & 58) 58 48100-02 Bronze Bearing 59 04050-05 Retaining Ring, 1-1/8" Ext. ”E” 60 44101 J-Hook 61 48269 Idler Pulley, Belt Clutch 62 48681 Seal, Cutter Spindle 63 43217 Spindle Bushing 64 43218 Sleeve Cutter Spindle 65 48677 Relief Fitting, Cutter Spindle 66 * Roll Pin, 1/8 X 1/2" 67 43201 Spacer, Large x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. Description 48006-05 04017-16 All bolts are Grade 5 plated, all other fasteners zinc plated. 19 32 36 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 48, 52, 61 & 72" CUTTER DECKS 20 48, 52, 61, & 72" CUTTER DECKS Ref. Part No. No. 1 1 1 1 2 3 46605 46606 46607 46608 46400 04050-04 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15A 15A 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS 30 31 32 33 34 35 36 36A 37 38 39 39 39 39 48924 48668 41008 48114-02 45391 45037 04063-08 43278 04017-18 48807 04019-03 48110 48108 48111 48112 48184 48185 48304 04040-10 04001-41 46079 04066-01 43037-01 48100-01 48114-04 46082 45006 43022 04001-37 04021-07 48307 48307-02 48006-03 48307-04 48006-07 48006-06 48114-03 48006-05 04017-16 45029 45100 * * 46086 46595 46597 46609 Description Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck (Includes decals) Spindle Assembly Retaining Ring, 1" External Inverted Pulley Tapered Bearing Spindle Housing Grease Fitting Str. 5/16 Serrated Spindle Shaft, Tapered Bearing Idler Pivot Key, 1/4 x 1/4 x 2" Spacer, Cutter Blade - Small Capscrew 5/16-18 x 1-1/4" Spring, Cutter Deck Serrated Flange Nut, 5/16-18 Cutter Blade 16-1/2" Cutter Blade 18" Cutter Blade 21" Cutter Blade 24" Cutter Blade 16-1/2 Hi Lift Cutter Blade 18 Hi Lift Cutter Blade 21 Hi Lift Flatwasher, 5/8" W Hex Head Bolt, 5/8-11 x 9-1/2" Caster Assembly, (incl. 19-28) Quick Pin Spacer, Caster Yoke, 1/2" thick Bronze Bearing Grease Fitting Support Assembly, (incl. 21-23) Caster Yoke Sleeve, Caster Wheel Bearing Hex Hd Bolt, 1/2-13 x 5-1/2" Elastic Stop Nut, 1/2-13 Wheel Assy. (incl. 29-34,81) Tire only, Caster Wheel Inner Tube only, Caster Wheel Rim Pair, Caster Wheel Bearing Retainer, Caster Wheel Roller Bearing, Caster Wheel Grease Fitting 45 deg., 1/4-28 Hub Assembly, (incl. bolts) Capscrew, 5/16-18 x 3/4" Discharge Chute Discharge Chute Hex Nut, 5/16-18 Elastic Stop Hex Hd. Bolt, 5/16-18 x 1" Belt Cover (Includes decals) Belt Cover (Includes decals) Belt Cover (Includes decals) Belt Cover (Includes decals) 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref. Part No. No. 40 41 42 42A 42B 43 44 45 46 46A 46B 47 47 47 47 48 48 48 48 49 50 51 52 53 Description 04041-07 04029-03 48924 48753 48967 48141 * * 48923 48940 48966 48087 48285 48265 48295 48089 48286 48088 48296 * 04019-04 04021-09 04004-02 04017-15 Flat Washer, 3/8" Special Wing Nut, 3/8-16 Pulley Pulley Pulley Tapered Hub Hex Head Bolt, 1/4-20 x 3/4" Hex Nut, 5/8-11 Pulley, Double Pulley, Double Pulley, Double Belt, RH Blade Drive Belt, RH Blade Drive Belt, RH Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Hex Nut, 3/8-16, Centerlock Nut, 3/8-16, Serrated Flange Elastic Stop Nut, 3/8-16 Support, Belt Cover Capscrew, 5/16-18 x 1/2" Serrated Flange Hex Head 54 04017-42 Capscrew,7/16-14 x 1"Serrated Flange Hex Head 55 04019-05 Nut, 7/16-14 Serrated Flange 56 04041-08 Flat Washer 3/4" Special 56A 04041-08S Flat Washer 3/4" Special 57 44101 J-Hook 58 48181 Idler Pulley, “V” Groove 59 04050-02 Retaining Ring, 3/4" Ext.”E” 60 46081 Idler Arm Assy. (Incl. 22 & 61) 61 48100-05 Bronze Bearing 62 43028 J-Rod, Idler Pulley 63 43077 Spacer, J-Rod 64 04041-12 Washer, 3/8 x 1-1/2 x 16 ga. 65 * Hex Head Bolt, 3/8-16 x 2-1/4" 66 48681 Seal 67 46593 Idler Arm Assy (Includes 22&77) 68 43277 Spacer, J-Rod 69 48677 Relief Fitting, Cutter Spindle 70 43218 Sleeve, Cutter Spindle 71 43217 Spindle Bushing 72 43201 Spacer, Large 73 * Roll Pin, 1/8" x 1/2" 74 * Hex Hd Bolt, 3/8-16 x 3-1/2" 75 45329 Idler Pivot 76 48269 Idler Pulley, Belt Clutch 77 48100-02 Bronze Bearing 78 04050-05 Retaining Ring 79 48038 Guide Roller 80 45046 Roller Shaft * Common hardware which should be purchased locally. All bolt Grade 5 plated, all other fasteners zinc plated. 21 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ENGINE DECK 7 6 4 1 80 7 81 82 3 8 86 79 2 9 10 18 16 35 11 12 12A 12B 17 35 16 36 36A 13 11 14 11A 15 19 21 78 40 77 22 20 37 23 38 24 39 76 41 28 42 73 72 43 27 74 71 70 67 66 40 69 75 46 46A 45 51 26 50 47 50 62 47 63 84 29 65 49 64 32 51 48 52 52A 61 60 59 58 57 30 31 43 68 25 44 54 55 33 50 34 53 56 22 ENGINE DECK Ref. Part No. Number Description Ref. Part No. Number Description 1 1 1 1 1 1 2 3 4 48841 48842 48844 48927 48864 48971 04050-01 * * 39 40 41 42 43 44 45 46 * * * * * 04017-27 * 04063-01 46A 04063-20 5 6 7 421239 48311 48292 47 04012-04 8 46174 9 10 11 11A 12 12A 12B 13 14 15 48309 48308 48059-01 48059-02 48058-05 48058-10 48058-03 48028-01 48057-02 48179-01 48 49 50 51 52 52A 53 54 55 56 57 48437 48988 04063-15 48586 48553 48587 48786 04041-18 * * * 16 17 18 19 20 21 04015-06 46323 46324 46439 48015 * 58 59 60 61 62 421215 48814 * * * 22 23 24 25 26 27 28 29 30 * 48099 42392 04029-01 45384 48661 * 48468-05 48468 31 32 33 34 35 36 36A 37 38 48004-02 48004-04 48679 48004-06 48205 45539 45540 04019-03 * 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 48473 * 04019-04 48051 04019-03 04050-02 48114-04 45212 46467 04021-10 48030-09 04003-04 421370 04017-19 * 04017-17 04019-03 48257 48431 48402-03 45283 84 48100-05 KA KA KH BV BV CVE 13 14 14 16 18 20 Engine, 13HP Kawasaki x Engine, 14HP Kawasaki x Engine, 14HP Kohler Engine, x Engine, 16HP Briggs Vanguard x Engine, 18HP Briggs Vanguard x Engine, 20 CVE x Retaining Ring, 1/2" x x x x x x Hex Nut, 1/4-20 x x x x x x Machine Screw, 1/4-20 x 2 x x x x x x Round Hd. Slotted Strap, Fuel Tank x x x x x x Cap, Fuel Tank x x x x x x Pad, Rubber - Fuel Tank, x x x x x x Upper Fuel Tank Assembly x x x x x x (Includes items 9, 10) Bushing x x x x x x Valve, Fuel Shut-off x x x x x x Clamp, Fuel Hose x x x x Clamp, Fuel Hose (KA Only) x x Fuel Hose, 1/4 ID x 20 x x x Fuel Hose (14KH Only) x Fuel Hose (20CVE Only) x Cable Tie x x x x x x Fuel Filter x x Fuel Hose,short 7/32 ID x3-1/2 x x (KA only) Capscrew, #10-32 x 1 Soc. Hd. x x x x x Lever Assy, Pump Crtl. x x x x x x Lever Assy. Pump Control-RH x x x x x x Battery Box Kit (20 CVE Only) x Battery x Bolt, 1/4-20 x 1 x x (In Hdwr Bag 481010) Nut, 1/4-20, HH x Pad x Battery Cover x Wing Nut, 1/4-20 x Battery Support x Pad, Rubber x Bolt, 1/4-20 x 6, Carriage Hd. x Wheel Hub (Includes item 34) x x x x x Wheel Assembly x x x x x x (Includes 31, 32, 29, 34) Tire, 16 x 6.50, 4 ply x x x x x Rim Assembly x x x x x Pack Nut, 3/4-28 UNEF x x x x x Bolt and Nut, Lug x x x x x Pad,Rubber-Fuel Tank, Lower Engine Deck (16" Wide) x x Engine Deck (20" Wide) x x x x x 5/16-18 Serr. Fl. Nut x x x x x 5/16-18, Nut, HH x x x x x Bolt, Hex Hd., 5/16-18 x 1-1/2 5/16-18 Serr. Fl. Hex Nut 3/8-16 Serr. Fl. Nut 3/8-16 Serr. Fl. Nut Bolt, Hex Hd., 3/8-16 x 2-3/4 3/8-16 x 1 Serr. Fl. Capscrew Bolt, Hex Hd., 3/8-16 x 2-1/4 Key, 5.0 x 5.0 x 25mm (For KA/20CVE Only) Key, 5.0 x 5.0 x 25mm (For KH/BV Only) Setscrew, 5/16-18 x 3/8 Socket Hd. Motor, White RS Pulley, Pump Drive -Engine Key, 3/16 x 3/16 x .75 Pulley, Pump Shaft Belt, Pump Drive (For 16") Belt,PumpDrive (For 20") Electric Clutch Flatwasher, 7/16 Lockwasher, 7/16 Bolt, Hex Head 7/16-20 x 3 Hex Locknut, Elastic Stop 5/16-18 Backing Plate, Clutch Stop Rubber Pad, Clutch Stop Flatwasher, 5/16 Bolt, Hex Head 5/16-18 x 1-1/4 Flatwasher, 3/8 (406 x .812 x .065) Pulley, Idler - Pump Drive Center Locknut, 3/8-16 Nut, 3/8-16 Serr. Fl. Spring, Pump Belt Idler Nut, Serr. Fl. Retaining Ring, 3/4 Ext. - "E" Grease Fitting Pivot, Idler Arm Idler Arm Nut, Elastic Stop, 3/16-18 Clamp Carrage bolt, 5/16-18 x 1 Clutch bracket Capscrew Bolt, Hex Hd., 5/16-18 x 1 Bolt, 5/16-18 x 1 Serr. Fl. Hex Nut, Serr. Fl. Pipe Cap Pipe, 4.75" Nipple (20 HP CVE) Elbow, Pipe (BV16/18 Only) Shaft Weldment, RH Pump Control Bushings, 3/4 sintered KA 13 x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 23 KA 14 x x x x x x x KH 14 x x x x x x x BV 16 x x x x x x x x x x BV CVE 18 20 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HANDLE ASSEMBLY 16 17 19 19A 11 68 15 16A 6 18 18A 8 7 25 2 12 9 17 13 20 19 19A 5 4 3 1 21 22 23 24 10 15 14 11 26 25 27 34 33 35 51 37 37 31 32 3 36 40 38 29 21 24 3 28 28A 16A 30 32 34 33 67 45 41 66 39 39A 42 40 63 63A 37 65 42 42 43 44 46 64 64A 49 60 48 47 41 24 59 59A 38 24 3 56 51 52 55 61 62 54 58 24 51 55 50 53 24 50 SGB137 HANDLE ASSEMBLY Ref. Part No. No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16A 17 45543 45544 42675 04062-02 45282 43086 04001-20 48493-01 48092 04014-01 04021-08 04021-10 04010-01 48946 04019-01 48312 45572 45571 45573 48787 18 48949 18A 48978 19 48017 19A 48798 20 20A 21 22 23 24 25 26 27 28 28A 29 30 31 32 33 34 35 36 42257-01 42257-02 48717 48159 04032-01 * 04021-10 04001-17 04003-10 45297 45281 48492 44050 48951 * * * 44051 45279 Description KA KA KH BV BV CVE 13 14 14 16 18 20 Upper Handle Assy, (16" Deck) Upper Handle Assy, (20" Deck) Quadrant, Speed Control Hair Pin, Small Lever, Speed Adj. Bushing, Speed Adj. Lever Bolt, 5/16-18 x 1-1/2, HH. Ball Plunger Knob, Speed Adj. Capscrew, 1/4-20 x 3/4 FHHS Nut, 1/4-20, Elastic Stop Nut, 5/16-18, Elastic Stop Screw, #10-32 x 1/2 PW HD Throttle Control Nut, #10-32, Serr. Fl. HH Bushing Handle, Oper Pres., RH Handle, Oper Pres., LH (20"deck) Handle, Oper Pres., LH (16"deck) Switch, Elet Clutch Engagement (Includes Nut) Wire Harness, Manual Start Models Wire Harness, Electric Start Models Keyswitch,Manual Start Models (Includes Washer & Nut) Keyswitch, Electric Start Models (Includes Washer & Nut) Neutral Latch - RH Neutral Latch - LH Switch, Neutral Interlock Grip Washer, Curved Spring Flat Washer, 5/16 Nut, 5/16-18, Locknut, Elastic Bolt, 5/16-18 x 2, HH Bolt, 5/16-18 x 2 1/2, Carriage Lever, Steering Control, RH Lever, Steering Control, LH Grip, Steering Control Lever Rod, Steering Control Spring, Handle Return Bolt, 3/8-16x 1, HH Flat Washer, 3/8 Nut, 3/8-16, Serr. Fl. HH Rod, Speed Control Bellcrank, Speed Control (Includes Setscrew) Ref. Part No. No. x x x x x x 37 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 38 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 39 39A 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 59A 60 61 62 63 63A 64 64A 65 66 67 68 69 Description 04012-02 Setscrew, 1/4-28 x1/4 H. Sock., Knurled Cup Point 45296 Cam, Speed Control (Includes Setscrew) 43166 Jackshaft, Speed Control (For 16" deck) 43155 Jackshaft, Speed Control (For 20' deck) 04063-13 Key, 1/8 x 1/2, Woodruff #3 Ring, Retaining 5/8, Tru Arc * 45299 Pivot, Pump Control Shaft (Includes Bushings/Grease Zerk) 48114-04 Zerk, Grease, 1/4-28, Self Tap. 04017-17 Capscrew, 5/16-18 x 1, Serr. Fl. HH 04019-03 Nut, 5/16-18, Elastic 45279 Bar, Speed Controlx 43161 Spacer, Speed Control Bearing 48409 Bearing, Speed Control Bellcrank 04001-69 Bolt, 5/16-18 x 1 3/4, Full Thread, HH 46335 Spring Return 43157 Swivel Joint, Steering Rod 04032-1 Wave Washer 45292 Handle, Neutral Adj. 04065-05 Drive Pin, 5/16 x 1 1/4 Type U 04017-16 Capscrew, 5/16-18 x 3/4 Serr. Fl. HH Lockwasher, 5/16 * Nut, 5/16-18, HH * 48224 Bearings, Ball, Neutral Return 46337 Cam, Neutral (RH) (Includes Grease Zerk) 46338 Cam Neutral (LH) (Includes Grease Zerk) Grease Fitting, 1/4-2 BUNF-2A * Nut, 3/8-16, Serr. Fl. * Flat Washer, 3/8 * 45295 Shaft, Pump Control, (LH) 45283 Shaft, Pump Control, (RH) 45271 Bellcrank, Pump Control (LH) 45272 Bellcrank, Pump Control (RG) Retaining Ring, 1/2 Ext. * 48026 Switch, Neutral Start By Ref. Deck, Engine Bolt, 5/16-18 x 1 1/4, HH * 48780 Choke Control KA KA KH BV BV CVE 13 14 14 16 18 20 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 25 HYDRAULIC ASSEMBLY 1 2 K B 5 B E 21 13 4 13 4 29 8 3 30 7 4 E 13 12 D A 5 5 23 22 10 28 19 4 22 31 6 D 3 C C 20 10 J 10 11 H J 18 18A 19 H 17 28 24 A 13 7 4 6 15 4 14 16 10 29 28 19 K 11 12 28 10 9 19 10 F G 26 25 FG 10 11 10 11 21 sgb1242 27 26 8 HYDRAULIC ASSEMBLY Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 Cap, Oil Reservoir Oil Reservoir Elbow, 90 deg. Female 1/4 NPT to 1/4 JIC Male Coupling, 7/16-20 SAE Flare Swivel to 1/4" Hose Push On 1/4 Hose, 1/4" ID, 12" Long Elbow, 90 deg. 7/16-20 JIC to 9/16-18 "O" Ring O-Ring Pump, Sunstrand BDP-10L117 Bolt, Carriage, 3/8-16 x 1-1/4 Hose,Hose Only Pump to Motor (Hose Only For Elbow See.....) O-Ring Elbow, 90 deg. 7/16-20 UNC to 7/16-20 O-Ring Hose, 1/4" ID - 10" Long Oil Filter Base (Includes item 27) Elbow, 90 deg. Male 3/4-16 JIC to 1/2" Male NPT Spacer, Oil Filter Base (20" Deck) Coupling, 3/4-16 SAE Flare Swivel to 1/2" Hose Push On Bolt, Hex Hd., 5/16-18 x 1 (For 16") Bolt, Hex Hd., 5/16-18 x 2-1/4 (For 20") O-Ring Elbow, 90 deg. Male 1/4 NPT to 1/4 Hose Push On Nut, 5/16-18 Serr. Fl. HH Hose, 1/2" ID, 12" Long Coupling, 1/4 straight Male NPT to 1/4 Hose Push On Bolt, 5/16-18 x 3/4, Carraige Engine Deck (16" Wide) Engine Deck (20" Wide) Nut, 3/8-16, Serr.Fl. HH Oil Filter Elbow, 45 deg. O-Ring Coupling, 3/8 Straight Male NPT to 1/2 Push-on T-Fitting, 3/8 NPT 48535 46430 48484-01 43853-02 48482-05 48350-04 48603-06 48551 * 48991 48603-04 48350-03 48482-04 48471 48489-02 43096 48353-01 * * 48603-20 48486-01 * 48351-05 48352-02 * 45339 45270 * 48462-01 48485-01 48603-03 48352-03 48491 13KA 14KA 14KH 16BV 18BV 20CVE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 27 NEUTRAL INTERLOCK REGULATOR RED RED ENGINE RED E A BLACK F B BLUE WHITE WHITE YELLOW G C H D BLACK BLADE CLUTCH BLACK INSTRUMENT PANEL HARNESS GROUND Wire Harness Eng. Deck - KA Part Number 48955 28 BLADE CLUTCH Wire Harness Eng. Deck - KH/BV Part Number 48954 NEUTRAL INTERLOCK GROUND RED E A BLACK F B G C H D BLUE WHITE WHITE YELLOW BLACK ENGINE INSTRUMENT PANEL HARNESS MOWER ENGAGE SWITCH KEY SWITCH KEYED TERMINAL F A B C WHITE RED BLACK RED BLACK BLUE WHITE BLACK YELLOW YELLOW TO OPERATOR PRESENCE SWITCH E B F C G D H TO ENGINE DECK WIRE HARNESS Wire Harness Walker Handle - Non-Electric Start Part Number 48949 NEG HOURMETER A POS HOURMETER 29 TRANSMISSION ENGINE GROUND TO ENGINE RED RED E A F B G C H D GREEN BLACK BLUE WHITE WHITE YELLOW BLACK ELECTRIC CLUTCH TO INSTRUMENT PANEL CONNECTOR STARTER SOLENOID Wire Harness Eng. Deck - KH/CV Part Number 48976 30 FUSES RELAY RED YELLOW BLACK WHITE GREEN WHITE MOWER ENGAGE KEYED SWITCH TERMINAL KEY SWITCH RED GREEN BLACK RED A E B F C G BLACK TO OPERATOR PRESENCE SWITCH NEG HOURMETER YELLOW YELLOW BLACK BLUE WHITE YELLOW RED POS HOURMETER Wire Harness Walker Handle - Electric Start Part Number 48978 31 D H TO ENGINE DECK WIRE HARNESS REPLACEMENT DECALS & INFORMATION 1 2 WARNING ROTATING BLADES AND BELTS * KEEP HANDS, FEET & CLOTHING CLEAR * KEEP ALL GUARDS IN PLACE * SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING * CLEAR AREA OF DEBRIS BEFORE MOWING * USE CAUTION IN DIRECTING DISCHARGE * KEEP BYSTANDERS, CHILDREN & PETS AWAY * READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 4-9 10 7 3 CHOKE 15 MANUFACTURED UNDER ONE OR MORE FAST OF THE FOLLOWING PATENTS: 4,487,006 4,991,382 4,885,903 4,998,948 4,920,733 5,118,617 START STOP 4,967,543 PATENTS PENDING SLOW 8 11 12 MOWER ON PULL UP AND PUSH FORWARD TO ENGAGE C A U TIO N BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS ON MOWER OFF PULL BACK TO DISENGAGE OFF 13 Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 48072 48314 48071 48315 48316 48318 48073 48656 48895 Ref. Part No. Number Description 10 11 12 13 14 15 16 17 18 Decal, Heavy Duty Commercial Decal, Scag Logo Decal, Spinning Blade Decal, 32 Decal, 36 Decal, 48 Decal, 52 Decal, 61 Decal, 72 32 48281 48712 48947 48948 48999 48979 48712 48873 48404 Decal, Warning Decal, Patents Decal, Instrument Panel Decal, Instrument Panel Decal, Instrument Panel Decal, Instrument Panel Decal, Belt Cover Decal, Belt Tension Decal, Made in USA FAST START STOP SLOW 14 CHOKE FAST START STOP SLOW CR A FT O F M A PROUDLY YV ✩ For Correct Belt Tension ✩ M Tighten Nut Until Spring Aligns With Bracket Edge AY V IL L E ,W See Operator's Manual 48873 18 33 IL L E MADE INUSA M ET A L 16 I WARNING If incorrectly used, this machine can cause severe injury. Those who use and maintain the machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust or service the machine. LIMITED WARRANTY-COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler are warranted for 1 year. * Engines and electric starters are covered by the manufacturers warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system, oil reservoir, drive belts). * Electric clutch components are warranted for 1 year. Any Scag product used for rental purposes is covered by a 90 day warranty. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scags responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operators Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scags obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanics travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. © 1995 SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE PART NO. 03010 PRINTED 8/95 PRINTED IN USA
Similar documents
Manual
Cutter Deck Belt Adjustments ................................................................. 7 Transmission Drive Belt ......................................................................... 8 ...
More information