View Compact Drives Overview Brochure
Transcription
View Compact Drives Overview Brochure
sensors rotativ linear motion systems absolute compact absolute precise absolute profitable The intelligent compact drive www.tr-electronic.de controls Processing Drive encoTRive MD Acuating Drive Progress - decentralized und intelligent into the future from P 5000 1/min pro s 20 ms 1-2° without 1500 h Greater variety of products, smaller batch sizes and individualization of production are the main requirements of progressive machines. In order to fulfill these demands, whilst market prices are static or even shrinking, and personnel costs are rising, automation technology must be used exhaustively. It must go beyond the actual production process and enter secondary functions such as setup and material supply tasks. At this point encoTRive fills the gap between fieldbus and drive technology: It is a compact device containing motor, converter, fieldbus communication, position closed-loop controller and an absolute measuring system as well as optional I/Os and optional brake. ... as auxiliary drive for ... - adjusting dimensions - adjusting bearings - adjusting stops - adjusting ventiles, hatches and sliders ... to use in ... - folding machines - thermoforming machines - cardboard gluing machines - component mixing systems MA 025 e Performance Positioning Drive Processing Drive up to Controller structure Dynamics Real time Accuracy Inputs and outputs Lifespan ... as auxiliary or main drive for ... - cyclic format adjustments - dynamic rough settings - fine adjustments - even speed ... to use in... - wood working machines - package ejection machines - profile measuring machines - X-ray analyzing devices MP 200 PID 10 000 1/min pro s 2 ms 20 arcmin programmable 30 000 h ... as main drive for ... - precise positioning - a synchronized and cyclic transfer - sensor coupled position measurement - application optimized portal systems ... to use in ... - accurate grinding machines - inspection machines - tool controlling modules - tire testing facilities MD 070 MD 300 www.tr-electronic.de Processing Drive encoTRive MD MD 300 Brushless EC drive with an absolute multi turn encoder. As the most efficient device of the encoTRive series it is offered with Profibus, Profinet or CANopen and available with numerous variations of plugs and customer specific functions. Ratings (motor shaft) Resolution (prior to gearbox) Fieldbus interface MD-300-CO MD-300-PB 48 V DC: 0,6 Nm, 4350 1/min 24 V DC: 0,6 Nm, 2175 1/min - supply voltage tunable 1024 / revolution, 65536 revolutions ballast, integrated reverse polarity protection IP 65, gearbox output IP 54 MD-300-PN CANopen DSP 402 standard: 2 x M1 Profinet ProfiDrive V3.0 standard 2 x M12 Profibus ProfiDrive V3.0 standard 2 x M12 Andere Steckeroptionen auf Anfrage Transmission Tolerance of gearbox Tolerance of gearbox as angular gear high-precision fit planetary gear 1-stage 3, 4, 5, 8 < 16 arcmin < 22 arcmin 2-stage 9, 12, 15, 16, 20, 25, 32, 40, 64 < 20 arcmin < 26 arcmin 3-stage 60, 80, 100, 120, 160, 200, 256, < 22 arcmin < 28 arcmin 320, 512 (favorites high-lighted) All drawings and pictures are exemplarily - on demand you will receive a detailed proposal drawing. www.tr-electronic.de Configuration Example encoTRive MD 300 Basic module CAN 300 W Basic module Profibus 300 W CANopen, DSP 402 Profibus ProfiDrive without brake, without gear without brake, without gear fieldbus and output via threaded cable output via cirular plug-in connector, Profibus via M12, connection (optional) connections for optional I/O via M12, access to serial interfaces under the blind plug with planetary gear 2-stage with brake illustration with cable gland version with angular gear Processing Drive encoTRive MD MD 070 Brushless EC drive containing an absolute multi turn encoder. The decentralized drive concept of the MD 070 is the ideal design for small installation space. The lean drive enables a minimal modular dimension of 50 mm, the distributed electronic is closely installed to the field and does not occupy any space in the equipment cabinet. 6 Ratings (motor shaft) Resolution (prior to gearbox) MD-070-CO 24 V DC 8,8 Ncm, 5000 1/min 1024 / revolution, 4096 revolutions MD-070-PB IP 42, others on request Fieldbus interface CANopen DSP 402 standard: 2 x M12 Profibus ProfiDrive V3.0 standard: 2 x M12 Transmission Tolerance of gearbox 1-stage 7/2, 13/3 ~ 0,3° 2-stage 49/4, 91/6, 196/9, 21, 26 ~ 0,4° Planetary gear All drawings and pictures are exemplarily - on demand you will receive a detailed proposal drawing. Configuration Example encoTRive MD 070 Configuration example MD 070 PB, V DC, 1:1 7 Positioning Drive encoTRive MP MP 200 Brushless EC drive containing an absolute multi turn encoder. A reliable drive for direct integration. Ratings (motor shaft) Resolution (prior to gearbox) MP-200-CO 48 V DC: 0,4 Nm, 4350 1/min 24 V DC: 0,4 Nm, 2175 1/min 4096 / revolution, 4096 revolutions MP-200-PB IP 54, motor shaft IP 41 Fieldbus interface CANopen DSP 402 standard: 2 x M12 Transmission Profibus ProfiDrive V3.0 standard: 2 x M12 Tolerance of gearbox Tolerance of gearbox as angular gear high-precision fit planetary gear 1-stage 3, 4, 5, 8 < 16 arcmin < 22 arcmin 2-stage 9, 12, 15, 16, 20, 25, 32, 40, 64 < 20 arcmin < 26 arcmin 3-stage 60, 80, 100, 120, 160, 200, 256, < 22 arcmin < 28 arcmin 320, 512 (favorites high-lighted) All drawings and pictures are exemplarily - on demand you will receive a detailed proposal drawing. Configuration Example encoTRive MP 200 Basic module Profibus 200 W Profibus ProfiDrive without brake, without gear output via valve plug, Profibus via M12 Basic module Profibus 200 W Profibus ProfiDrive without brake, with gear output via valve plug, Profibus via M12 Version with angular gear Actuating Drive encoTRive MA MA 025 Brush-equipped DC motor with an absolute multi turn encoder at the drive shaft, position controller and worm gear. Freely programmable via fieldbus. 10 MA-025-CO Ratings (motor shaft) brush-equipped DC motor 24 V DC Resolution (prior to gearbox) 4 Nm, 53 1/min or 2 Nm, 187 1/min S2 operation, 10 min, T= 0..20°C 4096 / revolution, 256 revolutions IP 42 MA-025-PB Fieldbus interface CANopen DSP 402 2 x M12 Worm gear Transmission Profibus ProfiDrive V3.0 2 x M12 70/4, 63 All drawings and pictures are exemplarily - on demand you will receive a detailed proposal drawing. Configuration example encoTRive MA 025 Configuration example MA 025 CO, 24 V DC, 51 rpm, 4 Nm 11 www.tr-electronic.de Functions Mechanic adjustment Characteristics of the driven mechanics can be set within the encoTRive. In doing so, linear axes as well as rotary axes are supported. From this point on, records can be programmed in respective units such as degree, revolutions, mm, µm or neutral, as increments. 12 Absolute positioning The desired target position will be approached by using the determined speed, the acceleration ramp and the braking ramp. destination Incremental positioning Positioning starts at the current position, moving in the desired direction by the determined distance. Speed and acceleration ramp and braking ramp are also taken into consideration. way Number of revolution (rmp) / speed Positioning starts with selected rpm / speed at the current position. The internal positions of the limit switches are also kept under surveillance. The drive stops by given a command or reaching the range limit. Power reduction Maximum motor power can be limited by software. This can be used for limiting the delivered torque. At the same time it reduces the maximum acceleration and therefore the dynamic of the system. Limit switch The encoTRive internally generates limit switch signals in order to stay within the permissible range. The absolute measuring system offers (with correct parameterizing and referencing) similar safety to incremental positioning systems with commercial limit switches. Increased safety is a result of the already verified positioning records, so that data which would overstep the range limit is rejected right from the start. Absolute positioning with destination within the range Normal mode Incremental positioning with destination within the range Absolute positioning with destination outside the range Incremental positioning with destination outside the range Positioning will be done Positioning will be done Command will be rejected Command will be rejected Through a breakdown, drive will get outside the range. Inching into direction of the range Inching away from the range Inching into direction of the range Inching away from the range Lower limit of the range Positioning will be done Command will be rejected Positioning will be done Command will be rejected Upper limit of the range Referencing When installing or taking into operation the measurement system has to be referenced just once to the zero point of the machine. This can be done over the fieldbus or the optionally supported handheld terminal. After one-time referencing, the measuring system also operates in a deadvoltage state, so that further referencing is not necessary even after power failure and moving the motor axis in a not energized state. “zero point“ encoTRive work range encoTRive system is not referenced yet work range machine “zero point“ machine system referenced www.tr-electronic.de 13 Parameterizing over fieldbus Especially, when the enocTRive has been already installed, a basic paramaterizing over a serial interface is difficult or even not possible. Over acyclical services, e.g. those of Profibus, the drive can be parameterized and diagnosed during the cyclical fieldbus operation, while the machine / plant is running. Therefore, all drives supplied by the fieldbus can be addressed by a centralized Class 2 master. 14 Master class 2 with diagnostic program Controller with Profibus Master Class 1 Firmware upgrade In order to expand the functions of existing drives, the firmware can be loaded over the integrated interface. This is especially profitable for serial producers using the optional I/O. Depending on the fieldbus, firmware exchange is also possible via the bus. Integration support Due to the implementation of DSP 402, encoTRive with CAN interface can be integrated without drive specific software. encoTRive supports the free PZD configuration for Profibus drives which ensures that only relevant parameters are integrated in the process image and therefore special function blocks are unnecessary. For test and initial start-up you get a software tool all parameters of encoTRive can be adjusted individually. Easy access encoTRive Starter Kit MD 300 Starter Kit 15 We prepare a demo kit according to your individual needs. This will ease your start into drive technology and you will have the opportunity to test and parameterize the encoTRive. Due to our pre-configuration you shortly will be able to start up and work with the encoTRive. You will receive a compact drive according to your needs with - a power supply 230/110 VAC – 48 VDC. - pre-configurated connector plug and cable set. - a serial cable for your PC. - a USB to CAN adaptor or profibus cable. All drawings and pictures are exemplarily - on demand you will receive a detailed proposal drawing. www.tr-electronic.de TR-Electronic – Your Partner in Automation Programmable Absolute Fieldbus Encoders The standard in automation technology, it is available for all commercial fieldbus systems such as Profibus, Interbus, CANopen, DeviceNet; Industrial Ethernet and Profinet. This includes TR`s standard range of interfaces, mechanical and functional options. 16 Linear Absolute Displacement Sensors The compact class for linear absolute measurement. Directly bus-ready, suitable for harsh environmental conditions and for installation in hydraulic cylinders. Absolute High Resolution Linear Measurement Systems Linear measurement with absolute, sub-micron resolution without referencing. Incremental Encoders from 35 mm external diameter up to 55 mm hollow shaft - we always have a solution! LASER-Distance Measuring Systems Absolute and wear-free measurement of distances up to 200 m via SSI or fieldbus. Intelligent Positioning Drive Absolute positioning directly via fieldbus. Integrated motor, power amplified position control-loop controller, absolute encoder, PLC functions and fieldbus interface. Also with linear encoder for hydraulic axes. Heavy-Duty Industrial PC Double shock proof mounted housing isolates the electronics from vibration, while front access (MIPC) simplifies configuration and start up. Choose from our wide selection of housings. Motor Feeback Systems Feedback encoder for modern positioning drives. Optionally integrated or directly mounted on the drive shaft via hollow shaft. SPC - The PLC for PC Turns every PC into an efficient PLC under S5/S7 or IEC 1131 protocols. Combines the comfort of PC control with the safety of a separate processor for PLC tasks. @ctiveIO - More Than Fieldbus Modules Modular, rugged fieldbus node system I/O-node, small-scale PLC, decentralized axis controller, high performance cam controller, DIN-rail mounted industrial PC... with commercial fieldbus systems, such as, Profibus-DP, CANopen, DeviceNet, LightBus ... and ETHERNET as option! www.tr-electronic.de 17 International Presence Germany Argentina France TR-Electronic GmbH Eglishalde 6 D-78647 Trossingen Tel.: +49 / 7425 228 0 Fax: +49 / 7425 228 33 [email protected] AEA Aparátos Eléctricos Automáticos S.A.C.I.E./ Asunción 2130 AR-1419 Buenos Aires Tel.: +54 / 11-4574 1155 Fax: +54 / 11-4574 2400 [email protected] TR Competence Center West Iserlohn Albecke 6 D-58638 Iserlohn Tel.: +49 / 2371 15956 - 0 Fax: +49 / 2371 15956 - 29 [email protected] Australia TR-Electronic France SARL 56 Boulevard du Courcerin Bât. 16 ZI. 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