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Products
HYTECH ENGINEERING & SERVICES
About us
Hytech Engineering & Services specializes in the operations and maintenance, modifications, procurement,
development, and manufacturing of customized hydraulic and automated products and systems for the offshore
industry, maritime activities and land-based industry. Hytech Engineering & Services is operating world wide.
Our objective is to assist our customers in creating added value by providing them with products and services.To
accomplish this while satisfying industry requirements and conditions, close collaboration and communication
are vital between us the supplier, our subcontractors, and our customers. Together we create new expertise
as well as innovative products.
Our speciality areas are winches, cranes & lifts specialised tools, handling systems, technical drilling equipment,
hydraulic power units, skid pump units and hydraulic systems. From A to Z. From drawing-board redesign at
our engineering department, to repairs and conversions at our service facility, to service and follow-up at our
customers.
Hytech Engineering & Services is certified in accordance with NS-EN-ISO 9001:2000, our company is also
approved by the Achilles Joint Qualification System.
The Hytech Group always at your service
Hytech Engineering & Services AS | P +47 51 71 54 40 | www.hytech.no
We deliver to a wide range of industrial sectors
Offshore
Renewable Industry
Marine
Industry
Hydraulic Power Pack, DnV type approved
Description
Technical data
HYDRAULIC POWER PACK DNV TYPE APPROVED 2.7-1 FOR USE IN EX ZONE 1 AND 2,
ATEX CATEGORY 2 AND 3 GROUP II
• Integrated cooler
Frame:
• Material: - AISI 316
• Max gross mass: - 2500 kg
Electrical specification:
• Test load: - According to DnV 2.7-1 2006
• Electro motor 50/60 Hz, 45/52 kW, 225-M4
inclusive drop test
• D 400 / Y 690V – 50 Hz
• Certification -Type approved DnV 2.7-1
• D 400V / D 440-480 / Y 660-690V – 60 Hz
Hydraulic Tank:
• Material: - AISI 316L
• Dimensions ext: (LxWxH) - 1010 x 934 x 813
• Volume int: - 450 litre
Hydraulic specification:
• Horse Power Setting controlled and
pressure regulated LS-pump
• 140 ccm displacement
• Max pressure: aprox. 210 bar @ 100 l/min
• Max flow aprox. 200 l/min @ 100 bar
• Integrated heater
Size: (L x W x H)
Additional information:
• Fittings - chromate carbon steel, JIC fitting
protected with denso tape ™.
• Pipes - acid proof, AISI 316L
• Surface treatment according to NORSOK
M501 system 1 for components
• EEx de IIB T4
II 2G T4
1810 mm x 1400 mm x 2100 mm
Hydraulic Power Pack
Description
Technical data
55 kW HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, WITH 2 OFF PROPORTIONAL
DIRECTION VALVES
Frame:
•
Material: - S355J2G3
•
Max gross mass: - 2500 kg
•
Test load: - According to DnV 2.7-1 2006 exclusive
•
drop test (in accordance to NORSOK Z-015)
•
Certification –Form 4, certified by third party
competent organization.
•
Electro motor 50/60 Hz, 55/64 kW (HPU)
•
55 kW - 380 V - 50 Hz
•
64 kW - 440 V - 60 Hz
•
Electro motor 50/60 Hz 0,37/ 0,43 kW (Cooler)
•
0,37 kW - 380 V- 50Hz
•
0,43 kW - 420 V - 60 Hz
Hydraulic Tank:
•
Material: - AISI 316L
•
Dimensions ext: (LxWxH) - 1010 x 934 x 813
•
Volume int: - 450 litre
•
Fittings - chromate carbon steel, JIC fitting
•
Hose couplings - chromate carbon steel, JIC
fitting protected with denso tape ™.
•
Surface treatment according to NORSOK M501
system 1
•
Pressure regulated LS-pump 112 ccm
displacement
•
Max pressure: aprox. 225 bar @ 125 l/min
•
Max flow aprox. 130 l/min @ 210 bar
•
cooler
•
2 off Proportional directional valves integrated
on HPU
Size: (L x W x H)
1810 mm x 1200 mm x 2020 mm
Hydraulic Flush Unit and Power Pack
Description
8 kW HYDRAULIC FLUSH UNIT AND POWER PACK FOR USE IN EX ZONE 2 / ATEX CATEGORY 3
GROUP II
Technical data
Frame:
•
Material: - AISI 304
•
•
Test load: - According to DnV 2.7-1 2006
exclusive
•
drop test (in accordance to NORSOK Z-015)
•
•
Hydraulic Tank
•
(2 off, one for dirty oil, one for cleaned oil):
•
•
•
Volume int: - 200 litre
Circulation pump-motor
•
D400/Y690V 50Hz 0,25kW
•
D400V 60Hz 0,25kW
•
D440-480V 60Hz 0,3kW
•
Y660-690V 60Hz 0,25kW
•
Pressure regulated LS-pump 45 ccm displacement
•
Max pressure: aprox. 210bar @ 16 l/min
•
Max flow aprox. 55 l/min @ 66 bar
•
2 off Proportional directional valves integrated
on HPU
•
Fittings - AISI 316, acid proof
•
Hose couplings – AISI 316, acid proof
•
system 1
•
EEx de IIB T4/
II 3G T4
Size: (L x W x H)
Circulation pump: 2 l/min
•
HPU-motor
•
D400/Y690V 50Hz 7,5kW
•
D400V 60Hz 7,5kW
•
D440-480V 60Hz 8,5kW
•
Y660-690V 60Hz 7,5kW
1550 mm x 1200 mm x 1850 mm
Description
75 kW HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, FOR USE IN EX ZONE 2 / ATEX
CATEGORY 3 GROUP II
Technical data
Frame:
• Material: - S355J2G3
exclusive drop test (in accordance to
NORSOK Z-015)
• Certification –Form 4, certified by third
party competent organization.
•
Hydraulic Tank:
• Dimensions ext: (LxWxH) - 1260 x 912 x 715
• Volume int: - approx. 600 litre
• Fittings - AISI 316, acid proof
• Hose couplings – AISI 316, acid proof
M501 system 1
• EEx de IIB T4/
II 3G T4
• Pressure regulated LS-pump 140 ccm
displacement
• Max pressure: approx. 250 bar @ 155 l/min
• Max flow approx. 190 l/min @ 210 bar
Size: (L x W x H)
•
Integrated temperature and level switch in
tank
Pressure and return filter
• Electro motor 50/60 Hz, 75/85 kW
• 75 kW – 690 V - 50 Hz – 1480 rpm
• 85 kW – 690 V - 60 Hz - 1680 rpm
1810 mm x 1200 mm x 2090 mm
Description
75 kW HYDRAULIC POWER PACK ACCORDING TO NORSOK Z-015, FOR USE IN EX ZONE 2 / ATEX
CATEGORY 3 GROUP II
Technical data
Frame:
•
•
•
Test load: - According to DnV 2.7-1 2006
exclusive drop test (in accordance to NORSOK
Z-015)
•
Hydraulic Tank:
•
•
•
Volume int: - approx. 600 litre
•
Pressure regulated LS-pump 140 ccm
displacement
•
Max pressure: approx. 250 bar @ 155 l/min
•
Max flow approx. 190 l/min @ 210 bar
•
Integrated temperature and level switch in tank
•
Pressure and return filter
Size: (L x W x H)
•
•
Cardev filter unit
6 modules proportional direction valve
•
Electro motor 50/60 Hz, 75/85 kW
•
75 kW – 400 V - 50 Hz – 1480 rpm
•
85 kW – 440 V - 60 Hz - 1680 rpm
•
•
•
system 1
•
Remote control cabinet
•
EEx de IIB T4 /
II 3G T4
2010 mm x 1200 mm x 2165 mm
Description
11 kW HYDRAULIC POWER PACK with fork lift pocket and approved RUD™ lifting lugs
Technical data
Frame:
Hydraulic Tank:
• Material: - Painted S275J0
• Dimensions ext: (LxWxH) - 760x 420 x 490
• Fixed pump 20 ccm displacement
• Max flow approx. 28l/min @ 200 bar
• Pressure and return filter
• Hose couplings - chromate carbon steel, JIC
M501 system 1
• 3 modules proportional directional valve,
local control and remote control by
cordless remote panel.
• Quick connectors for connection to
consumers
Electro motor 50 Hz, 11 kW
11 kW – 230 V/ 400 V - 50 Hz – 1480 rpm
Size: (L x W x H)
1100 mm x 700 mm x 1290 mm
Pneumatic Power Pack
Description
6 kW Pneumatic power pack
Technical data
Frame:
exclusive
• drop test (in accordance to NORSOK Z-015)
Hydraulic Tank:
• Material: - Painted S275J0
• Dimensions ext: (LxWxH) - 470x 375 x 335
• - Fixed pump 8,2 ccm displacement
• - Max pressure: approx. 210 bar @ 15 l/min
• - Max flow approx. 16l/min @ 200 bar
• - Pressure and return filter
Size: (L x W x H)
•
•
•
•
Pneumatic specification:
6 kW
Free air consumption at 2000 rpm and 6
bar: 400 m3/h
Air pressure: Max 8 bar
• Hose couplings - chromate carbon steel,
JIC fitting protected with denso tape ™.
• 1 modules proportional directional valve
• Quick connectors for connection to
consumers
• Fog lubricator
• Air Regulator
• Air filter
900 mm x 500 mm x 910 mm
ROV -Umbilical Winch
Description
Hydraulic umbilical winch with integrated electrical HPU
Technical data
Frame:
• Material:-S355J2G3
• Max gross mass:-3000 kg
• Test load:- According to DnV 2.7.1
• Certification:- Form3 and 4.
• Weight net:1850
•
•
•
•
•
HPU pump:
• Ls compensated pump, 45ccm
• Max pressure:220bar
• Capsity 65 ltr/min -50Hz
80 ltr/min – 60Hz
• Atex
II 3 (2)G EEx d(em)IICT4
• Automatic Plc controlled spooling device
• Adjustable outlet wire angle
• Remote control
• Surface treatment- according to NORSOK
M-501
HPU tank:
• Volum int. 131 ltr
Max rotating speed – 15 rev/min
Max wire speed inner layer- 44 mtr/min
Max wire speed outer layer- 58 mtr/min
Layers on drum-6
Drum capacity- 29,5 mm cable / 6 layers550mtr
Drum:
• Inner layer / max pull – 2000kg
• Outer layer / max pull – 1500kg
Size: (L x W x H)
1840 mm x 1750 mm x 1724 mm
Umbilical Winch
Description
ELECTRICAL/ HYDRAULIC UMBILICAL WINCH SWL 4 TON WITH INTEGRATED 11 kW HPU
Technical data
Frame:
• Test load: - According to DnV’s rules for
certification of lifting appliances
• Certification –Form 2 and Form 3, certified
by DnV.
Drum:
• Core diameter: Ø1000 mm
• Outer flange diameter: Ø1350 mm
• Drum width: 1700 mm
• Weight capacity on drum: 2500 kg
• Wire capacity example: 1250 m @ Ø22,3
mm wire
• SWL: 4000 kg outer layer
• Wire speed: 10 m/min outer layer
Size: (L x W x H)
• HPU-motor
• 400V 50Hz 11kW
• 440V 60Hz 12,5kW
• Piping – AISI 316
M501 system 1
• Local / remote winch control
• Fully mechanical spooling device w/
override
• EEx de IIB T4/
II 3G T4
3092 mm x 1550 mm x 1900 mm
Umbilical Winch
Description
ELECTRICAL/ HYDRAULIC UMBILICAL WINCH SWL 4 TON WITH INTEGRATED 11 kW HPU
Technical data
Frame:
• Certification –Form 2 and Form 3, certified
by DnV.
Drum:
• Wire capacity example: 1250 m @ Ø22,3
mm wire
• Wire speed: 10 m/min outer layer
Size: (L x W x H)
HPU-motor
• 400V 50Hz 11kW
• 440V 60Hz 12,5kW
M501 system 1
• Fully mechanical spooling device w/
override
•
II 3G T4
3092 mm x 1550 mm x 1900 mm
Hydraulic/ Pneumatic Umbilical/ Hose Reel
Description
Technical data
HYDRAULIC/PNEUMATIC UMBILICAL / HOSE REEL SWL 1,5 TON WITH INTEGRATED 5,5 kW PNEUMATIC HPU
Frame:
•
•
•
Test load: - According to DnV’s rules for
•
Certification –Form 4, verified by DnV, certified
by third party competent organization
Drum:
•
Core diameter: Ø1100 mm
•
Outer flange diameter: Ø2600 mm
•
Drum width: 2300 mm
•
Weight capacity on drum: 5000 kg
•
Wire capacity example: 1350m @ Ø56 mm hose
•
SWL: 1500 kg outer layer / 20 m/min wire speed
•
Wire speed: max 40 m/min outer layer / Load
750 kg
•
Piping – AISI 316
•
•
•
system 1
•
Fully automatically spooling device w/override
•
Local / remote winch control / spooling override
•
2 speed
•
II 2G T4
Pneumatic specification:
•
HPU-motor
•
2 x air motor, 7 bar, 250 m3/h each motor
Size: (L x W x H)
4140 mm x 2500 mm x 2648 mm
Hose Reel
Description
ELECTRICAL/ HYDRAULIC HOSE REEL SWL 5 TON WITH INTEGRATED 2x30 kW HPU
Technical data
Frame:
certification of lifting appliances and
• DnV 2.7-1
• Certification – Form 3, certified by DnV.
Drum:
• Wire capacity example: 500 m @ 75 mm
hose
• SWL: 5000 kg inner layer
• Wire speed: 20,4 m/min inner layer
Size: (L x W x H)
HPU-motor
• 400V 50Hz 11kW
• 440V 60Hz 12,5kW
M501 system 1
• Manual operated spooling device from
control panel
• Swivel Max. WP10000 psi
3620 mm x 2420 mm x 2972 mm
Hose Reel
Description
HYDRAULIC HOSE REEL SWL 5 TON
Technical data
Frame:
certification of lifting appliances and
• DnV 2.7-1
• Certification – Form 4, certified by third
party competent organization
Drum:
• Wire capacity example: 750 m @ 82,5 mm
hose
• Wire speed: 30,2 m/min inner layer
Size: (L x W x H)
• Max supply pressure: 200 bar
• Min supply flow: 120 l/min
M501 system 1
• Automatically spooling device with
manually, hydraulic override
• Swivel Max. WP10000 psi
•
II 2G T4
3000 mm x 3200 mm x 2850 mm
Overhaul, Guiding and Damping Winch System
Description
Technical data
Hydraulic winch 4 Tons Swl, Automatic 2 mode winch. Lifting/ Damping mode
Can also be used as Constant tension winch
Winch:
• Material:-S355J2G3
• Test load:- According to DnV 2.22
• Certification: Drilling Hoisting
• Weight net:328kg
• 4 Tons SWL / 200bar
• Minimum supply flow 120 ltr/min
Drum:
• Drum capacity- 100mtr/19mm wire
• Remote control station
• Surface treatment- according to NORSOK
M-501
Size: (L x W x H)
725 mm x 857 mm x 725 mm
Pump Unit
Description
PUMP UNIT FOR PRODUCED WATER INJECTIONING TEST PROJECT CTOUR II
Technical data
Frame:
• Max gross mass: - 3500kg
• Test load: - According to DnV 2.7-1
• El motor: 280S 86 kW – 60 Hz – 3550 rev/
min
• Piping – WPHY52/ASTM A 420 WPL6
M501 system 1
• Dimension inlet flange suction 4” 300 LB,
RF
• Dimension outlet flange discharge 3” 600
LB, RTJ
• Air driven flush pump for main pump
casing
Pump specification:
• Maximum Total head: 500 m @ flow up to
12 m3/h
• Maximum flow: 35 m3/h @ total head up
to 340 m
Size: (L x W x H)
3500 mm x 1400 mm x 2000 mm
Portable Make up / break out unit
Description
7,5 kW Portable Make up / break out unit with integrated HPU and local/remote control
Technical data
Frame:
• Weight: - 2100 kg
•
•
•
Hydraulic Tank:
• Dimensions ext: (LxWxH) - 1000 x 230 x
230
• Fittings - AISI 316, acid proof
• Hose couplings – AISI 316, acid proof
M501 system 1
• Remote control
• O.D. range tool: Ø88 mm –Ø288 mm (Ø3,5”
– Ø11”)
• Make up / break out Torque: 0-16000 Nm
• Spinning tool torque: 0-3000Nm
• Distance between fixed and movable
clamp (c/c): min 150 mm
• Pressure regulated LS-pump 45 ccm
displacement
• Max flow approx.55 l/min @ 70 bar
• Pressure and return filter
• Local Proportional direction valve
Electro motor 50/60 Hz, 7,5/8,5 kW
7,5 kW – 400 V - 50 Hz – 1480 rpm
8,5 kW – 440 V - 60 Hz - 1680 rpm
Size: (L x W x H)
2545 mm x 1535 mm x 1100 mm
Spinning Tool
Description
Technical data
Manual operated hydraulic spinning tool
Frame:
• Weight: - approx. 300 kg
• 2 off orbit motor, 337 ccm each
• 1 off clamp cylinder Ø125/Ø60x380
• Supply pressure: Max 200 Bar
• Supply flow: 1,25 l/min each rev/min (E.G.
25 l/min = 20 rev/min)
• Recommended power supply: min 10 kW
•
•
•
•
•
Manual operated proportional directional
valve for clamp and spinning function
Spinning Torque: Max 3000 Nm
Clamp force: Max 25 ton
O.D. range: Ø102 mm –Ø350mm (Ø4” –
Ø13 ¾”)
Lifting lug for lifting equipment
M501 system 1
Size: (L x W x H)
1560 mm x 383 mm x 548 mm
Transport frame
Description
Technical data
Transport frame in accordance to NORSOK Z-015, temporary equipment for 75 kW pump/
Electrical motor assembly
Frame:
exclusive
• drop test (in accordance to NORSOK Z-015)
M501 system 1
•
II 3G T4
Size: (L x W x H)
2618 mm x 1100 mm x 1340 mm
Hydraulic Support Jack
Description
Hydraulic support jack for torque machines
Technical data
Frame:
• Weight: - approx. 250 kg
•
•
13 ¼ ”)
Compact roller with ball bearing
POM tool support roller
• 2 off adjustment cylinder Ø 100/Ø 80 x 120
• Supply pressure: Max 200 Bar
• Recommended Supply flow: 15 l/ min
• Recommended power supply: min 6 kW
• Hose couplings - chromate carbon steel, JIC
M501 system 1
• Support capacity: Max 4 ton
• O.D. range: Ø 80mm –Ø 340mm ( Ø 4” – Ø
Size: (L x W x H)
500 mm x 500 mm x 600 mm
Hydravice
Description
HYDRAULIC HYDRAVICE CLAMPING TOOL
Technical data
Frame:
• Max gross mass: - 3500kg
• Test load: - According to DnV 2.7-1
• El motor: 280S 86 kW – 60 Hz – 3550 rev/
min
Pump specification:
• Maximum Total head: 500 m @ flow up to
12 m3/h
• Maximum flow: 35 m3/h @ total head up
to 340 m
Size: (L x W x H)
• Piping – WPHY52/ASTM A 420 WPL6
M501 system 1
• Dimension inlet flange suction 4” 300 LB,
RF
• Dimension outlet flange discharge 3” 600
LB, RTJ
• Air driven flush pump for main pump
casing
II 3G T4
•
504 mm x 510 mm x 1775 mm
Lifting and Washing Unit
Description
The lifting unit do the cleaning job of component safe and healthy for the operator.
Technical data
Frame:
• Tray for equipment submerge in the
cleaning reservoir: AISI 316L
• SWL: - 3500kg
• El motor: 7,5 kW – 50 Hz – 1450 rev/min
-220/380 V
• Max working pressure: 210 bar
• Max flow: approx. 20 l/min
Size: (L x W x H)
M501 system 1
• Maneuver panel
• Integrated HPU
• Hand rail
5189 mm x 1688 mm x 2568 mm
Personnel Basket for Manriding
Description
Personnel Basket for Manriding, Adapter for Crane
Technical data
•
•
•
•
•
•
•
•
•
•
Size: (L x W x H)
Max Load in basket, SWL: 300Kg
Design temperature – 20 Degree C
Material: S355J2G3
Surface treatment: Norsok M501.
Certified according to: DNV – OS-E301Drillplant
L: 1753mm
W: 950mm
H: 1215mm
1753 mm x 950 mm x 1215 mm
Our hydraulic workshop are located in Sola, Rogaland
The Hytech Group
The Hytech Group consist of Hytech Engineering & Services and Hytech Personnel. Our group’s combined resources
enable us to be your supplier and partner to the exact degree you wish. It is important to emphasize that our mobile and
flexible solution are utilizing the benefits and adding value to your business. We know we will add value to you as our
customer because we can offer:
•
•
•
•
•
Experienced within engineering, upgrade and modification projects
High capacity of manpower
Superior technology, equipment and quality service
Flexibility and effectiveness
Competitive prices and cost structure
We accomplish the entire assignment!
On our web site www.hytech.no you will find more
information about ongoing projects.You will also find this
brochure and our other brochures available for download.
It is also possible to sign up for our e-mail newsletter,
in witch you will receive information about Hytech
Engineering & Services and our projects.
If you have any questions about us, or what we can do for
you business, don’t hesitate to contact us!

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