슬라이드 1

Transcription

슬라이드 1

DBT Inc
Dedicate & Beautiful Technology
ALBECO
(Aluminum Beauty Color Coating)
COMPANY INTRODUCTION
(The old) DBT
Full Colored Super Hard Anodizing Process
ALBECO Inc
Aluminum Beauty Color Coating
1. Company Profile
Company Profile
▪ Establishment : Nov, 2007
▪ albeco,.co.Ltd (Head-quarter)
: 23-10, Bukjeong-dong, Yangsan-city,
Kyungsangnam-do, Korea
▪ Website : www.albeco.co.kr
TEL : 055-372-6071 FAX : 055-372-6080


Factory Size : 8,300sqmeter
Building Size : 7,300sqmeter
ALBECO Inc
2. ALBECO Process
ALBECO Process Technology

ALBECO aluminum hard-coat process gives the industry the opportunity to obtain hard-anodized
surfaces that are much more uniform, thicker, and with higher abrasion resistance and higher
dielectric qualities than is possible with conventional hard-coating processes.

ALBECO hard-coatings have wearing qualities that are superior to case hardened steel and chrome
plate. While ALBECO hard-coat is too hard for conventional machining, it may be ground, honed, or
lapped, utilizing recommended finishing techniques.

ALBECO also exceeds MIL SPEC A-8625C, Type III; i.e., allowed weight loss for copper alloy 2024 is 40
mgs. ALBECO loses only 6.5 mgs.

Aluminum hard-coating by ALBECO process can produce uniform thicknesses of up to .008" (approx
200micron) on all alloys, compared to .0033" (approx 75micron) with a standard hard-coat.

ALBECO Hard-coat is an excellent electric insulator. Breakdown voltages are as high as 1500 A on a
flat surface with a coating of 2 to 3 mils (50~75micron), and up to 5000 A on a flat surface with a coating
of 7 to 8 mils (175~208micron). A somewhat lower voltage breakdown can be expected at sharp corners
or edges.

Aluminum alloys having a sealed ALBECO coating have withstood a continuous saltwater atmosphere
without evidence of corrosion for periods in excess of 5 years

ALBECO Process has the advantage of thick hard-coating as well as bright coloring on it.
ALBECO Inc
Key Advantages & Marketability
Item
ALBECO Process
Korea & “S” Company (USA)
Process
Surface
Hardness
350HV ~ 700HV
Max 350HV
Dielectric
Over 5,000 V
1,500 V
Surface
Roughness
Ra (Below (0.15)
Ra (Over 3.0)
Anodizing
Thickness
300㎛
Max 100㎛
Applicable
Field
All aluminum alloys
(75~300micron)
Limited process on AL 2000 &
7000 series (Burning spot)
Corrosion
Resistance
Over 5 Year against salt
water
Weak against Saltwater
Coloring
Natural coloring Job on
Hard-anodizing Surface
Partial Coloring
Bright Coloring even
over 50㎛ coating
thickness
Dark Grey even below 30㎛
coating thickness
Marketability of ALBECO Process
Sliding Parts (Substitute Item : Steel  AL)
Anti-scratch Items (High-end electric items)
“Drum” in Printer or Cody machine
All dielectric items, Semi-conduct parts, Solar
Uniform surface roughness
Semi-conduct production lines
Semi-conduct production device (AL 7000
series)
Substitute Material (Titanium  AL)
Approx 270 colors job (Natural colors are
possible)
ALBECO Inc
Unique Properties of ALBECO
Low Voltage Process
The combination of the Low Voltage power-supply (12-18 volts compared to 50-80 volts in high voltage
systems) with the proprietary additive ALBECO now makes it possible to hard-coat aluminum alloys while
maintaining exacting quality control during the process. Obviously, lower energy consumption & lower
initial chiller costs will combine with lower operating costs to yield these versatile finishes economically.
All Aluminum Alloys
The combination of ALBECO’s Low Voltage power-supply now makes all alloys possible to hard-coat
aluminum alloys while maintaining exacting quality control during the process.
High Temperature Chemical Process
Depending on the alloy, ALBECO process bath operates in the 40 degree F to 50 degree F (5 degree C to
10 degree C) temperature range, as compared to the freezing (32 degree F, 0 degree C) temperature
required for conventional hard-anodizing. Obviously, lower initial chiller costs will combine with lower
operating costs to yield these versatile finishes economically.
ALBECO Inc
Unique Properties of ALBECO
Uniform Coating Structure
ALBECO Process is totally unique technology compared with conventional process. The conventional hardAnodizing process starts coating process at low voltages and getting increase the electric voltage to
achieve thicker coating surface. On the other hands, ALBECO process uses lower voltages in all process in
order to achieve uniform hard-coating structure. That’s why ALBECO now makes it possible to hard-coat
aluminum alloys while maintaining exacting quality control during the process.
Natural Coloring on Hard-anodizing
The color of hard-anodizing coating surface is getting dark depend on coating thickness or alloy mixing
ratio. However, the surface condition by sealed ALBECO process can perfectly performs approx 270 natural
colors (including bright colors) even under hard-coating condition.
High Heat Conduction & Dielectric
The hard-coating surface of ALBECO Process can perform high thermal conduction as well as high dielectric
(Below 0.03mV at 22,900V) even with thin anodizing process (25 ~ 200micron) because its coating surface
become ceramics-wise.
ALBECO Inc
Anodizing-coating Surface
Magnification
100
200
500
ALBECO Process
Conventional Process
ALBECO Inc
Comparison of Hardness & Roughness
Section
ALBECO Process
“S” Company (USA)
Conventional Process
Summary (DBT)
Surface
Picture
Uniform coating
surface
Hardness
The highest
hardness
Roughnes
s
The lowest
roughness
ALBECO Inc
Inflammable Testing
Testing Condition : 3600 degree by oxyacetylene wielding device
Picture
Coating
thickness
(㎛)
Testing
Time
Material
100 ㎛
15 ㎛
10 ㎛
Fluorine coating after
general anodizing
process
General Anodizing
coating
Over 15minutes
1.5 minutes
30 sec
5 sec
1sec
ALCOMAX
ShinYoung Panel
(Korea)
Anodizing by ALBECO PROCESS
ALBECO Inc
3. Applicable Field
 Cars & Aircrafts Field
Car wheels & Wheel covers, Inner structure of Subway train, cylinder, piston, brake, Traffic sign device,
Hydraulic parts of jet engine, High-speed train body, Car carriage, all aluminum products
 Electric / Electronic Field
Elevator structure & decoration parts, escalator guide, Rails, solar plate, Video head & drums, Printing roller &
drum of Computer, Lighting devices, all aluminum products
 Construction Product Field
Aluminum combination panel, wall materials, Window frame, Doors, Ceiling material, guide rail, curtain & its rail,
Balcony guide rail, interior material, all aluminum products
 Sports & Leisure Field
Light bicycle, Climbing device, Rackets, Ski device, all products required light weight with hardness
 Mechanical Fields
Pumps, Turbine Parts, Bearing case, Gear, Toothed wheel, Hydraulic Jack, Screw, Packing machines, Fuel
injection nozzle, Dielectric screw, all products required high abrasion resistance, Impellers, etc
 Other Fields
Radioactive waste tank, window frame on vessel, Special electric discharging system, all aluminum products
ALBECO Inc
Car Piston (Thickness : 11㎛)
Motor Cover (Thickness 70㎛)
Car Wheel (Thickness : 30~35㎛)
Door Holder (Thickness 11㎛)
ALBECO Inc
Mobile Case
Snow Board (thickness 58㎛)
In-line skate (thickness 65㎛)
Al-7XXX Series / 51㎛)
Al-3003 series / 22.2~37.8㎛)
Al-2XXX Series / 30㎛)
ALBECO Inc
Car Wheel (AL)
PDP BACK BASE
SHELL
Bicycle Frame
MP3 Case
ALBECO Inc
Aluminum Beatty Color Coating
Bicycle Frame
Vessel Chassis
Bicycle Part
ALBECO Inc
Impeller (air-compressor)
In-line Skate
Aircraft Parts
Valves (Refrigerator)
Profiles
ALBECO Inc
Mobile (AL 60 series)
Mobile (AL 50series)
Shell
Bobbin
ALBECO Inc
Cooking Pot & Pans
 24시간 끓임 테스트
색 변색 없음 / 얼룩발생 없음.
 소금물 끓임 테스트 / 전분 끓음 테스트
쇠 브러시 사용에도 스크레치 발생없음.
 세제 테스트 / 쇠 브러쉬 테스트
원적외선 발생
 전자랜즈 테스트
ALBECO Inc
House-electric devices
Master Brake Cylinder Piston
Air Cylinder
ALBECO Inc
LCD Parts
Semi-Conductive Parts
Semi-conductive Parts
ALBECO Inc
Construction Materials
Vessel Materials
ALBECO Inc
7. Facilities
Layout
① Semi-Auto
- 1200×1650×3000
② Auto Line
- 1200×2000×7200
③ Auto-Line
- 1000×2000×4000
ALBECO Inc
Semi-Auto Line
2000(L)×1000(W)×1200(H) mm
ALBECO Inc
Auto-Line 1st
1200×2000×7200
ALBECO Inc
Auto-Line 2st
7200(L)x1000(W)×2000(H) mm
ALBECO Inc
9. Activities
2009 International Aluminum Fair
ALBECO Inc
2012 KINTEX Kyunguyang Housing Fair
ALBECO Inc
2012 BEXCO Kyunguyang Housing Fair

슬라이드 1

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