BIG BOSS 500 6x6 Model #A99AE50AA INT`L BIG BOSS 500 6X6
Transcription
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ BIG BOSS 500 6x6 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Model #A99AE50AA ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ INT’L BIG BOSS 500 6X6 SL ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Model #A99AE50DA ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ Rev. 01 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 1999 PARTS MANUAL PN 9914920 and MICROFICHE PN 9915651 1/99 TABLE OF CONTENTS Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Parts Manual A G A-ARM/STRUT MOUNTING . . . . . . . . . . . . . B12 AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 B GEAR SELECTOR . . . . . . . . . . . . . . . . . . . . . D5-6 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . D7-8 GEARCASE/BRAKE and CHAIN COVER MOUNTING . . . . . . . . . C13 BUMPER/RACK MOUNTING . . . . . . . . . . . . A7 H C HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . B3 CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . CENTER TIGHTENER . . . . . . . . . . . . . . . . . . CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . . CONTROLS - MASTER CYLINDER/ BRAKE LINE . . . . . . . . . . . . . . . . . . . . . . CONTROLS - RH MASTER CYLINDER/ BRAKE LINE . . . . . . . . . . . . . . . . . . . . . . CONTROLS - THROTTLE ASM./CABLE . . COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . CRANKSHAFT and PISTON . . . . . . . . . . . . CV JOINT - BTB . . . . . . . . . . . . . . . . . . . . . . . CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1-2 C4 C10 B13 B14 C1 A10 D11 D12 B6 D9-10 D DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . C8 DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . C9 E ELECTRICAL/TAILLIGHT . . . . . . . . . . . . . . . D3 ENGINE MOUNTING . . . . . . . . . . . . . . . . . . . A11-12 EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . A13 M MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIDDLE AXLE BRAKE . . . . . . . . . . . . . . . . . MIDDLE DRIVE . . . . . . . . . . . . . . . . . . . . . . . . MIDDLE WHEEL . . . . . . . . . . . . . . . . . . . . . . . E8 C2 C3 C5 O OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . E5 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 P PART NUMBER INDEX . . . . . . . . . . . . . . . . . E9-F3 R REAR BED MOUNTING . . . . . . . . . . . . . . . . REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . REAR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR STRUT STABILIZER . . . . . . . . . . . . . REAR WHEEL DRIVE . . . . . . . . . . . . . . . . . . RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . A8 C11 A6 D1 C14 E6 S F FOOT PEDAL and PARKING BRAKE . . . . FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . FRONT CAB . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . FRONT STRUT . . . . . . . . . . . . . . . . . . . . . . . . FRONT TIGHTENER . . . . . . . . . . . . . . . . . . . FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . I INTAKE and EXHAUST . . . . . . . . . . . . . . . . . D13 C12 B9 A5 B4 B7 B5 B8 E3 A14 STARTING MOTOR . . . . . . . . . . . . . . . . . . . . STEERING - HANDLEBAR . . . . . . . . . . . . . STEERING POST . . . . . . . . . . . . . . . . . . . . . . SWING ARM WELDMENT (REAR) . . . . . . . SWING ARM/GUARD MOUNTING . . . . . . . SWING ARM/SHOCK MOUNTING . . . . . . . E7 B10 B11 D2 C7 C6 T TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4 W WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . D14 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. 1999 BIG BOSS 500 6X6 (INT’L) SPECIFICATIONS BRAKES Type - Front Type - Rear Type - Auxiliary Type - Parking ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel CAPACITIES Coolant Capacity (quarts) Fuel Tank (gallon) Engine Oil (quarts) 10W30 Engine Counter Balance Oil (quarts) Injector Rack, Front (pounds) Box, Rear (pounds) Tongue Weight Tow Hitch Tow Weight 2.25 3.5 2 N/A N/A 75 800 30 Standard 850 DRIVE TRAIN Type PVT DRIVE CLUTCH Bearings Center Distance (inches) Clutch Offset (inches) Clutch Weight (grams) Diameter Spider Spring Color Garlock D.U. Compound 9.5 2-2 DIMENSIONAL FEATURES Approx. Turning Radius (inches) Box, Cargo Bed Box, Tool Box Dimensions (inches) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches) 98 Standard N/A 43.25x40.5x8.5 5.5 47 103 36 870 75 46 GEARCASE Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type Chain Adjustment PRD Side Lever 6.64/1 5.13/1 3.29/1 11/22 68p 12/42 88P 11/24 72p 30/30 116P 520 O-Ring Eccentric TIRES & WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center Wheel Bolt Pattern - Front Wheel Bolt Pattern - Rear Wheel Bolt Pattern - Center EH50PLE06 4 Cycle, Single Cylinder 92x75 498 10:1 Full Stroke Liquid 250 Standard 1/BST34 (CV Type) 140 40 Q-6 N/A 2 Turn 5D78-3 CDI 30@3500 .028 NGKBKR5E USFA Appr. GRAPHICS Garlock D.U. 10 1/2 50 7.38 Cast Blue/Green DRIVEN CLUTCH Bearings Helix Angle Outside Diameter (inches) Spring Position Engine Model Number Engine Type Bore & Stroke (mm) Displacement (cc’s) Compression Ratio Cooling Alternator Output (watts) Elec. Start w/Recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust GoodYear 25x8x12 25x12x10 25x12x10 5 5 5 4 Bolt, 6.15 Dia. 4 Bolt, 4.0 Dia. 4 Bolt, 4.0 Dia. Decal, Engine Color Brake Lever Bumpers, Front & Rear/Steel Bumper Caps/Polyprop. Cargo Box or Bed Clutch Cover/Nylon Decal, Demand-4-Drive Color Decal, “Polaris” Color Decal, MacPherson Strut Location Decal, Model Name Color Fender, Front Fender, Rear Footwell Frame/Steel Grips Handlebar/Steel Headlight Pod Mud Flaps Rack, Front Rack, Rear Rims Radiator Structure Color Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover w/lettering Color White/Black Fire Red Semi Flat Black N/A Eddie Bauer Green - Box Black Silver White/Black On Front Bumper White/Blk Eddie Bauer Green Eddie Bauer Green Black Black Black Semi Flat Black Steel Gray Black Eddie Bauer Green N/A Aluminum Black Steel Gray Eddie Bauer Green Eddie Bauer Green Eddie Bauer Green Eddie Bauer Green N/A LIGHTS/BATTERY Headlight (watts) Taillight (watts) Brake Light (watts) Other (Grill Mntd. Lights) Indicator Bulb Battery N/A 12 V/8.26 W 12 V/26.9 W 2, 12V/37.5 W 12 V/1.25 W 12 V 14 AH SUSPENSION Front Type Front Travel (inches) Strut Adjustment Rear Type Rear Travel (inches) Shock Adjustment MacPherson Strut 6.25 Gabriel ––––– Swing Arm w/Scissor Stabilizer 7.5 25mm Bore Gas Bag Strut Cam Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice. 1999 BIG BOSS 500 6X6 PUBLICATION NUMBERS MODEL MODEL NO. OWNER’S MANUAL PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Big Boss 500 6X6 A99AE50AA 9914919 9914920 9915651 9914922 Int’l Big Boss 500 6x6 SL A99AE50DA 9914919 9914920 9915651 9914922 FRONT CAB Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 2 1 3 1 10 4 14 13 15 12 11 10 16 1 5 1 9 6 8 7 16 Ref. Part No. 1 7670060 2 ––––––– 3 7621460 4 2631812-195 5 7555859 6 7542122 7 5211131-067 5211020-067 8 5850126 5850130 Qty. Description 6 Nut, Speed 1 Cover, Headlamp (See Headlight Pg. B3, Ref. 10) 2 Rivet, Pop 1 Asm., Front Cab, Green (Incl. Warning Decals) 12 Washer, Flat 17 Nut, Nylok 1 Bracket, Mudflap, LH 1 Bracket, Mudflap, RH 1 Mudflap, Front, LH 1 Mudflap, Front, RH Ref. Part No. 9 ––––––– 10 11 12 13 14 15 7512282 5410012 5211547-067 7621432 5431197-195 5431675-195 5430971-195 16 7512232 Qty. Description 1 Footpad (See Bumper/Rack Mnting Pg. A7, Ref. 29) 17 Bolt 2 Plug, Rubber Hole 1 Strap, Fuel Pump Mounting 2 Rivet, Pop 1 Cover, Fuel Tank, Green 1 Cover, Side Panel, LH, Green 1 Cover, Side Panel, RH, Green 6 Screw 1/99 A5 REAR CAB Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 4 1 5 4 2 7 6 8 9 4 23 22 10 21 22 11 9 12 20 14 15 25 4 13 24 19 18 17 16 Ref. Part No. Qty. Description 5020663 7073761 7512232 7555859 7515180 2631839-195 2 1 2 17 2 1 7 2681729-132 2681730-132 8 5410774 9 5410414 10 7558212 11 5222837-067 12 7621403 13 5432798 14 7042032 1 1 2 6 2 1 2 2 1 1 2 3 4 5 6 Pin, Seat Latch Decal - Carb Information Screw Washer, Flat Screw Asm., Cab, Rear, Green (Incl. Warning Decals) Asm., Seat, Gray (Incl. 7-9) Covering, Seat, Gray Grommet, Rubber Bumper, Rubber Washer Bracket, Support, Seat Base Rivet, Pop Plug, Nylon Spring, Latch Return Ref. Part No. 15 7077446 16 1012778-067 1012982-067 17 3110064 18 7555925 19 7542439 20 7512282 21 7558301 22 7542122 23 5810957 5810991 24 5850109 5850104 5850103 25 5211131-067 5211020-067 Qty. Description 1 1 1 1 1 1 17 2 17 1 1 1 1 1 1 1 Decal - Filter Element Frame, Main (US) Frame, Main (Int’l) Mount, Torque Stop Washer Nut, Nylok Bolt Washer, Flat Nut, Nylok Foil, Rear Cab Foil, Rear Cab, Small Mudflap, Rear Lower, RH (US) Mudflap, Rear Lower, RH (Int’l) Mudflap, Rear Lower, LH Bracket, Mudflap, LH Bracket, Mudflap, RH 1/99 A6 BUMPER/RACK MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 5 13 2 3 1 6 1 3 12 30 16 12 7 8 9 10 11 14 29 17 16 5 15 28 7 12 27 18 19 16 12 20 25 26 24 23 21 22 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5410012 5410414 7512130 5222860-067 7661638 1040291-195 7558301 7542122 5810455 7515355 2670134 7542324 2670137-067 2431017 4030059 15 7512329 Qty. Description 2 3 2 1 16 1 4 2 2 2 2 8 1 2 1 2 Plug Bumper, Rubber Screw Guard, Clutch Outer Rivet Lever, Box Washer, Flat Nut, Nylok Pad, Rack Mount Screw Reflector, Amber Nut, Nylok Rack, Front Asm., 27W, Headlight, Bottom Mount Bulb, 27W, Headlamp Bolt Ref. Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 7558402 5810467 7552801 7512126 2631989-067 5241224-067 7515399 5211633-067 7515547 5242016-067 7512232 7661825 5431484 1040274-067 1040351-067 30 1040293-067 Qty. Description 6 1 2 2 1 1 2 1 2 1 7 8 2 1 1 1 Washer Plug, Frame Washer, Spring Lock Bolt Bumper, Front Hitch, U-Bolt Screw Plate, Back Mount Screw Guard, Rock Screw Rivet, Semi-Tubular Trim, Footrest Footpad, LH Footpad, RH Mount, Rear Strut 1/99 A7 REAR BED MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 10 8 9 12 11 13 4 2 3 5 4 1 7 6 14 24 4 26 27 25 14 23 28 21 29 32 22 13 15 13 4 30 13 31 21 33 34 4 16 20 35 19 17 18 21 36 39 38 37 21 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7512282 7080496 7517377 7542122 1040283-195 7555824 5020839 5431524 7041302 5810455 1040455-195 7512111 7558301 7512208 2682346-132 2681664-132 7030011-195 7512284 7515341 1040192-195 ––––––– Qty. Description 2 2 2 24 1 4 2 2 4 2 1 10 31 4 1 1 2 8 4 1 1 Bolt Cable, Tailgate Screw Nut, Nylok Tailgate, Green Washer, Belleville Spring Rod, Pivot, Tapered Handle, Tailgate Spring, Tailgate Latch Pad, Rack Mount Panel, Side, LH Bolt Washer, Flat Screw Asm., Backrest, Gray (Incl. Cover) Cover, Backrest, Gray Handle, Grab, Green Screw Bolt Latch, Box, Green Decal - Rider Warning (See Decal Pg. A9. Ref.11) Ref. Part No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 7542324 2670133 7542101 7515314 5020662 7517242 5240244-067 1040280-195 7542105 7515137 7512103 7512113 1040456-195 5333170 7512392 7041301 7515306 7542449 7512492 Qty. Description 15 2 8 4 2 2 1 1 8 4 3 2 1 2 1 1 1 6 6 Nut, Nylok Reflector, Red Nut Bolt, Flat Head Rod, Pivot Screw Bracket, Taillight Mount Bed, Green Nut U-Bolt Bolt Bolt Panel, Side, RH Spacer Screw Shock, Dump Box Screw Nut Screw 5/98 A8 DECALS Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 5 6 8 9 7 10 3 2 1 LH 11 13 14 15 17 12 16 26 18 6 19 20 4 25 10 RH 21 24 7 8 22 23 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 7077765 7076202 7076273 7074929 7077902 7077906 7075705 7077907 7077908 7076558 7072766 7074109 7075719 Qty. Description 1 1 1 2 1 2 2 2 1 2 1 1 1 Decal - “Polaris”, Domed Decal - CE Regulation Decal - Override Switch, AWD Decal - “POLARIS” Decal - Tank Side, LH Decal - “Big Boss 6x6” Decal - “Demand 6 Drive” Decal - “500” Decal - “Polaris 6x6”, Box, LH Decal - Box Stripe Decal - Rider Warning Decal - Load Distribution Decal - Tire Pressure Ref. Part No. 14 15 16 17 18 19 20 21 22 23 24 25 26 7074946 7077365 7078355 7077904 7078254 7074935 7077903 7074220 7077905 7075741 7072715 7077909 7073862 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 1 Decal - Clutch Cover Decal - Fuel Lever Decal - Disc Warning Decal - Side Panel, LH Decal - Age Warning Decal - Warning, AWD Switch Decal - Tank Side, RH Decal - MacPherson Strut Decal - Side Panel, RH Decal - Drain Recoil Decal - Operator Warning Decal - “Polaris 6x6”, Box, RH Decal - “POLARIS” 1/99 A9 COOLING SYSTEM Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 1 Main Harness Wire 2 4 3 34 33 32 5 31 30 27 6 7 29 26 25 9 28 8 21 20 10 22 24 23 19 11 17 16 18 12 15 14 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5411108 7080614 4010202 2511189 1240015 7552605 7512113 5410584 5431610 4170013 5241788-067 5242550 7517475 7512232 5432294 7558201 7547004 Qty. Description 1 2 1 1 1 2 2 2 1 1 1 1 3 4 3 3 3 Hose Clamp, Hose, Worm Gear Switch, Thermal Cap, Pressure Radiator, U-Flow Washer, Split Lock Bolt Bushing, Mount, Lower Radiator Cover, Radiator w/Mesh Motor, Fan w/Connectors Bracket, Fan Mount Blade, Fan Screw Screw Spacer, Fan Bracket Washer Nut, Nylok Ref. Part No. 18 7670090 19 5410607 20 5433141 5433142 21 5431673 22 8450003-1525 23 7052065 24 7512084 25 5431895 26 5810279 27 5430743 28 7052181 29 5432593 30 5020937 31 3110032 32 7558301 33 7542122 34 8450050-305 13 Qty. Description 8 4 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 AR Clip, Dart, Plastic O-Ring Shield, Radiator Side, LH Shield, Radiator Side, RH Tank, Surge Line, Fuel Fitting, Barbed 90 Degree Screw Plug, Cap Gasket, Overflow Cap Cap, Overflow/Bottle, Drilled Valve, Drain Cock Shroud, Fan Spacer, Mount, Radiator Mount, Rubber, Radiator Washer, Flat Nut, Nylok Hose, Water 1/99 A10 ENGINE MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 11 3 12 9 10 4 5 44 46 45 11 7 8 9 13 14 15 6 16 17 47 43 18 48 42 19 10 22 23 49 19 19 41 40 1 39 2 24 23 23 21 10 22 19 20 27 38 28 25 29 26 30 32 37 13 33 36 31 34 1 35 A11 ENGINE MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Ref. Part No. 7542411 7555801 4010132 3110044 5240328-067 7542403 7552901 7512315 7080307 8450040-600 5811373 11 8450003-1525 12 7052075 13 ––––––– 1 2 3 4 5 6 7 8 9 10 Qty. Description 4 2 1 1 1 1 2 2 2 AR 1 AR 1 2 14 15 16 17 18 3110050 5240609-067 7552605 7542105 _______ 2 1 2 2 1 19 20 21 22 23 24 25 26 27 28 7080003 8360009-600 8450080-65 7512490 7552603 5241921-067 5410421 7080511 5430261 5210748 4 AR AR 3 4 1 1 1 1 1 Nut, FLEXLOC Washer, Wrought Cable, Ground/Engine Mount, Rubber, Top Mount, Engine, Top Nut, FLEXLOC Washer, Spring Lock Bolt Clamp, Hose, Large, Green Line, Fuel Tape, Foil Line, Fuel Fitting, Tee Screw and Washer (See Crankcase Pg. D11, Ref. 6) Mount, Carburetor Bracket, Carburetor Mount Washer, Split Lock Nut Asm., Carburetor (See Carburetor Pg. E2, Ref. 47) Clamp, Hose, Red Line, Fuel Sheath, Foil Laminated Screw Washer, Spring Lock Mount, Rear Motor Boot, Clutch Intake Clamp, Narrow Band Bushing Washer Ref. Part No. 29 7575202 30 7512566 31 _______ 32 ––––––– 33 34 35 36 37 38 39 40 41 1040534-067 7555806 7515321 7542303 3110067 7555832 7515438 7080696 ––––––– 42 ––––––– 43 ––––––– 44 1260832-029 45 ––––––– 46 3085556 47 ––––––– 48 7080694 49 3110068 Qty. Description 1 Washer, Interlock 1 Bolt 1 Asm., Drive Clutch (See Drive Clutch Pg. C8 For Details) 1 Bracket, Retainer, Seal (See Clutch Cover Pg. C10, Ref. 19) 1 Mount, Engine 2 Washer 2 Bolt 2 Nut 1 Mount, Motor 1 Washer 1 Screw 1 Clamp, Hose AR Hose, Upper Engine (See Cooling System Pg. A10, Ref. 34) 2 Nut (See Cylinder Pg. D10, Ref. 22) 2 Washer (See Cylinder Pg. D10, Ref. 23) 1 Manifold 1 Gasket (See Cylinder Pg. D10, Ref. 20) 1 Engine, EH50PLE06 Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. AR Hose (See Cooling System Pg. A10, Ref. 1) 1 Clamp, Hose 1 Mount, Rubber, Rear 5/98 A12 EXHAUST SYSTEM Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 4 5 6 24 7 23 22 8 21 8 20 9 10 19 18 11 13 17 12 16 7 6 8 14 15 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 7542324 7555716 5010192 5410436 7555781 3110064 7542301 7042031 1260856-029 5240898 ––––––– 12 7042029 Qty. Description 1 1 1 1 1 2 2 5 1 1 1 Nut, Nylok Washer Bushing Washer, Rubber Washer Mount, Torque Stop Nut Spring, Exhaust Pipe, Exhaust Seal, Exhaust Manifold (See Engine Mounting Pg. A12, Ref. 44) 1 Spring, Exhaust Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 7670060 5240179-067 7621462 7558301 7512282 1260717 7515140 7052083 7512666 1260742-029 7515383 5410241 Qty. Description 1 1 1 1 1 1 3 1 2 1 1 1 Nut, Speed Bracket, Heat Shield Rivet, Pop Washer Screw Shield, Heat (Incl. Foil) Screw Plug, Clean Out Screw Exhaust Bolt, Carriage Dampener, Vibration 5/98 A13 FUEL TANK Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 3 5 6 2 7 8 9 1 12 11 10 13 14 25 12 13 11 13 24 23 22 21 15 20 19 16 18 17 Ref. Part No. Qty. Description Ref. Part No. 2511342 5810144 5430725 8360009-600 5431053 7517451 7552801 7558301 5222154-067 5222155-067 10 5333206 11 8450080-65 12 8450040-600 1 1 1 AR 1 2 2 2 1 1 2 AR 1 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 Asm., Tank, Fuel (Incl. 5,22-24) Gasket, Fuel Cap Cap, Gas Tank Line, Fuel Vent, Tank Screw Washer, Spring Lock Washer, Flat Bracket, Cover Mount., Rear, LH Bracket, Cover Mount., Rear, RH Spacer Sheath, Foil Laminated Line, Fuel 7080003 2530009 7542143 5431021 7511840 5432291 7555726 7041209 5431391 7515136 7052190 5810859 8360026 Qty. Description 4 1 4 1 1 1 1 1 1 2 1 1 2 Clamp, Hose, Red Filter Insert, Steel Lever, Fuel Screw Grommet Washer Spring, Lever Compression Extension, Fuel Lever Screw Valve, Fuel Gasket, Fuel Valve Tape, Foam 5/98 A14 OIL TANK Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 6 5 10 4 7 8 3 11 9 2 1 25 13 12 13 24 14 15 16 23 22 17 18 21 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 7511848 5211523 5830053 7052163 7080003 5411321 7517102 7555896 7052152 5431677 5410889 5411036 7080474 20 19 Qty. Description 2 1 1 1 1 AR 1 2 1 1 1 AR 2 Screw Plate, Vent, Oil Tank Gasket, Oil Reservoir Fitting Clamp, Hose, Red Line, Breather, Special Bolt, Banjo Washer, Copper Tube, Banjo Return Dipstick O-Ring Hose, Formed Clamp, Hose Ref. Part No. 14 15 16 17 18 19 20 21 22 23 24 25 7052106 2530014 5131785 5411042 5410828 5333204 7558301 7512242 7051524 5850135 7515158 5131004 Qty. Description 1 1 1 1 2 2 2 2 1 1 9 1 Fitting, 1/4” to 3/8” Screen, Oil Filter Tank, Oil, LH Grommet Grommet, Mounting Reservoir Bushing Washer, Flat Bolt Plug Washer Bolt Tank, Oil, RH 1/99 B1 AIR BOX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 2 1 3 4 25 6 37 5 7 8 12 9 10 11 36 14 15 35 34 33 13 16 17 18 19 27 20 21 22 28 31 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7542127 5240424 5810948 5240336 1253118 5211804 5811012 7515151 5811141 7052164 5432691 7080476 7080483 8450051-600 7080487 5411321 7555893 5431863 7052163 23 29 32 Ref. Part No. 26 25 24 Qty. Description Ref. Part No. 3 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 2 2 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Nut, Wing Cover, Air Box Gasket, Cover Cover, Filter Filter, Air Plate, Air Box Seal, Foam Air Box Stud Foil, Air Box Fitting Silencer, Air Clamp, Hose Cable Tie Line, Fuel Plug, Cap Line, Breather, Special Washer Insulator Fitting 8450073-600 7080544 2530029 7080699 5411362 7511881 5410831 5431698 5410829 7080656 5810988 5224553 5810444 7080598 7558301 7515180 5432607 7515150 Qty. Description AR 1 1 1 1 8 1 2 1 1 1 1 2 1 2 2 1 2 Line, Breather Clamp, Hose Filter, Breather, In Line Clamp, Spring Hose, Breather Screw Boot, Carb Intake Ventura, Intake Boot, Air Silencer Clamp, Narrow Band Foam, Seal Support, Wire Frame Filter, Foam Cable Tie Washer, Flat Screw Stand, Filter Stud 5/98 B2 HEADLIGHT Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 4 3 5 6 8 7 27 24 26 10 28 11 9 25 19 22 23 12 21 15 14 13 16 20 17 19 18 Ref. Part No. 1 ––––––– 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4032066 4030028 4032063 4032065 4032002 4032041 7512017 4032003 5431861-132 5431201-132 7670064 7670065 7670066 4032042 7080727 2200188 Qty. Description 1 Harness, Main Wire (See Electrical/ Taillight Pg. D3, Ref. 1) 1 Cover, Headlamp Socket 1 Bulb, Headlamp 1 Retainer, Headlamp Bulb 1 Headlamp w/Bulb Seal 2 Spring, Adjust 2 Spring, Adjust 2 Screw 2 Screw 1 Cover, Headlamp, Gray 1 Door, Access, Gray 1 Fastener, 1/4 Turn 1 Retainer, Split Ring 1 Receptacle, Clip On 2 Screw, Adjust 1 Cable, Choke w/Adjuster 1 Kit - Choke Control Ref. Part No. Qty. Description 17 7511862 18 2460613 19 4110209 4110141 4110148 2 1 1 1 1 20 21 22 23 24 25 26 27 28 1 1 5 1 1 1 1 1 1 5220965-067 4032037 4030042 5430995 5431964 5432090 7072528 7080229 2652049 Screw Harness, Indicator w/Connector Switch, Ignition w/Conn. (Incl. Key) Key, Blank Key, Blank NOTE: Order Key by using the four digit number on the key. Bracket, Ignition Panel Strip, Socket Bulb Panel, Ignition Cover, Key Nut, Ignition Switch Decal - Panel Nut, Choke Slide Asm., Pilot Light Lens (Incl. 26) 1/99 B3 FRONT DRIVE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 22 3 2 4 5 21 6 1 14 7 8 20 6 9 10 10 19 18 17 14 11 13 2 16 15 12 Ref. Part No. Qty. Description 1 2 3 4 5 6 7 7542503 7555883 7670101 5811502 5432572 7512252 ––––––– 3 5 1 1 1 3 1 8 9 10 11 3224043 7074956 7517303 3224041 1 1 2 1 Nut, FLEXLOC Washer Clip, Christmas Tree Foil, Chain Guard Guard, Front Chain Screw Asm., Center Tightener(See Center Tightener Pg. C4 For Details) Asm., Chain & Link, 72P (Incl. 12) Decal - Front Chain Tension Screw Asm., Drive Chain, 64P (Incl. 12) Ref. Part No. 12 13 14 15 16 17 18 19 20 3225024 7555832 7542449 7512564 7555806 7515522 7552603 5131379 ––––––– 21 7512583 22 5811519 Qty. Description 1 1 2 1 2 2 2 1 1 Link, Connector Washer Nut, Flange Screw Washer Screw Washer, Spring Lock Clamp, Front Eccentric Asm., Front Tightener (See Front Tightener Pg. B5 For Details) 2 Screw 1 Spacer, Front Eccentric 5/98 B4 FRONT TIGHTENER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 2 1 4 5 6 7 Ref. Part No. 1 2 3 4 1380024 3222044 5130701 7080306 5020527 Qty. Description 1 1 1 1 1 Ref. Part No. Asm., Front Tightener (Incl. 2-8) Sprocket, 22T Eccentric, Front Fitting, Lubrication w/Ball Shaft, Output 5 6 7 8 3514402 3610017 5410463 5020474 8 Qty. Description 2 2 2 2 Bearing, Open Seal, Tightener O-Ring Spacer, Front Tightener, Outer 5/98 B5 CV JOINT - BTB Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA BTB 7 2 3 4 1 6 5 8 9 10 11 12 13 14 Ref. Part No. 1 2 3 4 5 6 7 8 1380119 5222299 3260115 7670091 5411106 1380094 1380092 2200771 Qty. Description 2 1 1 1 1 1 1 1 Asm., CV Housing w/Sleeve Sleeve, Drive Shaft Seal Clamp, Large, CV Joint Circlip, Drive Shaft Boot, CV Joint Shaft, Replacement (Incl. 4) Cardan, Replacement (Incl. 4,6,8,9) Kit - Cross and Bearing Ref. Part No. 9 10 11 12 13 3260130 7661913 7571605 7080627 2200773 14 2200961 Qty. Description 1 2 2 1 1 Yoke, Splined Pin, Spring Washer, Clamp, Band, Small Kit - Replacement Boot, CV Joint (Incl. 3,5,12) 2 Kit - Drive Shaft w/Sleeve 5/98 B6 FRONT STRUT Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 4 27 26 25 5 24 6 11 7 12 9 8 10 9 13 9 23 15 14 22 20 21 18 17 16 19 17 18 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7547104 7555749 5810291 5430806 5411608 7041761 5211115 7080573 7558402 7542303 7512365 7552901 5810439 7080306 –––––––– Qty. Description 2 2 2 2 2 2 2 2 12 4 4 4 2 2 1 Nut, Nylok Washer Spacer, Rubber Pivot, Ball, Top Bumper Strut, Front Washer Clamp, Rubber Coated Washer Nut, FLEXLOC Screw Washer, Spring Lock Retainer, Strut Casting Wire Fitting, Lubrication w/Ball Asm., Front Brake Caliper, RH (See Front Brake Pg. B9) Ref. Part No. 16 17 18 19 20 Qty. Description 5222193 3554507 3554509 4170010 1843073 2 4 4 2 1 1843074 1 21 3610028 22 ––––––– 2 1 23 24 25 26 27 4 2 2 2 2 7515339 7041450-067 5243364 5132062 5430807 Sleeve, Hubstrut Seal Bearing, Tapered Roller Cup Bearing, Tapered Roller Coil, Magnetic Asm., Hubstrut, Service, LH (Incl. 13,14,17,19,21) Asm., Hubstrut, Service, RH (Incl. 13,14,17,19,21) Seal, Hubstrut Asm., Drive Shaft w/Sleeve (See CV Joint Pg. B6, Ref. 14) Screw Spring, Coil Retainer, Spring Spacer Pivot, Ball, Bottom 1/99 B7 FRONT WHEEL Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 11 4 13 5 6 7 14 12 10 DETAIL A 9 A 8 15 16 25 24 7 6 19 17 18 20 21 22 23 Ref. Part No. 1 2 3 4 5 6 7 8 9 7512325 5211326 3610019 5211148 1520281 3554506 3554507 7515523 1520243 10 3250028 11 3250010 12 3250032 Qty. Description 8 2 2 2 2 4 4 8 2 Screw Disc, Brake Seal, Front Hub Plate, Armature Clutch, Front Hub Bearing, Tapered Roller Cone Bearing, Tapered Roller Cup Stud Asm., Hub w/Bearing Race (Incl. 3,7,8) 2 Cage, Roll 12 Roll 2 Spring, Garter Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 25 1321814 3250030 7052045 5410947 7556004 7542810 7661401 5410470 5432611 7512027 7542459 1520179-117 1525017 Qty. Description 2 2 2 2 2 2 2 2 2 6 8 2 2 Spacer Cam Plug, Magnetic Drain Tire (25x8-12), Tracker Washer Nut Pin, Cotter O-Ring Cap, Hub Screw Nut, Lock Rim, Front Valve, Rim 1/99 B8 FRONT BRAKE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 2 3 6 1 4 15 14 5 7 8 13 12 11 9 10 Ref. Part No. 1 2 3 4 5 6 1910234 1910235 1930642 7080352 7515489 5131115 5131116 5410779 5410780 1930665 7 5020506 Qty. Description 1 1 1 2 2 1 1 1 1 1 Caliper, Front Brake, LH Caliper, Front Brake, RH Kit - Front Brake Boot Screw, Bleeder Screw, Socket Set Caliper, Brake, LH Caliper, Brake, RH Ring, Square Molded (.094”) Ring, Square Molded (.103”) Kit - Piston and Insulator Seal (Incl. 4,5,7,8) 1 Piston, Caliper Ref. Part No. 8 5910026 9 2200465 10 11 12 13 14 15 2201149 2200901 1910056 5410495 5410494 7558402 7552901 7512365 Qty. Description 1 Insulator, Caliper 1 Kit - Brake Pad, Front (Complete set of 4 pads) 1 Kit - Front Brake Pad, Soft 1 Kit - Front Brake Pad, Severe 2 Mount, Caliper 1 Boot, Bushing 1 Boot, Pin Seal 4 Washer 4 Washer, Spring Lock 4 Screw 5/98 B9 STEERING – HANDLEBAR Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 4 5 6 32 29 7 31 8 30 28 11 13 27 26 25 9 10 12 7 21 24 14 23 21 20 Ref. Part No. 1 ––––––– 2 3 4 5 6 7 7515189 5810379 7556033 7517395 5220946 5630616-067 2200774 8 ––––––– 9 5433198 10 4110205 11 12 13 14 5431030 2010055 5243138-067 5222269-067 22 19 18 17 15 16 Qty. Description 1 Asm., Throttle Control (See Controls-Throttle Asm./Cable Pg. C1, Ref. 5) 4 Screw 1 Pad, Handlebar 2 Washer 2 Screw 1 Mount, Handlebar Pad 2 Block, Handlebar Retainer 1 Kit - Handlebar Block (Incl. 2,7,16) 1 Asm., Master Cyl. (See ControlsMaster Cylinder Brake Line Pg. B13 for Details) 1 Spacer, LH 1 Switch, Handlebar Hi/Low/Off w/ Connector, LH 2 Grip, Handlebar 2 Screw 1 Tube, Handlebar 1 Bracket, Speedometer Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Qty. Description 7080631 7542122 7660701 5211189 5810442 3280216 7555725 7515378 3280220 7542324 3280217 3280164 5020741 ––––––– 1 4 2 2 2 1 3 2 1 1 1 1 1 1 29 4030015 30 5410546 31 3280129 3280135 32 5433199 1 1 1 1 1 Clip, Cable Retaining Nut, Nylok Pin, Cotter Plate, Speedometer Mounting Spacer, Speedometer Mounting Cable, Speedometer Washer, Wrought Screw Adaptor, Drive Nut, Nylok Key Seal, Angle Drive Bushing, Speedometer Shaft, Output (See Gear Case Pg. D8, Ref. 55) Bulb, Taillight Mount, Speedometer Speedometer, Faria (US) Speedometer, Kilometer (Int’l) Spacer, RH 1/99 B10 STEERING POST Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 5 7 4 6 8 9 3 2 1 10 18 16 17 11 12 17 16 15 14 Ref. Part No. 1 2 3 4 5 6 7 8 9 7515321 5220965-067 7080510 5431573 1843051-067 7542324 7558402 5222999-067 5431572 13 Qty. Description 2 1 1 1 1 2 2 1 1 Screw Bracket, Ignition Panel Fitting, 90 Degree Bushing, Steering Console Asm., Steering Post (Incl. 10,18) Nut, Nylok Washer Bracket, Upper Steering Bushing Bushing, Steering Console Ref. Part No. 10 11 12 13 14 15 16 17 18 7080433 7661632 5431570 5431571 7661633 7543203 7555878 5410772 5431574 Qty. Description 1 2 1 1 1 1 3 2 1 Fitting, Lubrication Rivet Bushing, Steering, Lower Spacer, Steering Post Pin, Cotter Nut Washer O-Ring Plug, Grease, Steering 5/98 B11 A–ARM/STRUT MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 4 1 5 6 2 7 8 9 29 28 10 27 26 11 12 22 13 21 27 14 25 26 23 21 22 15 24 18 17 20 16 12 19 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 7542403 5333367 5411291 7061034 7542711 5020926 7547028 7061033 1820567 7555806 7546904 7661203 ––––––– 14 7080673 15 5211121 16 7512284 Qty. Description 2 1 2 2 2 2 2 2 2 4 2 4 1 Nut, FLEXLOC Bushing Seal, Boot Rod End, RH Nut Tie Rod Nut, LH Rod End,LH Asm., Tie Rod(Incl. 3-8) Washer Nut Pin, Cotter Asm., Hubstrut (See Front Strut Pg.B7, Ref. 20) 2 Joint, Ball, High Angle 2 Bracket, Ball Joint 4 Screw Ref. Part No. 17 18 19 20 21 22 23 24 25 26 27 28 29 Qty. Description 5410548 7542438 7512084 5431150 5431149 5431596 5020677 5020681 2200627 2 2 4 1 1 2 4 2 1 2200628 1 7080433 7512492 7552603 7517527 7515415 2 4 4 1 1 Boot, Rubber Nut Screw Shield, CV Joint, LH Shield, CV Joint, RH Bushing, Long Bushing Shaft, A-Arm Kit - A-Frame, LH (Incl. 12,22-27) Kit - A-Frame, RH (Incl. 12,22-27) Fitting, Lubrication Screw Washer, Spring Lock Screw Screw 5/98 B12 CONTROLS – MASTER CYLINDER/BRAKE LINE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 27 26 25 21 22 4 23 20 19 24 5 12 18 14 13 6 11 16 15 8 17 7 9 10 Ref. Part No. 2050073 2200809 1 2 3 4 5 6 7 1930797 1930796 1930795 2200808 1930799 1930804 2201034 8 9 10 11 12 ––––––– 2201090 1930806 1930792 1930805 Qty. Description 1 Asm., Master Cylinder (Incl. 1-12,25) 1 Kit - Master Cylinder Reservoir (Incl. 1-3,25) 2 Screw, Cap, Master Cylinder 1 Cap, Reservoir, Master Cylinder 1 Diaphragm, Master Cylinder 1 Kit - Clamp, Master Cylinder 1 Asm., Piston, Master Cylinder 1 Rivet 1 Kit - Brake Lever, w/Parking. Brake Latch (Incl. 6-9) 1 Spring, Flat 1 Kit - Park Brake Lever (Incl. 6,8,9) 2 Nut 1 Screw 1 Screw Ref. Part No. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 7621462 7080539 1930752 8360031-30 7512024 8360031-38 1930753 7052103 5411297 1930891 5411297 4110164 1930751 ––––––– 5410988 1930674 Qty. Description 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 Rivet, Pop Clamp, Cable, Nylon Line, Brake, Left Front w/Fittings Conduit Screw Conduit Line, Brake, Front, RH w/Fittings Fitting, Inverted Flare Cross Boot, Brake Line, Rubber Line, Brake, LH w/Boot Boot Switch Line, Brake, Rear Reservoir Seal Bolt, Banjo 6/98 B13 CONTROLS – RH MASTER CYLINDER/BRAKE LINE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 2 1 4 5 6 9 8 18 3 7 8 17 16 10 11 15 12 13 14 Ref. Part No. 2050075 2200809 1 1910126 2 1930743 7080352 3 1930732 4 1930797 5 1930796 6 1930795 7 ––––––– 8 5410469 Qty. Description 1 Asm., Master Cylinder (Incl. 4-7,10-18) 1 Kit - Reservoir (Incl. 4-7,12) 1 Junction w/Bleeder 2 Line, Brake w/Fitting 1 Screw, Bleeder 1 Line, Brake 2 Screw 1 Cap, Reservoir 1 Diaphragm, Master Cylinder 1 Reservoir 2 Washer Ref. Part No. 9 10 11 12 13 14 15 16 17 18 1930674 1930687 ––––––– 1930807 1930688 5630362 2200805 1930788 1930786 1930787 Qty. Description 1 1 1 2 1 1 1 1 1 1 Bolt Screw Seal, Reservoir Screw Nut Lever, Brake, RH Kit - Rebuild, Master Cylinder Nut Washer, Lock Screw 5/98 B14 CONTROLS – THROTTLE ASM./CABLE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 1 2 3 4 13 5 12 6 5 11 7 8 10 9 Ref. Part No. 1 2 3 4 5 6 7 2010079 7072724 2010080 2010081 2010160 4110246 4030047 Qty. Description 3 1 1 1 1 1 1 Screw Decal - Throttle Cap Packing Asm., Throttle Control (Incl. 12) Switch, AWD w/Connector Bulb, Demand Drive Indicator Ref. Part No. 8 9 10 11 12 13 2010078 2010077 2010076 2010075 4110245 7080649 Qty. Description 1 2 1 1 1 1 Holder Screw Screw Plate Switch, ETC w/Connector Cable, Throttle Control 5/98 C1 MIDDLE AXLE BRAKE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 2 3 8 1 4 5 6 7 15 14 13 12 11 10 9 Ref. Part No. 1 2 3 4 5 6 7 1930663 1930664 7080352 7515489 5131115 5131116 5410779 5410780 5020506 5910026 Qty. Description 1 1 2 2 1 1 1 1 1 1 Caliper, LH Caliper, RH Screw, Bleeder (1 per Assembly) Screw, Socket Set (1 per Assembly) Caliper, Brake, LH Caliper, Brake, RH Ring, Square, Molded Ring, Square, Molded Piston, Caliper Insulator, Caliper Ref. Part No. 8 1930665 1930642 9 2200465 10 1910037 11 5410495 12 5410494 13 7558402 14 7552901 15 7512365 Qty. Description 1 1 1 2 1 1 4 4 4 Kit - Piston & Insulator Seal Kit - Front Brake Boot Kit - Front Brake Pad (4 Pads) Mount, Caliper Boot, Bushing Boot, Pin Seal Washer Washer, Spring Lock Screw 5/98 C2 MIDDLE DRIVE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 1 2 3 4 5 6 7 8 10 9 11 15 14 5 16 17 4 18 19 12 13 20 21 22 20 23 24 29 14 5 25 4 28 27 26 8 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7710414 5020530 5410541 3610013 7080306 5130945 3514807 3610024 1910041-067 5211326 7515488 3225024 5020803 3515501 5410537 1930663 1930664 6 7 4 Qty. Description 1 1 2 4 3 2 2 2 1 1 6 1 1 2 1 1 1 Ring, Retaining Spacer, Bearing, LH O-Ring Seal, Rear Axle Fitting, Lubrication w/Ball Housing, Swing Arm Bearing, Swing Arm Pivot Seal, Inner Swing Arm Pivot Brake, Hub Disc, Brake Screw Link, Connector, Drive Chain Axle, Middle Bearing, Axle, Rear O-Ring Caliper, Brake, LH Caliper, Brake, RH 3 30 31 Ref. Part No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 5130944 3515502 5020531 5130663 3224042 5332935 3224055 3222047 7542403 3222070 7515520 1520172 5010204 5020532 7543601 Qty. Description 1 1 1 1 1 6 1 1 6 1 6 1 1 1 2 Mount, Brake Caliper Bearing, Brake Caliper Mount Spacer, Bearing Center Housing, Axle Chain, Drive, 88P Spacer Chain, Drive 116P Sprocket, 30T Nut, FLEXLOC Sprocket, 42T Stud, Sprocket Mount Hub, Sprocket Tube, Bearing Spacer Spacer, Bearing, RH Nut, Jam 5/98 C3 CENTER TIGHTENER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 6 3 4 5 2 1 7 8 9 10 8 7 16 11 2 12 13 14 15 Ref. Part No. 1 2 3 4 5 6 7 8 1380143 5020934 3610017 3221043 7555815 7571611 7512492 3554506 3554507 Qty. Description 1 1 2 1 1 1 1 2 2 Asm., Center Tightener (Less 3,13) Shaft, Center Tightener, Long Seal, Tightener, 4WD Sprocket, 11T, Splined Washer Washer, Dish Lock Screw Bearing, Tapered Roller Cone Bearing, Tapered Roller Cup Ref. Part No. 9 1380145 10 11 12 13 14 15 16 7080306 5410463 5010450 3222051 7555788 7542810 7661402 Qty. Description 1 Asm. Center Eccentric w/Cups (Incl. 8,10) 1 Fitting, Lubrication w/Ball 1 O-Ring 1 Spacer, Tapered, Long 1 Sprocket, 24T 1 Washer 1 Nut 1 Pin, Cotter 6/98 C4 MIDDLE WHEEL Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 3 1 2 6 4 10 5 5 11 7 8 8 9 9 7 6 Ref. Part No. 1 ––––––– 2 3 4 5 1520102-067 5410948 7542714 7661404 Qty. Description 2 Nut, Jam (See Middle Drive Pg. C3, Ref. 31) 2 Hub, Wheel 2 Tire (25x11-10) 8 Nut, Wheel 2 Pin, Cotter Ref. Part No. 6 7 8 9 10 11 5411164 7543005 7555745 1525017 7512660 1520183-117 Qty. Description 2 2 2 2 8 2 Hub, Dust Cover Nut, Castle Washer, Flat Valve, Rim Screw Rim, Rear 5/98 C5 SWING ARM/SHOCK MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 2 3 1 4 5 6 20 13 7 8 9 10 11 12 10 19 18 9 8 7 15 12 13 15 17 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 7041305-067 7542439 7515415 5220225 7041220 5210953 5240952 5431977 7555911 7542602 Qty. Description 1 2 1 1 1 1 2 2 2 2 Spring, Rear Compression Nut, Nylok Screw Retainer, Spring, Top Shock, Middle Retainer, Spring Bushing, Thrust, Steel Bushing, Thrust Washer Nut, Nylok 16 14 Ref. Part No. 11 ––––––– 12 13 14 15 16 17 18 19 20 5020793 5220958 7512702 5431972 7074177 1580091 7515438 7080438 7512703 Qty. Description 2 Bushing, Pivot (See Gearcase Pg. D8, Ref. 4) 2 Bushing, Swing Arm Extended 2 Plate, Screw Lock 1 Screw, Shoulder 4 Bushing 1 Decal - Chain Tension 1 Arm, Swing 1 Screw 2 Fitting, Lubrication, 45 Degree 1 Screw, Shoulder 1/99 C6 SWING ARM/GUARD MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 2 3 4 12 9 5 13 1 6 7 10 8 31 15 11 14 30 16 29 28 17 19 20 18 25 27 26 21 14 22 23 25 24 Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 5130945 7542522 7512569 1580067-067 7512520 5130663 7080306 7512576 5130712 5222220-067 ––––––– 2 4 2 2 2 1 3 2 1 1 1 12 13 14 15 7621433 5431310 7558402 7542321 2 1 3 1 Housing, Swing Arm Nut Screw Bracket, Swing Arm Extended Screw Housing, Axle Fitting, Lubrication w/Ball Screw Holder, Brake Bracket, Front Chain Guard Arm, Swing (See Swing Arm Shock/ Mounting Pg. C6, Ref. 17) Rivet, Pop Guide, Chain Washer Nut, Flange Ref. Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 5430776 5332828 7515304 7512252 7558301 7074214 5431102 7555904 7661645 7512325 1040522-067 7552901 7542503 7555883 5222221-067 7542324 Qty. Description 1 1 1 4 4 1 1 2 2 4 1 2 2 2 1 2 Guard, Chain Bushing Screw Screw, Tap Washer Decal - Lubrication Guard, Chain, Front Washer Rivet, T-Lock Screw Guard, Swing Arm Washer, Spring Lock Nut, FLEXLOC Washer Mount, Rock Guard Bracket Nut, Nylok 5/98 C7 DRIVE CLUTCH Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 5 7 1 12 13 8 2 9 3 4 5 Ref. Part No. 1321632 1 2 3 4 5 6 7 7512176 7552801 3576510 7041157 5431936 5020422 5430945 6 Qty. Description 1 Asm., Clutch, Drive (Incl. 1-3,5-11,13) 6 Screw 6 Washer, Spring Lock 1 Bearing, Cover 1 Spring, Clutch 6 Button, Clutch, Stemless 3 Pin, Roller 6 Washer, Multilube 10 11 Ref. Part No. 8 1321457 9 5210752 5242981 5210753 5210754 10 3576504 11 7541906 12 5630513 13 7512266 Qty. Description 3 AR AR AR AR 1 3 3 3 Roller and Bushing Spacer (.020”) Spacer (.025”) Spacer (.032”) Spacer (.050”) Bearing, Moveable, 1/2” Nut, FLEXLOC Weight, Shift, 10-MH Bolt, Shoulder 5/98 C8 DRIVEN CLUTCH Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 1 2 4 3 16 17 15 5 14 6 7 13 12 11 10 9 8 4 Ref. Part No. 1 2 3 4 5 6 7 8 9 5010379 7556401 3211048 1322180 5220646 7552901 7515327 7555898 7556804 Qty. Description Ref. Part No. 1 AR 1 1 1 1 1 AR AR 10 11 12 13 14 15 16 17 Spacer, Driven Clutch Bushing Belt, Drive Asm., Driven Clutch (Incl. 8-17) Washer, Domed Washer, Spring Lock Screw Washer Washer 7556076 3514314 7041198 5131446 5210752 7710448 7511854 5430766 Qty. Description 1 1 1 1 1 1 3 3 Washer Bushing, Moveable, 1” Spring, Clutch, Red Ramp, Stationary Spacer Ring, Retaining Screw Button, Ramp 1/99 C9 CLUTCH COVER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 3 1 4 2 5 4 7 6 8 9 5 10 25 18 24 23 22 21 20 11 19 13 15 12 14 16 17 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 5432698 5411180 2200791 7555748 7517219 5521301 5432849 7670051 7512093 7074946 7077377 7074782 7512094 Qty. Description 1 2 1 3 3 1 1 1 5 1 1 1 2 Duct, Inlet Down Tube Seal, Cover Case Kit - Cover, Clutch, Inner Washer Screw Seal, Clutch Cover Cover, Clutch, Outer Clip, Clutch Cover Screw Decal - Clutch Cover Decal - Eng/Clutch Modification Decal - Automatic Trans. Screw Ref. Part No. Qty. Description 14 15 16 17 18 7080761 5411489 7515180 5432953 ––––––– 2 1 1 1 3 19 20 21 22 23 24 25 5240409-067 5410575 7512095 7555935 5241213-067 7661638 7080511 1 1 1 1 1 2 1 Cable Tie Boot, Intake Screw Duct, Clutch Outlet Screw and Washer (See Crankcase Pg. D11, Ref. 6) Bracket, Retainer Seal Seal, Cover Case Screw Washer Bracket, Clutch Cover Rivet Clamp, Narrow Band 1/99 C10 REAR BRAKE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 2 1 8 4 Ref. Part No. 1 1910125 1910130 5131175 5130946 2 7661820 3 2200464 2201150 2200899 Qty. Description 1 Asm., Brake Caliper, Rear (US) (Incl. 2,6,8) 1 Asm., Brake Caliper (Int’l) (Incl. 2,6,8) 1 Caliper, Brake, Rear (US) 1 Caliper, Brake, Rear (Int’l) 2 Pin, Brake Caliper 1 Kit - Brake Pad (Incl. 2) 1 Kit - Rear Brake Pad, Soft 1 Kit - Rear Brake Pad, Severe 3 5 7 6 Ref. Part No. 4 5410766 5410767 5 –––––––– 6 2200463 7 5240993 8 7080352 Qty. Description 1 1 1 1 1 1 Ring, Square, Molded (.134 Sq.) Ring, Square, Molded (.099 Sq.) Piston, Brake Kit - Piston & Seal (Incl. 4,5) Spring, Anti Rattle Screw, Bleeder 1/99 C11 FOOT PEDAL and PARKING BRAKE Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 2 21 4 15 8 5 18 17 20 2 16 19 15 8 6 14 7 8 21 9 10 2 13 11 12 Ref. Part No. 1910154 1 2 3 4 5 6 7 8 9 10 7670063 7558201 7041365 5224548 5240525 5431107 7555919 7661010 7542124 7555843 Qty. Description 1 Asm., Brake Lock w/Foot Brake (Incl. 2-5,8,13,14) 1 Pushnut 8 Washer 1 Spring, Brake Lock 1 Rod, Brake Lock 1 Stand-Off 2 Bushing, Pedal Pivot 2 Washer 3 Pin, Cotter 2 Nut 2 Washer, Flat Ref. Part No. 11 12 13 14 15 16 17 18 19 20 21 5240526 7515101 5240524 7661640 7555806 7512024 7661401 7042029 1910144-067 5224531 7661203 Qty. Description 1 2 1 1 2 2 1 1 1 1 2 Catch Bolt Flipper Pin, Clevis Washer Screw Pin, Cotter Spring, Exhaust Brake, Foot Rod, Brake Pin, Cotter 1/99 C12 GEARCASE/BRAKE and CHAIN COVER MOUNTING Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 9 38 8 4 1 6 5 36 2 3 9 8 7 35 10 11 2 14 15 16 31 32 33 34 12 13 26 17 37 27 28 29 3 30 25 19 20 11 18 21 22 24 23 21 Ref. Part No. 1 2 3 4 5 6 7 7515345 7552901 7558402 7075339 5241018-067 1910125 ––––––– Qty. Description 2 3 3 1 1 1 1 8 7552603 9 7515522 10 ––––––– 2 2 1 11 1590265 1 12 7555701 13 7515321 14 5432254 1 1 1 15 16 17 18 19 1 1 1 1 1 7552606 7515384 5811760 5811757 5811759 40 42 41 39 Ref. Part No. Screw Washer, Spring Lock Washer Decal - Brake Shield Shield, Caliper, Rear Caliper, Brake, Rear Plate, Screw Lock (See Swing Arm/Shock Mounting Pg. C6, Ref. 13) Washer, Spring Lock Screw Screw, Shoulder (See Swing Arm/Shock Mounting Pg. C6, Ref. 14) Asm., Output Shaft, Needle Bearing (Incl. 39-42) Washer Screw Guard, Center Chain NOTE: 17-20,22 Inside Chain Guard Washer, Split Screw Foil, Chain Guard Foil, Chain Guard Foil, Chain Guard 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 5811758 7512269 5811054 7552605 7555843 5333254 3221058 7710433 1910177 7542449 7670060 7515484 7710434 3221044 7542403 7515472 7542404 7515485 7555806 3610062 3554202 7080433 5131643 39 Qty. Description 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 Foil, Chain Guard Screw Foil, Tape Washer, Lock Washer, Flat Spacer Sprocket, 11T Ring, Retaining Asm., Disc, Brake Nut Nut, Speed Bolt, Carriage Ring, Retaining Sprocket, 12T, Splined Nut, FLEXLOC Screw Nut Screw Washer Seal, Brake Bearing, Needle Fitting, Lubrication Housing, Bearing, Output Shaft 1/99 C13 REAR WHEEL DRIVE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 6X6 SL A99AE50DA 1 25 2 3 24 19 11 4 20 21 12 5 13 6 23 8 14 9 7 22 5 4 21 26 10 20 19 3 18 15 17 16 27 13 28 14 9 12 8 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7555764 5020468 7512673 2200341 7670081 5410948 1525017 7555745 7543005 3225024 7542714 7555796 7661404 5411164 Qty. Description 1 2 8 1 8 2 2 2 2 1 8 2 2 2 Washer Nut, Jam, Rear Axle Screw Kit - Service, Rear Hub (Incl. 12) Retainer, Screw, Pushnut Tire (25x11-10) Valve, Rim Washer, Flat Nut, Castle Link, Connector, Drive Chain Nut, Wheel Washer, Cone Pin, Cotter Hub, Dust Cover Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3224055 7515488 3222047 1380026-067 5410415 3610013 3515501 5010204 5130663 5010206 7710405 7080306 5020789 1520183-117 Qty. Description 1 6 1 1 2 2 2 1 1 1 1 1 1 2 Asm., Drive Chain, 116P Screw Sprocket, 30T Sprocket, Hub, Extended O-Ring Seal, Rear Axle Bearing, Rear Axle Tube, Bearing Spacer Housing, Axle Spacer, Bearing Ring, Retaining Fitting, Lubrication w/Ball Axle, Rear, Wide Rim, Rear 5/98 C14 REAR STRUT STABILIZER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 4 5 4 7 6 5 8 1 2 3 9 13 6 5 10 12 6 11 1 2 3 Ref. Part No. 1 2 3 4 5 6 7 7555832 7552603 7512492 5431596 5020677 7080433 5020764 Qty. Description 6 6 6 2 6 3 1 Washer Washer, Spring Lock Screw Bushing, A-Arm, Long Bushing Fitting, Lubrication Shaft, A-Arm, Upper Ref. Part No. 8 1580081 1580082-067 9 5020765 10 5020766 11 1580083-067 12 5432091 13 5431845 Qty. Description 1 1 1 1 1 2 2 Stabilizer, Strut, Rear Stabilizer, Upper Shaft, A-Arm, Middle Shaft, A-Arm, Lower Stabilizer, Lower Bushing, A-Arm, Short Bushing, Stabilizer, Long 5/98 D1 SWING ARM WELDMENT (REAR) Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 9 10 11 12 8 5 4 7 13 3 1 14 15 6 2 16 17 18 29 25 31 27 26 30 32 19 28 25 24 27 26 23 20 21 22 20 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5130663 7517433 5630351 1580078 1580053-067 1580070 5333172 7041303-067 5410535 7542507 7555749 5810291 5430806 5130631 5430807 7555740 1580055-067 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Housing, Axle Bolt Adaptor, Spring Seat Asm., Strut, Rear (Incl. 3,5) Strut, Rear Cap, Striker Tube Spring, Compression Bumper, Shock Nut, FLEXLOC, Thin Washer Spacer, Rubber Ball, Pivot, Top Spacer, Threaded Ball, Pivot, Bottom Washer, Flat Extension, Swing Arm Ref. Part No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7512252 7558301 5521279 7515321 7515117 1040287-067 7541925 7558402 7542324 7542503 7555883 5431556 7080306 7512576 2200472 7078261 Qty. Description 3 1 1 3 1 1 1 1 3 3 2 1 1 2 1 1 Screw, Tap Washer Guide, Chain, Rear Bolt Screw Extension, Chain Guard , Lower Nut, Nylok Washer Nut, Nylok Nut, FLEXLOC Washer Guard, Chain Extension, Top Fitting, Lubrication w/Ball Bolt Kit - Hitch Decal - Hitch 1/99 D2 ELECTRICAL/TAILLIGHT Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 8 9 7 1 10 11 6 2 3 13 12 5 14 15 4 26 16 17 27 28 29 18 30 24 19 25 23 20 23 21 22 24 33 34 31 32 14 42 36 41 20 40 37 35 38 39 Ref. Part No. Qty. Description 1 2 3 4 5 6 7 2460606 2434012 7080138 7670054 7555916 5211391-067 ––––––– 1 1 12 2 2 1 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 7621470 7621336 2410023 7080524 2432034 2460442 7512027 4032029 4032046 4030043 4032045 4032064 5210650 8360012-13 2 1 1 1 1 1 4 2 1 1 1 1 1 1 Harness, Main Wire Connector Breaker, Circuit, 20 Amp Cable Tie Nut, Speed Washer, Nylon Isolator, Taillight Bracket, Taillight Mount (See Rear Bed Mounting Pg. A8, Ref. 27) Rivet, Pop Rivet Plug, Power, 12V Clamp, Plastic Taillight w/Brakelight Power, Pigtail Screw Screw, Taillight Lens, Taillight Bulb, Taillight Gasket, Taillight Backing, Tail/Brakelight Sink, Heat Trim, Edge Ref. Part No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 4010248 7541925 7571602 5810290 5431769 2200361 4010095 7010032 5410424 5432077 4140006 4010094 4010093 7512018 7512007 2460637 5131036 4060173 5240428 4060204 8360011-15 Qty. Description 1 4 4 3 1 2 1 2 1 1 1 1 1 4 2 1 1 1 1 1 1 Limiter, Speed, 650 HZ (Int’l) Nut, Nylok Washer Pad, Battery Cover, Battery Kit - Battery Bolt, Short Cable, Battery/Engine Hook, Battery Strap Strap, Battery Holddown Tube, Battery Vent Battery Cable, Battery/Solenoid Cable, Solenoid/Starter Screw Bolt Adaptor, Harness Jumper (Int’l) Sink, Heat Rectifier, LR-39 Bracket, CDI Limiter, RPM LR44-2 Tubing, Convoluted 1/99 D3 TOOL KIT Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 9 3 4 5 8 6 7 Ref. Part No. 1 2 3 4 5 2871265 2870725 3085001 3085002 3085567 3085569 Qty. Description 1 1 1 1 1 1 Ref. Part No. Asm., Tool Kit (Incl. 1-7) Gauge, Tire Pressure Wrench, Open 8-10mm Wrench, Open 12-14mm Wrench, Box Handle, Wrench 6 7 8 9 3082657 2690016 2460442 9914919 Qty. Description 1 1 1 1 Screw Driver, Phillips Pouch, Tool Kit Pigtail, Power Manual, Owner’s, 99 Big Boss 500 6X6 5/98 D4 GEAR SELECTOR Big Boss 500 6X6 A99AE50AA 2 1 3 4 5 30 6 7 12 8 11 13 9 10 29 14 15 28 1341219 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3233195 7512024 3233131 3233132 3233368 3233213 3233158 3233227 3233063 3233083 3233062 3233069 3233060 3233455 1 Asm., Gear Selector (US) (Incl. 1-17,25-30) 1 Knob, High/Low/Reverse 1 Screw 1 Strap, Wire 1 Clamp 1 Boot, Gear Selector 1 Cover, Gear Selector 1 Spring, Holding 1 Subasm., Handle 1 Cup, Bearing 1 Spring, Centering 1 Pin, Stop 2 Spring, Detent 2 Bullet, Detent 1 Switch, Gear Selector 20 17 25 Qty. Description 19 16 27 26 Ref. Part No. 18 23 22 21 24 Ref. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3233090 3233216 3233217 7061014 7546702 5020703 7061013 5020702 7546701 7546707 3233218 7558301 7515181 3233084 3233070 3233085 Qty. Description 1 1 1 2 2 1 2 1 2 4 1 1 3 1 1 5 Strap, Wire Body, Gear Selector Slide, High/Reverse Rod End, RH Nut, LH Rod, Shift Linkage, High Range Rod End, LH Rod, Shift Linkage, Low Range Nut, RH Nut, FLEXLOC Slide, Low Washer Screw Butterfly, Interlock Pin, Interlock Screw 1/99 D5 GEAR SELECTOR Int’l Big Boss 500 6X6 SL A99AE50DA 2 1 3 4 5 6 31 7 12 8 30 9 11 13 10 14 18 15 29 28 19 16 27 20 17 23 26 25 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1341303 3233196 7512024 3233131 3233132 3233368 3233213 3233158 3233227 3233063 3233083 3233062 3233069 3233060 3233455 3233090 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Asm., Gear Selector (Int’l) Knob, High/Low/Reverse Screw Strap, Wire Clamp Boot, Gear Selector Cover, Gear Selector Spring, Holding Subasm., Handle Cup, Bearing Spring, Centering Pin, Stop Spring, Detent Bullet, Detent Switch, Gear Selector Strap, Wire Ref. Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3233216 3233570 7061014 7546702 5020703 7061013 5020702 7546701 7546707 3233076 3233089 7558301 7515181 3233084 3233070 3233498 21 22 24 Qty. Description 1 1 2 2 1 2 1 2 4 2 1 1 3 1 1 5 Body, Gear Selector Slide, High/Reverse Rod End, RH Nut, LH Rod, Shift Linkage, High Range Rod End, LH Rod, Shift Linkage, Low Range Nut, RH Nut, FLEXLOC O-Ring Slide, Low Washer Screw Butterfly, Interlock Pin, Interlock Screw 1/99 D6 GEARCASE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 3 4 3 5 6 7 8 2 10 13 12 11 9 13 12 11 10 6 1 14 15 14 15 16 19 24 25 26 23 27 28 57 17 22 18 21 29 52 56 19 30 31 30 32 55 54 20 17 27 53 52 51 21 33 34 35 36 19 50 37 49 4 48 47 3 46 45 38 39 40 41 42 43 44 D7 GEARCASE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Ref. Part No. 1341184 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3233002 3233026 3233248 3233024 3233025 3233021 3233022 3233023 3233151 3233548 3233040 3233045 3233153 3233054 3233055 3233152 3233031 3233030 3233018 3233032 3233033 3233361 3233019 3233007 3233125 3233009 3233010 3233126 3233362 3233012 3233036 3233029 3233359 3233017 Qty. Description 1 Asm., Gearcase (Incl. 1-38,47-57) 1 Case, LH 10 Screw 3 Seal 2 Bushing, Pivot 1 Stud 2 Pipe, Knock 1 Rail, Shift, Low 1 Rail, Shift, High/Reverse 1 Shaft, Low Shift 2 O-Ring 2 Washer 2 Ring, Retaining 2 Bell Crank, High/Low/Reverse 2 Washer 2 Nut 1 Shaft, High/Reverse Shift 2 Pin 1 Bracket 3 Bearing 1 Spring 4 Screw 1 Shaft, Input, 31T 1 Bearing 1 Washer 1 Gear, 33T 1 Bearing, Needle 2 Washer 1 Engagement Dog, Low 1 Shaft, Reverse, 29T 2 Washer 1 Chain, Silent, 34P, 11W 1 Ring, Retaining 1 Gear, 30T 1 Bearing, Needle Ref. Part No. 35 36 37 38 39 Qty. Description 3233176 3233177 3233037 3233478 ––––––– 1 1 1 1 1 40 ––––––– 1 41 ––––––– 1 42 ––––––– 1 43 ––––––– 1 44 ––––––– 1 45 ––––––– 1 46 ––––––– 1 47 48 49 50 51 52 53 54 55 56 57 1 1 1 1 1 2 1 1 1 1 2 3233448 3233035 3233003 3233043 3233128 3233020 3233014 3233127 3233150 3233360 5020741 Washer, Thrust Ring, Retaining Vent Dipstick Disc, Brake (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 28) Ring, Retaining (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 32) Sprocket, 11T (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 26) Washer (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 12) Washer (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 2) Screw (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 13) Ring, Retaining (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 27) Sprocket, 12T (See Gearcase/Brake and Chain Cover Mounting Pg. C13, Ref. 33) Plug Washer Case, RH Deflector, Oil Engagement Dog, High/Reverse Bearing Bearing, Needle Sprocket, 24T Shaft, Output Gear, Output, 100T Bushing, Speedometer 1/99 D8 CYLINDER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 8 2 9 1 3 4 7 6 10 5 12 38 11 36 36 37 13 5 17 16 36 14 15 18 35 19 24 20 34 21 23 22 9 27 26 28 29 18 33 30 31 32 13 D9 25 CYLINDER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3083166 3081497 3081330 3084857 3084994 3084858 3084867 3085072 3084877 3084866 3085074 3085073 3084874 3084859 3084875 3084860 3084861 3084862 3084215 3085075 Qty. Description 1 1 2 2 4 2 1 1 10 1 1 1 10 2 4 1 1 1 2 1 Asm., Band, Adapter (Incl. 2) Screw Bolt Pin, Straight Guide, Valve Seal, Intake Valve O-Ring Adapter, Water Out Bolt, Flange Adapter, Camshaft Gasket, Rocker Cover Cover, Rocker Bolt, Flange Seal, Exhaust Valve Bolt, Cylinder Head Plug Gasket Plug, Blind Bolt, Flange Gasket, Exhaust Ref. Part No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 3085326 3080285 3080530 3084880 3084876 3084864 3084863 3084838 3084849 3084873 3085634 3084130 3085370 3084868 3084869 3085527 37 3085371 38 3084879 Qty. Description 2 2 2 1 4 1 1 2 1 4 1 1 1 1 1 1 Stud Nut Washer, Lock Bolt, Rocker Shaft Bolt Support, Valve Rocker Shaft (PTO) Support, Valve Rocker Shaft (MAG) Pin, Straight Union, Oil Pump Bolt, Flange Cylinder (Incl. 32) Elbow Pipe 2 Gasket, Cylinder Cover, Camshaft Gasket, Cover, Cam Cylinder Head (Incl. 4-6,14,16-18,21) 1 Gasket, Head 1 Adapter 5/98 D10 CRANKCASE Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 2 6 7 5 3 4 2 1 8 9 22 10 11 5 21 20 19 12 17 14 16 13 15 18 Ref. Part No. 1 3083669 2 3085633 3 4 5 6 7 8 9 10 11 3084838 3080676 3084840 3084205 3084839 3085525 3084842 3084834 3084835 Qty. Description 1 Bushing, Starter 1 Asm., Crankcase (Incl. 1,4,5,7,8,10,11,16,19,20,22) 2 Pin, Straight 3 Ball Bearing 2 Pin, Dowel 5 Screw and Washer 1 Seal, Oil 1 Pipe, Air Breather 2 Union 2 Bearing, Ball 1 Bearing, Ball Ref. Part No. 12 13 14 15 16 17 18 19 20 21 22 3084845 3084846 3084844 3084843 3084841 3082956 3083453 3084837 3084836 3084847 3080103 Qty. Description 1 1 1 1 10 1 1 1 1 1 2 Plug Gasket, Aluminum Spring, One Way Valve Valve, One Way Bolt, Flange Gasket Plug Seal, Mechanical Seal, Oil O-Ring Pin, Dowel 5/98 D11 CRANKSHAFT and PISTON Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 1 3 2 1 5 21 6 7 8 20 9 10 19 11 14 12 15 16 18 Ref. Part No. 1 3085534 2 3085533 3 3085866 3085867 3085868 4 3085379 3085380 3085381 5 3085374 6 3085341 7 3085376 8 3085400 9 3085024 10 3085399 3085373 17 Qty. Description 2 Clip 1 Pin, Piston 1 Asm., Piston and Pin (Standard) (Incl. 2,3) 1 Asm., Piston and Pin (0.25 O/S) (Incl. 2,3) 1 Asm., Piston and Pin (0.50 O/S) (Incl. 2,3) 1 Piston Ring Set (Std) 1 Piston Ring Set (0.25 O/S) 1 Piston Ring Set (0.50 O/S) 1 Crankshaft 2 1 Pin, Crank 1 Rod, Connecting 1 Bearing, Large End 1 Ball, Steel 1 Asm., Crankshaft (Incl. 5-11,19) 1 Crankshaft 1 13 Ref. Part No. 11 3085852 12 3085404 13 3084895 3084896 3084897 14 3240088 3084892 3084893 3084894 15 3084882 16 3085528 17 3083904 18 3083905 19 3085346 20 3081447 21 3080130 Qty. Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Balancer Gear 1 Asm., Balancer Shaft Spacer (0.8) Spacer (1.0) Spacer (1.2) Spacer (0.6) Spacer (0.8) Spacer (1.0) Spacer (1.2) Sprocket 1 Nut, Slit Washer Nut, Lock Pin, Dowel Key Key, Woodruff 5/98 D12 INTAKE and EXHAUST Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 9 8 10 6 9 8 1 11 12 2 3 14 13 4 6 7 27 8 15 9 16 5 17 26 18 13 12 11 25 24 23 19 21 22 Ref. Part No. Qty. Description 1 2 3 4 5 6 7 3084845 3084920 3084919 3084918 3084922 3084910 3084913 1 1 1 1 1 2 1 8 9 10 11 12 13 3084912 3084911 3084909 3084908 3084907 3084906 4 4 1 8 4 4 20 Ref. Part No. Plug Gasket, Plug Spring, Tensioner Asm., Tensioner (Incl. 1-3) Gasket, Tensioner Asm., Rocker Arm, Intake (Incl. 8,9) Asm., Rocker Arm, Exhaust (Incl. 8,9) Nut Screw, Adjusting Shaft, Rocker Collet, Valve Retainer, Spring Spring, Valve 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3084898 3080103 3085348 3085076 3084899 3081657 3084914 3084916 3084915 3084924 3084917 3085349 3084905 3084874 Qty. Description 1 1 1 1 1 3 1 1 1 1 1 2 2 2 Camshaft (Incl. 15-18) Pin, Dowel Lever, Release Spring, Return Pin, Dowel Bolt and Washer Sprocket 2 Guide, Chain Chain, Timing Bolt, Pivot, Lever Lever Valve, Intake Valve, Exhaust Bolt, Flange 5/98 D13 WATER PUMP Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 3 4 11 3 8 9 12 10 7 6 5 13 Ref. Part No. 1 2 3 4 5 6 7 3084940 3085352 3084191 3085857 3085359 3082758 3085351 Qty. Description 1 1 2 1 1 1 1 Thermostat Switch, Thermostat Clamp, Hose Hose, Main Bolt, Flange Gasket, Aluminum Cover, Water Pump Ref. Part No. 8 9 10 11 12 13 3084937 3085077 3083138 3084935 3084942 3084877 Qty. Description 1 1 1 1 1 4 Gasket, Water Pump Nut, Self Lock Gasket Impeller Washer, Seal Bolt, Flange 5/98 D14 CARBURETOR Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 51 3 4 50 5 49 6 7 8 43 44 45 46 48 9 47 41 42 40 39 10 11 38 36 15 13 12 14 12 34 25 16 24 26 27 28 29 33 32 31 30 17 23 22 18 21 20 19 E1 35 37 CARBURETOR Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3130507 3130508 3130900 3130752 3130732 3130899 3130541 3130540 3130504 3130014 3130527 3130515 3130517 3130518 3130519 3130361 3130594 3130532 3130520 3130590 3130521 3130529 3130591 3130668 3130533 3130624 Qty. Description 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 4 1 1 1 2 1 1 1 Ring E-Ring Needle, Jet (4D33-3) Ring Asm., Diaphragm Jet, Needle (Q-6) Screw Washer, Spring Asm., Block, Jet Washer, Needle Jet Setter Jet, Main (#140) Seal Packing E-Ring Cap Pin, Float Plate O-Ring Screw Asm., Body, Float Screw Asm., Float Screw Valve, Needle (1.5) O-Ring Jet, Pilot (#140) Ref. Part No. Qty. Description 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 3130522 3130523 3130525 3130524 3130546 3130545 3130544 3130502 3130589 3130514 3130501 3130513 3130543 3130535 3130511 3130512 3130199 3130538 3130593 3130625 3130898 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 48 49 50 51 3084205 3130505 3130503 3130592 2 1 1 4 O-Ring Washer Spring Adjuster Screw, Adjust Ring Spring Valve, Throttle (100) Spring Ring Screw Shaft, Throttle Guide, Cable Screw Cover O-Ring Holder, Guide Spring Asm., Plunger Jet, Air (#160) Asm., Carburetor (Incl. 1-38,43-51) Screw and Washer Spring Asm., Cover Screw 5/98 E2 FUEL PUMP Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 3 3 5 2 1 5 Ref. Part No. 1 3085275 2 3084999 3 3085356 Qty. Description Ref. Part No. 1 Asm., Fuel Pump (Incl. 2-5) 1 Screw and Washer 2 Screw and Washer 4 3084591 5 3084998 Qty. Description 4 Screw and Washer 1 Diaphragm Gasket Set 5/98 E3 OIL PUMP Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 4 3 2 1 5 10 9 11 6 12 7 8 13 15 14 17 16 Ref. Part No. Qty. Description 1 2 3 4 3084946 3084949 3084948 3084944 1 1 1 1 5 6 7 8 9 3084945 3085535 3084955 3084954 3084953 3084962 1 1 2 2 1 3 Oil Pump Case 2 Rotor, Outer (Feed) Rotor, Inner (Feed) Asm., Oil Pump (Incl. 1-8,10-15) Oil Pump Case 1 Screw Pin, Dowel Pin, Dowel Washer Bolt and Washer Ref. Part No. 10 11 12 13 14 15 16 17 3084947 3084950 3084951 3084956 3084205 3084952 3084958 3084959 3084960 3084961 Qty. Description 1 1 1 1 3 1 1 AR AR AR Pump, Oil Pump Case 3 Rotor, Inner (Scav) Rotor, Outer Oil Strainer Unit Screw and Washer Shaft, Pump Gear, Pump 2 Spacer (0.8) Spacer (1.0) Spacer (1.2) 5/98 E4 OIL FILTER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 1 2 2 4 3 3 2 2 3 5 2 Ref. Part No. 1 3084963 2 3084846 3 3084966 Qty. Description Ref. Part No. 1 Oil Filter 8 Gasket, Aluminum 4 Bolt, Banjo 4 3084964 5 3085638 Qty. Description 1 Oil Delivery Pipe 1 1 Oil Delivery Pipe 2 5/98 E5 RECOIL STARTER Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 5 3 1 4 2 6 7 8 9 15 11 10 12 14 8 13 7 Ref. Part No. 1 2 3 4 5 6 7 8 3084822 3083463 3083378 3083379 3084744 3085266 3083453 3082956 Qty. Description 1 1 1 1 1 1 2 2 Reel Spring, Return Ratchet Spring, Friction Plate, Friction Bolt and Washer Plug Gasket Ref. Part No. 9 10 11 12 13 14 3083669 3083185 3084750 3084933 3084877 3085856 3085943 15 3085083 Qty. Description 1 1 1 1 9 1 1 1 Bushing, Starter Spring, Spiral Bushing Gasket, Recoil Bolt, Flange Asm., Recoil (Incl. 1-6,9-11,14,15) Starter Case (Incl. 11) Asm., Rope 5/98 E6 STARTING MOTOR Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 5 4 6 2 3 7 8 2 1 9 12 13 14 11 15 10 16 18 17 Ref. Part No. 1 2 3 4 5 6 7 8 9 3084981 3084982 3085353 3084406 3083649 3084408 3082038 3085034 3085033 Qty. Description 1 1 1 1 2 3 2 1 1 Asm., Starting Motor (Incl. 2-6,8-12) Washer Set Asm., Armature Brush, Carbon Nut, Flange O-Ring Bolt and Washer Asm., Rear Bracket Asm., Front Bracket (Incl. 10) Ref. Part No. 10 11 12 13 14 15 16 17 18 3240114 3084983 3084405 3083737 3084412 3084411 3084410 3084409 3085394 Qty. Description 1 2 2 1 1 1 1 1 1 O-Ring Asm., Set Bolt (Incl. 6) Ring, Rubber Washer, Gear Shaft Clip Spring, Weight Spring, Return Clip Asm., Gear Shaft (Incl. 13-17) 5/98 E7 MAGNETO Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA 2 1 3 16 18 15 17 13 4 14 19 12 5 11 6 10 20 8 7 9 Ref. Part No. 1 3085227 3085228 2 3084980 3 3070175 4 3084978 5 3084972 6 3085559 3085560 7 3081657 8 3084973 9 3085561 Qty. Description 1 1 1 1 1 1 1 1 5 1 1 Asm., Ignition Coil (Incl. 1,2) Ignition Coil Cap, Spark Plug Plug, Spark O-Ring Metal, Bearing Asm., Plate (Incl. 5,6,8-12,14,15) Plate Bolt and Washer Seal, Oil Stator (Incl. 13) Ref. Part No. 10 11 12 13 14 15 16 17 18 19 20 3085563 3085554 3084976 3085360 3084977 3081256 3085639 3083073 3080077 3085521 3085558 Qty. Description 3 1 2 1 1 3 1 2 2 1 1 Screw and Washer Band, Pulse Screw and Washer Coil, Pulser Clamp Screw and Washer CDI System Nut Washer, Spring Switch, Magnetic Flywheel w/Ring Gear 5/98 E8 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part Ref. Grid No. No. No. 1012778-067 . . 16 . . . A6 1012982-067 . . 16 . . . A6 1040192-195 . . 19 . . . A8 1040274-067 . . 29 . . . A7 1040280-195 . . 28 . . . A8 1040283-195 . . . 5 . . . A8 1040287-067 . . 22 . . . D2 1040291-195 . . . 6 . . . A7 1040293-067 . . 30 . . . A7 1040351-067 . . 29 . . . A7 1040455-195 . . 11 . . . A8 1040456-195 . . 33 . . . A8 1040522-067 . . 26 . . . C7 1040534-067 . . 33 . . A12 1240015 . . . . . . . 5 . . A10 1253118 . . . . . . . 5 . . . B2 1260717 . . . . . . 18 . . A13 1260742-029 . . 22 . . A13 1260832-029 . . 44 . . A12 1260856-029 . . . 9 . . A13 1321457 . . . . . . . 8 . . . C8 1321632 . . . . . . . . . . . . . C8 1321814 . . . . . . 13 . . . B8 1322180 . . . . . . . 4 . . . C9 1341184 . . . . . . . . . . . . . D8 1341219 . . . . . . . . . . . . . D5 1341303 . . . . . . . . . . . . . D6 1380024 . . . . . . . . . . . . . B5 1380026-067 . . 18 . . C14 1380092 . . . . . . . 7 . . . B6 1380094 . . . . . . . 6 . . . B6 1380119 . . . . . . . 1 . . . B6 1380143 . . . . . . . . . . . . . C4 1380145 . . . . . . . 9 . . . C4 1520102-067 . . . 2 . . . C5 1520172 . . . . . . 28 . . . C3 1520179-117 . . 24 . . . B8 1520183-117 . . . 11 . . . C5 28 . . C14 1520243 . . . . . . . 9 . . . B8 1520281 . . . . . . . 5 . . . B8 1525017 . . . . . . . 25 . . . B8 9 . . . C5 7 . . C14 1580053-067 . . . 4 . . . D2 1580055-067 . . 16 . . . D2 1580067-067 . . . 4 . . . C7 1580070 . . . . . . . 5 . . . D2 1580078 . . . . . . . 4 . . . D2 1580081 . . . . . . . 8 . . . D1 1580082-067 . . . 8 . . . D1 1580083-067 . . 11 . . . D1 1580091 . . . . . . 17 . . . C6 1590265 . . . . . . 11 . . C13 1820567 . . . . . . . 9 . . B12 Part Ref. Grid No. No. No. 1843051-067 . . . 5 . . B11 1843073 . . . . . . 20 . . . B7 1843074 . . . . . . 20 . . . B7 1910037 . . . . . . 10 . . . C2 1910041-067 . . . 9 . . . C3 1910056 . . . . . . 10 . . . B9 1910125 . . . . . . . . 1 . . C11 6 . . C13 1910126 . . . . . . . 1 . . B14 1910130 . . . . . . . 1 . . C11 1910144-067 . . 19 . . C12 1910154 . . . . . . . . . . . . C12 1910177 . . . . . . 28 . . C13 1910234 . . . . . . . . . . . . . B9 1910235 . . . . . . . . . . . . . B9 1930642 . . . . . . . . . . . . . B9 1930663 . . . . . . . . . . . . . C2 16 . . . C3 1930664 . . . . . . . . . . . . . C2 16 . . . C3 1930665 . . . . . . . . 6 . . . B9 8 . . . C2 1930674 . . . . . . . 27 . . B13 9 . . B14 1930687 . . . . . . 10 . . B14 1930688 . . . . . . 13 . . B14 1930732 . . . . . . . 3 . . B14 1930743 . . . . . . . 2 . . B14 1930751 . . . . . . 24 . . B13 1930752 . . . . . . 15 . . B13 1930753 . . . . . . 19 . . B13 1930786 . . . . . . 17 . . B14 1930787 . . . . . . 18 . . B14 1930788 . . . . . . 16 . . B14 1930792 . . . . . . 11 . . B13 1930795 . . . . . . . . 3 . . B13 6 . . B14 1930796 . . . . . . . . 2 . . B13 5 . . B14 1930797 . . . . . . . . 1 . . B13 4 . . B14 1930799 . . . . . . . 5 . . B13 1930804 . . . . . . . 6 . . B13 1930805 . . . . . . 12 . . B13 1930806 . . . . . . 10 . . B13 1930807 . . . . . . 12 . . B14 1930891 . . . . . . 22 . . B13 2010055 . . . . . . 12 . . B10 2010075 . . . . . . 11 . . . C1 2010076 . . . . . . 10 . . . C1 2010077 . . . . . . . 9 . . . C1 2010078 . . . . . . . 8 . . . C1 2010079 . . . . . . . 1 . . . C1 2010080 . . . . . . . 3 . . . C1 E9 Part No. 2010081 2010160 2050073 2050075 2200188 2200341 2200361 2200463 2200464 2200465 Ref. Grid No. No. . . . . . . . 4 . . . C1 . . . . . . . 5 . . . C1 . . . . . . . . . . . . B13 . . . . . . . . . . . . B14 . . . . . . 16 . . . B3 . . . . . . . 4 . . C14 . . . . . . 27 . . . D3 . . . . . . . 6 . . C11 . . . . . . . 3 . . C11 . . . . . . . 9 . . . B9 9 . . . C2 2200472 . . . . . . 31 . . . D2 2200627 . . . . . . 24 . . B12 2200628 . . . . . . 24 . . B12 2200771 . . . . . . . 8 . . . B6 2200773 . . . . . . 13 . . . B6 2200774 . . . . . . . 7 . . B10 2200791 . . . . . . . 3 . . C10 2200805 . . . . . . 15 . . B14 2200808 . . . . . . . 4 . . B13 2200809 . . . . . . . . . . . . B13 . . . . . . . . . . . . . . . . . . . . . B14 2200899 . . . . . . . 3 . . C11 2200901 . . . . . . . 9 . . . B9 2200961 . . . . . . 14 . . . B6 2201034 . . . . . . . 7 . . B13 2201090 . . . . . . . 9 . . B13 2201149 . . . . . . . 9 . . . B9 2201150 . . . . . . . 3 . . C11 2410023 . . . . . . 10 . . . D3 2431017 . . . . . . 14 . . . A7 2432034 . . . . . . 12 . . . D3 2434012 . . . . . . . 2 . . . D3 2460442 . . . . . . . 13 . . . D3 8 . . . D4 2460606 . . . . . . . 1 . . . D3 2460613 . . . . . . 18 . . . B3 2460637 . . . . . . 37 . . . D3 2511189 . . . . . . . . 4 . . A10 2511342 . . . . . . . 1 . . A14 2530009 . . . . . . 14 . . A14 2530014 . . . . . . 15 . . . B1 2530029 . . . . . . 22 . . . B2 2631812-195 . . . 4 . . . A5 2631839-195 . . . 6 . . . A6 2631989-067 . . 20 . . . A7 2652049 . . . . . . 28 . . . B3 2670133 . . . . . . 22 . . . A8 2670134 . . . . . . 11 . . . A7 2670137-067 . . 13 . . . A7 2681664-132 . . 15 . . . A8 2681729-132 . . . 7 . . . A6 2681730-132 . . . 7 . . . A6 2682346-132 . . 15 . . . A8 2690016 . . . . . . . 7 . . . D4 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. 2870725 2871265 3070175 3080077 3080103 3080130 3080285 3080530 3080676 3081256 3081330 3081447 3081497 3081657 3082038 3082657 3082758 3082956 3083073 3083138 3083166 3083185 3083378 3083379 3083453 3083463 3083649 3083669 3083737 3083904 3083905 3084130 3084191 3084205 3084215 3084405 3084406 3084408 3084409 3084410 3084411 3084412 3084591 3084744 3084750 3084822 3084834 3084835 Ref. Grid No. No. . . . . . . . 1 . . . D4 . . . . . . . . . . . . . D4 . . . . . . . 3 . . . E8 . . . . . . 18 . . . E8 . . . . . . . 22 . . D11 15 . . D13 . . . . . . 21 . . D12 . . . . . . 22 . . D10 . . . . . . 23 . . D10 . . . . . . . 4 . . D11 . . . . . . 15 . . . E8 . . . . . . . 3 . . D10 . . . . . . 20 . . D12 . . . . . . . 2 . . D10 . . . . . . . 19 . . D13 7 . . . E8 . . . . . . . 7 . . . E7 . . . . . . . 6 . . . D4 . . . . . . . 6 . . D14 . . . . . . . 17 . . D11 8 . . . E6 . . . . . . 17 . . . E8 . . . . . . 10 . . D14 . . . . . . . 1 . . D10 . . . . . . 10 . . . E6 . . . . . . . 3 . . . E6 . . . . . . . 4 . . . E6 . . . . . . . 18 . . D11 7 . . . E6 . . . . . . . 2 . . . E6 . . . . . . . 5 . . . E7 . . . . . . . . 1 . . D11 9 . . . E6 . . . . . . 13 . . . E7 . . . . . . 17 . . D12 . . . . . . 18 . . D12 . . . . . . 32 . . D10 . . . . . . . 3 . . D14 . . . . . . . . 6 . . D11 48 . . . E2 14 . . . E4 . . . . . . 19 . . D10 . . . . . . 12 . . . E7 . . . . . . . 4 . . . E7 . . . . . . . 6 . . . E7 . . . . . . 17 . . . E7 . . . . . . 16 . . . E7 . . . . . . 15 . . . E7 . . . . . . 14 . . . E7 . . . . . . . 4 . . . E3 . . . . . . . 5 . . . E6 . . . . . . 11 . . . E6 . . . . . . . 1 . . . E6 . . . . . . 10 . . D11 . . . . . . 11 . . D11 Part Ref. Grid No. No. No. 3084836 . . . . . . 20 . . D11 3084837 . . . . . . 19 . . D11 3084838 . . . . . . . 28 . . D10 3 . . D11 3084839 . . . . . . . 7 . . D11 3084840 . . . . . . . 5 . . D11 3084841 . . . . . . 16 . . D11 3084842 . . . . . . . 9 . . D11 3084843 . . . . . . 15 . . D11 3084844 . . . . . . 14 . . D11 3084845 . . . . . . . 12 . . D11 1 . . D13 3084846 . . . . . . . 13 . . D11 2 . . . E5 3084847 . . . . . . 21 . . D11 3084849 . . . . . . 29 . . D10 3084857 . . . . . . . 4 . . D10 3084858 . . . . . . . 6 . . D10 3084859 . . . . . . 14 . . D10 3084860 . . . . . . 16 . . D10 3084861 . . . . . . 17 . . D10 3084862 . . . . . . 18 . . D10 3084863 . . . . . . 27 . . D10 3084864 . . . . . . 26 . . D10 3084866 . . . . . . 10 . . D10 3084867 . . . . . . . 7 . . D10 3084868 . . . . . . 34 . . D10 3084869 . . . . . . 35 . . D10 3084873 . . . . . . 30 . . D10 3084874 . . . . . . . 13 . . D10 27 . . D13 3084875 . . . . . . 15 . . D10 3084876 . . . . . . 25 . . D10 3084877 . . . . . . . . 9 . . D10 13 . . D14 13 . . . E6 3084879 . . . . . . 38 . . D10 3084880 . . . . . . 24 . . D10 3084882 . . . . . . 15 . . D12 3084892 . . . . . . 14 . . D12 3084893 . . . . . . 14 . . D12 3084894 . . . . . . 14 . . D12 3084895 . . . . . . 13 . . D12 3084896 . . . . . . 13 . . D12 3084897 . . . . . . 13 . . D12 3084898 . . . . . . 14 . . D13 3084899 . . . . . . 18 . . D13 3084905 . . . . . . 26 . . D13 3084906 . . . . . . 13 . . D13 3084907 . . . . . . 12 . . D13 3084908 . . . . . . 11 . . D13 3084909 . . . . . . 10 . . D13 3084910 . . . . . . . 6 . . D13 3084911 . . . . . . . 9 . . D13 3084912 . . . . . . . 8 . . D13 E10 Part No. 3084913 3084914 3084915 3084916 3084917 3084918 3084919 3084920 3084922 3084924 3084933 3084935 3084937 3084940 3084942 3084944 3084945 3084946 3084947 3084948 3084949 3084950 3084951 3084952 3084953 3084954 3084955 3084956 3084958 3084959 3084960 3084961 3084962 3084963 3084964 3084966 3084972 3084973 3084976 3084977 3084978 3084980 3084981 3084982 3084983 3084994 3084998 3084999 3085001 3085002 3085024 3085033 3085034 3085072 3085073 Ref. Grid No. No. . . . . . . . 7 . . D13 . . . . . . 20 . . D13 . . . . . . 22 . . D13 . . . . . . 21 . . D13 . . . . . . 24 . . D13 . . . . . . . 4 . . D13 . . . . . . . 3 . . D13 . . . . . . . 2 . . D13 . . . . . . . 5 . . D13 . . . . . . 23 . . D13 . . . . . . 12 . . . E6 . . . . . . 11 . . D14 . . . . . . . 8 . . D14 . . . . . . . 1 . . D14 . . . . . . 12 . . D14 . . . . . . . 4 . . . E4 . . . . . . . 4 . . . E4 . . . . . . . 1 . . . E4 . . . . . . 10 . . . E4 . . . . . . . 3 . . . E4 . . . . . . . 2 . . . E4 . . . . . . 11 . . . E4 . . . . . . 12 . . . E4 . . . . . . 15 . . . E4 . . . . . . . 8 . . . E4 . . . . . . . 7 . . . E4 . . . . . . . 6 . . . E4 . . . . . . 13 . . . E4 . . . . . . 16 . . . E4 . . . . . . 17 . . . E4 . . . . . . 17 . . . E4 . . . . . . 17 . . . E4 . . . . . . . 9 . . . E4 . . . . . . . 1 . . . E5 . . . . . . . 4 . . . E5 . . . . . . . 3 . . . E5 . . . . . . . 5 . . . E8 . . . . . . . 8 . . . E8 . . . . . . 12 . . . E8 . . . . . . 14 . . . E8 . . . . . . . 4 . . . E8 . . . . . . . 2 . . . E8 . . . . . . . 1 . . . E7 . . . . . . . 2 . . . E7 . . . . . . 11 . . . E7 . . . . . . . 5 . . D10 . . . . . . . 5 . . . E3 . . . . . . . 2 . . . E3 . . . . . . . 2 . . . D4 . . . . . . . 3 . . . D4 . . . . . . . 9 . . D12 . . . . . . . 9 . . . E7 . . . . . . . 8 . . . E7 . . . . . . . 8 . . D10 . . . . . . 12 . . D10 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. 3085074 3085075 3085076 3085077 3085083 3085227 3085228 3085266 3085275 3085326 3085341 3085346 3085348 3085349 3085351 3085352 3085353 3085356 3085359 3085360 3085370 3085371 3085373 3085374 3085376 3085379 3085380 3085381 3085394 3085399 3085400 3085404 3085521 3085525 3085527 3085528 3085533 3085534 3085535 3085554 3085556 3085558 3085559 3085560 3085561 3085563 3085567 3085569 3085633 3085634 3085638 3085639 3085852 3085856 3085857 Ref. Grid No. No. . . . . . . 11 . . D10 . . . . . . 20 . . D10 . . . . . . 17 . . D13 . . . . . . . 9 . . D14 . . . . . . 15 . . . E6 . . . . . . . 1 . . . E8 . . . . . . . 1 . . . E8 . . . . . . . 6 . . . E6 . . . . . . . 1 . . . E3 . . . . . . 21 . . D10 . . . . . . . 6 . . D12 . . . . . . 19 . . D12 . . . . . . 16 . . D13 . . . . . . 25 . . D13 . . . . . . . 7 . . D14 . . . . . . . 2 . . D14 . . . . . . . 3 . . . E7 . . . . . . . 3 . . . E3 . . . . . . . 5 . . D14 . . . . . . 13 . . . E8 . . . . . . 33 . . D10 . . . . . . 37 . . D10 . . . . . . 10 . . D12 . . . . . . . 5 . . D12 . . . . . . . 7 . . D12 . . . . . . . 4 . . D12 . . . . . . . 4 . . D12 . . . . . . . 4 . . D12 . . . . . . 18 . . . E7 . . . . . . 10 . . D12 . . . . . . . 8 . . D12 . . . . . . 12 . . D12 . . . . . . 19 . . . E8 . . . . . . . 8 . . D11 . . . . . . 36 . . D10 . . . . . . 16 . . D12 . . . . . . . 2 . . D12 . . . . . . . 1 . . D12 . . . . . . . 5 . . . E4 . . . . . . 11 . . . E8 . . . . . . 46 . . A12 . . . . . . 20 . . . E8 . . . . . . . 6 . . . E8 . . . . . . . 6 . . . E8 . . . . . . . 9 . . . E8 . . . . . . 10 . . . E8 . . . . . . . 4 . . . D4 . . . . . . . 5 . . . D4 . . . . . . . 2 . . D11 . . . . . . 31 . . D10 . . . . . . . 5 . . . E5 . . . . . . 16 . . . E8 . . . . . . 11 . . D12 . . . . . . 14 . . . E6 . . . . . . . 4 . . D14 Part No. 3085866 3085867 3085868 3085943 3110032 3110044 3110050 3110064 3110067 3110068 3130014 3130199 3130361 3130501 3130502 3130503 3130504 3130505 3130507 3130508 3130511 3130512 3130513 3130514 3130515 3130517 3130518 3130519 3130520 3130521 3130522 3130523 3130524 3130525 3130527 3130529 3130532 3130533 3130535 3130538 3130540 3130541 3130543 3130544 3130545 3130546 3130589 3130590 3130591 3130592 3130593 3130594 3130624 3130625 Ref. Grid No. No. . . . . . . . 3 . . D12 . . . . . . . 3 . . D12 . . . . . . . 3 . . D12 . . . . . . 14 . . . E6 . . . . . . 31 . . A10 . . . . . . . 4 . . A12 . . . . . . 14 . . A12 . . . . . . . 17 . . . A6 6 . . A13 . . . . . . 37 . . A12 . . . . . . 49 . . A12 . . . . . . 10 . . . E2 . . . . . . 43 . . . E2 . . . . . . 16 . . . E2 . . . . . . 37 . . . E2 . . . . . . 34 . . . E2 . . . . . . 50 . . . E2 . . . . . . . 9 . . . E2 . . . . . . 49 . . . E2 . . . . . . . 1 . . . E2 . . . . . . . 2 . . . E2 . . . . . . 41 . . . E2 . . . . . . 42 . . . E2 . . . . . . 38 . . . E2 . . . . . . 36 . . . E2 . . . . . . 12 . . . E2 . . . . . . 13 . . . E2 . . . . . . 14 . . . E2 . . . . . . 15 . . . E2 . . . . . . 19 . . . E2 . . . . . . 21 . . . E2 . . . . . . 27 . . . E2 . . . . . . 28 . . . E2 . . . . . . 30 . . . E2 . . . . . . 29 . . . E2 . . . . . . 11 . . . E2 . . . . . . 22 . . . E2 . . . . . . 18 . . . E2 . . . . . . 25 . . . E2 . . . . . . 40 . . . E2 . . . . . . 44 . . . E2 . . . . . . . 8 . . . E2 . . . . . . . 7 . . . E2 . . . . . . 39 . . . E2 . . . . . . 33 . . . E2 . . . . . . 32 . . . E2 . . . . . . 31 . . . E2 . . . . . . 35 . . . E2 . . . . . . 20 . . . E2 . . . . . . 23 . . . E2 . . . . . . 51 . . . E2 . . . . . . 45 . . . E2 . . . . . . 17 . . . E2 . . . . . . 26 . . . E2 . . . . . . 46 . . . E2 E11 Part No. 3130668 3130732 3130752 3130898 3130899 3130900 3211048 3221043 3221044 3221058 3222044 3222047 3222051 3222070 3224041 3224042 3224043 3224055 3225024 3233002 3233003 3233007 3233009 3233010 3233012 3233014 3233017 3233018 3233019 3233020 3233021 3233022 3233023 3233024 3233025 3233026 3233029 3233030 3233031 3233032 3233033 3233035 3233036 3233037 3233040 3233043 3233045 3233054 3233055 3233060 Ref. Grid No. No. . . . . . . 24 . . . E2 . . . . . . . 5 . . . E2 . . . . . . . 4 . . . E2 . . . . . . 47 . . . E2 . . . . . . . 6 . . . E2 . . . . . . . 3 . . . E2 . . . . . . . 3 . . . C9 . . . . . . . 3 . . . C4 . . . . . . 33 . . C13 . . . . . . 26 . . C13 . . . . . . . 1 . . . B5 . . . . . . . 24 . . . C3 17 . . C14 . . . . . . 13 . . . C4 . . . . . . 26 . . . C3 . . . . . . 11 . . . B4 . . . . . . 21 . . . C3 . . . . . . . 8 . . . B4 . . . . . . . 23 . . . C3 15 . . C14 . . . . . . . 12 . . . B4 12 . . . C3 10 . . C14 . . . . . . . 1 . . . D8 . . . . . . 49 . . . D8 . . . . . . 24 . . . D8 . . . . . . 26 . . . D8 . . . . . . 27 . . . D8 . . . . . . 30 . . . D8 . . . . . . 53 . . . D8 . . . . . . 34 . . . D8 . . . . . . 19 . . . D8 . . . . . . 23 . . . D8 . . . . . . 52 . . . D8 . . . . . . . 6 . . . D8 . . . . . . . 7 . . . D8 . . . . . . . 8 . . . D8 . . . . . . . 4 . . . D8 . . . . . . . 5 . . . D8 . . . . . . . 2 . . . D8 . . . . . . 32 . . . D8 . . . . . . 18 . . . D8 . . . . . . 17 . . . D8 . . . . . . 20 . . . D8 . . . . . . 21 . . . D8 . . . . . . 48 . . . D8 . . . . . . 31 . . . D8 . . . . . . 37 . . . D8 . . . . . . 11 . . . D8 . . . . . . 50 . . . D8 . . . . . . 12 . . . D8 . . . . . . 14 . . . D8 . . . . . . 15 . . . D8 . . . . . . 13 . . . D5 13 . . . D6 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part Ref. Grid No. No. No. 3233062 . . . . . . 11 . . . D5 11 . . . D6 3233063 . . . . . . . 9 . . . D5 9 . . . D6 3233069 . . . . . . 12 . . . D5 12 . . . D6 3233070 . . . . . . . 29 . . . D5 30 . . . D6 3233076 . . . . . . 25 . . . D6 3233083 . . . . . . 10 . . . D5 10 . . . D6 3233084 28 . . . D5 29 . . . D6 3233085 . . . . . . 30 . . . D5 3233089 . . . . . . 26 . . . D6 3233090 . . . . . . 15 . . . D5 15 . . . D6 3233125 . . . . . . 25 . . . D8 3233126 . . . . . . 28 . . . D8 3233127 . . . . . . 54 . . . D8 3233128 . . . . . . 51 . . . D8 3233131 . . . . . . . 3 . . . D5 3 . . . D6 3233132 . . . . . . . 4 . . . D5 4 . . . D6 3233150 . . . . . . 55 . . . D8 3233151 . . . . . . . 9 . . . D8 3233152 . . . . . . 16 . . . D8 3233153 . . . . . . 13 . . . D8 3233158 . . . . . . . 7 . . . D5 7 . . . D6 3233176 . . . . . . 35 . . . D8 3233177 . . . . . . 36 . . . D8 3233195 . . . . . . . 1 . . . D5 3233196 . . . . . . . 1 . . . D6 3233213 . . . . . . . 6 . . . D5 6 . . . D6 3233216 . . . . . . 16 . . . D5 16 . . . D6 3233217 . . . . . . 17 . . . D5 3233218 . . . . . . 25 . . . D5 3233227 . . . . . . . 8 . . . D5 8 . . . D6 3233248 . . . . . . . 3 . . . D8 3233359 . . . . . . 33 . . . D8 3233360 . . . . . . 56 . . . D8 3233361 . . . . . . 22 . . . D8 3233362 . . . . . . 29 . . . D8 3233368 . . . . . . . 5 . . . D5 5 . . . D6 3233448 . . . . . . 47 . . . D8 3233455 . . . . . . 14 . . . D5 14 . . . D6 Part No. 3233478 3233498 3233548 3233570 3240088 3240114 3250010 3250028 3250030 3250032 3260115 3260130 3280129 3280135 3280164 3280216 3280217 3280220 3514314 3514402 3514807 3515501 3515502 3554202 3554506 3554507 3554509 3576504 3576510 3610013 3610017 3610019 3610024 3610028 3610062 4010093 4010094 4010095 4010132 4010202 4010248 4030015 4030028 4030042 4030043 4030047 4030059 4032002 4032003 Ref. Grid No. No. . . . . . . 38 . . . D8 . . . . . . 31 . . . D6 . . . . . . 10 . . . D8 . . . . . . 17 . . . D6 . . . . . . 14 . . D12 . . . . . . 10 . . . E7 . . . . . . 11 . . . B8 . . . . . . 10 . . . B8 . . . . . . 14 . . . B8 . . . . . . 12 . . . B8 . . . . . . . 3 . . . B6 . . . . . . . 9 . . . B6 . . . . . . 31 . . B10 . . . . . . 31 . . B10 . . . . . . 26 . . B10 . . . . . . 20 . . B10 . . . . . . 25 . . B10 . . . . . . 23 . . B10 . . . . . . 11 . . . C9 . . . . . . . 5 . . . B5 . . . . . . . 7 . . . C3 . . . . . . . 14 . . . C3 21 . . C14 . . . . . . 18 . . . C3 . . . . . . 40 . . C13 . . . . . . . . 6 . . . B8 7 . . . C4 . . . . . . . 17 . . . B7 7 . . . B8 8 . . . C4 . . . . . . 18 . . . B7 . . . . . . 10 . . . C8 . . . . . . . 3 . . . C8 . . . . . . . . 4 . . . C3 20 . . C14 . . . . . . . . 6 . . . B5 2 . . . C4 . . . . . . . 3 . . . B8 . . . . . . . 8 . . . C3 . . . . . . 21 . . . B7 . . . . . . 39 . . C13 . . . . . . 34 . . . D3 . . . . . . 33 . . . D3 . . . . . . 28 . . . D3 . . . . . . . 3 . . A12 . . . . . . . 3 . . A10 . . . . . . 22 . . . D3 . . . . . . 29 . . B10 . . . . . . . 3 . . . B3 . . . . . . 22 . . . B3 . . . . . . 17 . . . D3 . . . . . . . 7 . . . C1 . . . . . . 14 . . . A7 . . . . . . . 6 . . . B3 . . . . . . . 9 . . . B3 E12 Part No. 4032029 4032037 4032041 4032042 4032045 4032046 4032063 4032064 4032065 4032066 4060173 4060204 4110141 4110148 4110164 4110205 4110209 4110245 4110246 4140006 4170010 4170013 5010192 5010204 5010206 5010379 5010450 5020422 5020468 5020474 5020506 5020527 5020530 5020531 5020532 5020662 5020663 5020677 5020681 5020702 5020703 5020741 5020764 5020765 5020766 5020789 5020793 5020803 5020839 Ref. Grid No. No. . . . . . . 15 . . . D3 . . . . . . 21 . . . B3 . . . . . . . 7 . . . B3 . . . . . . 15 . . . B3 . . . . . . 18 . . . D3 . . . . . . 16 . . . D3 . . . . . . . 4 . . . B3 . . . . . . 19 . . . D3 . . . . . . . 5 . . . B3 . . . . . . . 2 . . . B3 . . . . . . 39 . . . D3 . . . . . . 41 . . . D3 . . . . . . 19 . . . B3 . . . . . . 19 . . . B3 . . . . . . 23 . . B13 . . . . . . 10 . . B10 . . . . . . 19 . . . B3 . . . . . . 12 . . . C1 . . . . . . . 6 . . . C1 . . . . . . 32 . . . D3 . . . . . . 19 . . . B7 . . . . . . 10 . . A10 . . . . . . . 3 . . A13 . . . . . . . 29 . . . C3 22 . . C14 . . . . . . 24 . . C14 . . . . . . . 1 . . . C9 . . . . . . 12 . . . C4 . . . . . . . 6 . . . C8 . . . . . . . 2 . . C14 . . . . . . . 8 . . . B5 . . . . . . . . 7 . . . B9 6 . . . C2 . . . . . . . 4 . . . B5 . . . . . . . 2 . . . C3 . . . . . . 19 . . . C3 . . . . . . 30 . . . C3 . . . . . . 25 . . . A8 . . . . . . . 1 . . . A6 . . . . . . . 22 . . B12 5 . . . D1 . . . . . . 23 . . B12 . . . . . . 22 . . . D5 22 . . . D6 . . . . . . 20 . . . D5 20 . . . D6 . . . . . . . 27 . . B10 57 . . . D8 . . . . . . . 7 . . . D1 . . . . . . . 9 . . . D1 . . . . . . 10 . . . D1 . . . . . . 27 . . C14 . . . . . . 12 . . . C6 . . . . . . 13 . . . C3 . . . . . . . 7 . . . A8 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. 5020926 5020934 5020937 5130631 5130663 Ref. Grid No. No. . . . . . . . 6 . . B12 . . . . . . . 1 . . . C4 . . . . . . 30 . . A10 . . . . . . 13 . . . D2 . . . . . . . 20 . . . C3 6 . . . C7 23 . . C14 1 . . . D2 5130701 . . . . . . . 2 . . . B5 5130712 . . . . . . . 9 . . . C7 5130944 . . . . . . 17 . . . C3 5130945 . . . . . . . . 6 . . . C3 1 . . . C7 5130946 . . . . . . . 1 . . C11 5131004 . . . . . . 25 . . . B1 5131036 . . . . . . 38 . . . D3 5131115 . . . . . . . . 3 . . . B9 3 . . . C2 5131116 . . . . . . . . 3 . . . B9 5131116 . . . . . . . 3 . . . C2 5131175 . . . . . . . 1 . . C11 5131379 . . . . . . 19 . . . B4 5131446 . . . . . . 13 . . . C9 5131643 . . . . . . 42 . . C13 5131785 . . . . . . 16 . . . B1 5132062 . . . . . . 26 . . . B7 5210650 . . . . . . 20 . . . D3 5210748 . . . . . . 28 . . A12 5210752 . . . . . . . . 9 . . . C8 14 . . . C9 5210753 . . . . . . . 9 . . . C8 5210754 . . . . . . . 9 . . . C8 5210953 . . . . . . . 6 . . . C6 5211020-067 . . . . 7 . . . A5 25 . . . A6 5211115 . . . . . . . . 7 . . . B7 5211121 . . . . . . . 15 . . B12 5211131-067 . . . . . 7 . . . A5 25 . . . A6 5211148 . . . . . . . . 4 . . . B8 5211189 . . . . . . . 18 . . B10 5211326 . . . . . . . . 2 . . . B8 10 . . . C3 5211391-067 . . . 6 . . . D3 5211523 . . . . . . . 2 . . . B1 5211547-067 . . 12 . . . A5 5211633-067 . . 23 . . . A7 5211804 . . . . . . . 6 . . . B2 5220225 . . . . . . . 4 . . . C6 5220646 . . . . . . . 5 . . . C9 5220946 . . . . . . . 6 . . B10 5220958 . . . . . . 13 . . . C6 5220965-067 . . . 20 . . . B3 2 . . B11 5222154-067 . . . 9 . . A14 Part Ref. Grid No. No. No. 5222155-067 . . . 9 . . A14 5222193 . . . . . . 16 . . . B7 5222220-067 . . 10 . . . C7 5222221-067 . . 30 . . . C7 5222269-067 . . 14 . . B10 5222299 . . . . . . . 2 . . . B6 5222837-067 . . 11 . . . A6 5222860-067 . . . 4 . . . A7 5222999-067 . . . 8 . . B11 5224531 . . . . . . 20 . . C12 5224548 . . . . . . . 4 . . C12 5224553 . . . . . . 31 . . . B2 5240179-067 . . 14 . . A13 5240244-067 . . 27 . . . A8 5240328-067 . . . 5 . . A12 5240336 . . . . . . . 4 . . . B2 5240409-067 . . 19 . . C10 5240424 . . . . . . . 2 . . . B2 5240428 . . . . . . 40 . . . D3 5240524 . . . . . . 13 . . C12 5240525 . . . . . . . 5 . . C12 5240526 . . . . . . 11 . . C12 5240609-067 . . 15 . . A12 5240898 . . . . . . 10 . . A13 5240952 . . . . . . . 7 . . . C6 5240993 . . . . . . . 7 . . C11 5241018-067 . . . 5 . . C13 5241213-067 . . 23 . . C10 5241224-067 . . 21 . . . A7 5241788-067 . . 11 . . A10 5241921-067 . . 24 . . A12 5242016-067 . . 25 . . . A7 5242550 . . . . . . 12 . . A10 5242981 . . . . . . . 9 . . . C8 5243138-067 . . 13 . . B10 5243364 . . . . . . 25 . . . B7 5332828 . . . . . . 17 . . . C7 5332935 . . . . . . 22 . . . C3 5333170 . . . . . . 34 . . . A8 5333172 . . . . . . . 6 . . . D2 5333204 . . . . . . 19 . . . B1 5333206 . . . . . . 10 . . A14 5333254 . . . . . . 25 . . C13 5333367 . . . . . . . 2 . . B12 5410012 . . . . . . . 11 . . . A5 1 . . . A7 5410241 . . . . . . 24 . . A13 5410414 . . . . . . . . 9 . . . A6 2 . . . A7 5410415 . . . . . . 19 . . C14 5410421 . . . . . . 25 . . A12 5410424 . . . . . . 30 . . . D3 5410436 . . . . . . . 4 . . A13 E13 Part Ref. Grid No. No. No. 5410463 . . . . . . . . 7 . . . B5 11 . . . C4 5410469 . . . . . . . 8 . . B14 5410470 . . . . . . 20 . . . B8 5410494 . . . . . . 12 . . . B9 12 . . . C2 5410495 . . . . . . 11 . . . B9 11 . . . C2 5410535 . . . . . . . 8 . . . D2 5410537 . . . . . . 15 . . . C3 5410541 . . . . . . . 3 . . . C3 5410546 . . . . . . 30 . . B10 5410548 . . . . . . 17 . . B12 5410575 . . . . . . 20 . . C10 5410584 . . . . . . . 8 . . A10 5410607 . . . . . . 19 . . A10 5410766 . . . . . . . 4 . . C11 5410767 . . . . . . . 4 . . C11 5410772 . . . . . . 17 . . B11 5410774 . . . . . . . 8 . . . A6 5410779 . . . . . . . 4 . . . B9 4 . . . C2 5410780 . . . . . . . 5 . . . B9 5 . . . C2 5410828 . . . . . . 18 . . . B1 5410829 . . . . . . 28 . . . B2 5410831 . . . . . . 26 . . . B2 5410889 . . . . . . 11 . . . B1 5410947 . . . . . . 16 . . . B8 5410948 . . . . . . . . 3 . . . C5 6 . . C14 5410988 . . . . . . 26 . . B13 5411036 . . . . . . 12 . . . B1 5411042 . . . . . . 17 . . . B1 5411106 . . . . . . . . 5 . . . B6 5411108 . . . . . . . . 1 . . A10 5411164 . . . . . . . . . 6 . . . C5 14 . . C14 5411180 . . . . . . . . 2 . . C10 5411291 . . . . . . . 3 . . B12 5411297 . . . . . . . 21 . . B13 22 . . B13 5411321 . . . . . . . . 6 . . . B1 16 . . . B2 5411362 . . . . . . 24 . . . B2 5411489 . . . . . . 15 . . C10 5411608 . . . . . . . 5 . . . B7 5430261 . . . . . . 27 . . A12 5430725 . . . . . . . 3 . . A14 5430743 . . . . . . 27 . . A10 5430766 . . . . . . 17 . . . C9 5430776 . . . . . . 16 . . . C7 5430806 . . . . . . . . 4 . . . B7 12 . . . D2 5430807 . . . . . . . 27 . . . B7 14 . . . D2 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part Ref. Grid No. No. No. 5430945 . . . . . . . 7 . . . C8 5430971-195 . . 15 . . . A5 5430995 . . . . . . 23 . . . B3 5431021 . . . . . . 16 . . A14 5431030 . . . . . . 11 . . B10 5431053 . . . . . . . 5 . . A14 5431102 . . . . . . 22 . . . C7 5431107 . . . . . . . 6 . . C12 5431149 . . . . . . 20 . . B12 5431150 . . . . . . 20 . . B12 5431197-195 . . 14 . . . A5 5431201-132 . . 11 . . . B3 5431310 . . . . . . 13 . . . C7 5431391 . . . . . . 21 . . A14 5431484 . . . . . . 28 . . . A7 5431524 . . . . . . . 8 . . . A8 5431556 . . . . . . 28 . . . D2 5431570 . . . . . . 12 . . B11 5431571 . . . . . . 13 . . B11 5431572 . . . . . . . 9 . . B11 5431573 . . . . . . . 4 . . B11 5431574 . . . . . . 18 . . B11 5431596 . . . . . . . 21 . . B12 4 . . . D1 5431610 . . . . . . . 9 . . A10 5431673 . . . . . . 21 . . A10 5431675-195 . . 15 . . . A5 5431677 . . . . . . 10 . . . B1 5431698 . . . . . . 27 . . . B2 5431769 . . . . . . 26 . . . D3 5431845 . . . . . . 13 . . . D1 5431861-132 . . 10 . . . B3 5431863 . . . . . . 18 . . . B2 5431895 . . . . . . 25 . . A10 5431936 . . . . . . . 5 . . . C8 5431964 . . . . . . 24 . . . B3 5431972 . . . . . . 15 . . . C6 5431977 . . . . . . . 8 . . . C6 5432077 . . . . . . 31 . . . D3 5432090 . . . . . . 25 . . . B3 5432091 . . . . . . 12 . . . D1 5432254 . . . . . . 14 . . C13 5432291 . . . . . . 18 . . A14 5432294 . . . . . . 15 . . A10 5432572 . . . . . . . 5 . . . B4 5432593 . . . . . . 29 . . A10 5432607 . . . . . . 36 . . . B2 5432611 . . . . . . 21 . . . B8 5432691 . . . . . . 11 . . . B2 5432698 . . . . . . . 1 . . C10 5432798 . . . . . . 13 . . . A6 5432849 . . . . . . . 7 . . C10 5432953 . . . . . . 17 . . C10 5433141 . . . . . . 20 . . A10 5433142 . . . . . . 20 . . A10 Part Ref. Grid No. No. No. 5433198 . . . . . . . 9 . . B10 5433199 . . . . . . 32 . . B10 5521279 . . . . . . 19 . . . D2 5521301 . . . . . . . 6 . . C10 5630351 . . . . . . . 3 . . . D2 5630362 . . . . . . 14 . . B14 5630513 . . . . . . 12 . . . C8 5630616-067 . . . 7 . . B10 5810144 . . . . . . . 2 . . A14 5810279 . . . . . . 26 . . A10 5810290 . . . . . . 25 . . . D3 5810291 . . . . . . . . 3 . . . B7 11 . . . D2 5810379 . . . . . . . 3 . . B10 5810439 . . . . . . 13 . . . B7 5810442 . . . . . . 19 . . B10 5810444 . . . . . . 32 . . . B2 5810455 . . . . . . . . 9 . . . A7 10 . . . A8 5810467 . . . . . . 17 . . . A7 5810859 . . . . . . 24 . . A14 5810948 . . . . . . . 3 . . . B2 5810957 . . . . . . 23 . . . A6 5810988 . . . . . . 30 . . . B2 5810991 . . . . . . 23 . . . A6 5811012 . . . . . . . 7 . . . B2 5811054 . . . . . . 22 . . C13 5811141 . . . . . . . . 9 . . . B2 5811373 . . . . . . 10 . . A12 5811502 . . . . . . . 4 . . . B4 5811519 . . . . . . 22 . . . B4 5811757 . . . . . . 18 . . C13 5811758 . . . . . . 20 . . C13 5811759 . . . . . . 19 . . C13 5811760 . . . . . . 17 . . C13 5830053 . . . . . . . 3 . . . B1 5850103 . . . . . . 24 . . . A6 5850104 . . . . . . 24 . . . A6 5850109 . . . . . . 24 . . . A6 5850126 . . . . . . . 8 . . . A5 5850130 . . . . . . . 8 . . . A5 5850135 . . . . . . 23 . . . B1 5910026 . . . . . . . . 8 . . . B9 7 . . . C2 7010032 . . . . . . 29 . . . D3 7030011-195 . . 16 . . . A8 7041157 . . . . . . . 4 . . . C8 7041198 . . . . . . 12 . . . C9 7041209 . . . . . . 20 . . A14 7041220 . . . . . . . 5 . . . C6 7041301 . . . . . . 36 . . . A8 7041302 . . . . . . . 9 . . . A8 7041303-067 . . . 7 . . . D2 7041305-067 . . . 1 . . . C6 7041365 . . . . . . . 3 . . C12 E14 Part Ref. Grid No. No. No. 7041450-067 . . 24 . . . B7 7041761 . . . . . . . 6 . . . B7 7042029 . . . . . . . 12 . . A13 18 . . C12 7042031 . . . . . . . 8 . . A13 7042032 . . . . . . 14 . . . A6 7051524 . . . . . . 22 . . . B1 7052045 . . . . . . 15 . . . B8 7052065 . . . . . . 23 . . A10 7052075 . . . . . . 12 . . A12 7052083 . . . . . . 20 . . A13 7052103 . . . . . . 20 . . B13 7052106 . . . . . . 14 . . . B1 7052152 . . . . . . . 9 . . . B1 7052163 . . . . . . . . 4 . . . B1 19 . . . B2 7052164 . . . . . . 10 . . . B2 7052181 . . . . . . 28 . . A10 7052190 . . . . . . 23 . . A14 7061013 . . . . . . 21 . . . D5 21 . . . D6 7061014 . . . . . . 18 . . . D5 18 . . . D6 7061033 . . . . . . . 8 . . B12 7061034 . . . . . . . 4 . . B12 7072528 . . . . . . 26 . . . B3 7072715 . . . . . . 24 . . . A9 7072724 . . . . . . . 2 . . . C1 7072766 . . . . . . 11 . . . A9 7073761 . . . . . . . 2 . . . A6 7073862 . . . . . . 26 . . . A9 7074109 . . . . . . 12 . . . A9 7074177 . . . . . . 16 . . . C6 7074214 . . . . . . 21 . . . C7 7074220 . . . . . . 21 . . . A9 7074782 . . . . . . 12 . . C10 7074929 . . . . . . . 4 . . . A9 7074935 . . . . . . 19 . . . A9 7074946 . . . . . . . 14 . . . A9 10 . . C10 7074956 . . . . . . . 9 . . . B4 7075339 . . . . . . . 4 . . C13 7075705 . . . . . . . 7 . . . A9 7075719 . . . . . . 13 . . . A9 7075741 . . . . . . 23 . . . A9 7076202 . . . . . . . 2 . . . A9 7076273 . . . . . . . 3 . . . A9 7076558 . . . . . . 10 . . . A9 7077365 . . . . . . 15 . . . A9 7077377 . . . . . . 11 . . C10 7077446 . . . . . . 15 . . . A6 7077765 . . . . . . . 1 . . . A9 7077902 . . . . . . . 5 . . . A9 7077903 . . . . . . 20 . . . A9 7077904 . . . . . . 17 . . . A9 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. 7077905 7077906 7077907 7077908 7077909 7078254 7078261 7078355 7080003 7080138 7080229 7080306 7080307 7080352 7080433 7080438 7080474 7080476 7080483 7080487 7080496 7080510 7080511 7080524 7080539 7080544 7080573 7080598 7080614 7080627 7080631 7080649 7080656 7080673 7080694 7080696 7080699 7080727 7080761 Ref. No. . . . . . . 22 ....... 6 ....... 8 ....... 9 . . . . . . 25 . . . . . . 18 . . . . . . 32 . . . . . . 16 . . . . . . . 19 13 5 ....... 3 . . . . . . 27 ........ 3 14 5 10 7 26 29 ....... 9 ........ 1 2 1 8 . . . . . . . 10 25 41 6 . . . . . . 19 . . . . . . 13 . . . . . . 12 . . . . . . 13 . . . . . . 15 ....... 2 ....... 3 . . . . . . . 26 25 . . . . . . 11 . . . . . . 14 . . . . . . 21 ....... 8 . . . . . . 33 ....... 2 . . . . . . 12 . . . . . . 15 . . . . . . 13 . . . . . . 29 . . . . . . 14 . . . . . . 48 . . . . . . 40 . . . . . . 23 . . . . . . 16 . . . . . . 14 Grid No. . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . A9 . . . D2 . . . A9 . . A12 . . A14 . . . B1 . . . D3 . . . B3 . . . B5 . . . B7 . . . C3 . . . C4 . . . C7 . . C14 . . . D2 . . A12 . . . B9 . . B14 . . . C2 . . C11 . . B11 . . B12 . . C13 . . . D1 . . . C6 . . . B1 . . . B2 . . . B2 . . . B2 . . . A8 . . B11 . . A12 . . C10 . . . D3 . . B13 . . . B2 . . . B7 . . . B2 . . A10 . . . B6 . . B10 . . . C1 . . . B2 . . B12 . . A12 . . A12 . . . B2 . . . B3 . . C10 Part No. Ref. No. Grid No. . . . . . . 17 ....... 1 . . . . . . 16 . . . . . . 17 . . . . . . 25 . . . . . . 36 ....... 8 . . . . . . 35 . . . . . . . 17 16 2 2 7512027 . . . . . . . 22 14 7512084 . . . . . . . 24 19 7512093 . . . . . . . 9 7512094 . . . . . . 13 7512095 . . . . . . 21 7512103 . . . . . . 31 7512111 . . . . . . . 12 7512113 . . . . . . . 32 7 7512126 . . . . . . 19 7512130 . . . . . . . 3 7512176 . . . . . . . 1 7512208 . . . . . . 14 7512232 . . . . . . . 16 3 26 14 7512242 . . . . . . 21 7512252 . . . . . . . . 6 19 17 7512266 . . . . . . 13 7512269 . . . . . . 21 7512282 . . . . . . . 10 20 1 17 7512284 . . . . . . . 17 16 7512315 . . . . . . . 8 7512325 . . . . . . . . 1 25 7512329 . . . . . . 15 7512365 . . . . . . . 11 15 15 7512392 . . . . . . 35 7512490 . . . . . . 22 7512492 . . . . . . . 39 26 . . A14 . . . B1 . . . C9 . . . B3 . . . B2 . . . D3 . . . B3 . . . D3 . . B13 . . C12 . . . D5 . . . D6 . . . B8 . . . D3 . . A10 . . B12 . . C10 . . C10 . . C10 . . . A8 . . . A8 . . . A8 . . A10 . . . A7 . . . A7 . . . C8 . . . A8 . . . A5 . . . A6 . . . A7 . . A10 . . . B1 . . . B4 . . . C7 . . . D2 . . . C8 . . C13 . . . A5 . . . A6 . . . A8 . . A13 . . . A8 . . B12 . . A12 . . . B8 . . . C7 . . . A7 . . . B7 . . . B9 . . . C2 . . . A8 . . A12 . . . A8 . . B12 7511840 7511848 7511854 7511862 7511881 7512007 7512017 7512018 7512024 F1 Part No. Ref. No. Grid No. 7512492 . . . . . . . . 6 . . . C4 3 . . . D1 7512520 . . . . . . . 5 . . . C7 7512564 . . . . . . 15 . . . B4 7512566 . . . . . . 30 . . A12 7512569 . . . . . . . 3 . . . C7 7512576 . . . . . . . . 8 . . . C7 30 . . . D2 7512583 . . . . . . 21 . . . B4 7512660 . . . . . . 10 . . . C5 7512666 . . . . . . 21 . . A13 7512673 . . . . . . . 3 . . C14 7512702 . . . . . . 14 . . . C6 7512703 . . . . . . 20 . . . C6 7515101 . . . . . . 12 . . C12 7515117 . . . . . . 21 . . . D2 7515136 . . . . . . 22 . . A14 7515137 . . . . . . 30 . . . A8 7515140 . . . . . . 19 . . A13 7515150 . . . . . . 37 . . . B2 7515151 . . . . . . . 8 . . . B2 7515158 . . . . . . 24 . . . B1 7515180 . . . . . . . . 5 . . . A6 35 . . . B2 16 . . C10 7515181 . . . . . . . 27 . . . D5 28 . . . D6 7515189 . . . . . . . 2 . . B10 7515304 . . . . . . 18 . . . C7 7515306 . . . . . . 37 . . . A8 7515314 . . . . . . 24 . . . A8 7515321 . . . . . . . 35 . . A12 1 . . . B11 13 . . C13 20 . . . D2 7515327 . . . . . . . 7 . . . C9 7515339 . . . . . . 23 . . . B7 7515341 . . . . . . 18 . . . A8 7515345 . . . . . . . 1 . . C13 7515355 . . . . . . 10 . . . A7 7515378 . . . . . . 22 . . B10 7515383 . . . . . . 23 . . A13 7515384 . . . . . . 16 . . C13 7515399 . . . . . . 22 . . . A7 7515415 . . . . . . . 29 . . B12 3 . . . C6 7515438 . . . . . . . 39 . . A12 18 . . . C6 7515472 . . . . . . 35 . . C13 7515484 . . . . . . 31 . . C13 7515485 . . . . . . 37 . . C13 7515488 . . . . . . . 11 . . . C3 16 . . C14 7515489 . . . . . . . 2 . . . B9 2 . . . C2 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. Ref. No. 7515520 . . . . . . 27 7515522 . . . . . . . 17 9 7515523 . . . . . . . 8 7515547 . . . . . . 24 7517102 . . . . . . . 7 7517219 . . . . . . . 5 7517242 . . . . . . 26 7517303 . . . . . . 10 7517377 . . . . . . . 3 7517395 . . . . . . . 5 7517433 . . . . . . . 2 7517451 . . . . . . . 6 7517475 . . . . . . 13 7517527 . . . . . . 28 7541906 . . . . . . 11 7541925 . . . . . . 23 23 7542101 . . . . . . 23 7542105 . . . . . . . 29 17 7542122 . . . . . . . . 6 22 8 4 33 16 7542124 . . . . . . . 9 7542127 . . . . . . . 1 7542143 . . . . . . 15 7542301 . . . . . . . 7 7542303 . . . . . . . 36 10 7542321 . . . . . . 15 7542324 . . . . . . . 12 21 1 24 6 31 25 7542403 . . . . . . . . 6 1 25 34 7542404 . . . . . . 36 7542411 . . . . . . . 1 7542438 . . . . . . 18 7542439 . . . . . . . 19 2 7542449 . . . . . . . 38 14 29 7542459 . . . . . . 23 Grid No. . . . C3 . . . B4 . . C13 . . . B8 . . . A7 . . . B1 . . C10 . . . A8 . . . B4 . . . A8 . . B10 . . . D2 . . A14 . . A10 . . B12 . . . C8 . . . D2 . . . D3 . . . A8 . . . A8 . . A12 . . . A5 . . . A6 . . . A7 . . . A8 . . A10 . . B10 . . C12 . . . B2 . . A14 . . A13 . . A12 . . . B7 . . . C7 . . . A7 . . . A8 . . A13 . . B10 . . B11 . . . C7 . . . D2 . . A12 . . B12 . . . C3 . . C13 . . C13 . . A12 . . B12 . . . A6 . . . C6 . . . A8 . . . B4 . . C13 . . . B8 Part No. Ref. No. Grid No. 7542503 . . . . . . . . 1 28 26 7542507 . . . . . . . 9 7542522 . . . . . . . 2 7542602 . . . . . . 10 7542711 . . . . . . . 5 7542714 . . . . . . . . 4 11 7542810 . . . . . . . 18 15 7543005 . . . . . . . . 7 9 7543203 . . . . . . 15 7543601 . . . . . . 31 7546701 . . . . . . 23 23 7546702 . . . . . . 19 19 7546707 . . . . . . 24 24 7546904 . . . . . . 11 7547004 . . . . . . 17 7547028 . . . . . . . 7 7547104 . . . . . . . 1 7552603 . . . . . . . 23 18 27 8 2 7552605 . . . . . . . . 6 16 23 7552606 . . . . . . 15 7552801 . . . . . . . 18 7 2 7552901 . . . . . . . . 7 12 14 14 27 6 2 7555701 . . . . . . 12 7555716 . . . . . . . 2 7555725 . . . . . . 21 7555726 . . . . . . 19 7555740 . . . . . . 15 7555745 . . . . . . . 8 8 7555748 . . . . . . . 4 7555749 . . . . . . . . 2 10 . . . B4 . . . C7 . . . D2 . . . D2 . . . C7 . . . C6 . . B12 . . . C5 . . C14 . . . B8 . . . C4 . . . C5 . . C14 . . B11 . . . C3 . . . D5 . . . D6 . . . D5 . . . D6 . . . D5 . . . D6 . . B12 . . A10 . . B12 . . . B7 . . A12 . . . B4 . . B12 . . C13 . . . D1 . . A10 . . A12 . . C13 . . C13 . . . A7 . . A14 . . . C8 . . A12 . . . B7 . . . B9 . . . C2 . . . C7 . . . C9 . . C13 . . C13 . . A13 . . B10 . . A14 . . . D2 . . . C5 . . C14 . . C10 . . . B7 . . . D2 F2 Part No. 7555764 7555781 7555788 7555796 7555801 7555806 7555815 7555824 7555832 7555843 7555859 7555878 7555883 7555893 7555896 7555898 7555904 7555911 7555916 7555919 7555925 7555935 7556004 7556033 7556076 7556401 7556804 7558201 7558212 7558301 7558402 Ref. No. ....... 1 ....... 5 . . . . . . 14 . . . . . . 12 ....... 2 . . . . . . . 34 16 10 15 38 ....... 4 ....... 6 . . . . . . . 38 13 1 . . . . . . . 10 24 ........ 5 4 . . . . . . 16 ........ 2 29 27 . . . . . . 17 ....... 8 ....... 8 . . . . . . 23 ....... 9 ....... 5 ....... 7 . . . . . . 18 . . . . . . 22 . . . . . . 17 ....... 4 . . . . . . 10 ....... 2 ....... 9 . . . . . . . 16 2 . . . . . . 10 . . . . . . . 21 7 13 32 16 8 20 34 20 18 26 27 . . . . . . . 16 9 13 Grid No. . . C14 . . A13 . . . C4 . . C14 . . A12 . . A12 . . . B4 . . B12 . . C12 . . C13 . . . C4 . . . A8 . . A12 . . . B4 . . . D1 . . C12 . . C13 . . . A5 . . . A6 . . B11 . . . B4 . . . C7 . . . D2 . . . B2 . . . B1 . . . C9 . . . C7 . . . C6 . . . D3 . . C12 . . . A6 . . C10 . . . B8 . . B10 . . . C9 . . . C9 . . . C9 . . A10 . . C12 . . . A6 . . . A6 . . . A7 . . . A8 . . A10 . . A13 . . A14 . . . B1 . . . B2 . . . C7 . . . D2 . . . D5 . . . D6 . . . A7 . . . B7 . . . B9 PART NUMBER INDEX Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA Part No. Ref. No. 7558402 . . . . . . . . 7 13 14 3 24 7571602 . . . . . . 24 7571605 . . . . . . 11 7571611 . . . . . . . 5 7575202 . . . . . . 29 7621336 . . . . . . . 9 7621403 . . . . . . 12 7621432 . . . . . . 13 7621433 . . . . . . 12 7621460 . . . . . . . 3 7621462 . . . . . . . 15 13 7621470 . . . . . . . 8 7660701 . . . . . . 17 7661010 . . . . . . . 8 7661203 . . . . . . . 12 21 7661401 . . . . . . . 19 17 Grid No. . . B11 . . . C2 . . . C7 . . C13 . . . D2 . . . D3 . . . B6 . . . C4 . . A12 . . . D3 . . . A6 . . . A5 . . . C7 . . . A5 . . A13 . . B13 . . . D3 . . B10 . . C12 . . B12 . . C12 . . . B8 . . C12 Part No. Ref. No. Grid No. 7661402 . . . . . . 16 7661404 . . . . . . . . 5 13 7661632 . . . . . . 11 7661633 . . . . . . 14 7661638 . . . . . . . . 5 24 7661640 . . . . . . 14 7661645 . . . . . . 24 7661820 . . . . . . . 2 7661825 . . . . . . 27 7661913 . . . . . . 10 7670051 . . . . . . . 8 7670054 . . . . . . . 4 7670060 . . . . . . . . 1 13 30 7670063 . . . . . . . 1 7670064 . . . . . . 12 7670065 . . . . . . 13 7670066 . . . . . . 14 7670081 . . . . . . . 5 7670090 . . . . . . 18 7670091 . . . . . . . 4 . . . C4 . . . C5 . . C14 . . B11 . . B11 . . . A7 . . C10 . . C12 . . . C7 . . C11 . . . A7 . . . B6 . . C10 . . . D3 . . . A5 . . A13 . . C13 . . C12 . . . B3 . . . B3 . . . B3 . . C14 . . A10 . . . B6 F3 Part No. Ref. No. 7670101 . . . . . . . 3 7710405 . . . . . . 25 7710414 . . . . . . . 1 7710433 . . . . . . 27 7710434 . . . . . . 32 7710448 . . . . . . 15 8360009-600 . . . 20 4 8360011-15 . . . . 42 8360012-13 . . . 21 8360026 . . . . . . 25 8360031-30 . . . 16 8360031-38 . . . 18 8450003-1525 . . 22 11 8450040-600 . . . 10 12 8450050-305 . . 34 8450051-600 . . 14 8450073-600 . . 20 8450080-65 . . . . 21 11 9914919 . . . . . . . 9 Grid No. . . . B4 . . C14 . . . C3 . . C13 . . C13 . . . C9 . . A12 . . A14 . . . D3 . . . D3 . . A14 . . B13 . . B13 . . A10 . . A12 . . A12 . . A14 . . A10 . . . B2 . . . B2 . . A12 . . A14 . . . D4 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: 218-463-4580 POLARIS PUBLICATIONS REPORT Publication No. Publ. Date Page - Report of Error - Suggestion Machine Name Company Address City, State, Zip Phone No. ( ) Date Thank you for your help! – Mailing Instructions – Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. 4/94 Rev. 04 9912263 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: 218-463-4580 POLARIS PUBLICATIONS REPORT Publication No. Publ. Date Page - Report of Error - Suggestion Machine Name Company Address City, State, Zip Phone No. ( ) Date Thank you for your help! – Mailing Instructions – Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. 4/94 Rev. 04 9912263 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751 In order to better serve you, this postage-paid mailer is provided for your convenience to report an error or relay a suggestion relative to any Polaris Publication. or FAX your report to: 218-463-4580 POLARIS PUBLICATIONS REPORT Publication No. Publ. Date Page - Report of Error - Suggestion Machine Name Company Address City, State, Zip Phone No. ( ) Date Thank you for your help! – Mailing Instructions – Please fold the top portion down first then fold the bottom portion up second so the open edge is located at the top. Tape the open edge. 4/94 Rev. 04 9912263 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751 PRINTED IN THE USA PARTS MANUAL PN 9914920 and MICROFICHE PN 9915651 1/99
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