BIG BOSS 500 6X6 Model #W98AE50A SWEDISH BIG BOSS 500

Transcription

BIG BOSS 500 6X6 Model #W98AE50A SWEDISH BIG BOSS 500
BIG BOSS 500 6X6
Model #W98AE50A
SWEDISH BIG BOSS 500 6X6
Model #S98AE50E
NORWEGIAN BIG BOSS 500 6X6
Model #N98AE50D
Rev. 02
PARTS MANUAL PN 9914639 and MICROFICHE PN 9915239 8/98
This page left blank intentionally.
2
TABLE OF CONTENTS
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E
and
Norwegian Big Boss 500 6X6 N98AE50D
Parts Manual
A
A-ARM/STRUT MOUNTING . . . . . . . . . . . . . B12
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
B
BUMPER/RACK MOUNTING . . . . . . . . . . . . A7
C
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . .
CENTER TIGHTENER . . . . . . . . . . . . . . . . . .
CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . .
CONTROLS - MASTER CYLINDER/BRAKE
LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLS - RH MASTER
CYLINDER/BRAKE LINE . . . . . . . . . . . .
CONTROLS - THROTTLE ASM./CABLE . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT and PISTON . . . . . . . . . . . . .
CV JOINT - BTB . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
E1-2
C4
C12
B13
B14
C1
A10
D11
D12
B6
D9-10
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . C8-9
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . . . C10-11
E
ELECTRICAL/TAILLIGHT . . . . . . . . . . . . . . . D5
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . . A11-12
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . A13
F
FOOT PEDAL and PARKING BRAKE . . . .
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CAB . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT STRUT . . . . . . . . . . . . . . . . . . . . . . . .
FRONT TIGHTENER . . . . . . . . . . . . . . . . . . .
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . .
G
C14
B9
A5
B4
B7
B5
B8
E3
A14
GEAR SELECTOR . . . . . . . . . . . . . . . . . . . . . D6
G
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . D7-8
GEARCASE/BRAKE and CHAIN COVER
MOUNTING . . . . . . . . . . . . . . . . . . . . . . . D1
H
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
I
INTAKE and EXHAUST . . . . . . . . . . . . . . . . . D13
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIDDLE AXLE BRAKE . . . . . . . . . . . . . . . . .
MIDDLE DRIVE . . . . . . . . . . . . . . . . . . . . . . . .
MIDDLE WHEEL . . . . . . . . . . . . . . . . . . . . . . .
O
E8
C2
C3
C5
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
P
PART NUMBER INDEX . . . . . . . . . . . . . . . . . E10-F4
R
REAR BED MOUNTING . . . . . . . . . . . . . . . . .
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . .
REAR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR STRUT STABILIZER . . . . . . . . . . . . .
REAR WHEEL DRIVE . . . . . . . . . . . . . . . . . .
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . .
A8
C13
A6
D3
D2
E6
STARTING MOTOR . . . . . . . . . . . . . . . . . . . .
STEERING - HANDLEBAR . . . . . . . . . . . . . .
STEERING POST . . . . . . . . . . . . . . . . . . . . . .
SWING ARM WELDMENT (REAR) . . . . . . .
SWING ARM/GUARD MOUNTING . . . . . . .
SWING ARM/SHOCK MOUNTING . . . . . . . .
E7
B10
B11
D4
C7
C6
S
T
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
W
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . D14
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
The Swedish Big Boss 500 6X6 (SWED) has the same parts as the Big Boss 500 6X6 (US) unless noted as (SWED). The Norwegian Big Boss 500 6X6 (NOR) has the same parts as the Big Boss 500 6X6 (US) unless noted as (NOR)
1998 BIG BOSS 500 6X6 (SWED)(NOR) SPECIFICATIONS
BRAKES
Type - Front
Type - Rear
Type - Auxiliary
Type - Parking
ENGINE
Hydraulic Disc
Hydraulic Disc
Hydraulic Disc
Hydraulic Lock, All Wheel
CAPACITIES
Coolant Capacity (quarts)
Fuel Tank (gallon)
Engine Oil (quarts) 10W30
Engine Counter Balance
Oil (quarts) Injector
Rack, Front (pounds)
Box, Rear (pounds)
Tongue Weight
Tow Hitch
Tow Weight
2.25
3.5
2
N/A
N/A
75
800
30
Standard
850
DRIVE TRAIN
Type
PVT
DRIVE CLUTCH
Bearings
Center Distance (inches)
Clutch Offset (inches)
Clutch Weight (grams)
Diameter
Spider
Spring Color
Garlock D.U.
10
1/2
50
7.38
Cast
Blue/Green
DRIVEN CLUTCH
Bearings
Helix Angle
Outside Diameter (inches)
Spring Position
Garlock D.U.
Compound
9.5
2-2
DIMENSIONAL FEATURES
Approx. Turning Radius (inches)
Box, Cargo Bed
Box, Tool
Box Dimensions (inches)
Ground Clearance (inches)
Height (inches)
Length (inches)
Seat Height (inches)
Weight (dry)
Wheel Base (inches)
Width (inches)
98
Standard
N/A
43.25x40.5x8.5
5.5
47
103
36
870
75
46
GEARCASE
Trans. Number and Type
Shift Type
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - High
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Axle to Axle
Chain Type
Chain Adjustment
PRD
Side Lever
6.64/1
5.13/1
3.29/1
11/22 68p
12/42 88P
11/24 72p
30/30 116P
520 O-Ring
Eccentric
TIRES & WHEELS
Tire Manufacturer
Tire Size - Front
Tire Size - Rear
Tire Size - Center
Tire Pressure - Front
Tire Pressure - Rear
Tire Pressure - Center
Wheel Bolt Pattern - Front
Wheel Bolt Pattern - Rear
Wheel Bolt Pattern - Center
GoodYear
25x8x12
25x12x10
25x12x10
5
5
5
4 Bolt, 6.15 Dia.
4 Bolt, 4.0 Dia.
4 Bolt, 4.0 Dia.
Engine Model Number
Engine Type
Bore & Stroke (mm)
Displacement (cc’s)
Compression Ratio
Cooling
Alternator Output (watts)
Elec. Start w/Recoil Back Up
Carburetors (no. of/size)
Main Jet
Pilot Jet
Needle Jet
Cut Away
Air Screw
Jet Needle
Ignition
Ignition (Type & Deg. BTDC)
Spark Plug Gap (inches)
Spark Plug (Type)
Exhaust
EH50PLE06
4 Cycle, Single Cylinder
92x75
498
10:1 Full Stroke
Liquid
250
Standard
1/BST34 (CV Type)
140
40
Q-6
N/A
2 Turn
5D78-3
CDI
30@3500
.028
NGKBKR5E
USFA Appr.
GRAPHICS
Decal, Engine Color
Brake Lever
Bumpers, Front & Rear/Steel
Bumper Caps/Polyprop.
Cargo Box or Bed
Clutch Cover/Nylon
Decal, Demand-4-Drive Color
Decal, “Polaris” Color
Decal, MacPherson Strut Location
Decal, Model Name Color
Fender, Front
Fender, Rear
Footwell
Frame/Steel
Grips
Handlebar/Steel
Headlight Pod
Mud Flaps
Rack, Front
Rack, Rear
Rims
Radiator Structure Color
Seat Vinyl
Side Panel
Spring, Front
Spring, Rear
Tank Cover
Tool Box Cover
w/lettering Color
White/Black
Fire Red
Semi Flat Black
N/A
Eddie Bauer Green - Box
Black
Silver
White/Black
On Front Bumper
White/Blk
Eddie Bauer Green
Eddie Bauer Green
Black
Black
Black
Semi Flat Black
Steel Gray
Black
Eddie Bauer Green
N/A
Aluminum
Black
Steel Gray
Eddie Bauer Green
Eddie Bauer Green
Eddie Bauer Green
Eddie Bauer Green
N/A
LIGHTS/BATTERY
Headlight (watts)
Taillight (watts)
Brake Light (watts)
Other (Grill Mntd. Lights)
Indicator Bulb
Battery
N/A
12 V/8.26 W
12 V/26.9 W
2, 12V/37.5 W
12 V/1.25 W
12 V 14 AH
SUSPENSION
Front Type Front Travel (inches)
Strut
Adjustment
Rear Type Rear Travel (inches)
Shock
Adjustment
MacPherson Strut
6.25
Gabriel
---------Swing Arm w/Scissor Stabilizer
7.5
25mm Bore Gas Bag Strut
Cam
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without
notice.
1998 BIG BOSS 500 6X6 PUBLICATION NUMBERS
MODEL
MODEL NO.
OWNER’S
MANUAL
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
Big Boss 500 6X6
W98AE50A
9914720
9914639
9915239
9914641
Swedish Big Boss 500 6X6
S98AE50E
9914720
9914639
9915239
9914641
Norwegian Big Boss 500 6x6 N98AE50D
9914720
9914639
9915239
9914641
FRONT CAB
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
1
3
1
10
14
4
13
15
12
11
10
16
1
5
1
9
6
8
7
16
Ref. Part No.
1 7670060
2 -------------3 7621460
4 2631812-195
5 7555859
6 7542122
7 5211131-067
5211020-067
8 5850130
5850126
Qty. Description
6 Nut, Speed
1 Cover, Headlamp
(See Headlight Pg. B3, Ref. 9)
2 Rivet, Pop
1 Asm., Front Cab, Green
(Incl. Warning Decals)
12 Washer, Flat
17 Nut, Nylok
1 Bracket, Mudflap, LH
1 Bracket, Mudflap, RH
1 Mudflap, Front, RH
1 Mudflap, Front, LH
Ref. Part No.
9 -------------10
11
12
13
14
15
7512282
5410012
5211547-067
7621432
5431197-195
5430971-195
5431675-195
16 7512232
Qty. Description
1 Footpad (See Bumper/Rack Mounting Pg. A7, Ref. 29)
17 Screw
2 Plug, Rubber Hole
1 Strap, Fuel Pump Mounting
2 Rivet, Pop
1 Cover, Fuel Tank, Green
1 Cover, Side Panel, RH, Green
1 Cover, Side Panel, LH, Green
4 Screw
2/99
A5
REAR CAB
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
3
4
1
5
4
2
7
6
8
9
20
4
22
21
11
21
10
9
12
19
13
24
4
14
23
15
18
17
16
Ref. Part No.
Qty. Description
5020663
7073761
7512232
7555859
7515180
2631839-195
2
1
2
17
2
1
7 2681729-132
2681730-132
8 5410774
9 5410414
10 5432798
11 5222837-067
12 7621403
13 7042032
14 7077446
1
1
2
6
2
1
2
1
1
1
2
3
4
5
6
Pin, Seat Latch
Decal - Carb Information
Screw
Washer, Flat
Screw
Asm., Cab, Rear, Green
(Incl. Warning Decals)
Asm., Seat, Gray (Incl. 7-9)
Covering, Seat, Gray
Grommet, Rubber
Bumper, Rubber
Plug, Nylon
Bracket, Support Seat Base
Rivet, Pop
Spring, Latch Return
Decal - Filter Element
Ref. Part No.
15 3110064
16 1040577-067
1040634-067
17 7555925
18 7542439
19 7512282
20 7558301
21 7542122
22 5810957
5810991
23 5850109
5850104
5850103
24 5211131-067
5211020-067
Qty. Description
1
1
1
1
1
16
2
18
1
1
1
1
Mount, Torque Stop
Frame, Main(US)
Frme, Main (Swed)(Nor)
Washer
Nut, Nylok
Screw
Washer, Flat
Nut, Nylok
Foil, Rear Cab
Foil, Rear Cab ,Small
Mudflap, Rear Lower, RH (US)
Mudflap, Rear Lower, RH
-(Swed)(Nor)
1 Mudflap, Rear Lower, LH
1 Bracket, Mudflap, LH
1 Bracket, Mudflap, RH
2/98
A6
BUMPER/RACK MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
5
13
1
3
2
3
1
6
12
30
16
12
7
8
29
28
9
10
11
14
17 16
5
15
7
27
18 12
19
16
12
20
25
26
24
23
21
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
5410012
5410414
7512130
5222860-067
7661638
1040291-195
7558301
7542122
5810455
7515355
2670134
7542324
2670137-067
2431017
4030059
15 7512329
Qty. Description
2
3
2
1
16
1
2
2
2
2
2
8
1
2
Plug
Bumper, Rubber
Screw
Guard, Clutch Outer
Rivet
Lever, Box
Washer, Flat
Nut, Nylok
Pad, Rack Mount
Screw
Reflector, Amber
Nut, Nylok
Rack, Front
Asm., Headlight, 27W, Bottom
Mount (US)(Swed)
1 Bulb, 27W, Headlamp (US)(Swed)
2 Screw
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7558402
5810467
7552801
7512126
2670190-067
5241224
7515399
5211633-067
7515547
5242016-067
7512232
7661825
5431484
1040351-067
1040274-067
30 1040293-067
Qty. Description
6
1
2
2
1
1
2
1
2
1
7
8
2
1
1
1
Washer
Plug, Frame
Washer, Spring Lock
Screw
Bumper, Front
Hitch, U Bolt
Screw
Plate, Back Mount
Screw
Guard, Rock
Screw
Rivet, Semi-Tubular
Trim, Footrest
Footpad, RH
Footpad, LH
Mount, Rear Strut
3/98
A7
REAR BED MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
10
8
2
9
12
11
13
4
3
5
4
1
7
6
14
25
4 27
28
26
29
31
34
35
22
23
21
30
33
14
24
32
21
15
13
4
13
4
16
20
36
19
18
21
17
37
40
39
38
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7512282
7080496
7517377
7542122
1040283-195
7555824
5020839
5431524
7041302
5810455
1040455-195
7512111
7558301
7512208
2682346-132
2681664-132
7030011-195
7512284
7515341
1040192-195
--------------
Qty. Description
2
2
2
24
1
4
2
2
4
2
1
10
23
4
1
1
2
8
4
1
1
Screw
Cable, Tailgate
Screw
Nut, Nylok
Tailgate, Green
Washer, Belleville Spring
Rod, Pivot, Tapered
Handle, Tailgate
Spring, Tailgate Latch
Pad, Rack Mount
Panel, Side, LH, Green
Screw
Washer, Flat
Screw
Asm., Backrest, Gray (Incl. Cover)
Cover, Backrest, Gray
Handle, Grab, Green
Screw
Screw
Latch, Box, Green
Decal - Rider Warning
(See Decals Pg. A9. Ref.11)
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
7542324
2670133
7555776
7542101
7515314
5020662
7517242
5240244-067
1040280-195
7542105
7515137
7512103
7512113
1040456-195
5333170
7512392
7041301
7515306
7542449
7512492
Qty. Description
10
2
8
8
4
2
2
1
1
8
4
3
2
1
2
2
1
1
6
6
Nut, Nylok
Reflector, Red
Washer
Nut
Screw, Flat Head
Rod, Pivot
Screw
Bracket, Taillight Mount
Bed, Green
Nut
U-Screw
Screw
Screw
Panel, Side, RH, Green
Spacer
Screw
Shock, Dump Box
Screw
Nut
Screw
8/98
A8
DECALS
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
2
5 6
9
8
7
10
3
1
LH
15
17
14
11
13
12
16
26
18
6
19
20 4
25
10
RH
21
24
7 8
22
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7073024
7076202
7076273
7074929
7077902
7077906
7075705
7077907
7077908
7076558
7072766
7074109
7075719
Qty. Description
1
1
1
2
1
2
2
2
1
2
1
1
1
Decal - USA
Decal - CE Regulation
Decal - Override Switch, AWD
Decal - “POLARIS”
Decal - Tank Side, LH
Decal - “Big Boss 6x6”
Decal - “Demand 6 Drive”
Decal - “500”
Decal - “Polaris 6x6”, Box, LH
Decal - Box Stripe
Decal - Rider Warning
Decal - Load Distribution
Decal - Tire Pressure
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
7074946
7077365
7074675
7077904
7077945
7074935
7077903
7074220
7077905
7075741
7072715
7077909
7073862
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
Decal - Clutch Cover
Decal - Fuel Lever
Decal - Warning
Decal - Side Panel, LH
Decal - Age Warning
Decal - Warning and Switch
Decal - Tank Side, RH
Decal - MacPherson Strut
Decal - Side Panel, RH
Decal - Drain Recoil
Decal - Operator Warning
Decal - “Polaris 6x6” Box, RH
Decal - “POLARIS”
11/97
A9
COOLING SYSTEM
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
1
3
3
4
34
33
Main Harness
Wire
5
32
31
6
30
7
9
29
28
8
27
26
22
23
21
20
25
10
24
19
18
17
11
12
16
15
14
13
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7080614
5411108
4110256
2511189
1240015
7552605
7512113
5410584
5431610
4170013
5241788-067
5242550
7080680
7517221
7512232
5432294
7558201
7547004
Qty. Description
3
1
1
1
1
2
2
2
1
1
1
1
1
3
4
3
3
3
Clamp, Hose Worm Gear
Hose, Chafe Protected
Switch, Thermal
Cap, Pressure
Radiator, “U”-Flow
Washer, Split Lock
Screw
Bushing, Mount, Lower Radiator
Cover, Radiator w/Mesh
Motor, Fan w/Connectors
Bracket, Fan Mount
Blade, Fan
Clamp, Fan Blade
Screw
Screw
Spacer, Fan Bracket
Washer
Nut, Nylok
Ref. Part No.
19 7670090
20 5410607
21 5431830
5431829
22 5431673
23 8450003-1525
24 7052065
25 7512084
26 5431895
27 5810279
28 5430743
29 7052181
30 5020572
31 3110032
32 7558301
33 7542122
34 8450050-305
Qty. Description
8
4
1
1
1
1
1
2
1
1
1
1
2
2
2
2
AR
Clip, Dart, Plastic
O-Ring
Shield, Radiator Side, RH
Shield, Radiator Side, LH
Tank, Surge
Line, Fuel
Fitting, Barbed 90 Degree
Screw
Plug, Cap
Gasket, Overflow Cap
Cap, Overflow/Bottle,Drilled
Valve, Drain Cock
Spacer, Mount, Radiator
Mount, Rubber, Radiator
Washer, Flat
Nut, Nylok
Hose, Water
11/97
A10
ENGINE MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1 2
11
3
12
9
10
4
5
46
44
47
48
11
7 8
14
15
6
25
16
17
18
45
24
19
10
19
43
23
26
22
19
24
1
42
26
13
9
2
27
26
21
10
23 19
20
30
41
29
31
28
32
33
35
40
13
36
39
34
37
1
38
A11
ENGINE MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
Ref. Part No.
7542411
7555801
4010132
3110044
5240328-067
7542403
7552901
7512315
7080307
8450040-600
5811373
11 8450003-1525
12 7052075
13 -------------1
2
3
4
5
6
7
8
9
10
Qty. Description
4
2
1
1
1
1
2
2
2
AR
1
AR
1
2
14
15
16
17
18
3110050
5240609-067
7552605
7542105
_______
2
1
2
2
1
19
20
21
22
23
24
25
7080003
8360009-600
8450080-65
3110068
7512490
7080614
--------------
4
AR
AR
1
3
2
AR
26 7552603
27 5241921-067
28 5410421
4
1
1
Nut, FLEXLOC
Washer, Wrought
Cable, Ground/Engine
Mount, Rubber, Top
Mount, Engine, Top
Nut, FLEXLOC
Washer, Spring Lock
Screw
Clamp, Hose, Large, Green
Line, Fuel
Tape, Foil
Line, Fuel
Fitting, Tee
Screw and Washer
(See Crankcase Pg. D11, Ref. 6)
Mount, Carburetor
Bracket, Carburetor Mount
Washer, Split Lock
Nut
Asm., Carburetor
(See Carburetor Pg. E2, Ref. 47)
Clamp, Hose, Red
Line, Fuel
Sheath, Foil Laminated
Mount, Rubber, Rear
Screw
Clamp, Hose, Worm Drive
Hose, Chafe Protected (See Cooling
System Pg. A10, Ref. 2)
Washer, Spring Lock
Mount, Rear Motor
Boot, Clutch Intake
Ref. Part No.
29
30
31
32
33
34
Qty. Description
7080511
5430261
5210748
7575202
7512566
_______
1
1
1
1
1
1
35 --------------
1
36
37
38
39
40
41
42
43
1040534-067
7555806
7515321
7542303
3110067
7555832
7515438
--------------
1
2
2
2
1
1
1
AR
44 -------------45 --------------
2
2
46 1260832-029
47 --------------
1
1
48 3085556
1
Clamp, Narrow Band
Bushing
Washer
Washer, Interlock
Screw
Asm., Drive Clutch (See Drive
Clutch Pg. C8 For Details)
Bracket, Retainer, Seal
(See Clutch Cover Pg. C12, Ref. 19)
Mount, Engine
Washer
Screw
Nut
Mount, Motor
Washer
Screw
Hose, Upper Engine (See Cooling
System Pg. A10, Ref. 34)
Nut (See Cylinder Pg. D10, Ref. 22)
Washer, Lock
(See Cylinder Pg. D10, Ref. 23)
Manifold
Gasket
(See Cylinder Pg. D10, Ref. 20)
Engine, Short Block (EH50PLE06)
NOTE: The Short Block as-
sembly contains a crankcase
assembly, cylinder and cylinder
head assembly, and a piston &
crankshaft assembly. Prior authorization required for warranty
consideration.
3/99
A12
EXHAUST SYSTEM
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
4
5
6
24
7
23
22
8
21
8
20
9
19
10
18
11
13
12
17 16
7
6
8
14
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7542324
7555716
5010192
5410436
7555781
3110064
7542301
7042031
1260856-029
5240898
--------------
12 7042029
Qty. Description
1
1
1
1
1
2
2
5
1
1
1
Nut, Nylok
Washer
Bushing
Washer, Rubber
Washer
Mount, Torque Stop
Nut
Spring, Exhaust
Pipe, Exhaust
Seal, Exhaust
Manifold, Blk (See Engine Mounting
Pg. A12, Ref. 46)
1 Spring, Exhaust
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
7670060
5240179-067
7621462
7555776
7512282
1260717
7515140
7052083
7512666
1260742-029
7515383
5410241
Qty. Description
1
1
1
1
1
1
3
1
2
1
1
1
Nut, Speed
Bracket, Heat Shield
Rivet, Pop
Washer
Screw
Shield, Heat (Incl. Foil)
Screw
Plug, Clean Out
Screw
Exhaust
Bolt, Carriage
Dampener, Vibration
8/98
A13
FUEL TANK
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
3
5
2
6
7
8
9
1
11
12
10
13
14
25
13
12
11
13
24
21
23
22
20
15
19
16
17
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
5432879
5810144
5430725
8360009-600
5431053
7517451
7552801
7558301
5222154-067
5222155-067
10 5333206
11 8450080-65
12 8450040-600
Qty. Description
Ref. Part No.
1
1
1
AR
1
2
2
2
1
1
2
AR
1
13
14
15
16
17
18
19
20
21
22
23
24
25
Tank, Fuel
Gasket, Fuel Cap
Cap, Gas Tank
Line, Fuel
Vent, Tank
Screw
Washer, Spring Lock
Washer, Flat
Bracket, Fuel Cover Mnt., Rear, LH
Bracket, Fuel Cover Mnt., Rear, RH
Spacer
Sheath, Foil Laminated
Line, Fuel
7080003
2530009
7542143
5431021
7511840
5432291
7555726
7041209
5431391
7515136
7052190
5810859
8360026
Qty. Description
4
1
4
1
1
1
1
1
1
2
1
1
2
Clamp, Hose, Red
Filter
Insert, Steel
Lever, Fuel
Screw
Grommet
Washer
Spring, Lever Compression
Extension, Fuel Lever
Screw
Valve, Fuel
Gasket, Fuel Valve
Tape, Foam
11/97
A14
OIL TANK
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
6
5
4
10
7
8
3
11
9
2
1
25
13
12
13
24
14
15
16
23
22
17
18
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7511848
5211523
5830053
7052163
7080003
5411321
7517102
7555896
7052152
5431677
5410889
5411036
7080480
20
19
Qty. Description
2
1
1
1
1
AR
1
2
1
1
1
AR
2
Screw
Plate, Vent, Oil Tank
Gasket, Oil Reservoir
Fitting
Clamp, Hose, Red
Line, Breather, Special
Bolt, Banjo
Washer, Copper
Tube, Banjo Return
Dipstick
O-Ring
Hose, Formed
Clamp, Hose
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
7052106
2530014
5131785
5411042
5410828
5333204
7558301
7512242
7051524
5850135
7515158
5131004
Qty. Description
1
1
1
1
2
2
2
2
1
1
9
1
Fitting, 1/4〉 to 3/8〉
Screen, Oil Filter
Tank, Oil, LH
Grommet
Grommet, Mounting Reservoir
Bushing
Washer, Flat
Screw
Plug
Washer
Screw
Tank, Oil, RH
8/98
B1
AIR BOX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
1
3
4
24
6
5
7
36
8
12
9 10 11
35
13
14
15
32
34 33
16
17
18
19
27
31
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7542127
5240424
5810948
5240336
1253118
5211804
5811012
7515151
5811141
7052164
5432691
7080476
7080483
5411362
7080487
5411321
7555893
5431863
30
29
28
Qty. Description
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Nut, Wing
Cover, Air Box
Gasket, Cover
Cover, Filter
Filter, Air
Plate, Air Box
Seal, Foam Air Box
Stud
Foil, Air Box
Fitting
Silencer, Air
Clamp, Hose
Strap, Panduit
Hose, Breather
Plug, Cap
Line, Breather, Special
Washer
Insulator
20
21
22
25 24
23
26
14
Ref. Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
B2
7052163
8450073-600
7080544
2530029
7080699
7511881
5410831
7080656
5431698
5410829
5810988
5224553
5810444
7080598
7558301
7515180
5432607
7515150
Qty. Description
1
AR
1
1
1
8
1
1
2
1
1
1
2
1
2
2
1
2
Fitting
Line, Breather
Clamp, Hose
Filter, Breather, In Line
Clamp, Hose Spring
Screw
Boot, Carb Intake
Clamp, Narrow Band
Ventura, Intake
Boot, Air Silencer
Foam, Seal
Support, Wire Frame
Filter, Foam
Strap, Cable
Washer, Flat
Screw
Stand, Filter
Stud
11/97
HEADLIGHT
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
4
3
5
6
8
9
7
11
27
25
26
28
10
24
19
22
23
21
15
17
20
12
14
13
16
19
18
Ref. Part No.
1 -------------2 4032066
3 4030028
4 4032063
5
6
7
8
9
10
11
12
13
14
15
4032065
4032002
4032041
7512017
5431861-132
4032003
5431201-132
7670064
7670065
7670066
4032042
Qty. Description
1 Harness, Main Wire (See Electrical/
Tailight Pg. D5, Ref. 1)
1 Cover, Headlamp Socket
1 Bulb, Headlamp (US)(Swed)
1 Retainer, Headlamp Bulb
(US)(Swed)
1 Headlamp w/Bulb Seal (US)(Swed)
2 Spring, Adjust (US)(Swed)
2 Spring, Adjust (US)(Swed)
2 Screw
1 Cover, Headlamp, Gray
2 Screw
1 Door, Access, Gray
1 Fastener, 1/4 Turn
1 Retainer, Split Ring
1 Receptacle, Clip On
2 Screw, Adjust
Ref. Part No.
16 7080727
2200188
17 7511862
18 2460613
19 4110209
20
21
22
23
24
25
26
27
28
4110141-31xx
4110148-32xx
5220965-067
4032037
4030042
5430995
5432090
5431964
7072528
7080229
2652049
Qty. Description
1
1
2
1
1
Cable, Choke w/Adjuster
Kit - Choke Control
Screw
Harness, Indicator w/Connector
Switch, Ignition w/Connector
(Incl. Key)
1 Ignition key blank may be ordered.
1
1
5
1
1
1
1
1
1
Bracket, Ignition Panel
Strip, Socket
Bulb
Panel, Ignition
Nut, Ignition Switch
Cover, Key
Decal - Panel
Nut, Choke Slide
Asm., Pilot Light Lens (Incl. 26)
10/98
B3
FRONT DRIVE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
6
3 2
20
19
21
22
4
1 5
17
18
7
17
8
8
9
10
11
5
16
14
2
13
12
15
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
7542503
7555883
7670101
7512583
7542449
5811519
--------------
3
5
1
2
2
1
1
8
9
10
11
7517303
5131379
7552603
7515522
2
1
2
2
Nut, FLEXLOC
Washer
Clip, Christmas Tree
Screw
Nut, Flange
Spacer, Front Eccentric
Asm., Front Tightener (See Front
Tightener Pg. B5 For Details)
Screw
Clamp, Front Eccentric
Washer, Spring Lock
Screw
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
7555787
7517304
7555784
3225024
3224041
7512252
7074956
5432572
5811502
--------------
22 3224043
Qty. Description
3
1
1
1
1
3
1
1
1
1
Washer
Screw
Washer
Link, Connector
Asm., Drive Chain, 64P (Incl. 15)
Screw
Decal - Front Chain Tension
Guard, Front Chain
Foil, Chain Guard
Asm., Center Tightener (See Center
Tightener Pg. C4 For Details)
1 Asm., Chain & Link, 72P (Incl. 15)
8/98
B4
FRONT TIGHTENER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
3
2
1
4
Ref. Part No.
1
2
3
4
1380024
3222042
5130701
7080306
5020527
Qty. Description
1
1
1
1
1
5
Ref. Part No.
Asm., Front Tightener (Incl. 2-8)
Sprocket, 22T
Eccentric, Front
Fitting, Lubrication w/Ball
Shaft, Output
5
6
7
8
3514402
3610017
5410463
5020474
6
7
8
Qty. Description
2
2
2
2
Bearing, Open
Seal, Tightener
O-Ring
Spacer, Front Tightener, Outer
11/97
B5
CV JOINT - BTB
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
BTB
7
2
1
3
4
6
5
8
9
10
11
12
13
Ref. Part No.
1
2
3
4
5
6
7
1380119
5222299
3260115
7670091
5411106
1380094
1380092
Qty. Description
2
1
1
1
1
1
1
Asm., CV Housing w/Sleeve
Sleeve, Drive Shaft Seal
Clamp, Large, CV Joint
Circlip, Drive Shaft
Boot, CV Joint
Weld., Shaft Replacement (Incl. 4)
Weld., Cardan Replacement
(Incl. 4,6,8,9)
Ref. Part No.
8
9
10
11
12
2200771
3260130
7661913
7080627
2200773
13 2200961
Qty. Description
1
1
3
1
1
Kit - Cross and Bearing
Yoke, Splined
Pin, Spring
Clamp, Band, Small
Kit - Repl. Boot, CV Joint
(Incl. 3,5,11)
2 Kit - Drive Shaft w/Sleeve
11/97
B6
FRONT STRUT
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
4
27
26
25
5
24
6
7
11
8
9
12
9
10
13
9
23
15
14
22
21
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7542507
7555749
5810291
5430806
5411468
7041755
5211115
7080573
7558402
7542303
7512365
7552901
5810439
7080306
----------------
20
18
16
17
17
Qty. Description
2
2
2
2
2
2
2
2
12
4
4
4
2
2
1
19
Nut, FLEXLOC
Washer
Spacer, Rubber
Pivot, Ball, Top
Bumper, Strut
Strut, Front
Washer
Clamp, Rubber Coated
Washer
Nut, FLEXLOC
Screw
Washer, Spring Lock
Retainer, Strut Casting Wire
Fitting, Lubrication w/Ball
Asm., Front Brake Caliper, RH
(See Front Brake Pg. B9)
18
Ref. Part No.
16
17
18
19
20
Qty. Description
5222193
3554507
3554509
4170010
2200975
2
4
4
2
1
2200976
1
21 3610028
22 --------------
2
1
23
24
25
26
27
4
2
2
2
2
B7
7515339
7041450-067
5220602
5130668
5430807
Sleeve, Hubstrut Seal
Bearing, Tapered Roller Cup
Bearing, Tapered Roller
Coil, Magnetic
Asm., Hubstrut, Service, LH
(Incl. 13,14,17,19,21)
Asm., Hubstrut, Service, RH
(Incl. 13,14,17,19,21)
Seal, Hubstrut
Asm., Drive Shaft w/Sleeve (See
CV Joint -BTB Pg. B6, Ref. 13)
Screw
Spring, Coil
Retainer, Spring, Top
Spacer, Threaded
Pivot, Ball, Bottom
8/98
FRONT WHEEL
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
4
11
5
6
7
13
12
10
14
DETAIL A
9
A
8
15
16
25
24
7
6
19
17
18
20
21
22
23
Ref. Part No.
Qty. Description
1
2
3
4
5
7512325
5211326
3610019
5211148
1520214
8
2
2
2
2
6
7
8
9
3554506
3554507
7515523
1520243
4
4
8
2
10 3250028
11 3250010
12 3250032
2
12
2
Screw
Disc, Brake
Seal, Front Hub
Plate, Armature
Clutch, Front Hub, Elec./Mech.,
Heavy
Bearing, Tapered Roller Cone
Bearing, Tapered Roller Cup
Stud
Asm. Hub w/Bearing Race
(Incl. 3,7,8)
Cage, Roll
Roll
Spring, Garter
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
3250031
3250030
7052045
5410947
7556004
7542810
7661401
5410470
5432611
7512027
7542459
1520179-117
1525017
Qty. Description
2
2
2
2
2
2
2
2
2
6
8
2
2
Spacer
Cam
Plug, Magnetic Drain
Tire (25x8x12), Tracker
Washer
Nut
Pin, Cotter
O-Ring
Cap, Hub
Screw
Nut, Lock
Rim, Front
Valve, Rim
11/97
B8
FRONT BRAKE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
3
8
1
4
15
14
5
6
7
13
11
12
9
10
Ref. Part No.
1
2
3
4
5
6
7
1910234
1910235
1930642
7080352
7515489
5131261
5131262
5410779
5410780
5020506
5910026
Qty. Description
1
1
1
2
2
1
1
1
1
1
1
Caliper, Front Brake, LH
Caliper, Front Brake, RH
Kit - Front Brake Boot
Screw, Bleeder
Screw, Socket Set
Caliper, Brake, Mach., LH
Caliper, Brake, Mach., RH
Ring, Square Molded (.094〉)
Ring, Square Molded (.103〉)
Piston, Caliper
Insulator, Caliper
Ref. Part No.
8 1930665
9 2200465
10
11
12
13
14
15
2201149
2200901
1910056
5410494
5410495
7558402
7552901
7512365
Qty. Description
1 Kit - Piston and Insulator Seal
(Incl. 4-7)
1 Kit - Brake Pad, Front
(Complete set of 4 pads)
1 Kit - Front Brake Pad, Soft
1 Kit - Front Brake Pad, Severe
2 Mount, Caliper
1 Boot, Pin Seal
1 Boot, Bushing
4 Washer
4 Washer, Spring Lock
4 Screw
11/97
B9
STEERING -- HANDLEBAR
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
Opposite Side Shown
1
2
5
4
3
6
7
5
3
4
8
9
10
37
11
9
34
Swedish Only
12
14
36
15
13
16
17
35
33
32 31
12
30
26
18
19
29
28
26
27
25
Ref. Part No.
1 -------------2 7515188
3 5810379
5811366
4 7556033
5 7517395
7517255
6 7511881
7 7555783
8 7517225
9 4110249
10 5241774-067
11 5220946
12 5630616-067
2200774
13 5224586-067
14 -------------15 5433198
16 4110205
17 5431030
24
23
22
20
21
Qty. Description
Ref. Part No.
1 Asm., Throttle Control (See Controls Throttle Asm. Pg. C1, Ref. 5)
4 Screw
1 Pad, Handlebar (US)
1 Pad, Handlebar (SWED)
2 Washer
2 Screw (US)
2 Screw (SWED)
2 Screw (SWED)
2 Washer (SWED)
4 Screw (SWED)
1 Switch, Tether (SWED)
1 Bracket, Tether Switch (SWED)
1 Mount, Handlebar Pad
2 Block, Handlebar Retainer
1 Kit - Handlebar Block
(Incl. 2,12,21)
1 Tube, Handlebar
1 Asm., Master Cylinder (See Controls
- Master Cylinder Pg. B13 for Details)
1 Spacer, Switch, LH
1 Switch, Handlebar Hi/Low/Off
w/Connector, LH
2 Grip, Handlebar
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2010055
5222269-067
7080631
7542122
7660701
5211189
5810442
3280216
7555725
7515378
3280220
7542324
3280217
3280164
5020741
--------------
34 4030015
35 5410546
36 3280129
3280135
37 5433109
B10
Qty. Description
2
1
1
4
2
2
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
Screw
Bracket, Speedometer
Clip, Cable Retaining
Nut, Nylok
Pin, Cotter
Plate, Speedometer Mounting
Spacer, Speedometer Mounting
Cable, Speedometer
Washer, Wrought
Screw
Adaptor, Drive
Nut, Nylok
Key
Seal, Angle Drive
Bushing, Speedometer
Shaft, Output
(See Gearcase Pg. D8, Ref. 55)
Bulb, Taillight
Mount, Speedometer
Speedometer, Faria (US)
Speedometer, Kilometer (SWED)
Spacer, Plastic
8/98
STEERING POST
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
5
6
7
8
4
9
3
2
1
10
18
16
11
17
12
17
16
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
7515321
5220965-067
7080510
5431573
1843051-067
7542324
7558402
5222999-067
5431572
13
14
Qty. Description
2
1
1
1
1
2
2
1
1
Screw
Bracket, Ignition Panel
Fitting, Zerk (90)
Bushing, Steering Console
Asm., Steering Post (Incl. 10,18)
Nut, Nylok
Washer
Bracket, Upper Steering Bushing
Bushing, Steering Console
Ref. Part No.
10
11
12
13
14
15
16
17
18
7080433
7661632
5431570
5431571
7661633
7543203
7555878
5410772
5431574
Qty. Description
1
2
1
1
1
1
3
2
1
Fitting, Lubrication
Rivet, Monobolt
Bushing, Steering, Lower
Spacer, Steering Post
Pin, Cotter
Nut
Washer
O-Ring
Plug, Grease, Steering
11/97
B11
A--ARM/STRUT MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
1
5
6
7
3
2
8
9
10
30
29
11
28
27
12
13
23
28
22
14
15
26
27
22
23
24
16
25
19
18
21
17
13
20
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7542403
5333367
1822179
5411291
7061034
7542711
5020926
7547028
7061033
1820567
7555806
7546904
7661203
--------------
15 7080673
16 5211121
Qty. Description
2
1
1
2
2
2
2
2
2
2
4
2
4
1
Nut, FLEXLOC
Bushing
Asm., Rod End (Incl. 4,5)
Seal, Boot
End, Rod, RH
Nut
Rod, Tie
Nut, LH
End, Rod LH
Asm., Tie Rod(Incl. 3-9)
Washer
Nut
Pin, Cotter
Asm., Hubstrut, Service
(See Front Strut Pg.B7, Ref. 20)
2 Joint, Ball, High Angle
2 Bracket, Ball Joint
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
B12
Qty. Description
7512284
5410548
7542438
7512084
5431149
5431150
5431596
5020677
5020681
2200627
4
2
2
4
1
1
2
2
2
1
2200628
1
7080433
7515458
7552603
7517527
7515415
4
4
4
1
1
Screw
Boot, Rubber
Nut
Screw
Shield, CV Joint, RH
Shield, CV Joint, LH
Bushing, Long
Bushing
Shaft, A-Arm
Kit - A-Frame, LH
(Incl. 13,23-28)
Kit - A-Frame, RH
(Incl. 13,23-28)
Fitting, Lubrication
Screw
Washer, Spring Lock
Screw
Screw
8/98
CONTROLS -- MASTER CYLINDER/BRAKE LINE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
27
26
25
21
22
4
23
20
19
24
5
12
18
14 13
6
11
16
15
17
8
7
9
10
Ref. Part No.
2200809
1
2
3
4
5
6
7
2050078
1930797
1930796
1930795
2200808
1930799
1930804
2201034
8 -------------9 2201090
10 1930806
11 1930792
12 1930805
Qty. Description
1 Kit - Master Cylinder Reservoir
(Incl. 1-3,25)
1 Asm., Master Cylinder (Incl. 1-25)
1 Screw, Cap, Master Cylinder
1 Cap, Reservoir, Master Cylinder
2 Diaphragm, Master Cylinder
1 Kit - Clamp, Master Cylinder
1 Asm., Piston, Master Cylinder
1 Rivet
1 Kit - Brake Lever, w/Pkg. Brk. Latch
(Incl. 6,9,8,7)
1 Spring, Flat
1 Kit - Park Brake Lever
(Incl. 6,9,8)
2 Nut
1 Screw, Master Cyl. Reservoir
1 Screw, Master Cyl. Handle Pivot
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
7621462
7080539
1930752
8360031-30
7512024
8360031-38
1930753
7052103
5411297
1930891
1930892
4110164
1930751
-------------5410988
1930674
Qty. Description
2
2
1
1
2
1
1
1
1
1
1
1
1
1
2
1
Rivet, Pop
Clamp, Cable, Nylon
Line, Brake, Left Front w/Fittings
Conduit, 30cm
Screw
Conduit, 38cm
Line, Brake, Front, RH w/Fittings
Fitting, Inverted Flare Cross
Boot, Brake Line, Rubber
Line, Brake, LH, w/Boot
Line, Brake, LH, Banjo
Switch
Line, Brake, Rear
Reservoir
Seal
Bolt, Banjo
11/97
B13
CONTROLS -- RH MASTER CYLINDER/BRAKE LINE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
3
2
1
4
5
6
9
18
3
7
8
8
17
16
10
15
11
12
13
14
Ref. Part No.
2050075
1
2
3
4
5
6
7
8
2200809
1910126
1930743
1930732
1930797
1930796
1930795
-------------5410469
Qty. Description
1 Asm., Master Cylinder
(Incl. 4-7,12,15)
1 Kit - Reservoir (Incl. 4-10,12)
1 Junction, w/Bleeder
2 Line, Brake w/Fitting
1 Line, Brake
2 Screw
1 Cap, Reservoir
1 Diaphragm, Master Cylinder
1 Reservoir
2 Washer, Banjo
Ref. Part No.
9
10
11
12
13
14
15
16
17
18
B14
1930674
-------------1930687
1930807
1930688
5630362
2200805
1930788
1930786
1930787
Qty. Description
1
1
1
2
1
1
1
1
1
1
Bolt, Banjo Brake
Seal, Reservoir
Screw
Screw
Nut
Lever, Brake, RH
Kit - Rebuild, Master Cylinder
Nut
Washer, Lock
Screw
11/97
CONTROLS -- THROTTLE ASM./CABLE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
4
13
5
12
6
5
11
7
8
10
9
Ref. Part No.
1
2
3
4
5
6
7
2010079
7072724
2010080
2010081
2010160
4110246
4030047
Qty. Description
3
1
1
1
1
1
1
Screw, Button Head
Decal - Throttle
Cap
Packing
Asm., Throttle Control (Incl. 12)
Switch, AWD w/Connector
Bulb, Demand Drive Indicator
Ref. Part No.
8
9
10
11
12
13
2010078
2010077
2010076
2010075
4110245
7080649
Qty. Description
1
2
1
1
1
1
Holder
Screw
Screw
Plate
Switch, ETC, w/Connector
Cable, Throttle Control
3/96
C1
MIDDLE AXLE BRAKE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
3
8
1
4
15
14
5
6
7
13
12
11
10
Ref. Part No.
1
2
3
4
5
6
7
1930663
1930664
7080352
7515489
5131115
5131116
5410779
5410780
5020506
5910026
Qty. Description
1
1
2
2
1
1
1
1
1
1
Caliper, LH
Caliper, RH
Screw, Bleeder (1 per Assembly)
Screw, Socket Set (1 per Assembly)
Caliper, Brake, LH
Caliper, Brake, RH
Ring, Square, Molded
Ring, Square, Molded
Piston, Caliper
Insulator, Caliper
Ref. Part No.
8 1930665
1930642
9 2200465
10 1910037
11 5410495
12 5410494
13 7558402
14 7552901
15 7512365
9
Qty. Description
1
1
1
2
1
1
4
4
4
Kit - Piston & Insulator Seal
Kit - Front Brake Boot
Kit - Front Brake Pad (4 Pads)
Mount, Caliper
Boot, Bushing
Boot, Pin Seal
Washer
Washer, Spring Lock
Screw
1/97
C2
MIDDLE DRIVE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1 2 3 4
5 6
7
8
10
9
11
15
16
17
14
5
4 18
19
12
13
20
21
22
20
29
14
5
23
24
25
4
28 27
26
8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7710414
5020530
5410541
3610013
7080306
5130945
3514807
3610024
1910041-067
5211326
7515488
3225024
5020803
3515501
5410537
1930663
1930664
6
7
4
Qty. Description
1
1
2
4
3
2
2
2
1
1
6
1
1
2
1
1
1
Ring, Retaining
Spacer, Bearing, LH
O-Ring
Seal, Rear Axle
Fitting, Lubrication w/Ball
Housing, Swing Arm
Bearing, Swing Arm Pivot
Seal, Inner Swing Arm Pivot
Brake, Hub
Disc, Brake
Screw
Link, Connector, Drive Chain
Axle, Middle
Bearing, Axle, Rear
O-Ring
Caliper, Brake, LH
Caliper, Brake, RH
3 30
31
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
5130944
3515502
5020531
5130663
3224042
5332935
3224055
3222047
7542403
3222070
7515520
1520172
5010204
5020532
7543601
Qty. Description
1
1
1
1
1
6
1
1
6
1
6
1
1
1
2
Mount, Brake Caliper
Bearing, Brake Caliper Mount
Spacer, Bearing Center
Housing, Axle
Chain, Drive, 88P
Spacer
Chain, Drive 116P
Sprocket, 30T
Nut, FLEXLOC
Sprocket, 42T
Stud, Sprocket Mount
Hub, Sprocket
Tube, Bearing Spacer
Spacer, Bearing, RH
Nut, Jam
2/97
C3
CENTER TIGHTENER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
6
3
4
5
2
1
7
8
10
9
16
8
7
11
2
12
13
14
15
Ref. Part No.
1
2
3
4
5
6
7
8
1380130
5020934
3610017
3221043
7555815
7571611
7512492
3554506
3554507
Qty. Description
1
1
2
1
1
1
1
2
2
Asm., Center Tightener (Less 3,13)
Shaft, Center Tightener, Long
Seal, Tightener, 4WD
Sprocket, 11T, Splined
Washer
Washer, Dish Lock
Screw
Bearing, Tapered Roller Cone
Bearing, Tapered Roller Cup
Ref. Part No.
9 1380136
10
11
12
13
14
15
16
7080805
5410463
5010450
3222051
7555788
7542810
7661402
Qty. Description
1 Asm. Center Eccentric, w/Cups
(Incl. 8,10)
1 Fitting, Lubrication w/Ball
1 O-Ring
1 Spacer, Tapered, Long
1 Sprocket, 24T
1 Washer
1 Nut
1 Pin, Cotter
3/98
C4
MIDDLE WHEEL
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
3
1
2
6
4
10
5
5
11
7
8
8
9
9
7
6
Ref. Part No.
1 -------------2
3
4
5
1520102-067
5410948
7542714
7661404
Qty. Description
2 Nut, Jam
(See Middle Drive Pg. C3, Ref. 31)
2 Hub, Wheel
2 Tire (25x11x10)
8 Nut, Wheel
2 Pin, Cotter
Ref. Part No.
6
7
8
9
10
11
5411164
7543005
7555745
1525017
7512660
1520183-117
Qty. Description
2
2
2
2
8
2
Hub, Dust Cover
Nut, Castle
Washer, Flat
Valve, Rim
Screw
Rim, Rear
8/98
C5
SWING ARM/SHOCK MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
3
1
4
5
6
20
13
7 8
9
10
11
12
10
19
18
9
8
15
7
12
13
15
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7041305-067
7542439
7515415
5220225
7041220
5210953
5240952
5431977
7555911
7542602
Qty. Description
1
2
1
1
1
1
2
2
2
2
Spring, Rear Compression
Nut, Nylok
Screw
Retainer, Spring, Top
Shock, Middle
Retainer, Spring
Bushing, Thrust, Steel
Bushing, Thrust
Washer
Nut, Nylok
16
14
Ref. Part No.
11 -------------12
13
14
15
16
17
18
19
20
5020793
5220958
7512703
5431972
7074177
1580091
7515438
7080438
7512702
Qty. Description
2 Bushing, Pivot
(See Gearcase Pg. D8, Ref. 4)
2 Bushing, Swing Arm Extended
2 Plate, Screw Lock
1 Screw, Shoulder
4 Bushing
1 Decal - Chain Tension
1 Arm, Swing
1 Screw
2 Fitting, Lubrication, 45
1 Screw, Shoulder
8/98
C6
SWING ARM/GUARD MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
4
3
12
9
5
13
1
6
7
8
11
10
14
32
16
15
31
17
30
29
18
26
20
21
19
27
28
22
15
23
26
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5130945
7542522
7512569
1580067-067
7512520
5130663
7080306
7512576
5130712
5222220-067
--------------
25
24
Qty. Description
2
4
2
2
2
1
3
2
1
1
1
12 7621433
13 5431310
14 --------------
2
1
1
15 7558402
3
Housing, Swing Arm
Nut
Screw
Bracket, Swing Arm Extended
Screw
Housing, Axle
Fitting, Lubrication w/Ball
Screw
Holder, Brake
Bracket, Front Chain Guard
Arm, Swing (See Swing Arm/Shock
Mounting Pg. C6, Ref. 17)
Rivet, Pop
Guide, Chain
Decal - Chain Tension
(See Swing Arm/Shock Mounting
Pg. C6, Ref. 16)
Washer
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
C7
7542321
5430776
5332828
7515304
7512252
7555776
7074214
5431102
7661645
7555904
7512325
7552901
1040522-067
7542503
7555883
5222221-067
7542324
Qty. Description
1
1
1
1
4
4
1
1
2
2
4
2
1
2
2
1
2
Nut, Flange
Guard, Chain
Bushing
Screw
Screw, Tap
Washer
Decal - Lubrication
Guard, Chain, Front
Rivet, T-Lock
Washer
Screw
Washer, Spring Lock
Guard, Swing Arm
Nut, FLEXLOC
Washer
Mount, Rock Guard Bracket
Nut, Nylok
8/98
DRIVE CLUTCH
Big Boss 500 6X6 W98AE50A
5
7
1
12
13
8
2
9
3
4
5
Ref. Part No.
1321632
1
2
3
4
5
6
7
7512176
7552801
3576510
7041157
5431936
5020422
5430945
6
Qty. Description
1 Asm., Clutch, Drive
(Incl. 1-3,5-11,13)
6 Screw
6 Washer, Spring Lock
1 Bearing, Cover
1 Spring, Clutch
6 Button, Clutch, Stemless
3 Pin, Roller
6 Washer, Multilube
10
11
Ref. Part No.
8 1321457
9 5210752
5242981
5210753
5210754
10 3576504
11 7541906
12 5630513
13 7512266
Qty. Description
3
AR
AR
AR
AR
1
3
3
3
Roller and Bushing
Spacer (.020)
Spacer (.025)
Spacer (.032)
Spacer (.050)
Bearing, Moveable, 1/2I
Nut, FLEXLOC
Weight, Shift, 10-MH
Bolt, Shoulder
11/97
C8
DRIVE CLUTCH
Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss 500 6X6 N98AE50D
6
7
5
1
2
3
8
4
9
10
11
12
6
15 14
16
13
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
7556008
1520231
7556009
5131646
7541906
5431936
5020422
3585712
3576510
Qty. Description
1
1
1
1
3
6
3
1
1
Washer
Drive, One Way Clutch
Washer
Sleeve, Spacer
Nut, FLEXLOC
Button, Clutch, Stemless
Pin, Roller
Bushing
Cover, Bearing
Ref. Part No.
10
11
12
13
14
15
16
17
7552801
7512176
7041157
1321457
5430945
7512266
5630513
1321706
Qty. Description
6
6
1
3
6
3
3
1
Washer, Spring Lock
Bolt
Spring, Clutch, Blue/Green
Roller and Bushing
Washer, Multilube
Bolt, Shoulder
Weight, Shift, 10 MH
Asm., Drive Clutch, BRK 4
2/98
C9
DRIVEN CLUTCH
Big Boss 500 6X6 W98AE50A
1
2
4
3
17
16
18
5
15
6
7
14
13
12
11
10
9
4
Ref. Part No.
1
2
3
4
5
6
7
8
9
5010379
7556401
3211077
1322180
5220646
7552901
7515327
7555898
7556076
Qty. Description
Ref. Part No.
1
AR
1
1
1
1
1
AR
AR
10
11
12
13
14
15
16
17
18
Spacer, Driven Clutch
Bushing
Belt, Drive
Asm., Driven Clutch (Incl. 8-18)(US)
Washer, Domed
Washer, Spring Lock
Screw
Washer
Washer
7556804
3576504
3576511
7041198
5131446
5210752
7710448
7511854
5430766
8
Qty. Description
AR
1
1
1
1
1
1
3
3
Washer
Bushing, Moveable, 1/2〉
Bushing, Moveable, 1I
Spring, Clutch, Red
Ramp, Stationary
Spacer
Ring, Retaining
Screw
Button, Ramp
8/98
C10
DRIVEN CLUTCH
Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss 500 6X6 N98AE50D
1
11
3
2
12
4
5
6
10
7
8
9
24
23
13
14
22
21
20
19
18
17 16
3
15
Ref. Part No.
Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
1
AR
1
1
1
1
1
1
1
1
3
3
13
14
15
16
17
18
19
20
21
22
23
24
5010266
7556401
1322190
7556013
7556010
7710461
5220646
7552901
7515327
3211069
7511854
5430766
Spacer, Driven Clutch
Bushing
Asm., Driven Clutch, Brkg
Washer
Bushing
Ring, Retaining
Washer, Domed
Washer, Spring Lock
Bolt
Belt, Drive
Bolt
Button, Ramp
7517323
3250039
7555898
7556076
7556804
3585710
5211115
3576511
7041636
5131674
5210752
7710448
Qty. Description
3
3
AR
AR
AR
1
1
1
1
1
1
1
Screw
Roller, Taper, Engine Brake
Washer, Spacer (.020)
Washer, Spacer (.025)
Washer
Bearing, Moveable, 1/2〉
Washer
Bearing, Moveable, 1I
Spring, Clutch
Ramp, Stationary
Spacer
Ring, Retaining
8/98
C11
CLUTCH COVER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
3
4
2
5
4
7
6
8
9
5
10
11
25
18
24
23
22
21 20
19
13
15
12
14
16
17
Ref. Part No.
5432698
5411180
2200791
7555748
7517219
5521301
5432849
7670051
7512093
7074946
7077377
7074782
7077666
13 7512094
1
2
3
4
5
6
7
8
9
10
11
12
Qty. Description
1
2
1
4
3
1
1
1
5
1
1
1
1
2
Ref. Part No.
Duct, Inlet Down Tube
Seal, Cover Case
Kit - Cover, Clutch, Inner
Washer
Screw
Seal, Clutch Cover
Cover, Clutch, Outer
Clip, Clutch Cover
Screw
Decal - Clutch Cover
Decal - Eng/Clutch Modification
Decal - Automatic Trans. (US)
Decal - Automatic/EBS (Nor)(Swed)
Screw
Qty. Description
14
15
16
17
18
7080492
5411489
7515180
5432953
--------------
2
1
1
1
3
19
20
21
22
23
24
25
5240409-067
5410575
7512095
7555935
5241213-067
7661638
7080511
1
1
1
1
1
2
1
Strap, Panduit
Boot, Intake
Screw
Duct, Clutch Outlet
Screw
(See Crankcase Pg. D11, Ref. 6)
Bracket, Retainer Seal
Seal, Cover Case
Screw
Washer
Bracket, Clutch Cover
Rivet
Clamp, Narrow Band
8/98
C12
REAR BRAKE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
1
8
4
Ref. Part No.
1 1910125
1910130
5131175
5130946
2 7661820
3 2200464
2201150
2200899
Qty. Description
1 Asm., Brake Caliper, Rear (US)
(Incl. 2,6,8)
1 Asm., Brake Caliper (Swed)(Nor)
(Incl. 2,6,8)
1 Caliper, Brake, Rear (US)
1 Caliper, Brake, Rear (Swed)(Nor)
2 Pin, Brake Caliper
1 Kit - Brake Pad, (Incl. 2)
1 Kit - Rear Brake Pad, Soft
1 Kit - Rear Brake Pad, Severe
3
5
7
6
Ref. Part No.
4 5410766
5410767
5 ---------------6 2200463
7 5240993
8 7080352
Qty. Description
1
1
1
1
1
1
Ring, Square, Molded (.134 Sq.)
Ring, Square, Molded (.099 Sq.)
Piston, Brake
Kit - Piston & Seal (Incl. 4,5)
Spring, Anti Rattle, Extr. Cal.
Screw, Bleeder
2/98
C13
FOOT PEDAL and PARKING BRAKE
Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss 500 6X6 N98AE50D
1
2
3
2
21
15
4
5
18
20
6
17
2
16
19
7
15
5
14
7
8
5
21
9
10
2
13
11
12
Ref. Part No.
1910154
1
2
3
4
5
6
7
8
9
10
7670063
7558201
7041365
5224548
7661010
5240525
7555919
5431107
7542124
7555843
Qty. Description
1 Asm., Brake Lock w/Foot Brake
(Incl. 2-6,9,13,14)
1 Pushnut
8 Washer
1 Spring, Brake Lock
1 Rod, Brake Lock
3 Pin, Cotter
1 Stand-Off
2 Washer
2 Bushing, Pedal Pivot
2 Nut
2 Washer, Flat
Ref. Part No.
11
12
13
14
15
16
17
18
19
20
21
5240526
7515101
5240524
7661640
7555806
7512024
7661401
7042029
1910144-067
5224531
7661203
Qty. Description
1
2
1
1
2
2
1
1
1
1
2
Catch
Bolt
Flipper
Pin, Clevis
Washer
Screw
Pin, Cotter
Spring, Exhaust
Brake, Foot
Rod, Brake
Pin, Cotter
3/96
C14
GEARCASE/BRAKE and CHAIN COVER MOUNTING
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
33 8
4 5
1
6
31
2 3
9
8 7
2
13
32
30
10
11
14
9
26
27 28
29
12
22 23 24
21
16
15
3
25
20
17
11
19
18
17
Ref. Part No.
1
2
3
4
5
6
7
7515345
7552901
7558402
7075339
5241018-067
1910226
--------------
Qty. Description
2
2
3
1
1
1
1
8 7552603
9 7515522
10 --------------
2
2
1
11 1590265
1
12
13
14
15
16
17
18
1
1
1
1
1
2
1
7555701
7515321
5431717
7552606
7515346
7512269
7552605
Screw
Washer, Spring Lock
Washer
Decal - Brake Shield
Shield, Caliper, Rear
Caliper, Brake, Rear
Plate, Screw Lock (See Swing Arm/
Shock Mounting Pg. C6, Ref. 13)
Washer, Spring Lock
Screw
Screw, Shoulder (See Swing Arm/
Shock Mounting Pg. C6, Ref. 14)
Asm., Output Shaft Needle Bearing
(Incl. 34-38)
Washer
Screw
Guard, Center Chain
Washer, Split
Screw
Screw
Washer, Spring Lock
34
Ref. Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
7555843
5333254
3221058
7710433
1910177
7542449
7670060
7515484
7710434
3221044
7542403
7515472
7542404
7515485
7555806
3610062
5242072
3554202
7080433
5131643
36
35 38 37
35 34
Qty. Description
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
Washer, Flat
Spacer
Sprocket, 11T
Ring, Retaining
Disc, Brake
Nut
Nut, Speed
Bolt, Carriage
Ring, Retaining
Sprocket, 12T, Splined
Nut, FLEXLOC
Screw
Nut
Screw
Washer
Seal, Brake
Flangette, Output Shaft Bearing
Bearing, Needle
Fitting, Lubrication
Housing, Bearing, Output Shaft
8/98
D1
REAR WHEEL DRIVE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
25
2
11
3
24
4
19 20
21
5
12
6
23
5
8
7
22
4
13
14
9
10
21
26
20
3
19
18
15
17
16
27
13
28
14
9
12 8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7555764
5020468
7512673
2200341
7670081
5410948
1525017
7555745
7543005
3225024
7542714
7555796
7661404
5411164
Qty. Description
1
2
8
1
8
2
2
2
2
1
8
2
2
2
Washer
Nut, Jam, Rear Axle
Screw
Kit - Service, Rear Hub (Incl. 12)
Retainer, Screw, Pushnut
Tire (25x11x10)
Valve, Rim
Washer, Flat
Nut, Castle
Link, Connector, Drive Chain
Nut, Wheel
Washer, Cone
Pin, Cotter
Hub, Dust Cover
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
3224055
7515488
3222047
1380026-067
5410415
3610013
3515501
5010204
5130663
5010206
7710405
7080306
5020789
1520183-117
Qty. Description
1
6
1
1
2
2
2
1
1
1
1
1
1
2
Chain, Drive 116P
Screw
Sprocket, 30T
Sprocket, Hub, Extended
O-Ring
Seal, Rear Axle
Bearing, Rear Axle
Tube, Bearing Spacer
Housing, Axle
Spacer, Bearing
Ring, Retaining
Fitting, Lubrication w/Ball
Axle, Rear, Wide
Rim, Rear
3/96
D2
REAR STRUT STABILIZER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
4
2
3
5
4
6
7
5
8
1
9
7
5
2
3
13
12
10
7
11
1
2
Ref. Part No.
1
2
3
4
5
6
7
7555851
7552603
7515458
5431596
5020677
5020764
7080433
Qty. Description
6
6
6
2
6
1
3
Washer
Washer, Spring Lock
Screw
Bushing, A-Arm, Long
Bushing
Shaft, A-Arm, Upper
Fitting, Lubrication
Ref. Part No.
8 1580081
1580082-067
9 5020765
10 5020766
11 1580083-067
12 5432091
13 5431845
3
Qty. Description
1
1
1
1
1
2
2
Stabilizer, Strut, Rear
Stabilizer, Upper
Shaft, A-Arm, Middle
Shaft, A-Arm, Lower
Stabilizer, Lower
Bushing, A-Arm, Short
Bushing, Stabilizer, Long
3/96
D3
SWING ARM WELDMENT (REAR)
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
9
10
11
8
5
12
4
7
13
3
14
15
1
2
6
16
17
28
30
29
27
26
23
31
25
18
19
24
23
20
21
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5130663
7512579
5630351
1580078
1580053-067
1580070
5333172
7041303-067
5410535
7542507
7555749
5810291
5430806
5130631
5430807
7555740
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Housing, Axle
Bolt
Adaptor, Spring Seat
Asm., Strut, Rear (Incl. 3,5)
Strut, Rear
Cap, Striker
Tube
Spring, Compression
Bumper, Shock
Nut, FLEXLOC, Thin
Washer
Spacer, Rubber
Ball, Pivot, Top
Spacer, Threaded
Ball, Pivot, Bottom
Washer, Flat
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1580055-067
7512252
5521279
7541925
7515117
1040287-067
7512325
7542503
7555883
5431556
7555776
7542324
7080306
7512576
2200472
7072533
Qty. Description
1
3
1
1
1
1
3
3
2
1
1
3
1
2
1
1
Extension, Swing Arm
Screw, Tap
Guide, Chain, Rear
Nut, Nylok
Screw
Extension, Chain Guard , Lower
Bolt
Nut, FLEXLOC
Washer
Guard, Chain Extension, Top
Washer
Nut, Nylok
Fitting, Lubrication w/Ball
Bolt
Kit - Hitch
Decal - Hitch
11/97
D4
ELECTRICAL/TAILLIGHT
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
7
1
9
8
10
6
11
13
12
5
15
4
2
3
18
17
14
27
16
26
19
30
31
25
20
23
28
29
24
23
21
22
24
34
35
32
33
36
43
37
42
20
41
38
36
39
40
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
2460606
2434012
7080138
7670054
7555916
5211391-067
--------------
1
1
12
2
2
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7621470
7621336
2410023
7080524
2432034
2460442
7512027
4032029
4032046
4030043
4032045
4032064
5210650
8360012-13
2
1
1
1
1
1
2
2
1
1
1
1
1
1
Harness, Main Wire Connector
Breaker, Circuit, 20 Amp
Strap, Panduit
Nut, Speed, Washer
Washer, Nylon
Isolator, Taillight
Bracket, Taillight Mount (See Rear
Bed Mounting Pg. A8, Ref. 28)
Rivet, Pop
Rivet
Plug, Power, 12V
Clamp, Plastic
Taillight w/Brakelight (US)(Swed)
Power, Pigtail
Screw
Screw, Taillight
Lens, Taillight
Bulb, Taillight
Gasket, Taillight
Backing, Tail/Brakelight
Sink, Heat
Trim, Edge
Ref. Part No.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
4060184
7541925
7571602
5810290
7072606
5431769
2200361
4010095
7010032
5410424
5432077
4140006
4010094
4010093
7512018
7512007
2460637
5131036
4060173
5240428
4060204
8360011-15
Qty. Description
1
4
3
3
1
1
2
1
2
1
1
1
1
1
7
2
1
1
1
1
1
1
Limiter, RPM, 650 HZ Conn. (Nor)
Nut, Nylok
Washer
Pad, Battery
Decal - Battery
Cover, Battery
Kit - Battery Bolt, Short
Cable, Battery/Engine
Hook, Battery Strap
Strap, Battery Holddown
Tube, Battery Vent
Battery
Cable, Battery/Solenoid
Cable, Solenoid/Starter
Screw
Bolt
Adaptor, Harness Jumper (Nor)
Sink, Heat
Rectifier, LR-39
Bracket, CDI
Limiter, RPM LR44-2
Tubing, Convoluted
8/98
D5
GEAR SELECTOR
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
1
3
4
5
30
6
7
8
13
10
9
29
14
15 18
28
1341219
1341236
1
2
3
4
5
6
7
8
9
10
11
12
13
3233195
7512024
3233131
3233132
3233368
3233213
3233158
3233227
3233063
3233083
3233062
3233069
3233060
1 Asm., Gear Selector
(Incl. 1-17,25-30)
1 Asm., Gear Selector
(Incl. 1-17,25-30)
1 Knob, High/Low/Reverse
1 Screw
1 Strap, Wire
1 Clamp
1 Boot, Gear Selector
1 Cover, Gear Selector
1 Spring, Holding
1 Subasm., Handle
1 Cup, Bearing
1 Spring, Centering
1 Pin, Stop
2 Spring, Detent
2 Bullet, Detent
20
17
23
25
Qty. Description
19
16
27
26
Ref. Part No.
12
11
24
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
D6
3233455
3233090
3233216
3233217
7061014
7546702
5020703
7061013
5020702
7546701
7546707
3233218
7555776
7515181
3233084
3233070
3233085
22
21
Qty. Description
1
1
1
1
2
2
1
2
1
2
4
1
1
3
1
1
5
Switch, Gear Selector
Strap, Wire
Body, Gear Selector
Slide, High/Reverse
End, Rod ,RH
Nut, LH
Rod, Shift Linkage, High Range
End, Rod, LH
Rod, Shift Linkage, Low Range
Nut, RH
Nut, FLEXLOC
Slide, Low
Washer
Screw
Butterfly, Interlock
Pin, Interlock
Screw
2/98
GEARCASE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
3
4
3
5
6
7
8
2
10
9
6
1
13 14
12
11
15
13
12
11
10
14
15
16
19
24 25
26
57
23
27
28
52
17
22
18
21
29
19
30
56
55 54
31
30
32
20
27
53
52 51
21
17
33
34
35
36
19
50
37
49
4
48
47 3
46 45
38
39
40
41
42
43 44
D7
GEARCASE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
Ref. Part No.
1341184
1341155
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3233002
3233026
3233248
3233024
3233025
3233021
3233022
3233023
3233151
3233044
3233040
3233045
3233153
3233054
3233055
3233152
3233031
3233030
3233018
3233032
3233033
3233361
3233019
3233007
3233125
3233009
3233010
3233126
3233362
3233012
3233036
3233029
3233359
Qty. Description
1 Asm., Gearcase
(Incl. 1-38,47-57)(US)(Swed)
1 Asm., Gearcase
(Incl. 1-38,47-57)(Nor)
1 Case, LH
10 Screw
3 Seal
2 Bushing, Pivot
1 Stud
2 Pipe, Knock
1 Rail, Shift, Low
1 Rail, Shift, High/Rev.
1 Shaft, Low Shift
2 O-Ring
2 Washer
2 Ring, Retaining
2 Bell Crank, High/Low/Reverse
2 Washer
2 Nut
1 Shaft, High/Rev. Shift
2 Pin
1 Bracket
3 Bearing
1 Spring
4 Screw
1 Shaft, Input, 31T
1 Bearing
1 Washer
1 Gear, 33T
1 Bearing, Needle
2 Washer
1 Engagement Dog, Low
1 Shaft, Reverse, 29T
2 Washer
1 Chain, Silent 34P (11W)
1 Ring, Retaining
1 Gear, 30T
Ref. Part No.
34
35
36
37
38
39
Qty. Description
3233017
3233176
3233177
3233037
3233478
--------------
1
1
1
1
1
1
40 --------------
1
41 --------------
1
42 --------------
1
43 --------------
1
44 --------------
1
45 --------------
1
46 --------------
1
47
48
49
50
51
52
53
54
55
56
57
1
1
1
1
1
2
1
1
1
1
2
3233448
3233035
3233003
3233043
3233128
3233020
3233014
3233127
3233150
3233360
5020741
Bearing, Needle
Washer, Thrust
Ring, Retaining
Vent
Dipstick
Disc, Brake
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 23)
Ring, Retaining
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 27)
Sprocket, 11T
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 21)
Washer
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 12)
Washer
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 2)
Screw
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 13)
Ring, Retaining
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 22)
Sprocket, 12T
(See Gearcase/Brake and Chain
Cover Mounting Pg. D1, Ref. 28)
Plug
Washer
Case, RH
Deflector, Oil
Engagement Dog, High/Rev.
Bearing
Bearing, Needle
Sprocket, 24T
Shaft, Output
Gear, Output, 100T
Bushing, Speedometer
8/98
D8
CYLINDER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
8
2
9
1
3
4
7
6
10
5
12
38
11
36
36
37
13
5
17 16
36
14
15
18
35
19
24
20
34
21
23
22
9
27
28
26
29
18
33
30
31
32
13
D9
25
CYLINDER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3083166
3081497
3081330
3084857
3084994
3084858
3084867
3085072
3084877
3084866
3085074
3085073
3084874
3084859
3084875
3084860
3084861
3084862
3084215
3085075
Qty. Description
1
1
2
2
4
2
1
1
10
1
1
1
10
2
4
1
1
1
2
1
Band, Adapter (Incl. 2)
Screw
Bolt
Pin, Straight
Guide, Valve
Seal, Intake Valve
O-Ring
Adapter, Water Out
Bolt, Flange
Adapter, Camshaft
Gasket, Rocker Cover
Cover, Rocker
Bolt, Flange
Seal, Exhaust Valve
Bolt, Cylinder Head
Plug
Gasket
Plug, Blind
Bolt, Flange
Gasket, Exhaust
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3085326
3080285
3080530
3084880
3084876
3084864
3084863
3084838
3084849
3084873
3085526
3084130
3085370
3084868
3084869
3085527
37 3085371
38 3084879
Qty. Description
2
2
2
1
4
1
1
2
1
4
1
1
1
1
1
1
Stud
Nut
Washer, Spring
Bolt, Rocker Shaft
Bolt
Support, Valve Rocker Shaft (PTO)
Support, Valve Rocker Shaft (MAG)
Pin, Straight
Union, Oil Pump
Bolt, Flange
Cylinder (Incl. 32)
Elbow Pipe 2
Gasket, Cylinder
Cover, Camshaft
Gasket, Cover, Cam
Cylinder Head
(Incl. 4-6,14,16-18,21)
1 Gasket, Head
1 Adapter
2/98
D10
CRANKCASE
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
6
2
7
5
3
4
2
1
8
9
22
10
11
5
21
20
19
18
Ref. Part No.
1 3083669
2 3085633
3
4
5
6
7
8
9
10
11
3084838
3080676
3084840
3084205
3084839
3085525
3084842
3084834
3084835
17
14
16
Qty. Description
1 Bushing, Starter
1 Asm., Crankcase
(Incl. 1,4,5,7,8,10,11,16,19,20,22)
2 Pin, Straight
3 Ball Bearing
2 Pin, Dowel
5 Screw and Washer
1 Seal, Oil
1 Pipe, Air Breather
2 Union
2 Bearing, Ball
1 Bearing, Ball
13
12
15
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
3084845
3084846
3084844
3084843
3084841
3082956
3083453
3084837
3084836
3084847
3080103
Qty. Description
1
1
1
1
10
1
1
1
1
1
2
Plug
Gasket, Aluminum
Spring, One Way Valve
Valve, One Way
Bolt, Flange
Gasket
Plug
Seal, Mechanical
Seal, Oil
O-Ring
Pin, Dowel
8/97
D11
CRANKSHAFT and PISTON
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
1
3
2
1
5
6
21
7
8
20
9
10
19
11
14
16
18
Ref. Part No.
1 3085534
2 3085533
3 3085635
3085636
3085637
4 3085379
3085380
3085381
5
6
7
8
9
10
3085374
3085341
3085376
3085400
3085024
3085399
3085373
12
15
17
Qty. Description
2 Clip
1 Pin, Piston
1 Asm., Piston and Pin (Std)
(Incl. 2,3)
1 Asm., Piston and Pin
(.010〉/0.25mm O/S) (Incl. 2,3)
1 Asm., Piston and Pin
(.020〉/0.50mm O/S) (Incl. 2,3)
1 Piston Ring Set (Std)
1 Piston Ring Set
(.010〉/0.25mm O/S)
1 Piston Ring Set
(.020〉/0.50mm O/S)
1 Crankshaft 2
1 Pin, Crank
1 Rod, Connecting
1 Bearing, Large End
1 Ball, Steel
1 Asm., Crankshaft (Incl. 5-11,19)
1 Crankshaft 1
13
Ref. Part No.
11 3085401
12 3085404
13 3084895
3084896
3084897
14 3240088
3084892
3084893
3084894
15 3084882
16 3085528
17 3083904
18 3083905
19 3085346
20 3081447
21 3080130
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Balancer Gear 1
Balancer Shaft
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
Spacer (0.6)
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
Sprocket 1
Nut, Slit
Washer
Nut, Lock
Pin, Dowel
Key
Key, Woodruff
8/97
D12
INTAKE and EXHAUST
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
9
8
8
10
6
9
1
11
12
2
3
4
6 7
27
14
13
8
15
9
16
5
17
26
18
13 12
11
25
24
23
20
21
22
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
3084845
3084920
3084919
3084918
3084922
3084910
3084913
1
1
1
1
1
2
1
8
9
10
11
12
13
3084912
3084911
3084909
3084908
3084907
3084906
4
4
1
8
4
4
Plug
Gasket, Plug
Spring, Tensioner
Asm., Tensioner (Incl. 1-3)
Gasket, Tensioner
Asm., Rocker Arm, Intake (Incl. 8,9)
Asm., Rocker Arm, Exhaust
(Incl. 8,9)
Nut
Screw, Adjusting
Shaft, Rocker
Collet, Valve
Retainer, Spring
Spring, Valve
19
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
3084898
3080103
3085348
3085076
3084899
3084914
3081657
3084916
3084915
3084924
3084917
3085349
3084905
3084874
Qty. Description
1
1
1
1
1
1
3
1
1
1
1
2
2
2
Camshaft (Incl. 15-18)
Pin, Dowel
Lever, Release
Spring, Return
Pin, Dowel
Sprocket 2
Bolt and Washer
Guide, Chain
Chain, Timing
Bolt, Pivot, Lever
Lever
Valve, Intake
Valve, Exhaust
Bolt, Flange
8/97
D13
WATER PUMP
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
3
4
3
11
8
9
12
10
7
5
6
13
Ref. Part No.
1
2
3
4
5
6
7
3084940
3085352
3084191
3084938
3085359
3082758
3085351
Qty. Description
1
1
2
1
1
1
1
Thermostat
Switch, Thermostat
Clamp, Hose
Hose, Main
Bolt, Flange
Gasket, Aluminum
Cover, Water Pump
Ref. Part No.
8
9
10
11
12
13
3084937
3085077
3083138
3084935
3084942
3084877
Qty. Description
1
1
1
1
1
4
Gasket, Water Pump
Nut, Self Lock
Gasket
Impeller
Washer, Seal
Bolt, Flange
8/97
D14
CARBURETOR
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
51
3
4
50
5
49
6
7
8
43
46
48
9
45
47
44
41
42
40
39
10
11
38
36
15
13 12
14
12
25
16
24
34
26
27
28
29
33
32
31
30
17
23
22
18
21
20
19
E1
35
37
CARBURETOR
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3130507
3130508
3130900
3130752
3130732
3130899
3130541
3130540
3130504
3130014
3130527
3130515
3130517
3130518
3130519
3130361
3130594
3130532
3130520
3130590
3130521
3130529
3130591
3130668
3130533
3130624
Qty. Description
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
4
1
1
1
2
1
1
1
Ring
E-Ring
Needle, Jet (4D33-3)
Ring
Diaphragm
Jet, Needle (Q-6)
Screw
Washer, Spring
Block, Jet
Washer, Needle Jet Setter
Jet, Main (#140)
Seal
Packing
E-Ring
Cap
Pin, Float
Plate
O-Ring
Screw
Body, Float
Screw
Float
Screw
Valve, Needle (1.5)
O-Ring
Jet, Pilot (#140)
Ref. Part No.
Qty. Description
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3130522
3130523
3130525
3130524
3130546
3130545
3130544
3130502
3130589
3130514
3130501
3130513
3130543
3130535
3130511
3130512
3130199
3130538
3130593
3130625
3130898
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
48
49
50
51
3084205
3130505
3130503
3130592
2
1
1
4
O-Ring
Washer
Spring
Adjuster
Screw, Adjust
Ring
Spring
Valve, Throttle (100)
Spring
Ring
Screw
Shaft, Throttle
Guide, Cable
Screw
Cover
O-Ring
Holder, Guide
Spring
Plunger
Jet, Air (#160)
Asm., Carburetor
(Incl. 1-38,43-51)
Screw and Washer
Spring
Cover
Screw
11/97
E2
FUEL PUMP
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
3
3
5
2
1
5
Ref. Part No.
1 3085275
2 3084999
3 3085356
Qty. Description
Ref. Part No.
1 Asm., Fuel Pump (Incl. 2-5)
1 Screw and Washer
2 Screw and Washer
4 3084591
5 3084998
Qty. Description
4 Screw and Washer
1 Diaphragm Gasket Set
8/97
E3
OIL PUMP
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
4
3
2
1
5
10
9
11
6
7
12
8
13
15
14
17
Ref. Part No.
16
Qty. Description
1
2
3
4
3084946
3084949
3084948
3084944
1
1
1
1
5
6
7
8
9
3084945
3085535
3084955
3084954
3084953
3084962
1
1
2
2
1
3
Oil Pump Case 2
Rotor, Outer (Feed)
Rotor, Inner (Feed)
Asm., Oil Pump
(Incl. 1-8,10-15)
Oil Pump Case 1
Screw
Pin, Dowel
Pin, Dowel
Washer
Bolt and Washer
Ref. Part No.
10
11
12
13
14
15
16
17
3084947
3084950
3084951
3084956
3084205
3084952
3084958
3084959
3084960
3084961
Qty. Description
1
1
1
1
3
1
1
AR
AR
AR
Pump, Oil Pump Case 3
Rotor, Inner (Scav)
Rotor, Outer
Oil Strainer Unit
Screw and Washer
Shaft, Pump Complete
Gear, Pump 2
Spacer (0.8)
Spacer (1.0)
Spacer (1.2)
8/97
E4
OIL FILTER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
2
4
3
3
2
2
3
5
2
Ref. Part No.
1 3084963
2 3084846
3 3084966
Qty. Description
Ref. Part No.
1 Oil Filter
8 Gasket, Aluminum
4 Bolt, Banjo
4 3084964
5 3085638
Qty. Description
1 Oil Delivery Pipe 1
1 Oil Delivery Pipe 2
8/97
E5
RECOIL STARTER
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
5
1
2
3
4
6
7
8
9
15
11
10
12
14
8
13
7
Ref. Part No.
1
2
3
4
5
6
7
8
3084822
3083463
3083378
3083379
3084744
3085266
3083453
3082956
Qty. Description
1
1
1
1
1
1
2
2
Reel
Spring, Return
Ratchet
Spring, Friction
Plate, Friction
Bolt and Washer
Plug
Gasket
Ref. Part No.
9
10
11
12
13
14
3083669
3083185
3084750
3084933
3084877
3085413
3084926
15 3085083
Qty. Description
1
1
1
1
9
1
1
1
Bushing, Starter
Spring, Spiral
Bushing
Gasket, Recoil
Bolt, Flange
Asm., Recoil (Incl. 1-6,9-11,14,15)
Starter Case (Incl. 11)
Rope
11/97
E6
STARTING MOTOR
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
5
4
6
2
3
7
8
2
1
9
12
13
14
11
15
10
16
18
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
3084981
3084982
3085353
3084406
3083649
3084408
3082038
3085034
3085033
Qty. Description
1
1
1
1
2
3
2
1
1
Starting Motor (Incl. 2-6,8-12)
Washer Set
Armature
Brush, Carbon
Nut, Flange
O-Ring
Bolt and Washer
Rear Bracket
Front Bracket (Incl. 10)
Ref. Part No.
10
11
12
13
14
15
16
17
18
3240114
3084983
3084405
3083737
3084412
3084411
3084410
3084409
3085394
Qty. Description
1
2
2
1
1
1
1
1
1
O-Ring
Asm., Set Bolt (Incl. 6)
Ring, Rubber
Washer, Gear Shaft
Clip
Spring, Weight
Spring, Return
Clip
Asm., Gear Shaft (Incl. 13-17)
11/97
E7
MAGNETO
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
2
1
3
16
18
19
15
17
4
14
13
12
5
11
6
10
20
8
7
9
Ref. Part No.
1 3085227
3085228
2 3084980
3 3070175
4 3084978
5 3084972
6 3085559
3085560
7 3081657
8 3084973
9 3085561
Qty. Description
1
1
1
1
1
1
1
1
5
1
1
Asm., Ignition Coil (Incl. 1,2)
Ignition Coil
Cap, Spark Plug
Plug, Spark
O-Ring
Metal, Bearing
Asm., Plate (Incl. 5,6,8-12,14,15)
Plate
Bolt and Washer
Seal, Oil
Stator (Incl. 13)
Ref. Part No.
10
11
12
13
14
15
16
17
18
19
20
3085563
3085554
3084976
3085360
3084977
3081256
3085639
3083073
3080077
3085521
3085558
Qty. Description
3
1
2
1
1
3
1
2
2
1
1
Screw
Band, Pulse
Screw and Washer
Coil, Pulser
Clamp
Screw and Washer
CDI System
Nut
Washer, Spring
Switch, Magnetic
Flywheel w/Ring Gear
11/97
E8
TOOL KIT
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian Big Boss
500 6X6 N98AE50D
1
2
8
3
4
5
9
6
7
Ref. Part No.
1
2
3
4
5
2871265
2870725
3085001
3085002
3085567
3085569
Qty. Description
Ref. Part No.
1 Asm., Tool Kit (Incl. 1-7)
Gauge, Tire Pressure
1 Wrench, Open 8-10mm
1 Wrench, Open 12-14mm
1 Wrench, Box
1 Handle, Wrench
6 3082657
7 2690016
8 9914720
9 2460442
Qty. Description
1 Tool, Screw Driver, Phillips
1 Pouch, Tool Kit
1 Manual, Owner’s, 98 Big Boss 500
6X6
1 Pigtail, Power
11/97
E9
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian
Big Boss 500 6X6 N98AE50D
Part
No.
Ref.
No.
Grid
No.
1040192-195 . . 19 . . . A8
1040274-067 . . 29 . . . A7
1040280-195 . . 29 . . . A8
1040283-195 . . . 5 . . . A8
1040287-067 . . 21 . . . D4
1040291-195 . . . 6 . . . A7
1040293-067 . . 30 . . . A7
1040351-067 . . 29 . . . A7
1040455-195 . . 11 . . . A8
1040456-195 . . 34 . . . A8
1040522-067 . . 28 . . . C7
1040534-067 . . 36 . . A12
1040577-067 . . 16 . . . A6
1040634-067 . . 16 . . . A6
1240015 . . . . . . . 5 . . A10
1253118 . . . . . . . 5 . . . B2
1260717 . . . . . . 18 . . A13
1260742-029 . . 22 . . A13
1260832-029 . . 46 . . A12
1260856-029 . . . 9 . . A13
1321457 . . . . . . . . 8 . . . C8
13 . . . C9
1321632 . . . . . . . . . . . . . C8
1321706 . . . . . . 17 . . . C9
1322180 . . . . . . . 4 . . C10
1322190 . . . . . . . 3 . . C11
1341155 . . . . . . . . . . . . . D8
1341184 . . . . . . . . . . . . . D8
1341219 . . . . . . . . . . . . . D6
1341236 . . . . . . . . . . . . . D6
1380024 . . . . . . . . . . . . . B5
1380026-067 . . 18 . . . D2
1380092 . . . . . . . 7 . . . B6
1380094 . . . . . . . 6 . . . B6
1380119 . . . . . . . 1 . . . B6
1380130 . . . . . . . . . . . . . C4
1380136 . . . . . . . 9 . . . C4
1520102-067 . . . 2 . . . C5
1520172 . . . . . . 28 . . . C3
1520179-117 . . . 24 . . . B8
1520183-117 . . . . 11 . . . C5
28 . . . D2
1520214 . . . . . . . 5 . . . B8
1520231 . . . . . . . 2 . . . C9
1520243 . . . . . . . 9 . . . B8
1525017 . . . . . . 25 . . . B8
9 . . . C5
7 . . . D2
1580053-067 . . . 4 . . . D4
1580055-067 . . 16 . . . D4
1580067-067 . . . 4 . . . C7
1580070 . . . . . . . 5 . . . D4
1580078 . . . . . . . 4 . . . D4
1580081 . . . . . . . 8 . . . D3
1580082-067 . . . 8 . . . D3
Part
No.
Ref.
No.
Grid
No.
1580083-067 . . 11 . . . D3
1580091 . . . . . . 17 . . . C6
1590265 . . . . . . 11 . . . D1
1820567 . . . . . . 10 . . B12
1822179 . . . . . . . 3 . . B12
1843051-067 . . . 5 . . B11
1910037 . . . . . . 10 . . . C2
1910041-067 . . . 9 . . . C3
1910056 . . . . . . 10 . . . B9
1910125 . . . . . . . 1 . . C13
1910126 . . . . . . . 1 . . B14
1910130 . . . . . . . 1 . . C13
1910144-067 . . 19 . . C14
1910154 . . . . . . . . . . . . C14
1910177 . . . . . . 23 . . . D1
1910226 . . . . . . . 6 . . . D1
1910234 . . . . . . . . . . . . . B9
1910235 . . . . . . . . . . . . . B9
1930642 . . . . . . . . . . . . . B9
1930663 . . . . . . . . . . . . . C2
16 . . . C3
1930664 . . . . . . . . . . . . . C2
16 . . . C3
1930665 . . . . . . . 8 . . . B9
8 . . . C2
1930674 . . . . . . 27 . . B13
9 . . B14
1930687 . . . . . . 11 . . B14
1930688 . . . . . . 13 . . B14
1930732 . . . . . . . 3 . . B14
1930743 . . . . . . . 2 . . B14
1930751 . . . . . . 24 . . B13
1930752 . . . . . . 15 . . B13
1930753 . . . . . . 19 . . B13
1930786 . . . . . . 17 . . B14
1930787 . . . . . . 18 . . B14
1930788 . . . . . . 16 . . B14
1930792 . . . . . . 11 . . B13
1930795 . . . . . . . . 3 . . B13
6 . . B14
1930796 . . . . . . . . 2 . . B13
5 . . B14
1930797 . . . . . . . . 1 . . B13
4 . . B14
1930799 . . . . . . . 5 . . B13
1930804 . . . . . . . 6 . . B13
1930805 . . . . . . 12 . . B13
1930806 . . . . . . 10 . . B13
1930807 . . . . . . 12 . . B14
1930891 . . . . . . 22 . . B13
1930892 . . . . . . 22 . . B13
2010055 . . . . . . 18 . . B10
2010075 . . . . . . 11 . . . C1
2010076 . . . . . . 10 . . . C1
2010077 . . . . . . . 9 . . . C1
E10
Part
No.
2010078
2010079
2010080
2010081
2010160
2050075
2050078
2200188
2200341
2200361
2200463
2200464
2200465
Ref.
No.
Grid
No.
. . . . . . . 8 . . . C1
. . . . . . . 1 . . . C1
. . . . . . . 3 . . . C1
. . . . . . . 4 . . . C1
. . . . . . . 5 . . . C1
. . . . . . . . . . . . B14
. . . . . . . . . . . . B13
. . . . . . 16 . . . B3
. . . . . . . 4 . . . D2
. . . . . . 28 . . . D5
. . . . . . . 6 . . C13
. . . . . . . 3 . . C13
. . . . . . . 9 . . . B9
9 . . . C2
2200472 . . . . . . 30 . . . D4
2200627 . . . . . . 25 . . B12
2200628 . . . . . . 25 . . B12
2200771 . . . . . . . 8 . . . B6
2200773 . . . . . . 12 . . . B6
2200774 . . . . . . 12 . . B10
2200791 . . . . . . . 3 . . C12
2200805 . . . . . . 15 . . B14
2200808 . . . . . . . 4 . . B13
2200809 . . . . . . . . . . . . B13
. . . . . B14
2200899 . . . . . . . 3 . . C13
2200901 . . . . . . . 9 . . . B9
2200961 . . . . . . 13 . . . B6
2200975 . . . . . . 20 . . . B7
2200976 . . . . . . 20 . . . B7
2201034 . . . . . . . 7 . . B13
2201090 . . . . . . . 9 . . B13
2201149 . . . . . . . 9 . . . B9
2201150 . . . . . . . 3 . . C13
2410023 . . . . . . 10 . . . D5
2431017 . . . . . . 14 . . . A7
2432034 . . . . . . 12 . . . D5
2434012 . . . . . . . 2 . . . D5
2460442 . . . . . . 13 . . . D5
9 . . . E9
2460606 . . . . . . . 1 . . . D5
2460613 . . . . . . 18 . . . B3
2460637 . . . . . . 38 . . . D5
2511189 . . . . . . . . 4 . . A10
2530009 . . . . . . 14 . . A14
2530014 . . . . . . 15 . . . B1
2530029 . . . . . . 22 . . . B2
2631812-195 . . . 4 . . . A5
2631839-195 . . . 6 . . . A6
2652049 . . . . . . 28 . . . B3
2670133 . . . . . . 22 . . . A8
2670134 . . . . . . 11 . . . A7
2670137-067 . . 13 . . . A7
2670190-067 . . 20 . . . A7
2681664-132 . . 15 . . . A8
2681729-132 . . . 7 . . . A6
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian
Big Boss 500 6X6 N98AE50D
Part
No.
Ref.
No.
Grid
No.
2681730-132 . . . 7 . . . A6
2682346-132 . . 15 . . . A8
2690016 . . . . . . . 7 . . . E9
2870725 . . . . . . . 1 . . . E9
2871265 . . . . . . . . . . . . . E9
3070175 . . . . . . . 3 . . . E8
3080077 . . . . . . 18 . . . E8
3080103 . . . . . . 22 . . D11
15 . . D13
3080130 . . . . . . 21 . . D12
3080285 . . . . . . 22 . . D10
3080530 . . . . . . 23 . . D10
3080676 . . . . . . . 4 . . D11
3081256 . . . . . . 15 . . . E8
3081330 . . . . . . . 3 . . D10
3081447 . . . . . . 20 . . D12
3081497 . . . . . . . 2 . . D10
3081657 . . . . . . 20 . . D13
7 . . . E8
3082038 . . . . . . . 7 . . . E7
3082657 . . . . . . . 6 . . . E9
3082758 . . . . . . . 6 . . D14
3082956 . . . . . . 17 . . D11
8 . . . E6
3083073 . . . . . . 17 . . . E8
3083138 . . . . . . 10 . . D14
3083166 . . . . . . . 1 . . D10
3083185 . . . . . . 10 . . . E6
3083378 . . . . . . . 3 . . . E6
3083379 . . . . . . . 4 . . . E6
3083453 . . . . . . 18 . . D11
7 . . . E6
3083463 . . . . . . . 2 . . . E6
3083649 . . . . . . . 5 . . . E7
3083669 . . . . . . . . 1 . . D11
9 . . . E6
3083737 . . . . . . 13 . . . E7
3083904 . . . . . . 17 . . D12
3083905 . . . . . . 18 . . D12
3084130 . . . . . . 32 . . D10
3084191 . . . . . . . 3 . . D14
3084205 . . . . . . . . 6 . . D11
48 . . . E2
14 . . . E4
3084215 . . . . . . 19 . . D10
3084405 . . . . . . 12 . . . E7
3084406 . . . . . . . 4 . . . E7
3084408 . . . . . . . 6 . . . E7
3084409 . . . . . . 17 . . . E7
3084410 . . . . . . 16 . . . E7
3084411 . . . . . . 15 . . . E7
3084412 . . . . . . 14 . . . E7
3084591 . . . . . . . 4 . . . E3
3084744 . . . . . . . 5 . . . E6
3084750 . . . . . . 11 . . . E6
Part
No.
3084822
3084834
3084835
3084836
3084837
3084838
3084839
3084840
3084841
3084842
3084843
3084844
3084845
3084846
3084847
3084849
3084857
3084858
3084859
3084860
3084861
3084862
3084863
3084864
3084866
3084867
3084868
3084869
3084873
3084874
3084875
3084876
3084877
3084879
3084880
3084882
3084892
3084893
3084894
3084895
3084896
3084897
3084898
3084899
3084905
3084906
3084907
3084908
3084909
Ref.
No.
Grid
No.
....... 1
. . . . . . 10
. . . . . . 11
. . . . . . 20
. . . . . . 19
. . . . . . 28
3
....... 7
....... 5
. . . . . . 16
....... 9
. . . . . . 15
. . . . . . 14
. . . . . . 12
1
. . . . . . 13
2
. . . . . . 21
. . . . . . 29
....... 4
....... 6
. . . . . . 14
. . . . . . 16
. . . . . . 17
. . . . . . 18
. . . . . . 27
. . . . . . 26
. . . . . . 10
....... 7
. . . . . . 34
. . . . . . 35
. . . . . . 30
. . . . . . 13
27
. . . . . . 15
. . . . . . 25
........9
13
13
. . . . . . 38
. . . . . . 24
. . . . . . 15
. . . . . . 14
. . . . . . 14
. . . . . . 14
. . . . . . 13
. . . . . . 13
. . . . . . 13
. . . . . . 14
. . . . . . 18
. . . . . . 26
. . . . . . 13
. . . . . . 12
. . . . . . 11
. . . . . . 10
. . . E6
. . D11
. . D11
. . D11
. . D11
. . D10
. . D11
. . D11
. . D11
. . D11
. . D11
. . D11
. . D11
. . D11
. . D13
. . D11
. . . E5
. . D11
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D10
. . D13
. . D10
. . D10
. . D10
. . D14
. . . E6
. . D10
. . D10
. . D12
. . D12
. . D12
. . D12
. . D12
. . D12
. . D12
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
E11
Part
No.
3084910
3084911
3084912
3084913
3084914
3084915
3084916
3084917
3084918
3084919
3084920
3084922
3084924
3084926
3084933
3084935
3084937
3084938
3084940
3084942
3084944
3084945
3084946
3084947
3084948
3084949
3084950
3084951
3084952
3084953
3084954
3084955
3084956
3084958
3084959
3084960
3084961
3084962
3084963
3084964
3084966
3084972
3084973
3084976
3084977
3084978
3084980
3084981
3084982
3084983
3084994
3084998
3084999
3085001
3085002
3085024
Ref.
No.
....... 6
....... 9
....... 8
....... 7
. . . . . . 19
. . . . . . 22
. . . . . . 21
. . . . . . 24
....... 4
....... 3
....... 2
....... 5
. . . . . . 23
. . . . . . 14
. . . . . . 12
. . . . . . 11
....... 8
....... 4
....... 1
. . . . . . 12
....... 4
....... 4
....... 1
. . . . . . 10
....... 3
....... 2
. . . . . . 11
. . . . . . 12
. . . . . . 15
....... 8
....... 7
....... 6
. . . . . . 13
. . . . . . 16
. . . . . . 17
. . . . . . 17
. . . . . . 17
....... 9
....... 1
....... 4
....... 3
....... 5
....... 8
. . . . . . 12
. . . . . . 14
....... 4
....... 2
....... 1
....... 2
. . . . . . 11
....... 5
....... 5
....... 2
....... 2
....... 3
....... 9
Grid
No.
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . D13
. . . E6
. . . E6
. . D14
. . D14
. . D14
. . D14
. . D14
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E4
. . . E5
. . . E5
. . . E5
. . . E8
. . . E8
. . . E8
. . . E8
. . . E8
. . . E8
. . . E7
. . . E7
. . . E7
. . D10
. . . E3
. . . E3
. . . E9
. . . E9
. . D12
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian
Big Boss 500 6X6 N98AE50D
Part
No.
3085033
3085034
3085072
3085073
3085074
3085075
3085076
3085077
3085083
3085227
3085228
3085266
3085275
3085326
3085341
3085346
3085348
3085349
3085351
3085352
3085353
3085356
3085359
3085360
3085370
3085371
3085373
3085374
3085376
3085379
3085380
3085381
3085394
3085399
3085400
3085401
3085404
3085413
3085521
3085525
3085526
3085527
3085528
3085533
3085534
3085535
3085554
3085556
3085558
3085559
3085560
3085561
3085563
3085567
3085569
Ref.
No.
....... 9
....... 8
....... 8
. . . . . . 12
. . . . . . 11
. . . . . . 20
. . . . . . 17
....... 9
. . . . . . 15
....... 1
....... 1
....... 6
....... 1
. . . . . . 21
....... 6
. . . . . . 19
. . . . . . 16
. . . . . . 25
....... 7
....... 2
....... 3
....... 3
....... 5
. . . . . . 13
. . . . . . 33
. . . . . . 37
. . . . . . 10
....... 5
....... 7
....... 4
....... 4
....... 4
. . . . . . 18
. . . . . . 10
....... 8
. . . . . . 11
. . . . . . 12
. . . . . . 14
. . . . . . 19
....... 8
. . . . . . 31
. . . . . . 36
. . . . . . 16
....... 2
....... 1
....... 5
. . . . . . 11
. . . . . . 48
. . . . . . 20
....... 6
....... 6
....... 9
. . . . . . 10
....... 4
....... 5
Grid
No.
. . . E7
. . . E7
. . D10
. . D10
. . D10
. . D10
. . D13
. . D14
. . . E6
. . . E8
. . . E8
. . . E6
. . . E3
. . D10
. . D12
. . D12
. . D13
. . D13
. . D14
. . D14
. . . E7
. . . E3
. . D14
. . . E8
. . D10
. . D10
. . D12
. . D12
. . D12
. . D12
. . D12
. . D12
. . . E7
. . D12
. . D12
. . D12
. . D12
. . . E6
. . . E8
. . D11
. . D10
. . D10
. . D12
. . D12
. . D12
. . . E4
. . . E8
. . A12
. . . E8
. . . E8
. . . E8
. . . E8
. . . E8
. . . E9
. . . E9
Part
No.
3085633
3085635
3085636
3085637
3085638
3085639
3110032
3110044
3110050
3110064
3110067
3110068
3130014
3130199
3130361
3130501
3130502
3130503
3130504
3130505
3130507
3130508
3130511
3130512
3130513
3130514
3130515
3130517
3130518
3130519
3130520
3130521
3130522
3130523
3130524
3130525
3130527
3130529
3130532
3130533
3130535
3130538
3130540
3130541
3130543
3130544
3130545
3130546
3130589
3130590
3130591
3130592
3130593
3130594
Ref.
No.
Grid
No.
....... 2
....... 3
....... 3
....... 3
....... 5
. . . . . . 16
. . . . . . 31
....... 4
. . . . . . 14
. . . . . . 15
6
. . . . . . 40
. . . . . . 22
. . . . . . 10
. . . . . . 43
. . . . . . 16
. . . . . . 37
. . . . . . 34
. . . . . . 50
....... 9
. . . . . . 49
....... 1
....... 2
. . . . . . 41
. . . . . . 42
. . . . . . 38
. . . . . . 36
. . . . . . 12
. . . . . . 13
. . . . . . 14
. . . . . . 15
. . . . . . 19
. . . . . . 21
. . . . . . 27
. . . . . . 28
. . . . . . 30
. . . . . . 29
. . . . . . 11
. . . . . . 22
. . . . . . 18
. . . . . . 25
. . . . . . 40
. . . . . . 44
....... 8
....... 7
. . . . . . 39
. . . . . . 33
. . . . . . 32
. . . . . . 31
. . . . . . 35
. . . . . . 20
. . . . . . 23
. . . . . . 51
. . . . . . 45
. . . . . . 17
. . D11
. . D12
. . D12
. . D12
. . . E5
. . . E8
. . A10
. . A12
. . A12
. . . A6
. . A13
. . A12
. . A12
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
E12
Part
No.
3130624
3130625
3130668
3130732
3130752
3130898
3130899
3130900
3211069
3211077
3221043
3221044
3221058
3222042
3222047
3222051
3222070
3224041
3224042
3224043
3224055
3225024
3233002
3233003
3233007
3233009
3233010
3233012
3233014
3233017
3233018
3233019
3233020
3233021
3233022
3233023
3233024
3233025
3233026
3233029
3233030
3233031
3233032
3233033
3233035
3233036
3233037
3233040
3233043
3233044
3233045
3233054
Ref.
No.
. . . . . . 26
. . . . . . 46
. . . . . . 24
....... 5
....... 4
. . . . . . 47
....... 6
....... 3
. . . . . . 10
....... 3
....... 3
. . . . . . 28
. . . . . . 21
....... 1
. . . . . . 24
17
. . . . . . 13
. . . . . . 26
. . . . . . 16
. . . . . . 21
. . . . . . 22
. . . . . . 23
15
. . . . . . 15
12
10
....... 1
. . . . . . 49
. . . . . . 24
. . . . . . 26
. . . . . . 27
. . . . . . 30
. . . . . . 53
. . . . . . 34
. . . . . . 19
. . . . . . 23
. . . . . . 52
....... 6
....... 7
....... 8
....... 4
....... 5
....... 2
. . . . . . 32
. . . . . . 18
. . . . . . 17
. . . . . . 20
. . . . . . 21
. . . . . . 48
. . . . . . 31
. . . . . . 37
. . . . . . 11
. . . . . . 50
. . . . . . 10
. . . . . . 12
. . . . . . 14
Grid
No.
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . . E2
. . C11
. . C10
. . . C4
. . . D1
. . . D1
. . . B5
. . . C3
. . . D2
. . . C4
. . . C3
. . . B4
. . . C3
. . . B4
. . . C3
. . . D2
. . . B4
. . . C3
. . . D2
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian
Big Boss 500 6X6 N98AE50D
Part
No.
3233055
3233060
3233062
3233063
3233069
3233070
3233083
3233084
3233085
3233090
3233125
3233126
3233127
3233128
3233131
3233132
3233150
3233151
3233152
3233153
3233158
3233176
3233177
3233195
3233213
3233216
3233217
3233218
3233227
3233248
3233359
3233360
3233361
3233362
3233368
3233448
3233455
3233478
3240088
3240114
3250010
3250028
3250030
3250031
3250032
3250039
3260115
3260130
3280129
3280135
3280164
3280216
3280217
3280220
3514402
Ref.
No.
. . . . . . 15
. . . . . . 13
. . . . . . 11
....... 9
. . . . . . 12
. . . . . . 29
. . . . . . 10
. . . . . . 28
. . . . . . 30
. . . . . . 15
. . . . . . 25
. . . . . . 28
. . . . . . 54
. . . . . . 51
....... 3
....... 4
. . . . . . 55
....... 9
. . . . . . 16
. . . . . . 13
....... 7
. . . . . . 35
. . . . . . 36
....... 1
....... 6
. . . . . . 16
. . . . . . 17
. . . . . . 25
....... 8
....... 3
. . . . . . 33
. . . . . . 56
. . . . . . 22
. . . . . . 29
....... 5
. . . . . . 47
. . . . . . 14
. . . . . . 38
. . . . . . 14
. . . . . . 10
. . . . . . 11
. . . . . . 10
. . . . . . 14
. . . . . . 13
. . . . . . 12
. . . . . . 14
....... 3
....... 9
. . . . . . 36
. . . . . . 36
. . . . . . 31
. . . . . . 25
. . . . . . 30
. . . . . . 28
....... 5
Grid
No.
. . . D8
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D8
. . . D8
. . . D8
. . . D8
. . . D6
. . . D6
. . . D8
. . . D8
. . . D8
. . . D8
. . . D6
. . . D8
. . . D8
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D6
. . . D8
. . . D6
. . . D8
. . D12
. . . E7
. . . B8
. . . B8
. . . B8
. . . B8
. . . B8
. . C11
. . . B6
. . . B6
. . B10
. . B10
. . B10
. . B10
. . B10
. . B10
. . . B5
Part
No.
Ref.
No.
Grid
No.
3514807 . . . . . . . 7
3515501 . . . . . . 14
21
3515502 . . . . . . 18
3554202 . . . . . . 36
3554506 . . . . . . . . 6
7
3554507 . . . . . . 17
7
8
3554509 . . . . . . 18
3576504 . . . . . . 10
11
3576510 . . . . . . . . 3
9
3576511 . . . . . . 12
20
3585710 . . . . . . 18
3585712 . . . . . . . 8
3610013 . . . . . . . . 4
20
3610017 . . . . . . . . 6
2
3610019 . . . . . . . 3
3610024 . . . . . . . 8
3610028 . . . . . . 21
3610062 . . . . . . 34
4010093 . . . . . . 35
4010094 . . . . . . 34
4010095 . . . . . . 29
4010132 . . . . . . . 3
4030015 . . . . . . 34
4030028 . . . . . . . 3
4030042 . . . . . . 22
4030043 . . . . . . 17
4030047 . . . . . . . 7
4030059 . . . . . . 14
4032002 . . . . . . . 6
4032003 . . . . . . 10
4032029 . . . . . . 15
4032037 . . . . . . 21
4032041 . . . . . . . 7
4032042 . . . . . . 15
4032045 . . . . . . 18
4032046 . . . . . . 16
4032063 . . . . . . . 4
4032064 . . . . . . 19
4032065 . . . . . . . 5
4032066 . . . . . . . 2
4060173 . . . . . . 40
4060184 . . . . . . 22
4060204 . . . . . . 42
4110141-31xx . . 19
4110148-32xx . . 19
4110164 . . . . . . 23
. . . C3
. . . C3
. . . D2
. . . C3
. . . D1
. . . B8
. . . C4
. . . B7
. . . B8
. . . C4
. . . B7
. . . C8
. . C10
. . . C8
. . . C9
. . C10
. . C11
. . C11
. . . C9
. . . C3
. . . D2
. . . B5
. . . C4
. . . B8
. . . C3
. . . B7
. . . D1
. . . D5
. . . D5
. . . D5
. . A12
. . B10
. . . B3
. . . B3
. . . D5
. . . C1
. . . A7
. . . B3
. . . B3
. . . D5
. . . B3
. . . B3
. . . B3
. . . D5
. . . D5
. . . B3
. . . D5
. . . B3
. . . B3
. . . D5
. . . D5
. . . D5
. . . B3
. . . B3
. . B13
E13
Part
No.
4110205
4110209
4110245
4110246
4110249
4110256
4140006
4170010
4170013
5010192
5010204
5010206
5010266
5010379
5010450
5020422
5020468
5020474
5020506
5020527
5020530
5020531
5020532
5020572
5020662
5020663
5020677
5020681
5020702
5020703
5020741
5020764
5020765
5020766
5020789
5020793
5020803
5020839
5020926
5020934
5130631
5130663
5130668
5130701
5130712
5130944
5130945
Ref.
No.
. . . . . . 16
. . . . . . 19
. . . . . . 12
....... 6
....... 9
....... 3
. . . . . . 33
. . . . . . 19
. . . . . . 10
....... 3
. . . . . . 29
22
. . . . . . 24
....... 1
....... 1
. . . . . . 12
........6
7
....... 2
....... 8
....... 6
6
....... 4
....... 2
. . . . . . 19
. . . . . . 30
. . . . . . 30
. . . . . . 26
....... 1
. . . . . . 23
5
. . . . . . 24
. . . . . . 22
. . . . . . 20
. . . . . . 32
57
....... 6
....... 9
. . . . . . 10
. . . . . . 27
. . . . . . 12
. . . . . . 13
....... 7
....... 7
....... 1
. . . . . . 13
. . . . . . 20
6
23
1
. . . . . . 26
....... 2
....... 9
. . . . . . 17
........6
1
Grid
No.
. . B10
. . . B3
. . . C1
. . . C1
. . B10
. . A10
. . . D5
. . . B7
. . A10
. . A13
. . . C3
. . . D2
. . . D2
. . C11
. . C10
. . . C4
. . . C8
. . . C9
. . . D2
. . . B5
. . . B9
. . . C2
. . . B5
. . . C3
. . . C3
. . . C3
. . A10
. . . A8
. . . A6
. . B12
. . . D3
. . B12
. . . D6
. . . D6
. . B10
. . . D8
. . . D3
. . . D3
. . . D3
. . . D2
. . . C6
. . . C3
. . . A8
. . B12
. . . C4
. . . D4
. . . C3
. . . C7
. . . D2
. . . D4
. . . B7
. . . B5
. . . C7
. . . C3
. . . C3
. . . C7
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E and Norwegian
Big Boss 500 6X6 N98AE50D
Part
No.
Ref.
No.
5130946 . . . . . . . 1
5131004 . . . . . . 25
5131036 . . . . . . 39
5131115 . . . . . . . . 3
5131116 . . . . . . . 3
5131175 . . . . . . . 1
5131261 . . . . . . . 3
5131262 . . . . . . . 3
5131379 . . . . . . . 9
5131446 . . . . . . 14
5131643 . . . . . . 38
5131646 . . . . . . . 4
5131674 . . . . . . 22
5131785 . . . . . . 16
5210650 . . . . . . 20
5210748 . . . . . . 31
5210752 . . . . . . . . 9
15
23
5210753 . . . . . . . 9
5210754 . . . . . . . 9
5210953 . . . . . . . 6
5211020-067 . . . . . 7
24
5211115 . . . . . . . . . 7
19
5211121 . . . . . . . 16
5211131-067 . . . . . 7
24
5211148 . . . . . . . . 4
5211189 . . . . . . . 23
5211326 . . . . . . . . 2
10
5211391-067 . . . . 6
5211523 . . . . . . . 2
5211547-067 . . . 12
5211633-067 . . . 23
5211804 . . . . . . . 6
5220225 . . . . . . . 4
5220602 . . . . . . 25
5220646 . . . . . . . . 5
7
5220946 . . . . . . 11
5220958 . . . . . . 13
5220965-067 . . 20
2
5222154-067 . . . 9
5222155-067 . . . 9
5222193 . . . . . . 16
5222220-067 . . 10
5222221-067 . . 31
5222269-067 . . 19
5222299 . . . . . . . 2
5222837-067 . . 11
5222860-067 . . . 4
Grid
No.
. . C13
. . . B1
. . . D5
. . . C2
. . . C2
. . C13
. . . B9
. . . B9
. . . B4
. . C10
. . . D1
. . . C9
. . C11
. . . B1
. . . D5
. . A12
. . . C8
. . C10
. . C11
. . . C8
. . . C8
. . . C6
. . . A5
. . . A6
. . . B7
. . C11
. . B12
. . . A5
. . . A6
. . . B8
. . B10
. . . B8
. . . C3
. . . D5
. . . B1
. . . A5
. . . A7
. . . B2
. . . C6
. . . B7
. . C10
. . C11
. . B10
. . . C6
. . . B3
. . B11
. . A14
. . A14
. . . B7
. . . C7
. . . C7
. . B10
. . . B6
. . . A6
. . . A7
Part
No.
Ref.
No.
Grid
No.
5222999-067 . . . 8
5224531 . . . . . . 20
5224548 . . . . . . . 4
5224553 . . . . . . 30
5224586-067 . . 13
5240179-067 . . 14
5240244-067 . . 28
5240328-067 . . . 5
5240336 . . . . . . . 4
5240409-067 . . 19
5240424 . . . . . . . 2
5240428 . . . . . . 41
5240524 . . . . . . 13
5240525 . . . . . . . 6
5240526 . . . . . . 11
5240609-067 . . 15
5240898 . . . . . . 10
5240952 . . . . . . . 7
5240993 . . . . . . . 7
5241018-067 . . . 5
5241213-067 . . 23
5241224 . . . . . . 21
5241774-067 . . 10
5241788-067 . . 11
5241921-067 . . 27
5242016-067 . . 25
5242072 . . . . . . 35
5242550 . . . . . . 12
5242981 . . . . . . . 9
5332828 . . . . . . 18
5332935 . . . . . . 22
5333170 . . . . . . 35
5333172 . . . . . . . 6
5333204 . . . . . . 19
5333206 . . . . . . 10
5333254 . . . . . . 20
5333367 . . . . . . . 2
5410012 . . . . . . . 11
1
5410241 . . . . . . 24
5410414 . . . . . . . . 9
2
5410415 . . . . . . 19
5410421 . . . . . . 28
5410424 . . . . . . 31
5410436 . . . . . . . 4
5410463 . . . . . . . . 7
11
5410469 . . . . . . . 8
5410470 . . . . . . 20
5410494 . . . . . . . 11
12
5410495 . . . . . . 12
11
5410535 . . . . . . . 8
. . B11
. . C14
. . C14
. . . B2
. . B10
. . A13
. . . A8
. . A12
. . . B2
. . C12
. . . B2
. . . D5
. . C14
. . C14
. . C14
. . A12
. . A13
. . . C6
. . C13
. . . D1
. . C12
. . . A7
. . B10
. . A10
. . A12
. . . A7
. . . D1
. . A10
. . . C8
. . . C7
. . . C3
. . . A8
. . . D4
. . . B1
. . A14
. . . D1
. . B12
. . . A5
. . . A7
. . A13
. . . A6
. . . A7
. . . D2
. . A12
. . . D5
. . A13
. . . B5
. . . C4
. . B14
. . . B8
. . . B9
. . . C2
. . . B9
. . . C2
. . . D4
E14
Part
No.
5410537
5410541
5410546
5410548
5410575
5410584
5410607
5410766
5410767
5410772
5410774
5410779
Ref.
No.
. . . . . . 15
....... 3
. . . . . . 35
. . . . . . 18
. . . . . . 20
....... 8
. . . . . . 20
....... 4
....... 4
. . . . . . 17
....... 8
....... 4
4
5410780 . . . . . . . 5
5
5410828 . . . . . . 18
5410829 . . . . . . 28
5410831 . . . . . . 25
5410889 . . . . . . 11
5410947 . . . . . . 16
5410948 . . . . . . . . 3
6
5410988 . . . . . . 26
5411036 . . . . . . 12
5411042 . . . . . . 17
5411106 . . . . . . . . 5
5411108 . . . . . . . . 2
5411164 . . . . . . . . . 6
14
5411180 . . . . . . . . 2
5411291 . . . . . . . 4
5411297 . . . . . . 21
5411321 . . . . . . . . 6
16
5411362 . . . . . . 14
5411468 . . . . . . . 5
5411489 . . . . . . 15
5430261 . . . . . . 30
5430725 . . . . . . . 3
5430743 . . . . . . 28
5430766 . . . . . . 18
12
5430776 . . . . . . 17
5430806 . . . . . . . . 4
12
5430807 . . . . . . 27
14
5430945 . . . . . . . . 7
14
5430970-195 . . 15
5430971-195 . . 15
5430995 . . . . . . 23
5431021 . . . . . . 16
5431030 . . . . . . 17
5431053 . . . . . . . 5
5431102 . . . . . . 23
Grid
No.
. . . C3
. . . C3
. . B10
. . B12
. . C12
. . A10
. . A10
. . C13
. . C13
. . B11
. . . A6
. . . B9
. . . C2
. . . B9
. . . C2
. . . B1
. . . B2
. . . B2
. . . B1
. . . B8
. . . C5
. . . D2
. . B13
. . . B1
. . . B1
. . . B6
. . A10
. . . C5
. . . D2
. . C12
. . B12
. . B13
. . . B1
. . . B2
. . . B2
. . . B7
. . C12
. . A12
. . A14
. . A10
. . C10
. . C11
. . . C7
. . . B7
. . . D4
. . . B7
. . . D4
. . . C8
. . . C9
. . . A5
. . . A5
. . . B3
. . A14
. . B10
. . A14
. . . C7
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E
Part
No.
Ref.
No.
5431107 . . . . . . . 8
5431149 . . . . . . 21
5431150 . . . . . . 21
5431201-132 . . 11
5431263-195 . . 14
5431310 . . . . . . 13
5431391 . . . . . . 21
5431484 . . . . . . 28
5431524 . . . . . . . 8
5431556 . . . . . . 25
5431570 . . . . . . 12
5431571 . . . . . . 13
5431572 . . . . . . . 9
5431573 . . . . . . . 4
5431574 . . . . . . 18
5431596 . . . . . . 22
4
5431610 . . . . . . . 9
5431673 . . . . . . 22
5431677 . . . . . . 10
5431698 . . . . . . 27
5431717 . . . . . . 14
5431769 . . . . . . 27
5431829 . . . . . . 21
5431830 . . . . . . 21
5431845 . . . . . . 13
5431861-132 . . . 9
5431863 . . . . . . 18
5431895 . . . . . . 26
5431936 . . . . . . . . 5
6
5431964 . . . . . . 25
5431972 . . . . . . 15
5431977 . . . . . . . 8
5432077 . . . . . . 32
5432090 . . . . . . 24
5432091 . . . . . . 12
5432291 . . . . . . 18
5432294 . . . . . . 16
5432572 . . . . . . 19
5432607 . . . . . . 35
5432611 . . . . . . 21
5432691 . . . . . . 11
5432698 . . . . . . . 1
5432798 . . . . . . 10
5432849 . . . . . . . 7
5432879 . . . . . . . 1
5432953 . . . . . . 17
5433109 . . . . . . 37
5433198 . . . . . . 15
5521279 . . . . . . 18
5521301 . . . . . . . 6
5630351 . . . . . . . 3
5630362 . . . . . . 14
Grid
No.
. . C14
. . B12
. . B12
. . . B3
. . . A5
. . . C7
. . A14
. . . A7
. . . A8
. . . D4
. . B11
. . B11
. . B11
. . B11
. . B11
. . B12
. . . D3
. . A10
. . A10
. . . B1
. . . B2
. . . D1
. . . D5
. . A10
. . A10
. . . D3
. . . B3
. . . B2
. . A10
. . . C8
. . . C9
. . . B3
. . . C6
. . . C6
. . . D5
. . . B3
. . . D3
. . A14
. . A10
. . . B4
. . . B2
. . . B8
. . . B2
. . C12
. . . A6
. . C12
. . A14
. . C12
. . B10
. . B10
. . . D4
. . C12
. . . D4
. . B14
Part
No.
Ref.
No.
Grid
No.
5630513 . . . . . . 12
16
5630616-067 . . 12
5810144 . . . . . . . 2
5810279 . . . . . . 27
5810290 . . . . . . 25
5810291 . . . . . . . . 3
11
5810379 . . . . . . . 3
5810439 . . . . . . 13
5810442 . . . . . . 24
5810444 . . . . . . 31
5810455 . . . . . . . . 9
10
5810467 . . . . . . 17
5810859 . . . . . . 24
5810948 . . . . . . . 3
5810957 . . . . . . 22
5810988 . . . . . . 29
5810991 . . . . . . 22
5811012 . . . . . . . 7
5811141 . . . . . . . . 9
5811366 . . . . . . . 3
5811373 . . . . . . 10
5811502 . . . . . . 20
5811519 . . . . . . . 6
5830053 . . . . . . . 3
5850103 . . . . . . 23
5850104 . . . . . . 23
5850109 . . . . . . 23
5850126 . . . . . . . 8
5850130 . . . . . . . 8
5850135 . . . . . . 23
5910026 . . . . . . . 7
7
7010032 . . . . . . 30
7030011-195 . . . 16
7041157 . . . . . . . . 4
12
7041198 . . . . . . 13
7041209 . . . . . . 20
7041220 . . . . . . . 5
7041301 . . . . . . 37
7041302 . . . . . . . 9
7041303-067 . . . 7
7041305-067 . . . 1
7041365 . . . . . . . 3
7041450-067 . . 24
7041636 . . . . . . 21
7041755 . . . . . . . 6
7042029 . . . . . . 12
18
7042031 . . . . . . . 8
7042032 . . . . . . 13
7051524 . . . . . . 22
. . . C8
. . . C9
. . B10
. . A14
. . A10
. . . D5
. . . B7
. . . D4
. . B10
. . . B7
. . B10
. . . B2
. . . A7
. . . A8
. . . A7
. . A14
. . . B2
. . . A6
. . . B2
. . . A6
. . . B2
. . . B2
. . B10
. . A12
. . . B4
. . . B4
. . . B1
. . . A6
. . . A6
. . . A6
. . . A5
. . . A5
. . . B1
. . . B9
. . . C2
. . . D5
. . . A8
. . . C8
. . . C9
. . C10
. . A14
. . . C6
. . . A8
. . . A8
. . . D4
. . . C6
. . C14
. . . B7
. . C11
. . . B7
. . A13
. . C14
. . A13
. . . A6
. . . B1
F1
Part
No.
7052045
7052065
7052075
7052083
7052103
7052106
7052152
7052163
7052164
7052181
7052190
7061013
7061014
7061033
7061034
7072528
7072533
7072606
7072715
7072724
7072766
7073024
7073761
7073862
7074109
7074177
7074214
7074220
7074675
7074782
7074929
7074935
7074946
7074956
7075339
7075705
7075719
7075741
7076202
7076273
7076558
7077365
7077377
7077446
7077666
7077902
7077903
7077904
7077905
7077906
7077907
7077908
7077909
7077945
Ref.
No.
. . . . . . 15
. . . . . . 24
. . . . . . 12
. . . . . . 20
. . . . . . 20
. . . . . . 14
....... 9
........4
19
. . . . . . 10
. . . . . . 29
. . . . . . 23
. . . . . . 21
. . . . . . 18
....... 9
....... 5
. . . . . . 26
. . . . . . 31
. . . . . . 26
. . . . . . 24
....... 2
. . . . . . 11
....... 1
....... 2
. . . . . . 26
. . . . . . 12
. . . . . . 16
. . . . . . 22
. . . . . . 21
. . . . . . 16
. . . . . . 12
....... 4
. . . . . . 19
. . . . . . 14
10
. . . . . . 18
....... 4
....... 7
. . . . . . 13
. . . . . . 23
....... 2
....... 3
. . . . . . 10
. . . . . . 15
. . . . . . 11
. . . . . . 14
. . . . . . 12
....... 5
. . . . . . 20
. . . . . . 17
. . . . . . 22
....... 6
....... 8
....... 9
. . . . . . 25
. . . . . . 18
Grid
No.
. . . B8
. . A10
. . A12
. . A13
. . B13
. . . B1
. . . B1
. . . B1
. . . B2
. . . B2
. . A10
. . A14
. . . D6
. . . D6
. . B12
. . B12
. . . B3
. . . D4
. . . D5
. . . A9
. . . C1
. . . A9
. . . A9
. . . A6
. . . A9
. . . A9
. . . C6
. . . C7
. . . A9
. . . A9
. . C12
. . . A9
. . . A9
. . . A9
. . C12
. . . B4
. . . D1
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . C12
. . . A6
. . C12
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
. . . A9
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E
Part
No.
Ref.
No.
7080003 . . . . . . 19
13
5
7080138 . . . . . . . 3
7080229 . . . . . . 27
7080306 . . . . . . . . 3
14
5
7
26
28
7080307 . . . . . . . 9
7080352 . . . . . . . . 1
1
8
7080433 . . . . . . 10
26
37
7
7080438 . . . . . . 19
7080476 . . . . . . 12
7080480 . . . . . . 13
7080483 . . . . . . 13
7080487 . . . . . . 15
7080492 . . . . . . 14
7080496 . . . . . . . 2
7080510 . . . . . . . 3
7080511 . . . . . . 29
25
7080524 . . . . . . 11
7080539 . . . . . . 14
7080544 . . . . . . 21
7080573 . . . . . . . 8
7080598 . . . . . . 32
7080614 . . . . . . . . 1
24
7080627 . . . . . . 11
7080631 . . . . . . 20
7080649 . . . . . . 13
7080656 . . . . . . 26
7080673 . . . . . . 15
7080680 . . . . . . 13
7080699 . . . . . . 23
7080727 . . . . . . 16
7080805 . . . . . . 10
7511840 . . . . . . 17
7511848 . . . . . . . 1
7511854 . . . . . . 17
11
7511862 . . . . . . 17
7511881 . . . . . . 24
6
7512007 . . . . . . 37
7512017 . . . . . . . 8
7512018 . . . . . . 36
Grid
No.
. . A12
. . A14
. . . B1
. . . D5
. . . B3
. . . B5
. . . B7
. . . C3
. . . C7
. . . D2
. . . D4
. . A12
. . . B9
. . . C2
. . C13
. . B11
. . B12
. . . D1
. . . D3
. . . C6
. . . B2
. . . B1
. . . B2
. . . B2
. . C12
. . . A8
. . B11
. . A12
. . C12
. . . D5
. . B13
. . . B2
. . . B7
. . . B2
. . A10
. . A12
. . . B6
. . B10
. . . C1
. . . B2
. . B12
. . A10
. . . B2
. . . B3
. . . C4
. . A14
. . . B1
. . C10
. . C11
. . . B3
. . . B2
. . B10
. . . D5
. . . B3
. . . D5
Part
No.
Ref.
No.
Grid
No.
7512024 . . . . . . 17
16
2
7512027 . . . . . . 22
14
7512084 . . . . . . 25
20
7512093 . . . . . . . 9
7512094 . . . . . . 13
7512095 . . . . . . 21
7512103 . . . . . . 32
7512111 . . . . . . . 12
7512113 . . . . . . 33
7
7512126 . . . . . . 19
7512130 . . . . . . . 3
7512176 . . . . . . . . 1
11
7512208 . . . . . . 14
7512232 . . . . . . 16
3
26
15
7512242 . . . . . . 21
7512252 . . . . . . 17
20
17
7512266 . . . . . . 13
15
7512269 . . . . . . 17
7512282 . . . . . . 10
19
1
17
7512284 . . . . . . 17
17
7512315 . . . . . . . 8
7512325 . . . . . . . . 1
26
22
7512329 . . . . . . 15
7512365 . . . . . . . 11
15
15
7512392 . . . . . . 36
7512490 . . . . . . 23
7512492 . . . . . . 40
6
7512520 . . . . . . . 5
7512566 . . . . . . 33
7512569 . . . . . . . 3
7512576 . . . . . . . . 8
29
7512579 . . . . . . . 2
7512583 . . . . . . . 4
. . B13
. . C14
. . . D6
. . . B8
. . . D5
. . A10
. . B12
. . C12
. . C12
. . C12
. . . A8
. . . A8
. . . A8
. . A10
. . . A7
. . . A7
. . . C8
. . . C9
. . . A8
. . . A5
. . . A6
. . . A7
. . A10
. . . B1
. . . B4
. . . C7
. . . D4
. . . C8
. . . C9
. . . D1
. . . A5
. . . A6
. . . A8
. . A13
. . . A8
. . B12
. . A12
. . . B8
. . . C7
. . . D4
. . . A7
. . . B7
. . . B9
. . . C2
. . . A8
. . A12
. . . A8
. . . C4
. . . C7
. . A12
. . . C7
. . . C7
. . . D4
. . . D4
. . . B4
F2
Part
No.
7512660
7512666
7512673
7512702
7512703
7515101
7515117
7515136
7515137
7515140
7515150
7515151
7515158
7515180
7515181
7515188
7515304
7515306
7515314
7515321
7515327
7515339
7515341
7515345
7515346
7515355
7515378
7515383
7515399
7515415
7515438
7515458
7515472
7515484
7515485
7515488
7515489
7515520
7515522
7515523
7515547
7517102
7517219
7517221
7517225
Ref.
No.
. . . . . . 10
. . . . . . 21
....... 3
. . . . . . 20
. . . . . . 14
. . . . . . 12
. . . . . . 20
. . . . . . 22
. . . . . . 31
. . . . . . 19
. . . . . . 36
....... 8
. . . . . . 24
........5
34
16
. . . . . . 27
....... 2
. . . . . . 19
. . . . . . 38
. . . . . . 25
. . . . . . 38
1
13
........7
9
. . . . . . 23
. . . . . . 18
....... 1
. . . . . . 16
. . . . . . 10
. . . . . . 27
. . . . . . 23
. . . . . . 22
. . . . . . 30
3
. . . . . . 42
18
. . . . . . 27
3
. . . . . . 30
. . . . . . 26
. . . . . . 32
. . . . . . . 11
16
....... 2
2
. . . . . . 27
. . . . . . . 11
9
....... 8
. . . . . . 24
....... 7
....... 5
. . . . . . 14
....... 8
Grid
No.
. . . C5
. . A13
. . . D2
. . . C6
. . . C6
. . C14
. . . D4
. . A14
. . . A8
. . A13
. . . B2
. . . B2
. . . B1
. . . A6
. . . B2
. . C12
. . . D6
. . B10
. . . C7
. . . A8
. . . A8
. . A12
. . B11
. . . D1
. . C10
. . C11
. . . B7
. . . A8
. . . D1
. . . D1
. . . A7
. . B10
. . A13
. . . A7
. . B12
. . . C6
. . A12
. . . C6
. . B12
. . . D3
. . . D1
. . . D1
. . . D1
. . . C3
. . . D2
. . . B9
. . . C2
. . . C3
. . . B4
. . . D1
. . . B8
. . . A7
. . . B1
. . C12
. . A10
. . B10
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E
Part
No.
7517242
7517255
7517303
7517304
7517323
7517377
7517395
7517451
7517527
7541906
7541925
7542101
7542105
7542122
7542124
7542127
7542143
7542301
7542303
7542321
7542324
7542403
7542404
7542411
7542438
7542439
7542449
7542459
7542503
7542507
7542522
Ref.
No.
. . . . . . 27
....... 5
....... 8
. . . . . . 13
. . . . . . 13
....... 3
....... 5
....... 6
. . . . . . 29
. . . . . . . 11
5
. . . . . . 19
23
. . . . . . 24
. . . . . . 30
17
........6
21
8
4
33
21
....... 9
....... 1
. . . . . . 15
....... 7
. . . . . . 39
10
. . . . . . 16
. . . . . . 12
21
1
29
6
32
27
........6
1
25
29
. . . . . . 31
....... 1
. . . . . . 19
. . . . . . 18
2
. . . . . . 39
5
24
. . . . . . 23
........1
29
23
........1
9
....... 2
Grid
No.
. . . A8
. . B10
. . . B4
. . . B4
. . C11
. . . A8
. . B10
. . A14
. . B12
. . . C8
. . . C9
. . . D4
. . . D5
. . . A8
. . . A8
. . A12
. . . A5
. . . A6
. . . A7
. . . A8
. . A10
. . B10
. . C14
. . . B2
. . A14
. . A13
. . A12
. . . B7
. . . C7
. . . A7
. . . A8
. . A13
. . B10
. . B11
. . . C7
. . . D4
. . A12
. . B12
. . . C3
. . . D1
. . . D1
. . A12
. . B12
. . . A6
. . . C6
. . . A8
. . . B4
. . . D1
. . . B8
. . . B4
. . . C7
. . . D4
. . . B7
. . . D4
. . . C7
Part
No.
Ref.
No.
Grid
No.
7542602 . . . . . . 10
7542711 . . . . . . . 6
7542714 . . . . . . . . 4
11
7542810 . . . . . . 18
15
7543005 . . . . . . . . 7
9
7543203 . . . . . . 15
7543601 . . . . . . 31
7546701 . . . . . . 23
7546702 . . . . . . 19
7546707 . . . . . . 24
7546904 . . . . . . 12
7547004 . . . . . . 18
7547028 . . . . . . . 8
7552603 . . . . . . 26
10
28
8
2
7552605 . . . . . . . . 6
16
18
7552606 . . . . . . 15
7552801 . . . . . . 18
7
2
10
7552901 . . . . . . . . 7
12
14
14
27
6
8
2
7555701 . . . . . . 12
7555716 . . . . . . . 2
7555725 . . . . . . 26
7555726 . . . . . . 19
7555740 . . . . . . 15
7555745 . . . . . . . 8
8
7555748 . . . . . . . 4
7555749 . . . . . . . . 2
10
7555764 . . . . . . . 1
7555776 . . . . . . 23
16
21
26
26
7555781 . . . . . . . 5
7555783 . . . . . . . 7
. . . C6
. . B12
. . . C5
. . . D2
. . . B8
. . . C4
. . . C5
. . . D2
. . B11
. . . C3
. . . D6
. . . D6
. . . D6
. . B12
. . A10
. . B12
. . A12
. . . B4
. . B12
. . . D1
. . . D3
. . A10
. . A12
. . . D1
. . . D1
. . . A7
. . A14
. . . C8
. . . C9
. . A12
. . . B7
. . . B9
. . . C2
. . . C7
. . C10
. . C11
. . . D1
. . . D1
. . A13
. . B10
. . A14
. . . D4
. . . C5
. . . D2
. . C12
. . . B7
. . . D4
. . . D2
. . . A8
. . A13
. . . C7
. . . D4
. . . D6
. . A13
. . B10
F3
Part
No.
7555784
7555787
7555788
7555796
7555801
7555806
7555815
7555824
7555832
7555843
7555851
7555859
7555878
7555883
7555893
7555896
7555898
7555904
7555911
7555916
7555919
7555925
7555935
7556004
7556008
7556009
7556010
7556013
7556033
7556076
7556401
7556804
7558201
7558301
7558402
Ref.
No.
. . . . . . 14
. . . . . . 12
. . . . . . 14
. . . . . . 12
....... 2
. . . . . . 37
11
15
33
....... 4
....... 6
. . . . . . 41
. . . . . . 10
19
....... 1
........5
4
. . . . . . 16
........2
30
24
. . . . . . 17
....... 8
........8
15
. . . . . . 25
....... 9
....... 5
....... 7
. . . . . . 17
. . . . . . 22
. . . . . . 17
....... 1
....... 3
....... 5
....... 4
....... 4
........9
16
....... 2
2
. . . . . . 10
17
. . . . . . 17
2
. . . . . . 20
7
13
32
8
20
33
. . . . . . 16
9
13
7
Grid
No.
. . . B4
. . . B4
. . . C4
. . . D2
. . A12
. . A12
. . B12
. . C14
. . . D1
. . . C4
. . . A8
. . A12
. . C14
. . . D1
. . . D3
. . . A5
. . . A6
. . B11
. . . B4
. . . C7
. . . D4
. . . B2
. . . B1
. . C10
. . C11
. . . C7
. . . C6
. . . D5
. . C14
. . . A6
. . C12
. . . B8
. . . C9
. . . C9
. . C11
. . C11
. . B10
. . C10
. . C11
. . C10
. . C11
. . C10
. . C11
. . A10
. . C14
. . . A6
. . . A7
. . . A8
. . A10
. . A14
. . . B1
. . . B2
. . . A7
. . . B7
. . . B9
. . B11
PART NUMBER INDEX
Big Boss 500 6X6 W98AE50A and Swedish Big Boss 500 6X6 S98AE50E
Part
No.
Ref.
No.
7558402 . . . . . . 13
15
3
7571602 . . . . . . 24
7571611 . . . . . . . 5
7575202 . . . . . . 32
7621336 . . . . . . . 9
7621403 . . . . . . 12
7621432 . . . . . . 13
7621433 . . . . . . 12
7621460 . . . . . . . 3
7621462
13
15
7621470 . . . . . . . 8
7660701 . . . . . . 22
7661010 . . . . . . . 5
7661203 . . . . . . 13
21
7661401 . . . . . . 19
17
7661402 . . . . . . 16
7661404 . . . . . . . . 5
13
Grid
No.
. . . C2
. . . C7
. . . D1
. . . D5
. . . C4
. . A12
. . . D5
. . . A6
. . . A5
. . . C7
. . . A5
. . B13
. . A13
. . . D5
. . B10
. . C14
. . B12
. . C14
. . . B8
. . C14
. . . C4
. . . C5
. . . D2
Part
No.
Ref.
No.
Grid
No.
7661632 . . . . . . 11
7661633 . . . . . . 14
7661638 . . . . . . . . 5
24
7661640 . . . . . . 14
7661645 . . . . . . 24
7661820 . . . . . . . 2
7661825 . . . . . . 27
7661913 . . . . . . 10
7670051 . . . . . . . 8
7670054 . . . . . . . 4
7670060 . . . . . . . . 1
13
25
7670063 . . . . . . . 1
7670064 . . . . . . 12
7670065 . . . . . . 13
7670066 . . . . . . 14
7670081 . . . . . . . 5
7670090 . . . . . . 19
7670091 . . . . . . . 4
7670101 . . . . . . . 3
7710405 . . . . . . 25
. . B11
. . B11
. . . A7
. . C12
. . C14
. . . C7
. . C13
. . . A7
. . . B6
. . C12
. . . D5
. . . A5
. . A13
. . . D1
. . C14
. . . B3
. . . B3
. . . B3
. . . D2
. . A10
. . . B6
. . . B4
. . . D2
F4
Part
No.
7710414
7710433
7710434
7710448
Ref.
No.
....... 1
. . . . . . 22
. . . . . . 27
. . . . . . 16
24
7710461 . . . . . . . 6
8360009-600 . . 20
4
8360011-15 . . . . 43
8360012-13 . . . 21
8360026 . . . . . . 25
8360031-30 . . . 16
8360031-38 . . . 18
8450003-1525 . 23
11
8450040-600 . . 10
12
8450050-305 . . 34
8450073-600 . . 20
8450080-65 . . . 21
11
9914720 . . . . . . . 8
Grid
No.
. . . C3
. . . D1
. . . D1
. . C10
. . C11
. . C11
. . A12
. . A14
. . . D5
. . . D5
. . A14
. . B13
. . B13
. . A10
. . A12
. . A12
. . A14
. . A10
. . . B2
. . A12
. . A14
. . . E9
PRINTED IN THE USA
PARTS MANUAL PN 9914639 and MICROFICHE PN 9915239 8/98

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