2003 Polaris Sportsman 700 Parts Diagram

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* * * MILITARY USE ONLY * * *
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SPORTSMAN 700
Model #A03CH68AA
Model #A03CH68AC
Model #A03CH68AF
Model #A03CH68AH
E 2002 Polaris Sales Inc.
PARTS MANUAL PN 9917555 and MICROFICHE PN 9917556 6/02
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
TABLE OF CONTENTS
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and
SPORTSMAN 700 A03CH68AH
C
A5
A3-4
B10
B11
D7-8
C5
B13
B10
A10
D3
D4
D5-6
D5-6
HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . C1-2
HEADLIGHT POD . . . . . . . . . . . . . . . . . . . . . C1-2
I
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . D13
MASTER CYLINDER . . . . . . . . . . . . . . . . . . B13
MASTER CYLINDER, REAR . . . . . . . . . . . . B12
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CAB, FRONT . . . . . . . . . . . . . . . . . . . . . . . .
CAB, REAR . . . . . . . . . . . . . . . . . . . . . . . . .
CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CALIPER, REAR . . . . . . . . . . . . . . . . . . . . .
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH COVER . . . . . . . . . . . . . . . . . . . . .
CONTROLS - MASTER
CYLINDER/BRAKE LINE . . . . . . . . . . . .
CONTROLS - THROTTLE ASM./CABLE . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . .
H
D
A9
D10
C3
B2
B3
C4
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DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFT, FRONT . . . . . . . . . . . . . . . . .
DRIVE SHAFT, REAR . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .
E
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ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE MOUNTING . . . . . . . . . . . . . . . . . .
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . .
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . .
F
FOOT PEDAL . . . . . . . . . . . . . . . . . . . . . . . .
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT HOUSING . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . .
C9
A13-14
D9
A11
B12
A3-4
C11
A12
C10
C13-14
D1
D2
ts
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B
BRAKE LINE . . . . . . . . . . . . . . . . . . . . . . . . B13
BRAKE, FRONT . . . . . . . . . . . . . . . . . . . . . B9
BUMPER MOUNTING . . . . . . . . . . . . . . . . . A7-8
G
GEAR SELECTOR . . . . . . . . . . . . . . . . . . . .
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . .
GEARCASE, REAR . . . . . . . . . . . . . . . . . . .
GEARCASE MOUNTING, REAR . . . . . . . . . .
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A
A-- ARM/STRUT MOUNTING . . . . . . . . . . . . . B6
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
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O
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . D12
P
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
PROP SHAFT, FRONT . . . . . . . . . . . . . . . . . B4
PROP SHAFT, REAR . . . . . . . . . . . . . . . . . B5
R
RACK MOUNTING, FRONT . . . . . . . . . . . . . A7-8
REAR RACK MOUNTING . . . . . . . . . . . . . . . A6
REAR WHEEL DRIVE . . . . . . . . . . . . . . . . . . C6
S
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR . . . . . . . . . . . . . . . . . . .
STEERING POST . . . . . . . . . . . . . . . . . . . . .
STRUT, FRONT . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION, REAR . . . . . . . . . . . . . . . . .
T
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . .
THROTTLE ASM. . . . . . . . . . . . . . . . . . . . . .
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION MOUNTING . . . . . . . . . . . .
A3-4
D14
B14
B7
C7-8
C9
B10
E1
C12
W
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . D11
WHEEL, FRONT . . . . . . . . . . . . . . . . . . . . . B8
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR CAB, SEAT and MAIN FRAME
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
17
7
6
5
9
10
14
11
15
13
ts
.
2
8
12
2
34
35
31
36
37
23 24
25
30
28
29
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21
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E 2002 Polaris Sales Inc.
* * * MILITARYA3
USE ONLY * * *
26
27
20
* * * MILITARY USE ONLY * * *
REAR CAB, SEAT and MAIN FRAME
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
10
4
4
1
1
1
1
1
2
1
1
1
4
4
2
1
2
2
2
1
1
1
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
8
1
1
4
2
6
6
1
1
8
1
2
1
1
2
1
1
12
4
4
1
1
Bumper, Rubber
Cover, Tool Box
Cap, Drain
Screw
Spacer
Nut
Screw
Brace, Frame
Frame, Main
Nut, Nylok
Decal, Hitch
Screw
Foil, Rear Fender
Foil
Foil, Rear Cab, Front
Guard, Mud, Rear, LH
Guard, Mud, Rear, RH
Nut, U-Type Speed
Screw (LH Side)
Screw (RH Side)
Footwell, Black, LH
Footwell, Black, RH
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5412067
5431787
5410896
7517377
5432280
7542153
7512283
5244751-067
1014006-067
7542122
7170509
7517685
5811111
5811087
5811106
5431796-070
5431797-070
36 7670057
37 7517264
7517376
38 5432221-070
5433929-070
ts
.
Rivet, T-Lock
Nut, Nylok
Washer
Foil, Rear Cab, Rear
Cab, Rear, Camo Green Met (AA)
Cab, Rear, M.O. Camo (AC)
Cab, Rear, Black Met (AF)
Cab, Rear, Sterling Spruce (AH)
Bolt
Retainer, Seat Latch
Decal, 4 Stroke, Carb/Filter Information
Foil, Tape, Rear Cab
Screw
Washer, Flat
Screw
Box, Tool
Screw
Rivet
Bracket, Lever Retainer
Latch, Seat
Spring, Latch
Asm., Seat, Black
Covering, Seat, Black
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6
7
8
9
10
11
12
13
14
15
16
17
18
19
7661645
7541925
7555792
5811107
5432117-400
5433282-283A
5432117-177
5432117-333
7511930
5246076
7079902
5811308
7512242
7555859
7512085
5431786
7517375
7621403
5211033
1040387
7041370
2682957-070
2682958-070
Ref. Part No.
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2
3
4
5
Qty. Description
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Ref. Part No.
* * * MILITARYA4
USE ONLY * * *
6/02
* * * MILITARY USE ONLY * * *
FRONT CAB
5
1
2
6
4
3
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SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
17
8
9
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ts
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10
8
14
13 12
11
ilit
10
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Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
Ref. Part No.
1
1
1
1
1
1
1
1
1
1
14
1
1
1
1
12
7 5432088-400
5433290-283A
5432088-177
5432088-333
8 7517312
9 7670135
10 7517386
11 5246021-067
12 7555931
13 7542122
14 5431798-070
5431799-070
15 7541925
16 7555792
17 7512085
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Ref. Part No.
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1 5811491
2 5433853-400
2632471-400
5434917-419A
2632696-419
5433853-382
2632471-382
5433853-341
2632471-341
3 5812326
4 7512232
5 2632299-400
2632306-283
2632299-177
2632299-333
6 7670057
Foil, Side Panel, Gen. IV, RH
Panel, Side,Camo Green Met, LH (AA)
Panel/Foil, Camo Green Met, RH (AA)
Panel, Side, New Break-Up, LH (AC)
Panel/Foil, New Break-Up, RH (AC)
Panel, Side, Silver Vapor Met, LH (AF)
Panel/Foil, Silver Vapor Met, RH (AF)
Panel, Side, Sonic Blue, LH (AH)
Panel/Foil, Sonic Blue, RH (AH)
Foil, Side Panel, RH
Screw
Cab, Front, Camo Green Met (AA)
Cab, Front, New Break-Up (AC)
Cab, Front, Black Met (AF)
Cab, Front, Sterling Spruce (AH)
Nut, U-Type Speed
Qty. Description
1
1
1
1
2
4
3
1
2
2
1
1
2
2
2
Cover, Front, Camo Green Met (AA)
Cover, Front, M.O. Camo (AC)
Cover, Front, Black Met (AF)
Cover, Front, Sterling Spruce (AH)
Screw
Nut, Push-on
Screw
Guard, Splash, RH
Washer, Flat
Nut, Nylok
Guard, Mud, Front, Black, LH
Guard, Mud, Front, Black, RH
Nut, Nylok
Washer
Screw
6/02
* * * MILITARYA5
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR RACK MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
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10
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8
8
7
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Ref. Part No.
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1 1040510-385
1040510-067
2 7517983
3 7517685
4 2632667-070
5 5334092
6 7512329
Qty. Description
1
1
2
2
1
2
4
Ref. Part No.
Extender, Rack, Rear (Incl. 11)
Extender, Rack, Rear (Incl. 11)(AC)
Screw
Screw
Asm., Rack, Rear (Incl. Warning Decal)
Spacer
Bolt
7 ------8
9
10
11
7558402
7542324
1013724-067
7512310
Qty. Description
1 Bracket, Silencer, Frame (See Exhaust System Pg. A11, Ref. 6)
8 Washer, Flat
4 Nut, Nylok
1 Support, Rear Rack
6 Screw
6/02
* * * MILITARYA6
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT RACK and BUMPER MOUNTING
1
2
9
3
10
11
12
ts
.
4
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SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
5
pa
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4
13
8
7
ar
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6
8
10
14
7
10 15
8
10
7
10
8
18
17
18
19
20
10
21
23
24
22
25
8
26
22
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27
16
10
26
* * * MILITARYA7
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT RACK and BUMPER MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
5434001-070
7515306
5434002-070
7512093
7512329
1013667-067
7512097
7670094
5434314
5434315
5410774
5434313
5244808-067
7518046
5245767-067
1
4
1
2
2
1
6
6
1
1
4
1
1
4
1
Bumper
Screw
Panel
Screw
Screw
Guard, Brush
Screw
Nut, U-Type
Shield, Side, Radiator, LH
Shield, Side, Radiator, RH
Grommet
Cover, Radiator
Grill
Screw
Bracket, Bumper, Lower
co
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Extender, Front Rack
Extender, Front Rack (AC)
Screw
Asm., Front Rack (Incl. Warning Decal)
Screw
Support, Front Rack, LH
Support, Front Rack, RH
Headlight, LH
Headlight, RH
Bulb, Replacement, 27W
Nut, Nylok
Screw
Insert
Washer, Flat
Washer, Flat
Screw
Support, Front Rack
Qty. Description
ts
.
1
1
4
1
6
1
1
1
1
2
8
14
4
12
2
4
1
Ref. Part No.
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1 1040526-385
1040526-067
2 7517685
3 2632666-070
4 7512232
5 1013744-067
1013746-067
6 2431014
2431015
4030059
7 7542324
8 7515399
9 5432387
10 7558402
11 7556175
12 7512392
13 1014020-067
Qty. Description
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Ref. Part No.
* * * MILITARYA8
USE ONLY * * *
6/02
* * * MILITARY USE ONLY * * *
DECALS
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
3
2
4
5
6
7
8
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1
11
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1
12
13
18
15
14
pa
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RH
9
ts
.
10
16
17
LH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Decal, Warning, Front/Rear Rack
Decal, “4X4”, Side Panel, LH (AA)(AF)
Decal, “4X4”, Side Panel, RH (AA)(AF)
Decal, “4X4”, Side Panel, LH (AC)
Decal, “4X4”, Side Panel, RH (AC
Decal, “4X4”, Side Panel, LH (AH)
Decal, “4X4”, Side Panel, RH (AH)
Decal, Age Warning
Decal, Warning AWD Switch
Decal, Headlight Adjustment
Decal, “SPORTSMAN 700”, LH (AA)
Decal, “SPORTSMAN 700”, RH (AA)
Decal, “SPORTSMAN 700”, LH (AC)
Decal, “SPORTSMAN 700”, RH (AC)
Decal, “SPORTSMAN 700”, LH (AF)
Decal, “SPORTSMAN 700”, RH (AF)
Decal, “SPORTSMAN 700”, LH (AH)
Decal, “SPORTSMAN 700”, RH (AH)
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1 7170912
2 7170730
7170731
7170948
7170949
7170692
7170693
3 7078253
4 7079780
5 7078003
6 7170728
7170729
7170702
7170703
7170735
7170736
7170688
7170689
Qty. Description
ilit
Ref. Part No.
Ref. Part No.
7 7078465
8 7170694
7079773
9 7079926
10 7079927
11 7079672
12 7079604
13 7170690
7170691
7170950
7170951
14 7077920
15 7079959
16 7079084
17 7079085
18 7079083
Qty. Description
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
Logo, Polaris Star
Decal, “POLARIS”, Front Cover
Decal, “POLARIS”, Front Cover (AC)
Decal, Reflector, Amber
Decal, Reflector, Red
Decal, Foot Brake
Decal, Override Switch, AWD
Decal, “POLARIS”, Side Panel, LH
Decal, “POLARIS”, Side Panel, RH
Decal, “POLARIS”, Side Panel, LH (AC)
Decal, “POLARIS”, Side Panel, RH (AC)
Decal, Passenger Warning
Decal, “POLARIS”, Rear
Decal, Tire Pressure/Load
Decal, Discretionary Warning
Decal, Warning, General, CPSC
6/02
* * * MILITARYA9
USE ONLY * * *
* * * MILITARY USE ONLY * * *
COOLING SYSTEM
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
9
7
2
3
18
6
4
20
19
38 37
16
21
36
24
23
35
34
15
22
23
16
14
ts
.
19
3
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39
16
3
3
13
7
17
5
18
10
11
12
8
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1
25
26
27
33
28
ar
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32
23
30
31
29
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
1
1
7
1
1
1
4
AR
1
1
1
1
1
1
1
3
1
2
2
1
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Ref. Part No.
Cap, Pressure
Filler, Coolant
Screw
Retainer, Hose
Hose, Filler Neck
Clamp, 1 Inch
Clamp, Hose
Line, Fuel
Cap, Overflow, Drilled
Gasket, Overflow Cap
Plug, Cap
Tank, Surge
Fitting, Barbed, 90 Degree
Line, Fuel
Clamp, Hose
Clamp
Hose, Engine, Upper
Clamp, Hose
Hose, Guard
Bracket, Radiator Mount, Upper
.m
1240044
5434325
7512084
7042089
5412311
7080827
7080003
8450040-150
5430743
5810279
5433774
5431673
7052065
8450003-1525
7080307
7080826
5412030
7080614
5521597
5246656
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Qty. Description
ilit
Ref. Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
7518014
7556196
7547197
4010161
1240103
5411975
7515179
7052296
5410584
5245773-067
7517386
5434171
4010631
2410288
7517975
5412313
7052282
7081047
5412312
Qty. Description
2
2
6
1
1
2
2
1
2
1
2
1
1
1
4
1
1
2
1
Screw
Washer
U-Clip
Sensor, Thermal
Radiator
Grommet
Screw
Valve, Drain
Bushing, Mount
Bracket, Radiator, Lower
Screw
Shroud, Fan
Clip, Wiring
Asm., Fan and Motor
Screw
Hose, Engine, Lower
Connector, Tee
Clamp
Hose
6/02
* * * MILITARY
USE ONLY * * *
A10
* * * MILITARY USE ONLY * * *
EXHAUST SYSTEM
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
1
2
3
4
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5
2
3
5
7
6
8
10
ts
.
9
9
26 10
25
pa
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18
24
11
12
ar
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13
23
15
14
16
17
18
19
13
19
17
ilit
19
22
21
20
.m
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
7542324
7555716
5010192
5410436
7555863
5241663
7558402
7512329
5410241
7515316
1261223-067
7512666
3610047
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty. Description
2
2
2
2
2
1
8
4
2
2
1
1
2
Ref. Part No.
Nut, Nylok
Washer, Flat
Bushing
Washer, Rubber
Washer
Bracket, Silencer, Frame
Washer, Flat
Bolt
Dampener, Vibration
Bolt, Carriage
Silencer, Exhaust
Bolt
Seal, Exhaust
14
15
16
17
18
19
20
21
22
23
24
25
26
7041804
1261242-029
5244014
7555935
7515197
7041789
7542301
3110064
7547101
1261077-029
5245502
7512329
7558402
Qty. Description
2
1
1
5
5
3
1
1
1
1
1
4
4
Spring, Exhaust
Pipe, Exhaust
Shield, Heat
Washer
Screw
Spring, Exhaust
Nut
Mount, Torque Stop
Nutsert
Manifold
Shield, Heat, Exhaust
Bolt
Washer, Flat
6/02
* * * MILITARY
USE ONLY * * *
A11
* * * MILITARY USE ONLY * * *
FUEL TANK
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
18
co
m
19
2
17
3
ts
.
16
4
15
ar
ya
tv
6
pa
r
5
14
13
7
7
8
11
12
ilit
9
8
.m
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
5433687
8360009-600
5812265
2520203
5182004
7052161
7080003
8450040-600
5432733
5432559
1
AR
1
1
1
1
4
AR
1
1
w
w
w
1
2
3
4
5
6
7
8
9
10
Qty. Description
Ref. Part No.
Cap, Gas Tank (Incl. 19)
Line, Fuel
Seal, Foam
Asm., Fuel Tank (Incl. 13,14,18)
Foil, Fuel Tank
Valve, 3-Way
Clamp, Hose, Red
Line, Fuel
Nut, Fuel Valve
Knob, Fuel Valve
11
12
13
14
15
16
7517505
8450080-65
7052150
7052149
5812005
5246069-067
5246070-067
17 7517685
18 5431053
19 5812123
Qty. Description
1
2
1
1
1
1
1
2
1
1
Screw
Sheath, Foil
Fitting, Fuel Outlet, Main
Fitting, Fuel Outlet, Reserve
Foil, Fuel Tank
Bracket, Mounting, Rear, LH
Bracket, Mounting, Rear, RH
Bolt
Vent, Tank
Gasket
6/02
* * * MILITARY
USE ONLY * * *
A12
* * * MILITARY USE ONLY * * *
ENGINE MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
7
6
18
5
2
co
m
4
3
17
8
7
9
20
8
10
8
8
11
9 8
ts
.
1
16
8
12
21
pa
r
15
14
22
13
24
38
26
27
36
.m
37
28
35
w
34
33
w
w
32
24
25
ilit
40
39
23
ar
ya
tv
24
41
19
26
30
31
24
* * * MILITARY
USE ONLY * * *
A13
29
* * * MILITARY USE ONLY * * *
ENGINE MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
13
14
15
16
17
18
7555770
4010132
7517386
8360009-- 600
5412287
5246647
2
1
4
AR
1
1
Screw
Washer, Flat
Pump, Fuel
Nut, Nylok
Bolt
Strap, Fuel Pump Mounting
Nut, Well
Clamp, Hose
Line, Fuel
Filter
Sheath, Foil
Kit, Short Block, ATV NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder & cylinder head assembly and a piston &
crankshaft assembly. Prior authorization is required for warranty consideration.
Washer
Cable, Ground, Engine
Screw
Line, Fuel
Hose, Formed, Vent
Strap, Carburetor Mounting
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
7517867
7512247
7051011
7516714
7552901
7547108
5244622-- 067
7555815
7517868
4010470
5411944
7080451
3021119
7517248
7575202
5210748
5430261
7552603
7512492
3110044
5244771-- 067
7555823
5245043-- 067
2
2
1
2
2
6
1
3
1
1
1
1
2
1
1
1
1
2
2
2
1
AR
1
Screw
Bolt
Valve, Check
Screw
Washer, Spring Lock
Nut, Flange Lock
Bracket, Mount, Top
Washer
Screw
Cable, Black
Boot, Intake
Clamp, Hose
Mount, Rubber
Screw
Washer, Interlock
Washer, Flat
Bushing
Washer, Spring Lock
Screw
Mount, Rubber, Top
Mount, Lower, Front
Washer, Flat
Bracket, Torque Stop
co
m
2
2
1
2
4
1
2
8
AR
2
1
1
Qty. Description
ts
.
7517867
7558301
2520227
7546601
7512329
5243829
7541923
7080003
8450040-- 600
2530009
8450080-50
2202427
w
w
w
.m
ilit
1
2
3
4
5
6
7
8
9
10
11
12
Ref. Part No.
pa
r
Qty. Description
ar
ya
tv
Ref. Part No.
* * * MILITARY
USE ONLY * * *
A14
6/02
* * * MILITARY USE ONLY * * *
AIR BOX
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
6
1
co
m
2
5
3
13
7
4
ts
.
8
12
31
9
pa
r
11
30
29
ar
ya
tv
10
28
17
27
26
25
22
15
14
16
18
17
17
24
23
14
19
21
20
Ref. Part No.
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
Filter, Precleaner Sleeve
Filter, Air Intake
Clamp, Narrow Band
Sleeve
Cover, Air Box
Screw
Duct, Air Inlet
Gasket, Intake
Seal, Air Box Cover
Box, Air
Duct, Clutch Air Inlet
Clip
Seal, Foam
Clamp, Hose
Boot, Intake (See Engine Mounting
Pg. A14, Ref. 29)
.m
5811633
7080595
7080413
5433847
5432868
7527815
5434013
5411422
5811482
5433678
5434044
7670102
5812316
7080451
-------
Qty. Description
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ilit
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
7080511
7080699
8450073-600
7080694
5411966
2530029
7080534
5433396
5242044
5432377
8450059-150
7080650
5811650
7558301
7515179
5412066
Qty. Description
1
3
AR
1
1
1
1
1
6
1
AR
1
1
2
2
1
Clamp, Narrow Band
Clamp, Hose
Line, Breather
Clamp
Hose, Breather, Formed
Filter, Breather
Clamp, Hose
Cap, End
Clip, Air Box
Plug, Trap
Line, Fuel
Clamp, Hose
Foil, Air Box
Washer, Flat
Screw
Boot, Carb
6/02
* * * MILITARYB1
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT DRIVE SHAFT
ts
.
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
pa
r
2
5
ar
ya
tv
4
.m
ilit
3
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
2 Asm., Drive Shaft
2 Circlip
2 Joint, CV
Ref. Part No.
3 2201015
4 1380186
5 3260104
Qty. Description
2 Kit, Boot (Incl. Clamps and Grease)
2 Shaft (Incl. 5)
2 Kit, Cross and Bearing
6/02
w
w
w
1380199
1 7670092
2 1590358
Qty. Description
* * * MILITARYB2
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR DRIVE SHAFT
3
4
6
2
7
8
9
ilit
ar
ya
tv
10
4
5
ts
.
2
pa
r
1
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
Asm., Drive Shaft, Rear (Incl. 1-8)
CV Joint
Clamp, Large
Grease, 30g
Boot
Clamp, Small
.m
2
1
2
1
2
2
Ref. Part No.
6
7
8
9
10
1350047
1590281
1350042
2201374
2201373
Qty. Description
1
1
1
1
1
Grease, 50g
Joint, Plunging
Ring, Spring
Kit, Boot (Gear Side)
Kit, Boot (Wheel Side)
6/02
w
w
w
1
2
3
4
5
1380197
1590325
1350044
1350046
1350045
1350043
Qty. Description
* * * MILITARYB3
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT PROP SHAFT
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
3
3
4
5
6
7
ilit
ar
ya
tv
pa
r
2
ts
.
1
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
.m
Ref. Part No.
1
1
1
2
Asm., Front Prop Shaft
Pin, Spring
Yoke, Gear Case, Front
Kit, Cross and Bearing
4
5
6
7
1350089
3260131
7080424
5411092
Qty. Description
1
1
1
1
Shaft, Bar
Yoke, Prop Shaft, Transmission
Fitting, Lubrication
O-Ring
4/01
w
w
w
1380174
1 7661913
2 3260133
3 3260104
Ref. Part No.
* * * MILITARYB4
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR PROP SHAFT
2
1
ilit
ar
ya
tv
1
pa
r
3
1
ts
.
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
.m
Ref. Part No.
1 Asm, Prop Shaft, Rear
3 Yoke, Prop Shaft, Rear
2 2202015
3 1380179
Qty. Description
2 Kit, Cross and Bearing
1 Shaft, Rear
6/02
w
w
w
1380208
1 1350039
Ref. Part No.
* * * MILITARYB5
USE ONLY * * *
* * * MILITARY USE ONLY * * *
A-ARM/STRUT MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
4
1
E 2002 Polaris Sales Inc.
5
3
6
co
m
7
8
2
9
ts
.
27
10
25
25
24
23
22
12
22
13
14
ar
ya
tv
26
26
pa
r
11
15
16
17
21
20
14
18
19
Ref. Part No.
2
2
2
2
2
2
2
2
2
1
4
1
Nut, Nylok
Asm., Tie Rod
Bolt
Boot, Seal, Rod End
Rod End
Nut
Tie Rod
Nut, LH
Rod End, LH
Boot, Seal, Rod End
Washer, Flat
Asm., Hubstrut
(See Front Strut Pg. B7 for Details)
2 Nut
4 Pin, Cotter
2 Joint, Ball
.m
7542439
1820805
7517909
5411291
7061034
7542711
5020926
7547028
7061054
5411920
7556099
--------
Qty. Description
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
ilit
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
13 7547177
14 7661203
15 7080927
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
5211121
7512284
5410548
7542438
7512084
5433927-070
5433928-070
5434551
5133806
1541741-067
2202274
2202285
7571611
7512492
7515415
Qty. Description
2
4
2
2
6
1
1
4
2
1
1
1
4
4
2
Bracket, Ball Joint
Screw
Boot, Rubber
Nut, Castle
Screw
Shield, CV Joint, LH
Shield, CV Joint, RH
Bushing, A-Arm, Long
Shaft, A-Arm
Frame, A, Flared
Kit, A-Frame, LH
Kit, A-Frame, RH
Washer, Dish Lock
Screw
Screw
6/02
* * * MILITARYB6
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT STRUT
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
co
m
22
2
3
4
ts
.
21
5
19
18
pa
r
6
20
7
17
16
10
8
ar
ya
tv
10 18
15
14
9 10
ilit
11
12
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
7547104
7555749
5810291
5432872
5132062
5432871
5243364
7042054-067
7515339
7558402
5132301
5132302
2
2
2
2
2
2
2
2
4
10
1
1
w
w
w
1
2
3
4
5
6
7
8
9
10
11
Qty. Description
.m
Ref. Part No.
Nut, Nylok
Washer
Spacer, Rubber
Ball, Pivot, Top
Spacer
Ball, Pivot, Bottom
Retainer, Spring
Spring, Compression
Bolt
Washer, Flat
Hubstrut, LH
Hubstrut, RH
Ref. Part No.
12 3514342
13 7710507
14 - - - - - - - 15
16
17
18
19
20
21
22
7080306
7552901
7512365
7542324
7080367
5211115
7041761
5411608
Qty. Description
2 Bearing, Hubstrut
2 Ring, Retaining
1 Asm., Front Brake Caliper, LH
(See Front Brake Pg. B9 for Details)
2 Fitting, Lubrication
4 Washer, Spring Lock
4 Screw
4 Nut, Nylok
2 Clamp, Cable
2 Washer
2 Strut, Front
2 Bumper
4/01
* * * MILITARYB7
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT WHEEL
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
co
m
3
2
ts
.
4
5
ar
ya
tv
pa
r
6
7
8
9
10
.m
ilit
12
11
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
7512325
5244314
7515513
5133360
1520519
1520563-067
6 5411952
w
w
w
1
2
3
4
5
Qty. Description
8
2
8
2
2
2
2
Bolt
Disc, Brake
Stud
Hub, Wheel
Rim, Front, Chrome
Rim, Front, Black (AC)
Tire (25x8-12)
Ref. Part No.
7
8
9
10
11
12
7547237
7556004
7542810
5411164
7661401
1525017
Qty. Description
8
2
2
2
2
2
Nut, Flange
Washer
Nut, Slotted
Cover, Dust
Pin, Cotter
Valve, Rim
6/02
* * * MILITARYB8
USE ONLY * * *
* * * MILITARY USE ONLY * * *
FRONT BRAKE
2
3
4
11
5
6
8
ar
ya
tv
10
pa
r
7
ts
.
1
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
.m
ilit
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
w
1910549
Qty. Description
w
w
1910550
1 7515489
2 5132960
5132961
1930642
3 5410494
Ref. Part No.
1 Asm., Brake Caliper, LH
(Incl. 11-7,9,10)
1 Asm., Brake Caliper, RH
(Incl. 11-7,9,10)
1 Screw, Socket Set
1 Caliper, Brake, LH
1 Caliper, Brake, RH
1 Kit, Front Brake Boot
1 Boot, Pin Seal
4
5
6
7
8
9
10
11
1930665
5410779
5410780
5132294
2201398
1910411
5410495
7080352
Qty. Description
1
1
1
1
1
1
1
1
Kit, Piston and Seal (Incl. 5-7)
Ring, Molded Square (.094)
Ring, Molded Square (.103 x .134)
Piston, Brake, Long
Kit, Front Brake Pad
Mount, Caliper
Boot, Bushing
Screw, Bleeder
4/01
* * * MILITARYB9
USE ONLY * * *
* * * MILITARY USE ONLY * * *
CONTROLS - THROTTLE ASM./CABLE
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
ts
.
1
3
4
ar
ya
tv
5
pa
r
2
w
w
w
.m
ilit
6
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 5410193
2 5434113
3 5411439
Qty. Description
Ref. Part No.
1 O-Ring
1 Cover, Throttle Control
1 O-Ring
4 7081025
5 2010205
6 2010191
Qty. Description
1 Cable, Throttle
1 Asm., Throttle Control (Incl. 2,3,6)
1 Asm., Throttle Clamp
4/01
* * * MILITARY
USE ONLY * * *
B10
* * * MILITARY USE ONLY * * *
REAR CALIPER
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
12
co
m
13
12
14
15, 16
ts
.
14
16
2
3
9
ar
ya
tv
1
pa
r
4
16
14
15, 16
17
12, 14
12
12, 14, 17
5
7
10
8
11
.m
ilit
6
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
w
1910455
7512365
7552901
7558402
------1910529
7080960
7621462
-------
Qty. Description
w
w
1
2
3
4
5
6
7
8
1
2
2
2
2
1
1
1
1
Ref. Part No.
Asm., Brake Caliper
Screw
Washer, Spring Lock
Washer, Flat
Carrier, Bearing
Bracket, Caliper
Clamp, Nylon
Rivet
Line, Brake, Hand, Rear (See Controls
- Master Cylinder/Brake Line Pg. B13,
Ref. 9)
9
10
11
12
13
14
15
16
17
1910429
7517756
7670126
2201873
1910538
2201870
2201872
2201869
2201871
Qty. Description
1
1
1
1
2
1
1
1
1
Line, Brake, Rear, Foot
Screw
Clip, Retaining, Dual
Kit, Anvil Body
Fitting,Bleed, Compact
Kit, Slide Bolt
Kit, Seal
Kit, Piston and Seal
Kit, Brake Pad
6/02
* * * MILITARY
USE ONLY * * *
B11
* * * MILITARY USE ONLY * * *
REAR MASTER CYLINDER/FOOT PEDAL
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
3
co
m
1
4
ts
.
5
16
6
pa
r
4
15
ar
ya
tv
7
14
13
12
10
7
9
11
9
7
ilit
8
10
.m
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
7512240
1930854
7542153
7080003
1910331
1013414-067
7517386
7661401
w
w
w
1
2
3
4
5
6
7
8
Qty. Description
1
1
1
2
1
1
3
1
Ref. Part No.
Screw
Reservoir, Brake, Rear
Nut
Clamp, Hose
Hose, Reservoir
Mount, Brake
Screw
Pin, Cotter
9
10
11
12
13
14
15
16
7555919
5433189
1013415-067
7041750
1910301
7515158
7042075
1910429
Qty. Description
2
2
1
1
1
2
1
1
Washer
Bushing, Pivot, Pedal
Rod, Brake
Spring
Master Cylinder, Brake, Rear
Screw
Spring, Gear Selector Lockout
Line, Rear Brake, Foot
2/02
* * * MILITARY
USE ONLY * * *
B12
* * * MILITARY USE ONLY * * *
CONTROLS - MASTER CYLINDER/BRAKE LINE
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
4
co
m
4
5
2
6
ts
.
19
3
16
17
9
8
ar
ya
tv
10
pa
r
18
7
12
11
13
14
ilit
15
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
1
2
1
2
1
Asm., Master Cylinder
Boot, Brake Line, Rubber
Seal
Switch
Screw
Kit, Master Cylinder Cap
(Incl. Cap, Screws, Sight, Gasket)
1 Kit, Master Cylinder Park Brake Lever
(Incl. Lever, Spring)
1 Kit, Master Cylinder Clamp
(Incl. Clamp, Screws)
1 Kit, Master Cylinder Lever
(Incl. Pin, Lever, Clip)
.m
w
1
2
3
4
5
2010196
5411297
5410988
4110164
7517899
2201834
Qty. Description
w
w
6 2201836
7 2201833
8 2201835
Ref. Part No.
9
10
11
12
13
14
15
16
17
18
19
1910430
7621462
7080539
8360031-34
1910474
7080138
7512024
1910475
7052292
1910470
1910499
Qty. Description
1
1
1
1
1
4
2
1
1
1
1
Line, Brake, Hand, Rear
Rivet
Clamp, Nylon
Conduit
Line, Brake, Left Front
Cable Tie
Screw
Line, Brake, Right Front
Fitting, Cross
Line, Brake, Pod
Bolt, Banjo
9/01
* * * MILITARY
USE ONLY * * *
B13
* * * MILITARY USE ONLY * * *
STEERING POST
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
3
1
co
m
2
4
5
6
ar
ya
tv
pa
r
ts
.
2
12
7
8
1
9
ilit
11
5
.m
7
10
w
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
7542324
5433866
1013920-067
5246732
7512377
7515321
w
w
1
2
3
4
5
6
Qty.
4
2
1
1
2
2
Description
Ref. Part No.
Nut, Nylok
Bushing, Steering, Upper
Post, Steering
Bracket, Steering Post, Upper
Bolt, Carriage
Screw
7
8
9
10
11
12
7556162
5222393
3514352
7547158
7661633
7558402
Qty.
2
1
1
1
1
2
Description
Bushing
Flangette
Bearing
Nut
Pin, Cotter
Washer, Flat
6/02
* * * MILITARY
USE ONLY * * *
B14
* * * MILITARY USE ONLY * * *
HANDLEBAR and HEADLIGHT POD
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
co
m
1
2
9
3
8
ts
.
7
4
11
6
pa
r
5
10
12
ar
ya
tv
34
32
33
31
29
14
15
30
.m
18
25
w
w
w
26
17
16
27
ilit
28
13
23
25
19
22
20
24
21
* * * MILITARYC1
USE ONLY * * *
* * * MILITARY USE ONLY * * *
HANDLEBAR and HEADLIGHT POD
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
5244969-067
7517317
4032079
4032078
2410268
4010253
18 5410163
19 7081008
20 4010638
1
2
1
1
1
1
2
1
1
21 2461045
22 7542122
23 5433762-070
5433762-177
24 7080631
25 4010390
4010278
4010321
26
27
28
29
30
31
32
33
5433534
5132382
4010298
7517658
7080922
7670127
5242987-067
------
34 5631146
5631147
w
w
w
.m
ilit
13
14
15
16
17
Bezel
Cluster
Mount, Rubber
Screw
Pod, Handlebar, Upper (AA)
Pod, Handlebar, Upper (AC)
Pod, Handlebar, Upper (AF)
Pod, Handlebar, Upper (AH)
Screw
Spacer, Switch, LH
Switch, Handlebar
Grip, Handlebar
Plug
Screw, Set
Asm., Master Cylinder
(See Controls - Master Cylinder/Brake
Line Pg. B13 for details)
Bracket, Pod Mounting
Screw
Knob, Adjusting
Rod, Adjusting
Asm., Headlamp
Bulb, Headlight
O-Ring
Cable, Choke
Receptacle, Pod Mount, 12V
1
4
1
1
1
1
1
Harness, Light, Pod/Accy.
Nut, Nylok
Pod, Headlight
Pod, Headlight (AF)
Clip, Cable Retaining
Switch, Ignition (Incl. Key)
Blank, Key, Series 2000, 6700, 6800
NOTE: Your key can be duplicated
only by obtaining a key blank from Polaris and having it cut by mating it with
your existing key.
Blank, Key, Series 2200, 2300, 2700,
2800 NOTE: Your key can be duplicated only by obtaining a key blank
from Polaris and having it cut by mating it with your existing key.
Cover, Key
Cap
Sensor
Screw
Nut, Choke
Clip, Screw
Tube, Handlebar
Asm., Throttle Control (See Controls Throttle Asm./Cable Pg. B10, Ref. 5)
Block, Handlebar, Pegged
Block, Handlebar
co
m
1
1
1
3
1
1
1
1
4
1
1
2
1
1
1
Qty. Description
ts
.
6
7
8
9
10
11
12
5434380
3280425
5412138
7511881
5434284-400
5434636-283A
5434284-382
5434284-341
7517238
5433903
4010560
5433834-070
5432952
7517625
-------
Ref. Part No.
1
pa
r
1
2
3
4
5
Qty. Description
ar
ya
tv
Ref. Part No.
* * * MILITARYC2
USE ONLY * * *
1
1
1
1
1
1
1
1
1
1
6/02
* * * MILITARY USE ONLY * * *
DRIVE CLUTCH
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
5
4
2
7
ts
.
1
6
3
9
pa
r
8
ar
ya
tv
18
11
5
15 14
16
12
10
13
ilit
17
.m
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1520231
7556202
5631119
7541906
5431936
5020422
3585712
7547130
3576510
7552801
w
w
w
1
2
3
4
5
6
7
8
9
10
Qty. Description
1
1
1
3
6
3
1
1
1
6
Ref. Part No.
Clutch, One Way Drive
Washer, Brass
Spacer
Nut, FLEXLOC
Button, Clutch, Stemless
Pin, Roller
Bearing
Nut, Jam
Cover, Bearing
Washer, Spring Lock
11
12
13
14
15
16
17
7512176
7041157
1321622
5430945
7512266
5631215
1321971
18 7556204
Qty. Description
6
1
3
6
3
3
1
Bolt
Spring, Clutch
Roller and Bushing
Washer, Multilube
Bolt, Shoulder
Weight, Shift, 20-56
Asm., Drive Clutch, EBS, Wide
(Incl. All Less 12,16)
1 Washer, Thrust
4/01
* * * MILITARYC3
USE ONLY * * *
* * * MILITARY USE ONLY * * *
DRIVEN CLUTCH
1
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
3
2
18
6
7
8
9
pa
r
10
19
5
ts
.
4
11
17
12
ar
ya
tv
16
15
14
13
.m
ilit
3
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
w
Ref. Part No.
w
w
1 5010409
2 7556120
3 1321973
4
5
6
7
8
9
7556203
7556010
7710461
5220646
7552901
7515382
Ref. Part No.
1 Spacer, Driven
2 Bushing
1 Asm., Driven Clutch, EBS
(Incl. 5-7,13-19)
1 Washer
1 Bushing
1 Ring, Retaining
1 Washer, Domed
1 Washer, Spring Lock
1 Bolt
10
11
12
13
14
15
16
17
18
19
3211091
7517323
1321977
3585710
5211115
3576511
7041636
5132751
5210753
7710448
Qty. Description
1
3
3
1
1
1
1
1
1
1
Belt, Drive
Screw
Roller, Taper
Bearing
Washer
Bearing, Moveable, 1 Inch
Spring
Ramp, Stationary
Spacer
Ring, Retaining
6/02
* * * MILITARYC4
USE ONLY * * *
* * * MILITARY USE ONLY * * *
CLUTCH COVER
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
co
m
3
1
ts
.
4
5
ar
ya
tv
pa
r
2
6
7
15
14
8
13
9
12
ilit
11
10
6
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1
1
5
1
2
1
9
1
Cover, Clutch, Inner
Kit, Inner Clutch Cover (Incl. 6,15)
Bolt/Washer
Duct, Clutch Outlet
Clamp, Narrow Band
Boot, Duct
Screw
Cover, Clutch, Outer
w
w
w
.m
1 5434235
2201955
2 7517599
3 5434012
4 7080707
5 5411489
6 7512094
7 5434255-070
Qty. Description
Ref. Part No.
8
9
10
11
12
13
14
15
5410542
5434264
7077666
7078689
5521578
7517867
5244527-067
5411918
Qty. Description
1
1
1
1
1
3
1
1
O-Ring
Plug
Decal, “Automatic/EBS”, Clutch
Decal, Warning, Clutch Cover
Seal, Cover, Clutch, Outer
Screw
Bracket, Retainer, Seal
Seal, Cover, Inner
6/02
* * * MILITARYC5
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR WHEEL DRIVE
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
co
m
9
8
7
ts
.
6
5
pa
r
4
10
11
3
1
ilit
15
ar
ya
tv
12
2
.m
14
13
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
w
Ref. Part No.
5411164
7661404
7555796
1520520
1520564-067
5 5133361
6 5244635
7 7710440
w
w
1
2
3
4
2
2
4
2
2
2
2
2
Cover, Dust, Hub
Pin, Cotter
Washer, Cone
Rim, Rear, Chrome
Rim, Rear, Black (AC)
Hub, Rear Wheel
Disc, Brake, Rear
Ring, Retaining
Ref. Part No.
8
9
10
11
12
13
14
15
3585502
5631142
7512325
5411949
7515513
1525017
7547237
7543005
Qty. Description
2
2
8
2
8
2
8
2
Bearing
Bushing, Bearing Carrier
Screw
Tire, 25x11-12
Stud
Valve, Rim
Nut, Flange
Nut, Castle
6/02
* * * MILITARYC6
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR SUSPENSION
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
10
11
9
12
1
11
6
2
14
13
5
9
8
10
2
3
15
16
18
3
17
2
pa
r
4
13
ts
.
3
6
co
m
4
18
13
7
3
ar
ya
tv
14
2
19
18
13
22
19
15
22
36
31
32
33
25
30
36
26
35
34
27
28
19
29
* * * MILITARYC7
USE ONLY * * *
23
24
37
w
w
w
16
38
.m
39
21
4
ilit
13
20
19
* * * MILITARY USE ONLY * * *
REAR SUSPENSION
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7555806
5434551
7515433
5630885
7041453-067
5433551
5631014
7041959
7515415
5020681
1013220-067
1013221-067
5631142
7552614
7517873
7555740
5434550
5434022-1038
5434023-1038
7512084
5133663
5133664
2
4
2
2
2
2
2
2
2
2
1
1
4
4
4
4
8
1
1
4
1
1
Washer, Flat
Bushing, A-Arm, Long
Screw
Retainer, Spring
Spring, Compression
Sleeve, Shock Protector
Cam, Adjusting, Spring
Shock, Rear
Screw
Shaft, A-Arm
Arm, Control, Lower, LH
Arm, Control, Lower, RH
Bushing, Bearing Carrier
Washer, Lock
Screw
Washer, Flat
Bushing, Control, Lower
Shield, LH
Shield, RH
Screw
Carrier, Wheel Bearing, LH
Carrier, Wheel Bearing
co
m
Screw
Washer, Flat
Bushing, Stabilizer
Bolt
Arm, Stabilizer Bar
Nut, Nylok
Rod, Linkage, Stabilizer
Bar, Stabilizer Tube
Bushing, Stabilizer Tube
Washer
Washer, Flat
Support, Stabilizer
Bushing, A-Arm, Short
Screw
Screw
Washer, Spring Lock
Arm, Control, Upper, LH
Arm, Control, Upper, RH
Shaft, A-Arm, Short
Nut, Nylok
Strap, Rear Skid Plate
ts
.
4
8
8
6
2
6
2
1
2
2
8
1
12
6
4
4
1
1
6
10
1
Qty. Description
pa
r
7517231
7555761
5432598
7512329
1580107-067
7542324
5020827
5334114-067
5434549
7555939
7558402
1541801-067
5434548
7515472
7512492
7552603
1013766-067
1013767-067
18 5020826
19 7542439
20 5245140-067
Ref. Part No.
38
39
w
w
w
.m
ilit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Qty. Description
ar
ya
tv
Ref. Part No.
* * * MILITARYC8
USE ONLY * * *
5/02
* * * MILITARY USE ONLY * * *
ELECTRICAL/TAILLIGHT
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
1
3
2
6
5
8
9
co
m
4
7
10
12
26
13
14
27
20
ar
ya
tv
24
23
21
16
15
pa
r
25
ts
.
11
20
17
18
19
22
Ref. Part No.
1
2
1
1
1
1
2
1
1
1
1
2
1
1
Harness, Main
Kit, Circuit Breaker, 20 AMP
Asm., Taillight, 12V (Incl. 6-12)
Gasket, Taillight
Bulb, Taillight
Lens, Taillight
Screw, Taillight
Screw
Strap, Battery Holddown
Battery, 30 AMP
Backing, Taillight/Brake Light
Nut, Speed
Cable
Kit, Battery Bolt
.m
2461047
2200593
2410320
4032045
4030043
4032046
4032029
7517386
5245125-067
4010630
4032064
7670054
4010470
2202099
Qty. Description
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ilit
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
4010471
7512232
7555859
5434037
5432077
7512024
3083211
4010376
4010796
5133182
4020139
7080138
7512027
Qty. Description
1
2
2
1
AR
6
1
1
1
1
3
7
2
Cable, Battery/Solenoid
Screw
Washer, Flat
Box, Battery
Tube, Battery Vent
Screw
Switch, Magnetic
Cable, Solenoid/Starter
Rectifier, Regulator
Sink, Heat
Clip, Rosebud (Small)
Cable Tie
Screw
6/02
* * * MILITARYC9
USE ONLY * * *
* * * MILITARY USE ONLY * * *
GEAR SELECTOR
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
co
m
2
pa
r
ts
.
3
9
ar
ya
tv
4
8
5
6
6
11
ilit
7
12
.m
10
w
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
5412003
7512024
5411007
5433103
7512247
7542122
w
w
1
2
3
4
5
6
Qty. Description
1
1
1
2
1
2
Cover
Screw
Knob, Gear Selector
Mount, Gear Selector
Screw
Nut, Nylok
Ref. Part No.
7
8
9
10
11
12
1821055
1013315-067
7515306
7512163
7555770
7542324
Qty. Description
1
1
2
1
2
2
Asm., Linkage
Selector, Gear
Screw
Screw
Washer
Nut, Nylok
6/02
* * * MILITARY
USE ONLY * * *
C10
* * * MILITARY USE ONLY * * *
FRONT HOUSING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
3
23
4
29
19
5
6
7
8
9
18
10
11
22
12
17
13
37
36
14 15
35
21
16
6
Ref. Part No.
ar
ya
tv
34
33
Qty. Description
1341344
.m
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3233954
3233956
3233949
------------------------3233925
3233926
------3233928
3233932
3233933
------3233957
3233934
-------
1 Asm., Front Gearcase
(Incl. 1-16,21-30,33-37)
1 Gearcase (Incl. 16,27,28)
1 Asm., Drain Plug (Incl. 33,34)
1 Asm., Cover Plate (Incl. 1,3,4)
1 Asm., Race/Output Hub
(Incl. 7,14,15,35)
1 Asm., Clutch (Incl. 9-13,36)
1 Kit, Minor Repair (Incl. 2,21,22,29)
1 Asm., Roll Cage (Incl. 11,36)
1 Cover, Output
1 O-Ring
1 Insert
1 Coil
1 Kit, Shim Set (Incl. Shims)
2 Bearing, Roller Ball
1 Hub, Race/Output, Male
1 Pin, Dowel
1 Bearing, Roller Ball
1 Clutch Housing/Ring Gear
1 Spring
14 Kit, Roll
2 Ring, Retaining
1 Bushing
ilit
3233950
3233951
3233998
3233953
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
------------8450003-1525
7080693
7512024
7080307
------------3233955
3233947
3233945
3233944
------------------3233942
7552603
7512492
------------3233929
------3233924
23
20
pa
r
13
co
m
2
ts
.
1
30
26
27
28
29
25
24
31
32
Qty. Description
1
1
AR
1
1
1
1
1
11
1
1
1
1
1
2
1
4
4
1
1
1
1
1
Hub, Race/Output, Female
Bushing
Line, Fuel
Clamp, Hose
Screw
Clamp, Hose
O-Ring
Seal
Kit, Bolt
Cover, Input
Bearing, Roller Ball
Shaft, Pinion, 11T
Bushing
Gearcase, LH
Seal, Oil
Plug, Oil Fill
Washer, Spring Lock
Screw
Plug, Oil Drain
Washer
Bearing, Needle, Roller Thrust
Roll Cage, Aluminum
Plate Armature
5/02
* * * MILITARY
USE ONLY * * *
C11
* * * MILITARY USE ONLY * * *
TRANSMISSION MOUNTING
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
4
5
2
1
6
1
10
3
3
12
11
ar
ya
tv
15
7
13
14
ilit
7
17
12
pa
r
7
11
8
9
ts
.
7
14
co
m
3
1
15
16
.m
16
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
w
Ref. Part No.
w
w
-------
1
2
3
4
5
6
7
8
8450003-1525
7052075
7080307
7080756
7670102
8450003-1525
7547108
7542321
Ref. Part No.
1 Asm., Main Gearcase
(See Gearcase Pg. C14 for Details)
AR Line, Fuel
1 T-Fitting
3 Clamp, Hose
2 Clip
1 Clip
AR Line, Fuel
6 Nut, Flange, Lock
2 Nut, Flange
9
10
11
12
13
14
15
16
17
5244599-067
7515398
7555976
7515417
5245524-067
7552603
7515522
7517289
1013134-067
Qty. Description
1
2
3
2
1
4
4
4
1
Mount, Rear Transmission
Screw
Washer, Flat
Screw
Mount, Transmission
Washer, Spring Lock
Bolt
Screw
Mount, Rear Engine
9/01
* * * MILITARY
USE ONLY * * *
C12
* * * MILITARY USE ONLY * * *
GEARCASE
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
19
18
ts
.
17
16
15
17
13
pa
r
14
22
20
21
23
ar
ya
tv
22
21
3
12
11
8
3
4
24
17 16
66 65
61
62
ilit
1
2
9 10
6 7
5
69
64
63
.m
67
60
17
58
57
13 25
43
44
31
28 30
26 27 29
32
13
42
45
46
56
41
47
40 39
38
37
48
49 50
51
55
8
54
16
w
68
59
13
36
31 35
26 25 34
29 27
31 33 28
w
w
53
* * * MILITARY
USE ONLY * * *
C13
52
* * * MILITARY USE ONLY * * *
GEARCASE
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
.m
1
1
1
4
1
1
1
1
1
1
1
1
1
AR
AR
1
17
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Gear, 28T
Gear, 40T
Gear, 44T
Screw
Cover, Bearing
Ring
Bearing, Ball
Shaft, Pinion, 10T
Washer, Thrust
Sprocket, 22T/18T
Gear, 31T
Shaft, Output, Main, Rear
Button, Thrust
Shim
Shim
Cover, Output, Front
Screw
Plug
Washer
Shaft, Output, Front
Chain, Silent
Sprocket, 22/22T
Bushing
Lockout, Park
Gearcase, Main
Washer
O-Ring
Gear, 16T
Disc, Lockout
Star, Detent
O-Ring
Spring, Compression
Switch
Ring, Retaining
Bellcrank
co
m
3233912
3233913
3233612
3233608
3233609
3233106
3233607
3233606
3233619
3233782
3233621
3233911
3233582
3233583
3233611
3233781
3233846
3233777
3233254
3233625
3233784
3233783
3233552
3233917
3233867
3233324
3233548
3233839
3233838
3233909
3233076
3233830
3233835
3233834
3233906
ts
.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
Qty. Description
pa
r
Asm., Main Gearcase
Nut
Washer
Screw
Cover
Pawl, Detent
O-Ring
Shaft, Shift
Seal
Gear, 31T
Plug, Oil Fill
Tube, Vent
Plug, Cap Vent
Bearing
Chain, Silent
Shaft, Input
Bearing
Pipe, Knock
Cover, LH
Seal
Drum, Shift
Fork, Shift
Pin, Dowel
Rail, Shift Shaft
Plate, Park
Engagement Dog
Spring, Wave
Engagement Dog
Ring, Retaining
Washer
Gear, 33T
Bearing, Needle
Shaft, Reverse
Sprocket, 24T
Washer
ar
ya
tv
1
1
1
8
1
1
1
1
2
1
1
1
1
4
1
1
4
4
1
1
1
2
2
1
1
1
2
3
2
2
1
2
1
1
1
Ref. Part No.
4/01
w
w
w
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1341343
3233055
3233054
3233826
3233827
3233829
3233869
3233831
3233788
3233832
3233711
3233524
3233578
3233018
3233036
3233890
3233019
3233529
3233865
3233874
3233910
3233858
3233859
3233860
3233915
3233916
3233849
3233875
3233850
3233851
3233852
3233718
3233853
3233854
3233855
Qty. Description
ilit
Ref. Part No.
* * * MILITARY
USE ONLY * * *
C14
* * * MILITARY USE ONLY * * *
REAR GEARCASE
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
1
3
4
5
co
m
6
19
17
8
9
16
6
11
12
ar
ya
tv
10
pa
r
17
7
ts
.
18
13
14
15
4
2
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
1
1
8
1
2
2
2
AR
1
2
Asm., Gearcase, Rear
Cover, Output, LH
Screw
Tube, Vent
Washer
Plug
Seal
Shim
Button, Thrust
Pipe, Knock
.m
1341352
3233876
3233846
3233524
3233254
3233777
3233878
3233583
3233582
3233529
Ref. Part No.
10
11
12
13
14
15
16
17
18
19
3233577
3233881
3233714
3233588
3233882
3233785
3233880
3233268
3233879
3233581
Qty. Description
1
1
1
1
1
1
1
2
1
AR
Bushing
Shaft, Pinion, 10T
Bearing, Ball
O-Ring
Cover, Input
Seal
Gearcase, Housing, Rear
Bearing, Ball
Gear, 31T
Shim
4/01
w
w
w
1
2
3
4
5
6
7
8
9
Qty. Description
ilit
Ref. Part No.
* * * MILITARYD1
USE ONLY * * *
* * * MILITARY USE ONLY * * *
REAR GEARCASE MOUNTING
1
5
4
2
3
4
5
2
5
4
2
ilit
ar
ya
tv
3
1
pa
r
2
ts
.
2
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Qty. Description
.m
Ref. Part No.
5 Screw
12 Washer, Flat
5 Nut, FLEXLOC
4 7512492
5 7552603
Qty. Description
6 Screw
6 Washer, Spring Lock
4/01
w
w
w
1 7517878
2 7555806
3 7547008
Ref. Part No.
* * * MILITARYD2
USE ONLY * * *
* * * MILITARY USE ONLY * * *
CRANKCASE
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
5
2
6
3
4
7
20
21
18
13
pa
r
22
12
20
9
ts
.
8
co
m
1
11
11
11
14
ar
ya
tv
15
10
6
19
18
16
.m
ilit
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
5412114
3514361
7556194
3514318
7518007
1201655
7710512
5132753
5411184
5812364
1202384
7517950
w
w
w
1
2
3
4
5
6
Qty. Description
7
8
9
10
11
1
1
1
1
1
1
1
4
1
1
1
4
Ref. Part No.
Seal, Flanged
Bearing, Ball
Bushing
Bearing, Ball
Plug
Asm., Crankcase (Incl.14-22)
Ring, Retaining
Bearing
Seal, Oil
Gasket, Cover
Cover, Engine, Magneto
Screw
12
13
14
15
16
17
18
19
20
21
22
5412048
3585704
7052306
5812232
7517793
7517792
7663001
5211785
7516603
1201970
5812016
Qty. Description
1
1
1
1
9
6
2
1
6
1
2
Seal
Bearing, Main Journal
Plug, Magnetic
Washer, Copper
Screw
Screw
Pin, Dowel
Plate, Baffle
Bolt
Pickup, Oil
O-Ring
6/02
* * * MILITARYD3
USE ONLY * * *
* * * MILITARY USE ONLY * * *
CRANKSHAFT and PISTON
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
3
4
3
ts
.
2
co
m
1
pa
r
5
6
ar
ya
tv
7
12
ilit
11
10
9
8
.m
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
2202107
3022996
3022988
3022997
3022998
3022999
2202127
w
w
w
1
2
3
4
Qty. Description
5 2202109
2
4
2
2
2
2
1
Ref. Part No.
Kit, Piston (Incl. 2,3,4)
Circlip, Piston
Pin, Piston
Ring, Oil Control
Ring, Iron
Ring, Chrome
Kit, Piston Ring (Incl. Control,Iron, and
Chrome Rings)
1 Kit, Crankshaft (Incl. 7, from Crankcase Pg. D3, Ref. 2,3,4,13)
6
7
8
9
10
11
12
7721117
5133220
7517865
7555982
1202269
7721131
5132396
Qty. Description
1
1
1
1
1
1
1
Key, Woodruff
Gear, Crankshaft
Screw
Washer
Gear, Balance Shaft
Key, Woodruff
Shaft, Balance
6/02
* * * MILITARYD4
USE ONLY * * *
* * * MILITARY USE ONLY * * *
CYLINDER and CYLINDER HEAD
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
1
co
m
4
3
ar
ya
tv
pa
r
6
ts
.
5
7
21
22
25 26
11
ilit
23 24
.m
20
12
19
18
w
w
w
17
16
15
13
14
* * * MILITARYD5
USE ONLY * * *
9
8
10
* * * MILITARY USE ONLY * * *
CYLINDER and CYLINDER HEAD
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
10 7516730
11 1201657
5131429
12 5812193
13 2202158
4
1
4
1
1
Screw
Cover, Breather
Reed w/Gasket
Screw
Cover, Rocker
Seal
Screw
Gasket, Exhaust
Manifold
(See Exhaust System Pg. A11, Ref. 23)
Screw
Head, Cylinder
Guide, Valve
Gasket, Head
Kit, Cylinder (Incl. 15)
14 5811455
15 7051534
16 - - - - - - 17 7080681
18 7516734
19 1253415
20 3070195
21 7516822
22 5631196
23 7052308
24 5411521
25 4010356
26 7052135
1 Gasket, Base
1 Plug
1 Asm., Carburetor
(See Carburetor Pg. D8, Ref. 48)
1 Clamp, Hose
2 Screw
1 Adapter, Carburetor
2 Spark Plug, RC7YC
2 Screw
1 Cover, Thermostat
1 Thermostat
1 O-Ring
1 Switch, Temperature
2 Fitting
co
m
2
1
1
7
1
1
6
1
1
Qty. Description
ts
.
7517277
5432533
3021352
7516822
1201973
5411862
7517883
5811511
-------
Ref. Part No.
w
w
w
.m
ilit
ar
ya
tv
1
2
3
4
5
6
7
8
9
Qty. Description
pa
r
Ref. Part No.
* * * MILITARYD6
USE ONLY * * *
5/02
* * * MILITARY USE ONLY * * *
CARBURETOR
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
3
co
m
2
51
4
50
ts
.
5
49
7
8
44
pa
r
6
46
47
9
48
45
42
ar
ya
tv
43
41
40
10
11
39
12
16
15 14
13
26
25
18
34
33
32
31
24
35
23
w
w
w
.m
ilit
17
27
28
29
30
13
19
22
21
20
* * * MILITARYD7
USE ONLY * * *
36
37
38
* * * MILITARY USE ONLY * * *
CARBURETOR
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
3131226
3130522
3130523
3130525
3130524
3130546
3130545
3130544
3130502
3131398
3130514
3130501
------3130543
3130535
1202421
3130512
3131396
3130538
3131395
3130625
1253493
3131451
3130503
3130592
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
4
Jet, Pilot (#47.5)
O-Ring
Washer
Spring
Adjuster
Screw, Adjust
Ring
Spring
Valve, Throttle (100)
Spring
Ring
Screw
Asm., Throttle Shaft
Guide, Cable
Screw
Asm. Cover and O-Ring
O-Ring
Holder, Guide
Spring
Asm., Plunger
Jet, Air (#160)
Asm., Carburetor (Incl. 1-12)
Spring
Asm., Cover
Screw
co
m
Ring
E-Ring
Needle, Jet
Ring
Diaphragm
Needle, Jet (P-6)
Screw
Washer, Spring
Asm., Jet Block
Washer
Jet, Main (#155)
Cap
Seal
Packing
E-Ring
Cap
Pin, Float
Plate
O-Ring
Screw
Asm., Float Body
Screw
Asm., Float
Screw
Valve, Needle (1.5)
O-Ring
ts
.
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
1
1
1
4
1
1
1
1
1
1
Qty. Description
pa
r
3130507
3130508
3131449
3130752
3130732
3131363
3130541
3130540
3130504
3130014
3130571
3131393
3130515
3130517
3130518
3130519
3130361
3130594
3130532
3130520
3130590
3130521
3130529
3130591
3131360
3130533
Ref. Part No.
w
w
w
.m
ilit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Qty. Description
ar
ya
tv
Ref. Part No.
* * * MILITARYD8
USE ONLY * * *
6/02
* * * MILITARY USE ONLY * * *
INTAKE and EXHAUST
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
co
m
1
16
15
2
3
ts
.
14
4
5
6
ar
ya
tv
pa
r
13
7
6
8
9
10
11
ilit
11
.m
12
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1202169
5132402
2202110
5244286
7517598
2202145
7041999
7556183
w
w
w
1
2
3
4
5
6
7
8
Qty. Description
4
4
1
1
3
1
3
1
Asm., Rocker Arm
Pushrod
Kit, Camshaft (Incl. 7)
Plate, Thrust
Screw
Kit, Gear Set 680/780
Spring, Compression
Washer, Spring
Ref. Part No.
9
10
11
12
13
14
15
16
7517865
5131415
5133141
5132696
5411895
7041565
5131413
5910042
Qty. Description
1
4
2
2
4
4
4
8
Screw
Lifter, Valve
Valve, Exhaust
Valve, Intake
Seal, Valve Guide
Spring, Valve
Retainer, Spring
Lock, Valve Stem
6/02
* * * MILITARYD9
USE ONLY * * *
* * * MILITARY USE ONLY * * *
OIL DIPSTICK
ts
.
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
ar
ya
tv
pa
r
1
ilit
2
3
4
w
.m
5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
w
w
Ref. Part No.
1 1202109
2 1202110
3 7517795
Qty. Description
1 Asm., Dipstick
1 Tube, Oil Fill
2 Screw
Ref. Part No.
4 5245805
5 5812016
Qty. Description
1 Clamp
1 O-Ring
4/01
* * * MILITARY
USE ONLY * * *
D10
* * * MILITARY USE ONLY * * *
WATER PUMP
1
2
3
ts
.
4
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
6
ar
ya
tv
pa
r
5
7
10
ilit
11
8
7
9
.m
8
w
8
w
w
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
1 5131419
2 3584404
3 ------4 5433684
5 7555874
Qty. Description
Ref. Part No.
1 Shaft, Oil/Water Pump
1 Bearing
1 Kit, Gear Set 680/780 (See Intake and
Exhaust Pg. D9, Ref. 6)
1 Impeller
1 Washer, Flat
6
7
8
9
10
11
7546804
7517950
7516822
1202019
5812048
3610075
Qty. Description
1
2
5
1
1
1
Nut, Nylok
Screw
Screw
Cover
O-Ring
Seal, Water Pump
6/02
* * * MILITARY
USE ONLY * * *
D11
* * * MILITARY USE ONLY * * *
OIL PUMP
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
1
ts
.
2
9
pa
r
8
7
ar
ya
tv
6
5
4
w
.m
ilit
3
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
w
w
Ref. Part No.
2202159
1
2
3
4
2540006
2540023
7517807
5131426
Qty. Description
Ref. Part No.
1 Kit, Oil Pump (Incl. 4,5 from Water
Pump Pg. D11, Ref. 1,2,3)
1 Filter, Oil
1 Nipple, Oil Filter
4 Screw
1 Housing, Oil Pump
5
6
7
8
9
1202079
7661127
7041563
7556005
7516824
Qty. Description
1
1
1
1
1
Gerotor
Pin, Dowel
Spring
Washer
Screw
9/01
* * * MILITARY
USE ONLY * * *
D12
* * * MILITARY USE ONLY * * *
MAGNETO
1
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
3
4
6
8
7
ts
.
5
9
pa
r
10
ar
ya
tv
17
18
11
12
13
14
16
ilit
15
.m
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No.
5245364
4010709
7517847
7517848
4060152
7555907
7546909
5812359
1201684
Ref. Part No.
1
1
2
3
1
1
1
1
1
10
11
12
13
14
15
16
17
18
w
w
w
1
2
3
4
5
6
7
8
9
Qty. Description
Holddown, Wire
Asm., Stator
Screw
Screw
Asm., Flywheel
Washer
Nut
O-Ring
Housing, Stator
5812283
5434310
5411564
7517950
5433820
4010365
4010124-66
4010526
4010365
Qty. Description
1
1
1
10
1
1
2
2
1
Cover, Sound
Cover, Outer
O-Ring
Screw
Plug
Controller, Ignition
Wire, Ignition
Boot, Spark Plug
Asm., Controller, Ingition (Incl. 15,16,17)
6/02
* * * MILITARY
USE ONLY * * *
D13
* * * MILITARY USE ONLY * * *
STARTING MOTOR
1
ts
.
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
ar
ya
tv
pa
r
2
5
4
w
.m
ilit
6
3
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
w
w
Ref. Part No.
1 7516823
2 4010417
3 7555908
Qty. Description
2 Screw
1 Starter
1 Washer, Thrust
Ref. Part No.
4 4010418
5 7552616
6 7546705
Qty. Description
1 Bendix
1 Washer, Lock
1 Nut
9/01
* * * MILITARY
USE ONLY * * *
D14
* * * MILITARY USE ONLY * * *
TOOL KIT
co
m
SPORTSMAN 700 A03CH68AA and SPORTSMAN 700 A03CH68AC and SPORTSMAN 700 A03CH68AF and SPORTSMAN 700
A03CH68AH
2
ts
.
3
pa
r
4
ar
ya
tv
5
1
9
6
10
.m
ilit
7
w
w
w
8
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the PartSmart, which is updated monthly.
Ref. Part No.
1
2
3
4
5
6
2873687
2870725
-------------------------
Qty. Description
1
1
1
1
1
1
Ref. Part No.
Kit, Tool (Incl.2 -8)
Gauge, Tire Pressure
Screwdriver
Wrench, 8-10 Open
Wrench, 9/16 x 1 1/2 Open
Wrench, Plug
7 ------8 2682572
9 9918213
10 2873647
Qty. Description
1 Puller, Spark Plug (Wrench Handle)
1 Pouch, Tool Kit
1 Owner’s Manual, ‘03 Sportsman
600/700
1 Wrench, Torx
6/02
* * * MILITARYE1
USE ONLY * * *
* * * MILITARY USE ONLY * * *
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ar
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tv
pa
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ts
.
co
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This page left blank intentionally.
* * * MILITARY USE ONLY * * *
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ar
ya
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* * * MILITARY USE ONLY * * *
PRINTED IN THE USA
PARTS MANUAL PN 9917555 and MICROFICHE PN 9917556 6/02
* * * MILITARY USE ONLY * * *