1. pedestal boom assembly - Allied Construction Products

1. pedestal boom assembly - Allied Construction Products

EN 1/07
PARTS MANUAL
PMD300LTRCENG_KVE
S/N: 1438
BREAKER BOOM SYSTEM
RAMMER D 300 LT RC
TABLE OF CONTENTS
1. Pedestal boom assembly..........................................................................................................4
2. Pedestal boom piping...............................................................................................................7
3. Valve piping LT (EHC,RC)..................................................................................................... 9
4. Control valve LT (EHC, RC)................................................................................................. 11
5. Cylinder................................................................................................................................. 12
6. Cylinder................................................................................................................................. 14
7. Cylinder................................................................................................................................. 16
8. Hydraulic diagram LT (EHC, RC).........................................................................................18
9. Hose assembly markings....................................................................................................... 19
10. Options and attachments......................................................................................................20
GENUINE RAMMER SPARE PARTS
Rammer genuine spare parts are designed
and manufactured by using the latest
technological knowledge and engineering
skills. Rammer spare parts are made of the
best available materials with the most
advanced manufacturing techniques.
It is importent that you use only genuine
Rammer spare parts, to ensure easy
operation, maintenance and repair of the
product. Please note that eventual warranty
claims will be handled only if you have
used genuine Rammer spare parts in your
Rammer.
LOCATION OF THE SERIAL NUMBER
It's important to make correct reference to
the serial number of the product when
ordering spare parts. Identification of serial
number is the only proper means of
maintaining and idetifying parts for a
specific product. The location of equipment
serial number is pointed in "Operation and
maintenence" manual.
SPARE PARTS ORDERS
Quick spare part deliveries are secured by
exact orders.
Required information:
● Name of customer and contact person
● Order number (when available)
● Delivery address
● Mode of delivery (air mail etc.)
● Required delivery date
● Invoicing address
● Model and serial number of the product
● Name, number and required amount of
spare parts
PARTS MANUAL
© 2006 Sandvik Mining and Construction Oy
PARTS MANUAL - Page 3
Pedestal boom assembly
1. PEDESTAL BOOM ASSEMBLY
Page 4 - PARTS MANUAL
© 2006 Sandvik Mining and Construction Oy
Pedestal boom assembly
Item
Description
Part No.
Assembly
153534
1
Hydraulic cylinder
150885
1
2
Hydraulic cylinder
150890
1
3
Hydraulic cylinder
152566
1
5
Hydraulic motor
152768
2
6
Hydraulicparts
152836
1
7
Mounting bracket
152391
1
8
Slew ring
901318
9
Lift boom
152307
1
10
Lower frame
152431
1
11
Upper frame
152441
1
12
Cover
152709
2
14
Stick boom 2
152294
1
15
Valve plate
152723
1
16
Sleeve
110549
12
17
Sleeve
110608
6
18
Sleeve
152734
4
20
Buffer
95545
4
21
Hex.nut
91081
ISO 4032-M10-8-A3G
4
22
Hex. screw
90513
ISO 4017-M12x30 -8.8 -A3G
20
23
Hex. screw
90591
ISO 4017-M8x20 -8.8 -A3G
4
24
Hex. screw
900017
ISO 4017-M16x40 - 10.9
(T50011)
10
25
Hex. screw
900023
ISO 4017-M12x30 -10.9
(T50011)
8
26
Hex. screw
951128
ISO 4017-M16x110 - 10.9 A3G
60
27
Bearing bushing
951126
D&E Tradin Oy, WB802WF 7070
(70/75x85x70)
6
28
Flange
110551
12
29
Flange
110604
6
30
Flange
152735
4
31
Cover
152722
1
32
Lock washer
90597
Nord Lock M16
78
33
Lock washer
91011
Nord Lock M8
4
34
Lock washer
91012
Nord Lock M12
20
35
Lock washer
91037
Nord Lock M10
4
36
Pin
152737
2
37
Pin
152738
2
38
Grease nipple
90204
39
Pin
110540
1
40
Pin
152739
1
© 2006 Sandvik Mining and Construction Oy
Specification
Note
Rollix 07.0720.06ZZ00
DIN 61412-T1 A M10x1
Qty
1
10
PARTS MANUAL - Page 5
Pedestal boom assembly
Item
Description
Part No.
41
Pin
152740
1
42
Pin
152741
2
43
Stopper
153207
2
44
Stopper
153199
1
45
Hex. screw
90564
8
46
Lock washer
91012
47
Gear
140014
2
48
Washer
140052
2
49
Hex. screw
90570
ISO 4017-M8x25 -8.8 -A3G
2
50
Washer
902925
DIN 93-8.4-St
2
51
Hydraulic motor
901762
Page 6 - PARTS MANUAL
Specification
NORD-LOCK M12
Note
Qty
8
2
© 2006 Sandvik Mining and Construction Oy
Pedestal boom piping
2. PEDESTAL BOOM PIPING
Item
Description
Part No.
Specification
Note
Hoses D 300
153537
1
Hose assembly
2
951847
JIC08F/2H08/JIC10F L=600
All
1
hammers
Hose assembly
903802
JIC10F/2H10/JIC10F L=600
All
1
hammers
3
Hose assembly
951324
JIC08F/2H08/JIC08F L=4100
1
4
Hose assembly
951325
JIC10F/2H08/JIC10F L=4150
1
5
Hose assembly
951222
JIC08F/2H06/JIC06F L=3580
1
6
Hose assembly
952141
JIC08F/2H06/JIC06F L=3160
1
7
Hose assembly
951214
JIC08F/2H06/JIC06F L=1880
1
8
Hose assembly
951213
JIC08F/2H06/JIC06F L=1280
1
9
Hose assembly
951216
JIC08F/2H06/JIC06F L=950
1
10
Hose assembly
951343
JIC08F/2H06/JIC06F L=500
3
12
Hose assembly
951217
JIC08F/2H06/JIC08F L=270
1
13
Hose assembly
951337
JIC08F/2H06/JIC08F L=300
1
14
Hose assembly
951326
JIC08F/2H08/JIC10F L=6000
Pow.pack 1
only
15
Hose assembly
951327
JIC10F/2H10/JIC12F L=6000
Pow.pack 1
only
16
Hose assembly
951352
JIC08F/2H08/JIC20F L=450
S26 only 1
17
Hose assembly
951353
JIC10F/2H10/JIC20F L=450
S26 only 1
© 2006 Sandvik Mining and Construction Oy
Qty
PARTS MANUAL - Page 7
Pedestal boom piping
Item
Description
Part No.
Specification
Note
18
Hose assembly
951741
JIC08F/2H08/JIC10F L=4100
LT only 1
19
Hose assembly
951742
JIC10F/2H10/JIC10F L=4050
LT only 1
20
Hose assembly
951743
JIC06F/2H06/JIC06F L=4100
LT only 1
30
Bulkhead union
93023
1030-10-10
1
31
Bulkhead union
93023
1030-08-08
1
32
Elbow
951681
1420-10-10
Side
plate
ham.
1
33
Elbow
903144
1420-08-08
Side
plate
ham.
1
34
Reducer
915009
RSI-1"- 1/2"
S25-S29 2
35
Elbow
915033
6010-12-10
S25-S29 2
36
Connector
915084
6010-12-10
S22-S23 2
37
Elbow
93084
1130-10-10
S22-S23 2
Page 8 - PARTS MANUAL
Qty
© 2006 Sandvik Mining and Construction Oy
Valve piping LT (EHC,RC)
3. VALVE PIPING LT (EHC,RC)
Item
Description
Part No.
Couplings
153650
1
Elbow
951231
2
Connector
3
Connector
4
Specification
Note
Qty
6310_12-08
7
6010_08-06
8
93231
6010_08-08
3
Connector
915021
6010_12-08
1
5
Connector
915034
6010_12-10
1
6
Run Tee
93049
1230-10-10
1
7
Connector
915034
10.8.6010
1
8
Reduser
10.8.5015
1
9
Run Tee
1230-08-08
2
10
Plug
HF3/4
4
11
Bulkhead union
1030-08-08
1
12
Bulkhead union
93023
1030-10-10
1
13
Plug
915085
HF1/2"
1
14
Connector
93043
6.4.6010
1
15
Plug
94237
5010-06
1
16
Connector
903048
4.4.6010
3
© 2006 Sandvik Mining and Construction Oy
93073
PARTS MANUAL - Page 9
Valve piping LT (EHC,RC)
Item
Description
Part No.
Specification
17
Elbow
915086
4.4.6310
1
18
Valve
931040
PVFS
1
19
Hose assembly
903047
JIC04F/2H04/JIC04F L=430
2
Page 10 - PARTS MANUAL
Note
Qty
© 2006 Sandvik Mining and Construction Oy
Control valve LT (EHC, RC)
4. CONTROL VALVE LT (EHC, RC)
Item
Description
Part No.
Kit Control valve (incl. parts 1-15)
157N9910 C-D-S
1
1
Pump module
157B5111
1
2
Basic module
157B6000
1
3
Pump module
157B6130
1
4
Basic module
157B6230
2
4.1
Basic module
157B6030
1
5
End plate
157B2000
1
6
Main spool
157B7004
1
7
Main spool
157B7004
1
8
Main spool
157B7052
2
9
Main spool
157B7001
1
10
Mechanical activation
157B3171
5
11
Shock valve
157B2175
5
12
Shock valve
157B2125
3
13
Electrical activation
157B4228
1
14
Electrical activation
157B4128
4
15
Assembly kit (incl. nuts,threaded rods 157B8005
and seals)
1
© 2006 Sandvik Mining and Construction Oy
Specification
Note
Qty
PARTS MANUAL - Page 11
Cylinder
5. CYLINDER
Item
Description
Part No.
Specification
1
Cylinder (incl. parts 1.1-1.24)
152566
D160/90x350
1
1.1
Pipe
951189
160/180
1
1.2
Rod
951190
160
1
1.3
Cap
951191
160/90
1
1.4
Piston
951192
1
1.5
Cover
951137
1
1.6
Sleeve
951138
1
1.7
Lock screw
90588
M8x15 DIN 913
1
1.8
Lock ring
951139
SB100
1
1.9
Allen screw
950073
DIN 912-M16x65-12.9
12
1.10
Spherical bearing
90805
GE 70 DO
2
1.11
Lock ring
90367
DIN472-105x4
2
1.12
Grease nipple
90204
M10x1
2
1.13
Seal
N/A
Stepseal K 90/105, 1x 6,3
1
1.14
Seal
N/A
Rimseal 90/101, 1x6,3
1
1.15
Guide
N/A
Hallite 506 90/100x20
1
1.16
Wiper
N/A
Excluder 500 90/102,2x8,1
1
Page 12 - PARTS MANUAL
Note
Qty
© 2006 Sandvik Mining and Construction Oy
Cylinder
Item
Description
Part No.
Specification
1.17
Supporting ring
N/A
TR 160/170x1,7
1
1.18
O-ring
N/A
OR_ 159,3x5,7 70sh
1
1.19
Seal
N/A
Glydring 160/139x8,1
1
1.20
Guide
N/A
Hallite 506 160/155x25
1
1.21
O-ring
N/A
OR_64,2x5,7 70sh
1
1.22
Guide
N/A
Hallite 506 160/155x15
1
1.24
Flange plug
93073
R3/4
1
2
Seal set for cylinder (incl. parts
1.13-1.22)
951140
© 2006 Sandvik Mining and Construction Oy
Note
Qty
1
PARTS MANUAL - Page 13
Cylinder
6. CYLINDER
Item
Description
Part No.
Specification
1
Cylinder (incl. parts 1.1-1.24)
150885
D100/56x380
1.1
Pipe
951152
1
1.2
Rod
951154
1
1.3
Cap
951155
1
1.4
Piston
951156
1
1.5
Cover
951083
1
1.6
Sleeve
951084
1
1.7
Lock screw
90588
1.8
Lock ring
952778
1.9
Allen screw
901181
Page 14 - PARTS MANUAL
M8x15 DIN 913
Note
Qty
1
1
1
M12x45-12.9 DIN 912
8
© 2006 Sandvik Mining and Construction Oy
Cylinder
Item
Description
Part No.
1.10
Spherical bearing
90834
1.11
Lock ring
90350
75x2,5 DIN472
2
1.12
Grease nipple
90204
M10x1
2
1.13
Seal
N/A
D56
1
1.14
Seal
N/A
D56
1
1.15
Guide
N/A
D56
1
1.16
Wiper
N/A
D56
1
1.17
Supporting ring
N/A
1.18
O-ring
N/A
D94
1
1.19
Seal
N/A
D100
1
1.20
Guide
N/A
D100
1
1.21
O-ring
N/A
D37
1
1.22
Guide
N/A
D100
1
1.24
Flange plug
93073
R3/4
1
2
Seal set for cylinder (incl. parts
1.13-1.22)
951078
© 2006 Sandvik Mining and Construction Oy
Specification
Note
Qty
2
1
1
PARTS MANUAL - Page 15
Cylinder
7. CYLINDER
Item
Description
Part No.
Specification
1
Cylinder (incl. parts 1.1-1.24)
150890
D125/70x650
1.1
Pipe
951141
1
1.2
Rod
951142
1
1.3
Cap
951143
1
1.4
Piston
951144
1
1.5
Cover
952760
1
1.7
Lock screw
90588
M8x15 DIN 913
1
1.9
Allen screw
901181
M12x45-12.9 DIN 912
8
1.10
Spherical bearing
90816
1.11
Lock ring
943069
90x3 DIN472
2
1.12
Grease nipple
90204
M10x1
2
Page 16 - PARTS MANUAL
Note
Qty
1
2
© 2006 Sandvik Mining and Construction Oy
Cylinder
Item
Description
Part No.
Specification
1.13
Seal
N/A
D70
1
1.14
Seal
N/A
D70
1
1.15
Guide
N/A
D75
3
1.16
Wiper
N/A
D70
1
1.17
Supporting ring
N/A
1.18
O-ring
N/A
D119
1
1.19
Seal
N/A
D119
1
1.20
Guide
N/A
D125
1
1.21
O-ring
N/A
D44
1
1.22
Guide
N/A
D125
1
1.24
Flange plug
93073
R3/4
1
2
Seal set for cylinder (incl. parts
1.13-1.22)
952761
© 2006 Sandvik Mining and Construction Oy
Note
Qty
1
1
PARTS MANUAL - Page 17
Hydraulic diagram LT (EHC, RC)
8. HYDRAULIC DIAGRAM LT (EHC, RC)
Page 18 - PARTS MANUAL
© 2006 Sandvik Mining and Construction Oy
Hose assembly markings
9. HOSE ASSEMBLY MARKINGS
Example of assembly marking
JIC12M/H12/JIC16F L=1200
JIC12M
JIC-fitting size no 12 male (outer thread)
L
Hose length (mm) between JIC conical areas
Hose type
SAE J517 100R16-EN857 2SC
Operating temperature
-50 °C...+125 °C
© 2006 Sandvik Mining and Construction Oy
PARTS MANUAL - Page 19
Options and attachments
10. OPTIONS AND ATTACHMENTS
Page 20 - PARTS MANUAL
© 2006 Sandvik Mining and Construction Oy
Options and attachments
© 2006 Sandvik Mining and Construction Oy
PARTS MANUAL - Page 21
Page 22
© 2006 Sandvik Mining and Construction Oy
© 2006 Sandvik Mining and Construction Oy
Page 23
Sandvik Mining and Construction Oy, Breakers Lahti
Taivalkatu 8, P.O. Box 165, FIN-15101 Lahti, Finland
Phone Int. +385 205 44 161, Telefax Int. +358 205 44 160
www.sandvik.com
D 300 LT RC
1438