Reversible Plate Compactor Model MVH-502DSB (Hatz Diesel)

Transcription

© COPYRIGHT 2004, MULTIQUIP INC.
OPERATION AND PARTS MANUAL
Reversible Plate
Compactor
Model
MVH-502DSB
(Hatz Diesel)
Revision #1 (09/27/04)
MULTIQUIP INC..
PARTS DEPARTMENT:
18910 WILMINGTON AVE.
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
310-537-3700
800-421-1244
800-478-1244
FAX: 310-537-3927
FAX: 310-631-5032
E-mail:[email protected] • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PAGE 2 — MQ-MIKASA MVH-502DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (09/27/04)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244
FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
MAYCO PARTS
800-306-2926
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551
FAX: 310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MQ-MIKASA MVH-502DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (09/27/04) — PAGE 3
TABLE OF CONTENTS
MIKASA MVH-502DSB
PLATE COMPACTOR
Proposition 65 Warning ..............................................2
Here's How To Get Help .............................................3
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................5
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals ...................................10
Specifications ...........................................................11
Dimensions ..............................................................12
Features ...................................................................13
Plate Compactor Components .................................14
Engine Components ................................................15
Pre-Inspection ..........................................................16
Operation ........................................................... 17-19
Maintenance ...................................................... 20-23
Troubleshooting (Engine) .........................................24
Troubleshooting (Compactor) ..................................25
Explanation Of Code In Remarks Column ...............26
Suggested Spare Parts ............................................27
HATZ1D81S DIESEL ENGINE
Crankcase Assembly ......................................... 50-51
Crankcase Assembly (External Parts) ............... 52-53
Crankshaft Assembly ......................................... 54-55
Camshaft Assembly ........................................... 56-57
Piston/Rings Assembly....................................... 58-59
Cylinder Head Assembly .................................... 60-63
Flywheel Assembly ............................................ 64-65
Oil Pump Assembly ............................................ 66-67
Timing Cover Assembly ..................................... 68-69
Fuel Device Assembly........................................ 70-71
Air Ducting Assembly ......................................... 72-73
Breather Assembly ............................................. 74-75
Fuel Tank Assembly ........................................... 76-77
Fuel Pump Assembly ......................................... 78-79
Air Filter Assembly ............................................. 80-81
Exhaust Silencer Assembly ................................ 82-83
Starter/Alternator Assembly ............................... 84-85
Instrument Box Assembly .................................. 86-87
Lifting Magnet/Stop Device Assembly ............... 88-89
Terms and Conditions Of Sale — Parts .................. 90
PARTS ILLUSTRATIONS
Decal Placement ................................................ 28-29
Vibrating Plate Assembly ................................... 30-31
Base and Engine Assembly ............................... 32-35
Vibrator Assembly .............................................. 36-39
Hydraulic System Assembly ............................... 40-41
Control Handle Assembly .................................. 42-45
Battery Assembly ............................................... 46-47
Throttle Assembly .............................................. 48-49
NOTE
Specification and
part number are
subject to change
without notice.
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
❒
❒
❒
❒
❒
❒
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
Note: Unless otherwise indicated by customer, all
✓ FedEx or UPS Ground
orders are treated as “Standard Orders”, and will
✓ FedEx or UPS Second Day or Third Day
ship within 24 hours. We will make every effort to
✓ FedEx or UPS Next Day
ship “Air Shipments” the same day that the order is
✓ Federal Express Priority One
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
✓ DHL
✓
Truck
Here’s how to get help...
Please have the model and serial number on
hand when calling.
Parts Department
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Mayco Parts
800-306-2926
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
800-478-1244
310-537-3700
Fax: 310-537-4259
MQ Power Service Department
800-835-2551
Fax: 310-638-8046
310-537-3700
Technical Assistance
800-478-1244
Fax: 310-631-5032
Warranty Department
800-421-1244, Ext. 279
310-537-3700, Ext. 279
Fax: 310-537-1173
Multiquip’s Main Phone Numbers
800-421-1244
Fax: 310-537-3927
310-537-3700
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:
Ordered
via
Fax
Standard
orders
3%
Web
5%
Stock orders
($750 list and above)
10%
10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other
carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
MVH-502DSB — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model
MVH-502DSB Reversible
Plate Compactor. Refer to
the engine manufacturer’s
instructions for data relative
to its safe operation.
NOTE
Before using this reversible plate compactor, ensure that
the operating individual has read and understands all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER:
You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
WARNING:
You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
HAZARD SYMBOLS
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
Rotating Parts
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with this reversible plate
compactor operation will be referenced with Hazard Symbols
which appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
MVH-502DSB — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS place the engine ON/OFF switch in
the OFF position, when the reversible plate
compactor is not in use.
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Other important messages are provided throughout this manual
to help prevent damage to your reversible plate compactor,
other property, or the surrounding environment.
NOTE
This reversible plate
compactor, other property, or
the surrounding environment
could be damaged if you do
not follow instructions.
MVH-502DSB — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the MIKASA MVH-502DSB Reversible Plate
Compactor:
GENERAL SAFETY
■ DO NOT operate or service this equipment before
reading this entire manual.
■ This equipment should not be operated by
persons under 18 years of age.
■ NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steeltoed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.
■ NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■ NEVER operate this equipment under the
influence or drugs or alcohol.
■ NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
reversible plate compactor.
■ High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
■ The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the reversible plate
compactor or engine and may
cause injury to people and
property. Remember the
vibration roller's engine gives
off DEADLY gases.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or
explosion could result from fuel vapors, or if fuel is spilled on
a hot engine.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■ NEVER operate the reversible plate compactor in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■ Manufacturer does not assume responsibility for any accident
due to equipment modifications.
■ Topping-off to filler port is dangerous, as
it tends to spill fuel.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■ NEVER run engine without air cleaner. Severe engine
damage may occur.
■ NEVER leave the reversible plate compactor unattended,
turn off engine.
■ ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the reversible plate
compactor.
■ CAUTION must always be observed while servicing this
reversible plate compactor. Rotating parts can cause injury if
contacted.
■ DO NOT leave reversible plate compactor with engine
running. Use chock blocks if parking reversible plate
compactor on a grade.
MVH-502DSB — RULES FOR SAFE OPERATION
■ NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
■ NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Loading and Unloading (Crane)
■ Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■ ALWAYS know the location of the nearest first aid kit.
■ In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■ Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■ NEVER lift the machine while the engine is running.
■ Use adequate lifting cable (wire or rope) of sufficient strength.
■ Use one point suspension hook and lift straight upwards.
■ NEVER allow any person or animal to stand underneath the
machine while lifting.
■ Try not to lift machine to unnecessary heights.
Transporting
■ ALWAYS shutdown engine before transporting.
■ Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■ Drain fuel when transporting compactor over long distances
or bad roads.
■ ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
Emergencies
■ ALWAYS know the location of the nearest fire extinguisher.
Maintenance Safety
■ NEVER lubricate components or attempt service on a
running machine.
■ ALWAYS allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace
broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
MVH-502DSB — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
MVH-502DSB —SPECIFICATIONS
TABLE 1. MVH-502DSB REVERSIBLE PLATE COMPACTOR
SPECIFICATIONS
Centrifugal Force
14,000 lbs. (6,350 kg)
Vibration Frequency
4,000 vpm (67 Hz)
0 to 75.5 ft/min (0 to 23 m/min)
Traveling Speed
Plate Size (L x W)
39 x 21.7 in (990 x 550 mm)
Overall Length
60 in (1,525 mm)
Overall Width
21.7 in (550mm )
Overall Height
43.3 in (1,100 mm )
Operating Weight
1122 lbs. (510 kg)
Lubricating Oil in Vibration Case
33.8 fl oz (1,000 cc)
Table 2. ENGINE SPECIFICATIONS
Engine
Model
Hatz 1D81S
Type
Air-cooled, 4-Stroke, Single Cylinder, Diesel Engine
Bore X Stroke
3.94 in. X 3.34 in.
(100 mm x 85 mm.)
Displacement
40.70 cu-in (667 cm3)
Max Output
15.0 H.P./3600 R.P.M.
Fuel Tank Capacity
1.85 gallons (7.0 liters)
Fuel
Lube Oil Capacity
1.8 quar ts (1.7 liters)
Star ting Method
Crank Handle/Electric
Battery min./max. Ah
Dimension
(L x W x H)
Dry Net Weight
Diesel #2
12V 45/70 Ah
14.31 x 19.62 X 23.00 in.
(363.5 X 498.5 X 584.5 mm.)
201 lbs. (91 Kg.)
MVH-502DSB — DIMENSIONS
Figure 2. MVH-502DSB Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REF.
DIMENSIONS
A
53 in. (134.6 cm.)
B
24 in. (61 cm.)
C
34 in. (86 cm.)
D
63.8 in. (162 cm.)
E
38.2 in. (97 cm.)
MVH-502DSB — FEATURES
Plate Compactor
Frequency/Speed
The Mikasa MVH-502DSB is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.
The compactor's vibrating plate maximum frequency is 4000
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75.5 ft./minute (23 meters/
minute).
Vibratory Plates
Controls
The vibratory plates of the MVH-502DSB produce low amplitude
high frequency vibrations, designed to compact granular soils.
Before starting the MVH-502DSB Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Engine
The Mikasa MVH-502DSB Plate Compactor is equipped with a
HATZ 1D81S diesel engine.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH-502DSB — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-502DSB Reversible Plate Compactor Components
Figure 3 illustrates the location of the major components
for the MVH-502DSB Reversible Plate Compactor. The
function of each component is described below:
8.
Starter Switch Engine starts when key is turned to the
RUN position
9.
Belt Cover – Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt cover.
If the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
1.
Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
10. Base Plate – Designed to compact sand, clay, and asphalt.
3.
Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
to be stored, move the handle bar to the upright position.
12. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.
4.
Guard Hook Used to lift the machine with crane or other
lifting device.
13. Throttle Lever – Controls the speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full trottle and fully clockwise to stop plate compactor.
5.
Stopper Locks the handle in place in the upward postion
for stowing.
14. Oil Tank – Fill with proper grade of diesel engine oil.
6.
Engine – This plate compactor uses a HATZ 1D81S diesel
engine. Refer to the owner’s manual for engine information
and related topics.
7.
Battery Maintenance-free type requiring no electrode
replenishment.
11. Vibration Case – Encloses the eccentric, gears and
counter weights.
15. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.
MVH-502DSB — HATZ 1D81S ENGINE COMPONENTS
Figure 4. MVH-502DSB Engine Components
ENGINE COMPONENTS
4.
Figure 4 illustrates the location of the major engine
components of the machine. Each component is described
below:
1.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tighten securely.
DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
2. Fuel Tank – Capacity is 1.85 gallons (7.0 liters) of #2
diesel fuel.
3.
Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
Operating the engine without
an air filter, with a damaged air
NOTE
filter, or a filter in need of
replacement will allow dirt to
enter the engine, causing rapid
engine wear.
Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
7.
Oil Filler Cap/Dipstick – Remove this cap to add oil to the
oil tank. Use dipstick to check oil level.
8.
Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
9.
Decompression Lever – Press down before starting
engine. To prevent damage to the engine, DO NOT use for
any other purpose.
10. Fuel Filter – Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.
11. Oil Filter – Filters oil for contaminates. Replace as
necessary.
12. Starting Handle Guide Sleeve – Insert starting handle
into the guide sleeve and turn to crank start engine.
MVH-502DSB — PRE-INSPECTION
Before Starting
1.
Read safety instructions at the beginning
of manual.
2.
Familiarize yourself with the operating
and control elements of the machine and
the working environment. This includes obstacles in the
working area, bearing capacity of the ground and the
necessary safety provisions.
3. Check the air filter for dirt and dust. If the air filter is dirty,
replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.
5.
Understand the geographical features and regulations of
the job site.
6.
Clean the compactor, removing dirt and dust, particularly,
Checking Engine Oil Level
1.
Make sure that the machine is situated in a flat
surface so that level measurements will be accurate.
2.
Pull out the dipstick from the oil tank (Figure 5).
32
0
-14
-10
-4
-22
-20
-30
-40
-40
30
15W/40
20
10
20W/20
50
30
10W/30
68
10W/40
104
86
OIL: SAE
40
C
50
40
10W
ALWAYS wear approved eye and hearing
protection before operating the compactor.
F
122
5W/40
Never
operate
the
compactor in a confined
area or enclosed structure
that does not provide ample
free flow of air.
If the oil level is low, fill to the edge of the oil filler
hole with the recommended oil type (Table 4).
Maximum oil capacity is 2 quarts (1.9 liters).
Table 4. Oil Selection Chart
5W/30
3.
CAUTION :
Explosive Fuel
Fuel
Explosive
DANGER
Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling.
DO NOT attempt to refuel the compactor if the
engine is hot! or running.
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with diesel fuel (Figure 6).
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
CAUTION :
DO NOT overfill oil tank. This could cause oil
leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt
from entering tank.
DANGER
ENGINE OIL
DIPSTICK
Figure 6. Refueling
Fuel spillage on a hot engine can case a fire or
explosion. If fuel spillage occurs, wipe up the
spilled fuel completely to prevent fire hazards.
NEVER! smoke around or near the compactor.
HOLDER
Figure 5. Oil Dipstick
MVH-502DSB — INITIAL STARTUP
CAUTION :
2.
DO NOT attempt to operate the compactor until the Safety,
General Information and Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that this section
be read carefully before attempting to use the compactor in the
field.
Refer to Figures 3 and 4 for the location of controls and
components.
Adjusting Handle Height
Insert the starter key into the key switch and turn it to
the RUN position (Figure 10). The buzzer should
sound at this time.
Figure 9. Starter Switch
1. Loosen the butterfly screw (Figure 7).
Except for the "Happy Face" status LED, verify that all other
engine status LED's are OFF.
Engine Status LED's Definitions.
2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.
■ "Happy Face" status LED. This LED when lit indicates that the
engine and associated components are functioning correctly.
The height of the handle is adjustable for your comfort .
3. When the handle is raised to the desired height, tighten the
butterfly screw.
3.
■ "Battery " status LED. This LED when lit indicates that the
battery charging system is not working correctly. If this LED
remains ON, stop the engine and correct the problem.
■ "Oil Pressure " status LED. This LED when lit indicates that
the Oil pressure is low. If this LED remains ON, stop the engine
and correct the problem.
■ "Water Temperature " status LED. This LED when lit indicates
that the Water temperature is too high. If this LED remains ON,
stop the engine and correct the problem.
Figure 7. Handle Adjustment
STARTING THE ENGINE
Electric Start
1.
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 9).
■ "Air Filter" status LED. This LED when lit indicates that the air
filter is dirty and is not functioning correctly. If this LED remains
ON, stop the engine and correct the problem.
4.
Turn the starter key further to the right to the START
position to start the engine. Buzzer stops sounding
and the engine starts.
5.
If the engine fails to start, do not continue to rotate
the starter key for more than 5 seconds. Return the
key to the RUN position and wait 10 seconds before
starting again.
CAUTION :
Figure 8. Throttle Lever (Start Position)
While the engine is running, never try to
turn the starter key to the START position.
MVH-502DSB—OPERATION
Crank Handle Start
TRAVELING
1.
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 8).
CAUTION :
2.
Pull up decompression lever (Figure 10) to position
1 and release.
Make sure to follow all safety rules referenced in
the safety section of this manual before operating
compactor. Keep work area clear of debris and
other objects that could cause damage to the
compactor or bodily injury.
1. Grasp the compactor's hand grip (Figure 13), and move the
engine throttle lever (Figure 13) quickly to the fast position.
2. With the throttle lever in the fast position, the engine speed
should be around 2,300 RPM, therefore engaging the centrifugal clutch.
3.
Figure 10. Decompression Lever
Insert the crank handle into the engine’s starting
handle guide sleeve (Figure 11).
Figure 13. Throttle Lever ((Fast)
Figure 11. Crank Handle Guide Sleeve
4.
When turning the crank handle, observe the correct
operating position (Figure 12).
NOTE
ALWAYS move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
3. To make the compactor move in the forward direction push
the travel lever ( Figure 14) forward.
Figure 12. Starting Handle Operating Position
5.
Grasp the crank handle firmly in both hands and turn
counterclockwise at increasing speed. Five turns of
the starting handle are needed to build up enough
compression to start the engine.
6.
Once the engine starts, stop cranking and remove
the starting handle from the guide sleeve.
CAUTION :
There is a risk of injury from the rotating crank
handle. When using the crank handle, keep the
body clear of the handle to avoid being struck.
If the engine backfires because the handle was not
turned firmly enough release the starting handle
immediately and stop the engine.
Figure 14. Direction Lever
4. To make the compactor move in the reverse direction pull the
travel lever ( Figure 13) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the direction lever
has been placed in the desired position.
MVH-502DSB—OPERATION
6. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will
vibrate in place.
STOWING THE HANDLE
1.
Push up the handle (Figure 17).
2.
Pull the stopper grip upward into the hole of the guard
frame to lock the handle.
8. To move the compactor laterally, hold the hand grip firmly and
swing compactor. Do not swing compactor while gripping the
travel lever.
STOPPING
1.
Return the throttle lever to the START position (Figure 9).
Allow the machine to cool down for 2 to 3 minutes.
2.
Turn the throttle lever to the STOP position (Figure 15) to
stop the engine. In a motor start, return the key switch to the
STOP position (Figure 16) as soon as the engine stops.
Figure 17. Stowing the Handle
LIFTING
Figure 15. Throttle Lever (Stop)
Figure 16. Starter Switch (STOP)
Emergency Shutdown
1. Move the throttle lever quickly to the STOP position,
and place the engine IGNITION switch in the OFF
position.
1.
Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.
2.
When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.
3.
Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4.
Make sure that the machine is shut off before machine is
lifted.
5.
Use reliable cable for lifting.
6.
Always lift the machine vertically and keep the
machine away from workers and animals.
7.
Do not lift the machine higher than the required
height.
TRANSPORTING
1.
Always make sure that the machine is shut off while
being transported.
2.
Check that the fuel cap is properly closed and
tightened.
3.
When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4.
Tie down the machine securely on the
transportation so that it will not move or topple over.
MVH-502DSB — MAINTENANCE
CAUTION:
CAUTION:
Inspection and other services should always be
carried out on hard and level ground with the
engine shutdown.
Fuel piping and connections should be replaced
every 2 years.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.
TABLE 5. MVH-502DSB MACHINE INSPECTION
HOURS OF
OPERATION
ITEM
Loose or Missing
Screws
Every 8 hours
(every day)
Damaged Parts
Every 8 hours
(every day)
TABLE 6. MVH-502DSB ENGINE CHECK
ITEM
HOURS OF OPERATION
Oil or Fuel Leak
Every 8 hours (every day)
Tightness of Fastening
Threads
Engine Oil Check and
Replenishment
(Replenish to specified maximum
level)
Engine Oil Replacement
After first 25 hours then every 50 to
100 hours
Air Filter Cleaning
Every 100 hours
REMARKS
Function of Controlling Every 8 hours
System Part
(every day)
See separate engine manual for details on engine check.
Hydraulic System Leak Every 100 hours
See page 20
Vibrator Oil Check
Every 100 hours
See page 22
z Check for leakage of fuel or oil.
Vibrator Oil
Replacement
Every 300 hours
See page 22
z Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Hydraulic Oil Check
Every 100 hours
See page 22
Hydraulic Oil
Replacement
First after 200
hours, then every See page 22
1,000 hours
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm
20mm
4T
70
150
300
500
750
1,100
1,400
2,000
V-belt (clutch) Check
Every 200 hours
See page 21
6-8T
100
250
500
800
1,300
2,000
2,700
3,800
Battery Check
Every 100 hours
See page 23
11T
150
400
800
1,200
2,000
2,900
4,200
5,600
*
100
300~ 650 ~
350 700
CAUTION:
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number hours plate compactor is in
use, and particular working conditions.
Daily Service
TABLE 7.
TIGHTENING TORQUE (in. kg/cm) Diameter
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
z Remove soil and clean the bottom of compaction plate.
z Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z Check engine oil.
MVH-502DSB — MAINTENANCE
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine Owner's
Manual).
Air Filter
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
Figure 20. V-Belt Check
AIR FILTER
CANNISTER
CLEAN USING
COMPRESSED
DRY AIR
AIR FILTER
CARTRIDGE
WING NUT
Figure 18. Engine Air Filter
2. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 18), remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
CAUTION:
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand gets
caught between the V-belt and the clutch (Figure
19). Always use safety gloves.
CLUTCH
PULLEY
z Replacing the V-belt
Remove the belt cover. Engage an offset wrench (19 mm) or the
like to vibrator pulley (lower) fastening bolt. Engage waste cloth
or the like at midway of V-belt on the left side and while pulling it
back strongly, rotate the offset wrench clockwise so that the Vbelt will come off.
z Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that the V-belt goes back on.
z Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. Wear of lining or shoe should be checked
with running check. If the shoe is worn, power transmission
becomes deficient and slipping will result.
z Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a
shock to an engaged wrench (tapping with hammer or the like)
and rotating bolt counterclockwise. Remove clutch with a pulley
extractor. To reinstall, reverse the procedure.
VIBRATOR
PULLEY
Figure 19. V-Belt Hazard
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 20). Tension is proper if the belt
bends about 10 mm when depressed strongly with finger
between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
CAUTION:
Whenever the compactor's vibration becomes
weak or lost during normal operation regardless of
operation hours, check the V-belt and clutch immediately.
MVH-502DSB—MAINTENANCE
Vibrator Oil Level Check
Replacing Hydraulic Oil
CAUTION:
1. Remove the drain plug (Figure 22) at the bottom of the oil
tank with a 6 mm hex wrench and drain the hydraulic oil.
Always clean the area around the vibrator oil level
check hole before removing oil check plug. This
will prevent dirt and debris from entering the system.
2. Clean the filter with light oil.
3. Reinstall the drain plug to the oil tank. Apply seal tape or
Roctite #575 to thread portion.
4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use
Shell Tellus Oil #46 or equivalent.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug
(Figure 21) off vibrator (19 mm wrench) and see if oil is up to
filler port. Be sure to clean area around check hole to prevent
dirt and dust from entering.
5. After filling tank, temporarily install cover. Loosen bleeder
plug located at the top of the cylinders on side of vibrator
(Figure 23). Air remaining in the circuit will be forced out of
the bleeder plug.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
7. Install the cover of oil tank. Coat packing with liquid packing
such as Threebond #1215. Use loctite #242 for mounting
screw.
6.
Tighten the breather plug. Check oil level in the tank again.
* Use engine oil 10W-30 for this lubrication.
Figure 21. Vibrator Oil Maintenance
Figure 22. Hydraulic Oil Maintenance
Hydraulic Oil
1.
Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
breather plug (Figure 23) off the top of hydraulic pump and
check for proper oil level.
2.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
CAUTION:
Make sure hydraulic oil i is at a normal safe
operating level. DO NOT over fill. Over filling
(excessive oil) will cause excess oil to blow out of
breather plug.
Figure 23. Bleeder Plug
MVH-502DSB—MAINTENANCE
BATTERY MAINTENANCE
1.
Check the battery terminals periodically to ensure
that they are in good condition.
2.
Use wire brush or sand paper to clean the battery
terminals.
3.
Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
CAUTION :
Wear safety glasses or face mask, protective
clothes, and rubber gloves when working with
battery.
4.. If the machine will not be in operation for a long
period of time, store in cool dry place and check the
battery charge level every month to maintain the
performance of the battery.
BATTERY CABLE CONNECTION
Troubleshooting
1.
Take off the battery cover by removing the M6 nuts
(Figure 24).
See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for troubleshooting guide.
2.
When removing cable, disconnect the ground side (normally
negative) first (Figure 24).
3.
When installing cable connect the ground side (normally
negative) last.
Figure 24. Battery Maintenance
MVH-502DSB—TROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Troubleshooting (Table 8) information
handling and maintenance inspections, but in the event of a shown below. If the problem cannot be remedied, please
leave the unit just as it is and consult our company's business
breakdown, please take a remedial action following the
office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Speed control lever is in "STOP" position?
Set speed control lever to "START" position.
No fuel reaching injection pump?
Add fuel. Check entire fuel system.
Defective fuel pump?
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can be
Compression too low?
turned over.
At low temperatures engine will
not start.
Engine fires but stops soon as
starter is switched off.
Engine stops by itself during
normal operation.
Low engine power, output and
speed.
SOLUTION
Replace or repair fuel line.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Fuel injector not working correctly?
Repair or replace injector in accordance with
engine repair manual.
Oil pressure too low?
Check engine oil pressure.
Low starting temperature limit exceeded?
Comply with cold starting instructions and
proper oil viscosity.
Fuel separates has inadequate resistance to
low temperatures?
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection pump).
If the fuel is turbid or separated, warm up the
engine or drain the complete fuel supply
system. Refuel with winter grade diesel fuel.
Engine oil too thick?
Refill engine crankcase with correct type of oil
for winter environment.
Throttle lever in STOP position?
Reposition throttle lever to RUN position.
Fuel filter blocked?
Replace fuel filter.
Fuel supply blocked?
Check the entire fuel system.
Fuel tank empty?
Add fuel.
Fuel filter blocked?
Fuel tank empty?
Fuel filter clogged?
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Speed control lever does not remain in
selected position?
See engine manual for corrective action.
Engine oil level too full?
Correct engine oil level.
Air filter blocked?
Clean or replace air filter.
Low engine power output and
Incorrect valve clearances?
low speed, black exhaust smoke.
Malfunction at injector?
Adjust valves per engine specification.
See engine manual.
MVH-502DSB—TROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Troubleshooting (Table 9) information
handling and maintenance inspections, but in the event of a shown below. If the problem cannot be remedied, please
leave the unit just as it is and consult our company's business
breakdown, please take a remedial action following the
office or service plant.
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM
Travel speed low and vibration weak.
Travels forward or backward but unable
to switch direction.
Does not travel in forward or reverse.
Reversing lever operating resistance
great.
POSSIBLE CAUSE
SOLUTION
Clutch slips?
Adjust or replace clutch.
V-belt slips?
Adjust or replace V-belt.
Excessive Oil in vibrator?
Fill to correct level..
Trouble in vibrator internals?
Check vibrator assembly for any worn or
defective parts, replace any defective
parts.
Aeration in hydraulic oil for for travel
reversing syste.?
Purge air in hydraulic oil. (Bleed plug)
Engine speed incorrect?
Set engine speed to correct RPM.
Travel reversing system inoperative.?
Check entire travel system.
Reversing lever installation correct?
Clean installation of reversing lever.
Broken or defective oil hose?
Replace oil hose.
Aeration in hydraulic oil for for travel
reversing syste.?
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Fill to correct level..
Selector valve clogged with trash?
Clean selector valve.
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
V-belt dis-engaged or slips?
Engage V-belt, adjust or replace.
Clutch slips?
Adjust clutch, replace if necessary.
Pump input shat key or adapter key-way
damaged?
Replace input shatkey or adapter key-way
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
Excessive hydraulic oil?
Fill to correct level.
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
NOTE
Items Found In the “Remarks” Column
The contents of this parts
catalog are subject to
change without notice.
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #, +, %,
or <, belong to the same assembly or kit
*
NOTE
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
SUGGESTED SPARE PARTS
MQ MIKASA MVH-502DSB REVERSIBLE PLATE
COMPACTOR W/HATZ 1D81S DIESEL ENGINE
1 to 3 Units
Qty.
P/N
6 .......... 070200453 ...........
3 .......... 456499280 ...........
1 .......... 457333760 ...........
6 .......... 01480000 .............
1 .......... 50397300 .............
6 .......... 50478800 .............
1 .......... 50385800 .............
6 .......... 01493000 .............
3 .......... 50345300 .............
Description
V-BELT-45 GREEN
FILTER, HYDRAULIC OIL TANK
THROTTLE CABLE ASSY.
OIL FILTER, ENGINE
SEIVE, FUEL TANK
FUEL FILTER
CAP, FUEL TANK
AIR FILTER
KEY, IGNITION
MVH-502DSB — DECAL PLACEMENT
DECAL PLACEMENT
MVH-502DSB — DECALS PLACEMENT
DECAL PLACEMENT
NO.
1
2
3
4
5
6
7
8
9
PART NO.
NPA-458
NPA-222
NPA-538
920203330
TBD
NP-367
NPA-748
TBD
NPA-326
PART NAME
QTY.
REMARKS
FULL THROTTLE DECAL
1
FORWARD/REVERSE DECAL
1
OPERATIONAL CAUTION DECAL
1
HEARING PROTECTION DECAL .............. 1......... NPA-333
MULTIQUIP LOGO DECAL
1
OIL LEVEL INDICATOR DECAL
1
SHELL OIL #46DECAL
1
MVH-502 DECAL
1
OIL TANK DECAL
1
MVH-502DSB — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
MVH-502DSB — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
21
22
23
24
PART NO.
457112370
953405840
953402930
953400270
953405260
939010070
020316130
030216400
001221655
030216400
001201830
030218460
456210690
001221850
457215350
457454090
PART NAME
QTY. REMARKS
VIBRATING PLATE 550B
1
DRAIN PLUG M 18 (R)
1
COPPER PACKING 19X30X1
1
PLUG 1/4X14 10L
1
PACKING 1/4 (CU)
1
SHOCK ABSORBER 100
4
NUT M16
4
WASHER, LOCK M16
4
BOLT 16X75 T
4
WASHER, LOCK M16
4
BOLT 18X30
8
WASHER, LOCK M18
8
EXTENSION PLATE .................................... 2 ...... OPTION
BOLT 18X50 T .............................................. 8 ...... OPTION
BELT COVER GUARD .................................. 1 ...... G1185CUSHION, BELT COVER GUARD ............... 1 ...... G1185-
MVH-502DSB — BASE AND ENGINE ASSY.
BASE AND ENGINE (HATZ) ASSY.
NO.
2
3
4
5
6
7
8
9
10
11
11
12
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
457116080
457333670
457333680
001221252
030212300
031112230
918400600
001221225
030212300
457336260
457339570
001220830
001221025
030208200
457114280
001521040
457114290
001521055
001521058
457445880
457112431
457335980
001220615
030206150
031106100
457336370
951400360
952401390
001221035
030210250
070200453
457112440
PART NAME
QTY. REMARKS
BASE
1
ENGINE PLATE (F)
1
ENGINE PLATE (R)
1
BOLT 12X60 T
4
WASHER, LOCK M12
4
WASHER, FLAT M12
4
ENGINE AY 1D81S
1
BOLT 12X25 T
4
WASHER, LOCK M12
4
STUB SHAFT (1D81)
1
STUB SHAFT (1D- 81) ................................. 1 ...... G1195BOLT 8X30 T
4
BOLT 10X25 T .............................................. 1 ...... G1195WASHER, LOCK M8
4
BELT COVER (IN)
1
SOCKET HEAD BOLT 10X40 T
4
BELT COVER (OUT)
1
1
2
DUST PACKING
1
DUST COVER
1
HOLDER, DUST COVER
2
BOLT 6X15 T
4
WASHER, LOCK M6
4
WASHER, FLAT M6
4
CLUTCH AY B2- 175
1
KEY 7X7X49
1
WASHER 11X40X6
1
BOLT 10X35 T
1
WASHER, LOCK M10
1
V- BELT - 45 GREEN
2
BELT COVER (LOWER- IN)
1
MVH-502DSB — BASE AND ENGINE ASSY. (CONTINUED)
NO.
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
52
54
55
56
57
58
59
60
61
62
63
PART NO.
001221025
030210250
031110160
457212400
001220835
030208200
031108160
457332401
456437920
001221235
030212300
457333710
001221015
030210250
457116020
001221430
030214350
452312020
001220812
030208200
457452690
457452710
001220825
031108160
457336380
001220820
030208200
001521052
PART NAME
BOLT 10X25 T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER (LOWER- OUT)
BOLT 8X35 T
WASHER, LOCK M8
WASHER, FLAT M8
PULLEY B2- 125 / 131- 68
WASHER, PULLEY
BOLT 12X35 T
WASHER, LOCK M12
DRAIN GUIDE
BOLT 10X15 T
WASHER, LOCK M10
GUARD FRAME
BOLT 14X30 T
WASHER, LOCK M14
STOPPER, CRANK HANDLE
BOLT 8X12 T
WASHER, LOCK M8
RUBBER COVER, GUARD FRAME
PLATE, COVER
BOLT 8X25 T
WASHER, FLAT M8
FAN
BOLT 8X20 T
WASHER, LOCK M8
QTY.
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
4
4
2
4
4
1
1
4
4
1
6
6
1
REMARKS
MVH-502DSB — VIBRATOR ASSY.
VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
PART NO.
457112460
001221470
001221450
030214350
047920060
457212410
457445831
951405370
456327150
080200550
060105030
951404970
457333720
009120301
456337670
009120302
456337380
456010010
456327120
040006911
455435020
456451280
080100300
042506000
PART NAME
VIBRATING CASE
BOLT 14X150 T
BOLT 14X50 T
WASHER, LOCK M14
ROLLER BEARING NJ310MC4
ROTARY SHAFT, DRIVE
ADAPTER, PUMP ( 30L )
KEY 15X10X39 RR
GEAR, DRIVE
STOP RING S- 55
OIL SEAL SB- 50729
KEY 12X8X30 R
ECCENTRIC ROTOR
ROTARY SHAFT, DRIVEN
PISTON ROD
KNOCK PIN 10X70
GEAR, DRIVEN
BEARING 6911
COLLAR 17X30X3
SPRING 3.2- 26.3- 102L
STOP RING R- 30
BEARING 6000ZZSG
QTY.
1
6
4
10
4
1
1
1
1
2
1
1
4
2
1
2
1
1
1
2
2
1
1
2
REMARKS
VIBRATOR ASSY.
MVH-502DSB — VIBRATOR ASSY. (CONTINUED)
VIBRATOR ASSY.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PART NO.
080200100
455435051
455010070
080100260
456327130
456210646
954405550
050101050
001221025
030210250
001220812
953404600
455010020
031110160
457332430
457010010
457445840
457212420
001221035
001221030
952405540
030210250
954010140
954001780
952405470
PART NAME
STOP RING S- 10
PISTON, 22.4D
PACKING USH- 22.4X30X5
STOP RING R-26
BEARING COVER
CYLINDER ( R) ( AC)
CLAMP 15 R
O- RING G- 105
BOLT 10X25 T
WASHER, LOCK M10
BOLT 8X12 T
ELBOW 45 15- 0404
WASHER, FLAT M10
FLANGE, PUMP
PUMP FBL
BRACKET, CLAMP
PUMP COVER
BOLT 10X35 T
BOLT 10X30 T
WASHER 10.5- 22- 3
WASHER, LOCK M10
ELBOW 90 UES90G02G02
ELBOW 45 PF3/8- PF1/4
SHIM 90X110X0.5
QTY.
1
1
1
1
1
1
1
3
7
12
1
1
1
7
1
1
1
1
2
5
2
2
1
1
2
REMARKS
MVH-502DSB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
MVH-502DSB — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO.
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
79
80
81
82
83
84
86
87
88
89
90
PART NO.
456337780
001220615
030206150
031106100
457446180
457446190
457451750
457446210
955404271
954403060
954403070
001220612
030206150
506010070
954001160
457112910
001221030
030210250
031110160
505015380
457332440
457445870
001220820
030208200
031108160
456449280
457445861
506010060
457448680
05340020
457448380
457451740
551010630
953405260
605010360
457446820
001221035
955404276
PART NAME
QTY. REMARKS
SELECTOR VALVE
1
BOLT 6X15 T
4
WASHER, LOCK M6
4
WASHER, FLAT M6
4
OIL HOSE 1370L
1
OIL HOSE 1150L
1
OIL HOSE IB105- L820
1
OIL HOSE 1100L
1
SPIRAL TUBE, SR15- 850L
2
CLAMP HC- 40
1
CLAMP SPACER HC- 40
1
BOLT 6X12 T
2
WASHER, LOCK M6
2
CLAMP TC-150
1
ELBOW 90 PT1/4- PF1/4
4
OIL TANK
1
BOLT 10X30 T
2
WASHER, LOCK M10
3
WASHER, FLAT M10
3
PLUG PT 1/4
1
COVER, OIL TANK
1
PACKING, OIL TANK
1
BOLT 8X20 T
2
WASHER, LOCK M8
2
WASHER, FLAT M8
2
FILTER OIL TANK
1
JOINT 80L
1
CLAMP TC- 350
2
BREATHER PLUG
1
PACKING 19302
2
BREATHER CAP
1
BREATHER JOINT
1
ELBOW PT1/4- PF3/8 1034- 06
1
PACKING 1/4 ( CU )
3
BUSHING 3/8X1/4
1
COVER BRACKET
1
BOLT 10X35 T
1
SPIRAL TUBE 11D- 250L ............................. 1 ...... G1185-
MVH-502DSB — CONTROL ASSY.
CONTROL ASSY.
CONTROL ASSY.
NO.
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
PART NO.
456336410
456336420
001221235
030212300
031112230
456336400
456449940
456449930
001221681
032124400
025406016
031116260
020316130
030416100
001220640
020306050
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
001220825
030208200
031108160
953401580
501402870
PART NAME
HANDLE BRACKET ( L )
HANDLE BRACKET ( R )
BOLT 12X35 T
WASHER, LOCK M12
WASHER, FLAT M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER, FLAT M16
NUT M16
NUT M16, H=10
BOLT 6X40 T
NUT M6
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120- 18
BOLT 6X20 T
WASHER, LOCK M6
WASHER, FLAT M6
NUT M6
BOLT 8X25 T
WASHER, LOCK M8
WASHER, FLAT M8
PLUG
HANDLE STOPPER
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
8
8
1
1
REMARKS
CONTROL ASSY.
MVH-502DSB — CONTROL ASSY. (CONTINUED)
CONTROL ASSY.
NO.
35
36
37
38
40
41
42
45
46
47
48
49
50
51
52
53
54
55
56
57
59
60
60
61
62
63
64
65
66
67
PART NO.
501402880
959403460
020410060
456449980
953405260
031110160
456450760
457214910
001220820
030208200
031108160
001220815
033910020
457445910
001220850
020308060
031108160
001220630
020306050
031106100
457116030
456214220
456214222
456214210
032112220
456451400
456337400
608010090
457332480
020412070
PART NAME
SPRING/ HANDLE ( 1.4X18X44 )
BALL GRIP 32D- M10
NUT M10, H=6
RUBBER PACKING 9D- 20D- 5T
PACKING 1/4 ( CU )
WASHER, FLAT M10
JOINT
LEVER BRACKET
BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
BOLT 8X15 T
THRUST WASHER 20- 36- 1.5T
CLEVIS
BOLT 8X50 T
NUT M8
WASHER, FLAT M8
BOLT 6X30 T
NUT M6
WASHER, FLAT M6
HANDLE
HANDLE GRIP
HANDLE GRIP
VALVE BRACKET
WASHER 12.2- 27- 0.6T
TRAVEL LEVER
BUSHING MB2015DU
GRIP, TRAVEL LEVER 00
NUT M12, H=7
QTY.
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
2
2
1
1
1
1
2
2
1
2
1
3
REMARKS
MVH-502DSB — BATTERY ASSY.
BATTERY ASSY.
MVH-502DSB — BATTERY ASSY.
BATTERY ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
19
26
27
29
32
33
34
35
36
PART NO.
456438080
456438090
959406070
456447580
456447600
955010070
001221020
030210250
031110160
955404130
955300220
955404140
955300210
457115960
457214900
001220625
030206150
454010020
457452700
959403830
020310080
022710809
031108160
PART NAME
BATTERY CORD () 370L
BATTERY CORD (+) 200L
RUBBER PLATE 3- 50- 60
RUBBER PLATE (D) 15X130X3
RUBBER PLATE 50X240X10
BATTERY (DC22-NF)
BOLT 10X20 T
WASHER, LOCK M10
WASHER, FLAT M10
BATTERY TERMINAL , BE511
TERMINAL COVER ( BLACK)
BATTERY TERMINAL + , BE513
TERMINAL COVER ( RED)
BATTERY COVER
SWITCH BOX
BOLT 6X25 T
WASHER, LOCK M6
CLAMP TC- 100
BATTERY BOLT
EYE BOLT M10X18
NUT M10
NYLON NUT M8
WASHER, FLAT M8
QTY.
1
1
6
1
3
1
2
2
2
1
1
1
1
1
1
3
3
2
1
1
1
2
2
REMARKS
MVH-502DSB — THROTTLE ASSY.
THROTTLETHROTTLE ASSY.
MVH-502DSB — THROTTLE ASSY.
THROTTLETHROTTLE ASSY.
NO.
1
2
3
4
5
6
7
8
9
11
12
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
37
38
39
40
41
42
43
PART NO.
456337690
953402930
509010130
951401431
457446840
032112220
031112230
020412070
959403840
457333760
457010070
954404100
001220610
030206150
457333730
001220820
030208200
030206150
020306050
457446860
020306050
457333740
457333750
952402610
001220825
030208200
301010090
457212920
001220820
030208200
457112930
001220815
030208200
031108160
PART NAME
THROTTLE LEVER
BUSHING MB1825DU
KEY 5X5X8
THROTTLE LEVER
WASHER, FLAT M12
NUT M12, H= 7
BAR GRIP, I.D. 12MM
CABLE AY 33075E1400
ROD END PBL- 6
CLAMP CLA0
BOLT 6X10 T
WASHER, LOCK M6
CABLE SUPPORT ( E/G ) 502
BOLT 8X20 T
WASHER, LOCK M8
WASHER, LOCK M6
NUT M6
LINK ARM
NUT M6
LINK LEVER
LINK BRACELET
WASHER 8.5X25X3
BOLT 8X25 T
WASHER, LOCK M8
GREASE FITTING - PT1/8
COVER BRACKET
BOLT 8X20 T
WASHER, LOCK M8
SIDE COVER
BOLT 8X15 T
WASHER, LOCK M8
WASHER, FLAT M8
QTY.
1
2
1
1
1
2
2
2
1
1
4
1
1
1
1
2
2
4
4
1
2
1
1
1
1
1
1
1
2
2
1
6
6
6
REMARKS
HATZ 1D81S ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
HATZ 1D81S ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO.
PART NO.
PART NAME
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
25
26
01249051
50249101
03793900
03793800
03794000
03793700
04033700
04000800
50144300
03794510
03794800
50098300
50325500
50037800
50328200
04011650
04069500
04062010
50357700
04087400
04084500
04084500
CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/
CYL. PIN 6/20
4
NOZZLE
1
BEARING BUSH
1
PLUG
1..2
MAIN BEARING
1
MAIN BEARING -O.5
1
PLUG
1
STUD M 6X16
2
STUD
1
INTERMEDIATE PIECE
1
STUD 8 X 20
2
COVER 10
1
STUD M 8 X 22
8
STUD M 16 X 22
2
THRUST PLATE
1
SHIM 1.05
0..4
HEX SCREW M 9 X 28
4
GRUB SCREW M 8 X 10
1
STUD M 6 X 22
1
SEALING RING
2
SEALING RING
2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
QTY.
REMARKS
*
HATZ 1D81S ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
HATZ 1D81S ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
NO.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
18
20
21
22
23
24
25#
26#
27
28
29
30
31 *
32 *
33
34
35
36
37
38
39
41
42
43
44
45
46
47
48
49
50
52
53
53
54
54
55
56
58
59
PART NO.
03794100
03794300
93794201
50051000
03795800
50329000
03795100
01248810
50417600
03794900
03795000
50327100
01241700
50170900
50329100
50001600
50373100
50140400
03794700
50328300
01321200
50286400
01321100
50412900
50062400
50062300
01241500
50359700
50329200
05068800
50081200
50170600
01480000
01248900
04033401
04053210
04024220
04062110
04024301
50170800
04045800
04046300
50001400
50044200
50434300
50050700
50140400
04069500
04069600
04069800
04069900
04065400
04084000
50139200
05068900
PART NAME
QTY. REMARKS
WASHER
2
CAM FOLLOWER
2
CAM FOLLOW SPINDLE
2
ALLEN SCREW M 6 X 30
2
O-RING 12 X 18, 3 X 7.3
2
O-RING 9.5 X 2.5
3
O-RING 265 X 269, 4 X 3.6
1
PLATE
1
ALL. SCREW. M 8 X 25 Z4
22
HOUSING
1
SUCTION SIEVE
1
2
OIL SUMP
1
LOCK WASHER 6
12
12
JOINT A22X27
2
DRAIN PLUG M 22 X 1.5
0..2
DRAIN PLUG
0..2
COVER
1
HEXAGON NUT M6
3
CLOS. SCREW + SIEVE
1
JOINT A 24 X 29
1
OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/#
OIL RELIEF VALVE .............................. 1 ........ CANNOT BE PURCHASED SEPARATELY
O-RING 18 X 2
1
JOINT A10 X 13.5
2
CLOSING SCREW M10 X 1
2
DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/
*
DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED
SEPARATELY
O-RING 20.29 X 2.62
2
O-RING 50X55X3
2
LUB. OIL FILT. HOUS.
1
LOCK WASHER A6
4
4
SUPRA OIL FILTER
1
COVER
1
COVER
1
SET SCREW M9
1
CAM FOLLOWER BRACK.
1
BOLT
1
CAM FOLLOWER T/U
1
1
OIL SUMP
1
DRAIN EXTENSION
1
JOINT A 18 X 22
1
CLOS. SCREW M 18 X 1.5
1
STUD M 8 X 18
2
8
DRAIN PLUG
1
SHIM 1.05
0..3
SHIM 1.2
0..3
SHIM 1.05
0..1
SHIM 1.20
0..1
CYLINDER HEAD BOLT
1
LIFTING SPRING
1
STUD M 6 X 16
2
GASKET
1
HATZ 1D81S ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
HATZ 1D81S ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9
10
11#
12#
13
14#
15
16
17
18
19
20
21
22
23
24
01269810
CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/
CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY
COVER 28
1
COUNTER WEIGHT
1
2
FITTING KEY A 6 X 4 X 32
1
GEARWHEEL F. CRANKS
1
BUFFER RING
1
O-RING 123 X 2.5
1
BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/#
BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY
MAIN BEARING
MAIN BEARING -0.5
1
OIL SEAL 62 X 90 X 10
1
WASHER
8
HEXAGON NUT M8
8
STUBSHAFT SAE W/KEY
1
STUBSHAFT SAE TAPER
1
STUBSHAFT ITALIA
1
STUBSHAFT ITALIA 23
1
FITTING KEY A6.35 X 63
1
WOODRUFF KEY 4 X 6.5
1
WEAR SLEEVE 62 X 12.7
0..1
KIT, CRANKSHAFT REPLACEMENT60-81 1
*
*
*
50087200
03796000
50055000
50362600
03796120
04000600
50224900
01292100
04006800
04036100
50362700
50413600
50364300
04023110
01485500
04022910
05033200
03962700
50017800
50414400
01512001
QTY. REMARKS
*
HATZ 1D81S ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
HATZ 1D81S ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9
10
11 #
12#
03796400
03796500
01242000
04099900
03796800
03796900
01267300
01267200
SHAFT
2
BUSH
2
GEARWHEEL
2
CAMSHAFT
1
GEARWHEEL
1
GEARWHEEL
1
SHAFT, PUMP SIDE ............................ 1 ........ INCLUDES ITEMS W/
SHAFT STARTER SIDE ...................... 1 ........ INCLUDES ITEMS W/#
COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
WOODRUFF KEY 3 X 3.7
2
PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY
COUNTERBALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
*
50324900
QTY.
REMARKS
*
HATZ 1D81S ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
HATZ 1D81S ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
NO.
PART NO.
PART NAME
1
1
2
2
2
2
3 #+
4 #+
5 #+
6 +
7#
7#
8+
9
10
11%
12%
13%
14
15
01243901
01313510
01265101
01265201
01314610
01314710
PISTON ASSY. STD. ................................ 1 .............. INCLUDES ITEMS W/
PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/
PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/#
PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/#
PISTON .................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
WRIST PIN
1
CIRCLIP 30 X 1.2
2
PISTON RING SET 100
1
PISTON RING SET +0.5
1
PISTON RING SET +1.0
1
CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/+
CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/%
CONROD ................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY
BUSH FOR CONROD
1
CONROD SCREW
2
BIG END BEARING
1
ROD BEARING -0.5
1
*
*
*
*
50353600
50020800
01247300
01264500
01265000
01508301
01244001
04032200
04001800
04001900
04033100
QTY.
REMARKS
*
*
HATZ 1D81S ENGINE — CYLINDER HEAD ASSY.
K= HOT TEMPERATURE FELT 100g
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
1
1
2
3
4
5
5
6
6
7
7
8
9
10
11
12
13#
14%
15%
16 +
17
18%
19
20
21
22#
23
24
25
26
27
28
29 +
30
31
32
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
01264810
01499610
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED
VALVE GUIDE
2
STUD M 8 X 35
1
ROCKER SHAFT ASSY. “C” ............. 1 ........... INCLUDES ITEMS W/+
ROCKER SHAFT ASSY. ................... 1 ........... INCLUDES ITEMS W/+
VALVE INLET
1
VALVE INLET
1
VALVE EXHAUST
1
VALVE EXHAUST
1
WASHER
2
VALVE SPRING
2
CUP
2
VALVE COLLET
2
ROCKER INLET
1
ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED
RATCHET WHEEL ........................... 1 ........... CANNOT BE PURCHASED
SPRING SHEET
1
ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED
CIRCLIP
1
RATCHET F. DECOMPR.
1
SPRING
1
ADJUSTING SCREW
2
HEXAGON NUT
2
DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED
BALL 7MM III
1
BUSH
1
PRESSURE SPRING
1
ADJUSTING SCREW
1
JOINT A 12 X 15.5
1
RUBBER RING
1
O-RING 8 X 2 GRAY
1..2
PIN 4 X 22
1
HANDLE
1
PIN
1
GASK. F. CYL. HEAD 0.5
0..1
0..1
0..1
0..1
0..1
0..1
0..1
0..1
0..1
CYL. HEAD SCREW 305 MM
2
CYL. HEAD SCREW 258 MM
2
VALVE COVER GASKET 16>
1
VALVE COVER
1
LOCK WASHER A6
4
4
LIFTING BRACKET
1
*
*
*
04008710
50038400
04068910
04068920
04005001
04091001
04005101
04091100
04005201
04005300
04005401
03786300
04003710
03778401
50117200
03365710
03366001
03783000
03173100
50123800
04004700
04004800
01245200
50001100
04048900
40022401
50034700
04009810
04004100
04068800
04036800
04036500
04036600
04002700
04002800
04002900
04003000
04003100
04003200
04003300
04006111
01245410
50081200
50170800
04008100
QTY.
REMARKS
*
*
SEPARATELY
SEPARATELY
SEPARATELY
SEPARATELY
SEPARATELY
CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
51
52
53
54■
55■✓✢
56■✓
57
60
61
665
675
68
69✪
70✢
71✪
725
74
75
76
77
78
79
80
81
82
83
85
86
88
89
90
90
91
50366300
50208500
01493200
ALLEN SCREW M 8X 20
2
LOCK WASHER 8
2
DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/■
HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED
O-RING 12 X 16 X2
2
CAP ................................................... 1 ........... CANNOT BE PURCHASED
CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/✓
OIL PRESSURE PIPE
1
INCLUDES ITEMS W/5
DISC F. STUD
4
PRESSURE SPRING
1
O-RING 4 X 1.2
2
OIL FILTER DEVICE ........................ 1 ........... INCLUDES ITEMS W/✪
CLOSING PLUG ASSY 46MM ......... 1 ........... INCLUDES ITEMS W/
CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED
TUBE ................................................ 1 ........... CANNOT BE PURCHASED
ROD .................................................. 1 ........... CANNOT BE PURCHASED
INTERM. PIECE DECOMP.
1
ROLL PIN 4 X 16
1
DECOMPRESSION SHAFT “C”
1
ROLL PIN 4 X 14
1
INTERMEDIATE PIECE
1
RUBBER WASHER
1
WASHER 10.5 X 50 X 0.8
1
HANDLE 6 X 18
1
ROLL PIN 4 X 16
1
VALVE STEM SEAL CAP
2
ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/#
ROLL PIN 4 X 18
1
SHIM 0.2
1
PRES. SPRING DECOMPR.
1
OIL RESTRICTOR VALVE ASSY. 1
OIL RESTRICTOR VAVE
1
GEARWHEEL F. DECOMPR. .......... 1 ........... INCLUDES ITEMS W/%
*
*
40081700
01308300
01269700
03457500
04004200
50330100
01280600
01275610
04047920
50132000
04048220
50034500
04048110
03579800
04048000
03778200
50132000
50405200
01285010
50034600
03787300
04097200
04038500
04104300
01557600
QTY.
REMARKS
SEPARATELY
SEPARATELY
SEPARATELY
SEPARATELY
SEPARATELY
HATZ 1D81S ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
HATZ 1D81S ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
15
16
18
01244310
50330200
04002500
50347000
04002000
04002000
50330300
04007410
50363100
04007131
PUSHROD
O-RING 19 X 3N
PROTECTION TUBE
CIRCLIP AS 24 X 1.75
PRESSURE SPRING
PRESSURE RING
O-RING 23 X 3
PLATE
FLYWHEEL , ELECTRIC START
QTY.
REMARKS
2
2
2
2
2
2
2
1
6
1
HATZ 1D81S ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
HATZ 1D81S ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
50328000
03797412
01242401
03797310
04063400
03798600
50334700
03797600
03797510
03797701
03798002
03798102
03797900
03797801
50081200
50170800
50051000
50084901
03798720
50260501
04046000
CTR. SUNK SCR.AM 6 X 16
COVER F. OIL PUMP
SPRING CAPSULE+BUSH
GEARWHEEL
GOVERNOR SPRING 2.9
CUP
CIRCLIP5
BEARING BUSH
HOUSING
PLATE CENTRIF. WEIGHT
CENTRIFUGAL WEIGHT
CENTRIFUGAL WEIGHT
WASHER
PIN
LOCK WASHER A6
PIN 8 X 12
GEARWHEEL
ROLL PIN 2 X 10
CIRCLIP
QTY.
REMARKS
5
1
1
1
1
1
1
1
1
1
1
1
1
1
5
3
2
2
1
2
0.3
HATZ 1D81S ENGINE — TIMING COVER ASSY.
TIMING COVER ASSY.
HATZ 1D81S ENGINE — TIMING COVER ASSY.
TIMING COVER ASSY.
NO.
PART NO.
PART NAME
3#
6#
7
8
9
11
12
15#
16#
17#
22
24#
25#
26
05325600
03797600
50330400
04000400
50399000
50417400
50329500
04000310
04023210
50364700
01281001
COVER 50
1
BEARING BUSH
1
O-RING 27 X 2N
1
COVER
1
CIRCLIP 32 X 1.2
1
ALLEN SCREW M 8 X 30 Z3
13
1
BEARING BUSH
1
BEARING BUSH
1
OIL SEAL 32 X 52 X 7
1
TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/#
TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY
NOZZLE
1
COVER F. OIL PUMP
1
04052400
03797412
QTY.
REMARKS
HATZ 1D81S ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
HATZ 1D81S ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
4
5
6
7
8
9
10
10
10
11
13
15
16
16
17
18%
19%
20
21
22
24
25
26
27
28 #
29 #
30
36#
37#
38#
39#
40
41
42
43
44
45
45
46
47
48
49
50
51
52
53
60
50331500
04000901
50050700
50390200
50363400
04011700
03209700
04102400
04102500
04102600
04071300
04102200
04102300
50416200
50148000
01313600
04025800
40085001
50415101
50415200
ROLLER TAPPET CPL.
1
GUIDE
1
1
O-RING 17 X 1.1
0..1
O-RING 17 X 1.2
0..1
PLATE
1
SHIM 0.3
0..1
SHIM 0.60/42.2
0..1
SHIM 0.90/42.2
0..1
SHIM 1.20/42.2
0..1
GASKET
0.2
GASKET INJECTION PUMP 0.2
0..2
GASKET INJECTION PUMP 0.3
0..2
INJECTION PUMP
1
HEXAGON NUT M8
3
FUEL PRESSURE PIPE
1
JOINT WASHER
1
INJECTOR SEAL
1
INJECTOR ........................................ 1 ........... INCLUDES ITEMS W/%
NOZZLE DLLA 154PV3
1
INJECTOR ........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
FLANGE
1
WASHER
1
COPPER WASHER
2
BANJO UNION
1
BANJO BOLT M6
1
STUD M 8 X 35
1
SET SCREW AM 8 X 16
1
PRESSURE SPRING
1
PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/
O-RING 22 X 1.6
1
CYL. F. EXTR. FUEL DEV.
1
DISC.
1
CLOS. SCREW M 16 X 1.5
1
JOINT A12 X 15.5
2
RING PIECE NW6
1
PIPE NIPPLE
1
FUEL HOSE 4.5 X 100
1
VENT VALVE
1
FUEL HOSE 4.5/150
1
FUEL HOSE 4.5 X 55
1
T-CONNECTION NW3
1
FUEL PIPE 390
1
FUEL HOSE 4.5/850
1
CONNECTING NIPPLE
1
HOSE CLIP 5SKZ
2
CLAMP 11.3
4
CLAMP 9.5
1
CLIP
1
PIST. + CYL. EXTR. FUEL ................ 1 ........... INCLUDES ITEMS W/#
*
*
03792400
04035700
50000800
50333400
50313000
50038400
50004600
05035200
01519500
50328900
04001410
04001600
50330800
50001100
50015800
03662300
04060400
00805500
03807100
04060200
50157800
03902000
05029600
50279600
50357200
50399801
50399900
01459700
01498902
QTY.
REMARKS
*
HATZ 1D81S ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
HATZ 1D81S ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
NO.
PART NO.
PART NAME
1
2
3 %
4 %
5
6%
7
8#
9#
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
28
29
30
01246220
COOLING AIR DUCT ASSY .......1 ................. INCLUDES ITEMS W/
COOLING AIR DUCT ................. 1 ................. CANNOT BE PURCHASED SEPARATELY
SEALING STRIP 32.2MM
2
SEALING STRIP 76MM
2
COOLING AIR DUCT ................. 1 ................. INCLUDES ITEMS W/%
SIDE SHROUD ............................ 1 ................. CANNOT BE PURCHASED SEPARATELY
COOLING AIR DUCT ASSY. .......1 ................. INCLUDES ITEMS W/#
COOLING AIR DUCT ................. 1 ................. CANNOT BE PURCHASED SEPARATELY
SEALING STRIP 413MM
1
LOCK WASHER A6
15
HEXAGON NUT M6
4
ALLEN SCREW M6 X 12
12
ALLEN SCREW M8 X 18
4
PARTING SHEET
1
FLAT WASHER A13
6
HEXAGON NUT M12
6
STUD M12 X 40
2
STUD M12 X 35
4
INTERMED. HOUSING
1
HEXSCREW M 6 X 8
2
RUBBER SLEEVE
1
GRUB SCREW M 8 X 6
4
NAME PLATE
1
POP RIVET 2.4 MM
4
COVER F. BLOW DUCTING
1
LOCK WASHER 6
4
HEXSCREW M 6 X 16
2
*
*
*
*
04007601
04007720
01246411
01246600
04007901
50081200
50144400
50149100
50206300
04008500
50093700
50093600
50364900
50331400
04008211
50333500
50334800
50226000
03225504
40002500
04080400
50170900
50177100
QTY.
REMARKS
*
HATZ 1D81S ENGINE — BREATHER ASSY.
BREATHER ASSY.
HATZ 1D81S ENGINE — BREATHER ASSY.
BREATHER ASSY.
NO.
1#
2#
3
4
5
6#
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
26
37
38%
39%
40%
41%
42%
43
44
45
46%
47
48
49
50
51
*
*
*
PART NO.
04000100
50266100
04037500
50328701
04000200
01242810
03799010
04052700
50386100
50129900
01279210
01302910
03799210
50328300
03799400
50144400
40021500
40021400
03888300
03927300
50144500
50144400
01246801
50403500
01317000
04080300
03568700
04074700
04074800
04080500
50081200
50170700
04090500
50411500
50405301
05038000
50388300
01475600
PART NAME
QTY.
REMARKS
THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY
SHIM
1
CIRCLIP 6
2
LEVER
1
ALLEN SCREW M 5 X 8
4
TENSION SPRING
1
GUIDE
1
THIGH SPRING
1
SPACER RING
1
O-RING 21 X 2
1
O-RING 32 X 37 X 2.5
1
STOP RING SPD. CONT. S
1
STOP RING SPD. CONT. C
1
FRICTION PLATE
1
HEXAGON NUT M6
3
GRUB SCREW
2
HEXAGON NUT M6
2
SEAL WIRE 0.5-0.3
2
LEAD SEAL 8MM
2
THROTTLE LEVER
1
SCREW M 6 X 32
1
FLAT WASHER 6.4
1
HEXAGON NUT M6
1
GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/#
GRUB SCREW M 8 X 20
1
BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/%
BREATHER CUP
1
RUBBER DIAPHRAM
1
BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
BREATHER HOSE
1
BREATHER HOSE
1
BUSH
2
LOCK WASHER A6
2
2
CLIP
1
SET PIN
1
GRUB SCREW M 6 X 45
1
HOSE 7 X 12 X 120
1
HOSE CLAMP
1
ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/
*
HATZ 1D81S ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
HATZ 1D81S ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
NO.
PART NO.
PART NAME
2
3
4#
5#
6#
7#
8
9
10#
11#
12
13
14
15
16
17
18
19
20
21#
22#
23#
24
25
26%
27%
28
29
30#
31
32
33
34
35
36
37
38
01494200
05097600
03981802
03981701
03981900
FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/#
WASHER
12
RUBBER WASHER
12
BUSH 8.4 X 13 X 7.5
6
RUBBER SHELL
6
FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY
BUSH 8.5 X 20 X 49
2
STUD M 8 X 75
2
4
CAP, FUEL TANK
1
FUEL HOSE 7/220
1
FUEL FILTER ......................................... 1 ............ REPLACES 40089401
HEXAGON NUT M6
1
FLAT WASHER 6.4
1
PIPE CLIP
1
FUEL HOSE 7/330
1
HEXSCREW M 6 X 12
1
GUARD
1
SIEVE
1
JOINT A 10 X 16
1
HEXSCREW M 10 X 12
1
BUSH 9 X 18 X 8
4
FUEL PIPE L W 4.5 X 50
1
PROTEC. GUARD TOP .......................... 1 ............ INCLUDES ITEMS W/%
FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY
SEALING STRIP 29 MM
1
CLAMP
1
GUARD
1
4
HEXAGON NUT M8
2
LOCK WASHER 8
4
CLAMP 21 MM
1
HOSE 10/12 MM
1
HOSE CLIP
1
WATER SEPARATOR
1
CLOS. SCREW M 10
1
WATER SEPARATOR ............................. 1 ............ INCLUDES ITEMS W/
*
*
*
*
03989800
50377001
50177500
50385800
03801200
50478800
50144400
50144500
03165500
03493600
50165500
05031900
50387300
50001000
50359800
05029200
03663700
01490300
04030901
03150900
01402200
50183000
50148000
50208500
05045300
05044001
05036900
05043900
50414800
01519401
QTY.
REMARKS
*
HATZ 1D81S ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
HATZ 1D81S ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
04011900
03796400
04011801
04000800
50331800
50332301
50328300
50001200
50006400
50015900
01468801
49062501
BUSH
SHAFT
LEVER F. FEED PUMP
PLUG
O-RING
FUEL FEED PUMP
HEXAGON NUT M6
JOINT A 14 X 18
BANJO BOLT A8
RING PIECE N W 8
FUEL PIPE
DIAPHRAM
QTY.
REMARKS
1
1
1
1
1
1
3
4
2
1
1
1
HATZ 1D81S ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
L= SILICON SEALER
HATZ 1D81S ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
34
35
37
36
38
39
40
41
42
43
46
47
48
52
53#
54#
55#
56#
57
58
59
60
61
62
63
64
65
66
50038900
04006300
04006200
04004312
50095100
50398400
01493000
01483400
50148100
50129500
50412000
05036400
05039300
03579400
50062400
50062300
01496800
04047701
05039401
STUD M 8 X 60
2
GASKET
2
INSULATING FLANGE
1
AIRFILTER HOUSING
1
LOCK WASHER A8
1
CYLINDER HEAD BOLT
1
AIR FILTER
1
RETAINING STRAP
1
FLAT WASHER 8.4
2
HEXAGON NUT M8
2
CIRCLIP 10 X 1
1
CENTERING COVER
1
BUSH 33 X 35 X 23.5
1
SEALING RING
1
JOINT A 10 X 13.5
1
CLOSING SCREW M 10 X 1
1
COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/
SEALING STRIP LG 704
1
CLOSING CAP
1
CLOSING COVER ............................... 1 ........ CANNOT BE PURCHASED SEPARATELY
INSULATING DISC
1
WASHER 11 X 36 X 3
1
WING SCREW
1
GASKET AIRFILTER
1
INTERMEDIATE FLANGE
1
COVER 15
1
CLOSING PLUG 7
2
DISC A 6.4
2
HEXAGON NUT M 6
2
VALVE PLATE
1
INDIC. PLATE
1
RUBBER CAP
1
SIGNAL RING
1
ADAPTER
1
PIPE CLIP
1
LOCK WASHER 6
1
1
FUEL HOSE 3.51-50
2
HOSE 2 X 4 X 170
1
RING PIECE N W 4
4
BANJO BOLT A 4
1
JOINT A 10 X 13.5
2
STRAP
1
MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#
*
*
*
*
03814100
05038700
01490800
01287900
04047300
50395700
50411900
50120000
40028300
05033500
05044501
05043601
05045600
05043700
50173500
50170900
50170600
03961400
05043800
50159500
50006200
50062400
50358400
01499800
QTY.
REMARKS
*
HATZ 1D81S ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
J= HOT TEMPERATURE PASTE
HATZ 1D81S ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
NO.
PART NO.
PART NAME
1
2
3
6
10
11
12
13
14
16
18
19
20
01498800
EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/
EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY
3
GASKET SET EXHAUST SIL.
1
ELBOW
1
PIPE CLIP 52.5
1
HEX SCREW M 10 X 50
1
FLAT WASHER 10.5
1
HEX NUT M 10
1
EXHAUST TUBE
1
MUFFLER GUARD ID
1
LOCK WASHER
10
5
*
*
50404000
01471110
03877300
03877700
50249500
50145900
40028600
03997100
01191901
05034200
50255700
QTY.
REMARKS
*
HATZ 1D81S ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
HATZ 1D81S ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
NO.
PART NO.
PART NAME
QTY.
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
42
43
44
46
47
48
49
50
51
52
53
54
55
56
57
58
50201200
50353420
50093700
50380600
01459700
50149100
50208500
50148000
04021000
50170700
01439000
50401200
50165600
50236600
01462800
04021100
04009920
50144500
50165500
50170900
04021210
04020421
50397100
01440300
50165400
01248121
01425021
01440100
50380800
50373700
50373600
50216300
50335700
50402100
50402000
50358400
01440200
01470200
50379700
01439400
40026600
50400300
50179900
01430800
50023000
50426900
03814100
50426800
03814200
50016800
50275300
01430900
01193401
STUD M 12 X 50
STARTER 12 V 10 TOOTH
FLAT WASHER A 13
HEXAGON NUT M 12
CLIP
LOCK WASHER 8
HEXAGON NUT M 8
BUSH 6.3 X 12.15 X 5
COIL WITH WIRE 12 V
LOCK WASHER
ELECTRIC WIRE
PROTECT. ALTERNATOR
PARTING SHEET
FLAT WASHER 6.4
HEXSCREW M 6 X 12
LOCK WASHER 6
GEAR RING 123 TEETH
MAGNET SEGMENT
SUPPORT
REGULATOR 12 V
REGULATOR 24 V
FASTENING PLATE
CTR. SUNK SCREW M 6 X 10
PLUG SLEEVE HOUSING
PIN TERM. HOUSING 6 WAY
WASHER 5.3
HEXSCREW M 5 X 25
PLUG SLEEVE HOUSING
PLUG SLEEVE HOUSING
STRAP
SUPPORT
CLIP
PLUG SLEEVE HOUSING
WIRING HARNESS
PROTECTION CAP. RUBBER
HEXSCREW M 8 X 40
STAR WASHER
BATTERY CABLE PLUS
HEXAGON NUT M 8
SERRATED WASH. A 8.4
INSULATING DISC
TOOTH LOCK J 10.5
INSULATING TUBE
DISC 8.4
HEXSCREW M 8 X 35
BATTERY CABLE MINUS
ELECTRIC WIRE
2
1
2
2
2
2
4
2
2
2
1
1
2
1
1
1
1
1
5
6
1
7
14
1
2
1
1
1
2
1
1
2
2
1
1
4
1
2
1
1
1
1
1..2
1
3
1
2
1
1
2
1
1
1
REMARKS
HATZ 1D81S ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
HATZ 1D81S ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
NO.
PART NO.
PART NAME
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 %
18%
20
21
22
24
25
26
26
27
28
29 %
30
31
32
33
34
35
36
37
37
41
42#
47
48#
49#
50
01407000
01457700
40028200
00716311
50289200
50160800
50159010
50049300
50159100
50160700
50158800
03666700
50147100
05004300
50276502
50345300
INSTRUMENT BOX 12 V ................. 1 ........... INCLUDES ITEMS W/
INSTRUMENT BOX 24 V ................. 1 ........... INCLUDES ITEMS W/
HEX. NUT M5
1
INSRTUMENT BOX, ENCL.
1
HEXSCREW M 6 X 12
4
CLOSING PLUG, PLASTIC
1
MALE CABLE COUPLING
1
3
HEXAGON NUT, PLASTIC
1
CONNECTING BLOCK
1
2
BRACKET
2
HEXAGON NUT M 4
2
DECAL F. INST. BOX
1
GLOW START. SWITCH .................. 1 ........... INCLUDES ITEMS W/%
IGN. KEY DS 14603
1
KEY SWITCH ................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
INDICATOR LAMP, BATTERY
1
INDICATOR LAMP, OIL
1
INDICATOR LAMP, TEMP.
1
CLOSING PLUG
0..3
INSTRU. BOX FRONT
1
BULB 12 V 2 W
0..4
BULB 24 V 2 W
0..4
CLOSING PLUG, PLASTIC
0..2
DIODE ASSY.
1
FLAP FOR SWITCHBOX
1
PLUG SLEEVE HOUSING
1
PLUG SLEEVE HOUSING
1
DIODE ASSY.
2
DIODE ASSY.
1
DIODE ASSY.
1
STRAP
1
RELAY SOCKET
1
MOTOR START RELAY
1
RELAY ENG. PROT. 24 V
1
OIL PRESSURE SWITCH
1
TEMP. SWITCH
1
WIRING HARNESS
1
INTERMED. PIECE. TEMP
1
JOINT A 10 X 16
1
TEMP. SWITCH 12 V “C” .................. 1 ........... INCLUDES ITEMS W/#
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
50176501
50176600
50176400
40096000
03509211
40009700
40009800
40091400
01150101
49050900
50276600
50276700
01090201
01089801
01089901
50358400
50276000
50275802
50275902
40021300
50268600
01433601
05027800
50001000
01475200
QTY.
REMARKS
*
*
HATZ 1D81S ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/S TOP DEVICE ASSY.
HATZ 1D81S ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/STOP DEVICE ASSY.
NO.
PART NO.
PART NAME
1
2
3
4
5
6
7
8
9#
10#
11
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
31
32
01254602
50343300
04021400
04021800
04021700
50144500
50328300
05015100
LEVER CPL.
1
O-RING 4.6 X 1.85
1
BUSH
1
SPRING
1
LEVER
1
FLAT WASHER 6.4
1
HEXAGON NUT M 6
1
SUPPORT SOLENOID
1
BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/#
LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/
CABLE HOLDER
1
STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
CONSOLE
1
LOCK WASHER 6
2
HEXAGON NUT M 6
2
WASHER 5.3
3
4
STUD M 6 X 12
2
DISC 6.4
2
CLAMP 8-12
2
FUEL HOSE 7/70
1
SHAFT
1
RUBBER SLEEVE
1
BUSH F. BELT TENSION
1
LEVER
1
WASHER
1
HEXAGON NUT M6
1
BELLOWS
1
*
*
*
01515300
01515500
05058400
05023501
50170900
50144400
50216300
50112600
50366800
50114300
40037300
03999001
03996600
03565400
05069200
04021700
50144500
50328300
50248900
QTY.
REMARKS
*
Effective: October 1, 2002
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE — PARTS
5.
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O..point of origin.Multiquip’s
responsibility ceases when a signed manifest
has been obtained from the carrier, and any
claim for shortage or damage must be settled
between the consignee and the carrier.
6.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
2.
To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
c. Any line item with an extended dealer
net price of less than $5.00.
f. Paint, chemicals, and lubricants.
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
g. Decals and paper products.
LIMITATION OF WARRANTIES
h. Items purchased in kits.
No warranties, express or implied, are made in
connection with the sale of parts or trade accessories nor as to any engine not manufactured
by Multiquip. Such warranties made in connection with the sale of new, complete units are
made exclusively by a statement of warranty
packaged with such units, and Multiquip neither assumes not authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
d. Special order items.
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
A Returned Material Authorization must
be approved by Multiquip prior to shipment.
The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
MINIMUM ORDER
1.
Parts must be in new and resalable
condition, in the original Multiquip package (if any), and with Multiquip part
numbers clearly marked.
e. Electrical components.
7.
The sender will be notified of any
material received that is not acceptable.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
9.
Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
LIMITATIONS OF SELLER’S LIABILITY
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after
that date will be billed at the revised price.
NOTE PAGE
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP’S MAIN PHONE NUMBERS
800-421-1244
FAX: 310-537-3927
310-537-3700
PARTS DEPARTMENT
800-427-1244
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
MAYCO PARTS
800-306-2926
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX: 310-537-4259
310-537-3700
MQ POWER SERVICE DEPARTMENT
800-835-2551
FAX: 310-638-8046
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan

Reversible Plate Compactor Model MVH-502DSB (Hatz Diesel)

Transcription

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