CatalogoIG pag 1-10.cdr
Transcription
CatalogoIG pag 1-10.cdr
ROLLER GEAR INDEXERS IG Cam Driven Systems bettinelli f.lli s.p.a. div. C D S Via Leonardo da Vinci, 56 - 26010 Bagnolo (CR) - ITALIA - www.bettinelli.it Tel. + 39 0373 237311 Fax + 39 0373 648303 E-mail: [email protected] INDEX Roller gear indexers 2 IG series technical data 3 Loads on output flange 4 Load on the cam shaft 5 Load on the output shaft IGA 6 Technical data 7 13 Dimensions IG 63 - IG 80 - IG 82.5 - IG 100 - IG 108 IG IG 125 - IG 140 - IG 160 - IG 200 Customizing and accessories 23 Unidirectional function 24 Oscillating function 26 Accessories - Customizing 27 Torque limiter - GLR 28 Special executions 29 Cycle times with motoreducer - 50 Hz - 60Hz 30 Reducer matching table 31 Motoreducer fitting position 31 Working position - Lubrication 32 Conversion chart 33 1 ROLLER GEAR INDEX DRIVES IG series Sizes: 63 80 82,5 100 108 125 140 160 200 Stops: 1 to 24 including odd stops Special Stops: from 1 to 36 * ! ! ! ! ! ! ! ! ! ! Compact cast iron alloy housing IG 63 aluminium alloy Universal mounting position Available with flanged output or a solid output shaft (IGA) Through hole on request High station-to-station accuracy Double extended cam-shaft CNC hardened cam-profiles * Oscillating and complex cam-motions available Oil bath lubrication; appropriate seals prevent from oil leakage in any working position Can be fitted with reducer and drive Size = distance between input and output axes in mm. 2 Cam Driven Systems IG SERIES TECHNICAL DATA Cam Driven Systems 3 LOADS ON IG SERIES Loads on the output flange Fa b Fa = Axial force (N) Fr = Radial force (N) Mr = Overturning moment (Nm) b = Distance (m) Fa Fr Fa Fr b Fr · b = Mr Fa · b = Mr Rotating element Fr (N) Fr (N) 6000 20000 5000 16000 4000 IG -IG IGA 1 A 80 00 IG / 8 / 10 -IG 2. 8 5 A 63 12000 IG 3000 2000 IG IG 8000 IG 4000 1000 -IG -IG -IG A 20 0 A A 14 0 / 12 160 5 0 0 0 500 1000 1500 2000 2500 3000 0 3500 2000 4000 6000 8000 10000 Fa (N) Fa (N) Mr (Nm) Mr (Nm) 800 4000 700 600 3000 500 400 IG- IGA 80 300 200 4 IGA IG 2000 IG A -I 10 -IG GA 1 8 A8 00 2.5 IG- 100 0 IG IG IG IG IG- -IG A1 -IG A 20 0 IGA 60 1 IGIGA 40 1000 125 63 0 0 500 1000 1500 2000 2500 3000 3500 Fa (N) 0 2000 4000 6000 8000 10000 Fa (N) Cam Driven Systems Loads with index drive upside-down (traction on the output axis) When the roller gear is used in an upside-down position (B), the weight of transported masses generates an axial traction force “T” on the output axis. The schedule shows the maximum values in relation to size of the tables. Rotating element T IG- IGA 63 Load T (N) Position B 80 82.5 100 108 125 140 160 200 2313 2843 2843 3199 3199 6176 6341 6341 9974 Loads on the cam-shaft Fre (N) 4000 3500 IG 3000 Me 2500 2000 IG 1500 IG IG 1000 -IG A 82 A Fre -IG A 80 IG -I IG GA 1 -IG 08 A 10 0 A1 25 .5 63 500 -IG -IG 0 0 Fre = Input radial force (N) 50 100 150 200 250 300 400 Me (Nm) Fre (N) Me = Input torque (Nm) 350 12500 10000 Standard length STD = = IG -IG 7500 A2 00 IG -IG A1 -IG 60 A 14 0 5000 IG 2500 0 0 200 400 600 800 1000 1200 1400 Me (Nm) Fre Cam Driven Systems The diagrams show the curves referred to maximum value ( Fre/Me ) for the input shaft. The values are referred to a rotation speed of 100 rpm of the cam-shaft. 5 Loads on the output shaft IGA Fre Fre (N) 5000 Me 4000 IG 3000 A /8 2.5 IG 2000 80 IG A IGA 108 10 0 A 63 1000 Fre = Output radial force (N) 0 Me = Output torque (Nm) 0 100 200 300 400 500 Me (Nm) Fre (N) 16000 14000 12000 = 10000 = Fre IGA Standard length STD IG 8000 IG A 6000 A 14 200 IG 0 A 16 0 12 5 4000 2000 0 0 500 1000 1500 2500 2000 Me (Nm) The diagrams show the curves referred to maximum value ( Fre/Me ) for the output shaft. The values are referred to a rotation speed of 100 rpm of the cam-shaft. 6 Cam Driven Systems IG SERIES TECHNICAL DATA Type IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 82.5 100 108 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 Number Index of Stops angle S (a°) Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Rp Dr Mam (mm) (mm) (kgm²) (Nm) 300 rpm 270 41 77 228 274 451 507 1273 37 71 227 271 448 501 1245 27 54 193 216 370 383 981 20 41 160 175 307 290 669 8.01 8.01 8.01 8.01 8.01 8.01 8.01 1.28 1.28 1.28 1.28 1.28 1.28 1.28 5.73 5.73 5.73 5.73 5.73 5.73 5.73 33 42 54 64 75 85 108 12 16 30 30 35 35 50 0.0031 0.0052 0.0085 0.0121 0.0146 0.0359 0.1473 5.9 10.2 22.0 27.3 36.1 41.7 72.8 330 52 84 251 300 495 559 1407 50 79 250 299 493 554 1389 39 61 216 242 412 436 1145 31 49 184 203 351 353 880 8.01 8.01 8.01 8.01 8.01 8.01 8.01 1.28 1.28 1.28 1.28 1.28 1.28 1.28 5.73 5.73 5.73 5.73 5.73 5.73 5.73 33 42 54 64 75 85 108 14 16 30 30 35 35 50 0.0031 0.0052 0.0085 0.0121 0.0146 0.0359 0.1473 6.8 10.2 22.0 27.3 36.1 41.7 72.8 50 110 138 172 176 335 534 1338 49 108 137 169 174 331 523 1293 43 102 130 160 160 309 480 1115 31 81 111 127 124 245 352 764 8.01 8.01 8.01 8.01 8.01 8.01 8.01 8.01 1.28 1.28 1.28 1.28 1.28 1.28 1.28 1.28 5.73 5.73 5.73 5.73 5.73 5.73 5.73 5.73 33 42 42 54 51 75 85 108 14 20 25 25 25 30 35 50 0.0031 0.0053 0.0055 0.0079 0.0078 0.0128 0.0386 0.1473 6.8 12.5 15.5 18.6 21.9 31.2 47.2 72.8 180 54 118 149 186 187 310 512 737 1455 53 117 147 184 186 308 509 729 1424 48 112 143 178 174 298 497 697 1300 38 94 127 148 143 252 439 584 1034 8.01 8.01 8.01 8.01 8.01 8.01 8.01 8.01 8.01 1.28 1.28 1.28 1.28 1.28 1.28 1.28 1.28 1.28 5.73 5.73 5.73 5.73 5.73 5.73 5.73 5.73 5.73 33 42 42 54 51 64 75 85 108 14 20 25 25 25 30 35 40 50 0.0031 0.0053 0.0055 0.0079 0.0078 0.0121 0.0146 0.0386 0.1473 6.8 12.5 15.5 18.6 21.9 27.3 36.1 47.2 72.8 270 76 132 166 293 287 493 736 1311 2419 75 131 165 292 286 492 734 1307 2403 74 129 163 289 283 487 728 1289 2341 65 114 151 273 256 463 683 1260 2236 8.01 8.01 8.01 8.01 8.01 8.01 8.01 8.01 8.01 1.28 1.28 1.28 1.28 1.28 1.28 1.28 1.28 1.28 5.73 5.73 5.73 5.73 5.73 5.73 5.73 5.73 5.73 33 42 42 54 51 64 75 85 108 16 20 25 30 30 35 40 50 60 0.0031 0.0053 0.0055 0.0085 0.0083 0.0134 0.0168 0.0472 0.1682 7.7 12.5 15.5 22.0 25.8 31.5 40.9 58.1 86.3 120 67 118 119 186 187 310 512 737 1452 67 117 117 184 185 307 508 727 1414 63 111 112 175 177 295 493 687 1261 58 102 103 162 159 274 468 620 1006 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 16 20 20 25 25 30 35 40 50 0.0031 0.0053 0.0053 0.0079 0.0078 0.0121 0.0146 0.0386 0.1473 7.7 12.5 12.6 18.6 21.9 27.3 36.1 47.2 72.8 180 76 132 132 293 287 629 736 1311 2418 75 131 132 292 286 628 734 1306 2399 74 129 129 288 282 621 726 1284 2321 71 125 125 282 275 609 713 1247 2191 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 16 20 20 30 30 40 40 50 60 0.0031 0.0053 0.0053 0.0085 0.0083 0.015 0.0168 0.0472 0.1682 7.7 12.5 12.6 22.0 25.8 35.7 40.9 58.1 86.3 270 80 175 175 312 424 669 783 1397 2587 80 175 175 312 424 668 782 1395 2579 80 173 174 310 422 665 779 1385 2544 78 172 172 307 419 660 773 1369 2486 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 16 25 25 30 35 40 40 50 60 0.0031 0.0055 0.0055 0.0085 0.0092 0.0150 0.0168 0.0472 0.1682 7.7 15.3 15.5 22.0 29.8 35.7 40.9 58.1 86.3 150 3 Motion coefficients Disp. Speed Ck Cv Acc. Ca 1 2 Maximum output torque - Mtu - (Nm) Speed 50 rpm 100 rpm 200 rpm (•) Cam Driven Systems Starting torque - Tolerance on the values indicated ± 15% 7 IG SERIES TECHNICAL DATA Type IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 Number Index of Stops angle S (a°) 4 Maximum output torque - Mtu - (Nm) Speed 50 rpm 100 rpm 200 rpm 300 rpm Acc. Ca 90 46 69 87 148 149 177 258 406 712 45 67 85 145 147 173 254 394 666 40 60 78 135 136 157 237 346 483 33 48 66 117 118 132 209 265 176 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 180 63 138 138 220 212 365 428 684 1102 63 137 138 219 212 364 426 681 1090 62 136 136 217 209 360 422 668 1042 60 132 133 212 204 353 414 646 962 270 65 143 143 229 218 379 802 908 1813 65 143 143 229 218 379 801 906 1807 65 142 142 227 217 377 798 900 1783 49 74 117 116 190 278 438 773 48 72 115 114 187 274 428 735 55 82 180 173 268 438 701 1131 90 180 5 240 270 Motion coefficients Disp. Speed Ck Cv Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Dr Rp Mam (mm) (mm) (kgm²) (Nm) 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 12 14 16 20 20 20 25 30 35 0.0031 0.0052 0.0053 0.0077 0.0077 0.011 0.0122 0.0348 0.1326 5.9 9.0 10.3 15.1 17.9 18.9 26.4 36.3 52.7 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 14 20 20 25 25 30 30 35 40 0.0031 0.0055 0.0055 0.0082 0.008 0.0127 0.0137 0.0379 0.1384 6.8 12.5 12.6 18.6 21.9 27.3 31.2 41.7 59.4 64 140 141 225 215 374 793 889 1743 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 42 54 51 64 75 85 108 14 20 20 25 25 30 40 40 50 0.0031 0.0055 0.0055 0.0082 0.008 0.0127 0.019 0.0415 0.1563 6.8 12.5 12.6 18.6 21.9 27.3 40.9 47.2 72.8 45 66 107 105 174 260 388 585 39 57 93 92 153 237 322 334 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 54 51 64 75 85 108 12 14 16 16 20 25 30 35 0.0031 0.0052 0.0075 0.0075 0.0113 0.0128 0.036 0.1357 5.9 9.0 12.3 14.8 18.9 26.4 36.3 52.7 55 82 180 172 267 437 699 1122 54 81 178 170 263 433 687 1082 53 78 174 167 258 426 669 1016 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 54 51 64 75 85 108 12 14 20 20 25 30 35 40 0.0031 0.0052 0.0079 0.0078 0.012 0.0147 0.0398 0.143 5.9 9.0 15.1 17.9 23.1 31.2 41.7 59.4 56 84 184 175 273 447 716 1157 56 84 184 175 272 446 714 1151 56 83 183 174 270 444 708 1129 55 82 181 172 267 440 698 1092 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 54 51 64 75 85 108 12 14 20 20 25 30 35 40 0.0031 0.0052 0.0079 0.0078 0.012 0.0147 0.0398 0.143 5.9 9.0 15.1 17.9 23.1 31.2 41.7 59.4 57 84 185 176 274 449 720 1164 57 84 185 176 274 449 719 1160 56 84 184 175 272 447 714 1142 56 82 182 173 270 444 705 1113 6.62 6.62 6.62 6.62 6.62 6.62 6.62 6.62 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 5.21 5.21 5.21 5.21 5.21 5.21 5.21 5.21 33 42 54 51 64 75 85 108 12 14 20 20 25 30 35 40 0.0031 0.0052 0.0079 0.0078 0.012 0.0147 0.0398 0.143 5.9 9.0 15.1 17.9 23.1 31.2 41.7 59.4 Values referred to the worst running conditions - Equivalent service factor = 1.75 already applied (• ) Starting torque - Tolerance on the values indicated ± 15% 8 Cam Driven Systems Type IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 Number Index of Stops angle S (a°) Maximum output torque - Mtu - (Nm) Speed Motion coefficients Disp. Speed Ck Cv Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Dr Rp Mam (mm) (mm) (kgm²) (Nm) 300 rpm Acc. Ca 76 132 209 205 348 576 830 1636 75 131 208 203 346 573 823 1608 73 127 202 197 337 562 793 1494 69 120 192 187 321 543 743 1305 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 16 20 25 25 30 35 40 50 0.0031 0.0053 0.0079 0.0078 0.0121 0.0146 0.0386 0.1473 7.7 12.5 18.6 21.9 27.3 36.1 47.2 72.8 112 179 320 305 685 802 1431 2654 112 178 320 305 684 801 1429 2646 111 177 318 303 681 798 1420 2613 110 176 315 301 676 792 1405 2559 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 20 25 30 30 40 40 50 60 0.0032 0.0055 0.0085 0.0083 0.015 0.0168 0.0472 0.1682 9.5 15.3 22.0 25.8 35.7 40.9 58.1 86.3 114 181 325 308 694 813 1452 2695 113 181 324 308 694 813 1451 2690 113 180 323 307 692 811 1446 2672 113 179 322 306 689 808 1437 2642 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 20 25 30 30 40 40 50 60 0.0032 0.0055 0.0085 0.0083 0.015 0.0168 0.0472 0.1682 9.5 15.3 22.0 25.8 35.7 40.9 58.1 86.3 114 182 326 309 697 816 1458 2706 114 182 326 309 696 816 1457 2703 114 181 325 308 695 814 1453 2688 113 180 324 307 693 812 1446 2664 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 20 25 30 30 40 40 50 60 0.0032 0.0055 0.0085 0.0083 0.015 0.0168 0.0472 0.1682 9.5 15.3 22.0 25.8 35.7 40.9 58.1 86.3 79 101 176 212 261 427 683 1736 79 100 175 211 259 425 678 1714 77 97 170 207 253 417 656 1623 74 92 163 199 241 404 620 1472 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 16 16 20 25 25 30 35 50 0.0032 0.0053 0.0077 0.008 0.0116 0.0137 0.0379 0.1563 7.7 10.2 15.1 21.9 23.1 31.2 41.7 72.8 83 145 145 232 221 384 637 921 1841 83 145 145 232 220 384 636 919 1835 83 144 144 231 219 382 634 913 1812 82 142 142 229 217 379 630 903 1775 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 16 20 20 25 25 30 35 40 50 0.0032 0.0055 0.0055 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 12.6 18.6 21.9 27.3 36.1 47.2 72.8 240 84 146 146 234 222 387 642 929 1857 84 146 146 234 222 387 642 928 1854 84 145 145 233 221 386 641 924 1841 83 145 145 232 220 384 638 919 1820 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 16 20 20 25 25 30 35 40 50 0.0032 0.0055 0.0055 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 12.6 18.6 21.9 27.3 36.0 47.2 72.8 270 84 146 146 328 222 388 644 931 1862 84 146 146 328 222 388 643 930 1859 84 146 146 327 222 387 642 927 1849 84 145 145 326 221 386 641 923 1833 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 16 20 20 30 25 30 35 40 50 0.0032 0.0055 0.0055 0.009 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 12.6 22.0 21.9 27.3 36.1 47.2 72.8 90 180 6 240 270 90 180 8 Cam Driven Systems 50 rpm 100 rpm 200 rpm 9 IG SERIES TECHNICAL DATA Type IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG 63 80 100 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 IG IG IG IG IG IG IG IG IG 63 80 82.5 100 108 125 140 160 200 Number Index of Stops angle S (a°) Maximum output torque - Mtu - (Nm) Speed Motion coefficients Disp. Speed Ck Cv Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Dr Rp Mam (mm) (mm) (kgm²) (Nm) 300 rpm Acc. Ca 90 55 82 132 214 313 495 884 55 82 131 212 312 491 868 53 79 128 207 306 474 805 51 75 122 198 296 447 700 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 14 16 20 25 30 35 0.0031 0.0052 0.0075 0.0113 0.0128 0.036 0.1357 5.9 9.0 12.3 18.9 26.4 36.3 52.7 180 67 107 234 387 641 726 1175 67 107 234 387 641 725 1171 66 106 233 385 639 721 1155 66 105 231 382 635 713 1127 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 25 30 35 35 40 0.0031 0.0053 0.0085 0.0134 0.0177 0.0398 0.143 6.8 10.2 18.6 27.3 36.1 41.7 59.4 240 67 107 235 389 645 730 1183 67 107 235 389 644 730 1180 67 107 234 388 643 727 1171 66 106 233 386 641 723 1155 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 25 30 35 35 40 0.0031 0.0053 0.0085 0.0134 0.0177 0.0398 0.143 6.8 10.2 18.6 27.3 36.1 41.7 59.4 270 67 107 235 389 646 731 1185 67 107 235 389 645 731 1183 67 107 235 389 644 729 1175 67 107 234 387 643 726 1163 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 25 30 35 35 40 0.0031 0.0053 0.0085 0.0134 0.0177 0.0398 0.143 6.8 10.2 18.6 27.3 36.1 41.7 59.4 90 56 83 83 134 128 217 317 502 897 56 83 83 133 127 215 316 499 884 54 81 81 130 124 211 311 484 830 52 77 77 126 119 204 302 460 741 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 12 14 14 16 16 20 25 30 35 0.0031 0.0053 0.0053 0.0077 0.0076 0.0116 0.0133 0.0372 0.1389 5.9 9.0 9.1 12.3 14.8 18.9 26.4 36.3 52.7 180 57 85 85 188 130 278 326 516 1180 57 85 85 187 130 277 325 515 1177 57 85 85 187 129 276 324 511 1162 56 84 84 185 128 274 322 505 1139 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 12 14 14 20 16 25 25 30 40 0.0031 0.0053 0.0053 0.0081 0.0076 0.0124 0.0133 0.0372 0.1476 5.9 9.0 9.1 15.1 14.8 23.1 26.4 36.3 59.4 240 58 86 86 188 178 279 457 732 1185 57 86 86 188 178 279 457 731 1183 57 85 85 188 178 278 456 729 1175 57 85 85 187 177 277 454 725 1162 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 12 14 14 20 20 25 30 35 40 0.0031 0.0053 0.0053 0.0081 0.008 0.0124 0.0156 0.0418 0.1476 5.9 9.0 9.1 15.1 17.9 23.1 31.2 41.7 59.4 270 58 86 86 189 178 279 457 733 1187 58 86 86 188 178 279 457 732 1185 57 85 85 188 178 278 456 730 1179 57 85 85 188 177 277 455 727 1168 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 42 54 51 64 75 85 108 12 14 14 20 20 25 30 35 40 0.0031 0.0053 0.0053 0.0081 0.008 0.0124 0.0156 0.0418 0.1476 5.9 9.0 9.1 15.1 17.9 23.1 31.2 41.7 59.4 10 12 50 rpm 100 rpm 200 rpm Values referred to the worst running conditions - Equivalent service factor = 1.75 already applied (•) Starting torque - Tolerance on the values indicated ± 15% 10 Cam Driven Systems Number Index of Stops angle S (a°) Type IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 * * * * * * * * IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 * * * * * * * * IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 * * * * * * * * IG IG IG IG IG IG IG IG 63 80 100 108 125 140 160 200 * * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * Maximum output torque - Mtu - (Nm) Speed Motion coefficients Disp. Speed Ck Cv Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Dr Rp Mam (mm) (mm) (kgm²) (Nm) 300 rpm Acc. Ca 44 80 134 151 227 372 526 1027 43 79 133 149 224 368 517 991 40 74 125 141 212 353 478 844 35 66 112 129 192 328 413 600 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 14 16 25 25 30 35 40 50 0.0031 0.0053 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 6.8 10.2 18.6 21.9 27.3 36.1 47.2 72.8 83 145 232 221 384 637 920 1839 83 144 232 220 383 636 917 1827 82 143 229 218 380 631 905 1782 81 140 225 214 374 623 885 1707 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 16 20 25 25 30 35 40 50 0.0032 0.0055 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 18.6 21.9 27.3 36.1 47.2 72.8 84 146 234 222 387 642 928 1856 84 146 234 221 387 641 927 1850 83 145 232 220 385 639 920 1824 82 143 230 218 381 634 909 1782 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 16 20 25 25 30 35 40 50 0.0032 0.0055 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 18.6 21.9 27.3 36.1 47.2 72.8 84 146 235 222 388 644 931 1862 84 146 235 222 388 643 930 1858 84 145 234 221 387 642 925 1839 83 144 232 219 384 638 917 1808 5.53 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 51 64 75 85 108 16 20 25 25 30 35 40 50 0.0032 0.0055 0.0082 0.008 0.0127 0.0162 0.0415 0.1563 7.7 12.5 18.6 21.9 27.3 36.0 47.2 72.8 50 46 76 129 203 274 405 762 45 75 127 201 272 398 736 43 71 122 192 262 371 634 39 64 112 178 246 326 465 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 14 16 20 25 30 35 0.0031 0.0052 0.0075 0.0113 0.0128 0.036 0.1357 5.9 9.0 12.3 18.9 26.4 36.3 52.7 90 67 107 187 277 453 726 1174 66 106 186 276 452 724 1166 66 105 185 273 449 715 1133 65 103 182 268 443 699 1078 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 20 25 30 35 40 0.0031 0.0053 0.0079 0.012 0.0147 0.0398 0.143 6.8 10.2 15.1 23.1 31.2 41.7 59.4 120 67 107 188 278 456 730 1182 67 107 188 278 455 729 1177 67 106 187 276 453 724 1159 66 105 185 273 450 715 1128 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 20 25 30 35 40 0.0031 0.0053 0.0079 0.012 0.0147 0.0398 0.143 6.8 10.2 15.1 23.1 31.2 41.7 59.4 140 67 108 188 279 457 732 1184 67 107 188 278 456 731 1181 67 107 187 277 455 727 1167 66 106 186 275 453 721 1145 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 14 16 20 25 30 35 40 0.0031 0.0053 0.0079 0.012 0.0147 0.0398 0.143 6.8 10.2 15.1 23.1 31.2 41.7 59.4 50 90 16 120 140 20 50 rpm 100 rpm 200 rpm Values referred to the worst running conditions - Equivalent service factor = 1.75 already applied (• ) Starting torque - Tolerance on the values indicated ± 15% * Double cicle cam configuration ( see page 25 ) Cam Driven Systems 11 Number Index of Stops angle S (a°) Type IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * IG IG IG IG IG IG IG 63 80 100 125 140 160 200 * * * * * * * Maximum output torque - Mtu - (Nm) Speed Motion coefficients Disp. Speed Ck Cv Ptc. rad. Roller o. d. Inertia Mch. frt(•) Jc Dr Rp Mam (mm) (mm) (kgm²) (Nm) 300 rpm Acc. Ca 60 57 84 136 219 322 507 910 56 84 135 218 320 503 895 55 82 132 213 315 487 835 53 78 126 205 305 460 735 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 14 16 20 25 30 35 0.0031 0.0053 0.0077 0.0116 0.0133 0.0372 0.1389 5.9 9.0 12.3 18.9 26.4 36.3 52.7 90 57 107 188 278 455 729 1179 57 107 187 277 454 727 1172 57 106 186 275 451 719 1143 56 104 183 271 446 705 1096 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 16 20 25 30 35 40 0.0031 0.0054 0.0081 0.0124 0.0156 0.0418 0.1476 5.9 10.2 15.1 23.1 31.2 41.7 59.4 120 58 108 188 279 457 732 1185 57 107 188 278 456 731 1181 57 107 187 277 455 726 1165 57 106 186 275 452 719 1138 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 16 20 25 30 35 40 0.0031 0.0054 0.0081 0.0124 0.0156 0.0418 0.1476 5.9 10.2 15.1 23.1 31.2 41.7 59.4 140 58 108 189 279 457 733 1187 58 108 188 279 457 732 1184 57 107 188 278 456 729 1172 57 106 187 276 454 723 1152 5.53 5.53 5.53 5.53 5.53 5.53 5.53 1.76 1.76 1.76 1.76 1.76 1.76 1.76 5.46 5.46 5.46 5.46 5.46 5.46 5.46 33 42 54 64 75 85 108 12 16 20 25 30 35 40 0.0031 0.0054 0.0081 0.0124 0.0156 0.0418 0.1476 5.9 10.2 15.1 23.1 31.2 41.7 59.4 24 50 rpm 100 rpm 200 rpm Values referred to the worst running conditions - Equivalent service factor = 1.75 already applied (• ) Starting torque - Tolerance on the values indicated ± 15% * Double cicle cam configuration ( see page 25 ) 12 Cam Driven Systems Cam Driven Systems ROLLER GEAR INDEXER IG 63 ±1° 16 ø25 k6 M6 x15 8x7 1 = D w e l l 45 M6 UNI 9321 = ø30h7 130 IGA KEY POSITION 50 A-B DETAIL CAD File: IG-IGA63 DXF - IGS - Pro/Eng. 2D - 3D Files ø 60 h7 (D) ø 25 h7(d) 15 63±0,5 132 85 141 40 40 64±0,5 95 129 151 77 3 10 ø 115 f7 3 40 = 43 140 B 30 * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' = = = (Y) 90 ø 45 100 = = 130 43 Dowels ø 8 mm Depth 15 mm by customer M8x4 holes N.B. = 3 180** M8x20 holes 30 50 ø 8,5x4 holes 160 SHAFT. DETAIL 130 = 216 60 SHAFT DETAIL 100 70 A 14 Kg 200 WEIGHT 30,8 Lbs CAST ALUMINIUM ALLOY HOUSING CONVENTIONAL REPRESENTATION 220 * Rotating element c A-B Reference Concentricity Planarity a d1 STD diameter MAX diameter a b c d 21,5 6 6 D 22 24,5 6 6 Rp 19 k6 k6 Cam Driven Systems Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 (Y) Position of the threaded holes ± 0,1mm ± 30' ±0,02 ±0,02 ± 2'5'' ± 0,03 ± 3'7'' General manufacturing tolerance in compliance with UNI - ISO 2768-1 EN 22768-1 ± 0,04 ± 4'10'' 13 Cam Driven Systems ROLLER GEAR INDEXER IG 80 IGA 19 = ø30 k6 D w e l l M8 x20 8x7 3 ±1° ø45 h7 55 M8 UNI 9321 = DXF - IGS - Pro/Eng. ø80 h7 (D) ø110 f7 15 80±0,5 40 162 110 74±0,5 40 169 110 159 189 95 3 20 ø40 h7 (d) 162 KEY POSITION CAD File: IG-IGA80 60 A-B DETAIL 2D - 3D Files 3 55 200 = 53 B 53 M10x4 holes ø60 130 = = (Y) N.B. 110 = 40 Dowels ø 8 mm Depth 15 mm by customer = = 160 3 230 ** M10x20 holes = 160 = 266 70 SHAFT DETAIL 130 40 55 * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' ø11x4 holes 200 81 SHAFT DETAIL A 252 28 Kg WEIGHT 61,7 Lbs CAST IRON ALLOY HOUSING 282 * CONVENTIONAL REPRESENTATION Rotating element c A-B Reference Concentricity Planarity a d1 STD diameter MAX diameter 14 24 a b c d k6 27 8 7 D k6 28 8 7 Rp 25 Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 (Y) Position of the threaded holes ±0,14 mm ± 30' ±0,02 ± 0,02 ± 1'37'' ± 0,03 ± 2'27'' General manufacturing tolerance in compliance with UNI - ISO 2768-1 EN 22768-1 ± 0,04 ± 3'14'' Cam Driven Systems Cam Driven Systems ROLLER GEAR INDEXER IG 82.5 IGA KEY POSITION ±1° = ø30 j6 M8 x20 8x7 D w e l l 160 UNI 3220 A2,5 DXF - IGS - Pro/Eng. 50 = CAD File:IG-IGA82,5 60 A-B DETAIL 2D - 3D Files ø85 (D) Treaded holes machinen on request ø115 j6 ±0,5 10 82.5 44,5 2 51 = 52 192 110 140 = 2 52 244 66 222 ** SHAFT DETAIL B Dowels ø 12 mm Depth 18 mm by customer M12x3 holes 40 M12x16 holes * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' 110 = = = )Y( ø65 = 110 140 = N.B. = Treaded holes machinen on request 171 M12x4 holes 120 185 44.5 69,5±0,5 120 160 197 115,5 11 12 ø35 h7 (d) Treaded holes machinen on request 40 51 81 ø11x6 holes 192 SHAFT DETAIL 30 Kg 252 A WEIGHT 66 Lbs CAST IRON ALLOY HOUSING CONVENTIONAL REPRESENTATION 282 * Rotating element c A-B Reference Concentricity Planarity a d1 STD diameter 20 MAX diameter 25 J6 a b c d 22,5 6 6 D 28 8 7 Rp Cam Driven Systems Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 (Y) Position of the threaded holes ±0,15 mm ± 30' ±0,02 ± 0,02 ± 1'37'' ± 0,03 ± 2'27'' General manufacturing tolerance in compliance with UNI - ISO 2768-1 EN 22768-1 ± 0,04 ± 3'14'' 15 Cam Driven Systems ROLLER GEAR INDEXER IG 100 IGA ±1° 22 = ø35 k6 D w e l l M8 x20 10x8 3 M10 UNI 9321 = ø50 h7 ø90 h7 (D) ø40 h7 (d) 187 KEY POSITION DXF - IGS - Pro/Eng. 80 A-B CAD File: IG-IGA100 75 DETAIL 2D - 3D Files 187 130 75 ±0,5 100 15 55 55 89±0,5 189 130 184 209 100 3 20 ø130 f7 3 = 63 250 150 180 = 3 63 306 90 280 ** SHAFT DETAIL B M10x4 holes Dowels ø 10 mm Depth 18 mm by customer 50 M10x20 holes * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' = = = (Y) 148 ø 65 = 150 = 180 = N.B. 50 75 ø11x4 holes 250 107,5 SHAFT DETAIL A 315 42 Kg WEIGHT 92,5 Lbs CAST IRON ALLOY HOUSING 345 * CONVENTIONAL REPRESENTATION Rotating element c A-B Reference Concentricity Planarity a d1 a b c d STD diameter 28k6 31 8 7 D MAX diameter 30k6 33 8 7 Rp 16 Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 General manufacturing tolerance in compliance with UNI - ISO 2768-1 ± 0,15 mm EN 22768-1 (Y) Position of the threaded holes ± 30' ±0,02 ± 0,02 ± 1'16'' ± 0,03 ± 1'54'' ± 0,04 ± 2'32'' Cam Driven Systems Cam Driven Systems ROLLER GEAR INDEXER IG 108 IGA KEY POSITION M10 UNI 9321 = ±1° 22 ø35 j6 M8 x20 10x8 D w e l l 203 = DXF - IGS - Pro/Eng. 80 A-B CAD File: IG-IGA108 70 DETAIL 2D - 3D Files ø100 h7 (D) Treaded holes machinen on request ø140 j6 215 72 253 SHAFT DETAIL 82 = B M12x3 holes 70 ø12h7 x 3 holes 82 * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' = = = 148 )Y( ø80 148 = = 344 = Dowels ø 12 mm Depth 18 mm by customer N.B. 180 180 285 ** M12x16 holes Treaded holes machinen on request 70 64 95 ø11x4 holes 253 SHAFT DETAIL 2 148 2 64 80 = Treaded holes machinen on request 12 108±0,5 M12x4 holes 159 228 72 100±0,5 159 203 240 128 12 12 ø40 h7 (d) 44 Kg 315 A WEIGHT 97 Lbs CAST IRON ALLOY HOUSING CONVENTIONAL REPRESENTATION 345 * Rotating element c A-B Reference Concentricity Planarity a d1 a b c d STD diameter 30J6 33 8 7 D MAX diameter 40 12 8 Rp 43 Cam Driven Systems Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 General manufacturing tolerance in compliance with UNI - ISO 2768-1 ± 0,18 mm EN 22768-1 (Y) Position of the threaded holes ± 30' ±0,02 ± 0,02 ± 1'20'' ± 0,03 ± 2'1'' ± 0,04 ± 2'40'' 17 Cam Driven Systems ROLLER GEAR INDEXER IG 125 IGA ±1° 28 = ø45 k6 D w e l l M8 x20 14x9 3 M12 UNI 9321 = ø65 h7 ø105 h7 (D) ø50 h7 (d) 219 KEY POSITION DXF - IGS - Pro/Eng. 100 A-B CAD File: IG-IGA125 95 DETAIL 2D - 3D Files ±0,5 20 125 63 218 145 221 70 106±0,5 145 216 246 115 3 25 ø140 f7 3 90 325 = 83 ø80 180 = = (Y) N.B. 180 = 70 Dowels ø 12 mm Depth 18 mm by customer = = 220 83 M12x4 holes M12x20 holes * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' 70 90 ø12,5x4 holes 325 126 SHAFT DETAIL 3 365 ** B = 220 = 386 110 SHAFT DETAIL 180 397 A 80 Kg WEIGHT 176,3 Lbs CAST IRON ALLOY HOUSING 430 * CONVENTIONAL REPRESENTATION Rotating element c A-B Reference Concentricity Planarity a a b c d STD diameter 32k6 35 10 8 D MAX diameter 35k6 38 10 8 Rp d1 18 Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 General manufacturing tolerance in compliance with UNI - ISO 2768-1 ± 0,18 mm EN 22768-1 (Y) Position of the threaded holes ± 30' ±0,02 ± 0,02 ± 1'4'' ± 0,03 ± 1'36'' ± 0,04 ± 2'8'' Cam Driven Systems Cam Driven Systems ROLLER GEAR INDEXER IG 140 IGA 28 = ø 50 k6 D w e l l M8 x20 14x9 3 ±1° ø65 h7 95 M12 UNI 9321 = DXF - IGS - Pro/Eng. ø115 h7 (D) 254 KEY POSITION CAD File: IG-IGA140 100 A-B DETAIL 2D - 3D Files ø160 f7 ±0,5 20 140 85 254 195 256 85 121±0,5 180 251 281 135 3 25 ø50 h7 (d) 3 110 370 = 83 = 70 Dowels ø 12 mm Depth 18 mm by customer = = (Y) * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' N.B. 220 ø90 220 = = = 83 M12x4 holes M12x20 holes 260 3 410 ** B 70 110 ø12,5x4 holes 370 145 SHAFT DETAIL 260 = 426 130 SHAFT DETAIL 190 A WEIGHT 120 Kg 264,5 Lbs 440 CAST IRON ALLOY HOUSING 470 * CONVENTIONAL REPRESENTATION Rotating element c A-B Reference Concentricity Planarity a d1 STD diameter MAX diameter 38 a b c d k6 41 10 8 D k6 43 12 8 Rp 40 Cam Driven Systems Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 (Y) Position of the threaded holes ± 0,2 mm ± 30' ±0,02 ± 0,02 ± 55'' ± 0,03 ± 1'22'' General manufacturing tolerance in compliance with UNI - ISO 2768-1 EN 22768-1 ± 0,04 ± 1'50'' 19 CAD File: IG-IGA160 Cam Driven Systems ROLLER GEAR INDEXER IG 160 IGA KEY POSITION M16 UNI 9321 = ±1° 36 D w e l l M8 x20 16x10 273 3 = ø75 h7 ø55 k6 100 A-B 95 DETAIL DXF - IGS - Pro/Eng. 2D - 3D Files ø130 h7 (D) ø50 h7 (d) ±0,5 20 160 273 150 278 70 90 130±0,5 190 303 270 148 3 25 ø180 f7 3 125 410 = 113 145 SHAFT DETAIL 100 * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' = = = (Y) 250 ø100 250 = = 113 Dowels ø 12 mm Depth 18 mm by customer N.B. 125 100 = 3 516 M12x4 holes M12x20 holes 290 290 = 450 ** B 160 ø12,5x4 holes WEIGHT 160 Kg 352,7 Lbs 410 SHAFT DETAIL 250 480 A CAST IRON ALLOY HOUSING CONVENTIONAL REPRESENTATION 500 * Rotating element c A-B Reference Concentricity Planarity a d1 a b c d STD diameter 42k6 45 12 8 D MAX diameter 50k6 53,5 14 9 Rp 20 Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 General manufacturing tolerance in compliance with UNI - ISO 2768-1 ± 0,22 mm EN 22768-1 (Y) Position of the threaded holes ± 30' ±0,02 ± 0,02 ± 48'' ± 0,03 ± 1'12'' ± 0,04 ± 1'36'' Cam Driven Systems Cam Driven Systems ROLLER GEAR INDEXER IG 200 IGA 36 = ø60 k6 D w e l l M8 x20 18x11 5 ±1° ø95 h7 140 M16 UNI 9321 = DXF - IGS - Pro/Eng. ø180 h7 (D) ø50 h7 (d) 335 KEY POSITION CAD File: IG-IGA200 150 A-B DETAIL 2D - 3D Files ±0,5 20 200 335 210 340 90 110 150±0,5 250 330 365 190 5 25 ø250 f7 3 155 = 113 510 175 SHAFT DETAIL 113 586 100 Dowels ø 16 mm Depth 20 mm by customer 100 = = (Y) N.B. * Specific dimensions referred to the execution of the indexer with protruding bottom plate. On request for working position ‘C’ and ‘D' ** Specific dimensions referred to the execution of the indexer without protruding bottom plate. The indexer is delivered in this execution for working position ‘C’ and ‘D' 310 ø130 = = = 320 = 3 M16x4 holes M12x20 holes 360 360 = 550 ** B 155 ø12,5x4 holes 510 195 SHAFT DETAIL 320 WEIGHT 210 Kg 462,9 Lbs 590 A 630 * CAST IRON ALLOY HOUSING CONVENTIONAL REPRESENTATION Rotating element c A-B Reference Concentricity Planarity a d1 STD diameter MAX diameter a b k6 48 51,5 14 55 k6 59 16 c d 9 D 10 Rp Cam Driven Systems Repeatibility - R 2 cycles cam 3 cycle cam * b d1 SHAFT DETAIL Standard ±0,02 (Y) Position of the threaded holes ± 0,3 mm ± 30' ±0,02 ± 0,02 ± 38'' ± 0,03 ± 57'' General manufacturing tolerance in compliance with UNI - ISO 2768-1 EN 22768-1 ± 0,04 ± 1'16'' 21 22 Cam Driven Systems CUSTOMIZING AND ACCESSORIES Cam Driven Systems 23 UNIDIRECTIONAL FUNCTION Single Cycle cam Directions of rotation C C D A A D Input shaft direction Input shaft direction A A-C A Output dial flange direction C D D Input shaft direction Input shaft direction B B B B-D The diagram on the side shows the displacement of a roller gear with a single cycle cam. In a rotation of 360° of the cam shaft the phases are: 1) index 2) dwell = The camshaft keyway oriented to the output axis identifies the middle position of Dwell period (1/2 a2 ) DISPLACEMENT DIAGRAM b Index 1 Dwell 2 = a1 180° = a2 B-C = Right hand cam B-D = Left hand cam B Output dial flange direction Output dial flange direction DISPLACEMENT A-D Output dial flange direction C B-C A-C = Left hand cam A-D = Right hand cam 360° a CAM SHAFT ROTATION Type Size Stops Pg.18 Pg.18 Pg.7 IG 125 24 2 a1 + a2 = 360° Index 1 Dwell 2 Pg.7 Pg.7 a1 180° a2 180° Direction Working of position rotation Reducer fitting position Pg.24 Pg.32 Pg. 31 BC A 1-S2-90° The indications on the side refer to the preliminary coding. Cam Driven Systems Double Cycle cam Directions of rotation C C D A A D Input shaft direction Input shaft direction A A-C A Output dial flange direction C D D Input shaft direction Input shaft direction B B B Output dial flange direction DISPLACEMENT A-D Output dial flange direction C B-C B-D Output dial flange direction b Dwell 2 = Index 3 The diagram on the side shows the displacement of a roller gear with double cycle cam. In a rotation of 360° of the cam shaft the phases are: 1) first index 2) first dwell 3) second index 4) second dwell - center of dwell angle = key parallel to the bottom plane and opposed to the output axis Dwell 4 = = B-C = Right hand cam B-D = Left hand cam B DISPLACEMENT DIAGRAM Index 1 A-C = Left hand cam A-D = Right hand cam = Note: For example, 60 rpm on the cam shaft will result in 120 indexes per minute at the output ( see technical guidelines chapter 2.6 ) 90° a1 a2 180° 270° a3 a4 a 360° CAM SHAFT ROTATION a1 + a2 + a3 + a4 = 360° Type Size Pg.18 Pg.18 Pg.11 125 16 IG Stops Index 1 Dwell 2 Index 3 Dwell 4 Direction of rotation Pg.11 Pg.11 Pg.11 Pg.11 Pg.25 Pg.32 Pg.31 BC A 1-S2-90° a1 90° a2 90° a3 90° a4 90° Cam Driven Systems Working position Reducer fitting position The indications on the side refer to the preliminary coding. 25 OSCILLATING FUNCTION C C D A A D Input shaft direction Input shaft direction A A-C A Output dial flange direction A-D Output dial flange direction C C Note: By convention the beginning of the cycle coincides with the first displacement (1) D D Input shaft direction Input shaft direction B B-C Directions of rotation on cycle start B B Output dial flange direction B B-D Output dial flange direction Under the company standard, the values of the g angle for the key of the cam shaft and the d angle for the threaded holes on the dial flange are both equal to 0 (zero) at the center of the first dwell phase (see diagram on the side). This position is identified as a phase axis. DISPLACEMENT b Output dial flange = = Threaded holes In case of specific necessity it is possible to indicate the values for the g angle and the d angle referred to the required position of the key and of the output dial flange at the beginning of the cycle (see diagram on the bottom) a1 360° a2 a3 a4 a CAM SHAFT ROTATION DISPLACEMENT (b) Oscillating angle Output dial flange d Index 1 dwell 2 Index 3 dwell 4 a1 a2 a3 a4 15° 30° 45° 60° 75° 90° 120° Threaded holes g a 360° b Minimum input cam angle a 30° 45° 60° 75° 75° 90° 120° CAM SHAFT ROTATION Typ Size Pg.29 Pg.29 IG 125 26 b 90° a1 + a2 + a3 + a4 = 360° Index 1 Dwell 2 Return 3 Dwell 4 a1 90° a2 90° a3 90° a4 90° g d Pg.5-36 Pg.36 Pg.36 BC 0° Cycle start direction 0° Working position Reducer fitting position Pg.49 Pg.49 A 1-S2-90° The indications on the side refer to the preliminary coding. Cam Driven Systems ACCESSORIES - CUSTOMIZINGS EXTENDED OUTPUT SHAFT Page 29 LENGTH- DIAMETER of the input cam-shaft Side 2 page 29 TORQUE LIMITER Overall dimensions page 28 MICROSWITCH AND PHASE CAM Overall dimensions are detailed in CDS DXF files. LENGTH- DIAMETER of the input cam-shaft Side 1 page 29 REDUCERS AND MOTORS Roller gear can be fitted with reducers and motors of various types. The possibilities to fit directly the worm gear reducers are shown on page Overall dimensions are detailed in CDS DXF files. Cam Driven Systems 27 TORQUE LIMITER - GLR H CONE CLAMPINGS I G F Lift under overload N UNI 6604 ISO 773 30º 60º O D øA Dowels ± 0,02 øC øB M P L Q E TYPE A B (h7) C D (H7) E F G H I L M N O P (H7) Q CAD FILE GLR-50 79 55 73 19 50,3 1,32 3 10 27,3 5 2 6x6 M5 5 65 LR50 GLR-100 98 70 90 28 70,3 1,32 5,5 13,5 41,5 7 4 8x7 M6 6 85 LR100 GLR-400 118 80 110 30 90,3 1,71 5 14 57,4 9 4 8x7 M8 8 100 LR400 GLR-700 158 100 150 42 121 1,71 8,5 20,5 69,9 9 4 12x8 M10 10 130 LR700 GLR-1000 216 145 208 55 156 2,93 10 25 95 9 4 16x10 M12 12 180 LR1000 H2 H1 FITTING COMBINATIONS TYPE IGA IGA 82.5 100 IGA 160 IGA 200 375 429 491 170.3 218.8 216.8 263.3 279.3 319.5 354.5 404 466 IGA 63 IGA 80 IGA 108 IGA 125 IGA 140 GLR-50 GLR-100 GLR-400 GLR-700 GLR-1000 Output rotating element 28 H1 H2 180.3 232.3 230.3 277.3 293.3 340 Cam Driven Systems SPECIAL EXECUTIONS De EXTENDED OUTPUT SHAFT h1 S h2 h d1 De1 INPUT SHAFT WITH NON-STANDARD LENGTH OR DIAMETER C2 D2 SIDE B2 L2 L1 B1 A N A 2 V C1 SIDE 1 D1 B1 B2 T U Rotating element A (STD) For specific connections to bottom plate consult CDS’ technical service. C1 C2 øD1 (k6) øD2 (k6) ø De (h7) max max max ø De1 (g6) max ø d1 max IG 63 68 22 22 60 20 10 IG 80 83 25 25 80 25 15 IG 82.5 72 25 25 85 25 15 IG 100 93 30 30 90 30 20 IG 108 92 40 40 100 30 20 IG 125 113 35 35 105 45 20 IG 140 133 40 40 115 45 30 IG 160 148 48 48 130 50 32 IG 200 183 55 55 180 65 40 h h1 h2 L1 L2 N S T U The empty boxes indicate the possibility to specify the required dimension Cam Driven Systems 29 V CYCLE TIMES WITH MOTOREDUCER - 50Hz Combined gear 4 Poles - 50Hz 1400 rpm T Cycle Time Reducer Cycles/m [ s ] Index Angle [ ° ] 30° 45° 60° 75° 90° 105° 120° 135° 150° 180° 210° 240° 270° 300° 315° 330° Index time - t1 - [ s ] Ratio 7 200,0 0,30 0,03 0,04 0,05 0,06 0,08 0,09 0,10 0,11 0,13 0,15 0,18 0,20 0,23 0,25 0,26 0,28 10 140,0 0,43 0,04 0,05 0,07 0,09 0,11 0,13 0,14 0,16 0,18 0,21 0,25 0,29 0,32 0,36 0,38 0,39 13 107,7 0,56 0,05 0,07 0,09 0,12 0,14 0,16 0,19 0,21 0,23 0,28 0,33 0,37 0,42 0,46 0,49 0,51 16 87,5 0,69 0,06 0,09 0,11 0,14 0,17 0,20 0,23 0,26 0,29 0,34 0,40 0,46 0,51 0,57 0,60 0,63 20 70,0 0,86 0,07 0,11 0,14 0,18 0,21 0,25 0,29 0,32 0,36 0,43 0,50 0,57 0,64 0,71 0,75 0,79 25 56,0 1,07 0,09 0,13 0,18 0,22 0,27 0,31 0,36 0,40 0,45 0,54 0,63 0,71 0,80 0,89 0,94 0,98 (*) 32 43,8 1,37 0,11 0,17 0,23 0,29 0,34 0,40 0,46 0,51 0,57 0,69 0,80 0,91 1,03 1,14 1,20 1,26 (*) 40 35,0 1,71 0,14 0,21 0,29 0,36 0,43 0,50 0,57 0,64 0,71 0,86 1,00 1,14 1,29 1,43 1,50 1,57 (*) 50 28,0 2,14 0,18 0,27 0,36 0,45 0,54 0,63 0,71 0,80 0,89 1,07 1,25 1,43 1,61 1,79 1,88 1,96 ( ** ) 63 22,2 2,70 0,23 0,34 0,45 0,56 0,68 0,79 0,90 1,01 1,13 1,35 1,58 1,80 2,03 2,25 2,36 2,48 ( ** ) 80 17,5 3,43 0,29 0,43 0,57 0,71 0,86 1,00 1,14 1,29 1,43 1,71 2,00 2,29 2,57 2,86 3,00 3,14 ( ** ) 100 14,0 4,29 0,36 0,54 0,71 0,89 1,07 1,25 1,43 1,61 1,79 2,14 2,50 2,86 3,21 3,57 3,75 3,93 ( ** ) 125 11,2 5,36 0,45 0,67 0,89 1,12 1,34 1,56 1,79 2,01 2,23 2,68 3,13 3,57 4,02 4,46 4,69 4,91 ( ** ) 160 8,8 6,86 0,57 0,86 1,14 1,43 1,71 2,00 2,29 2,57 2,86 3,43 4,00 4,57 5,14 5,71 6,00 6,29 ( ** ) 200 7,0 8,57 0,71 1,07 1,43 1,79 2,14 2,50 2,86 3,21 3,57 4,29 5,00 5,71 6,43 7,14 7,50 7,86 ( ** ) 250 5,6 10,71 0,89 1,34 1,79 2,23 2,68 3,13 3,57 4,02 4,46 5,36 6,25 7,14 8,04 8,93 9,38 9,82 180° 210° 240° 270° 300° 315° 330° - 60Hz 4 Poles - 60Hz 1700 rpm Combined gear Reducer Cycles/m Ratio Index Angle [ ° ] T Cycle Time [s] 30° 45° 60° 75° 90° 105° 120° 135° 150° Index time - t1 - [ s ] 7 242,9 0,25 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,10 0,12 0,14 0,16 0,19 0,21 0,22 0,23 10 170,0 0,35 0,03 0,04 0,06 0,07 0,09 0,10 0,12 0,13 0,15 0,18 0,21 0,24 0,26 0,29 0,31 0,32 13 130,8 0,46 0,04 0,06 0,08 0,10 0,11 0,13 0,15 0,17 0,19 0,23 0,27 0,31 0,34 0,38 0,40 0,42 16 106,3 0,56 0,05 0,07 0,09 0,12 0,14 0,16 0,19 0,21 0,24 0,28 0,33 0,38 0,42 0,47 0,49 0,52 20 85,0 0,71 0,06 0,09 0,12 0,15 0,18 0,21 0,24 0,26 0,29 0,35 0,41 0,47 0,53 0,59 0,62 0,65 25 68,0 0,88 0,07 0,11 0,15 0,18 0,22 0,26 0,29 0,33 0,37 0,44 0,51 0,59 0,66 0,74 0,77 0,81 (*) 32 53,1 1,13 0,09 0,14 0,19 0,24 0,28 0,33 0,38 0,42 0,47 0,56 0,66 0,75 0,85 0,94 0,99 1,04 (*) 40 42,5 1,41 0,12 0,18 0,24 0,29 0,35 0,41 0,47 0,53 0,59 0,71 0,82 0,94 1,06 1,18 1,24 1,29 (*) 50 34,0 1,76 0,15 0,22 0,29 0,37 0,44 0,51 0,59 0,66 0,74 0,88 1,03 1,18 1,32 1,47 1,54 1,62 ( ** ) 63 27,0 2,22 0,19 0,28 0,37 0,46 0,56 0,65 0,74 0,83 0,93 1,11 1,30 1,48 1,67 1,85 1,95 2,04 ( ** ) 80 21,3 2,82 0,24 0,35 0,47 0,59 0,71 0,82 0,94 1,06 1,18 1,41 1,65 1,88 2,12 2,35 2,47 2,59 ( ** ) 100 17,0 3,53 0,29 0,44 0,59 0,74 0,88 1,03 1,18 1,32 1,47 1,76 2,06 2,35 2,65 2,94 3,09 3,24 ( ** ) 125 13,6 4,41 0,37 0,55 0,74 0,92 1,10 1,29 1,47 1,65 1,84 2,21 2,57 2,94 3,31 3,68 3,86 4,04 ( ** ) 160 10,6 5,65 0,47 0,71 0,94 1,18 1,41 1,65 1,88 2,12 2,35 2,82 3,29 3,76 4,24 4,71 4,94 5,18 ( ** ) 200 8,5 7,06 0,59 0,88 1,18 1,47 1,76 2,06 2,35 2,65 2,94 3,53 4,12 4,71 5,29 5,88 6,18 6,47 ( ** ) 250 6,8 8,82 0,74 1,10 1,47 1,84 2,21 2,57 2,94 3,31 3,68 4,41 5,15 5,88 6,62 7,35 7,72 8,09 Index angle - suggested for CONTINUOUS RUN mode Index angle - suggested for CYCLE ON DEMAND mode (*) Direct or combined ratio availabe ( ** ) Combined ratio with 1 pair cylindrical gear + worm gear 30 Cam Driven Systems REDUCER MATCHING TABLE REDUCER Type Modèle MRV MRIV MRV MRV MRV MRIV MRV MRIV MRV MRIV MRV MRIV MRV MRIV 32 32 40 40 50 50 63 63 80 80 100 100 125 125 Shaft Diameter Shaft Diameter Std Max IG index drive IG63 19 22 · · 19 19 24 24 28 28 32 32 38 38 48 48 60 60 • IG 80 24 25 IG 82.5 20 25 · · · · · · · · IG 100 28 30 · · · · IG 108 30 40 IG 125 32 35 · · · · · · · · · · IG 140 38 40 · · · · IG 160 42 48 IG 200 48 55 · · · · · Reducer direct fitting FITTING POSITION FITTING SIDE ORIENTATION 0° 1 90° 180° 270° S1 1-S1-0° 1-S1-90° 0° 1-S1-180° 90° 180° 1-S1-270° 270° S2 1-S2-0° 1-S2-90° 1-S2-180° 1-S2-270° FITTING SIDE ORIENTATION 0° 2 90° 180° 270° S1 2-S1-0° 2-S1-90° 0° 2-S1-180° 90° 2-S1-270° 180° 270° S2 2-S2-0° Cam Driven Systems 2-S2-90° 2-S2-180° 2-S2-270° 31 WORKING POSITION - LUBRICATION A B Lubricant refilling plug Lubricant level control plug Lubricant drain plug C D E F 32 NOTE: If necessary the exact coordinates of the position of the refill plug, level control plug and drein plug can be supplied. Cam Driven Systems CONVERSION CHART Unit Symbol Kg lb N Weight Kilogram Pound Kg lb 1 0.4536 2.2046 1 9.8066 4.4818 Force Newton N 0.1019 0.2246 1 Symbol m mm In m mm In 1 0.001 0.0254 1000 1 25.4 39.37 0.3937 1 Unit Symbol Kg x m lb x in Nxm Kilogram - meter Inch – Pound Newton - meter Kg x m lb x in Nxm 1 0.015213 0.01152 86.7951 1 8.6425 9.8066 0.11308 1 Unit Symbol Kg x m2 lb x in2 Kilogram – square meter Pounds – square Inch Kg x m2 lb x in2 1 0.0002926 3417.1231 1 Unit Symbol Kw HP CV Kw HP CV 1 0.746 0.736 1.34 1 0.966 1.01 1.01 1 Unit Lenght Torque Inertia Power Meter Millimeter Inch Kilowatt British Horsepower Metric Horsepower The data contained in this brochure are not binding. Bettinelli S.p.A. reserves the right to change without forewarning notice any specification in the interest of technical improvement. All rights reserved nd 2 Edition - May 2001 Head Office CDS - Bettinelli S.p.A. Via Leonardo da Vinci, 56 26010 Bagnolo (CR) - ITALIA Tel. ( + 39 ) 0373 237 311 Fax ( + 39 ) 0373 648 303 E-mail: [email protected] Web: www.bettinelli.it Head Office CDS Corp. 532 Route 15 Sparta NJ 07871 (USA) Phone ( 001 ) 973 579 3400 Fax ( 001 ) 973 579 3222 Area Dealer
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