Dual Fuel Medium Speed Product

Dual Fuel Medium Speed Product
Presenter Name
Date
Contents
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Caterpillar, Inc. Overview
Our Product Line
Dual Fuel Product
Dual Fuel Conversion
Performance & Maintenance
References
Caterpillar, Inc.
Making Progress Possible For More Than 85 Years
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2012 Revenue = US$65.875B
34%
32%
30%
27%
25%
Company Headquarters
Peoria, Illinois USA
Established 1925
Construction Industies
Resource Industries
Power Systems
Financial Products
North America
33%
Latin America
EAME
15%
Asia/Pacific
• 110 Global Manufacturing facilities
• 125,341 full time employees world-wide (end of
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2012)
Independent Dealer network: 200 countries,
1200 outlets
Caterpillar Motoren GmbH & Co KG
Caterpillar Motoren
Kiel, Germany
Caterpillar Motoren Rostock
Rostock, Germany
Guangzhou MaK Diesel
Engine, Ltd. Co.
Guangzhou, China
Overview
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Caterpillar is a leading supplier of medium speed reciprocating
engine power plants for both interconnected (parallel to grid) and
captive power (island mode) applications.
We offer both simple cycle and combined cycle operation and our
plants can be configured to provide combined heat & power (“CHP”).
Plant output capacities range from 2 to over 200 MWe.
We offer a full range of power generation equipment and complete
engineering, procurement & construction (“EPC”) capabilities.
Our plants offer tremendous fuel flexibility including the use of
traditional fossil fuels, renewables (e.g. straight vegetable oil and
bio-diesel), natural gas and dual fuel capabilities.
Capability Highlights
We are a Full-Service Power Generation Supplier
Fuel Flexibility
Performance Guarantees
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Traditional fossil fuels and renewables
(SVO, bio-diesel, etc.)
Natural gas
Dual Fuel / Fuel conversion
Asset Flexibility
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Excellent heat rates over wide
operating range
Low de-rate at higher elevations and
temperatures
Excellent load response (meets Utility’s
10 minute ramp rate requirement)
Closed loop cooling (does not consume
process water or require waste water
treatment / disposal.
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Technical Performance (output, heat
rate, emissions)
Commercial Performance (delivery of
the power plant on-time and on-budget
Operating Performance (O&M costs,
lube oil consumption, net plant heat
rate)
All guarantees backed-up by
Caterpillar, Inc. (minimizing counterparty risk)
Customer O&M Plans
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Design to meet client’s needs
Can leverage the CAT Dealer network.
Contents
• Caterpillar, Inc. Overview
• Our Product Line
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Dual Fuel Product
Dual Fuel Conversion
Performance & Maintenance
References
Electric Power Division Product Range
World Leading Engine Program (4kW to 14.4 MWe)
Medium
Speed
1,020 - 14,400 kW
High
Speed
15 – 7,200 kW
Dual Fuel
AFO
HFO
400 – 4,300 kW
Diesel
Gas
4 – 1,539 kW
5
50
100
kW
200
500
1
2
5
MW
10
15
20
Medium Speed Engine Families
Contents
• Caterpillar, Inc. Overview
• Our Product Line
• Dual Fuel Product
• Dual Fuel Conversion
• Performance & Maintenance
• References
“Cradle to Grave” Product & Services
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Global Direct & Dealer Sales
Business Development
Marketing
Application, Sales Support & Proposal Management
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Product Definition
Product Design & Development
Configuration Tools
Engineering Services
• Project
• EPC
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Management
Construction
Management
Field
Engineering
Site Supervision
& Services
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• Power Plant Commissioning, Testing & Start-Up
Management
Purchasing
Shipping &
Logistics
Project
Engineering
3rd Party
Engineering
Mgmt
Supplier
Management
• Global Direct and Dealer Parts & Service Support
• Parts to full Operations & Maintenance Contracts
• Field Services, Customer Services, Warranty
Caterpillar 6CM46DF
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Genset Rating (kWe)
5,238
Cylinder Configuration:
6
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,838
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
23.1
Approx. weight – engine (kg):
94,720
Caterpillar 7CM46DF
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Genset Rating (kWe)
6,111
Cylinder Configuration:
7
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,838
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
23.1
Approx. weight – engine (kg):
107,750
Caterpillar 8CM46DF
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Genset Rating (kWe)
6,984
Cylinder Configuration:
8
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,838
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
23.1
Approx. weight – engine (kg):
115,570
Caterpillar 9CM46DF
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Genset Rating (kWe)
7,857
Cylinder Configuration:
9
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,838
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
23.1
Approx. weight – engine (kg):
126,000
Caterpillar 12CM46DF
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Genset Rating (kWe)
10,530
Cylinder Configuration:
12
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,798
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
20.7
Approx. weight – engine (kg):
162,000
Caterpillar 16CM46DF
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Genset Rating (kWe)
14,040
Cylinder Configuration:
16
Bore x Stroke (mm)
460 x 610
Cylinder output (kWm):
900
Speed (rpm):
500 (50 Hz)
514 (60 Hz)
Assumptions: Elevation 0ft ASL;
Temperature 77°F (ISO); Continuous
Duty; 97% Generator Efficiency
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Mean piston speed (m/s):
10.2
Fuel Type:
LFO, CRO, HFO &
NG
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Methane No.:
>80
Genset Heat Rate (Btu/kW.h.):
7,798
Type:
4-stroke
Aspiration:
Turbo-charged
BMEP (bar)
20.7
Approx. weight – engine (kg):
215,000
Contents
• Caterpillar, Inc. Overview
• Our Product Line
• Dual Fuel Product
• Dual Fuel Conversion
• Performance & Maintenance
• References
Dual Fuel Conversion of current 16CM43
We are a Full-Service Power Generation Supplier
DF Conversion
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Power stations currently equipped with
CM43 may be converted to dual fuel
Available now
Most cost-effective solution is to
perform conversion at scheduled
overhaul
Rebuild time (engine down time)
expected to be minimal
Auxiliary systems for gas regulation,
exhaust gas system ventilation and
exhaust system explosion relief must
be considered.
Contents
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Caterpillar, Inc. Overview
Our Product Line
Dual Fuel Product
Dual Fuel Conversion
• Performance & Maintenance
• References
V46DF Operating Principles
Liquid Mode
Gas Mode
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Full output available
Functionality is same as any “Diesel”
engine
99% HFO
1% LFO (Pilot fuel system)
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Full output available
Functionality according to the Ottoprinciple, where the gas is ignited by
injecting a shot of pilot fuel instead of
using a spark plug
Up to 99% Natural Gas
1% LFO (Pilot fuel system)
Environmental Compliance
Cat Power Plants
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Are designed with state of the art emissions
controls devices (SCR, Oxidation Catalyst,
Air Filters, Silencers)
Require minimized footprints to comply with
environment standards
Meet environmental regulations & guidelines
from governmental and financial agencies
Customized Long-term service Agreements
On-site Tech. Support
On-the-job Training
Annual costs –
Normal parts
Regular fluid analysis
Maintenance Staff
Annual cost –
Unscheduled parts
Tools & Diagnostic
Equipment
Lube oil, chemicals &
fluids
Operations & Admin.
staff
Operations &
Maintenance
Agreements
Maintenance &
Repair
Agreements
Maintenance
Service
Agreements
Technical
Service
Agreements
Contents
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Caterpillar, Inc. Overview
Our Product Line
Dual Fuel Product
Dual Fuel Conversion
Performance & Maintenance
• References
Medium Speed Power Plants
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A global, full service
organization providing
equipment supply and turnkey
medium speed power plant
solutions from 2 to 200+ MW
Market Leading Product:
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Highly efficient
Fuel flexible:
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Natural Gas, Dual Fuel, HFO, Crude,
Renewables
Global services & support
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Full EPC turnkey to
Equipment Supply
Contracted engineering
services
Global Operation &
Maintenance Services
capability
Over 4,500 MW installed globally
Basin Creek Power Plant - Butte, Montana
Basin Creek – Butte, Montana, USA
Dispatch Energy Contract with Utility
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51.8 MWe Peaking Power Plant
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9 x G16CM34 @ 5.75 MWe each
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Natural Gas
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Caterpillar Components:
– Project Engineering
– Project Management
– Commissioning
– Construction
– Operations & Maintenance
City
Geneva
– Geneva,
Illinois, USA
City
of of
Geneva
- Geneva,
Illinois
Municipal Utility
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29MWe plant
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Reduced the city’s energy costs
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5 x G16CM34 @ 5.9 MWe each
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Caterpillar provided:
– Caterpillar manufactured switchgear
& controls
– Engineering
– Commissioning and Start-Up
support
– Maintenance & Repair Contrac
Bramming Fjernvaerme - Denmark
District Heating Station
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Municipal utility for Bramming, Denmark
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Producing power & district heating
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1 x G16CM34 @ 5.9 MWe
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Natural Gas
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Caterpillar engineering services provide
a comprehensive heat recovery system Overall CHP efficiency exceeding 92%
Ace
Ace Power
Power Embilipitiya
Embilipitiya Pvt.
Pvt. Ltd.
Ltd –- Sri Lanka
Independent Power Producer
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100 MWe Power Station
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Power to the Ceylon Electricity
Board; Sri Lankan Utility
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14 x 16CM32 @ 7.45 MWe each
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Heavy Fuel Oil; 180 cSt
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Caterpillar Components:
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Caterpillar Power Capital
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Project Engineering & Management
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Construction Management
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Commissioning
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Operations & Maintenance
Monte Rio Power Corporation – Dominican Republic
Monte Rio Power Corporation – Dominican Republic
Power Generation
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13 x 9CM43 @ 7.86 MWe each
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Heavy Fuel Oil
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Caterpillar/Dealer Components –
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Finance
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Equity
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Project Engineering
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Project Management
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Commissioning
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Construction Management
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Operations & Maintenance
Elcatex
Project
– Honduras
Elcatex
- Honduras
Independent Power Producer
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Textile & IPP Application
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22.5 MWe base load power plant
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Steam heat recovery
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3 x 16CM32 @ 7.5 MWe each
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Major Equipment Project Including
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Engineering
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All major equipment & controls
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Installation Supervision
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Commissioning and Start-Up support
Estonia - Wihuri
Customer: Estonia
Application: Combined Heat & Power
Fuel: Natural Gas
Engine: 1 x G16CM34
Chile
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44 MWe (site conditions)
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68 MWe ISO conditions
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4 x 12CM43, 2 x 16CM43
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Heavy Fuel Oil
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Caterpillar Components
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Engineering
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Project Management
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Commissioning and Start-Up support
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Full EPC
End