New Holland TC25, 29, 33 Boxer
Transcription
New Holland TC25, 29, 33 Boxer
New Holland TC25, 29, 33 Boxer Parts List & Mounting Instructions Jodale • Perry Printed: 2004/01 New Holland TC25, 29, 33 Boxer Mounting Instructions Standard Parts List Qty Description Photo L&R Front Bracket Weldment L&R Rear Bracket Weldment 4 No-Loader Bracket Spacer 2 Mid-Mount Spacer (Tube spacers) 1 Clutch Shield 1 Brake Shield (2 parts) L&R Front Enclosure Shields 2 Cab Lift Brackets (1” Tube) 2 3/8” Black Snap Caps 15 LF 180° O-rubber 7 LF 90° O-rubber L&R Floormat, Platform L&R Floormat, Clutch/Brake L&R Floormat, Platform Extension NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 01 New Holland TC25, 29, 33 Boxer Mounting Instructions 2 sets Loader Stabilizer Brackets 2 Fender Reinforcement Brackets 1 SMV Sign Mount Bracket L&R Flasher Light Brackets 4 20” 14GA Black Wire 8 Connector, Butt, Blue, 14GA 1 Circuit Breaker Mount Plate NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 02 New Holland TC25, 29, 33 Boxer Mounting Instructions Standard Bolts List Qty Description 4 Bolt, Hex, ½” x 3”, Gr. 8, Yellow Dichrome 4 Nut, Hex, ½”, Gr. 8, Yellow Dichrome 4 Washer, Lock, ½” 4 Washer, Flat, Steel, 9/16” x 2 ½”, Plated 4 Washer, Flat, Rubber, 9/16” x 2 ½”, Black 4 Isolator, Rubber, ½” x 2 ½”, Black 15 Bolt, Flange, ¼” x ½”, Yellow Dichrome 11 Nut, Flange, ¼”, Macro-Black 6 Bolt, Hex, M16 x 2.0 x 60MM, Gr. 8.8, Yellow Dichrome 6 Washer, Lock, 5/8” 4 Bolt, Hex, 3/8” x 1 ½”, Gr. 8, Yellow Dichrome 4 Nut, Flange, 3/8”, Gr. 8, Yellow Dichrome 4 Screw, Button-Head, 5/16” x 1” 2 Washer, Fender, 5/16” 2 Nut, Nylon-Locking, 5/16”, Yellow Dichrome 2 Bolt, Flange, 3/8” x ¾”, Yellow Dichrome 2 Washer, Flat, 3/8” 4 Nut, Flange, M6 x 1.0, Yellow Dichrome NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 03 New Holland TC25, 29, 33 Boxer Mounting Instructions Optional Parts Lists Heater Option (if equipped) Qty Description Photo 25 LF Hose, Heater, 3/8”ID 1 Fitting, 3/8NPT x 3/8” Barb, 180° 1 Fitting, 3/8NPT x 3/8” Barb, 90° 2 Clamp, Hose, HS-6 NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 04 New Holland TC25, 29, 33 Boxer Mounting Instructions NOTE: Use the following torque specifications for all hardware: ½” hardware 73 ft-lbs, 3/8” hardware 42 ft-lbs, 5/8” hardware 177 ft-lbs. Figure 2 1. Prior to cab installation, remove 2-post ROPS guard (keep hardware to be re-used later); upper toolbox crossmember (re-installed later); disconnect rear flashers; and disconnect lower 3-point support (remounted on rear cab bracket). If tractor is equipped with front loader, detach loader to make cab installation easier. 2. Take the left rear cab bracket and position it on the axle of the tractor as shown in Figure 1. Re-use the factory ROPS hardware and loosely bolt onto the axle. Re-install the lower ROPS crossmember with the factory hardware. 3. Repeat for the right side and right Re-bolt the fender to the rear bracket as bracket. See Figure 2. Loosely fasten well. DO NOT securely fasten the the lower ROPS crossmember into place. bracket until the cab has been installed. Figure 3 Figure 1 4. Take the left front cab bracket. If tractor is not equipped with a mid mount mower or loader it will be necessary to use two plate spacers per side for the loader, and use one tube spacer for NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 05 New Holland TC25, 29, 33 Boxer Mounting Instructions mid-mount attachment for the lower, Figure 5 rear bolt hole on the bracket. If tractor has front loader remove the three bolts for the bracket as shown in Figure 3 for the front bracket, and then use new hardware. If tractor has no loader, use the provided M16 x 2.0 x 60MM hex bolts and 5/8” lock washers to fasten front bracket into place. The tube spacer is used for the lower rear bracket if no mid-mower is present. Loosely fasten the bracket. 5. Repeat for the right side and right bracket. See Figure 4. Loosely fasten the bracket only at this point. Figure 4 8. Move to the cab. Remove the left door, right escape window, and lower right window before proceeding. Take the cab lift brackets, and attach to the holes in the upper A-C crossmember as shown in Figure 6. Attach a lifting strap or chain to the lift brackets and lift the cab off the shipping pallet (unbolt cab from shipping brackets before lifting). Figure 6 6. Take the toolbox crossmember removed earlier and place in between the two rear cab brackets. Remove the SMV sign and bracket for now. Bolt the crossmember on the OUTSIDE of the rear brackets with the factory hardware. See Figure 5. 7. Remove the three bolts holding the hydraulics control cover and move cover towards centre of tractor (extra room is needed when cab is lowered onto tractor). NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 06 New Holland TC25, 29, 33 Boxer Mounting Instructions Figure 7 9. Use the Figures 7-10 as a guide and install the O-rubber weatherstripping. Figure 10 Figure 8 10. Now you are ready to install the cab. Place one rubber isolator onto each cab bracket mount plate. Lift the cab over the tractor. Slowly lower the cab, keeping the cab roughly centred over the machine. Be careful around the fender handles as it is very tight to the cab frame in that location. Ensure that the isolator fits into the mount plate of the cab, and then use hardware in the order shown in Figure 11 with ½” x 3” hex Figure 11 Figure 9 NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 07 New Holland TC25, 29, 33 Boxer Mounting Instructions bolts, ½” lock washers, ½” hex nuts, rubber flat washers and 9/16” x 2 ½” steel flat washers. Now that all the hardware has been started, torque ALL hardware to the specifications provided. Figure 13 11. Re-install the hydraulics control cover with the factory hardware. 12. Take the left front enclosure shield. Install 180° O-rubber on the radiused side as shown in Figure 12. Using ¼” x ½” flange bolts and ¼” flange nuts, bolt the shield into place with the shield sealing up against the tractor bell housing. Figure 12 13. Repeat for the right front enclosure shield. See Figure 13. 14. Take the clutch shield and install 180° O-rubber on the inside edge of the shield as shown in Figure 14. It will be necessary to slide the rear edge of the shield under the tractor heavy-duty floormat. Using ¼” x ½” flange bolts and ¼” flange nuts, bolt the shield into place. Figure 14 15. Take the brake shield and install 180° O-rubber on the insid eedge of the shield as shown in Figure 15. It will be necessary to slide the rear edge of the shield under the tractor heavy-duty floormat. Using ¼” x ½” flange bolts and ¼” flange nuts, bolt the shield into place. Take the small upper brake shield part and install on the forward edge to seal off the pedal boxing further. 16. Now install the electrical harnesses. Connect the heavy red wire to 12V. NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 08 New Holland TC25, 29, 33 Boxer Mounting Instructions Connect the heavy black wire to main Figure 16 tractor ground. Connect orange wire to a switch source on the tractor. Figure 15 Figure 17 If cab is equipped with the heater option, please proceed with the steps 17-19. 17. Drain anti-freeze from engine before proceeding. Locate thermostat housing and remove plug for pressure fitting (1). Remember to use water sealant around the threads of the fitting. Take the 3/8NPTx3/8” barb 90° fitting and screw into that port (see Figure 16). Locate the plug on the water pump and remove plug for suction fitting (2). Take the 3/8NPTx3/8” barb 180° fitting and screw into that port (see Figure 17). 18. Locate the heater hose that is coming out the bottom of the A-post of the cab and route the hoses into the engine compartment towards the fittings. Cut the hose once you have ensured that there is adequate hose for each fitting. Route the hose labelled pressure to the pressure fitting, ensure that the hose does not interfere with any moving components and tie down if necessary, and install the hose onto the pressure fitting with the HS-6 hose clamp provided. Take the other hose and route to the suction fitting, ensure that the hose does not interfere with any moving components and tie down if necessary, and install the hose onto the fitting with the HS-6 hose clamp provided. 19. Ensure that all connections are tight, then begin re-filling engine anti-freeze. Open the water valve with the rotary switch in the cab headliner. NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 09 New Holland TC25, 29, 33 Boxer Mounting Instructions Start the engine and run at PTO RPM Figure 19 for 5 minutes to buid up engine coolant heat. Check for any leaks and add anti-freeze as required. In order for the heater to perform at maximum efficiency, it is necessary to purge the coolant system of ALL air. TIP: remove the rad cap while the engine is running. Continue running the engine and adding coolant until the heater is producing HOT air. It is necessary to remove all air from the system to produce hot air at the heater, so it is necessary to continue tweaking the system until that occurs. Proceed with steps 22 to 25 ONLY if the 20. Take cab floormat pieces. Place the tractor us equipped with the New left platform extension floormat over the Holland 7308 front loader accessory. The stabilizer bracket is designed to sheetmetal extension at the bottom of make loader installation easier by the doorway and glue into place. Take limitting the range of motion of the the platform floormat and slide around loader during quik-attach hook-up. the posi-track pedal if so equipped and glue into place. Take the clutch pedal 22. Take the loader stabilizer bracket floormat and position into the boxing sets. Position the left set over the inside with the flap down and glue into place. Use Figure 18 as a guide. Repeat for the of the front loader sub-frame cross-member. Ensure that the bend in right side, use Figure 19 as a guide. the plate is on the outside, and that the sanded edge is on the top and front. Figure 18 Install with the 3/8” x 1 ½” hex bolts and 3/8” flange nuts. See Figure 20. Figure 20 21. To ensure maximum protection against noise and moisture penetration, use a black urethane sealant to fill all holes and openings around installed front enclosure shields and floormat. NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 10 New Holland TC25, 29, 33 Boxer Mounting Instructions 23. Repeat for the right side. See Figure Figure 23 21. Figure 21 24. Locate the bolt shown on the inside of the left loader mast. Remove bolt and replace with the 5/16” x 1” button-head bolt. See Figure 22. Figure 22 to the bracket with the factory fasteners. Take the mount bracket and bolt to the cab mounting bracket located under the C-C crossmember, in the centre of the member, with the provided 3/8” x ¾” flange bolts. See Figure 24. Place the SMV sign into the mounting bracket. Figure 24 25. Repeat for the right loader mast. See Figure 23. 27. Take the left fender reinforcement bracket and a 5/16” x 1” button head 26. Take the SMV sign and bracket. screw, 5/16” fender washer, and a 5/16” Remove the bracket from the SMV mount bracket. Take the provided SMV nylon lock nut and go to the inside corner mounting plate and bolt the mount plate of the rear steel panel and left side steel NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 11 New Holland TC25, 29, 33 Boxer Mounting Instructions panel as shown in Figure 25. Position the bracket as shown, then mark and drill a 3/8” hole through the fender. Bolt bracket on in order to tighten weatherseal to the fender. Repeat for the right fender and use Figure 26 as reference. Figure 25 hardware to be re-used later. Take the left light harness and cut approximately 4” from the factory plug. Take two 20” black wires provided and 4 butt connectors and crimp on. Use a wire grease to prevent corrosion. Repeat for the right wire harness. Connect the light to the plug and bolt the light onto the bracket with the factory M6 hardware along with the provided M6 flange nuts. Repeat for the other light. Figure 26 28. Take the flasher light mount brackets and the ¼” x ½” flange bolts and bolt onto the bracket provided on the C-post of the cab. Remove the flasher lights from the ROPS and keep the NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat. 12 ADDENDUM ALL Mounting Instructions Electrical Connectors List Qty Description 2 Connectors, Loop, 10GA, ¼” 1 Connectors, Loop, 10GA, ½” 1 Connectors, Loop, 10GA, 3/8” 1 Splicer, Wire, Blue NOTE: All references to left and right are taken from the operator’s point of view when he/she is sitting in the driver’s seat.
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