precision link conveyors

PRECISION LINK
CONVEYORS
TL
Cam Driven Systems
bettinelli f.lli s.p.a.
div. C D S
Via Leonardo da Vinci, 56 - 26010 Bagnolo (CR) - ITALIA -
www.bettinelli.it
Tel. + 39 0373 237311
Fax + 39 0373 648303
E-mail: [email protected]
INDEX
Precision Link Conveyors
General characteristics
2
Accuracy
2
Speed
2
Versatility
2
Transmission
Synchronous drive
3
Independent drive
3
Directions of rotation
3
Protection systems
Torque limiter on the input cam shaft and motor control
4
Syncronous torque limiter on the output dial flange
4
Custom capability
Examples
5
Examples
6
Technical details
Index distance accuracy
8
Load capacity
8
Overall dimensions
TL 100
9
Overall dimensions
TL 150
10
Overall dimensions
TL 200
11
Overall dimensions
IGA
12
Options
Working position
13
Indexer position
13
Assembly of the motoreducer
13
motoreducer position
13
Conversion chart
15
1
TL
PRECISION LINK CONVEYOR
MODULAR CONCEPT
Linear conveyor
Built
to better suit the
PRODUCTIVITY, DURABILITY and
FLEXIBILITY needs of a modern
automation.
The modular design of the " TL " conveyors combine
excellent ACCURACY and SPEED capability with the
maximum VERSATILITY.
Accuracy
Special chain with cast-iron alloy precision
links machined to the highest accuracy standards
and protected with chemical nikel plating.
Hardened ground pivotal and sliding elements.
Constant chain tension is guaranted by chordal
compensation cams.
Speed
The C D S Index drive type IGA allow high number of
cycles per minute with a vibration free motion.
Operating speed can reach 200 indexes per minute,
depending on load.
Versatility
The modular concept and the maximum flexibility, as objective in any single element design makes easier
custom alterations as :
.
conveyor lenght - index distance, index motions - different drive package arrangement - auxiliary line shaft
configuration - conveyor mainframes custom tooled - working position.
2
Cam Driven Systems
TRASMISSION
Sinchronous drive
The Conveyor works in mechanical synchronization with
other parts, deriving its own movement from the main
machine drive.
The degrees engaged for the INDEX period, which is
normally the passive part in machine cycle, will be equivalent
to the minimum essential limit required by the Indexer to
perform the output displacement.
More degrees engaged in the DWELL period, are in
advantage to the active part in the machine cycle.
D
W
E
L
OUT
X°
I
L
N
D
E
X
IN
120°
Index
360°
Dwell
Independent drive
I
D
W
E
L
L
N
Synchronism is obtained with a start/stop signal originated
from the Indexer cam-shaft.
The signal, detected on the DWELL period, confirm that the
INDEX period has taken place giving the start to the working
units.
The degrees engaged in DWELL can be minimal and
determined by the time to stop the drive system.
More degrees engaged in the INDEX period, are in
advantage to the motion characteristic choice.
D
E
X
OUT
X°
IN
270°
360°
Dwell
Index
Directions of rotation
INDEXER
CHAIN
A
B
D
Cam Driven Systems
C
3
PROTECTION SYSTEMS
Torque limiter on the input
cam shaft and motor control
The picture shows two common protection devices.
Type A is a torque limiter mounted on the input shaft, or built
in the reducer.
The most relevant characteristics are compact dimensions
and mechanical simplicity.
It can protect the reducer and partially the Indexer.
Type B is based on the dynamic control of the motor.
In case of emergency it is possible to adjust the stop time and
create an adeguate deceleration ramp.
In this way dynamic overload on mechanical parts of the
conveyor and its transmission is substantially reduced.
A
B
(See technical guidelines chapter 5.1)
Syncronous torque limiter
on the output dial flange
3
2
1
The use of this Syncronous limiter (1) is
recomended to protect the conveyor from
overloading forces generated by emergency stops
during the INDEX period or by extraordinary
torque applied during DWELL period.
5
Operating concept is simple and based on the
capacity to transmit a preset torque by a
controlled friction force.
4
STOP
EMERGENCY
Displacement
controlled by
indexer
Stoke after
emergency
stop
An adjusting nut (3) regulates the load of thrust
spring (2) acting on a thrust disk (4) pushing on a
series of roller pins housed in specific seats
integral with the conveyor ;
an accurate setting of the release forces is
possible by the adjusting nut (3).
When the set limit overcome the thrust disk (4) lift
up and release the coupling; a sensor (5) detects
the insertion to the machine control.
Once remooved the faults, rotating the driving
head by hand, it is possible to bring the equipment
to the original position thanks to the syncronous
features of the coupling.
See possible different configurations in the technical guidelines chapter 5.2 and
applicative example in the next page
Note: Consult CDS 's engineering department for further details
4
e-mail: [email protected]
Cam Driven Systems
CUSTOM CAPABILITY
To better suit Customer's needs, C D S can design and manufacture entire
MACHINE SUB-SYSTEMS, ready for the final tooling, which integrated :
PARTS HANDLERS, auxiliary INDEX DRIVES, CUSTOM CAMS to drive SPECIAL
MECHANISMS; working either in mechanical synchronization or with indipendent
drives.
C D S reliability in every component ensure the highest performances and durability
for your in-line automation application.
Cam Driven Systems
5
CUSTOM CAPABILITY
6
Cam Driven Systems
CUSTOM CAPABILITY
IG 100
Note:
Consult CDS 's engineering department to define the custom alterations required or
eventually the entire Machine Sub-systems
Cam Driven Systems
7
8
Cam Driven Systems
TECHNICAL DETAILS
PRECISION LINK CONVEYORS
TL 100
TL 150
TL 200
Cam Driven Systems
9
TECHNICAL DATA
Index distance accuracy
Index
drive
P± [mm]
IGA 80
IGA 100
IGA 125
IGA 140
IGA 160
IGA 200
TL 100
± 0,11
± 0,10
± 0,09
-
-
-
TL 150
-
± 0,12
± 0,11
± 0,10
-
-
TL 200
-
-
-
± 0,13
± 0,12
± 0,11
Conveyor
P = Step
P
P
R
I
=
D
W
E á
L
L
Load capacity
N
D
E
X
=
N (Number of links parallel on same plane)
=
=
X
b
Fa
X
Load X
TL 100
TL 150
250
TL 200
200
150
100
50
14
4
8
12
18
16
22
20
26
24
30
28
34
32
38
36
Mr = Fa x b
Mr = Overturning moment [Nm]
Note: Consult CDS 's engineering department for further details.
10
40
N Link
Type
Mr [daNm]
TL 100
TL 150
TL 200
21,5
30
30
e-mail: [email protected]
Cam Driven Systems
OVERALL DIMENSIONS
Cam Driven Systems
TL 100
2D - 3D
Files
CAD File: TL100
DXF - IGS - Pro/Eng.
F
Number of links parallel on same plane
N
240
L
226
D
A
H
80
140
79
100
ø 140
ø120 N.4 Holes ø 10.5
Link detail
106.6
I
106.6
300
ø40 H6
230
47
155
120
ø65H8
E
Area available on each element
for tooling trhough opening
Element
G
Accessory: Pieces Holder
Link Detail
File/TL100
Weight = 1.4 Kg
Weight = 0,7 Kg
90
50
15 ±0.02
50
M 6 x 4 Holes
deep 12mm
73
25 25
2
90
50
12.5
70
12
6.5
ø 6.5x4 Holes
100
3
4.5
4.5
50
75
3
8N9
0
R1
8 N9
65
15
100
75
File/TL100
ø10.5
5x45º
N. Links
14
20
26
32
38
44
50
I
400
700
1000
1300
1600
1900
2200
L
N
300
600
900
1200
1500
1800
2100
4+4
7+7
10+10
13+13
16+16
19+19
22+22
k
INDEX DISTANCE
INDEX DRIVE
IGA 80 IGA 100 IGA 125
28
24
D k6
63
53
E
190
160
F
180
160
G
267
242
H
197
172
A
Consult CDS to recommend
appropriate index drive.
32
83
255
220
299
229
Note: Dimensions are subject to change. Request CDS’s engineering departement certified drawings.
Cam Driven Systems
Stops
Stroke [mm]
6
3
100
200
e-mail: [email protected]
11
CAD File: TL150
Cam Driven Systems
OVERALL DIMENSIONS
N
TL 150
DXF - IGS - Pro/Eng.
2D - 3D
Files
F
Number of links parallel on same plane
347
L
331
D
A
H
100
184
99
150
ø 140
Link detail
153.4
ø120 N.4 Holes ø 10,5
153.4
I
ø50H6
230
ø80H8
61
210
192
300
E
Area available on each element
for tooling trhough opening
Element
G
Accessory: Pieces Holder
File/TL150
118
M8 x 4 Holes
deep 15mm
90
45
140
90
45
3
R1
70
10N9
14
4.5
8.5
14
18
22
26
30
34
38
42
ø13.5
5 x 45º
I
L
N
600
900
1200
1500
1800
2100
2400
2700
450
750
1050
1350
1650
1950
2250
2550
4+4
6+6
8+8
10+10
12+12
14+14
16+16
18+18
k
D k6
E
F
G
H
A
INDEX DRIVE
INDEX DISTANCE
IGA 100 IGA 125 IGA 140
28
63
190
180
287
195
32
83
255
220
319
227
38
83
280
260
354
262
Stops
6
3
Stroke [mm]
150
300
Consult CDS to recommend
appropriate index drive.
Note: Dimensions are subject to change. Request CDS’s engineering departement certified drawings.
12
0
17
ø8.5 x4 Holes
150
4
4
60
70
98
90
10N9
N. Links
79
15
150
Weight = 1,9 Kg
26±0.02
Weight = 2,6 Kg
98
Link Detail
124
File/TL150
e-mail: [email protected]
Cam Driven Systems
CAD File: TL200
Cam Driven Systems
OVERALL DIMENSIONS
N
TL 200
DXF - IGS - Pro/Eng.
2D - 3D
Files
Number of links parallel on same plane
F
569.63
L
553.63
A
D
H
100
184
99
200
ø140
Link detail
264.92
ø120 N.4 Holes ø 10,5
264.92
I
400
ø 60H6
330
61
190
430
ø90H8
E
Element
G
Area available on each element
for tooling trhough opening
Accessory: Pieces Holder
Link Detail
File/TL200
Weight = 3,5 Kg
190
140
70
140
124
70
14
90
4
R1
0
17
ø8.5 x4 Holes
8.5
4
60
4.5
10N9
98
3
10N9
98
70
20
M 8 x 4 Holes
deep 15mm
168
26±0.02
200
70
Weight = 2,9 Kg
124
File/TL200
ø13.5
200
5 x 45º
N. Links
16
20
24
28
32
36
40
44
I
798
1198
1598
1998
2398
2798
3198
3598
L
N
400
800
1200
1600
2000
2400
2800
3200
3+3
5+5
7+7
9+9
11+11
13+13
15+15
17+17
k
INDEX DISTANCE
INDEX DRIVE
IGA 140 IGA 160 IGA 200
42
38
D k6
113
83
E
305
280
F
290
260
G
373
354
H
281
262
A
Consult CDS to recommend
appropriate index drive.
48
113
375
360
435
343
Note: Dimensions are subject to change. Request CDS’s engineering departement certified drawings.
Cam Driven Systems
Stops
Stroke [mm]
8
4
200
400
e-mail: [email protected]
13
Cam Driven Systems
OVERALL DIMENSIONS
IGA
2D - 3D
Files
DXF - IGS - Pro/Eng.
Note: For further and complete details
consult CDS’ engeenering dept.
A
K
CAD File: IGA...
Connection variable
Dimensions
TL100, 150, 200
K
N k6
H1 K 6
=
=
M
B
N. 4 Holes ø
=
=
G
I
E
KEY POSITION
DWELL’ MIDPOINT
F
0.5
C
TOLERANCE ** mm.
Conc.
Plan.
Rep.
± 0,02
± 0,02
± 0,02
=
D
1°
**refered to follower’s pitch ø
=
Index Element
GENERAL DIMENSION
TYPE
mm
M
N
ø Holes
K
WEIGHT
[Kg]
80
53
24
11
26
28
35
100
63
28
11
32,5
42
180
45
125
83
32
12,5
32,5
80
130
220
50
140
83
38
12,5
30
120
145
250
55
160
113
42
12,5
25
160
175
310
60
200
113
48
12,5
42
210
Mtu
[Nm]
A
B
C
D
E
F
G
H1
I
IGA 80
185
230
160
81
252
80
70
110
30
IGA 100
330
280
180
107,5
315
90
90
148
IGA 125
707
365
220
126
397
130
110
IGA 140
830
410
260
145
440
140
IGA 160
1480
450
290
160
480
145
IGA 200
2750
550
360
195
590
175
STOPS
3
4
6
8
12
MODE
CR
CD
INDEX Period std
º min. < > º Max
120º
270º
90º
270º
90º
270º
90º
270º
90º
270º
CR
Left hand Cam
Reducer fitting position
Pos.
CD
Continuous running
Cicle on demand
Customized stops and index
period available
14
Right hand Cam STD
±0,5
Pos.
Cam Driven Systems
OPTIONS
Working position
A
B
CAROUSEL
OVER-UNDER
Indexer position
1
2
3
4
Reducer position
Side
Side
1
2
Moto-reducer position
270°
270°
90°
1-S1
180°
Cam Driven Systems
90°
90°
180°
1-S2
270°
270°
2-S1
180°
90°
2-S2
180°
15
16
Cam Driven Systems
CONVERSION CHART
Unit
Symbol
Kg
lb
N
Weight
Kilogram
Pound
Kg
lb
1
0.4536
2.2046
1
9.8066
4.4818
Force
Newton
N
0.1019
0.2246
1
Symbol
m
mm
In
m
mm
In
1
0.001
0.0254
1000
1
25.4
39.37
0.3937
1
Unit
Symbol
Kg x m
lb x in
Nxm
Kilogram - meter
Inch – Pound
Newton - meter
Kg x m
lb x in
Nxm
1
0.015213
0.01152
86.7951
1
8.6425
9.8066
0.11308
1
Unit
Symbol
Kg x m2
lb x in2
Kilogram – square meter
Pounds – square Inch
Kg x m2
lb x in2
1
0.0002926
3417.1231
1
Unit
Symbol
Kw
HP
CV
Kw
HP
CV
1
0.746
0.736
1.34
1
0.966
1.01
1.01
1
Unit
Lenght
Torque
Inertia
Power
Meter
Millimeter
Inch
Kilowatt
British Horsepower
Metric Horsepower
The data contained in this brochure are not binding.
Bettinelli S.p.A. reserves the right to change without
forewarning notice any specification in the interest
of technical improvement.
All rights reserved
nd
2
Edition - July 2001
Head Office
CDS - Bettinelli S.p.A.
Via Leonardo da Vinci, 56
26010 Bagnolo (CR) - ITALIA
Tel. ( + 39 ) 0373 237 311
Fax ( + 39 ) 0373 648 303
E-mail: [email protected]
Web: www.bettinelli.it
Head Office
CDS Corp.
532 Route 15
Sparta NJ 07871 (USA)
Phone ( 001 ) 973 579 3400
Fax
( 001 ) 973 579 3222
E-mail: [email protected]
www.cdsindexer.com
Web:
Area
Dealer