Innoline

Innoline
Container Conveying
Systems –
Modular, Versatile,
Highly Productive
Modular, Versatile, Highly Productive –
Solve Your Container Conveying Tasks with KHS. Made to Order!
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KHS Line Control –
Your Product and Performance Specifications Define the Concept
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KHS Line Control –
Everything Always within Full View
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Innoline BTR Modular Design System –
Flexibility Right Down the Line
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Innoline –
Machine Infeed and Discharge Systems for Every Container Type
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Wave Former –
The Reliable Method of Separating Containers
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Redistribution Stations –
The Heart of Every Container Conveying System
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KHS Buffer Concept –
Ideal for High-performance Bottling Lines
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Always a Clean Solution –
The Right Hygienic Design Tailored to Your Requirements
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Hygienic Design –
Meeting the Highest Demands on Hygiene
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Innoline LT – Standard –
Gentle Air Conveying from the Blow Molder to the Filler
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Innoline LT – Hygiene –
The Safe Way for Empty Plastic Bottles
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Perfect Plant Planning –
Prerequisite for Maximum Efficiency and Product Quality
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Perfect Line Planning –
Prerequisite for Maximum Efficiency and Product Quality
We will plan and simulate your line using cutting-edge
2D/3D techniques and thus ensure optimum space
utilization.
You will receive a container conveying system tailor-made
to your requirements.
You will not only be taking full advantage of our flexible
modular design system but also benefit from our extensive
expertise on how to intelligently control and regulate
conveying systems.
Maximum line availability, perfect container handling
at a minimum of operating and servicing cost characterize
Whether you need to convey glass or plastic containers,
round, rectangular, or oval-shaped cans from machine
to machine throughout your line, with the Innoline
container conveying system from KHS you can optimally
solve all conveying tasks at virtually any rate of speed.
Functionally perfectly and highly economically.
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all previously implemented KHS projects.
KHS’ scope of performance from which you can fully
benefit includes:
Project planning of complete lines
(glass, non-refillable and refillable PET, cans, and empties
sorting, order picking) with the help of line simulation.
Optimization of material flows, line assessment,
and weak point analyses with the help of INNOSIM.
Definition of the supply and disposal areas in the filling line
as well as the filled and empty container areas.
Determination of space requirements of filling lines.
Advice on noise-related topics and preparation of noise
level estimates (in accordance with directive 2003/10/EC).
Support for licensing procedures.
Preparation of control concepts.
Advice on environmental issues with regard to line supply
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and disposal facilities.
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KHS Line Control –
Your Product and Performance Specifications
Define the ConceptAutomatische Außendesinfektion
Perfectly coordinated control processes.
Container conveying and machine control processes,
the fusion of optimum line control.
You can achieve maximum line efficiency and overall
economical operation.
Line control – a sound overall concept.
KHS' line control concept is oriented to your product
and performance specifications.
All machines in the vicinity of the lead machine
(e.g. filler) and all conveyors are controlled according
to the output specified for the lead machine.
This control also incorporates the statuses of these
machines and the level of conveyor buffer use for
efficient line utilization.
Increased line flexibility, increased utilization ratio,
Extensive know-how on line control.
You benefit from KHS’ experience gained from the
many successfully implemented projects involving
conveying of bottles, lightweight bottles,
cans, and specially shaped containers in all output
capacities.
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and decreased operating costs.
Optimally adapted to your needs!
Speed
Desired speed
Actual speed
Cycles
SOFTSTEP – the intelligent solution.
Decentralized drive concept (option).
Perfectly controlled changes in the container convey-
Consistent use of bus technology for drives, sensory
ing and machine speeds of your line.
equipment, and operator controls.
Smooth, less fault-prone operation and noticeably
KHS offers you a decentralized drive concept with
less container wear.
compact functional units comprised of frequency converters and gear motors.
Savings from reduced wiring installation effort; fewer
control cabinets; better utilization of available space.
PLC
Operator panel
Energy bus
Data bus
Sensor bus
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KHS Line Control –
Everything Always within Full View
No unnecessary marginal outputs.
KHS line control avoids unnecessary marginal
outputs of the peripherals located around the lead
machine (e.g. filler).
The result is optimum machine performance
at all times!
Optimum utilization of the buffer capacities.
Less machine stop and go operation and thus
markedly less wear.
Lower operating costs.
Clearly arranged control and diagnostic terminals.
Frequency controlled drives
Terminals with menu-driven GUIs and easy to
Flexible and gentle to containers.
operate touch screen or button controls.
Perfect adaptation to all operating conditions.
You are provided detailed diagnostics and
operation information and are able to carry out
parameterization.
Your choice of languages – you are not
dependent on the language capabilities of your
operating staff.
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Increase the productivity of your line with the
AIS information system from KHS.
AIS keeps you constantly informed on the current
status of your production system.
Weak points are pinpointed by reports based on
accumulated operation and disruption data of the
individual machines and line components.
Important information for you as to how and with
which means you can even better utilize your line’s
performance capacity.
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Ask for the AIS information brochure.
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Innoline BTR Modular Design System –
Flexibility Right Down the Line
KHS Innoline container conveyors are comprised of
All surfaces are smooth, only a few edges, and no
modularly designed elements that can be combined as
dead spaces.
desired virtually free of interfaces.
Simplified cleaning.
The result is perfect adaptation to your requirements,
quick commissioning, and calculable investment and
operating costs.
Special segments for conveying lightweight bottles.
You can even process unstable bottles without
difficulty.
Suitable conveyors are available for all container types,
sizes, and shapes.
A great deal of planning assurance for you.
Flexibility regarding the implementation of your
wide variety of products.
Sturdy, heavy-duty design made of high-quality materials.
For you this means long service life and optimum
use of your investment.
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Noise-optimized design.
Adherence to noise threshold levels.
Long-lasting motors with intelligent, variable positioning
A choice of four different conveyor chains:
capabilities.
Stainless steel slat belt chains, plastic slat belt chains,
Flexibility in line layout.
and open and closed plastic chain mats.
The positive results include excellent accessibility,
The right means of conveyance for each type of
ease of servicing, and inspection.
container.
Optional energy-saving, class EFF1 motors available.
Trouble-free chain replacement.
High efficiency and thus considerable energy
This gives your line more flexibility and makes it
savings.
future-proof.
system of nozzles.
Maximum hygiene at the push of a button.
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Automatic chain cleaning by a permanently installed
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Innoline –
Machine Infeed and Discharge Systems for Every Container Type
The containers merge alternately along a railing forming a
single file.
Reliably and at a high container flow rate.
SOFTCONTROL - the gentle control.
This KHS development ensures optimum control of
pressureless combining - gently and dependably.
The railings are made of materials that reduce friction to a
minimum, for PET containers for instance.
This keeps the coefficient of friction very low, reduces
noise, and handles containers gently.
The conveyor belt drives are electronically controlled
according to the type of container and the degree of use.
Uniform, disruption-free flow of containers
Pressureless container combining –
a KHS development field-tested worldwide.
Convey your containers to the desired line
- with little noise, reliably, gently.
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Infinite graduation of individual belt speeds.
Prerequisite for disruption-free continuous operation.
Automatic rejection of container fallovers.
Cans
Pressureless combiner
Conventional combiner
PET
Glass
Glass/PET
Accumulation station
Parallel station
Redistribution (corner stations)
Redistribution (parallel)
Distribution station
Hygienic design
Wave former
Air conveyors
Buffer table
Preferred use
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No decrease in line performance.
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Wave Former –
The Reliable Method of Separating Containers
Short, compact design.
Requires little space within the line.
Simple adjustment to various container diameters.
More flexibility and a wider range of uses of
your line.
No damage caused by infeeding bottle fallovers.
Greater safety and longer service life.
A single line bottle flow is transferred to the discharge
conveyor in a side-staggered, loose, two-row formation
by rotating belts.
High conveying performance at a minimum
noise level.
Container guidance on both sides
Great operational reliability even for unstable
bottles.
Perfect solution for plastic containers!
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Redistribution Stations –
The Heart of Every Container Conveying System
KHS supplies the appropriate redistribution stations for
Container distribution from one lane to two conveying
all conveying systems. This includes light barrier controlled
segments.
container distribution from one to two lanes, parallel
Optimum mass container conveying to various
pushover, blunt pushover with backup stations, conveyor
parts of the line.
Prerequisite for optimum container handling, especially
Parallel pushover – the “gentle” solution to the
for ultra-lightweight PET containers, low noise emission,
problem of conveying lightweight bottles.
and high line efficiency.
Ideal capabilities for conveying all lightweight
plastic bottles. The better alternative to
accumulation stations in this area.
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bends, corner stations, and container skimming.
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KHS Buffer Concept –
Ideal for High-performance Bottling Lines
The KHS buffer concept makes high-performance bottling
lines even more efficient while handling containers exceptionally gently.
A new type of distribution station distributes the incoming
flow of bottles to the infeed belts. Without colliding with
the tip of the plow. With very little pressure and noise.
Specifically controlled drives transfer the bottles quickly
to the discharge conveyor.
When bottle flow backups occur, the bottles are pushed
across the chains until the table is full.
This is done exceptionally gently and quietly due to the
short distances of travel and belt speeds specially tuned in
relation to another.
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Characteristics:
Low pressure and low noise.
Alternating method of separating the bottle flow.
Several drives ensure an optimum graduation of
conveying speeds for all degrees of utilization and
container transfer on the buffer system outfeed.
Benefits:
Optimum utilization of production space.
Adherence to noise-level regulations.
Gentle container handling.
Other advantages:
Space saving.
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First in, first out.
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Always a Clean Solution –
The Right Hygienic Design Tailored to Your Requirements
Hexagon-design
distance piece
on the tip.
Welded guide strips.
Welded-on railing
mounting brackets.
Special
Easy Clean design
Welded threaded
Slanted flange
inserts
bearing.
and cross-braces.
The following models are available:
Standard –
Smooth surfaces, stain-resistant rounded design with
basic hygienic version for normal
few corners and edges.
requirements.
The innovative solution in the filler environment
for semi-aseptic and ultra-clean filling.
Easy Clean – standard conveyor components
modified for hygienic requirements.
Open-type design wherever possible.
High product safety. Perfect – even automatic –
Easy Clean Special –
completely modified conveyors for
high demands on hygiene.
It is possible to combine several different versions
in one system.
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sanitizing.
Hygienic Design –
Meeting the Highest Demands on Hygiene
To fulfill the highest of demands on
bottling such as aseptic cold filling
of beverages.
Smooth, dirt-repelling design.
Maximum safety for biologically
No-ventilator aseptic drive with caustic and acid-resistant paint
Separate top and bottom belt strands
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sensitive beverages.
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Innoline LT – Standard –
Gentle Air Conveying from the Blow Molder to the Filler
Wide-span supports for firm, stable conveyor stance at
Refillables and non-refillables, neck ring handling:
heights of up to 4 meters.
The neck ring on the bottle neck rests on a wear-resistant
Optional conveyor installation on wall brackets and/or
guide strip.
ceiling suspension.
Hygienic design, automatic filter monitoring, and a
Extensive modular design system for all task definitions.
Great flexibility coupled with highly economical
operation. Trouble-free expansion possible at all
times.
Exactly controlled ventilator units.
Lower energy consumption and longer filter life by exactly
dosing the required volume of air.
Reduced operating costs.
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high-performance diverter module complete the
program.
A wide variety of container types possible.
A widest possible range of bottle sizes and shapes can be
processed by simply adjusting the guide railings.
Automation available tailored to your requirements.
Less changeover time required for format changing.
Low-wear neck ring guides.
Gentle container handling with maximum service life
for refillable and non-refillable containers. Solid section
or clip-on versions available.
Servicing and operating cost savings.
Pickup/discharge station.
A height-adjustable station can be used for combined
chain and air conveying.
Easy format changeover.
Modular diverter program:
Modular design redistribution and combining for
flexible and efficient line layout.
Integration of existing conveyors possible.
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Innoline LT – Hygiene –
The Safe Way for Empty Plastic Bottles
Hygienic design conveyors.
Conveyors covered with easy-to-open,
transparent side panels or enclosed in stainless steel
with inspection windows and maintenance covers.
Maximum protection against container
contamination from the outside.
Trust is good, control is better!
Monitoring of filter cleanliness with warnings or
automatic compensation of ambient conditions.
Testing and display of sensor statuses at the
operator panel.
Less servicing effort coupled with high ease
of operation.
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Only side-mounted specially shaped nozzles.
No air forced directly into bottle mouths.
Increased protection against container contamination.
Hygienic design ventilator units.
Integrated stainless steel ventilator with a prefilter on
the intake end and a main filter on the delivery end.
Maximum filter life coupled with highest possible
demands on air purification for filling under clean
room conditions.
Optimum choice of filters.
As fine as necessary, as simple as possible.
Single or multiple-stage, intake and/or delivery end layout
of EU2 to EU12 class filters.
Filtration efficiency in %
Filter class DIN EN 779 (1822-1)
100
90
80
70
60
50
40
30
20
10
0
(EU12)
EU7
EU5
EU4
EU2
0
0.01
0.1
1
10
Particle size in µm
100
1000
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Flexible solutions to meet your requirements.
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KHS Maschinen- und
Anlagenbau Aktiengesellschaft
Juchostrasse 20
D-44143 Dortmund, Germany
Tel +49 (231) 569-0
Fax +49 231) 569-1541
E-mail [email protected]
Planiger Strasse 139-147
D-55543 Bad Kreuznach, Germany
Tel +49 (671) 852-0
Fax +49 (671) 852-2411
E-mail [email protected]
www.khs.com
30 1992-01-082/1 2 0805 HM
The information contained in this brochure is
non-binding.
Only the technical specifications of our quotes are
determinative with regard to design and scope of delivery.
Subject to design modifications.