BIG BOSS 500 6x6 Model #A99AE50AA INT`L BIG BOSS 500 6X6

Transcription

BIG BOSS 500 6x6 Model #A99AE50AA INT`L BIG BOSS 500 6X6
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BIG BOSS 500 6x6
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Model #A99AE50AA
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INT’L BIG BOSS 500 6X6 SL
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
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Model #A99AE50DA
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
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Rev. 01
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1999
PARTS MANUAL PN 9914920 and MICROFICHE PN 9915651 1/99
TABLE OF CONTENTS
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Parts Manual
A
G
A-ARM/STRUT MOUNTING . . . . . . . . . . . . . B12
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
B
GEAR SELECTOR . . . . . . . . . . . . . . . . . . . . . D5-6
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . D7-8
GEARCASE/BRAKE and
CHAIN COVER MOUNTING . . . . . . . . . C13
BUMPER/RACK MOUNTING . . . . . . . . . . . . A7
H
C
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . B3
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . .
CENTER TIGHTENER . . . . . . . . . . . . . . . . . .
CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . .
CONTROLS - MASTER CYLINDER/
BRAKE LINE . . . . . . . . . . . . . . . . . . . . . .
CONTROLS - RH MASTER CYLINDER/
BRAKE LINE . . . . . . . . . . . . . . . . . . . . . .
CONTROLS - THROTTLE ASM./CABLE . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT and PISTON . . . . . . . . . . . .
CV JOINT - BTB . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E1-2
C4
C10
B13
B14
C1
A10
D11
D12
B6
D9-10
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . C8
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . C9
E
ELECTRICAL/TAILLIGHT . . . . . . . . . . . . . . . D3
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . . A11-12
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . A13
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIDDLE AXLE BRAKE . . . . . . . . . . . . . . . . .
MIDDLE DRIVE . . . . . . . . . . . . . . . . . . . . . . . .
MIDDLE WHEEL . . . . . . . . . . . . . . . . . . . . . . .
E8
C2
C3
C5
O
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
P
PART NUMBER INDEX . . . . . . . . . . . . . . . . . E9-F3
R
REAR BED MOUNTING . . . . . . . . . . . . . . . .
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . .
REAR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR STRUT STABILIZER . . . . . . . . . . . . .
REAR WHEEL DRIVE . . . . . . . . . . . . . . . . . .
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . .
A8
C11
A6
D1
C14
E6
S
F
FOOT PEDAL and PARKING BRAKE . . . .
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CAB . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT STRUT . . . . . . . . . . . . . . . . . . . . . . . .
FRONT TIGHTENER . . . . . . . . . . . . . . . . . . .
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . .
I
INTAKE and EXHAUST . . . . . . . . . . . . . . . . . D13
C12
B9
A5
B4
B7
B5
B8
E3
A14
STARTING MOTOR . . . . . . . . . . . . . . . . . . . .
STEERING - HANDLEBAR . . . . . . . . . . . . .
STEERING POST . . . . . . . . . . . . . . . . . . . . . .
SWING ARM WELDMENT (REAR) . . . . . . .
SWING ARM/GUARD MOUNTING . . . . . . .
SWING ARM/SHOCK MOUNTING . . . . . . .
E7
B10
B11
D2
C7
C6
T
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
W
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . D14
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
1999 BIG BOSS 500 6X6 (INT’L) SPECIFICATIONS
BRAKES
Type - Front
Type - Rear
Type - Auxiliary
Type - Parking
ENGINE
Hydraulic Disc
Hydraulic Disc
Hydraulic Disc
Hydraulic Lock, All Wheel
CAPACITIES
Coolant Capacity (quarts)
Fuel Tank (gallon)
Engine Oil (quarts) 10W30
Engine Counter Balance
Oil (quarts) Injector
Rack, Front (pounds)
Box, Rear (pounds)
Tongue Weight
Tow Hitch
Tow Weight
2.25
3.5
2
N/A
N/A
75
800
30
Standard
850
DRIVE TRAIN
Type
PVT
DRIVE CLUTCH
Bearings
Center Distance (inches)
Clutch Offset (inches)
Clutch Weight (grams)
Diameter
Spider
Spring Color
Garlock D.U.
Compound
9.5
2-2
DIMENSIONAL FEATURES
Approx. Turning Radius (inches)
Box, Cargo Bed
Box, Tool
Box Dimensions (inches)
Ground Clearance (inches)
Height (inches)
Length (inches)
Seat Height (inches)
Weight (dry)
Wheel Base (inches)
Width (inches)
98
Standard
N/A
43.25x40.5x8.5
5.5
47
103
36
870
75
46
GEARCASE
Trans. Number and Type
Shift Type
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - High
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Axle to Axle
Chain Type
Chain Adjustment
PRD
Side Lever
6.64/1
5.13/1
3.29/1
11/22 68p
12/42 88P
11/24 72p
30/30 116P
520 O-Ring
Eccentric
TIRES & WHEELS
Tire Manufacturer
Tire Size - Front
Tire Size - Rear
Tire Size - Center
Tire Pressure - Front
Tire Pressure - Rear
Tire Pressure - Center
Wheel Bolt Pattern - Front
Wheel Bolt Pattern - Rear
Wheel Bolt Pattern - Center
EH50PLE06
4 Cycle, Single Cylinder
92x75
498
10:1 Full Stroke
Liquid
250
Standard
1/BST34 (CV Type)
140
40
Q-6
N/A
2 Turn
5D78-3
CDI
30@3500
.028
NGKBKR5E
USFA Appr.
GRAPHICS
Garlock D.U.
10
1/2
50
7.38
Cast
Blue/Green
DRIVEN CLUTCH
Bearings
Helix Angle
Outside Diameter (inches)
Spring Position
Engine Model Number
Engine Type
Bore & Stroke (mm)
Displacement (cc’s)
Compression Ratio
Cooling
Alternator Output (watts)
Elec. Start w/Recoil Back Up
Carburetors (no. of/size)
Main Jet
Pilot Jet
Needle Jet
Cut Away
Air Screw
Jet Needle
Ignition
Ignition (Type & Deg. BTDC)
Spark Plug Gap (inches)
Spark Plug (Type)
Exhaust
GoodYear
25x8x12
25x12x10
25x12x10
5
5
5
4 Bolt, 6.15 Dia.
4 Bolt, 4.0 Dia.
4 Bolt, 4.0 Dia.
Decal, Engine Color
Brake Lever
Bumpers, Front & Rear/Steel
Bumper Caps/Polyprop.
Cargo Box or Bed
Clutch Cover/Nylon
Decal, Demand-4-Drive Color
Decal, “Polaris” Color
Decal, MacPherson Strut Location
Decal, Model Name Color
Fender, Front
Fender, Rear
Footwell
Frame/Steel
Grips
Handlebar/Steel
Headlight Pod
Mud Flaps
Rack, Front
Rack, Rear
Rims
Radiator Structure Color
Seat Vinyl
Side Panel
Spring, Front
Spring, Rear
Tank Cover
Tool Box Cover
w/lettering Color
White/Black
Fire Red
Semi Flat Black
N/A
Eddie Bauer Green - Box
Black
Silver
White/Black
On Front Bumper
White/Blk
Eddie Bauer Green
Eddie Bauer Green
Black
Black
Black
Semi Flat Black
Steel Gray
Black
Eddie Bauer Green
N/A
Aluminum
Black
Steel Gray
Eddie Bauer Green
Eddie Bauer Green
Eddie Bauer Green
Eddie Bauer Green
N/A
LIGHTS/BATTERY
Headlight (watts)
Taillight (watts)
Brake Light (watts)
Other (Grill Mntd. Lights)
Indicator Bulb
Battery
N/A
12 V/8.26 W
12 V/26.9 W
2, 12V/37.5 W
12 V/1.25 W
12 V 14 AH
SUSPENSION
Front Type Front Travel (inches)
Strut
Adjustment
Rear Type Rear Travel (inches)
Shock
Adjustment
MacPherson Strut
6.25
Gabriel
–––––
Swing Arm w/Scissor Stabilizer
7.5
25mm Bore Gas Bag Strut
Cam
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without
notice.
1999 BIG BOSS 500 6X6 PUBLICATION NUMBERS
MODEL
MODEL NO.
OWNER’S
MANUAL
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
Big Boss 500 6X6
A99AE50AA
9914919
9914920
9915651
9914922
Int’l Big Boss 500 6x6 SL
A99AE50DA
9914919
9914920
9915651
9914922
FRONT CAB
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
2
1
3
1
10
4
14
13
15
12
11
10
16
1
5
1
9
6
8
7
16
Ref. Part No.
1 7670060
2 –––––––
3 7621460
4 2631812-195
5 7555859
6 7542122
7 5211131-067
5211020-067
8 5850126
5850130
Qty. Description
6 Nut, Speed
1 Cover, Headlamp
(See Headlight Pg. B3, Ref. 10)
2 Rivet, Pop
1 Asm., Front Cab, Green
(Incl. Warning Decals)
12 Washer, Flat
17 Nut, Nylok
1 Bracket, Mudflap, LH
1 Bracket, Mudflap, RH
1 Mudflap, Front, LH
1 Mudflap, Front, RH
Ref. Part No.
9 –––––––
10
11
12
13
14
15
7512282
5410012
5211547-067
7621432
5431197-195
5431675-195
5430971-195
16 7512232
Qty. Description
1 Footpad (See Bumper/Rack Mnting
Pg. A7, Ref. 29)
17 Bolt
2 Plug, Rubber Hole
1 Strap, Fuel Pump Mounting
2 Rivet, Pop
1 Cover, Fuel Tank, Green
1 Cover, Side Panel, LH, Green
1 Cover, Side Panel, RH, Green
6 Screw
1/99
A5
REAR CAB
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
4
1
5
4
2
7
6
8
9
4
23
22
10
21
22
11
9
12
20
14
15
25
4
13
24
19
18
17
16
Ref. Part No.
Qty. Description
5020663
7073761
7512232
7555859
7515180
2631839-195
2
1
2
17
2
1
7 2681729-132
2681730-132
8 5410774
9 5410414
10 7558212
11 5222837-067
12 7621403
13 5432798
14 7042032
1
1
2
6
2
1
2
2
1
1
2
3
4
5
6
Pin, Seat Latch
Decal - Carb Information
Screw
Washer, Flat
Screw
Asm., Cab, Rear, Green
(Incl. Warning Decals)
Asm., Seat, Gray (Incl. 7-9)
Covering, Seat, Gray
Grommet, Rubber
Bumper, Rubber
Washer
Bracket, Support, Seat Base
Rivet, Pop
Plug, Nylon
Spring, Latch Return
Ref. Part No.
15 7077446
16 1012778-067
1012982-067
17 3110064
18 7555925
19 7542439
20 7512282
21 7558301
22 7542122
23 5810957
5810991
24 5850109
5850104
5850103
25 5211131-067
5211020-067
Qty. Description
1
1
1
1
1
1
17
2
17
1
1
1
1
1
1
1
Decal - Filter Element
Frame, Main (US)
Frame, Main (Int’l)
Mount, Torque Stop
Washer
Nut, Nylok
Bolt
Washer, Flat
Nut, Nylok
Foil, Rear Cab
Foil, Rear Cab, Small
Mudflap, Rear Lower, RH (US)
Mudflap, Rear Lower, RH (Int’l)
Mudflap, Rear Lower, LH
Bracket, Mudflap, LH
Bracket, Mudflap, RH
1/99
A6
BUMPER/RACK MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
5
13
2
3
1
6
1
3
12
30
16
12
7
8
9
10
11
14
29
17 16
5
15
28
7
12
27
18
19
16
12
20
25
26
24
23
21
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
5410012
5410414
7512130
5222860-067
7661638
1040291-195
7558301
7542122
5810455
7515355
2670134
7542324
2670137-067
2431017
4030059
15 7512329
Qty. Description
2
3
2
1
16
1
4
2
2
2
2
8
1
2
1
2
Plug
Bumper, Rubber
Screw
Guard, Clutch Outer
Rivet
Lever, Box
Washer, Flat
Nut, Nylok
Pad, Rack Mount
Screw
Reflector, Amber
Nut, Nylok
Rack, Front
Asm., 27W, Headlight, Bottom Mount
Bulb, 27W, Headlamp
Bolt
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7558402
5810467
7552801
7512126
2631989-067
5241224-067
7515399
5211633-067
7515547
5242016-067
7512232
7661825
5431484
1040274-067
1040351-067
30 1040293-067
Qty. Description
6
1
2
2
1
1
2
1
2
1
7
8
2
1
1
1
Washer
Plug, Frame
Washer, Spring Lock
Bolt
Bumper, Front
Hitch, U-Bolt
Screw
Plate, Back Mount
Screw
Guard, Rock
Screw
Rivet, Semi-Tubular
Trim, Footrest
Footpad, LH
Footpad, RH
Mount, Rear Strut
1/99
A7
REAR BED MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
10
8
9
12
11
13
4
2
3
5
4
1
7
6
14
24
4 26
27
25
14
23
28
21
29
32
22
13
15
13
4
30
13
31
21
33
34
4
16
20
35
19
17
18
21
36
39
38
37
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7512282
7080496
7517377
7542122
1040283-195
7555824
5020839
5431524
7041302
5810455
1040455-195
7512111
7558301
7512208
2682346-132
2681664-132
7030011-195
7512284
7515341
1040192-195
–––––––
Qty. Description
2
2
2
24
1
4
2
2
4
2
1
10
31
4
1
1
2
8
4
1
1
Bolt
Cable, Tailgate
Screw
Nut, Nylok
Tailgate, Green
Washer, Belleville Spring
Rod, Pivot, Tapered
Handle, Tailgate
Spring, Tailgate Latch
Pad, Rack Mount
Panel, Side, LH
Bolt
Washer, Flat
Screw
Asm., Backrest, Gray (Incl. Cover)
Cover, Backrest, Gray
Handle, Grab, Green
Screw
Bolt
Latch, Box, Green
Decal - Rider Warning
(See Decal Pg. A9. Ref.11)
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
7542324
2670133
7542101
7515314
5020662
7517242
5240244-067
1040280-195
7542105
7515137
7512103
7512113
1040456-195
5333170
7512392
7041301
7515306
7542449
7512492
Qty. Description
15
2
8
4
2
2
1
1
8
4
3
2
1
2
1
1
1
6
6
Nut, Nylok
Reflector, Red
Nut
Bolt, Flat Head
Rod, Pivot
Screw
Bracket, Taillight Mount
Bed, Green
Nut
U-Bolt
Bolt
Bolt
Panel, Side, RH
Spacer
Screw
Shock, Dump Box
Screw
Nut
Screw
5/98
A8
DECALS
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
5 6
8
9
7
10
3
2
1
LH
11
13
14
15
17
12
16
26
18
6
19
20 4
25
10
RH
21
24
7 8
22
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7077765
7076202
7076273
7074929
7077902
7077906
7075705
7077907
7077908
7076558
7072766
7074109
7075719
Qty. Description
1
1
1
2
1
2
2
2
1
2
1
1
1
Decal - “Polaris”, Domed
Decal - CE Regulation
Decal - Override Switch, AWD
Decal - “POLARIS”
Decal - Tank Side, LH
Decal - “Big Boss 6x6”
Decal - “Demand 6 Drive”
Decal - “500”
Decal - “Polaris 6x6”, Box, LH
Decal - Box Stripe
Decal - Rider Warning
Decal - Load Distribution
Decal - Tire Pressure
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
7074946
7077365
7078355
7077904
7078254
7074935
7077903
7074220
7077905
7075741
7072715
7077909
7073862
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
Decal - Clutch Cover
Decal - Fuel Lever
Decal - Disc Warning
Decal - Side Panel, LH
Decal - Age Warning
Decal - Warning, AWD Switch
Decal - Tank Side, RH
Decal - MacPherson Strut
Decal - Side Panel, RH
Decal - Drain Recoil
Decal - Operator Warning
Decal - “Polaris 6x6”, Box, RH
Decal - “POLARIS”
1/99
A9
COOLING SYSTEM
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
1
Main Harness
Wire
2
4
3
34
33
32
5
31
30
27
6
7
29
26
25
9
28
8
21
20
10
22
24
23
19
11
17
16
18
12
15
14
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
5411108
7080614
4010202
2511189
1240015
7552605
7512113
5410584
5431610
4170013
5241788-067
5242550
7517475
7512232
5432294
7558201
7547004
Qty. Description
1
2
1
1
1
2
2
2
1
1
1
1
3
4
3
3
3
Hose
Clamp, Hose, Worm Gear
Switch, Thermal
Cap, Pressure
Radiator, U-Flow
Washer, Split Lock
Bolt
Bushing, Mount, Lower Radiator
Cover, Radiator w/Mesh
Motor, Fan w/Connectors
Bracket, Fan Mount
Blade, Fan
Screw
Screw
Spacer, Fan Bracket
Washer
Nut, Nylok
Ref. Part No.
18 7670090
19 5410607
20 5433141
5433142
21 5431673
22 8450003-1525
23 7052065
24 7512084
25 5431895
26 5810279
27 5430743
28 7052181
29 5432593
30 5020937
31 3110032
32 7558301
33 7542122
34 8450050-305
13
Qty. Description
8
4
1
1
1
1
1
2
1
1
1
1
1
2
2
2
2
AR
Clip, Dart, Plastic
O-Ring
Shield, Radiator Side, LH
Shield, Radiator Side, RH
Tank, Surge
Line, Fuel
Fitting, Barbed 90 Degree
Screw
Plug, Cap
Gasket, Overflow Cap
Cap, Overflow/Bottle, Drilled
Valve, Drain Cock
Shroud, Fan
Spacer, Mount, Radiator
Mount, Rubber, Radiator
Washer, Flat
Nut, Nylok
Hose, Water
1/99
A10
ENGINE MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1 2
11
3
12
9
10
4
5
44
46
45
11
7 8
9
13
14
15
6
16
17
47
43
18
48
42
19
10
22
23
49
19
19
41
40
1
39
2
24
23
23
21
10
22 19
20
27
38
28
25
29
26
30
32
37
13
33
36
31
34
1
35
A11
ENGINE MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Ref. Part No.
7542411
7555801
4010132
3110044
5240328-067
7542403
7552901
7512315
7080307
8450040-600
5811373
11 8450003-1525
12 7052075
13 –––––––
1
2
3
4
5
6
7
8
9
10
Qty. Description
4
2
1
1
1
1
2
2
2
AR
1
AR
1
2
14
15
16
17
18
3110050
5240609-067
7552605
7542105
_______
2
1
2
2
1
19
20
21
22
23
24
25
26
27
28
7080003
8360009-600
8450080-65
7512490
7552603
5241921-067
5410421
7080511
5430261
5210748
4
AR
AR
3
4
1
1
1
1
1
Nut, FLEXLOC
Washer, Wrought
Cable, Ground/Engine
Mount, Rubber, Top
Mount, Engine, Top
Nut, FLEXLOC
Washer, Spring Lock
Bolt
Clamp, Hose, Large, Green
Line, Fuel
Tape, Foil
Line, Fuel
Fitting, Tee
Screw and Washer
(See Crankcase Pg. D11, Ref. 6)
Mount, Carburetor
Bracket, Carburetor Mount
Washer, Split Lock
Nut
Asm., Carburetor
(See Carburetor Pg. E2, Ref. 47)
Clamp, Hose, Red
Line, Fuel
Sheath, Foil Laminated
Screw
Washer, Spring Lock
Mount, Rear Motor
Boot, Clutch Intake
Clamp, Narrow Band
Bushing
Washer
Ref. Part No.
29 7575202
30 7512566
31 _______
32 –––––––
33
34
35
36
37
38
39
40
41
1040534-067
7555806
7515321
7542303
3110067
7555832
7515438
7080696
–––––––
42 –––––––
43 –––––––
44 1260832-029
45 –––––––
46 3085556
47 –––––––
48 7080694
49 3110068
Qty. Description
1 Washer, Interlock
1 Bolt
1 Asm., Drive Clutch (See Drive Clutch
Pg. C8 For Details)
1 Bracket, Retainer, Seal (See Clutch
Cover Pg. C10, Ref. 19)
1 Mount, Engine
2 Washer
2 Bolt
2 Nut
1 Mount, Motor
1 Washer
1 Screw
1 Clamp, Hose
AR Hose, Upper Engine (See Cooling
System Pg. A10, Ref. 34)
2 Nut (See Cylinder Pg. D10, Ref. 22)
2 Washer
(See Cylinder Pg. D10, Ref. 23)
1 Manifold
1 Gasket
(See Cylinder Pg. D10, Ref. 20)
1 Engine, EH50PLE06 Short Block
NOTE: The Short Block assembly
contains a crankcase assembly,
cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration.
AR Hose (See Cooling System Pg.
A10, Ref. 1)
1 Clamp, Hose
1 Mount, Rubber, Rear
5/98
A12
EXHAUST SYSTEM
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
4
5
6
24
7
23
22
8
21
8
20
9
10
19
18
11
13
17
12
16
7
6
8
14
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7542324
7555716
5010192
5410436
7555781
3110064
7542301
7042031
1260856-029
5240898
–––––––
12 7042029
Qty. Description
1
1
1
1
1
2
2
5
1
1
1
Nut, Nylok
Washer
Bushing
Washer, Rubber
Washer
Mount, Torque Stop
Nut
Spring, Exhaust
Pipe, Exhaust
Seal, Exhaust
Manifold (See Engine Mounting Pg.
A12, Ref. 44)
1 Spring, Exhaust
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
7670060
5240179-067
7621462
7558301
7512282
1260717
7515140
7052083
7512666
1260742-029
7515383
5410241
Qty. Description
1
1
1
1
1
1
3
1
2
1
1
1
Nut, Speed
Bracket, Heat Shield
Rivet, Pop
Washer
Screw
Shield, Heat (Incl. Foil)
Screw
Plug, Clean Out
Screw
Exhaust
Bolt, Carriage
Dampener, Vibration
5/98
A13
FUEL TANK
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
3
5
6
2
7
8
9
1
12
11
10
13
14
25
12
13
11
13
24
23
22
21
15
20
19
16
18
17
Ref. Part No.
Qty. Description
Ref. Part No.
2511342
5810144
5430725
8360009-600
5431053
7517451
7552801
7558301
5222154-067
5222155-067
10 5333206
11 8450080-65
12 8450040-600
1
1
1
AR
1
2
2
2
1
1
2
AR
1
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
Asm., Tank, Fuel (Incl. 5,22-24)
Gasket, Fuel Cap
Cap, Gas Tank
Line, Fuel
Vent, Tank
Screw
Washer, Spring Lock
Washer, Flat
Bracket, Cover Mount., Rear, LH
Bracket, Cover Mount., Rear, RH
Spacer
Sheath, Foil Laminated
Line, Fuel
7080003
2530009
7542143
5431021
7511840
5432291
7555726
7041209
5431391
7515136
7052190
5810859
8360026
Qty. Description
4
1
4
1
1
1
1
1
1
2
1
1
2
Clamp, Hose, Red
Filter
Insert, Steel
Lever, Fuel
Screw
Grommet
Washer
Spring, Lever Compression
Extension, Fuel Lever
Screw
Valve, Fuel
Gasket, Fuel Valve
Tape, Foam
5/98
A14
OIL TANK
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
6
5
10
4
7
8
3
11
9
2
1
25
13
12
13
24
14
15
16
23
22
17
18
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7511848
5211523
5830053
7052163
7080003
5411321
7517102
7555896
7052152
5431677
5410889
5411036
7080474
20
19
Qty. Description
2
1
1
1
1
AR
1
2
1
1
1
AR
2
Screw
Plate, Vent, Oil Tank
Gasket, Oil Reservoir
Fitting
Clamp, Hose, Red
Line, Breather, Special
Bolt, Banjo
Washer, Copper
Tube, Banjo Return
Dipstick
O-Ring
Hose, Formed
Clamp, Hose
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
7052106
2530014
5131785
5411042
5410828
5333204
7558301
7512242
7051524
5850135
7515158
5131004
Qty. Description
1
1
1
1
2
2
2
2
1
1
9
1
Fitting, 1/4” to 3/8”
Screen, Oil Filter
Tank, Oil, LH
Grommet
Grommet, Mounting Reservoir
Bushing
Washer, Flat
Bolt
Plug
Washer
Bolt
Tank, Oil, RH
1/99
B1
AIR BOX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
2
1
3
4
25
6
37
5
7
8
12
9 10 11
36
14
15
35
34
33
13
16
17
18
19
27
20
21
22
28
31
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
7542127
5240424
5810948
5240336
1253118
5211804
5811012
7515151
5811141
7052164
5432691
7080476
7080483
8450051-600
7080487
5411321
7555893
5431863
7052163
23
29
32
Ref. Part No.
26 25
24
Qty. Description
Ref. Part No.
3
1
1
1
1
1
1
1
1
1
1
1
1
AR
1
1
2
2
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Nut, Wing
Cover, Air Box
Gasket, Cover
Cover, Filter
Filter, Air
Plate, Air Box
Seal, Foam Air Box
Stud
Foil, Air Box
Fitting
Silencer, Air
Clamp, Hose
Cable Tie
Line, Fuel
Plug, Cap
Line, Breather, Special
Washer
Insulator
Fitting
8450073-600
7080544
2530029
7080699
5411362
7511881
5410831
5431698
5410829
7080656
5810988
5224553
5810444
7080598
7558301
7515180
5432607
7515150
Qty. Description
AR
1
1
1
1
8
1
2
1
1
1
1
2
1
2
2
1
2
Line, Breather
Clamp, Hose
Filter, Breather, In Line
Clamp, Spring
Hose, Breather
Screw
Boot, Carb Intake
Ventura, Intake
Boot, Air Silencer
Clamp, Narrow Band
Foam, Seal
Support, Wire Frame
Filter, Foam
Cable Tie
Washer, Flat
Screw
Stand, Filter
Stud
5/98
B2
HEADLIGHT
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
4
3
5
6
8
7
27
24
26
10
28
11
9
25
19
22
23
12
21
15
14
13
16
20
17
19
18
Ref. Part No.
1 –––––––
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4032066
4030028
4032063
4032065
4032002
4032041
7512017
4032003
5431861-132
5431201-132
7670064
7670065
7670066
4032042
7080727
2200188
Qty. Description
1 Harness, Main Wire (See Electrical/
Taillight Pg. D3, Ref. 1)
1 Cover, Headlamp Socket
1 Bulb, Headlamp
1 Retainer, Headlamp Bulb
1 Headlamp w/Bulb Seal
2 Spring, Adjust
2 Spring, Adjust
2 Screw
2 Screw
1 Cover, Headlamp, Gray
1 Door, Access, Gray
1 Fastener, 1/4 Turn
1 Retainer, Split Ring
1 Receptacle, Clip On
2 Screw, Adjust
1 Cable, Choke w/Adjuster
1 Kit - Choke Control
Ref. Part No.
Qty. Description
17 7511862
18 2460613
19 4110209
4110141
4110148
2
1
1
1
1
20
21
22
23
24
25
26
27
28
1
1
5
1
1
1
1
1
1
5220965-067
4032037
4030042
5430995
5431964
5432090
7072528
7080229
2652049
Screw
Harness, Indicator w/Connector
Switch, Ignition w/Conn. (Incl. Key)
Key, Blank
Key, Blank NOTE: Order Key by
using the four digit number on the
key.
Bracket, Ignition Panel
Strip, Socket
Bulb
Panel, Ignition
Cover, Key
Nut, Ignition Switch
Decal - Panel
Nut, Choke Slide
Asm., Pilot Light Lens (Incl. 26)
1/99
B3
FRONT DRIVE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
22
3
2
4
5
21
6
1 14
7
8
20
6
9
10
10
19
18
17
14
11
13
2
16
15
12
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
7542503
7555883
7670101
5811502
5432572
7512252
–––––––
3
5
1
1
1
3
1
8
9
10
11
3224043
7074956
7517303
3224041
1
1
2
1
Nut, FLEXLOC
Washer
Clip, Christmas Tree
Foil, Chain Guard
Guard, Front Chain
Screw
Asm., Center Tightener(See Center
Tightener Pg. C4 For Details)
Asm., Chain & Link, 72P (Incl. 12)
Decal - Front Chain Tension
Screw
Asm., Drive Chain, 64P (Incl. 12)
Ref. Part No.
12
13
14
15
16
17
18
19
20
3225024
7555832
7542449
7512564
7555806
7515522
7552603
5131379
–––––––
21 7512583
22 5811519
Qty. Description
1
1
2
1
2
2
2
1
1
Link, Connector
Washer
Nut, Flange
Screw
Washer
Screw
Washer, Spring Lock
Clamp, Front Eccentric
Asm., Front Tightener (See Front
Tightener Pg. B5 For Details)
2 Screw
1 Spacer, Front Eccentric
5/98
B4
FRONT TIGHTENER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
2
1
4
5
6
7
Ref. Part No.
1
2
3
4
1380024
3222044
5130701
7080306
5020527
Qty. Description
1
1
1
1
1
Ref. Part No.
Asm., Front Tightener (Incl. 2-8)
Sprocket, 22T
Eccentric, Front
Fitting, Lubrication w/Ball
Shaft, Output
5
6
7
8
3514402
3610017
5410463
5020474
8
Qty. Description
2
2
2
2
Bearing, Open
Seal, Tightener
O-Ring
Spacer, Front Tightener, Outer
5/98
B5
CV JOINT - BTB
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
BTB
7
2
3
4
1
6
5
8
9
10
11
12
13
14
Ref. Part No.
1
2
3
4
5
6
7
8
1380119
5222299
3260115
7670091
5411106
1380094
1380092
2200771
Qty. Description
2
1
1
1
1
1
1
1
Asm., CV Housing w/Sleeve
Sleeve, Drive Shaft Seal
Clamp, Large, CV Joint
Circlip, Drive Shaft
Boot, CV Joint
Shaft, Replacement (Incl. 4)
Cardan, Replacement (Incl. 4,6,8,9)
Kit - Cross and Bearing
Ref. Part No.
9
10
11
12
13
3260130
7661913
7571605
7080627
2200773
14 2200961
Qty. Description
1
2
2
1
1
Yoke, Splined
Pin, Spring
Washer,
Clamp, Band, Small
Kit - Replacement Boot, CV Joint
(Incl. 3,5,12)
2 Kit - Drive Shaft w/Sleeve
5/98
B6
FRONT STRUT
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
4
27
26
25
5
24
6
11
7
12
9
8
10
9
13
9
23
15
14
22
20
21
18
17
16
19
17
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7547104
7555749
5810291
5430806
5411608
7041761
5211115
7080573
7558402
7542303
7512365
7552901
5810439
7080306
––––––––
Qty. Description
2
2
2
2
2
2
2
2
12
4
4
4
2
2
1
Nut, Nylok
Washer
Spacer, Rubber
Pivot, Ball, Top
Bumper
Strut, Front
Washer
Clamp, Rubber Coated
Washer
Nut, FLEXLOC
Screw
Washer, Spring Lock
Retainer, Strut Casting Wire
Fitting, Lubrication w/Ball
Asm., Front Brake Caliper, RH
(See Front Brake Pg. B9)
Ref. Part No.
16
17
18
19
20
Qty. Description
5222193
3554507
3554509
4170010
1843073
2
4
4
2
1
1843074
1
21 3610028
22 –––––––
2
1
23
24
25
26
27
4
2
2
2
2
7515339
7041450-067
5243364
5132062
5430807
Sleeve, Hubstrut Seal
Bearing, Tapered Roller Cup
Bearing, Tapered Roller
Coil, Magnetic
Asm., Hubstrut, Service, LH
(Incl. 13,14,17,19,21)
Asm., Hubstrut, Service, RH
(Incl. 13,14,17,19,21)
Seal, Hubstrut
Asm., Drive Shaft w/Sleeve
(See CV Joint Pg. B6, Ref. 14)
Screw
Spring, Coil
Retainer, Spring
Spacer
Pivot, Ball, Bottom
1/99
B7
FRONT WHEEL
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
11
4
13
5
6
7
14
12
10
DETAIL A
9
A
8
15
16
25
24
7
6
19
17
18
20
21
22
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
7512325
5211326
3610019
5211148
1520281
3554506
3554507
7515523
1520243
10 3250028
11 3250010
12 3250032
Qty. Description
8
2
2
2
2
4
4
8
2
Screw
Disc, Brake
Seal, Front Hub
Plate, Armature
Clutch, Front Hub
Bearing, Tapered Roller Cone
Bearing, Tapered Roller Cup
Stud
Asm., Hub w/Bearing Race
(Incl. 3,7,8)
2 Cage, Roll
12 Roll
2 Spring, Garter
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
1321814
3250030
7052045
5410947
7556004
7542810
7661401
5410470
5432611
7512027
7542459
1520179-117
1525017
Qty. Description
2
2
2
2
2
2
2
2
2
6
8
2
2
Spacer
Cam
Plug, Magnetic Drain
Tire (25x8-12), Tracker
Washer
Nut
Pin, Cotter
O-Ring
Cap, Hub
Screw
Nut, Lock
Rim, Front
Valve, Rim
1/99
B8
FRONT BRAKE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
2
3
6
1
4
15
14
5
7
8
13
12
11
9
10
Ref. Part No.
1
2
3
4
5
6
1910234
1910235
1930642
7080352
7515489
5131115
5131116
5410779
5410780
1930665
7 5020506
Qty. Description
1
1
1
2
2
1
1
1
1
1
Caliper, Front Brake, LH
Caliper, Front Brake, RH
Kit - Front Brake Boot
Screw, Bleeder
Screw, Socket Set
Caliper, Brake, LH
Caliper, Brake, RH
Ring, Square Molded (.094”)
Ring, Square Molded (.103”)
Kit - Piston and Insulator Seal
(Incl. 4,5,7,8)
1 Piston, Caliper
Ref. Part No.
8 5910026
9 2200465
10
11
12
13
14
15
2201149
2200901
1910056
5410495
5410494
7558402
7552901
7512365
Qty. Description
1 Insulator, Caliper
1 Kit - Brake Pad, Front
(Complete set of 4 pads)
1 Kit - Front Brake Pad, Soft
1 Kit - Front Brake Pad, Severe
2 Mount, Caliper
1 Boot, Bushing
1 Boot, Pin Seal
4 Washer
4 Washer, Spring Lock
4 Screw
5/98
B9
STEERING – HANDLEBAR
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
4
5
6
32
29
7
31
8
30
28
11
13
27 26
25
9 10
12
7
21
24
14
23
21
20
Ref. Part No.
1 –––––––
2
3
4
5
6
7
7515189
5810379
7556033
7517395
5220946
5630616-067
2200774
8 –––––––
9 5433198
10 4110205
11
12
13
14
5431030
2010055
5243138-067
5222269-067
22
19
18
17
15
16
Qty. Description
1 Asm., Throttle Control
(See Controls-Throttle Asm./Cable
Pg. C1, Ref. 5)
4 Screw
1 Pad, Handlebar
2 Washer
2 Screw
1 Mount, Handlebar Pad
2 Block, Handlebar Retainer
1 Kit - Handlebar Block
(Incl. 2,7,16)
1 Asm., Master Cyl. (See ControlsMaster Cylinder Brake Line Pg. B13
for Details)
1 Spacer, LH
1 Switch, Handlebar Hi/Low/Off w/
Connector, LH
2 Grip, Handlebar
2 Screw
1 Tube, Handlebar
1 Bracket, Speedometer
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Qty. Description
7080631
7542122
7660701
5211189
5810442
3280216
7555725
7515378
3280220
7542324
3280217
3280164
5020741
–––––––
1
4
2
2
2
1
3
2
1
1
1
1
1
1
29 4030015
30 5410546
31 3280129
3280135
32 5433199
1
1
1
1
1
Clip, Cable Retaining
Nut, Nylok
Pin, Cotter
Plate, Speedometer Mounting
Spacer, Speedometer Mounting
Cable, Speedometer
Washer, Wrought
Screw
Adaptor, Drive
Nut, Nylok
Key
Seal, Angle Drive
Bushing, Speedometer
Shaft, Output
(See Gear Case Pg. D8, Ref. 55)
Bulb, Taillight
Mount, Speedometer
Speedometer, Faria (US)
Speedometer, Kilometer (Int’l)
Spacer, RH
1/99
B10
STEERING POST
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
5
7
4
6
8
9
3
2
1
10
18
16
17
11
12
17
16
15
14
Ref. Part No.
1
2
3
4
5
6
7
8
9
7515321
5220965-067
7080510
5431573
1843051-067
7542324
7558402
5222999-067
5431572
13
Qty. Description
2
1
1
1
1
2
2
1
1
Screw
Bracket, Ignition Panel
Fitting, 90 Degree
Bushing, Steering Console
Asm., Steering Post (Incl. 10,18)
Nut, Nylok
Washer
Bracket, Upper Steering Bushing
Bushing, Steering Console
Ref. Part No.
10
11
12
13
14
15
16
17
18
7080433
7661632
5431570
5431571
7661633
7543203
7555878
5410772
5431574
Qty. Description
1
2
1
1
1
1
3
2
1
Fitting, Lubrication
Rivet
Bushing, Steering, Lower
Spacer, Steering Post
Pin, Cotter
Nut
Washer
O-Ring
Plug, Grease, Steering
5/98
B11
A–ARM/STRUT MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
4
1
5
6
2
7
8
9
29
28
10
27 26
11
12
22
13
21
27
14
25
26
23
21
22
15
24
18
17
20
16
12
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7542403
5333367
5411291
7061034
7542711
5020926
7547028
7061033
1820567
7555806
7546904
7661203
–––––––
14 7080673
15 5211121
16 7512284
Qty. Description
2
1
2
2
2
2
2
2
2
4
2
4
1
Nut, FLEXLOC
Bushing
Seal, Boot
Rod End, RH
Nut
Tie Rod
Nut, LH
Rod End,LH
Asm., Tie Rod(Incl. 3-8)
Washer
Nut
Pin, Cotter
Asm., Hubstrut
(See Front Strut Pg.B7, Ref. 20)
2 Joint, Ball, High Angle
2 Bracket, Ball Joint
4 Screw
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
Qty. Description
5410548
7542438
7512084
5431150
5431149
5431596
5020677
5020681
2200627
2
2
4
1
1
2
4
2
1
2200628
1
7080433
7512492
7552603
7517527
7515415
2
4
4
1
1
Boot, Rubber
Nut
Screw
Shield, CV Joint, LH
Shield, CV Joint, RH
Bushing, Long
Bushing
Shaft, A-Arm
Kit - A-Frame, LH
(Incl. 12,22-27)
Kit - A-Frame, RH
(Incl. 12,22-27)
Fitting, Lubrication
Screw
Washer, Spring Lock
Screw
Screw
5/98
B12
CONTROLS – MASTER CYLINDER/BRAKE LINE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
27
26
25
21
22
4
23
20
19
24
5
12
18
14 13
6
11
16
15
8
17
7
9
10
Ref. Part No.
2050073
2200809
1
2
3
4
5
6
7
1930797
1930796
1930795
2200808
1930799
1930804
2201034
8
9
10
11
12
–––––––
2201090
1930806
1930792
1930805
Qty. Description
1 Asm., Master Cylinder
(Incl. 1-12,25)
1 Kit - Master Cylinder Reservoir
(Incl. 1-3,25)
2 Screw, Cap, Master Cylinder
1 Cap, Reservoir, Master Cylinder
1 Diaphragm, Master Cylinder
1 Kit - Clamp, Master Cylinder
1 Asm., Piston, Master Cylinder
1 Rivet
1 Kit - Brake Lever, w/Parking. Brake
Latch (Incl. 6-9)
1 Spring, Flat
1 Kit - Park Brake Lever (Incl. 6,8,9)
2 Nut
1 Screw
1 Screw
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
7621462
7080539
1930752
8360031-30
7512024
8360031-38
1930753
7052103
5411297
1930891
5411297
4110164
1930751
–––––––
5410988
1930674
Qty. Description
2
2
1
1
2
1
1
1
1
1
1
1
1
1
2
1
Rivet, Pop
Clamp, Cable, Nylon
Line, Brake, Left Front w/Fittings
Conduit
Screw
Conduit
Line, Brake, Front, RH w/Fittings
Fitting, Inverted Flare Cross
Boot, Brake Line, Rubber
Line, Brake, LH w/Boot
Boot
Switch
Line, Brake, Rear
Reservoir
Seal
Bolt, Banjo
6/98
B13
CONTROLS – RH MASTER CYLINDER/BRAKE LINE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
2
1
4
5
6
9
8
18
3
7
8
17
16
10
11
15
12
13
14
Ref. Part No.
2050075
2200809
1 1910126
2 1930743
7080352
3 1930732
4 1930797
5 1930796
6 1930795
7 –––––––
8 5410469
Qty. Description
1 Asm., Master Cylinder
(Incl. 4-7,10-18)
1 Kit - Reservoir (Incl. 4-7,12)
1 Junction w/Bleeder
2 Line, Brake w/Fitting
1 Screw, Bleeder
1 Line, Brake
2 Screw
1 Cap, Reservoir
1 Diaphragm, Master Cylinder
1 Reservoir
2 Washer
Ref. Part No.
9
10
11
12
13
14
15
16
17
18
1930674
1930687
–––––––
1930807
1930688
5630362
2200805
1930788
1930786
1930787
Qty. Description
1
1
1
2
1
1
1
1
1
1
Bolt
Screw
Seal, Reservoir
Screw
Nut
Lever, Brake, RH
Kit - Rebuild, Master Cylinder
Nut
Washer, Lock
Screw
5/98
B14
CONTROLS – THROTTLE ASM./CABLE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
1
2
3
4
13
5
12
6
5
11
7
8
10
9
Ref. Part No.
1
2
3
4
5
6
7
2010079
7072724
2010080
2010081
2010160
4110246
4030047
Qty. Description
3
1
1
1
1
1
1
Screw
Decal - Throttle
Cap
Packing
Asm., Throttle Control (Incl. 12)
Switch, AWD w/Connector
Bulb, Demand Drive Indicator
Ref. Part No.
8
9
10
11
12
13
2010078
2010077
2010076
2010075
4110245
7080649
Qty. Description
1
2
1
1
1
1
Holder
Screw
Screw
Plate
Switch, ETC w/Connector
Cable, Throttle Control
5/98
C1
MIDDLE AXLE BRAKE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
2
3
8
1
4
5
6
7
15
14
13
12
11
10
9
Ref. Part No.
1
2
3
4
5
6
7
1930663
1930664
7080352
7515489
5131115
5131116
5410779
5410780
5020506
5910026
Qty. Description
1
1
2
2
1
1
1
1
1
1
Caliper, LH
Caliper, RH
Screw, Bleeder (1 per Assembly)
Screw, Socket Set (1 per Assembly)
Caliper, Brake, LH
Caliper, Brake, RH
Ring, Square, Molded
Ring, Square, Molded
Piston, Caliper
Insulator, Caliper
Ref. Part No.
8 1930665
1930642
9 2200465
10 1910037
11 5410495
12 5410494
13 7558402
14 7552901
15 7512365
Qty. Description
1
1
1
2
1
1
4
4
4
Kit - Piston & Insulator Seal
Kit - Front Brake Boot
Kit - Front Brake Pad (4 Pads)
Mount, Caliper
Boot, Bushing
Boot, Pin Seal
Washer
Washer, Spring Lock
Screw
5/98
C2
MIDDLE DRIVE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
1 2
3 4 5
6
7
8
10
9
11
15
14
5
16
17
4 18
19
12
13
20
21
22
20
23
24
29
14
5
25
4
28 27
26
8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7710414
5020530
5410541
3610013
7080306
5130945
3514807
3610024
1910041-067
5211326
7515488
3225024
5020803
3515501
5410537
1930663
1930664
6
7
4
Qty. Description
1
1
2
4
3
2
2
2
1
1
6
1
1
2
1
1
1
Ring, Retaining
Spacer, Bearing, LH
O-Ring
Seal, Rear Axle
Fitting, Lubrication w/Ball
Housing, Swing Arm
Bearing, Swing Arm Pivot
Seal, Inner Swing Arm Pivot
Brake, Hub
Disc, Brake
Screw
Link, Connector, Drive Chain
Axle, Middle
Bearing, Axle, Rear
O-Ring
Caliper, Brake, LH
Caliper, Brake, RH
3 30
31
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
5130944
3515502
5020531
5130663
3224042
5332935
3224055
3222047
7542403
3222070
7515520
1520172
5010204
5020532
7543601
Qty. Description
1
1
1
1
1
6
1
1
6
1
6
1
1
1
2
Mount, Brake Caliper
Bearing, Brake Caliper Mount
Spacer, Bearing Center
Housing, Axle
Chain, Drive, 88P
Spacer
Chain, Drive 116P
Sprocket, 30T
Nut, FLEXLOC
Sprocket, 42T
Stud, Sprocket Mount
Hub, Sprocket
Tube, Bearing Spacer
Spacer, Bearing, RH
Nut, Jam
5/98
C3
CENTER TIGHTENER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
6
3
4
5
2
1
7
8
9
10
8
7
16
11
2
12
13
14
15
Ref. Part No.
1
2
3
4
5
6
7
8
1380143
5020934
3610017
3221043
7555815
7571611
7512492
3554506
3554507
Qty. Description
1
1
2
1
1
1
1
2
2
Asm., Center Tightener (Less 3,13)
Shaft, Center Tightener, Long
Seal, Tightener, 4WD
Sprocket, 11T, Splined
Washer
Washer, Dish Lock
Screw
Bearing, Tapered Roller Cone
Bearing, Tapered Roller Cup
Ref. Part No.
9 1380145
10
11
12
13
14
15
16
7080306
5410463
5010450
3222051
7555788
7542810
7661402
Qty. Description
1 Asm. Center Eccentric w/Cups
(Incl. 8,10)
1 Fitting, Lubrication w/Ball
1 O-Ring
1 Spacer, Tapered, Long
1 Sprocket, 24T
1 Washer
1 Nut
1 Pin, Cotter
6/98
C4
MIDDLE WHEEL
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
3
1
2
6
4
10
5
5
11
7
8
8
9
9
7
6
Ref. Part No.
1 –––––––
2
3
4
5
1520102-067
5410948
7542714
7661404
Qty. Description
2 Nut, Jam (See Middle Drive Pg.
C3, Ref. 31)
2 Hub, Wheel
2 Tire (25x11-10)
8 Nut, Wheel
2 Pin, Cotter
Ref. Part No.
6
7
8
9
10
11
5411164
7543005
7555745
1525017
7512660
1520183-117
Qty. Description
2
2
2
2
8
2
Hub, Dust Cover
Nut, Castle
Washer, Flat
Valve, Rim
Screw
Rim, Rear
5/98
C5
SWING ARM/SHOCK MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
2
3
1
4
5
6
20
13
7 8
9
10
11
12
10
19
18
9
8
7
15
12
13
15
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7041305-067
7542439
7515415
5220225
7041220
5210953
5240952
5431977
7555911
7542602
Qty. Description
1
2
1
1
1
1
2
2
2
2
Spring, Rear Compression
Nut, Nylok
Screw
Retainer, Spring, Top
Shock, Middle
Retainer, Spring
Bushing, Thrust, Steel
Bushing, Thrust
Washer
Nut, Nylok
16
14
Ref. Part No.
11 –––––––
12
13
14
15
16
17
18
19
20
5020793
5220958
7512702
5431972
7074177
1580091
7515438
7080438
7512703
Qty. Description
2 Bushing, Pivot (See Gearcase Pg.
D8, Ref. 4)
2 Bushing, Swing Arm Extended
2 Plate, Screw Lock
1 Screw, Shoulder
4 Bushing
1 Decal - Chain Tension
1 Arm, Swing
1 Screw
2 Fitting, Lubrication, 45 Degree
1 Screw, Shoulder
1/99
C6
SWING ARM/GUARD MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
2
3
4
12
9
5
13
1
6
7
10
8
31
15
11
14
30
16
29
28
17
19
20
18
25
27
26
21
14
22
23
25
24
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
10
11
5130945
7542522
7512569
1580067-067
7512520
5130663
7080306
7512576
5130712
5222220-067
–––––––
2
4
2
2
2
1
3
2
1
1
1
12
13
14
15
7621433
5431310
7558402
7542321
2
1
3
1
Housing, Swing Arm
Nut
Screw
Bracket, Swing Arm Extended
Screw
Housing, Axle
Fitting, Lubrication w/Ball
Screw
Holder, Brake
Bracket, Front Chain Guard
Arm, Swing (See Swing Arm Shock/
Mounting Pg. C6, Ref. 17)
Rivet, Pop
Guide, Chain
Washer
Nut, Flange
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
5430776
5332828
7515304
7512252
7558301
7074214
5431102
7555904
7661645
7512325
1040522-067
7552901
7542503
7555883
5222221-067
7542324
Qty. Description
1
1
1
4
4
1
1
2
2
4
1
2
2
2
1
2
Guard, Chain
Bushing
Screw
Screw, Tap
Washer
Decal - Lubrication
Guard, Chain, Front
Washer
Rivet, T-Lock
Screw
Guard, Swing Arm
Washer, Spring Lock
Nut, FLEXLOC
Washer
Mount, Rock Guard Bracket
Nut, Nylok
5/98
C7
DRIVE CLUTCH
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
5
7
1
12
13
8
2
9
3
4
5
Ref. Part No.
1321632
1
2
3
4
5
6
7
7512176
7552801
3576510
7041157
5431936
5020422
5430945
6
Qty. Description
1 Asm., Clutch, Drive
(Incl. 1-3,5-11,13)
6 Screw
6 Washer, Spring Lock
1 Bearing, Cover
1 Spring, Clutch
6 Button, Clutch, Stemless
3 Pin, Roller
6 Washer, Multilube
10
11
Ref. Part No.
8 1321457
9 5210752
5242981
5210753
5210754
10 3576504
11 7541906
12 5630513
13 7512266
Qty. Description
3
AR
AR
AR
AR
1
3
3
3
Roller and Bushing
Spacer (.020”)
Spacer (.025”)
Spacer (.032”)
Spacer (.050”)
Bearing, Moveable, 1/2”
Nut, FLEXLOC
Weight, Shift, 10-MH
Bolt, Shoulder
5/98
C8
DRIVEN CLUTCH
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
1
2
4
3
16
17
15
5
14
6
7
13
12
11
10
9
8
4
Ref. Part No.
1
2
3
4
5
6
7
8
9
5010379
7556401
3211048
1322180
5220646
7552901
7515327
7555898
7556804
Qty. Description
Ref. Part No.
1
AR
1
1
1
1
1
AR
AR
10
11
12
13
14
15
16
17
Spacer, Driven Clutch
Bushing
Belt, Drive
Asm., Driven Clutch (Incl. 8-17)
Washer, Domed
Washer, Spring Lock
Screw
Washer
Washer
7556076
3514314
7041198
5131446
5210752
7710448
7511854
5430766
Qty. Description
1
1
1
1
1
1
3
3
Washer
Bushing, Moveable, 1”
Spring, Clutch, Red
Ramp, Stationary
Spacer
Ring, Retaining
Screw
Button, Ramp
1/99
C9
CLUTCH COVER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
3
1
4
2
5
4
7
6
8
9
5
10
25
18
24
23
22
21 20
11
19
13
15
12
14
16
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
5432698
5411180
2200791
7555748
7517219
5521301
5432849
7670051
7512093
7074946
7077377
7074782
7512094
Qty. Description
1
2
1
3
3
1
1
1
5
1
1
1
2
Duct, Inlet Down Tube
Seal, Cover Case
Kit - Cover, Clutch, Inner
Washer
Screw
Seal, Clutch Cover
Cover, Clutch, Outer
Clip, Clutch Cover
Screw
Decal - Clutch Cover
Decal - Eng/Clutch Modification
Decal - Automatic Trans.
Screw
Ref. Part No.
Qty. Description
14
15
16
17
18
7080761
5411489
7515180
5432953
–––––––
2
1
1
1
3
19
20
21
22
23
24
25
5240409-067
5410575
7512095
7555935
5241213-067
7661638
7080511
1
1
1
1
1
2
1
Cable Tie
Boot, Intake
Screw
Duct, Clutch Outlet
Screw and Washer
(See Crankcase Pg. D11, Ref. 6)
Bracket, Retainer Seal
Seal, Cover Case
Screw
Washer
Bracket, Clutch Cover
Rivet
Clamp, Narrow Band
1/99
C10
REAR BRAKE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
2
1
8
4
Ref. Part No.
1 1910125
1910130
5131175
5130946
2 7661820
3 2200464
2201150
2200899
Qty. Description
1 Asm., Brake Caliper, Rear (US)
(Incl. 2,6,8)
1 Asm., Brake Caliper (Int’l)
(Incl. 2,6,8)
1 Caliper, Brake, Rear (US)
1 Caliper, Brake, Rear (Int’l)
2 Pin, Brake Caliper
1 Kit - Brake Pad (Incl. 2)
1 Kit - Rear Brake Pad, Soft
1 Kit - Rear Brake Pad, Severe
3
5
7
6
Ref. Part No.
4 5410766
5410767
5 ––––––––
6 2200463
7 5240993
8 7080352
Qty. Description
1
1
1
1
1
1
Ring, Square, Molded (.134 Sq.)
Ring, Square, Molded (.099 Sq.)
Piston, Brake
Kit - Piston & Seal (Incl. 4,5)
Spring, Anti Rattle
Screw, Bleeder
1/99
C11
FOOT PEDAL and PARKING BRAKE
Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
2
21
4
15
8
5
18
17
20
2
16
19
15
8
6
14
7
8
21
9
10
2
13
11
12
Ref. Part No.
1910154
1
2
3
4
5
6
7
8
9
10
7670063
7558201
7041365
5224548
5240525
5431107
7555919
7661010
7542124
7555843
Qty. Description
1 Asm., Brake Lock w/Foot Brake
(Incl. 2-5,8,13,14)
1 Pushnut
8 Washer
1 Spring, Brake Lock
1 Rod, Brake Lock
1 Stand-Off
2 Bushing, Pedal Pivot
2 Washer
3 Pin, Cotter
2 Nut
2 Washer, Flat
Ref. Part No.
11
12
13
14
15
16
17
18
19
20
21
5240526
7515101
5240524
7661640
7555806
7512024
7661401
7042029
1910144-067
5224531
7661203
Qty. Description
1
2
1
1
2
2
1
1
1
1
2
Catch
Bolt
Flipper
Pin, Clevis
Washer
Screw
Pin, Cotter
Spring, Exhaust
Brake, Foot
Rod, Brake
Pin, Cotter
1/99
C12
GEARCASE/BRAKE and CHAIN COVER MOUNTING
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
9
38 8
4
1
6
5
36
2 3
9
8 7
35
10
11
2
14
15
16
31
32 33
34
12
13
26
17
37
27 28 29
3
30
25
19
20
11
18
21
22
24
23
21
Ref. Part No.
1
2
3
4
5
6
7
7515345
7552901
7558402
7075339
5241018-067
1910125
–––––––
Qty. Description
2
3
3
1
1
1
1
8 7552603
9 7515522
10 –––––––
2
2
1
11 1590265
1
12 7555701
13 7515321
14 5432254
1
1
1
15
16
17
18
19
1
1
1
1
1
7552606
7515384
5811760
5811757
5811759
40
42 41
39
Ref. Part No.
Screw
Washer, Spring Lock
Washer
Decal - Brake Shield
Shield, Caliper, Rear
Caliper, Brake, Rear
Plate, Screw Lock
(See Swing Arm/Shock Mounting
Pg. C6, Ref. 13)
Washer, Spring Lock
Screw
Screw, Shoulder
(See Swing Arm/Shock Mounting
Pg. C6, Ref. 14)
Asm., Output Shaft, Needle Bearing
(Incl. 39-42)
Washer
Screw
Guard, Center Chain NOTE:
17-20,22 Inside Chain Guard
Washer, Split
Screw
Foil, Chain Guard
Foil, Chain Guard
Foil, Chain Guard
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
5811758
7512269
5811054
7552605
7555843
5333254
3221058
7710433
1910177
7542449
7670060
7515484
7710434
3221044
7542403
7515472
7542404
7515485
7555806
3610062
3554202
7080433
5131643
39
Qty. Description
1
2
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
1
1
Foil, Chain Guard
Screw
Foil, Tape
Washer, Lock
Washer, Flat
Spacer
Sprocket, 11T
Ring, Retaining
Asm., Disc, Brake
Nut
Nut, Speed
Bolt, Carriage
Ring, Retaining
Sprocket, 12T, Splined
Nut, FLEXLOC
Screw
Nut
Screw
Washer
Seal, Brake
Bearing, Needle
Fitting, Lubrication
Housing, Bearing, Output Shaft
1/99
C13
REAR WHEEL DRIVE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA
1
25
2
3
24
19
11
4
20
21
12
5
13
6
23
8
14
9
7
22
5
4
21
26
10
20
19
3
18
15
17
16
27
13
28
14
9
12 8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7555764
5020468
7512673
2200341
7670081
5410948
1525017
7555745
7543005
3225024
7542714
7555796
7661404
5411164
Qty. Description
1
2
8
1
8
2
2
2
2
1
8
2
2
2
Washer
Nut, Jam, Rear Axle
Screw
Kit - Service, Rear Hub (Incl. 12)
Retainer, Screw, Pushnut
Tire (25x11-10)
Valve, Rim
Washer, Flat
Nut, Castle
Link, Connector, Drive Chain
Nut, Wheel
Washer, Cone
Pin, Cotter
Hub, Dust Cover
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
3224055
7515488
3222047
1380026-067
5410415
3610013
3515501
5010204
5130663
5010206
7710405
7080306
5020789
1520183-117
Qty. Description
1
6
1
1
2
2
2
1
1
1
1
1
1
2
Asm., Drive Chain, 116P
Screw
Sprocket, 30T
Sprocket, Hub, Extended
O-Ring
Seal, Rear Axle
Bearing, Rear Axle
Tube, Bearing Spacer
Housing, Axle
Spacer, Bearing
Ring, Retaining
Fitting, Lubrication w/Ball
Axle, Rear, Wide
Rim, Rear
5/98
C14
REAR STRUT STABILIZER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
4 5
4
7
6
5
8
1
2
3
9
13
6
5
10
12
6
11
1
2
3
Ref. Part No.
1
2
3
4
5
6
7
7555832
7552603
7512492
5431596
5020677
7080433
5020764
Qty. Description
6
6
6
2
6
3
1
Washer
Washer, Spring Lock
Screw
Bushing, A-Arm, Long
Bushing
Fitting, Lubrication
Shaft, A-Arm, Upper
Ref. Part No.
8 1580081
1580082-067
9 5020765
10 5020766
11 1580083-067
12 5432091
13 5431845
Qty. Description
1
1
1
1
1
2
2
Stabilizer, Strut, Rear
Stabilizer, Upper
Shaft, A-Arm, Middle
Shaft, A-Arm, Lower
Stabilizer, Lower
Bushing, A-Arm, Short
Bushing, Stabilizer, Long
5/98
D1
SWING ARM WELDMENT (REAR)
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
9
10
11
12
8
5
4
7
13
3
1
14
15
6
2
16
17
18
29
25
31
27
26
30
32
19
28
25
24
27
26
23
20
21
22
20
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
5130663
7517433
5630351
1580078
1580053-067
1580070
5333172
7041303-067
5410535
7542507
7555749
5810291
5430806
5130631
5430807
7555740
1580055-067
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Housing, Axle
Bolt
Adaptor, Spring Seat
Asm., Strut, Rear (Incl. 3,5)
Strut, Rear
Cap, Striker
Tube
Spring, Compression
Bumper, Shock
Nut, FLEXLOC, Thin
Washer
Spacer, Rubber
Ball, Pivot, Top
Spacer, Threaded
Ball, Pivot, Bottom
Washer, Flat
Extension, Swing Arm
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
7512252
7558301
5521279
7515321
7515117
1040287-067
7541925
7558402
7542324
7542503
7555883
5431556
7080306
7512576
2200472
7078261
Qty. Description
3
1
1
3
1
1
1
1
3
3
2
1
1
2
1
1
Screw, Tap
Washer
Guide, Chain, Rear
Bolt
Screw
Extension, Chain Guard , Lower
Nut, Nylok
Washer
Nut, Nylok
Nut, FLEXLOC
Washer
Guard, Chain Extension, Top
Fitting, Lubrication w/Ball
Bolt
Kit - Hitch
Decal - Hitch
1/99
D2
ELECTRICAL/TAILLIGHT
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
8
9
7
1
10
11
6
2
3
13
12
5
14
15
4
26
16
17
27
28
29
18
30
24
19
25
23
20
23
21 22
24
33
34
31
32
14
42
36
41
20
40
37
35
38
39
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
2460606
2434012
7080138
7670054
7555916
5211391-067
–––––––
1
1
12
2
2
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7621470
7621336
2410023
7080524
2432034
2460442
7512027
4032029
4032046
4030043
4032045
4032064
5210650
8360012-13
2
1
1
1
1
1
4
2
1
1
1
1
1
1
Harness, Main Wire Connector
Breaker, Circuit, 20 Amp
Cable Tie
Nut, Speed
Washer, Nylon
Isolator, Taillight
Bracket, Taillight Mount (See Rear
Bed Mounting Pg. A8, Ref. 27)
Rivet, Pop
Rivet
Plug, Power, 12V
Clamp, Plastic
Taillight w/Brakelight
Power, Pigtail
Screw
Screw, Taillight
Lens, Taillight
Bulb, Taillight
Gasket, Taillight
Backing, Tail/Brakelight
Sink, Heat
Trim, Edge
Ref. Part No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
4010248
7541925
7571602
5810290
5431769
2200361
4010095
7010032
5410424
5432077
4140006
4010094
4010093
7512018
7512007
2460637
5131036
4060173
5240428
4060204
8360011-15
Qty. Description
1
4
4
3
1
2
1
2
1
1
1
1
1
4
2
1
1
1
1
1
1
Limiter, Speed, 650 HZ (Int’l)
Nut, Nylok
Washer
Pad, Battery
Cover, Battery
Kit - Battery Bolt, Short
Cable, Battery/Engine
Hook, Battery Strap
Strap, Battery Holddown
Tube, Battery Vent
Battery
Cable, Battery/Solenoid
Cable, Solenoid/Starter
Screw
Bolt
Adaptor, Harness Jumper (Int’l)
Sink, Heat
Rectifier, LR-39
Bracket, CDI
Limiter, RPM LR44-2
Tubing, Convoluted
1/99
D3
TOOL KIT
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
9
3
4
5
8
6
7
Ref. Part No.
1
2
3
4
5
2871265
2870725
3085001
3085002
3085567
3085569
Qty. Description
1
1
1
1
1
1
Ref. Part No.
Asm., Tool Kit (Incl. 1-7)
Gauge, Tire Pressure
Wrench, Open 8-10mm
Wrench, Open 12-14mm
Wrench, Box
Handle, Wrench
6
7
8
9
3082657
2690016
2460442
9914919
Qty. Description
1
1
1
1
Screw Driver, Phillips
Pouch, Tool Kit
Pigtail, Power
Manual, Owner’s, 99 Big Boss 500
6X6
5/98
D4
GEAR SELECTOR
Big Boss 500 6X6 A99AE50AA
2
1
3
4
5
30
6
7
12
8
11
13
9 10
29
14
15
28
1341219
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3233195
7512024
3233131
3233132
3233368
3233213
3233158
3233227
3233063
3233083
3233062
3233069
3233060
3233455
1 Asm., Gear Selector (US)
(Incl. 1-17,25-30)
1 Knob, High/Low/Reverse
1 Screw
1 Strap, Wire
1 Clamp
1 Boot, Gear Selector
1 Cover, Gear Selector
1 Spring, Holding
1 Subasm., Handle
1 Cup, Bearing
1 Spring, Centering
1 Pin, Stop
2 Spring, Detent
2 Bullet, Detent
1 Switch, Gear Selector
20
17
25
Qty. Description
19
16
27
26
Ref. Part No.
18
23 22
21
24
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3233090
3233216
3233217
7061014
7546702
5020703
7061013
5020702
7546701
7546707
3233218
7558301
7515181
3233084
3233070
3233085
Qty. Description
1
1
1
2
2
1
2
1
2
4
1
1
3
1
1
5
Strap, Wire
Body, Gear Selector
Slide, High/Reverse
Rod End, RH
Nut, LH
Rod, Shift Linkage, High Range
Rod End, LH
Rod, Shift Linkage, Low Range
Nut, RH
Nut, FLEXLOC
Slide, Low
Washer
Screw
Butterfly, Interlock
Pin, Interlock
Screw
1/99
D5
GEAR SELECTOR
Int’l Big Boss 500 6X6 SL A99AE50DA
2
1
3
4
5
6
31
7
12
8
30
9
11
13
10
14
18
15
29
28
19
16
27
20
17
23
26
25
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1341303
3233196
7512024
3233131
3233132
3233368
3233213
3233158
3233227
3233063
3233083
3233062
3233069
3233060
3233455
3233090
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
Asm., Gear Selector (Int’l)
Knob, High/Low/Reverse
Screw
Strap, Wire
Clamp
Boot, Gear Selector
Cover, Gear Selector
Spring, Holding
Subasm., Handle
Cup, Bearing
Spring, Centering
Pin, Stop
Spring, Detent
Bullet, Detent
Switch, Gear Selector
Strap, Wire
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233216
3233570
7061014
7546702
5020703
7061013
5020702
7546701
7546707
3233076
3233089
7558301
7515181
3233084
3233070
3233498
21
22
24
Qty. Description
1
1
2
2
1
2
1
2
4
2
1
1
3
1
1
5
Body, Gear Selector
Slide, High/Reverse
Rod End, RH
Nut, LH
Rod, Shift Linkage, High Range
Rod End, LH
Rod, Shift Linkage, Low Range
Nut, RH
Nut, FLEXLOC
O-Ring
Slide, Low
Washer
Screw
Butterfly, Interlock
Pin, Interlock
Screw
1/99
D6
GEARCASE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
3
4
3
5
6
7
8
2
10
13
12
11
9
13
12
11
10
6
1
14 15
14
15
16
19
24 25
26
23
27
28
57
17
22
18
21
29
52
56
19
30
31
30
32
55
54
20
17
27
53
52
51
21
33
34
35 36
19
50
37
49
4
48
47 3
46 45
38
39
40
41
42
43 44
D7
GEARCASE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Ref. Part No.
1341184
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3233002
3233026
3233248
3233024
3233025
3233021
3233022
3233023
3233151
3233548
3233040
3233045
3233153
3233054
3233055
3233152
3233031
3233030
3233018
3233032
3233033
3233361
3233019
3233007
3233125
3233009
3233010
3233126
3233362
3233012
3233036
3233029
3233359
3233017
Qty. Description
1 Asm., Gearcase
(Incl. 1-38,47-57)
1 Case, LH
10 Screw
3 Seal
2 Bushing, Pivot
1 Stud
2 Pipe, Knock
1 Rail, Shift, Low
1 Rail, Shift, High/Reverse
1 Shaft, Low Shift
2 O-Ring
2 Washer
2 Ring, Retaining
2 Bell Crank, High/Low/Reverse
2 Washer
2 Nut
1 Shaft, High/Reverse Shift
2 Pin
1 Bracket
3 Bearing
1 Spring
4 Screw
1 Shaft, Input, 31T
1 Bearing
1 Washer
1 Gear, 33T
1 Bearing, Needle
2 Washer
1 Engagement Dog, Low
1 Shaft, Reverse, 29T
2 Washer
1 Chain, Silent, 34P, 11W
1 Ring, Retaining
1 Gear, 30T
1 Bearing, Needle
Ref. Part No.
35
36
37
38
39
Qty. Description
3233176
3233177
3233037
3233478
–––––––
1
1
1
1
1
40 –––––––
1
41 –––––––
1
42 –––––––
1
43 –––––––
1
44 –––––––
1
45 –––––––
1
46 –––––––
1
47
48
49
50
51
52
53
54
55
56
57
1
1
1
1
1
2
1
1
1
1
2
3233448
3233035
3233003
3233043
3233128
3233020
3233014
3233127
3233150
3233360
5020741
Washer, Thrust
Ring, Retaining
Vent
Dipstick
Disc, Brake
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 28)
Ring, Retaining
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 32)
Sprocket, 11T
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 26)
Washer
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 12)
Washer
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 2)
Screw
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 13)
Ring, Retaining
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 27)
Sprocket, 12T
(See Gearcase/Brake and Chain
Cover Mounting Pg. C13, Ref. 33)
Plug
Washer
Case, RH
Deflector, Oil
Engagement Dog, High/Reverse
Bearing
Bearing, Needle
Sprocket, 24T
Shaft, Output
Gear, Output, 100T
Bushing, Speedometer
1/99
D8
CYLINDER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
8
2
9
1
3
4
7
6
10
5
12
38
11
36
36
37
13
5
17 16
36
14
15
18
35
19
24
20
34
21
23
22
9
27
26
28
29
18
33
30
31
32
13
D9
25
CYLINDER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3083166
3081497
3081330
3084857
3084994
3084858
3084867
3085072
3084877
3084866
3085074
3085073
3084874
3084859
3084875
3084860
3084861
3084862
3084215
3085075
Qty. Description
1
1
2
2
4
2
1
1
10
1
1
1
10
2
4
1
1
1
2
1
Asm., Band, Adapter (Incl. 2)
Screw
Bolt
Pin, Straight
Guide, Valve
Seal, Intake Valve
O-Ring
Adapter, Water Out
Bolt, Flange
Adapter, Camshaft
Gasket, Rocker Cover
Cover, Rocker
Bolt, Flange
Seal, Exhaust Valve
Bolt, Cylinder Head
Plug
Gasket
Plug, Blind
Bolt, Flange
Gasket, Exhaust
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3085326
3080285
3080530
3084880
3084876
3084864
3084863
3084838
3084849
3084873
3085634
3084130
3085370
3084868
3084869
3085527
37 3085371
38 3084879
Qty. Description
2
2
2
1
4
1
1
2
1
4
1
1
1
1
1
1
Stud
Nut
Washer, Lock
Bolt, Rocker Shaft
Bolt
Support, Valve Rocker Shaft (PTO)
Support, Valve Rocker Shaft (MAG)
Pin, Straight
Union, Oil Pump
Bolt, Flange
Cylinder (Incl. 32)
Elbow Pipe 2
Gasket, Cylinder
Cover, Camshaft
Gasket, Cover, Cam
Cylinder Head
(Incl. 4-6,14,16-18,21)
1 Gasket, Head
1 Adapter
5/98
D10
CRANKCASE
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
2
6
7
5
3
4
2
1
8
9
22
10
11
5
21
20
19
12
17
14
16
13
15
18
Ref. Part No.
1 3083669
2 3085633
3
4
5
6
7
8
9
10
11
3084838
3080676
3084840
3084205
3084839
3085525
3084842
3084834
3084835
Qty. Description
1 Bushing, Starter
1 Asm., Crankcase
(Incl. 1,4,5,7,8,10,11,16,19,20,22)
2 Pin, Straight
3 Ball Bearing
2 Pin, Dowel
5 Screw and Washer
1 Seal, Oil
1 Pipe, Air Breather
2 Union
2 Bearing, Ball
1 Bearing, Ball
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
3084845
3084846
3084844
3084843
3084841
3082956
3083453
3084837
3084836
3084847
3080103
Qty. Description
1
1
1
1
10
1
1
1
1
1
2
Plug
Gasket, Aluminum
Spring, One Way Valve
Valve, One Way
Bolt, Flange
Gasket
Plug
Seal, Mechanical
Seal, Oil
O-Ring
Pin, Dowel
5/98
D11
CRANKSHAFT and PISTON
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
1
3
2
1
5
21
6
7
8
20
9
10
19
11
14
12
15
16
18
Ref. Part No.
1 3085534
2 3085533
3 3085866
3085867
3085868
4 3085379
3085380
3085381
5 3085374
6 3085341
7 3085376
8 3085400
9 3085024
10 3085399
3085373
17
Qty. Description
2 Clip
1 Pin, Piston
1 Asm., Piston and Pin (Standard)
(Incl. 2,3)
1 Asm., Piston and Pin
(0.25 O/S) (Incl. 2,3)
1 Asm., Piston and Pin
(0.50 O/S) (Incl. 2,3)
1 Piston Ring Set (Std)
1 Piston Ring Set (0.25 O/S)
1 Piston Ring Set (0.50 O/S)
1 Crankshaft 2
1 Pin, Crank
1 Rod, Connecting
1 Bearing, Large End
1 Ball, Steel
1 Asm., Crankshaft (Incl. 5-11,19)
1 Crankshaft 1
13
Ref. Part No.
11 3085852
12 3085404
13 3084895
3084896
3084897
14 3240088
3084892
3084893
3084894
15 3084882
16 3085528
17 3083904
18 3083905
19 3085346
20 3081447
21 3080130
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Balancer Gear 1
Asm., Balancer Shaft
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
Spacer (0.6)
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
Sprocket 1
Nut, Slit
Washer
Nut, Lock
Pin, Dowel
Key
Key, Woodruff
5/98
D12
INTAKE and EXHAUST
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
9
8
10
6
9
8
1
11
12
2
3
14
13
4
6
7
27
8
15
9
16
5
17
26
18
13 12
11
25
24
23
19
21
22
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
3084845
3084920
3084919
3084918
3084922
3084910
3084913
1
1
1
1
1
2
1
8
9
10
11
12
13
3084912
3084911
3084909
3084908
3084907
3084906
4
4
1
8
4
4
20
Ref. Part No.
Plug
Gasket, Plug
Spring, Tensioner
Asm., Tensioner (Incl. 1-3)
Gasket, Tensioner
Asm., Rocker Arm, Intake (Incl. 8,9)
Asm., Rocker Arm, Exhaust
(Incl. 8,9)
Nut
Screw, Adjusting
Shaft, Rocker
Collet, Valve
Retainer, Spring
Spring, Valve
14
15
16
17
18
19
20
21
22
23
24
25
26
27
3084898
3080103
3085348
3085076
3084899
3081657
3084914
3084916
3084915
3084924
3084917
3085349
3084905
3084874
Qty. Description
1
1
1
1
1
3
1
1
1
1
1
2
2
2
Camshaft (Incl. 15-18)
Pin, Dowel
Lever, Release
Spring, Return
Pin, Dowel
Bolt and Washer
Sprocket 2
Guide, Chain
Chain, Timing
Bolt, Pivot, Lever
Lever
Valve, Intake
Valve, Exhaust
Bolt, Flange
5/98
D13
WATER PUMP
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
3
4
11
3
8
9
12
10
7
6
5
13
Ref. Part No.
1
2
3
4
5
6
7
3084940
3085352
3084191
3085857
3085359
3082758
3085351
Qty. Description
1
1
2
1
1
1
1
Thermostat
Switch, Thermostat
Clamp, Hose
Hose, Main
Bolt, Flange
Gasket, Aluminum
Cover, Water Pump
Ref. Part No.
8
9
10
11
12
13
3084937
3085077
3083138
3084935
3084942
3084877
Qty. Description
1
1
1
1
1
4
Gasket, Water Pump
Nut, Self Lock
Gasket
Impeller
Washer, Seal
Bolt, Flange
5/98
D14
CARBURETOR
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
51
3
4
50
5
49
6
7
8
43
44
45
46
48
9
47
41
42
40
39
10
11
38
36
15
13 12
14
12
34
25
16
24
26
27
28
29
33
32
31
30
17
23
22
18
21
20
19
E1
35
37
CARBURETOR
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3130507
3130508
3130900
3130752
3130732
3130899
3130541
3130540
3130504
3130014
3130527
3130515
3130517
3130518
3130519
3130361
3130594
3130532
3130520
3130590
3130521
3130529
3130591
3130668
3130533
3130624
Qty. Description
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
4
1
1
1
2
1
1
1
Ring
E-Ring
Needle, Jet (4D33-3)
Ring
Asm., Diaphragm
Jet, Needle (Q-6)
Screw
Washer, Spring
Asm., Block, Jet
Washer, Needle Jet Setter
Jet, Main (#140)
Seal
Packing
E-Ring
Cap
Pin, Float
Plate
O-Ring
Screw
Asm., Body, Float
Screw
Asm., Float
Screw
Valve, Needle (1.5)
O-Ring
Jet, Pilot (#140)
Ref. Part No.
Qty. Description
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3130522
3130523
3130525
3130524
3130546
3130545
3130544
3130502
3130589
3130514
3130501
3130513
3130543
3130535
3130511
3130512
3130199
3130538
3130593
3130625
3130898
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
48
49
50
51
3084205
3130505
3130503
3130592
2
1
1
4
O-Ring
Washer
Spring
Adjuster
Screw, Adjust
Ring
Spring
Valve, Throttle (100)
Spring
Ring
Screw
Shaft, Throttle
Guide, Cable
Screw
Cover
O-Ring
Holder, Guide
Spring
Asm., Plunger
Jet, Air (#160)
Asm., Carburetor
(Incl. 1-38,43-51)
Screw and Washer
Spring
Asm., Cover
Screw
5/98
E2
FUEL PUMP
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
3
3
5
2
1
5
Ref. Part No.
1 3085275
2 3084999
3 3085356
Qty. Description
Ref. Part No.
1 Asm., Fuel Pump (Incl. 2-5)
1 Screw and Washer
2 Screw and Washer
4 3084591
5 3084998
Qty. Description
4 Screw and Washer
1 Diaphragm Gasket Set
5/98
E3
OIL PUMP
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
4
3
2
1
5
10
9
11
6
12
7
8
13
15
14
17
16
Ref. Part No.
Qty. Description
1
2
3
4
3084946
3084949
3084948
3084944
1
1
1
1
5
6
7
8
9
3084945
3085535
3084955
3084954
3084953
3084962
1
1
2
2
1
3
Oil Pump Case 2
Rotor, Outer (Feed)
Rotor, Inner (Feed)
Asm., Oil Pump
(Incl. 1-8,10-15)
Oil Pump Case 1
Screw
Pin, Dowel
Pin, Dowel
Washer
Bolt and Washer
Ref. Part No.
10
11
12
13
14
15
16
17
3084947
3084950
3084951
3084956
3084205
3084952
3084958
3084959
3084960
3084961
Qty. Description
1
1
1
1
3
1
1
AR
AR
AR
Pump, Oil Pump Case 3
Rotor, Inner (Scav)
Rotor, Outer
Oil Strainer Unit
Screw and Washer
Shaft, Pump
Gear, Pump 2
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
5/98
E4
OIL FILTER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
1
2
2
4
3
3
2
2
3
5
2
Ref. Part No.
1 3084963
2 3084846
3 3084966
Qty. Description
Ref. Part No.
1 Oil Filter
8 Gasket, Aluminum
4 Bolt, Banjo
4 3084964
5 3085638
Qty. Description
1 Oil Delivery Pipe 1
1 Oil Delivery Pipe 2
5/98
E5
RECOIL STARTER
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
5
3
1
4
2
6
7
8
9
15
11
10
12
14
8
13
7
Ref. Part No.
1
2
3
4
5
6
7
8
3084822
3083463
3083378
3083379
3084744
3085266
3083453
3082956
Qty. Description
1
1
1
1
1
1
2
2
Reel
Spring, Return
Ratchet
Spring, Friction
Plate, Friction
Bolt and Washer
Plug
Gasket
Ref. Part No.
9
10
11
12
13
14
3083669
3083185
3084750
3084933
3084877
3085856
3085943
15 3085083
Qty. Description
1
1
1
1
9
1
1
1
Bushing, Starter
Spring, Spiral
Bushing
Gasket, Recoil
Bolt, Flange
Asm., Recoil (Incl. 1-6,9-11,14,15)
Starter Case (Incl. 11)
Asm., Rope
5/98
E6
STARTING MOTOR
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
5
4
6
2
3
7
8
2
1
9
12
13
14
11
15
10
16
18
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
3084981
3084982
3085353
3084406
3083649
3084408
3082038
3085034
3085033
Qty. Description
1
1
1
1
2
3
2
1
1
Asm., Starting Motor (Incl. 2-6,8-12)
Washer Set
Asm., Armature
Brush, Carbon
Nut, Flange
O-Ring
Bolt and Washer
Asm., Rear Bracket
Asm., Front Bracket (Incl. 10)
Ref. Part No.
10
11
12
13
14
15
16
17
18
3240114
3084983
3084405
3083737
3084412
3084411
3084410
3084409
3085394
Qty. Description
1
2
2
1
1
1
1
1
1
O-Ring
Asm., Set Bolt (Incl. 6)
Ring, Rubber
Washer, Gear Shaft
Clip
Spring, Weight
Spring, Return
Clip
Asm., Gear Shaft (Incl. 13-17)
5/98
E7
MAGNETO
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
2
1
3
16
18
15
17
13
4
14
19
12
5
11
6
10
20
8
7
9
Ref. Part No.
1 3085227
3085228
2 3084980
3 3070175
4 3084978
5 3084972
6 3085559
3085560
7 3081657
8 3084973
9 3085561
Qty. Description
1
1
1
1
1
1
1
1
5
1
1
Asm., Ignition Coil (Incl. 1,2)
Ignition Coil
Cap, Spark Plug
Plug, Spark
O-Ring
Metal, Bearing
Asm., Plate (Incl. 5,6,8-12,14,15)
Plate
Bolt and Washer
Seal, Oil
Stator (Incl. 13)
Ref. Part No.
10
11
12
13
14
15
16
17
18
19
20
3085563
3085554
3084976
3085360
3084977
3081256
3085639
3083073
3080077
3085521
3085558
Qty. Description
3
1
2
1
1
3
1
2
2
1
1
Screw and Washer
Band, Pulse
Screw and Washer
Coil, Pulser
Clamp
Screw and Washer
CDI System
Nut
Washer, Spring
Switch, Magnetic
Flywheel w/Ring Gear
5/98
E8
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
Ref. Grid
No.
No.
No.
1012778-067 . . 16 . . . A6
1012982-067 . . 16 . . . A6
1040192-195 . . 19 . . . A8
1040274-067 . . 29 . . . A7
1040280-195 . . 28 . . . A8
1040283-195 . . . 5 . . . A8
1040287-067 . . 22 . . . D2
1040291-195 . . . 6 . . . A7
1040293-067 . . 30 . . . A7
1040351-067 . . 29 . . . A7
1040455-195 . . 11 . . . A8
1040456-195 . . 33 . . . A8
1040522-067 . . 26 . . . C7
1040534-067 . . 33 . . A12
1240015 . . . . . . . 5 . . A10
1253118 . . . . . . . 5 . . . B2
1260717 . . . . . . 18 . . A13
1260742-029 . . 22 . . A13
1260832-029 . . 44 . . A12
1260856-029 . . . 9 . . A13
1321457 . . . . . . . 8 . . . C8
1321632 . . . . . . . . . . . . . C8
1321814 . . . . . . 13 . . . B8
1322180 . . . . . . . 4 . . . C9
1341184 . . . . . . . . . . . . . D8
1341219 . . . . . . . . . . . . . D5
1341303 . . . . . . . . . . . . . D6
1380024 . . . . . . . . . . . . . B5
1380026-067 . . 18 . . C14
1380092 . . . . . . . 7 . . . B6
1380094 . . . . . . . 6 . . . B6
1380119 . . . . . . . 1 . . . B6
1380143 . . . . . . . . . . . . . C4
1380145 . . . . . . . 9 . . . C4
1520102-067 . . . 2 . . . C5
1520172 . . . . . . 28 . . . C3
1520179-117 . . 24 . . . B8
1520183-117 . . . 11 . . . C5
28 . . C14
1520243 . . . . . . . 9 . . . B8
1520281 . . . . . . . 5 . . . B8
1525017 . . . . . . . 25 . . . B8
9 . . . C5
7 . . C14
1580053-067 . . . 4 . . . D2
1580055-067 . . 16 . . . D2
1580067-067 . . . 4 . . . C7
1580070 . . . . . . . 5 . . . D2
1580078 . . . . . . . 4 . . . D2
1580081 . . . . . . . 8 . . . D1
1580082-067 . . . 8 . . . D1
1580083-067 . . 11 . . . D1
1580091 . . . . . . 17 . . . C6
1590265 . . . . . . 11 . . C13
1820567 . . . . . . . 9 . . B12
Part
Ref. Grid
No.
No.
No.
1843051-067 . . . 5 . . B11
1843073 . . . . . . 20 . . . B7
1843074 . . . . . . 20 . . . B7
1910037 . . . . . . 10 . . . C2
1910041-067 . . . 9 . . . C3
1910056 . . . . . . 10 . . . B9
1910125 . . . . . . . . 1 . . C11
6 . . C13
1910126 . . . . . . . 1 . . B14
1910130 . . . . . . . 1 . . C11
1910144-067 . . 19 . . C12
1910154 . . . . . . . . . . . . C12
1910177 . . . . . . 28 . . C13
1910234 . . . . . . . . . . . . . B9
1910235 . . . . . . . . . . . . . B9
1930642 . . . . . . . . . . . . . B9
1930663 . . . . . . . . . . . . . C2
16 . . . C3
1930664 . . . . . . . . . . . . . C2
16 . . . C3
1930665 . . . . . . . . 6 . . . B9
8 . . . C2
1930674 . . . . . . . 27 . . B13
9 . . B14
1930687 . . . . . . 10 . . B14
1930688 . . . . . . 13 . . B14
1930732 . . . . . . . 3 . . B14
1930743 . . . . . . . 2 . . B14
1930751 . . . . . . 24 . . B13
1930752 . . . . . . 15 . . B13
1930753 . . . . . . 19 . . B13
1930786 . . . . . . 17 . . B14
1930787 . . . . . . 18 . . B14
1930788 . . . . . . 16 . . B14
1930792 . . . . . . 11 . . B13
1930795 . . . . . . . . 3 . . B13
6 . . B14
1930796 . . . . . . . . 2 . . B13
5 . . B14
1930797 . . . . . . . . 1 . . B13
4 . . B14
1930799 . . . . . . . 5 . . B13
1930804 . . . . . . . 6 . . B13
1930805 . . . . . . 12 . . B13
1930806 . . . . . . 10 . . B13
1930807 . . . . . . 12 . . B14
1930891 . . . . . . 22 . . B13
2010055 . . . . . . 12 . . B10
2010075 . . . . . . 11 . . . C1
2010076 . . . . . . 10 . . . C1
2010077 . . . . . . . 9 . . . C1
2010078 . . . . . . . 8 . . . C1
2010079 . . . . . . . 1 . . . C1
2010080 . . . . . . . 3 . . . C1
E9
Part
No.
2010081
2010160
2050073
2050075
2200188
2200341
2200361
2200463
2200464
2200465
Ref. Grid
No.
No.
. . . . . . . 4 . . . C1
. . . . . . . 5 . . . C1
. . . . . . . . . . . . B13
. . . . . . . . . . . . B14
. . . . . . 16 . . . B3
. . . . . . . 4 . . C14
. . . . . . 27 . . . D3
. . . . . . . 6 . . C11
. . . . . . . 3 . . C11
. . . . . . . 9 . . . B9
9 . . . C2
2200472 . . . . . . 31 . . . D2
2200627 . . . . . . 24 . . B12
2200628 . . . . . . 24 . . B12
2200771 . . . . . . . 8 . . . B6
2200773 . . . . . . 13 . . . B6
2200774 . . . . . . . 7 . . B10
2200791 . . . . . . . 3 . . C10
2200805 . . . . . . 15 . . B14
2200808 . . . . . . . 4 . . B13
2200809 . . . . . . . . . . . . B13
. . . . . . . . . . . . . . . . . . . . . B14
2200899 . . . . . . . 3 . . C11
2200901 . . . . . . . 9 . . . B9
2200961 . . . . . . 14 . . . B6
2201034 . . . . . . . 7 . . B13
2201090 . . . . . . . 9 . . B13
2201149 . . . . . . . 9 . . . B9
2201150 . . . . . . . 3 . . C11
2410023 . . . . . . 10 . . . D3
2431017 . . . . . . 14 . . . A7
2432034 . . . . . . 12 . . . D3
2434012 . . . . . . . 2 . . . D3
2460442 . . . . . . . 13 . . . D3
8 . . . D4
2460606 . . . . . . . 1 . . . D3
2460613 . . . . . . 18 . . . B3
2460637 . . . . . . 37 . . . D3
2511189 . . . . . . . . 4 . . A10
2511342 . . . . . . . 1 . . A14
2530009 . . . . . . 14 . . A14
2530014 . . . . . . 15 . . . B1
2530029 . . . . . . 22 . . . B2
2631812-195 . . . 4 . . . A5
2631839-195 . . . 6 . . . A6
2631989-067 . . 20 . . . A7
2652049 . . . . . . 28 . . . B3
2670133 . . . . . . 22 . . . A8
2670134 . . . . . . 11 . . . A7
2670137-067 . . 13 . . . A7
2681664-132 . . 15 . . . A8
2681729-132 . . . 7 . . . A6
2681730-132 . . . 7 . . . A6
2682346-132 . . 15 . . . A8
2690016 . . . . . . . 7 . . . D4
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
2870725
2871265
3070175
3080077
3080103
3080130
3080285
3080530
3080676
3081256
3081330
3081447
3081497
3081657
3082038
3082657
3082758
3082956
3083073
3083138
3083166
3083185
3083378
3083379
3083453
3083463
3083649
3083669
3083737
3083904
3083905
3084130
3084191
3084205
3084215
3084405
3084406
3084408
3084409
3084410
3084411
3084412
3084591
3084744
3084750
3084822
3084834
3084835
Ref. Grid
No.
No.
. . . . . . . 1 . . . D4
. . . . . . . . . . . . . D4
. . . . . . . 3 . . . E8
. . . . . . 18 . . . E8
. . . . . . . 22 . . D11
15 . . D13
. . . . . . 21 . . D12
. . . . . . 22 . . D10
. . . . . . 23 . . D10
. . . . . . . 4 . . D11
. . . . . . 15 . . . E8
. . . . . . . 3 . . D10
. . . . . . 20 . . D12
. . . . . . . 2 . . D10
. . . . . . . 19 . . D13
7 . . . E8
. . . . . . . 7 . . . E7
. . . . . . . 6 . . . D4
. . . . . . . 6 . . D14
. . . . . . . 17 . . D11
8 . . . E6
. . . . . . 17 . . . E8
. . . . . . 10 . . D14
. . . . . . . 1 . . D10
. . . . . . 10 . . . E6
. . . . . . . 3 . . . E6
. . . . . . . 4 . . . E6
. . . . . . . 18 . . D11
7 . . . E6
. . . . . . . 2 . . . E6
. . . . . . . 5 . . . E7
. . . . . . . . 1 . . D11
9 . . . E6
. . . . . . 13 . . . E7
. . . . . . 17 . . D12
. . . . . . 18 . . D12
. . . . . . 32 . . D10
. . . . . . . 3 . . D14
. . . . . . . . 6 . . D11
48 . . . E2
14 . . . E4
. . . . . . 19 . . D10
. . . . . . 12 . . . E7
. . . . . . . 4 . . . E7
. . . . . . . 6 . . . E7
. . . . . . 17 . . . E7
. . . . . . 16 . . . E7
. . . . . . 15 . . . E7
. . . . . . 14 . . . E7
. . . . . . . 4 . . . E3
. . . . . . . 5 . . . E6
. . . . . . 11 . . . E6
. . . . . . . 1 . . . E6
. . . . . . 10 . . D11
. . . . . . 11 . . D11
Part
Ref. Grid
No.
No.
No.
3084836 . . . . . . 20 . . D11
3084837 . . . . . . 19 . . D11
3084838 . . . . . . . 28 . . D10
3 . . D11
3084839 . . . . . . . 7 . . D11
3084840 . . . . . . . 5 . . D11
3084841 . . . . . . 16 . . D11
3084842 . . . . . . . 9 . . D11
3084843 . . . . . . 15 . . D11
3084844 . . . . . . 14 . . D11
3084845 . . . . . . . 12 . . D11
1 . . D13
3084846 . . . . . . . 13 . . D11
2 . . . E5
3084847 . . . . . . 21 . . D11
3084849 . . . . . . 29 . . D10
3084857 . . . . . . . 4 . . D10
3084858 . . . . . . . 6 . . D10
3084859 . . . . . . 14 . . D10
3084860 . . . . . . 16 . . D10
3084861 . . . . . . 17 . . D10
3084862 . . . . . . 18 . . D10
3084863 . . . . . . 27 . . D10
3084864 . . . . . . 26 . . D10
3084866 . . . . . . 10 . . D10
3084867 . . . . . . . 7 . . D10
3084868 . . . . . . 34 . . D10
3084869 . . . . . . 35 . . D10
3084873 . . . . . . 30 . . D10
3084874 . . . . . . . 13 . . D10
27 . . D13
3084875 . . . . . . 15 . . D10
3084876 . . . . . . 25 . . D10
3084877 . . . . . . . . 9 . . D10
13 . . D14
13 . . . E6
3084879 . . . . . . 38 . . D10
3084880 . . . . . . 24 . . D10
3084882 . . . . . . 15 . . D12
3084892 . . . . . . 14 . . D12
3084893 . . . . . . 14 . . D12
3084894 . . . . . . 14 . . D12
3084895 . . . . . . 13 . . D12
3084896 . . . . . . 13 . . D12
3084897 . . . . . . 13 . . D12
3084898 . . . . . . 14 . . D13
3084899 . . . . . . 18 . . D13
3084905 . . . . . . 26 . . D13
3084906 . . . . . . 13 . . D13
3084907 . . . . . . 12 . . D13
3084908 . . . . . . 11 . . D13
3084909 . . . . . . 10 . . D13
3084910 . . . . . . . 6 . . D13
3084911 . . . . . . . 9 . . D13
3084912 . . . . . . . 8 . . D13
E10
Part
No.
3084913
3084914
3084915
3084916
3084917
3084918
3084919
3084920
3084922
3084924
3084933
3084935
3084937
3084940
3084942
3084944
3084945
3084946
3084947
3084948
3084949
3084950
3084951
3084952
3084953
3084954
3084955
3084956
3084958
3084959
3084960
3084961
3084962
3084963
3084964
3084966
3084972
3084973
3084976
3084977
3084978
3084980
3084981
3084982
3084983
3084994
3084998
3084999
3085001
3085002
3085024
3085033
3085034
3085072
3085073
Ref. Grid
No.
No.
. . . . . . . 7 . . D13
. . . . . . 20 . . D13
. . . . . . 22 . . D13
. . . . . . 21 . . D13
. . . . . . 24 . . D13
. . . . . . . 4 . . D13
. . . . . . . 3 . . D13
. . . . . . . 2 . . D13
. . . . . . . 5 . . D13
. . . . . . 23 . . D13
. . . . . . 12 . . . E6
. . . . . . 11 . . D14
. . . . . . . 8 . . D14
. . . . . . . 1 . . D14
. . . . . . 12 . . D14
. . . . . . . 4 . . . E4
. . . . . . . 4 . . . E4
. . . . . . . 1 . . . E4
. . . . . . 10 . . . E4
. . . . . . . 3 . . . E4
. . . . . . . 2 . . . E4
. . . . . . 11 . . . E4
. . . . . . 12 . . . E4
. . . . . . 15 . . . E4
. . . . . . . 8 . . . E4
. . . . . . . 7 . . . E4
. . . . . . . 6 . . . E4
. . . . . . 13 . . . E4
. . . . . . 16 . . . E4
. . . . . . 17 . . . E4
. . . . . . 17 . . . E4
. . . . . . 17 . . . E4
. . . . . . . 9 . . . E4
. . . . . . . 1 . . . E5
. . . . . . . 4 . . . E5
. . . . . . . 3 . . . E5
. . . . . . . 5 . . . E8
. . . . . . . 8 . . . E8
. . . . . . 12 . . . E8
. . . . . . 14 . . . E8
. . . . . . . 4 . . . E8
. . . . . . . 2 . . . E8
. . . . . . . 1 . . . E7
. . . . . . . 2 . . . E7
. . . . . . 11 . . . E7
. . . . . . . 5 . . D10
. . . . . . . 5 . . . E3
. . . . . . . 2 . . . E3
. . . . . . . 2 . . . D4
. . . . . . . 3 . . . D4
. . . . . . . 9 . . D12
. . . . . . . 9 . . . E7
. . . . . . . 8 . . . E7
. . . . . . . 8 . . D10
. . . . . . 12 . . D10
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
3085074
3085075
3085076
3085077
3085083
3085227
3085228
3085266
3085275
3085326
3085341
3085346
3085348
3085349
3085351
3085352
3085353
3085356
3085359
3085360
3085370
3085371
3085373
3085374
3085376
3085379
3085380
3085381
3085394
3085399
3085400
3085404
3085521
3085525
3085527
3085528
3085533
3085534
3085535
3085554
3085556
3085558
3085559
3085560
3085561
3085563
3085567
3085569
3085633
3085634
3085638
3085639
3085852
3085856
3085857
Ref. Grid
No.
No.
. . . . . . 11 . . D10
. . . . . . 20 . . D10
. . . . . . 17 . . D13
. . . . . . . 9 . . D14
. . . . . . 15 . . . E6
. . . . . . . 1 . . . E8
. . . . . . . 1 . . . E8
. . . . . . . 6 . . . E6
. . . . . . . 1 . . . E3
. . . . . . 21 . . D10
. . . . . . . 6 . . D12
. . . . . . 19 . . D12
. . . . . . 16 . . D13
. . . . . . 25 . . D13
. . . . . . . 7 . . D14
. . . . . . . 2 . . D14
. . . . . . . 3 . . . E7
. . . . . . . 3 . . . E3
. . . . . . . 5 . . D14
. . . . . . 13 . . . E8
. . . . . . 33 . . D10
. . . . . . 37 . . D10
. . . . . . 10 . . D12
. . . . . . . 5 . . D12
. . . . . . . 7 . . D12
. . . . . . . 4 . . D12
. . . . . . . 4 . . D12
. . . . . . . 4 . . D12
. . . . . . 18 . . . E7
. . . . . . 10 . . D12
. . . . . . . 8 . . D12
. . . . . . 12 . . D12
. . . . . . 19 . . . E8
. . . . . . . 8 . . D11
. . . . . . 36 . . D10
. . . . . . 16 . . D12
. . . . . . . 2 . . D12
. . . . . . . 1 . . D12
. . . . . . . 5 . . . E4
. . . . . . 11 . . . E8
. . . . . . 46 . . A12
. . . . . . 20 . . . E8
. . . . . . . 6 . . . E8
. . . . . . . 6 . . . E8
. . . . . . . 9 . . . E8
. . . . . . 10 . . . E8
. . . . . . . 4 . . . D4
. . . . . . . 5 . . . D4
. . . . . . . 2 . . D11
. . . . . . 31 . . D10
. . . . . . . 5 . . . E5
. . . . . . 16 . . . E8
. . . . . . 11 . . D12
. . . . . . 14 . . . E6
. . . . . . . 4 . . D14
Part
No.
3085866
3085867
3085868
3085943
3110032
3110044
3110050
3110064
3110067
3110068
3130014
3130199
3130361
3130501
3130502
3130503
3130504
3130505
3130507
3130508
3130511
3130512
3130513
3130514
3130515
3130517
3130518
3130519
3130520
3130521
3130522
3130523
3130524
3130525
3130527
3130529
3130532
3130533
3130535
3130538
3130540
3130541
3130543
3130544
3130545
3130546
3130589
3130590
3130591
3130592
3130593
3130594
3130624
3130625
Ref. Grid
No.
No.
. . . . . . . 3 . . D12
. . . . . . . 3 . . D12
. . . . . . . 3 . . D12
. . . . . . 14 . . . E6
. . . . . . 31 . . A10
. . . . . . . 4 . . A12
. . . . . . 14 . . A12
. . . . . . . 17 . . . A6
6 . . A13
. . . . . . 37 . . A12
. . . . . . 49 . . A12
. . . . . . 10 . . . E2
. . . . . . 43 . . . E2
. . . . . . 16 . . . E2
. . . . . . 37 . . . E2
. . . . . . 34 . . . E2
. . . . . . 50 . . . E2
. . . . . . . 9 . . . E2
. . . . . . 49 . . . E2
. . . . . . . 1 . . . E2
. . . . . . . 2 . . . E2
. . . . . . 41 . . . E2
. . . . . . 42 . . . E2
. . . . . . 38 . . . E2
. . . . . . 36 . . . E2
. . . . . . 12 . . . E2
. . . . . . 13 . . . E2
. . . . . . 14 . . . E2
. . . . . . 15 . . . E2
. . . . . . 19 . . . E2
. . . . . . 21 . . . E2
. . . . . . 27 . . . E2
. . . . . . 28 . . . E2
. . . . . . 30 . . . E2
. . . . . . 29 . . . E2
. . . . . . 11 . . . E2
. . . . . . 22 . . . E2
. . . . . . 18 . . . E2
. . . . . . 25 . . . E2
. . . . . . 40 . . . E2
. . . . . . 44 . . . E2
. . . . . . . 8 . . . E2
. . . . . . . 7 . . . E2
. . . . . . 39 . . . E2
. . . . . . 33 . . . E2
. . . . . . 32 . . . E2
. . . . . . 31 . . . E2
. . . . . . 35 . . . E2
. . . . . . 20 . . . E2
. . . . . . 23 . . . E2
. . . . . . 51 . . . E2
. . . . . . 45 . . . E2
. . . . . . 17 . . . E2
. . . . . . 26 . . . E2
. . . . . . 46 . . . E2
E11
Part
No.
3130668
3130732
3130752
3130898
3130899
3130900
3211048
3221043
3221044
3221058
3222044
3222047
3222051
3222070
3224041
3224042
3224043
3224055
3225024
3233002
3233003
3233007
3233009
3233010
3233012
3233014
3233017
3233018
3233019
3233020
3233021
3233022
3233023
3233024
3233025
3233026
3233029
3233030
3233031
3233032
3233033
3233035
3233036
3233037
3233040
3233043
3233045
3233054
3233055
3233060
Ref. Grid
No.
No.
. . . . . . 24 . . . E2
. . . . . . . 5 . . . E2
. . . . . . . 4 . . . E2
. . . . . . 47 . . . E2
. . . . . . . 6 . . . E2
. . . . . . . 3 . . . E2
. . . . . . . 3 . . . C9
. . . . . . . 3 . . . C4
. . . . . . 33 . . C13
. . . . . . 26 . . C13
. . . . . . . 1 . . . B5
. . . . . . . 24 . . . C3
17 . . C14
. . . . . . 13 . . . C4
. . . . . . 26 . . . C3
. . . . . . 11 . . . B4
. . . . . . 21 . . . C3
. . . . . . . 8 . . . B4
. . . . . . . 23 . . . C3
15 . . C14
. . . . . . . 12 . . . B4
12 . . . C3
10 . . C14
. . . . . . . 1 . . . D8
. . . . . . 49 . . . D8
. . . . . . 24 . . . D8
. . . . . . 26 . . . D8
. . . . . . 27 . . . D8
. . . . . . 30 . . . D8
. . . . . . 53 . . . D8
. . . . . . 34 . . . D8
. . . . . . 19 . . . D8
. . . . . . 23 . . . D8
. . . . . . 52 . . . D8
. . . . . . . 6 . . . D8
. . . . . . . 7 . . . D8
. . . . . . . 8 . . . D8
. . . . . . . 4 . . . D8
. . . . . . . 5 . . . D8
. . . . . . . 2 . . . D8
. . . . . . 32 . . . D8
. . . . . . 18 . . . D8
. . . . . . 17 . . . D8
. . . . . . 20 . . . D8
. . . . . . 21 . . . D8
. . . . . . 48 . . . D8
. . . . . . 31 . . . D8
. . . . . . 37 . . . D8
. . . . . . 11 . . . D8
. . . . . . 50 . . . D8
. . . . . . 12 . . . D8
. . . . . . 14 . . . D8
. . . . . . 15 . . . D8
. . . . . . 13 . . . D5
13 . . . D6
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
Ref. Grid
No.
No.
No.
3233062 . . . . . . 11 . . . D5
11 . . . D6
3233063 . . . . . . . 9 . . . D5
9 . . . D6
3233069 . . . . . . 12 . . . D5
12 . . . D6
3233070 . . . . . . . 29 . . . D5
30 . . . D6
3233076 . . . . . . 25 . . . D6
3233083 . . . . . . 10 . . . D5
10 . . . D6
3233084
28 . . . D5
29 . . . D6
3233085 . . . . . . 30 . . . D5
3233089 . . . . . . 26 . . . D6
3233090 . . . . . . 15 . . . D5
15 . . . D6
3233125 . . . . . . 25 . . . D8
3233126 . . . . . . 28 . . . D8
3233127 . . . . . . 54 . . . D8
3233128 . . . . . . 51 . . . D8
3233131 . . . . . . . 3 . . . D5
3 . . . D6
3233132 . . . . . . . 4 . . . D5
4 . . . D6
3233150 . . . . . . 55 . . . D8
3233151 . . . . . . . 9 . . . D8
3233152 . . . . . . 16 . . . D8
3233153 . . . . . . 13 . . . D8
3233158 . . . . . . . 7 . . . D5
7 . . . D6
3233176 . . . . . . 35 . . . D8
3233177 . . . . . . 36 . . . D8
3233195 . . . . . . . 1 . . . D5
3233196 . . . . . . . 1 . . . D6
3233213 . . . . . . . 6 . . . D5
6 . . . D6
3233216 . . . . . . 16 . . . D5
16 . . . D6
3233217 . . . . . . 17 . . . D5
3233218 . . . . . . 25 . . . D5
3233227 . . . . . . . 8 . . . D5
8 . . . D6
3233248 . . . . . . . 3 . . . D8
3233359 . . . . . . 33 . . . D8
3233360 . . . . . . 56 . . . D8
3233361 . . . . . . 22 . . . D8
3233362 . . . . . . 29 . . . D8
3233368 . . . . . . . 5 . . . D5
5 . . . D6
3233448 . . . . . . 47 . . . D8
3233455 . . . . . . 14 . . . D5
14 . . . D6
Part
No.
3233478
3233498
3233548
3233570
3240088
3240114
3250010
3250028
3250030
3250032
3260115
3260130
3280129
3280135
3280164
3280216
3280217
3280220
3514314
3514402
3514807
3515501
3515502
3554202
3554506
3554507
3554509
3576504
3576510
3610013
3610017
3610019
3610024
3610028
3610062
4010093
4010094
4010095
4010132
4010202
4010248
4030015
4030028
4030042
4030043
4030047
4030059
4032002
4032003
Ref. Grid
No.
No.
. . . . . . 38 . . . D8
. . . . . . 31 . . . D6
. . . . . . 10 . . . D8
. . . . . . 17 . . . D6
. . . . . . 14 . . D12
. . . . . . 10 . . . E7
. . . . . . 11 . . . B8
. . . . . . 10 . . . B8
. . . . . . 14 . . . B8
. . . . . . 12 . . . B8
. . . . . . . 3 . . . B6
. . . . . . . 9 . . . B6
. . . . . . 31 . . B10
. . . . . . 31 . . B10
. . . . . . 26 . . B10
. . . . . . 20 . . B10
. . . . . . 25 . . B10
. . . . . . 23 . . B10
. . . . . . 11 . . . C9
. . . . . . . 5 . . . B5
. . . . . . . 7 . . . C3
. . . . . . . 14 . . . C3
21 . . C14
. . . . . . 18 . . . C3
. . . . . . 40 . . C13
. . . . . . . . 6 . . . B8
7 . . . C4
. . . . . . . 17 . . . B7
7 . . . B8
8 . . . C4
. . . . . . 18 . . . B7
. . . . . . 10 . . . C8
. . . . . . . 3 . . . C8
. . . . . . . . 4 . . . C3
20 . . C14
. . . . . . . . 6 . . . B5
2 . . . C4
. . . . . . . 3 . . . B8
. . . . . . . 8 . . . C3
. . . . . . 21 . . . B7
. . . . . . 39 . . C13
. . . . . . 34 . . . D3
. . . . . . 33 . . . D3
. . . . . . 28 . . . D3
. . . . . . . 3 . . A12
. . . . . . . 3 . . A10
. . . . . . 22 . . . D3
. . . . . . 29 . . B10
. . . . . . . 3 . . . B3
. . . . . . 22 . . . B3
. . . . . . 17 . . . D3
. . . . . . . 7 . . . C1
. . . . . . 14 . . . A7
. . . . . . . 6 . . . B3
. . . . . . . 9 . . . B3
E12
Part
No.
4032029
4032037
4032041
4032042
4032045
4032046
4032063
4032064
4032065
4032066
4060173
4060204
4110141
4110148
4110164
4110205
4110209
4110245
4110246
4140006
4170010
4170013
5010192
5010204
5010206
5010379
5010450
5020422
5020468
5020474
5020506
5020527
5020530
5020531
5020532
5020662
5020663
5020677
5020681
5020702
5020703
5020741
5020764
5020765
5020766
5020789
5020793
5020803
5020839
Ref. Grid
No.
No.
. . . . . . 15 . . . D3
. . . . . . 21 . . . B3
. . . . . . . 7 . . . B3
. . . . . . 15 . . . B3
. . . . . . 18 . . . D3
. . . . . . 16 . . . D3
. . . . . . . 4 . . . B3
. . . . . . 19 . . . D3
. . . . . . . 5 . . . B3
. . . . . . . 2 . . . B3
. . . . . . 39 . . . D3
. . . . . . 41 . . . D3
. . . . . . 19 . . . B3
. . . . . . 19 . . . B3
. . . . . . 23 . . B13
. . . . . . 10 . . B10
. . . . . . 19 . . . B3
. . . . . . 12 . . . C1
. . . . . . . 6 . . . C1
. . . . . . 32 . . . D3
. . . . . . 19 . . . B7
. . . . . . 10 . . A10
. . . . . . . 3 . . A13
. . . . . . . 29 . . . C3
22 . . C14
. . . . . . 24 . . C14
. . . . . . . 1 . . . C9
. . . . . . 12 . . . C4
. . . . . . . 6 . . . C8
. . . . . . . 2 . . C14
. . . . . . . 8 . . . B5
. . . . . . . . 7 . . . B9
6 . . . C2
. . . . . . . 4 . . . B5
. . . . . . . 2 . . . C3
. . . . . . 19 . . . C3
. . . . . . 30 . . . C3
. . . . . . 25 . . . A8
. . . . . . . 1 . . . A6
. . . . . . . 22 . . B12
5 . . . D1
. . . . . . 23 . . B12
. . . . . . 22 . . . D5
22 . . . D6
. . . . . . 20 . . . D5
20 . . . D6
. . . . . . . 27 . . B10
57 . . . D8
. . . . . . . 7 . . . D1
. . . . . . . 9 . . . D1
. . . . . . 10 . . . D1
. . . . . . 27 . . C14
. . . . . . 12 . . . C6
. . . . . . 13 . . . C3
. . . . . . . 7 . . . A8
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
5020926
5020934
5020937
5130631
5130663
Ref. Grid
No.
No.
. . . . . . . 6 . . B12
. . . . . . . 1 . . . C4
. . . . . . 30 . . A10
. . . . . . 13 . . . D2
. . . . . . . 20 . . . C3
6 . . . C7
23 . . C14
1 . . . D2
5130701 . . . . . . . 2 . . . B5
5130712 . . . . . . . 9 . . . C7
5130944 . . . . . . 17 . . . C3
5130945 . . . . . . . . 6 . . . C3
1 . . . C7
5130946 . . . . . . . 1 . . C11
5131004 . . . . . . 25 . . . B1
5131036 . . . . . . 38 . . . D3
5131115 . . . . . . . . 3 . . . B9
3 . . . C2
5131116 . . . . . . . . 3 . . . B9
5131116 . . . . . . . 3 . . . C2
5131175 . . . . . . . 1 . . C11
5131379 . . . . . . 19 . . . B4
5131446 . . . . . . 13 . . . C9
5131643 . . . . . . 42 . . C13
5131785 . . . . . . 16 . . . B1
5132062 . . . . . . 26 . . . B7
5210650 . . . . . . 20 . . . D3
5210748 . . . . . . 28 . . A12
5210752 . . . . . . . . 9 . . . C8
14 . . . C9
5210753 . . . . . . . 9 . . . C8
5210754 . . . . . . . 9 . . . C8
5210953 . . . . . . . 6 . . . C6
5211020-067 . . . . 7 . . . A5
25 . . . A6
5211115 . . . . . . . . 7 . . . B7
5211121 . . . . . . . 15 . . B12
5211131-067 . . . . . 7 . . . A5
25 . . . A6
5211148 . . . . . . . . 4 . . . B8
5211189 . . . . . . . 18 . . B10
5211326 . . . . . . . . 2 . . . B8
10 . . . C3
5211391-067 . . . 6 . . . D3
5211523 . . . . . . . 2 . . . B1
5211547-067 . . 12 . . . A5
5211633-067 . . 23 . . . A7
5211804 . . . . . . . 6 . . . B2
5220225 . . . . . . . 4 . . . C6
5220646 . . . . . . . 5 . . . C9
5220946 . . . . . . . 6 . . B10
5220958 . . . . . . 13 . . . C6
5220965-067 . . . 20 . . . B3
2 . . B11
5222154-067 . . . 9 . . A14
Part
Ref. Grid
No.
No.
No.
5222155-067 . . . 9 . . A14
5222193 . . . . . . 16 . . . B7
5222220-067 . . 10 . . . C7
5222221-067 . . 30 . . . C7
5222269-067 . . 14 . . B10
5222299 . . . . . . . 2 . . . B6
5222837-067 . . 11 . . . A6
5222860-067 . . . 4 . . . A7
5222999-067 . . . 8 . . B11
5224531 . . . . . . 20 . . C12
5224548 . . . . . . . 4 . . C12
5224553 . . . . . . 31 . . . B2
5240179-067 . . 14 . . A13
5240244-067 . . 27 . . . A8
5240328-067 . . . 5 . . A12
5240336 . . . . . . . 4 . . . B2
5240409-067 . . 19 . . C10
5240424 . . . . . . . 2 . . . B2
5240428 . . . . . . 40 . . . D3
5240524 . . . . . . 13 . . C12
5240525 . . . . . . . 5 . . C12
5240526 . . . . . . 11 . . C12
5240609-067 . . 15 . . A12
5240898 . . . . . . 10 . . A13
5240952 . . . . . . . 7 . . . C6
5240993 . . . . . . . 7 . . C11
5241018-067 . . . 5 . . C13
5241213-067 . . 23 . . C10
5241224-067 . . 21 . . . A7
5241788-067 . . 11 . . A10
5241921-067 . . 24 . . A12
5242016-067 . . 25 . . . A7
5242550 . . . . . . 12 . . A10
5242981 . . . . . . . 9 . . . C8
5243138-067 . . 13 . . B10
5243364 . . . . . . 25 . . . B7
5332828 . . . . . . 17 . . . C7
5332935 . . . . . . 22 . . . C3
5333170 . . . . . . 34 . . . A8
5333172 . . . . . . . 6 . . . D2
5333204 . . . . . . 19 . . . B1
5333206 . . . . . . 10 . . A14
5333254 . . . . . . 25 . . C13
5333367 . . . . . . . 2 . . B12
5410012 . . . . . . . 11 . . . A5
1 . . . A7
5410241 . . . . . . 24 . . A13
5410414 . . . . . . . . 9 . . . A6
2 . . . A7
5410415 . . . . . . 19 . . C14
5410421 . . . . . . 25 . . A12
5410424 . . . . . . 30 . . . D3
5410436 . . . . . . . 4 . . A13
E13
Part
Ref. Grid
No.
No.
No.
5410463 . . . . . . . . 7 . . . B5
11 . . . C4
5410469 . . . . . . . 8 . . B14
5410470 . . . . . . 20 . . . B8
5410494 . . . . . . 12 . . . B9
12 . . . C2
5410495 . . . . . . 11 . . . B9
11 . . . C2
5410535 . . . . . . . 8 . . . D2
5410537 . . . . . . 15 . . . C3
5410541 . . . . . . . 3 . . . C3
5410546 . . . . . . 30 . . B10
5410548 . . . . . . 17 . . B12
5410575 . . . . . . 20 . . C10
5410584 . . . . . . . 8 . . A10
5410607 . . . . . . 19 . . A10
5410766 . . . . . . . 4 . . C11
5410767 . . . . . . . 4 . . C11
5410772 . . . . . . 17 . . B11
5410774 . . . . . . . 8 . . . A6
5410779 . . . . . . . 4 . . . B9
4 . . . C2
5410780 . . . . . . . 5 . . . B9
5 . . . C2
5410828 . . . . . . 18 . . . B1
5410829 . . . . . . 28 . . . B2
5410831 . . . . . . 26 . . . B2
5410889 . . . . . . 11 . . . B1
5410947 . . . . . . 16 . . . B8
5410948 . . . . . . . . 3 . . . C5
6 . . C14
5410988 . . . . . . 26 . . B13
5411036 . . . . . . 12 . . . B1
5411042 . . . . . . 17 . . . B1
5411106 . . . . . . . . 5 . . . B6
5411108 . . . . . . . . 1 . . A10
5411164 . . . . . . . . . 6 . . . C5
14 . . C14
5411180 . . . . . . . . 2 . . C10
5411291 . . . . . . . 3 . . B12
5411297 . . . . . . . 21 . . B13
22 . . B13
5411321 . . . . . . . . 6 . . . B1
16 . . . B2
5411362 . . . . . . 24 . . . B2
5411489 . . . . . . 15 . . C10
5411608 . . . . . . . 5 . . . B7
5430261 . . . . . . 27 . . A12
5430725 . . . . . . . 3 . . A14
5430743 . . . . . . 27 . . A10
5430766 . . . . . . 17 . . . C9
5430776 . . . . . . 16 . . . C7
5430806 . . . . . . . . 4 . . . B7
12 . . . D2
5430807 . . . . . . . 27 . . . B7
14 . . . D2
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
Ref. Grid
No.
No.
No.
5430945 . . . . . . . 7 . . . C8
5430971-195 . . 15 . . . A5
5430995 . . . . . . 23 . . . B3
5431021 . . . . . . 16 . . A14
5431030 . . . . . . 11 . . B10
5431053 . . . . . . . 5 . . A14
5431102 . . . . . . 22 . . . C7
5431107 . . . . . . . 6 . . C12
5431149 . . . . . . 20 . . B12
5431150 . . . . . . 20 . . B12
5431197-195 . . 14 . . . A5
5431201-132 . . 11 . . . B3
5431310 . . . . . . 13 . . . C7
5431391 . . . . . . 21 . . A14
5431484 . . . . . . 28 . . . A7
5431524 . . . . . . . 8 . . . A8
5431556 . . . . . . 28 . . . D2
5431570 . . . . . . 12 . . B11
5431571 . . . . . . 13 . . B11
5431572 . . . . . . . 9 . . B11
5431573 . . . . . . . 4 . . B11
5431574 . . . . . . 18 . . B11
5431596 . . . . . . . 21 . . B12
4 . . . D1
5431610 . . . . . . . 9 . . A10
5431673 . . . . . . 21 . . A10
5431675-195 . . 15 . . . A5
5431677 . . . . . . 10 . . . B1
5431698 . . . . . . 27 . . . B2
5431769 . . . . . . 26 . . . D3
5431845 . . . . . . 13 . . . D1
5431861-132 . . 10 . . . B3
5431863 . . . . . . 18 . . . B2
5431895 . . . . . . 25 . . A10
5431936 . . . . . . . 5 . . . C8
5431964 . . . . . . 24 . . . B3
5431972 . . . . . . 15 . . . C6
5431977 . . . . . . . 8 . . . C6
5432077 . . . . . . 31 . . . D3
5432090 . . . . . . 25 . . . B3
5432091 . . . . . . 12 . . . D1
5432254 . . . . . . 14 . . C13
5432291 . . . . . . 18 . . A14
5432294 . . . . . . 15 . . A10
5432572 . . . . . . . 5 . . . B4
5432593 . . . . . . 29 . . A10
5432607 . . . . . . 36 . . . B2
5432611 . . . . . . 21 . . . B8
5432691 . . . . . . 11 . . . B2
5432698 . . . . . . . 1 . . C10
5432798 . . . . . . 13 . . . A6
5432849 . . . . . . . 7 . . C10
5432953 . . . . . . 17 . . C10
5433141 . . . . . . 20 . . A10
5433142 . . . . . . 20 . . A10
Part
Ref. Grid
No.
No.
No.
5433198 . . . . . . . 9 . . B10
5433199 . . . . . . 32 . . B10
5521279 . . . . . . 19 . . . D2
5521301 . . . . . . . 6 . . C10
5630351 . . . . . . . 3 . . . D2
5630362 . . . . . . 14 . . B14
5630513 . . . . . . 12 . . . C8
5630616-067 . . . 7 . . B10
5810144 . . . . . . . 2 . . A14
5810279 . . . . . . 26 . . A10
5810290 . . . . . . 25 . . . D3
5810291 . . . . . . . . 3 . . . B7
11 . . . D2
5810379 . . . . . . . 3 . . B10
5810439 . . . . . . 13 . . . B7
5810442 . . . . . . 19 . . B10
5810444 . . . . . . 32 . . . B2
5810455 . . . . . . . . 9 . . . A7
10 . . . A8
5810467 . . . . . . 17 . . . A7
5810859 . . . . . . 24 . . A14
5810948 . . . . . . . 3 . . . B2
5810957 . . . . . . 23 . . . A6
5810988 . . . . . . 30 . . . B2
5810991 . . . . . . 23 . . . A6
5811012 . . . . . . . 7 . . . B2
5811054 . . . . . . 22 . . C13
5811141 . . . . . . . . 9 . . . B2
5811373 . . . . . . 10 . . A12
5811502 . . . . . . . 4 . . . B4
5811519 . . . . . . 22 . . . B4
5811757 . . . . . . 18 . . C13
5811758 . . . . . . 20 . . C13
5811759 . . . . . . 19 . . C13
5811760 . . . . . . 17 . . C13
5830053 . . . . . . . 3 . . . B1
5850103 . . . . . . 24 . . . A6
5850104 . . . . . . 24 . . . A6
5850109 . . . . . . 24 . . . A6
5850126 . . . . . . . 8 . . . A5
5850130 . . . . . . . 8 . . . A5
5850135 . . . . . . 23 . . . B1
5910026 . . . . . . . . 8 . . . B9
7 . . . C2
7010032 . . . . . . 29 . . . D3
7030011-195 . . 16 . . . A8
7041157 . . . . . . . 4 . . . C8
7041198 . . . . . . 12 . . . C9
7041209 . . . . . . 20 . . A14
7041220 . . . . . . . 5 . . . C6
7041301 . . . . . . 36 . . . A8
7041302 . . . . . . . 9 . . . A8
7041303-067 . . . 7 . . . D2
7041305-067 . . . 1 . . . C6
7041365 . . . . . . . 3 . . C12
E14
Part
Ref. Grid
No.
No.
No.
7041450-067 . . 24 . . . B7
7041761 . . . . . . . 6 . . . B7
7042029 . . . . . . . 12 . . A13
18 . . C12
7042031 . . . . . . . 8 . . A13
7042032 . . . . . . 14 . . . A6
7051524 . . . . . . 22 . . . B1
7052045 . . . . . . 15 . . . B8
7052065 . . . . . . 23 . . A10
7052075 . . . . . . 12 . . A12
7052083 . . . . . . 20 . . A13
7052103 . . . . . . 20 . . B13
7052106 . . . . . . 14 . . . B1
7052152 . . . . . . . 9 . . . B1
7052163 . . . . . . . . 4 . . . B1
19 . . . B2
7052164 . . . . . . 10 . . . B2
7052181 . . . . . . 28 . . A10
7052190 . . . . . . 23 . . A14
7061013 . . . . . . 21 . . . D5
21 . . . D6
7061014 . . . . . . 18 . . . D5
18 . . . D6
7061033 . . . . . . . 8 . . B12
7061034 . . . . . . . 4 . . B12
7072528 . . . . . . 26 . . . B3
7072715 . . . . . . 24 . . . A9
7072724 . . . . . . . 2 . . . C1
7072766 . . . . . . 11 . . . A9
7073761 . . . . . . . 2 . . . A6
7073862 . . . . . . 26 . . . A9
7074109 . . . . . . 12 . . . A9
7074177 . . . . . . 16 . . . C6
7074214 . . . . . . 21 . . . C7
7074220 . . . . . . 21 . . . A9
7074782 . . . . . . 12 . . C10
7074929 . . . . . . . 4 . . . A9
7074935 . . . . . . 19 . . . A9
7074946 . . . . . . . 14 . . . A9
10 . . C10
7074956 . . . . . . . 9 . . . B4
7075339 . . . . . . . 4 . . C13
7075705 . . . . . . . 7 . . . A9
7075719 . . . . . . 13 . . . A9
7075741 . . . . . . 23 . . . A9
7076202 . . . . . . . 2 . . . A9
7076273 . . . . . . . 3 . . . A9
7076558 . . . . . . 10 . . . A9
7077365 . . . . . . 15 . . . A9
7077377 . . . . . . 11 . . C10
7077446 . . . . . . 15 . . . A6
7077765 . . . . . . . 1 . . . A9
7077902 . . . . . . . 5 . . . A9
7077903 . . . . . . 20 . . . A9
7077904 . . . . . . 17 . . . A9
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
7077905
7077906
7077907
7077908
7077909
7078254
7078261
7078355
7080003
7080138
7080229
7080306
7080307
7080352
7080433
7080438
7080474
7080476
7080483
7080487
7080496
7080510
7080511
7080524
7080539
7080544
7080573
7080598
7080614
7080627
7080631
7080649
7080656
7080673
7080694
7080696
7080699
7080727
7080761
Ref.
No.
. . . . . . 22
....... 6
....... 8
....... 9
. . . . . . 25
. . . . . . 18
. . . . . . 32
. . . . . . 16
. . . . . . . 19
13
5
....... 3
. . . . . . 27
........ 3
14
5
10
7
26
29
....... 9
........ 1
2
1
8
. . . . . . . 10
25
41
6
. . . . . . 19
. . . . . . 13
. . . . . . 12
. . . . . . 13
. . . . . . 15
....... 2
....... 3
. . . . . . . 26
25
. . . . . . 11
. . . . . . 14
. . . . . . 21
....... 8
. . . . . . 33
....... 2
. . . . . . 12
. . . . . . 15
. . . . . . 13
. . . . . . 29
. . . . . . 14
. . . . . . 48
. . . . . . 40
. . . . . . 23
. . . . . . 16
. . . . . . 14
Grid
No.
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . D2
. . . A9
. . A12
. . A14
. . . B1
. . . D3
. . . B3
. . . B5
. . . B7
. . . C3
. . . C4
. . . C7
. . C14
. . . D2
. . A12
. . . B9
. . B14
. . . C2
. . C11
. . B11
. . B12
. . C13
. . . D1
. . . C6
. . . B1
. . . B2
. . . B2
. . . B2
. . . A8
. . B11
. . A12
. . C10
. . . D3
. . B13
. . . B2
. . . B7
. . . B2
. . A10
. . . B6
. . B10
. . . C1
. . . B2
. . B12
. . A12
. . A12
. . . B2
. . . B3
. . C10
Part
No.
Ref.
No.
Grid
No.
. . . . . . 17
....... 1
. . . . . . 16
. . . . . . 17
. . . . . . 25
. . . . . . 36
....... 8
. . . . . . 35
. . . . . . . 17
16
2
2
7512027 . . . . . . . 22
14
7512084 . . . . . . . 24
19
7512093 . . . . . . . 9
7512094 . . . . . . 13
7512095 . . . . . . 21
7512103 . . . . . . 31
7512111 . . . . . . . 12
7512113 . . . . . . . 32
7
7512126 . . . . . . 19
7512130 . . . . . . . 3
7512176 . . . . . . . 1
7512208 . . . . . . 14
7512232 . . . . . . . 16
3
26
14
7512242 . . . . . . 21
7512252 . . . . . . . . 6
19
17
7512266 . . . . . . 13
7512269 . . . . . . 21
7512282 . . . . . . . 10
20
1
17
7512284 . . . . . . . 17
16
7512315 . . . . . . . 8
7512325 . . . . . . . . 1
25
7512329 . . . . . . 15
7512365 . . . . . . . 11
15
15
7512392 . . . . . . 35
7512490 . . . . . . 22
7512492 . . . . . . . 39
26
. . A14
. . . B1
. . . C9
. . . B3
. . . B2
. . . D3
. . . B3
. . . D3
. . B13
. . C12
. . . D5
. . . D6
. . . B8
. . . D3
. . A10
. . B12
. . C10
. . C10
. . C10
. . . A8
. . . A8
. . . A8
. . A10
. . . A7
. . . A7
. . . C8
. . . A8
. . . A5
. . . A6
. . . A7
. . A10
. . . B1
. . . B4
. . . C7
. . . D2
. . . C8
. . C13
. . . A5
. . . A6
. . . A8
. . A13
. . . A8
. . B12
. . A12
. . . B8
. . . C7
. . . A7
. . . B7
. . . B9
. . . C2
. . . A8
. . A12
. . . A8
. . B12
7511840
7511848
7511854
7511862
7511881
7512007
7512017
7512018
7512024
F1
Part
No.
Ref.
No.
Grid
No.
7512492 . . . . . . . . 6 . . . C4
3 . . . D1
7512520 . . . . . . . 5 . . . C7
7512564 . . . . . . 15 . . . B4
7512566 . . . . . . 30 . . A12
7512569 . . . . . . . 3 . . . C7
7512576 . . . . . . . . 8 . . . C7
30 . . . D2
7512583 . . . . . . 21 . . . B4
7512660 . . . . . . 10 . . . C5
7512666 . . . . . . 21 . . A13
7512673 . . . . . . . 3 . . C14
7512702 . . . . . . 14 . . . C6
7512703 . . . . . . 20 . . . C6
7515101 . . . . . . 12 . . C12
7515117 . . . . . . 21 . . . D2
7515136 . . . . . . 22 . . A14
7515137 . . . . . . 30 . . . A8
7515140 . . . . . . 19 . . A13
7515150 . . . . . . 37 . . . B2
7515151 . . . . . . . 8 . . . B2
7515158 . . . . . . 24 . . . B1
7515180 . . . . . . . . 5 . . . A6
35 . . . B2
16 . . C10
7515181 . . . . . . . 27 . . . D5
28 . . . D6
7515189 . . . . . . . 2 . . B10
7515304 . . . . . . 18 . . . C7
7515306 . . . . . . 37 . . . A8
7515314 . . . . . . 24 . . . A8
7515321 . . . . . . . 35 . . A12
1 . . . B11
13 . . C13
20 . . . D2
7515327 . . . . . . . 7 . . . C9
7515339 . . . . . . 23 . . . B7
7515341 . . . . . . 18 . . . A8
7515345 . . . . . . . 1 . . C13
7515355 . . . . . . 10 . . . A7
7515378 . . . . . . 22 . . B10
7515383 . . . . . . 23 . . A13
7515384 . . . . . . 16 . . C13
7515399 . . . . . . 22 . . . A7
7515415 . . . . . . . 29 . . B12
3 . . . C6
7515438 . . . . . . . 39 . . A12
18 . . . C6
7515472 . . . . . . 35 . . C13
7515484 . . . . . . 31 . . C13
7515485 . . . . . . 37 . . C13
7515488 . . . . . . . 11 . . . C3
16 . . C14
7515489 . . . . . . . 2 . . . B9
2 . . . C2
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
Ref.
No.
7515520 . . . . . . 27
7515522 . . . . . . . 17
9
7515523 . . . . . . . 8
7515547 . . . . . . 24
7517102 . . . . . . . 7
7517219 . . . . . . . 5
7517242 . . . . . . 26
7517303 . . . . . . 10
7517377 . . . . . . . 3
7517395 . . . . . . . 5
7517433 . . . . . . . 2
7517451 . . . . . . . 6
7517475 . . . . . . 13
7517527 . . . . . . 28
7541906 . . . . . . 11
7541925 . . . . . . 23
23
7542101 . . . . . . 23
7542105 . . . . . . . 29
17
7542122 . . . . . . . . 6
22
8
4
33
16
7542124 . . . . . . . 9
7542127 . . . . . . . 1
7542143 . . . . . . 15
7542301 . . . . . . . 7
7542303 . . . . . . . 36
10
7542321 . . . . . . 15
7542324 . . . . . . . 12
21
1
24
6
31
25
7542403 . . . . . . . . 6
1
25
34
7542404 . . . . . . 36
7542411 . . . . . . . 1
7542438 . . . . . . 18
7542439 . . . . . . . 19
2
7542449 . . . . . . . 38
14
29
7542459 . . . . . . 23
Grid
No.
. . . C3
. . . B4
. . C13
. . . B8
. . . A7
. . . B1
. . C10
. . . A8
. . . B4
. . . A8
. . B10
. . . D2
. . A14
. . A10
. . B12
. . . C8
. . . D2
. . . D3
. . . A8
. . . A8
. . A12
. . . A5
. . . A6
. . . A7
. . . A8
. . A10
. . B10
. . C12
. . . B2
. . A14
. . A13
. . A12
. . . B7
. . . C7
. . . A7
. . . A8
. . A13
. . B10
. . B11
. . . C7
. . . D2
. . A12
. . B12
. . . C3
. . C13
. . C13
. . A12
. . B12
. . . A6
. . . C6
. . . A8
. . . B4
. . C13
. . . B8
Part
No.
Ref.
No.
Grid
No.
7542503 . . . . . . . . 1
28
26
7542507 . . . . . . . 9
7542522 . . . . . . . 2
7542602 . . . . . . 10
7542711 . . . . . . . 5
7542714 . . . . . . . . 4
11
7542810 . . . . . . . 18
15
7543005 . . . . . . . . 7
9
7543203 . . . . . . 15
7543601 . . . . . . 31
7546701 . . . . . . 23
23
7546702 . . . . . . 19
19
7546707 . . . . . . 24
24
7546904 . . . . . . 11
7547004 . . . . . . 17
7547028 . . . . . . . 7
7547104 . . . . . . . 1
7552603 . . . . . . . 23
18
27
8
2
7552605 . . . . . . . . 6
16
23
7552606 . . . . . . 15
7552801 . . . . . . . 18
7
2
7552901 . . . . . . . . 7
12
14
14
27
6
2
7555701 . . . . . . 12
7555716 . . . . . . . 2
7555725 . . . . . . 21
7555726 . . . . . . 19
7555740 . . . . . . 15
7555745 . . . . . . . 8
8
7555748 . . . . . . . 4
7555749 . . . . . . . . 2
10
. . . B4
. . . C7
. . . D2
. . . D2
. . . C7
. . . C6
. . B12
. . . C5
. . C14
. . . B8
. . . C4
. . . C5
. . C14
. . B11
. . . C3
. . . D5
. . . D6
. . . D5
. . . D6
. . . D5
. . . D6
. . B12
. . A10
. . B12
. . . B7
. . A12
. . . B4
. . B12
. . C13
. . . D1
. . A10
. . A12
. . C13
. . C13
. . . A7
. . A14
. . . C8
. . A12
. . . B7
. . . B9
. . . C2
. . . C7
. . . C9
. . C13
. . C13
. . A13
. . B10
. . A14
. . . D2
. . . C5
. . C14
. . C10
. . . B7
. . . D2
F2
Part
No.
7555764
7555781
7555788
7555796
7555801
7555806
7555815
7555824
7555832
7555843
7555859
7555878
7555883
7555893
7555896
7555898
7555904
7555911
7555916
7555919
7555925
7555935
7556004
7556033
7556076
7556401
7556804
7558201
7558212
7558301
7558402
Ref.
No.
....... 1
....... 5
. . . . . . 14
. . . . . . 12
....... 2
. . . . . . . 34
16
10
15
38
....... 4
....... 6
. . . . . . . 38
13
1
. . . . . . . 10
24
........ 5
4
. . . . . . 16
........ 2
29
27
. . . . . . 17
....... 8
....... 8
. . . . . . 23
....... 9
....... 5
....... 7
. . . . . . 18
. . . . . . 22
. . . . . . 17
....... 4
. . . . . . 10
....... 2
....... 9
. . . . . . . 16
2
. . . . . . 10
. . . . . . . 21
7
13
32
16
8
20
34
20
18
26
27
. . . . . . . 16
9
13
Grid
No.
. . C14
. . A13
. . . C4
. . C14
. . A12
. . A12
. . . B4
. . B12
. . C12
. . C13
. . . C4
. . . A8
. . A12
. . . B4
. . . D1
. . C12
. . C13
. . . A5
. . . A6
. . B11
. . . B4
. . . C7
. . . D2
. . . B2
. . . B1
. . . C9
. . . C7
. . . C6
. . . D3
. . C12
. . . A6
. . C10
. . . B8
. . B10
. . . C9
. . . C9
. . . C9
. . A10
. . C12
. . . A6
. . . A6
. . . A7
. . . A8
. . A10
. . A13
. . A14
. . . B1
. . . B2
. . . C7
. . . D2
. . . D5
. . . D6
. . . A7
. . . B7
. . . B9
PART NUMBER INDEX
Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA
Part
No.
Ref.
No.
7558402 . . . . . . . . 7
13
14
3
24
7571602 . . . . . . 24
7571605 . . . . . . 11
7571611 . . . . . . . 5
7575202 . . . . . . 29
7621336 . . . . . . . 9
7621403 . . . . . . 12
7621432 . . . . . . 13
7621433 . . . . . . 12
7621460 . . . . . . . 3
7621462 . . . . . . . 15
13
7621470 . . . . . . . 8
7660701 . . . . . . 17
7661010 . . . . . . . 8
7661203 . . . . . . . 12
21
7661401 . . . . . . . 19
17
Grid
No.
. . B11
. . . C2
. . . C7
. . C13
. . . D2
. . . D3
. . . B6
. . . C4
. . A12
. . . D3
. . . A6
. . . A5
. . . C7
. . . A5
. . A13
. . B13
. . . D3
. . B10
. . C12
. . B12
. . C12
. . . B8
. . C12
Part
No.
Ref.
No.
Grid
No.
7661402 . . . . . . 16
7661404 . . . . . . . . 5
13
7661632 . . . . . . 11
7661633 . . . . . . 14
7661638 . . . . . . . . 5
24
7661640 . . . . . . 14
7661645 . . . . . . 24
7661820 . . . . . . . 2
7661825 . . . . . . 27
7661913 . . . . . . 10
7670051 . . . . . . . 8
7670054 . . . . . . . 4
7670060 . . . . . . . . 1
13
30
7670063 . . . . . . . 1
7670064 . . . . . . 12
7670065 . . . . . . 13
7670066 . . . . . . 14
7670081 . . . . . . . 5
7670090 . . . . . . 18
7670091 . . . . . . . 4
. . . C4
. . . C5
. . C14
. . B11
. . B11
. . . A7
. . C10
. . C12
. . . C7
. . C11
. . . A7
. . . B6
. . C10
. . . D3
. . . A5
. . A13
. . C13
. . C12
. . . B3
. . . B3
. . . B3
. . C14
. . A10
. . . B6
F3
Part
No.
Ref.
No.
7670101 . . . . . . . 3
7710405 . . . . . . 25
7710414 . . . . . . . 1
7710433 . . . . . . 27
7710434 . . . . . . 32
7710448 . . . . . . 15
8360009-600 . . . 20
4
8360011-15 . . . . 42
8360012-13 . . . 21
8360026 . . . . . . 25
8360031-30 . . . 16
8360031-38 . . . 18
8450003-1525 . . 22
11
8450040-600 . . . 10
12
8450050-305 . . 34
8450051-600 . . 14
8450073-600 . . 20
8450080-65 . . . . 21
11
9914919 . . . . . . . 9
Grid
No.
. . . B4
. . C14
. . . C3
. . C13
. . C13
. . . C9
. . A12
. . A14
. . . D3
. . . D3
. . A14
. . B13
. . B13
. . A10
. . A12
. . A12
. . A14
. . A10
. . . B2
. . . B2
. . A12
. . A14
. . . D4
In order to better serve you, this postage-paid mailer is
provided for your convenience to report an error or
relay a suggestion relative to any Polaris Publication.
or FAX your report to:
218-463-4580
POLARIS PUBLICATIONS REPORT
Publication No.
Publ. Date
Page
- Report of Error
- Suggestion
Machine
Name
Company
Address
City, State, Zip
Phone No. (
)
Date
Thank you for your help!
– Mailing Instructions –
Please fold the top portion down first then fold the bottom portion up second so the
open edge is located at the top. Tape the open edge.
4/94 Rev. 04
9912263
NO POSTAGE
NECESSARY IF
MAILED
IN THE UNITED
STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
In order to better serve you, this postage-paid mailer is
provided for your convenience to report an error or
relay a suggestion relative to any Polaris Publication.
or FAX your report to:
218-463-4580
POLARIS PUBLICATIONS REPORT
Publication No.
Publ. Date
Page
- Report of Error
- Suggestion
Machine
Name
Company
Address
City, State, Zip
Phone No. (
)
Date
Thank you for your help!
– Mailing Instructions –
Please fold the top portion down first then fold the bottom portion up second so the
open edge is located at the top. Tape the open edge.
4/94 Rev. 04
9912263
NO POSTAGE
NECESSARY IF
MAILED
IN THE UNITED
STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
In order to better serve you, this postage-paid mailer is
provided for your convenience to report an error or
relay a suggestion relative to any Polaris Publication.
or FAX your report to:
218-463-4580
POLARIS PUBLICATIONS REPORT
Publication No.
Publ. Date
Page
- Report of Error
- Suggestion
Machine
Name
Company
Address
City, State, Zip
Phone No. (
)
Date
Thank you for your help!
– Mailing Instructions –
Please fold the top portion down first then fold the bottom portion up second so the
open edge is located at the top. Tape the open edge.
4/94 Rev. 04
9912263
NO POSTAGE
NECESSARY IF
MAILED
IN THE UNITED
STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
PRINTED IN THE USA
PARTS MANUAL PN 9914920 and MICROFICHE PN 9915651 1/99

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