Dicar Urethane Products Printing Miscellaneous

®
Catalogue
Dicar Urethane Products
Printing
Miscellaneous
DICAR B.V.
P.O. Box 533
9200 AM Drachten
The Netherlands
TEL: +31 (0)512 582 682
FAX: +31 (0)512 582 688
EUROPE.DICAR.COM
[email protected]
®
DCR-2 GB / 07-2007
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
1
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In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
2
®
Contents
Introduction / Disclaimer / Copyright .................................... 4
General information .............................................................. 5
Rotary diecutting covers ....................................................... 6
Dicar Equamount™ .............................................................. 7
Dicar Equalizer® ................................................................... 8
Glue lap cutting systems ...................................................... 9
Handhole cutting systems .................................................. 10
Creasing profiles .................................................................11
Co-cast creasers & crushers .............................................. 12
Crushless® wheels ............................................................. 13
Prime - lead edge feed wheels ........................................... 14
Langston/Staley - lead edge feed wheels ......................... 15
SUN - lead edge feed wheels ............................................ 16
Custom wheels ................................................................... 17
Specifications for slotterdie ................................................ 18
Specifications Crushless® wheels ...................................... 19
Anvil specifications ............................................................. 20
Doctor blades (UHMW) ...................................................... 21
Printing die supplies, mounting material ............................. 22
Mounting profiles ................................................................ 23
Tension straps .................................................................... 24
Tapes .................................................................................. 25
Miscellaneous ..................................................................... 26
DCR-2 GB / 07-2007
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
3
®
Introduction
Dicar B.V., specializing in Paper and Board converting technology was founded in 1973
as Container Technics and became a part of the American Dicar Group in 2000. The
Container Technics name is now used as a brand name for diemaking products.
Our mission:
We are supplier to the global corrugated board industry. For our customers we create
easy access to our product ranges and our organization.
We achieve this by:
● An extensive distribution system
● Local sales people and agents
● Local stocks
This catalogue provides an overview of our most popular products and also a brief
description of each part number indicated.
Disclaimer
This catalogue is only meant to facilitate the search for products originating from Dicar B.V.
The images as well as the accompanying information is not binding nor does Dicar B.V.
guarantee the accuracy or completeness thereof.
Dicar B.V. is not liable for any inaccuracies in this catalogue nor will Dicar B.V. be liable
for any direct or indirect damage which may flow forth from the use of this catalogue and
the images and information included therein.
Dicar B.V. reserves the right to apply changes or modifications to the design, construction
and type/ version as depicted in this.
Copyright
The entire contents of this catalogue remain the by copyright protected property of
Dicar B.V.
Nothing of that contained in this catalogue may be copied or stored in a database in any
form or in any manner whatsoever whether it be electronic, digital, mechanical, manual,
photographic or by any other manner or method without the explicit written permission
from Dicar B.V.
“The products described in this publication may be covered under one or more patents
worldwide. The Dicar Group includes Dicar Inc., Dicar B.V., Dicar Ltd and its subsidiaries
in Spain, France, Germany and Poland”
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
4
®
General information
Dicar® anvil covers
CHACTERISTIC
For more than 30 years, DICAR has been the
leading supplier of urethane products to the
corrugated box industry worldwide.
Concentrating exclusively on the needs of
the corrugated container industry, enables
us to sharply focus all of our technical and
manufacturing resources on this vital market
segment.
This singular focus drives our development
process.
The common goal to satisfy customers needs
resulted in various innovative products such
as the Equalizer® / Equamount™ / Crushless®
Wheels, Anvilok III® and the New Dura Blue™
Covers.
Dicar® systems for
improving production
We offer multiple mounting versions and
produce over 400 different sizes.
DICAR® covers are the quality standard.
We carefully cast urethane onto a steel backing
which gives each cover an exact fit on the anvil
cylinder.
All designs of DICAR® covers are engineered
so that the locking mechanism does not
introduce any flat spots, thereby invisible to the
cutting die.
The standard blue quality is the best for cutting
and creasing in most instances. The grey shark
skin is designed for easier trimming. It requires
however more cutting pressure and gives less
creasing quality.
Benefits:
Cover details:
● High-grade urethane for long life
● Blue (Standard)
86 - 89 Shore A
● High-grade urethane for better creasing
performance
● No low spots at locking area
● Grey (Shark skin)
90 - 94 Shore A
● Steel backing for exact fit during production
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
5
®
Rotary diecutting covers
New Dicar® anvil
CHARACTERISTIC
With its innovative dovetail lock-up and
extended life urethane formula,
DuraBlue™ makes it quick and easy to
keep on running
...Our DuraBlue™ *
Properties:
Mounting (1)
● Boltless mounting
● Self aligning edges
● Durable lock stands up longer
● Textured surface for longer life time
Mounting (2)
● Less tension for easy installation
● Quick removal for more frequent
rotations
Removing
* please check availability on machine size
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
6
®
Dicar Equamount™
With the new Equamount™ from Dicar® you can rotate your covers
within 5 minutes and you still have all the benefits of the Equalizer®.
CHARACTERISTIC
Additional benefits:
Rotating anvil covers substantially extends the
life of the cover and the accuracy of the die cut.
In fact, the only reason anyone ever had for not
rotating covers was how long it took.
● Makes trimming unnecessary
Dicar has just changed that. Their new
Equalizer® design makes cover rotation simple,
logical and fast. Just remove a section from
one end, easily slide over the others and add
the removed section back at the opposite
end. Once in place, the sections automatically
interlock for flawless Equalizer performance.
● Longer cover lifetime
● Higher dimension control
● Fast & easy cover rotation
With the new Equalizer “Equamount”™ cover
rotation is simple and typically completed in
less than 5 minutes.
The Equamount™ is available for most new
and existing rotary die cutters.
Installations of the original Equalizer® can also
be updated and modernized to this new system
in your plant.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
7
®
Dicar Equalizer ®
CHARACTERISTIC
EQUALIZER benefits:
The Dicar Equalizer® Rotary Die Cut System is
designed to improve rotary die cutting accuracy
without the need for operator involvement. The
Equalizer system comprises a new chromeplated anvil cylinder, a specially formulated
indexing bearing sleeve and Dicar’s newlydesigned and patented Equalok™ series of
boltless anvil covers. The new Equalok boltless
cover design significantly reduces installation
and rotation time by eliminating the need for
cover mounting bolts.
● Improved die cutting accuracy
Once the Equalizer® system is in place, the die
cutter is operated in its normal manner. After the
normal order setup is made and the machine is
running, the anvil cylinder, bearing and covers
are traveling at normal machine speed. As the
die penetrates through the board and into the
urethane covers, the indexing bearing is driven
at the same speed as the die. This allows the
cover surface speed to be controlled by the
surface speed of the cutting die.
● Operates on the patented Dicar®
bearing concept, with one bearing
sleeve
● Stable dimensional accuracy when
running multi-up dies
● Die cylinder, anvil covers and
corrugated board all run at the
same speed
● Reduces cover wear by limiting the
force between die and cover
● The EQUALOK™ BOLTLESS
COVER significantly reduces cover
installation and rotation time by
eliminating the need for mounting
bolts.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
8
®
Glue lap cutting systems
CHARACTERISTIC
Our soft anvil gluelap cutting system uses the
same guaranteed freewheeling Anvilok III®
anvil as our slotterdie systems.
Depending on the type of machine the
extension of our supply of cover and slip ring
includes in some cases replacement of metal
parts or drawings to convert existing heads
locally.
For this you can use the Questionnaire for
slotterdie.
TYPE 1
WARD/GENCO
ISOWA
LANGSTON
MARTIN SA
SIMON
GOEPFERT
Also please check your circular
knife and tab knife requirements
PETERS
S&S
TYPE 2
WARD/GENCO
MARTIN SA
TYPE 4
TYPE 6
WARD/GENCO
ISOWA
MARTIN SA
SIMON
FELIX PICO
CURIONI
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
9
®
Handhole cutting systems
CHARACTERISTIC
The Slotterdie system, which has been applied
for more than 30 years in order to furnish
existing Printer-Slotters with an uncomplicated
cutting segment, deserves new attention
because of this interest.
In a relatively simple and economical manner,
the production possibilities of your current
Printer-Slotter can be drastically enlarged.
The Slotterdie system is comprised
of 2 segments, namely:
A The cutting segment which is mounted
between the slotting heads on the upper
slotter shaft
B The anvil segment that is mounted on the
bottom slotter shaft. On the cutting segment
you can where desired, mount a die in order
to for example, cut hand- or ventholes.
Perhaps you may wish to expand the
production possibilities of your current
Printer / Slotter.
With this in mind, Dicar has enclosed
a questionnaire, which you can
complete. We will then provide you
with a suitable offer.
The anvil segment is comprised of 3 parts,
namely:
● Wear-resistant polyurethane cover with steel
backing
● The Dicar® bearing, which prevents
diecutting on the same place and
simultaneously ensures less abrasion of the
cover
● Anvil body.
This steel backing ensures that during
production the polyurethane does not expand
and thus no undesirable tensities take place
between the bearing and the cover.
The standard widths of the Slotterdie systems
are 75 - 102 - 127 and 152 mm.
In placing several more cutting segments next
to each other it is even possible to for example,
punch the well-known Swedish lock bottom.
FEFCO No. 0215.
1. Split Steel diecarrier with tapped
holes for dieform mounting.
2. Clamping plates allow the
diecarriers radial movement for
register purposes.
3. Typical split anvil head.
4. One piece steel backed cover.
5. Exclusive DICAR® slip bearing.
6. Typical anvilhead.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
10
®
Creasing profiles
CHARACTERISTIC
Dicar manufactures replaceable creaser
profiles for virtually all machines in
operation. Proprietary formulations are
utilized to provide a consistent crease
and to allow the profile to rebound to it’s
original shape.
Benefits:
●
●
●
●
Good crease
High wear-resistance
Replacement less frequent
Low production costs
Item
Part Number Dicar
Part
OD x Width
mm
inches
T-leg profile
3241.0000.0844
3241.0000.0845*
3241.0000.0846*
3241.0000.0847
3241.0000.0848*
JS/844
JS/845
JS/846
JS/847
JS/848
305 x 25
444 x 19
381 x 19
356 x 19
199 x 38
12.0 x 0.984
17.5 x 0.75
15.0 x 0.75
14.0 x 0.75
7.83 x 1.5
Dovetail profile
3241.0000.0849
3241.0000.0835
3241.0000.0836
JS/849
JS/835
JS/836
475 x 18
350 x 18
224 x 19
18.0 x .720
13.78 x .720
8.81 x 0.75
Martin profile
3241.0000.0830
3241.0000.0837
JS/830
JS/837
223 x 26
304 x 26
8.78 x 1.0
11.97 x 1.0
Martin profile
3241.0000.0833*
JS/833
223 x 31
8.78 x 1.2
Martin profile
3241.0000.0834
JS/834
254 x 30,5
10.0 x 1.02
TCY profile
3241.0000.0828*
JS/828
229 x 21
9.0 x 0.83
Split profile
3241.0000.0851*
JS/851
356 x 19
12.0 x 0.75
Peters profile
3241.0000.0820*
JS/820
241 x 17
0.925 x 0.95
Parts marked* are not standard stock items
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
11
®
Co-cast creaser & crushers
CHARACTERISTIC
Dicar manufactures replaceable co-cast
creasers and crushers for virtually all machines
in operation.
The co-cast concept eliminates the need to
rotate two sets of cores which must periodically
re-covered.
These creasers and crushers are easier to
handle due to their light weight design. Dicar®
products are made to meet or exceed OEM
specifications.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
12
®
Crushless ® wheels
CHARACTERISTIC
Dicar manufactures an extensive line
of Crushless® wheels with diameters
ranging from 50 to 330 mm and width’s
up to 100 mm.
Proprietary formulations are utilized to
achieve a high flexural modulus which
provides maximum life without damaging
the board being processed.
Dicar Crushless® wheels can be
configured to accept a press in bearing,
to stretch over hubs, or cast on to
sleeves or hubs. Dicar wheels are color
coded by durometer (hardness) to easily
identify them when re-ordering.
Colour Coded by Durometer
●
●
●
●
Yellow
Grey
Blue
Green
40 Shore A
50 Shore A
60 Shore A
70 Shore A
Benefits:
●
●
●
●
●
●
Reducing board deformation
Long lifetime
Durometer for any requirement
Dimensions for any requirement
Consistent quality
Maximum durability
Applicable:
● As hold-down wheel on the
Corrugator
● As guiding wheel
● As feeder wheel
Mounting methods:
● Hub mounted
● Shaft mounted on Corrugators and
front feed rolls
● Wheel with bonded hub
● Snap-In Bearing
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
13
®
Prime
lead edge feed wheels
CHARACTERISTIC
Dicar manufactures the complete line of
replacement feed wheels for your Prime Lead
Edge Feeder.
These wheels are made to meet or exceed
O.E.M. specifications. Proprietary formulations
are utilized that achieve the highest coefficient
of friction with the longest possible wear life.
Dicar manufactures these wheels in 40A,
50A, 60Aand 70A durometers to handle your
toughest feed applications.
Less known are the Prime Feeder Wheels with
2 degrees of hardness, the so-called “Co-Cast”
Prime Feeder Wheels. The Co-Cast wheels
are made up of a polyurethane inner core of
60 Shore A. The exterior is made up of a softer
polyurethane having a hardness of 40 or 50
Shore A.
The softer outer layer prevents that “coatedboxes”, are fed-in at an angle. Feeding askew
can often be attributed to feeder wheels, which
are too hard.
Benefits:
● Easy mounting
● Controlled feeding
● Long life-time
Machine Prime Part Wheel
size
Number
dimension
Dicar Part
Number
Part number
Dural Durometer
Part number
35-37’’
110050
Ø 79x35 mm
Ø (3.12x1.37’’)
JS/870
D60 - 3241.0087.0060
D50 - 3241.0087.0050
D40 - 3241.0087.0040
D60 - 3241.0087.0160
D50 - 3241.0087.0150
D40 - 3241.0087.0140
50”
106390
Ø 92x35 mm
Ø (3.62x1.37’’)
JS/869
D60 - 3241.0086.9060
D50 - 3241.0086.9050
D40 - 3241.0086.9040
D60 - 3241.0086.9160
D50 - 3241.0086.9150
D40 - 3241.0086.9140
66”
100400
Ø 114x51 mm
Ø (4.5x2’’)
JS/863
D60 - 3241.0086.3060
D50 - 3241.0086.3050
D40 - 3241.0086.3040
D60 - 3241.0086.3160
D50 - 3241.0086.3150
D40 - 3241.0086.3140
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
14
®
Langston/Staley
lead edge feed wheels
CHARACTERISTIC
Dicar manufactures the complete line
of replacement feed wheels for the
Langston/Staley Lead Edge Feeders.
These wheels are made to meet or
exceed O.E.M. specifications. Proprietary
formulations are utilized that achieve
the highest coefficient of friction with the
longest possible wear life. This improves
registration and reduces changeover
frequency.
Dicar Langston/Staley wheels are
precision cast which provides enhanced
grip and wear.
Feed wheel roller spacers are also
available from Dicar.
Benefits:
● The highest coefficient of friction
● The longest possible wear-life
● Less downtime due to longer life-time
Machine
size
Langston/Staley
Part Number
Stroke&Width
(mm & inches)
Dicar Part
Number
Part number
37’’ & 50’’
C24619
152x15,9 mm
(6.0x5/8’’)
JS/1077A
3241.0107.7000
66”
C24621
030074-06
160x15,9 mm
(6.31x5/8’’)
JS/1026A
3241.0102.6000
66”
C27727
203x15,9 mm
(8.0x5/8’’)
JS/89119
3241.8911.9000
66”
C414485
160x25,4 mm
(6.31x1’’)
JS/93116
3241.9311.6000
66”
C37347
203x25,4 mm
(8.0x1’’)
JS/93115
3241.9311.5000
86”
C27945
241x38 mm
(9.5x1.5’’)
JS/1105A
3241.0110.5000
37”, 50” & 66”
Feed Wheel
Roller/Spacer
Ø 22x18 mm
Ø (.880x.710’’)
JS/0002
3241.0000.2000
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®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
15
®
SUN
lead edge feed wheels
CHARACTERISTIC
Dicar manufactures the complete line of
replacement feed wheels for Sun Lead Edge
feeders.
Dicar® Wheels are made to meet or exceed
O.E.M. specifications. Proprietary formulations
are utilized that achieve the highest coefficient
of friction with the longest possible wear life.
This provides for more consistent registration
and does not require frequent changeover.
In addition to the original Sun designed
replacement wheel, Dicar offers two new
designs:
The Wrap-on™ Wheel reduces the time to
change a set of feed wheels to approx. 1 hour.
This new “Wrap-on”design eliminates slippage
of the wheel on the hub improving registration.
The Vac-Trac™ Wheel with its unique tread
design allows vacuum to enter the grooves cast
in the outside diameter improving the surface
grip on the board.
Benefits:
● The highest coefficient of friction
● The longest possible wear- life
● Available for all current feed tables
● Less downtime due to longer life-time
Machine Dimension
size
Standard Part
Number
Wrap-on™ Wheel
Vac-Trac™ Wheel *
24’’
Ø 63,5x16,0mm
Ø (2.5x0.63’’)
# 424.013.647
Dicar #JS/13647
# 424.023.647
Dicar #JS/23647
# 424.013.646
Dicar #JS/13646
37”
Ø 76,2x19,8 mm
Ø (3.0x0.78’’)
# 424.012.651
Dicar #JS/12651
# 424.022.651
Dicar #JS/22651
# 424.012.650
Dicar #JS/12650
37”
Ø 88,9x25,4 mm
Ø (3.5x1’’)
# 424.010.881
Dicar #JS/10881
# 424.020.881
Dicar #JS/20881
# 424.010.880
Dicar #JS/10880
50”
Ø 91,4x25,4 mm
Ø (3.6x1’’)
# 424.010.460
Dicar #JS/10460
# 424.020.460
Dicar #JS/20460
# 424.010.459
Dicar #JS/10459
66”
Ø 109,0x25,4 mm
Ø (4.3x1’’)
# 424.010.247
Dicar #JS/10247
# 424.020.247
Dicar #JS/20247
# 424.010.246
Dicar #JS/10246
All the above wheels can be made in durometers from 40A, 50A, 60A and 70A.
* The Vac-Trac Wheels are made to order
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
16
®
Custom wheels
CHARACTERISTIC
Dicar manufactures custom wheels and rollers
for specific applications. Wheels and rollers
are formulated with the necessary physical
properties including durometer, tensile strength,
cut and tear resistance, etc., to meet specific
requirements.
Wheels can be designed with a variety of inside
diameter configurations to accept bearings,
bushings or sleeves.
Durometers ranging from 30A to 80D and
diameters up to 500 mm (20 inches) are
available.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
17
®
Specifications for slotterdie
Company name
: ______________________________________________
Address
: ______________________________________________
Contact person
: ______________________________________________
Machine manufacturer:
____________________________
Machine type Model:
____________________________
Serial number:
____________________________
mm inches
A
O.D. over upper slotterhead
: __________ mm
: __________ ‘‘
B
O.D. over lower slotterhead
: __________ mm
: __________ ‘‘
C
O.D. upper slotter shaft
: __________ mm
: __________ ‘‘
D
O.D. lower slotter shaft
: __________ mm
: __________ ‘‘
E
Width of the upper slotterhead (male)
: __________ mm
: __________ ‘‘
F
Width of the lower slotterhead (female)
: __________ mm
: __________ ‘‘
G
Dimension over shaft and key (upper shaft)
: __________ mm
: __________ ‘‘
H
Dimension over shaft and key (lower shaft)
: __________ mm
: __________ ‘‘
X
Distance between the slotter shafts
: __________ mm
: __________ ‘‘
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
18
®
Specifications Crushless® wheels
Company name
: ______________________________________________
Address
: ______________________________________________
Contact person
: ______________________________________________
III. APPLICATION
□ Driven
□ Free-wheeling
□ Other (specify)
================
□ Front feedroll
I. MACHINE Machine type:
□ Runs on belt
______________________
□ Runs on board
================
II. DIMENSIONS
□ Transfer wheel
□ Outside diameter “D”
: ______mm / ______in
□ Inside diameter “d”
: ______mm / ______in
□ Width “x”
: ______mm / ______in
□ Hardness
: ______Duro
□ Pieces per machine
: ______pieces
□ Model
: ______
A
□ Folding wheel
□ Other (specify)
================
□ Shaft mounted
□ Hub mounted
□ Bearing mounted
B
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®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
19
®
Anvil specifications
ANVIL COVER IDENTIFICATION FORM
Fill in the following information:
CYLINDER
mm
or
inches
“A” CYLINDER LENGTH
__________
__________
“B” CYLINDER OUTSIDE DIAMETER
__________
__________
“TS” THREAD SIZE
__________
__________
“X” CHANNEL DEPTH
__________
__________
“Y” CHANNEL WIDTH
__________
__________
“Z” DIMENSION
__________
__________
“D” COVER OUTSIDE DIAMETER
__________
__________
“W” COVER WIDTH
__________
__________
“T” COVER THICKNESS
__________
__________
CHANNEL
ANVIL COVER
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®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
20
®
Doctor blades (UHMW)
Benefits:
● UHMW Blades last up 5 times longer
than steel blades
● UHMW Blades will not cut hands
No special gloves or thick rags are
needed.
● Wash up is faster and easier
● The hot edge of the steel blade is
eliminated. The blade will wear in a
straight line and maintain print quality
CHARACTERISTIC
Plastic (UHMW) scraper blades have
been designed for today’s flexographics.
The blade is positioned with the bevel of
the blade facing the ink supply. These
blades come in varying thickness and
width’s depending on the use. They are
supplied on rolls of 30 meter – 100 ft.
● UHMW Blades run cooler, water
based ink will not dry up in the cells
and cause striations or low density
problems
● Steel blades can “melt” into the cells,
causing rings and striations. UHMW
blades will not do this. They are a
must on ceramic rolls.
Specifications
Remark
Material UHMW
45° Bevel (30° alt.)
2 mm – 0,080” thick (default)
Other thicknesses available
Standard recommended, with 45° bevel. This blade will
seat and start metering streak free quickly.For Anilox rolls
up to 130 lines/cm.
Material UHMW
Stepped blade
Sizes:
1,5 / 0,75 mm tip
(0.060”/0.030” tip)
2,0 / 1,0 mm tip
(0.080”/0.040” tip)
The “Stepped” edge is best where a thin tip is needed to
help shear inks and an increased thickness (rigidity) is
needed to match clamp bar without the need of a shim.
The increased rigidity comes from its design where the
clamping portion can be thicker than the metering tip.
Material UHMW
Stepped blade
Sizes:
1.5 / 1,0 mm tip
(0.060”/0.040” tip)
The “Stepped” edge is also best for special use as
Containment blade.
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
21
®
Printing die supplies,
mounting material
Industrial Polyester Film (Opaque)
Part number Thickness Width
Weight
Sold per
2 rolls
5172.1070.2250
0.250 mm
700 mm
2.8 m²/kg
318 kg
5172.1070.5250
0.250 mm
700 mm
2.8 m²/kg
50 kg
5172.1100.2250
0.250 mm
1000 mm
2.8 m²/kg
454 kg
5172.1100.5250
0.250 mm
1000 mm
2.8 m²/kg
70 kg
5172.1140.2250
0.250 mm
1400 mm
2.8 m²/kg
636 kg
5172.1140.5250
0.250 mm
1400 mm
2.8 m²/kg
100 kg
Mylar® A
characteristics:
5172.1070.3350
0.350 mm
700 mm
2.0 m²/kg
318 kg
5172.1070.5350
0.350 mm
700 mm
2.0 m²/kg
70 kg
● Exceptional tear resistant
5172.1108.3350
0.350 mm
1080 mm
2.0 m²/kg
490 kg
● Excellent thermal and
dimensional stability
5172.1108.5350
0.350 mm
1080 mm
2.0 m²/kg
108 kg
5172.1140.3350
0.350 mm
1400 mm
2.0 m²/kg
636 kg
5172.1140.5350
0.350 mm
1400 mm
2.0 m²/kg
140 kg
● Light
● Waterproof
● Chemical resistant
Technical details:
Area yield
* other sizes available
m² / kg
Thickness in microns
75
100
125
190
250
350
500
9.5
7.1
5.7
3.7
2.8
2.0
1.43
75
100
125
190
250
350
500
19
19
19
19
19
19
15
(MD)
23
23
22
22
20
19
17
(TD)
75
100
125
190
250
350
500
● Durable and long lasting
140
150
150
190
210
240
270
(MD)
100
100
110
140
170
200
240
(TD)
● Ultra smooth flat surface with
superb thickness tolerance
Modulus
75
100
125
190
250
350
500
355
345
330
330
310
295
260
(MD)
400
390
370
370
350
320
280
(TD)
● Excellent thermal and electrical
insulation properties
Density
ASTM D1505
g/cc
Haze
ASTM D1003-52
(Gardner-Hazemeter)
%
1.40
75
100
125
190
250
350
500
36
39
43
82
90
96
97
● High dielectric strength
Dielectric strength
(minimum)
ASTM D149
kV
75
100
125
190
250
350
500
10
11.7
13.5
17.5
19
20
20
Upper melt temperature
ASTM E794-85
● Heat resistant
● Excellent layflat properties and
resistance to curl
Tensile strength at break
Elongation at break
● Superior durability to other
plastic materials
● Easy to handle
ASTM D882-80
As above
As above
Coefficient of thermal
expansion between 20 and
50 ˚C
Shrinkage (all thicknesses)
30 minutes at 105 ˚C
150 ˚C
200 ˚C
Kgf/mm²
%
Kgf/mm²
˚C
255 to 260
cm/cm/˚C
19 x 10-6 (MD)
16 x 10-6 (TD)
%
0.5 (MD and TD)
1.3 (MD and TD)
3.4 (MD and TD)
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
22
®
Mounting profiles
CHARACTERISTIC
Mounting strip for printing dies, with
improved profile. Allowing easier
positioning of print dies on the cylinder.
Benefits:
● Low cost
● Easy positioning
Description
Gap
Length
Part number
Lead edge with stop
2.3 mm
3000 mm*
2000 mm
5176.0003.0013
5176.0003.0012
Lead edge without
stop
1.9 mm
3000 mm*
2000 mm
5176.0003.0023
5176.0003.0022
3000 mm*
2000 mm
5176.0003.0043
5176.0003.0042
1800 mm
5176.0003.7280
1800 mm
5176.0003.7290
“Bobst” style front
and lead edge
Lead edge strip
Especially suited for
heavy duty mounting
film
Trail Edge Strip
For Container Strap
as well as rubber
tension belt fastening,
especially for heavy
duty mounting film.
1.6 mm
*Other lengths available on request
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
23
®
Tension straps
CHARACTERISTIC
These revised design tension straps give the
best quality for the best competive price.
Besides the standard sizes, custom lengths
can be produced to meet specific customer
requirements.
Benefits:
● High quality
Straps for printing dies
● Economic use
Part no.
Length
5177.0002.0075
70 mm
5177.0002.0100
100 mm
5177.0002.0130
130 mm
5177.0002.0180
180 mm
5177.0002.0230
230 mm
5177.0002.0280
280 mm
5177.0002.0330
330 mm
5177.0002.0380
380 mm
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
24
®
Tapes
Tapes for mounting photopolymer plates to print cylinders
CHARACTERISTIC
Benefits:
Underneath three tapes differ primarily in
their thickness thus offering a choice of
printing plate and tape combinations.
● Unwind characteristics of all three tapes offer
easier tape mounting. Structurer of PP-liner
prevents the formation of airbubbles when plate
mounting.
● Plates are easily repositioned during mounting
as the full adhesion of the tape only becomes
effective during the print run.
● The high adhesion and good shear resistance
of these tapes ensure that there is no plate
movement or edge lift problems, even at high
speeds on extended print runs.
● No adhesive residue on print plate or the
cylinder after demounting.
Product
Roll
width
Backing
Adhesive
Liner
Thickness
(without liner)
Adhesion
(to steel)
5176.0000.1031
5167.0000.1046
5176.0000.1062
310 mm
460 mm
620 mm
U-PVC
colourlesstransparent
Rubber
Structured
PP, white
0.11 mm
15 N/25 mm
5176.0000.1531
5176.0000.1546
5176.0000.1562
310 mm
460 mm
620 mm
U-PVC
yellowtransparent
Rubber
Structured
PP, white
0.15 mm
13.75 N/25 mm
5176.0000.2031
5176.0000.2046
5176.0000.2062
310 mm
460 mm
620 mm
U-PVC
whiteopaque
Rubber
Structured
PP, white
0.20 mm
15 N/25 mm
Masking cloth tapes
CHARACTERISTIC
5176.1000.0048 is a standard grade
multi purpose cloth self adhesive tape for
a wide range of applications.
5176.1000.0050 is a standard grade
polyethylene extruded cloth tape with
a pressure sensitive natural rubber
adhesive.
Product
index
®
Roll
Backing
Adhesive
Color
Thickness Adhesion
(total)
(to steel)
5176.1000.0048 50m x
48 mm
Woven PET/cotton fabric
PE laminated
Rubber
Silver
0.18 mm
10.2 N/25 mm
5176.1000.0050 50m x
50 mm
Woven PET/rayon fabric
PE extruded
Natural rubber
Red
0.26 mm
8.5 N/25 mm
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
25
®
Miscellaneous
Sealing kit
(for sealing edge between printing die and
carrier)
Part number
5173.0005.0010
Sealing kit, 0.5 Liter
5173.0005.0020
Sealing kit, 10 Liter
5173.0004.0020
Refill unit, 10 Liter
Bench model press
CHARACTERISTIC
This press can be used for punching mylar and
mounting an eyelet in one movement.
Stroke : 33 mm
Size
: (LxWxH) 220x120x380 mm
Weight : 11 kg
Part number
Description
5179.0007.0000
Bench model press without dies (see picture)
5179.0007.0010
Lower die for ø 7 and ø 10 mm eyelet
5179.0007.0020
Upper die for ø 7 mm eyelet
5179.0007.0021
Upper die for ø 10 mm eyelet
5179.0007.0101
Eyelet ø 7 mm (per 5000 pcs)
5179.0007.0102
Eyelet ø 10 mm (per 5000 pcs)
index
®
In Europe & Middle East Tel : +31 512 582 682 ■ Fax : +31 512 582 688 ■ E-mail : [email protected]
In the U.K. & Ireland Tel : +44 150 760 8880 ■ Fax: +44 150 760 8593 ■ E-mail : [email protected]
In the U.S. and Canada Tel: +800 323 4227 ■ Fax: +973 575-1455 ■ E-mail: [email protected]
26