Medium Speed Power Plant Solutions

Medium Speed Power Plant Solutions
Contents
• Caterpillar Overview
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Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Caterpillar, Inc.
Making Progress Possible For More Than 85 Years
•
2012 Revenue = US$65.875B
34%
32%
30%
27%
25%
Company Headquarters
Peoria, Illinois USA
Established 1925
Construction Industies
Resource Industries
Power Systems
Financial Products
North America
33%
Latin America
EAME
15%
Asia/Pacific
• 110 Global Manufacturing facilities
• 125,341 full time employees world-wide (end of
•
2012)
Independent Dealer network: 200 countries,
1200 outlets
Caterpillar’s Engine History
Contents
• Caterpillar Overview
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Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Electric Power Division Product Range
Medium
Speed
1,020 - 14,400 kW
High
Speed
15 – 7,200 kW
Dual Fuel
AFO
HFO
400 – 4,300 kW
Diesel
Gas
4 – 1,539 kW
5
50
100
kW
200
500
1
2
5
MW
10
15
20
Contents
• Caterpillar Overview
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Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Caterpillar Motoren GmbH & Co KG
Caterpillar Motoren
Kiel, Germany
Caterpillar Motoren Rostock
Rostock, Germany
Guangzhou MaK Diesel
Engine, Ltd. Co.
Guangzhou, China
Caterpillar Motoren GmbH & Co KG
Market Segments
Power Plants
Contents
• Caterpillar Overview
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–
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–
Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Medium Speed Power Plants
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A global, full service
organization providing
equipment supply and turnkey
medium speed power plant
solutions from 2 to 200+ MW
Market Leading Product:
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Highly efficient
Fuel flexible:
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Natural Gas, Dual Fuel, HFO, Crude,
Renewables
Global services & support
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Full EPC turnkey to
Equipment Supply
Contracted engineering
services
Global Operation &
Maintenance Services
capability
Over 4,500 MW installed globally
Contents
• Caterpillar Overview
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Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Medium Speed Engine Families
Caterpillar G20CM34
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Genset Rating (kWe)
9,750
Cylinder Configuration:
Vee 20
Bore x Stroke (mm)
340 x 420
Cylinder output (kWm):
500
Speed (rpm):
720 (60 Hz)
750 (50 Hz)
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Mean piston speed (m/s):
10.1 / 10.5
Fuel Type:
Natural Gas
Methane No.:
70
Genset Heat Rate (Btu/kW.h.):
7,276
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
21.9 / 21.0
Compression ratio:
11.4:1
Approx. weight – engine (kg):
93,000
G20CM34 Reference - Mid Kansas Electric Co-Op
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Mid Kansas Electric Company LLC
– Rubart Station – Grant County, KS
– 12 x G20CM34 & related equipment
– Firms up capacity generated from
existing wind farms
– ~ 3,000 operating hours/year
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Selling Ancillary Services to SPP
market (regulation & spinning
reserve)
Construction Schedule
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Q2, 2013 – Groundbreaking
Q4, 2013 – Gensets arrive at site
Q4, 2013 – Commissioning
Q2, 2014 – Commercial operation
Video
G16CM34 Reference - SMMPA
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Southern Minnesota Municipal Power
Agency (SMMPA)
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Fairmont City, MN, USA
26.1 MWe Net Capacity
4 x G16CM34 & related equipment
Ability to efficiently react to load
requirements on a minute-by-minute basis
– ~ 2,000 operating hours/year
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Replacement of old “Coal-fired
technology” by new efficient, flexible
generation. Firms up capacity generated
from existing wind farms (5-10% of total
capacity)
Construction Schedule
– Feb ‘13 – Gensets arrive at site
– Sept ’13 – Start of Commissioning
– Dec ’14 – Commercial operation
G16CM34 EPC Reference – Alberta Newsprint Company
• Alberta Newsprint Company
– Turnkey EPC Project – Alberta,
Canada
– 65 MWe Net Capacity
– 10 x G16CM34 & related equipment
– Firms up capacity generated from
existing wind farms
– Peaking for paper mill operations
• Construction Schedule
– Sep ’13 – Gensets arrive at site
– Jan ’14 – Commissioning
– 2014 – Commercial operation
M46 Dual Fuel Product Line
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Genset Rating (kWm)
5,400 - 14,400
Cylinder Configuration:
Inline 6, 7, 8 9
Vee 12 & 16
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Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO (up
to 700 cSt) & nat gas
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Genset Heat Rate (13 kJ/kW.h.):
7,798 Liquid Mode
7,140 Gas Mode
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Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
21.3 / 20.7
Approx. weight – engine (kg):
162,000 / 215,000
M46 Dual Fuel Operating Principles
Gas Mode
Liquid Mode
•Full output available
•Full output available
•Functionality according to the
Otto-principle, where the gas is
ignited by injecting a shot of pilot
fuel instead of using a spark plug
•Functionality is same as
any “Diesel” engine
•Up to 99% Natural Gas
•1% LFO (Pilot fuel system)
•1% LFO (Pilot Fuel System)
•99% HFO
Contents
• Caterpillar Overview
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–
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Caterpillar, Inc.
Electric Power Division
Caterpillar Motoren GmbH & Co. KG
Medium Speed Power Plants
• Medium Speed Prime Movers
• Experience & References
Basin Creek Power Plant - Butte, Montana
Basin Creek – Butte, Montana, USA
Dispatch Energy Contract with Utility
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51.8 MWe Peaking Power Plant
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9 x G16CM34 @ 5.75 MWe each
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Natural Gas
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Caterpillar Components:
– Project Engineering
– Project Management
– Commissioning
– Construction
– Operations & Maintenance
City
Geneva
– Geneva,
Illinois, USA
City
of of
Geneva
- Geneva,
Illinois
Municipal Utility
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29MWe plant
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Reduced the city’s energy costs
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5 x G16CM34 @ 5.9 MWe each
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Caterpillar provided:
– Caterpillar manufactured switchgear
& controls
– Engineering
– Commissioning and Start-Up
support
– Maintenance & Repair Contrac
Bramming Fjernvaerme - Denmark
District Heating Station
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Municipal utility for Bramming, Denmark
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Producing power & district heating
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1 x G16CM34 @ 5.9 MWe
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Natural Gas
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Caterpillar engineering services provide
a comprehensive heat recovery system Overall CHP efficiency exceeding 92%
Ace
Ace Power
Power Embilipitiya
Embilipitiya Pvt.
Pvt. Ltd.
Ltd –- Sri Lanka
Independent Power Producer
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100 MWe Power Station
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Power to the Ceylon Electricity
Board; Sri Lankan Utility
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14 x 16CM32 @ 7.45 MWe each
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Heavy Fuel Oil; 180 cSt
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Caterpillar Components:
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Caterpillar Power Capital
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Project Engineering & Management
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Construction Management
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Commissioning
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Operations & Maintenance
Monte Rio Power Corporation – Dominican Republic
Monte Rio Power Corporation – Dominican Republic
Power Generation
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13 x 9CM43 @ 7.86 MWe each
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Heavy Fuel Oil
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Caterpillar/Dealer Components –
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Finance
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Equity
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Project Engineering
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Project Management
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Commissioning
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Construction Management
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Operations & Maintenance
Elcatex
Project
– Honduras
Elcatex
- Honduras
Independent Power Producer
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Textile & IPP Application
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22.5 MWe base load power plant
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Steam heat recovery
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3 x 16CM32 @ 7.5 MWe each
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Major Equipment Project Including
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Engineering
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All major equipment & controls
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Installation Supervision
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Commissioning and Start-Up support
End