combustion safety and efficiency
Transcription
combustion safety and efficiency
259 Fireye flame safeguard controls are compact, modular burner control management systems designed to provide automatic ignition and continuous flame monitoring for commercial-sized heating and process burners firing any type of fuel. We’ve worked with our partners at Fireye to simplify the selection process, so you can pick the modules you need for your application, and be sure you have all the elements necessary for a complete burner management system. With the increased focus on emissions control and combustion safety, we’ve expanded our line of portable emissions and stack gas oxygen analyzers. If you’re looking for an analyzer we don’t carry, our partners at RAECO can help you out. Due to manufacturer agreements, not all products are available in all geographic areas and markets. Prices See Start at Page Level Measurement Instruments TO THE RESCUE Flow Measurement Instruments COMBUSTION SAFETY AND EFFICIENCY 263 261 262 260 267 Call 266 $4867 $2305 $4860 $4995 $1445 268 267 264 270 269 $90 260 Natural Gas BTU Analyzer COSA HGC-303 BTU Gas Chromatograph for Natural Gas Analysis COSA 704 Portable Combustion Efficiency Analyzer COSA 1600-GL/2000 Handheld Emissions Analyzers COSA Zircomat In-Situ Stack Gas Oxygen Analyzer Testo 350 Portable Emissions Analyzer for Boiler Control TSI CA-Calc 6200 Portable Combustion Analyzer for NOx and SO2 Solids Flow and Motion Rotary and Electric Actuator Motors Combustion Efficiency Analyzers Accessories Fireye Mounting Adapters for Honeywell Flame Safeguard Systems Prices in this catalog are current at the publication date, and are subject to change without notice. Typical Single Burner Furnace with Flame Safety System 1. 2. 3. 4. 5. 6. Manual shutoff cock Gas pressure regulator Low pressure interlock Motorized gas valve manual reset Control valve operator High gas pressure interlock 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Test cock Pilot gas cock Pilot pressure regulator Pilot solenoid valve Gas pilot burner assembly Solid-state ignition transformer Flame detector Primary control relay mount base High limit safety shutdown Thermocouple leadwire Thermocouple sensor Burner valve controller Main gas valve automatic operator Normally open vent valve Combustion Safety and Efficiency $1017 $2000 $677 $325 $1650 Wireless Instruments and Communications Fireye 65UV5 Integrated Flame Scanner with Internal Flame Relay Fireye BurnerLogix Integrated Burner Management System Fireye Flame Monitor Burner Control System Fireye MicroM Flame Safeguard Burner Control System Fireye Industrial MB Multi-Burner Flame Safeguard System Solids Flow and Motion Burner Control Systems BURNER CONTROLS V 02.2007 Level Measurement Instruments 260 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 MicroM Flame Safeguard Burner Control System Model Selection Guide Flow Measurement Instruments Solids Flow and Motion Rotary and Electric Actuator Motors Combustion Safety and Efficiency MicroM Flame Safeguard controls are compact, modular burn management systems designed to provide automatic ignition and continuous flame monitoring for commercial-sized heating and process burners firing any type of fuel. The MicroM incorporates remote reset capability and serial communications via MODBUS. The optional ED510 display can be used to access burner hours and cycles, system hours, the last 6 lockouts with burner cycle time stamp and programmer configuration. MODBUS communications capability allows the integration of the MicroM control into upper level energy management/data acquisition systems. A complete MicroM system consists of the appropriate flame scanner/detector, plug-in amplifier, and programmer modules connected to a chassis and wiring base. Interchangeable programmer and amplifier modules allow versatility in selecting control function, timing, and flame scanning method. All amplifiers are available with flame failure response times of 0.8 or 3 seconds nominal (4 seconds max), and each provide a set of test jacks with a range of 0-10VDC for the measurement of flame signal intensity. Smart LED indicators on all programmer modules indicate the current operating status of the control, and during a safety lockout, display the fault as a coded sequence, simplifying troubleshooting during a shutdown. A run-check switch is provided on the MEP500 series programmers to assist in testing size, position, and stability of the pilot. A safety checking circuit runs on each start. If flame (real or simulated) is detected prior to a start or during purge, the fuel valves will not be energized and the control will lock out. Catalog Avail- Component Description Number ability Price 120VAC Input , Standard Board MEC120 • • • • $332.00 Chassis 120 VAC Input with Remote Reset Capability, Interface to Alphanu- meric Display, Communications, Modbus Capability MEC120RC • • • • 483.00 Programmer Relight Operation, 10 Sec. PTFI MEP100 • • • • 148.00 Selectable Purge Timing, PTFI Timing, Recycle/Non-Recycle, Post Purge, Prove Air Open at Start MEP230 • • • • 358.00 Selectable Purge Timing to 60 Min. MEP536 • • • • 449.00 Non Self-Checking Scanner, 3 Ft. Flexible Cable, 1/2” NPT Connector UV1A3 ↓ 157.00 Non Self-Checking Scanner, 6 Ft. Flexible Cable, 1/2" NPT Connector UV1A6 ↓ 185.00 Flame Infrared Scanner, 8 Ft Shielded Scanners Cable with 90° Head 48PT2-9003 ↓ 247.00 Ultraviolet Self-Checking Scanner, 120 VAC Shutter, 1" NPT Threads 45UV5-1009 ↓ 1346.00 Flame Rod for Gas Flames, 12" Length, 1/2" NPT Connection 69ND1-1000K4 ↓ 104.00 UV Amplifier, 0.8 Sec Flame Failure Response Rate (FFRT) MEUV1 • 72.80 UV Amplifier, 3 Sec FFRT MEUV4 • 72.80 Infrared Amplifier, 0.8 Sec FFRT MEIR1 • 146.00 Amplifier Infrared Amplifier, 3 Sec FFRT MEIR4 • 146.00 Modules UV Self-Check Amplifier, 0.8 Sec FFRT MEUVS1 • 157.00 UV Self-Check Amplifier, 3 Sec FFRT MEUVS4 • 157.00 Flame Rod/Photocell Amplifier, 0.8 Sec FFRT MERT1 • 72.80 Flame Rod/Photocell Amplifier, 3 Sec FFRT MERT4 • 72.80 Wiring Closed Wiring Base, Surface Mount 61-3060 • • • • 62.00 Base Open Wiring Base, Cabinet Mount 61-5042 • • • • 65.90 Add functionality to your existing MicroM chassis*. Standard Local Reset Switch MED1 • • • • 34.40 Standard Local Reset Switch with Display Output MED2 • • • • 57.20 Standard Local Reset Switch with Remote Reset MED3 • • • • 80.10 Option Standard Local Reset Switch Boards with Communications MED7 • • • • 126.00 Standard Local Reset Switch, Display Output, and Remote Reset MED4 • • • • 115.00 Standard Local Reset Switch with Display Output, Communications MED5 • • • • 139.00 Standard Local Reset Switch with Display Output, Remote Reset, and Communications MED6 • • • • 172.00 *MicroM chassis model MEC120RC includes all these options. MicroM Subbase Mounting Adapters Wireless Instruments and Communications The MicroM can fit directly onto your existing Honeywell Flame Safeguard mounting subbase with the addition of a single mounting adapter. No need to do any rewiring or expensive re-engineering for retrofits. To replace the Honeywell RA890 with the Fireye M-Series,use the MM-1 adapter. To replace the Honeywell R4795 with a Fireye M-Series, use the MM-2. Model Selection Guide Description MM-1 Mounting Adapter to Retrofit to RA890 Systems MM-2 Mounting Adapter to Retrofit to R4795 Systems Catalog Number 60-1764 60-1765 Price $92.90 92.90 Features • Keypad-configurable parameters — no dip switches to set! • Smart LEDs provide status and lockout codes — and provide operation without the need for the optional display • Alphanumeric display provides clear, concise messaging • Valve proof-of-closure during standby, startup, and shutdown • Modbus communications built in — adjustable baud rates allow for easy adaptation to burner control system • Open wiring base with terminal block allows testing with control installed; pigtail wiring base has color-coded and labeled leadwires • 4-20 mA test jack signal • New design with smaller footprint saves cabinet space BurnerLogix Model Selection Guide The Fireye Burner Logix System provides the proper burner sequencing, ignition and flame monitoring protection on automatically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating controls, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. A complete BurnerLogix system includes the YB110 chassis equipped with a flame amplifier, appropriate flame detector, plug-in programmer module, wiring base and optional alphanumeric display. The chassis/ flame amplifier module comes complete with mounting screws and blank display module. Interchangeable programmer modules allow for complete versatility in selection of control function, timing, and flame scanning means. The programming module determines functions like pre-purge time, recycling or non-recycling interlocks, high fire proving interlock, and trial for ignition timing of the pilot and main flame. The BurnerLogix system can be used with ultraviolet, auto-check infrared, flame rod, self-check ultraviolet flame scanners, or direct coupled by choosing the proper chassis/flame amplifier module. BurnerLogix’ operational characteristics are determined by the selection of the programmer module (e.g. modulation, recycle, non-recycle, fixed firing, flame failure response time, etc.). The programmer module incorporates a plug-in design for easy installation. Wiring bases for the BurnerLogix control are available pre-wired with 4 foot lead wires color coded and marked for easy installation or with an integral terminal block capable of accepting up to 2X 14 AWG wires. The wiring base terminal block is available with knockouts for conduit, or open ended for cabinet mounting. Catalog Description Number Price Step 1: Select Your BurnerLogix Chassis/Amplifier Module 120 VAC 50/60 Hz, with UV non-self-check amplifier YB110UV $1023.00 120 VAC 50/60 Hz, with UV self-check amplifier YB110UVSC 1262.00 120 VAC 50/60 Hz, with IR auto-check amplifier YB110IR 1192.00 120 VAC 50/60 Hz, with flame rectification amplifier YB110FR 1017.00 120 VAC 50/60 Hz, with direct-coupled amplifier, for use with Phoenix and Insight scanners YB110DC 1192.00 Step 2: Select Your BurnerLogix Programmer Module Keypad-selectable parameters, non-recycle operation, modulation, open damper proving, 4 second FFRT YP100 905.00 Keypad-selectable parameters, non-recycle operation, modulation, open damper proving, 2 second FFRT YP102 905.00 Keypad-selectable parameters, non-recycle operation, fixed TFI times, pilot proving, modulation, open damper proving, 1 second FFRT YP113 905.00 Keypad-selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold, revert to pilot from auto, 4 second FFRT YP138 905.00 Keypad-selectable parameters, recycle operation, modulation, 4 second FFRT YP200 699.00 Keypad-selectable parameters, recycle operation, modulation, 2 second FFRT YP202 699.00 Keypad-selectable parameters, recycle operation, low fire start, early spark termination, 4 second FFRT YP300 525.00 Keypad-selectable parameters, recycle operation, low fire start, early spark termination, 4 second FFRT YP302 525.00 Step 3: Add an Optional BurnerLogix Display Module Vacuum fluorescent display (VFD), Good -40° to 140°F BLV512 520.00 Liquid crystal display (LCD), Good -4° to 140°F BLL510 520.00 NEMA 4 remote mount kit for display, 4 foot cable 129-178-4 56.00 NEMA 4 remote mount kit for display, 8 foot cable 129-178-8 61.00 Step 4: Select a Wiring Base 4” x 5”, 4 foot pigtail wires, color coded and labeled 60-2810-1 93.20 4” x 7” closed base with terminal block and knockouts 60-2812-1 93.20 4” x 7” open base with terminal block 60-2814-1 93.20 Step 5: Add an Optional Expansion Module Expansion module for first-out annunciation YZ300 996.00 Step 6: Select a Flame Scanner Non Self-Checking Scanner, 3 Ft. Flexible Cable UV1A3 157.00 185.00 Non Self-Checking Scanner, 6 Ft. Flexible Cable UV1A6 Infrared Scanner, 8 Ft Shielded Cable with 90° Head 48PT2-9003 247.00 Ultraviolet Self-Checking Scanner 120 VAC Shutter 45UV5-1009 1346.00 12" Flame Rod for Gas Flames, 1/2" NPT Connection 69ND1-1000K4 104.00 Display Modules The BurnerLogix system offers vacuum fluorescent (VFD) and liquid crystal (LCD) displays that can be either plugged in or mounted remotely to give full language descriptors of current status and diagnostic lockout information. Both displays contain a fully functional keypad so you can easily scroll through the various menus to view the current operating status, and review programmer configuration and lockout history. Remote mounted displays meet NEMA 4X requirements. Level Measurement Instruments BurnerLogix™ Integrated Burner Management System Flow Measurement Instruments 261 Solids Flow and Motion BURNER CONTROLS Solids Flow and Motion Rotary and Electric Actuator Motors Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com [email protected] Wireless Instruments and Communications Lesman Instrument Company V 02.2007 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 BURNER CONTROLS V 02.2007 Level Measurement Instruments 262 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Flame Monitor Series Burner Control System Flow Measurement Instruments Solids Flow and Motion Flame-Monitor Series Flame Scanners The Flame-Monitor Series provides the proper burner sequencing, ignition and flame monitoring protection on automatically ignited oil, gas and combination fuel burners.Interchange able programmer and flame amplifier modules allow complete versatility in selecting control function. The flamemonitor control uses the same wiring base as the Fireye D-Series and C-Series Controls and is directly interchangeable with most models with out rewiring. The Flame-Monitor control can be used with ultraviolet, AUTOCHECK® infrared, photocell, flame rod or selfcheck ultraviolet flame scanners. Special features include remote reset, remote display, expanded annunciation of safety lockouts, programmability of safety interlock messages, and remote data communications capability. The complete Flame-Monitor control consists of a chassis, display module, programmer, amplifier, scanner and a wiring base. UV1A: Ultraviolet miniature non selfchecking scanners suitable for fuel gases and no. 2 oil. Non-replaceable tube. Mounting collar 1/2” NPT. 48PT2: Lead sulfide scanner is designed to detect low frequency IR signals from gas or oil flames. Mounting collar is 1/2” NPT with straight or 90° mounts. 8 ft. flexible conduit. Replaceable sensor cell. 45UV5: Self-checking ultraviolet scanner for continuously fired applications where recycling in infrequent or absent.The self-checking circuit checks the electronics and the UV tube for proper operation every 4 seconds during the firing period.Suitable for fuel gases and oil.Replaceable UV tube and shutter mechanism.Mounting 1”NPT.Must be installed with metal shielding over the scanner leads. EP Programmer Module Rotary and Electric Actuator Motors Combustion Safety and Efficiency The Fireye EP Programmer Modules provide start-up programming, safe start check, and flame monitoring supervision. They ensure open damper high fire purge interlock, proof of low fire position and fuel valve end switch safety checks. A running interlock circuit constantly monitors the limit switches, air flow switches and fuel pressure switches throughout the programmer. EP programmer modules will de-energize all fuel valve circuits within 4 seconds following a flame failure or at the end the pilot-trail-for-ignition period if no flame is detected. The EP programmers provide a Check-Run switch to stop the control in its firing sequence at any time (except MTFI) to aid in setup, start-up, and check out of the burner and its associated interlocks. EP programmers offer the following functions: an increase of purge timing and air flow switch opened at the start of the operating cycle. EP programmers include an RJ45 style connector to interface with the ED510 display module. EP programmers store the burner cycle and ontime history, as well as lockout history (with burner cycle and burner hour time stamp). ED510 Display Module Wireless Instruments and Communications • LCD backlit display with 2 lines of 16 characters each • RJ style connector • Mounts directly onto front face of programmers • Continuous display of current burner status, including first out annunciation in the event of a lockout condition • Remote display capability using DINsized opening and remote mounting kit. • 3-key keypad provides historical data from the burner, the last 6 lockout conditions (with burner cycle and burner hour time stamp) Flame Amplifier Module Flame amplifier modules are used with the appropriate flame scanner to provide flame scanning capability. Fireye offers ultraviolet amplifiers and flame rectification amplifiers for use with flame rods, photocells and autocheck infrared amplifiers. Self-checking ultraviolet scanners and amplifiers should be used in applications where burner firing operation is continuous or where the burner is on for long periods of time without cycling. Model Selection Guide Catalog Avail- Component Description Number ability Chassis 120VAC Chassis with Mounting Screws and Dust Cover E110 • • • • Program 30 Sec. Purge, 10/15 Sec. TFI, 4 Sec. Module FFRT, Non-Recycle Modulation EP160 • • • • Display 2 Line x 16 Character LCD Display with Keypad ED510 • • • • Flame Non Self-Checking Scanner, 3 Ft. Scanner Flexible Cable, 1/2” NPT Conn. UV1A3 ↓ Non Self-Checking Scanner, 6 Ft. Flexible Cable, 1/2" NPT Conn. UV1A6 ↓ Infrared Scanner, 8 Ft Shielded Cable with 90° Head 48PT2-9003 ↓ Ultraviolet Self-Checking Scanner 120 VAC Shutter, 1" NPT Thread 45UV5-1009 ↓ 12" Flame Rod for Gas Flames, 1/2" NPT Connection 69ND1-1000K4 ↓ Standard Ultraviolet Amplifier EUV1 • Amplifier Autocheck Infrared Amplifier E1R1 • Module Self-Check Ultraviolet Amplifier EUVS4 • Flame Rectification Amplifier ERT1 • Wiring Surface Mount 60-1386-2 • • • • Base Panel Mount 60-1466-2 • • • • Price $687.00 933.00 484.00 157.00 185.00 247.00 1346.00 104.00 366.00 541.00 613.00 360.00 101.00 101.00 Industrial MB Series Multi-Burner Flame Safeguard System Modulation for Purge and Low Fire Start Control A single MBPF amplifier module handles UV, UV Self-Check and Flame Rod scanners Four Auxiliary Inputs Valve Leak Detection Interface LED indicator alert you to process step and status Up to four burner amplifiers mounted on MB-600 Optional Expansion Modules for control of up to 20 burners Connects to optional Remote Display Module The Fireye Multi-Burner Monitoring System controls the start-up sequence and monitors the flame of up to 20 individual gas, oil or combination gas/oil burners connected to a common valve train. Dynamic on-board diagnostics check for faulty relays, proof of valve closure, high and low fire switch interlocks, and shortened air switch. The MB is even able to specifically identify which burner caused the initial flame failure. Plug-in flame sensor modules that can sense UV, UV self-check or flame rod provide for easy replacement on an individual basis. Configuration and startup time is reduced through use of on-board DIP switches, which also allow sequencing and timing functions. The MB-600S chassis directly powers pilot and main gas valves and ignition transformers. The built in blower output, purge timing and modulation control, let you add independent limits and a controller to create a complete combustion control system for furnace, oven or other multi-burner applications. UV7A4 UV Scanner Specifications Number of Burners: 20 max. UV7R4 90° UV Scanner Pilot Proving Time: 7 seconds Purge Time: 0 sec to 60 min Pilot Trial for Ignition: 5, 10 or 15 seconds UV7SC Self-Check Flame Failure Response Time: 3 (±0.5) seconds UV Scanner Valve Operation: Simultaneous (all burners operate from one fuel train) Supply Voltage: 120VAC, 50/60 Hz; Power Consumption: 25VA Temperature Rating: -32° to 122°F (-36° to 50°C) Contact Ratings: Fan Motor: 15 Amp Resistive; Others: 10 Amp Resistive Model Selection Guide Catalog Description Number Price Step 1: Select a Chassis for your Multiburner Control System 120VAC 50/60Hz, Motherboard, Relay Board, Logic Module, and Power Module. 4 Auxiliary Inputs, Purge Modulation, Valve Leak Testing MB-600S $1734.00 120VAC 50/60Hz, Motherboard with RS-232 Communications, Relay Board, Logic Chassis Module, Power Module. 4 Auxiliary Inputs, Purge Modulation, Valve Leak Testing MB-632S 1866.00 120VAC 50/60Hz, Motherboard with RS-485 Communications, Relay Board, Logic Module, Power Module. 4 Auxiliary Inputs, Purge, Modulation, Valve Leak Testing MB-685S 1866.00 Step 2: Select a Flame Sensor Module Sensor Plug-In Flame Sensor Module, UV/FR Module Plastic Case with Mounting Screws MB-600PF 347.00 Step 3: For Systems with More than 4 Burners, Select Expansion Board Modules and Cables Expansion Board for up to 4 Burners MB-604E 310.00 Expansion Expansion Board for up to 8 Burners MB-608E 625.00 Modules 6” Cable for Expansion Board 59-506-1 16.80 36” Cable for Expansion Board 59-506-3 29.50 Step 4: Select Optional Remote Display and Cable Remote Display with Keypad MB510 439.00 Display 6 Ft. Cable for Remote Display 59-507-6 23.10 10 Ft. Cable for Remote Display 59-507-10 34.70 Step 5: Select One Flame Scanner for Each Burner on Your System 1/2” NPT Straight UV Scanner, 4 Ft. Flex Conduit, Insulated Nylon Coupling UV7A4 177.00 1/2” NPT UV Scanner, NEMA 4, 4 Ft. Flex Scanners Conduit, Insulated Nylon Coupling UV7A4W 236.00 and 1/2” NPT 90° UV Scanner, 6 Ft Shielded Cable UV7R4 145.00 Accessories 1” NPT Self-Check Scanner UV7SC 951.00 10 Ft Cable for UV7SC Self-Check Scanner 59-504-010 147.00 Scanner Support, Max Temp 200°F 36-935 34.90 Magnifying Lens Assembly 46-185 88.80 Magnifying Lens 46-186 17.10 Non-Magnifying Lens 46-187 27.60 17.10 1/2” NPTF Insulated Nylon Coupling 35-319 Tip: If your system has between 4 and 8 burners, select 1 MB-604E module and a connecting cable. If your system has between 9 and 13 burners, select 1 MB608E module and a connecting cable. For systems that have 14 to 20 burners, you can mix MB-604E and MB-608E modules to fit. 65UV5 Integrated Flame Scanner with Internal Flame Relay The 65UV5 flame scanner incorporates an internal single pole, single throw (normally open) flame relay with a fixed on/off threshold to provide flame on/flame off indication, eliminating the need for an external flame amplifier. The scanner uses an ultraviolet tube-type sensor, and electromechanical self-checking shutter mechanism. The NEMA 4X/IP66 housing is suit- able for use in Class I Division II, Group C and D hazardous environments. The Fireye 65UV5 flame scanner is powered by 24 VDC and includes an integral 10-foot four-conductor cable with cable gland. Two color-coded internal LEDs indicate flame status (off/on) and alarm condition. These can be viewed through the removable rear access screw opening. Model Selection Guide Description Integrated Flame Scanner, 1” NPT Mounting Flange, 4 Second Flame Failure Response Time Catalog Number Price 65UV5-1000 $1299.00 Level Measurement Instruments Burner Control Systems Flow Measurement Instruments 263 Solids Flow and Motion BURNER CONTROLS Solids Flow and Motion Rotary and Electric Actuator Motors Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com [email protected] Wireless Instruments and Communications Lesman Instrument Company V 02.2007 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 STACK GAS ANALYZER V 02.2007 Level Measurement Instruments 264 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Zircomat In-Situ Stack Gas Oxygen Analyzer Zircomat Flow Measurement Instruments Solids Flow and Motion Features • Simple to install and maintain • One detector fits all Zircomat probes • Detector removes for easy cleaning and repair; probe stays in place • Calibrates automatically • Field selectable ranges • Selectable memory hold feature • Hi-Lo and self-diagnostic alarms • Interactive message panel • Isolated 4-20 mA output signal • Extractive sample cell available Probe Detector Stack Wall Rotary and Electric Actuator Motors Combustion Safety and Efficiency Wireless Instruments and Communications More and more refineries and power plants are measuring excess oxygen to improve their energy efficiency and reduce fuel consumption. In most oxygen analyzers, the electronic sensor comes in direct contact with the sample gas, so you have to remove the hot probe every time you need to service the sample gas filter or the sensor. And, you need to stock probe-length-specific spare parts inventory for these systems. The Cosa Instrument Zircomat oxygen analyzers are much more user-friendly. The Zircomat analyzer for flue gas oxygen measurement uses Zirconia oxide sensor technology and comes in four configurations, each with unique features to suit a wide variety of combustion control applications. In the Zircomat system, the sample gas is deflected to the sensor. To increase safety, the probe always stays in the stack. The small, hand-held oxygen detector is quickly detachable for service. And, one detector fits all Zircomat probes, any model any length! The detector is the heart of all Zircomat systems. Small and easily detachable, the detector can be serviced without removing the probe from the flue stack. You won’t need to shut down your plant just to remove the probe. A replaceable sample gas diffuser on the end of the detector provides sensor protection. The electronic transmitter is mounted in a weatherproof enclosure and receives the signals from the oxygen detector via a connecting cable. So, the transmitter can be remote-mounted at a suitable distance from the probe and detector assembly to suit the installation requirements. The microprocessor-based transmitter has a large LED display for oxygen concentration and a 4-20 mA isolated output signal proportional to the user-selectable adjustable measuring range, 0-2% to 50% O2. It’s simple to run a manual or automatic calibration check using known value gases to flow a calibration gas through the detector’s calibration gas port — without removing the detector from the process. Non-volatile memories store the zero and span gas data between calibrations. The Zircomat transmitter can monitor and analyze performance of up to seven parameters online. Failure to meet any of these specifications will activate alarm contact. An interactive message panel displays any parameters outside the performance envelope. The self-cleaning probe Stack Gas Out Stack Gas In feature is user-programmed from the keypad, and activates a solenoid valve for blow-back probe cleaning. You can also use the interactive panel to customize response time to process changes to suit existing combustion control parameters. Probe Choices ZFK Standard Probe: Designed for oil or gas fired operations with stack gas temperatures up to 1150°F. The probe uses the natural pressure drop created from stack gas ZTB passing across the probe tip to deflect the sample gas past ZFK-ST the oxygen detector for measurement. The ZTA detector detaches from the probe for service without removing the probe from the stack. ZTB Self-Cleaning Probe: Designed for dirty applications with sample gas temperatures up to 1150°F, this probe uses plant air to clean the detector’s sample gas filter automatically at programmable time intervals and is recommended for coal and black liquor fired boilers or incinerator projects with high fly ash. The detector detaches from the probe for service without probe removal. ZTA High Temperature Probe: Used for sample gas temperatures up to 2900°F. Available with self-cleaning function, this probe is suitable for waste incinerators, soaking pits, and glass furnace. A built-in heater maintains the sample above the dewpoint during start-up and cools the sample when the gas temperatures rise above its setpoint. The detector detaches for service without probe removal. ZFK-ST High Temperature Probe: Manufactured from ceramic, the ZFK-ST can be used on applications burning oil or gas as a fuel with stack gas temperatures up to 2200°F. The detector detaches from the probe for service without removing the probe from the stack. High-temp alloys can be supplied for special applications. Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 www.lesman.com [email protected] STACK GAS ANALYZER 265 Specifications Probe Flange: ZTB/ZFK/ZFK-ST: 4” 150#RF; ZTA: 2.5” 150#RF ZTA Probe: Low temperature alarm below 100°C, volt; free 1A 115V contact closure Sample Gas: Oxygen in flue gases Sensor: Zirconia oxide Measurement Range: 0-2%, Up to 50% 0.5% steps Output Signal: 4-20 mA, linear isolated Accuracy: ±2% of reading Repeatability: ±0.5% Response Time: Initial 0.1 sec./90% 7 sec Power Supply: 115V 60Hz Warm Up Time: Approximately 5 minutes Cable: 20 ft. Sealtite flexible conduit, up to 1000 ft. optional Selecting the Right Zircomat Analyzer System Fuel Type Gas or Oil Gas or Oil Coal, Oil, or Gas Coal, Oil, or Gas Sample Gas Up to 1150°F Up to 2200°F Up to 2900°F Up to 1150°F Available Probe Lengths 12, 20, 30, 40, 60, 80, 100, 120, 140 20, 40 20, 30, 40, 50 12, 20, 30, 40, 60, 80, 100, 120, 140 Applications Utility/Industrial Power Boilers, Process Heaters, Marine Boilers, Drying Furnaces, Steam Generators, Inert Gas Generators Process Heaters, Steam Generators, Power Boilers Use Model... ZRM-ZFK ZRM-ZFK-ST Model Selection Guide Soaking Pits, Blast Furnaces, Utility/Industrial Power Coke Ovens, Incinerators, Boilers, Incinerators, Blast Glass Furnaces, Boiler Furnaces, Coke Ovens, Black Fireboxes, Process Heaters, Liquor Boilers Reheat Furnaces ZRM-ZTA Please issue all orders to: Cosa Instruments, c/o Lesman Instrument Company Description Catalog Number Availability Price Each Zircomat Single Channel Stack Gas Oxygen Analyzer: Includes Detector, Probe, Transmitter, Connecting Cable, and User’s Manual Zircomat-M with Standard Probe Zircomat-M with High Temp. (to 2200°F) Probe Zircomat-M with Self-Cleaning Probe Zircomat-M with High Temp. (to 2900°F) Probe Standard Probe Length 12" (Add Solenoid Valve for Use with ZTB) 20" (Add Solenoid Valve for Use with ZTA, ZTB) 40" Probe Location Indoor, Range: 5%, 10%, 25% Outdoor, Range: 5%, 10%, 25% Options ZRM-ZFK ZRM-ZFK-ST ZRM-ZTB ZRM-ZTA ↓ ↓ -12- -20- -40- • • • • • • ↓ $4860.00 5380.00 4990.00 ↓ 7115.00 • 0.00 0.00 0.00 -N10- -R10- • • • • • • • • 0.00 106.00 None RS485 Communications Combustion Efficiency Calculation/Readout N C E • • • • • • • • • • • • 0.00 371.00 797.00 Cable Length 20 Ft. Cable, Liquid-Tight Flexible Conduit Extra (to Max. 1000 Ft., No Conduit) 20 XX • • • • • • • • 0.00 6.50/ft. Optional Access- ories None Remote Calibration Gas Unit, NEMA 4X Encl. Remote Gas Unit, ISA Z Serial Purge, CL1/Div2 N R RZ • • • • • • • • • • • • 0.00 845.00 1095.00 ZRM-ZTB Flow Measurement Instruments Solids Flow and Motion Material ZFK, ZTB 0°-1150°F 12, 20, 30, 40, 60, 80, 100, 140 S/Steel ZTA 0°-2900°F 20,30,40,60 S/Carbide ZFK-ST 0°-2200°F 20,40 Mullite Air Requirement: Self-Cleaning Probe: 15 SCFM, 40-120 PSI; ZTA Probe Sample Loop: 10-20 SCFH Solids Flow and Motion Rotary and Electric Actuator Motors Lengths (Inches) Ambient Temperature: 0-130°F Alarm Contacts: Failure in service, maintenance blow down High/Low Alarms: Rated N/O volt free 2A 250V Calibration: Manual or automatic Output Signal Hold: Selectable, for self-cleaning or maintenance Contact Outputs: Rain resistant Contact Inputs: Autocal start/inhibit Finish: Epoxy painted steel/SS Mounting: Wall, panel, or 2” pipe mount Options: Combustion efficiency, RS485 communication, remote calibration unit with solenoids and flow meter; Hazardous area transmitter available on request. Optional Equipment/Accessories Description Catalog Number Solenoid Valve for ZTA, ZTB Probes FJ-19010 $132.00 Transmitter Pipe Mounting Bracket FJ-40001 85.00 Flame Arrestor for ZFK, ZTB Probes FJ-11000 Large Filter with Long Bolts/Gaskets FJ-30110 271.00 271.00 Oxygen Detector for Hazardous Areas (Class 1, Div 2, Group D) Power Supply for Other Voltages User’s Manual Price Each FJ-06301 1345.00 FJ-19352 Installation Prints or Reproducible Drawings Combustion Safety and Efficiency Temperature Transmitter 210.00 35.00 50.00 Custom Probe Lengths Available! Call Lesman Inside Sales 1-800-953-7626 Wireless Instruments and Communications Probe Level Measurement Instruments Lesman Instrument Company V 02.2007 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 NATURAL GAS ANALYZER V 02.2007 Level Measurement Instruments 266 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 BTU Gas Chromatograph for Natural Gas Analysis gas Proven natural of s ng cost savi 2% per month! Flow Measurement Instruments Features • Compact, light weight design • Field mountable at the pipeline • No analyzer shelter required • Analyzes 11 components in 300 seconds • FM approved for use in Class 1, Div 1, Groups C, D • • • • Calculates 20 parameters Optional digital and analog outputs Meets ISO and GPA standards Foundation Fieldbus and Modbus communications • Eliminates repairs in the field Solids Flow and Motion Cosa’s HGC-303 is the world’s smallest gas chromatograph for C6+ analysis of natural gas. It digitally publishes 20 derived parameters, including calorific value, Wobbe index, specific gravity, compressibility, ratio of heats, total of raw concentration, and more. The HGC-303 packs the features, functionality, and performance of a full-sized chromatograph into a 9.6” tall field transmitter. Intrinsic safety and weatherproof design allow installation at the pipeline without the cost of additional sheltering. The HGC-303 offers pre-engineered analysis and calculations for natural gas monitoring, eliminating the need for any further programming and application work. All you need to do is hook up gas connections, power, and communications cables. The unit provides a full 11-component C6+ analysis on natural gas with a 300-second cycle time and a repeatability of 0.05% heating value. The HGC is designed to perform reliably in natural gas applications, ranging from remote wellheads to gas processing plants, gas transmission and distribution points, and end users. The HGC’s small, lightweight design facilitates a simple swap-out of the entire analyzer in minutes, rather than requiring cumbersome maintenance in the field. s Low analyzer price, easy installation, low maintenance, and reliable Installed system . 00 ,0 25 $ t ou performance contribute to time and cost savings, and a low overall for ab . ils cost of ownership. Call for deta Rotary and Electric Actuator Motors Combustion Safety and Efficiency Specification Process Conditions Construction Measurement: Gas chromatography, using thermal conductivity detector Measured gas streams: Up to 4 streams Analyzed components: 11; Analysis time: 300 sec. Repeatability: ±0.05% of heat value Auto-calibration: External solenoid valve and contact required Method: Chromatographic: ISO 6974, part 4; Heat value calculation: GPA 2172 Output: 4-20mA, Modbus RTU, ASCII via RS-232, 485, 422, Foundation Fieldbus Temperature: 14° to 122°F (-10° to 50°C) Flow rate: 50±20 ml/min Pressure: 7 to 70 psig at flowmeter inlet Dust and mist: None Moisture: 2000 ppm or less Coexisting component limits: H2, He, O2, H2S (dry) < 0.1 mol% each Ambient humidity range: 0-95%RH Carrier gas: 99.99% Helium (or better purity); Pressure: 60 psig ±7 psig; Flow rate: 25ml/min Material: Body/Oven: NEMA 4X, IP 65 Cast aluminum; Wetted Parts: 304 Stainless steel, Polyamid; Sensor: Platinum, Glass, Gold Approvals: FM: Explosion proof Class I, Div 1, Groups C-D, T4; Flameproof Class I, Zone 1 AEX d IIB T4; Seal all conduits within 18 inches; CE mark: Electromagnetic compatibility (89/336/EEC, 92/31/EEC, 93/68/EEC) Power supply: 24 VDC ±15% 4A minimum Power consumption: 5 - 50 VA at 50°C to -10°C Valve actuation: Instrument air or helium gas Dimensions (WDH): 3.9” x 4.5” x 9.6” Monitoring the Calorific Value of Natural Gas Wireless Instruments and Communications When natural gas was cheap and plentiful, gas companies installed mechanically driven flow meters to measure the amount of energy being purchased from the gas company. These flowmeters measure the actual cubic feet of gas going through the meter.Temperature and pressure changes were mechanically compensated for in the flowmeter to get to what the industry calls standard cubic feet (SCF). As electronic equipment and computing power evolved, it became more economically feasible to install flow monitoring instrumentation with accuracies of ±0.25%. Better flow measurement should mean more accurate billing. But, the missing variable in this calculation is still the natural gas’s actual calorific value, the energy content of the gas, which can vary substantially and cause billing errors (usually to the end user’s disadvantage). Utility companies bill their customers based on the assumption that the delivered gas contains a fixed amount of British thermal units (BTUs) per volume. However, tests have shown that BTUs can easily fluctuate by as much as ±2%. Normally, utilities bill based on the highest BTU value that the pipeline companies deliver. Since the BTU value is fixed at the highest rate, overpayment is a regular occurrence (and a revenue cow for utility companies). Users regularly pay for more energy than they actually get. With the HGC series BTU transmitters now available, realtime BTU measurement of natural gas is an affordable option for most companies. This actual content measurement allows the end user to challenge the gas utilities on their actual gas consumption. Why haven’t companies installed GCs? Until the advent of the HGC series BTU transmitter, most companies simply would not spend the money on an expensive complicated BTU analyzer. The initial cost of the equipment, high cost of installation, and continual cost of maintaining the system overwhelmed the potential savings available. The HGC-303 is a plug and play, zero-maintenance device that will measure and report the energy content of the natural gas as reliably as the low tech flowmeter that measures gas volume. The HGC-303 has a typical installation cost of below $25,000 and practically zero cost of ownership. The BTU output of the HGC-303 can be fed into a Pentium-based desktop PC, plugged into an Excel spreadsheet, fed into a host computer, or interfaced to existing flowmeters and flow computers to report the correct calorific value purchased from the utility. 267 Handheld Combustion and Emission Analyzers Model 2000 Natural Gas, Light Oil #2, Heavy Oil #6, Propane, Butane, Others Natural Gas, Light Oil, Propane, Butane, Coke Oven Gas, Blast Furnace Gas, Coal, Wood Dry, Manufactured Gas, Others Measured Values Oxygen (O2) Carbon Monoxide (CO) Stack Temperature Combustion Air Temperature Stack Draft Oxygen (O2) Carbon Monoxide (CO) Stack Temperature Combustion Air Temperature Stack Draft Nitric Oxide (NO) Calculated Values Carbon Monoxide Undiluted Carbon Dioxide Excess Air Dewpoint Efficiency Losses Carbon Monoxide Undiluted Carbon Dioxide Excess Air Efficiency Losses Nitrogen Oxides (NOx) Logging 50 or 250 Sample Points 300 or 3000 Sample Points Special Features RS232 and Infrared Ports RS232 and Infrared Ports Auxiliary Input for Type K Thermocouple, 0-10V or 4-20 mA Signals Selectable Oxygen Reference Digital Manometer Picking the Right Oxygen Analyzer To help you pick the right analyzer for your application, members of the Lesman sales staff have completed Cosa Instruments’ factory training. You can call in — with the following information — and they’ll help you find the Cosa analyzer that will do exactly what your process requires. 1. Tell us about the instrument system. • Is it a permanent or portable installation? Indoors or outdoors? • What is the ambient temperature at installation? • How many measurement points do you need? 2. Tell us about the process conditions. • What is the application? • If a combustion process, what fuels are burned? 3. Tell us about the sample gas stream. • What is the sample gas temperature range? • Gas condition: Is it dry? dirty? corrosive? • What is the dewpoint of the sample gas? 4. Tell us about the in-situ probe installation. • What is the duct size? What is the stack diameter? • What probe length do you need? (Insertion length should be equal to 1/2 the duct size or diameter of the stack.) • What probe material do you need? 5. Describe the available utilities. • What is the power supply? Minimum? Maximum? Normal? Volts or frequency? • Is instrument air a factor? Yes/No. What is the air pressure (PSIG)? What is its dewpoint? Flow Measurement Instruments Model 1600GL Fuel Types Measurement Sensor Ranges Accuracy O2 CO (H2 Compensated) NO Stack Temperature Combustion Air Temperature Draft/Pressure Electrochemical Electrochemical Electrochemical NiCrNl NiCrNi Mechanical 0 to 21% 0 to 4000ppm 0 to 2000ppm 0° to 1200°F 32° to 302°F < 0.4” H2O (±0.2%) <4000ppm: ±20ppm <400ppm: ±5% reading ±5% reading T< 122°F: ±1.8°F T< 257°F: ±3.6°F T< 482°F: ±5.4°F T> 482°F: ±7.2°F T< 122°F: ± 1.8°F T< 257°F: ± 3.6°F T> 257°F: ± 5.4°F < 0.4” H2O: 0.012” H20 > 0.4” H2O: 3% reading Model Selection Guide Please issue all orders to: Cosa Instruments c/o Lesman Instrument Company Catalog Price Description Number Each COSA Portable Combustion Analyzer 1600-GL $2305.00 COSA Portable Emissions Analyzer 2000 2985.00 Options and Accessories (Include as line items on your purchase order) 1600-GL: Data storage for 250 Sample Sets 207.00 2000: Data storage for 3000 Sample Points 204.00 2000: NOx measurement, range 0-2000 ppm 867.00 2000: CO Sensor cutoff with rinsing pump, programmable cutoff 364.00 2000: Integrated differential pressure measurement 124.00 2000: Dynamic pressure/flow measurement by Prandtl’s pitot tube 607.00 2000: Auxiliary input for T/C, 0-10 VDC, 4-20 mA 298.00 Thermal printer, IrDA Interface 408.00 ABS plastic transport case 266.00 30” Probe 483.00 40” Probe 449.00 60” Probe 769.00 80” Probe 880.00 Multi-hole probe, 80” probe tube, for exhaust pipes 2.5” to 7” 88.00 Combustion air element, 2.5” probe, 10’ cable 139.00 Combustion air element, 12” probe tube with steel cone, 8’ cable 201.00 10’ RS232 Cable, PC to analyzer 75.00 Printer paper, five 75’ rolls 24.00 Reusable star filter 17.00 Solids Flow and Motion Features Level Measurement Instruments EMISSIONS ANALYZER Solids Flow and Motion Rotary and Electric Actuator Motors Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com [email protected] Wireless Instruments and Communications Lesman Instrument Company V 02.2007 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 EFFICIENCY ANALYZER V 02.2007 Level Measurement Instruments 268 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Portable Combustion Efficiency Analyzer Flow Measurement Instruments Features • Analyzes O2, CO, NO, NO2 and SO2 • Data storage for 300 complete combustion emissions tests • Printout (day, date, and time) in ppm (or mg/m3 ) actual and ppm corrected to 3%, 7%, 15%, or selectable O2 reference • LCD displays all measurements continuously • High vacuum sample pump Solids Flow and Motion Large-scale energy production has had a profound effect on the environment. Emissions produced by power plants burning fossil fuels cause worries for environmentalists and energy managers alike, who recognize the importance of optimizing the combustion process to save fuel dollars and meet safety codes. The COSA 704 has been developed to meet the demand for a portable combustion efficiency analyzer that can measure stack gas and improve total combustion efficiency. With its capacity to measure four gases (O2, CO, NO, NOx or SO2) the COSA 704 is a versatile and powerful instrument. Electrochemical sensors allow reliable measurement without the errors commonly introduced by background gases. An on-board microcomputer simplifies operation and eliminates the need for conversion charts. It provides step-by-step instructions for the user as well as digital self-calibration diagnostics — including automatic sensor calibration without the need for complex test gases. Rotary and Electric Actuator Motors Model Selection Guide Specifications Combustion Safety and Efficiency Sensor Oxygen Carbon Dioxide (calc.) Carbon Monoxide Nitrogen Oxide Sulfur Dioxide Nitrogen Dioxide Carbon Monoxide With only minimal training, technicians can quickly make accurate gas emission measurements. The user friendly program guides the operator through easily understood menu options. Range 0% to 21% 0% to 20% 0 to 10000 ppm 0 to 2000 ppm 0 to 2000 ppm 0 to 2000 ppm Up to 10% Accuracy +0.2 abs +0.3 abs Resolution 0.1% volume 0.1% volume Greater of +10ppm or 5% reading 1 ppm 200 ppm 100 ppm Wireless Instruments and Communications Operating Temperatures: Analyzer: 104° F; Probe: 1200° F continuous,1550°F short term (3 minutes) Sensor Type: O2, CO, NOx: Electrochemical cell; Temperature: Thermocouple Type K; Draft: Diaphragm Power Supply: Cordless operation with built-in rechargeable battery for continuous 8-hour use or line power 115 V 60Hz Display: LCD High-contrast readout Diagnostics: Calibration: Automatic zero calibration; Error Check: Self-diagnostic program Probe Length: 12” standard; 30” or 40” optional Flexible Hose: 10 Ft. standard; 20, 30, or 50 ft. optional Sample Pump: 10” Hg vacuum Internal Memory: 300 complete combustion tests, IBM compatible with RS232 interface disk. Carrying Case: Heavy-duty ABS case optional Printer: Thermal printer Accessories: User’s manual, battery recharge unit, interface cable, disc, spare printer roll, carrying strap and sample gas filter. Please issue all orders to: Cosa Instruments, c/o Lesman Instrument Company Description Catalog Number Price Each 704.3 704.4 704.5 $4867.00 4867.00 4534.00 Cosa Model 704 Portable Emission Analyzer To measure O2, CO, NOx and SO2 To measure O2, CO, NO and NO2 To measure NOx and CO to 10% Sample Probe (Pick 1) 12” Length (Standard) 30” Length 40” Length 12P 30P 40P 0.00 143.00 242.00 Sample Gas Hose (Pick 1) 10 Ft. Length (Standard) 20 Ft. Length 33 Ft. Length 50 Ft. Length 10H 20H 33H 50H 0.00 143.00 247.00 374.00 Not sure which analyzer you need? Call our factory-trained sales staff for help! Watch our website for more information, available soon on the new Cosa combustion efficiency instruments! Portable Combustion Analyzer for NOx and SO2 • • • • Real-time measurement just seconds after power-up Calculates efficiency, excess air, CO2, and emission rates, provides NO2 values Emission gas concentrations use adjustable O2 reference Adjustable CO high limit pump shutdown protects CO sensor The CA-Calc has eight adjustable factory set fuels that improve accuracy, plus five user-defined fuels with easy field setup. With pre-calibrated sensors, service is minimal. Everything can be done in minutes. The datalogger sets the CA-Calc apart from other combustion analyzers.It stores location and specific test data, up to 350 samples for 35 sites and 75 systems.You can download the data over a serial communications interface for report management. The basic unit measures O2, CO, draft, and ambient and stack temperatures. Optional sensors can be added to measure NO, NO2, SO2, and high CO concentrations. Specifications Chemical Range O2 0 to 25% CO (H2 compensated) 0 to 5000 ppm CO (High concentration) 0 to 20000 ppm NO, SO2 0 to 4000 ppm NO2 0 to 500 ppm CO2 Calculated from O2 and fuel type Resolution 0.1% 1 ppm 1 ppm 1 ppm 0.1 ppm Available for sale or rent from our partners at RAECO. Call 800-852-9795 Model Selection Guide Description CA-Calc with O2 and CO Sensors CA-Calc with O2, CO, and NO Sensors CA-Calc with O2, CO, NO, and SO2 Sensors* CA-Calc with O2, CO, NO, and NO2 Sensors* CA-Calc with O2, CO, and High-Concentration CO Sensors CA-Calc with O2, CO, NO, High-Concentration CO Sensors Accessories/ Replacement Water Trap and Filter Spare Parts Carrying Strap (Tether) AC Adapter (115 VAC) Catalog Number Price CA-6210 $2395.00 CA-6211 2995.00 CA-6213 3745.00 CA-6215 3745.00 CA-6212 2995.00 CA-6214 3745.00 802215 100.00 2913011 15.00 2613033* 35.00 Includes Teflon-lined sampling probe. All models include a 12” probe with 9-foot sampling tube, water trap, carrying case, AC adapter, 4 size C alkaline batteries, operation manual and NIST-traceable certificate of calibration. • Large LCD display, intuitive operation • Real-time data — O2, CO, CO2, NO, NOx, flue draft pressure, and combustion temperatures • Provides quick tuning feedback • Heavy-duty pump with continuous pump operation monitoring • Automatically calculates sample averages • Automatic baseline calibration of sensors; Recalibrates easily for critical safety checks • Factory set fuels with adjustable parameters and sample intervals • Stores 100 data sets • Operates on C-Cell batteries or AC power — 24+hour battery life Solids Flow and Motion Rotary and Electric Actuator Motors Ca-Calc CA-6203 Combustion Analyzer for Tuning Burners Level Measurement Instruments 269 Flow Measurement Instruments COMBUSTION EFFICIENCY Solids Flow and Motion Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 CA-CALC Boiler Service Analyzer CA-6203...........................................................$1445.00 866-RENT-EHS (866)736-8347 CA-Calc 6213 Combustion Analyzer for O2, CO, NO and SO2 • Real-time measurement seconds after power-up • Calculates efficiency, excess air, CO2, and emission rates, provides NO2 values • Adjustable CO high limit pump shutdown; Adjustable O2 reference • Data history sorted by system, or individual sample for printouts and report generation CA-Calc 6213 includes 12” probe with 9-foot sampling tube, Teflon-lined sampling probe, water trap, carrying case, AC adapter, four C Alkaline bat teries, and operation manual. $100 Daily $200 Weekly $700 Monthly $3,745 to Buy Combustion Safety and Efficiency www.lesman.com [email protected] Wireless Instruments and Communications Lesman Instrument Company V 02.2007 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 EMISSIONS ANALYZER V 02.2007 Level Measurement Instruments 270 Illinois, Indiana, Iowa, and SW Michigan Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com [email protected] Wisconsin, and Upper Peninsula Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Testo 350 Portable Emissions Analyzer from Model Selection Guide Integrated printer and on-board memory (Add ◆ and ❍ as Separate Line Items) ■=Standard Kit Item ◆=No-Cost Option ❍=Upgrade and Add to Total Price Large backlit display with zoom function, pull down menus, page scrolling and user defined probe socket. Rugged housing with impact protection RS232 interface PC software Flow Measurement Instruments Simple, user-defined function keys Complete sample conditioning and moisture removal system Easy, quick change filters Pre-calibrated sensors are swapped or field upgraded Complete portability system is less than 10 lbs. measurement Interchangeable battery pack Solids Flow and Motion Features • O2, CO2 (calculated), °F, CO, NO, NO2, SO2, flow ∆P, draft • Controller for up to 65’ remote operation and readout • Accurate NO2/SO2 measurement • Automatic protection for high overrange gas levels • Calculates efficiency, excess air, reduced NOx and CO2 • Meets EPA CTM-034, EPA CTM-030, SCAQMD 100.1 Rotary and Electric Actuator Motors The Testo 350 consists of three main components: the base unit, the handheld controller, and the sample probe. Various options allow you to design the perfect instrument for your tasks. A selection of probes, analysis sensors and data options are available. The 350M basic version (4 gas max.) includes a control unit, analysis box and a flue gas probe. Measurements include O2, CO, NO (optional), NO2 or SO2 (optional); temperature and differential pressure, and numerous calculated variables. The more advanced 350XL (6 gas max.) includes O2, CO, NO and NO2 parameters, plus the option of upgrading an additional two measuring modules. The HC and H2S measuring modules are only available in the XL version. Catalog Description Number Availability Price 350M Kit #1: Boiler and Burner 400563 3501 ↓ $4995.00 350XL Kit #2: Standard 400563 3502 ↓ 7995.00 350XL Kit #3: Engine 400563 3503 ↓ 8495.00 350XL Kit #4: Low NOx/Turbine 400563 3504 ↓ 9995.00 Control Unit n n n n 0.00 Spare Parts* n n n n 0.00 Calibration Certificate n n n n 0.00 Peltier Chiller n n n n 0.00 DP (±80” H2O) n n n n 0.00 CO Rinse n n n n 0.00 Fresh Air Purge Valve 0440 0557 ❍ n n n 342.00 CO Dilution System 0554 0556 ❍ ❍ n n 148.00 Touch Screen with Pencil 0440 0559 ❍ ❍ ❍ n 274.00 Max. # Gas Sensors 4 6 6 6 O2 (0-25%) 0390 0070 n n n n 166.00 CO (0-10000 ppm) 0554 3933 n n n ❍ 995.00 NO (0-3000 ppm) 0554 3935 ❍ n n ❍ 995.00 NO2 (0-500 ppm) 0554 3926 ❍ n n n 995.00 SO2 (0-5000 ppm) 0554 3927 ❍ ❍ ❍ ❍ 995.00 CO low (0-500 ppm) 0554 3925 ❍ ❍ ❍ n 995.00 NO low (0-300 ppm) 0554 3928 ❍ ❍ ❍ n 995.00 CxHy (0-4%) 0554 3929 – ❍ ❍ ❍ 1100.00 6’ Control Cable 0449 0042 n n ◆ ◆ 85.00 16’ Control Cable 0449 0043 ❍ ❍ n n 135.00 12” Probe, 7’ Hose 0600 7451 n – – – 312.00 12” Probe, 7’ Hose (Teflon) 0440 7442 ❍ n n ◆ 418.00 12” Probe, 16’ Hose (Teflon) 0440 7445 ❍ n ❍ ◆ 564.00 Software and RS232 Cable 0554 0841 ❍ n n n 550.00 Carrying Case* 0516 0351 n n ◆ ◆ 219.00 Transport Case with Sliding Drawer 0516 0352 ◆ ◆ n n 495.00 Battery Pack for Control Unit 0515 0097 ❍ ❍ ❍ ❍ 117.00 Battery Pack for Analyzer Box 0554 1098 ❍ ❍ ❍ ❍ 235.00 Particulate Filters, 20-Pack 0554 3381 ❍ ❍ ❍ ❍ 62.00 Printer Paper, 6 Rolls 0554 0568 ❍ ❍ ❍ ❍ 32.00 13” Pitot Tube (L-Type) 0635 2145 ❍ ❍ ❍ ❍ 171.00 65’ Control Cable 0449 0044 ❍ ❍ ❍ ❍ 274.00 4-20 mA Output Box 0554 0845 ❍ ❍ ❍ ❍ 875.00 7’ NO2/SO2 Compatible Hose 0440 7442 ❍ ❍ ❍ ❍ 418.00 * Includes particulate filters, printer paper, and carrying strap. Combustion Safety and Efficiency Available for sale or rent from our partners at RAECO. Call 800-852-9795 866-RENT-EHS (866)736-8347 Testo 350-XL Portable Emissions Analyzer Kit Wireless Instruments and Communications • Sensors for O2, CO, NO, NO2 (NOx) • Temperature-controlled sensors extend testing range • Complete sample conditioning with Peltier gas chiller and water removal system • Dilution system 40:1 max. extends CO range to well over 100,000 ppm • Fresh air purge; Rapid set-up for easy measuring • Large backlit display has multipage scroll-down, zoom function, and pull-down menus Testo 350 Kit comes with gas sensors for CO, O2, NO, and NO2, control unit, particulate filters, printer paper, carrying case and strap, transport case with sliding drawer, 12" probe with 7' hose, RS-232 cable, software, 16' remote control cable. $200 Daily $500 Weekly $1,500 Monthly $8,495 to Buy