2007 Annual Review/Capability Report

Transcription

2007 Annual Review/Capability Report
INFRASTRUCTURE
MINERALS & METALS
POWER
HYDROCARBONS
OUR VISION
WorleyParsons will be the preferred global
provider of technical, project and operational
support services to our customers, using
the distinctive WorleyParsons’ culture to
create value for our customers and prosperity
for our people.
LEADERSHIP
RELATIONSHIPS
• Committed, empowered and
rewarded people
• EcoNomics™ – Delivering profitable
sustainability
• Integrity in all aspects of business
• Energy and excitement
• Minimum bureaucracy
• Rapport with all stakeholders
• Open and respectful
• Collaborative approach to business
AGILITY
• Smallest assignment to world scale
developments
• Local capability with global leverage
• Responsive to customer preferences
• Optimum solutions customized to needs
PERFORMANCE
• Zero harm
• Results for our customers and
other stakeholders
• World-class resources, capability
and experience
CONTENTS
Customer Sector Groups
1
Our Global Operations
2
Canada
4
USA & Latin America
10
Australia & New Zealand
14
Europe
18
Middle East
22
Asia
26
Africa
30
WorleyParsons is a leading provider of professional
services to the resources & energy sectors and
complex process industries.
Our services cover the full asset spectrum both in size
and lifecycle – from the creation of new assets to
services that sustain and enhance operating assets.
In four customer sector groups we offer extensive
expertise delivered by local specialists across our
comprehensive global network.
INFRASTRUCTURE
POWER
Complete solutions for the
rail, marine, water, resources
& energy sectors in all
project phases
Renewable energy, clean coal,
nuclear and natural gas
generation, transmission
networks and retrofit project
solutions from pre-feasibility
to asset operation and
maintenance
HYDROCARBONS
MINERALS & METALS
From small brownfield
service contracts to major
greenfield projects in
offshore and onshore oil
& gas, LNG, refining,
petrochemicals and
pipelines
Delivering projects
and solutions in
base metals, alumina,
aluminium, coal, iron ore,
steel and chemicals across
the world
Annual Review WorleyParsons
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Our Global Operations
$3,534.6m
$319.1m
REVENUE 2007
The result was earned on
aggregated revenue of $3,534.6m,
an increase of 43.4% on the
$2,464.4m reported in 2006.
EBIT 2007
EBIT for the year was $319.1m,
an increase of 59.9% from the
$199.5m reported in 2006.
$224.8m
NET PROFIT 2007
A full year result for 2007 of
$224.8m, an increase of 61.6%
over the $139.1m net profit
reported in 2006.
101.8c
BASIC EPS (cents per share)
Basic earnings per share was
101.8 cents per share, an increase
of 53.5% above the 66.3 cents
per share for 2006.
6.4%
NET PROFIT MARGIN 2007
After tax the Company earned a
net margin on aggregated revenue
of 6.4%, compared to the 2006
net margin of 5.6%.
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GLOBAL HUB
LOCAL OFFICE
Workshare
Workshare enables WorleyParsons
to maximize the utilization of
our global resource base for the
benefit of our customers. Through
Workshare we can alleviate pressure
on resources in market “hot spots”
and provide access to qualified,
experienced resources from the
lower cost-base locations. This
assists our customers to meet
project budgets and schedules.
A further benefit is that the highly
specialist capabilities that exist
throughout WorleyParsons can be
made available readily in any of
our offices, regardless of size
or location.
Project delivery
WorleyParsons’ experience covers all five phases of the asset lifecycle.
In each one of these phases we understand the critical issues and customize
our services for each phase and for every customer. This enables outstanding
project delivery around the world.
1
2
3
4
5
IDENTIFY
SELECT
DEFINE
EXECUTE
IMPROVE
Preliminary Analysis
Business Strategy
Conceptual Design
Execution Strategy
Front End
Engineering Design
Project Sanction
Detailed Engineering
Construction
Commissioning
Brownfield Projects
Asset Services
Maintenance
Upgrade
Decommissioning
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Canada
Calgary
Cold Lake
Edmonton
Fort McMurray
Grand Prairie
Lloydminster
Nanaimo
Sarnia
Saskatoon
Toronto
Vancouver
Victoria
United States
Anchorage
Canada
Water Management
Prudent water management makes sound business
sense. Our customers often face the challenge of
implementing water and wastewater management
programs that: comply with environmental
regulations; are ecologically sustainable; and are
cost effective. WorleyParsons’ specialists deliver
practical, compliant and cost effective solutions to
some of the world’s most demanding water
resource challenges.
In the field of groundwater exploration, protection
and remediation, WorleyParsons has solved
complex groundwater resource problems. Our
geophysicists are at the forefront of research into
the characterization and modeling of groundwater
aquifers. This expertise has helped to remediate
difficult and mobile contaminants as well as to
locate groundwater in arid regions where others
have failed.
In the area of surface water and watershed
management, we have worked with governments,
communities and industry customers. We work
extensively in identifying the impact of climate
change on water resources and have been
instrumental in development of many, prudent
management strategies.
We understand how to apply existing and
emerging water and wastewater treatment
technologies to deliver solutions that are cost
effective and resilient to potential future needs.
Recent projects have utilized constructed
wetlands, zero liquid discharge systems, membrane
bioreactors, reverse osmosis, tertiary treatment
for wastewater reuse and compost systems for
recovery of usable biosolids and nutrients.
Efficient management of natural resources is
central to WorleyParsons’ EcoNomics™ project
delivery. This approach has helped customers such
as Suncor, a leading miner of Canadian oil sands,
enhance its reputation for sustainable resource
development. This was evidenced by Suncor’s
inclusion in the Dow Jones Sustainability World
Index, a performance assessment against
economic, social and environmental criteria,
for the eighth consecutive year.
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Canada – expanding
our capabilities
The Canadian operation was transformed in 2007 with the
merger between the existing WorleyParsons’ business and
Colt. The collective capability uniquely positions us to meet
an unprecedented level of demand for project and asset
services in the region.
Power to meet the growth
The Power team in Canada has an extensive track record in
waste heat recovery, simple and combined cycle systems
and an emerging capability in nuclear power. Utility and
cogeneration projects within major oil and gas infrastructure
projects are a core competency of the group.
A world leader in oil sands and heavy oil
Canada has the world’s second largest volume of oil reserves,
of which 97% are within oil sands. Colt is a world leader in
the design and construction of an oil sands production (both
mineable and in-situ), transportation and processing facilities,
having completed in excess of 3,000 oil sands related projects.
This experience covers all aspects of oil sands production,
including dry materials handling, hydrotransport, extraction,
froth treatment, water treatment, solvent recovery and
tailings technology, as well as full and partial upgrading of
facilities.
We also lead in all aspects of conventional heavy oil and thermal
in-situ heavy oil production and processing. This reputation
is derived from Colt and WorleyParsons MEG’s experience in
thermal enhancement, fireflooding, cold production and even
cold sand production. The team’s ability to utilize a range of
new or highly innovative processes to economically treat the
crude is recognized across the industry.
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Water and environmental expertise
WorleyParsons Infrastructure provides expertise in the management, planning, design, construction
and operational support of source water, municipal wastewater and industrial process water treatment
systems. Additionally, the team possesses a strong record in design of dams, earthworks, landfills, pipelines,
offshore structures and liquid waste and tailings containment structures.
The Environmental group leads the remediation, monitoring, environmental impact assessment services
(including ground and surface water expertise), geosciences and watershed management across the
worldwide business. Customers value the innovative, cost effective, long term environmental and engineering
solutions provided for their assets. Key elements of WorleyParsons’ EcoNomics ™ initiative, including provision
of environmental and social impact, sustainable development, waste and energy management, are supported
through this team.
Refining, upgrading and
pipeline leader
Downstream – the team has completed a range of
greenfield projects as well as modifications to major
refineries, upgraders and petrochemical complexes.
We are world leaders in the delivery of pipeline
projects. A team of close to 1,000 personnel has
been involved in the installation of over 50,000 km
of pipeline and associated pipeline facilities serving
Canada’s vast area. Innovative spatial data
management capability of the Geomatics team has
ensured integrity, transparency and management of
all pipeline data.
Global centre of excellence
The Minerals & Metals team is based in Toronto
and is WorleyParsons’ global centre of excellence
for base metals. Their expertise in pyrometallurgy,
hydrometallurgy, bulk solids handling, off-gas
cleaning and energy management is utilized by
customers around the world.
Fabrication and construction
Cord Projects provides construction and fabrication
capability in Canada, based in Edmonton, Alberta.
Primary areas of expertise include direct-hire
construction services, shop fabrication and
modularization, commissioning and decommissioning
and construction management.
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Power
Hydrocarbons
Minerals & Metals
Infrastructure
Canada
Business Overview
The Canadian resources & energy sectors
are experiencing unprecedented levels of
investment, enabling massive oil sands deposits to
be extracted, refined and delivered.
In Calgary we successfully delivered major projects
including Steam Assisted Gravity Drainage (SAGD)
heavy oil projects for Petro Canada, Nexen, Devon,
Suncor and MEG Energy, mineable oil sands
developments for Shell and Total, major pipeline
projects for Imperial Oil, Enbridge Pembina pipelines
and Trans Canada pipelines and hydrotreaters
for Suncor.
Environmental, remediation, monitoring and water
services are in increasing demand across Canada.
In Calgary we have a record of successful alliances
with Syncrude (17 years), Imperial Oil (16 years),
Talisman (16 years) and Petro Canada (11 years)
and have been awarded long term contracts with
BP and Trans Canada pipelines recently.
In Edmonton our experience is grounded in long
term plant support alliances with Syncrude, Suncor,
Shell Scotford refinery and upgrader and Petro
Canada refinery. We are executing major mineable
oil sands plant design work for Suncor and Shell.
The pipelines and facilities team is executing a
series of projects for Enbridge’s major expansion.
The power team is providing EPCM services to
Epcor and Trans Alta’s Keephills 3,500 MW
supercritical coal fired power station as well as
cogeneration projects.
Our Ontario based Toronto and Sarnia operations
are executing refinery expansion for CCRL and
providing ongoing project services to Ontario
Power Generation, Marsulex, Petro Canada,
Imperial, Shell and Suncor. The team is delivering
projects through Workshare for the NanaColt
operation in Anchorage, Alaska. Major assessment
and EPCM projects have been completed for CVRD
Inco, Timet and Windalco by our minerals and
metals specialists, WorleyParsons HGE.
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–45ºC
operating
temperature
162,000
barrels per day
of synthetic
crude oil
Offices Toronto, Reading
Office Calgary
Dust Emissions Reduction
Project
Voyageur Hydrotreater Project
Customer: CVRD Inco
Location: Manitoba, Canada
Timeframe: 2002 – 2008
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Dust Emissions Reduction Project
upgrades the off-gas and dust handling
system at CVRD Inco’s Thompson Smelter.
The upgrade will allow CVRD Inco to meet
targets for particulate matter and CEPA
metals discharge by 2008.
WorleyParsons commenced work on the
detailed engineering and procurement for the
project in January 2007 and has recently been
awarded the construction management work.
The new Electrostatic Precipitators (ESP),
along with the necessary ducts, fans,
dust-handling and ancillary equipment, are
scheduled for installation and operation by
July 2008.
The project overcame significant technical
challenges, including increasing the capture
efficiency of the existing ESP and designing
systems and components for –45ºC winter
temperatures. The extensive use of
Computational Flow Dynamics technology
enabled particulate emissions to the
atmosphere to be significantly reduced and
the nickel in the dust to be recovered.
The project demonstrates WorleyParsons’
ability to Workshare effectively between
offices. WorleyParsons’ Reading office
supported the project feasibility phases and
provided support for subsequent phases
including the transfer of construction
management resources to Toronto.
Customer: Suncor Energy Inc.
Location: Fort McMurray, Alberta,
Canada
Timeframe: 2006 – 2011
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Suncor pioneered the world’s first
commercially successful oil sands operation in
1967 and reached a new milestone in 2006
with the production of its billionth barrel of oil.
Suncor has leases that contain an estimated
15 billion barrels of resources that are
recoverable by mining and in-situ operations.
Construction is underway for the next phase
of oil sands growth, which is expected to
deliver production capacity of 350,000 barrels
per day in 2008, growing in stages to a goal of
up to 550,000 barrels per day by 2010–2012.
Colt completed the Engineering Design
Specification (EDS) in 2007 and was
subsequently appointed to complete
the detailed engineering & procurement phase
for the Hydrotreaters component of the
Voyageur project. The Hydrotreaters comprise
three units: diesel, gas oil and naphtha.
The EDS was completed in 13 months
including early purchase of selected major
equipment, which would normally occur in
detailed design phase. Design for these large
scale units was predicated on maximizing rail
and truckable modules to minimize site
construction and permit maximum worldwide
fabrication flexibility. Suncor’s sustaining
capital and environmental (in particular water
management) projects have been a major
focus for Colt and WorleyParsons over the
past four years.
Keephills 3 construction site, located east of
TransAlta’s Keephills generating facility.
450 MW
1,070 km
of 36 inch
pipelines
14,000
field hours
per annum
Office Edmonton
Offices Calgary, Edmonton
Offices Calgary, Fort McMurray
Keephills 3 Power Plant
Memorandum of Understanding
for New Engineering Services
Agreement
Groundwater and Surface
Water Monitoring
Customer: Enbridge Pipelines Inc.
Location: North America
Timeframe: 2007 – 2010 (potential one
year extension)
Customer: Suncor Energy Inc.
Location: Fort McMurray, Alberta,
Canada
Timeframe: 2003 – ongoing
Customer: TransAlta/EPCOR
Location: Edmonton, Alberta, Canada
Timeframe: 2007 – 2011
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Keephills 3 (K3) generating facility is an
important step in ensuring reliable and cost
effective electricity for Alberta’s future power
needs. EPCOR and TransAlta, equal partners
in the ownership of K3, will independently
dispatch and market their share of the unit’s
electrical output.
Working in an integrated team with the owners,
Colt has completed the front end development
including preliminary engineering, project
planning, CAPEX estimation and construction
strategy planning. Colt was also recently
awarded the detailed engineering for the
balance of plant and construction management
for the entire facility.
K3 will feature supercritical boiler technology,
the best available technology to economically
provide improved environmental performance.
When producing the same power the plant will
emit 24% less CO2 and reduce emissions of
sulfur dioxide (SO2), nitrogen oxides (NOx) and
mercury (Hg) compared to the units TransAlta
is retiring. Thus, replacing Alberta’s older
power plants with today’s best technology
leads to a dramatic and immediate reduction in
emissions from power generation.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Enbridge operates, in Canada and the United
States, the world’s longest crude oil and liquid
petroleum pipeline system.
Enbridge is currently focused on three major
pipeline projects: Southern Access, Southern
Lights and Alberta Clipper, each designed to
support North America’s need for reliable and
secure energy supplies and to provide the
required pipeline infrastructure to match the
Alberta oil sands producers’ and refiners’
development requirements. Colt is working
with Enbridge on all three projects, but has
major roles on both Southern Lights and
Alberta Clipper.
Colt and Enbridge have signed a memorandum
of understanding which will lead to a three
year engineering services agreement for
detailed engineering services for several
pipeline projects that will significantly expand
Enbridge’s North American crude oil pipeline
systems.
Detailed engineering and related services
will be provided for the Canadian segments
including the Alberta Clipper project (1,070 km
of 36 inch pipeline), the Southern Lights
project (290 km of 24 inch pipeline) and
Southern Lights pump station modifications.
Colt will also provide conceptual and FEED
engineering support services for Enbridge’s
business development initiatives.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Suncor pioneered the commercial
development of Canadian oil sands in 1967
and remains at the forefront of sustainable
development in the region. Water is critical to
Suncor’s operations, being used to separate
the oil from sand and associated fines and to
create steam for injection into the oil-bearing
reservoir for in-situ extraction. Consequently,
careful stewardship of its water management
programs helps Suncor to maintain its license
to operate and meet its sustainability
objectives. The monitoring services ensure
the re-establishment, protection and ongoing
health of adjacent aquatic ecosystems.
WorleyParsons is actively involved in helping
Suncor manage its groundwater and surface
water monitoring programs at its oil sands
mine sites. Services include the performance
of statistical analysis on large amounts of
data, risk assessments and assistance with
government liaison, expert testimony and
program implementation management.
Our innovative use of forensic investigative
techniques to clarify site conditions and
determine the potential effects of mining
activities and tailings ponds on local
groundwater, has enabled Suncor to
implement highly targeted groundwater and
surface water monitoring programs for
adjacent wetlands, lakes and, ultimately, the
Athabasca River.
Annual Review WorleyParsons
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Chile
Santiago
Jamaica
Mandeville
Trinidad
& Tobago
Port-of-Spain
United States
Arcadia
Chattanooga
Chicago
Dallas
Deer Park
Denver
Houston
Long Beach
Martinez
Monrovia
Reading
Sacramento
USA & Latin
America
Ivanpah Solar Electric Generating Station
BrightSource Energy will provide 400 MW of
renewable power to the California electric grid
from three solar central receiver plants on the
same desert site near Ivanpah, California. The
plants will be the first commercial solar central
receiver systems in the USA. The Ivanpah project
is the first of several solar power projects that
BrightSource is developing to serve the California
market. The plants will connect into the California
power grid through Southern California Edison’s
115 kV system via a new substation which will be
built for the project and will produce electricity for
California free of carbon emissions.
Solar central receiver plants use a field of
thousands of mirrors that track the sun and reflect
solar radiation onto a receiver atop a tall tower.
The receiver absorbs the heat to generate
superheated steam, which is used in a conventional
turbine-generator. The plant will use an air-cooled
condenser, eliminating the need for cooling water
in the arid desert climate. WorleyParsons is the
owner’s engineer for the plant, providing design
and permit application support.
Solar central receiver technology promises
to significantly lower the cost of power when
compared to other solar technologies. Miles of
piping is eliminated and the plants operate at
a higher steam temperature and pressure,
increasing system efficiency. With no cooling water
required, water consumption at the plant is
virtually eliminated.
This project represents a leap forward in
commercialization of advanced solar technology by
increasing the plant efficiency, lowering costs and
producing clean, carbon-free electricity. These
plants will help California eliminate the use of
fossil-fired generation and reach the State’s
greenhouse gas emission reduction goals.
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Power
Hydrocarbons
Minerals & Metals
Infrastructure
USA & Latin
America
Business Overview
USA operations continued to grow in 2007, with
market demand remaining strong. The most
significant challenge has been resources. However,
we continue to staff our projects successfully
through the use of creative recruitment and
execution strategies including in sourcing and
developing alternate resource pools and extensive
use of our High Value Engineering centers.
The continued growth of the Infrastructure group
has led to the pursuit of additional opportunities
and the ability to offer an expanded range of
services to our customers.
The acquisition of Sea Engineering and its
deepwater capability has delivered many synergies
in conjunction with our existing hydrocarbons
capability.
Our portfolio of long term alliances continues to
expand, as we execute our strategy of focusing on
long term relationships with our customers. The
widening breadth of our service range is delivering
enhanced benefits to our customers.
The demand for air quality control systems
for existing coal fired plants has continued to be
of high interest for our customers, as they seek
solutions to meet changes in environmental
regulation and community expectation. Asset
services for all types of generating plants, new
coal fired generation, power delivery systems
plus the new generation of nuclear power plants
provided a very strong base for growth of the
Power sector. We are seeing a growing demand for
services to support the developing renewable
energy industry and our extensive capability and
experience in this sector positions us well for future
participation.
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WorleyParsons Annual Review
7.5 km
of underground
METRO extension
and five stations
2,600
tons per day
of Illinois coal
Office Santiago
Offices Houston, Chicago, Reading, Beijing
Detailed Engineering for the
Civil Works of Line 1 East and
Track 3 Maipú Line
East Dubuque Gasification
Project
Customer: METRO S.A
Location: Santiago, Chile
Timeframe: 2007 – 2009
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Santiago, Chile has grown to a sprawling
metropolis of almost six million people. In an
effort to modernize and keep pace with the
capital’s growth, the transport system has
recently been reorganized, leading to plans to
double the size of Santiago’s METRO, via a
series of projects to extend subway lines and
link feeder services.
ARA WorleyParsons is providing detailed
engineering and inspection during construction
for two of the METRO extension projects.
Services include detailed engineering for the
station tunnels and intersecting station,
interior station facilities, lighting and power to
tunnels and stations, station equipment,
treatment and surface renewal, traffic
modifications, modification to potable water
services, sewerage system and coordination
with public services.
The winning of the two METRO Extension
projects represents a significant milestone in
the development of the ARA WorleyParsons
business in Chile. The award of this prestigious
project is testament to the successful
execution of previous METRO projects with
METRO S.A and provides a solid foundation
for the continued growth of the Chilean
infrastructure sector in the light rail
infrastructure market.
Customer: Rentech Energy Midwest
Corp. (REMC) Ammonia Plant Feedstock
Conversion Project
Location: East Dubuque, Illinois, USA
Timeframe: 2006 – 2010
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
To counter the increasing cost of burning
natural gas as feedstock for its East Dubuque
fertilizer facility and to improve the plant’s
long term economic viability, REMC has
embarked on an innovative and technically
demanding project to convert the facility
to coal.
The project incorporates a range of
technologies into the new plant such as those
to convert sulfur in the coal to sulfuric acid
and to reduce CO and NOx emissions. The
net result is a modified facility that is both
economically and environmentally sustainable.
WorleyParsons is engaged to perform
an extended FEED for the entire process. This
necessitates the integration of technologies
from various licensors, such as ConocoPhillips
for gasification, Linde for acid gas removal and
Haldor Topsoe for sulfuric acid, into a single
workable plant. Deliverables include plant
layouts and general equipment designs such
as detailed datasheets and long lead item
specifications.
The project exemplifies WorleyParsons’ ability
to integrate complex proprietary processes
plus open technologies into a single operating
facility that is both profitable for the customer
and beneficial to the community and the
environment.
100,000
barrels per day
oil production
Office Houston
BHP Billiton Petroleum
(Americas) Shenzi Project
Customer: BHP Billiton Petroleum
(Americas)
Location: Gulf of Mexico (GOM), USA
Timeframe: 2005 – 2008
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Shenzi is the largest deepwater GOM project
operated by BHP Billiton and its second
Tension Leg Platform (TLP). BHP Billiton has
been an active non-operating partner on
several deepwater fields in the GOM, and the
Shenzi development positions BHP Billiton
as an operator of a large multi-faceted,
deepwater, high profile project in the GOM.
WorleyParsons Sea is providing the complete
marine and hull engineering services to
MODEC, the prime contractor of the Shenzi
TLP project for BHP Billiton. WorleyParsons
Sea’s scope of work includes engineering and
engineering management for the design of
the TLP hull, moorings and deck structure as
well as services including technical support
for procurement and construction site
engineering.
WorleyParsons Sea completed over 200,000
manhours without any lost-time incidents.
WorleyParsons Sea was instrumental in
re-configuration of the TLP during the project
to meet the more stringent hurricane criteria
brought about from the severe 2004 and
2005 GOM hurricane seasons.
1.3 M
tonnes per annum
ethylene cracker
97%
removal of
SO2
Offices Houston, Saudi Arabia, Beijing
Offices Reading, Chicago, Chattanooga, Beijing
Sipchem Olefins Complex
Progress Energy Clean
Smokestacks Program
Customer: Saudi International
Petrochemical Company (Sipchem)
Location: Two sites in Jubail, Kingdom of
Saudi Arabia
Timeframe: 2006 – 2012
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Sipchem plans to build a world scale
petrochemical complex in the Jubail Industrial
City, Saudi Arabia. Four of the planned units
will be located at Sipchem’s existing site in
Jubail Phase 1. The balance of up to 15 process
plants will be located on a greenfield site
in Jubail Phase 2. This will be the first
petrochemical facility in Saudi Arabia
to produce finished product, with the
manufacture of HDPE pipe, HDPE pallets
and both HDPE and LDPE film all planned.
WorleyParsons is providing project
management services to the project. These
include feasibility studies, process technology
evaluation, bid package development, front
end engineering, procurement assistance,
construction management and start-up,
commissioning and operations assistance.
WorleyParsons has completed the definition
phase of the project. Major facilities have
been specified and a budgetary cost estimate
has been prepared. We have also prepared and
issued the invitation to bid package for the
ethylene cracker, the central facility in the
complex.
Customer: Progress Energy – Carolinas
Location: Arden, North Carolina and
Roxboro, North Carolina
Timeframe: 2002 – 2008
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Asheville and Roxboro units were
required to significantly reduce airborne
emissions to meet the NOx State
Implementation Plan and to comply with the
North Carolina Clean Smokestacks Act.
The project consisted of the retrofit of
individual, wet-type flue gas desulfurization
systems to each of the six units to achieve
97% removal of sulfur dioxide (SO2) from the
flue gas leaving the boilers and produce
marketable gypsum as a byproduct.
The project also included the retrofit of a
Selective Catalytic Reduction (SCR) system to
three of the units. The SCR systems were
designed for >90% removal of nitrogen oxides
(NOx) from the boiler flue gas.
WorleyParsons is providing engineering,
design, material management, site support
and start-up services to Progress Energy in
the North Carolina Clean Smokestacks
Program. This includes the Phase 1
technology evaluation as well as the Phase 2
detailed engineering, design, procurement,
site support and start-up implementation
phase.
To date Asheville Units 1 and 2 and Roxboro
Unit 2 have met the schedule and
performance requirements. Roxboro Units 1, 3
and 4 are on schedule for compliance by
November 2008. Asheville Units 1 and 2
received 2nd Place honors in Power
Engineering Magazine’s 2006 Project of the
Year awards program.
Annual Review WorleyParsons
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Australia
Adelaide
Bell Bay
Brisbane
Bunbury
Darwin
Geelong
Gladstone
Kalgoorlie
Karratha
Kwinana
Mackay
Melbourne
Newcastle
Perth
Singleton
Spotswood
Sydney
Townsville
New Zealand
Auckland
Christchurch
Hastings
New Plymouth
Australia &
New Zealand
Sydney Water Renewable
Energy Generation Program
WorleyParsons is associated with a truly innovative
power generation project with Sydney Water. The
project reduces energy costs and the impact on the
environment by utilising the gas produced in the
wastewater treatment process and harnessing the
energy in the gravity fed water and wastewater
flows.
In 2002, Sydney Water established an Energy
Partnership with WorleyParsons and energy
efficiency specialists Energetics. The vision was to
be recognized as the benchmark within the water
industry for the successful delivery of energy
management projects.
In 2007, Sydney Water approved the Renewable
Energy Generation Program – a suite of renewable
energy power plants to utilize existing energy
sources within its water and wastewater systems.
The plant types include cogeneration that burn
waste gas, produced as a by-product in sewage
treatment and hydroelectric, consisting of
mini-turbines installed in water and wastewater
systems.
With a combined capacity of over 8 MW the facilities
will generate over 50 GWh of renewable energy per
annum, achieving significant cost savings and an
estimated CO2e abatement of over 50,000 tonnes
per annum. This represents a 15% reduction in
Sydney Water’s reliance on fossil fuel generated
electricity and a significant contribution to
its commitment to become carbon neutral by 2020.
The Sydney Water Energy Partnership embodies all
the core values of WorleyParsons’ EcoNomics™
initiative through the delivery of innovative,
environmentally and socially sustainable projects.
The outcome is a combination of wider
environmental benefits and significant cost savings
for Sydney Water, thus delivering profitable
sustainability.
14 WorleyParsons Annual Review
Glen Haywood WorleyParsons, Daniel Cooper Sydney Water, Giles Walgenwitz Energetics at Sydney Water’s Malabar Facility.
Annual Review WorleyParsons
15
Power
Hydrocarbons
Minerals & Metals
Infrastructure
1st
Australia &
New Zealand
Business Overview
The Australia and New Zealand operation
experienced significant growth across all customer
sectors during the year. Employee numbers rose to
in excess of 5,000 – an increase of some 25%.
A significant increase in activity was experienced
in the LNG and iron ore sectors. Our involvement
on major greenfield developments, including
Woodside’s Browse and Pluto LNG projects and the
Fortescue Metals Group’s Pilbara Iron Ore and
Infrastructure Project, positions us well to support
these markets as demand for both commodities
continues to grow.
The delivery of brownfield projects and long term
sustaining capital contracts – serviced through
WorleyParsons Improve – remained a focus area,
with significant expansion achieved in the aluminium
smelting industry. In addition, our ongoing
involvement with BHP Billiton’s massive Olympic
Dam development in South Australia provides a solid
foundation for further growth in both the Improve
business and the minerals & metals customer sector
within that state.
The acquisition of TMG Rail provided an important
building block within the Infrastructure customer
sector. Water is anticipated to be a key future
growth area for this sector, both within the region
and internationally. Our involvement in major
desalination projects in Perth and Melbourne,
coupled with establishment of a number of key third
party relationships, ensures we are well positioned
to meet anticipated demand – both from a resource
and capability perspective.
The increasing use of Workshare with other
WorleyParsons offices proved to be a successful
strategy. Melbourne and Sydney successfully
supported international projects in Saudi Arabia,
Thailand, India and PNG, while Beijing supported
a number of projects from within the region.
The Australia and New Zealand operation
also provided the core front end team for the
important EcoNomics™ initiative.
16
WorleyParsons Annual Review
major iron ore
start-up in decades
340 MWe
gross output
Offices Perth, Melbourne, Brisbane,
Port Hedland
Offices Collie, Perth, Sydney
Pilbara Iron Ore and
Infrastructure Project
Collie Power Station Operation
and Maintenance Agreement
Customer: Fortescue Metals Group Ltd
(FMG)
Location: Pilbara region, Western
Australia, Australia
Timeframe: 2005 – 2008
Customer: Verve Energy
Location: Collie, Western Australia,
Australia
Timeframe: 2005 – 2011
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The FMG Pilbara Iron Ore and Infrastructure
Project, in the rugged, resource-rich Pilbara
region of Western Australia, has entered the
construction phase. The construction of
an open-cut mine, 256 km single-track
railway, airfield, accommodation camps
for a construction workforce and the
development of new port facilities at Port
Hedland are all underway.
This greenfield development project presents
numerous challenges and WorleyParsons is
supporting FMG through the capabilities of
the Minerals & Metals and Infrastructure
customer sector groups. These core
capabilities are further supplemented by a
range of specialist technical services, such
as rail car design, geotechnical and
environmental engineering.
FMG is the first company to develop a major
iron ore start-up project in Western Australia
in decades. The project is characterized by
a tight timeframe, logistical challenges of
the remote, rugged site and climatic extremes.
Despite the impact of severe cyclones early
in the construction period and the fierce
competition for physical and human resources
as a result of the economic boom in Western
Australia, the project is progressing well.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Verve Energy is Western Australia’s electricity
generation provider. With 340 MWe capacity,
Collie Power Station is the largest single
generating unit in Verve Energy’s portfolio
and one of Australia’s most modern and
efficient coal fired power stations.
Since 2005, Verve Energy has contracted
the Transfield Worley Power Services joint
venture to provide integrated engineering,
operations and maintenance support to the
facility. The joint venture is committed to
reducing operating costs through a process of
continuous improvement to maintain Collie
power station’s competitive position in the
market. The role includes engineering and
project management for scheduled and
unscheduled plant outages, upgrades and
modifications.
Since taking over plant operations in March
2005, Transfield Worley Power Services
has maintained high plant availability and
reliability as well as having achieved triple
certification for quality, safety and
environmental performance. Several
significant plant outages have been executed,
including an upgrade to increase the plant
output. In May 2007, Transfield Worley Power
Services received a Silver Asset Management
Excellence Award from the Asset Management
Council & Maintenance Engineering Society
of Australia.
1st
open water float-over
platform of this scale
20,000
tonnes
additional
zinc metal
per annum
1.8 PJ
of energy savings
per annum
Office Melbourne
Office Wellington
North Rankin
Redevelopment (NR2)
Zinifex – ZCM Project PERCent
Fonterra Energy Efficiency
Project
Customer: Woodside Energy Limited
Location: North West Shelf,
Western Australia, Australia
Timeframe: 2006 – 2007
Customer: Zinifex Century Mine
Location: Lawn Hill via Mt Isa,
Queensland, Australia
Timeframe: 2006 – 2007
Offices Perth, Leatherhead, Beijing
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The NR2 project will unlock low-pressure
reserves from the North Rankin and Perseus
offshore gas and condensate fields and,
hence, ensure gas supply to the North West
Shelf onshore liquefied natural gas production
facilities. The new platform will be linked to
the existing NRA platform and provide gas
compression and condensate pumping for the
fluids produced from the NRA wells.
The planned platform will consist of one of the
world’s largest integrated topsides (installed
by the float-over method) and a very large
steel substructure.
WorleyParsons is providing the Front
End Engineering Design (FEED) including
procurement services for long lead time items
of equipment and materials for both the new
platform (in joint venture with KBR) and also
for the significant modifications to NRA
(in joint venture with Transfield Services).
The contract with Woodside contains options
for one or more of the additional services
including detailed engineering, procurement
management and construction management
services
The FEED for the substructure design was
completed on time in order to meet the tight
schedule for early steel orders.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
WorleyParsons’ relationship with Zinifex
began in 2005 when we were engaged to
deliver a major shutdown for the Port Pirie
smelter in South Australia. Since 2005,
WorleyParsons has been awarded an
engineering alliance for the Rosebery mine
and an EPCM contract for the Hobart smelter
in Tasmania. Work includes sustainability and
expansion projects to support a number of
Zinifex’s core objectives.
In 2007, Zinifex also engaged WorleyParsons
to upgrade its Century mine, one of the
world’s largest producers of zinc concentrates.
The upgrade increases zinc recovery from
79% to 82%, equivalent to an additional
20,000 tonnes of zinc metal per annum.
With a total installed cost of approximately
AU$45 million, the project involves the
installation of a second ball mill and flotation
circuit surge tank into the existing facility.
To meet the market window, achievement of
the project schedule is a priority for Zinifex.
This required many detailed design and
procurement activities be completed in
parallel with the definition phase. The
innovative use of a refurbished secondhand
ball mill reduced the project schedule by
approximately one year compared with the
use of new equipment.
Customer: Fonterra Co-operative Group
Limited
Location: Various manufacturing sites
across New Zealand
Timeframe: 2003 – present
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Fonterra Energy Efficiency Project set
out in 2003 to achieve a 10% reduction in
Fonterra’s energy intensity by 2009.
Fonterra’s energy efficiency project is
possibly the most ambitious and strategically
important industrial energy efficiency project
ever to be undertaken in New Zealand.
Part of the energy efficiency project included
the installation of a heat recovery loop at
their Whareroa site. WorleyParsons’ demand
response conducted the site-wide process
description which was used for the basis of
the pinch analysis. The concept developed
used a 500 m3 stratified tank, supplied by a
number of low-grade heat sources, to heat
water from 20°C to 40°C and in turn supply
heat to a number of processes. Demand
response’s InSite tools provide Fonterra with
energy performance monitoring to verify the
savings achieved.
Fonterra’s 10% energy efficiency target will
be achieved in the 2006/07 season, two
years earlier than planned. Demand response’s
involvement is continuing into 2008 where
that year’s target is a further 3.5% efficiency
improvement and future improvements
beyond that of 2.5% per annum have been set
by Fonterra.
Performance to date has already been
recognised with Fonterra receiving two
consecutive EECA EnergyWise Awards in
2004 and 2006.
Annual Review WorleyParsons
17
Bulgaria
Sofia
Kazakhstan
Almaty
Atyrau
Russia
Moscow
Spain
Madrid
United
Kingdom
Bristol
Leeds
London
Europe
Belene Nuclear Power Plant
WorleyParsons is participating in the European
nuclear renaissance in the role of the
architect/engineer for the Natsionalna
Elektricheska Kompania’s (NEK) Belene Nuclear
Power Plant project in Bulgaria. This pioneering
project is one of three Generation 3 nuclear power
plants currently under construction in Europe.
The cost competitive power produced will enable
Bulgaria to remain a key supplier to the south
European electricity market and reduce
environmental impact through the elimination of
greenhouse gas emissions.
In 2005, the Bulgarian Council of Ministers decided
to construct two 1,000 MWe nuclear units at
Belene, located on the River Danube. The project,
currently under construction, will provide new
electrical capacity to meet future growth in the
Bulgarian and southeastern regions of Europe and is
one of the largest investment projects in Europe.
The two Belene units will produce a combined
output equivalent to 2,000 MWe, helping restore
the traditionally high share of nuclear generated
power in Bulgaria’s energy mix, which was drastically
reduced following the recent closure of two plants.
This electricity will be generated without any
greenhouse emissions and the plant footprint is
smaller than that required to generate similar
capacity by other means.
The Belene project is a precise fit with the goals of
WorleyParsons’ EcoNomics™ initiative. The feasibility
study delivered a holistic assessment of the
technical and economic impacts of the facility
throughout its entire lifecycle, from initial
construction through plant operation, waste
disposal, and ultimate disposal or storage of used
nuclear fuel. This expanded decision window and
full consideration of all aspects of the project
lifecycle are key to ensuring projects remain resilient
into the future. The outcome is a facility that
provides greater environmental benefit at a
competitive cost, benefiting not only customers,
but the European community.
18
WorleyParsons Annual Review
Night view over the town
of Nessebar, Bulgaria.
Annual Review WorleyParsons
19
Power
Hydrocarbons
Minerals & Metals
Infrastructure
Europe
Business Overview
WorleyParsons’ European operation comprises
approximately 1,600 employees located in principal
centres in the UK, Bulgaria and Kazakhstan and
other offices in Russia and Spain.
The Kazakhstan operation, comprised of some 350
personnel of whom approximately 65% are Kazakh
nationals, is now an established component of the
European business. Expansion continues through
growth in our Atyrau operation and the opening of a
new office in Almaty in late 2006.
Efforts to diversify from the historically
predominant Hydrocarbons business have been
successful. Award of a project management alliance
for the Ferrexpro Poltava iron ore mine in Ukraine
represents our first Minerals & Metals project to be
executed inside the region. The Infrastructure
group is focused on growing our environmental hub,
expanding capabilities into other focus sub-sectors
and leveraging synergies with other customer
sector groups.
The European Power business continues
successfully through its roles as architect/owners
engineer on the Belene and Kozloduy Nuclear Power
Plants (NPP), and the Maritza East 2 thermal power
plant in Bulgaria.
Geographic expansion into Central and Eastern
Europe is proceeding through our involvement
on the Mochovche NPP in Slovakia and a flue gas
desulfurization project in Serbia.
The Hydrocarbons business has successfully
diversified into the downstream sector through
award of ConocoPhillips’ Whitegate front end
loading and Tamoil’s Cremona upgrade refinery
projects in the UK and Italy respectively. Other
significant awards include the South Pars 17/18
FEED, AgipKCO Kashagan follow on design phase
and the BG Tunisia Hannibal Sour gas project
EP phase.
20 WorleyParsons Annual Review
11.5 M
tonnes crude oil
per annum
16 M
tonnes per annum
of iron ore pellets
Offices Camberley, Houston, Tengiz
Offices London, Sydney, Almaty, Komsomolsk
Sour Gas Injection/Second
Generation Project
Ferrexpo Poltava Mining Iron
Ore Expansion
Customer: Tengizchevroil
Location: Tengiz, Kazakhstan
Timeframe: 2000 – 2008
Customer: Ferrexpo Poltava Mining
(FPM) (a subsidiary of Ferrexpo plc)
Location: Komsomolsk, Ukraine
Timeframe: 2007 – 2011
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Sour Gas Injection and Second Generation
Projects (SGI and SGP) will enable
Tengizchevroil to expand their oil and gas
facilities on the Caspian Sea in Kazakhstan
from 13.5 million to above 25 million tonnes
per annum. The new facilities include field
gathering system, meter stations, crude
stabilization, gas sweetening and
fractionation, sulfur recovery, power
generation, utilities and associated
infrastructure, and new product export
systems for gas, natural gas liquids, sulfur
and crude.
Since 2002, WorleyParsons and its joint
venture partner have provided EPCM services
to this vast development program, completing
in excess of 125 million manhours and
192,000 engineering documents. Current
activities are focused on construction
management where in excess of 10,000
personnel can be on site. First oil is anticipated
by the end of this year with full facilities
completion anticipated in 2008.
WorleyParsons’ extensive experience
in remote and logistically challenging
environments has helped the project to cost
effectively move over 100 “out-of-gauge”
equipment items from around the world.
These items, too large to be transported using
conventional methods, range in sizes up to
eight meters diameter, 60 meters long and
354 tonnes.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
To realize its growth opportunities, FPM is
upgrading and developing its iron ore mining
and processing facilities in the Poltava region
of central Ukraine. The expansion will increase
production from 9.5 million tonnes per annum
to 16 million tonnes per annum of pellets and
provide an additional 4 million tonnes per
annum of export concentrate. FPM has an
estimated resource of 18 billion tonnes of iron
ore (predominantly magnetite) in nine
deposits with an average iron content of
approximately 30%. Mining is currently
undertaken at the Gorishne-Plavninskoe and
Lavrikovskoe deposits and development is
planned for the Yeristovskoe deposit located
just north of existing operations.
WorleyParsons is entering into a project
management alliance with FPM to provide
program management and technical resources
in Workshare centers globally in order to
deliver the project. WorleyParsons manages
several specialist technology partners and
Ukrainian design institutes engaged to assist
in the delivery of the project. The alliance
team includes a number of FPM staff who will
gain valuable project delivery experience
through direct involvement in the project.
The alliance uses WorleyParsons’ project
delivery methodology, systems and
procedures.
155,000
barrels per day
of oil
Offices Brentford, Melbourne, New Plymouth,
Arcadia
Sakhalin Energy Detailed
Design and Engineering
Onshore Processing Facility
Customer: Sakhalin Energy Investment
Company (SEIC)
Location: Sakhalin Island, Russia
Timeframe: 2001 – 2008
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
SEIC is jointly owned by Shell, Mitsui,
Mitsubishi and Gazprom with Gazprom
acquiring a controlling interest in April 2007.
The business outcome sought is the economic
development of oil and gas reserves from the
Piltun-Astokhskoye and Lunskoye fields, with
year round export of oil and liquefied natural
gas from the Prigorodnoye export terminal on
the remote, environmentally sensitive
Sakhalin Island.
WorleyParsons completed definition
engineering design and is currently providing
detailed engineering and construction
support services for the onshore production
facility (OPF). Concurrent with the design
process, WorleyParsons prepared the
technical and economic substantiation of
Construction and environmental protection
measures used to obtain approval of the
onshore production facility project from
Russian Federation and regional authorities.
This is a major role executing a frontier
engineering and procurement project in
Russia and a number of challenges have been
overcome that will provide valuable lessons
learned for future projects in the region.
Experience gained includes detailed
knowledge of the Russian approvals process
and working with a number of Russian design
institutes.
20,000
barrels per stream
day Hydrocracker
>99.9%
sulfur removed
from sour gas
Offices Brentford, Sofia, Beijing
Office London
Cremona Upgrading Program
Integrated Gas Development
Project – Habshan 2
Customer: Tamoil Raffinazione S.p.A
Location: Cremona, Italy
Timeframe: 2006 – 2010
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Tamoil is finalizing a study to upgrade its oil
refinery at Cremona, 100 km southeast of
Milan, both in order to increase refinery
capacity and to alter their product range
to better meet market requirements. The
upgrade includes a cogeneration plant to
supply electrical power and steam to the
refinery and district heating to the local
community; major modifications to the
existing refinery process units; and new
hydrocracker, vacuum distillation and
hydrogen generation units.
WorleyParsons is working with Tamoil to
develop an overall refinery master plan. This
techno-economic study analyzes the path
forward in detail for the Cremona refinery,
looking at the market situation for next
25 years. Other activities include FEED for the
new hydrocracker units and the supervision
of the contractor completing FEED for the
remainder of the scope.
WorleyParsons has prepared a comprehensive
Refinery Master Plan (RMP) for the refinery.
Included in the RMP is an economic analysis of
the proposed hydrocracker project and linear
programming summaries for the base case
and 18 different sensitivity cases. The linear
programming runs and the economic analysis
formed the basis for the justification of
the project.
Customer: Abu Dhabi Gas Industries Ltd
(GASCO)
Location: Habshan, Abu Dhabi
Timeframe: 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Abu Dhabi National Oil Company (ADNOC) is
expanding the offshore gas production from
the Umm Shaif super complex. The increased
flow will be transferred to a new facility at
Habshan. The offshore gas will be mixed with
gas from onshore sources and processed at
Habshan, where the acid gas will be removed
and the sulfur recovered in order to meet
stringent gas specification requirements.
WorleyParsons is working closely with GASCO
to develop the optimum processing scheme
before producing the basic engineering design
package for the sulfur recovery and acid gas
treating units at Habshan.
A comprehensive understanding of the
technologies available for sulfur removal
enables WorleyParsons to select solutions
that will deliver the best operational and
economic outcome for projects. In this case
the project selected a special, proprietary,
highly selective Flexsorb solvent, which
minimized both equipment sizing and
energy use.
The Habshan facility will comprise four trains
producing a total of 5,200 tonnes of sulfur
per day, making this the largest sulfur
recovery plant designed by WorleyParsons.
Annual Review WorleyParsons
21
Iraq
Kuwait
Ahmadi
Oman
Muscat
Qatar
Doha
Saudi Arabia
Al Khobar
Yanbu
UAE
Abu Dhabi
Middle East
Common Volatile Organic (VOC)
Compounds’ Project
WorleyParsons assisted Qatar Petroleum achieve
its objective of becoming a “leader in sustainable
development” through the FEED of a large facility to
reduce emissions from tanker loading operations at
the Ras Laffan industrial city. This project, unique
for Qatar, will capture and destroy VOC which would
otherwise be vented to the atmosphere.
Qatar has committed to preserve and protect the
environment for the benefit of current and future
generations. Increased regulation will reduce
allowable emissions from activities such as venting
and tanker loading operations. In response, Qatar
Petroleum, in conjunction with Qatargas, is
developing a multi-user VOC capture and
destruction facility for the Ras Laffan port tanker
loading berths.
This facility comprises of vapor return arms,
detonation arrestors, filters and knockout vessels,
vapor blowers, marine combustors and an
on-site nitrogen system. The new facilities will
be integrated into the existing facilities via a
complex control system to meet a broad range
of operating scenarios.
On completion the Common VOC project will have
the capacity to capture and destroy up to 98%
of the captured VOC emissions, which would
otherwise be vented to the atmosphere during
liquid loading operations.
The Common VOC project exhibits many of the
defining characteristics of a WorleyParsons’
EcoNomics™ project. By expanding project
boundaries to encompass the emissions from
current and potential future operators, Qatar
Petroleum has delivered a common solution
to multiple problems. The result is more cost
effective for the individual operators and a model
for the ongoing sustainable development of the
Ras Laffan industrial city.
22 WorleyParsons Annual Review
Photo courtesy of John Zink
Annual Review WorleyParsons
23
Power
Hydrocarbons
Minerals & Metals
Infrastructure
Middle East
Business Overview
WorleyParsons delivered strong growth in
the Middle East this year, with personnel increasing
to approximately 1,800. The Hydrocarbons
customer sector remains dominant; however, gains
are being made in the Infrastructure and Minerals &
Metals sectors.
The Abu Dhabi operation consolidated as the
regional hub, providing greater support to other
offices in the region and continuing our strong
growth as an execution centre. This is evidenced by
our engagement, in joint venture with SNC Lavalin,
as the EPCM contractor on the multi-billion dollar,
Al Taweelah aluminium smelter project.
In Saudi Arabia, WorleyParsons Petrocon continues
to cement its industry leading position for project
management and engineering design. Market
leadership in Hydrocarbons increased with the
award of the Sipchem petrochemical project, being
executed jointly with Houston and a brownfield
asset services style contract with Sasref.
Diversification into Infrastructure and Minerals
& Metals continues to increase as the Ma’aden
phosphate and infrastructure developments
progress.
WorleyParsons is now the largest in-country service
provider in Qatar. Major contracts include a three
year contract with Occidental for engineering
services for offshore facilities and the front end
design for a new sulfur recovery unit for Qatar
Petroleum. The Transfield-Worley-Traggs joint
venture continues to provide maintenance services
to Rasgas for their liquefied natural gas facilities.
In Oman we continue to deliver engineering and
maintenance services for Petroleum Development
Oman. The office is gaining capability on enhanced
oil recovery projects and currently employs in excess
of 70 Oman nationals.
In Kuwait our project offices continue to work with
Kuwait Oil Company on the installation of 200 km of
20 inch gas oil supply pipeline and with Chevron as
part of the integrated infrastructure team for the
Kuwait Oil Company facilities in southeast Kuwait.
24
WorleyParsons Annual Review
40
new platforms
700,000
tonnes
per annum
capacity
Office Al Khobar
Offices Abu Dhabi, Melbourne, Beijing
Maintain Production
Potential Program
Emirates Aluminium Taweelah
Smelter Complex EPCM
Customer: Saudi Aramco
Location: Kingdom of Saudi Arabia
Timeframe: 2003 – 2008
Customer: Emirates Aluminium (EMAL)
Location: Al Taweelah, Abu Dhabi,
United Arab Emirates (UAE)
Timeframe: 2007 – 2011
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Saudi Aramco’s focus for the Maintain
Potential Program (MPP) this year was the
completion of the engineering construction
packages for the platforms based on the 3S
design principles (Standardize, Simplify and
make Simultaneous Operations capable)
developed by WorleyParsons Petrocon.
The work encompassed 12 platforms and
substantial tie-ins to existing facilities.
WorleyParsons also commenced assisting
Saudi Aramco on the refurbishment of the
Marjan field ESD/control systems and various
studies for the Karan field.
Since commencing work on the MPP project
in 2003 our team has delivered 40 new
platforms, 85 platform upgrades, 165 km of
pipelines, 100 km of submarine power cables,
five cranes and over 300 well hook-ups.
This experience, coupled with initiatives like
3S, will ensure WorleyParsons continues to
provide cost effective solutions for Saudi
Aramco’s challenging development program.
Over the next three to five years the program
anticipates including approximately
10 platforms in the next work release,
potentially followed by the major
redevelopments of the Safaniya, Zuluf and
Berri fields, with Safaniya alone including the
installation of approximately 35 new
platforms.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
EMAL, a joint venture between Dubal and
Mubadala, plans to build the world’s largest
single-site aluminium smelter at Al Taweelah
in the UAE. This facility, with a capacity of
700,000 tonnes per annum, will showcase
the Dubal developed DX smelting technology,
providing a highly competitive smelter
to position EMAL in the top echelon of
aluminium producers.
WorleyParsons and its joint venture partner
SNC Lavalin have been awarded the
engineering, procurement and construction
management contract for this multi-billion
dollar project, which also includes a 2,000 MW
gas fired power plant and associated facilities
at a 500 hectare site. The project timing is
fast, with first metal planned for 2010.
The WorleyParsons SNC Lavalin joint venture
was selected for its aluminium industry and
EPCM project delivery experience, familiarity
with the DX smelting technology and
resource capability within the UAE. For
WorleyParsons, this project provides its first
major involvement in a greenfield aluminium
smelter project, accelerating growth of the
Mineral & Metals customer sector group and
providing additional diversification in the
Middle East.
3 million
tonnes per
annum
24 million
passenger
capacity
by 2009
1.2 million
Offices Al Khobar, Melbourne, Perth
Offices Qatar, Beijing, Sydney, Melbourne
Offices Al Khobar, Perth
Ma’aden Project
New Doha International Airport
– Utilities CP-13
Ma’aden Project
Customer: Ma’aden Phosphate
Location: Al Jalamid, Ras Az Zawr,
Kingdom of Saudi Arabia
Timeframe: 2006 – 2010
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Ma’aden Phosphate in Saudi Arabia is set to
become one of the world’s largest producers
of di-ammonium phosphate, a fertilizer for
use on grain and in horticulture. The project
involves the development of an industrial city
at Ras Az Zawr, comprising four large scale
fertilizer plants, a town site, port and
a 1,400 km railway from Al Jalamid,
in the northwest of Saudi Arabia,
to Ras Az Zawr.
WorleyParsons is responsible for the
master planning, engineering and project
management services for this US$2.5 billion
project, including tendering and managing
several basic engineering, EPC and equipment
supply contracts on behalf of the customer.
We also carried out basic and detailed
engineering on seawater cooling facilities in
Perth and offsites and utilities in Melbourne.
During the past 12 months, significant
progress has been made including the award
of four major EPC contracts for facilities
producing phosphoric acid, di-ammonium
phosphate, sulfuric acid and ammonia plants.
The contract for the railway, the major
infrastructure component on the project, has
also been placed.
When completed, the facility will provide over
1,700 full-time jobs for Saudi nationals along
with many additional job opportunities in
related support.
Customer: Bemco Contracting Co.
Location: Doha, Qatar
Timeframe: 2006 – 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Qatar is investing US$7 billion in an Airbus
380-ready airport to serve as a hub for one of
the region’s fastest growing airlines – Qatar
Airways. The New Doha International
Airport (NDIA) will have a capacity to service
24 million passengers at 2009, growing up
to 54 million by 2015. The cargo capacity is
designed to accommodate 750,000 tonnes by
2009, growing up to 2 million tonnes by 2015.
WorleyParsons was engaged by Bemco
Contracting Co. to provide detailed
engineering and procurement support for the
airport’s utility systems. Key components
include the central utility plant, power
distribution, potable water, high pressure fire
water, chilled water and irrigation distribution
systems, a wastewater collection system and
a 28,000 m3 /d wastewater treatment plant.
Through advanced analysis techniques and
engineering optimization, WorleyParsons has
introduced many cost saving measures to
reduce material, equipment and construction
costs. This performance has led to
WorleyParsons being engaged to provide
engineering services for critical systems to a
number of other contractors on the NDIA
project.
m3/hr
cooling
water
circuit
Customer: Ma’aden, Power and
Infrastructure
Location: Raz Az Zawr, Saudi Arabia
Timeframe: 2006 – 2010
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The master planning for the Ma’aden
industrial estate, port and cooling water
systems requires the efficient integration of
infrastructure and cooling water to ensure
the successful implementation of the world
scale phosphate, aluminium, power and
downstream industries.
The volume of cooling water at 1.2 million m3/
hr presents significant challenges in view of
environmental and design constraints and
required innovative modeling to assess and
minimize impacts to adjacent marine
national parks.
WorleyParsons is responsible for the industrial
estate, port and cooling water system, master
planning and analysis of the cooling water
impacts and efficiencies. WorleyParsons then
completed FEED and has been engaged for
detailed engineering for Phase 1 of the
phosphate cooling water.
WorleyParsons provided an effective and
efficient master plan considering the site
conditions and significant ecological values
associated with the adjacent near coastal
ecosystems. The project will support world
scale initiatives and the importance of this
planning work is critical to the long term
success of this key Saudi Government
initiative.
Annual Review WorleyParsons
25
Brunei
Kuala Belait
China
Beijing
Nanjing
Shanghai
Tianjin
India
Hyderabad
Mumbai
Indonesia
Jakarta
Malaysia
Kerteh
Kuala Lumpur
Kuantan
Miri
Philippines
Manila
Singapore
Thailand
Bangkok
Sriracha
Asia
PT Inco
The unique combination of industry leading
capability and specialist technology of
WorleyParsons Gas Cleaning assisted PT Inco
improve performance from four nickel laterite
smelting furnaces in Soroako, Sulawesi, Indonesia.
The Electric Smelting Off-Gas Furnace Project
completed extensive facility modifications to
increase plant throughput, reduce plant emissions
and downtime and improve overall plant hygiene.
In late 2003, PT Inco engaged WorleyParsons to
study off-gas treatment options for one of four
smelting furnaces. A recent expansion had installed
an off-gas system on a new fourth furnace which
was considered poorly designed and dangerous to
operate. In addition, all four furnaces discharged
off-gas directly into the atmosphere, with only
partial treatment. PT Inco committed to the local
community and authorities that it would address
the issues using the best available technology.
Over the ensuing three years WorleyParsons
developed many innovative solutions to meet
the needs of each critical plant area to improve
operability and reduce off-gas emissions.
The project demonstrates WorleyParsons’
EcoNomics™ approach. Rigorous evaluation and
selection of technology, coupled with attention
to detail on installation design, enabled PT Inco
to complete the work cost effectively, with
minimum impact on production, achieve strong
improvements on the visible emissions from the
site, thus honoring its commitment to the local
community.
PT Inco indicates the project will achieve a positive
cash flow in less than two years through operation
with more consistent feed rates, reduced downtime
and the capture and recycle of approximately
25 tonnes per day of calcine previously lost to
the environment.
26
WorleyParsons Annual Review
Annual Review WorleyParsons
27
Power
Hydrocarbons
Minerals & Metals
Infrastructure
Asia
Business Overview
Substantial growth continued throughout
Asia during this year. Personnel numbers
grew beyond 3,000 with over 1,000 personnel
currently in both Malaysia and China.
In China we secured our largest EPCM chemicals
project to date for Degussa. World-class project
systems and connectivity enabled the Beijing High
Value Engineering center to Workshare effectively
with Australia, New Zealand, Saudi Arabia, United
States of America, United Kingdom, Singapore and
Malaysia. Upstream hydrocarbons capabilities
strengthened and projects were secured with
ConocoPhillips and Roc Oil.
In Malaysia, Ranhill WorleyParsons serviced
major projects for international customers and
local Malaysia operators. Workshare was used
extensively to support delivery on projects such as
Umm Shaiff for ADMA OPCO and the Rare Earths
Project FEED and EPCM for Lynas. An enhanced
environmental capability positions us well to service
the growing regional environmental markets.
In Singapore we experienced solid growth. Power
continued to expand to meet the needs of domestic
customers and a growing regional customer base.
Using the global-local model the Singapore and
Qatar infrastructure groups delivered a combined
solution for Keppel’s Qatar Domestic Solid Waste
Project. The sub-sea pipelines and downstream
hydrocarbons groups grew significantly and looking
forwards the prospects for the downstream sector
remain good, with a number of major developments
planned to proceed next year.
In Indonesia, we extended our position at the
high-end of the hydrocarbons market, with ongoing
contracts for ConocoPhillips, Amerada Hess and
TOTAL. Further diversification into the Minerals
& Metals sector was achieved through
contracts with PT Inco, using Workshare with
WorleyParsons Gas Cleaning in Dallas.
Our Thai operations continued to expand locally and
internationally, in particular using Workshare to
support our Canadian colleagues in executing oil
sands projects and our Brunei colleagues to service
long term customers like BSP and BLNG and an
increasing workload with TOTAL.
WorleyParsons entered the growing Indian market
by the 50% acquisition of Kirpalaney and Associates
in Mumbai. WorleyParsons Kirpalaney services the
power, chemicals and hydrocarbons sectors in India.
28
WorleyParsons Annual Review
1,550
tonnes per day of
domestic waste
processed
40,000
tonnes
of facilities
Offices Singapore, Qatar
Offices Kuala Lumpur, Abu Dhabi, Singapore,
New Zealand
Qatar Domestic Solid Waste
Management Project
Umm Shaif Gas Injection
Facilities project
Customer: Keppel Seghers (Keppel)
Location: Doha, Qatar
Timeframe: 2007 – 2009
Customer: Hyundai Heavy Industries
(HHI)/ADMA OPCO
Location: Abu Dhabi, United Arab
Emirates
Timeframe: 2006 – 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Keppel, in line with its strategy of increasing
involvement in environmentally friendly
developments, is completing a project to
construct and operate a solid waste collection
and treatment facility in Qatar. The
development consists of four new facilities
and the integration of one existing transfer
station. On completion, the development will
set new standards for the treatment of
domestic solid waste in the Arabian Gulf
region.
Keppel engaged WorleyParsons to complete
the FEED and detailed design associated with
the development. Responsibilities include civil
and structural design, transportation studies,
mechanical and electrical building services
design, electrical power distribution and
transmission and landfill design.
This combination of regional presence and
local knowledge provide Keppel with access to
management resources in Singapore and
specialist engineers in Qatar, with an
understanding of the codes, standards and
environmental regulations essential for a
compliant and cost effective operation in the
long term – a significant challenge given the
facility must handle, treat and dispose of
waste streams that vary in both quality and
quantity while operating with maximum
reliability and minimal downtime.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Umm Shaif Gas Injection Facilities (USGIF)
project is the first phase of a major
redevelopment of the Umm Shaif Field,
located in the Abu Dhabi sector of the Arabian
Gulf. The USGIF facilities comprise a
compression platform (CP-1), a collector
separator platform (CSP-1) and an
accommodation platform (UAP). CSP-1 is
linked by bridge to the existing Umm Shaif
Super Complex. The facilities will receive,
dehydrate and re-inject 219 BSCF per annum
of gas into the Umm Shaif reservoirs to
maintain and enhance existing oil production.
WorleyParsons originally performed the FEED
for the USGIF in Perth directly for ADMA OPCO
and we were subsequently engaged by
HHI to provide detailed engineering for its
EPC contract for the facilities. Detailed
engineering was executed in various locations
with the majority of the work performed
in Kuala Lumpur. The brownfield engineering
for the “tie-ins” was completed in Abu Dhabi
and the pipelines were completed in Singapore
using our sub-sea pipeline engineering center
of excellence.
The project was successfully delivered against
extreme scheduling demands driven by long
lead times on procured equipment, which
created the critical path for construction
programs within the EPC contract.
10,000
tonnes of
rare earths
produced
per annum
Offices Kuala Lumpur, Beijing, Sydney,
Melbourne, Kerteh
Lynas Malaysia Project
Customer: Lynas Malaysia Sdn Bhd.
Location: Kemaman, Terengganu State,
Malaysia
Timeframe: 2006
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Lynas Corporation owns the world’s highest
grade rare earths deposit, at Mt Weld in
Western Australia. The rare earths are a group
of 15 metallic elements that have unique
properties that make them indispensable in
technological areas, including the electronics,
automotive, environmental protection and
petrochemical sectors. To meet market
demand, Lynas is developing a 10,000 tonnes
per annum processing plant at Kemaman,
Terengganu State, Malaysia. The facility will
be expanded to produce a further 20,000
tonnes in the future.
WorleyParsons is providing EPCM services to
Lynas. Our Kuala Lumpur office is acting as
the project management home office
providing procurement and detail design
activities to Malaysian codes and standards.
The remainder of the detailed engineering and
procurement support is being undertaken in
Sydney and Melbourne, Australia, for the
concentrate plant and Beijing, China, for the
cracking and separation plant. The Kerteh
office will perform all regulatory approval
works, off-plot detail design and construction
management support.
Lynas originally planned to develop the plant
in China and WorleyParsons has assisted
Lynas in transferring the FEED from the
Chinese design institutes to its Kuala Lumpur
home office, so that the facility could be
relocated to Malaysia.
300,000
HVE manhours
in the past
year
+40
solar car teams
supported since 2002
Offices Supporting Houston, Reading, Arcadia,
Monrovia, Perth, Brisbane, Melbourne,
London, Kuala Lumpur, Al Khobar,
Qatar, Calgary and Chattanooga
Office Singapore
MaisonWorleyParsons High
Value Execution Center
International Solar Vehicle
Projects
Customer: WorleyParsons
Location: Beijing, China
Timeframe: 2006 – 2007
Customer: International Solar
Car Racing Teams
Location: Singapore
Timeframe: 2002 – 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
The Beijing High Value Engineering center
(HVEC) enables WorleyParsons’ international
customers to access a highly skilled and
cost effective resource base, at a time of
unprecedented global demand for personnel,
thus assisting them to reduce cost and
maintain schedule. The HVEC is an integral
part of our successful “full service” Beijing
operation, which currently employs in excess
of 1,300 personnel and is acknowledged to
be China’s leading independent provider of
EPCM services to international customers
developing projects within China.
Services that can be supported from
the HVEC include FEED, detail design,
procurement and construction management
services.
During the past 12 months the HVEC
has performed over 20 Workshare projects
with numerous offices, including Houston,
Reading, Arcadia, Perth, Brisbane, Melbourne,
New Plymouth, London and Kuala Lumpur. The
projects supported have spanned a diverse
range of industries from offshore and onshore
oil and gas, minerals and metals to power and
major chemicals projects.
A number of these projects, including the
Ma’aden Phosphate & Infrastructure project,
the North Rankin Redevelopment project and
the Lynas Rare Earth project are profiled
within this Annual Review.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
WorleyParsons Advanced Energy Solutions in
Singapore engineers and produces portable
energy systems for a wide variety of
commercial and industrial applications. One
area of specialist expertise is the supply of
portable power systems for the solar car
community.
Since 2002, WorleyParsons has supported
over 40 international university solar car
racing teams with high energy lithium polymer
rechargeable battery packs for university
races. This high tech sport has grown in
presence with races across Australia, USA,
Turkey and Canada, with a race in Africa
planned for 2009. WorleyParsons is proud to
work along side passionate students in what
has been coined a true brain sport.
The outstanding performance of teams since
2002, and the introduction of this technology
into the sport, is testament to the truly
versatile engineering capabilities of
WorleyParsons and the teams it works with.
The EcoNomics opportunities for the
application of this technology are many.
Hybrid electric vehicle technologies will play a
significant part in the future and through its
participation in the solar car community,
WorleyParsons is positioned at the leading
edge of the development of these
technologies.
Annual Review WorleyParsons
29
Angola
Luanda
Egypt
Cairo
Nigeria
Lagos
Africa
Guiding the clean-up of one
of the 10 most polluted cities
on the planet
WorleyParsons is central to the remediation of
former mine sites in Zambia’s Copperbelt province
and Kabwe city (considered one of the world’s
10 most polluted cities). The project engages
key stakeholders in channeling the modest
remediation budget to optimize social and
environmental benefits, while minimizing
expenditure on reclamation. In achieving this
outcome, WorleyParsons was integral in facilitating
the sustainable privatization of the Zambian
mining industry, thus increasing its attractiveness
for future investment.
WorleyParsons’ involvement in Zambia’s mining
industry started in 2001 through the Copperbelt
Environmental Project (CEP) to restore the
degraded lands of former state mining
company, ZCCM. The CEP confronted numerous
environmental, technical, economic and social
challenges, including safe closure of over
100 tailings dumps close to areas of dense
population. These dumps contaminate water
resources and generate toxic dust.
In 2005, the Zambian Ministry of Finance and
National Planning engaged WorleyParsons to field
an Independent Assessment Team to oversee
implementation of the CEP. A principal challenge
was to maximize benefits from the modest
US$50 million budget, considerably less than
prevailing estimates. The team developed
an integrated decision support matrix to
screen land-use options against economic,
environmental and social criteria. Key stakeholders,
including affected communities, collaborated to
assign evaluation criteria, creating a rational
planning process that maximized social and
environmental benefits and minimized
unnecessary expenditure.
Balancing environmental and social sustainability
with economic reality is integral to WorleyParsons’
EcoNomics™ approach. Our engagement on the CEP
provides recognition of this capability by the
Government of Zambia and institutions such as
The World Bank in the areas of environmental
human health risk assessment, community
engagement and socio-economic analysis.
30
WorleyParsons Annual Review
Annual Review WorleyParsons
31
Power
Hydrocarbons
Minerals & Metals
Infrastructure
Africa
Business Overview
WorleyParsons enjoyed significant growth
and expansion in Africa this year. DeltaAfrik,
WorleyParsons’ Nigerian entity and its largest
operation in Africa, grew to around 600 personnel.
The growth was underpinned with the award
of a major EPCM contract and several other long
term contracts. DeltaAfrik is now the largest
engineering and project services provider in the
Nigerian hydrocarbons sector and is able to offer a
uniquely comprehensive range of capabilities and
skills to the local industry.
WorleyParsons Angola Limitada has now
established itself in the local Angolan market with
contracts underway with Esso and Total as well as
near term prospects with other local operators.
The local business set up is complete and is well
placed for future growth as it supports the rapidly
expanding hydrocarbons industry in Angola.
In Egypt, WorleyParsons brought together its
power and environmental businesses and has
added Hydrocarbons capability subsequent to the
award of a greenfield refinery PMC contract with
Citadel and other local contracts. With all business
lines now under common management and
utilizing WorleyParsons’ global systems and tools,
the Egyptian business is looking forward to good
prospects.
In Libya, we are in the final stages of establishing
WorleyParsons with a local joint venture partner.
Based on the rapidly evolving market with a large
number of familiar customers, WorleyParsons looks
forward to being at the forefront of this emerging
market.
We are undertaking numerous projects across
the African continent in addition to our locally
established operations. This, together with
ongoing assessments of new project and business
opportunities, is expected to generate further
growth in the region.
32
WorleyParsons Annual Review
75,000
manhours of
engineering and
construction
management
10 year
USAID power
sector support
program
Offices FMC Houston, FMC Harcourt
Offices Cairo, Reading
Sub-sea Equipment Supply –
Deepwater Nigeria
Power Sector Support
Program II
Customer: FMC Technologies
Location: Offshore Nigeria
Timeframe: 2005 – 2007
Customer: Egyptian Electricity Holding
Company (EEHC)
Location: Various locations, Egypt
Timeframe: 1997 – 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
As a means of developing Nigerian in-country
capacity in the sub-sea, deepwater
environment and in fulfilling the Nigerian
Government’s desire to maximize work done in
Nigeria and develop local Nigerian engineering
and construction capability, FMC awarded
an engineering and construction management
contract to DeltaAfrik, a joint venture
between WorleyParsons and DeltaTek.
The scope of work includes supporting
FMC during the detailed engineering and
construction management for the suction
piles, sub-sea manifolds, topside control and
sub-sea distribution systems for a major
deepwater development in 1,400 meters of
water, offshore Nigeria. A significant portion
of the scope involves the training of
DeltaAfrik personnel by FMC.
In addition to the benefits of satisfying the
local Nigerian content requirements for a
specific deepwater project, synergistic
advantages to both DeltaAfrik and FMC
have emerged. As part of the enhanced
relationship, FMC is training additional
DeltaAfrik personnel to support upcoming
deepwater projects, thus allowing DeltaAfrik
to develop enhanced deepwater engineering
capability and FMC to access local Nigerian
engineering resources.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
In response to rapid economic growth,
expanding population and market pressures,
EEHC embarked on an ambitious electricity
generation development plan. EEHC intends
to build some of the largest and most
advanced facilities in North Africa and the
Middle East including power plants and
transmission and distribution facilities.
WorleyParsons and joint venture partner PP&L
established the Power Sector Support Group
(PSSG) to complete EEHC’s Power Sector
Support Program. PSSG’s role is as owner’s
representative for consulting and
construction management services, including
project management and integration,
preliminary engineering, selection of
the design and build contractors and
construction supervision.
EEHC has achieved operational benefits from
the program. The control system upgrade has
significantly improved unit start-up times,
increased efficiency by approximately 1.5%
and delivered fuel savings of 1.0%. A high
level of cooperation between the owners,
vendors and USAID also enabled the outage
times to be kept to an absolute minimum for
the retrofit component project.
430,000
tonnes
per annum
capacity
upgrade
60,000
barrels per day
oil production
100
toxic tailings
dumps
Offices Toronto, Mufulira
Offices DeltaAfrik Lagos, Houston
Office Calgary
Mufulira Smelter Upgrade
Phase 2 – Fire Refining
and Casting
Olero Creek Production System
Detailed Design, Northern
Water Station (NWS)
Copperbelt Environmental
Project
Customer: Mopani Copper Mines PLC
Location: Mufulira, Zambia
Timeframe: 2006 – 2008
Customer: Nigeria National Petroleum
Company (NNPC)/Chevron Nigeria
Limited (CNL) Joint Venture
Location: Olero Creek, Niger Delta,
Nigeria
Timeframe: 2007 – 2007
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Mopani Copper Mines is upgrading its Mufulira
Copper Smelter in three phases to reduce
emissions and increase concentrate treatment
capacity from 420,000 tpa to 850,000 tpa.
On completion Mufulira will be the largest
copper smelter in Africa.
WorleyParsons is providing the basic
and detail engineering, construction
management and commissioning assistance
for phase 2 of the smelter upgrade. This
phase comprises the installation of a refining
and casting plant designed to handle anode
copper produced from the treatment
of 850,000 tpa concentrate. The key
components of phase 2 are two
new 400 tonne anode furnaces, a 100 tonne/
hour casting plant and an aisle extension,
including electrical substation and compressor
buildings. Construction is underway with the
construction management team comprised of
WorleyParsons international staff and locally
hired engineers and technicians.
Despite Zambia’s land-locked position and
with only limited access to qualified resources,
the WorleyParsons construction management
team has successfully managed the major
safety, quality and performance concerns
affecting this complex and logistically
challenging project.
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
In 2006, WorleyParsons completed the FEED
phase for the reconstruction of NNPC/CNL’s
Olero Creek facilities from our Houston office.
Following completion of this phase and in
support of the Nigerian Government’s desire
to maximize local content through the
utilization of Nigerian vendors and
contractors, the project was transitioned to
our DeltaAfrik joint venture for detailed
design.
The work is being conducted under the
multi-year EPCM Services Contract. The
project entails the detailed design for the
reconstruction of two concrete barge
platforms and the procurement management
for the new and replacement equipment
packages.
The project is 50% complete and has
successfully utilized a high proportion
of Nigerian resources with approximately 65%
of the major packaged items, including all long
lead equipment, sourced locally.
Customer: Zambian Ministry of Finance
and National Planning
Location: Zambia
Timeframe: 2001 – present
IDENTIFY SELECT
DEFINE
EXECUTE IMPROVE
Through the restoration of heavily polluted
sites, the Zambian Government and The
World Bank wish to facilitate the ongoing
privatization of the Zambian mining industry,
while maximizing the social and environmental
benefits to residents impacted by past mining
operations.
The Zambian Government engaged
WorleyParsons to oversee the implementation
of the Copperbelt Environmental Project, a
principal challenge of which is to maximize
benefits to local communities from within
the available funds. To achieve this,
WorleyParsons developed an integrated
decision support matrix, a tool to screen pre
and post closure land use options against
economic, environmental and social criteria.
Through the application of this technique
WorleyParsons enabled all key stakeholders,
including the affected communities, to
participate in a rational planning process that
balanced economic, social and environmental
welfare in a transparent and informed manner.
Inspection support is provided by
WorleyParsons from Houston, while
post construction support is provided in
Nigeria by DeltaAfrik.
Annual Review WorleyParsons
33
Our Differentiators
Committed,
empowered and
technically capable
people
Comprehensive
geographic
presence
Outstanding
operational and
corporate
performance
Industry leadership
in health, safety
and environmental
performance
Success in
project delivery –
large and small
Focus on long term
contracts and
asset-based services
EcoNomics™ –
Delivering
profitable
sustainability
Cert no. SCS-COC-00858
This report is printed on Monza Satin,
an FSC certified mixed source paper.
Designed and Produced by walterwakefield.com.au
This year we have added to our
differentiators to emphasize the
importance we place on profitable
sustainability – for our customers and in
our own business. EcoNomics™ brings
together and extends our range of
services in environmental, social and
financial sustainability.
It is our plan that these services will be
embedded into all aspects of project
delivery, across the asset lifecycle. In this
we are focused on the green and on the
black and we see enormous potential
for optimizing existing assets, solving
customer problems and developing
new solutions.
John Grill
Chief Executive Officer
Differentiators WorleyParsons
1
Chief Executive Officer’s Committee
The Chief Executive Officer’s Committee comprises the leaders
of our regions, customer sector groups and key functional areas.
One of its core responsibilities is to be the custodian of the
differentiators, setting and ensuring delivery against strategic
objectives and key performance indicators.
Peter Meurs
Stuart Bradie
Andrew Wood
Iain Ross
Mark Southey
Harry Sauer
2
WorleyParsons Differentiators
John Grill
Bill Hall
David Housego
Edd Pagano
Jeff Osbourne
Larry Benke
David Steele
Robert Edwardes
Greg Clinnick
Differentiators WorleyParsons
3
What differentiates WorleyParsons
Differentiator 1
Committed, empowered and
technically capable people
Differentiator 2
Industry leadership in health,
safety and environmental
performance
Differentiator 3
EcoNomics™ – Delivering
profitable sustainability
Differentiator 4
Outstanding operational and
corporate performance
WorleyParsons has built a
world-class company through the
commitment and talent of our
personnel – their skill, efficiency
and innovative thinking
differentiate us.
At WorleyParsons we strive for
the perfect day, every day, as the
means of achieving our vision of
Zero Harm to people, assets and
the environment. Our Health,
Safety and Environmental (HSE)
expectations are vital and
integral elements of our business
and are embedded into our
supporting management systems
and processes and influence
everything that we do.
EcoNomics™ is our range of
services and technologies
that profitably embed
environmental, social and
economic sustainability into
project delivery, across the asset
lifecycle.
Strong growth continues to
characterize our performance
– through the organic
development of our business
in each country and through
strategic, targeted acquisition.
Both are possible because we
strive to create a structure and a
culture that is sensitively in tune
with local markets and our
customers. Equally, it is possible
because we encourage our
people to create and capitalize on
opportunities and we provide
strong knowledge management
systems for every project and
office to access best practice and
world-class expertise.
WorleyParsons has implemented
a number of initiatives to provide
a work environment that rewards
people for their commitment and
performance and encourages a
healthy balance between work
and lifestyle. Our aim is to recruit,
develop and, most importantly,
retain the people who share our
vision and strategy.
This year our staff continued
to grow rapidly via merger,
acquisition and direct hire, adding
9,000 people, or over 60%, to our
number of employees. The quality
of the opportunities at
WorleyParsons and the caliber of
our existing staff are major draw
cards to prospective employees.
We continue to search for
excellent and committed staff
who are specialists in their fields
and who seek challenge, fair
treatment and rewards for
success.
During last year we undertook a
fundamental review of our
existing health, safety and
environmental management
systems and assessed them
against our current and
anticipated future needs. As a
result of this review we will
progressively implement an
innovative, global, behavior based
HSE management framework,
called OneWay. The new
framework will enhance our
leadership, governance and
reporting capabilities as well as
providing increased focus on
leading – rather than laggingperformance measures.
This year we have developed our
strategy to embrace the material
challenges facing our business
and our customers in responding
to the changing operating
environment and the ongoing
demand for environmentally,
socially and financially
sustainable solutions.
Our implementation of this
strategy commenced with
identifying and drawing together
our substantial, impressive array
of capabilities embedded
throughout our global business
as well as in WorleyParsons
Environmental group. We have
established a strong set of
capabilities in four key areas of
Assessment, Efficiency,
Treatment & Mitigation.
In defining and implementing
EcoNomics™ we have worked
closely with customers with
whom we have relationships
to understand their needs and
develop solutions in tandem.
At the same time we have
undertaken a review to reduce
our own footprint. In both areas we
have defined clear short and long
term metrics for performance.
4
WorleyParsons Differentiators
In driving this growth we stay
focused on our core values.
Crucial among these are systems,
procedures and management that
identify, measure and control
financial and non-financial risk
throughout our global operation.
Our focus includes the
optimization of capital, strong
corporate governance and
operational profitability.
Differentiator 5
Focus on long term contracts
and asset-based services
Differentiator 6
Success in project delivery –
large and small
Differentiator 7
Comprehensive geographic
presence
The continuous improvement of
complex processing and energy
facilities around the world
requires sustained commitment
and focus. WorleyParsons’
Improve is a core service for
brownfield operations focused on
the delivery of major projects,
upgrade, de-bottlenecking and
maintenance projects, project
portfolio management and
support services to sustain
assets and improve business
performance.
Tailored solutions to meet
individual customer needs are the
hallmark of our approach to
project delivery.
Our comprehensive network of
offices and operations around the
world exists to ensure that our
customers have immediate
access to our expertise wherever
they need it. WorleyParsons now
has 84 operating centers in
29 countries.
WorleyParsons’ Improve has been
entrusted by over 70 customers
to deliver a step change in the
performance of their assets.
Working in close alignment with
customers, achievable cost and
risk reduction measures are
developed and implemented
to drive toward globally
recognized first quartile
performance indicators.
The past 12 months have seen
the continuation of many key
long term Improve contracts
with customers including
Saudi Aramco, the Tennessee
Valley Authority, Syncrude and
Woodside Energy, as well as
the award of new long term
contracts with Occidental Qatar,
SASREF in Saudi Arabia and
DuPont in China.
The continuation of favorable
resource commodity prices
and strong global demand is
reflected in the magnitude
and diversity of the greenfield
mega-projects in progress within
WorleyParsons’ Hydrocarbons,
Power, Minerals & Metals and
Infrastructure customer sector
groups. We are one of the few
companies in the world with
the resources & energy to
undertake projects of this scale
across such a diverse range of
industries.
Every complex process and
industrial facility requires
ongoing capital expenditure. Our
execution methodologies deliver
improvements in integrity and
business performance for our
customers throughout the asset
lifecycle and are tailored to the
specific needs of the project.
This is a key differentiator for
WorleyParsons in many markets,
enabling customers to maximize
opportunities.
The investment that we have
made in our network enables us
to provide our customers with
the benefit of world-class skills
combined with deep local
knowledge. This balance of global
and local expertise is an essential
prerequisite as customers deal
with increasing complexities and
pressure on performance that
characterize the complex process
industries and the resources
& energy sectors in particular.
Balanced with this we continue
with our strategy of developing a
number of hubs that include High
Value Engineering Centers, such
as Bangkok, Beijing and Kuala
Lumpur, and large resource
execution centers, such as Abu
Dhabi, Reading, Calgary, Houston,
Kuala Lumpur, London, Melbourne
and Perth which are capable of
executing projects of any size.
Our project delivery capability
is underpinned by the unique
WorleyParsons Project
Management Process (WPMP).
The WPMP is a key feature of
our Enterprise Management
System (EMS) which, along with
sophisticated communication
infrastructure, is deployed
globally to enable our operation
to collaborate efficiently and
effectively on projects large
and small.
Differentiators WorleyParsons
5
Delivering profitable
sustainability
Our range of services and technologies that profitably embed
environmental, social and financial sustainability into project
delivery, across the asset lifecycle.
Environmental and social imperatives
now affect the bottom line for all major
corporations and projects globally. This is
particularly challenging in the resources
& energy sectors. All businesses need to
understand and undertake to efficiently
optimize their operations in the context of
ecology and society in addition to their
obligations of profitable operation.
Our business has been built on long term
relationships, anticipating customer needs and
delivering solutions. Today we are committed
to working with our customers to create
solutions to meet the green challenge while
staying in the black. EcoNomics™ is our range
of tailored, expert services and proprietary
technologies that profitably embed
environmental, social and financial
sustainability into project delivery, across
the asset lifecycle.
To meet the challenge, some of the ways we
are helping customers are to:
– Build in business resilience
– Modify facilities
– Increase efficiency
– Reduce energy consumption
– Reduce emissions and create
cleaner operations
– Engage stakeholders
WorleyParsons is uniquely positioned to
work both globally and locally with our
customers to deliver on the value of
EcoNomics™. Our leadership role in resources
& energy, together with our global network
of experts, allow us to tailor solutions for
projects and operations – large and small. We
have a range of technologies, processes and
systems built for application to even the most
complex of these problems and a team of
experts in all of our regions with practical
in-market experience. We also bring our
culture of results and innovation to
help customers meet the challenge of
sustainability.
6
WorleyParsons Differentiators
EcoNomics™ includes all of the customer
sector areas and a very broad range of the
technical capabilities of WorleyParsons. It
delivers four types of services and solutions:
– Assessment
– Efficiency
– Treatment
– Mitigation
We have formed global, strategic relationships
with Baker & McKenzie and Schlumberger
to support the EcoNomics™ initiative. Baker
& McKenzie will provide access for our
customers and ourselves to international
carbon trading instruments that can enhance
the viability of projects motivated by the
need to mitigate the effects of climate
change. Schlumberger is a leader in carbon
sequestration sites and associated well
facilities. The association with Schlumberger
will allow us to offer a complete carbon
sequestration solution.
As part of this endeavor, WorleyParsons
continues to review its own worldwide
operations. While we believe that our
biggest contribution to solving these global
challenges will come through helping our
customers, we will implement a plan in our
business that can make a serious contribution
to climate change mitigation. We will also be
reviewing our already active social and
community programs.
EcoNomics™ Capabilities
EcoNomics™ will be delivered as a seamless extension
of our established project delivery capability
Assessment
Efficiency
Treatment
Mitigation
– Strategic environmental
& EcoNomics™ analysis
– Social & community
impact modeling
– Risk & sensitivity assessment
– Complex marine systems analysis
– Energy efficiency
– Water efficiency
– Sustainable building design
– Rail efficiency
– Advanced systems modeling
– Logistics modeling
– Gas cleaning
– Clean coal
– Recycling
– Mining tailings management
– Water treatment
– Carbon credits and trading
– Desalination
– Renewable energy
– Carbon capture and storage
WorleyParsons’ commitment
to working with our customers
to solve complex problems
positions us uniquely to deliver
on the promise of EcoNomics™.
Peter Meurs
Managing Director and leader
of our global EcoNomics™ initiative
Peter has been a major contributor to the growth
& development of WorleyParsons since 1988.
The approach that we have adopted for EcoNomics™
mirrors Peter’s experiences in delivering enhanced
performance and creating value in partnerships,
alliances and sharing risk & reward with our customers.
Peter has a Bachelor of Mechanical Engineering (Hons),
Monash University, Melbourne and his long involvement
and expertise in complex process businesses enable
him to understand and incorporate customers’ needs
into our EcoNomics™ solutions.
Differentiators WorleyParsons
7
Eco
Eco: A prefix meaning “concerned with living
things in relation to their environment”
From the Greek “oikos” meaning “house”
Used in ecology, ecosystems...
One of the key characteristics of
EcoNomics™ is the ability to widen
the perspective on business decisions –
giving a broader and longer term view.
Paul Hardisty
Services Director – EcoNomics™
Paul brings over 20 years’ environmental experience to the
EcoNomics™ team, throughout which he has focused on
large, multi-disciplinary projects, especially for resources &
energy customers. He specializes in strategic environmental
and economic analysis, environmental impact, risk analysis
& management, remediation of contaminated sites &
groundwater and environmental hydrology. His skills in
advising on environmental decision making and strategic,
economic analysis enable our customers to incorporate
sustainability considerations into the financial assessments
of their projects.
His roles as Adjunct Professor in Environmental Engineering
at the University of Western Australia and Visiting Professor
at Imperial College, London, as well as authorship of over
100 publications, ensure that we are in touch with the
latest research and thinking on sustainability. Paul has
a PhD in Environmental Engineering from the University
of London and an MSC in Environmental Hydrology from
Imperial College, London. He is a passionate supporter
of the environment.
8
WorleyParsons Differentiators
Our customers recognize that they are
operating in rapidly changing business
environments where considerations of
sustainability, climate change, resource
limitations and social responsibility are of
increasing importance in defining overall
project economics. The green challenges are
numerous and continue to unfold. Some of
these include:
– Rising population
– Stress on the natural world
– Growing resource demands
– Changing climate
– Food and water security
– Greenhouse gas emissions
– Species extinctions
These challenges impact on all businesses and
their operations but are especially salient for
resources & energy. Businesses need to
operate existing facilities more efficiently
and develop new, more resilient solutions to
future developments. As well as challenges,
the rapid change is creating new business
opportunities. WorleyParsons has developed
EcoNomics™ to deliver environmentally,
socially and financially sustainable projects for
our customers.
One of the key characteristics of EcoNomics™
is our capacity to widen the perspective in
the Identify and Select phases of project
development, expanding the decision window
materially in terms of the range of issues,
impacts and timeframes considered.
WorleyParsons’ experts and technologies
accommodate this. EcoNomics™ is underpinned
by robust economic and financial analysis
that reflects all of the wider issues facing
businesses and project delivery, across a broad
timeframe.
EcoNomics™ enables businesses to properly
consider the social, ecological and community
impacts of existing and proposed assets.
As our customers deal with rapidly changing
and variable legislative and regulatory
requirements around the world, overlaid by
requirements and preferences dictated by
their own key stakeholders, compliance
becomes increasingly complex but also
increasingly important.
We believe that the key to long term
profitability for projects is going to depend
increasingly on ensuring that these issues
are considered in the planning phase and
embedded into the substance of the project.
WorleyParsons has developed a suite of
proprietary technologies to assist with
this covering:
– Non-financial risk assessment
– Economic cost benefit analysis
– Sensitivity analysis
EcoNomics™ enables clear focus on the
balance between green and black, augmenting
the alignment between social & environmental
requirements and optimal financial
performance.
Differentiators WorleyParsons
9
Nomics: “The laws of logic and nature”
From the Greek “nomikos” meaning “law”
Nomic is also a game in which the rules may
be changed but this counts as a move.
Our customers have a fundamental
commitment and responsibility to
stakeholders to deliver profitable operation.
Today, they recognize that a number of key
drivers of their cost base are linked to a proper
engagement with sustainability.
These include:
– Increasing energy costs
– Increasing resource costs, especially of water
– Changing legislation worldwide
– Changing community attitudes
– Increased costs and obligations of
environmental and social compliance
– Volatility in markets and politico-economic
conditions in some regions
One of the cornerstones of the long term
success of WorleyParsons has been our
successful approach to partnering with
customers, including in alliances and joint
ventures, enabling appropriate investment
and collaboration in order to solve complex
business problems and create opportunities.
EcoNomics™ is no exception.
Nomics
We launch EcoNomics™ with a very strong
portfolio of services, deep experience around
the world and some important proprietary
technologies. Yet we realize that many of
the solutions and much of the opportunity
will be developed through working with our
customers to provide tailored responses
to unfolding situations.
EcoNomics™ is a careful balance of green
and black. However, it is clear that driving
efficiency, reducing impact and creating
sustainable assets is good for business and
good for the environment. In this sense
green IS black.
WorleyParsons has a substantial, proven track
record of achievement in providing services
and developing technologies to aid energy
efficiency and cleaner asset operation across
the complex process industries. Through
our EcoNomics™ initiative we have brought
together all of our capabilities and have
developed fully integrated teams around
the world targeted towards improving
sustainability and performance.
Through links with leading research
institutions, scientific organizations and
industry groups, we are able to overlay our
internal capabilities with access to emerging
technologies and link to the latest thinking
supporting sustainable developments.
One example of such a link is our sponsorship
of the WorleyParsons lectureship in
Environmental Engineering and Climate
Change at Imperial College, London.
The future for our business will be impacted
deeply by these changes, as it will be for our
customers’. It is our absolute conviction that
these impacts can be positive – creating
opportunities for innovation, efficiency
and improvement in both the financial and
ecological performance of business.
The changes will require new solutions
and new technologies. It is our absolute
conviction that these changes can be positive.
EcoNomics™ delivers on that conviction.
David Mofflin
Technology Director – EcoNomics™
10
WorleyParsons Differentiators
David has been a key player in supporting the growth
of new initiatives at WorleyParsons for over 20 years.
He brings extensive understanding of both the
business and technology drivers of projects to the
EcoNomics™ team. This ensures that we can deliver
new capabilities and solutions to customers that are
both groundbreaking and realistic. David has a PhD,
Cambridge and a First Class Honors Degree in Civil
Engineering. David leads the technologies’
commercialisation initiative for WorleyParsons and
will extend this role to support our customers as
they create their own technologies in response
to the challenges of sustainability.
Differentiators WorleyParsons
11
The 2006 Grill Award
In 2000 WorleyParsons initiated the Grill Award to
identify and reward individuals and groups whose
efforts emulate the values and business approach
of the Company’s founder, John Grill.
John Grill believes that
individuals and teams, when
given the opportunity, will
display an entrepreneurial flair
and business focus that results
in exceptional outcomes for
both customers and
WorleyParsons.
OVERALL GRILL AWARD WINNER AND ASIA REGIONAL AWARD
John Grzan
Based in Singapore, John Grzan has rapidly developed a niche power business. John restructured our high
density battery division, Worley Energy Cells, into a three-part business consisting of purpose-designed
portable energy products, integrated OEM portable energy solutions and a crossover advanced energy
consulting service (Advanced Energy Solutions – AES) tying it back to WorleyParsons’ Power customer
sector group.
His trust in his colleagues
to display the following
characteristics has always been
rewarded – innovative solutions
to problems, strong customer
focus, teamwork, efficiency,
financial acuity and willingness
to contribute to and share in
our customers’ successes.
John’s enthusiasm, innovation and entrepreneurial flair led to a material change in the business created
by the Spinmaster project. This more than quadrupled the revenue base, which will exceed US$8 million,
from a group of seven employees.
CANADA
Paul Bauman
The December 2004 Southeast Asian earthquake
and tsunami destroyed the primary water supply
infrastructure in Aceh Province, Indonesia. Over
200,000 shallow, hand dug wells, which were the
primary water supply, were also salinized and/or
destroyed.
As part of long term reconstruction, WorleyParsons,
led by Paul Bauman, was asked by UNICEF to carry
out a preliminary assessment of groundwater
resources in Aceh. This six month assessment
included importing highly portable drilling rigs,
training local crews, initial test drilling, carrying out
a broad groundwater sampling program, creating
an easily transferable groundwater database and
recommending solutions and actions.
UNITED STATES AND LATIN AMERICA
Santee Cooper Team
Successful projects are usually the result of
the combined talents of a team rather than the
contribution of a single individual. The Cross Santee
Cooper team has a well deserved reputation for
being very passionate about their work.
Their performance on Cross Unit 1, completed
in 1994, assisted WorleyParsons to secure the Unit 3
Project in 2002. Their continued success and “can do”
spirit allowed Santee Cooper to exclusively award
Unit 4 to WorleyParsons. By finding innovative ways
to complete the work they overcame a two-month
delay in the schedule for Cross 3, in spite of major
vendor issues, craft shortages and cement
shortages.
.
12
WorleyParsons Differentiators
EUROPE
Robert Crickmore
Rob Crickmore is one of the unsung key players
in our business development group. Starting with the
organization in Pasadena, California, USA, 19 years
ago and continuing through his current assignment
as the manager of proposals prepared out of the
London office, Rob has always performed above
and beyond the call of duty in very high-pressure
situations to bring together complex elements
from contributors throughout the organization.
He combines a strong dedication to quality with clear
focus on our business development objectives and
customer requirements.
MIDDLE EAST
Azmi Abousaleh
Azmi Abousaleh led the WorleyParsons Petrocon
Pipeline group to industry leadership status in
Saudi Arabia and the Middle East region. He built
an engineering and design team of significant
competence into the enviable position as contractor
of choice for both the main operator Aramco and
all other prime contractors in Saudi Arabia. Azmi’s
success even extends to Qatar where work is being
performed currently for Qatar Petroleum.
AUSTRALIA AND NEW ZEALAND
Matt Gavin
On the New Zealand Refining Company Point
Forward project, Matt Gavin, the Transfield Worley
New Zealand team in Auckland and the West Coast
team based in Monrovia, designed an execution
solution involving the local knowledge of Transfield
Worley in New Plymouth, NZ, the internationally
recognized sulfur management and refining team in
California, USA and the high value engineering center
in Beijing, China. Matt Gavin’s effort to marshal the
global capability of the organization to meet the
need of his local customer is a testament to his
leadership.
The 2006 Chairman’s Health, Safety & Environmental Award
The Chairman’s Health, Safety & Environmental (HSE) Award is
awarded to one or more individuals who have made an outstanding
contribution toward improving the HSE performance within the
WorleyParsons’ enterprise. This 2006 Award is the inaugural award.
The Chairman’s HSE Award
recognizes and rewards
exceptional HSE performance
improvement from among our
employees. It serves as a
tangible reminder of the
significance of HSE for
WorleyParsons and provides
a platform for employees to
significantly contribute to the
corporate vision of Zero Harm.
The awards comprise two levels
– Platinum and Champion.
WINNER – CHAMPION CATEGORY
Don Dismukes
Don Dismukes has been the site manager at Colbert Fossil Plant in Alabama, USA, for almost 12 years. This
plant is one of the assets managed through the GUMBK partnership under the long term Tennessee Valley
Authority (TVA) power alliance. Don is responsible for the implementation of the safety program and
personally conducts site safety orientations with employees. Don’s dedication to providing employees with
a safe workplace is reflected in the safety performance of the plant, which has not seen a last lost time
accident since December 1994. The GUMBK partnership recently received an award from TVA’s workers
compensation insurer for outstanding achievement.
WINNERS – PLATINUM CATEGORY
Tomago WorleyParsons Alliance Team
WorleyParsons’ Tomago alliance team has been
instrumental in assisting Tomago Aluminium to
improve the HSE performance of its smelter in
Australia. Tomago and WorleyParsons undertook
a comprehensive program to engage contractors
in the re-examination of all work procedures and
practices at the site. As part of this program a
new initiative called Man Machine Interface was
created. This initiative has been responsible for the
reduction or elimination of more than 300 high risk
activities. The Tomago alliance team has now
achieved two years Lost Time Injury (LTI), free
during a period of potentially high risk project
work and was recently recommended for
OSHAS 18001 certification.
Chris Walsh
Chris Walsh, the Constructions and Completions
Manager for Transfield Worley joint venture
supporting Woodside NWS gas assets, led his team
to achieve a new standard in HSE performance.
Chris recognized the need to change people’s
behavior in order to both maintain and further
improve HSE performance, and developed the
OneWay behavioral based health safety and
environmental management system. Chris’
personal enthusiasm and commitment to the
OneWay initiative has been a significant driver
towards its success.
Alan Snell
Alan Snell has been responsible for a significant step
change in HSE culture and awareness among the
Brisbane, Townsville, Gladstone and Mackay offices
in Queensland, Australia. These offices support our
personnel engaged at major industrial and mining
sites. His development and roll out of a range
of procedures and Safety Management Plan
templates has been valued by all his colleagues.
Additionally, Alan has worked diligently with
customers to develop, upgrade and implement their
own in-house systems through workshops and
training sessions.
Graeme Stevenson
Graeme Stevenson was the construction manager on
the DCP Worsley Alumina project in Perth, Australia.
WorleyParsons supported Worsley Alumina on a
major upgrade of its fully operational alumina facility.
At its peak the DCP team had 65 work fronts within
the operating plant. Graeme’s efforts to embed
effective construction HSE thinking into the project
planning and review process were exemplary. Graeme
assembled a team of construction professionals who
assisted Worsley Alumina to undertake a range of
initiatives to increase the dialogue between the
customer, project team, operations and external
professionals.
Differentiators WorleyParsons
13
OneWay is a major step in our global
approach to safety – reinforcing safe
behavior at the core of our operation.
Larry Benke
Managing Director – Canada
The OneWay program contains
12 key elements
1.
Leadership
2.
Selection & Competency
3.
Working with Contractors & Suppliers
4.
Field Execution
5.
Incident & Behavior Analysis
6.
Risk Management
7.
Management of Change
8.
Caring for People
9.
Crisis & Emergency Management
10. Engineering
11. Working with Customers
12. Assessment & Improvement
14
WorleyParsons Differentiators
CATEGORY GLOBAL DATA
YTD
Lost Time Case Rates
Total Recordable Case Rates
Fatalities
Environmental Incidents
0.02
0.11
0
0
Notes:
1. Frequency rates are in accordance with US OSHA per 200,000 manhours.
2. Calculations are based on WorleyParsons’ employee numbers.
During the year we recognized that although
our Health, Safety and Environmental (HSE)
performance compared favorably with international
best practice, our continued expansion both in
personnel numbers and geographic presence would
make further improvement within our existing HSE
management system a challenge.
In response to this challenge we have embarked on
an exciting new initiative, known as OneWay. This
initiative will enable us to align and consolidate our
global systems and procedures further and work
with our staff, to reinforce a culture that underpins
our goal of industry leadership in HSE performance.
The implementation of OneWay is a long term
strategic objective. Over time the program will be
the catalyst for the continuous improvement to all
of our systems and procedures and the basis for a
reporting and assurance process to demonstrate
we are moving towards our vision of Zero Harm.
The OneWay program contains 12 key elements,
each with a defined set of expectations that span
all facets of our operation.
In the coming months we will progressively engage
employees, contractors and customers to explain
why we are implementing the new framework and
how it benefits both our customers and our staff.
The OneWay initiative will:
– provide global leadership, governance and a
reporting structure
– develop the behavior and culture that commit
to the achievement of Zero Harm
– facilitate the rapid transfer of HSE practice
throughout the organization
– build on the existing business processes within our
Enterprise Management System
– provide a global mechanism for assessment,
feedback and continuous improvement
Differentiators WorleyParsons
15